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HomeMy WebLinkAbout41737-Z q�gUEFQt,��QG Town of Southold 8/24/2017 P.O.Box 1179 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 39167 Date: 8/23/2017 THIS CERTIFIES that the building GENERATOR Location of Property: 3335 Laurel Trail, Laurel SCTM#: 473889 Sec/Block/Lot: 126.-12-3 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 6/15/2017 pursuant to which Building Permit No. 41737 dated 6/16/2017 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: ACCESSORY GENERATOR AS APPLIED FOR The certificate is issued to Mcintyre,Janice of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 41737 08-01-2017 PLUMBERS CERTIFICATION DATED uthorized Signature TOWN OF SOUTHOLD BUILDING DEPARTMENT y = , TOWN CLERK'S OFFICE vy • o� SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 41737 Date: 6/16/2017 Permission is hereby granted to: Mcintyre, Janice 3335 Laurel Trail Laurel, NY 11948 To: install generator as applied for. At premises located at: 3335 Laurel Trail, Laurel SCTM # 473889 Sec/Block/Lot# 126.-12-3 Pursuant to application dated 6/15/2017 and approved by the Building Inspector. To expire on 12/16/2018. Fees: ACCESSORY $100.00 ELECTRIC $85.00 CO -ACCESSORY BUILDING $50.00 Total: $235.00 Buildi pector l ate ki0 L Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by -typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings, property lines,streets,and unusual natural or topographic features. 2. Final Approval from Health Dept.of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4., Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building,industrial building,multiple residences and similar buildings and installations,a certificate of Code Compliance from architect or engineer responsible for the building. ,6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9,1957)non-conforming uses,or buildings and"pre-existing"land uses: 1. Accurate survey of property showing all property lines,streets,building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00, Commercial$15.00 Date. .2Idl7 New Construction: Old or Pre-existing Building: (check one) Location of Property:_.3 33 $ Ccs..�t %�� �G ✓r / �� �/ 7 House No. StreetI - Hamlet Owner or Owners of Property: �C,L,n L t� C3 n t 1 rs Suffolk County Tax Map No 1000, Section Z Block / Z Lot V 3 Subdivision 4/,&v rC- &,, k 5 Filed Map. 1071 Z Lot: Permit No. L[I 1 '3_1 Date of Permit. Applicant: , C r�, C Health Dept.Approval: , A Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted:$ �� pplicant Signature *pF SO!/ly®lo Town Hall Annex Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 1179 �. ® roger.rich ert(�i-)town.southoId.ny.us Southold,NY 11971-0959 vf�COUNTY,�� BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To: McIntyre Address: 3335 Laurel Trail city Laurel st: New York zip: 11948 Building Permit#: 41736-#41738-#41739 Section: 126 Block: 12 Lot: 3 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: AS BUILT DBA: License No: SITE DETAILS Office Use Only Residential X Indoor X Basement Service Only Commerical Outdoor X 1st Floor Pool New Renovation 2nd Floor X Hot Tub Addition Survey X Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt 9 Ceiling Fixtures HID Fixtures Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors 1 Main Panel AIC Condenser Single Recpt Recessed Fixtures 4 CO Detectors Sub Panel AIC Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances Dryer Recpt Emergency Fixtures Time Clocks Disconnect Switches 5 Twist Lock Exit Fixtures F1 TVSS Other Equipment BP#41736- Finish 2nd Floor Over Garage. Notes: BP# 41737- Installation of 20KW Standby Generator with Auto Transfer Switch. BP#41738- Provide 50A, GFCI Protected Disconnect within Sight of Factory Built Hot Tub. ALL- "AS BUILT" - "ELECTRICAL SURVEY" - "NO VISUAL DEFECTS". Inspector Signature: Date: August 1, 2017 0-Cert Electrical Compliance Form.xls LnmrsF,c ��tEox nA CO FOUNDAtION,(IST) w. .TTTTTw• , TeMT YYTY O ROUGH FRA1YMC & �LUMBTT�'G , uu INSULATxON PES N.Y. � STATE ENERGY COM, F NAL Win t, Y . 0'- %4 rzt.,% , 0 TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health i9 SOUTHOLD, NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 Survey SoutholdTown.NorthFork.net PERMIT NO. 3.7 1 q/1 Check SepticForm 'Al /1 N.Y.S.D.E.C. 44 Trustees om w C.O.Application Flood Permit Examined ,20fl Single&Separate_W4 Storni-Water Assessment Form W/d Contact: Approved ,20A Mail td5-ar ,Ce to�rni�C-� Disapproved a/c"443335 ( vrc( - Phone6.3/ c2556- 7 'Er-Z Z Expiration I. Le ,20 Builaifl/gYhslyeftor APPLICATION FOR BUILDING PERMIT Date aLf3� , 20_L7 INSTRUCTIONS a. This application MUST be completely filled in by typewriter or in ink and-submitted to the Building Inspector with 4 sets of plans,,accurate plot'plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application,'the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall exp'ir'e if the work-authorized has not commenced within 12 months after the date of issuance or has not`been completed within•18 rrionths'fromsuch date.If no zoning amendments or other regulations affecting the property have been,enacted in the.interim,the Building Inspector may authorize;in writing,the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance.of the Town of Southold,Suffolk.County,New York, and other,applicable Laws, Ordinances or Regulations, for the construction of building's, additions,or alterations or for'removal or demolition as herein described. The applicant agrees to comply with all applicable laws,'ordinances,building code,housing code,and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. nature of applicant or name,if a co oration) 3335 Care/ I'rai' ( Lc,.,-c! Ny (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builder Name of owner of premises )C.�r�;C e_ C��1-�- (As on the tax roll or latest-deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which proposed work will be done: , J House Number Street Hamlet - � Il Tripmam County Tax Map No. •1000 Section �t•3 Fo-i I, Z 6 Block � *� ���s'a3uE.3•..7�``dai`i3`�t.l•.i f'rP�a'�s35�1s"�`es.Si�e+q / 1 n K 5 Filed Ma /v 7 / z- Lot Subdivision /� v,r-C � (� P No. j Z/ 2. State existing use and`occupancy of premises and intend Zs: nd occup cy of pro used construction: a. Existing use-and occupancy A C- ` we �i n b. Intended-use and occupancy � ` `-V-Al t �` ej 3. Nature of work.(check which'applicable): New Building Addition Alteration Repair Removal Demolition Other Work;e n e r-c-4- r— (Description) 4. Estimated Cost Fee (To be paid on'filing thi""s al�p ication) 5. If dwelling, number of dwelling u 'ts 0 A Number of dwelling units on each floor 0� � If garage, number,of cars C ef -6. If,business, commercial•or-mixed occupancy, specify nature and-extent of each type of use. 7. Dimensi f eixisting structures, if any: Front Rear_j/Lj Depth 33 / Height Number of Stories CA-.) Di men ions of same structure with alterations or-additions: Front SwA c Rear Depth c,,5 Height 5­-C4i`.,.N-umber of Stories 8. Dimensions of entire new construction:Front N, _' Rear '' Depth Height Number of;Stories 9. Size of lot: FrontRear 66' Z Z` Depth / �U a^� J C� , Sl3 1 ). Date of Purchase kin ao u 3 Name of Former Owner' ' ��� �o ns�C��-7 ✓� 1 L Zone or use district in which'premises are situated" ' 1 . Does proposed construction,violate any,zoning law, ordinance or r,.egulation?.YES NO 1/ 1 . Will lot be re-graded? YES , ; NO`� -. =Will excess fillbe-removed from premises?