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41828-Z
Town of Southold 8/4/2017 0 P.O.Box 1179 X 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 39110 Date: 8/4/2017 THIS CERTIFIES that the building OTHER Location of Property: 790 Ruch Ln, Greenport SCTM#: 473889 Sec/Block/Lot: 52.-2-29 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 7/19/2017 pursuant to which Building Permit No. 41828 dated 7/20/2017 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: central air conditioning gas heating system and hot water heater in an existing one family dwelling as applied for. The certificate is issued to Massa,Maureen&Schweitzer,Alan of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 17-44921 8/2/2017 PLUMBERS CERTIFICATION DATED 0 (7 t ed Signature I Vffad4' TOWN OF SOUTHOLD ����� BUILDING DEPARTMENT ca TOWN CLERK'S OFFICE o • SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 41828 Date: 7/20/2017 Permission is hereby granted to: Massa, Maureen 46 Hilltop Dr Madison, CT 06443 To: permit AC unit and oil to gas conversion to existing single-family dwelling as applied for. At premises located at: 790 Ruch Ln, Greenport SCTM # 473889 Sec/Block/Lot# 52.-2-29 Pursuant to application dated 7/19/2017 and approved by the Building Inspector. To expire on 1/19/2019. Fees: SINGLE FAMILY DWELLING-ADDITION OR ALTERATION $200.00 CO -ALTERATION TO DWELLING $50.00 Total: $250.00 r u' nspector Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines,streets,and unusual natural or topographic features. 2. Final Approval from Health Dept.of water supply and sewerage-disposal(S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building,industrial building,multiple residences and similar buildings and installations,a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9,1957)non-conforming uses,or buildings and "pre-existing"land uses: 1. Accurate survey of property showing all property lines,streets,building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$25.00,Additions to dwelling$25.00,Alterations to dwelling$25.00, Swimming pool$25.00,Accessory building$25.00,Additions to accessory building$25.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00,Commercial$15.00 Date. .��l1 L_ �g New Construction: Old or Pre-existing Building: � (check one) Location of Property: Ot ® OU- Cao LA House No. Street Hamlet Owner or Owners of Property: INAK-) �Cl�,j c 1 i Z��- A*V3 kA-J!Z� �tt4 Suffolk County Tax-Map No 1000, Section SQ, Block Lot` 19 Subdivision Filed Map. Lot: Permit No. Date of Permit. Applicant: Health Dept.Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted: $ ` ' OCY tl Applicant Signature Certificate,&Compliance _ :.............. ........................................................... ......................... ....... .+......... - CERTIFIED ELECTRICAL INSPECTIONS, INC. 188 PARK AVENUE AMITYVILLE, NY'11701, P: (631),598-5610 - .....................................................................................I.............................. .................. _.................................... ' CERTIFIES THAT _ Upon_ the application of Upon premises owned by- -Alan y-Alan Schweitzer, Alan Schweitzer 790 Ruch,Lane 790 Ruch Lane Southold, NY 11971, .'Southold', NY 11971, _ Located at: 790 Ruch Lane , _ = Southold ;NY 11971" ; Application Number*: 17-44921 Certificate M,17:44921' - Electrical License#: Section: Block: Lot: Building Permit#: l`$a Q Describ_ed as a Residential occupancy, wherein the,premises electrical system consisting-of electrical devices and wiring, described-below, located in/on*the premises at: _ Existing Air.Conditioning / Boiler,/ Hot Water Heater A visual inspection of the premises electrical system, limited_to,electrical devices and wiring'to the extent detailed herein, was conducted in accordance-with the requirements of the applicable code/or standard',promulgated by'tlie State of New York, Department of-State'Code Enforcement and Administration, or other authority having jurisdiction, and•found to be in compliance therewith on the 2nd day of August 2017, ; Electrical Inspector:Anthony Giordano ..........�7�4\. This certificate'is not valid unless raised seal is present. _ DEC AUG. . 4. 201 _ - svnE,nnva Dwr. -TOWN OF s10=01,D _ OE SOplyo� c0UM1,� TOWN OF SOUTHOLD BUILDING DEPT. 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLRG. ( ] FOUNDATION 2ND [ ] SULATION [ ] FRAMING / STRAPPING [ FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL)) ,( REMARKS: a6 o - t"it, DATE INSPECTOR a M 1 I , , FIELD ITCSp� C}�7 LE 'O�x UAT cols ,Ws DOt-g rom bA tm(1ST) --t-4 ............. FOUNbATxoN,,(2Nb) ROUGE! NCS& RLUMMT 'G TNOLATZON•P,BA N.Y. STATE RNER(GY OODF, 31, lu i� YNAL ' BMWs ' d TOWN OF SOUTHOLD BUILDING PERMIT APPLICA'T'ION CHECKLIST BUILDING DEPARTMENT Do you�have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD, NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 Survey_ SoutholdTown.NorthFork.net PERMIT NO. Check_ Septic Form N.Y.S.D.E.C. Trustees C.O.Application_ Flood Permit Examined !� ,2 Single&Separate_ Storm-Water Assessment Form Contact: Approved ,20fl Mail to: Disapproved a/c Phone: Expiration __,204 D ��a V r� BuMagldspector V 15 ICATION FOR BUILDING PERMIT JUL 1 2017 Date 2-1 , 201 BUILDING DEPT. INSTRUCTIONS a. ThA2p"AFAQVIIIQLAInpletely filled in by';typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale.Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this`application may not be commenced before issuance of Building Permit. d. Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant. Such a permit shal l be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months-after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize, in writing,the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings; additions, or alterations or°for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances,building code,housing c ,and regu tions, and to admit authorized inspectors on premises and in building for necessary inspections. Signature of applicant or name,if a corporation) (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builder Name of owner of premises /u�{Tyy-P,Q� /uC�S Sri (As on the tax roll or latest deed) If applicant is a corp oration;,signature of duly authorized officer (Names-'and:title;of`corpo}atevofficer) C }� Builders License NO �0 Plumbers License No. Electricians License No. Other Trade's License No. ' 1. Location of land on which posed work will be done: -/ oc Ic House Number Street Hamlet County Tax Map No. 1000 SectionBlock Lot , V-_ Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy 0 i b. Intended use and occupancy d r f0nC((4&7&4.. 9 0 � 3. Nature of work(check which applicable):New Building Addition Alteration Repair Removal Demolition OtherlWork (Description) 4. Estimated Cost Fee I (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars I 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Depth Height Number of Stories Dimensions of same structure with alterations or additions: Front _e Rear-, f ~ Depth Height Numberbf S diies 8. Dimensions of entire new construction: Front Rear NZ-1 ';PDeptIT 1=1.1- Height Number of Stories 9. Size of lot: Front Rear Depth 'l;. '..sA a s v A. '%k'•^•+ sj '(f 7 10. Date of Purchase Name of Former Owner i 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO 13. Will lot be re-graded? YES NO Will excess fill be removed from premises? YES NO 14. Names of Owner of premises Address Phone No. Name of Architect Address ? Phone No Name of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO * IF YES, SOUTHOLD TOWN TRUSTEES &D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO I * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is at 10 feet or below, must provide t6pographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES NO * IF YES, PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF&c ) eA being duly sworn, deposes and says that(s)he is theaant 6064 (Name of individual signing contract)above named, CONNIE D Notary Public0i,gtate of York Nw+ No. BU6185050 gulfoik C (S)He is the County(S)He (Cont c r,Agent, Corporate Officer, etc.) Commission Expires APn' of said owner or owners, and is duly au orized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge land belief; and that the work will be performed in the manner set forth in the application filed therewith. i a Sworn to before me this day of 20� 05" Notary Public Signature of Applicant I 1 ` 4MIA `, � ' . .TT PM WIN hL 4' y � + re t Z , wa -_ } Y ea.. xi } INSTALLATION INSTRUCTION FOR Or__� AIR COOLEDCONDENSING UNITS ELECTMCAL MODEL SERIES °NSPEC'nONAEOWRED (-)AKA-, (-)ALR-, (-)AMA-, (-)A -PPS® ® NOTE® DATE: E .P.# C FEE: ` BY: NOTIFY F'n �-r;a` _ >�..... Y BUILDING DEPAR T AT ..76�-1802 8A WIN M TO 4 PM FOR THE .` ? NSPECTIONS: t.