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'tguFfat,fcp�y Town of Southold 3/1/2017 3 P.O.Box 1179 0 o ! 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 38848 Date: 3/1/2017 THIS CERTIFIES that the building ALTERATION Location of Property: 24775 Route 25, Orient SCTM#: 473889 Sec/Block/Lot: 18.-2-35 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 2/16/2017 pursuant to which Building Permit No. 41377 dated 2/22/2017 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: alterations (chimney, water heater, furnace)to a one family dwelling as applied for. The certificate is issued to Wysocki,Helen of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 41377 2/23/2017 PLUMBERS CERTIFICATION DATED r 0 ghod Signature TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 41377 Date: 2/22/2017 Permission is hereby granted to: Wysocki, Helen Attn: Edward Wysocki 37455 Route 25 Orient, NY 11957 To: alterations (chimney, water heater, furnace) to a single-family dwelling as applied for. At premises located at: 24775 Route 25, Orient SCTM # 473889 Sec/Block/Lot# 18.-2-35 Pursuant to application dated 2/16/2017 and approved by the Building Inspector. To expire on 8/24/2018. Fees: SINGLE FAMILY DWELLING-ADDITION OR ALTERATION $200.00 CO -ALTERATION TO DWELLING $50.00 Total: $250.00 01�) ildi g Ins ctor Form No_6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines,streets,and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building, industrial building,multiple residences and similar buildings and installations,a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9, 1957)non-conforming uses,or buildings and"pre-existing"land uses: 1. Accurate survey of properly showing all property lines,streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00, Commercial$155.00 Date. Feb,• /6 , New Construction: Old or Pre-existing Building: (check one) Location of Property: � J Hous6 NO. Street Hamlet Owner or Owners of Property:— 14111 Suffolk County Tax Map No 1000, Se tion i Block Z Lot �5 Subdivision Filed Map. Lot: Permit No. Date of Permit. Applicant: Health Dept.Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted:$ 5� Q Applica Signature ®F SO!/�y®lo Town Hall Annex Telephone(631)765-1802 54375 Main Road erg Fax(631)765-9502 P.O.Box 1179 G Q Southold,NY 11971-0959 0l� �® roper.riche rt(a�town.southold.ny.us coum,� BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To: Wysocki Address:24775 Route 25 City Orient St: New York Zip: 11957 Building Permit#: 41377 Section: 18 Block: 2 Lot: 35.00 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: "AS BUILT" DBA: Arthur Rurode Electric License No: 2334-E SITE DETAILS Office Use Only Residential X Indoor X Basement X Service Only Commerical Outdoor X 1st Floor X Pool New Renovation 2nd Floor X Hot Tub Addition Survey X Attic X Garage INVENTORY Service 1 ph 200A Heat GAS Duplec Recpt 27 Ceiling Fixtures 5 HID Fixtures Service 3 ph Hot Water GAS GFCI Recpt 4 Wall Fixtures 3 Smoke Detectors Main Panel 200A A/C Condenser Single Recpt Recessed Fixtures 2 CO Detectors Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances DW Dryer Recpt 1-30A Emergency Fixtures Time Clocks Disconnect 200A Switches 19 Twist Lock Exit Fixtures 11 TVSS Other Equipment: "AS BUILT" - "ELECTRICAL SURVEY' - "NO VISUAL DEFECTS" Notes: 3- Paddle Fans, 2- Exhaust Fans, 1- Well Pump Inspector Signature: Date: February 23, 2017 0-Cert Electrical Compliance Form As Li oF souryolo N o o � f V. OWN OF SOUTHOLD BUILDING DEPT. 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PL13G. [ ] FOUNDATION 2ND [ ] INSULATION [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) REMARKS: t ' 19S 7�-w-ILY- T DATE INSPECTOR pF SO(/lyolo TOWN OF SOUTHOLD BUILDING- DEPT. 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLEIG. [ ] FOUNDATION 2ND [eSLATION U FRAMING / STRAPPING [ AL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) REMARKS: &AiAz +:� 6&& -CK- DATE INSPECTOR NORM A • /: 1 .. INOLATION ��V.Ii�i i5►�r� AL7.tJ�V�?..cA. '.c. � e'�i(4• •rvfi�t�r?� �\ • � r • u r u TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD, NY 11971 4 sets of Building Plans : C TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 Survey „„ SoutholdTown.NorthFork.net PERMIT NO. Check -A�SD Septic Form D ���a V Trustees D.E.C. � v n Trustees U C.O.Application 2 Flood Permit Examined / ,201 F E B 16 2017 Single&Separate Storm-Water Assessment Form $iTMDING DEFT. Contact: Approved ,20 'POS®F SOUTHOLD Mail _ita I/ Disapproved a/c Expiration "Id20 � -3 B ing I ector APPLICATION FOR BUILDING PERMIT Date , 20 INSTRUCTIONS a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize, in writing,the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws,Ordinances or Regulations,for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances,building code,housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. (Signature of applicant or name,if a corporation) (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician,plumber or builder Name of owner of premises �/SQ C, 4 (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which proposed work will be done: a Lf -7-7 5 Sf a 5 or 1-P LIZ, House Number Street Hamlet County Tax Map No. 1000 Section Block 2 Lot 3 Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy 3. Nature of work(check which applicable):New Buildingr'�;:�',, ,,:, -4-;•- n-- Alteration Repair Removal DemolilibA l CP-_ E N o�+, ? H (Description) 1 r-)P 4. Estimated Cost .„„ Fee,, r`/�"{� (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars 1'1 ii: M1 cc APR VED AS NOTED RETAIN STORM WATER RUNOFF PURSUANT TO CHAPTER 236 DATE: B.P.# 4� OF THE TOWN CODE. FEE: ��D BY: NOTIFY` BUILDING DEPARTM AT 765-1802 8 AM TO 4 PM FOR THE FOLLOWING INSPECT IONS: ELECTRICAL I. FOUNDATION - TWO REQUIRED ED FOR POURED CONCRETE JNSPECTION REQUIRED 2. ROUGH - FRAMING & PLUMBING 3. INSULATION 4. FINAL - CONSTRUCTION MUST BE COMPLETE PC'' C.O. ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR DESIGN OR CONSTRUCTION ERRORS. COMPLY WITH ALL CODES OF NEW YORK STATE & TOWN CODE AS REQUIRED AND CONDITIONS OF S SO r- @B"TOtltlfGEES . . .DEC-- OCCUPANCY OR USE, ISUNLAWFUL WITHOUT CERTIFICATE OF OCCUPANCY ll�' I V�V 1�!1.riL ►���lt V 111E n`v�use ig: i his water heater is not vTL CX, C2ii e 1 annLual suitable fn manufactured(mobile) homes! With Installation Instructions for the'Installer 1. Should-you have any questions about•your riew water heater,or if it requires adjustment,repair,or routine _ s w. sffi_ maintenance,it is suggested that you fust contact your installer,plumbing contractor or previously agreed upon service agency.In the event the firm has moved_,or is unavailable,refer to the telephone directory,commercial listings or local Residentiat S-_._. - - - - utility for qualified service assistance 2. Should your problem not be solved to your complete satisfaction,you should then contact the Manufacturer's National o Service Department at the following address: Power �� aters 2600 Gunter Park Drive East I Montgomery,Alabama 36109-1413 F Phone: 1-800-432-8373. The purpose of this manual is twofold: one,to provide the installer with the basic directions - When contacting the manufacturer,the following information will be requested: - and recommendations for the proper installation and adjustment of the water heater;and two, for the owner-operator,to`explain the features, operation,,safety precautions,maintenance a. Model and serial number of the water heater as shown on the rating plate attached to the jacket of the heater. and,troubleshooting of the water heater.This manual also includes a parts list. ° b. Address where the water heater is located and physical.location _ ._ . c. Name and address of installer and any service agency who performed service on the water heater. It is very important that all persons who are expected to install, operate`or adjust this d Date of original installation and dates any service work was performed. water heater read the instructions carefully so they may understand how to,&fform_ these operations., do not understand;these instructions or any terms;within`,it;`seek e. Details of the problems as you can best descnbe them t - } - �pr`ofessiorial assistance: • - : , .��.`, - - - f. List of people,with dates,who have been contacted regarding your problem. - ` Any questions regarding the`operation;-maintenance,service or waiian ,ofthis,water_heater Important Instructions for the Commonwealth of Massachusetts = �' ` .. 1� should°be directed the seller from wfioiri1i was purchased.:Ifadditidtial,.iinfo`rmation is The Commonwealth of Massachusetts requires compliance with regula- mounted to the exterior of the building at a minimum height of eight(8)feet required,refer to the'Section on"If you need service." '•`' tion 5.08:Modifications to NFPA-54,Chapter 10:248 CMR 4.00 above grade directly in line with the exhaust vent terminal for the horizon- --and S:OO for instaila4iorrofthrough=fhe=wallventedgas-appliances as _-•laIly-vented-gas-fueled-heating-appliance-o:eg7aipment-Thesign shall-read;..._ --_. ___- -_.-- -- _.__.___... .- ----- ; _;.__---__ o-n Qt_rlestroy'this manital,Please__rearl-c arefuIly.an_d,:_kP6-in e _'cafe 'lagP_for f�tti�re_-------- F\ follows: in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY =®® b' .a. >Keferenge: BELOW.-KEEP"CLEAR OFALUOBSTRUCTIONS": ._ -__ _ ;.{ :--t - _ , ..__�.__ �.: _._• _.._.._.. __'.__.__�:..:;:_u:':._�::°.�• . (1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as fol- 4.INSPECTION.The state or local gas inspector of the side wall horizon- , Recognize this symbol as an indication of Important SafetyInfo"r[nafion!:., lows: `� tally vented gas fueled equipment shall not approve the installation unless, %•o.•� a "• Existing chimneys shall be permitted to have their use continued when a gas °••, - upon inspection,the inspector observes carbon monoxide detectors and °• .o •2°�•. A California Proposition 65 Warning:This roduct contains-che'nu'cals O n1to the' 1 onversion burner is installed,and shall be equipped with a manually reset •.••• p g' p signage installed in accordance with the provisions of 248 CMR 5.08(2)(x)1 State of California to cause cancer,birth defects or other i ">oductive`hari%:.' device that will automatically shut off the gas to the burner in the event of a through 4. , y e u sustained back-draft. ,? t = (b)EXEMPTIONS:The following equipment is exempt from 248 CMR (2)Revise 10.8.3 by adding the following additional requirements: 5.08(2)(x)1 through 4 (a)For all side wall horizontally vented gas fueled equipment installed in 1.The equipment listed in Chapter 10 entitled"Equipment Not Re uired To ` ' every dwelling,building or structure used in whole or in part for residential Be Vented"in the most current edition ofNFPA 54 as.ado pted by the Board; WARNING: _ `If= .the• information= l.in these :.iiistruetious is ' not:' followed' exactly. purposes,including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above and i fike�or exlllosiow may,result causing property damage,-personal-injury or death:.` ' 2.Product Approved side wall horizontally vented gas fueled equipment in- '= finished grade in the area of the venting,including but not limited to decks stalled in a room or structure separate from the dwelling,'building or structure i. .anti-porches,the following-requirements-shallbesatisfied:---•----- --------.--.------ used"iri wliole or to part fol iesid-enTiaT Purposes. - _ 1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time c MANUFACTURER REQUIREMENTS-GAS FOR YOUR SAFETY! ,•' 0 If you cannot reach y our.' as su , lk ""tan of installation of the side wall horizontal vented gas fueled equipment,the O Q EQUIPMENT VENTING , , y. 3' t y - .,g. .z . Ph ;., SYSTEM PROVIDED.When the manufacturer of Product Approved side Do"not-store`or use gasoline or other the fire department:. installing plumber or gasfitter shall observe that a hard wired carbon monox- wall horizontally vented gas equipment provides a venting system design or � ide detector with an alarm and battery back-up is installed on the floor level flammable vapors or Hilld&or other venting system components with the equipment,the instructions provided 0 Do not return to your home uku autl�iorized where the gas equipment is to be installed.In addition,the installing plumber- Jcombustible-materials in the.vacini -of this or by the manufacturer for installation of the equipment and the venting system rt by the gas Supplier'or f Ye-46i"Da"1;ttIIien or gasfitter shall observe that a battery operated or hard wired carbon mon- _ shall include: _ O II oxide detector with an alarm is installed'on each additional level of the dwell- - -- s __ i' any-Other',apphariCe.T may re ---. - --- _ ---- _._ 1.Detailed instructions for the installation of the venting system design or :'b, r —Im r0 er installation 'ad'u§tinent-''alteration - 'do so= salt i an mg,building or structure served by the side wall honzontal vented-gas-fueled - - - - - --- - ;, explosion-or fire., _ __ _ - - - - -.--- -- p- P .-__ —----�� --.J: _ >>,.._,%. the venting system components;and equipment.It shall be the responsibility of the property owner to secure the service or maintenance-call-..CaYYSB'property 2.A complete parts list for the venting system design or venting system. services of qualified licensed professionals for the installation of hard wired (d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING — WHAT TO DO IF YOU SMELL GAS;' damage, personal.injury, or death. Refer'to carbon monoxide detectors --SYSTEM NOT-PROVIDED.When the manufacturer of a Product Approved _ - - - -: -___ __ - _ _ _ - - - - - - - - -- -- pp this manual.-Installation-and-service=must-be----• - __ a'In the event that the side wall horizontally vented gas fueled equipment is �`Do not t;ry rtf0 light an a Bance. side wall horizontally vented gas fueled equipment does-not provide the parts ;; __x PP a ualified installer service installed in a crawl space or an attic,the hard wired carbon monoxide detec- for venting the flue gases,but identifies"special venting systems",the fol- 6 Do not touch an electrical switch; do not performed-by q for with alarm and battery back-up may be installed on the next adjacent floor lowing requirements shall be satisfied by the manufacturer: y ' agency or the gas supplier.- level. „. use any phone in--your building. 1.The referenced 'special venting system instructions shall be included with - b.In the event that the requirements of this subdivision can not be met at the the appliance or equipment installation instructions;and ® Iinrilediatel call . our, as supplier from a time of completion of installation,the owner shall have a period of thirty(30) „ Immediately'call g_ PP 2.The special venting systems shall bd Product Approved by the Board, ' days to comply with the above requirements;provided,however,that during and the instructions for that system shall include a parts list and detailed neighbor S phone. Follow the gas supplier's said thirty(30)day period,a battery operated carbon monoxide detector with installation instructions. instructions, an alarm shall be installed. 4 (e)A copy of all installation instructions for all Product Approved side wall ; ?.APPROVED CARBON MONOXIDE DETECTORS.Each carbonoFSrGN " horizontally vented gas fueled equipment,all venting instructions,all parts monoxide detector as required in accordance with the above provisions shall lists for venting instructions,and/or all venting design instructions shall comply with NFPA 720 and be ANSI1UL 2034 listed and IAS certified. remain with the appliance or equipment at the completion of the installation. 3:SIGNAGE.A metal or plastic identification plate shall be permanently 36 Printed in USA . ��� o AP14236(05/07) Safe riforindflon - Notes: Saferyl?recaiitiins 3 s'_t �` FOR YOUR RECONS _ , LP Gds:Models'.,:.. 5 •�~.." � sena numbers ere.Wri e the model an -- _ - - -- _ - - You can find them on a label on the appliance. Water`Suiply'Cinriections; '9 ' 'Staple sales slip or cancelled check heirs: �''�'`��•✓`'�^�_-�"' '. ;? Proof of the original purchase date is needed;to obtain service under �`Gas`Sur�ily::: N?' rti >41;1, the warranty. „ ,r - ---;•�Winng-l3iagram %I$� -- -- - - -- - - - -- ---- - - - --------------- ------- ---------- --.- _ -- - - - - - - -- - - - ------------------------- .. 644T �: :...k- , _ rY:ci«:., :� , ;:�. READ TFHS MANUAL 7asatioii>Cl�eeklsti :�'=2t.° i Inside you will find many helpful hints on how to use and r* - .,; ,,t�.< - err ` �..�� •�� maintain our water heater properly.A little preventive care I'ota"lefSpaGIatirig X27 .,,'r '' on your part can save you time and money over the life of your water heater. - re.x<:R 'o�e'll-Tirid"many-ans�vvets' commoir-pro-blems-in; 7Ygbnstivcticizst3"- the Troubleshootinit Guide.If you review-the chart of _ 4W'x+44 2t ,; Troublesiaooting Ips` ir',st you may not need to Ball for service. 'b.�y's.-i-.� e�Zo,};^;�`•,�-t-xw .'t ti p.',.�: t �,.<<�+F ";.. ..yy�� - ° Y{n •.w'b � , � w per. } ¢f_-" ,'y,s-".sa.. _ : ✓.x:e,. }:.i'�.'y',�.`f ° .� ,5,'.s,�nA•,.: r`�.i ri 3rt LYi, (y;- n -�i�l p .ha .:�'�'e�.t'••`�.� .�y. :2 i:o�d�.:"``.:' - _ .. ' , ' r:a,',":' 'µ+>.;g•� ,.�, - �,',�;.tc,^.�c.�.'%.,e.' ,r ,"y;,µ}«t,...;� c,•�,..:ii READ TBE SAFETY<INFORMATION�. ., Vi•µ�:6.�'«�:�,.si .„,.. �*,..,;`. "Y_7:.. < :.•'4•�� ,�::'.y;. ,. ' - r $li +^.=r .f. t='.`�:rv;eva.Mry#"`" .'.Gr°ti„,, t2'.'F• '. v: �€;': rs�n.g -•- ��� .. •a `�t"�=:' Your safety and the safety of others are very iniportaut.~There , IVlaizi eriatt e :" : :3,7 =27.a•; are many important safety messages in this,manual.and�og`your' appliance. Always read and obey all safety Messages.” Mezi,tS.,ysfena Iiis'gcrn_.,.x428 _ _ ,. E117GJlSf`OQ.' i '< " ::.ati' - - - --- — - - this ------ - - - — - - This is the safety alert symbol.Recognize this bol -_`e ` ` a � as an indication of Important aeafety'Information!,- Exf6,Vdd&S f f0.0", :': 'g., This symbol,alerts,you to. m , potential hazards that can t ..«.:. .r_. r .P�':xi "d�53,y-`tlw�4 , '. •, kill or hurt you and'others. 'xeablesltootiag C'zps..'=. All safety messages will follow the:safety aler•trsymb®1`and either the w®rd IDANGER WARMING CATJTIOP�l or - - %1tar,Seivice `.�'•:.;.:,..,.,30-32'�;--- - - - - -NOTICE . ----- - •� - •- ----- -� , • These words mean: :-.:; ADANGER. imminently hazardous situation �°L;-,�': z,., w.,:t�Y'�&yr"�� ,+�.'4•-.; :f�:.7G p'.i.w ra�. An_i -.mres-@t -hazar "`=.• that will`result in death`or serious - �Y Ziijb. �?t�i'`j'�.,a°:+ate d„y`�R`v k�°,;7p a - - .. •. - , >x : injury. { WARNING Apotentially hazardous,situation that j'... could result-in'death or serious injury zt and/or damage tb property. C,tistoMer'Serviee:, A potentially hazardous situation that f Parts ' t' z may result in minor,or moderate <"IfYou'Need Seruice ..... .3G injury. Notice: Attention is called to observe a specified procedure or maintain a specific condition. 35 'Supplement Sheet Supplements the following Use & Care Manual: .AP14460, AN 4236, AN 4240, AN 4237, AN 4241 AN 4239,AP1 4238, AN 4461, AN 4462 The Connection Diagram and Schematic in the Use & Care manual supplied with the water heater should be replaced with the diagram and schematic below. The only change is PIN-2 wires have been changed to BLACK so no wire color is repeated on the harness or inside the blower housing. CONNECTION DIAGRAM SCHEMATIC INDUCER w- a FLAME SENSOR IGNITER FV SENSOR _PRESSURE SWITCH LO SWERAT RE ELECTRONIC CONTROL ams>m� 6 PIN CONNECTOR z E z z z z Sna.aa L,2 Q FN ■c R � I G WIN 8Y OL L1 W cas ON/OFF ea vw.vE Lo_� BE w TEMaEannlAE PREss�E sWM;H Sw= nr"W ELECTRONIC CONTROL w BK =BLACK Y BL =BLUE R G = GREEN R = RED W = WHITE Y =YELLOW PIC Notice: Wire colors are listed first,stripe colors are listed second. AP15188(03/09) j I ` I T 1 VR1L11V T 5AI 1 N7 JLNJL pN1V1CA1T lON. Notes: READ ALL INSTRUCTIONS TWFORE USING. Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water -heater. It may save you time and money. Pay-particular attention to the Safety Instructions. Failure to follow these warnings could result in serious bdii oly glury or deatS h: hould-you have r poblems-unta dersnding the'iinsfriictions in this manual, or have any questions, STOP, and-get help from.a qualified service technician,-or the-loeaLgas utility. NOTICE: This water heater is equipped with a:,flammable vapor sensor that will Automatically'.shut - down the water heater inahe-presence of gasoline vapors and some other f immable�vapors. If the v flammable vapor sensor'shuts down the water heater, contact a.qualified•service technician. Clear any s hazardous materials=and ventilate•the area-around the water-heater."Do not turn off the'appliance or adjust•the ON/OFF switch in any way. Do•not tamper,with the flammable vapor sensor. Do not submerse the flammable vapor sensor in water. Do not all the.flammable vapor sensorito-.come-into contact with any.substances such as bleach or,cleaners. e:, Gas Va1ve,lLEI)Error Code" Section" e ---- - - - - - -- --- -- ---- --- -- ---- - - -- -- -- --- -- - ------- ----- - ---_.____--- - - - -- --- - - - - - -of_thisLnanua . rr. _co4s. - ---. - ---- --- _.. ,. l foxa_list-o£ o codes ADA,NGER. INSTALL THE BLOWER-ASSEMPLY AND°I?ROPERLY VENT Z. T�Tf'WATER HEPXER •d,. -,:�` - Failure to installthe:blower as"semlily,':and properly,vent tlie; vater heater,tio the oitdoorst� Al o n rl, the V fina_CP n f t [>T 1 a 1 c nr nf1-1c n h• _ _ , _._____ _,.___.__.__._ _ -- - - . _ --- -- _----, . - -------_-_.-__.. .. —,•-, --..��oatli..e..d:n-..,...;.-Q:t;..�b�...cti..>�,-a�-V�_,- ns �.oa>l._n�t>"- . ... , i_.t�manuai_sa��e`snit `in unsafe,o)peration of the water heater.To avoid the risk•ofW ire;explosion, or asphyxiation --.-__ - -_ .._.... _ _ . from carbon monoxide,never operate-this water heater uuless.it is..properly,yented and : has an•adeduate°air.supply.for proper•operation.Be sure:to inspect the vent.system for proper installation at•initial-start�up;�and at least annually thereafter.Refer to the Care and, Cleaning-section of this manual for.more infdrmatiitdn�re and n venter stem inspection. Aw . G!6: Gasoline,as well as other` lamaniable,mateAAa -,and;liquids (which-include-but are not- limited to adhesives,solvents;•paint4hinners etc.),and the vapors they produce are _ extremely dangerous:,DO:NOT,handle use,or store asolineor,other flammable or - —- - -- - - - -- - - - -- - - -- - -- - - - _ 1 - ---_ .- - . ciSriibustfble,nraterials;`anywhcrezrearor-'n:�the-vicinity ofa'vi�ater-lieatex°or.;anyr-other -. • afipliance:Se'sure to`iread and follow"warming label pictured below and otber'labels'on the water heater' as welt!As�the"warnings printed in this'mauual.Failur&to'do so can`result in property damage,bodily injury or death. FlammibleVaporss µ,FIRE gND,&LbSi6N HAZARD Cali resuit in serious:iii 11Vll OR1 AN T SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. Wplacernent Parts® ' ®.DANCER!RR T'PFor 40 and 50 gallon models using natural or LP gas. 'XATOT - �.� IVTPRR'ATT TR CRTTEsT('T Instructions For Placing a Parts Order All parts orders should include: Refer to page 36. Safety and energy conservation are factors to be considered when selecting the water The model and serial number of the temperature setting of a water heater's gas control. Water.temperatures above•1250F water heater from the rating plate. ®CAUTION: For your safety,DO can.cause severe burns or death from scalding.=Be sure to read,and,follow the warnings NOT attempt repair of gas piping, outlined on the label,pictured below.This label is also located on the.water„heater. 1 Specify type of gas (natural or LP) gas control(thermostat),burners, Time/Temperature Relationship in Scalds as marked on the rating plate. - vent connectors or other safety devices. Refer repairs to qualified service . �} Part description(as noted below)and personnel. 71 Na Teiriperatt e{' .,: o.W a�Senaits it °. number of arts desired. ti `• _.. * _: :: �z „c . -9 m s_-«je ?>. Rubber p -- - - 120°F _ _Mur �thalt S inlnutes�_'_�` _ Coupling Use only original equipment 125°F 1t/2 to 2 minutes replacement parts. 130°F = About 30 seconds Blower 8 A 135°F N Abdut 10 secauds Assembly 4 Heat TrapNipple 'F' Leis Aan 5-seeonds e ® pp *Burner Assembly Kit �f0 145°F Less than 3 seconds **Heat ` Flue baffle and hanger 15Q°F A1i'out 1'/x' econds ` Trap 0 155°F About 1 second z � "`` Nipple t . Dip tube gt - r Table courtesy 6fShriners BumInsutnte' , y i 5 °' .vp,^' -� O ^' k Dip tube gasket d_.!. ` - x, _ Anode rod -- 1 The•chart-s to ve wed-as•=a ide in �-��T flown-a o ay-be gu Ixi�V4_1 •deterr;,ining.the"proper-watur temperature for your ® Temperature and pressure oo s»r relief valve BANGER:Households with small.-cliildreni;:disabled, / or elderly persons may require a 120°F:orioYVer gas The kit provides extra speed clips Acontrol(thermos4t)settingito prevent contact with ® __ and tamper resistant screws. «110T"water,t tj 1 Maximum;water,temperatures. opeur just afterpthe, * May differ in actual appearance. burner has;sliut offda=wsteteu�perature�ti`eilig delivered, turn oh'a'h6t”,06ter•faucet and,place a;thermometer im the water stream'and;read the 4herrhouietet.,(See page'24.and 25=for more details.) liilater-tem.peratureovert 129°F can Drain valve cause severe;burnb`instantly.or he feinperature`o the water in'the heater can be _ regulatedby.pressm .tleteinperatuxe buttons on the dna#f7 frz�m�calsds. Nik'of flie,gaV'coiitrol.(thenno§tat 'Tb-coin ly with 1 . safety regguulations the`.gtas control( erliiostat)was Gas Control(Thermostat) ,. C i dren',;disabled and,61derly:are set.at--its,lowest setting before the watdifheat&was af"highest risk of being scalped. shipped from the factory• , See instruction manual before The.iUuslration.below details the ap roximate water setting temperature at water;— Tp tu&1 ch uari on�h&as Control heater. ('Z'liermostat)': `e�7•��eratare -` r Kms': /4 •`�' ® _i`� - *Bumer Feel water before bathing or oSe a® *Burner supply tube showering. ®DANGER:Hot Hotter t ' HOTTER- _ ._2.._...____.__ Temperature limiting valves are r•'•mcreases the A w p teinial for Hot Water *Sight Glass available, see manual. scar:.D9. Flammable Vapor Sensor ' Jacket Door *Burner Access Door Gasket Notice: Mixing valves are available for-'reducing point Temperoure Setting of use water temperature by mixing hoot and cold water of *Burner orifice ♦ABG-` in branch water lines.Contact a licensed`plumber or the WARM Gas Valve LED Codes LED Status Problem,,. Solution T-A B_C __ _- _ _. __-_ _ ,_ __ _- 1. Check that the earthg round connection is ro erl""""` ADANGER! -- _ -----p--p--y.. - ® O o ® o o An open earth ground circuit to the connected. LIQUEFIEDgyE`�R®LE {L�y-PROPANE OR BU lANE� ignition stem. - . � Y 2. Check that the•ground-conductor on the-water heater is property connected: ; AND NATURAL GAS MODELS ♦ A B C 1. Check proper connection of line • o • o • oWiring error or a high resistance to neutral and hot wires. LP and Natural gas have an odorant added to aid in detecting a gas leak. Some people earth ground. 2. Check that the water heater-is securely connected - may not physically,be able to smell or recognize this odorant. If you are unsure or to earth round. unfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions, ♦ AB C Pressure switch,remained closed 1. Pressure switch wiring is incorrect, t such"as "odorant fade",'which eauses the,odorant to diminish in intensity, can als'o.'hide or • o • 00 o longer -2. Replace pressure switch. camouflage a gas leak. than 5 seconds after the call for - p Water heaters utilizin LP gas are heat began.• . ♦ A B C - Pressure_switch remained open lon- "1. Pressure switch wiring is.incoirect. -`»_ .r `v `from-natural . present - g - s ted. - - - - O • co 0-•" er' - 2. Pressure switch'tubin is not connected"correctl . • - - uspecAN GER• If a gas leak is pr t or- than 5 seconds after the combustion g y natural 'gas water heater will not function blower was ener ized. 3. Air intake or exhaust obstructed. s< G Do not attempt'to find the cause ' safely on LP gas:and vic°e•'versa. , ♦, A B C Error in-the hot surface ignitor cir- 1. Check that all wiring is correct and secure. yourself. • o • o. • •- cuit. - 2. Replace hot surface ignitor: .:" ®No attempt should ever be made to ♦ A B'C System in lockout: 1. Gas supply is off or too'low to operate.' -`t convert the water heater from:natural Do no try to light any appliance. • o O • • 0 2. Hot surface ignitor not`positioned ra Y t. .. ` , gas-tet,LP-gas.To avoid;possible � 0 Do not touch any eiecirical switch. correctly. "' A equipment damage, personal injury or ,. -3. Low voltage to th&.waterhgater. fire, do not connect the water heater to a Do not use any phone in'your building. d-Electric- Qlar! tQ-unit IS ineQrreet: QSt and-Corte -- r_ ■_ a •� moi. '� Lea - - ' r' p tj� "itt'i type-uv�'Tu-i-aCcvivanc�r"v3c'i3-ine iiui� I'e t1Ce 110IT3e YTnIYCedTa�ely"aIiTldKe - rect. u 1 e also.<._. :r: _ _ _.. . _ _ _�._..___�_ data_ date. LP for units.Natural as . _ _, _ p _ _L _ __ ___.__._• _ _._g_ •sure_y�a n anniLy_and`p.ets� eav_ 5. Combustion'sliut=off devicetripped,.contact.ser- for natural gas"units.These units are not " " vice agency.,. - ``r'` - - ' `''certified for'aiiy®ther fnel`type:': 'Leave the doors open7for ventiYat ♦ A B C 1. Turn power to the water heater off-for 10 seconds -and contact,the gas supplier, a'qualifed • 0 0 0 • • Problem in the gas valve driver cir- Tor;tie fre departm cult. • and then back on O LP aPP fiances shouldnot be installed.:<, service agency, _ 2. Re lace"as coiitrolwalve.'`e' : .'. 45. below grade(for example,in,a basement) ♦ AB C 1. Turn powerjo,the:water:heater off,-f6i,l0:seconds' irsuch-iristalla4ioil is prohibited lby d Stay„away;fro•m the house:(or building) • 0 • •.• 0 -r Problem with the internal circuit. and then back on:- until-the=service sa'U has been made,the .; .-_ federal;"state ani/6!r focal laws, rules, 2. Replace as control valve.` " I;"` -: `" leak is corrected and a qualified agency regulations or ciistonts. .. ♦ A B C 1. Turn=power',to'the-water;heater off -,l0,seconds: :3 �; , , has determined the area to be safe. • • • • • • Problem with the internal circuit. and then back on. 0 LP gas must be used.with great caution. .2. -Replace gas.control Valve.:., " It is heavier than air and will collect first TFlaure signal-szrrsed.outof- - i �teplace gascontrol:valve:-:-- --in--lower-areas-mak-ing-it-hard-to-detect-at ` _. ___.._.__ __ _._- - tl- .----.. ----- ------ • 0 0 0 • 0 proper sequence. ;: - •. nose level. ♦ A'B C ECO activated 1. Replace gas control valve. • o o • 0 • = Before attempting to light the water - ♦ A B C One of the temperature adjust 1. Press and release each'of the buttons once: _ heater, make sure to look and smell for • -o • 0-0"0- -buttons stuck closed: 2. Re lace'"as control`valve: '" ""`"" " gas leaks. Use a soapy solution to check - V--XB C Water temperature sensor is either open 1-.-Check that all wiring is-correct and secure. - -all gas fittings and-connections:Bubbling - -0-o- •__•-0-.*__ -or-short circuited._ -__-_- _ 2. Replace as control valve - -- - - at-a-connection indicates-a-leak that-must - - ♦ A B C 1. Check for correct wiring to FV sensor. be corrected.When smelling to detect a 0010 e O e - Unit shuts down. 2. Check for open circuits to FV sensor. -3. Re"lace FV-sensor. - -- -= ------=- - - - - -- - ®r - gas leak,be sure to sniff near the o ♦ A B C 1. FV sensor detected presence of flammable va ors. • 00 00 • Unit shuts down`and in lockout. 2. Contact w,service agency. t 0 Gas detectors are recommended in LP & natural-gas applications andAl eir installation should be'iwaccordance F ACAUTION:Make certain power to water heater is"OFF"before removing protective cover.FOR'ANY REASON. with the detector manufacturer's recommendations and/or local laws, ACAUTION:Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and rules, regulations or customs. dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING. • _ fl It is recommended that more than one ACAUTION:For your safety DO NOT attempt repair of gas piping,remote control,burners,vent connectors or other method, such as soapy solution, gas safety devices.Refer repairs to qualified service personnel. detectors, etc., be used to detect leaks in 32 gas applications. 5 RVIP �R I AN T S�E T ' IN r ORi�L�l ION. READ ALL INSTRUCTIONS BEFORE USING. Before You Call F®r Service. . . 1���� T � ,,,,,� Troubleshooting Tips llo®I rl_-�(.,, 9 Save time and money! Review the charts on the following pages first and you may not need to call for service. Y• g P gY YFor your safety the information in this manual must be followed to minimize the risk ofa_.. ,... ,._,�i�..e.._ „�,,,,._a,. ,.�.,...�. ..— ... __.._.,._�__.._,._.__ �_�___ _ __� •_n-__-_ __ �_ _r :. This water heater mcn�nratea a cnmhnctinn chat off rlPvirP that chntc the onPratinn of the water}1eatPT down life. >" if undesirable combustion conditions occur,such as the presence of flammable vapors or blockage of the combustion air inlet openings. Please contact a Qualified Service Technician if this occurs. " Possible Causes What To Do _= �;, Yrs`: . tlturiblitig-niaisg" Scale and sediment o Drain the water heater to remove scale and sediment from w, FOR INSTALLATIONS IN THE STATE OF CALIFORNIA the tank. Refer to the top of page 26. xX; California Law requires that residential water heaters must be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. For Reliefvalve Pressure build up 0 This is an unacceptable condition and must be residential water heaters up to 52-gallon capacity, a brochure with generic earthquake braea.a°�ins.a lac.aoaas eaa.by obtained isln: vf:a:a of tl'xe S tate Ar chate%t 11XJLQ Street `pt a u i �:"?!�p1??� ,_ caused by thermal~ corrected. Contact the water supplier or plumbing"- •nom - ,. , ,• -;; }noise"or`df1raalatzig`, expansion to a contractor on how to correct this. Do not plug the Suite 5100, Sacramento, CA 95814 or you may call,916445-8100.or ask"a water heater closed system. relief valve outlet. dealer. Y E3 ;Noi*ei ou' -or,, #. Water usage may have 0 Wait for the water heater to recover after an However, applicablelocal`codes shall govern installation.For residential water heaters ;" .�"•- �: : . .:� g y - • of a capacity,greater than 52 gallons, consult the local building jurisdiction for acceptable ,no:! '6t water ;':;a exceeded the capacity abnormal demand. bracing procedures. w a , of the water heater. Low,gas pressure. ' Check gas supply pressure and manifold pressure. The gas control(thermostat) C See the"Water Temperature Setting"of The Water g SAFETY PRECAUTIONS may be set-too-low. Heater section of this manual. :Have the installer show you the location of the gas,,shui-off valve and how to it off r::_. `..Y; Leaking or open hot Make sure all faucets are closed. if necessary. Turn off the manual shut-off valve if the water heater has been subjected to = ,°,; , : "_ ° r ' �'' � , (':, S '�"rtb`.aw� water faucets. , ; ;:• ' overheating, fire, flood, physical damage or if the-gas supply fails to shut off. Check valve error codes. ® Refer to gas valve error code table on page 30. Read this manual entirely before installing 0 D® not attempt to repair.or replace any part ,". ;:• :.g,:y .G; 1;� y,' "'ON/OFF"switch turned off." Q Turn"ON". or operating the water heater. ofybur,water heater unless it is specifically fr Blower un lugged.. 0 Plug in.Verify ower su 1 126VAC 0 Use this appliance only for its intended recommended in this manual.All other 3. w a rt. p gg g 'p pp y( )' servicing should be referred to a qualified qa°Y :,-��-' 'M ' r" purpose as described in this Use and.Care ;1 Combustion Shutoff System Contact a qualified service technician. Manual. technician. tripped Be sure your appliance is properly installed 'WaerY-gsetq=ltt"" _"':'."z The gas control(thermostat)- See the"Water Temperature Setting"of The Water w f` in accordance with local codes and the -:; „ ' ` _ .• `''; is set too high. Heater section of this manual. provided installation instructions. " 3`,- •-t;;_~ < '" <":" Gas Control(Thermostat) O Contact a qualified service technician to replace the Defective. gas control(thermostat). ®CAUTION:Make certain power to water ON heater is"OFF"before removing protective cover FOR ANY REAS . REAR AND FOLLOW THIS -SAFETY INFORMATION _ _--. _ - _ - tri . CAREFULLY. � ®CAUTION:Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING. -'r SAVE THESE IV STRUCTIONS ACAUTION:For your safety DO NOT attempt repair of gas piping,gas control(thermostat),burners,vent connectors or other safety devices.Refer repairs to qualified service personnel. 6 31 Before You Call For Service... Installing the water heater. Troubleshooting Tips This water heater must be installed in accordance with these instructions, local codes, utility company f G i'3 re uirements and/or in the absence of local codes use the latest edition of the American National A, Y Save time and money. Review the charts on the following pages first-and you-may-not need to call-for-ser-vice. tl-- - --- - -- -- — ---- - - - --- -- --- -- - ---- - -- ----- -- -- `�,�.� ��;•�, Standard/National Fuel Gas Code.A,.copy can be purchased from either ..he American Gas Association, m= This water heater incorporate's a combustion shut off device that shuts the operation of the water heater Z, 400 N. Capitol Street NW, Washington, 1)C 20001 as ANSI standard 2223.1 or National Fire Protection ° � .down if undesirable combustion conditions occur, such as the presence of flammable vapors or blockage of Association, 1 Batterymarch Park, Quincy, MA 02269 as booklet NFPA 54. the combustion air inlet openings. Please contact a Qualified Service Technician if this occurs. Location '=1('IIXtfi Combustion Air Inlet The water heater should not be located The water heater must be located so it is Possible Causes What To'I)o Openings in an area where leakage from the-tank., not subject to physical damage,for example, Condensation,°` This usually happens when o This is normal.After the water in the tank warms or connections will result in damage by moving vehicles, area flooding, etc. j a new water heater is up, the condensation will disappear.If,however,the Max. to the area adjacent to the heater or to s filled for the first time. condition persists,examine the piping and fittings 2.75" If local codes require the use of a stand lower floors of the structure. kit to raise the water heater 18"above the . for possible leaks. , � ,�_== - '= When such areas cannot be.avoided it is floor,please contact the store where the 'J Moisture--from the products (D-This is-normal-and will-disa ear--in-time:Excessive `4=== -- ' - p PP -recommended that a suitable catch pan, water heater was purchased;or any water - `' """` of combustion condensing condensation can cause main burner outage. ~. :e.. . g g � I I adequately drained,must be installed heater distributor. These kits must comply a, on the tank surface. Flammable C f` _;'.• =`: " _ ' b under'the water heater with local codes. Vapor Diameter of An undersized water 0 Use a water heater size that meets the requirements r • _ .g '-= .(:7�:a`; q Sensor water heater The water heater must be centered in 0.The water heater should be installed ~;r' heater'will cause of your needs. plus 2"min. the catch pan. so as to minimize the length of plastic f I p a condensation. vent pipe and tiie r�u�nber of vent t. ' c,,•..f a"s_ '�=` :. .t..._ The auxiliary catch pan The catch pan must not restrict air. - , � ,., connection fittings required. (Refer to Yefllo',vv`€t ame; <=`._' a a.: °-Scale on top of the burner. Q Contact a qualified service technician;to-remove scale. : installation MUST conform flow to-the combustion air inlet openings e"INSTALLATION" Section of this >. . s .<,;; �:' a.t::-�Av� t to local codes. orsoot':w "' i' (perforation openings)located aroundAlle- Nr:'.: ..� ;r.,`.a«es' .Flue.or^ombustioirair inlet �-Remove obstruction or debris'u.�m flue oi_.,_m w.�____..____ --_. _ .__-- --..- --- _.___ _ _ � _ -- ---.- -- -manual.)- - - lower perimeter of a water,heater. openings are restricted. combustion air inlet openings on water`heater jacket. Notice: DO NOT allow -- - - _ - -- - - ulated- r. s.. ,Catch an its are-available from tlie`store Long,hot water lines should-be-ins Not enough combustion or Pro er o eration of the water heater re uires air for ' the catch pan to obstuct P to.conserve water and ever §'`' ''„` "" g P P q where the water heater was purchased,.or ... �;4 : the flammable vapor _ r ventilation air supplied to combustion and ventilation. See the Combustion andan water heater distributor. Y 0 The water heater and water lines should the water heater location. Ventilation Air information in the"Installing The sensor. Make certain the floor underneath the. be protected from exposure zing temperatures.