_YES, NO 1 . Names of Owner of premises wc: c� re-, Address L a-v rc( /y� •1 f_q Phone No.4 31 2 5Fr 7&7r-Z Z Name of Architect YAY-t e5 j Lcw •Address? Phone No(.,, 34 722 Name of Contractor`, Add'res's' -Phone No. 1 a. Is this propefty within 100 feet ofa tidal wetla4d ora fresHwater wetland? *YES NO r/ IF YES, SOUTHOLD"TOWN TRUSTEES &D.E:C. PERMITS MAY BE REQUIRED. b. Is this property within'300 feet of a tidal wetland? *`YES NO IF YES, D.E.C. PERMITS MAY BE REQUIRED: 1 Provide survey,'to scale, with accurate foundation plan and distances to property lines. 47'.-If elevation at any point on property is.at-10 feet orbelow, must provide topographical data on survey. 18. Are there:any covenants and restrictions with respect to this property? * YES NO IF YES, PROVIDE A COPY. ' STATE OF NEW YORK); COUNTY Ol GSS: c.,—P /'es,, tieing"duly sworn, deposes and says that(s)he is the applicant (Name of individual signin contract)above named, (S)He is the (Contractor,Agent, Corporate Officer, etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application; th it all statements contained in this application are true,to the best of his knowledge and belief, and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me this ay o -/201 T . f N New Signature'of A licant , 0. MC60"Ni Qualified in Suffolk Cour , Commission Expires 06/16/20 �o'INN SO�lyO�o Town Hall Annex 54375 Main Road nn P.O.Box 1179 _ O ro er.r c u 3D Southold,NY 11971-0959 QLM 0UNV,�c� JUN 1 9 2017 BUILDING DEPARTMENT BURRING DEPT. TOWN OF SOUTHOLD TOWN OF SoUTROLD APPLICATION FOR ELECTR A INSPECTION REQUESTED BY: IT Date: Company Name: Name: License No.: Address: Phone No.: JOBSITE INFORMATION: ('Indicates required information) *Name: (� I v *Address: �— *Cross Street: � , *Phone No.: Permit No.: `� Tax Map District: 1000 Section: (p Block: Lot: _ *BRIEF DESCRIPTION OF WORK(Please Print Clearly) (Please Circle All That Apply) *Is job ready for inspection: YES / NO Rough In Final *Do you need a Temp Certificate: YES / NO Temp Information (If-needed) *Service Size: 1 Phase 3Phase 100 150 200 300 350 400 Other *New Service: Re-connect Underground Number of Meters Change of Service Overhead Additional Information: PAYMENT DUE WITH APPLICATION 82-Request for Inspection Form \ TOTAL PLOT AREA: 30.863 SQ- FT- t REV. DATE ITEM t NO. LOT 10 S89'44'10"E 180.00' _ q�� FE09$ 4 Hipl WOOD FENCE /v BLOCK d1ml y � "I IV A clq (O � Px'- e So -0' LOT 11 O — � �`� OIS�' " •� v V N V ���• o FEI OW 601.03' ' .+•+ 0 e + k + 5 + R=25.00 �� g 1 ! �ryati k J2sj I L=36.34 t7'. IQ$ its, }� K P, e�2 , A�• j 0 rt ; Ot PAVERS +O�+ 6p, 00 v FE0.E 0.1'N THE EXISTENCE OF RIGHT OF WAYS AND/OR EASEMENTS OF RECORD, IF ANY, NOT SHOWN ARE NOT GUARANTEED, THIS SURVEY WAS PREPARED IN ACCORDANCE WITH THE EXISTING CODE OF PRACTICE FOR LAND SURVEYORS ADOPTED BY THE NEW YORK STATE ASSOCIATION OF,PROFESSIONAL LAND SURVEYORS. ANY ALTERATION OR ADDITION TO THISSURVEY IS A VIOLATION OF SECTION 7209 OF THE NEW YORK STATE EDUCATION LAW. COPIES OF THIS SURVEY MAP NOT BEARING THE LAND SURVEYOR'S INKED SEAL OR EMBOSSED SEAL SHALL NOT BE CONSIDERED TO BE A VALID TRUE COPY, NO OFFICIAL OF THIS STATE, OR-OF ANY CITY, COUNTY, TOWN OR VILLAGE THEREIN, CHARGED WITH THE ENFORCEMENT OF LAWS, ORDINANCES OR REGULATIONS SHALL ACCEPT OR APPROVE ANY PLANS OR SPECIFICATIONS THAT ARE NOT STAMPED. CERTIFICATIONS INDICATED HEREON SHALL RUN ONLY TO THE PERSON FOR WHOM THE SURVEY IS PREPARED, AND ON HIS BEHALF TO THE TITLE COMPANY, GOVERNMENTAL AGENCY AND LENDING INSTITUTION LISTED HEREON AND TO THE ASSIGNEES OF THE LENDING INSTITUTION. CERTIFICATIONS ARE NOT TRANSFERABLE TO ADDITIONAL INSTITUTIONS OR SUBSEQUENT OWNERS. SUFFOLK COUNTY.' TAX MAP DIST: 1000 SECT: 1 26 BILK: 12 LOT: 3 MAP NO: 10712 DATE: NOVEMBER 23, 2001 Wallace T. Bryan LOT(S): 11 Licensed Land Surveyor of MAP OF: LAUREL LINKS MAINTAINING THE RECORDS OF �1�1�G E 7 Q� �o BURTON, BEHRENDT & SMITH `— LOCATION'- MATTITUCK TOWN OF SOUTHOLD, COUNTY OF SUFFOLK, STATE OF NEW YORK 559 Middle Road a , � Bayport New York 11705- SURVEYED: OCTOBER 9, 2002 U.C. 11/11/02 r� FINAL SURVEY 4/29/03 UPDATE SURVEY: 5/5/17 (631)472-1770 ��r.6- ; 050043 CERTIFIED TO JANICE McINTYRE Fax'472-1771 CAN SCALE: 1 " = 40.00' FILE NO: 02-399-11 AM- PPR =err i ED AS NOTED:' ` i.:-T>.t _ •.. DAT �r FEE; F° .. - OTiFY',~fC1I`"t�IiV `-(" ,�'LItO 'a`x 1 �. G DEPARTMENT .at c�;"�Sta�n��b' fGfen: r'� •,$�F _ ra.,. - QZ �:Y11V1''F;1.li `4 PM ' a y' POR T• :.` Vt!IN��-fi�SP- a _ 0 t1 , ND'. .i, - 7'9 _ wT� �.� :•x R C�fl1. a, s' R; S' ss° i�•• trro�^- !Ow, q� + y��yCfE s' t q'vt�•ert -.r- t vs' ....'. - _ f. _ C UMV tV.Y StVTf � A , �N JG'. .&V pING V{ 161 n "aLUPA � U MUST " Y j J � USE` LL, T + Lv r. 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Transfer Operation........................................18 SafetyRules ............................................. 1 3.3 Sequence of Automatic Operation.................................18 Contents...............................................................................1 3.4 Manual Transfer Operation............................................19 Operation and Maintenance....................................................1 3.5 Side Compartment.......................................................20 How to Obtain Service...........................................................1 3.6 Protection Systems........................................................20 Standards Index.....................................................................3 3.7 Shutting the Generator Down While Under Load............22 GeneralInf®rmation................................. 4 Maintenance........................................... 22 1.1 Unpacking/Inspection.....................................................4 4.1 Performing Scheduled Maintenance..............................22 1.2 Protection Systems........................................................4 4.2 Fuse.............................................................................22 1.3 NEC Requirement for Arc Fault Circuit 4.3 Checking the Engine Oil Level.......................................23 f Interruption Breaker for Bedrooms..................................4 4.4 Changing the Engine 011................................................23 5 4.5 Chan in the 1.4 Emission Information............................I.....:................... ging Engine Air Cleaner...................................24 1.5 The Generator. ..6 4.6 Spark Plug(s)...............................................................25 1.6 Specifications................................................................7 4.7 Battery Maintenance.....................................................26 1.7 Ready to Run.................................................................8 4.8 Adjusting Valve Clearance.............................................26 1.8 Fuel Requirements and Recommendations......................8 4.9 Cooling System............................................................27 1.9 Fuel Consumption ...........................8 4.10 Attention After Submersion...........................................27 i 1.10 Reconfiguring the Fuel System........................................9 4.11 Corrosion Protection.....................................................27 27 1.11 High Altitude Operation.................................................10 4.12 Out of Service Procedure.............................................. 