-.: : . "'Z;.:=.; :. -w b ON TWO REQUIRED ` :v., ,. . ED CONCRETE r` ;° .i. ^. ;ra_"* .'r`_ 4:� . . w—Immom",. FRAMING & PLUMBING '�: � � �. '"`•�� " '�*,=`` �:'.�.;��;,�� .. r; - :fir Y�` - , .. �' is �"r.:.;-. ,,a•. .p « �•"". NJ7r.i.CTiON MUST i ,,•,.;, �;��'�' ` • h, ETE FOR C.O. CTION SHALL MEET THE ITS OF THE CODES OF NEIN r NOT RESPONSIBLE FOR CONSTRUCTION ERRORS. t ' LY MTH ALL CODES OF NEW YORK STATE & TOWN CODES AS REOWRED AND CONDITIONS OF g9 DO NOT DESTROY. PLEASE READ CAREF I� IIR® KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. S � STEES A WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. , fl EvaluatUSE �4%l' UNLAWFUUNLAWFULO�ptl o LAttreG,ed by a REGLS`IRAA UO �10111,CEITTICATE //y V'n (^t (�`:l OccR uAu Nt UY �IA��IIry_\\uUl l� UV// r Ce.w no. ssuwe pe soAxD .y ® L'STFRN STORM WATER RUNGFF PURSUANT TO CHAP7' D 21 1354-1- 5 PL�SE2-21354-13-13 OF THE TOWN CODE.. FIGURF 1. DIMENSIONS UNIT MODEL NUMBER EXPLANATION AIR DISCHARGE ALLOW 60"CLEARANCE ~� —036 J A S \I S-SWEAT(TUBE FITTINGS) Z-SWEAT(TUBE FITTINGS)/ SCROLL COMPRESSOR ACCESS j PANEL A B(VARIATION) C 0 ALLOW 24"ACCESS C-208/230-3-60(POWER SUPPLY) AIR INLETS CLEARANCE D-460-3-60 (LOUVERS) J-208/230-1-60 ALLOW 12"MIN Y-575-3-60 CLEARANCE N-385/415-3-50 3 SIDES T-220/240-1-50 0 LOW VOLTAGE BTUH x 1000(NOMINAL CAPACIT)o CONNECTION (W) SERVICE FITTINGS MODEL SERIES O f ry� HIGH VOLTAGE ° � CONNECTION (1 0 � _ '%f) �® ®® LIQUID LINE �° o ° ® CONNECTION ® ® p TABLE 4 / (2)W DIA ACCESSORY KNOCKOUTS HIGH PRESSURE VAPOR LINE CONTROL CONNECTION MANUAL RESET TABLE 4 (OPTIONAL) 0 � � BOTTOM VIEW SHOWING DRAIN OPENINGS(//////////////SHADED AREAS) 0 p 0 FIGURE 2- BASE PAN TABLE 1 - DIMENSIONAL DATA CONDENSING (-)AKA- 018,024 030 036,042 048,060,065 UNIT MODEL (-)ALB- 018,024 030,036 042,048,060 (-)AMA- 018,024 030 060 036,042:048 048 (-)AMB- 018,024 030 036,042, 048 060 HEIGHT"H"(INCHES) 16-3/4 20-3/4 1 20-3/4 20-3/4 1 26-3/4 343/4 LENGTH"L"(INCHES) 33-11/16 33-11/16 38-11/16 42-9/16 42-9/16 43 WIDTH"W"(INCHES) 23-1/4 231/4 271/8 31 31 31 2 13T M MODEL Mr Cariiii Gas Burner combustion Technology, Inc. Instruction Manual Contents PLEASE read this first..........................................................2 Codes and standards...........................................................2 13313 Gas burner at-a-glance..............................................3 Prepare site-prepare burner•mount burner................4 ' Install gas piping..................................................................9 Wireburner.........................................................................10 " Check system-start-up burner/appliance....................12 Perform checkout procedure-fill out certificate........14 Maintenance and service procedures...........................17 Troubleshooting Dimensions and mounting information..........................21 Replacement parts.............................................................22 Installer/servicer— Except where specifi- cally stated otherwise,this manual must be used only by a qualified service technician. In the state of MA,this Ratings product must be installed by a licensed plumber or gas fitter. Failure to comply with this or other requirements Input; :':. ..........:........�.....:60,000-to 180,000 eTUH p Y Q in this manual could result in severe personal injury,death 'Fuels: ......................:.....:.........Natural ga's or propane gas or substantial property damage. Max,,supply pressure.....::.................. 14 INCHES-Me. cagriA Handling' •. .. •, . • I g—Handle burner(and hot surface ignitor) Min.supply,pressure.............•:.................5 INCHES W.C. . carefully to avoid cracking orbreaking the ceramic ignitor. Manifold pressre, 3Ignitor protrudes slightly beyond burner head,Do not set 5 INCHES wc �iectri'cal:, !Fewer':........, ................12ov/60g/l-PHA5E,S AIv1P5 burner on its end. User — Refer only to User's Information manual Motor................................. ..............11!50 Hi?,3450 RP.M Y for information regarding operation of this burner.The Igniitti®n: :.....Norton hotsurface ignitor,•120v remainder of this manual is intended only for your 'Control: '; ' ..............:...................Horieyvvdll S89C primary control service technician.The burner and heat exchanger must Agencies: " ' be inspected and started at least annually by your service g ............... .............. .............:.:CSA certified,t1.S. technician. ©Copyright 2015—Carlin Combustion Technology,Inc. C- 0 -US Carlin Combustion Technology, Inc. The 63B burner has been assigned 126 Bailey Road North Haven,CT 06473 Ph 203-680-9401 Fx 203-680-9403 U. S:;Paterkt No. 4397631 ' TECH SUPPORT 800-989-2275 carlincombustion.com `-L_'J PLEASE read this first . Follow the guidelines below to avoid potential severe Special attention flags personal injury,death or substantial property damage. Please pay particular attention to the following when you see them through- Installer/service technician . . . out this manual. a R I ead all instructions before proceeding. Perform all procedures, Notifies you of hazards that WILL cause severe personal injury, and in the order given to avoid potential of severe personal injury, death or substantial property damage. death or substantial property,damage, a Before leaving the site after startup or service, review the User's Notifies you of hazards that CAN cause severe personal injury, Information manual with the user. Make the*user aware of all death or substantial property damage. potential hazards and performthe training ining outlined below. ��4' Notifies you of hazards that WILL or CANcause minor personal Train the user. . . injury or property damage. * To properly operate the burner/appliance per this manual, the NOTICE Notifies you of special instructions on installation,operation or appliance instructions and the User's information manual. maintenance that are important,but are not normally related to e To keep this manual at or near the burner/appliance for ready injury or property damage hazards. access by the user and service technician. * To contact the service technician,gas supplier or fire department General information should the user smell gas. a To keep the appliance space free of flammable liquids or vapors and'other combustible materials. Burner applications e Do not use laundry products,paints,varnishes or other chemicals Follow all instructions in this manual and the appliance manual. Where in the room occupied by the bu mar/appl lance, appliance instructions differfrom this manual,follow the appliance linstruc- e To contact the service technician at[east annually for startup and tions.Read the label attached to the burner air tube to verify the burner Is burner/appliance service. correct for the appliance being used.See pages 6 and 7 for procedures. When servicing the burner . . . Damage or shortage claims e Disconnect electrical supply to burner before attempting to The consignee of the shipment must file damage or shortage claims service to avoid electrical shock or possible Injury from moving' immediately against the transportation company. parts. .- & Burner and appliance components can be extremely hot. Allow When calling or writing about the burner. . . all parts to cool before attempting to handle or service to avoid Please provide us with the burner serial number and burner model number potential of severe bums. to assist us In locating information.Enter this information on the Installation e Handle the ceramic Ignitor with care to avoid breaking or cracking Certificate in this manual,The certificate information can be helpful when the ignitor. Do rmt handle ignitor when It is hot. NEVER touch troubleshooting or obtaining replacement parts. the surface of the ignitor with bare fingers. Body oils can cause damage.. Codes and standards NOTICE The installer/servicer is solely responsible for compliance Installation: With all applicable codes and standards. Burner/appliance Installations must comply with the latest editions of: Burner listings/approvals a "Installation of Domestic Gas Conversion Burners,"ANSI Z21.8. Carlin G313 gas burners are CSA certified for use with natural gas or propane 9 National Fuel Gas Code,ANSI 2223.1/NFPA 54. gas,United States installations only. e National Electrical Code,ANSVNFPA 70. Burners are NYC/MEA approved.MEA-369-89-E. a All additional applicable national,state and local codes. 