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Home My WebLink About41441-Z o\pc�UFFUI,�coG Town of Southold 4/14/2017 1 F P.O.Box 1179 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 38902 Date: 4/14/2017 THIS CERTIFIES that the building GENERATOR Location of Property: 1245 August Ln, Greenport SCTM#: 473889 Sec/Block/Lot: 53.4-44.21 Subdivision: I Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 3/20/2017 pursuant to which Building Permit No. 41441 dated 3/20/2017 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: ACCESSORY GENERATOR AS APPLIED FOR The certificate is issued to Giaconelli,Louis of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 41441 04-06-2017 PLUMBERS CERTIFICATION DATED Authorized Signature o�sUFFntx�oTOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 41441 Date: 3/20/2017 Permission is hereby granted to: Giaconelli, Louis 1245 August Ln Greenport, NY 11944 To: accessory generator as applied for. At premises located at: 1245 August Ln, Greenport SCTM #473889 Sec/Block/Lot# 53.4-44.21 Pursuant to application dated 3/20/2017 and approved by the Building Inspector. To expire on 9/19/2018. Fees: ACCESSORY $100.00 CO -ACCESSORY BUILDING $50.00 ELECTRIC $85.00 Total: $235.00 Inspector Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines,streets,and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building, industrial building,multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9, 1957)non-conforming uses,or buildings and"pre-existing"land uses: 1. Accurate survey of property showing all property lines,streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential $15.00, Commercial$15.00 Date. jz1?// -/ New Construction: Old or Pre-existing Building: (check one) Location of Proper 2 �� (9 Gl s % G, i✓,� ��/�a.Z% House No. Street Hamlet Owner or Owners of Prope�: r�l�fl J (:�7�� Suffolk County Tax Map No 1000, Section J Block T Lot Subdivision Filed Map. Lot: Permit No. Date of Permit. Applicant: Health Dept. Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted: $ Applicant Signature 0v SOU��®l - Town Hall Annex Telephone(631)765-1802 54375 Main Road r� 1 Fax(631)765-9502 P.O.Box 1179 ® �� roger.richert(aD-town.Southold.ny.us Southold,NY 11971-0959 BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To: Giaconeli Address: 1245 August Lane City: Greenport St: New York Zip: 11944 Building Permit#: 41441 Section- 53 Block: 4 Lot- 44.21 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA: Lademann Electric License No: 4141-E SITE DETAILS Office Use Only Residential X Indoor X Basement X Service Only Commerical Outdoor X 1st Floor Pool New Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures HID Fixtures Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances Dryer Recpt Emergency Fixture Time Clocks Disconnect Switches Twist Lock Exit Fixtures TVSS Other Equipment: 17 KW Standby Generator with Auto Transfer Switch. Notes: Inspector Signature: Date: April 6, 2017 0-Cert Electrical Compliance Form.xls SO(/lyolo a ® �# co TOWN OF SOUTHOLD BUILDING DEPT. 765®1602 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLRG. [ ] FOUNDATION 2ND [ ] INSULATION [ ] FRAMING / STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION ( ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) REMARKS: DATE 6 I - INSPECTOR\ ! TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying? -'TOWN HALL , Board of Health SOUTHOLD,NY 11971 4 sets of Building Plans ,TEL: (631) 765-1802 Planning Board approval' FAX: (631) 765-9502 Survey`_.-- SoutholdTown.NorthFork.net- PERMIT-NO.- _�_ l,' Check - ---- -—- -- - Septic Form J---- ---; _ - - - N.Y.S.D.E.C. ---- - - Trustees - --- -C.O.Application -- ' ------ -- - `- - Flood Permit - — Examined 920 Single&Separate Storm-Water Assessment Form Contact: Approved ,20 Mail to: Disapproved a/c Phone: Expiration ,20 COT% ^ `-- 1 / 0 U ; nD Building Inspector _ MAR 1 7 2017 APPLICATION FOR BUILDING PERMIT Date 31171- 1Z - , 20 BUILDING DEPT- INSTRUCTIONS- TOWN OF SOUTHOLD . a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot,plan to scale.Fee according to schedule.• b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c:The work covered by thi's application may not be'commenced before issuance'of Building Permit. d. Upon approval of this application,'the Building,Inspector will issue a Building Permit to the'applicant. Such a permit shall be-kept on the premises available for inspection throughout the work. e.No building shall be;occupied or used in whole or in part for-any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. I - '• , f.-Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date.If no zoning amendments or'other regulations affecting the property have been enacted in theliterim,the Building Inspector•may authorize, in writing,-the extension of the permit for an ,addition six months. Thereafter,a new permit shall_be required. _ APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building ZoneOrdinance of the Town of Southold, Suffolk;County,New York,and other applicable Laws, Ordinances or Regulations, for.the construction of buildings,additions,or alterations or for removal or demolition as herein'described..The applicant agrees to comply with all applicable laws"'ordinances,building'code,housing code,and regulations,and to admit . authorized inspectors on premises and in building for necessary inspections. (Signature'of applicant or name,if a corporation) (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builder Name of owner of premises (As on the-taxroll-or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title'of corporate officer_) Builders License No. Plumbers License No. Electricians License No. Other;Trade's License No. 1. Location of land on which proposed work will be done: House Number Street Hamlet „r ' 1 County Tax Map No. 1000' Section Block - Lot 'Z 1 Subdivision Filed Map No. Lot 2. State'existing use and•occupancy-of premises and intended use and occupancy of proposed,construction: a. Existing use and'occupancy ,b,; `;Intended "use;and occupancy 3. Nature of-work(check which"applicable):New Buildings. `, j Addition Alteration Re air Removal , Demolition- Other Work - P `>F (Description) 4. Estimated Cost Fee (To be paid on�filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars -6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Depth Height ,, Number of Stories _ Dimensions of same structure with alterations or additions: Front €: : Depth Height Number of�Sto`ries 8. Dimensioris of entire new construction: Front' -Bear 'Depth ` Height Number of Stories - 17, 9. Size of lot: Front Rear Depth 10. Date of Purchase `Name of Former Owner I I . Zone.or use district in which premises are situated 12. Does proposed,construction violate any zoning law, ordinance or regulation?YES NO I". Will lot be re-graded? YES , NO ,Will excess fill be removed from,premises?YES NO 1 • 14. Names of Owner of premisesAddress Phone:No. Name of Architect Address Phone No' Name of Contractor Ad'dres's-' Phone No. 1 Is this property'within 100•feet of a tidal wetland or a freshw"Ater wetland? *YES NO F YES, SOUTHOLD'TOWN TRUSTEES &D.E.C. PERMITS MAY BE REQUIRED. ' b. Is this property withinl300 feet of a tidal wetland?,*:YES NO IF YES, D.E.C. PERMITS MAY BE REQUIRED. 1 . Provide survey, to scale, with,accurate foundation plan and distances to property lines. Y . If elevation at any point on property is at 10 feet or below, must provide topographical data on survey. 1 . Are there'any covenants and restrictions with respect to this property?.,* YES NO IF YES, PROVIDE A COPY. S ATE OF NEW YORK)1 SS: COUNTY OF ) Gt S C� �}Cp,�✓�y �j being duly sworn,deposes and says that(s)he is the applicant (Name of individual signing contract)"above named, '�OlaiE® BUNCH Nota;,,, Public,State of Now fork No.Ot BU61 x35050 (S)He is the ;; r��im�4ffolk C-Gurify (Contractor,Agent,Corporate,Officer, etc.) Cornmiss�`,ffi Eypires April 14,2� of said owner or owners, and is duly authorized to perform or have performed the said work.and to make and:file this application; that all statements contained in this application are true to the best of his knowledge-and belief,and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me t day of%bVVA 20 l� Notary Public Signature of Applicant oF so�ryo! � o Town Hall Annex Telephone(631)765-1802 54375 Main Road (631)765-- P.O.Box 1179 G Q Lo er.dchert #own.southoltl.n .us Southold,NY 11971-0959 I_ BUILDING DEPARTMENT ' TOWN OF SOUTHOLD APPLICATION FOR ELECTRICAL INSPECTION REQUESTED BY: Date; Company Name: Q 1 t 2N - Name: License No.: f Address: Phone No.: JOBSITE INFORMATION: (*Indicates required information) z *Name: "14 Co AJ I.:-�1 - *Address: *Cross Street: T— *Phone No.: Permit No.: 4L4 Tax Map District: 1000 Section: Block: Lot; *BRIEF DESCRIPTION OF WORK (Please Print Clearly) (Please Circle All That Apply) *Is job ready for inspection: YES/ NO Rough In Final *Do you need a Temp Certificate: YES/ NO- I Temp Information (if needed) ' *Service Size: 1 Phase 3Phase 100 950 200 300 350 400 Other *New Service: Re-connect Underground Number of Meters Change of Service Overhead Additional Information: PAYMENT DUE WITH APPLICATION I � 82-Request for inspection Form - C ALIU-M 2<-I R8 rA9 cm— z7 TAX L_,r zco "�X I.oT Le 44- 12,- fo 182.47 SUi FDt fi COC)idd�'n 1'i,►3RPr(;:Ti9'C31tf�.+/tl;itl Sf t;ViCCu A js7,��?Qb/4,3,;;t'S;$'•1'tC'i:'i':1f:S'S i9 v':?i'+,a•`i i�i:e�� t nnt.�i .�.••�!.1Q�.�..:,;.•, .:)•.,.- . x.10..-��:D..Os9. I . q')1/•s wa" d.!,,c,' ..,,3 . :,•'.:r' ^,.I:1:•ic',o: ate•.Nxn jll`_'jlLCi`tl�:�/.':4:t!,,i, "�1 ..,1, Ot•!1., P•Ir•if::',. to (X%SEltisi::'l":.y!')/t:sr'; :' ^:•r� V !;'fie•.:'`:(ii.9eS Ooiuor.' r: ,., it fr•,;":a7),C e^r11 N � e G4rep �r zo Q -)- !•,�o.!+ r l�C fiz+� JAS, O x.0 N d• S�Yr'0 i 't 19 t11g Z4' C C7 Ore ' 3'L LI 4 3o.S I —7— C�' 47 �' r 1 � �.•• it v, � r s a s wa,zl '9/0 3 brgp 93-off.-4Qw ! ' l7Vi! C o ,] unly JAN 1 L 1099 E LOCATION OF WELLS,WATER SERVICE L-.&.r 23 LINES, SEPTIC TANKS AND CESSPOOLS SHOWN HEREON ARE FIELD OBSERVA. TIONS AND OR DATA OBTAINED FROM OTHERS. 10 $ ry-)r'-q unauthorized alteration or addition to this document is a violation of Section 7200 SURVEY OF: 19 of the New York Stale Education Law • Cant icauons Indicated hereon shag nm only to the person for whom it is prepared and on his behalf to the Title Compeny,Govemmsntel Agency and Lending A A/LO G r Institution listed hereof,and to the asta neat of the lend) Institutions or sub"- /V'A Quem Copies of g `� A96 f IAW b!MAQ U6 �Ilw o f�T� Copies of this document not bearing the protesslonal's inked seal or embossed seal shall not be considered a valid true copy. 1 1 The offsets(or dimensions)shown hereon from structures to the property lines are /1j� �<y for a specific purpose and use arid therefore are not Intended to guide the erection of J lenses,retaming walls,pools,patios,planting areas,atltllnon to buildings or any other construction The existence of right of ways and/or easements of record,If any,not shown are N // not guaranteed. .�t o DATE. J I Z 4 g 5 SCALE. � =G�p CERTIFIED ONLY TO 5 DESTI G.GRA DESTIN G. GRAF W I1.!.!AM 12 OL-0/Ete AND /Jcau12�EN p. o t c, oft < 0 s ° LAND SURVEYOR L0MmOi'4WEA1- I I' Is By �O CE L#Y 0 73 WOODLAWN ROAD DESTIN G.GRAF N.Y.S.LIC No.50067 9 ROCKY POINT,NEW YORK 11778 TAX I.D.No I�D �3 0,4 — 4¢,Z 1 0 �P PHONE(6 16)821-3442 BRIGGS &STRATTON i Installation and Operation Manual I - `' r17kW 20kW -�V'-0 �---- r . Single Phase Air-Cooled Standby Generator System 9 Gist` � ..t>" I I t i � O O i C@US This generator is rated in accordance with UL(Underwriters Laboratories)2200(stationary engine generator assemblies)and CSA(Canadian Standards Association)standard C22.2 No.100-4(motors and generators). LISTED Copyright© Briggs&Stratton Power Products G up, LLC 80020625USCN Milwaukee,WI, USA. All rights reserved. Revision (B) I� y i " F-BRIGGS &STRATTON - i? + i q#t 1 F3;� s Manual de instalacionY p eracion o � t 17kW 20kW Generador de reserva monofasico enfriado por sire `== This page was intentionally left blank 1 ' 1 C UL US Este generador esta clasificado conforme a la norma UL(Underwriters Laboratories)2200(grupos generadores de motor fijo)y a la norma CSA(Canadian Standards Association)C22.2 N.° 100-4(motores y generadores). LISTED Copyright© Briggs&Stratton Power Products Group, LLC 80020625USCN Milwaukee,WI, EE.UU. Todos los derechos reservados. Modificaci6n (A) 52 ra, F + �d Troubleshooting � Generator Specifications Problem Cause Correction 17k Watt 20k Watt 1 Circuit breaker open or defective. 1. Reset or replace circuit breaker. Rated Maximum Load Current* (at 250C/770F, LP)*: Rated Maximum Load Current* (at 250C/77°F, LP)*: Engine is running,but no AC output 2. Service code in generator control board. 2. Contact local service facility. at 240 Volts ..............................................70.8 Amps at 240 Volts ..............................................83.3 Amps '' is available. 3. Poor wiring connections or defective 3. Check and repair or contact local Rated AC Voltage...................................120/240 Volts Rated AC Voltage...................................120/240 Volts � transfer switch. service facility. Phase Single phase Phase Single phase 1. Generator is over oa e g p Rated Frequency 60 Hertz Rated Frequency 60 Hertz 1. Remove one or more loads. q Y:........................................... ............................................ 2. Short circuit in a connected load. 2. Disconnect shorted electrical load. Generator Breaker...........................................80 Amp Generator Breaker......................................... 100 Amp ' 3. snorted generator circuit. Normal Operating Range...... -25°F (-28.8°C)to 104°F Normal Operating Range -25°F(-28.8°C)to 104'F(40°C) '.; 3. Contact local service facility. 4. Fuel pressure or mixture is incorrect. (40°C) Output Sound Level69.1 dB(A)at 23 ft.(7 m)at normal load i Engine runs well at no-load but"bogs down" 4. See Gaseous Fuel System in the A Output Sound Leve169.1 d6 aft. m anormap dB(A) 23 7( ) t l Shipping Weight...................................626 Ib (284 kg) when loads are connected. installation manual. t'. 5. Kinked fuel line between regulator and load (Aluminum enclosure)................575 Ib (261 kg) engine. 5. Remove kink.Replace if necessary. Shipping Weight...................................610 Ib (278 kg) 'Natural gas rating will depend on specific fuel but typical derates are 6. Electronic Governor system not 6. Contact local service facility. (Aluminum enclosure)..............560 Ib (254 kg) between 10 to 20%off the LP gas rating. operating properly. Natural as rating will depend onspecific fuel but typical derates are 'Normal load=5kW(1/4 load) 4� between 10 to 20%off the LP gas rating. .