Loading...
HomeMy WebLinkAbout41780-Z UFFa��� Town of Southold 7/21/2017 P.O.Box 1179 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 39068 Date: 7/21/2017 THIS CERTIFIES that the building ALTERATION Location of Property: 28155 CR 48, Peconic SCTM#: 473889 Sec/Block/Lot: 74.4-42.7 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 6/21/2017 pursuant to which Building Permit No. 41780 dated 7/3/2017 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: "as built"alterations to as applied for. The certificate is issued to Damianos,Herodotus&,Ors of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 17-44386& 17-44857 7/6/2017 & 7/19/201 PLUMBERS CERTIFICATION DATED /Aht0 ed Signature suo��c TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN CLERK'S OFFICE oy�p SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 41780 Date: 7/3/2017 Permission is hereby granted to: Damianos, Herodotus & Ors 591-A Bicycle Path Port Jefferson Sta, NY 11776 To: legalize "as built" alterations as applied for. At premises located at: 28155 CR 48, Peconic SCTM # 473889 Sec/Block/Lot# 74.-1-42.7 Pursuant to application dated 6/21/2017 and approved by the Building Inspector. To expire on 1/2/2019. Fees: CO -ALTERATION TO DWELLING $50.00 SINGLE FAMILY DWELLING -ADDITION OR ALTERATION $400.00 Total: $450.00 Building Inspector Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines, streets,and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building, industrial building,multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9, 1957)non-conforming uses,or buildings and "pre-existing"land uses: 1. Accurate survey of property showing all property lines,streets,building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential $15.00, Commercial $15.00 Date. C-LA, New Construction: Old or Pre-existing Building: ✓ (check one) Location of Property: Z House No. Street �,/Hamlet 1(,� Owner or Owners of Property: �� s I S 4 '� � Suffolk County Tax Map No 1000, Section Block , Lot Z . Subdivision Filed Map. Lot: Permit No. Date of Permit. Applicant: Health Dept. Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted: $ ft (Jppl*i—cant Signature Certificate of Compliance .............. ......... ......... . ..... ................................ ............................ ..................................... .................... ............ CERTIFIED ELECTRICAL INSPECTIQNS, INC. 188 PARK AVENUE AMITYVILLE,,NY 11701 P: (631) 598=5610 ' ............................ ................................... ...................................... ......................................................... .. ..................... ...................... ' CERTIFIES THAT Upon the application of Upon premises owned'by i Dr, Herodotus Damianos (Deceased) Dr.'Herodotus Damianos (Deceased) 28155 CR 48 28155 CR 48 ' Peconic, NY 11958 Peconic, NY 11958 Located at: 281 WCR 48, Peconic, NY'11958 Application Number#: 17-44857 Certificate#:'l 7-44857 Electrical License#: Section: Block: Lot: Building Pernvil_t,1 Described as a Residential occupancy, wherein the premises electrical system consisting of, } electrical devices a'nd'wiring, described below, located in/on the premises at: -Air Conditioning /,Dryer and Furnace For Cottage A visual inspection'of the premises electrical system, limited to electrical devices ar'td•wiring to the extent detailed herein, was conducted in accordance with the requirements of_the applicable:, code/or standard promulgated by the State of New York,'Department of State Code:Enforcement_ and Administration, or other authority having jurisdiction, and found to be in compliance therewith on,the 19th day of July 2017 Name QTY GFI!Receptacle - 15 Amp, 120 V 5 _Switch - 15 Amp, 120V 9 ' Motion Light Fixture - 15'Amp, 120V 2 Combo SD/CO -'1'5 Amp, 120V• 1 'Ihcand. Fixture = 15 Amp, 120V 8 Smoke Detector- 1.5'Amp, 120V 2 - HVAC Circuit 15`Amp - 120 V 1 Dryer Circuit-30'Amp, 220V 1 Electrical Inspector' Anthony Giordano \0 VACAL . - .._ , ;� _ � �►��. .yam~; OWN OF,SOUM014is certificate is not valid unless raised'seal is present: Certificate of Compliance _ . ................................................:................................................................................ ..................................................................... CERTIFIED ELECTRICAL INSPECTIONS, INC; 188 PARK AVENUE AMITYVILLE, ,NY 11701 P: (631) 598-5610 .......... . ..................................................................................................................................................... CERTIFIES THAT Upon,the application of Upon premises owned by Dr..Herodotus Damianos (Deceased) Dr. Herodotus Damianos (Deceased) 28155 CR 48 28155 CR 48 , Peconic, NY 11958 Peconic, NY 11958 Located at:-28156 CR 48, Peconic, NY 11958 Application Number#: 17-44857 Certificate#: 17-44857 . Electrical License Section: Block: Lot: Building Permit#: Name QTY Duplex Receptacle -,15 Amp, 120V - 14- Well Pump - 15 Amp,,120V 1 ' Electrical Inspector: Anthony Giordano RN cl tsq g,APPROVEDo` This,certificate is not valid unless raised sea[,is-present.: JUL 2,5 2017 BUELDING DEPT. TOWN OF SOUTSULD'; Certificate of Compliance .................... . . ...................................7--- -*-----** CERTIFIED ELECTRICAL INSPECTIONS, INC. 188 PARK AVENUE AMITYVILLE, NY 11701 P: (631) 598-5610 ......................... ....... .... ................................................................... ............... .......... ...... CERTIFIES THAT Upon the application of Upon premises owned by Dr. Herodotus Damianos (Deceased) Dr. Herodotus Damianos (Deceased) 28155 CR 48 28155 CR 48 Peconic, NY 11958 Peconic, NY 11958 Located at: 28155 CR 48, Peconic, NY 11958 Application Number 17-44386 Certificate#: 17-44386 - Electrical License'#: Section: 74 Block: 1 Lot: 42.7 Building Permit#: 41780 Described as a Residential occupancy, wherein the premises electrical system consisting of electrical devices and wiring, described below, located in/on the premises at: 200 Amp Service Equipment A visual inspection of the premises electrical system, limited to electrical devices and wiring to the extent detailed herein, was conducted in accordance with the requirements of the applicable code/or standard promulgated,by the State of New York, Department of State Code Enforcement and Administration, or other authority having jurisdiction, and found to be in compliance therewith on the 6th day of July 2017 Electrical Inspector: Anthony Giordano .......... al APPROVED 6 This certificate is not valid unless raised seal is present. J U I SOUly �o� olo 000NTI,N TOWN OF SOUTHOLD BUILDING DEPT. 765-1502 INSPECTION [ ] FOUNDATION 1ST [ XSULATION RRGH PLEIG. [ ] FOUNDATION 2ND [ FRAMING / STRAPPING [ L [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) REMARKS: �L DATE >1919" - INSPECTOR f4 so TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST WILDING DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD, NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 Survey Southoldtownny.gov PERMIT NO. Check Septic Form N.Y.S.D.E.C. Trustees C.O.Application Flood Permit Examined —,20 Single&Separate Truss Identification Form Storm-Water Assessment Form Contact: Approved —,2011 Mail to: Disapproved a/c Phone: Expiration ,20 D B Spector JW DQ 2 1 2017 PLICATION FOR BUILDING PERMIT Date 'JU0c- 2-1 , 20 t BLM DM DEfT. INSTRUCTIONS TOWN OF SOUTHOLD a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. -e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date.If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize, in writing,the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuancetof a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances,building code,ho sing code,and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. ignature o applicant or name,if a corporation) G9 K6� (Mailing address of applicant) State wheth r applicant is o r, lesse , , rchitect, engineer, general ontra t or, electrician, plumber or builder m Name of owner of premises 0 06 dVti C nO S Cts (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which proposed work will be done: House Number Street Hamlet l' County Tax Map No. 1000 Section �L'( Block Lot "l Z- Subdivision Filed Map No. Lot N 2. State existing use and occupancy of premises and intendeuse and occupancy of proposed construction: a. Existing use and occupancy f-cS;C�Le c\�` b. Intended use and occupancy 3. Nature of work (check which applicable): New Building Additioil, Alteration Repair Removal Demolition Other Work V-2 Description) 4. Estimated Cost 4- c) Fee ' (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front �� Rear Depth Height Number of Stories l Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories„ r fd[ ( t, 8. Dimensions of entire new construction: Front Rear Height Number of Stories 9. Size of lot: Front 6q.. `1 „S Rear Depth LV_II ` 4i 10. Date of Purchase —+ 9197 Name of Former Owner 1 Ify-onU. .........I — �R.�- g.• .,rQ„� ♦.!4.t...:4.«.. l.}"sad•tv+ .w'l.^ P 4+4 Yr M 11. Zone or use district in which premises are situated kc- 12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO 13. Will lot be re-graded? YES NO Will excess fill be removed from premises? YES NO •gym 14.Names of Owner of premisDa&�t C4 ® Address 45 n 1141. P one No. G-�i 94 9®i V Name of Architect Address_PO '?W 3 3 z Phone No CNi Name of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO * IF YES, SOUTHOLD TOWN TRUSTEES &D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey,to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is°'at 10 feet or below, must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? *_YES NO * IF YES, PROVIDE A COPY. STATE OF NEW YORK) SS: C UNTY OF S Cad �6 being duly sworn, deposes and says that(s)he is the applicant (Name of individual signing contract) above named, (S)He is the (Contractor,Agent, Corporate Officer, etc.) of said owner or owners,and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me this day of 20 Notary Public Signature of Applicant Nicholas J. Planamento C/O Town & Country Real Estate 6920 Main Road Mattituck, NY 11952 Cell: 631-948-0143 Town of Southold Building Department Town Hall Annex Southold, NY 11971 Att: Susan Pontino June 21, 2017 Dear Sue: Please find attached an application for "As Built' amenities at 28155 CR48, Peconic NY 11958. Building Inspector John Jarski visited the 'cottage' on June 19, 2017 and requested that I open up/close a building permit for the following items in order for him to issue a Pre C of 0 on the small cottage: • Oil fired, hot air furnace "00 T"' • Mt erwJ • Central air conditioning (tied to hot air furnace) • Window replacement • Drtta ' X 4-c,- kr� I attached manufacturer specifications/manuals for items listed. Please feel free to call / email with any questions or concerns. Thank you, Nicholas J. Planamento NJP@TownAndCountryNorthFork.com - � TOWN OF SOUTHOLD PROPERTY RECORD CARD OWNER _ -STREET c� VILLAGE DIST. ^ - SUB v _ LOT He ro Jo+os)Ia-rqlor)DS ko r5 ACR. �' REMARKS ? j o r� TYPE OF BLD. PROP. CLASS LAND IMP. TOTAL DATE .d !!i'aC.�C'> y 4' , �a`� !�" Ei'� `rvi� io:yt1t: / rte '7+ irl� Goo cjjL4 1 Q ?� ��c�l oo--�lz `-�-1� ?3Z-��rndn� E +I iono 6 t 7- l -et 4� - - � 41�n-t�kiaA sc.1ur la vara:;-61,0-y- atm x... . o ac- 4Q % .11 Orrin FRONTAGE ON WATER4&6 14 TILLABLE ErC�'�✓' ���U FRONTAGE ON ROAD WOODLAND DEPTH MEADOWLAND BULKHEAD HOUSE/LOT TOTAL ITYV ' ---- COLOR `t-r"{ 1-< TRIM t x a� 'r y �z 6 ..l.'{:• vN� � ., - r -k"<z.. �I,ti jn+•xF`��~�tti�"�''t,_ ,aNr- �. a,,�;",T;.:�','�'+`�,",r i:^q�rc';„-tt v.,v's'•.f:•', 'M'�" + s».r." Ns ST Pdg- Extension ExtensionIat Extension Foundation 4 , Bath �� tr, Dinette) Porch Basement �;Lt Floors K. Porch Ext. Wells Interior Finish ' Breezeway Fire Place ;�.�(� He^.; �, � -T•, ,4 DR. � Garage Type Roof c^ n Rooms 1st Floor BR. Patio Recreation Room r Rooms 2nd Floor FIN. B Q. B. Dormer i Driveway Total 2 t,-11 E ! IL Y CLQ �®� � fD40p.110 �)e l 1 � RiLb I %� L•L i //ipa O 1 ti S f w'ua IDR■CL NO .N BLCGRe" , au+aa+ I i u+ awa I O <p t.Olp{yY SI e. \ f m�w 12 i ou va am +Tm..luOSYudl \ _ FOGm= BEEm w ^ Lk6 Im.Q1 asr mlarnamc OR 7#r D b�@G ro . as �� 03Fm29:2! N42-01l nyc 27µy -�------- —------_-------r'------------ -uii i psi s4i epsRemR +uc. \ sue[a•ow Afm COUNTY OF SUFFOLK U K GwncuD ffiz-77%•••�•. �_� �I-- `~� NV■LpMp.tUUVOnp1■R ReaPapesryRTamSerrceAgemy�r/WtNrY1Nr w..aln .--- / n D-� +a•K4.nv +. --- a -__.—_ �w.��-��—� reilrNta.wa2aoTG A A ■ 0+suoan Yarn �/ SURVEY OF PROPERTY SITUATE,PECONIC TONAL OF SOUTHOLD SUFFOLK COUNTY,NY tea-ecowirj,v.: so «' VO E Building Detall Scale: I"=50' �a ewp e1 ° RopO �19�y8g�¢o�vi GRAr IG 51-ALE I=20' 70NNC ffiIIEt3 LANDSmOR�VEY ,APPROVED AS NOTED DATE: B.P.# OCCUPANCY QP FEE: BY: USE IS-UNLAWFL.!' NOTIFY BUILDING DEPART AT 765-1802 8 AM TO 4 PM FOR THE WITHOUT CE RT I FOLLOWING INSPECTIONS: 1. FOUNDATION - Td0 REQUIRED OCCUPANCY FOR POURED CONCRETE 2. ROUGH - FRAMING & PLUMBING 3. INSULATION 4. FINAL - CON",TR'�CTION MUST BE COMPLETE F91 C.O. ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR ELECTRICAL DESIGN OR CONSTRUCTION ERRORS. INSPECTION REQUIRED COMPLY WITH ALL CODES OF NEW YORK STATE & TOWN CODE: RETAIN STORM WATER RUNOFF AS REQUIRED AND CONDITIONS Or PURSUANT TO CHAPTER 236 -SAm9 OF THE TOWN CODE. D TEES N,aC�-BEG— . ANDERSEN®100 SERIES WINDOW AND DOOR NFRC/ENERGY STAR®INFORMATION This document provides NFRC certified U-Factor,Solar Heat Gain Coefficient(SHGC)and Visible Transmittance(VT)values for Andersen®products along with the corresponding ENERGY STAR®Version 6.0(2015)climate zones in which the product and glass type are certified. c(s) These products rated,certified and labeled y National Fenestration Rating Council® (NFRC)-a non-profit organization that provides fair, IRn accurate and credible energy performance ratings for windows and doors. Many of our products meet the stringent energy efficiency certification criteria set by the U S Environmental Protection r� Agency and the U S Department of Energy. The certification criteria is based on the heat gain and loss of each product in various regions of the country. Check the Andersen product performance available at www.andersenwindows.com for units that are ENERGY STAR certified. United States ENERGY STAR® Canada ENERYSTAR® Climate Zone Criteria Climate Zone Criteria ENERGY STAR® Northom v , Q ❑ ZONE 3 ZONE 2 ❑ NorthCtl - enra �,��t(1.