2 MNG313 Gas 041015 c' m,���� G3B Gas Burner At-a-Glance ^ — 5 Rear view - Front view ' I Airmbe,with powder coat paintfinish 12 Primary control(Honeywell Model S89C primary control,for use with z Homoholder flame rectification) 3 Hot surface ignitor 13 Control transformer,120 vAc/24mAc,40 vA 4 Adjustablaf langa 14 Gas valve ooindicator light g Rear ignitor assembly with terminal boats 15 Motor relay G Ignition tube assembly mounting plate 18 Hi0h'effio(enoymoto, 7 Pedestal legs 17 Blower housing(cast aluminum}.with powder coat pa|ntfini»h 8 Burner gas inlet connection(nvapage O> lR Air in|attubeassembly H Combination bhm�u�ru|yooprooxu,oro�u|otion– 18 Air throttle indicator Only osingle adjustment required for setting ootfur331''w.o.outlet pressure) combustion air;see page 8for starting setting based onappliance model and input) ' 10 Control panel 11 Terminal strip 2-1 f_11 I ._ 1. Prepare Site • Prepare Burner • Mount Burner Inspect installation site Figure I Vent and vent connector installation Inspect,repair and/or replace vent system •D,o•not install this burner unless you have verified the entire vent system and.the appliance are In,good condition and Vent height is from tap of applia ce(or vertical location where vent con ds t0 comply With all applicable codes.And... appliance)to lop of chimney. i C C The vent and chimney must be sized and constructed in ac- I lateral cordance with'all applicable codes.lf intendedfor use with an oil burner as well,the vent system must comply with relevant t codes for•both gas and oil firing. r• .The vent system must not be pressurized unless the vent B A piping and vent system are designed accordingly.The vent must provide draft at all times(negative pressure in vent). _ Appliance Do not install or use an existing manual damper in the vent connector or vent. Do not connect the appliance vent connector to a chimney Metal vent application or vent serving a flreplace,incinerator or solid-fuel-buming apparatus, A connect to vertical with tee,it possible,to provide inspection/cleanout opening In vent. B Seal all joints and access openings tightly to prevent draft loss. In a cold climate;do not'vent into-a masonry chimney C support vent pipe so no weight of vent connector rests on appliance. that has one or more sides exposed to-the,outside.Install a listed stainless steel liner to vent the flue products. A defective vent system could result in severe personal Injury, ! death or substantial property damage. chimney height is from top of al phance for A vertical location where vent conr ots to appgance)to top of chimney. Vent/chimney sizing D D i Lateral • Follow all local codes when sizing the vent and chimey ; • Refer to the appliance manufacturer's manual, when available, for venting recommendations i Prepare vent/chimney I B A • Secure all metal vent joints with screws,following the vent manufactur- t C er's instructions.Seal all joints In the vent system and chimney.Repair Appliance ;, masonry chimney lining and repair all mortar joints as needed. • Install a double-acting barometric draft regulator in the ventpiping,(The :- damper must be located in the same space as the appliance.)Install a Masonry chimney application manual reset spill switch in the top of the draft regulator outlet.Wire the switch into the appliance limit circuit to shut off the appliance/bumer if A 7ge-lined interior masonry chimney only,with all file and joints in good condition sustained downdraft should occur. B Vent pipe should be almost flush.butnotextendmginto,Inside surface ofliner. C Seal all access openings tightly to prevent draft loss, • Provide support for the vent piping.Do not rest the weight of any of the D Support vent pipe so no weight of vent connector rests on appliance G31303vent piping on the appliance flue outlet Verify clearances • Verify that clearances required for service/maintenance comply with the appliance manual and applicable codes.Provide at least 6 inches around burner and 24 inches In front of burner panel for service access. 4 MNG36 Gas 041015 1. Prepare Site wPrepare Burner Mount Burner (continued) Inspect installation site Figure 2Locating& sizing air openings Combustion/ventilation air openings |nstail||n' the bumnnappilance 'm/ space that ' dooxoot provide enough air for combustion and ventilation mm result in severe . personal injury, death orsubstantial property damage.Follow all-applicable codes and guidelines below boensure space has B1 Ai Ell . sufflelent air openings. Air openings directly _ through wall Large spaces For appliances located inbasements,ventilated crawl spaces m'other largo amuo,no additional air openings should be naooaoary, Exception:Kthe building Oonstmodoniounusually fight(see National Fuel - 82' Gas Code orC�\B149.1 n[.2�rUGfiU1UO�.you w|UN0 need to Appliance openings into the building Kappliance air comes from inside.Provide one opening within 12 inches of the ceiling,and one opening within 12 |nxhaom[�of|oocSize each opening tupmvidofmoamah�erdadudion ^ " for louvers) of I square inch per 1.000 0oh input of all fuel-burning appliances|nthe building. Confined spaces--air from inside building If air openings connect 1nareas inside the building,provide two openings, one within 12inches ofthe cai|ing.the� within Each_ openingmm�hmma�eo�oma&afterdoUuoUonfor|ouvomAof1oquom inch per 1'0OOGtVkofall appliances(nthe space.Kthe building uonstmo' Uonisuousua|ly tight(see NatinOu|Fuel Gas Code orCSA B14S.1 or.2 for defmition).you will need toprovide air openings into the building.Provide two openings xbod and located amfor the openings into the boiler space. Air provided Confined spaces air from outside through ducts _ Kair openings connect directly hmoutside,provide two openings,one within 12Inches of the ceiling,the other within 12inches of the floor.Each opening must have ufree area(after louver deduction)of: m If directly through side mmU:1 square inch for each 4.000 Btoh of all I D21 JD1 appliances inthe space. Appliance * If through vertical ducts: 1 square inch for each 4.000 0oh of all appliances|nthe space. ° |fthrough horizontal ducts: 1square inch for each 2.U0UBtuhofall " » appliances in the upuoa. Verify openings � Men sizing air openings for combustion and ventilation,Include air mqu|mu for exhaust.fans and other appliances,such as Minimum grille free area per 1,090 Bth input of all appliances in space clothes driers,that require air for nporat�. ' mAll&2 �mopenings tkmoohrmo�orwall I sq. in. Chunkupp|ianoomanua| ondoppUouU|ecoUeofor ��1noduiz�nQof �1�� nm'opomoqu�hmooho�o|�owmU �.��s�. ��^ oombu�ionanUvonU|aUona|rupun|ngu. - C1&2Two vo�oa|duuo0ow0uood:mw|opa�} 0��m� �� ° Vah�thatoponingommunob�m�ad� ^ ^ ^ o1�� n°n»ono,mu/oum:/mmvu,,mo �.����. um. ° Vo��that appliance space and�raou�nopamoam�noot El &2 Ifbuilding construction isunusually tight,provide two air I sq. in. - gasoline nrother flammable liquids urvapors. openings aashown Kappliance air comes from inside. - combustible materials. 2m»mh mpace contains two vsill-bumm/appliances.The.combined mpmis 120.000omo.m, - air contaminants,such oolaundry products,paint\hmnocvarnish,etc comesinm h horizontal uucmfromomude.mmis case D.So multiplyO.25 sq.In. times 120 to get 30 reduce free area to MIA ° CunUnnwith user that�eamu��Ubakept hnonfthese mu�da|oo1 ��������m����a��7���aifree area per -�i/�a--versrea,�r3D-0.7=42.9sq.—in.`` all times. 11nnr ry ....J�,-4.;J��- .,.«_l� `•.��L«� I..i�NJli�....y.��...� ..S.G i�'�..:,.�....au.�J f•l-I L.Iy�:�_iL.tl ....._�.�,c.«_..J..�...-�,..—_..... - ......_.,.���.�..�.._._._..��__�_.. _______.. 1. Prepare Site • Prepare Burner • Mount Burner (continued) Prepare the appliance Figure 3 Minimum combustion chamber dimensions Burner Input:install a gas burner sized for the normal input 1/4" rating-of the appliance.Do not install'a burner with a higher firing rate than the appliance rating.Do not Install a burner Lor D with a firing rate more than 10% lower than the appliance rating.The appliance and vent system could be damaged due to condensation. H Seal the appliance:Seal all flue-gas containing joints.Seal - all connections to the vent piping or breeching.. 3° minimum Clean and check the appliance: Clean the appliance thoroughly. Test all electrical components and verify the relief valve works(boilers only), , G3H09 Verify combustion chamber dimensions comply with the minimum dimensions shown in Figure 3. Install or replace combustion chamber liner:if required by the appliance manufacturer.The burner air tube must not extend into the Input Minimum chamber dimensions, Inches combustion chamber.The end ofthe•burnerairttube must be (Note i) within 1/4"of the inside face of the combustion chamber.If the (Usinn 2300OF or iaher refractories) space around the burner air tube Is more than%4",wrap the Btuh 'square Vertical cylinder burner airtube with minimum 2300-°F-rated ceramic fiber L x W x H Diameter x H blanket to•sea]off•the gap.Notice that the flameholder may 60,000 7 7 x 9 8 x 9 extend slightly into chamber as shown m Figure 3. 