` 1. 15 Amp fuse missing or blown. ' 1. Install(new)15 Amp fuse.See System Control Board ' ,I 2. Electronic Governor not working Engine Specifications 2. Contact local service facility. properly. ` Displacement................................... 60. c. 993 cc Displacement................................... 60.60 cI. 993 cc En 3. Open fuel valve(s),check propane tank. Dis p 60i ( ) ( • Engine will not start;or starts and runs d rough. 3. Fuel supply turned off or deplete . g g 4 Check fuel selector switch and set to Bore...............................................3.405 in. (86.5 mm) Bore...............................................3.405 in. (86.5 mm) 5 4 Incorrect fuel selection. Stroke 3.366 in. (85.5 mm) Stroke 3.366 in. (85.5 mm) f proper setting. 5. Replace battery. Spark Plug Gap .............................0.020 in. (0.51 mm) Spark Plug Gap.............................0.020 in. (0.51 mm) 5. Faded battery. .180 Ib-In. 20 Nm 6. Clean or replace air filter. Spark Plug Torque...........................180 Ib-in. (20 Nm) Spark Plug Torque...................... ... ( ) 6. clogged air filter. Armature Air Ga 0.005-0.008 in. 0.13 -0.20 mm Armature Air Ga 0.005-0.008 in. 0.13-0.20 mm Gap ( ) p.... ( ) .s 1. Check fuel valves,fill propane tank. 1. Fuel supply turned off or depleted. Intake Valve Clearance 0.004-0.006 in. (0.10-0.15 mm) Intake Valve Clearance 0.004-0.006 in. (0.10-0.15 mm) .z Exhaust Valve Clearance 0.006-0.008 in. (0.15-0.20 mm) Exhaust Valve Clearance...0.006-0.008 in.(0.15-0.20 mm) F ; Engine shuts down during operation. 2 Refer to Service code Detection 2. Control board digital display shows a Oil Type...............................................5W30 Synthetic Oil Type...............................................5W30 Synthetic System. A service code code. Oil Capacity(with filter)...............78-80 oz. (2.3-2.4 L) Oil Capacity(with filter)...............78 -80 oz. (2.3-2.4 L) Engine End Cover Bolt.......................220 Ib-in (25Nm) Engine End Cover Bolt......................220 Ib-in (25Nm) 1. Generator circuit breaker is open. 1 Reset circuit breaker. Loss of power on circuits. a ' 2. Transfer switch problems. 2. See transfer switch manual. t " Common Service Parts 1. Control board not set to AUTO. 1. Press AUTO button on control board. n+. 2. Exercise timer not set or set to OFF. 2 Set exercise timer. Air Filter 841856 Air Filter 841856 £`r 3. Unit date and time not set. 3. Set unit date and time. Oil--Synthetic 100074 Oil --Synthetic 100074 Unit will not exercise. 4. Faded battery. 4. • Replace battery. Oil Filter 842921 Oil Filter 842921 5 15 Amp fuse missing or blown. 5. Install(new)15 Amp fuse.See System Resistor Spark Plug 692051 Resistor Spark Plug 692051 Control Board. Long Life Platinum Spark Plug 5066 Long Life Platinum Spark Plug 5066 1. Loose mechanical fastener. 1. Check and repair or contact local Maintenance Kit 6036 Maintenance Kit 6036 Excessive Vibration service facility. *This generator is rated in accordance with UL(Underwriters Laboratories)2200(stationary engine generator assemblies)and CSA(Canadian Standards Association)standard C22 2 No.100-04(motors and generators). Odor of fuel 1. Fuel leak 1. Turn off manual shutoff fuel valve. Contact local service facility Power Rating The gross power rating for individual gas engine models is labeled In accordance with SAE(Society of Automotive Engineers)code 1. Blown fuses in transfer switch. 1. Install(new)fuses. J1940(Small Engine Power&Torque Rating Procedure),and rating performance has been obtained and corrected in accordance 2. 5 minute minimum runtime not lapsed. 2. Wait 5 minutes. with SAE J1995(Revision 2002-05).Torque values are derived at 3060 RPM;horsepower values are derived at 3600 RPM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Utility power returns,unit does not stop Actual gross engine power will be higher than net engine power and is affected by,among other things,ambient operating conditions and engine-to-engine variability.Given the wide array of products on which engines are placed,the gas engine may not develop 3. Poor wire connection or defective 3. Check,repair or contact local service the rated gross power when used in a given piece of power equipment.This difference is due to a variety of factors including,but controllers. facility. not limited to,the variety of engine components(air cleaner,exhaust,charging,cooling,carburetor,fuel pump,etc.),application limitations,ambient operating conditions(temperature,humidity,altitude),and engine-to-engine variability. Due to manufacturing and capacity limitations,Briggs&Stratton may substitute an engine of higher rated power for this Series engine. 50 51 �r 4� Service Air Cleaner Fuel System Inspection and Maintenance Service Spark Plugs When Calling for Assistance Your engine will not run properly and may be damaged Changing the spark plugs will help your engine to start You must have the following information at hand Natural Gas/Propane Fuel System if you run it with a dirty air cleaner. Clean or replace easier and run better. if it is necessary to contact a local service center more often if operating under dusty or dirt conditions. The fuel system installed on this engine has been regarding service or repair of this unit: p g tY Y 1. Press and hold the control board OFF button. g g p To service the air cleaner,follow these steps: designed to various standards to ensure performance 1. Obtain the unit Model Number and Serial Number ` p 2. Remove 15 Amp fuse from control board. 1. and reliability.To ensure compliance to these 1. Press and hold the control board OFF button. standards,follow the recommended maintenance Clean area around spark plugs. from the unit ID label. See Controls for location of the label or refer to the information recorded on the 2. Remove 15 Amp fuse from control board. 1. schedule contained in this section. 3. Remove and inspect spark plugs. inside from cover of the installation manual. ' Remove the knob (A) and the cover (B). Remove NOTICE The fuel system components have been 4. Check electrode gap with wire feeler gauge and " the nut C and the retainer D . 2. Obtain the engine identification numbers from ( ) ( ) specifically designed and calibrated to meet the reset spark plug gap to recommended gap if the engine label. See the operator's manual for :f 3. Remove air filter (E). fuel system requirements of the engine. If a fuel necessary (see Specifications). location of this information. 4. To loosen debris, gently tap air cleaner on a hard system component fails,to operate or develops a 5. Replace spark plugs if electrodes are pitted, f" surface. If air cleaner is excessively dirty, replace leak, it should be repaired or replaced with the OEM burned or porcelain is cracked. Use the Storage with a new air cleaner. recommended replacement parts. recommended replacement spark plugs. See "'- S Specifications. The standby generator system is designed for long u; 5. Install the air filter and secure with retainer and g p p term service as a backup generator.There is no need Pressure Re Regulator Maintenance and Ins Inspection f` 'j nut. • Check for any fuel leaks at the inlet and outlet 6. Install spark plugs and tighten to 180 in/lbs (20Nm). to take any storage precautions.However, if it becomes 6. Install the cover and secure with knob. fittings. When all servicing is complete, replace 15 Amp fuse in necessary to take the system out of service for an r" control board and reset exercise timer. "> NOTICE Replacement parts must be the same and • Check for any fuel leaks in the regulator body. extended period,call Technical Services at 800 732- installed in the same position as the original parts. • Check to ensure the regulator is securely mounted 2989, between 8:00 AM and 5:00 PM CT for specific and the mounting bolts are tight. recommendations. • Check the regulator for external damage. h ' r • VenturilThrottle Control Device Maintenance and Inspection NOTICE A dirty air cleaner may significantly alter the 104 venturi performance. • Leaks at all fittings. \� Ensure the venturi and throttle body are securely B mounted. `F • Inspect air cleaner element according to the - recommended maintenance schedule found in " this section. • Inspect air inlet hose connection and clamp. '_ C Inspect hose for cracking, splitting, or chaffing, " Replace if any of these conditions exist, % D • Check fuel line for cracking, splitting, or chaffing. Replace if any of these conditions exist. '' ° E • Check for leaks at the thrbttle body and intake manifold. Exhaust System Maintenance and Inspection When inspect;ng inspectingthe exhausts stem,check the following: #; : `ter�:"3;,'�r :"'•'.T^a„.,- ,n? r. Inspect exhaust manifold at the cylinder head for leaks and that all retaining bolts and shields (if used) are in place. • Inspect muffler for exhaust leaks. Repair as necessary. i Engine Exterior Periodically inspect the engine exterior for contamination and potential damge from dirt, leaves, rodents, spider webs, insects, etc.and remove. } 48 49 r dx �x. ti Engine Maintenance Engine Oil Checking/Adding Checking/AddingEngine Oil Changing Engine Oil and Oil Filter �• The engine is filled with synthetic oil (API SJ/ 1. Open roof to access dipstick and oil fill area. KEEP OUT OF REACH-OF CHILDREN. WARNING Unintentional sparking could cause fire or CF 5W-30).This allows for system operation in the DON'T POLLUTE. CONSERVE Aelectric shock resulting in death or serious injury. 2. Clean the oil fill area of any debris. widest range of temperature and climate conditions. 3. Remove the dipstick and wipe with a clean cloth. RESOURCES. RETURN USED OIL TO WHEN ADJUSTING OR MAKING REPAIRS TO YOUR We recommend the use of Briggs &Stratton Warranty COLLECTION CENTERS. ;. GENERATOR Certified oils for best performance. Other high-quality 4. Fully insert dipstick into oil fill. r• • Disconnect the spark plug wire from the spark plug and detergent oils are acceptable if classified for service Si 5. Remove dipstick and check oil level. Verify oil is at NOTICE Any attempt to crank or start the engine before it ' place the wire where it cannot contact spark plug. or higher. DO NOT use special additives. Full mark on dipstick. has been properly serviced with the recommended oil will WHEN TESTING FOR ENGINE SPARK Outdoor temperatures determine the proper oil viscosity result in equipment failure. • Use approved spark plug tester. for the engine. Use the chart to select the best viscosity DO NOT attempt to crank or start the engine before • DO NOT check for spark with spark plug removed. for the outdoor temperature range expected. it has been properly serviced with the recommended j oil.This may result in an engine failure. When all engine servicing is complete, replace 15 Am •"" NOTICE Synthetic oil meeting ILSAC GF-2, 9 9 P P P • Damage to equipment resulting from failure to . E, fuse in control board and reset exercise timer. ' r API certification mark and API service symbol with"SJ/CF ENERGY CONSERVING"or follow this instruction will void engine and generator warranty. ' Adjust Valve Lash f0A higher, is an acceptable oil at all temperatures. wsouae FxrassEs t,`• 1. Press and hold the control board OFF button. Use of synthetic oil does not alter required oil © CAUTION Avoid prolonged or repeated skin contact change intervals. with used motor oil. 2. Remove 15 Amp fuse from control board. C a` ` 3. Valve lash adjustment must be performed on a , Used motor oil has been shown to cause skin cancer in F ,4. certain laboratory animals. COLD engine. - .. £~ y. 104 k,.:, - r:.,..;;;c :s w 40 r.,;-r, _ • �:r �s�}� ,•:.•s�: Thoroughly wash exposed areas with soap and water. ��• 4. Remove both spark plugs to ease manual rotation 86 _r.� o t:A_ f',z $' 30 " $i of engine crankshaft. ' '; , O 5. Access to rotate the engine b hand is available b 68 r :5 "' h: O :1s:~::___;::-: 20 '` 9 Y Y # 1 co £;.,,: y v i- , ;..-- _;_.i Change the oil while the engine is still warm from ° a. Removing the engine intake screen in the 50 k >y;,,, .z.; ;., .-..:., ,� 10 6. If needed, slowly pour recommended oil into oil running, as follows: battery compartment such that the crankshaft nut is H2 �_a,y,,, - ,•{-; r ., ,.,,, ., rs,s; µ.u,; 0 fill opening. DO NOT overfill. After adding oil, wait 1. Press and hold the control board OFF button. ? F. I accessible. Care must be taken when reassemblin .F_,+:. „ ., :;,. : +; g 14 ._;_ � ..:.;.„ �� v -10 one minute and recheck oil level. � f; . ,�•".:,,:,A. $ :;,,._4. 2. Remove 15 Am fuse from control board. this screen using the self tapping screws as over- h,. -<; .. r,: '�^, r•;. :,<_�,y, p ; 1 �.J.::y:1; J..w:3vY".<--..k.'i V J ii..r a ,,..:. torqueing will strip out the partition material. -4 r. ,:_ ttu,,;, -.:,d -20 NOTICE Overfilling with oil could cause the engine to 3. Place oil drain hose into an approved container. t b. OR remove the front alternator outlet air scoop -22 '" .v`^,k V" r'M`' ''` ` ` °" -30 not start, or hard starting. 4. Remove brass fitting from end of drain hose and ; by removing the four screws that secure it.The DO NOT overfill. drain oil into an approved container. crankshaft may be rotated via the aluminum "Below 40°F(4°C)the use of SAE 30 will result in hard pp alternator fan. Care should be taken not to damage starting. • If over the FULL mark on dipstick,drain oil to reduce oil 5. When oil has drained, replace brass fitting on the fan, and to reinstall the alternator outlet air level to FULL mark on dipstick. hose. "Above 80°F(27°C)the use of 1OW30 may cause increased «: ' scoop in the proper orientation. 7. Replace oil dipstick. 6. Place an approved container under oil filter. 6. Set the No. 1 cylinder at 1/d' (6mm) past Top Dead oil consumption.Check oil level more frequently. pP 7. Remove oil filter and dispose of properly. t Center(TDC) on the compression stroke. o i 7. Using a feeler gage(A),measure the valve clearance. 8. Before installing a new oil filter, lightly lubricate the i y 8. For proper valve clearance for both the intake and Changing Engine Oil and Oil Filter oil filter gasket with fresh, clean oil. P P i , . exhaust see Engine Specifications Section. Open roof and remove front panel to access the oil filter I 9. Install the oil filter by hand until the gasket 9. Adjust the clearance by loosening the lock nut(B), contacts the oil filter adapter, then tighten the oil then turn the adjusting screw C . and to add engine oil. p 9 J 9 ( ) filter 1/2 to 3/4 turn. °, 10. Once the clearance is properly set, hold the adjusting o 10. Add oil. i(` screw while torqueing the lock nut to 70 in-lbs(8Nm). . 