� •� ❑ ZONE 1 ( ' El South-Ceimal Southern Windows a^ Doors LL Zoi este Factor' SHGCz Glazing U-Factor' SHGCZ Level )( S 027 Any Prescriptive 5 0 17 No Rating =028 2032 50.25 5025 _ Equivalent Northern 6040 February =029 2037 Energy North-Central Performance - 5 030 Southern =030 2042 South-Central 5025 Nonh- Ae'Leakage for Siding Doors s 0 3 cfmJf . . for 5 Central I 030 5040 AvLeakageforSwmgmgDoonfrO5dhW W/m1j-K 5030 5025 <3s00 ' 1 T se car '� z a600;o<eoao 0 or ;w 5040 5025 _ a ��xsaoo �� ao .20 Air Leakage!; c 'etulh ftz F r Sciar Heat Gatn Coef.a t •The effective deft for fhe Northam Zone proscriptive and equivatent energy p�fwmance aderia lar vJndons I.Jan.wyl,2016 For NFRC certified total unit performance for units with capillary breather tubes,please refer to the High Altittude information section for each unit 'U-Factor defines the amount of heat loss through the total unit in BTU/hr'tt 2'-F,metric in W/m2'K The lower the value,the less the heat is lost through the entire product 'Solar Heat Gain Coefficent(SHGC defines the fraction of solar radiation admitted through the glass both directly transmitted and absorbed and subsequently released inward The lower the value,the less heat is transmitted through the product "Visible Transmittance(VT)measures how much light comes through a product(glass and frame) The higher the value,from 0 t 1,the more daylight the product lets in overthe product's total unit area Visible Transmittance is measured over the 380 to 760 nanometer portion of the solar spectrum NFRC ratings are based on modeling by a third party agency as validated by an independent test lab in compliance with NFRC rpogram and procedural requirements. This data is accurate asofJanuary 8,2017 Due to ongoing product changes,updated test results or new industry standards or requirements,this data may changeover time Due to variations in dealer and distributor inventory levels,products that were manufactured before January 8,2017 that were designed,tested and labeled with different NFRC values may still be available Check the labels on the product packaging to confirm NFRC values Ratings are for sizes speed by NFRC for testing and certification Ratings may vary depending on use of tempered glass,different grille options,glass for high altitude,etc AO marks where denoted are trademarks of th or respective owners 02017 Andersen Corporation Alinghtsreserved FORM NO.A22-147 REV.9 Supersedes Form No.A22-147 Rev.8 F7 1A I [A LL RUUD ACHIEVER 10® CONDENSING UNITS Seven Models Cooling Capacities 17,000 to 56,500 BTU/HR [4.98 kW]to [16.56 kW] The Ruud® Achiever 10 UAKA- Condensing Unit was designed with performance in mind.These units offer com- UAKA- SERIES fort, energy conservation and dependability for single, Nominal Sizes 11/2 to 5 Tons multi-family and light commercial applications. [5.28 kW]to[17.58 kW] m Attractive, louvered wrap-around jacket protects the coil from yard hazards and weather extremes. Top grille is steel reinforced for extra strength. Cabinet is powder painted for all-weather protection. m Air is discharged upward away from bushes and shrubs. The discharge pattern of the top grille provides minimum air restriction,resulting in quiet fan operation. q m Exclusive Combination Grille/Motor Mount secures the motor to the underside of the discharge grille. The grille z protects the motor windings and bearings from rain and snow. mAll controls are accessible by removing one service j f, panel. Removable top grille provides access to the con- denser fan motor and condenser coil. m Single speed motor designed for low speed, quiet, energy-saving operation. c U6 L us Certificate Number 30164 LISTED -CERTIFIED UNDER THE A R.I.CERTIFICATION PROGRAM—A R I STANDARD 210" *575 VOLT MODELS ARE NOT A.R I CERTIFIED 111116- .004 Engineering Features UAKA-Series Condensing Units 1. Compressor is hermetically sealed and incorporates internal high temperature motor overload protection,and durable insulation on the motor windings.It is externally mounted on y #" rubber grommets to reduce vibration and noise. "It=i 2. All refrigerant connections are on the exterior of the unit, located close to the ground for neat appearing installations. 3. Cabinet is constructed of powder painted galvanized t steel.The full wraparound louvered grille protects the coil from damage. { ¢ 4. Copper Tube—Aluminum Fin coils are used on all models. 5. The control box is located in the top corner of the cabinet providing for easy access through a service panel. 6. Service valves are standard on all models. All controls and compressor are accessible 7. Power and control wiring are kept separate. for servicing by removal of the service panel. (Unit pictured with field installed high and 8. Every unit is factory charged and tested. low pressure controls and filter drier.) 9. Separate compressor compartment for easy service access. 10. Drawn,painted base pan for extra corrosion resistance and sound reduction. Field Installed Accessories ■ Compressor Time Delay Control—Compressor will _ .. remain off for five minutes after power or thermostat inter- ruption, nter- ru tion,allowing system pressures toequalize. Model No. RXMD-601)(3-phase models only). N" w' ,r„.; =� ■ Low Ambient Switch—Cycles outdoor fan to maintain adequate condensing pressures assuring liquid refrigerant flow to the cod.Allows indoor cooling with outdoor tempera- -q` tures down to 0°F[-17.8°C].(Model No. RXAD-A04) It is recommended that this control be installed in units to be operated at outdoor ambient temperatures under 65°F[18°C]. Drawn Painted Base Pan. ■ High Pressure Control—(Model No. RXAB-A03) ■ Low Pressure Control—Deactivates system if refrigerant COPELAND® SCROLL loss occurs. (Model No.RXAC-A03) ■ Crankcase Heater—Available through the Universal Parts@ COMPRESSORDepartment. _r ■ Start Kit—Available through the Universal Parts® The Copeland scroll compressor is the key Department. to efficiency for this Ruud model. It's the latest in high-efficiency compressor technol- ogy.The advanced scroll compressor offers low - noise and vibration characteristics and features tolerance to liquid refrigerant and system conta- mination.The Copeland Scroll also has low start i torque,eliminating start problems in the field. And its unique design enables the UAKA- Condensing unit to perform more efficiently. [ ]Designates Metric Conversions Model Number Identification U A K A — 024 J A Z RUUD CONDENSING TYPE-K DESIGN NOMINAL ELECTRICAL VARIATIONS Z=COPELAND ZR SCROLL UNIT STANDARD SERIES COOLING DESIGNATION A=STANDARD COMPRESSOR EFFICIENCY CAPACITY J =208-230-1-60 MODEL S=SWEAT 018=18,000 BTU/HR [5.28 kW] C=208-230-3-60 CONNECTION 024=24,000 BTU/HR [7 03 kW] D=460-3-60 030=30,000 BTU/HR [8.79 kW] Y=575-3-60 036/037=36,000 BTU/HR[10 55 kW] 042=42,000 BTU/HR[12 31 kW] 048=48,000 BTU/HR[14.07 kW] 060=60,000 BTU/HR[17 58 kW] BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER. 2 Ruud Air Conditioning Division Performance Data @ ARI Standard Conditions-Cooling Model Numbers 60°F[26.5°Cl DB/67°F[19.5°Cl WB Indoor Air 95°F[35 C]DB Outdoor Air Sound Indoor Outdoor Indoor Total Net Net Rating CFM[L/sl Unit Coil and/or Capacity Sensible Latent EER SEER UAKA- Air Handler BTU/H[kW] BTU/H[kW1 BTU/H[kW1 RCAB-A021 UHQA-08 17,600[5.161 12,300 3.60 5,300 1.56 980 10.00 72 600 285 RCBA-2457 O 17,000[4 981 12,000[3 52] 5,000[1 461 950 1000 72 600[285] RCBA-2457 UBHA-14 17,200 5 04 12,200 3 58 5,000[1 46] 965 1010 1 7.2 600 285 RCBA-2457 UBHC-14 17,900 5 25 13,100 3 84 4,800 1.41 960 10.50 7.2 600 285 RCBA-2457 UBHC-15 17,900 5 251 13,100 3841 4,800 1.411 1 960 10.50 72 600 285 RCBA-2457+RXMD-1302 17,000 4 981 12,000 13 52 5,000[1.461 950 1010 72 600 2851 1 RCBA-2457+RXMD-1302 UBHA-14 17,200 5.04 12,200 13 58 5,000 1.46 965 10.20 72 600 285 RCBA-2457+RXMD-G02 UBHC-14 17,900 5.25 13,100 3 84 4,800 11.411 1 960 10.60 72 600[2851 1 RCBA-2457+RXMD-0O2 UBHC-15 17,900 5.25 13,100 3 84 4,80011411 1 9.60 1060 1 72 600 285 RCGA-24A1 16,900 4.95 11,800 3 46 5,100 11.491 1 935 10.00 7.2 600 285 018JAZ RCGA-24A1 UBHA-14 17,000 4 98 11,900 3.49 5,100 rl 491 1 9.50 1020 7.2 600 285 RCGA-24A1 UBHC-14 17,700 519 13,000 3.81 4,700 5.381 1 9.60 1060 7.2 600 2851 1 RCGA-24A1 UBHC-15 17,700 5 191 1 13,000 3 81 4,700[1.381 1 960 1060 72 600 285 RCHA-24A1 16,900 4 951 11,800 3 46 5,100[1 491 935 10.00 72 600 285 RCHA-24A1 UBHA-14 17,000 4 981 11,900 3.49 5,100[1 491 9.50 1020 7.2 600 285 RCHA-24A1 UBHC-14 17,700 519 13,000 3 811 4,700 1.381 1 960 10.60 72 600 285 RCHA-24A1 UBHC-15 17,700[5.191 13,000 3 81 4,700 1.381 1 960 1060 72 600 285 RCLB-A024 18,100 5 301 12,900 3 781 5,200[1 521 960 1000 7.2 600 285 RCTB-A018 17,100[5.011 1 11,800 3 46 5,300 r1.551 1 900 1000 7.2 60012851 1 RCTB-A018 UHQA-08 17,400 5.10 12,100 3 55 5,300[1,551 1 960 1035 72 600 285 RCTH-A024 17,500[5.131 12,600 r3 691 4,900[1.441 1 950 1030 72 600 285 RCBA-2457 O 22,800[6 68] 16,500[4 841 6,300[1.84] 905 1000 7.2 800[380] RCBA-2457 UBHA-14 23,000 6 741 16,700[4.891 6,300 1.84 925 10.15 72 800 380 RCBA-2457 UBHC-14 23,400 6.86 17,000[4.981 6,400 1.88 910 1000 7.2 800[3801 1 RCBA-2457 UBHC-15 23,400 6 86 17,000 4 981 6,400[1 881 910 10.00 72 800[3801 1 RCBA-2457+RXMD-0O2 22,800 6 68 16,500 4 841 6,300[1 841 905 10.10 7.2 800[3801 1 RCBA-2457+RXMD-0O2 UBHA-14 23,000 6 74 16,700 4 89 6,30011841 925 10.25 7.2 800[3801 1 RCBA-2457+RXMD-1302 UBHC-14 23,400 r6 861 1 17,000 4 98 6,400 11.881 9.10 10.10 7.2 800[3801 1 RCBA-2457+RXMD-G02 UBHC-15 23,400 r6 861 1 17,000 14 981 6,400 11.881 1 9.10 1010 72 800[3801 1 RCGA-24A2 22,600 6.62 16,000 4 69 6,600 5.931 1 875 10.00 7.2 800 380 RCGA-24A2 UBHA-14 22,800 6.68 16,200 4 75 6,600[1 931 890 1015 72 800 380 024JAZ RCGA-24A2 UBHC-14 23,200 6.80 16,900 4.95 6,300 1.84 910 10.00 72 800 380 RCGA-24A2 UBHC-15 23,200 6 801 16,900 4 951 6,30011.841 1 910 1000 1 7.2 800 380 RCHA-24A2 22,600 6 621 16,000[4.691 6,600 1.93 875 10.00 72 800 380 RCHA-24A2 UBHA-14 22,800 6 681 16,200 4 75 6,600 11.931 1 890 1015 7.2 800 380 RCHA-24A2 UBHC-14 23,200 6 801 16,900 4 951 6,300 1.84 910 1000 7.2 800[3801 1 RCHA-24A2 UBHC-15 23,200 6 80 16,900 4.95 6,300 11 84] 910 10.00 72 800 380 RCLB-A024 23,400 6.86 17,100 5 01 6,300 1.84 9.15 1000 72 80013801 1 RCLB-A024 UHQA-08 23,800 6 981 17,500 51.3 6,300 1.84 970 1015 72 80013801 1 RCTB-A024 23,000 6 741 1 16,500 4 841 6,500 190 885 1000 1 72 800 380 RCTB-A024 UHQA-08 23,400 6 86 16,900[4.951 6,500 1.90 935 1015 7.2 800 380 RCTH-A024 23,200 16 801 1 16,800[4.921 6,400[1 881 890 10.00 7.2 800 r3801 RCBA-3765 O 28,200[8 26] 21,200[6.211 7,000[2 05] 960 1000 7.4 1,000[4701 RCBA-3765 UBHA-17 28,400 8 321 21,400[6.271 7,00012051 1 985 10.20 7.4 1,000 470 RCBA-3765 UBHC-17 28,200 8 26 21,300(6141 6,90012021 1 970 1060 74 1,000 470 RCBA-3765 UBHC-18 28,200 8 261 21,300[6.241 6,90012021 1 970 10.60 7.4 1,000 470 RCBA-3765+RXMD-0O2 28,200 8 26 21,200 6.21 7,000 r2 051 1 960 10.10 74 1,000 470 RCBA-3765+RXMD-0O2 UBHA-17 28,400[8.321 21,400 6 27 7,000 2.051 9.85 1030 74 1,000 470 RCBA-3765+RXMD-0O2 UBHC-17 28,200 8 26 21,300 16 24 6,900 2021 970 1070 7.4 1,000 470 RCBA-3765+RXMD-0O2 UBHC-18 28,200 8 26 21,300 6.24 6,900 2 02 970 10.70 7.4 1,000 470 RCGA-37A1 28,200 8.26 20,600 6.04 7,600 1222 9.55 10.00 7.4 1,000 470 RCGA-37A1 UBHA-17 28,400 8.32 20,800 610 7,60012.221 1 9.80 1020 7.4 1,000[4701 1 030JAZ RCGA-37A1 UBHC-17 28,000[8.211 21,100 6 181 6,900 12.021 1 9.70 10 60- 7.4 1,000[4701 1 RCGA-37A1 UBHC-18 28,000 8 21 21,100 6.18 6,900[2.021 1 970 1060 7.4 1,000[4701 1 RCHA-36A1 28,200[8.261 20,600 6.04 7,600 2.221 955 10.00 7.4 1,000 470 RCHA-36A1 UBHA-17 28,800 8 441 21,200 6.21 7,600 2.221 980 10.20 7.4 1,000[4701 1 RCHA-36A1 UBHC-17 28,000 8 211 21,100[6.181 6,900 2.02 970 1060 74 1,00014701 1 RCHA-36A1 UBHC-18 28,000 8 21 21,100[6.181 6,900 2.02 970 1060 7.4 1,000 470 RCLB-A030 29,000 8 50 22,200 6 511 6,800 1.99 975 1000 7.4 1,000 470 RCLB-A030 UHQA-13 29,200 8.56 22,400 6561 6,800 1.99 10.00 1030 7.4 1,000 RCTB-A036 29,000 8.50 21,800 6.39 7,200 211 9.70 10.20 74 1 RCTB-A036 UHQA-13 29,200 8.56 22,000 6 45 7,200 2.11 9.95 1050 7.4 �1",000A 000 RCTH-A036 29,000 8 50 21,800 6.39 7,200 211 970 10.20 7.4 1000 O Highest sales volume tested combination required by D.O.E.test procedures. [ ]Designates Metric Conversions Ruud Air Conditioning Division 3 Performance Data @ ARI Standard Conditions-Cooling (Con't.) y Model Numbers 80°F[26.5°C]DB/67°F[19.5°Cl WB Indoor Air 95*F[35 C]DB Outdoor Air Sound Indoor Outdoor Indoor Total Net Net Rating CFM[L/sl Unit Coil and/or Capacity Sensible Latent EER SEER UAKA- Air Handier BTU/H[kW] BTU/H[kW] BTU/H[kW] RCBA-3765 iD 35,400[10 37] 25,200[7 391 10,200[2.99] 950 1000 7.8 1,200[565] RCBA-3765 UBHA-17 35,600[10.43] 25,400[7.44] 10,200[2 99] 970 10.15 78 1,200[565 RCBA-3765 UBHC-17 34,400 10.08 25,000[7.331 9,400 2.75 900 1000 78 1,200 565 RCBA-3765 UBHC-18 34,400 10.08 25,000 7 331 9,400 2.75 900 1000 7.8 E1,200R565 RCBA-3765+RXMD-1302 35,400 10.37 25,200 7 39 10,200 2 99 950 10.05 7.8 RCBA-3765+RXMD-0O2 UBHA-17 35,600 10.43 25,400 7 44 10,200 2.99 970 1020 7.8 RCBA-3765+RXMD-0O2 UBHC-17 34,400 10.08 25,000 7 33 9,400 2 75 900 1010 78 RCBA-3765+RXMD-0O2 UBHC-18 34,400 10.08 25,000 7 33 9,400 2 75 900 10.10 78 037CAZ/DAZ RCGA-36A2 35,000 10 261 1 24,800 7.27 10,200 12 991 1 9.60 1050 78 1,200 565 RCGA-36A2 UBHA-17 35,200 10 321 25,000 7.33 10,200 12 99 9.70 1070 78 1,200 565 RCGA-36A2 UBHC-17 34,200 10 021 1 24,900 17 301 9,300 12.721 1 900 1030 7.8 1,200[5651 1 RCGA-36A2 UBHC-18 34,200 10.021 1 24,900 7 30 9,300 12 72 9 00 10.30 7.8 1,200 565 RCHA-36A1 35,000 10.261 1 24,800 7 27 10,200 12 991 9.60 10.50 7.8 1,200 565 RCHA-36A1 UBHA-17 35,200 110.32 25,000 7331 10,200 12 991 9.70 10.70 78 1,200 565 RCHA-36A2 35,000 10 26 24,800 7 27 1 10,200(2.991 9.60 1050 78 1,200 565 RCHA-36A2 UBHC-17 34,200 10 02 24,900 7301 9,300 2 72 900 10.30 7.8 1,200 565 RCHA-36A2 UBHC-18 34,200 10 02 24,900 7.30 1 9,300 2 72 9 00 10.30 78 1,200 565 RCTH-A036 35,400 10 371 25,200 7.39 1 10,200 2 991 9.60 10.50 78 1,200 565 RCBA-3765 iD 35,400[10 37] 25,200[7 39] 10,200[2.99] 950 10.00 7.8 1,200[565] RCBA-3765 UBHA-17 35,600 10.431 25,400 7.44 10,200 2991 9.70 10.15 78 1,200 565 RCBA-3765 UBHC-17 34,000 10 08 25,000[7.331 9,400 2.75 900 10.00 78 1,200 565 RCBA-3765 UBHC-18 34,000 10.08 25,000 7.33 9,40012751 9.00 1000 78 1,200 565 RCBA-3765+RXMD-0O2 35,400 10 37 25,200 7.39 10,200 2.991 1 950 10.05 78 1,200 565 RCBA-3765+RXMD-G02 UBHA-17 35,600 10 431 25,400 7.44 10,200 2 991 1 970 10.20 7.8 1,200[5651 1 RCBA-3765+RXMD-0O2 UBHC-17 34,400 10 081 25,000 7.33 9,400 2.751 1 900 1010 1 7.8 1,200[5651 1 RCBA-3765+RXMD-0O2 UBHC-18 34,400 10 08 25,000 7 33 9,400 2.75 900 10.10 7.8 1,200 5651 1 RCGA-36A2 35,000 10.261 1 24,800 7.27 10,200 2 991 9.60 10.50 78 1,200 565 RCGA-36A2 UBHA-17 35,200 10.32 1 25,000 7 331 10,200 2 99 970 10.70 7.8 1,200 565 RCGA-36A2 UBHC-17 34,200 10.021 1 24,900 7 301 9,300 2.72 900 1030 78 1,200 565 037JAZ RCGA-36A2 UBHC-18 34,200[10.021 24,900 7 30 9,300(2,721 900 1030 7.8 1,200 565 RCHA-36A1 35,000[10.261 24,800 7 27 10,200 12 991 960 1050 78 1,200[5651 1 RCHA-36A1 UBHA-17 35,200 10.32 25,000 7.33 10,200 12 991 1 9.70 1070 1 78 1,200 565 RCHA-36A2 35,000 10 261 24,800 7 27 10,200 2.99 960 1050 7.8 1,200 565 RCHA-36A2 UBHA-17 35,200 10 321 25,000 7 33 10,200 2.99 9.70 10.70 78 1,200 565 RCHA-36A2 UBHC-17 34,200 10 02 24,900[7.301 9,300 2 721 1 9.00 1030 1 7.8 1,200 565 RCHA-36A2 UBHC-18 34,200 10 02 24,900 7 30 9,300 2.72 1 900 1030 1 7.8 1,200 565 RCLB-A036 35,600 10 43 25,654 7 52 9,946 2.911 1 940 10.00 78 1,200 565 RCLB-A036 UHQA-13 35,600 10 43 25,654 7 52 09,946[291] 9.40 1005 78 1,200 565RCTB-A036 35,400 10 37 25,454 7.46 935 10.10 78 1,200 565RCTB-A036 UHQA-13 35,400 10 37 25,454 746 940 10.15 78 1,200 565RCTB-A037 36,600 10.73 26,780 785 960 1015 7 8RCTH-A036 35,400 10.37 25,586 7.50 935 1000 7.8 1,20015651 1RCBA-4882 O 40,000[11.72] 28,900[8 47] ] 920 1000 78 1,400[660] RCBA-4882 UBHA-21 40,500 11871 29,400 8 62 11,100 3.25 945 10.25 78 1,400 660 RCBA-4882 UBHC-21 40,000 11.72 1 29,000 8 50 11,000 3 22 910 1000 78 1,400 660 RCBA-4882 UBHC-22 40,000 11721 29,000 18 50 11,000 3 22 9.10 1000 78 1,400 660 RCBA-4882+RXMD-0O2 40,000 11.721 1 28,900 8.47 11,100 3.25 9.20 1005 7.8 1,400 6601 1 RCBA-4882+RXMD-G02 UBHA-21 40,500[11.871 1 29,400 8 62 1 11,100 3 25 1 9.45 1030 7.8 1,400 660 RCBA-4882+RXMD-0O2 UBHC-21 40,000 11721 29,000[8.501 11,000 3 221 1 9.10 1010 7.8 1,400 660 RCBA-4882+RXMD-0O2 UBHC-22 40,000[11721 1 29,000 8 50 11,000 3.22 9.10 1010 7.8 1,400 660 RCGA-48A1 39,500 11581 28,200 8 261 11,300 3 321 1 915 10.30 78 1,400 