` Water Heater"section of this manual, to free >` Notice: DO NOT allow water heater is strong enough to r. " ' "'F.,•,, sufficient) support the weight of'tlie` �[Ittalile;to:light; Air in gas line. 0 Contact a qualified service technician to purge the air Y PP g ®Do'not install the water heater in tae main;burneirt.;;=;o: ::,' from the gas line. the flammable vapor sensorrto'.becoabe" Water heater once it is filled with water. bathrooms,bedrooms,any occupied .rooms normally-kept close or in f; Gas Cock Knob not ® Contact a qualified service technician to correctly position submerged in water. A-gas`fired water heater or any other Bance should not-be installed unprotected outdoor areas. correctly positioned. the gas cock knob. Make sure the catch pan appliance m,a space where lquids.which lye off, O Minimum clearancefrom combustibl Blocked Exhaust 0 Contact a qualified service technician to evaluate vent is properly drained. e to use: or stored_ _ onstruc ionflammablevaporsar ^b __ce pipe for blockage. Such liquids include gasoline,LP gas Front Sides Rear To butane or propane),paint or adhesives P Pressure Switch � Make sure the pressure switch hose is not"kinked". •< ( P P )�P ; and their thinners, solvents or'removers. 3" 1" 0" 12" Wire Connection not full 0 Contact a qualified service technician to confirm wire Y q DO NOT block or obstruct.any of the (7.6 cm)' (2.5 cm) (0 cm) (30.5 cm) .t.q. " ^ : secured. connections. combustion air inlet openings-located f the clearances stated on the f:RP„``;; u, .,., ',. ' •;'; >>.} _ Combustion Shut-off Device o Combustion shut-off device should be inspected by a "' __ ' - around the perimeter of the water - Instruction/Warnin Label located on -, �--tripped, qualified-service-techmcian. heater -A minimum of I"is re uireil - ' -- g q the front of the heater differ, install the between these combustion air inlet ,''' '`' xt ,• ', Gas Control Problem a Contact a qualified service technician. water heater according to the clearances . openings and any obstruction. stated on the label. Mvain'buxreer do'es,Siot='` :!'Gas Controls(Thermostat's) -0 The gas control(thermostat)should be replaced by a DO NOT obstruct or block the single use gas shut-off device qualified service technician. If the water heater is installed in an Flammable Vapor Sensor. alcove or closet,the entire floor must has opened. be covered by a wood or metal panel. ®WARNING: Combustible Because of natural air movement in a „ Combustion Shutoff Device o The combustion shutoff device should be inspected A minimum of 24 .clearance,from the construction refers to room or other enclosed space,flammable front and to 'should be available for Tripped. by a qualified service technician. P adjacent walls and ceilings vapors can be carried some distance from � g p and should not be confused where liquids which'give off flammable adequate inspection and servi 'cing. ACAUTION:For your safety DO NOT attempt repair of gas piping,gas control(thermostat),burners,vent connectors or other safety with combustible or vapors are to be used or stored:The open 0 The water heater may be installed on devices.Refer repairs to qualified service personnel. flammable products and flame of the water heater's pilot or main combustible floors,but not directly on materials. Combustible burner can ignite these vapors and create a carpeting.If the water heater must be and/or flammable products shut down condition of the water heater installed on carpeting,place a metal or and materials should never which will not allow the water heater wood panel beneath the water heater, be stored in the vicinity of to ignite until examined by a Qualified extending beyond its full width and 30 this or any gas appliance. Service Technician. depth at least 3"in all directions. 7 Installing the water heater. Care and cleaning of the water heater Inspect Shipment lni pect the water heater for possible damage. Check the markings on the rating plate of -- - - - - - - the water heater to be certain the type of gas supplied corresponds to the water heater Vacation and Extended hllt-Do`.J i requirements. NOTICE: Refer to the : If the water heater is to remain idle for an After a long shut-down period,the Hydrogen Gas Caution in the extended period of time,the power and water heater's operation and controls Combustion and Ventilation Air Operating Instructions. water to the appliance should be turned off should be checked by qualified-service to conserve energy and prevent a build-up personnel. Make certain the water heater Ventilation(ambient) air temperature The minimum net free area of each opening g hydrogen g completely g placing. must be 100°F or less.Proper operation must not be less than one square inch of dangerous,h dro en as. is operation.letel filled again before lacin it of the water heater requires air for per 1000 Btuh of the total input ratin in operation. q P P g The water heater and piping should be combustion and ventilation.Provisions of all the appliances in the enclosure drained if they might be subjected to for combustion and ventilation air (but not less than 100 square inches),if freezing temperatures. must comply with referenced codes and each opening communicates with other --standards. - ------ ------ -- _ — ----unconfined-areas-inside-the-building. DO•NOT block or obstruct any of the Buildings of unusually tight construction Anode Rod combustion air inlet openings located shall have the combustion and ventilation around the perimeter of,the water air supplied from outdoors,or a freely NOTICE:Do not remove This water heater is equipped with an Water sometimes contains a high sulfate heater. A minimum of i"is required ventilated attic or crawl space. the anode rod from the water anode rod designed to prolong the life and/or mineral content and together with between these combustion air inlet heater's tank,except for of the glass lined tank.The anode rod is cathodic protection rocess can produce If air is supplied from outdoors,directly or a g- P P:• openings and any obstruction. inspection and/or replacement through`vertical ducts,there must be`two , slowly consumed,thereby eliminating or a hydrogen sulfide, or rotten egg odor in as°operation with the anode minimizingcorrosion of the lass lined the heated water. Chlorination of the water' NOTICE: If the water heater is openings located as specified above-aiid' rod removed will greatly- g --installed-in-as unconfinedspace-withir.-a- -.-exwh-must-have-a-minimum-net-freee-area shorten t1�e life of�tlie glass �-.- -sttppLy--should minimize..the-problem._..._._ NOTICE: Do-not-install-the_ building of conventional frame,,masonry of not less than one'square inch per 4000 lined tank and will exclude _- or meal construction-inTiltratio`n" 'Bt5h of Elie total----rating of 4lrtfie:' warranty,coverage. water heater-in attics where ' ty the-temperature may exceed air is normally adequate for proper appliances in the enclosure. combustion and ventilation.If�the ° 100°F. This water heater=is If horizontal ducts are used to equipped with a temperature Fater heater is installed in:a confined communicate with the outdoors,each r space,provisions for combustion and sensing device that will opening must have a mmni num' nei free ventilation air must be made.. shut off the water heater f are a'of nofless than one'squareinch per. if the maximum allowable, DO NOT obstruct or'block the 2000 8tuh of the total input rating,of all' vent pipe temperature is, ' Flammable Vapor Sensor., the appliances in the enclosure.If ducts exceeded. are used,the minimum dimensions of A confined space is one having'a volume rectangular air duels shall not'be'le'ss than of less than 50 cubic feet per 1000 Btuh 3„ of the aggregate'input of all'appliances ...ROTICE:If the duct openings wliicli-- --- The air must be supplied through two supply combustion and ventilation air permanent openings of equal area. One are to`be covered with a protective is to be located within 12".above the floor screen or grill,the net free area and the other is to-be located within 12" - (ol! tn!ngs in the material)of the 4 `from the ceiling. covering material must be used in • � ,• ;_ .. . - deternuning the size of the openings. ` Protective-screening-for-the-openings MUST NOT be smaller than 1/4"mesh to prevent clogging by lint or other debris: _ - - Corrosive Atmospheres NOTICE: The water,heater The air•in beauty shops,dry cleaning will shorten the life of any gas burning• should not be installed near establishments,photo-processing, appliance. ' an air supply containing labs, and storage areas for liquid and Propellants from commons rapray cans halogenated hydrocarbons. powdered bleaches or swimming pool chemicals often contain such halogenated or gas leaks from A/C and refrigeration hydrocarbons. equipment are highly,corrosive after passing through a flame. An air supply c6niaining halogenated hydrocarbons may be safe to breathe, The water heater warranty is voided when but when it passes through a gas flame failure of the heater is due to operation in 8 corrosive elements are released that a corrosive atmosphere. 29 Thermal Expansion ®DANGER: Combustible 11®usekeeping --- - - -.Determine if-a checkvalve exists-in the inlet waterline.Check with your local water utility_ materials,such as clothing, company. It may have been installed in the cold water line as a separate back flow preventer,or Visually inspect the hot surface ignitor-. When installed in a closet,DO NOT block it may be-part of-a pressure reducing-valve,water meter or water softener.A check valve located_. . cleaning materials, or y in the cold water inlet line can cause what is referred to as a"closed water system":A cold water or obstruct an of the combustion air inlet flammable liquids,etc., must To ensure sufficient ventilation and openings located around the perimeter inlet line with no check valve or back flow prevention device is referred to as an"open"water not be placed against or next combustion air supply,proper clearances of the water heater. A minimum of 1"is system. to the water heater. must be maintained. required these combustion air inlet 9 As water is heated,it expands in volume and creates an increase in the pressure within the water opening's and any obstruction. system.This action is referred to.as"thermal expansion".In an"open"water system,expanding DO NOT obstruct or block the water which exceeds the capacity of the water heater flows back into the city main where the Flammable Vapor Sensor. The sensor b pressure is easily dissipated. does not require any maintenance or A"closed water system",however,prevents the expanding water from flowing back into the cleaning. DO NOT expose to cleaning line,an of"the expansion"ca a rapid a dangerous main supply 1 d the result anal s' n create and us - - agents. --pressure increase in the water heater:and system piping-.-This-rapid pressure increase can quic y reach the safety setting of the relief valve,causing it to operate during each heating cycle.Thermal expansion,and the resulting rapid,and repeated expansion and contraction of components in the water heater and piping system•ean cause premature failure-of the relief valve,and possibly the Venting.System Inspection r heater itself.Replacing the relief valve will,not correct the problem! The suggested method of controlling thermal expansion is to'install an expansion tank in the cold -.;': -,-• _ .=a�x- ," The water heater's internal flue must beInspect dilution air holes. Make certain rio water line between the water heater and the check valve(see illustration below).The expansion PY " 4 blocka a exists. Clean an lin dirt or`oil ' inspected annually to be certain it is clean g Y,- tank is designed with an air cushion built in that compresses as the system pressure increases, by removing the blower assembly and flue accumulation that may e7[1st y relievin the over ressure condition and eliminatin the repeated operation of the relief .—, tJthsrmethods-of_cer+xolliiig.therm—al expansion are_also.available._Contactyouur iiistalling.- e:: - :e._ ...,., T• , - Test for sprllage at the diration atrr holes val• contractor,water supplier or.plumbing inspector additional information regarding this subject. " after-;5-minutes-"of-buriier o eration: .Place •< r• ', -+fir ' i"",:'. When remstallin the flue'baffle-make P - •, =ri=z g a blown out match or'bAhdle close to the P „' certain it is hung securely by its hanger at _, IMPORTANT. Do not aPPIY Nater Supply Connectl®ns dilution;are holes: The smoke from tlie' ' p� �' ,,, the top of the flue way.' heat to the HOT`or COLD ,. ::.. . •A%4x '•°. candle or match should`be drawn into the - _ Refer to the illustration below for suggested.typical installation.The installation of unions or 'r ?. ; ,: water connections.If sweat e„ ;'+ a, Reinstall-the blower assembly. dilution air holes.' If the'sn'ioke is pushed flexible copper connectors is recommended on the hot and cold water connections so that the connections are used,sweat PP Inspect plastic vent pipe. Make certain „y- om the dilution air holes,the' tubing to adapter before water heater maybe easily disconnected for servicing if necessary.Tile HOT and COLD water, Location of Dilution Air Holes' that'all joints are secure and that vent 61ower or vent system may be blocked.; fatting adapter to the cold connections are clearly marked and•are 3/4"NPT on all'modeis.Install ashut-off valve in the cold pipe supports are all in•place' Check Contaet'qualified,§,e y e_-personnel., water connections on heater. water line near the water heater. .the outdoor vent terminabto`see that it is Any heat applied to the cold • =free.of obstructions,,and that there.is no water supply fittings will Typical Installation. damage nearby caused by condensate.- permanently damage the P Y g -� 1/4"per foot maximum slope up or Vent Union - ------af - dip tube and heat traps down for horizontal venting. [F t .m Y s •. : --Heat-trap _ Blower assembly ;>inBipminimum » Visually inspect the hot surface ignitor ® - NOTICE: The National Hot water outlet to Anode :,,: •q .,) CAUTION:For your safety,cleaning of fixtures =_? and main burners annually. Union ...r,;, Y the burner must-be performed only ,by. o Fuel Gas Code(NFGC) �— r."i.' r qualified service personnel,.as.it involves�the mandates a-manual Water Heater Jacket 0; `. Through the sight,glass,inspect the hot disconnection of gas piping and"leak testing. gas shut-off valve:^See Temperature and .- surface ignitor with the-main burner-off _.. _- _ ..._.. F - _ The burner chamber is;a•-sealerea: 'If,the pressure relief valve ''t `a r` (NFC for com Tete p ., i'.:k'•vua yo-'a'=.?•$„ �'„>'i •:`~'--.. -and=-inspect the main burner whileLfiritig. burner-access-door-is-reirioved the=tiurner-' . r _ G_ ).-_--•- - - p- ------- - --- -- - - - ---- - - ---- - - -- - - - - -- - - - -- -- - -- . instructions. Local.codes Manual gas shut-off �� i+}+4"y�e^�,'�P"-',t'yy F.,�+''° P-'; _,e, ; If any unusual burner operation is noted access door gasket must be.replaced., - Heat trap or plumbing authority Shut-off/ 6"minimum � z` :'�. .l the water heatershould be shut off For cleaning,remove the burner from the To gas supply valve i requirements may vary _ _ _ __ To cold water ' '.: 'until uahfied service assi§tance can be water heater.A vacuum cleaner can be 3 q from the instructions or - supply Proper barrier flame pattern' obtained. used on,the burner and`floor-sliield:inside diagrams provided and Ground joint union the water heater. The-bumer can also'be take precedent over these Shut-off valve cleaned:b scrubbing with mild detergent. P Sediment trap- Thermal expansion 3' g g instructions. �, tank(if required) Cap Relief valve discharge i -1 Drain line to suitable open Vacuum Relief Valve valve drain. (Not Supplied) Thermostatic gas valve ..••• Jacket door \ Combustion Air ® Inlet Openings Flammable Vapor Sensor Auxiliary catch pan JT-6"Air gap If required,=Lail per local codes Drain Pan Pipe O 2g and valve manufacturer's to suitable drain O 9 instructions Installing the water heater. Care and cleaning ®f the water heater. A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves Draining the Water Heater and Automatic Gas Shut-Off Devices for Hot Water Supply Systems,ANSI Z21.22, is supplied and must remain in the opening provided and marked-for-the purpose on the water heater. No valve of any type - Before turning off the cold water supply to ACAUTiION: Shut off gas to the water should be installed between the relief valve and the tank. Local codes shall govern the installation of - heater at the gas control(thermostat)gas the water heater, open a hot water faucet relief valves. cock or manual shut-off valve before allowing sufficient cold water into the draining water. tank to prevent the risk of a scald injury Relief Valve while draining the water heater. Once the ®DANGER:Before manually operating the The pressure rating of the relief valve The discharge line in the tank is no longer hot,turn off must be no smaller temperature and pressure relief valve,make the cold water supply to the water heater. must not exceed 150 PSI, the maximum than the outlet of the valve and must certain no one will be exposed to the hot Open a hot water faucet or lift the handle working pressure of the water heater as pitch downward from the valve to allow water released by the valve.The water on the relief valve to admit air to the tank. marked on the rating plate. complete drainage(by gravity)of the a drained from the tank may be hot enough to present a scald hazard and should be Attach a garden hose to the drain The Btuh ratingof the relief valve must relief valve and discharge line. directed to a suitable drain to prevent injury valve on the water heater and direct equal or_exceed the Btub input of the - - The_end.of the discharge.-linesor damage.hould not - -- - -the stream of water-toa drain. Open - water heater as marked on its rating plate. be threaded or concealed and should be the valve. Position the outlet of the relief valve protected from freezing.No valve of above a suitable open drain to eliminate any type,restriction, or reducer coupling potential water damage. Piping used should be installed in the discharge line. ®DANGER: Before Routine Preventative Maintenance should be of a type approved for hot water manually-operating the Properly maintained,your water heater A water heater's tank can act as a settling relief valve,make certain distribution. � no one will bee d to will provide years of dependable trouble- basin for solids suspended in the,water. �'osefree service. It is therefore not uncommon for hard the danger of the hot water water deposits to accumulate in the bottom ___, _ ___._ �_ ._ released-by-ths scaly--The Itis-recommended-that a periodic of th fatffk-Tf allo--weeto accumu ate, - WARNING:The tank I® Y+ill the WAVef Heater water may behot enough to inspection of the gas control(thermostat), Y g these solids can.cov_er�the:gas-control, must be full-of water-before - create a,scald-Hazard.The burner,-relief valved internal flue-way'and thermostat sensors causing the sensors to- heater is turned on.The Make certain that the drain valve is Do not allow the flammable vapor sensor venting system should be made b service ( ) g water,shoulcl be released g,Y Y operate erratically. Because accumulated water heater warranty does closed then open the'shut-off valve tri the to become submerged in water. ersonnel qualified in as appliance repair. solids can`prevent the.gas control` ty into a suitable drain to p q g pp p not cover damage or-failure cold water supply line. revent;in u or roe thermostat sensors from.accuratel t P .l i Y prop rtY It is suggested that a routine preventative . ( ) Y-°. resulting•from operation Open each hot water faucet slowly to damage. maintenance program be established and reading the water temperature,the water with an empty or partially allow.the air to vent from the water followed'by the user. at the fixture can be hotter.than-.the gas- empty tank. ®DANGER: Hotter water control(thermostat)setting. It is suggested heater and piping. increases the potential for Inspect plastic vent pipe. Make certain that a few'quarts of water be drained from A steady flow of water from the hot waterIIot Water Scalds. that all joints are secure and that'vent the water heater's tank every month to faucet(s)indicates a full water heater. -- -� — pipe supports are all in place. Check clean the tank of these deposits. the outdoor vent terminal to see•that it is free of obstructions and that there is no Rapid closing of faucets or solenoid valves in automatic water using appliances can - --- - --- - - - - — -- -- - - - - --- - - -- -- - - -------- •., xA, `' damage nearby casused by condensate g P cause a-hanging,noise heard in a water (' ?