1.12 Location.......................................................................10 4.13 Service Schedule.........................................................29 1.13 Battery Requirements...................................................13 1.14 Battery Installation........................................................13 Troubleshooting..................................... 30 1.15 The Battery .........................................13 5.1 Troubleshooting Guide..................................................30 1.16 Battery Charger............................................................14 Appendix................................................. 31 Post Installation Start-up and 6.1 Menu System Navigation..............................................31 Adjustments........................................... 14 2.1 Activate the Generator..................................................14 Installation Diagrams ............................ 33 2.2 Before Initial Startup 14 Warranty .......................:.......................... 38 2.3 Check Transfer Switch Operation..................................14 2.4 Electrical Checks..........................................................14 2.5 Generator Tests UnderL-oad.. ...................................16 MANUAL DEL USUARIO 2.6 Checking Automatic Operation....... ...........:..............16 MANUEL DE 12UTILISATEUR..........83 .I 4" i .:I g3 , $afety Rules ; INTRODUCTION- AThis symbol points out potential electrical shock hazard. Thank you for purchasing this compact, high performance, air-cooled, engine-driven generator. It is designed to automatically supply electrical power to operate critical loads during a,utility power failure. The operator is responsible for proper and safe use of the equipment.The manufacturer strongly recommends that the operator read this Owner's This unit is factory installed in�an-,all-weather, metal enclosure and is Manual and thoroughly understand all instructions before using this intended exclusively for utddor-installation.This generator will operate equipment.The manufacturer also strongly recommends instructing other using either vapor with`d[awntliquid propane(LP)or natural gas(NG). users to properly start and operate the unit. This prepares them if they NOTE:' need to operate the equipment in an emergency. This generatoris=swtable_tor•supplying typical residential loads such CONTENTS as Induction f 6 o s°,(9dinp pumps, refrigerators, air conditioners, turnacesf;efc., E, i6tilifil ,Components (computer, monitor, TV, etc.), This manual contains pertinent owner's information for these models: Lighting=Loads�and=Microwaves. - 7 kW NG,8 kW LP,single-cylinder GH-410 Engine - 9 kW NG, 10 kW LP V-twin GT-530 Engine READyTH/S MANUAL THOROUGHLV - 13 kW NG, 13 kW LP V-twin GT-990 Engine - 13 kW NG, 14 kW LF V twin GT-990 Engine If'ariy portion of this manual is not understood,contact the nearest Dealer - 16 kW NG, 16 kW LP V-twin GT-990 Engine for starting, operating and servicing procedures. SAVE this Manual. Provide;this manual to any operator of the generator. - 16 kW NG, 17 kW LP V twin GT-990 Engine - 18 kW NG, 20 kW LF V twin GT-999 Engine SAFETY RULES OPERATION AND MAINTENANCE Tliroughodt this publication,and on tags and decals affixed to the genera- It is the operators responsibility to perform.all safety checks,to make sure personnel to special instructions about a particular operation that maybe tor,,�DANGER, WARNING, CAUTION and NOTE blocks are used to alert that all maintenance for safe operation is erformed• rom ti ,and to have hazardous if performed incorrectly or carelessly. Observe them carefully. • the equipment checked periodically by a Dealer.Normal maintenance ser- Their definitions are as follows: vice and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship I F1 i within the terms of the warranty. Individual operating habits and usage INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF contribute to the need for maintenance service. NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. Proper maintenance and care of the generator ensures a minimum number of problems and keep operating expenses at a minimum.See a Dealer for service aids and accessories. Indicates a hazardous situation or action which, if not HOW TO OBTAIN SERVICE avoided, could result in death or-serious injury. When the generator requires servicing or repairs, contact a Dealer for A CAUTION! assistance. Service technicians are factory-trained and are capable of handling all service needs. Indicates a hazardous situation or action which, If not When contacting a Dealer about parts and service, always supply the avoided, could result in minor or moderate injury. complete model number and serial number of the unit as given on its data NOTE: decal, which is located on the generator. See section 'The Generator"-for 4 decal location. Notes contain additional information important to a procedure Model No. Serial No. and'will•be found within the regular text body of.this manual. These safety warnings cannot eliminate the hazards that they r indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents. Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows: AThis symbol points out important safety information that, if not followed, could endanger personal safety and/or property of others. This symbol points out potential explosion hazard. A AThis symbol points out potential fire hazard. i a k r, { r r t' SAVE THESE INSTRUCTIONS—The manufacturer suggests that these rules for safe operation be copied and posted near the unit's Ainstallation site. Safety should be stressed to all operators and potential operators of this equipment. • Install a battery operated carbon monoxide alarm indoors, Study these SAFETY RULES carefully before installing, operating according to manufacturer's instructions/recommendations. or servicing this equipment. Become familiar with this Owner's • Adequate, unobstructed-flow of cooling and ventilating air is Manual and with the unit. The-generator can operate safely, effi- critical to correct,generator operation. Do not alter the instal- ciently and reliably only if it is properly installed, operated and lation or permit even partial blockage of ventilation provisions, maintained. Many accidents are caused by failing to follow simple as this can seriously affect safe operation of the generator.The and fundamental rules-or precautions. generator MUST be installed-and operated outdoors only. The manufacturer cannot anticipate every possible circumstance Keep hands, feet, clothing; etc., away from drive belts, fans, that might involve a hazard. The warnings in this manual, and on and other moving or hot parts. Never remove any drive belt or tags and decals affixed to the unit are,therefore,not all-inclusive.If fan guard while the unit is operating. using a procedure,work method or operating technique the manu- When working on this equipment, remain alert at all times. facturer does not specifically recommend, ensure that it is safe for Never work on the equipment when physically or mentally others. Also make sure the procedure, work method or operating fatigued. {{ technique utilized does not render the generator unsafe. • Inspect the generator regularly; and contact the nearest Dealer l for parts needing repair or replacement. � • Before performing any maintenance on the generator, discon- ®Despite the safe design of this generator, nect its battery cables to prevent accidental start up.Disconnect operating this equipment imprudently, neglect- the cable from the battery post indicated by a NEGATIVE, NEG ing its maintenance or being careless can or(—)first,then remove the POSITIVE, POS or(+)cable.When cause possible injury or death.