70,000 7%x 71/2x 9 812 x 9 100000 8x8x9 9x9 Repair or replace damaged appliance components.Inspect 120,000 9 x 9 x 9 TO x 9 the appliance thoroughly. Follow appliance manufacturer's 140 000 110 x 10 x 9 11 X9 guldelines for repair or replacement of any componentfound 160,000 11 x 11 x 9 12 x 9 defective. 180 000 112 x 12 x 9- 13 x 9 Note 1, Rectangular chambers of similar floor area are equally acceptable,bur the LAN ralio should not When cleaning the appliance or working•with ceramic fiber d the width shriuld he at least 6 inches, refractories or fiberglass insulation,see WARNING on page 7. Failure to comply with the above could result•iii severe personal injury,death or substantial property damage. 6_ MNG36 Gas 041015 A,... 1. Prepare Site • Prepare Burner • Mount Burner (continued) Inspect burner and components Ceramic fiber or Do not instal[or operate the burner if any component is Fiberglass insulation damaged or if burner does not comply with the specifications and guidelines in this manual and the appliance manual. Air tube insertion length(UTL) Ceramic fiber materials,such as chamber liners,may • Usable air tube length (UTL) is the distance from mounting flange to contain carcinogenic particles (chrystobalites) after end of air tube. exposure to heat Airborne particles from fiberglass or • Verify that the and of the air tube will be flush with, or no more than ceramic fiber components have been listed as poten- '/4 inch short of,the inside of the appliance combustion chamber front tially carcinogenic by the State of California.Take the wall when the burner is mounted.See Figure 3,page 6, following precautions when removing, replacing and • Minimum UTL is 1% inches. Maximum UTL is tube length less 13/4 handling these items. inches.Tubes are available in 6-inch,9-inch and 12-inch lengths, Avoid breathing dust and avoid contact with skin • Notice that the flameholder may extend slightly into chamber as or eyes. Wear long-sleeved, loose-fitting clothing, shown. gloves and eye protection.Use a NIOSH N95 certified respirator. This respirator meets requirements for Prepare appliance for burner mounting protection from chrystobalites.Actual job requirements or NIOSH regulations may require other or additional The universal flange supplied with 63B Gas burners is protection.For information,refer to the NIOSH website, intended only for firing chambers with negative overtire htlp://www.cdc.gov/niosh/homepage.htmi. pressure.The G313 burner must not be installed on a Ceramic fiber removal:To prevent airborne dust,thor- product that operates with a pressurized combustion oughly wet ceramic fiber with water before handling. chamber. Failure to comply could result in severe per- Place ceramic fiber materials in a plastic bag and seal sonal Injury,death or substantial property damage. to dispose. • See page 21 for required dimensions and bolt locations, Avoid blowing,tearing,sawing or spraying fiber- glass or ceramic fiber materials.If such operations are necessary,wear extra protection to prevent breathing dust. Wash work clothes separately from other laundry. Rinse clothes washer thoroughly afterwards to prevent contamination of other clothing. NIOSH First aid procedures: Eye exposure—irrigate immediately Breathing—f(esh air, MNG38 Gas 041015 7 'r-'-s '�!.�N��_J4.y.,� ...L ui>ti''il.:. "rte,;i _�Iln .�i7 w. u- ,,...._._.�_._�_�_.._�___�.,.,,- ...-'---- —_-.__-"_•__•_...._—..--- 1. Prepare Site • Prepare Burner • Mount urner (continued) Inspect burner and components Figure 4 Orifice and gas value installation Drill or ream gas orifice to size(initial installation) You must disconnect power to burner and close main manual Comb(nation gas valve before proceeding. Failure'to do so could result Alrthronte Crlrfce nipple gas valve in severe personal injury, death or substantial property jj >', Y-20 Allen damage. set screws You must drill or ream the burner orifice to the size given in O Flgure,4,The orifice is shipped with a pilot hole only.Firing the burner with the orifice as shipped can result in-damage to the burner.Never,fire the G313 burner below 60,000 Btuh input. eat ecticn The flameholder can overheat, resulting in potential severe B, ePli,c. size per manual Drill or ream to personal injury,death or substantial property damage. � , 1. After drilling or reaming orifice to correct size,thread orifice fitting into orifice nipple as shown in Figure 4. input Burner orifice drill Size Air throttle Btu. f oiarneter,inches turns (appr.) Install gas valve on burner Note 1 Natural Gas Propane Gas Notes 1 8 2 1. Read WARNING's on page 9 before installing gas valve. 6a,000 1 .#28 0.141 #33.0.113 • 0 70,000 1 #24 0.152 1/e 0.125 1/2 2. Apply a small amount of pipe dope(suitable for propane gas)to gas B0 000 11 #2o'o.161 #3a 0.129 3/4 valve outlet connection,gas line elbow and orifice nipple.Assemble 90,000 1 #17 0.173 #28 0.141 1 elbow and orifice nipple to gas valve. 100,000.1 #14 0.182 #25'0.160 1Y2 110,000 1 #11 0.191 #22 0.157 13/4 IBM To avoid damage to gas valve,do not hold valve with a pipe 120,000 J 47 0.201 #20 0,161 21/4 wrench or over-tighten.Use only a crescent wrench or other 140,000 #3 0.213 #16 0.177 3 means. Failure to comply could result in severe personal 160.000- 1 A 0.234 #12 0.189 41/4 180,000 U(0246) #7 0.201 9 injury,death 0f substantial properly damage. Note 1:High attitude applications:The maximum burner input at sea level is 180,000 81uh. 3. Insert orifice nipple into burner gas connection and secure in place Reduce this capacity by 41/6 per1.000feetabovesealevel.Uample—max. capacity at 5,000 feet is 144,000 tttuh(20%reduction). using the two Allen screws. Nate 2: Use th s as the starbng setting only. Adjust air throttle, If necessary,after performing 4. Connect gas valve wires to gas valve. combu an tesbng(see page 14). Inspect/redrill gas orifice when required Hot surf ce ignitor 1. Turn off power to the burner/appliance before proceeding. • Inspect the burner from air tube end.The hot surface ignitor must extend d 2. Close main manual gas valve in gas line to burner.Then disconnect the slightly p:inspect st the enof the burner. ground joint union to allow rotating burner combination gas valve. • Carefully the ignitor,ensuring it is intact,with no cracks or visual signs ofegradatlon. Yoitmustdisconneetpowertoburner and close main manual • Do not tgluch the ignitorwith bare hands.Body oils can cause deterioration gas valve before proceeding..Failure'to d0 so could result of the silicon carbide. in severe personal injury, death or.substantial property • Replace ilgnitor if there are any signs of damage. damage. You must allow ignitor to cool before attempting to handle. 3. Loosen Allen screws securing gas line to burner gas connection. Failure to do so could result In severe personal injury or 4. Remove combination gas valve(tem 9,page 3)and gas piping to burner damage to the ignitor. gas connection(item 8,page 3)on burner air tube. Inspect components and wiring 5. Read correct orifice drill size from Figure 4,Then check actual orifice size using that size twist drill bit. • Usually it spect all burner components and wiring. • If gas orifice is smaller than required,redrlll orifice to correct size, • Verify thE t wiring is intact and leads are securely connected. if necessary.Replace gas valve and piping,using only pipe dope listed • Verify thE t all burner components are in good condition. for use with liquefied petroleum gases. • lfgas orifice islargerthanrequired,obtainareplacemart gas orifice Mount burner in appliance fitting.Drill orifice hole in replacement orifice fitting. Verify appliance burner front plate dimensions per page 21. • Slide gasket supplied with burner over end of air tube. • Insert burner into appliance opening and bolt in place. 8 MNG313 Gas 041015 •.,�Y�I.?,...:.d,..•�:�.,.-._��.°.;:�,. �-�".::.�=r�,.....r..a....�.�'�.Y,l'�-Jm��..,'..,:,;W::.::.9�.�`.,-�=,�,_Lu�'.,..�� �..`�_�.„.,......�.�,..,��J.,.._J.._...Y,_.-..._.�. __ ,.,..�..",. "".•...,." �..,, 2. Install Gas Piping from Meter to Combination Gas Valve Code compliance Gas supply pressure—natural or propane The burner/appliance installation must comply with codes listed on page 2 and 0 Maximum supply pressure: 14 inches w.c. any other locally applicable codes. • Minimum supply pressure: 5 inches w.c. Piping from meter to burner Do not expose the combination gas valve to gas pressure in C= connect from the gas supply to the burner combination gas valve excess of 14 Inches water column.Higher pressure could inlet using new,clean black iron pipe and malleable iron fittings only, damage the valve'seat, resulting in potentially hazardous Do not use copper,brass,cast iron or galvanized pipe or fittings. j condition.When pressure testing piping at higher pressures, Provide supportfor gas piping.Do not�estweightofpiping on burner disconnect burner from gas line before testing. gas valve. If the gas supply pressure can exceed 14 inches water Apply pipe dope sparingly at all joints.Use only pipe dope listed for column at any time, you must install a lockup type gas use with propane gas.Do not use pipe sealing tape. pressure regulator in the gas supply piping,ahead of the main Do not hold gas valve with pipe wrench.Use crescent wrench or manual gas valve installed at the burner. other smooth-jawed device.Do not•over-tighten. - Failure to comply with above could result in severe personal injury, Test and purge gas line l death or substantial property damage. Read WARNING above. 