660 042CAS/DAS/CAZ/ RCGA-48A1 UBHA-21 40,000[11.721 28,700 8.411 1 11,300[3.321 940 1 10.55 78 1 1,400 660 DAZ/JAZ RCGA-48A1 UBHC-21 39,500 11 58 28,300 8.29 11,200 3 29 905 1010 7 8 1 1,400 6601 1 RCGA-48A1 UBHC-22 39,500[11581 28,300 8.29 11,200 3.29 905 10.10 7 8 1,400 660 RCHA-48A1 39,500 1158 28,200[8.261 1 11,300[3.321 915 10.30 78 1,400 660 RCHA-48A1 UBHA-21 40,000 11.72 28,700 8.411 1 11,300 3.32 940 10.55 78 1,400 660 RCHA-48A1 UBHC-21 39,500 11.58 28,300 8291 11,200 13 291 9.05 1010 7.8 1,400 660 RCHA-48A1 UBHC-22 39,500[11581 28,300 8 291 11,200 13.291 1 905 10.10 78 1,400 660 RCHA-48A1 UBHC-22 39,500 11.58 28,300[8.291 11,200 13.291 1 905 10.10 7 8 1,400 660 RCLB-A048 UHQA-16 40,000 11 72 28,812 8441 11,188 3 281 9.30 1010 78 1,400 660 RCMB-A048 UHQA-16 40,500 11 87 29,312 8 59 11,188 3.28 9.40 1015 78 1,400 660 RCTB-A048 UHQA-16 40,000 11 72 29,089 8 531 1 10,911 3.19 930 1005 7.8 1,400 660 RCTH-A048 39,500[11581 28,200 8 26 11,300 3.32 9.20 10.30 78 1 1,400 660 O Highest sales volume tested combination required by D 0 E test procedures. [ ]Designates Metric Conversions 4 Ruud Air Conditioning Division v i Performance Data @ ARI Standard Conditions-Cooling (Con't.) Model Numbers 80°F[26.5°C]DB/67°F[19.5°Cl WB Indoor Air 95*17[35 C1 DB Outdoor Air Sound Indoor Outdoor Indoor Total Net Net Rating CFM[L/sl Unit Coil and/or Capacity Sensible Latent EER SEER UAKA- Air Handler BTU/H[kW1 BTU/H[kWl BTU/H[kW1 RCBA-48820 46,000[13.48] 33,200 [9 73] 12,800[3.75] 965 1000 8 0 1,600[755] RCBA-4882 UBHA-21 46,000 13.48 33,200 9 73 12,800[3.751 975 10.10 8.0 1,600 755 RCBA-4882 UBHC-21 45,500 13.33 32,800 9.61 12,700 r3 721 945 10.00 1 8.0 1,600 755 RCBA-4882 UBHC-22 45,500[13.331 32,800 9 61 12,700 3 72 945 10.00 8.0 1,600 755 RCBA-4882+RXMD-G02 46,000 13.48 33,200 9 73 12,800 3.75 9.65 1010 8 0 1,600 755 RCBA-4882+RXMD-0O2 UBHA-21 46,000 13.48 33,200 9 731 12,800 3 75 975 10.20 8.0 1,600 755 RCBA-4882+RXMD-0O2 UBHC-21 45,500[13.331 32,800 9 61 12,700 3 72 9.45 1010 8 0 1,600 755 RCBA-4882+RXMD-0O2 UBHC-22 45,500 13.33 32,800 9 61 12,700 3 72 9.45 10.10 8.0 1,600 755 RCGA-48A1 46,000[13.481 33,000 9.67 13,000 3 81 970 1030 8.0 1,600 755 RCGA-48A1 UBHA-21 46,000 13.48 33,000 9 67 13,000 3.81 9 80 1040 8 0 1,600 755 048CAS/DAS/ RCGA-48A1 UBHC-21 45,500[13.331 1 32,600 9 551 12,900 3 781 950 10.10 8.0 1,600 755 CAZ/DAZ/JAZ RCGA-48A1 UBHC-22 45,500[13.331 32,600 9 55 12,900 3 781 950 10.10 8.0 1,600 755 RCHA-48A1 46,000 13.48 33,000 9.67 13,000[3.811 970 1030 8.0 1,600 755 RCHA-48A1 UBHA-21 46,000[13.481 33,000 9 67 13,000 3 81 9.80 10.20 8 0 1,600 755 RCHA-48A1 UBHC-21 45,500 113.331 32,600 9.55 12,900 3.78 9.50 1010 80 1,600 755 RCHA-48A1 UBHC-22 45,500 13 33 32,600 9 55 12,900 3.78 9 50 10.10 8.0 1,600 755 RCLB-A048 45,500 13.33 33,200 9 73 12,300 3 60 9.65 10.00 8 0 1,600 755 RCLB-8048 .46,000 13.48 33,400 9.79 12,600 3.69 9.70 1000 8 0 1,600 755 RCMB-A048 46,000 13.48 33,400 9 79 12,600 3 691 970 1000 8 0 1,600 755 RCMB-A048 UHQA-16 46,000 13 48 33,400 9.79 12,600 3 691 995 1010 8 0 1,600 755 RCTB-A048 46,000 13.48 33,600 9 85 12,400 3.63 965 1030 8 0 1,600 755 RCTB-A048 UHQA-16 46,000 13.48 33,600 [9.851 12,400 3.63 9.95 10.40 8.0 1,600 755 RCTH-A048 46,500[13.631 33,800 9911 12,700 13.721 1 980 1030 8.0 1,600 755 RCBA-4882 O 46,500[13 631 35,800[10.49] 10,700[3.13] 9.45 10.00 80 1,600[755] RCBA-4882 UBHA-21 47,000 13 771 36,300 10 641 10,700 J313 975 10.20 80 1,600 755 RCBA-4882 UBHC-21 45,500 13.33 32,800 9.61 12,700 3.72 9.45 10.00 8.0 1,600 755 RCBA-4882 UBHC-22 45,500 11333 32,800 9.61 12,700 13.721 9.45 10.00 8.0 1,600 755 RCBA-4882+RXMD-0O2 46,500 13.63 35,800 10 49 10,700 1313 945 1010 80 1,600 755 RCBA-4882+RXMD-0O2 UBHA-21 47,000 13 771 36,300 10 64 10,700[3.131 9.75 10.30 80 1,600 755 RCBA-4882+RXMD-0O2 UBHC-21 45,500 13.33 32,800 9 61 12,700 3 72 945 1010 80 1,60017551 1 RCBA-4882+RXMD-0O2 UBHC-22 45,500 13 33L 32,800 9 61 12,700 3 72 945 1 1010 80 1,60017551 1 RCGA-48A1 46,000 13.48 33,920 9 94 12,080 3 54 9.40 1000 80 1,600 755 RCGA-48A1 UBHA-21 46,500 13 63 34,420 10.09 12,080 3.54 965 1020 8.0 1,600 755 RCGA-48A1 UBHC-21 45,500 13 33 32,600 9551 12,900 3.78 9.50 10.10 80 1,60017551 1 048YAS RCGA-48A1 UBHC-22 45,500 13 33 32,600 9.55 12,900 3 78 9.50 10.10 8.0 1,600 755 RCHA-48A1 46,000 13.48 33,920 9 94 12,080 3 54 940 1000 80 1,600 755 RCHA-48A1 UBHA-21 46,500 113 63 34,420 10 091 12,080 3 541 1 965 1020 1 8.0 1,600 755 RCHA-48A1 UBHC-21 45,500 13.33 32,600 9 55 12,900 3 78 950 1010 1 8.0 1,600 755 RCHA-48A1 UBHC-22 45,500 13 33 32,600 9.55 12,900 378 950 1010 8 0 1,600 755 RCLB-A048 46,000 1348 34,500 10.11 11,500 337 9.45 10.00 8.0 1,550 730 RCLB-B048 47,000[13.771 35,300 10 35 11,700 3 42 955 10.10 80 1,550 730 RCMB-A048 47,000 13.77 35,300 10.35 11,700 342 950 10.15 80 1,550[7301 1 RCMB-A048 UHQA-16 47,500[13.921 35,800 10.49 11,700 3 43 970 1040 80 1,550 730 RCTB-A048 46,500 1363 35,100 10.29 11,400 3.34 9.35 1035 8.0 1,550 730 RCTB-A048 UHQA-16 46,500 ru 631 1 35,200[10.321 11,300 3311 965 1065 1 80 1,550 730 RCTH-A048 47,000 r13 771 1 35,500 rl0.40 11,500 3371 950 10.45 1 80 1,550[7301 1 RCBA-6089 O 56,000[16 41] 43,100[12.63] 12,900[3.78] 9.45 10.00 8.2 2,000[945] RCBA-6089 UBHA-24 56,500 16 56 43,600[12.781 12,900[3.781 9.70 10.20 8.2 2,000 945 RCBA-6089 UBHC-24 56,000 16 411 43,200[12.661 12,800[3.751 945 10.00 8.2 1,925 910 RCBA-6089 UBHC-26 55,500[16.271 42,800[12.541 12,700 3.73 9.35 1000 8.2 1,825 860 RCBA-6089+RXMD-0O2 56,000 16.41 43,100 12.63 12,900 3.78 9.45 10.10 8.2 2,000 945 RCBA-6089+RXMD-0O2 UBHA-24 56,500 16 56 43,600 12.78 12,900 3.78 970 1030 8.2 2,000 945 RCBA-6089+RXMD-0O2 UBHC-24 56,000 16.41 43,200 12 661 12,800 3.75 945 1010 82 1,925 910 RCBA-6089+RXMD-0O2 UBHC-26 55,500[16.271 42,800 12 54 12,700 3 73 935 1000 82 1,825 860 RCGA-60A1 55,500 16.27 40,865 11 98 14,635 4 291 1 940 1000 1 82 2,000[9451 1 060CAS/DAS RCGA-60A1 UBHA-24 56,000[16.411 41,365 12 121 14,635 14 291 9.60 1015 1 82 2,000 945 RCGA-60A1 UBHC-24 55,500 16 271 41,000 12.02 14,500 4.25 9.35 10.10 1 8.2 1,925 910 RCGA-60A1 UBHC-26 55,000 1612 40,600 11.90 14,400 14 22 9.25 1000 1 82 1,825[8601 1 RCHA-60A1 55,500 16.27 40,865 11 98 14,635 4 291 1 9.40 1000 1 82 2,00019451 1 RCHA-60A1 UBHA-24 56,000 16 411 41,365 12 121 14,635[4.291 9.60 10.15 82 2,00019451 1 RCHA-60A1 UBHC-24 55,500 16 271 41,000 12.02 14,500 4.25 9.35 10.10 8.2 1,925 910 RCHA-60A1 UBHC-26 55,000[16.121 40,600[11.901 14,400 422 925 10.00 8.2 1,825 860 RCQB-CO60 57,000 16.71 42,500 12 461 14,500 425 910 1010 8.2 f2,000 0 945 RCQB-0060 UHQA-20 57,000 16.71 42,500 12 461 14,500 425 9.10 1015 8.2 945 RCTB-B060 UHQA-20 54,500 15 97 41,200 12 07 13,300 3 90 940 1000 82 0 920 O Highest sales volume tested combination required by D O.E.test procedures. [ ]Designates Metric Conversions Ruud Air Conditioning Division 5 Performance Data @ ARI Standard Conditions-Cooling (Con't.) Model Numbers 80°F[26.5°C]DB/67°F[19.5°C]WB Indoor Air 95*F[35°Cl DB Outdoor Air Sound Indoor Outdoor Indoor Total Net Net Rating CFM[L/sl Unit Coil and/or Capacity Sensible Latent EER SEER UAKA- Air Handler BTU/H[kWl BTU/H[kW] BTU/H[kW] RCBA-6089 O 56,000[16 411 43,100[12.63] 12,900[3.78] 945 10.00 82 2,000[945] RCBA-6089 UBHA-24 56,500 16 561 43,600 12 78 12,900 3 781 9.70 1020 82 2,000 945 RCBA-6089 UBHC-24 57,500 16 851 41,300 12.10 16,200 4.75 915 10.00 1 82 1,925 910 RCBA-6089 UBHC-26 57,000[16.711 40,900 11 99 16,100 4721 905 1000 82 M1,825[8601RCBA-6089+RXMD-0O2 56,000 16 41 43,100 12.63 12,900 3 78 9.45 10.10 8.2 RCBA-6089+RXMD-0O2 UBHA-24 56,500 16.56 43,600 12.78 12,900 3.78 9.70 10.30 82 RCBA-6089+RXMD-0O2 UBHC-24 57,500 16.85 41,300 1210 16,200 4.75 9.15 10.10 82 RCBA-6089+RXMD-0O2 UBHC-26 57,000 16.71 40,900 1199 16,100 4 72 9.05 10.00 8.2 060CAZ/DAZ/ RCGA-60A1 55,500 16.27 40,865[11981 1 14,635 4 291 9.40 10.00 82 2,000 945 JAZ/YAS RCGA-60A1 UBHA-24 56,000[16.411 41,365 11212 14,635 4291 9.60 1015 8.2 1 2,000 945 RCGA-60A1 UBHC-24 57,000 16 711 40,900111991 1 16,100 4721 9.15 1000 8.2 1,925 910 RCGA-60A1 UBHC-26 56,500 16 561 40,500 111.871 1 16,000 4 691 9.05 1000 82 1,825 860 RCHA-60A1 55,500[16.271 40,865[11.981 1 14,635 4.29 940 10.00 82 2,000 945 RCHA-60A1 UBHA-24 56,000 16 41 41,365 r12.121 1 14,635 4 291 1 960 1015 82 2,000 945 RCHA-60A1 UBHC-24 57,000 16 711 40,900 11 99 16,100 4 72 915 1000 8.2 1,925 910 RCHA-60A1 UBHC-26 56,500 16 56 40,500 11 87 16,000 4 69 9.05 1 1000 82 1,825 860 RCQB-0060 57,000 16 711 42,500 12 46 14,500 4.25 9.10 1010 82 2,000 945 RCQB-0060 UHQA-20 57,000 16 711 42,500 12 46 14,500[4.251 1 910 10.15 1 82 2,000[9451 1 O Highest sales volume tested combination required by D.O.E.test procedures. Electrical and Physical Data ELECTRICAL PHYSICAL Model Fuse or HACR Outdoor Coil Weight Number Phase Fan Min.Circuit Circuit Breaker R22 Hertz F(RTLAP) r. Compr. Motor Ampacity Face Area No. Net Shipping UAKA (LRA) Min. Max. CFM[L/sl Oz.[gl1lolis (FLA) Amperes Sq.Ft.[m2] Rows Lbs.[kgl Lbs.[kg] Amperes Amperes 018JA 1-60-208-230 97/9.7 50 9 13/13 20/20 20/20 5.0 [465]1 1.00 1850 [873] 46[1304] 135 [61.2] 145 [65.8] 024JA 1-60-208-230 12 2/12 2 61 9 1 16/16 20/20 25/25 61 [567] 100 1950 [920] 50[1417] 140 [63 5] 150 [68 0] 030JA 1-60-208-230 141/14.1 76 .9 19/19 25/25 30/30 91 [.845] 1.00 1960 [925] 66[1871] 155 [70 3] 165 [74 8] 037CA 3-60-208-230 10 3/10 3 77 1 3 14/14 20/20 20/20 110[1.022] 1.00 2700[1274] 79[2240] 180 [81 6] 190 [86 2] 037DA 3-60-460 5.1 39 6 7 15 15 11.0[1 022] 1.00 2700[1274] 79[2240] 180 [81 6] 190 [86.2] 037JA 1-60-208-230 16 5/16 5 95 1.3 22/22 30/30 35/35 11.0[1 022] 100 2700[1274] 79[2240]1 180 [81.6] 190 [86.2] 042CAS 3-60-208-230 14.1/14.1 130 13 19/19 25/25 30/30 110[1.022] 100 2700[1274] 79[2240] 190 186 2] 200 [90 7] 042CAZ 3-60-208-230 12 4/12 4 88 1.3 17/17 20/20 25/25 110[1.022] 1.00 2700[1274] 79[2240] 190 [86.2] 200 [90.7] 042DAS 3-60-460 71 64 .6 10 15 15 110[1.022] 1.00 2700[1274] 79[2240] 190 [86.2] 200 [90.7] 042DAZ 3-60-460 6 4 44 6 9 15 15 11.0[1.022] 1.00 2700[1274] 79[2240] 190 [86 21 200 [90.7] 042JA 1-60-208-230 18.3/183 109 1 3 24/24 30/30 40/40 11.0[1 022] 100 2700[1274] 79[2240] 190 [86.2] 200 [90 71 048CAS 3-60-208-230 137/13.7 82 2.0 1 20/20 25/25 30/30 15 8[1.468] 1.00 4100[1935] 113[3203] 220 [99 8] 230[104 31 048CAZ 3-60-208-230 135/13.5 91 2 0 1 19/19 25/25 30/30 15 8[1 468] 1.00 4100[19351 103[2920]1220 [99 81 230[104 3] 048DAS 3-60-460 6.9 41 10 10 15 15 15 8[1.468] 100 4100[1935] 113[3203]1220 [99.8] 230[104.3] 048DAZ 3-60-460 6.8 46 1.0 10 15 15 15.8[1 468] 100 4100[1935] 103[2920] 220 [99 8] 230[104.3] 048JA 1-60-208-230 21 9/219 131 2 0 29/29 35/35 50/50 15.8[1.468] 100 4100[1935] 103[2920] 220 [99.8] 230[104.3] 048YA 3-60-575 5 2 36 .7 8 15 15 15.8[1.468] 100 4100[1935] 113[3203] 220 [99 8] 230[104.3] 060CAS 3-60-208-230 170/17.0 150 2 0 24/24 30/30 40/40 15 8[1.468] 100 4150[1959] 112[3175] 250[113.4] 260[117.9] 060CAZ 3-60-208-230 172/17.2 128 2.0 24/24 30/30 40/40 15.8[1 468] 1.00 4150[1959] 112[3175] 250[113.4] 260[117 9] 060DAS 3-60-460 9 6 73 1.0 13 20 20 15.8[1 468] 1.00 4150[1959] 112[3175] 250[113 4] 260[117 91 060DAZ 3-60-460 9.1 63 10 12/12 15 20 15 8[1.468] 1.00 4150[1959] 112[3175] 250[113.4] 260[117.9] 060JA 1-60-208-230 28.9/28.9 169 2 0 39/39 50/50 60/60 15 8[1.468] 100 4150[1959] 112[3175] 250[113 4] 1260[117.9] 060YA 3-60-575 8 3 59 7 12 15 15 15.8[i 468] 1 00 4150(1959] 112[3175] 250[113 41 1260[117 91 [ ]Designates Metric Conversions r 6 Ruud Air Conditioning Division Unit Dimensions FGURE 1 t DIMENSIONS AIR DISCHARGE ALLOW 60"[1524 mm]CLEARANCE SERVICE LOW VOLTAGE W L FITTINGS CONNECTION 7/e"122 mml HIGH VOLTAGE ® CONNECTION H 111/32"[34 mm] 0 PANELS ^® ®� LIQUID LINE �{ ® CONNECTION \ 27/a"93 mm]DIA. ACCESSORY SERVICE ACCESS o KNOCKOUTS TO ELECTRICAL& VALVES ALLOW HIGH PRESSURE VAPOR LINE 24111610 mm] AIR INLETS CONTROL CONNECTION CLEARANCE MANUAL RESET ONE SIDE (LOUVERS) ALLOW 24"[610 mmJ (FIELD INSTALLED ALLOW 12"1305 mm] ACCESS CLEARANCE ACCESSORY) MIN CLEARANCE 3 SIDES Piston Sizes (Part Number 61-23414-**) Model Number Height"H" Length"L" Width"W" Model Evaporator Coil UAKA- (Inches)[mm] (Inches)[mm] (Inches)[mm] Size Piston Size -018/024 163/4[425.45] 3311/16 [855 66] 231/4[590.55] -018 53 -030 203/4[527.05] 3311/16 [855.66] 231/4[590.55] -024 57 -036/-037/-042 203/4[527.05] 3811/16 [982.66] 271/8[688.98] -030 65 -048/-060 1 263/4[679 451 1 429/16 [1081 09] 31 [787 4]j -037 65 -042 73 [ ]Designates Metric Conversions -048 82 -060 89 GENERAL TERMS OF LIMITED WARRANTY Ruud will furnish a replacement for any part of this product Compressor................................................Five(5)Years which fails in normal use and service within the applicable *Any Other Part ..........................................Five(5)Years period stated,in accordance with the terms of the limited Condenser Coil leaks caused by warranty. factory defects..........................................Five(5)Years For Complete Details of the Limited Warranty,Including Applicable Terms *This five year limited warranty is applicable only to single-phase products and Conditions,See Your Local Installer or Contact the Manufacturer for installed In residential applications on or after January 1,2001. a Copy. Ruud Air Conditioning Division 7 Condensing Unit Refrigerant Line Size Information " Liquid Line Size Liquid Line Size System Line Outdoor Unit Above Indoor Coil Outdoor Unit Below Indoor Coil Capacity Size Total Length-Feet[m] Total Length-Feet[m] Tons (Inch O.D.) P5[7.621 50[15.24]75[22.861 100[30.48]125[38.10]150[45.72]25[7.621 50[15.24]75[22.86]100[30.48]125[38.10]150[45.72] [kW] [mm] Vertical Separation-Feet[m] Vertical Separation-Feet[m] 15 [5.28] 1/4-[6.35] 25[7 62] 50[15 24] 70[21 34] 25[7 621 23 [7.01] 8 [2 44] 5/16 [7.94] 36[10 97] 42[12.80] 48[14 63] 54[16 461 36[10 971 30 [9.14] 24 [7 321 18 [5.49] 2 [7 03] 1/4*[6 35] 25[7 621 50[15 241 25[7.62] 23 [7.01] 5/16 [7.94]1- 24 [7.321 34[10 36] 44[13.41] 54[16 46] 64[19 51] 48[14.63] 38[11 58] 28 [8.53] 18 [5 49] 8 [2 441 1/4*[6.35] 25[7.62] 50[15.24] 25[7 62] 23 [7.01] 2.5 [8 791 5/16 [7 941 19 [5.79] 33[10 06] 47[14 33] 61 [18.59] 50[15.24] 39[11 891 25 [7.62] 11 [3 35] 3/8 [9.53] 11 [3 35] 15 [4 57] 57[17.37] 3[10.55] 5/16*[7.94] 25[7 621 50[15 24],70[21.34] 25[7.62] 23 [7.01] 9 [2 741 3/8 [9 53]1 34[10.36] 40[12.19] 46[14 02] 52[15.85] 38[11.58] 32 [9.75] 26 [7 92] 20 [6 101 3.5[12 30] 5/16*[7.94] 25[7 62] 50[15 241 75[22.86] 25[7 621 23 [7 01] 9 [2.74] 3/8 [9.53] 32 [9.75] 39[11.89] 46[14 02] 53[16 151 40[12 19] 33[10.06] 26 [7 92] 19 [5 79] 4[14 06] 3/8*[9 53] 25[7 62] 44[13.41] 53[16 15] 61 [18 591 70[21 34] 25[7 62] 28 [8 53] 19 [5.79] 11 [3 35] 3 [.911 1/2 [12.7] 37[11.28] 39[11 89] 35[10.67] 33[10.06] 5[17.58] 3/8*[9.53] 25[7.62] 48[14.63] 61 [18.59] 72[21.95] 25[7 62].23 [7.01] 11 [3.35] 1/2 [12 71 35[10 671 38111581 41 [12.50] 37[11 28] 34[10.36] 31 [9.45] *Standard line size NOTES: NOTES 1D This chart is applicable for condensing units. O This chart is applicable for condensing units. © If the separation height exceeds the table values,reduce the indoor coil flow-check piston two sizes plus Example 1-A 2 5 ton[8.79 kW]condensing unitwith a total line length of one size for each additional 10 feet3.05 m] 75 feet[22 86 m]with a vertical separation of 30 feet[914 m]requires a Example 1 A 5 ton 117.58 kW]condensing unitwith a total line length of 125 feet[38.10 m]with a vertical liquid line size of 5/16"[794 mm]. separation of 101 feet[30 78 nnutilizing a 1/2"112 7 mm]liquid line:Table=38 feet[11.58 m]maximum ®This chart may also be used