-Permit only reconnecting the cables, connect the POSITIVE cable first, the responsible and capable persons to install, NEGATIVE cable last. operate and maintain this equipment. • Never use the generator or any of its parts as a step. Stepping Potentially lethal voltages are generated by on the unit can stress and break parts, and may result in dan- �&these machines. Ensure all steps are taken to gerous operating conditions from leaking exhaust gases, fue render the machine safe before attempting to leakage, oil leakage, etc. work on the generator. EXHAUST HAZARDS ®Parts of the generator are rotating and/or hot during operation. Exercise care near run- • Generator engine exhaust contains DEADLY carbon monox• ning generators. ide, an odorless, colorless poisonous gas. Breathing carbot ®Installation must always comply with appli- monoxide can cause: dizziness, throbbing temples, nausea cable codes, standards, laws and regula- muscular twitching, headache, vomiting,weakness and sleepi tions. ness, inability to think clearly, fainting, unconsciousness o I. even'death. If you experience any carbon monoxide poisonin ®A running generator-gives off carbon mon- symptoms, move into fresh air and immediately seek medic oxide, and odorless, colorless poison gas. attention. Breathing in carbon monoxide can cause NEVER operate the generator set inside any garage or othE headaches, fatigue, diziness, nausea, vomit- enclosed area EVEN IF the doors and windows are open. ting, confusion, fainting, siezures or death. GENERAL HAZARDS • For safety reasons,the manufacturer recommends that this equip- ment be installed, serviced and repaired by a Service Dealer or other competent, qualified electrician or installation technician who is familiar with applicable codes, standards and regulations. The operator also must comply with all such codes, standards and regulations. • The engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dangerous gas, if breathed in sufficient r concentrations, can cause unconsciousness or even death. i Do NOT alter or add to the exhaust system or do anything that might render the system unsafe or in noncompliance with appli- cable codes and standards. I - 2 es ELECTRICAL- HAZARDS EXPLOSION HAZARDS • All generators covered by this manual produce dangerous elec- trical voltages and can cause fatal electrical shock,Utility power Do not smoke around the generator. Wipe up any'fuel or oil delivers extremely high and dangerous voltages to the transfer spills immediately.Ensure that.no combustible materials are left switch as does the standby generator when it is in operation. in the generator compartment, or on or near the generator, as Avoid contact with, bare wires, terminals, connections, etc., FIRE or EXPLOSION may result. Keep the area surrounding the while the unit is running. Ensure all appropriate covers, guards generator clean and free from debris. and barriers are'in place, secured and/or locked before operat- Gaseous fluids such as natural gas and liquid propane (LP) ing the generator. If work must be done around-an operating gas are extremely EXPLOSIVE. Install the fuel supply system unit,stand.on:an insulated,dry surface to reduce-shock hazard. according to applicable fuel-gas codes. Before placing the • DO NOT=handle,-any kind of electrical'device while stand- home standby electric system into service, fuel system lines Ing,in:water,while barefoot, or while hands or feet are wet. must be properly purged and leak tested according to applica- QANGEROUS ELECTRICAL SHOCK MAY RESULT. ble code. After installation, inspect the fuel system periodically The_National Electrical Code (NEC)requires the frame and external for leaks. No leakage is permitted. electrically conductive parts of the generator to be Connected to STANDARDS INDEX an approved earth ground.Local electrical codes also may require proper grounding of the generator electrical system. In the absence of pertinent standards, codes, regulations and • After installing this home standby electrical system,the genera- laws, the published information listed below may be used for rfor may crank and start at any time without warning.When this installation guidance for this equipment. occurs, load circuits are transferred to the STANDBY (genera- 1. NFPA No. 37, STATIONARY COMBUSTION ENGINES AND tor)power source.To prevent possible injury if such a start and GAS TURBINES, available from the National Fire Protection transfer occur, always set the generator's AUTO/OFF/MANUAL Association, 470 Atlantic Avenue, Boston, MA 02210. switch to its OFF position before working on equipment and 2. NFPA No. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR remove the 7.5A fuse from the generator control panel. HEALTH CARE FACILITIES, available same as Item 1. • In case of accident caused by electric shock, immediately shut 3. NFPA No. 54, NATIONAL FUEL GAS CODE, available same as down the source of,electrical power. If this is not possible, Item 1. attempt to free the victim from the live conductor.AVOID DIRECT 4. NFPA No. 58, AMERICAN NATIONAL STANDARD FOR CONTACT WITH THE VICTIM. Use a nonconducting implement, STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GAS, such as a dry rope or board,_to free the victim from the live available same as Item 1. conductor. If the victim is unconscious, apply first aid and get immediate medical help. 5. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC available same as Item 1. • Never wear jewelry when working on this-equipment. Jewelry CODE6. Article X, NATIONAL BUILDING CODE, available from the can conduct electricity resulting in electric shock, or may get American Insurance Association, 85 John Street, New York, caught in moving components causing injury. N.Y. 1003$. 7. AGRICULTURAL WIRING HANDBOOK,available from the Food FIRE HAZARDS and Energy Council, 909 University Avenue, Columbia, MO - • For'fire safety,,-the generator must be installed and maintained 65201. 8. ASAE FP-3634, INSTALLATION AND MAINTENANCE OF properly. Installation-must always comply with applicable FARM STANDBY ELECTRICAL SYSTEMS, available from the codes, standards, laws and regulations. Adhere strictly American Society of Agricultural Engineers, 2950 Niles Road, to focal, state and national electrical and building codes. St. Joseph, MI 49085. Comply with regulations the Occupational Safety and Health 9. NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS Administration (OSHA) has established. Also, ensure that the CODE, available same as Item 1. generator is installed in accordance with the manufacturer's instructions and recommendations. Following proper installa- tion, do nothing that might alter a safe installation and render the unit in' noncompliance with the aforementioned codes, CALIFORNIA PROPOSITION 65 WARNING standards, laws and regulations. Engine exhaust and some of its constituents are known • Keep a fire extinguisher near the generator at all times. to the State of California to cause cancer, birth defects Extinguishers rated "ABC" by the National Fire Protection and other reproductive harm. Association are appropriate for use on the standby electric system. Keep the extinguisher properly charged and be familiar with its use. Consult the local fire department with any ques- CALIFORNIA PROPOSITION 65 WARNING tions pertaining to fire extinguishers. This product contains or emits chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. 