11. Repeat for cylinder No. 2 11. Remove container from under oil filter and clean up any spilled oil. y ° 12. Start and run engine. As engine warms up, check ;# O - for oil leaks. 8. Close roof and secure. O 13. Stop engine, wait for oil to settle, check oil level O O and add if necessary. A Y" O a: C I 46 47 F� xe�' Generator Maintenance Battery The generator's warranty does not cover items that L,- have been subjected to operator abuse or negligence. WARNING Battery posts,terminals and related To receive full value from the warranty,the operator accessories contain lead and lead compounds, chemicals must maintain the generator as instructed in this known to the State of California to cause cancer and :: manual. reproductive harm.Wash hands after handling. Some adjustments will need to be made periodically to Servicing of batteries is to be performed or supervised properly maintain your generator. by personnel knowledgeable of batteries and the All service and adjustments should be made at least required precautions. Keep unauthorized personnel once each season. Follow the requirements in the away from batteries. Maintenance Schedule chart. Generator maintenance consists of keeping the unit Servicing the Battery ' clean.Operate the unit in an environment where it will If it is necessary to service the battery,proceed as follows: , not be exposed to excessive dust, dirt, moisture or any 1. Press and hold the control board OFF button. corrosive vapors. Cooling air louvers on the enclosure 2. Remove 15 Amp fuse from control panel. i must not become clogged with snow, leaves, or any f'. other foreign material.To prevent generator damage 3. Service or replace battery as required. See n. caused by overheating, keep the enclosure cooling Battery in Final Installation Considerations in the inlets and outlets clean and unobstructed at all times. installation manual for specific battery needed. -' Check the cleanliness of the unit frequently and 4. Connect red battery cable to battery positive ' terminal indicated b POSITIVE POS or `' clean when dust, dirt, oil, moisture or other foreign ( Y substances are visible on its exterior/interior surface. 6. Connect black negative battery cable to negative Inspect the air inlet and outlet openings inside and battery terminal(indicated by NEGATIVE, NEG,or outside the enclosure to ensure air flow is not blocked. 7. Ensure hardware on both positive and negative fl DO NOT use direct spray from a garden hose to clean battery terminals is secure. ; generator. Water can enter the engine and generator g. Reinstall 15 Amp fuse in control panel. ' and cause problems. This page was intentionally left blank 9. Press and hold the control board AUTO button. NOTICE Improper treatment of generator could damage it and shorten its life. DON'T POLLUTE.CONSERVE RESOURCES, , RETURN USED BATTERYTO RECYCLING r, DO NOT expose generator to excessive moisture, dust,dirt, COLLECTION CENTER. or corrosive vapors. • DO NOT insert any objects through cooling slots. Charging the Battery ;' If it is necessary to charge the battery, proceed as follows: Clean the generator as follows: 1. Press and hold the control board OFF button. 1. Press and hold the control board OFF button. 2. Remove 15 Amp fuse from control board. 2. Remove 15 Am fuse from control board. P. Amp 3. Disconnect negative battery cable from negative battery 3. Clean generator as desired. terminal(indicated by NEGATIVE,NEG,or • Use a damp cloth to wipe exterior surfaces clean. 4. Charge battery with battery charger at 2 Amps until battery holds 12 Volts. DO NOT exceed • Use a soft, bristle brush to loosen caked on dirt, 13.7 volts when,charging. - etc. NOTICE Failure to disconnect negative battery cable s' • Use a vacuum cleaner to pick up loose dirt and could result in equipment failure. debris. • DO NOT attempt to jump start the generator. • Use low pressure air(not to exceed 25 psi)to blow • Damage to equipment resulting from failure to follow this away dirt. Inspect cooling air slots and openings instruction will void engine and generator warranty. on the generator. These openings must be kept NOTICE DO NOT use a battery booster to quick clean and unobstructed. charge a low battery. 4. Reinstall 15 Amp fuse in control board. 5. Connect negative battery cable to negative battery 5. Press and hold the control board AUTO button. terminal (indicated by NEGATIVE, NEG, or 6. Ensure hardware on both positive and negative battery terminals is secure. 7. Reinstall 15 Amp fuse in control board. h 8. Press and hold the control board AUTO button. 44 45 t 1S`.t i fr�•, f Reset Service Code Detection System overvolt�ge High oil Temperature Maintenance Schedule The operator must reset the service code detection This service code is indicated by Over Voltage This service code is indicated by High Od Temperature Follow the hourly or calendar intervals of operation, system each time it activates.To do so, press the scrolling across the digital display.This feature scrolling across the digital display.The contacts whichever occurs first. j0`°' control board OFF button for 5 seconds. Once the protects devices connected to the transfer switch by of the temperature switch are normally open. If the display turns off, leave it off for at least 30 seconds. shutting the generator down if the generator output engine temperature increases past a determinded :1=irs€'5 Hours:_ Remedythe service code condition, then return the voltage happens to increase above the reset limit. temperature, the service code is detected and the engine 9 PP P p 9� Change Engine Oil �r 1 standby generator to service by pressing and holding This condition is most like) caused b a failed shuts down. s " ;:: °,_ -,• - x= : I`' -� Y Y Ever�;8Hoursiir'Daily '-':Y:>_ .:..�: .r` -. ,=` '=.,;_,r•.. (f$; the control board AUTO button and installing the 15 voltage regulator, alternator excitation circuit or a Common causes for this condition include running the E.s.. Clean Debris I Amp fuse (if removed). load imbalance.To remedy the problem, contact your unit with an access doors removed, obstructed air inlet E , Check Engine Oil Level Low Battery Voltage installer or an or exhaust port, or debris in the engine compartment or g r'. . This service code is indicated by Low Battery Voltage authorized dealer. running unit with roof open. Every:l.flUsHou`,or:liintialiyr; scrolling across the digital display.This condition Engine Does Not Start , To resolve the problem, let the engine cool down and Change Air Filter occurs if the batteryvoltage drops below the reset This service code is indicated b Engine Does remove any accumulated debris and obstructions. Change Engine Oil and Filter ' 9 P P Y 9 9 9� � -. value. Causes for this problem may be a service code Not Start scrolling across the digital display.This Ensure that the access doors are installed and the Replace Spark Plugs battery or battery charge circuit. See Battery Charge feature prevents the generator from damaging itself roof is closed whenever the unit is running. If problem p P - Circuit. if it continually attempts to start in spite of another persists, contact your installer or authorized dealer. Check Valve Clearance `) Remove the 15 Am fuse and disconnect the battery problem, such as no fuel supply. Each time the system Transfer Switch Service code Check Torque of Engine End Cover Bolts ° P rY from the generator.Test the battery voltage. If voltage is directed to start,the unit will crank for 10 seconds, This service code is indicated by Transfer Switch Check Circuit Breaker Torques �. meets specifications,take the battery to a local battery pause for 10 seconds, and repeat. If the system does Service code scrolling across the digital display Annuail` store for analysis. Or contact your local service center not begin producing electricity after approximately 2 (if transfer switch is equipped with service `€ Clean Oil Cooler Fins for assistance. minutes,the unit will stop cranking. code detection). ` Reinstall the battery (replace if necessary-see Battery The most likely cause of this problem is no fuel supply The most likely cause of this service code is a blown Test System Operation (Simulate a Power Outage) € ,. in Final Installation Considerations in the installation or incorrect fuel selector setting. See Fuel Selection fuse in the transfer switch.To remedy the problem, manual).Then reset the service code detection Switch in the installation manual. Check the internal contact your installer or an authorized dealer. When all engine servicing is complete, replace 15 Amp i :p;- system, as described earlier. and external fuel shut off valves to ensure they are fully ¢F• . open. Other causes could be failed spark plug(s), a Battery Charge Circuit fuse in control panel and reset the exercise timer. See : Low Oil Pressure Y Batte This service code is indicated b e Circuit Setting Exercise Time in Operation. This service code is indicated by Low Oil Pressure loose electronic governor connection, a failed engine ry Charge �r scrolling across the digital display.The most likely t ignition, or the engine air filter is clogged.You may 9 9Y scrolling across the digital display.The unit is equipped need to contact your installer for assistance if you can't cause is an electrical problem with the control panel. Regular maintenance will improve the performance and . with an oil pressure switch that uses normally closed remedy these problems. To remedy the problem, contact your installer or an extend life of the generator. See any authorized dealerrr. contacts held open by engine oil pressure during authorized dealer. for service. operation. Should oil pressure drop below the 8 psi Low Frequency Emissions Control range, switch contacts close and the engine will shut This service code is indicated by Low Frequency lr Maintenance, replacement or repair of the down. scrolling across the digital display.This feature protects devices connected to the transfer switch by emissions control devices and systems may To remedy the low oil pressure condition, add the be performed by any non-road engine repair a recommended oil to the FULL mark on the dipstick. shutting the generator down if the engine runs slower P establishment or individual. C than 55 Hz for three seconds. This condition is caused If the low oil pressure condition still exists, the engine by a failed engine component, electronic governor However,to obtain "no charge" emissions control will start, then shut down again. The service code will system, or by excessive loads on the generator. service, the work must be performed by a factory appear. In this case, contact an authorized dealer. To resolve the problem, contact your installer or an authorized dealer. See the Emission Warranty. ! Under Voltage authorized dealer. ' This service code is indicated by Under Voltage Engine Overspeed scrolling across the digital display.This condition is This service code is indicated by Engine Overspeed caused by a restriction in the fuel flow, the electronic scrolling across the digital display.This condition can 1 governing system not functioning properly, a broken or be caused by a problem within the electronic governor , disconnected signal lead, a failed alternator winding, system. I : the control board circuit breaker is open, or the generator is overloaded. To resolve the problem, contact your installer or an (, authorized dealer. r. To remedy the problem, contact your installer or an authorized dealer. . 4 X 42 43 Operation AutoNNEitic Operation Sequence Setting Exercise Timer Maintenance The generator's control board constantly monitors The generator is equipped with anexercise timer. Important Owner's Considerations utility voltage. Should utility voltage drop below a During the exercise period,the unit runs for Servicing the System preset level, the control board will signal the engine to approximately 2Ominutes and then shuts down. Before performing any generator maintenance, always Engine Oil crank and start. Bacthna| load transfer ODES NOT occur during the perform the following steps: rA NOTICE An a�ennpttocrank orota�the engine exercise oyde (unless a» uUUh/Po»«eroutage oocurs)' 1. Set generator's circuit breaker tuits ��FFposition. before i1has `been \ serviced with the The generator 2Press OFF button. recommended oil properly unit is ' �- =^ ,, `=�"' � 3 Rernove15Ampfueehomcnntn»| boani ° D(] NOT e�ompttocrank orata�the engine before &1foUowad. ' ' i1has been properly serviced with the recommended To prevent possible injury that may be caused by 4. Utility voltage ispresent otgenerator omntro| oil.This may result/nanengine failure. such sudden starts, always set the system switch to Toset the exercise timer: board. Disconnect power before servicing control ° Damage toeq i treou|bngfnomfa/|unetofoUovv NOTICE The generator ieset with aservice code board byremoving the fuses from the transfer this instruction will void generator warranty. Remove the 15 Amp fuse before working on or exercise cycle setting ofTuesday a1'2:O0 P.M. Central switch. around the generator or transfer switch. Time.Tochange the cycle setting, proceed tothe 5. After all servicing has been completed, replace The engine ioshipped from the factory pre-run andfo||ovvingstepo. fuses intransfer switch, replace 15An»Pfuse i» @|edwith synthetic oil (API SJ/CF 5VV'3O).Thiaallows VVhe» uU|ity«o|taQeimn*atoradob»«eaPremetvo|baQ* ' control bua»dset circuit breaker[>Nand press for ope�tinninavvidenangaof 'temperaturevv level, 1. (�h»omethe day and Umeyou want your generator and hold control board AUTO button. and climate conditions. Before starting the engine, The actual system operation ionotad^uotab��nd to exercise. check oil level and ensure that engine is aan/ioed as is sequenced bysensors and timers on the control 2. Prean and hold the left arrow and right arrow Service Code Detection System described inMaintenance. board, aafollows: simultaneously for 3seconds tuenter the General The gona�dnrmay have torun for long periods oftime Battery Utility Y/o|tage ��rmpmmtSensor Set-Up Prognan� mode. See (�e»e'alSe�Upflow with »uoperator present. For that reason, the system chart"' Menu Section. imequipped with sensors that automatically shut down The installer must supply rechargeable 12volt DC| ° This sensor monitors utility source voltage. 