to size horizontal runs. vertical separation for 125 feet 3810 m]run.Separation exceeds table by(101-38)=63 feet 19 20 m] Example 2 A 5 ton[17 58 kW]condensing unit may have a total horizontal Therefore,reduce the indoor coil flow-check piston 2+6=8 sizes For example,a#89 piston would reduce run of 100 feet 130 48 m if using the 3/8" 9 53 mm]liquid line The total to a#81 piston) p ( p horizontal run if using 112 [12' mm]liquid line size will be 150 feet[45.72 m] OO Do not exceed 120 feet[36 58 m]maximum vertical separation. OO Do not exceed vertical separation as indicated on the chart. ® No changes are required for expansion valve coils. ®Always use the smallest liquid line possible to minimize system charge 05 Do not exceed table values for capillary tube coils 05 No changes required for flow-check pistons or expansion valve coils. ©Always use the smallest liquid line possible to minimize system charge O Chart may be used to size horizontal runs Suction Line Length/Size versus Capacity Multiplier UAKA- 018 024 030 036/037 042 048 060 Unit Suction Line Connection Size 5/8"[15 88 mm]I D Sweat 3/4"It 05 mm]I D Sweat 11/8"[28 58 mm]1.1) Sweat* 5/8" 15.88 mm Standard 5/8"It 88 mm]0 D Optional 7/8"[22.23 mm]0 D Optional Suction Line Run-Feet[m] 3/4"[19.05 mm]O.D.0 D.Optional 3/4"[19.05 mm]0 D Standard 138"[28.58 mm]O.D.Standard /8 [22 23 mm]0.13 Optional 13/8"[34 94 mm]0 D Optional Optional - .98 - - - 99 99 25' [7.62] Standard 100 100 100 100 1.00 1.00 1.00 Optional 101 101 101 1.01 1.01 1.01 1.01 Optional - 96 - - - 97 97 50'[15.24] Standard 98 99 .99 98 97 100 99 Optional 100 1.00 1.00 1.00 1.00 1.01 1 01 Optional - 93 - - - 96 95 100'[30 48] Standard .96 98 97 .96 .94 .99 .99 Optional 99 99 99 99 .98 100 100 Optional 93 .91 150'[45.72] Standard 97 .97 .95 93 90 99 98 Optional 98 .98 97 .97 .96 1.00 .99 NOTES. Capacity Multiplier x Rated Capacity=Actual Capacity Additional compressor oil is nkt required for runs up to 150 feet 145 72 m]. Oil traps in vertical runs are Il0t required for any height up to 100 feet 130 48 m].See Liquid Line chart for Vertical Separation Requirements and Limitations. *Adapter to 11/8"[28.58 mm]factory supplied [ ]Designates Metric Conversions Before proceeding with installation,refer RUUD �o to installation instructions packaged AIR CONDITIONING ,RV V D with each model,as well as complying DIVISION with all Federal,State,Provincial,and Local codes,regulations,and practices. 5600 Old Greenwood Road,Fort Smith,Arkansas 72908 "7n keeping with its policy of continuous progress and product improvement Ruud reserves the right to make changes without notice." PRINTED IN U S A 3-02 DO FORM NO A22-147 REV 9 Supersedes Form No A22.147 Rev 8 `°°ti��ij3 ",•Q . }}� ••C;'•mss•w`a,.. C°„ a'�,� %R'L K.�• R ,� .Toe s.d 4s�i�s ROCB - 061 /072/090/M NN Al "fin 1�, Installation, Operation and Maintenance Manual Keep these instructions with the furnace at all times for future reference Boyertown Furnace Co. PO Box 100 ` = C us Boyertown, PA 19512 -.,---- ;, fl 610-369-1450 4 .s e :,C-,'., I n tette k www.boyeitownfurnace.com 9-9-15 Be Aware of Hazard Definitions .- Denotes presence of a hazard which, if ignored, will result in severe personal injury, death or property damage Denotes presence of a hazard which, if ignored could result in severe personal injury, death or substantial property damage. Caution 4 Denotes the presence of a hazard, which if ignored, could result in minor personal injury or property damage Intended to bring attention to information, but not related to personal injury or property Notice damage. • This equipment must be installed, adjusted and started only by a qualified service agency — an individual or agency, licensed and experienced with all codes and ordinances, and who is responsible for the installation and adjustment of the equipment. THE INSTALLATION OF THE EQUIPMENT SHALL BE IN ACCORDANCE WITH THE REGULATION OF AUTHORITIES HAVING JURISDICTION AND CSA STANDARD B 139 AND OR NFPA 31 Read all instructions before proceeding. Follow all instructions completely. Failure to follow these instructions could result in equipment malfunction causing severe personal injury, death or substantial property damage. DO NOT TAMPER WITH THE UNIT OR CONTROLS —CALL YOUR SERVICEMAN. The manufacturer will not be liable for any damage resulting from changes made in the field to the furnace or its components or from improper installation. Failure to comply could result in severe personal injury, death, or substantial property damage. DO NOT USE WITH OILS HEAVIER THAN NO. 2. NEVER USE GASOLINE, CRANKCASE OIL, OR ANY OIL CONTAINING GASOLINE. Your oil fired furnace is designed to burn No. I and No. 2 heating oil only. DO NOT START THE BURNER UNLESS THE BLOWER ACCESS DOOR IS SECURED IN PLACE. Do not store gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. The area around the furnace should be kept free and clear of combustible materials. NEVER BURN GARBAGE OR REFUSE IN THE HEATING SYSTEM, AND NEVER LEAVE PAPER OR RAGS AROUND THE UNIT. Never try to ignite oil by tossing burning papers or other material into your furnace. DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED OR THE FURNACE IS FULL OF VAPORS OR WHEN THE COMBUSTION CHAMBER IS VERY HOT. Do not use the furnace as a construction heater. Do not operate furnace if the heat exchanger is damaged. Toxic flue products could enter air stream. Do not jumper, attempt to bypass or override any of the safety limit controls. Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and replace any part of the furnace,control system or burner that has been under water. Do not operate furnace if temperature rise through the heat exchanger exceeds that which is listed on the Ratings Label. Do not operate furnace without return air properly sized or ducted. NOTICE Concealed Damage- If you discover damage to the burner, furnace or controls during unpacking, notify the carrier at once and file the appropriate claim. When calling or writing about the furnace please have the following information available: the furnace model number and serial number which is located on the upper portion of the front of the unit. Record the model and serial number for future reference in the space provided in this manual. 2 TABLE OF CONTENTS PAGE NO. FURNACE SPECIFICATIONS 4 INSTALLATION CLEARANCES 5 Standard Clearances Reduced Clearances DUCT WORK 5 Sizing Blower Specifications Filter Racks Multiple Furnace Installation VENTING 12 Direct Venting Chimney Venting Chimney Relining Chimney Connector Power Venting Vent Dampers VENTILATION AND COMBUSTION AIR 14 BURNER INSTALLATION 15 WIRING 16 Power Thermostat OIL TANK AND PIPING 22 START UP 24 Start Up Equipment Burner Adjustments OPERATING AND MAINTENANCE 26 Cleaning the Furnace Oil Burner Blowers—Direct Drive Vent System Fuel Oil System Filters PARTS BREAKDOWN LISTS 28 TROUBLE SHOOTING GUIDE 29 WARRANTY 34 INSTALLATION AND SERVICE CHECKLIST 35 WARRANTY REGISTRATION 36 3 Specifications ROCB-061M ROCB-072M ROCB-090M / Firing Rate GPH 0.50 0.60 0.75 Input Btu/Hr 70,000 84,000 105,000 Heating Capacity Btu/Hr 60,000 72,000 89,000 Temperature Rise 60°F 60°F 60°F Flue Size 5"Frt/Rear 5"Frt/Rear 5"Frt/Rear Filter Size 16 x 20 16 x 20 16 x 20 Motor PSC 3/4HP 3 Spd 3/4HP 3 Spd 3/4HP 3 Spd 10.2 FLA 10.2 FLA 10.2 FLA Motor ECM 3/4Hp Var 3/4Hp Var 3/4Hp Var 9.2 Am 9.2 Amp 1 9.2 Am ROCB-M Highboy Configuration `f2TI. "Flue Outlet R2J 5"Flue Outlet Optional I "9 N fV Q r� LEFT SIDE FRONT REAR ROCB-M Horizontal Configuration Left or Right Hand Discharge Permitted Rotate Burner Accordingly 40 T, I S 1111 • 5"Flue Outlet 277.. Optional 5"Flue Outlet FRONT REAR 4 Installation Clearances WARNING Furnaces in rooms shall be installed with the clearances from combustible materials not Fe-s-s-tlidn indicated in Table 1. Combustible materials are those made of or surfaced with wood, compressed paper,plant fibers,plastics, or other material that will ignite and burn,whether flame proofed or not, or whether plastered or not. Place the furnace near the center of the supply and return ducts and as close to the chimney connector as possible. Provide a solid brick or 2" thick minimum concrete pad if the furnace mounting area is not level or if the floor can become flooded. E D E FRONT SIDE TDP A VIEW A VIEW ° A VIEW A Table 1 Standard Installation Clearances High Boy Configuration Sides Top Front Rear Flooring Chimney Plenum MODEL "A" "B" "C" "D" Connector Top & "E" Sides ROCB-061M 2" 2" Closet-18" 6" Combustible 6" 2" ROCB-072M 2" 2" Closet-18" 6" Combustible 6" 2" ROCB-090M 2" 2" Closet-18" 6" Combustible 6" 2" Table 1 Standard Installation Clearances Horizontal Configuration Sides Top Front Rear Flooring Chimney Plenum MODEL "A" "B" "C" "D" Connector Top & Sides ROCB-061M 2" 2" Closet-18" 67 Combustible 6" 2" ROCB-072M 2" 2" Closet-18" 6" Combustible 6" 2" ROCB-090M 2" 2" Closet-1.8" 6". Combustible 6" 2" Furnaces are permitted to be installed in rooms, with lesser clearances to combustible material, provided the combustible material is protected as described in Table 2 and NFPA 31. In no case shall the clearances be such as to interfere with the requirements for combustion air, draft regulators and accessibility. Duct Work NOTICE The duct system should follow the design standards of Air Conditioning Contractors of America (ACCA) or ASHRAE. The duct system should be sized for the maximum CFM capabilities of the furnace being installed. All trunk lines, take-offs, registers and grill free areas must be figured when determining the air 5 handling capacity of a duct system. By utilizing the Tables 3 through 5, one can obtain the necessary duct system size. Use a supplier's catalog for proper sizing of outlet and return air registers to insure that the register will meet the CFM requirements of the run to which it is connected. Do not exceed the recommended flow rate. The pressure drop for each should not exceed 0.05 inch water column. The return air ducts should equal the warm air duct system in CFM capacities. Avoid locating a return air duct in rooms that may contain undue odors. Use only the supplied return air filter mounted to the furnace. Do not add additonal filters unless the duct system is sized to allow for the additional pressure drop. An open return in a basement does not meet the requirements of return air. Instruct the homeowner not to block any returns. Always check the size of existing ducts, particularly if you are adding air conditioning. The pressure drop through the cooling evaporator coil reduces available air flow. If the ducts are too small the system may not work satisfactorily or be noisy on either heat or cooling. If the furnace is used in connection with summer air conditioning, the furnace should be installed parallel with or on the upstream side of the evaporator coil to avoid condensation in the furnace heat exchanger. The evaporator coil must be installed at least 6" above the heat exchanger for proper air flow. Distances less than 6" will result in decreased air flow. In all cases refer to the manufacturers data for static pressure losses to ensure the total system static pressure does not exceed 0.5" WC. If the cooling unit is installed with a parallel flow arrangement, dampers or other means used to control flow of air should be provided to prevent chilled air from entering the furnace. If such a damper is manually operated, it must be equipped with a means to prevent operation of either unit, unless the damper is in the full heat or cool position. NOTE: When a return register-is located in the same room as the furnace, the register must be at least 20 feet away from the furnace. On a direct drive unit the blower motor speed may need to be changed depending upon the size of the air conditioning system installed and the static resistance of the duct system. See blower specifications for air conditioning CFM's at a .5 static. Determining Air Flow CFM The temperature rise through thS furnace should not exceed She rated temperature rise as listed on the Rating Label (Typically75 F) and should be at least 55 F for comfort. The sensible heat temperature change for cooling would be approximately 30°F. Actual temperature change will be approximately 20 F due to the humidity in the air. To calculate the sensible heat change or temperature rise the following formula applies AT=(Btuh—Output)/(1.1 x CFM) To calculate the air flow when you know the temperature rise the following formula applies CFM =(Btuh—Output)/(1.1 x AT) An estimate of air flow can be achieved by the following rules of thumb: Heating: 1300 CFM per 100,000 Btuh output Cooling: 400 CFM per ton of air conditioning Determine the required air flow for the system based on both heating and cooling requirements. Use the larger of either for duct design. Table 3 lists the maximum recommended air velocities for ducts. Velocities greater than those as listed may result in objectionable air noise in the ducts. 6 Table 3 Recommended Maximum Duct Velocities, Feet Per Minute (FPM) Application Main Ducts* Branch Ducts Supply Return Supply Return Apartments '900 700 600 600 Auditoriums 1200 1000 1000 800 Banks 2000 ' 1500 1600 1200 Hotel Rooms 1500 1300 1200 1000 Libraries 2000 .1500 1600 1200 Meeting Rooms 2000 1500 1600 1200 Offices 2000 1500 1600 1200 Residences 1 900 700 600 600 Restaurants 2000 , 1500 1600 1200 Retail Stores 2000 1500 1600 1200 *When sound control is critical use branch duct velocities Table 4 Duct Area Required at Listed Flow Conditions CFM Area Area Area Area Area Area Sq. In. Sq. In. Sq.In. Sq. In. Sq. In. Sq. In. 600FPM 800FPM 1000FPM 1200FPM 1600FPM 2000FPM 50 12 100 24 18 14 12 150 36 27 22 18 14 200 48 36 29 24 18 14 250 60 45 36 30 23 18 300 72 54 43 36 27 22 400 96 72 58 48 36 29 500 120 90 72 60 45 36 750 180 135 108 ,90 68 54 1000 240 180 144 120 90 72 1250 300 225 180 150 113 90 1500 360 270 216 180 135 108 1750 420 315 252 210 1 158 1.26 2000 480 360 288 240 1 180 144 Note: For Systems not over 100 feet equivalent length. Do not apply this table to duct systems which exceed 100 equivalent feet in length. For longer systems refer to ACCA Manual D. Incorrectly sized ducts can result in unsafe or uncomfortable operation. Table 5 Round Duct Equivalent Area Nominal Size 4 5 6 7 18 9 10 12 Area in. 12.5 19.6 28.3 .38.5 50.3 63.6 -78.5 113.1 FILTER RACK An external filter rack has been provided for ease of installation. Square knock outs are located on eihter side when using the furnace in a highboy configuration. The return can also be ducted into the rear of the unit in the highboy configuration. Square knockouts are provided in the galvanized pan when using in the horizontal configuration. 