1. If possible,install a new gas line directly from the gas meter.If you are Pressure test and purge the line.Pressure testing should be done by the using an existing gas line,verify it is clean and in good condition,and gas supplier or utility,following all applicable codes. verify it is large enough to handle the load of all connected appliances. Table 2 Capacities of black iron pipe, cubic feet gas/ 2. When branching from a common gas line,do not tap off from the bottom hour of horizontal sections—only from the side or top. 3. Install a main manual shutoff valve, sediment trap and ground joint ,Capacities in cubic'Feet per hour union near the burner combination gas valve connection as shown in Far pipe carrying natural gas or propane Figure 5. Pipesize Total length of gas piping, 4. If the burner is installed inside the appliance jacket, install the main (inches). from meter to burner connection (feet) manual gas valve and sediment trap external to the jacket. I 20 40 CO 80 100 5. Size piping(or verify size)using Table 2.You vuill find additional informa- Natural gas @.60 specific gravity,pressure drop 0.3 in.W.C.mote t) tion on gas line sizing in the National Fuel Gas Code,ANSI 2223.1, '/z 92 63 50 43 38 Figure 5 Connecting gas supply piping to burner 3/4 190 130 105 90 79 I 1 350 245 195 170 150 730 500 400 350 305 7 9 Natural gas @.60 specific gravity,pressure drop 0.5 in.w.c.(note i) Io '/2 120 82 66 57 50 3/a 250 170 138 118 103 ® 1 465 320 260 220 195 O 0 o 9 11/,4950 660 530 460 400 Propane gas®1.55 specific gravity,pressure drop 0.3 in.w.c. Gas valve top view a t,� '/z 57 39 31 27 24 3/4 118 81 65 56 1 49 1 217 152 121 105 93 5 7 ossos propane gas @ 1.55 specific gravity,pressure drop 0.5 in.w.c. 1 Pipe to meter or branch 5 Sediment leg � 74 51 41 35 31 2 Main manual gas shutoff valve(must 6 Burner combination gas valve 3/a 155 105 86 73 64 be 7'handle in state of MA) 7 Upstream pressure tap,118m NPT 3 Use clean, burr-free black iron pipe 8 Outlet pressure tap,1/8”NPT 1 288 198 161 136 121 and malleable iron fittings 9 Gas pressure regulator access screw Not 1 For natural gas with specific gravity other than 0.60, 4 Ground joint union 10 Gas valve wire terminal strip consult National Fuel Gas Code for correction factor. MNG313 Gas 041015 9 __ I 3. Wire Burner Code compliance Electrically ground burner—The burner must be grounded The burner/appliance installation must comply with codes listed on page in accordance with local codes or,in the absence of local 2 and any other locally applicable codes. codes,with the National Electrical Code,ANSI/NFPA 70(in Canada,the Canadian Electrical Code Part 1,C.S A.Standard C22.1.) General wiring requirements Label all wires before removing for servicing.Wiring errors Read.and.follow the guidelines in this manual. Failure to -could result-in unsafe appliance/burner operation. comply could result in severe personal injury, death or substantial prop"damage. Nonce Read appliance manufacturer's instructions completely before wiring burner. Electi*calshockhamrd—Disconnect electrical supply tothe burner before attempting to service.Failure to comply could Check polarity carefully.If hot and neutral wires are reversed result in severe personal injuiry,death or substantial property at appliance power source,the control will not operate. damage, If replacing any of the wire supplied with the burner, use minimum#14 AWG 125°C or better. Figure 6 Ladder wiring diagram Ll -----------o-- Applicance 120 VAC 0--- L2 limit circuit Line switch Hot Neutral Gnd( Ll L2 Honeywell HSI Hot surface ignitor S89C HSI MRa control Motor olio M —————- T 24 VAC Spill switch (if used) Thermostat MR Motor relay 24V Gnd 24V24V Gnd (Burner) Gnd Honeywell Motor Valve on light .t S89C Valve end switch r Components supplied control C==I- —=OGas valve — and installed by installer Valve Gnd G31302 10 MNG3B Gas 041015 Q,-" ? 1D 3. Wire Burner (continued} Verify power supply 2. The 120 vac power connections to the burner must be connected as 1. The burner requires a 120vac/60ro/single-phase power supply. The shown in Figure 7,The control is polarity-sensitive,and will not work if current draw will be aproxlmately 8.0 amps.Protect line with a 10-amp the hot and neutral lines are reversed. or 15-amp fuse or breaker. 3. Verify that the power supply to the burner is no less than 102 vac nor more than 132 vnc. r Figure 7 Wiring diagram —wire routing Control panel encl'os'ure �- Pur - Valve on **Supplied by installer Wh- Put light NOTICE; Line voltage polarity 40 vA Ye( The hot and neutral power wires Transformer must connect as shown for correct Honeywell 889C Gnd operation of the burner controls. J,COntr01 -- I--------------rJF GND ! GND (BURNER) Gn 8k Blue 24V(GND) Yel -.i 24V Red I Bk L1 .120-v limiter���s�itch *i Hot Yel - i circuit 120 VAC VALVE(GND) Or I Wh L2 I ■.-...........■aJ Neu VALVE Or Yel T - Thermostat** ' ---� -------------'--; L1 Bk Red Gray _HSI Spill switch** (if used) Gn Blue HSI Yel -- -- (may also be wiring in the 120-v limit circuit) L2 Wh Bk 4•� Terminal ' strip I 120 vAc factory wiring I Red Motor 24 vAc factory wiring relay i ■--- 120 vAc field wiring - 24 vAc field`wiring S Wire connector BkC-) L Red Bk Bk -•-•-•- Connect ground wires Hot surface ignitor Motor Motor to green terminal strip Bk end switch 120 VAC screws when replacing a Fenwal control with a Red Honeywell S89C. FV7 Ir- Combination Wire co/orcoding Or=orange Red=red gas valve Bk=black Br=brown Pur=purple Wh=white G31301TH/TR Blue=blue Gr=green Gray=gray Yel=yellow MNG3S Gas 041015 4. Check System • Start-up Burner/Appliance Inspect/check system Figure 8 Air throttle adjustment Before starting the bumer and appliance,verify the system has been installed Airflow Indi as directed by this manual and the appliance instructions. !- ' - " " "� labelatur I, ® AIr flow Check gas piping for leaks - Disconnect the burner from.the;gas supply-line if gas line }, test•pressure will exceed 14 inches w.c.Exposing the burner ® r Air flew combinatongasvalvetopressurehigher than 14inches W.c. ; can damage the valve seat, resulting in potentially unsafe aas8ouv operation.• Atrthrottle You can usually test the gas piping by allowing the line to fill with gas to Gas connection Gas connection main regulator outlet pressure. 1. Shut off gas flow to ail appliances connected to the meter. 6. The Figure 4 setting will probably be satisfactory without change.If the 2. if test pressure will be less than 14 inches w.c.,turn the bumer combi- combustion test Indicates a need for more or less air,however,you will nation gas valve knob to OFF If test pressure will be higher than 14 have to adjust the throttle accordingly. Inches,disconnect the burner from the gas line by shutting off the Check burner and Honeywell S89C control main manual gas valve installed near the burner(per Figure 5,page 9) and disconnecting the ground joint union.See warning above. Inspect burner thoroughly.Verify all components are secure and burner 3. Watch the gas meter dial.For a one half cubic foot per revolution dial, is in good condition.Verify all wiring is in place and all components are there should be no movement of the dial for at least 5 minutes. For secure and in position. larger volumes per revolution,increase this time proportionately. Verify flame failure lockout of Honeywell control 4. If you detect a gas leak,locate the leak with a soap suds mixture and 1. Install a hose barb fitting in the combination gas valve outlet pressure tap repair it.Then test the system for leaks again. and connect with a hose to a U-tube manometer. Do.not test for leaks with an open flame.And do not use . 2. Close the main manual gas valve and tum the combination gas valve knob oxygen as a test gas. Either of these could cause an to ON, explosion, resulting in severe personal injury, death or 3. Turn on power to appliance and set appliance Ilmit(s)to call for heat. substantial property damage. 4. Burner motor will start.The Honeywell S89C control will run the blower for 34 seconds(pre-purge and ignitor warm-up).Then the combination gas Bleed gas line valve will open and the"Valve on"light will light.