3. Vahfvond/orset the�meand date onthe un�' the generator mthe event ofpote»dsd|ydamaging sta�ingbn�ery. SaaBa�eg/inFinm/��a&o8a�on ' ° |futility source voltage drops below about 4. Gotnthe SET EXERCISE prompt and hit the"OK' conditions, such uslow oil pressure, high temperature, WARNING Battery posts, terminals and related 7Opercent ofthe nominal supply voltage,the button. over speed, and other conditions. accessories contain lead and lead compounds, sensor energizes m3second timer. The timer ia NOTICE Items will flash until they are selected. The generator's control board shows service code chemicals known to the State of California to used to 'sense' brown-outs. SELECT DAY: Use the left nrright arrow. to toggle descriptions nonn||ing across the digital display. The cause cancer and reproductive harm. Wash hands Once the timer has expired,the engine will crank through the days nfthe week, Once the day is service code descriptions are listed below: after handling. and start. ae|eotad. hittha ]Kbu�on. Low Battery Voltage Utility Voltage Pickup Sensor SELECT HOUR: Use the left nrright arrow to ° Low Oil Pressure Considerations in the installation manual. This sensor monitors utility power voltage. When utility toggle through between 1 and 12' Choose the ° Under Voltage With the battery installed, all wiring t»transfer switch voltage ierestored above OOpercent ofthe nominal hourofdayYou »«ant�heAeneretortoa�*r«/»a ° Over Voltage and generator completed, utility power supplied tothe aouroevo|tnge' aUrnede|ayata�atinninQandtha thenhit the"O��' bu�nn. ~ EngmeDoneNn�E�ad automatic transfer avvitch. and the unit in AUTO mode, engine will go to engine cool-down. SELECT MINUTE: Use the left of right arrow to the battery receives atrickle charge while the enginetogglebatwaen :UOand :50. ��h000ethaminuten� ° Low Frequency ianot running.The trickle charge cannot beused to Engine Cool-down Timer the day you want the generator toexercise then ° EngineOverap*ed recharge obattery that iacompletely discharged. When utility power iosensed and thoload transfers ho hit the ''OK'button. ° High Oil Temperature the utility source, the engine will Qointo acool down SELECT AM/PK8' Use the left ufright arrow to ° Transfer Switch Service code 15 Amp Fuse period as described below: toggle between'K8 and pK8. Once chosen, hit the ° Battery Charge Circuit The generator's 15Amp fuse iocritical tocorrect ° |fthe generator has run for MORE than 5minutes, "OK" button. system operation. The 15Amp fuse was removed once the utility t:ainoferoccurs,the engine will NOTICE During the weekly exercise cycle,the otthe factory tnprevent the unit from starting during continue torun for about 1minute before shutting generator will run for 2Ominutes, but itwill not supply shipping. Your installer will ensure the fuse ioproperly down. power to the home.During the exercise cycle,the in- installed upon completion of the installation. ° Ifthe generator has run for LESS than 6minutes, home monitor will continue blinking the GENERATOR once the utility transfer occurs, the engine will READY green LED. continue torun until 5minutes has elapsed before |fyou want tochange the day and time the unit shutting down. exercises, simply perform the procedure again. To turn off the generator exercise cycle, goVothe OFF selection within the day ofthe week menu and press OK.The display will then scroll:EXERCISE CYCLE (}FF 40 41 i� Access Panels ' To open roof: To remove rear panel: Yt . The generator is equipped with an enclosure that has 1. Insert key into lock (A) of front panel. Gently push 1. Ensure the roof is in the open position. p," several access panels, as shown. down on roof above the lock to aid in turnip the i4'`{ 9 2. Remove the two bolts(C)that secure the panel to The access panels and the components located key. Turn key one quarter turn clockwise. the unit. behind them are listed below: 2. Lift roof to the open position. Pp3' A-Roof (Control Panel, air filter, oil dipstick, and circuit To remove front panel: C ' breaker) 1. Remove the two bolts(B)that secure the panel to theK B -Front Access Paneloil drain and oil filter ` ( ) unit. C -Battery Panel (battery and generator data label) 2. Lift panel to remove from unit. �r'J D -Rear Access Panel (fuel regulator, fuel selector, and } '� B engine starter) E -Control Panel Cover(field wiring and control wires) Each generator is shipped with a set of identical keys. n These keys fit in the lock on the front removable panel. rd. The roof must be unlocked in order for it to open. i` 3. Lift panel to remove from unit. To secure rear panel: `=: A . 1. Slide panel into place on unit. 5,=: 2. Secure the panel with two bolts. ; Sy" To secure front panel: To remove battery panel: ..j 1. Place panel in unit. 1. Ensure the roof is in the open position. tf•.J 2. Secure the panel with two bolts. 2. Remove the two bolts(D)that secure the panel to the unit. 3. Lift up on panel and remove. °® / D 0 To secure battery panel: 1. Place panel in unit. 2. Secure the panel with two bolts. B 0 I" a 'i z r- n 38 39 } Operator's Section ;° 17kW and 20kW Generator (Back View) i i? t' Read this Operator's Manual and Important Safety Instructions before operating your generator. Compare the illustrations with your generator to familiarize-yourself with the locations of various controls I?,> , Controls € and adjustments. Save this manual for future reference. #6" l 17kW and 20kW Generator (Front View) ;. m Read this Operator's Manual and Important Safety Instructions before operating your generator. tl ' lk,'y 3 �U Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. sN,, s D E G ° a (D H 4 O O O ° o F F {: 0 G E ° ° O O ;. H 1, O _' $ D a ` 0 0 8 fff-Y ® C ° B t, J Q `. e 0000C BB o K' o ° ° O = S i O O FM O O L - A O n• i TT 'S i c". 2 Generator is shown with roof and access covers removed for clarity. Generator is shown with roof and access covers A- Lifting Holes—Provided at each corner for lifting G - Engine Label—Identifies engine model and type removed for clarity. '` generator. H -Spark Plug—A device in the cylinder head of the A-Lifting Holes—Provided at each corner for lifting F-Oil Fill Cap—Location for adding oil to engine. B-Alternator—An electrical machine that generates engine that ignites the fuel mixture by means of an generator. G -Electrical Field Wiring Inlet—Wires to and from . an alternating current electric spark. il B-Fuel Solenoid—Automatically opens and closes generator are centered in this location. 1's C-Muffler—High-performance muffler lowers engine J-Oil Filter—Filters engine oil to prolong generator to supply fuel to unit when needed. H -Air Cleaner—Uses a dry type filter element to noise to comply with most residential codes. life. C- Fuel Regulator—Controls fuel flow to engine for protect engine by filtering dust and debris out of D-Circuit Breaker—Protects the system from shorts K- Battery (installer supplied)—12 Volt DC, lead proper operation. intake air. and other over-current conditions. acid, automotive style battery provides power to D -Fuel Selector Valve—Used to select proper fuel J - Engine Oil Dipstick—Allows user to check engine j E-Control Board—Used for generator operation start the engine. type (LP or NG). oil level easily. control, menu start-up, and informational display L-Oil Heater with Oil Drain Hose—Provided to E-Spark Plug—A device in the cylinder head of the K-Oil Heater with Oil Drain Hose—Provided to < functions. facilitate oil changing. engine that ignites the fuel mixture by means of an warm engine oil to promote easy starting in cold F-Air Cleaner—Uses a dry type filter element to M-Generator Data Label—Identifies generator electric spark. climates. protect engine by filtering dust and debris out of model number and serial number.Located inside intake air. battery access compartment. ,t a 37 36 . f Wiring Diagram LEGEND t e BW-PLUG FOR OPTIONAL BATTERY WARMER 4 [ CB-CIRCUIT BREAKERjz , (OPTIONAL) COM-COMMON 7} EW-PLUG FOR OPTIONAL ENGINE OIL WARMER !f FS-FUEL SOLENOID GND-GROUNDil" q LOP-LOW OIL PRESSURE SWITCH(CLOSES ON LO 4 W PRESSURE) N C-NORMALLY CLOSED I' 1 NIC-NOT CONNECTED j 6' 1 NO-NORMALLY OPEN OTS-OIL TEMPERATURE SWITCH 0 SM-STARTER MOTOR •)',�. SR-STARTER RELAY 0 1 SS-STARTER SOLENOID g. STATOR 56 4 TH FUSE-THERMAL FUSE Fa FSS-FUEL SELECT SOLENOID ' 11A 2 TH FUSE-THERMAL FUSE 44A 6 +LED-POSITIVE SIDE OF DIAGNOSTIC LED ' 7 44A 56 —EXTERNAL WIRING 11A VOLTAGE NOTE" }•t REGULATOR 1 REMOVE 15AMP FUSE BEFORE SERVICING 2 BOARD ) t 6 .; 44 T O O " 22 NEUTRAL N ® t ( (». ..Z J17 J12 •J1 J12 J19 I TCSM !p.. E1 —_________ 11 ° ° n` '] E1 O JII OPTIONAL ANTENNA11 © Ij CB GENERATOR 3RATOR '� • CONTROLLER ROLLER ° ° q EXTERNAL GEN 0 WIRING J9 J8 JS � J 44 E2 HEATER R 13 SLAC O GROUND J7 J4 O STUD 3 E2 E1TT E2 E1 + 12V BLOCK r, GROUND J3 ( GINE J6 O i - J18 RED BATTERY 0 0 I INSTALLER SUPPLIED ' 1 O ksY. i UTILITY A 25 Q 240VFJF 4 SM 13� UTILITY B 25 v 240V 92 93 92 93 92 93 p 93 92 93 3M f BW EW EW "' I EW 56 © 'MAY ALSO BE LABELED#99 Ytf, �J ON OLDER UNITS p�v CHANGES INO 1 O I SR 1t 1 STATE ON COM 200 O 98 FAULT ' //N C 300 TO TRANSFEK TxRx 400 SWITCH TXRx GND 500 DIAGNOSTIC<+LED 6 Q TH FUSE LED GND 7 0 j 0 - NIC 6 11 +12VDC 13 t —13 58 "- GND 0 _ 0 STARTER MOTOR 55 ?56 TH FUSE FUEL SOLENOID 14 _14 FS 0 c K OTS OIL TEMPERATURE 95 _95 0 OIL PRESSURE 85 —85 SYSTEM WIRING _ LOP � LO _ DIAGRAM ) �f E � • 4� 3435 { r! xfl } Schematic / Wiring Diagrams . f _ Schematic Diagram BATTERY 7T' J6 J3 RED—I I I I I[—BLACK CHANGES STATE 1 N.O. GENERATOR } 12VDC " 2 COMCONTROLLER ISS ON FAULT 3 N.C. +12VDC 13 SS 4 O TxRx TO TRANSFE GND 0 SWITCH 5 O TxRx GND STARTER I STARTER MOTOR 56 S f ———— 6 +LED tt FUEL SOI FUEL SOLENOID 14 FS £% TO OPTIONAL RED,/ — 7 GND ;, OTS MONITOR '—>WHT —I OIL TEMPEF OIL TEMPERATURE 95 8 O SYSTEM LOP OIL PRE OIL PRESSURE 85 3 N/C O e J5 UTILITY N/C O t.. OPTIONAL FROM — — — 25 240V WIRELESS TRANSFE J7 J4 GENERATOR J18 SWITCH — — — 26 240V J18 UTILITY E1 BLK zs 1 TO OPTIONAL 92 y, ANTENNA< 93 E2 3 YEL TCSM <4 BW 2X EW 5 BLU } 6 WHT <2 RED 56 1 N ------------------------- -- ------ O 2 1 ' 1 CBPOWER WINDINGS ; E1 -------------------0 F 11 — YL 22 VOLTAGE I EXTERNAL I REGULATOR WIRING E2 —————————— O 11 44 — ~— 33 BOARD :. e , 44A 6 4 O ----------------------------------- - O 0 0 l SYSTEM SCHEMATIC 3 yq. $i 32 i 33 t; E r �1 z 1 �\ Setting Exercise Timer Electronic Governor System ' \ Operation g ;1; The engine electronic governor system allows for The generator is equipped with an exercise timer. A. improved control and increased generator performance :;. Automatic Operation Sequence During the exercise period,the unit runs for compared to mechanically governed systems. The iapproximately 20 minutes and then shuts down. l The generators control board constantly monitors result is smooth steady-state operation without the ;. Electrical load transfer DOES NOT occur during the utility voltage. Should utility voltage drop below a "hunting" common to many mechanical governors. "' is exercise cycle (unless an utility power outage occurs). The system also reduces speed variations under preset level, the control board will signal the engine to Y p r crank and start. The generator will only enter the exercise cycle if the unit is engine loading and unloading and significantly reduces o ; in the AUTO mode and this exact procedure is followed. frequency fluctuation experienced when the engine is When utility voltage is restored above a preset voltage under higher loads. N level,the engine is signaled to shut down. To set the exercise timer: ` g ` The actual system operation is not adjustable and NOTICE The generator is set with a default exercise The electronic governor system is composed of ais sequenced by sensors and timers on the control cycle setting of Tuesday at 2:00 P.M, Central Time.To _ board, as follows: �? stepper motor(B), stepper motor throttle control change the cycle setting, proceed to the following steps: linkages (C), and throttle side linkage (A).The control Utility Voltage Dropout Sensor 1. Choose the day and time you want your generator board contains a digital controller that processes • This sensor monitors utility source voltage. to exercise. o engine speed information and sends appropriate 2. Press and hold the left arrow and right arrow ? . commands to the stepper motor to control the position o • If utility source voltage drops below about o 70 percent of the nominal supply voltage, the simultaneously for 3 seconds to enter the General a of the engine throttle. Set-Up program mode. See General Set-Up flow o sensor energizes a 3 second timer.The timer is l used to 'sense' brown-outs. chart in Menu Section. Since the electronic governing system controls the3. Verify and/or set the time and date on the unit. o Once the timer has expired, the engine will crank engine throttle demand based upon generator load, A and start. 4. Go to the SET EXERCISE prompt and hit the "OK" the following service codes and/or conditions may be button. :F related to an electronic governing system issue: Utility Voltage Pickup Sensor NOTICE Items will flash until they are selected. • Engine Does Not Start kR% This sensor monitors utility power voltage. When utility SELECT DAY: Use the left or right arrow to toggle • Over Speed voltage is restored above 80 percent of the nominal through the days of the week, Once the day is • Under Fre uenc source voltage, a time delay starts timing and the selected, hit the"OK" button. q y t • Unstable No Load Engine Control engine will go to engine cool-down. SELECT HOUR: Use the left or right arrow to toggle through between 1 and 12. Choose the Engine Cool-down Timer hour of day you want the generator to exercise While trouble shooting any of these conditions, a o When utility power is sensed and the load transfers to then hit the"OK" button. y' verification of the electronic governor system can be the utility source, the engine will o into a cool down €' g y Y 9 9 SELECT MINUTE:Use the left of right arrow to toggle f< initiated through the control panel-advanced menu ° ° period as described below: between:00 and:59.Choose the minute of the day you . options-Electronic Governor Check. 