7 AIR FILTERS To maintain furnace performance and safety, inspect filters monthly during the heating or cooling season and replace if dirty. Use new approved disposable filters of the same size and type, or clean permanent filters according the the manufacturer's instructions. Replace or clean the filter more often if dusty conditions exist. Dirty, clogged or wrongly sized filters will impair the furnace performance and may cause the furnace to shut down or overheat. MULTIPLE FURNACES IN COMMON DUCT WORK Multiple furnaces connected to common duct work, either supply, return, or both supply and return must be wired so that all furnace blower motors are energized at the same time. Failure to turn all blowers on at the same time can cause a reversal of air flow in those units where the blower motor is not operating. This reversal of air flow can cause premature blower, blower motor, wiring and or heat exchanger failure. PLEASE CONSULT THE FACTORY FOR SPECIFIC WIRING INSTRUCTIONS FOR YOUR APPLICATION. ECM MOTOR OPERATING MODES Introduction The ECM motor is a variable speed, high effiency motor which has the ability to produce constant air flow within a system, independent of static pressure. It achieves constant air flow by adjusting speed and torque to account for changes in system static pressure. Operating Modes The ECM motor is controlled by 24VAC thermostat signals to determine which mode of operation the blower is to run. Air flow rates in the different modes are controled by the setting of the DIP switches in the nrgMax 9103i. Standby Mode: The thermostat inputs are being continuously monitored by the Nidec 16 x 4 Wire Box. The motor will respond to the 24 volt AC input signal from the thermostat. Fan Mode: When a call for fan operation is received from the thermostat ("G" line is energized) the blower will operate at a reduced speed as determined by the position of the cooling DIP switches as set for the airconditioning speed. See air flow tables for DIP switch and air flows. If a call for cooling or for heating is energized along with the call for fan only the unit will run at the respective air flow for heating or cooling. Electronic air cleaner terminal "ACC" is energized Cooling Mode: When a call for cooliong is received from the thermostat ("Y" line is energized) the motor will operate at the cooling speed and profile as adjusted by the cooling DIP switches. Cooling air flow is profiled to ramp the air flow up to the full cooling air flow to allow for maximum dehumidification. Electronic air cleaner terminal "ACC" is energized Heat Mode: When a call for heat is received from the thermostat ("W" line is energized) the motor will operate through the heating cycle at the air flow as adjusted by the heating DIP switch. When a call for heat is initiated the blower will turn on after a 30 second delay to ensure warm plenum temperatures as the furnace heats up. The electronic air cleaner terminal "ACC" and humidifer terminal "H" are energized. When the call for heat is satisfied the blower will continue to operate at a reduced rate for a period of 90 seconds to remove all of the usable heat from the furnace while still maintaining the plenum temperatures at a comfortable level. 8 ECM Motor Air Flow Selection Air flow settings for both heating and cooling are made by setting the heat and the cool airflow DIP switches to the proper location. Ensure the furnace power supply is off before adjusting blower speeds. Do not adjust the heating air flow below the firing rate of the furnace. The air flows for heating are designed to give a 60°F temperature rise. Heatin Seed Selection C2 Settings Burner Heat Switch Heat Switch Program Heating 1 2 Proq. Firing Rate #1 Position #2 Position Air Flow OFF OFF A 0.75 GPH OFF OFF A 1325 CFM ON OFF B 0.60 GPH ON OFF B 1100 CFM 0.50 GPH OFF ON C 850 CFM Blower Coolin Seed Selection I ® S Q#t i n g S AC Cool Cool Prog. Cooling Cooling Tons Switch#1 Switch 92 Air Flow Y2 Air Flow Y1 Position Position CFM CFM ®n� 2 C O O L 4 Tons OFF OFF A 1600 1200 ®mom 1 3 Tons ON OFF B 1200 900 ®�o 2 HEAT 2.5 Tons OFF ON C 1000 750 2 Tons ON ON —D—F-800 600 ADS "� PST 2 ADJ—Adjust selection ®" 1 Adjust Switch Adjust Switch Program Air Flow �o ;2 D e 1 ay #1 Position #2 Position Change 'y1 (El l n u-e r OFF OFF A NONE OFFS ON Off) ON OFF B +3% OFF ON C -3% ON ON D Test Onl ' Note 1: Do not place Adj Switches in this position during normal operation ECM Motor Connections The operation of the motor requires two main connections: the 5 pin power input connector which is 120VAC, as shown in Figure 1 and the 4 pin input signal connector from the 16 x 4 Wire Box as shown in figure 2. When wiring your ECM,the pin locations are crucial in assuring that no damage is done to the motor or the control. �--; Power Connector Pin Description 1 JUMPER PIN 1 TO PIN 2 2 120 VAC LINE INPUT 4v 3 CHASSIS GROUND , •: 4 AC LINE .x 5 AC LINE Figure 1 Power connecto 9 16 x 4 Wire Box Connections The remote mounted 16 x 4 wire box translates the thermostat and control signals from the NrgMax board into the appropriate air flow signal for the motor. In standby and all operating modes the "RX" and "TX" lights will flash showing comunication with the motor. During a call for blower operation the "PW" light will blink showing the air flow requested followed by an off period. Counting the blinks between the off period shows the requested air flow whereby each blink equates to 100 CFM. i�3(AbfiFtE BO% _ IWV AE PIN CtM42°a7O'.9 9b22 #T+^sC�L AfvE95"sA:✓P-TF a,#rW w aa.r. Ot=nnRa� 8 7 6 5 4 3 2 1 4 pin motor ❑❑0❑❑Q❑❑ connector ❑�❑❑CIE D 16 15 14 13 12 11 10 9 Iva WOV 16 Pin Connector Figure 2 16 Pin Signal Connector Pin Description Pin Description Pin I Description Pin Description 1 C1 5 COOL 9 O 13 W2 2 W/W1 6 Y1 10 BK 14 Y/Y2 3 C2 7 ADJUST 11 HEAT 15 G 4 DELAY 8 OUT 12 R 16 OUT PSC Motor Air FlowM o 'L1 N yeutrals 4 � O O O �< Heating— set the blower motor speed to give the specied 0 0 0 0. 0 0 0• M o- air temperature rise. Fan on time after the burner starts is r�zEU9Cr cosi cc - dr sptlz f3 O OO} ^ fixed b the nr Max control at 45 seconds. Fan off time 0 0 '0 0� °0 00 ' y �„ Y g 0 0' 0 0 0 = 0 U0 , � o WC can be adjusted by using the delay DIP switches to o o i' regulate the outlet air temperature at the end of a heatingm o 0 0 0 cycle. During a call for heat the electronic air cleaner t^gie* "X0 terminal EAC and the humidifier terminal H are =lac ;s= civ"91 i energized. — Patent •, , `°" ""C 00 Cooling — set the blower speed to give the required o fi tIE-17Lss-in`°0�-0 00 cooling tonnage. Blower starts immediately upon call for r�; "` "max" 0 0 r:' : ' EAi cooling. During a call for cooling the electronic air `=' ;1; =`a "' �c: 0 0 cleaner terminal "EAC" is energized. Blower stops ,_ " '' ``. R' ';E�5 OCY 0 0 4•» immediately after cooling demand is satisfied. sn$r G W R Ys C W2 Y7 Yx 0 ©H;= Continuous fan —By attaching a blower motor speed lead to the continous terminal "CONT" the blower will run �U' :I }jt�113 } }1010 , 10 continuously at that speed until there is a call for heat or cooling. DELAY-Blower Off Blower Off Delay - Blower off delay after Delay Switch Delay Switch Program Blower Off a call for heat is a #1 Position #2 Position Dela djusted through the Delay Blower Off dip OFF OFF A 90 Seconds switches on the nrgMax 91031 board. The ON OFF B 120 Seconds factory setting is 180 seconds but may be OFF ON C 150 Seconds reduced to 150 or 120 seconds ON ON D 180 Seconds Table 7 Direct Drive Blower Specifications -PSC Motor Model HP Speeds RPM Volts Full Capacitor Rotation Blower Blower Blower Load 370 volt Model Speed Speed Am mfd AC Heat ROCB-061 3/4 3 1075 115 10.2 15 CCW 100-1OT Hi Low ROCB-072 3/4 3 1075 115 10.2 15 CCW 100-1OT Hi Low ROCB-090 3/4 3 1075 115 10.2 15 CCW I 100-1OT Hi Med Table 8 PSC Motor Air Flow vs. Static Pressure Motor 0.2" 0.3" 0.4" 0.5" 0.6" 0.7" Speed Static Static Static Static Static Static Press. Press. Press. Press. Press. Press. Low 1193 1175 1152 1125 1090 1053 Med 1425 1375 1310 1256 1190 1118 High' 1616 1575 1525 1470 1395 1309 MOTOR CONVERSION The nrgMax 91031 makes it possible to switch seamlessly between motor types. When changing from an ECM motor to PSC motor remove the ECM motor power cable, 16 pin control cable and 4 pin control cable. Attach the PSC motor speed leads to the proper output terminals for heating, cooling and or continuous fan and any unused motor speed wires to the "Unused" terminals. Attach the motor capcitor to the blower housing and connect the motor capacitor to the appropriate motor leads. When changing from a PSC motor to an ECM motor remove the capacitor wires and all PSC motor speed wires,from the nrgMax9103i. Attach the 16 x 4 wire box to the blower housing. Plug in the 16 pin control cable to both the nrgMax9103i and the 16 x 4 wire box. Plug in the 4 pin control cable to both the motor and the 16 x 4 wire box. Plug the motor power cable into the motor and attach the green ground wire to the ground screw on the control mounting panel the white wire spade terminal to an open "Neutral"terminal and the black wire spaed terminal to an open "120 VAC"terminal. 11 VENTING WARNING Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. All chimneys must meet the requirements of NFPA 211 and NFPA 31 Direct Vent The furnace can be direct vented when used in conjunction with the Boyertown Furnace Direct Vent Kit. For complete direct vent application and installation instructions consult the Furnace Direct Vent Kit Z- Flex DVO manual. Chimney OIL FIRED APPLIANCES SHALL BE CONNECTED TO FLUES HAVING SUFFICIENT DRAFT AT ALL TIMES TO ENSURE SAFE AND PROPER OPERATION OF THE APPLIANCE. An adequate chimney or venting system is one that is sealed and lined with the capability of producing a -.04" W.C. flue draft and having the capacity to handle the amount of flue gas that is introduced. A chimney with an internal construction of corrosion resistant tile, stainless steel, or some other material that will withstand flue gas temperatures up to 1000°F is required. Masonry and metal chimneys shall be constructed in accordance with applicable building code requirements. Masonry chimneys shall be lined with an approved clay tile liner or a listed chimney lining system installed in accordance with manufacturers' instructions and also meeting the requirements of NFPA-211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances. Metal chimneys also shall meet the requirements of NFPA-211. Factory built chimneys shall be listed and shall be installed in accordance with their listing and NFPA-211. Prior to installation of the furnace, the chimney or venting system shall be examined by the installer and determined to be in good condition. All joints of the chimney must be tightly sealed. The inside of the chimney should be free of all obstruction, such as loose brick, broken pieces of tile, or corroded metal. If chimney flues are divided or there are multiple flues within one chimney, make sure there are no openings in the partition separating the divided or individual flues. When a new appliance is connected to an existing chimney, that chimney shall be brought up to current requirements. Chimneys which are relined shall be done so with an approved liner that will resist corrosion, softening, or cracking from the flue gasses. All chimney clean-out doors and flue connections must fit tightly so they will seal to avoid air leakage. The inside area of the chimney liner should equal, at a minimum.,the area of the vent pipe exiting the furnace. If more than one appliance is installed, the area of both appliances shall be used in determining the required inside area of the chimney. The flue gas exit of a chimney shall be at least 3 feet above the highest point where it passes through the roof of a building and at least 2 feet higher than any portion of a building within 10 feet of such chimney. The chimney height will also be determined by the height of the surrounding trees, buildings and terrain. When chimney downdraft conditions cause faulty operation that creates a hazard, corrective steps must be taken. When altering the surrounding obstructions is not possible, a chimney cap can be constructed on the top of the chimney to avoid downdrafts. The chimney cap should be pyramid shaped on the top with a perfectly flat surface immediately above the chimney outlet. The hood should be attached by four (4) iron supports. The four iron supports should be equal in height to the width of the chimney opening. Four plates, flaring down, can be added to help insure that the wind will pass straight over the 12 chimney outlet. Chimney Relining A tile lined masonry chimney serving an oil fired furnace should comply with applicable building codes such as NFPA-211. An additional listed lining may be required to reduce transient low draft during startup and acid water condensation during cyclic operation. This is particularly true for high mass masonry chimneys serving oil fired furnaces of higher efficiency. For masonry chimneys, local experience can indicate how well construction has withstood the lower temperatures produced by higher efficiency furnaces. Evidence of potential or existing chimney damage should be determined by visual inspection of the chimney and liner. Exterior indicators such as missing or loose mortar/bricks, white deposits on the brick or water stains on the interior building walls should be investigated further. The operational flue temperatures for furnaces range from 350 F to 550 F at the outlet of the furnace. These temperatures are further reduced before reaching the chimney due to heat loss through the vent connector and dilution from the draft regulator. The resulting flue gas temperatures may become low enough to form condensation on the chimney liner walls. To prevent condensation, it is necessary that the internal chimney wall temperature always be kept above the dew point of the flue gasses. If the chimney is a masonry type, it may have to be lined with a flue liner, if the temperature loss is too great for the furnace. A liner will act as an insulator and reduce the flue gas temperature loss. Insulation may be added around the liner for further temperature stability. Refer to NFPA-31 for recommended liner sizing tables as developed by the Oil Heat Vent Analysis Program. Chimney Connector The chimney connector pipe between the furnace and chimney shall be of equal diameter as the flue outlet of the furnace. Refer to furnace specifications in this manual for proper size flue pipe for your model furnace. Any reduction in size required for the chimney must be made at the chimney connector. The vent connector pipe must be made of 24 gauge (or thicker) corrosion-resistant steel. The vent connector pipe should be as short as possible and installed so that it has a continuous rise from the furnace to the chimney. Long horizontal vent runs can result in the possibility of condensation in the flue pipe or the chimney. All horizontal runs of vent connector pipe should be pitched upward a minimum of 1/4 inch per foot of run. The horizontal length of the vent pipe connector shall not exceed 10 feet. The chimney connector shall be installed so as to minimize the number of elbows and to avoid sharp turns or other construction features that would create excessive resistance to the flow of flue gasses. Tees may be used in a straight section in conjunction with a barometric draft regulator; however, they must not be used for a 90° turn. No device that will obstruct the free flow of flue gasses shall be installed in the chimney connector. This does not exclude the use of devices specifically designed for the use in chimney connectors such as automatic dampers. The vent pipe should be joined with metal screws and supported by straps. A thimble should be used to connect the vent connector pipe to the chimney so the pipe may be readily removed in case of inspection or replacement. No chimney connector shall pass through any floor or ceiling. The vent connector pipe must not pass through a combustible wall or partition unless they are guarded at the point of passage by a ventilated metal thimble not less than 12 inches larger in diameter than the connector, on metal or fireclay thimbles adequate protection is provided