3 1.2 PROTECTION SYSTEMS Unlike an automobile-engine, the generator may have to run for ®Only qualified electricians or contractors long periods of time with no operator present to monitor engine should attempt such installations,which must conditions. For that reason, the engine is equipped with the fol- comply strictly with applicable codes, stan- lowing systems that protect it against potentially damaging condi- dards and regulations. tions: 1. Low Oil Pressure Sensor 6. Low Battery 1.1 UNPACKINGANSPECTION 2. High Temperature Sensor 7. Under-frequency After unpacking, carefully inspect the contents for damage. 3. Overcrank 8. Undervoltage • This standby generator set is ready for installation with a factory 4. Overspeed 9. Overvoitage supplied and pre-mounted base pad and has a weather protec- 5. RPM Sensor 10. Internal Failure tive enclosure that is intended for outdoor installation only. There are readouts on the control panel to notify personnel that • This UL listed standby generator set may be packaged with an one of these failures has occurred.There is a Status message on automatic transfer switch with built in load center.The combi- the display that displays when all of the conditions described in the nation transfer switch and load center is pre-wired with a two "Ready to Run"section are-true. { foot and 30 foot conduit. Circuit breakers for emergency circuit connections are included (if equipped). • This UL listed,2-pole switch is rated at 100 or 200 AC amperes 1.3 NEC REQUIREMENT at 250 volts maximum. The 100 Amp transfer switch is for FOR ARC FAULT CIRCUIT indoor use only. The 200 Amp transfer switch is for indoor/ outdoor use (if equipped). INTERRUPTION BREAKER - FOR BEDROOMS load In 2001,the National Electric Code(NEC)introduced a requiremen If this generator is used to power electrical circuits normally powered by a utility power for new construction.This new requirement indicates the need fo source, it is required by code to install atrans- Arc Fault Circuit Interrupters to be used to protect the complete branch circuit that feeds a dwelling bedroom. The actual NE( fer switch.The transfer switch must effectively isolate the electrical system from the utility requirement is indicated below. distribution system when the generator is oper- ating (NEC 700, 701 &702).-Failure to isolate an 1.3,1 SECTION 210.12 ARC FAULT CIRCUIT electrical system by such means will result in INTERRUPTER PROTECTION damage to the generator and also may result in injury or death to utility power workers due to 1. Definition: An arc fault circuit interrupter is a device intende backfeed of electrical energy. to provide protection from the effects of arc faults by reco( If any loss or damage is noted at time of delivery, have the nizing characteristics unique to arcing-and by functioning 1 person(s) making the delivery note all damage on the freight bill de-energize the circuit when an arc fault is detected. or affix their signature under the consignor's memo of loss or 2. Dwelling Unit Bedrooms: All branch,dircuits that supply 12 damage. volt, single-phase, 15 and 20 ampere outlets installed dwelling unit bedrooms shall be protected by an arc fault ci If a loss or damage is noted after delivery, separate the damaged cult interrupter listed to provide protection of the entire bran( materials and contact the carrier for claim procedures. circuit. "Concealed damage" is understood to mean damage to the con- Section 210.12 requires that AFCI protection be provided on brant tents of a package that is not in evidence at the time of delivery, circuits that supply outlets (receptacle, lighting, etc.) in dwe but is discovered later. Ing bedrooms. The requirement is limited to 15 and 20 ampei To properly open the roof, press down on the center top lip and 125 volt circuits. There is no prohibition against providing AF ! release the latch. If pressure is not applied from the top, the roof protection on other circuits or in locations other than bedroorr may appear stuck. Always verify that,the side lock is unlocked Because circuits are often shared between a bedroom and & before attempting to lift the roof. areas such as closets and hallways, providing AFCI protection the complete circuit would comply with 210.12. 4 General Information If during the installation of the home standby system the decision For generators 13kW and greater, the Emission Control System is made to provide back up power to a bedroom branch circuit, code is EM (Engine Modification) and consists of the following then the circuit breaker in the transfer switch should be replaced components: with an Are Fault Circuit.Interrupter. • Air Induction System It is most important that breakers only be switched like for like. --Intake Pipe/Manifold For instance, if replacing a 15A breaker, it MUST be replaced with ---Air Cleaner a 15A AFCI breaker. Likewise, a 20A breaker MUST be replaced . Fuel Metering System with a 20A AFCI. ---Carburetor/Mixer Assembly These AFCI breakers-are available at the nearest hardware store. —Fuel Regulator Item # Description • Ignition System I Q115AF 15A Single Pole AFCI —Spark Plug Q120AF 20A Single Pole AFCI Ignition Module • Exhaust System Exhaust Manifold 1. 4'. EMISSION INFORMATION Muffler The U.S. Environmental Protection Agency (EPA) requires that this,0generator comply with exhaust emission standards. This generator is certified to meet the applicable EPA emission levels, and is certified for use as a stationary engine for standby power generation.Any other use may be a violation of federal and/or local laws.It is important to follow the maintenance specifications in the Maintenance section to ensure that the engine complies with the applicable emission standards for the duration of the engine's life. This generator is certified to operate on Liquid Propane Vapor fuel and pipeline Natural Gas. For generators 10kW and below, the Emission Control System consists of the following components: • Air Induction System —Intake Pipe/Manifold —Air Cleaner • Fuel Metering System ---Carburetor/Mixer Assembly --Fuel Regulator • Ignition System ---Spark Plug —Ignition Module •,Exhaust System —Exhaust Manifold Muffler/Catalyst t J _ s General Information 1.5 THE GENERATOR Figure 1.1—8kW, Single Cylinder, GH-410 Engine (door Figure 1.2— 10kW, Rwin, GT-530 Engine removed) (door removed) r j o 0 o e Oil Data Label Control e Circuit Breaker Oil Data Label Control Dipstick (see sample) Panel Dipstick (see sample) Panel Circuit Breaker A Exhaust I Exhaust — Enclosure Enclosure Air Air Filter Filter Fuel Inlet Fuel Inh I (back) (back) I Fuel Fuel o o Regulator O O Regulat• Composite Base Oil,Filter Battery Compartment Composite Base Oil