<-.'' . � .• , ;"'i Inspect dilution air inlet and combustion: i e 5trate scall COnClenSatl®n ., p p g y,located risers in the ' 'x _ , air inlet openings. Make certain no 3 water pipe system or water hammer =ri. blocka a exists. Clean an lint,dirt or oil' g Condensation can,form on the tank NOTICE: Additional information on this r,_ ; x;:'�<',~�4`Yf :;:�.• w:��l,�;.:y,f g Y , arresting devices can be used to minimize when it is first filled with water. subject may be found at www rheein.com accumulation that may exist. the problem. Condensation might also occur with a under Rheem Water Heating, "Support", :: At least once aear, lift and release the Y The anode rod should'be removed from'the heavy water draw and very cold inlet scroll down to the Technical Service ;• 9e"' ; `s'x'~" -r r«� lever handle on-the temperature.pressure water heater':s tank annually=for`inspection water temperatures. Section and to Bulletins 1400 Series relief valve located near the to of the " :�„�io�crssem tty t naaa�ui ot . _ and replaced when more than,6"''of.core P Section and choose-Bulletiii-#1402-#l402 -- a water heater,to-make cerffftf the-valve-valve - ` Drops of water falling on the burner can Location of Dilution Air Holes wire is exposed at either end of the rod. P g operates freely.Allow several gallons to produce a sizzling or pinging sound. flush through the discharge line to an open Make sure the cold water supply is turned ®DANGER: Failure to drain. off before removing anode rod. This condition is not unusual, and will perform-the recommended This water heater-inco orates a disappear after the water becomes heated. NOTICE: If the temperature and incorporates Routine Preventative pressure'relief valve on the water heater combustion shut off device that shuts If,•however,the condensation continues, Maintenance can harm the the operation of the water heater down if examine the piping-and fittings for discharges periodically,this may be due P osmin leaks. proper operation of this to thermal expansion in a closed water undesirable combustion conditions occur, P water heater,which can cause system.Contact the water supplier or such as the presence of flammable vapors carbon monoxide dangers, Your plumbing contractor on how to openings.r blockage locag of the contact combustionuair let correct this.DO NOT plug the reliefQ excessive hot water valve outlet. Service Technician if this occurs. temperatures and other potentially hazardous conditions. 10 27 ®WARNING: Do not attempt to convert this water heater for use with a different type of gas other than�the type Sequence of Operation-- - shown-on thexating plate. Such conversion could result in hazardous operating conditions. During initial start-up or a call for heat, The blower motor will stay energized. Gas Supply the control will verify the vacuum switch for an additional 30 seconds after the The,branch,gas supply line to the water the gas piping must be of the type resistant is open. control verifies that the burner flame is _ - heater should be clean 1/2"black steel _ to the action of LP gas.Use coin_pound • extinguished in,order to clear,combustion pipe pp g pipingsparingly y Once the control verifies the blower � - i e or other approved as i m on male threads only. vacuum switch is open, the control gases from the water heater. material. A sediment trap should be,installed at the will energize the blower motor for the bottom of the as line: After'thepost-purge se uence;the control Aground joint-union or ANSI design g ` pre-purge sequence(approximately 5, - sequence,, � certified semi-rigid or flexible gas '• seconds). will de-energize the blower motor and go Do not use excessive force'(over 31:5 ft, into a stand-by mode awaiting•the next appliance connector should be installed lbs.)in tightening the pipe joint at the gas The control will yerify_the blower vacuum __-call--for.heat.--- - ---- ---. ---.--- - - -- -. __. ___ in the gas line close to,the water heater. -'control..(thermostat)_inTet;_particularly_'if switch has closed,•ensuring that the The National Fuel Gas Code(NFGC) teflon pipe compound'is used,'as the valve blower is functioning properly and that the This water heater is egpipped-with mandates a manual gas shut-off valve: See body,may,be damaged. ' venting system isnot blocked. a flammable vapor sensor•that is (NFGC)for complete instructions: monitored continuously-;by-the The inlet gas pressure'to the water Beater The control will then proceed through electronic coritrol'in'all:mod`e's-of, If flexible connectors are used,the` must not exceed 10.5"w.c:foi riatural°gas, a sequence of self:dia osties before P, `.,• maximum length shall not exceed 36" or 14"w.e. for LP as.For oses of q op,ratio.. : . g 1?. initiatinga trial for ignition. and must meet the requirements in ANSI input,adjustment,the minimum inlet gas In the-eventthatflammable-vapors are .• 221.24=Connectors.for Gas Appliances: pressure(with main burner'on)is'shown During the trial for ignition,the.hot, detected,the'-control'Willi automatically sur-face°i itoa v,,ll waw-u .,- = =:— - = __ ____. _.._.__._. - ___ _..___. - ,_ ate�If high or pT shutdown tine water eater and prevem- If lever type gas shut offs are used, on the water hegg rating pl a e T-Handle low,gas pressures are present,cdntact`ybur they-shall b T Handl type. main gas valve.will open all the water heater from beim started again. Once-.the-hot-surface i :warms-up,the - Compound used on the thxeaded joints ofsupplier-for — - - mp ; owing gas to• The following is a list of materials that flow to,the main.burner., 'will•cause the•Flammable.Vapor Sensor AWARNING• Never use Leak Testing - to shut down thelwater'heater. i ! 'Jnce the main burner ignites,the control - an open flame to(test for The water heater and its gas connections. The factory connections"to the'ga ., o Vapors of Gasoline. gas leaks;°as property ' ' must be leak tested'at-normal o eratia '' control< thermostat should also be leak will verify`hhf_the:bur`rier'flame ig•present damage,per`•soinal itnjury,or. p g� .� ( ) • �y`° "''° ' through toe flame sense circuit.Tlie hot , f� Vapors of certain flammable paints, ,pressures before it is placed in operation. tested after the water heater is'placed in " death ,could result. operation surface ignitor will then turn off. stains,and'thinners.` - r Turn'on the manuai gas shut-off valve near the water heater. The main burner will remain lit ® Vapors of vent pipe Cement& throughout the heat cycle until the water Solvents.' ' ' ' ° _ • -_ Use a soapy watersolution to'test for - • , t*pemature setting4,is reached._ �. _ I-Bleach-(direct contact_with.__.= _______.._ fittings. ' _ ..- _ ----_--_.- leaks,.at all connections=and fl t— _-__-_ _._ _ .. - - — - flammable vapor,sensor): TBubbl6i indicate a gas leak tha nius Once the water,temperature setting is be corrected. _ reached,the-control will`close the main ® Some other flammable materials and, go valve which will�extinguish the main their vapors.,, Pressure Testing the'Gas'Supply System burner flames. ;` -° If the flammable vapor sensor'shuts• The water heater and its manual-gas' Thewater heater must be isolated from -down the-water heater;-then-the'electronic - --shut-off valvemustbe disconnected'from' : the gas:piping system by closing the ..control_will_display the appropriate-error - ____ - _ _. -_ ._ : __ _ _ _ -the_-gas_supply_piping.system during anyr'__iii at"_ga_s_'shut-off valve during any code and you should then promptly ° pressure testing of that system at pressure testing of the gas supply piping contact a qualified service technician. pressures in excess of 3/8 psi(10.5"w.c.) at pressures equal to or less than - -- - =- Refer to the-«Notice"on page-3,for- - gas, or 1/2 psi (14"w.c.)for 3/8 psi-(10.5"w.c.) for natural gas, or _a - -- - -L -g - 1/2 psi(14"w.c.)for LP gas: for natura ' - - P as. - - • additional information: -' - -_ _ " AWARNING: Failure to -'High-Altitude install a water heater In ut rating of this water heateris For installation between 2,000 and 7,700 suitable for the altitude at p g the location it is intended to based.on sea level,operation. At higher feet,refer to the Venting Information elevations the actual input rate may be tables on page-l3 and 14,for maximum serve, can result in improper operation of the appliance -, lower than the value listed on the rating vent lengths_ resulting in property label due to the derating of natural gas and installations above 7,700 feet are not damage and/or producing LP gas. This water heater can'be installed authorized. carbon monoxide gas, which at elevation up to 2,000 feet without any could result in personal change or modification. Contact the local gas supplier for more 26 injury, or death. information. 11 Installing the Water heater. Operating the Water heater. The water heater must be installed with the factory supplied'blower assembly in ph ce. Water Temperature Setting... �entin - Maximum water temperatures occur just The hottest temperature water will be at DANGER: Failure to g after the burner has shut off.To determine the top of the tank, closest to the outlet install the blower assembly the water temperature,tum on a hot water pipe delivering hot water to the home. and properly vent the water The water heater must be vented to the The support method used should isolate ; P P Y faucet and place a thermometer in the heater to the outdoors as outdoors as described in these instructions. the vent pipe from floor joists or other - water stream. Stacking can cause this top layer of water outlined in the Venting' DO NOT connect this'water heater to structural members to help prevent the - to be hotter than the water toward the section of this manual will an existing vent or chimney-it must transmission of noise and vibration. To avoid any unintentional changes in bottom of the tank near the gas control result in unsafe operation of be vented separately from all other water temperature settings,the gas control P P Y Do not support,pin or otherwise secure thermostat has a tamper resistant feature (thermostat): Therefore,always remember the water heater causing appliances. (thermostat) P to test the water temperature with your, bodily injury, explosion, the venting system in a way that restricts for changing the temperature setting.To hand before use and remember that hotter fire or death. NOTICE:This unit can be vented using the normal thermal expansion and change the temperature setting follow water increases the risk of scald injury. only the following recommended pipe contraction of the chosen venting material. these instructions. To avoid'the risk of fire, material. Use only 2-or 3-inch diameter explosion,-or--asphyxiation --•— If-the water-heater-is being-installed-as a 1. "Wake Up"-the tem erature•iridicators othersalw�ys e incapacitated.ted. children or Pipe• P P others who are incapacitated. from carbon monoxide, • replacement for an existing power vented by holding down both"COOLER' and NEVER operate the water PVC(Schedule 40,ASTM D1785) water heater,a thorough inspection of "HOTTER''temperature adjustment The gas control(thermostat)is constructed heater.unless it is.properly the existing venting system must be buttons at the same time for one with a built in safe shut-off device vented and-has adequate air CPVC(Schedule 40,ASTM F441) performed nor to an installation work. safety p prior y second, see Figure below:One or two- designed to'shut off the gas supply to the supply for proper operation ABS Schedule 40 ASTM D266,1 , of the temperature indicators will•light ( ) burner if the main burner is extinguished as outlined,in the Venting Verify that the correct materials as up.These indicators will only remain for anreason. section of this manual. ABS (Schedule 40 DW,Cellular Core, detailed above have been used,and on for 30 seconds if no.further buttons Y ASTM F891) that the minimum or maximum vent are pressed.After 30 seconds the The gas control(thermostat)is also The vent pipe musfroverlap len and terminal locations as ++ ++ a-riYin n tim of v.!— :eaca _ _contrQl_wiil.go back:to__sleep__m-gde._ equipped_witl�alsizlgi� c�a shut off The fittings,-other thaff-the TERNIIKAJT ON, detailed-iri this-manual have Been device that will shut off theas supply connection. It is important should be a uivalent to the following: met. g that-the vent pipe engages` q g' 2. Release both of the temperature buttons. to the burner if the water'heater exceeds fully iiito'any pipe fitting PVC(Schedule 40-DWV,ASTM D2665) Carefully inspect the entire•venting normal operating'temperatures. Refer to and be kept in that position system for any signs.of cracks-or a.To decrease'the temperature•press` - ' the Before You Call For Service`section of until the adhesive has fully CPVC(Schedule 40,ASTM F438) fractures,particularly at the joints and release.the:"COOLER"button • this manual,or contact your dealer. cured. DO;NOT drill.or 'between elbows or other,fittin sand , until the desired setting is reached. ABS (Schedule 40 DWV ASTM D2661) g ®WAANING: Should overheating occur or.' punch holes in'the'plastic the•straight length-of vent pipe. the gas'supply fail'to-shut-off,turn off the pipe or fittings: The unit maybe vented horizontally b.To increase the temperature press g pP. Check the system for signs of-sagging and release the"HO R"button manual as control valve thea han'ce. through a wall or vertically through the or other stresses in the joints as a NOTICE: This unit is j until the desired setting is reached. If the water heater has been subjected to roof. resutf misalignment of an equipped with a Flammable l 'o � Y .: : . , •' fire,flood or physical damage,turn off the components in the system. NOTE:Holding down the button,will not manual as control(shut-o valve,and Vapor Sensor. Do not Vent pipe runs must be adequately,, g .g ( apply power until enough supported along both vertical and .If any of these conditions are'found, continue to lower or raise the temperature do not'operate the water heater again until setting.The button must be pressed_and- • - • is has been checked by a qualified service time hats-passed.to_allow the horizontal lengths.._._._.___.,.__ ._ __._._--_ _ ____-._they must be_corrected.in_accordance- _ _- _ _ vapors from the primer and with the venting instructions in this released for each temperatiiie cfiange technician. Maximum unsupported length.is _, manual before•coin letin the desired. cement to dissipate. P g NOTICE:,Replace any part of the gas recommended to be no more than 6 feet. installation and putting the watercontrol"s stem which has been under water. " heater into service. A condition known as stacking or y,F It is imperative that the first hanger "layering""layering"can occur when a be located,on the horizontal length series of short and frequent hot " Additional installation infor immediately adjacent to,the-first - water draws•are taken. - EEir �90-degree elbow-from-the vertical-rise-of matronfor The Commonwealth - Borrert vent pipe connected to the water heater. of Massachusetts is located onthe backpage of this manual. o. AIWPIn t Blower Assembly Installation Time/Temperature Relationship'in ScaldsE Rubber v- Sheet Metal ...... _ ...,.-.... . .- �.- _ .. ........ .....:._.. , Coupling t? Screws (if not factory installed) utaei Ternpeiatiue rtiTune,TO PFoduee a.Setous;B,uru.,�� a ::::. Blower ® Connect blower assembly with the electrical connector.Attach 120°F More than 5 minutes Assembly Blower Assembly to top pan using the six(6)screws provided 125°F 11/2 to 2 minutesDisplay (See diagram to the left).Install rubber coupling(supplied in 130°F About 30 seconds ♦A B C L 135°F About 10 seconds WARM=apprex-70°F(2PQ • 0 0 0 0 0 Flue the box with water heater)on blower housing and secure it. 14o°F Less than 5 seconds =approx.120°F(49°c� o o • 000 More than 5 minutes Electrical Baffle NOTICE: The Blower Assembly is model specific and only 145°F Less than 3 seconds A=approx.130°F(54.qo O O 000 About 30 seconds Connector the blower assembly supplied should be used on this water 150°F About 11/2 seconds B=approx.140°F(60°cl O o o O • 0 Le-1than 5 seconds � Y PP. heater. 155°F About 1 second C=approx.150°F(66°Cl 00 O 000 1 About 1-12 seconds '[able courtesy of Shnners Bum Institute C-Flashing=appmx.160°F(71°C) 00 O O O • About 12 seconds 12 25 Operating the water heater. ►CAUTION:Hydrogen gas can be-produced in a hot water system served by this water heater that has not been used fora Maximum and Minimum vent Lengths for Residential long period of time(generally_two weeks or more).HYDROGEN GAS IS EX_T_REME_LY_ FLAMMABLE!!To dissipate such ; gas and to,redupe risk,of injury,it is recommended that the hot,water faacetbe opened for-several minutes at the kitchen sink 5 Gallon Power'vents ONLY 'before_using any,electrical appliance connected to the hot water system.If hydrogen is present there,will be an unusual sound such as'air escaping through the pipe as the water begins to flow.Do not smoke or use an open`flame near the faucet at the Minimum vent length for 2"vent pipe is one(1)foot of vertical pipe, one(1) time it is open. 90°elbow, and three(3) feet of horizontal pipe. Safety Precautions. Maximum Maximum Venting information for 2" Vents* r Altitude for Maximum Vent Pipe Do turnoff'manual'gas shut-off-valve if water heater • . , Do Not store or use gasoline�or,other flammable Models 2"&3" Number of Number Maximum Vent,Pipe has been subjected to over heating, fire,flood, vapors and liquids,-such as adhesives or paint thinner, 90°.elbows of 45° Length in Feet(ft) Length in Feet(ft) ,physical damage or if the gas supply fails in vicinity'of this or any other appliance: Vents' f 2,001'and above. y with Vent Elbows 09-2,00 0 SMaximum Altitude to shut off._ If such flaminaliles op must be used, enSee doors 42VP40SF, chart on left. Do Not turn on water heater unless it is completely ar4d„windows for ventilation,and all gas burning 42VP40SPF, , _<_._.________-_. _____._ _ __._- a` itances`in_thwicini shouldbeshut-off including __ _ _ __ __. _ - - ( ) pp h' g - 42VP50SF 5,200 One_ 1 .: - None - - 34 - - ----- —filled-with water:- -----' . _ _ -- ___-- their-pilotbuiners,to,avoid'vapors,lighting. 42VP50SPF Do Not turn,on water heater,if cold water supply One(1) One(1) 41 31 NOTICE:'Flammabvap ' shut-off valve is closed: le ors can be drawn by air - currents,from surrounding-areas•to the water heater. Two(2) None 38 '28 Do Not allow combustible.miaterials such as 42VP40F, , If there is'any difficulty in understanding or following 42VP40PF Two(2) One(1) 35 25 newspaper,rags or mops-to accumulate near. the O nstructions or the Care and Cleaning7700' eratin I water heater.- p g` 42VPSOl, _ , section,it is recommended that a qualified person or 42VP50PF Three(3) None 32 22 ::3. • tx serviceman-perfoim the-,work. * For the 2”vent, one 90°elbow,is approximately equal to 6 feet of vent pipe. - One 45°elbow is approximately equal to 3 feet of vent pipe. Ogera'ting'Procedure:- - - ,.y^ _. .__. _ ;.,,...,... s Tliis heater is equipped with a hot surface the gas valve'should•ope'n and"tfie,main Minimum vent length for 3"vent pipe is one(1)foot of vertical pipe, one(1) ignitor to light the main burner.There is' burner ignite.'After the main bumer,•ignites, 90°elbow,and four(4)feet of horizontal,pipe. no pilot light,to be.lit,but,on•initial start- replace the outer door.If no main burner up;A is recommended that the outer door flame is.established,the gas control will go Maxi><ilum`Ventiaag infoir'mAtioEt<for'31`Vents?* , be removed leave inner:door in, lace,for throu three,trials for i tion,before-going NOTICE: The mixing of 2"and - ( p "' ' g g ` " Number of elbows ' Number of Maximum Vent Pi e safety),to determine if the hot surface:ignitor-,:;-=into.aiock-outs=A warning light;will`,alert 3" vent pipe is not recommended. p and main:bumenare:operating properly. the.user:of this•lock-out condition.If this If 3" pipe is used;`a"2" to,3" with'Vent ;'-45°Elbows Lengthdn Feet•(ft) - happen's,refer to'`.