(The manometer should Purge all air from the gas line.Purge to outside of the building,NEVER into show almost no pressure,because the main manual gas valve is closed.) the appliance or burner. 5. After 6 seconds,the S89C will lockout.The ignitor will shut off and the gas valve will close.Tum off power or Interrupt thermostat circuit for 45 seconds Leak test near-burner gas piping The control should reset Tum off power and set controls to stop call for If piping near burner has,not already been pressure tested, open main heat. manual gas valve on supplyto burner and smell around area for any signs of 6. If lockout does not occur,replace the S89C control, gas.Apply a soap suds mixture to all gas piping joints near burner and check Do not start the burner if you smell gas or if there may be gas for any leaks.If any leaks appear,repair before proceeding and retest. present in the appliance combustion chamber,heat exchanger Set air throttle or the vent system.An explosion could occur, causing severe personal injury,death or substantial property damage. 1. See Figure 8.Loosen air throttle locking nut. 2. Rotate the air throttle plate clockwise to the closed position. During initial start-up, you must be constantly alert for 3. Check the air throttle indicator.The"0"position of the indicator should emergency conditions such as fuel leaks,electrical malfunc- be even with the end of the air inlet tube.If not,bend the arm slightly tions,etc. Familiarize yourself with the location of manual until the indicator reads zero, shutoff valves and switches so you can quickly use them if needed. 4. Rotate air throttle until indicator points to setting given in Figure 4, page S. If the bumerfalls to ignite,NEVER attemptto manually bypass 5. Tighten air throttle locking nut. the normal sequence of the control,which provides purging of the combustion chamber. 12 MNG3B Gas 041015 _ �I:�• -,_� :.iso��::r�a':•�'_....� - `,•:o„�s�%�_;'l�`m�'i;.�a�Lii'.'___u - _•_ �_. .•.__._ ._.w-.._.------- 4. Check System • Start-up Burner/Appliance (continued) Installer/servicer Start-up &operation Should overheating or an emergency occut,immediately: Do not start the burner if the combustion chamber contains Shut off main manual gas valve. residual gas..Allow gas to disperse.Failure to comply could result in severe personal injury,death or substantial property • Shutoff power to burner. damage. NOTICE: Under some circumstances power should remain Power ON Open all manual gas linevalves.Turn burner combination gas on forwaterpumps orcirculating blowers.Determine proper valve knobto"ON."Close the line switch.(If burnerdoes not response before attempting start-up. follow sequence below,see troubleshooting suggestions on If bumer fails ignition on several attempts,close gas valve pages 19 and 20.) and use burner blower to purge appliance before restart. Stand-by (No call for heat)Control waits for heat call. Call for heat Set operating control and all limit controls to call for heat. Before starting burner, verify: The thermostat circuit must be closed and power coming to ❑ Burner/appliance installed per appliance instruction manual? control panel Ll and L2 terminals Burner on The motorstarts.The hot surface ignitorstarts.The motor ❑ Burner orifice size and air throttle verified against Figure 4,page 8? centrifugal switch makes. ❑ Burner/appliance installed per all applicable codes? Pre-purge The primary control allows 34 seconds for pre-purge and ignitor warm-up. ❑ Installation site has adequate ventilation openings and vent Gas valve on After the pre-purge/ignitor warm-up period, the primary system? control activates the gas valve(if motor centrifugal switch ❑ Gas supply line in good condition and sized correctly? is closed).The green"Gas valve on"light turns on. TFI The primarycontrol turns off the ignitorwithin 2to 6 seconds ❑ All gas line joints sealed with pipe dope listed for use with liquefied after gas valve activation.When the control deactivates the petroleum gases? ignitor, it begins checking for flame signal. If flame is not detected within 6 seconds after gas valve activation,the ❑ Gas supply pressure to combination gas valve checked? primary control will lockout with continuous purge (see ❑ Regulator installed if pressure can exceed 14 inches w.c.? following). Run period The burner continues firing during call for heat if the flame ❑ Air purged from gas line? rod(hot surface ignitor)senses flame.The green"Gas valve on"light remains on during normal running,indicating gas ❑ Gas piping checked for leaks? valve is energized ❑Wiring installed per burner and appliance instruction manuals? Shutdown When the call for heat ends,the primary control immediately deactivates the gas valve and blower.The burner returns to stand-by. Ignition and flame sensing Flame failure If the primary control loses flame signal during a run period, Ignition The G38 burner uses a silicon carbide hat surface ignitor it deactivates the gas valve within 2 seconds.The control for ignition,The Honeywell S89C primary control feeds 120 restarts the heating cycle, beginning with a 34-second vpc power to the ignitor and allows time for the ignitor to pre-purge/ignitor warm-up period,then a 6-second trial for warm up to ignition temperature during the burner pre-purge ignition.If ignition/flame sensing is successful,the burner period. returns to normal operation.If the attempt is not successful, Sensing The S89C primary control uses flame rectification to detect the primary control will lockout. flame,with the hot surface ignitor acting as the"flame rod." Lockout If the primary control does not sense flame within the TFI time limit after gas valve activation(6 seconds), lockout occurs.The control deactivates the gas valve.The blower motor continues to run,providing a post-purge of the burner and appliance. Reset To reset after a lockout,turn off power to burner or interrupt the thermostat circuit for at least 45 seconds.Then restore power(or thermostat circuit).Burner should restart. MNG3B Gas 041016 13 r �'.ky..J:.1 ..J'ru .%' ...u..._'�'...a Sf 1M-( �:�ieJ:.J s•L J�� ..-.I -....,. s.......,.._ - ......� - ..v....- -.... 5. Perform Checkout Procedures • Fill Out Certificate Make final burner adjustments Make final burner adjustments (continued) Check for leaks in gas piping Check/adjust gas valve outlet pressure ❑ Smell around burner to make sure there is no gas leak in near-burner ❑With burner running,check manometer reading for combination gas piping. Verify integrity of gas line joints between combination gas valve outlet pressure. Adjust valve regulator if necessary'so the valve and burner gas inlet tapping using soap suds mixture.Verify reading is 3,5 inches w.c.for either natural gas or propane gas. gas piping is fully supported,independently of burner. Check for leaks from burner components Inspect flame ❑ Look at flame through appliance observation port.The flame should ❑ Smell around burner to make sure there is no leakage from the burner be a soft blue with well-defined orange and yellow tips for natural inlet air tube, blower housing or air tube. Verify burner is properly gas,or well-defined yellow tips for propane gas.(If you make air or supported and flange is securely tightened. gas pressure changes later,inspect the flame again.) If you detectaeakagefromany burner'component;immediately Check the firing rate close the main manual gas valve.Use a soap suds mixture to determine leakage location.Replace burner if Ipakag6 cannot ❑ Natural gas only—Turn off all other gas appliances connected to be corrected by properly securing components,You may have the gas meter.Use a stopwatch to time the number of seconds for a to restart the burner several times during leakage testing flow of one cubic foot of gas(two revolutions for a one half cubic foot since the control-will lockout when.flame is riot detected. per revolution dial,for example).You will also need to know the gas Failure to correct leakage problems could result in severe heat content in Btu per cubic foot.Determine the actual input from: personal injury,death or substantial property damage. INPUT=(3600 x Btu per cubic foot)_(number of seconds for one cubic foot),for firing rate in Btuh.For example,for 1050 Btu per cubic foot natural gas,with meter timed at 30.2 seconds for one cubic foot of gas: INPUT example=(3600 x 1050)_(30.2)=125,200 Btuh. Firing rate should be within t 5% of rated input for the appliance.Adjust the combination gas valve pressure regulator if necessary to obtain the correct firing rate.Valve outlet pressure must not be lower than 3.2 inches w.c.nor higher than 3.13 inches w.c. ❑ For propane gas,contact your propane supply for procedure to verify firing rate. 14 MNG36 Gad 041015 �,, _ rte- �. .u_-___....... ,_._.._._��._.._,_._.�...�.__.�. --••--------.._.