at the passageway. An acceptable passageway could be either an approved, ventilated metal thimble which is at least 12 inches larger in diameter than the vent connector pipe, or brick work which is at least 8 inches thick constructed into the wall and surrounding the vent connector Clearances from combustible materials or materials shall be in accordance with the clearances given in Tables l or 2. The vent connector pipe should extend only to (and not beyond) the inside wall of 13 the chimney. A thimble should be used to connect the vent connector pipe to the chimney so that the vent connector pipe may be readily removed in case of inspection or replacement. Connection to the chimney must be made above the bottom of the chimney to avoid blockage. Vent piping should extend just into the chimney far enough to expel flue gasses. Inserting the vent piping too far into the chimney will cause undue obstruction. Use a thimble or a slip joint where vent pipe enters the chimney to allow easy removal for cleaning. A draft regulator, which is shipped in the blower compartment, must be installed in the vent piping. It should be located at least 24 inches from the furnace if possible in either a horizontal or vertical section of the vent pipe. The draft regulator must be installed in the same room as the furnace and in such a manner that there is no difference in pressure between the air in the vicinity to the regulator and the combustion air supply. Ensure that the barometric damper is accessible for adjustment. With the burner operating, use a draft gauge to adjust the regulator to the proper setting (see instructions enclosed with draft gauge to adjust the regulator to the proper setting). When the burner air supply and draft are properly adjusted, the over-fire draft should be a negative .02" W.C. Two or more oil burning appliances each equipped with a safety control may be permitted to be connected to one common chimney if sufficient draft is available for the safe simultaneous removal of all products of combustion. If two or more openings are provided into one chimney, they shall be at different levels on the same story of the building, with the smaller appliance entering at the highest possible level consistent with clearances to combustible materials. Two or more connectors shall not be joined together unless the common connector, manifold and chimney are properly sized. Adequate draft must be available to safely remove all products of combustion simultaneously without leakage, or back flow. Power Venting The furnace may be power vented through a side wall by using a listed power side wall Venter. The vent device must be able to produce a draft of-.02"W.C. over the fire and be equipped with a post purge timer set to a minimum time of 5 minutes. The power vent must be installed in accordance with the recommendations of the manufacturer, all applicable building code requirements, and NFPA-31. Vent Dampers Do not install a thermal type vent damper on the furnace. Failure to comply could result in severe personal injury, death or substantial property damage. If a vent damper is required, use only a motorized damper, wired and installed following the vent damper manufacturer's instructions. Blocked Vent Switch Furnaces installed in a chimney require a blocked vent shut-off system when installed in Canada. A safety switch is provided on those units shipped to Canada to perform this function. It is the installer's responsibility to install the switch in accordance with the instructions provided by the manufacturer. The blocked vent switch is a safety device for detecting the spillage of flue gases due to inadequate draft or a blocked flue. NEVER RESET THE SWITCH UNLESS THE CAUSE OF THE BLOCKAGE HAS BEEN CORRECTED. Ventilation and Combustion Air Appliances shall be installed in a location where the facilities for ventilation permit the satisfactory combustion of oil, proper venting and the maintenance of ambient temperature at safe limits under normal conditions of use. The burner requires a generous amount of clean combustion air to operate 14 safely. The furnace room must be well ventilated to allow sufficient make-up air to support combustion. Inadequate combustion air may result in erratic operation of the burner, noisy combustion or fuel odors in the air. NEVER BLOCK THE FURNACE FROM THE SUPPLY OF COMBUSTION AIR. Remember, your need for outside air will be greatly increased if you have a vented dryer in the basement or other venting fans in the home. Do not install an exhaust fan in the same room as the furnace. In unconfined spaces in buildings of conventional construction, infiltration is adequate to provide air for ventilation and combustion. If the unconfined space is within a building having insufficient air because of tight construction, the air required for combustion and ventilation shall be obtained from outdoors or from spaces freely communicating with the outdoors. In this situation, permanent openings having a total free opening area of not less than 1 square inch per 5000Btu/Hr of total input of all appliances must be provided. If the furnace is located in a confined space (A space whose volume is less than 50 cubic feet per 1000Btu/Hr of the combined input ratings of all appliances installed in that space) the confined space shall have two permanent openings, one 6 inches from the top of the space and one 6 inches from the bottom of the space. Each opening shall have a free area opening of not less than 1 square inch per I000Btu/Hr of total input rating of all appliances in the enclosure freely communicating with interior areas having adequate infiltration with the outside. If adequate infiltration air is not available the confined space shall be fitted with two openings, one 6 inches from the top of the enclosure and one 6 inches from the bottom of the enclosure. Each opening shall have a free area of at least 1 square inch per 2000Btu/Hr of the total input of the appliances in the enclosure. In calculating free area, consideration must be given to the blocking effect of louvers, screens or grills protesting the opening. Screens used shall not be less than '/4"mesh and shall be readily accessible for cleaning. Burner Installation NOTICE Remove the oil burner from its shipping carton and inspect thoroughly. Verify that the correct burner combination and nozzle is installed in the burner as shipped. Read the oil burner manual included in the shipping carton and follow the instructions for preparing and installing the burner. Refer to the tables for the burner specifications for your unit. On units which can be multi fired, a nozzle change may be required. Follow the oil burner manuals instructions for the proper installation of the nozzle. Verify that the electrode settings match the manufacturers recommended settings. Inspect the combustion chamber. The oil burner is to be bolted to the front plate using the burner mounting flange gasket and the nuts supplied. Refer to the wiring section of this manual for the correct wiring connections to the furnace and to the oil burner manual for fuel piping. Table 9 Beckett Burner Specifications Furnace Model Burner Delavan Pump Air Air Head Tube Insertion Static Model Nozzle Press. Band' Shutter' Length Plate ROCB-061 AFG3 0.40X60 W. 175 0 5 L2 9" 4-1/4" 3-3/8 ROCB-072 AFG3 0.50X60 W 150 0 7 L2 9" 4-1/4" 3-3/8 ROCB-090 AF33 , 0.60X60 B . 150 2 1, , 10 L2 9" 4-1/4" 373/8 Notes: 1.Approximate air settings, see start up procedures for final adjustments. 2. With Stainless Air Tube 3. Low Firing Rate Baffle installed. 15 Table 10 Riello Burner Specifications Furnace Model Burner Delavan Pump Air Turbulator Tube Insertion Model Nozzle Press. Setting] Setting Length ROCB-061 401`3 0.40X80 A 165 1.5 0 8" 4-1/4" ROCB-072 40F3 0.50X80'A 165 2.6 0 8" 4-1/4" ROCB-090 40F3 0.60X80 A 165 3.25 1 8" 4-1/4" Notes: 1. Approximate air settings see start up procedures for final adjustments Wiring WARNING Electric shock hazard can cause severe personal injury or death if power source, including service switch for the furnace, is not disconnected before installing or servicing the unit. All wiring must conform to the National Electrical Code NFPA 70, latest edition and any additional state or local codes. All wiring must be N.E.C. Class 1. If original wiring as supplied with the furnace must be replaced, replace with type 1050C wire or equivalent only. Use copper conductors only. Power Supply wire for the furnace must be sized for the load requirement as listed on the furnace rating plate. Connect 120 VAC 60HZ single phase separate electrical line from the main house panel to the power leads in the junction box attached to the furnace as indicated in the electrical wiring diagrams. Provide a fused disconnect in the power line following all code requirements. Connect the burner to the factory wired burner harness as shown in the electrical diagrams. Provide electrical ground at the furnace as required by codes. Emergency Power Switches Oil burner emergency switches are to be installed as required by code. The homeowner should be made aware of the location and proper operation of all emergency shut off switches Thermostat Wiring Connections Thermostats are to be non power stealing with dry contacts only. All thermostat and outdoor compressor signal connections are to be made on the nrgMax 91031 terminal strip. For ease of installation remove the bolt in the bottom left corner of the control mounting plate and hinge the mounting plate upward on the top two bolts. When installing a heat pump the "O"terminal is for reversing valve energized for heat pump operation. Oil burner operation is controlled by the nrgMax 91031. The "T"-"T" connection on the oil burner if provided should be jumped. No thermostat connections should be made to the oil burner primary control. When installing a thermostat incorporating a humidistat it must be configured to break on high humidity. The humidistat will cause the blower to run at 90%of the desired air flow for improved dehumidification. A jumper wire must be installed between "R" and "DH" if no humidistat is present to dehumidify. It is recommended to use a thermostat with an outdoor sensor to make the fuel change over from heat pump to oil instead of a fossil fuel kit. 16 Conventional Systems (1) Stalze Heat (1) Cool PSC I Thernostot Q0 U 0F DOO �°� DOO W Q G as u u u u o NRG MAX UNIVERSAL OIL FURNACE CONTROLLER I ----------------------- --------------------- I I I To Outdoor O nH Conpressor gQQ0b00000 L--------------------J . I � I I I , 1 , -------------------------------------- Conventional System (1) Stalle Heat(1) Cool ECM Motor Humidistat breaks on high humidity. Jumper"R"-"DH" if not used - Rc - ---, 0 01 9 9 0�S Doo pH I ooa 1 120 Yk FDHT EX HFA CUL D O O Non Power Stea I i ng Thernostot ® - -------- NRG MAX UNIVERSAL OIL FURNACE CONTROLLER 1 I I I I I I I I I I I I I I I I I II I I I --------------------- --------------- To _--- -� I I To Outdoor iI I I I R Y2 Yx O DH Conpressor QQQO0O ¢ OOQ I I I I I I II I I I I I I I I 1 L J-'I-I"L-____ J I I I I I I I I 1 I I 1 1 1 I 1 I _-_J L_-(7L__J"\-_____J I I I ------------------ ----------------------------------- L I I 1 17 Conventional System (1) Stage Heat(2) Cool ECM Motor Humidistat breaks on high humidity. Jumper"R"-"DH" if not used HONEYWEY2 LL -------------- TH8DOO0 0 �1 0 0 0r0 0 0 100(110" I 131PIC (Da Cu FI7 cm D00 O -® u000ouu O 0- ------- NRG MAX UNIVERSAL OIL FURNACE CONTROLLER I � I � I 1 , 1 I I I I I I , I I I I I 1 1 1 1 1 I ----------------------- ----------------------- --------------- To ------------------- --------- -To Outdoor a nH Conpressor Q Q Q O Q I 1 I I I L JILlI - _ --- _ _ _ _ _ _ _ LJII I I I I J I II I I I I I I 1 I I 1 I I I L JI L_______________J l Ul\lTL__JTL_____J I I I I I I I I 1 I I I I I I I ------------------------------------ I I Heat Pump (1) Stage Heat(1) Stage Cool PSC Motor-Furnace Auxiliary Heat "O" Terminal on NRG Max terminal is to be energized on heating. If thermostat"OB" terminal energizes on cooling do not connect to NRG Max "O" terminal ThernostotRM a_ 0 0 �' 0 0 0 0'0 0 DOO Od 00a 131 PIC EM DZ Or In DOO ---�E -------- NRG MAX UNIVERSAL OIL FURNACE CONTROLLER I ---------------------- -------------------- I � I � I I I I I 111 I I I I I I 1 I I I I I ---------- To Outdoor Canpressar QQQ000O0 I I I I I I I I L J7\JI\lIL____________JI I I I I I I I I 1 I I I I I I I ----------------- I I I I I I I I I I I I I I L JIL__________ _i____J I I I I -------------------------------------- 1 I I I I 1 I I I I lV Heat Pump (1) State Heat(1) Sta$!e Cool ECM Motor-Furnace Auxiliary Heat "O" Terminal on NRG Max terminal is to be energized on heating. If thermostat"O/B" terminal energizes on cooling do not connect to NRG Max "O" terminal. Humidistat breaks on high humidity. Jumper"R"—"DH" if not used. UK9- RL - ------ ----; 01 N 0 0 0 DSD D Doo pH ooa 'm'AC (W 11C vi ` DOO Non Power Stealing Thernostot - ------- WG MAX UNIVERSAL OIL FURNACE CENTROLLER I 1 ; I I I I I I � -� I , - � ; I To Outdoor Conpressor I I QQQadooo4 I 1 1 I I', I 1 , I I I I L Jill ILII L____________J I I L_jl L___-_____r_J __ J I 1 I 1 I 1 I 1 I I 1 I ------------------------------------ ------------------------------------------------------------------- I I Heat Pump Systems (2) State Heat(2) Stage Cool ECM Furnace Auxiliary Heat "O" Terminal on NRG Max terminal is to be energized on heating. If thermostat"O/B" terminal energizes on cooling do not connect to NRG Max "O" terminal. Humidistat breaks on high humidity. Jumper"R"—"DH" if not used. r--__ - © HONEYWELL - ; aaouduuuuuuuuuo°° TH GOOD oa IA YIL ` FK G1 �DOO H a " ----------- NRG MAX UNIVERSAL I OIL FURNACE CONTROLLER ----- ----------------------- ; SI �-- -- I I I I I i I S2 _ I To Outdoor Conpressor QQQ010a00� . I II II I II ' III . Lh ----------- I I I I I L-------- ' I I I I I I I I I I I I I I L I I I I I I iL______________________________________________________J ' L__________________________________________________________________'_____J 19 N O POIR SPPLY FRDVIOE OVRIM �COKETIR AND DISMNET n *A%AS RHI 0QQ c� Ll N([OIMINI EK R G V THRiO-[TIBC �. GbHULIMIT SNAP SWIT[H � YL LIMIT YL UQ IDDIRED FIR HS® N FEDTRALS R RE CANADIAN 3 SP® boo H If INSTALLATIONS ° PSC GOR G O O Q e-P 120 VAC D O ° [ FEAT ®L ! HI N LO Ek N R BK OL XBLBK C YL V LEGEND FACTORY VIKING - ------FIHlI WIRING 24 VOLT TRANSFIRNE2 OK-UIK OL-OLNE OR-RM G RRf R-RED R-M DTE Y-YEn 0 OH 0000000000 POWER SIPFLY OM/6O BURNER MLEX PROVIDE DVERLOAO COKETOR AND DISCONNECT MEANS AS REQUIRED IQIQIQO Ll N(COMiDN) OK R G V 1HERhO-0I1 HIGH LIMIT SNAP SWITCH R R YL YL LIMIT NIDEC ECH R Y G HOIOR LNUSflI R 11K �NIIRED FOR 5 3 2 Ll N HEUIR� H �11 INSLE �A IONS booOa R 120 VAC DT EA1 HEAT� GIOLDOG 4 2 �Q X BL LV 4 PIN 1INn 1. YL CABLE O 14 VOLT TRAHSFIRG O 16 PIN ECH CWTRIL CABLE 4 3 2 1 16 X 4 VIRE BOX LEGENI FACTORY HIRING ———————FIELD VIRING EK-SACK OL-BLUE Ort-DROWN 101010101010 O 0101 O G-[KEEN R-FEU V-WHITE Y-YELLOW N Oil Tank and Piping WARNING Installation of oil tanks must meet all local codes and ordinances. Refer to NFPA-31 for complete guidelines on oil tank installations internal to the building, outside above and below ground tanks. Oil tanks located inside the building shall not be in excess of 275 gallons individual capacity and shall not be located within 5 feet horizontally from any source of heat, either internal or external to the appliance being served or in a manner that the temperature of the