`Troubleshooting Guide." r reducer fitting is..recommended at " ' 0-Maximum Altitude: See chart on upper left. Once filled with-water,it is only necessary the rubber con hn `One 1 None. 95 to plug the power cord in and make sure the ' J p_•-g- ( ) On "ONfOW-'-switch i'ocated-on the-blower-------20-SHU`T-OWWATER-HEATER=Turn -` - - -•----`This-water heater is,supplied'with - - ne(1) - - - - . - e - -O , assembly is'in the"ON"position to put the switch on the blower assembly to the"OFF" a two-inch Schedule 40 PVC 450 Two(2) None 90 ' water heater into operation.Within seconds position. vent terminal: When venting the hot'surface"ignitor should heat up,then with pipe,a Schedule 40.PVC Two(2) One(1) 87.5 " piR� - 45°vent terminal must be used. Thiee(3) None 85' ' Screens for both 2" and 3"`vent Water Tem er-ature-Settle -- -.,- _ _ ..-_-- _ Three(3) One(1) - - - 82:5 g terminals have been"included. The tepm erature of the water iri_the water Water feinp_eratures aliove 125°F- - - - - s. - -`- ' Four-(4) - : -None - -- 80- ®DANGER: Hotter`water increases the Potential `heater can be-regulated by pressing the can cause,severe bums,or death.from Four(4) - One(1) 77.5 for Hot Water SCALDS.-- buttons.-on:the front of the gas control =scalding:Be sure to read and follow the - Householdswith-small- 4 ;(thermostat) = warnings-outlined-in this-manual-and onve- (5) - Fi None 75 children,disabled,or elderly the label located on the water heater .near. * ° persons may require,a 120°F Safety;and«Ρenergy,conservation are factors For the 3 vent, one 90 elbow is approximately equal to 5 feet of vent or lower gas control - to be considered when selecting the water the gas control thermostat. ; pipe. One 45°elbow is approximately equal to 2.5 feet of vent pipe. (thermostat)setting to temperature setting of the water-heater's Mixing,yalves are available for reducing prevent contact with;HOT gas control(thermostat(s)).-The4ower the point ofuse w_ ater temperature by mixing water. - `temperature setting,the,greatei the'savings hof and cold water in branch water in energy and operating costs. lines-Contact a licensed plumber or the local plumbing authority for further To comply with safety regulations,the gas information. (See page 4 for more details.) . control(thermostat)was set at its lowest" setting before the water heater was shipped, The chart on the next page•may be used from the factory. The recommended ,, as a guide in determining the proper-water 24 starting point temperature is-120°F. temperature for your home. 13 Insta °ng the water heater. Lighting the water heater. Zaximum and Minimum Vent Lengths for Residential Before operating this water heater,be sure to read and follow the instructions on the label pictured below and all other labels on the water heater,as well as the warnings printed in this manual,Failure 60 Gallon Power Vents ONLY to do so can result in unsafe operation of the water heater resulting in property damage,personal Minimum vent length for 3"vent pipe is one(1) foot of vertical pipe, one(1) - 90°elbow,and four(4) feet�of horizontal pipe. injury,or death. Should you have any problems reading or following the instructions in this manual, STOP, and get.help from a qualified person. Maximum Venting information,for 3" Vents Number of Number Maximum Vent Pipe Maximum Vent Pipe FOR YOUR SAFETY READ BEFORE OPERATING, Maximum 90°elbows of 45° Length in Feet ft Length in Feet(ft) g ( ) 2,001'and above. A WARNING: If you do not follow these instructions and use the Use&Care Manual instructions See Maximum Altitude Models Altitude for with Vent Elbows 0'-2,000' exactly,a fire or explosion may result causing property damage,personal injury or loss of life. 3" os 4" 0 chart on left. A. This appliance does not have a pilot. It is equipped instructions. Vents - with an ignition device which automatically lights • One(1) -. None . ._ 45 35 ___ - _ g y g If yo u.caprtotreachyour.gas supplier,'call- tFie burner."Do NOT try tolight"tt- Liurne�by hand., the fire depa rtment. 42VP60F One(1) One(1) 42.5 32.5 _ B. BEFORE PUTTING THIS APPLIANCE INTO C. Use only your hand to push in the gas control 7,700' SERVICE - Smell all around the appliance buttons.Never use tools. If the control buttons 42VP60PF Two(2) None 40 30area for gas,Be sure to smell,next to the floor will not push in,don't try to repair them,call a 'because some gas is heavier than air and qualified service technician.Force or at Two.(2) • One(1) 37.5 27.5 will settle on the floor. 'WHATTO DO IF YOU-SMELL GAS repair may result in fire or explosion., • Do not try to light any-appliance. D.Do not use this appliance if any part has been .Three-(3) None 35 25 • Do not touch any electric'switch;.do not use under water. Immediately call a qualified in- For the 3"vent,_one 90°elbow is a roximatel a ual to 5 feet of vent any phone in your building. staller or service agency to replace a flooded _._._ ppro ._.__.. y q_. _ 'Immecl!atelyca!lyourgas.supplierfrom-a -water-heater.-Do-nota'ttempitoTepair-th-e-unit!-- pipe. One 45°elbow is approximately'equal to 2.5 feet of vent pipe. neighbor's phone.Follow the gas suppliers It must be replaced! Minimum vent length for 4"vent pipe is one(1),foot of vertical pipe, one(1) ;i OPERATING INSTRUCTIONS 1. Stop Read the'safety information above on assemblyto the"ON"position. 90°elb6w,and four(4)feet of horizontal pipe. this label. , 9. Set thermostat'to the desired temperature setting NOTICE• The mixing of 3" and,41" Maximum Ventin -information:for 4"'Vents** 2. Set the thermostat to the lowest setting'-by '- by pressing the COOLER @ and HOTTER® . Number of 90°elbows Number of Maximum Vent Pipe, pressing the COOLER®or H6TTER®buttons buttons attlie same time and holding them for(1) vent pipe is not recommended. If 'atthesame time and-holding them,for(1) second. Depress the HOTTER®button until the 4" pipe is used, a 2" to 4" reducer -with Vent 45°.Elbows Length in Feet(ft), second.Depress the COOLER®button until desired temperature is/are Iit.The preferred start- fitting is recommended at the :.0-Maximum Altitude: See chart on upper.left. , the WARM indicator light is lit. ing point for temperature setting is indicated by on the thermostat. rubber coupling. One(1) None 95 3.Toggle the"ON/OFF"switch located on the This water heater is_su-pplie_d_with-- One(1) _ One(1) 92_5 _ blower assemblyto-the"OFF"position. _ 10. If the appliance will not operated, rate ,follow the a 3" Schedule 40 PVC 900.vent nstructions`,' g F O APP IANC!" terminal. When venting with 4"- Two(2) None 90 4.Turnoff all electric powerto'ihe appliance. and call your service technician or gas supplier. Two 2 One 1 87.5 5.This appliance is equipped with a Hot Surface pipe,a Schedule 40 PVC 900 vent ( ) ( ) terminal must be used.Screens for Three(3) None 85 a Ignition System which automatically lights the both 3" and 4" vent terminals have burner. Do NOT open the inner door of this Three(3) One 1 82.5 been included. O O 14 appliance and try to lightthe burner-by hand! -`cooceR -® HOTTER _,Four 4) .None 80 -6.Wait five(5)-minutes to clear'out any gas. lfyou Four(4) One(1) 77.5 smell,ga's,STOP! Follow"B"in the safety inform-' `r A wv RNINc Five(5) None 75 ation above on this label.,If you do not smell " __. .. gas,go to the next step. **For the 4"vent,one 90°elbow is approximately equal to 5 feet of vent pipe. One 45°.elbow is approximately equal to 2.5 feet of vent pipe. 7.Turn on all electric power to the appliance.- 8. ppliance.8.Toggle the"ON/OFF"switch located on the blower TO TURN OFF GAS TO APPLIANCE-- 1. Set the thermostat to the lowest setting by first depressing the COOLER®and HOTTER®buttons at the same time and holding for 1 second.Depress the COOLER®button until only the WARM indicator lightappears. 2. Toggle the"ON/OFF"switch located on the blower assembly to the"OFF"position. 3.Turn off all electric power to the appliance if service is to be performed. AX4762 14 23 Supplemental instructions for gas water heaters installe in potable water/space heating applications. ,ocal.codes or plumbing authority requirements may vary from the instructions,or diagrams provided NOTICE: All pipe, fittings, solvent cement, primers and procedures must conform to American in this-manual-and.take precedent over-these-instructions. National.-Standards Institute and_American_Society for Testing and Materials (ANSI/ASTM) standards. 'r? r Combination.Potable Water.-and Space-Reating.Application iorizontal Vent Terminal Location The location of the vent terminal depends on the following ? Tee fitting must be installed as shown AI)ANGEIi:-if this water heater is minimum clearances and considerations(see illustration): This ensures that-an air in the water lines Y installed in an application intended,to will be ed through the domestic water Vent Terminal must be at least twelve(12) orches above p P>h supply domestic hot water needs and 0 PP Y �, - Soffit vents grade level and above normal Hot faucets and showers. hot water,for space heating purposes, `;�-•a;;:`:��".:.�u�..._. a" a' snow levels. do not connect the heater to an existing TfiroWJAOT, ADANGER:When this system f g '~' `�oatiteidu heatin unit or components of a heating ® Vent Terminal must be at least four(4)feet below,or four k requires water fors ace heatingat g P 3•�u8 1t i q p system that have previously been used Inside (4) feet horizontally.from any door,operable window,soffit elevated temperatures(above 125OF O E s` ' Tee fitting for vertical hot 52°C. a mixingor temperingvalve'' with anon drinking water system.Toxic comer under eave vent or gravity air inlet to the building or other water supply lines. chemicals"such as those used for boiler Electric= a' �' ® y` appliances,or from gas or electric meters.Do not locate _ y.. must be.installed in the_hot_water__-_--___-- __--_ _--_ -- ___--_ Fresh gg© " treatment map.be`present and will - - - meter air - -velit above'walkway's;doors;windows;air in gas or-- - HatL�vater _�:-,• • °.. supply line to the house in order to ls^ contaminate the drinking water supply _ intake electric meters or other equipment. tuplsiy'ti0, redilce the scald hazard potential. a' cats ossilsle health risks.Never 18° T above•'' - Vent Terminal must be at least three(3)feet above any !=tiouse`u.:,:.<-u:.,_,water-heater _._ Ly n i;_ ,,E. i�r t= k '•;� DANGER•Any piping or components introduce toxic chemicals,such as those (��_ifwitbin 10' forced air inlet located within ten(10)feet.Any fresh or used in the installation of this water used�&ry Boiler treatment,into this -a iz"(Above grade/snow level) I letsuch as for;a e�;or furnace area is heater in a combination potable and system. make-up air in dry; ,.. 3 window or vent :'µ yam►*a'''-'ziconsidered to be a forced•air inlet. space heating application must,be Notice: SOi -0" maximum distance from suitable for use with drinking water. Vent Terminal must be at least eighteen(18)inches from an ` `&> ot,water sulip Y water heater to.fan coil(developed length) inside comer formed by two exterior walls. • �....:... ..�.� `''"' is required for Massachusetts State. < •- Tee fitting for horizontal hot __. _ ._.... _ _ M. -- v - ~ - - . Additional Considerations -water supply-lines.- - - _ _ - - - - - -- - =---- - - -- _-_ --- Caulk Typical Piping Diagram for Combination Potable/Space Heating Installation ;t. .0 canik [� Do Not install vent terminal under any patio or deck. ressure Rtstng moisture will To help prevent moisture:from freezing on walls and under Nominal•314"•size miziag;�tempeaag vtilve • 3/4'Chock Valve with I/S"Hole collect under eaves - - �efertow above). Follow or of�°mof2'-o"developedhmgtii- rnpa =eaves,do not locate vent terminal on the side of a building warning mtxmg 3/a" X3/4"Stint oBF valve tapering valve manurecturces instructions for pipe- domestic hot water, �G .astallatioa of the valve. Air vent supply to house: 3/4^cold water supply ❑❑❑ p g; , ffsoffitvent istoo : with revailin winter.winds. close„block off and ” In <When terminating the vent pipe through brick or masonry Spring loadedcheckvalve heatmg;uEdt ' anotlilnewvent, a surfaces,a rust-resistant sheet metal backing plate hot water supply line and"rn�water return Inside,another location line(not sapphW with water ) comerFIOR -• •- Pr-Shut-Off Valve(Iyp) Caulk s O gs m> J termination is recommended: ' Nara:This check valve-is incorporated �. behind the-vent is some heating units-Refer to the • 6 caulk wne one or to edge of ;•(see ilhi tratlon.� installation instructions supplied with hodTrap window etc-,starting Caulk' specific heating unit to determine if it is G,mbL within 6' . • Do Not locate vent terminal too close to shrubbery,as flue- 3/4".shai- •.,z Canon The+mal gasses may damage them. ____-. Off-valve..;. _. _____._. ._ --._-- ----.._ - - - -_- - -_._._ ..___ _ _.. _ __. _ . _ _ .- - __ ___- - - _.---- -.--- - 7>oak(if_ Isolatiim vattte ishot watrr -0,#l`°d �w.t h — Caulk all cracks,seams and joints within six(6)feet of"vent to heating unit(not supplied with"water . carer q,' :2 ti.sq.sheet metal plate on brick or Mater) /S Hot'wamr coil (masonry surface is recommended. terminal. see diagwma above fur proper , ,p�, All painted surfaces should be primed to lessen the chance,of Ali b= pipe apphcarioafmvertical orhmizontatsupply linest 1 Ye a physical damage.Painted surfaces will require maintenance. internal inpump. AWARNING:Moisture in the flue gas will condense as it Temperattueand Prew=weReef A;rb�eavalve t!... _ leaves-the vent terminal.In cold-weather this condensate can Insulate vent pipe exposed to cold conditions(attics,crawl Valve lie to hicationroved by' _:.'--- - _- �-- -- -- _ ant i«�loode t. wse freeze on the exterior wall,under the eaves and on spaces,-etc abl _ rial o help prev - mos v .)with inflamm a mate t o surrounding objects.Some discoloration to the exterior of sting in ant pipe. moisture from-accumul Gas line to wat r beater the building is to be expected.However,improper location Do Not extend exposed vent pipe outside of building. to Hws&Hwx or installation-can�result in severe damage to the structure - Tem - - ?- - D w xeati cell To HVAC Unit or exterior finish of-the-building---- Pressure - perature and relief 'atn valve AN valve discharge line - -not with T water OST Gas Control(Thermostat) ware llcafer coldwwwrdam line Gas Fired rsolabort Val"in COOL from heating mit(not antlq+lied with water Meter) Air Handler - Gas Dhect Vent discharge Water Heater drain pan instalicd in must comply with I=31 accordance with the Local and State and Smm Codas Code • ater Heater to be in accordance with •••.•• •_••• ere Local and State Energy Code ••••••• • Combustion Air Inlet v e"um aeyory t- Electronically controlled pump timer. ••.o••.. 00000••••. (Notsupplied) Activates every 6 htmua for 60 seconds. . ••••••••.A• Wtre to bto=pump. ' Ali water piping shall be Insulated in ` •••u•• _ accordance l Local and State Energy Code. 15 22 G'Air Gap ��" Installation Checklist iOTICE: All pipe, fittings, solvent cement, primers and procedures must conform to American A. Water Heater Location National Standards Institute and American Society for Testing and Materials (ANSI/ASTM) standards. --- -- — -- -- - , ❑ Close to area of vent. ❑ Provisions made to protect area from water Horizontal Vent Installation damage. - , 2'x 2'Sheet Once the vent terminal location has been determined make a ❑ Indoors and protected from freezing puo`aad° Metal Shieldon hole through the exterior wall to accommodate the vent pipe. temperatures. ❑ Sufficient room to service heater. 9a� WAS or Masonry Vent pipe must exit exterior wall horizontally only. b°a°tea a ❑ Proper clearance from combustible surfaces ❑ Combustible materials,such as clothing, 0 00. DaoDo-ffa° Insert a small length of vent pipe through the wall and connect observed and water heater not installed on Z a°° *VentTemunal the coupling as shown to the left. carpeted floor. cleaning materials,,rags,etc.clear of the Vent Pipe °D&n e a°e' , „ a base of the heater. atr;Qd,�po with/z Mesh - - - q�3�aroa> Protective �� - From screen Inside Place the 1/2 mesh metal screen inside the terminal fitting ❑ Sufficient fresh air supply for proper —� ❑ Clearances of 1" from combustion air inlet Water Heater and connect it as shown to the vent pipe on the exterior of the operation of water heater. <�na.aa building. openings observe --- ------ - - _0 Air supply-free of corrosive elements-and oroo Complete the rest of the vent pipe installation to-the water flammable vapors. ❑ Flammable vapor sensor is not blocked Pipe Coupling o4a; � °A °a heater's vent connector fitting on the blower outlet. - - � _ - • - - ---- °ba outside of, If necessary support horizontal run as previously mentioned. B. Water-Supply Y aba{'T'a Building'Wall FOR THE 60 GALLON MODELS ONLY a 90°vent ._ termination must be used and must be at least 2" from the wall. ❑ Water heater completely filled with water. 13 Water connections tight and free of leaks. ❑ Air,purged from water heater and piping. Vertical Vent Termination Location C. Gas Supply _ Insert 112°Mesh Protective Thelocation of the vent terminal depends on the following Screen Inside Terminal Elbow minimum clearances and considerations(see illustration): EJ Gas line equipped with shut-off valve,union. connections and fittings for possible gas Minimum twelve(12)inches above roof and sediment trap. leak.Short PiecebfVent.Pipe Minimum twelve(12)inches above anticipated snow level. ` ❑ Approved pipe joint compound used ❑ Gas Company,inspected installatiod,(if Maximum twenty-four(24)inches above roof level without ❑ Soap and water solution used to check-all, required). additional support for vent.: P 0❑ Four(4)feet from any gable,dormer or other roof structure D. Relief Valve 12'Above Roof Vent Pipe .,.,.with building interior access(i.e.,vent,window,etc.). ' • - Through Roof Ten(10)feet from any forced air inlet to the building. Any LlTemperature and Pressure Relief Valve ❑ Discharge line protected from freezing. r-- --fresh-or:make-up-airinletsuch-as-a dryer-or furnace-area'is-- - - - --- -- ----------=----- --- --- -------properly-installed-and discharge-line nm-to---,-Antic - ------ - - -- - Level.pated Snow Elbow considered to.be a forced air inlet. open drain. . Max.24"Above Roof vent Terminal (Without Additional E. Venting Support) - O'Heater vented separately from all other ❑ Vent pipe supported at required intervals. Verticalrent-1-nstallatiOn- ,_._ . lances. -❑ Appropriate-minimum clearances observed. appl' p ❑ Flue baffle properly hung in top of heater's Once the'vent terminal location has been, Determine the vent terminal height and cut flue. ❑ Precautions taken to prevent moisture damage determined,make a hole through the roof vent pipe accordingly.Refer to the above around vent,termination. and interior ceiling to accommodate the section for proper vent terminal height. ❑ Blower assembly properly installed vent pipe. ❑ Vapors from vent pipe cement and primer Connect vent elbow onto vertical pipe ❑ Proper materials and techniques used in vent have dissipated prior to applying electrical Complete the vent pipe installation to the through roof. assembly. power. water heater's vent connector fitting on the Connect short piece of vent pipe blower outlet. (approximately 3" long) to elbow, then ❑ Vent pipe properly secured to blower - . Support vertical or horizontal lengths as insert 1/2"mesh metal screen into terminal housing. previously mentioned. elbow and join it to the short piece of vent F. Wiring Install adequate flashing where the vent pipe. pipe passes through the roof. O'Correct power supply(120�- ❑ Heater properlySTounded and proper polarity 16 ❑ Electrical connections tight. observed. 21 Installing the water heater. Heat Trap NOTICE: All pipe, fittings, solvent cement, primers and procedures must conform to American National Standards Institute and American Society for Testing and Materials (ANSI/ASTM) standards. For increased energy efficiency, some These heat traps may require a minimum water heaters have been supplied with of one-,(I)900 3/4"NPT elbow and may Cementing Joints w - factory installed 3/4"NPT heat traps in require an additional 90'3/4"NPT elbow All joints in the vent piping must be the hot outlet line and cold water inlet or a 3/4"-coupling depending on your ®WARNING: DANGER J P P g Wipe all excess cement from the joint line. ^ installation needs. See Illustration-of OF FIRE OR BODILY properly sealed and the following with a rag.Allow 15 minutes before c• INJURY-Solvent cements materials are recommended: handlin Cure time will v according ' nipples and heat traps on page 33'. � g- �3' g and primers are highly Ito fit,temperature and humidity. flammable. Provide PVC materials should use ASTM D2564 ' adequate ventilation and do, grade cement. NOTICE: Stir the solvent cement not assemble near heat frequently while using.Use a natural CPVC materials should use ASTM F493 q Y g- source oro en flame. Do not grade cement. bristle brush or the dauber supplied Durin _Installation.of_this water heater...........