0 0 If the generator has run for MORE than 5 minutes, want the generator to exercise then hit the"OK"buttons Electronic Governing Check: ° once the utility transfer occurs,the engine will SELECT AM/PM: Use the left of right arrow to continue to run for about 1 minute before shutting toggle between AM and PM. Once chosen, hit the The generator has an electronic governing check down. "OK" button. F feature that will turn on the stepper motor and move the engine NOTICE During run the week) exercise cycle, the • If the generator has run for LESS than 5 minutes, gn the throttle linkage clockwise and counterclockwise 0 0 will generator will for 20 minutes, but it will not within the throttle limits.The test will rotate the stepper once the utility transfer occurs, g . motor and move the throttle arm between the wide fr continue to run until 5 minutes has elapsed before supply power to the home. During the exercise o en throttle and dead idle limits 4 times with a 2 B C ° ° shutting down. cycle,the in-home monitor will continue blinking the p GENERATOR READY green LED. second delay between each throttle sweep.This will allow visual verification that the stepper motor If you want to change the day and time the unit,exercises, exercises, simply perform the procedure again. is functioning properly and the control linkages are i connected. The engine will not attempt to start during To turn off the generator exercise cycle,go to the OFF j f,, selection within the da of the week menu and press OK. ' this test. If the stepper motor does not move, or if a Y p linkage binds, then service may be required. The display will then scroll: EXERCISE CYCLE OFF. NOTICE If stepper motor does not move, please make Installation Inspection sure the stepper motor connector is attached. Before placing the generator system into service, inspect the entire installation carefully. z. This completes the installation and start-up r° instructions. The operator's manual provides full details i on Operation, Maintenance and Troubleshooting for this generator system. 30 31 � }4 Service Code Detection System Battery lnitlal Sart-up (IVO Load) When the generator is started for the very first time, it d WARNING Battery posts,terminals and related The unit has been set-up for NG operation at the will require that air in the gaseous fuel lines be purged. This may take a few minutes. The generator may have to run for long periods of time accessories contain lead and lead compounds, chemicals factory. Fuel conversion, if needed, must be completed y with no operator present. For that reason,the system known to the State of California to cause cancer and b prior to performing these steps. See Fuel Conversion. 6. Listen for unusual noises, vibration or other . is equipped with sensors that automatically shut down reproductive harm.Wash hands after handling. -_' indications of abnormal operation. Check for oil ' Y :.. :� Before operating the standby generator or placing it leaks while engine runs. the generator in the event of potentially damaging _ into service, inspect the entire installation carefully. conditions, such as low oil pressure, high temperature, The installer must supply and install a 12 Volt DC Then begin testing the system without any electrical 7. Let engine warm up for about 5 minutes to allow over speed, and other conditions. Refer to Service rechargeable starting battery.The starting battery i loads connected, as follows: internal temperatures to stabilize. Code Detection System in the operator's manual for MUST conform to the specifications shown below in more detailed information. the chart. 1. Remove three screws (A)that secure control box 8. Check generator output at load side of circuit °I cover to enclosure to expose unit's circuit breaker. breaker.Voltage should be 225 -250 Volts, ". Batter Standard Cold Start g frequency should be 59.0-61.0 Hz. `�.. Battery 2. Connect an accurate frequency meter to line side Specifications of generator's main circuit breaker. 9. Check generator output between one generator (less than connection lugand neutral lug, then between ;'" Final Installation Considerations 300F) - 3. Set generators main circuit breaker to ON g' ,, (closed) position. other generator connection lug and neutral lug. In � Engine Oil Volts 12 Volt DC 12 Volt DC both cases, voltage reading should be between 540 CCA cold 630 CCA 4. Install 15 Amp fuse in control board. Am112 and 125 Volts. : NOTICE Any attempt to crank or start the engine Ps (MIN) ( 5. Press and hold MANUAL button on control board &* before it has been properly serviced with the cranking amps) (cold cranking 10. Push and hold OFF BUTTON on control board P P Y t ill istart.Engine ngne w recommended oil will result in equipment failure. amps) for 3 seconuntil engine stops. • Refer to Maintenance in the operator's manual for oil Construction Wet lead acid Wet lead acid 11. Reinstall control box cover. fill information. ° Terminal Type Top post type Top post type � • Damage to equipment resulting from failure to follow this battery battery . instruction will void engine and generator warranty. Dimensions BCI size 26 BCI size 75 The engine is shipped from the factory pre-run and (MAX): filled with synthetic oil (API SJ/CF 5W-30).This allows Install the battery as described in Servicing the Battery in for system operation in a wide range of temperature the Maintenance section of the Operator's Manual.Always s; and climate conditions. Before starting the engine, make sure the NEGATIVE cable is connected last. `',a check oil level and ensure that engine is serviced as described in Maintenance of the Operator's Manual. The use of synthetic oil does not alter the required oil change intervals described in the Operator's Manual. " WARNING Storage batteries give off explosive A hydrogen gas during recharging. For operation of temperatures below 30OF(-10C),the A ® ° a A_ Slightest spark will ignite hydrogen use of fully synthetic oil (minimum API SJ) of viscosityand cause explosion,resulting in ° 5W30 is required. death,serious injury and/or property damage.Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery contents could cause severe chemical bums.A battery presents a risk of electrical shock and high short circuit current. « • DO NOT dispose of battery ir)a fire. Recycle battery. • DO NOT allow any open flame,spark,heat,or lit cigarette during and for several minutes after charging a battery. f • DO NOT open or mutilate the battery. • Wear protective goggles, rubber apron, rubber t boots and rubber gloves. , • Remove watches, rings, or other metal objects. A Y • Use tools having insulated handles. { J i� i z �5 28 29 . Advanced Screen Settings Control Panel Prompts ' Advanced setting parameters are preset at the factory for a typical installation.To view Advanced Settings items and/or to change items,follow the instructions listed below. Automatic Mode AUTOMATIC MODE �0� '" g NOTICE Advanced settings are critical to the operation of the unit.Careful consideration should be taken i In Automatic Mode,the display screen will display via when working in the Advanced Settings menu.Exercise caution when selecting and verifying parameters for } scrolling text: _ the generator and region where the generator is being operated.Confirm all settings before operating the • GENERATOR READY-if the unit is in standby and GENERATOR READY or SERVICE CODE DESCRIPTION generator for the first time. s;: I utility power is present. (When Generator NOT Running-Auto Mode) For advanced menu items, press and hold the left arrow, right arrow, and escape key O O O for 3 seconds or • GENERATOR ON -if the unit is running and utility ;%; see pg.29 for additional key sequence.Follow the prompts as outlined below. 3 power is not present. 9 t 9 P y NOTICE In the Advanced Setting menu,a three button access code left arrow, right arrow,and escape . ,e i d p must be pressed once to enter the menu and again to change any setting.After each confirmation of a t SERVICE CODE -if a system fault has been detected. GENERATOR ON setting,(tt selection will display solid for 2 seconds before moving to the next program item. 'c_i (When Generator Running-Auto Mode) i f ,0 EN U) a a 3, KW O : RUN TIME or 4 • © OR OR General System Parameters —> O O O FLASHING O ' To view general system parameters, press the MENU ' ,{ button. O The following will scroll across the digital display and then DATE ) , move to the next Item: • • Run time • Date • Time ©oR a OR SINGLE 1 Or oOPNA58". Exercise Cycle date and start time THREE® � The user can press the LEFT ARROW or RIGHT ARROW at FLASHING ' any time to move to the next item. ©°r a or ❑ The user can press ESCAPE to go back to GENERATOR TIME - iM READY. If no user inputs are made for 10 seconds after all the items ! . have been displayed, the control board will reset to GENERATOR READY. 000 VOLTS —� VOLTS ©OR a OR FLASHING or EXERCISE CYCLE 1= ' iCANBVSTE$T• . ® O O FLASHING OR OR SOFTWARE VERSION lu 5 SOFTWARE VEq§ibN 26 . 27 1 . Menu ' ;' { General Set Up Screen x t ; The following chart shows the icons for the buttons that control the system control panel. For general set up, press and hold the left arrow and right arrow© for 3 seconds. Follow the prompts as i outlined below. aOoh{ MENU ENTER THE MENU (VIEW SETTINGS) PRESS TO CONFIRM SELECTION WHEN PROGRAMMING. ` © a 4-` X ESCAPE (EXIT) RETURN TO LAST MENU ITEM YEAR MONTH DAY## ire SET DATE OO CS FLASHING Q0a FLASHINGo0a FLASHING RIGHT ARROW !'TOGGLE THROUGH MENU OPTIONS r ; SETTING SYSTEM PARAMETERS or or or ��•'$ TOGGLE THROUGH ME © or LEFT ARROW , OUG NU OPTIONS © SETTING SYSTEM PARAMETERS I= " Ii. O . a USED TO MANUALLY START THE GENERATOR. PRESS AND SET TIME HOURS MINUTES AM/PM MANUAL MODE Ooh{ FLASHING OO GC FLASHING Ooa FLASHING �� HOLD BUTTON TO START THE GENERATOR. O ❑ ❑ ❑ k, r; O OFF TURNS OFF RUNNING GENERATOR, PREVENTS UNIT FROM k= . or D © or © or F ! STARTING,AND RESETS ANY DETECTED FAULTS. or r NORMAL OPERATING POSITION. PRESS AND HOLD BUTTON TO _ 3 �p p PUT UNIT INTO AUTOMATIC MODE. IF A UTILITY POWER OUTAGE �l IS SENSED,THE AUTOMATIC MODE SYSTEM WILL START THE GENERATOR. WHEN UTILITY POWER IS RESTORED, AUTO LETS THE ENGINE STABILIZE INTERNAL g TEMPERATURES, SHUTS OFF THE GENERATOR, AND WAITS FOR THE NEXT UTILITY POWER OUTAGE. � If set to OFF, display will read: or EXERCISE CYCLE OFF oCc ❑ }at or The following chart describes key sequences for accessing different programming modes; DAY OF WEEK HOURS MINUTES AM/PM SET EXERCISE CYCLE OO C3 FLASHING OoGC FLASHING �a FLASHING �a FLASHING GENERAL PRESS AND HOLD [ARROW LEFT AND ARROW RIGHT] © SET-UP FOR THREE SECONDS TO ENTER THE PROGRAM © or Q or © or Q or MODE. ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ PRESS AND HOLD [ARROW LEFT, ARROW RIGHT AND ' ADVANCED ESC] FOR THREE SECONDS TO ENTER THE ADVANCED © ® > SETTINGS❑ SETTINGS MODE. WIRELESS PRESS AND HOLD [MENU AND ESC] FOR THREE ' t°v a LINK MODE SECONDS TO ENTER THE WIRELESS LINKING MODE. Display will scroll last service code event, date, time, ❑ LOG EVENT o i OG{ j and temperature of when the event occurred. oa or R' . IF NO BUTTONS ARE PRESSED FOR 30 SECONDS DURING PROGRAMMING, I� ( THE CONTROL PANEL WILL AUTOMATICALLY EXIT THE PROGRAM MODE. 24 25 .7 R ,( Grounding the Generator Generator Power Connection System Control Panel seconds in order to reset service codes. The standbygenerator must be installed as art of Using installer supplied minimum 300V wires and }# The generator control panel, located inside the •"MANUAL" Used to manually start the generator. 9 P 9 PP i,,� �; 9 a system that includes a listed transfer switch, with the table located on page 21,connect generator a generator housing, is shown below. "AUTO" LED—LED will light when unit is placed E neutral to ground bonding at the transfer switch in power output Line 1, Line 2, neutral and ground to the ?. Brief descriptions of the controls used during into Auto mode. LED will blink if exercise cycle is accordance with installation instructions. Unless corresponding Line 1, Line 2, neutral and ground in the not set or set to OFF. k installation are: Fm mandated by local code, additional grounding to transfer switch.When making connections, obey wire ; The generator control board, located inside the D-15 Amp Fuse—Protects the standby generator (i earth at the generator is not required. Any grounding type and torque specifications printed on the circuit at generator must use metal piercing lock washers breaker and neutral/ground connectors. 7< s t generator, under the roof, is shown below. Brief DC control circuits. If the fuse has `blown' (melted (or equal), UL listed terminals installed per terminal descriptions of the controls used during installation are: open) or was removed,the engine cannot crank i, or start. Replace the fuse using only an identical t; supplier's instructions, and comply with national Transfer Switch Communication I A- Menu/Programming Navigation Buttons—See ATO 15A fuse. One spare fuse is supplied with electrical codes and local requirements. Usinginstaller supplied#18 AWG 1 mm2 twisted air V Menu section for details" IA, PP [ ] p $. the unit. conductors, no greater than 200 ft in length, connect B - Mini USB Port—Authorized Dealer Service Use rt UtilityCircuit Connection Only E - Cover—This protective cover must be opened to 4(Tx Rx) and 5(Tx Rx GND)from the generator Y „ access the fuse and the USB port. 240V Utility leads must be routed in conduit.The terminal block to 4(T/R) and 5(GND)on the transfer C-Generator Operation Control Buttons— "240V Utility" leads deliver power to the generator's switch control board. F-Digital Display—Displays generator mode, • AUTO Normal operating position. Press and menu options, service codes, and service engine circuit board, optional battery warmer and optional oil hold button to put unit into Automatic mode. If warmer.This power also charges the battery. Whenindicators r an utility power outage is sensed,the system power on these leads is lost,the generator will start. will start the generator. When utility power is More information may be found in Controls in the Using installer-supplied minimum 300V,14 AWG[2.5 mm2] restored, auto lets the engine stabilize internal operator's manual. wire,connect each control circuit terminal in the generator (25 temperatures, shuts off the generator, and waits and 26)to the fuse block in the automatic transfer switch. for the next utility outage. -"OFF"Turns off running generator, prevents unit "Use National Electric Code for correction factors and from starting, and resets any detected faults. wire size calculations. OFF must be pressed and held for more than 5 i O ---- --- --- -- -- R 0 00 o b o 0 0 0 A s A ¢n N� GND T R V+ GNDT/R NO C NG O O A=te x B � D 0 fj --- -_- _--__ 5 s b% 22 23 "fid �C it 3 3; System Connectors ' `.i. Communication Connections ' ` Low Voltage connections to signal fault contacts, transfer switch communication and auxiliary 12VDC power are Connect the applicable communication leads to the made via a field connection terminal block in control board area. Compare this illustration with your generator to .,°: automatic transfer switch as shown in the table below. familiarize yourself with the location of these connections. Pin v Number Description Wire Type Connect To Notes 18 AWG[1 mm twisted pair conductors no longer than ®® 25 + 1 Normally Open 61 m,300V,90°C copper wire For Optional Alarm a ® ®® 26 "'t 18 AWG[1 mm2]twisted pair conductors no longer than i' I O ® +O 2 Common 61 m,300V,90°C copper wire For Optional Alarm ® ® ❑®-- i ' 3 Normally Closed 18 AWG[1 mm2]twisted paair conductors no longer than^ 61 m,300V,90 C copper wire For Optional Alarm ' Transfer Switch 18 AWG[1 mm2j twisted pair conductors no longer than 4(T/R)on transfer ? 