oil in the tanks exceeds 250F above room temperature. Connect burner to oil supply using the correct size heavy wall copper tubing, wrought iron, steel or brass fittings in accordance with the literature attached to the pump. All lines must have a shut off valve to minimize the discharge of fuel when removable components such as filter elements and cleanout plugs are removed for routine service or cleaning operations. Use an oil filters with the proper capacity for all installations. Install the filter inside the building between the tank shutoff valve and the burner. To further protect the fuel system and reduce orifice plugging a dual filtration system can be installed. This would typically consist of a 50 micron primary filter, located near the fuel tank and a secondary filter rated for at least 10 microns located near the burner. The filter cartridge should be replaced at least once a year. The filter body should be thoroughly cleaned before installing a new cartridge Use flare fittings only when assembling oil lines. Avoid use of fittings in inaccessible locations. Avoid running tubing against any type of heating unit and across ceiling or floor joists. Piping shall be supported and protected from physical damage and where necessary, protected against corrosion as per code. Piping systems shall be maintained liquid tight. A piping system that has leaks constitutes a hazard which must be repaired in an approved manner. All oil feed lines to burners must be air tight. The slightest air leak, caused by loose fittings, bad gaskets or any other reason, can cause a foaming oil stream which will cause any of the following conditions: a)Intermittent firing, causing safety shutdown. b)Poor starts. c) Smokey starts. d) Continual sooting of furnace and burner parts including the cad cell. e)Reduced firing rate, inefficient operation and erratic fire pattern. f) A dangerous combustion condition, allowing the combustion chamber to fill with a lean mixture (too much air in the oil stream) which could cause a delay in ignition of the fuel mixture until the danger point has been reached. This fuel unit when connected with a single pipe system is satisfactory only where the oil supply is on the same level or above the burner, permitting gravity flow of oil. When it is necessary to lift oil to the burner, a return line must be connected between the fuel unit and the tank. This requires the insertion of the "bypass" plug in the oil pump. The bypass plug and pump instructions are attached to the pump. Installation of a check valve in the suction line of a two pipe system is advisable under all circumstances. Be sure the check valve fittings are air tight. If lift exceeds 10 ft. a two-stage pump must be installed with a two pipe system. If any part of the fuel oil tank is above the burner, an anti-siphon device must be used to prevent the flow of oil in case of an oil line breakage. Suction vacuum must be held to acceptable limits. THE VACUUM TEST IS WORTH THE TIME 22 REQUIRED TO MAKE IT. This problem becomes proportionately larger with underground tanks. Connect vacuum gauge to oil pump. Suction vacuum must not exceed 10 inches of mercury for single stage pumps and 15 inches for two stage pumps. It is preferable to stay below these limitations. When the suction line is tight and properly installed the pump will hold its vacuum for a minimum of 60 minutes after shutdown. Outside Buried Tank Lift System AIRr FUEL VENT !' FILTER y- FUEL-�. � r 1-114- PUMP FUSIBLEFUSIBLE`a jaf t FILL h11N. HANDLE PIPE iI P f, SHUTOFF VALVE I• RETURN--- # LIKE `- `, -INLET _-, - TA1*JI4s,- — f --RETURN 314-4') LIME Inside Tank Gravity Feed System AIR VENT 1-114";?IAIIPriUFA a ` FILL PIPE < i BULL PUMP ?=ULL COIL � � FILTER TANK 4 HANDLC SHUTOFF � OIL VALVES SAFEW - VALVE I,VLE7-- ti 23 Start-Up WARNING Use number No. 1 or No. 2 fuel oil only. Do not attempt to start the burner if excess oil has accumulated. Do not use gasoline, crankcase draining or any oil containing gasoline. This equipment must be adjusted and started only by a qualified service agency—an individual or agency, licensed and experienced with all codes and ordinances, and who is responsible for the installation and adjustment of the equipment. 1. Check that all safety devices are in place. 2. Check that thermostats are correctly connected and set. 3. Check that the inside of the furnace is free of any fuel residue or foreign materials and that the refractory chamber has not been damaged. 4. Check oil burner nozzle to ensure that the right size and type is installed and tight in the adapter. See preliminary settings for proper nozzle size and type. 5. Check electrode settings, as they may have been jarred out of position during transportation. See oil burner instructions for nozzle and electrode setting 6. Check air setting to ensure that it matches the preliminary air settings as found in Table 9, Table 10, or Table 11. 7. Check that the Burner mounting bolts are tight. 8. Lubricate burner motor and circulator motor if required. 9. Open all oil lines valves. 10. Set room thermostat to call for heat. 11. Turn service switch on. Burner should start. On one pipe fuel system only you may have to bleed the oil system. To bleed attach a clear plastic tube to the oil pump bleed port and allow oil to run until all the air is out of the oil suction line feeding the oil burner. If air is still evident in the bleed line you must check the oil lines, all fittings, filters and any other connections for tightness. See burner and fuel pump manufacturers recommendations for proper bleeding of the fuel system. CAUTION: DO NOT RUN THE PUMP DRY FOR MORE THAN FIVE MINUTES, AS IRREPAIRABLE DAMAGE MAY RESULT. 12. Turn "OFF" burner and install pressure gauge and vacuum gauge into the proper ports on the pump. See the burner manufacturer's manual for location of ports. 13. Start burner again and check oil pressure. Adjust if necessary. See oil burner manufacturers' instructions for pump adjustment. Start-up Equipment THE FOLLOWING PROPER COMBUSTION INSTRUMENTS ARE REQUIRED TO DETERMINE PROPER AIR ADJUSTMENTS AND DRAFT WHEN SETTING UP OR SERVICING THE OIL BURNER. DO NOT ATTEMPT TO START UP OR SERVICE THE FURNACE WITHOUT THE PROPER COMBUSTION INSTRUMENTS. 1. Carbon-dioxide (CO2) or Oxygen (02) Analyzer 2. Draft gauge. Scale should read from +.10" W.C. to -.25" W.C. 3. Oil Pressure Gauge 0-200 PSI 4. Stack Thermometer 5. Plenum Thermometer 6. Smoke Test Gun 7. Vacuum Gauge 0-30 in. of Hg 24 8. Volt meter 9. Amp meter Burner Adjustments Allow the burner to operate for at least 10 minutes before making the following adjustments. The factory burner settings may not be suitable for specific job conditions. Do not attempt to make any adjustments or start the furnace without the proper equipment. 1. A 5/16" diameter hole will be required in the flue pipe between the furnace and the barometric damper as close to the furnace as possible. 2. Set the draft regulator(barometric damper) using a draft gauge to obtain a negative draft of-.03 to -.04 in. W.C. in the flue. 3. Pump pressure — Install a pump pressure gauge in the oil pump following the oil burner manufacturers' recommendations. Adjust to obtain required pressure as necessary. 4. Combustion Set-up — The air settings shown in Table 8 thru Table 10 are approximate. The burner must be adjusted during actual field installed conditions. Failure to do so will result in poor performance and nuisance service calls. After proper draft and oil pressure have been established: a. Begin to close the air band to create a slight trace of smoke as noted on the Bacharach or equivalent smoke tester scale. b. Take a flue gas sample and note the CO2 reading. It will be about 12%to 13.5% c. Open the air band to reduce the CO2 approximately 2%. The desired CO2 setting for all units should be 10%to 11% d. Check for "0" smoke. Head settings and/or air band may be altered to obtain the above results. Lock the air band and head setting screws in place. The above procedure will give a built in margin to ensure clean operation throughout the,heating season. Should draft conditions vary, lint accumulate in the fan, heavier oil delivered, or other adverse conditions be encountered you will have a reasonable margin of built in protection before smoke generation begins. 5. Flue Gas Temperature - The flue gas temperature will vary to some degree depending on BTU inputs, duct design and the air flow across the heat exchanger. The suggested minimum NET stack temperature is 350 F, and the maximum stack temperature is 550 F. The lower the stack O temperature, the higher the efficiency; however, stack temperatures under 350 F may cause condensation which in turn may cause metal corrosion. 6. Temperature Rise - Supply air temperature minus return air temperature. The temperature rise across the furnace (operating at steady state conditions) should be approximately 60 F. A'higher temperature rise would slightly lower the efficiency. The supply air temperature should be measured in the supply air trunk-line approximately 12 inches down stream of the plenum. Do not exceed the maximum temperature rise as listed on the furnace nameplate. 7. Check operation of the cad cell relay by removing cad cell wire from external terminal of primary safety control to ensure that it goes off on safety. 8. Check blower motor amperage under both heating and air conditioning loads and ensure that the amperage is less than the full load nameplate amperage of the blower motor. 25 OperatinI4 and Maintenance Instructions WARNING The furnace must be installed, adjusted and maintained only by a qualified'service agency annually. Have your unit inspected, cleaned and adjusted at least once a year to assure proper operation. In the event of extended shut down of the furnace have a qualified service person inspect before restarting the furnace. Do not tamper with the unit or controls. Incorrect operation of the unit could result in severe personal injury and property damage. Never attempt to use gasoline in the furnace. Never store gasoline or other combustible materials near the burner or appliance. The area around the furnace should be kept clear of all combustible materials. Never attempt to burn garbage or refuse in the furnace. Never attempt to light the furnace by throwing burning material into the furnace. Never attempt to use crankcase or waste oil or materials other than the approved fuel oils in this furnace. Never restrict the air inlet openings to the burner. Do not attempt to start the furnace when excess oil has accumulated in the chamber or the furnace is full of vapors. Cleaning WARNING Cleaning of the heat exchanger must be done yearly by a qualified service technician. It is important to inspect and clean the heat exchanger once annually or as necessary to remove any build up of soot. A layer of soot on the inside surface of the heat exchanger will result in reduced efficiency. I. Turn off all power to the furnace. 2. Remove clean out covers and the flue pipe. 3. Remove the burner. 4. With access to the inside of the heat exchanger through the cleanout covers remove the flue tube baffles and use a soft flue brush to remove any soot build up. Access to the chamber area is through the burner opening. 5. Vacuum any loose debris. 6. Inspect heat exchanger and combustion area. 7. Replace the baffles, Cleanout covers and burner. Replace any of the gaskets which would not be able to provide an adequate seal. 8. Clean and readjust the oil burner as required. Oil Burner NOTICE Refer to the oil burner instruction manual provided with the burner for proper maintenance and service. Burner Components: If replacement of burner parts is necessary, always use parts recommended by the manufacturer. Specify part number and description when ordering. Electrode settings are important for reliable ignition of the oil. Check to be sure the settings are in ac- cordance with the instructions provided in the burner manual. 26 Nozzles: ANY NOZZLE REPLACEMENT SHOULD BE OF THE EXACT TYPE AS THE ORIGINAL SUPPLIED BY THE MANUFACTURER. Use extreme care in handling nozzles to avoid scratches or dirt that could cause leaks or affect the oil spray pattern. Perform the combustion checks as per the burner manual and the furnace manual. Blower Removal I. Shut off Oil and power to the furnace. 2. Disconnect Molex plug at burner. 3. Remove the screws which attach the blower door to the jacket side panels. 4. Open the blower compartment. 5. Disconnect the spade connectors attached to the yellow wires which go from the 9 pin Molex connector to the snap disc high limit. 6. Remove the two screws securing the blower to the blower partition. 7. Slide the blower towards you to remove. Clean inspect blower wheel annually. Lubricate blower motor as per the motor manufacturer's recommendations. Vent System Clean and inspect the flue pipe draft regulator and chimney annually as outlined in this manual. Fuel Oil System Check oil tank and piping for leaks annually, replacing the oil filter to avoid contamination of the fuel unit and nozzle. Filters Air filters should be inspected and replaced if required monthly. The filters supplied with the furnace are disposable and need to be replaced with the exact type and size as supplied. Dirty or clogged air filters will impair the furnace performance and may cause the furnace to shut down or overheat. Do not add additional filters unless the duct system is sized to allow for the additional pressure drop. When the furnace is shut down for an extended period of time a qualified service agency should inspect the frunace and change filters befor restarting. 27 RG f r f 5 f ' T -tl • �g (2? L f 19t 7 �l Item No Qty Description Part No 1 1' BURNER:BECKETT 54060913 1 1 BURNER-RIELLO 540820 1 1 BURNER-CARLIN 540820 2 2 CLEAN OUT COVER COMPLETE 17150 3 2 CLEANOUT COVER GASKET "°° '489017 4 1 BRASS PLUG 1/4"NPT 712350 5 1 .3/4"X 1/4"BUSHING 310410 6 1 I"WASHER 310094 7" 1 FLUE COLLAR 17340 8 1 JACKET FRONT PANEL 17005RR 9 1 BLOWER DOOR, 1703ORR 10 2 JACKET SIDE PANEL 1702ORR 11 2 SIDE AIR BAFFLE. 17185 12 1 JACKET REAR PANEL 17015RR 13 1 HEAT EXCHANGER 17255 14 1 HIGH LIMIT 552315 15 1 BLOWER PARTITION 17040 16 1 MOTOR-PSC 712490 1 MOTOR-ECM N1DEC '712497 1 ECM POWER CABLE-31" 15,050 16 1 ECM 16 X4 WIRE BOX 712498 I ECM 16 PIN CONTROL CABLE-27" 15052 1 ECM 4 PIN CONTROL CABLE-36' 15040 17 1 CONTROL MOUNTING BRACKET 17246 18 1 BLOWER 100-1 OT_ 710401 19 1 TRANSFORMER 24VAC 552200 20 1 FAN TIMER BOARD NRG MAX 552325K 21 2 CAPACITOR 15MFD PSC MOTOR 712430 22 1 BASE PAN ' 17050 23 8 TUBE BAFFLE 17220 24 2 FLUE GASKET 489019 25 1 FLUE COVER 17335F 28 Troubleshooting Guide WARNING This equipment must be serviced, adjusted and started only by a qualified service agency — an individual or agency, licensed and experienced with all codes and ordinances, and is responsible for the installation and adjustment of the equipment. Burner Goes Off on Safety te o Ftll Tank No Fuel Supply No Open All Valves Open Supply ValveS Yes Yes Check All Fitting Oil Filter Clean No Replace Oil Connections Filter No Yes Pump Strainer No Clean or Clean 10 Replace Strainer Pump Pressure No Adjust PregNoRefer to Burner PerSet-up Label Per Set-up Manual Yes No Ignition Electrode Yes Spark Established Shorted or Replace Cracked Porcelain Electrodes Yes No IF Refer to DBurn.,Man Nozzle Clean and No Matches Replace Preliminary Settings Nozzle Yes Air Settings Match No Adjust Air Preliminary Set t m es Settings Yes Refer to Burner Manual for Control Trouble Shooting 29 Burner Will Not Start Therniostat Set No Adjust Above Room Thermostat Temperature Yes 120 Volts at No Check Supply Furnace Fuses and Disconnects Yes 120 Volts at No Fan and Lim it No Replace Burner Control Operational Fan and Limit Yes Ye 1 Check all Wiring Burner Off on NO Refer to Burner Safety Manual Yes Refer to Burner Manual 30 Nidec ECM Troubleshooting General Troubleshooting 1. Check unit for power. 