- smoke:Avoid skin'or eye --_with the-can.-The ro er brush size is -_- - - P - contact.Observe all cautions ABS materials should use ASTM D2235 bne'inch: DO -DON'T and warnings on material grade cement. ' containers. NOTICE: This unit is equipped with a ElDO check inlet gas pressure to ensure ❑ DON'T block or restrict Combustion Cleaner-Primer and Medium Body Flammable Vapor Sensor. Do not apply that it is within the range specified`on the" Aii'Inlet Openings or the Flammable Vapor Solvent Cement: power until enough time has passed to rating plate. Sensor located around the lower portion of ACAUTION• ❑ DO provide adequate air for combustion, the water heater jacket. Cut pipe end square,remove jagged allow the vapors from the primer and For proper installation- cement`to,dissipate. edges and burrs.Chamfer end of pipe, and ventilation as discussed'in the Use and , DO NOT use solvent cement then clean fitting ❑.DONT block or restrict the Blower g socket and pipe joint Care Manual and the National Fuel Gas ar .B'.t. „aa e i .r, :,,.a 3•',r . that has become curdled,- sembl�-Dilution Air-holes(sPe diagram-to area of_al1.d;St,-grease- . r ,r Code.[ lumpy or thickened.left). - ..After-_^chekigpipe-and socket for_❑ DO maintain_Pro er clearances to 'DONDO NOT thin sPro er fit wipe socket and pipe wicombustibles as specified on, the rating removeteurnerccess cementObserve shelf plate: Door unless absolutely necessary. This cleaner-primer. aliberal coattlof precautions roteonte . should only be done by a qualified service containers. primer to inside surface•of socket and LJ DO allow enough time for joint cement technician. A new burner access door gasket outside of pipe.Do not allow primerto vapors to dissipate BEFORE applying must be installed on any burner access door For applications below 32°F before applying cement. mY stone as mb v7�du a uHo power-to the water heater. that has been removed. use only low temperature ; Location of Dilution Air Holes type solvent cement. Apply,a�thin coat of cement evenly in ❑ 1)® ensure that the venting system ❑ DON'T install this water heater where the socket.Quickly apply a heavy coat complies with the guidelines found in the Appropriate solvent and • • . - P � standing water may occur. The base of the cleaner must be used for the of cement to the pipe end and insert Use and Care Manual and National Fuel Gas water heater is meant to be mounted on a pipe into fitting with a slight twisting Code. surface. type of vent pipe used (PVC, P P g g g -❑-DO-contact a-qualified ser-vice-technician - - - - - --AES). motion until it bottoms out. CPUC or ifthemainburnerwill not stay lit. The burner ❑ DON'T allow cleaners,solvents,or other NOTICE: Cement_inusfbefluid if not, chamber is designed to be sealed utilizing a materials to come into contact with the recoat. gasket and tamper resistant screws. Flammable Vapor Sensor. - - -. - *'Hold the pipe fitting for 30 seconds to A� '' ❑ DON'T operate the water heater if the i prevent the tapered socket from pushing f`:Giass•r�. sight lass or burner access door grommet is the pipe out of the fitting. gh g damaged or broken(see to the left). - ?Ya or Sensor, •':;e a^� i'•,i �-''�°�'�' � , �;Sr- "q. t�t,b .-eta y! :§ •�v'Y,) 20 17 Installing the water heater. Wiring Insulation blankets If local codes permit, the water heater may The maximum current draw is -- �!/� WA RNING:If local q Insulation blankets, available to the ®CAUTION• If local codes require the be connected to'electric service with the approximately 5.0 amps. general public, for external use on gas application of an external insulation codes require external PP I power cord provided(DO NOT use an application of insulation water heaters are not necessary. The blanket to this water heater,pay careful extension cord).A grounding receptacle is The water heater must be electrically PP purpose of an insulation blanket is to attention to the followingso as not to g p grounded in accordance with local blanket kits the educe the standby heat loss encountered restrict the proper function and required. manufacturers instructions Y P P codes, or, in the absence of local codes,If local codes do not permit the use of in accordance with latest edition of the included with the kit must with storage tank heaters. This water operation of the water heater: be carefully followed'. heater meets or exceeds the National O Do not cover the operating or warning cord connections,a 120 V, 50/60 Hz National Electric Code ANSI/NFPA No. ' P g g power supply,with suitable disconnecting 70. Refer to the figures below for water f Appliance Energy Conservation Act labels attached to the water heater or means,must be connected to the black and heater internal wiring. P standards with respect to insulation and attempt to relocate them on the exterior standby loss requirements making an _ _ white leads in the heater control enclosure. ofinsulation blanket. NOTE: It is not recommended that this insulation blanket unnecessary. -A knock-out-hole4s-provided-to-pemut use---•unit-be-installed-on-a-GFCI-circuit: ' _- _-. ____. _.. __ __`- eta ' _ - __ ___ __. -riot-apply-insulation to the top of the Q.-D6 of conduit or metal-clad cable connectors. The manufac warranty does not water heater.This will interfere with the cover any damage or defect caused by safe operation of the blower assembly. installation,attachment or use of any type of energy saving or other 0 Do not cover the burner access door, unapproved devices(other than those jacket door,gas control(thermostat)/gas CONNECTION DIAGRAM SCHEMATIC ;authorized by the manufacturer)into,onto valve or pressure and temperature relief or in conjunction with the water heater. valve. QSNW,�oi; The use of unauthorized energy saving w Do not apply insulation to the bottom Y of the cl_eviee�_ma shorten.-c.1i�e o��he_wa�er -R,•ater-huaturoi�the"area-wirere INDUCER RL heater and may endanger life and property. the combustion air nlet openings - W The manufacturer,disclaims any " Flammable,Vapoi-Sensor are,,ocated. RME respoiisibility-for such loss or injury This area must be unbstiu octed so,a's SENSOR IGNITER 'resulting from the use of such not to restrict combustign-air flow to unauthorized devices. the burner or operation.'"of'the'sensor. +, FvsENsoR-4) ® Inspect the''insulation'blanket frequently PR95URE making certain it has not sagged SMIN ;and it is not restricting'the air flow to the combustion air inlet openings TEMPERATURE r (perforation holes)or the Flammable r SWEL NTROL Vapor sensor located around the lower rimeterofthe-water heater jacket_- 3= m This could result in an unsafe operating 6 PIN CONNECTOR ____ G L2 condirion. FV BK p p E I G Hot and Cold Pipe Insulation Installation WRRYRL - - ' LI NOTICE: If pipe t•�N ;.a-i1T°;."�ie.,.;S<i'`.t`�`dvy„m'#:` y�}•• :d'�'', ^;: '„ ixa"4: ;, -s :r`y.' .„r" ''�A,: s.u::F :'ter • .$. a. s.ia ?Diluti"On:. HoeS, 'ri -- . , ,r: . crs - to oNIoEE insulation is used aensnre �y. - g BK ! yrsrys ,r m„a$..` r:'`r�"¢,4},.r`•=}"":•�..q?�.'1y . s .ie,;�3%*..,�,.'�. VALVE �R(N }: P .4,. ,7i.tib+ �:,,e.y".F '.4`x,P "Y".P$ ".W`.».#' ;A'�. +q.�dti'�"4l •.w..�x :e.v BK ;: '•. `� ..,xEa,'x s'r'`.'. rp @- rte' •.?n ' s' . that the thickness does M� _ ,• A :, G _ = � w`=„ ' �. W .H. .N. 7EsPTMRraTURE PRESSURE not exceed 1/ anon w`:;.:4,¢fis,e::.'°4.q,-i,.�.;+"^.x';'.a^y:”•4.,:ia_z>,.rt,t&;e..p.�;,x.s�-'.;'�'si"p`, l�,.",s,r-± t.,,,i4x;,fixrr.i.,.`:,%,..`';;s.;.y".^gyy.�m6,•'�.;..•.;.c.-:`.;,=:d�',,.�9 swam • .�.°","--`.'”°t'•.w�x-'.£.r','..,"v-#tr*,,<w,F'„:_ ':#.-��.�ysatK °,�a �Y r tip":;�. n;..v_' � ..thicker than,/Z can ELEMONIc coNROL interfere with the Blower . `•"f� .=s»,-,t i_..^,s�:,. _. ..•v $ 't''' -mss"�?�".ft'�, xs""h�•ra;�»'. {`w✓...' .. °�:a'."�,'�=';�;"-i�; W Assembly Dilution Air BK=BLACK �.'f� .its_ .e< �s„ ;;;° ''a ✓.'-";n. .', .,,C. .`:#Y-'' .'7�z.: •^`4: BL-BLUE Holes. -':gst..-.e" k.;M, ,'„�';-.' ''.s. M f-,• �g •_t�•. .p T;, kC' ,y, ,,_; - �.• ",LT`•' �' M.:i,"' ,. -„ .,.'crt,�..,.y ''t:i'"."`i."x.' "`- 5.`'s'$i•ro:'far..,sar G =GREEN ;�. :..;': .` .�,,a'a�,,x •:<'' :.. .� »a•; ,.t¢ a `_`'" , _ R =RED :......__..�...,..... "e.. ..,....,.,. i .' `.,Y:t W =WHITE BL Y =YELLOW Typical vertical piping arrangement Typical horizontal piping arrangement R For increased energy efficiency,some Please install the insulation,according _ACAMON! Label all wires prior to disconnection when servicing controls.Wring errors can cause.improper and water heaters have been supplied with to the illustrations above,that best meets dangerous operation. VERIFY'PROPER OPERATION AFTER SERVICING! two 24"sections of pipe insulation. your requirements. 18 19 0 A fall + INSTALLATION AND MAINTENANCE ® INSTRUCTIONS y S. MODEL MLK & MLKE •CHIMNEY'LININC This symbol the nameplate means UL the product is is listed by Undewriters - AND o Laboratories,Inc. �• ` - Listing No.MH 17528 VENT CONNECTOR (ForChNo.MHmney 25730 Listing No.MH 25730 (For Vent Connectors) SYSTEMS - MODEL MLK MODEL MLKE Flex Aluminum Chimney Liner Kit Flex Aluminum Chimney Liner Kit Kit Includes: Kit Includes: • Gas Liner • Gas Liner :• Moftar••pUard • Mortar Guard C - • Rain dap • Rain Cap • Factory Attached Couplings • Hardware Package (9ea. Self Tapping Screws) • Flashing • Flashing ti ° Puff Bar • _Top& Bottom Connectors •. Storm Collar ' r Metal Fab"gas vent relining systems have been designed to properly vent Category I gas-burning appliances only. ,Appliances burning solidtr'liquid fuels or Category 11, III,or IV furnaces are not to be-connected to this lining system. This Metal Fab lining system is intended for use as a masonry chimney liner, factory built chimney liner, or Type-B:gas:vent`liner. Metal Fab liners are intended to be installed in accordance with the standard;for chimneys,fireplaces,vents and solid fub`I burning appliances,per NFPA 211. �� NOTE: When an existing gas, oil, or wood burning appliance is being replaced by a.gas burning appliance, the existing 'Y} chimney can be used as a conduit for a flexible aluminum liner. The inside of the existing system must be of sufficient diameter to allow the liner to pass through and the existing system must have been properly installed. Although-this product may be installed in an unenclosed space between the appliance and the,masonry chimney,factory built chimney, or Type-B gas vent, it must not pass through any combustible structure such as a wall,ceiling,floor, attic space, or crawl space. li Contact local building or fire officials about restrictions"and installations in your area. Metal Fab gas vent relining systems have been designed to properly vent gas burning appliances:=•Substituting other parts not identified within these instructions may pose an unsafe installation. Wall penetration assemblies are-not to be located directly behind a heating appliance. The.chimney liner must not be sized less than that specified in the appliance manufacturers instructions. Masonry chimney,•factory=built chimney,orType-B gas vent must be carefully inspected before it is to be relined. Clean and repair chimnWyas required. Removal of all tar glazed creosote is a must prior to installation of chimney liner. Iso, �,cracked, loose or missing bricks, mortar or other materials that could inhibit c&rect installation of the.chimney lining system should be removed or replaced. -- " Wear gloves when handling metal parts to avoid personal injury. ' : ; 2 The liner should terminate with the lowest discharge opening no closer To size the liner system, follow the Category 1 venting table now Ion- to the roof than the minimum height shown in the table below These tained in the National Fuel Gas Code(NFPA 54/ANSI Z223.1).Be certain minimum heights may be used provided the vent is not less than 8 ft. to follow the capacity reduction directions for the corrugated metallic from any vertical wall. chimney liner systems oof Pitch Minimum Height While Installing flexible liner, consideration should be given to the f Flat to 6112 1.0 foot(305mm) following 1) make no unnecessary bends 2) make no bends greater 6/12 to 7/12 1.25 feet(380mm) than 90°3)make bends as smooth as possible,with no dips or sags and 4)install with at least a 1/4" per foot rise Over 7112 to 8112 1.5 feet(451mm) Over 8112 to 9112 2.0 feet(610mm) Over 9112 to 10/12 2.5 feet(762mm) INSTALLATION: Over 10/12 to 11112 3.25 feet(991 mm) Over 11/12 to 12/12 4.0 feet(1218mm) Over 12112 to 14/12 5.0 feet(1524mm) 1. MLK/MLKE:Determine the length of the liner needed by dropping a Over 14/12 to 16/12 6.0 feet(1829mm) pre-measured length of rope or other measuring device down the Over 16112 to 18112 7.0 feet(2134mm) chimney.If the liner is to mate directly to an appliance,measure all Over 18/12 to 20112 7.5 feet(2286mm) the way to the appliance.Otherwise,measure to a point that is just outside of the chimney that Is being re-lined. Over 20/12 to 21/12 8.0 feet(2438mm) 2. MLK/MLKE.If installing the liner into a masonry chimney,determine the location of the point where the flex system will penetrate the GENERAL: masonry sidewall.This opening must be located above the appliance outlet. It is recommended that you install an inspection/cleanout MLK and MLKE gas vent lining systems are listed by UL for installation door on the opposite side of the chimney,if conditions permit. at zero clearance to the inside masonry surface and with zero clearance 3. MLK/MLKE:To configure the liner to it's proper length, remove the from the outside surface of the masonry chimney and surrounding com- liner from the carton. One person (wearing gloves) is to securely bustible material. grasp one end of the liner while the second person (also wearing gloves)pulls and stretches the liner from the other end.Both persons Use only parts referenced in the these instructions when installing a MLK should be on level ground when stretching the liner.Pull and stretch or MLKE liner system.Never substitute liner material. to the required length,being careful not to over-stretch the liner. Metal-Fab MLK liners may be extended from the outlet(top),to the cap NOTE: For shipping purposes, the flexible liner has been using Type-B gas vent.MLK and MLKE liners may be extended from the compressed to approximately 113 it's usual length.A 25-foot length inlet(bottom)to the appliance using flexible MLCK connectors(See FIG. will be approximately 8 feet in the carton. &10). 4. MLKE Only: While still on level ground, press a sleeve/ Metal-Fab MLK and MLKE liners may be connected continuously from connector into the flashing until the rolled bead in the middle \ the appliance to the termination cap,provided that the liner Is always in of the sleeve/connector makes contact with flashing. Attach an unenclosed space or is within a masonry chimney,factory built chim- one end of the flexible liner to the portion of the sleeve ney,or Type-B gas vent. protruding below the flashing (use 3 ea. screws provided). Attach the second sleeve/connector to the inlet (bottom) end of the flexible liner (use 3 ea. screws provided). FIG. 1 Temporarily attach a bolt through the holes that are provided SUPPORTSLEEVE CAP in the sleeve connectors to serve as pull bars. You are now STORM COLLAR FLASHING ready to lower the flex into the chimney from the top down (MLK ONLY) (See FIG.2&3). 5. MLK Only. This liner has a B-Vent style connector pre- attached to the outlet (top) end of the flex and a stainless steel slip connector pre-attached to the inlet (bottom) end. You are now ready to lower the flex into the chimney from the top down. FLEXIBLE LINER FIG.2, SUPPORT/CONNECTOR NON-COMBUSTIBLE MLKE Only FILLER MATERIAL 3/8"DIA.BOLT HOLES MORTAR GUARD LABEL FLEXIBLE LINER APPLY BEAD OF SEALANT FLASHING APPLIANCE CONNECTOR APPLIANCE (D These liner systems are NOT listed as Type-B ga's vent and are iot intended to pass through any wall, ceiling, attic, crawl space or )they combustible area. A liner that is used as a connector in open ; and unenclosed space must be installed with minimum clearance to combustibles,in accordance with NFPA 211.The appliance to which the- flexible liner is connected shall be listed gas-fired appliance equipped with a draft hood or other appliance listed for use with Type-B Vent 2 FIG.3, FIG.5 MLKE Only OUTLET END SUPPORT/CONNECTOR ROLLED BEAD, NON-COMBUSTIBLE WITH SEALANT o FILLER MATERIAL FLASHING — FLEX LINER WARNING LABEL c MUST BE VISIBLE AFTER INSTALLATION APPROX 2" SPACING #8 X 1/2 SHEET/ , SLEEVE/CONNECTOR METAL SCREWS APPLIANCE (3ea.)INLET &OUTLET (PROVIDED) ATTACH BOLT THROUGH HOLE TO PULL THROUGH CHIMNEY 8. MLKE Only: At the Outlet end, attach the flashing to the INLET END (BOLT NOT SUPPLIED WITH KIT) chimney, Insert the cap into the sleeve connector and attach with three (3) sheet metal screws (See FIG. 6). Allow the flex to drop into the chimney until the bead on the support sleeve rests on the flashing. Apply a bead of 6. MLK and MLKE: Secure a rope to the bolt pull bar(s) silicone sealant at the point of contact between the support on the inlet (bottom) connector. Drop the otherr end of the bead and the flashing(See FIG.7). rope down the chimney for an assistant to pull the liner 9 MLK only At the outlet end, slide the flashing and storm down the chimney (See FIG. 4). As the liner is being pulled collar over the outlet fitting. Twist the cap onto the fitting. through the chimney, a person is needed at the top to guide Attach the flashing to the chimney. Push down on the cap the flexible liner down the chimney. until it rests on the storm collar FIG.4 FIG.6, MLKE Only MCU CAP THREE #8 X 1/2" SHEET METAL SCREWS (PROVIDED) BEAD SUPPORT/ CONNECTOR FLASHING ROPE a —'SUPPORT/CONNECTOR FIG.7, MLKE Only 7 ,MLK and MLKE: If the flex liner is to exit the sidewali of a masonry chimney, it must pass through the mortar USEASILICONE guard (See FIG. 5). The mortar guard is positioned so that SEALANT HERE the labeled edge of the mortar guard (and tag, if applicable) ° extends approximately two (2) inches past the exterior surface of the chimney. NFPA211 requires that the warning label on the mortar guard be visible after the installation is completed The opening in the masonry chimney can be FLEX ATTACHES TO closed and mortared around the mortar guard When the OUTSIDE OFSUPPORT I / liner is in position to start at the appliance (or lust outside CONNECTOR _.r the chimney, at the inlet end) and in position at the termination cap, remove the rope and the connector bolts or pull bar(s) Discard MLK pull bar(s). 3 10. MLK and MLKE Inlet Connection Options' ,FIG. 9 A) Attach the inlet end df the flexible liner to a single gas apPance, using,a draft hood connector or other B-Vent style appliance 25 L adapter that may be needed for a secure connection.Be careful" not to make an abrupt or sharp bends in the flex or create an Y P rP Y INSIDE WALL, - bends greater than 90 degrees(See FIG.8) ' ' OPTIONAL MLCK- { 60(06ER'USED AS AN �_ - FIG. 8 � EXTENSION ' n / FLASHING } i FLEXIBLE LINER j 9 1 CLEARANCE TO COMBUSTIBLES it?, PER LOCAL CODE y> INSIDE WALL FOR TYPE OF USED ' • t Y —- - B-VENTOR RIGID- "T SINGLE WALL MORTAR GUARD i CONNECTOR NON-COMBUSTIBLE- NON-COMBUSTIBLE FILLER MATERIAL fLL.ER MATERIAL r MORTAR GUARD f APPLIANCE#1 t FLEXIBLE LINER AL !' 1 � 7 • APPLIANCE FIG. 10 JJ -B) Attach the inlet end of the flexible finef to either single wall pipe or B-Vent pipe that is serving as the co*ector between a single gas appliance and the flex liner(See FIG.9). C) Attach the tnlet'eild'of the`fYffex'ible Gner to•a"Y" "Tee-which _-----mss;in"torrrconnected"to-sirigle-tfialf- ipe;6=Vent-pipe dr- e) -- ---- j- - --' — — MLCK connector that is serving as`.the connector between two ` 'gas appliarices(Seie'FIG.10).. ; B-VENTTEE �.