Filter Battery Compartment Figure 1.3— 13, 14, 16, 17 and 20kW, V twin, Data Label Sample GT-990/GT-999 Engine (door removed) MODEL SERIAL Data Label e Oil (see sample) Control Dipstick Panel VOLTS Air Filter I Circuit Breakers Exhaust Enclosure AMPS 0 ° 1 PH, 60 Hz, RPM 3600 Fuel Inlet RAINPROOF ENCLOSURE FITTED (back) CLASS H INSULA PION 0 RATED AMBIENT TEMP — 25'C Fuel FOR STANDBY SERVICE Regulator 0 NEUTRAL FLOQTONG MAX LOAD UNBALANCE-50% Composite Base Oil Filter Battery Compartment WHITEWATER, WIS MADE IN U.S.A. 6 Generallnf • • 14 'SPECIFICATIONS 1.6.1 GENERATOR Model 8kW 10kW 13kW 14kW 16kW 17kW 20kW Rated Voltage 240 Rated Maximum Load Current - (Amps)at 240 Volts(LP)* 33.3 41.6 54.1 58.3 66.6 70.8 83.3 Main Circuit Breaker 35 Amp 45 Amp 55 Amp 60 Amp 65 Amp 65 Amp 100 Amp Circuits**50A,240V = 1 1 1 40A,240V 1 1 1 1 1 30A,240V 1 1 - _ 20A,240V 1 - 1 1 1 1 .20AI120V 3 3 4 6 5 5 15A;120V 3 5 4 4 5 5 Phase.: 1 Number of Aotor'Poles 2 "RatetlFAC`Ffequency 60 Hz Battery Requirement Group 268,12 Volts and 525 CCA Minimum Weight(unit only in lbs.) 340 387 439 439 439421 455/421 450 Enclosure Steel Steel Steel Steel SteeVAluminum_ SteeVAluminum Aluminum This unit is tested in accordance to UL 2200 standards With an operating temperature of 20 IF(-29°C)to 122°F.(50°C). For areas where temperatures fall Normal Operating Range below 32°F(0°C),a cold weather kit is highly recommended.When operated above 77°F(25°C)there may be a decrease in engine power.(Please reference the engine specifications section). These generators are rated in accordance with UL2200,Safety Standard for Stationary Engine Generator Assemblies;and CSA-C22.2 No.100-04 Standard for Motors and Generators. * Natural Gas ratings will depend on specific fuel Btu content.Typical derates are between 10-20%off the LP gas rating. **Circuits to be moved must be protected by same size breaker. For example,a 15 amp circuit in the main panel must be a 15 amp circuit in the transfer switch. 1.6.2 ENGINE Model 8 kVl1 10 kW 13/14/16/17 kW 20 kW Type of Engine GH-410 GT-530 GT-990 GT-999 Number of Cylinders 1 2 2 2 Rated Horsepower,@ 3,600 rpm* " 14.8 18 32 36 Displacement410cc 530cc 992ce 999cc s,;Cylinder Block Aluminum w/Cast Iron Sleeve ;Valve-Arrangement Overhead Valves Ignin,rnn,System .` Solid-state w/Magneto Recommended Spatk Plug RC14YC BPR6HS RC14YC RC12YC ,Spark Plug_Gap 0.76 mm(0:030 inch) 0.76 mm(0.030 inch) 1.02 mm(0.040 inch) 0.76 mm(0.030 Inch) Compression Ratio 8.6:1 9 5:1 9.5:1 9.51 Starter 12 VDC Oil Capacity Including Filter Approx.1.5 Ots Approx 1.7 Qts Approx.1.9 Ots Approx.1.9 Qts 'Recbmmended'Oil Filter Part#070185E Recommended Air Filter Pert#OB3332 Part#OE9581 I Part#OC8127 Part#OG5894 Operating RPM 3,600 * Engine power is subject to and limited by such factors as fuel Btu content,ambient temperature and altitude.Engine power decreases about 3.5 percent for each 1,000 feet above sea level;and also will decrease about 1 percent for each 6 C(10 F)above 16 C(60 F)ambient temperature. 7 Generai Infoimation 1.7 READY TO RUN Use an approved pipe sealant or joint compound on all threat The"Ready to Run"on the display is ready when all of the following fitting. conditions are true: All installed gaseous fuel piping must be purged and leak tes I 1. The AUTO/OFF/MANUAL switch is set to the AUTO position. prior to initial start-up in accordance with local codes, standa ! 2. The utility voltage being supplied to the unit is being sensed and regulations. I by the PCB. If the utility sense voltage is not connected to the j unit or if it is below approximately 150-160 volts AC, then 1.9 FUEL CONSUMPTION the system will display the message"No Utility Present".This indicates that if the AUTO/OFF/MANUAL switch is placed in Nat.Gas LP Vapor the Auto position,the generator will start. Unit 1/2 Load , Full Load 1/2 Load Full Loa, 3. No alarms are present, for example, low oil pressure, high temperature, etc. 7/8 kW 77 140 0.94/34 1.68/62 9/10 kW 102 156 1.25/46 1.93/70 1.9 FUEL REQUIREMENTS AND 13/13 kW 156 220 1.55/57 2.18/80 " RECOMMENDATIONS 13/14 kW 156 220 1.56/58 2.30/84 i With LP gas,use only the vapor withdrawal system.This type of 16/16 kW 183 261 1.59/58 2.51/91 ,} system uses the vapors formed above the liquid fuel in the storage 16/17 kW 183 261 1 1.61/59 2.57/94 tank. 18/20 kW 206 294 1.89/69 2.90/101 The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air Resources *Natural gas is m cubic feet per hour. p **LP is in gallons per hour/cubic feet per hour. Board for tamper-proof dual fuel systems. The unit will run on ***Values given are approximate. natural gas or LP gas, but it has been factory set to run on natural Verify that gas meter and all piping is capable of providing enol gas. Should the primary fuel need to be changed to LP gas, the fuel flow at full load to include household appliances. fuel system needs to be reconfigured. See the reconfiguring the Fuel System section for instructions on reconfiguration of the fuel system. 1.9.1 BTU FLOW REQUIREMENTS-NATURAL GAS Recommended fuels should have a Btu content of at least 1,000 BTU flow required for each unit based on 1000 BTU per cubic f( Btus per cubic foot for natural gas; or at least 2,520 Btus per . 7kW—140,000 BTU/Hour cubic foot for LP gas. Ask the fuel supplier for the Btu content of • 9kW—156,000 BTU/Hour the fuel. • 13kW—220,000 BTU/Hour Required fuel pressure for natural gas is five (5) inches to seven • 16kW—261,000 BTU/Hour (7) inches water column (0.18 to 0.25 psi); and for liquid pro- • 1 gkW—294,000 BTU/Hour pane,10 inches to 12 inches of water column (0.36 to 0.43 psi). The primary regulator for the propane supply is NOT INCLUDED i e with the generator. 1 NOTE: ®Gaseous fuels such-as natural gas and ligL All pipe sizing, construction and layout must comply with NFPA propane (LP) gas are highly explosive. Eve 54 for natural gas applications and NFPA 58 for liquid propane the slightest spark can ignite such fuels ar applications.Once the generator1s,installed,verify that the fuel cause an explosion. No leakage of fuel is pressure NEVER drops more than one (1) inch"water column permitted. Natural gas, which is lighter,tha from no load to full load from the starting pressure for either air, tends to collect in high areas. LP gas i; fuel type, and remains within the limits of the stated specifica- heavier than air and tends to settle in low tion. areas. Prior to installation of the generator, the installer should consult NOTE: local fuel suppliers or the fire marshal to check codes and regula- A minimum of one approved manual shut-off valve must tions for proper installation. Local codes will mandate correct rout- installed in the gaseous fuel supply line.The valve must be i ing of.gaseous fuel line piping around gardens, shrubs and other ily accessible. Local codes determine the proper location. landscaping to prevent any damage. Special considerations should be given when installing the unit where local conditions include flooding, tornados, hurricanes, earthquakes and unstable ground for the flexibility and strength of piping and their connections. 8 General • • 1:10 RECONFIGURING THE FUEL, 1.10.2 10. 13. 14, 16. 17AND 20KW. V-TWINENGINES SYSTEM To reconfigure the fuel system from NG to LP follow these steps: NOTE: 1.10.1. 