------ S. Perform Checkout Procedures • Fill Out Certificate (conamed) Make final burner adjustments (conSnueo) Make final burner adjustments (continued) Check combustion using instruments Check flame signal You must use combustlon,test instruments.Failure to properly JM= Electrical shock hazard—Turn off power to bumer before verify/adjust combustion could allow unsafe operation of the proceeding with setup for flame signal measurement. burner,resulting in severe personal injury,death or substantial property damage. ❑ (See Figure 9.)The HSI is powered with 120 VAC during pre-purge so a microammeter with a shunt switch must be used to test flame signal or the meter will be destroyed.USE ONLY needle movement- Fuel- co-2 02: type meters,not digital meters. Minimum Maximum Maximum Minimum ❑ Remove the ignitor lead wire from HSI terminal of the S89C primary Natural Gas 9.6% 10.8% '-"'' 4:0% 2.0% control. Connect a shunt switch and oc microammeter between Propane Gas 11.0% 12.5% 4.0% 2.0% HSI terminal and the ignitor lead wire. Make sure shunt switch is closed. Then turn on power to the burner.After the burner flame starts,wait at least 15 seconds,then open shunt switch and read DC ❑ Insert test probe into vent above appliance to sample flue products. amps(must be at least 0.8,microamps DC). The results should show CO2 or Oz as follows: ❑ If the combustion results are outside the range above,and the firingcaorlont- DO NOT start the burner or adjust the air throttle with the rate of the burner is within 5% of rated input,open or close the air shunt switch open.The 120 V supply to the HSI will destroy throttle until the CO,(or 02)are acceptable. the microammeter. After.CO2 (02) tests are completed satisfactorily, measure Figure 9 Flame signal measurement connections 'flue products for carbon monoxide(60)concentration.The CO must not exceed 50 ppm adjust to"air free",or other if Shunt switch Inslatler temporary lead wires specified by local codes, o _____.Q--�_ __.R,—`A y To Igniter Ignilor lead wireire V conn ctoi on ❑Adjust the draft 1n the appliance so the draft overfire is about-0.01 Honeywell I t I IramHSIterminal ,rearotburner inch w.c.and take a flue gas sample from the combustion chamber. o�irol pial scale microammeterGaB,n IfCO is noticeably lower overtire than in the vent,the appliance has leaks that must be repaired. MNG3B Gas 041015 15 5" Perform Checkout Procedures 9 Fill Out Certificate �nnunuo� Verify burner/appliance operation Prepare burner for normal operation QCycle burner off with appliance controls.Then turn off power tothe Check burmwrlmppQmmca/cmntro|mmpwratUpm appliance. anoo. Test operating and limit controls onappliance uxspecified inappliance Close the main manual goova|vo. instruction manual. Remove the U-tube manometer line from the combination -valve Check operation of the S89C primary control, forcing lockout by -- outlet pressure tap hose barb. Remove hose barb and ' closing the main manual gas cock and cycling the burner. See page NPT pipe plug intapping. 13for procedure 10reset the control. Verify all components and wires are inplace and burner ioready for Verify burner operation operation Start and stop the uaveoo|timo uUuwiogthe phmoryounLm| to sequence trough normal operation.' Verify correct operation of Train the user burner )and our�m|thmuQhou�See page 13for bomo«sequence of operation. ~~Train the user tooperate the burner and appliance under normal ' conditions. Explain procedure 10shut down burner/appliance when required. Verify vent system operation �� �~ Rovimwtheuser information section ufthis manual(and the appUonon UVerify vent iooperating correctly and flue products are properly manual)with the user. exhausted from building, FIVerify the user i»aware nfall procedures specified iothe manual. Check operation ufbarometric damper and spill switch. Verify will not store uruse combustible liquids ` urmaterials or If the building contains any exhaust fans orconditions that could contaminants inthe vicinity ufthe bumanapp|ianoo. affeotvont performance,check bumwnaoplionne/vontoperation with ' exhaust fans(or other conditions)operating. ' | 16 mwaoB Gas 04105 . � ! `` :��.li:�•1'�.. .. i2L:''s '�'.�' FC- 6. 6. Maintenance and Service Procedures Annual start-up & service Annual start-up &service (continued) This burner should be started and serviced at least annually 7. Swing the hold-on bracket away and carefully pullout the ignition tube by a qualified service•techni Tian-failure.to properly maintain assembly. and service'the burner could result in severe personal injury, - - ,death or substahtial property damage. caunoN_, As the white ceramic is exposed,support it using a rag. It y could be HOT.Do not iet the hot surface ignitor element bump Turn off power to appliance and close main manual gas into anything,Do not drop the assembly or ignitor element. valve when servicing burner. See WARNINGS on page 2 The element is veryfragile.Even a small hairline fracture will and elsewhere in this manual regarding correct procedures, destroy the HSI. Failuretocomply could result insevere personal injury,death 8. If the ignitor element is damaged in any way, replace it with a new or substantial property damage, one 9. If replacing the ignition tube assembly in the burner,replace the back ❑ Discuss burner/appliance operation with userto determine any prob- plate gasket with a new one.Replace the hold-on bracket and screws. lems that may have occurred during the previous season and to verify Ensure the back plate gasket is sealed gas-tight to the burner air tube. user is aware of proper operation and care of the burner/appliance. ❑ Inspect and clean flamehotder. ❑ Turn off power to appliance and close main manual gas valve. 1. Remove the ignition tube assembly from the burner as described in the ❑ Remove burner from appliance and inspect flame holder,hot surface steps for inspecting the hot surface ignitor. ignitor and burner components. 2. Reach in and,with one finger through the center hole of the flameholder, pull the flameholder out of the burner air tube. ❑ Inspect ignitor and ignition tube assembly. 3. Use a small brush to remove dirt and lint from the inside surface of the 1. The hotsurface ignitor(HSI)isa silicon carbide element that performs dual flameholder.All holes must be clean and unobstructed. functions of ignition and flame detection.On a call for heat,the ignitor 4. If the flameholder is damaged,dented or defective in any way,replace is powered with 120 vac and is electrically heated to about 2600°F.This it with a new one. ignites the gas/air mixture when the primary control energizes the gas 5. Replace the flameholder in the air tube. valve 6. Replace the ignition tube assembly as described in the steps for inspecting 2. The primary control than switches the HSI to the flame detector circuit, the hot surface ignitor.Be sure to install a new back plate gasket and using flame rectification to monitor the flame. seal assembly to air tube gas-tight. 3. The ignitor is positioned in the ignition tube assembly against a factory- 7_ Follow the instructions on page 8 to inspect the hot surface ignitor. set non-adjustable stop ring for proper ignition and flame sensing. 4. To inspect the HSI,first be sure the 120 vac power supply to burner is Norrcr; If the Inside surface of the air tube needs to be cleaned, disconnected.Then slide the two silicone insulating boots off of the clean with a vacuum cleaner with brush attachment while insulators the ignition tube assembly is out of the burner. 5. Pull off the quick-disconnect terminals. ❑ Check the burner flange gasket.It must be in good condition.Replace 6. Remove the four#8-32 screws securing the air tube back plate. gasket on burner flange and mount burner in appliance,securing to mounting studs. ❑ Perform the complete checkout procedures of pages 12 through 17, including system inspection and checks. MNG313 Gas 041015 17 6. Maintenance and Service Procedures (continued) Maintenance/service procedures Maintenance/service procedures (continued) Cleaning blower wheel Replacing blower motor or wheel ❑ Periodically inspect and clean the blower housing and wheel. Follow this procedure to replace motor or wheel. 1. The best time to,clean the blower housing and blower wheel is while 1. Remove the four#8-32 screws in the motor mounting plate. the ignition tube assembly is out of the air tube(see"Inspect ignitor and 2. Pull about 1"of slack in the motor wires from the control box.Then pull ignition tube assembly'). out and rotate the motor/blower wheel assembly. 2. Remove the four#8-32 slotted screws in the motor mounting plate. 