- t' :f =` • , ',., 11. After making all connections, check the system for soundness of connections,and compliance with clearance to combustibles. FLEXIBLE,RIGID,OR - - -TYRE-SV 'NT QSR,,EER MAINTENANCE INSTRUCTIONS: CLEARANCET cOMBUSTIBLES PER The chimney lining •system '%should be,, checked by a qualified LOCAL CODE FOR TYPE r� > QF_60NN1ECTbk,USED person at least -06 a•- -year'--following--initial--Ifistaltatfo. To inspect the liner, remove the Rain Cap via the three securing screws + for,MLKE and twist lock counter clockwise'for MILK. Check appliance manufacturer's instructions to see if any parr ilar.preeautions should'lie APPLLANCEif1 APPLIANCE#2 taken on initial firing of any appliance that is vented through a-chimney, liner. i E1`QL F180 JIM. f FO.Box 1138•WICHITA, SAS 67201 •• j I_-(316)943-2351•-FAX(31,6,943-2717`,__ 1n66n;661-fabinc.com•wwwmetal-fabrnc'com @2005 Metal-Fab,Inc- Fonn No.L1215 02105 j 7609 '05-69 r� � ��� ' . ! ���� •�� � ���`�� I IIIII sill IIIII 1111111111 Illi Ililll IIIII IIII IIII • S � �s. � ��. 1111111111111111111111 18 - C D 1 9 D 7 - 20 ,Y AVAILABLE IN FRENCH CANADIAN(FC) Guide "^ w/._-Horizontal lJpflow/Horizontal----- -Down#I,o - Gas-Fired Furnace "Fan Assisted Co pbUstion *UD1A040A9241A 'UD1fl080A9241A : : '.UD1B100A9451 *UD1D120A9601A *DD1B060A9361A *DD1C100A9541A W11-A040A9301A W1B080A9361A..:_iWD1C10OA9481A *UD1D140A9601A *DD1B080A936fA *DD1C1F20A9541A *UD1A060A9241A *UD1B080A9481Ai:Le;)*UD1C10OA9601A 'DWA040A9241A ;D101113080A9451A *DD11120A9601A *UWA060A9361A 'UD.lC080A9601'A{.',A,!UD1D100A9721A '*DDIAOb0A9241A 3DD1B100A9451A *60161'4UA9601A *UD1B060A9361A *UD1B100A9301'A'r-t.�l*UD1C120A9541A *DD'1A060A9361A *DD1C10049481A" ' ' *"`F•lrst�letle�inay 6eNA"'or"T" •,, i°�°" ' STATE AND-LOCAL CODES :ALL phases of,.this,�stalla_�oii,�m�ti peorii�7�,WntT�NATIONAL, '` t M` __ ..._.+�: t... � i r,..,—tri+- -z. 'i �'('�S�N.'.' 147 `=3!3lY`J.�.:'_( i iJ�•.� ( IIVIPOItTA1VTjf s DPCluineu }ns customer property and iscto' einain.�yiththi�unit.•- y Please retuin!*.'-service information.p ck upon completion of wor �ri $,113 For VENT a'IZING INFORMATION A "_Ti3�,dtTwt iJ . ., . $:4"?t'+fKc�•s'L$ T.�il•J S11'7e^t,5�•5,•,-.1 -iC)i - 1, { j is L+c,n;. r•r:rI;1: .1` 1b haff'rialWidel Gas Code+.?:....ANSI Z223.1/NFPA 54xF1atest,.Yersion)31>;. : 3' • t :i3 ..•t•ti .cr!(�:�=,7$�•v'�'�A' ,wry-�°. - ,. - ta. .„:�: •s.T;r .s• ?�.- _1,. •• ' � :,rtt •� �y'€,i.ft ':1�'{..AN�1DA—_ '`lr3'rb )`+r't •• �`''• . Natura ,G1s Installation Code!....CAN/CGA-B149.„1 (latest.ye sion),,;• ti } ' Wp n'b Installation Qode............CAN/CGA-B1492 l� test version i Ca? ` ' ,,.Y,'-It'bi?{`; i11dr,L r, kj.:•.• I yi := s7.:�i•�,r•j }:;t,. `t• f "//CANADA ALTERNATE afar 'I ss, '`<Ca$eg iy'Wenting'Guide•.............................Pu+b}jjI�o:48-CH23D1-2':, y�zYla, t 4 •Y' .r@'-`Y` �,C.y'..'11✓:;� ,a"'R' .�>2 '4w/r� ✓r . tt 'j Si IirStt•!':•�`'ll 6.”.. '��' ':r4,J: 1 ,e�,iF' •'.�:'�'I � 1 ^r ry' :oi•� T .,I:,� 1'L��, �i4 1?a •,sr` +- C • = t!'`1T'd".'rcr'�,•w�s-7.1% :�Y 'li y' y pO EE!cE O �'' lj� ;. c :r,• >.yfjmr,fr:,,r1 f' i ' 0 r=C= , � r :;:'i i. C�o o'[�G7 t� "r 1,9.;1,1,-•ci''rid 0 oc r�toto. (• ' coo 000 r•r - o :.�.•..t.,.. lr 7f o o CIE,0 0 Z> p00000 pp0000 1 000a'oo ' o-.,-?�•. •�.',; o o coo 0 00 _ 0 0 0 0 0 0 �O O COO O f:.'' OOOOO� Upflow/Horizontal* Downf low/Horizontal* .Y A341789P0l 'Horizontal Conversion for these furnaces may be left or right side rotation. Installer's Guide SAFETY SECTION The following safety practices and precautions must be followed during the installation,servicing,and operation of A-WARNING , this furnace. CARBON MONOXIDE POISONING HAZARD- 1. Use only with the type of gas approved for this furnace. Failure to follow the steps outlined below for each --------Refer to the -appliance-connected-to-the-venting-system-being 2. Install this ffiriiace only in a location and position as placed into operation' could result in carbon monoxide specified.in the Location and Clearances section(page poisoning or death. of thesestructi9p The.1`614OvWfib it6ps_shall be followed for each appliance ' - in' Ls- 3. Provide adequate combustion and ventilation air to the connected tb,the venting system being placed into opiqation,'*0[9'0I,o�fidr appliances connected to the furnace space as specified in the for.Combusti n and P on, Ventilation _venting-sysgqm-are-hof in-operation:---- section Qyage of ifie-s-e-instructions.- nstru 4. Combustion products must be discharged outdoors. 1.-Seal any unused-openings in the venting system. Connect this furnace to an approved vent system only,as 2. Inspect the-Venting-system for proper size and specified in the Vefiting section(pages 13-14),of-these horizonfalpitch;ad required in the National Fuel Gas instructions. .06d6,,ANSI.Z223..1/NEP-A-54.-orithe-G-ANICOAz-BI49.--- 5. Never,t est for gas leaks witfi_amopen flame. Use.a Installation Codes•and these,instructions. Determine commercially available soap solution made specifically that there is no-blockage orrestriction,leakage, for the detection of leaks to check all conn'ec'tion'4,'a"Ls 'corrosion and othevideficiencies which could cause an specified in the.Gas Piping section(page 17),of these unsafe condition_ instructions. i 3. As'far-as practical;close 61l'building doors and 6. ANv6Cys'ifiU&1l tlid ffirhacie to'ciV&Ae*ithivthe" i4iiLi& 66d1ll�.66rs betWe"b"n"We's space'in which the 4system-- fiiffi666's intended fEiifili6ratw6rise range with,a duct applidnep(s)gonnpqt6di&fh6'V6h venting' � are ldcat6d anZI oth6r,'ddfic�idncies'wWJfi could ca-uis"ei-an system which has an external,static pressure_within-the� allowable range,as @pWfiedon-the=unit-ratingTIate.-- Airflow_ with tre er*LqAs-Q-fQrcf3n-vorsus-staticis, .4_-CloseAreplarce-dampers- shown in the Service'Facts accompanying this furnace. A 5. Turn on clothes dryers,and!any appliance not 7.-Whewa--B=ace3sinstalled-go-th-a-tgiippIY-dde-tg y—carr --connected tot h-eventing-s—y�t-em-Tum on any exhaust air circulated by the furnace to areas outside the space fans,such as-range;hoods and bathroom exhausts,so . containing the fiumace,the return air shall also be they are operating-�tlrh' xaC Mum' speed. Do not operate handled by a duct(s)sealed to the furnace casing and a summer exhaust'fan. terminating outside theipa6d containing the fiii�nace. 6. Foil6w'thefighting ihstriudons.Place the appliance 8. A gas-fired furnace for installation in a residential boing-Inspect6d Into'dperatJoh.Adjust the thermostat garage must be installed as specified in the-Location and so appliance is-oppr4tingponiinuously. h Clearances section(pagea),,of-tese,instractions.- - -7, lf=improper-venting4s-obser.v'e'd during-any-of-the-above 9. The furnace may be used for temporary heating of tests;the venting-system-must be corrected in buildings-or--str-uctures-under construction-only-when accordance-with-ttie-Natio'nal-Fuel-Ga5'Cud6, the following conditions have been met: ANSIzZ221.1/NFPA 54 and/or CAN/CGA B149 Installation Codes. _7 a. The furnace venting system must lie complete and installed per manufacturers instructions. 8. After it has been determined;tfiat-each--*appliance b. The furnace is controlled only by a room thermostat connected to the v ng;pWpm properlk vents where (no field jumpers). tested as outlined above.'return doors;-windows, I exhaust fans,firepladb-ddrWp'2i's and-any,other gas-fired c. The furnace return air duct must be complete and burning appliance to their previous conditions of use. sealed to the furnace and clean air filters are in I place. Safety signal words are used to designate a degree or level of d. The furnace input rate and temperature rise must be seriousness associated-witii-a-par-tacular=hazard.The signal verified to be witlrin nameplate marking. words for safety markings are-WARNING and CAUTION. e. 100%of the furnace combustion air requirement must a. WARNING indicates a potentially hazardous situation come from outside the structure. which,if not avoided,could result in death or serious f. The furnace return air re range is between mom' 55 and 80 degrees-FAienheit.' b. CAUTION indicates a potentially hazardous situation g. Clean the furnacewhich,if not avoided,may result in minor or moderate ,duct work,and components upon -substantial completion of the construction process, injury.Itis also used to alert against unsafe practices and verify furnace operating conditions including and hazards involving only property damage. ignition,input rate,temperature rise and venting, according to the manufacturer's instructionG 10.This product must be piped by a Licensed Plumber or FIRE OR EXPLOSION HAZARD -Gas Fitter in the Commonwealth of Massachusetts. I - _ , Failure to follow the safety warnings exactly could result in serious injury,death or property damage. Improper servicing could result in dangerous operation, serious injury,death,or property damage. 0 2009 Trane All Rights Reserved 18-CD19D7-20 Installer's Guide GENERAL Contents The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It,is recommended that Manual J of the Air Conditioning Installation Instructions Contractors Association(ACCA)or A.R.I.230 be followed in General 4°" estimating heating requirements. When estimating heating Location and Clearances requirements for installation at Altitudes above 2000 ft., remember the gas input must be reduced(See High Altitude Outline Drawingsb_ Derate,page 19). Upflow Installation Material in this shipment has been inspected at the D'ownflow Inst'aila#ion -�` -�- factory and released to the transportation agency Horizontal Installation without known damage. Inspect exterior of carton for Air for Combustion and Ventilation evidence of rough handling in shipment. Unpack Duct Connections " .f carefully after moving equipment to approximate location..If damage to contents is found,report the Return Air Filters damage;immediately to the delivering agency. General Venting Instructions Codes acid local utility requirements governing the installa- Venting into a Masonry Chimney 3 ' tion of gas fired equipment,wiring,plumbing,and flue Electrical Connections connections must be adhered to. In the absence of local codes, Field Wiring Diagrams the installation must conform with latest edition of the National Fuel Gas Code ANSI Z223.1 •National Installation Twinning Connection Diagrams Code,CAN/CGA B149.1. The latest code may be obtained Gas Piping from theAmer_!can Gas Association Laboratories,400•N. Sequence of Operation 'Capitol St.NW,-Washington D.C. 20001 . 1-800-699-9277 or www.aga.org Start-up and Adjustment •These,furnaces'have been classified as Fan Assisted Preliminary Inspections OEM :Combiistion system CATEGORY I furnaces as required by ANSI L21.47"latest edition"and CAN/CGA 2.3. Wherefore Combustion and Input Check they do not require any special provisions for venting High Altitude Derate other than what is indicated in these instructions. Lighting Instructions fMEN (Category I defined on page 13). Control and Safety Switch Adjustment These furnaceslmay be twinned. They shall have s ° common returns with equal pressure drops or ducts Abnormal Conditions ,with eqWVg *lent lengths and sizes:See Field Wiring `-Diagra#sfor-'.Twinning op page 16 for proper hookup. IFC Error Flash Coles TCAUTION To prevent shortening its service life,the furnace should 2. Do all clearances•b�etween the furnace and enclosure not be used as;a"Construction Heater"during the finishing equal or exceed the minimums stated in the Clearance phases.of construction until the requirements listed in item Table on the Outline Drawings(see pages 4&5). S,a-g of the safety section,of this publication have been 3. Is there sufficient space for servicing the furnace and met. ro'm paint; vin the presence of chlorides and fluo- other equipment? A minimum of 24 inches front accessi- rides from paint;varnish,stains,adhesives,cleaning bility to the furnace must be provided. Any access door compounds,and cement create a corrosive condition or panel must permit removal of the largest component. which may cause rapid deterioration of the heat exchanger. 4. Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and WARNING any closed panel or door provided? - These furnaces are not approved or intended for installa- 5 Are the ventilation and combustion air openings large tion in manufactured(mobile)housing,trailers,or recre- enough and will they remain unobstructed? If outside ational vehicles. Failure to follow this warning could result air is used,are the openings set above the highest snow in property damage,personal injury,or death. accumulation level? (See the Air for Combustion and Ventilation section on pages 7&8.) A CAUTION 6. Allow sufficient height in supply plenum above the Do not install the furnace in a corrosive or contaminated furnace to provide for cooling coil installation,if the atmosphere. cooling coil is not installed at the time of this furnace installation. LOCATION AND CLEARANCES 7. A furnace shall be installed so electrical components are The location of the furnace is normally selected by the protected from water. architect,the builder,or the installer. However,before the furnace is moved into place,be sure to consider the follow- 8. If the furnace is installed in a residential garage,it irig requirements: must be installed so that the burners,and the ignition 1. Is the location selected as near the chimney or vent and source are located not less than 18 inches above the floor j as centralized for heat distribution as practical? and the furnace must be located or protected to avoid physical damage from vehicles. 3 1'8-CD19 D7-20 A I , I � 5/8 *UDA-IMA OUTLINE DRAWING --�I Iw (ALLDIMENSIONS ARE IN INCIJES) VAI 04 DIAMETER ° FLUE CONNECT OUTLET MINIMUM CLEARANCE TO COMBLISTI�LE MST RE )ALS ExMI.C. - UPF OW Ot Y I A I R EL LEFT SIDE 0 IN. FRONT 3 IN ISEE'NOTE I _ . RIGHT SIDE *0 IN. BACK 0 IN `pu DIM "B" /8 KNOCK OUT FLUE 16 IN TOP I IN I `- �iCTRICAL CONNECTION = '.- � (ALTERNATE) --------- uo--- (-FE iaTF z1 TOP +2 IN BACK 3 �N 19-5/8 3-31/32 4 FLUE 16 IN SIDES 1 IN U) 5/8 0 1-1/2 KNOCK' OUT FRONT 18 IN (SEE NOTE 1) , GAS CONNECTION 07/8 HOLE 3-15/16 HOR170HTAI ALCO$f ISFF NOTE )1 (ALTERNATE) TOP 1 IN, BACK 0 N ELECTRICAL I t I/2 5-5/16 FLUE I6 IN, SIDES 0 N' CONNECTION , FRONT 18 IN I-I/2_HOLE•• - 1 - MAY BE 1° WHEN TYPE 8•I VENT I i USED GAS CONNECT ION qq� �� 2 I/I6 ;. v - FOR 1d-I!2' CABINETS 3' WHEN SINGLE ' ---- WALL VENT RIPE IS USED . ? 2 I/I6 I WHEN 14.1/2' CABINETS FALL lUDOdOC �'•-"-�_� �,'• -UD040R-, -UD060C-, AND -UD 60 ... ARE f -------- - i INSTALLED IN A(HORIZONTAL POSITION iAND A} ° - SINGLE WALL VENT PIPE IS USED, A�76'INCH 111 I-• _ CLEARANCE MUST BE-SUPPLIED BETWEEN I I 2-1/8 I. .^^^ o THE VENT PIPE AND COMBUSTIBLE FLOORING 1 ^ I 1 1-5116 0 30 5/8 "' S- —• — 40 32 - _` - 1) MINIMUM CLEARANCE TO FRONT ON _ _ _ �UD14OR960 AND -UD140C960 IS 6 INCHES r 1 28-1/4 P _1 21 MAY BE INSTALLED ON COMBUSTIBLE I 0 28-1/4 ' I FLOOR WHEN TYPE B•I VENT IS USE I 14-7/8 I SIDE 22-112 SIDE RETURN - I RETURN I 14-7/8 °I I 1 �_ _AIR_ �° _ AIR- �— I I s/IT 6 a /16 i DIM'iA,-,,-," �!'� 23-3/41t 23-3/4 .�; 1-/2 MODEL•I DIM 'A' I INM'"B' (DIM "C" DIM "DT 28-1/2 @UDIAD40A9241,1.^;{s�((D'O46R92'4•a •UD I'A0d0A9301'"1;lAti 0066'W6•0. J i - �F^i Id-I/2' I 9•S/8° •} 13.1/4" 13° I, UDIAO60A9241�" '"•UDIA040A9N21-' r BOTTOM 'UDIA060A9361^" '`�i! ' ' •UD18080A9241^^ ,'1100060RI)V3•1 I. LRM -D• RETURN i`. •UD10080A9361,-^,rL,".•Up080R936•• �UDIB080A9481"" •UD08OR948•• 1 �- AIR �UDIDIOOA9361-""'I `•1.16801103-cI �UDIOOR936•• 17-Il2' 9-518' 16-I/4' 16° li, F �UDIBJOOA9d51•;;"�i;� d @UD'100Ji9V3•1 - •DDIB06DA9361'^i .401 )BO80A9H31^" 1 3/4 Ft;IUD�8080AIIH31"" _ f -sUD BPOOA9H31"" , 3/4— 23-1/2 ,3"13/16 •UDIC080A9601"" '�UOl!OOR948•• •UDIC I'D A9481!" ,UDlOQR960•� _ 9UDICI00A9601,^ BUD�)00R9V5'd L ! NDIC120A954F", •UD,120R954•• 21" 13-Il16° 19-314" 19-I/2' oUD08DR9V4u �.^ f{UD.ICD80A9Hq-I"' iFUD1C100A9H51" 1 - kDIUD[ 0OH96186 D120A9601" ,.A�i UU12Qj19601• - ? _ 1 ! - /�'?,' 4; iUD16160A9601�^" •UD�23R9y5•• `24-1/2° 15-5/16'- `'23-I/4' 23' PREFIX LETTERS AYiBE''A" OR 'T' ' �UDID120AgH51�" -u UR 40 91i0•� - I ' n • SUFFIXrLETTERS.HAT BE 'K""(0'THROUGH,91 �UDIDId0A9H51"' is ^�� A - SUFFIX LETTER,MAY;BE A'- Z , i �UD146R9V5•�^ „'r N '; �• - From Dwg:210341699 Rev.7 i i .�p.8 p i *DD-A-1A OUTLINE DRAWING � 5/8 (ALL DIMENSIONS ARE IN INCHES) p ,-01-31/32 FLUE v OPENING 1 N L E T MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS DIM -C- A I R aasEr SIDES 3• IN, W/SINGLE WALL VENT 0 IN W/TYPE B-I VENT DIM 'B FLUE 6 IN, W/SINGLE WALL VENT - I IN W/TYPE B-I VENT FRONT.- 6 IN BAC I IN .-RIGHT SIDE ONLY FOA Id 5' CABINETS, ----------------------------------------------------------- 5/8 •• 0 BI TO LEFT SIDE. 0-IN.'FOfl_REMAIN IMG----__ --_--- =CABINET SIZES (17.5', 21.0', 24,5'1. 5/8 19 5/8 �3-7/8 SIDE PANEL CUTOUT —•'�^ULc3iosfo-i.i�o-ficttia 0 HORIZONTAL VENTING TOP 3• IN, WISINGLE WALL VENT - 2 IN. W/TYPE B-I VENT ,t GLUE 6 IN. WlS(NGLE WALL VENT I IN. W/TYPE B•I VENT THROUGH CABINET FRONT• 6 IN. -BACK 3 IN, SIDES I IN. 3-3/8 •`,TOP'ONLY FOR 14.5' CABINETS SIDE PANEL CUTOUT I/2 4 FLUE R HORIZONTAL VENTING 3-1/2 CONNECT ION ------------------------------------------------- T ________ _____ _____ 2 IN. FOR REMAINING CABINET —V SIZES t17.5', 21.0•, 2a,5' THROUGH CABINET TOP z IH. W/SINGLE WALL YE 24-I/2 Iarxxel nns o-yc0 +4ofNIOMnt• NT FLUE 6 IN. WISI NGLE WALL VENT . I IN, W/TYPE 8-1 VENT 5-1/2 5 FRONT 6 IN. BACK 3 IN. SIDES I IN - FOR INSTALLATION ON COMBUSTIBLE FLOORING ONLY 7 WHEN B•I VENT CONNECTOR IS USED. ----------------------------- _ o ___ II "I -LR IPL19 OV isox'Em -•i--T= TOP 3• IN. WISI NGLE WALL VENT - I IN WITYPE B•I VENT FLUE 6 IN,.WISINGLE WALL VENT - I IN W/TYPE 0-I VENT 07/8 HOLE 2-1/8 FRONT IB IH. BACK 0 IN. SIDES 0 IN. • TOP ONLYFOR 14 5' CABINETS. ELECTRICAL 5 2 1/8 1 IN. FOR REMAINING CABINET CONNECTION O µ SIZES t17 5'._21.0'..24.5'). 3 IS/16 zx 1 1Ew"acruevns V'ENT1 31 •I® e® TOP I IN. W/SINGLE WALL VENT -"� e� 29-1/2 GLUE 6 IN, WlS(NGLE WALL PENT - I IN, W/TYPE B•I VENT +r 20-1/4 FRONT IB IN. BACK 0 IN SIDES 0 IN 10 1012-3/8 10 01-1/2 HOLE GAS CONNECTION 2 1/16 I 5 5/16 1/8 KNOCK OUT I/2 --DIM -A'—�{ 1-1/2 KNOCK OUT ELECTRICAL GAS CONNECTION CONNECTION 28 I/2 (ALTERNATE) (ALTERNATE) MODEL DIM 'A' DIM -B- DIM -C' DIM -D' �DDIA04OA9241^" -DD040R924-- OUTLET 4DDIA06OA9241"^ 4DD060R4�936 14-112" 9-5/8" 13-1/4" 13 DIMD rDDIA06OA9361"" A I R sDDIB08OA9361"^ sDD060R9V3vrF vDDIB080A9451^" #DD080R936.: 4DDIBI00A9451^" •DD080R9V3e* 17-1/2! 9-5/8" 16-1/4" 16" 3/4 3/4 19-9/16--- 7-3/4 — 4DDIB060A9H31"" vDDI00R945@4 4DDIBO8OA9H31^^ oDDIB060A9361^^ 4DDICI0OA9481^" vDDI00R9484� OR &DDICI0OA9541"" sDDIO9604� 21" 13-1/16" 19-3/4" 19-1/2" ��1L •DDIC12OA9541^" 4DDI0OR9V5 Y, eDDIC10OA9H51"" oDDID12OA9601"^ *DD120R960&# 4DDID14OA9601"^ •DD120R9V5v# 24-1/2" 15-5/16" 23-1/4" 23" 4DDID120A9H51"" - PREF I X LETTER MAY BE "A",'DT;,"T" as SUFFIX MAY BE F (O THROUGH)94 " SUFFIX MAY BE A -'Z From 1 C 41700 h 1 Rev v, Installer's Guide - UPFLOW INSTALLATION TABLE 1 Standoffs and screws(See Figure 1)are included with the CABINET RETURN FLOOR OPENING PLENUM OPENING cased coils for attachment to the furnace. There are clear- WIDTH DUCT WIDTH "A" '-'B"- "C" "D" ance.alignment holes.near the-bottom of-the coil wrapper and---- -14-1/2" ---13=1/4"- 13=5/8" --20-1/8"- -12=5/8"-- -19=3/8"- - - drill screws are used to engage the furnace top flange. The 17-1/2" 16-1/4" 16-5/8° 20-1/8" 15-5/-8" 19-3/8" .----gtandoffisinsertedinto-the-cabinet-ahgnmenthole_TheA il)—---- --- - —— — screws are inserted through the standoffs then screwed into 21" 19-3/4" 20-1/8" 20-1/8" 19-1/8" 19-3/8" the furnace flange. The coil is always placed downstream of 24-1/2° 1 23-1/4" 23-5/8° 20-1/8° 22-5/8" 19-3/8" the furnace airflow. These instructions apply only if the coil HORIZONTAL INSTALLATION- _ is on top of an upflow furnace. The coil and furnace must be fully supported when used in the horizontal position. -O STANDOFFS(4) LL SCREWS(4) -- Three Brackets( ith screws)are included with downflow fl iAiaces for installation to stabilize and secure the furnace and.TXC cased-coil in;l lie horizontal(position.See Figure 4. �J IMPgRTAM• ; Tlie 2VXCcase-d coil must be:placed dd*nstream of the vurnace:Inhoiizontarinstallations,the apex of the coil CAS I mayf'point either toward or away from the furnace. See FOR VERTICAL the y4TXC coil lnstaller's Guide for more details. INSTALLATIONS The cased coil is secured`to the furnace and-both the furnace' ®� and the cased coil must be properly supported.The brackets mount using the rear screws on the coil case and use the screws provided to secure the bracket to the furnace.The \\F SCREWS {BOTH SIDES) - - --=- O- GUASRENV-GE FOR OIILN HCOONRNZECCNTTIOAN- F% B COWAeSTAN-/OFS- ( O (BOTH SIDES) DOWNFLOW ONLY IIZ DOWNFLOW INSTALLATION _ remaining bracket is placed as close to center as possible (horizontally)between the coil case front and the furnace bottom channel(for downflow/horizontal furnace).Use fopr of )Do not;iQstall the furnace directly on car'Bong,tile or other the screws provided to secure the bracket. comtu 3t!ble_material other-thaniAr.00d.floodng.