4 Communication 61 m,300V,9o°C copper wire switch board Must Connect ( Transfer Switch 18 AWG[i mm2]twisted pair conductors no longer than 5(GND)Ground on rF. 5 Communication 61 m,300V,90°C copper wire transfer switch board Must Connect Ground 18 AWG[1 mm2]twisted pair conductors no longer than Red wire on fault For Optional Fault ' 6 +LED 61 m,300V,90°C copper wire indicator plate Indication �4 ®® 1 $ 7 Ground 18 AWG[1 mm2]twisted pair conductors no longer than Black wire on fault For Optional Fault ` ®® 2 ,.`.' 61 m,300V,goo C copper wire indicator plate Indication Ground , a► ® 3 $. 8 Not Used N/A N/A N/A ® 4 1 " !. 1 25 Utility 14 AWG[2.5 mm2]minimum 300V wire Transfer Switch Must Connect ® 5 ® Pr Utility ® 6 Transfer Switch ` 1 ® 26 Utility 14 AWG[2.5 mm2]minimum 300V wire Utility Must Connect ® 71 i ® 8 i J 33 � Neutral Generator AC Connection System 2 j 0-Two Pin Terminal Block—Used to connect –+LED and GND Connection—Not required for 11 three-wire AC connection system is �y utility 240 VAC from fuse block in ATS to the wireless monitor included with unit.Available for [ used in the standby generator.The stator assembly control board.Connect only one wire per optional hardwired remote system status panel 2 consists of a pair of stationary windings with two leads terminal.Use#14 AWG[2.5 mm ] minimum 300 accessory,#6154. 120V volt wire. brought out of each winding.The junction of leads 22 ®-Eight Pin Terminal Block—Used to connect and 33 forms the neutral lead, as shown schematically -Fault Contacts—Use NO, COM and NC to signal wires to the control board.Connect only and as a wiring diagram. A complete schematic and 3 hook up a sirerf, light,etc.to alert you in case of one wire per terminal. 2 Power ConnectiCircuit on a fault.Contacts reverse state NO goes to NC wiring diagram can be found later in this manual. 120V and vice versa) upon a fault condition. ®- on (Line 1 and Line 2)— NOTICE Neutral is not bonded to ground at generator. Breaker a Power connection to transfer switch. ® –Transfer Switch Communication (TxRx ®-Ground Connection—Connect to transfer NOTICE Generator must be used with only an UL 11-0 and TxRx GND)—Connect to transfer switch 44 240V control board for communication interface usingswitch ground ( approved transfer switch that is compatible with the 2 ®- Neutral Connection—Corinect to transfer generator. v 18AWG [1 mm ]twisted pair wire. switch neutral From Alternator Power Windings • For power output connection (Line 1, Line 2, Neutral,and Ground), refer to the following table: - I 17 kW 20 kW � 0 22 44 11 >_300V,75°C 4AWG[21 mm2]Cu 4AWG[21 mm2]Cu Y 1 3AWG[27 mm2]Al 2AWG[34 mm21 AI i (q Circuit (? •Reference NEC 2014 table 310.15(B)(16) •Use National Electric Code for correction factors and wire size calculations Breaker •Metric system rounded for simplicity. • For transfer switch communication use#18 AWG [1 mm2]twisted pair conductors, no greater than 200 ft in length,300 volt 90°C wire. € • When connecting to the terminal block, fasten only one wire to each connector screw. ( • Torque terminal block screws to 4.4 in-Ib[0.49 Newton meter]. . L2 L1 • Torque circuit breaker connections to 45 in-lb[5 Newton meter]. I To Transfe Switch r 3 2021 r' 4. 7. Install tamper roof plug supplied with Fuel Consumption Recommended LP Vapor Natural °;=S = Fuel Conversion P P P 9 PP Gi Estimated fuel supply requirements at half and full load , i> unit. Plug fits over fuel selector switch with PP Y q Energy Content of Gast The engine of your generator system is factory calibrated. convex side facing out. Secure plug with for natural gas and LP vapor fuels are shown below. , to run on natural as NG or on li liquefied etroleum LP Fuel x: g ( ) q P ( ) drop of cyanoacrylate (super) glue. Heating Value: vapor.To convert to either fuel,follow these steps: ' 8. Reinstall the rear panel. NOTICE Units are set to NG at the factory. LP Vapor (Propane) f:? ` 9. Reinstall 15 Amp fuse in control panel. ? BTU per gallon (gross**) 91,547 1. Insert key into lock of front panel. Gently push 20kW 171<W Cubic feet (gas) 2,500 1,000 down on roof above the lock to aid in turning the 10. Press the control board AUTO button. Cu Ft/Hr 135 11 key.Turn key one quarter turn clockwise. Gal/Hr' 2. Lift roof to the open position. Full Load (liquid) 3.75 3.28 Press 3. Pthe control board OFF button. €. Ia BTU/Hr 337500 295000 e 4. Remove 15 Amp fuse from control panel. Cu Ft/Hr 109 99 £ 5. Remove the rear panel. Gal/Hr 3/4 Load (liquid) 3.03 2.75 -` p, 6. Locate the fuel selector switch (A). located on 41 top of the fuel regulator(B). Using a 5 mm Allen BTU/Hr 272500 247500 r wrench, turn the selector switch to either LP or NG. Cu Ft/Hr 83 74 f£ 1/2 Load Gal/Hr 2.31 2.06 BTU/Hr 207500 185000 I { ) Cu Ft/Hr 56 54 Fuel Pressure r, 1/4 Load (igwd) 1.56 1.55 Both LP vapor and natural gas fuel supply pressure BTU/Hr140000 135000 at the generator's fuel inlet port should be between it Cu Ft/Hr 40 40 the following levels at full load with all gas appliances 41 turned on and operating. ;f Gal/Hr -- Exercise (liquid) 1.11 1.11 • NG is 3.5-7" BTU/Hr 100000 100000 • LP is 11-14"W.C. Ensure that all gas line shutoff valves are OPEN and that adequate fuel pressure is available whenever -= Natural Gas automatic operation is desired. For natural gas fuel pressure levels of 3.5-5"W.C., 20 kW 17 kW replace regulator assembly with service kit 6331-00. (18 kW) (15.3 kW) Cu FU Hr 260 248B — Full Load Power Loss ' r b « BTU/Hr 260000 248000 Air density is less at high altitudes,.resulting in less Cu Ft/Hr 240 218 available engine power. Specifically, engine power 3/4 Load BTU/Hr 240000 218000 will decrease 3.5%for each 1,000 feet (300 meters) Cu Ft/Hr 187 170 above sea level and 1%for each 10° F (5.6°C)above 1/2 Load 77°F (250C). Make sure you and your installer consider j BTU/Hr 187000 170000 these factors when determining total generator load. Cu Ft/Hr 135 128 1/4 Load BTU/Hr 135000 128000 Fuel Pipe Sizing Cu Ft/Hr 99 99 There are numerous on-line or otherwise-published Exercise BTU/Hr 99000 99000 references for fuel pip sizing. For example, NFPA 54-Natural Fuel Gas Code, 2006 (Item #: 320-6031-06) is a common resource. The installer should consider the specific gravity of gas and compensate for a nominal amount of restriction from bends, fittings, etc. If an unusual number of fittings, bends, or other restrictions are used, refer to federal and local codes for guidance. i 18 '' 19 Y Too en roof: To remdve rear panel: The Gaseous Fuel system D 1. Insert key into lock A of front panel. Gently push 1. Ensure the roof is in the open position. ' $' + Y ( ) p Y p p p I` The information below is provided to assist down on roof above the lock to aid in turning the 2. Remove the two bolts (C)that secure the panel to ". #= gaseous fuel system technicians in planning ; key.Turn key one quarter turn clockwise. ;`: installations.In no wa should this information C Y Y q the unit. kj, 1, Y 2. Lift roof to the open position. ;; . be interpreted to override applicable fuel gas g r¢ To remove front panel: codes.Consult with your local fuel supplier or Fire ` p ;, C ;•tp4 ' Marshall if questions or problems arise. 1. Remove the two bolts(g)that secure the panel to the unit. { t WARNING Propane and Natural Gas are extremely i x flammable and explosive,which could cause F j� g As As bums,fire or explosion resulting in death, h serious injury and/or property damage. ! • ' i 4 • LP gas is heavier than air and will settle in low areas. A ,x\• ` � 3:; • Natural gas is lighter than air and will collect in high areas. ��. M' O % I ^!s t • The slightest spark could ignite these fuels and cause an explosion. e 4 ( )C A union or flanged connection shall be • DO NOT light a cigarette or smoke. provided downstream to permit removal of standby a generator. r TO THE INSTALLER:Consult with the generator I A 3. Lift panel to remove from unit. owner(s) and convey any technical considerations A manometer port should be provided(p).A digital that might affect their installation plans before manometer,P/N 19495,is available at your Briggs& 1 To secure rear panel: applying these general guidelines. Stratton service center.When the initial test runs are li g 9 1; 1. Slide panel into place on unit. `' completed,the manometer is removed and the port The following general rules apply to gaseous fuel 2. Lift panel to remove from unit. 2. Secure the panel with two bolts. §. is plugged.The manometer port permits temporary ' system piping: f installation of a manometer to ensure that the To secure front panel: To remove battery panel: WARNING Propane and Natural Gas are extremely engine receives the correct fuel pressure to operate 1. Place panel in unit. 1. Ensure the roof is in the open position. ; f flammable and explosive,which could cause efficiently throughout its operating range. 2. Secure the panel with two bolts. 2. Remove the two bolts (D)that secure the panel to A _ burns,fire or explosion resulting in death, serious injury and/or property damage. Where the formation of hydrates or ice is known the unit Before placing the generator into service,the fuel system to occur,piping should be protected against !, \ . lines must be properly purged and leak tested. freezing.The termination of hard piping should ! 't No leakage is permitted. include a sediment trap(F)where condensate is NOTICE The supplied flexible steel fuel line is not to be not likely to freeze. ° - installed underground or in contact with the ground. A minimum of one accessible,approved manual • The entire flexible steel fuel line must be visible for shutoff valve(E)shall be installed in the fuel supply periodic inspection and must not be concealed line within 6 ft.(180 cm)of the standby generator. s 11 within nor contact nor run through any wall,floor, A manual fuel shut-off valve should be installed \ �iI or partition. in the interior of the building. • The piping should be of a material that conforms Where local conditions include earthquake, D ? to federal and local codes, rigidly mounted and tornado,unstable ground,or flood hazards,special � protected against vibration.p 9 consideration shall be given to increase strength ` ` Piping should be protected from physical and flexibility of piping supports and connections 3. Lift up on pjnel and remove. let damage where it passes through flower beds, Piping must be of the correct size to maintain 41 To secure battery panel shrub beds, and other cultivated areas where the required supply pressures and volume flow 1. Place panel unit. damage could occur. under varying generator load conditions with all g NOTICE The illustration is representative of a typical gas appliances connected to the fuel system 2. Secure the panel with two bolts. turned on and operating. installation.Your installation may differ. • Install the flexible steel fuel line (g) (supplied) Use a pipe sealant or joint compound approved between the generator fuel inlet port(A) and for use with NG/LPG on all threaded fittings to rigid piping to prevent thermal expansion, reduce the possibility of leakage. I s contraction, or any standby movement from Installed piping must be properly purged and causing excessive stress on the piping material. leak tested, in accordance with applicable codes i and standards. 16 17 i` I' Lifting the Generator ' . ::4':. Access Ports WARNING Hazardous Voltage- Contact with ,,rs. fl The generator is equipped with an enclosure that has power lines could cause electric shock @ "' several access panels, as shown. #f r or burns, resulting in death or serious ` ' The access panels and the components located injury.Lifting Hazard/Heavy Object- Could result inF: behind them are listed below: 's serious injury. ' - ; y' • If lifting or hoisting equipment is used, DO NOT A-Roof(Control Panel, air filter, oil dipstick, and circuit ' a' contact any power lines. ` ;, breaker) • DO NOT lift or move generator without assistance. — — ------ _�-_� w` B-Front Access Panel (oil drain and oil filter) • Use lifting pipes as described in Lifting the C-Battery Panel (battery and generator data label) Generator. D-Rear Access Panel (fuel regulator,fuel selector, and .4. • DO NOT lift unit by roof as damage to generator will occur. engine starter) A E-Control Panel Cover(field wiring and control wires) The generator weighs more than 500 pounds(227 kg). Proper tools,equipment and qualified personnel should be „ Each generator is shipped with a set of identical keys. y used in all phases of handling and moving the generator. ' These keys fit in the lock on the front removable panel. Two 60"lengths of 3/4"'nominal minimum scheduled C C € The roof must be unlocked in order for it to open. 40 steel pipe(A),supplied by the installer, are required :, I to lift the generator manually.Insert pipes through the 7 lifting holes (B) located near the unit's base. You may also lift the unit using a"hook and hoist" ' method attached to the lifting pipes, provided that you use a spreader bar to ensure that the chains or cables DO NOT touch the generator's roof. ... A Concrete Anchoring of Unit In areas determined to be hurricane prone,it is recommended to anchor the standby generator to D concrete.The concrete anchors must be rated to hold ? s 800 lbs(kg).There are four(C)7/16 inch hole locations / around the base of generator in which to anchor the unit. C E NOTICE Unless mandated by local or state code, a concrete slab is not required. 1. j 4 \ CFPOC °® C F([ g B - t 1 R C C ` T Y E L f F 14 1' 15 J Placement of Standby Generator to I REDUCE THE RISK'OF FIRE 1NARfqING Exhaust heat/gases could ignite Electrical and Fuel Inlet Locations r combustibles or structures resulting in death, Requirements: O serious injury and/or property damage. , The 3/4 inch N.P.T.fuel inlet connector(A)and r,. ;a NFPA 37 2010 section 4. 