2. Disconnect or turn off power to the furnace, air handler, or system being serviced and wait 2 minutes. This allows the capacitors in the control unit to fully discharge. 3. Check control unit connectors. Inspect for shorts, detached wiring and or loose connections. 4. Check power cord and communication cable connections. Make sure both are securely connected to control unit connectors. 5. Check blower motor to ensure that spins freely manually without effort. If binding occurs check that blower wheel is not binding in the housing. Electrical Checkout Motor 1. Disconnect or turn off power to the furnace, air handler, or system being serviced and wait 2 minutes. This allows the capacitors in the control unit to fully discharge. 2. The HVAC system must be wired for 120 VAC power. Verify a jumper wire is installed between positions 1 and 2 of the power cord connector. 3. Disconnect power cord from connector on the control unit. Inspect power cord for bent, damaged or recessed wires and terminals. 4. Restore or turn on power to the furnace. i° LU o_ o z 120 VAC Svstem Electrical Checkout 16 x 4 Wire Box 1. With power applied to the furnace both the "RX" and "TX" lights should be flashing during normal operation. 2. Disconnect or turn off power to the furnace, air handler, or system being serviced and wait 2 minutes. This allows the capacitors in the control unit to fully discharge. 3. Disconnect 4-wire communication cable from connector on control unit. Inspect cable for bent, damaged or recessed wires and terminals 4. Restore or turn on power to the furnace. 5. Check the voltage between positions 1 and 4 of the communication cable connector. If the measured voltage between positions l and 4 is NOT 30-35 VDC replace the 16 X 4 wire box. If the measured voltage between positions 1 and 4 is 30-35 VDC, go to control unit verification. Al 4 Pin Communication Cable 31 Control Unit Verification 1. Disconnect or turn off power to the furnace, air handler, or system being serviced and wait 2 minutes. This allows the capacitors in the control unit to fully discharge. 2. Remove 3 screws securing the motor and control unit together. Grasp the Control Unit and pull away from motor until both units are separated. =gig 3. Disconnect the 3-wire motor to control harness from the control and remove control unit. Inspect for bent, damaged, or recessed wires and terminals inside of connector. Replace control unit if the three pin connector contains bent, damaged or recessed terminals. fir 3IfreMotw-to-Contra!iiamess t �`...� 3 Pin Cennador _ x 4. Inspect the NTC thermistor inside of control unit for any cracks or breakage.Replace control unit if NTC thermistor is cracked or broken. • " E 5. Inspect capacitors inside of control unit for bulging or swelling. Replace control unit if capacitors are bulging or swollen 6. Check phase to phase resistance between each of the three phase pins in the harness connector. Resistance levels between any two pins should be greater than l OOK. If the multimeter resistance 32 levels are greater than I OOK, the control unit is functioning properly. If the multimeter resistance levels are less than I OOK replace the control unit. 3Pin Hame=_ste^^ Motor Verification 1. Disconnect or turn off power to the furnace, air handler, or system being serviced and wait 2 minutes. This allows the capacitors in the control unit to fully discharge. 2. Remove control unit if still mounted on motor. See control unit verification steps 2 and 3. 3. Inspect connector on back side of motor for bent, damaged, or recessed wires. Replace motor if connector contains bent, damaged or recessed wires or terminals. s r Y i?f }qr q` • !+M'pt, f 6 . a� ,i.,..�+�./w' ➢tT jfB'14ftrJ+t•CII� .tw�ttl� . � ...~� 4. Check phase to phase resistance between each of the three phase terminals in the motor connector. Resistance levels between any two contacts should be equal. If resistance is equal motor is functioning properly. Replace motor if the resistance levels are not equal or are open or short circuited. 5. Inspect the magnets through the back side of the motor for broken or chipped'magnets in the rotor core. Replace motor if magnets are chipped or broken. Magnet 7 33 S"uWe444�7WUWe Z&Ce&d Maaa4e# Boyertown Furnace Company,Inc (`Boyertown")hereby warrants to the original consumer purchaser("Purchaser")that all equipment manufactured for and bearing Boyertown's nameplate to be free from defects in workmanship or material for a period of years as indicated below under normal use and service at a firing rate of number(2)oil not exceeding that shown on its rating plate on all models of Boyertown Furnace If any such equipment sold by Boyertown proves to be defective in workmanship and material and if such part is within the indicated months below from the date of original installation returned to our factory,transportation charges prepaid,said part will be replaced or repaired,free of charge, F O B Factory Purchaser's remedy shall be limited to such repair or replacement and shall be purchaser's exclusive remedy. The purchaser,by acceptance of this equipment,will assume all liability for the consequences of its use or misuse by the purchaser,his employees,and all other persons All warranties are based upon the return of the defective part to the Factory for examination,and purchaser shall assume responsibility and liability for transportation and labor costs. Boyertown shall not be liable for any consequential damages resulting from breach of thi's or any other warranty,express or implied. Some states do not allow the exclusion or limitations on relief such as incidental or consequential damages,so the above limitation or exclusion may not apply to you Some states do not allow limitations on how long an implied warranty lasts,so the above limitation may not apply to you Warranty Period Years Warranty Period Months 5 60 Heat Exchanger—Residential Single Family Limited Warranty In addition to the above limited warranty,Boyertown warrants to the original consumer purchaser at the original installation address in a single family dwelling a limited`lifetime"warranty and adjustment policy on the heat exchanger In the event that any defect in material and workmanship is found to exist by Boyertown Furnace Company within twenty years(20)of the original mstallation,Boyertown Furnace Company will at its option,with the serial number and proof of purchase by the original consumer purchaser,furnish a replacement,or repair the heat exchanger In the event that any defect in material and workmanship is found to exist by Boyertown Furnace Company after twenty(20)years of the ongmal installation,Boyertown Furnace Company will at its option,with the serial number and proof of purchase by the original consumer purchaser, provide a new heat exchanger at fifty percent(50%)of the then current list price,or allow a credit in the amount of fifty percent(50%)of the then current list price of an equivalent heat exchanger toward the list price purchase of an equivalent manufactured Boyertown Furnace Company unit Proof of purchase will be required of the original purchaser when the claim is made The purchaser must pay all other costs of warranty services, including labor costs involved in diagnostic calls,or in removing,servicing,or replacmg warranty parts and or freight charges Heat Exchanger—Commercial Limited Warranty In addition to the above limited warranty,Boyertown warrants to the original consumer purchaser at the original installation address,being other than a single family residence a ten(10)year warranty on the heat exchanger In the event that any defect in material and workmanship is found to exist by Boyertown Furnace Company within ten years(10)of the original installation,Boyertown Furnace Company will at its option,with the serial number and proof of purchase by the original consumer purchaser,furnish a replacement,or repair the heat exchanger Proof of purchase will be required of the original purchaser when the claim is made The purchaser must pay all other costs of warranty services,including labor costs involved in diagnostic calls,or in removing,servicing,or replacing warranty parts and or freight charges Any Implied warranty relating to the heat exchanger covered by this warranty,including that of merchantability and fitness for a particular purpose shall be limited to the period of this limited warranty. Boyertown shall not be liable for any consequential damages resulting from breach of this or any other warranty,express or implied. Some states do not allow the exclusion or limitations on relief such as incidental or consequential damages,so the above limitation or exclusion may not apply to you. Some states do not allow limitations on how long an implied warranty lasts,so the above may not apply to you Purchasers Responsibilities In the event the original consumer purchaser believes there is a defect in material or workmanship,he shall,within thirty(30)days of the discovery of the defect,notify Boyertown in writing Boyertown or its authorized representative at its option will inspect the furnace and its component parts to determine whether a defect exists and recommend repair or replacement if necessary under the terns of the warranty If Boyertown determines that no such defect exists,purchaser may still pursue its remedies by commencing a civil action,but must do so within(1) year after the cause occurred. Some states do not allow this(1)year limitation,so it may not be applicable to you. This warranty will not be applicable if the furnace has been damaged as a result of being improperly serviced,or operated,including but not limited to the following A) If the furnace is used or operated over its rated capacity,as shown on the rating plate,or installed for uses other than residential home heating or commercial heating as listed above B) The furnace not being connected to an adequate sized supply and return air ducts according to industry standards and/or restrictions of air flow through the furnace and duct system C) Furnace must be operated in an environment free from the effects of chlorinated hydrocarbons D) Furnace not being operated during each heating season E) Damages,defects or other losses that occur in anyway after the furnace or heat exchanger has been tampered with,or altered in any way, except as may be specifically directed in writing by Boyertown Furnace Company,and damages,defects or other losses ansing from improper installation,adjustment or servicing of the furnace or heat exchanger F) No warranty is given to any equipment which has not been installed by a qualified installer according to the regulations of the National Fire Protection Standard for Oil Burning Equipment,NFPA No 31 and in complete accordance with all existing local codes,regulations,ordinances,and authorities having.jurisdiction A qualified installer is an individual or agency responsible for the installation and adjustment of oil burning equipment The installer should be licensed and experienced to perform the installation of such equipment according to all codes and ordinances G) This warranty does not cover expenses for the removal or reinstallation The purchaser shall be responsible for the cost of removing and reinstalling the defective part including labor and material connected therewith Upon request of Boyertown,it shall be the obligation of the purchaser to ship prepaid to Boyertown the defective part for inspection or repair H) This warranty is applicable only to defects in material and workmanship and shall not cover failure of the furnace or any of its component parts due to any other reason including,but not limited to(1)lack of sufficient air flow,(2)floods,(3)fire,(4)acts of God,(5) negligent or improper installation,(6)corrosion of heat exchanger surfaces,(7)leaky gaskets,(8)improper maintenance of external and fire side surfaces 34 Installation and Service Check List Furnace Model: Serial No.: Installation Date: Furnace Installation ❑ Furnace level and in solid contact with floor? ❑ Furnace and burner wired per wiring diagram and National Electric Code? 120VAC wiring Type Size AWG ❑ Burner sealed to furnace? Mounting nuts tight? ❑ Space is large enough to provide required clearances? ❑ NFPA 31 Installation of Oil Burning Equipment followed? ❑ Local,state and national codes,laws,regulations and ordinances followed? Vent System ❑ Existing chimney and vent system inspected to NFPA 211 and in good condition? ❑ New vent pipe installed and properly sealed? ❑ Vent size checked against furnace manual and codes? Duct Work ❑ Return and supply ducts checked for size based on furnace air flow and ACCA Manual D? ❑ All ducts sealed and insulated as required? Burner Operation ❑ Burner Model: Nozzle: GPH Deg. Type ❑ Burner Pump Pressure: ❑ Fuel filter and fuel lines installed and inspected as per burner manual? ❑ Air bled from oil piping?Piping checked for leaks? ❑ Burner started,adjusted and tested per burner manual? Furnace Operation ❑ Thermostat heat anticipator set per burner manual instructions? ❑ Temperature rise through the furnace checked 60°F maximum and blower speed adjusted as required? ❑ Blower motor amperage does not exceed rated full load amperage? ❑ Clean air filter installed? ❑ Limit control tested for proper operation? ❑ Furnace observed going through several operational cycles for proper operation? Post Installation ❑ Reviewed owners' information in this manual with owner or maintenance personnel and instructed to keep for future reference? ❑ Properly filled in and returned warranty registration card to Boyertown Furnace Co. Inserted burner manual instructions with furnace manual for future use9 35 Notes 9C--------------Cut and Return This Form or Register Online at www.boyertownfumace.com---------------------- Boyertown Furnace Co. P.O.Box 100 Boyertown,PA 19512 Date Installed: Furnace Model: Serial Number: Name of Purchaser: Purchaser's Address: Dealer's Name: Dealer's Address: 36 ;6 aim 1`n4� F,s ROCB - 061 /072/090/M S Installation, Operation and Maintenance Manual Keep these instructions with the furnace at all times for future reference Boyertown Furnace Co. M, PO Box 100 11wimyfftE CusBoyertown, PA 19512 610-369-1450 Perfectfteed@ Intertek www.boyertownfurnace.com 9-9-15 4\ �1 Specifications ROCB-061M ROCB-072M ROCB-090M Firing Rate GPH 0.50 0.60 0.75 Input Btu/Hr 70,000 84,000 105,000 Heating Capacity Btu/Hr 60,000 72,000 89,000 Temperature Rise 60°F 60°F 60°F Flue Size 5"Frt/Rear 5"Frt/Rear 5"Frt/Rear Filter Size 16 x 20 16 x 20 16 x 20 Motor PSC 3/4HP 3 Spd 3/4HP 3 Spd 3/4HP 3 Spd 10.2 FLA 10.2 FLA 10.2 FLA Motor ECM 3/4Hp Var 3/4Hp Var 3/4Hp Var 9.2 Amp 9.2 Amp 9.2 Am ROCB-M Highboy Configuration 23 3. 5 „ 22I "Flue Outlet 22 3„ 5"Flue Outlet Optional T _ 21�' r � � 7 .12 'FY • r n Lb N O h LEFT SIDE FRONT REAR ROCB-M Horizontal Configuration Left or Right Hand Discharge Permitted Rotate Burner Accordingly 72 ,D 21 Tr L 22 Tr L L S"Flue Outlet 271" Optional 5"Flue Outlet FRONT REAR 4