8 KW. 41OCC ENGINE! The primary regulator for the propane supply is NOT INCLUDED To reconfigure the fuel system from NG to LF follow these steps with the generator. A fuel pressure of 10 to 12 inches of water (Figure 1.4): column(0.36 to 0.43 psi)to the fuel inlet of the generator MUST NOTE: BE SUPPLIEDAND MAINTAINED UP TO FULL LOAD. The�primary regulator-for the propane supply is NOT INCLUDED 1. Open the roof. with•theigenerator".'A fuel pressure of 10 to 12 inches of water 2• For 10kW units: Loosen clamp and slide back the air•inlet col*m C.*to 0.43 psi)to the fuel inlet of the generator MUST hose. BE SUPPLIED. Slide fuel selector on carburetor out towards the back of the 1. Tenclosure (Figures 1.5 and 1.6).urn off the main gas supply(if connected). �Return the inlet hose and tighten clamp securely. 2. Open the roof and remove the door. 3. Remove the battery (if installed). For 13, 14, 16, 17 and 20k11V units: remove the air cleaner cover. 4. Take the plastic T handle fuel selector in the poly bag supplied ,--'Slide the selector lever out towards the back of the e�iclosu're with the generator. (Figures-1.7 and 1.8). 5. Locate the selector knob on the air box cover, behind the —Return the air cleaner cover and tighten the two thumb yellow air filter door and power bulge. The unit comes from screws. the factory in the NG (Natural Gas) position. Grasping the T handle, insert the pin end into the hole in the selector knob Figure 1.5- 10M,, GT-530(Inlet Hose'Slid Back) and pull out to overcome spring pressure' and then twist clockwise 90 degrees and allow the selector to return in once aligned with the LP (Liquid Propane) position. , sR� 6. Save this tool with the Owner's Manual. kVx=p; p -'.• 7. Install the battery, door and close the roof. Fuel Selection �•:�;�; -���- �;:�����,,, •' 8. Reverse the procedure to convert back to natural gas. Lever-"In" Position for 1.4—f w = " Figureuel Selector "Natural Gas aX"u;9y.. "�.• � � .. ' �i cam'' 4'.ti,;tiff ti 1. w.7 r '� ,�C.i "K-•'r„t , 6: .teh:.Aj?,raf: l�`rsi+'' Figure 1.6- 10kW, GT-530(Inlet Hose Slid Back) Fuel Selection Lever-°Out" i osition for Liquid Propane (Vapor)Fuel NOTE: ^ ' �:f� w,xs c�;• _'`. Use an approved pipe sealant c 5 4 } Y;a=s ✓ � t o y f*� :4 i3 >^ pp p p or joint compound on all threaded Y`� . ���'��,��=����: '.4 •���-�� `�"� -�'� to redleakage. ud��£ ��� y �: �• :.�- �.�- fittings reduce the possibility of I 9 General Information 3. 'Close the roof. Kit Part 4. Reverse the procedure to convert back to natural gas. unit Fuel Altitude Range's Number 0-2600 ft Not Requi Figure 1.7- 13, 14, 16, 17, &20kW, LP Vapor 2600-6500 ft** OJ4931A GT-990/GT-999 (Airbox Cover Removed) 7/8 kW 0-2000 ft Not Re uiri Nat.Gas 1 2000-4200 ft OJ4931A Fuel Selection Lever-"In"Position for Natural Gas Fuel 4200-6500 ft** OJ4931 B LP Vapor 0-2600 ft Not Requi r�� '• � �.-'�`:, �, 2600-6500 ft** OJ4930A ,. r r %r 9/10 kW 0-2000 ft Not Re uin Nat.Gas 2000-4200 ft OJ4930A g=" 4200-6500 ft`* OJ4930B LP Vapor - t 12-20 kW 0-6500 ft** Not Requir+ Nat.Gas Elevation above sea level } '' At elevations above 6500 ft,the engine may experience decreased performance 1.12 LOCATION 1111"! Lei The engine exhaust fumes contain carbon Figure 1.8- 13, 14, 16, 17, &MIX,, Amonoxide,iwhich can be DEADLY. This dar GT-990/GT-999 (Airbox Cover Removed) gerous gas, if breathed in sufficient con- centrations, can cause unconsciousness E even death. This generator must be instal ! Fuel Selection Lever-"Out"Position for Liquid Propane (Vapor)Fuel properly, in strict compliance with applica codes and standards. Following installatic do nothing that might render the system unsafe or in noncompliance with such coc and standards. ' w Operate the generator outdoors ONLY. Keep.exhaust gases from entering a confine area through windows, doors, ventilation, cr spaces or other openings (Figure 1.9). It is highly recommended that carbon mono: ? �� y ide detector(s) be.installed•indoors accordir ° to the manufacturer's instrudtions/r6commel dations. The generator must be-mounted safely per applicable codes and the manufacturer's spt fications. Do NOT alter or add to the exhaust 1.11 HIGH ALTITUDE OPERATION system, or do anything that might render the The fuel system on this generator may be influenced by operation exhaust system unsafe or in noncompliance at higher altitudes. Proper operation can be ensured by installing with applicable codes and standards. an altitude kit when required. See the table below to determine 1,12,1 GENERATOR when an altitude kit is required. Operating this generator without the proper altitude kit installed may increase the engine's emis- Install the generator set, in its protective enclosure, outdc sions and decrease fuel economy and performance. Kits may be where adequate cooling. and ventilating air is always avail obtained from any Dealer, and should be-installed by a qualified (Figure 1.9). Consider these factors: individual. - • The installation of the generator must comply strictly NFPA 37, NFPA 54, NFPA 58, and NFPA 70 standards. • Install the unit where air inlet and outlet openings will become obstructed by leaves, grass, snow, etc.. If preva winds will cause blowing or drifting, consider using a vi break to protect the unit. • Install the generator on high ground where wafer levels wil rise and endanger it. 10 fGeneral Information' !6 4 ' • Allow sufficient room on all sides of the generator for mainte- 1.12.2 INSTALLATION GUIDELINES FOR STATIONARY nance and servicing.This unit must be installed in accordance STATIONARY AIR-COOLED 8-20KW i with current applicable NFPA 37 and NFPA 70 standards; as GENERATORS well as any other federal, state and local codes for minimum distances from other structures. DO NOT install under wooden The National Fire Protection Association has a standard for the decks or structures unless there is at least four(4)feet of clear- , installation and use of stationary combustion engines. That ance above the generator, three (3) feet of clearance on sides standard is NFPA 37 and its requirements,limit the spacing of an and front, and 18 inches of clearance at back of unit. ! enclosed generator set from a structure or wall (Figure 1.10). • Install the unit where rain gutter down spouts, roof run-off, NFPA 37, Section 4.1.4, Engines Located Outdoors. Engines, and landscape ir�igation,LL-water sprinklers or sump pump discharge does not flood the•unit or spray the enclosure, including any air their weatherproof housings if provided,that are installed outdoors in walls and at least 5 shall be located at least 5 ft.from openings inlet or outlet openings. • Install the unit where services will not be affected or obstructed, ft. from structures having combustible walls. A minimum separa- including concealed, underground or covered services such as tion shall not be required where the following conditions exist: electrical,fuel, phone, air conditioning or irrigation. 1. The adjacent wall of the structure has a fire resistance rating JI • Where strong prevailing winds blow from one direction,face the of at least 1 hour. generator air inlet openings to the prevailing winds. 