1.4 En fines Located • Exhaust outlet side of weatherproof enclosure must . ;;} electrical inlet location (B)is shown below. ' g have at least 5 ft. 1.5 m minimum clearance from an :u i Outdoors. Engines, and their weatherproof housings ( ) Y A ;P- A /z inch knock-out is provided for the electrical E structure, shrubs,trees or any kind of vegetation. i,{ inlet.This inlet may be enlarged or supplemented to if provided,that are installed outdoors shall be located Y 9 PP ' at least 1.5m (5 ft)from openings in walls and at least • Standbygenerator weatherproof enclosure must be at { g rp �:.i� ; accommodate a maximum conduit size of 1 �/z inches. 1.5 m (5 ft)from structures having combustible walls. A least 5 ft.(1.5 m)from windows,doors,any wall'opening, _;i Ensure that the'installed conduit(s)enter the unit in the minimum separation shall not be required where either of shrubs or vegetation over 12 inches(30.5 cm)in height. z zone C shown in the drawing such that the properly p q O 9 YP P Y the following conditions exist: • Standby generator weatherproof enclosure must have .;f enter the electrical box and do not interfere with the 1.The adjacent wall of the structure has a fire a minimum of 5 ft. (1.5 m) overhead clearance from , fully opened roof. resistance rating of at least 1 hour. any structure, overhang or trees. The standby generator is supplied with a base that, 2. The weatherproof enclosure is constructed • DO NOT place weatherproof enclosure under a deck unless mandated by local code, does not require a i of noncombustible materials and it has been or other type of structure that may confine airflow. concrete slab. demonstrated that a fire within the enclosure will not Use only flexible fuel line provided. Connect provided _ ignite combustible materials outside the enclosure.* fuel line to generator, DO NOT use with or substitute any other flexible fuel line. Annex A Explanatory Material • Smoke detector(s) MUST be installed and maintained -- " A.4.1.4(2) Means of demonstrating compliance indoors according to the manufacturer's instructions/ are by means of full-scale fire tests or by calculation recommendations. Carbon monoxide alarms cannot procedures,such as those given in NFPA 555,Guide on detect smoke. Methods for Evaluating Potential for Room Flashover. • DO NOT place weatherproof enclosure in manner To comply with condition 2 above the weatherproof other than shown in illustrations. enclosure has been constructed completely of non- i ^'w combustible materials and full-scale fire tests have been NOTICE The figures below demonstrate the minimum + conducted to demonstrate that afire within the enclosure installation distances allowed to structures and items i will not ignite combustible materials outside the enclosure. shown in legend. 0. -3 18 in (457cm)m1 n. ► Z ±. _ - - - —.- -__ 5ft(15m) O0`a� 1 ° v pry iti =ss R . rn) Exhaust Exhaust ♦ 4 mss` - c Direction �� © Direction O <�. 5ft(15m) �- --- --- q A i Legend for Generator Locations to reduce the risk C Standby weatherproof enclosure must have a { of fire. minimum of 5 feet (1.5 m) overhead clearance from A Standby weatherproof enclosure must be at least 5 ft any structure, overhang or trees. (1.5 m)from windows,doors,any wall opening,shrubs D Standby Weatherproof enclosure must have a minimum of 18 inches (45.7 cm) clearance from any or vegetation over 12 inches(30.5 cm)in height. structures with or without a fire rating. B Exhaust outlet side of weatherproof enclosure must NOTICE DO NOT place weatherproof enclosure under a ) have at least 5 ft(1.5 m)minimum clearance from any deck or other type of covered structure that may confine f structure,shrubs,trees or any kind of vegetation. airflow. g 12 13 6 Placement of StandbyGenerator to REDUCE THE RISK OF CARBON MONOXIDE POISONING F; Y 9 y i � • Direct the standby generator exhaust away from or parallel to the building or structure. DO NOT STANDBY E direct the generator exhaust towards a potentially GENERATOR ' The arrows in the figure below point to POTENTIAL points of entry for Carbon Monoxide Gas. occupied building, structure, windows, doors, aces t soffit ventilation intakes, sot vens, crawl spaces, - y o ;., open garage doors or other openings where ' .^ exhaust gas could accumulate and enter inside o °`��;<<��' " ;=�,.H,='•,:.��:'• or bedinto occupied building or rawnno potentially p 'EXHAUST.. f structure. DO NOT place standby generator in any area where leaves or debris normally accumulates. F' - .. n area where �r �� ,�'� Position standb generator in a ,,, �•,;� r`�:•:... �� y� - Y9 carry the exhaust as away from any winds will c ry 9 Y Y ' M"� ,� r potentially Occupied building or structure.MUM r 11111111 ! ' ] bB ea i 1 fi fl S; i'.:y '.. • rzJ; ., ;�{ t ^'6.rv<'l i l:,,d'' S' �b . t s'i Other General Location Guidelines -' Place the standby generator in a prepared f location that is flat and has provisions for water .„ drainage. Install the standby generator in a location where All fossil fuel burning equipment, such as standby Ensure exhaust gas is kept away from: (; sump pump discharge, rain gutter downspouts, generators, contains carbon monoxide (CO) gas in B -windows roof run-off, landscape irrigation, or water the engine exhaust. CO gas is odorless, colorless and ,;C -doors t sprinklers will not flood the unit or spray the i tasteless and is unlikely to be noticed until a person is # enclosure and enter any air inlet or outlet overcome. CO gas can kill you so it is required that the D -ventilation intakes openings. following is included as part of the installation: E -soffit vents Install the standby generator where it will not • Install generator outdoors in an area that will not F-garage doors affect or obstruct and services including covered, accumulate deadly exhaust gas. G -crawl spaces or other openings that can allow concealed and underground, such as telephone, • DO NOT install generator where exhaust gas exhaust gas to enter inside or be drawn into a electric, fuel (natural gas/LPG vapor), irrigation, could accumulate and enter inside or be drawn potentially occupied building or structure. air conditioning, cable, septic, sewer, well and so into a potentially occupied building or structure. forth. • By law it is required in many states to have a Install the standby generator where leaves, grass, Carbon Monoxide (CO)detector in operating A f. snow, etc. will not obstruct air inlet and outlet condition in your home. Carbon monoxide openings. If prevailing winds will cause blowing or detector(s) (A) MUST be installed and maintained drifting,you may need to construct a windbreak to indoors according to the manufacturer's instructions o z protect the unit. /recommendations.A CO monitor is an electric device that detects hazardous levels of CO.When there is a buildup of CO,the monitor will alert the occupants by flashing visual indicator light and alarm.Smoke alarms cannot detect CO gas. • Your neighbor(s)home may be exposed to the engine exhaust from your standby generator and must be r considered when installing your standby generator. 10 11 Unpacking Precautions Shipment Contents :'�_>' Generator Placement a ., The unit is shipped ready for installation.Avoid ; ; r Before installing generator,consult with home owner The standby generator system is supplied with: , , . damage from dropping, bumping, collision, etc. Store .+;. and convey the following requirements,which must be and unpack carton with the proper side up, as noted • Oil (5W30 Synthetic) satisfied before the installation is complete. on the shipping carton. • Flexible steel fuel line =<f_ There are two equally important safety concerns in • Installation/Operation manualregards to carbon monoxide poisoning and fire.There 3 : • Product and emissions warranty booklet j;,, , are also several general location guidelines that must be Delivery Inspection :. ','; met before the installation in considered complete. [' • Spare access roof keys After removing the carton, carefully inspect the D WARNING Running engine gives off carbon • Spare 15 Amp ATO-type fuse r ; generator for any damage that may have occurred = monoxide,an odorless,colorless,poison gas. during shipment. • Tamper proof plug :$ Breathing carbon monoxide could result in death If loss or damage is noted at time of delivery, have q serious injury, headache,fatigue,dizziness, the person(s) making delivery note all damage on the _ vomiting,confusion,seizures,nausea or fainting. s ;., • Operate this product ONLY outdoors in an area that freight bill and affix his signature under the consignors wil not accumulate deadly exhaust gas. . memo of loss or damage. If loss or damage is noted z • Keep exhaust gas away from any windows, doors, after delivery, separate the damaged materials Not included: ventilation intakes soffit vents, P ,crawls acesopen p and contact the carrier for claim procedures. Parts • Carbon monoxide detector(s) garage doors or other openings that can allow damaged in shipping are not warranted. • Smoke detector(s) ` E, exhaust gas to enter inside or be drawn into a • Starting battery t potentially occupied building or structure. • Connecting wire and conduit Carbon monoxide detector(s)-MUST be installed 9 °''` and maintained indoors according to the • Fuel supply valves/plumbing t manufacturer's instructions/recommendations. Smoke alarms cannot detect carbon monoxideas. • Crane, lifting straps, chains or cables -a; g • Two 60" lengths of 3/4" nominal minimum ; '< scheduled 40 steel pipe (NOT conduit) t .;. Exhaust Side of the Generator ?_¢ • Torque screwdriver, 5 to 50 inch-pound range ?. ? a • Voltage/frequency meter �:'a•� - � o ,a 'at�3nt l r k A B B �. i N. A- Exhaust outlet side of weatherproof enclosure B -Air inlet side of weatherproof enclosure } p ;t { g g ! �r i WARNING Exhaust heat/gases could ignite Ll CAUTION Installing the 15A fuse could cause Installing Dealer/Contractor � g 9 9 ,.°� �IlSt�ll�tl®fl J combustibles or structures resulting in . the engine to start at any time without warning Responsibilities death, serious injury and/or property resulting in minor or moderate injury. Equipment Description 4: --� damage. Contact with muffler area could • Read and observe the safety rules. , 9 Observe that the 15 Amp fuse has been removed �Y •,� This product is only for use as an optional generator cause burns resulting in serious injury. from the control panel for shipping. ' ; k:`.' • Install only an UL approved transfer switch that is p pp g , system which provides an alternate source of electric ;j • DO NOT touch hot parts and AVOID hot exhaustDO NOT install this fuse until all plumbing and wiring power and to serve loads such as heating,refrigeration compatible with the generator. gases. has been completed and inspected. systems,and communication systems that,when stopped Read and follow the instructions given in this • Allow equipment to cool before touching. during any power outage,could cause discomfort or installation and start-up manual. • Exhaust outlet side of weatherproof enclosure must inconvenience. Installation must strictly comply with all applicable have at least 5 ft. (1.5 m) minimum clearance from CAUTION Excessively high operating speeds a : NOTICE This product does NOT qualify for either an codes, indust standards, laws, and regulations. any structure,shurbs,trees or any kind of vegetation. could result in minor injury and/or equipment P Y industry g $_ emergency standby or legally required standby system . Allow sufficient room on all sides of the generator • Standby generator weatherproof enclosure must be at damage. Excessively low speeds impose a heavy Vin; load on generator.least 5 ft.(1.5 m)from windows,doors,any wall opening, jA as defined by NFPA 70(NEC). for maintenance and servicing. . • DO NOT tamper with governed speed. Generator Emergency generator systems are intended to shrubs or vegetation over 12 inches(30.5 cm)in height. P g P Cold Weather Kit supplies correct rated frequency and voltage when ;s` automatically supply illumination,power,or both, • Standby generator weatherproof enclosure must running at governed speed. to designated areas and equipment in the event of If operating the generator below 30°F(-1°C),itis HIGHLY k} have a minimum of 5 ft. (1.5 m)overhead clearance from any structure, overhang or trees. DO NOT modify generator in any way. failure of the normal supply.Emergency systems RECOMMENDED that a Model 6231 Cold Weather Kit i • DO NOT place weatherproof enclosure under a deck `: may also provide power for such functions as be installed. ventilation where essential to maintain life,where or other type of structure that may confine airflow. These items are available at your local servicing dealer. NOTICE Improper treatment of generator could ;?_ d current interruption of the normal supply would • Use only flexible fuel line provided. Connect damage it and shorten its life. For cold weather areas (below 0°F (-18°C)) it is also i provided fuel line to enerator, DO NOT use with or produce serious life safety or health hazards. P 9 Use generator only for intended uses. recommended that a BCI, Size 75, wet lead-acid - substitute an other flexible fuel line. Legally Required standby generator systems Y If you have questions about intended use, contact battery be used of 630 CCA minimum. • Smoke detectors MUST-be installed and are intended to automatically supply power ( ) your authorized dealer. If you need more information on this matter, please call i maintained indoors according to the manufacturer's ;",_'; to selected loads in the event of failure of the � • Operate generator only on level surfaces. 800 732-2989 between 8:00 AM and 5:00 PM CT. instructions/recommendations. Carbon monoxide normal source which could create hazards or alarms cannot detect smoke. • Adequate, unobstructed flow of cooling and ventilating = hamper rescue or fire-fighting operations. - air is critical to correct generator operation. • Keep at least minimum distances shown in General Every effort has been made to ensure that information Location Guidelines to insureJor- ro er generator • The access panels/doors must be installed P P 9 ;� ' in this manual is accurate and current.However,we cooling and maintenance clearances. whenever the unit is running. i' reserve the right to change,alter,or otherwise improve • It is a violation of California PUblic Resource Code, DO NOT expose generator to excessive moisture, ;`- the product and this document at any time without prior Section 4442,to use or,operate the engine on any dust, dirt, or corrosive vapors. notice. m forest-covered, brush-covered, orgrass-covered Remain alert at all times while working on this land unless the exhaust system is-equipped with equipment. Never work on the equipment when you Only current licensed electrical and plumbing professionals a spark arrester, as definedr.in Section,4442, are physically or mentally fatigued. - % should attempt standby generator system installations. maintained in effective.working order.