3. Loosen Allen set screw in blower wheel hub and take the wheel off the 3. By pulling about 1"of slack in the motor wires from the control box,the motor shaft- motor haftmotor blower/wheel assembly can be pulled out and rotated to a good 4. Remove four#8-32 nuts holding motorto mounting plate.Be sure to take position for cleaning the blower wheel. the four nylon washer seals from the motor studs and save for the new 4. With a small brush or pipe cleaner,remove all dirtfrom the blades in the motor.Also remove the nylon motor bushing.Save the motor bushing for wheel. use with the new motor. 5. With a clean rag,wipe out all the dirt from inside the blower housing. 5. Disconnect the motor wires from their wire nuts in the control panel, 6. Dirt that drops into the burner tube must be removed while the ignition keeping track of their locations tube is out 6. Connect the new motor wires to their proper terminals. 7. Replace the motor plate gasket with a new one. 7. Place the four nylon washer seals on the new motor studs and assemble B. Replace the motor blower wheel assembly,being very careful that the the motor plate to the motor using the four nuts. gasket on the motor mounting plate makes a gas-tight seal against the 8. Replace the blower wheel with about 1/16"of shaft protruding beyond blower housing cover. the hub, S. Replace the motor plate gasket with a new one. 10. Replace the entire assembly,making sure that the gasket on the motor plate makes a gas-tight seal against the blower housing cover. I 8 MNG313 Gas 041015 7. Troubleshooting Problem Possible Corrective action cause These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts. Disconnect power to burner/appliance and close main manual gas valve when removing components for service. Failure to comply could result in severe personal injury,death or substantial property damage. Burner motor will 120 V power Check 120 V at terminal strip. L1 - L2 not start Check limit/operative circuit. 24 V circuit Check that 24 V thermostat/circuit is calling for heat. Check transformer output. Each "T" on terminal strip should read approx. 24 volts to "G" ground. Incorrect wiring Check all field and factory wiring. Bad motor relay Check 24 V at motor relay. Relay should click(pull-in) on call for heat. Check continuity across contacts(N.O.) or each side,of contact to L2 on terminal strip should read 120 volts. Bad motor If motor relay is good (see above) and wiring is correct, disconnect the motor leads and power the motor directly with 120 V to check motor operation. Bad primary If all above tests prove negative replace control. control Burner pre- Incorrect air For initial light-off set air throttle according to desired input. purges for 34 setting seconds but Wrong orifice Check orifice drill size. does not light size (continued on next page) Manual gas shut- Check supply line gas cock and manual shut-off valve on combination off valve closed gas valve. Manifold Adjust regulator to 3.5 W.C.for natural gas and propane. pressure Gas valve not Check for 24 V valve coil during TFI. Indicator light should also be on. opening Line pressure in excess of 14.0 W.C. can damage valve. Motor end switch Check motor end switch. - not making Disconnect the two red leads in the panel coming from the motor end bell. Check continuity during pre-purge. End switch will not activate if motor is not running up to speed. Hot surface Element normally glows red within 20 seconds during pre-purge. Use ignition element flame mirror to visually inspect. damaged Check for 120 V at rear of ignitor assembly during pre-purge. If visual inspection cannot be done, remove element and power directly with 120 V. Replace element if it does not glow red within 45 seconds. MNG3B Gas 041015 9 7. Troubleshooting (continued) Problem Possible Corrective action cause These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or A mechanically live parts.Disconnect power to burner/appliance and close main manual gas valve when removing components for service. Failure to comply could result in severe personal injury, death or substantial property damage. Burner pre- Bad primary Check for 24 V on valve lead on control during TFI. purges for 34 control Check for 120 Von HSI lead on control during pre-purge. seconds but does not light Replace primary control if either above tests show negative. (continued) Burner lights but Incorrect air For initial light-off,set air throttle according to desired input. primary control setting locks out after Wrong orifice Check orifice drill size. TFI size Manifold Adjust regulator to 3.5 W.C.for natural gas or propane. pressure Inadequate gas Line pressure requirements are: 5.0 W.G.for both natural and propane supply fuels. Line pressure in excess of 14.0 W.C. could damage combination gas valve. Watch line pressure gauge during TFI. If pressure drops below minimum required when gas valve is energized lookfor partially closed gas cocks in line,other appliances using the same supply or improperly adjusted intermediate regulators. If other appliances are on the same supply line and piping will not sustain adequate pressure for all units on that piping,then it is undersized. Check with gas utility. Insufficient flame Check flame signal. Minimum signal. 0.8 DC microamps. signal Improper draft Improperly adjusted air throttle setting for the fuel input. Over-fire draft is normally-0.01 W.C. Refer to boiler/furnace manufacturer's recommendations for specially packaged units. Polarity Check 120 V at L1 on terminal strip. 20 MNG313 Gas 041015 S. Dimensions and mounting information Figure 10 Dimensional data 12 3/16 15% 1 3/16 18% 10 6 7/15 53/4 53/4 21% 8:Y4 o i o 113/4 1 1/6 (Flange) 0 101'/16 p Ol 10'1/16 �— .� ? 33/4 81/4 4'/3z (End cone) (O.D.) (O.D.) O 8 O 0 to 11 inches Front view(Adjustable flange omitted for clanty) Left side view 0 Mounting burner to appliance Figure I I Universal flange mounting The.universal flange supplied with 63B Gas burners is Bolt circle 51/,001/2" 0 Intended only for firing chambers with negative overfire ¢ 53/s"to 00 QO pressure.The G313 burner must not be installed on•a product that operates with a pressurized combustion chamber.Failure 'to comply could result in severe personal injury, death or _e �—+ - C= + o $/`" substantial property damage. Drill&tap D O Prepare the bumer opening on the front of the appliance as shown in 3 holes— Figure 11. See page 6 to determine the location of the flange on the burner air tube.Tighten the flange locking screws firmly. Mounting plate opening Standard universal flange QG04 i MNG3B Gas 041015 21 9. Replacement parks ItemD•escl Dion Part number number 1 Air Inlet Tube Assembly 50823 2 Air Throttle 50757 3 G313 Orifice,No.33 drill (.113 die.),Propane 60,000 BTUH,drill open for other rates 60582 4 -Orifice Nipple- 61663 5 Gas Valve,dual,24-volt(1/2"X 1/2" LH-outlet) 41053 6 Gasket,mounting flange ' 40287 7 Air Tube/Flange Assembly,3-3/4 ID Flame Ring G313 6",overall length approx.9-7/8" Not G36 9",overall length approx. 12-7/8" Field G3B 12",overall length approx. 15-7/8" Replaceable 8 Air Tube Housing'Clamp(2 required) 50807 9 Flameholder 57117 10 Ignition Tube•Asserribly with gasket-, 6",overall length approx. 10-9/16" 97875 9",overall length approx. 13-9/16" 97876 12"',overall length approx. 16-9/1.6" 97877 11 Gasket,motor mounting ring&air tube back plate(2 required) 40402 72', " ;Electrode Hotd-in'-- 54858 13 Insulator Tube(2 required) 74617 14 = ` •Hot tuH6ce Igriitor,•N6ATON 120-volf,5-3/8"OAL. 87197S 15 Gasket,ignitor assembly 40360 16 Rear Ignitor Assembly; 6",overall-length 7-1/2" 46631 9",overall length.10-1./2" 46656 12",overall length 13-1/2" 46615 17 Ignition Terminal boot(2 required) 9788401 18 •Housing and cover plate-(with liquid gasket) 45856 19 Blower Wheel,4" OD x 1"wide,5/16"bore,CCW rotation facing open end 28613 20 Motor Mounting Ring 51060 21 Bushing,motor shaft,nylon 34686 22 Washer,motor stud,nylon(4 required) 30577 23 Burner Motor, 1/50 hp,3300 rpm, 115-volt,60-hz,permanent split capacitor with centrifugal 27789S switch,CCW rotation facing shaft 24• Control Panel Base - 61028 25 Indicator Light,24-volt 33936 26 Pedestal Legs,3%8" OD x 12" long(2 required) 61036 27 Control, Honeywell No.S89C hot surface ignition primary control,with 6 sec.TFI 99564 28 -Transformer,40-VA rating, 115-volt primary,24-volt secondary 24315S 29 Terminal Block 33944 30 Motor Relay,24-volt coil;SPST 35782 31 Control Panel Cover less nameplate 61150 22 MNG3B Gas 041015 9. Replacement parts (continued) o , , . a0 A OD 0 00 �� 8 n 3 e� � Q 3 10 4 MNG3B Gas 041015 23 Installation/Service Certificate Installation data Burner,model Serial number Measured firing rate, Gas orifice drill size Manifold gas pressure, Inlet gas pressure,IWC Btuh IWC Oi% CO2% CO PPM Flame Signal Fuel(natural or propane) Were controls tested? Comments about installation/start-up: Installer's name: Company name: Company address: Phone: Service history Date Technician Company/address Describe work performed 24 MRG3S Gas 041015