2. The weatherproof enclosure is constructed of noncombus- • Install the generator as close as possible to the fuel supply, to tible materials and it has been demonstrated that a fire within reduce.the length of piping. the enclosure will not ignite combustible materials outside the • Install the generator as close as possible to the transfer switch. enclosure. REMEMBER THAT LAWS OR CODES MAY REGULATE THE Annex A—Explanatory Material DISTANCE AND LOCATION. A4.1.4 (2) Means of demonstrating compliance are by means • The genset must be installed on a level surface.The base frame of full scale fire test or by calculation procedures. must be level within two (2) inches all around. Because of the limited spaces that are frequently available for • The generator is typically placed on pea gravel or crushed installation, it has become apparent that exception (2) would be stone. Check local codes if a concrete slab is required. If a beneficial for many residential and commercial installations. With concrete base slab is required,all federal,state and local codes that in mind, the manufacturer contracted with an independent should be followed. Special attention should be given to the testing laboratory to run full scale fire tests to assure that the concrete base slab which should exceed the length,and width enclosure will not ignite combustible materials outside the enclo- of the generator by a minimum of six(6) inches (0.152 meters) sure. on all sides. The criteria was to determine the worst case fire scenario within Figure 1.9—Generator Clearances the generator and to determine the ignitability of items outside the engine enclosure at various distances.The enclosure is construct- ed of non-combustible materials and the results and conclusions from the independent testing lab indicated that any fire within the generator enclosure would not pose any ignition risk to nearby combustibles or structures, with or without fire service personnel response. h Based on this testing and the requirements of NFPA 37,Sec 4.1.4, the guidelines for installation of the generators listed above are changed to 18 inches (457mm)from the back side of the genera- tor to a stationary wall or building. For adequate maintenance and airflow clearance, the area above the generator should be at least 4 feet with a minimum of 3 feet at the front and ends of the enclo- sure. This would include trees, shrubs and vegetation that could obstruct airflow. See the diagram on the reverse of this page and the installation drawing within the owner's manual for details. Generator exhaust contains DEADLY carbon monoxide gas. This dangerous gas can cause unconsciousness or death. Do not place the unit near windows, doors, fresh air intakes (furnaces, etc.) or any openings in the building or structure, including windows and doors of an attached garage. I � 11 Information Figure 1.10—Installation Guidelines No windows or openings in the wall permitted within 5 feet from any point of the generator. r r� Existing Wall 18 inches Winches Winches Minimum Distance r � r � t Clearance from windows, ge 36 inches Top of Generator 36 inches doors,any openings in the wall,shrubs or vegetation over 12"in height Clearance from the ends and front of the generator should be 36 inches.This These guidelines are based upon fire Winches would include shrubs,trees and any testing of the generator enclosure and kind of vegetation Clearance at the top should be a minimum of 60 inches from the manufacturer's requirement for air any structure,overhang or projections flow for proper operation. Local codes from the wall.The generator should not may be different and more restrictive be placed under a deck or other than what is described here. structure that is dosed in and would limit or contain air flow 60"Minimum 60"Recommended Minimum From Ends Generator 18 inches Minimum This drawing supersedes installation instructions in all Carrier air-cooled installation and owner's manuals dated previous to May 26,2007. 12 AM,"P. 1.15 THE BATTERY -AAIf the AUTO/OFF/MANUAL switch is not set r, �7A 01 rci Z -to OFF position, th'e�'generator can crank and start as soon as the battery cables are ®DO NOT dispose of the battery in a fire. The connected.If:the utility power supply is not battery is capable of exploding. turned off,`sparking`can occur at the battery QA battery presents a risk of electrical shock posts and cause an explosion. �{ k m ,,,,�•f; and high short circuit current. The following precautions are to be observed when work- 1.13,--BATTERY REQUIREMENTS Ing on batteries: See thelSoe"cificafi°ons section for correct battery size and rating. • Remove the 7.5A fuse from the generator con- trol panel. 1.1:4 ;"'BATTERY INSTALLATION • Remove watches, rings or other metal objects. • Use tools with insulated handles. FII=fhg>.,battery with the proper electrolyte fluid if necessary and A,� `` ' • Wear rubber gloves and boots; have,the battery fully charged before installing it." • Do not lay tools or metal parts on top of the Before installing and connecting the battery, complete the follow- battery. ing steps: • Disconnect charging source prior to connecting 1. Set the generator's AUTO/OFF/MANUAL switch to OFF. or disconnecting battery terminals. ' 2. Turn off utility power supply to the transfer switch. = : 3. _Remove the 7.5A fuse from the generator control panel. WMARN N,�[VG! Battery cables were factory connected at the generator (Figure AReleased Do not open or mutilate the battery electrolyte has been known to u 1.11). Connect cables to battery posts as follows: be harmful to the skin and eyes, and to be 4. Connect the red battery cable (from starter contactor) to the toxic. battery post indicated by a positive, POS or(+). The electrolyte is a dilute sulfuric acid that 5. Connect the black battery cable (from frame ground) to the Ais harmful to the skin and eyes. It is electri- ,. battery post indicated by a negative, NEG or(—). Cally conductive and corrosive. 6. Install the battery post,covers (included). I NOTE: The following procedures are to be observed: Dielectric grease should be used on batter posts to aid in the - Wear full eye protection and protective clothing. y p Where electrolyte contacts the skin, wash it off prevention of corrosion. immediately with water. NOTE: • Where electrolyte contacts the eyes, flush thor- Damage will result if battery connections are;made in reverse. oughly and immediately with water and seekmedical attention. • Spilled electrolyte is to be washed down with Figure 1.11–Battery Cable Connections an acid neutralizing agent. A common practice- is to use a solution of 1 pound (500 grams) .BLACK.LEAD- bicarbonate of soda to 1 gallon (4 liters) of '(FROM FRAME) water. The bicarbonate of soda solution is to be added until the evidence of reaction (foam- ing) has ceased. The resulting liquid is to be RED LEAD flushed with water and the area dried. (FROM STARTER QLead-acid batteries present a risk of fire CONTACTOR) because they generate hydrogen gas. The fol- RED lowing procedures are to be followed: • DO NOT SMOKE when near the battery. + • DO NOT cause flame or spark in battery area. • Discharge static electricity from body before BATTERY n touching the battery by first touching a ground- ed metal surface. BLACK ®Be sure the AUTO/OFF/MANUAL switch is set to the OFF position before connecting the battery cables. If the switch is set to AUTO or MANUAL, the generator can crank NOTE: and start as soon as the battery cables art In areas where temperatures regularly fall below 32°F (00'C) it connected. is recommended that a pad type battery heater be installed to aid in cold'climate starting. 13