*Other.states DO NOT start engine with air cleaner or air cleaner Installations must strictly comply with all applicable codes, M7- or federal jurisdiction srmay, have..similar,laws cover removed. industry standards,laws and regulations. __ Contact the original equipmerit:manufacturer, so°F(-1°cjDO NOT insert any objects through cooling slots. retailer, or dealer to obtain a spark-arrester,'designed Owner Responsibilities for the exhaust,system installed ori this�engine. DO NOT use the generator or any of its parts as a step. • Replacement parts must be-the same,and installed Stepping on the unit could cause stress and break parts. • Read and follow the instructions given in the result m dangerous o operating conditions from operator's manual. This may in the same position as the original parts; leaking exhaust gase ,fuel leakage,oil leakage,etc. • Follow a regular schedule in maintaining, caring • If connected devices overheat,turn them off and for and using your generator, as specified in the WARNING Starter and other rotating parts could disconnect them from generator. , operator's manual. /S-\* entangle hands, hair, clothing, or accessories Shut off generator and contact an authorized deaker if • Carbon monoxide detector(s) MUST be installed resulting in serious injury. g • NEVE.F(o erate enerator without protective -electrical output is lost; and maintained indoors according to the housings,pcovers,, or guards in place. -equipment sparks, smokes, or emits flames; ; manufacturer's instructions/recommendations. ' • DO NOT wear loose clothing,jewelry or anything that - unit vibrates excessively; F Smoke alarms cannot detect carbon monoxide could be caught in the starter or other rotating parts. - unit makes unusual noises. i gas. • Tie up long hair and remove jewelry. Smoke detector(s) MUST be installed and maintained indoors according to the • Before servicing, remove 15 Amp fuse from control manufacturer's instructions/recommendations. panel and disconnect Negative (NEG or-} battery cable. Carbon monoxide alarms cannot detect smoke. If you have questions about intended use, ask your installer or dealer or call 800 732-2989 between 8:00 AM and 5:00 PM CT. i 6 7 Save These ��}'�� &WARNING Propane and Natural Gas are extremely Q WARNING Generator produces hazardous e� `;f is flammable and explosive,which could cause voltage. Failure to properly ground generator { ® bums,fire or explosion resulting in death, 2 could result in electrocution.Failure to isolate i serious injury and/or roe dams e g ty p Important Safety Instructions LO WARNING Running engine gives off carbon eneratorfrom utili ower could result in death monoxideA ,an odorless,colorless,poison gas. s"'_, , fry p p g SAVE THESE INSTRUCTIONS -This manual contains Breathing k: Install the fuel supply system according to NFPA 37 or serious injury to electric utility workers due to Breathing carbon monoxide could result in death, m and other applicable fuel-gas codes. backfeed of electrical energy. important instructions that should be followed during serious injury,headache,fatigue,dizziness, ,. the • When using generator for backup power, notify 't installation and maintenance of the generator and batteries. vomiting,confusion,seizures,nausea or fainting. Before placing the generator into service, a fuel g utility company. • Operate this product ONLY outdoors in an area that ::+ system lines must be properly purged and leak tested. • DO NOT touch bare wires or bare receptacles. Safety Symbols and Meanings will not accumulate deadly exhaust gas. After the generator is installed,you should inspect �� Keep exhaust gas away from any windows, doors, ¢ DO NOT use generator with electrical cords which the fuel system periodically. j are worn,frayed, bare or otherwise damaged. ventilation intakes, soffit vents, crawls aces open • NO leakage is permitted. i //' i p p g DO NOT handle generator or electrical cords while .; �� gara a doors or other o enin s that can allow ;: p / �� g P 9 DO NOT operate engine if smell of fuel is present or exhaust gas to enter inside or be drawn into a standing in water, while barefoot, or while hands or j r Explosion Fire Electrical Shock other explosive conditions exist. feet are wet. p potentially occupied building or structure. £+"' DO NOT smoke around the generator.Wipe up any • Carbon monoxide detector(s) MUST be installed i oils ills immediately. Ensure that no combustible If you must work around a unit while it is operating, �- pstand on an insulated dry surface to reduce the risk and maintained indoors according to the materials are left in the generator compartment.Keep ez:i\ manufacturer's instructions/recommendations. the area near the generator clean and free of debris. of a shock hazard. ( larms cannot detect carbon monoxide as. DO NOT allow unqualified persons or children to Smoke a 9 � �. operate or service generator. Toxic Fumes Rotating Parts Hot Surface w ' In case of an accident caused by electrical shock, t WARNING The engine exhaust from this product WARNING Hazardous Voltage-Contact with immediately shut down the source of electrical ,; ower lines could cause electric shock , contains chemicals known to the StateofCalifornia to ® � P power and contact the local authorities.Avoid hw cause cancer,birth defects,or other reproductive harm. or burns, resulting in death or serious direct contact with the victim. `#`: $ Iniury.Lifting Hazard/Heavy Object- Could result in serious injury. Despite the safe design of the generator, operating Auto,:Start Explosive Pressure chemical Burn this equipment imprudently, neglecting its If lifting or hoisting equipment is used, DO NOT ! .. -.;a;`;.,• � WARNING Certain components in this product i`�.. • g gmaintenance or being careless could cause possible l and related accessories contain chemicals known to t.: contact any power lines. injury or death. Imo .:.. . , �; the State of California to cause cancer,birth defects,or ;:,,;?; DO NOT lift or move generator without assistance. . Remain alert at all times while working on this v'.JXother re roductive harm.Wash hands after handling. .u` C P `f, • Use lifting pipes as described in Lifting the Generator. equipment. Never work on the equipment when you Lift hazard Read Manual 'r DO NOT lift unit by roof as damage to generatot are physically or mentally fatigued. ' ' j y-'' will occur. Before performing any maintenance on the generator, disconnect the battery cable indicated 1a The"safety alert symbol;iridicates a potential personal & WARNING Storage batteries give off explosive by a NEGATIVE, NEG or(-)first.When finished, injury hazard.A signal Word,(DANGER,WARNING,or ® hydrogen gas during recharging. - reconnect that cable last. CAUTION)is used,with.thgi,alert symbol to designate a _ Slightest spark will ignite hydrogen } , } After your system is installed,the generator ma crank degree or level of hazard-§eriodsness.A safety symbol — and cause explosion,resulting in may be used to represent th"e'type of,hazard.The signal death,serious injury and/or properly damage.Battery i and start with t e ere I electrolyte fluid contains acid and is extremely caustic. ' ail revent possible injury,always set the j word NOTICE is used to'address=practices not related to i generator's system switch to OFF, remove the service personal injury. Contact with battery contents could cause severe f chemical bums.A battery presents a risk of electrical shock , disconnect from the disconnect box AND remove the L1 DANGER indicates a hazard which, if not avoided, and high short circuit current. s' 15 Amp fuse BEFORE working on t e equipment. will result in death or serious'injury. • DO NOT dispose of battery in a fire. Recycle battery. =k: As WARNING indicates a hazard which, if not • DO NOT allow any open flame,spark,heat,or lit cigarette _ avoided, could result in death or serious injury. during and for several minutes after charging a battery. b CAUTION indicates a hazard which, if not avoided, • DO NOT open or mutilate the battery. : could result in minor or moderate injury. • Wear protective goggles, rubber apron, rubber tai NOTICE addresses practices not related to personal injury. boots and rubber gloves. The manufacturer cannot possibly anticipate every • Remove watches, rings, or other metal objects. possible circumstance that might involve a hazard. • Use tools having insulated handles. The warnings in this manual,and the tags and decals affixed to the unit are,therefore, not all-inclusive. If you t` use a procedure, work method or operating technique I that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others.You must also make sure that the procedure, work method or operating technique that you choose does not render the generator system unsafe. _:! `I 5 4 Table Of Contents ,== Thank you for purchasing this quality-built Briggs&StrattonO standby generator. We are pleased that you've Important Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . 4 ; placed your confidence in the Briggs& Stratton brand. When operated and maintained according to the ;. ; Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 -s".: instructions in the operator's manual, your standby generator will provide many years of dependable service. ^,ej ,} Owner Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7; Installing Dealer/Contractor Responsibilities. . . . . . . . . . . . . . . . . . . . . . .7 ' Unpacking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . .8 This manual contains safety information to make you aware of the hazards and risks associated with residential a; Delivery Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 generator systems and how to avoid them.This generator system is designed and intended only for use as an -':.. { Shipment Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .8 ' optional home standby system that provides an alternate source of electric power and to serve loads such as Generator Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 heating, refrigeration systems, and communications stems that, when stopped during any power outage, could i REDUCE THE RISK OF CARBON MONOXIDE POISONING. . . . . . . . . . . . .10 cause discomfort or inconvenience. Save these original instructions for future reference. Other General Location Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 REDUCE THE RISK OF FIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 i,ar Electrical and Fuel Inlet Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 This generator system requires professional installation before use.The installer should follow the ;° " ; 9 Y Q P ,� Lifting the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 instructions completely. Concrete Anchoring of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Access Ports .16 '- The Gaseous Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Where to Find Us ` Fuel Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Fuel Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 You never have to look far to find support and service for your generator. Consult your Yellow Pages. There are .:: Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .�. . . . . . . . . .19 ' many Briggs&Stratton authorized service dealers worldwide who provide quality service.You can also contact ALL;. Fuel Pipe Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Briggs&Stratton Customer Service by phone at 800 732-2989 between 8:00 AM and 5:00 PM CT., or click on - _, Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 r4 Find a Dealer at BRIGGSandSTRATTON.COM, which provides a list of authorized dealers. A System Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 j. ;. Communication Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 T Generator AC Connection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 I'._ ,>".' Grounding the Generator. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .23 For Future Reference ;' Utility Circuit Connection . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .23 Please fill out the information below and keep with your receipt to assist in unit identification for future purchase '' Generator Power Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 issues. Transfer Switch Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 I ,:. System Control Panel. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .24 i Final Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 ;7 A; Initial Start-up (No Load). . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .30 Electronic Governor System . . . . :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 . . . Operation j DATE OF PURCHASE ❑❑ ❑❑ ❑❑❑❑ - '.si+ . . . . . . . . . ration Seque . . . . . . . . . . . . . . . . . . . . . . 32 z �;. . . Automatic Opence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 ` .. `_.: Setting Exercise Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 �"-`•r Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 GENERATOR . . . . . . . . . . . . . . . . . . . . . . �'.��":, � Schematic /Wiring Diagrams 34 Model Number „ Operator's Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 ❑❑❑❑❑❑ Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 . i Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 I Model Revision ❑❑ r fj Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Serial Number ❑❑❑❑❑❑❑❑❑❑ Baltery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 15 Amp Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 §¢ Automatic Operation Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Maintenance . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 o: ENGINE Service Code Detection System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 0Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Model Number ❑❑❑❑❑❑❑❑❑❑❑❑ Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 ;t Adjust Valve Lash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .48 Service Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Serial Number ❑❑❑❑❑❑❑❑❑❑❑❑ Service Spark Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 i Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Generator Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 53 Engine Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 j . . . . . . . . . . . . . . . . . . . . . . . . . _ Common Service Parts . . 53 { , 3 ! . ;� i