-F.or-verlical This furnace m_ay be installed in an attic of crawl spa`cein the downflow application,subbase(BAYB�'ASE205)must be horizontal position b placing the furnace on the left or n' t .used.between.thefurnace-and-cornbustible-floori^ 'Nfsen p- - yp___ K _ _ ...� g"`^ side(as-viewed.from the front in the upright position). The the-downflow furnace-is installed-vertically with a-cased P- coil,a subbase is not required. URzontal furnace installation in an attic should be on a :cr "ce platform large enough to allow for proper clearances qi"alt-sides and service.adce'ss to the front-of-the furnace_(See O2 ABINET SIDE CABINET SIDE ' :C Clearance Table on•'Outline Drawings,pages 4&5,and SUB-BASEsuB-BAsE Iure 5 below). t EW UFLANP) (BENT FLANGE If the furnace is suspended using perforated steel strap SUB-BASE sue-BASE (plumber's strap),it must be supported at all four corners iNsuunoN and in the middle at the front of the furnace.The forward most screw on the side of the furnace may be used to connect PLENUM = the strapping(See Figure 6 on page 7): DUCT ---- FLOOR r1wr_r. - MES E NTACF IS ONLY PERMISSIBLE FLOOR YA; BETWEEN UNES HETOPFORMED I NDTWO TIDES OF TIONS OFTHE CASING AND LUL SIDES OF THE / FURNACE CASWG AND BUIU]@IGJOISTS, / STUDS,ORFAMING. REQUIRED FLOOR OPENING: (DOWNFLOW) S ENTRY iJ t;'�'F.• fir,,.,.^+A See Figure 2 and Table 1 n 3 � � A width � >;�ME �n�o � FURNACE I B_(depth) FRONT 13 SERVICE AREA L ————— J TYPICAL ATTIC PLATFORM INSTALLATION (UPFLOW/HORIZONTAL FURNACE SHOWN) 6 18-CD19D7-20 Installer's Guide 'Line contact is only permissible between lines formed by the intersection of the top and two sides of the furnace O8 CONFINED casing and the building joists,studs,or framing. FURNACE LESS THAN 50 CU.FT. A cutout is provided on both sides of the downflow furnace PER 1000 BTU/HR.INPUT cabinet to allow a 90'elbow to be attached inside the cabinet ALL EQUIP INSTALLED and the vent piping to connect there. In horizontal,the ,downflow furnace may be vented through the top of the cabinet if needed.In vertical configuration,the downflow Confined spaces are installations with less than 50 cu.ft.of furnace may be vented using the side cabinet cutouts. This space per 1000 BTU/hr input from all equipment installed. venting configuration could beusedif an electronic air Air for combustion and ventilation requirements can be cleaner is installed. supplied from inside the liuilding as in Figure 9(page"8),'or When the downflow furnace is vented through the left from the outdoors,as in Figure 10(page 8). side of the furnace cabinet in horizontal or vertical 1. All air from inside the buildinE as in Figure 9(page 8): configuration,Type B vent pipe must b used within the The confined space shall be provided with two perma- cabinet. nent openings communicating directly with an addi- tional room(s)of sufficient volume so that the combined O volume of all spaces meets-the,criteria for an unconfined space.The total input of all gas utilization equipment installed in the combined space shall be considered in R 40 making this determination. Refer to Table 3(page 8),for ENS s .r�. minimum opewareas required. p p p 2. All air from outdoors as in Figure 10(page 8):The p 0 A a o j confined space shall be provided with two permanent R p 0 o a e u LEG openings,one commencing Vvittlin 12 inches of the top ;•� u u a u p p and one commencing witluri 12 inches of the bottom of U 0 CENTER OFFURNACEYUSTBE the enclosure. The openings shall communicate directly, SUPPORTED AT THE FR0,NT OF TAE FURNACE.ATTACH USING or by ducts,with the outdoor`s-or spaces(crawl or attic) THE FRONT SCREW that freely communicate with the outdoors. Refer'to Table 3(page 8),for minimum open areas required. ICA S P ND 1 STALLATIO14 3. The following types of installations will require use of (UPFLOW/HORIZONTAL FURNACE SHOWN) OUTDOOR AIR for combustion,due to chemical AIR FOR COMBUSTION AND VENTILATION *xposures: Commercial buildings Adequate flow of combustion and ventilating air must not be * Buildings with indoor pools obstructed from reaching the furnace. Air-openings provided * Furnaces installed in commercial laundry rooms g P Furnaces installed in hobby or craft rooms '1L in the furnace.easin must be ke t free of obstructions which ? '&a) E restrict the flow ofpir. Airflow restrictions affect the effi-, * Furnaces installed nea£:pliemical storage meas iia r ciency and safe operation of the furnace. ,Keep this,m mind - �•:' Exposure to the following substances in the combustion should you choose to remodel or change the.area which air-supply 1 will also re OUTDOORAIR for { .a contains your furnace. Furnaces must have a free flow of air PP Y quire for proper performance. combustion: _ Permanent wave solutions Provisions for combustion and ventilation•air,shall be made * Chlorinated waxes and cleaners in accordance with"latest edition"'of Section 5.3,Air for * Chlorine based swimming pool-chemicals Combustion and Ventilation,of thy'National Fuel Gas Code, * Water softening chemicals ANSI 2223.1,or Sections 7.2,7.3 or 7:'4 of CAN/CGA B149 * Deicing salts or chemidals Installation Codes,and applicable'provisions of the local * Carbon-Tetrachloride building codes. Special conditions,createdb mechanical * % ding P Y Halogen type refrigerants exhausting of air and fireplaces musbe considered to avoid * Cleaning solvents(such as perchloroethylene) unsatisfactory furnace operation. * Printing inks,paint removers,varnish,etc. Furnace locations may be in"confined space"or"unconfined * Hydrochloric acid d s space". Unconfinepace is defined•in Table 2 and Figure 7. * Cements and glues These spaces may have adequate air by infiltration to * Antistatic fabric softeners for clothes dryers provide air for combustion,ventilation,and dilution of flue * Masonry acid washing materials gases. Buildings with tight construction(for exsmple, TABLE 2 weather stripping,heavily insulated;•caulked,vapor barrier, etc.),may need additional air provided as described for MINIMUM AREA IN SQUARE FEET FOR confined space. UNCONFINED SPACE INSTALLATIONS FURNACE MAXIMUM WITH 8 FOOT CEILING O UNCONFINED BTUH/INPUT RATING MINIMUM AREA IN SQUARE FEET OF UNCONFINED SPACE No 40,000 250 50 CU.FT.OR MORE DOORS\ 60,000 375 PER 1000 BTU/HR.INPUTWATER CLOTHES100,0000 625 0,000 500 ALL EQUIP.INSTALLED FURNACE NEATER DRYER 120,000 750 140,000 1 875 18-CD19D7-20 7 Installer's Guide TABLE 3 DUCT CONNECTIONS MINIMUM FREE AREA IN SQUARE INCHES Air duct systems should be installed in accordance with -- _- - ---standards-for-air-conditioning-systems,--National--Fire = --- EACH OPENING(FURNACE ONLYf = " Furnace --_ Protection Association Pamphlet No.90. They should be _—_-- -- _--_ ----Air_EwmOutside __-_-- —sized=in=accordance*-with-ACC-Man-sarD=o- wMchever-is ----- Maximum ""'Air'From 6TUR/INPUT Inside Vertical Horizontal applicable.,Check controls to:make certain they.are correct Rating Duct Duct for the electrical supply. -40,000 100 10 20 Central f imacesi when used_in connection with cooling units, 60,000 100 15 30 shall be installed in parallel or on the upstream side of the 80,000 100 20 40 cooling units to avoid condensation.in the heating element, 100,000 100 25 50 unless the furnace has been specifically approved for down- 120,000 120 30 60 stream installation..With a parallel flow arrangement,the 140,000 140 35 70 '"" damper's or other means used to contiofflow of air shall be adequate'to prevent'c M d air from entering the furnace,and if manually operated,must`lie equipped with means to —prevent operation of-eitherunit.unless-the damper-is-iri`%1l---- -- ---- - CONFINED'SPACE ' heat or cool position. AIR FROM INSIDE BUILDING' •:I On any job,Bexible connections of nonflammable material may bje'used"for return air and discharge connections to prevent tr �mission of vibration. Though these units CONFINED have.been sp cifically designed for quiet,-vibration free SPACE operation,air ducts can,act as sounding-boards and could, PERMANENT if poorjy installyed,amplify the slightest vibration to the OPENINGS annoys nce level. l• ; f - When the furnace is located•in a utility room adjacentto the -areartne.sy, -s oul6-Be,ear—e3ully=des'igutli ' returns which minimize noise transmission thro h-the -_.._ _-. _ -Teturn airgrille.-Although-these:wmter-aw conditioners-are 10 -' ` - - designed with large;blowers operating gCnioderate speeds, CONFINED SPACE AIR FROM OUTDOORS any blower mov ng a'high volume;of air•will produce audible noise which eoiiId'be`o�3jectionable when the unitas located veryclose to a-fiving.area.:Itis-often,ailvisable to route-the . return aur-ducts underrthe flgnr or-'WTugh tho,attic.:Such, a.F I design•peru>EitsEthe. stallation.of air•retura remote.from the CONFINED- 0,; , livutg.area.(i.E.•,cegtTpl hall), SPACE fl ;j •iOurDOOR Wh6A thefilrtiace`is installed so that the.supply ducts carry alROucTs air ewr alated.6.1he'f fr dice to-areas outside the ace Y space containinghe furnace"the:retdin air shall also be handled hn >i r by a dt3WaTs-e-`Ii ee-d'rothie�&iiic'e and terminating outside to the§pdce'containing ilie•fnrnace. Miniriium=returii aii_Kentering temperature"for the' CONFINED SPACE f/\\ furnaceis155°FV, AIR FROM VENTILATED ATTIC/CRAWL SPACE Where11L' • ATTIC LOUVERS ' thereis no complete TTreturn L�duct system, ,the return ® TO OUTDOORS connection must be run lull size from the finvace to a location outside the u0ty room;basement,attic,or crawl space. DinstaUxeturn air through the back of the OUTLET - - -- - - - - - - - - bi _.._CONFINED- � a-- ..AIR_ _. ... _ �furnaee_eabariet:•___ SPACE ALTERNATE INLET RETURN-AIR DUCT'COPINECTION INLET AIR-- AIR DUCT NOTE.- ' - __ __ On_upflow 5 or_6iton airflow_models where the.airflnw-__.__ _ requirement,exce_eds 18.0Q-PFK-Models will.regyire_ . CONFINED SPACE Yip\ return air openings and;Alters on: (9)both sides;or(2) AIR FROM VENTILATED ATTIC one side and the bottom;or(3)just the bottom. ATTIC LOUVERS ®` TO OUTDOORS All return air duct systems should provide for installation of a return air filters. OUTLET 1. Determine the appropriate position to set the furnace in CONFINED AIR order to connect to the existing supply and return SPACE ductwork. 2. For side return installations on upflow models,remove INLET the insulation around the opening in the blower AIR DUCT compartment. 8 18-CD19D7-20 Installer's Guide :3. The side panels on upflow furnaces include locating Close coupled(less than 36")return(filter directly notches which may be used as guides for cutting an beneath bottom side return)is not recommended due to opening for return air. Refer to Figure 12 and the noise considerations. outline drawing on page 4 for duct connection dimen- Downflow Furnaces: Brackets are factory supplied to sions for various furnaces. mount filters in the return air duct work. 4. If a 3/4"flange is to be used for attaching the air inlet 7. Connect the duct work to the furnace. See Outline duct,add to cut where indicated by dashed lines in Drawing(pages 4&5)for supply and return duct size and Figure 12.Cut comers diagonally and bend outward to location. Flexible duct connectors are recommended to form flange. connect both supply and return air ducts to the furnace. 5-. -If-flanges-are not required;and-a-filter-frame is-in---- -- --If-only-the-front-of the furnace is.accessible,it-is - stalled,cut along knockout guidelines. recommended that both supply and return air ple- b. Upflow Furnaces: Use the optional filter rack on nums are removable. either side or on the bottom if the filter is to be used 8. When replacing a furnace,old duct work should be within the fumace cabinet. cleaned out. Thin cloths should be placed over the When the upflow furnace is installed in the horizontal registers and the furnace fan should be run for 10 min- right or left application and a return duct is attached to utes. Don't forget to remove the cloths before you start the top side as shown in Figure 11, install the filter in a the furnace. remote location. RETURN AIR FILTERS (FILTER AND FILTER RACK ARE NOT ASUPPLIED WITH UNIT) Db not"install the filter in the return duct directly above the TYPICAL UPFLOW RETURN AIR FILTER INSTALLATIONS These furnaces require high velocity,type air filters. The fufnace in horizontal applications. Install the filter remotely. optional filters may be located within the furnace blower Installing the filter directly above the furnace in horizontal compartment for UPFLOW furnaces in either a BOTTOM or applications may cause property damage,serious injury or SIDE(left side or right side)return air inlet. Some optional death. filters may need to be trimmed for,side or bottom filter use. NOTE: A WARNING ' On upflow 5 or 6 ton airflow models where the airflow TO'PREVENT INJURY OR DEATH DUE TO CONTACT requirerpent.exceeds 1800 CFM-Models,,will rLe,�quire WITH MOVING PARTS,TURN THE POWER TO THE retuirneir opehlr�os and,filters on: (1)bothsides;or(2)•�,,. ' one.,sdendftie`tiotfom;ar(3)justAe,bottofn; Fl7RNACE OFF BEFORE SERVICING FILTERS. Do not install the filter in the return duct directly above :l2 =fi=,=.%",;', M1;.• s, ;: r� , - r the furnace in horizontal applicd%onst "_. ' * fw. `�Fr;r CUTOUT When the upflow furnace is installed in the horizontal # 'zy 'FG C i' right or left application and a close coupled(less than ~. LOCATINGx ° 36" NOT return duct is attached to the bottom side•of the _ .FP',t .�i; :•_ ri RL'TER p CHES.;,- •�:�;. - , - • finmace-as shown in Figure 11,securely attach-a-1/2" PROVIDED mesh metal hardware cloth protective screen to the F6R•SICi8l-,': /,Ile inside bottom of the filter grill to prevent personal RETURNF I injury from contacting moving parts when reach- CUTOUT ing into the return opening to replace the filter. JFRONT of Furnace REMOVE FILTER FROM UPFLOW 11 -SEE OUTLINE DRAWING FURNACE WHEN RETURN DUCT IS ATTACHED TO FURNACE TOP SIDE The furnace and the blower filter rack installation can be seen (HORIZONTAL LEFT OR RIGHT in Figure 13:" APPLICATIONS)AS SHOWN. The optional furnace filter in the bottom or side configuration 0M000000000 0 can be removed by simply turning the two latches on the ®0000000 0 0 0 D 0 blower door and tilting the door forward. �uu00ouuuDuO ,• 0100000 0 00 0 0 0 0 The filter rails are spring loaded for automatic adjustment to 0®000000000 D 0 allow standard size,locally obtainable replacement filters. 000000000 D D D D D ® The filter rack itself slides to adjust to the required width needed for bottom or side return. c t Close coupled(less than 36' ' • '•,�"�; j return(filter directly beneath bottom side return)not recommended due to noise considerations.If used,securely attach 1/2"mesh metal hardware cloth protective screen to the inside bottom of filter grill. 18-CD19D7-20 9 I I Installer's Guide TABLE 4 NOTE-The narrow 14.5"width furnace cabinet prevents use --------,—----UP-F-LOW-F-URNACE-RETURNAIR-FILTtRS------. of the filter rack for right-side return. Pre-drill clearance holes and then attach filter-clips with the screws provided CABINET CABINET CABINET The filter p�t with tkehe"s "n mountsintherearofthe --WIDTH_- -BOT-TOM-FIL-T-ER ----SIDE+ILT- ER---- cabinet 14-1/2"'- -1 14"-X25"X-1" . -17-1/2"X25"X1' 1:7-112n 1 17'X 26-X V 17-1/2'X 25"X 1" OPTIONAL FILTER RACK INSTALLATION FOR BOTTOM ZVI_ -1 20'X25!XV_ 17-1/2"X25"X-1-". RETURN I ' With the filter removed,the filter rack is-compressed and d 24-1/2' 1 24-X 25"X 1 1 17-1/2'X 25P X 1" then inserted into the bottom of the furnace. The retaining -NOTE:'F6r upflov;5 ton airflow mo&lli whdre' the airflow screw/pin on each side inserts into engagement holes at the requirement exceeds 1800 CFM-Models Will require return air bottom of the furnace cabinet side. See Figures 13,14&16. openings and filters on: (1)both sides,or(2)one side and the bottom,or(3),just on the bottom NOTE:Remove the bo'ttorh front chann6lto install tW'filtbr rack in the 14-112"width cabinet furnaces. B16miif Deck •Engadement Hole rV� ENGAGEM HOL&D (Typical both sides and blower deck) Filter ie!OW14 "IR Furnace Rack Cabinet dt 0 Side )mp- BOTTOM FILTER RACK INSTALLATION FILTER -RACK Filter Rack RAILS Retaining Screw/Pin SPRINGS Engagement Hole For Filter Rack 'r, 7 Installation With Y, AUTOMATIC , T Bottom Return ADJUSTMENTRETAINING PIN (Both Sides) Optional Filter Rack Accessory Kit I BAYRACK960A 10 18-CD19D7-20 Installer's Guide, TABLE 5 SIDE Cabinet Width Left Side Bottom Right Side 19 CUTOUT 14.5 X' Xz Use Alternate Filter Clips Only y 17.5 X X X grrlPoEy 21 X X X RETAINING ,Y 24.5 X X X PIN 1.UD060C/R936K0 has 10x7 blower which requires use of alternate (Both Sides) filter clips for left side filter."Ki"and later use the filter rack. 2.Remove bottom front channel-to install-or reposition filter rack. X-All Models f� OPTIONAL FILTER RACK INSTALLATION FOR SIDE SPRINGS RETURN AIR ONfUPFLOW•FURNACES(Left or Right) If side air return is desired,the following instructions should be used: FILTER BOTTOM a. Open or remove the blower door. RACK PANEL b. Leave the bottom panel in place. (Some models RAILS INSTALLED require field supplied bottom panels.) c. After the side cutout is made following the directions in the"Return Air Duct Connections"section on Typical Upflow Left Side Return Filter Rack Installation pages 8 and 9,;compress the filter rack and reinstall in the side of'the furnace. Confirm that the upper retaining pin/screw locks into the engagement hole in 20 SIDE the blower deck and the lower pin/screw rests against CUTOUT the side of the liottoin panel. See Figures 14,15,& 17-20. d. Install the furnace filter,on the side. See Figures 14, P1�1a RETAINING 15,&17-20.-:,,, . PIN 17 B07TOAl-ENGAGEMENT � (Both sides) ' Filter Rack Retaining Furnace Sdiew/Pin Filter Cabinet Rack SPRINGS Side BOTTOM PANEL FILTER Engagement Hole INSTALLED RACK For Filter RAILS Installation= Bottom Return Bottom Panel Typical Upflow Right Side Return Filter Rack Installation . 18 - • 21 Engagement Hole Furnace For Filter Rack_ Blower BLOWER n Installation With Deck II n t DECK Side Return I u u j Furnace Cabinet�� "•, ` ; Side I '�'j- �•1 Filter Rack Filter Retaining Rack Screw/Pin Assembly ` I Optional door-kit BAYFLTR206 Typical Horizontal Filter Installation i 18=•CD19D7-20 11 I � Installer's-Guide RETURN AIR FILTERS FOR UPFLOW FURNACE INSTALLING THE OPTIONAL FILTER IWHORIZONTAL CONFIGURATION The filter may need to be cut to fit the unit depending on the- . a, Whe"n-the Upflow Furnace is installed in a horizontal configu- location of the returnair filter. - - ration,the filter must never be installed inside or outside the ---- - ,r- :-,•-- ,— L_-- — ,_=_,—_ _ Sea-�_�__ -T, A-scorelineand-thew-ords-CELT-HERE"__ar-bcatedon-the— -------'- meowner end of the filter. I your application requires-cutting e r, (page 9).Remote filter grilles-may be used for ho do so as indicted by the score mark. convenience or the filters may be installed in the duct work upstream of the furnace. See Figures 11(page 9)and 21.(page TABLE 6 UNIT RETURN.AIR ALTERNATE UPF,LOW SIZE FILTER CLIP:/BRACKET INSTALLATION-KIT09224 BOTTOM SIDE 1. Determine the location to'be used.The furnace cabinet 14-1/2". CUT ON„LINE ;DO{NOT CUT. has dimples Toro ation of the alternate furnace clips ” r (Side return o7ily). Pre-drill clearance holes with a '17-1/2" -DO NOT CUTDO NOT-CUT` 3/16"drill. Bbttom return holes are pre-drilled. 2. Installthe clips in front and rea of the desired location 21" �O NOT=CUT-CUT-ON-LINE.---- using thescrews:provided. Tlie'filter clip^withthe leaf 24-1/2" DONOT CUT ,CUT ONLINE spring mounts in the rear of the cabinet. See Figure 22. ~ TYPICAL DOWNFLOW FURNACE 22 RETURN AIR FILTER,INSTALLATIONS -loll .I; •)-}`� .+: . Stir t:! +._. a COT ALTERNATE FILTER CLIPS LOCATION v e f k •1c• q .Yr��pi,�}Ja �,�tt�y Optional{ ontal filter conversion kits are BAYFLTR203 u,•, _,�• ,. ` for 17 g 2"width;cabinets,BAYFLTR204 for 21"widthIi+U .{ calif'ries;auaBA'Irl- R205'for'24l'.width eabinets. These include fil ers`and�brackets•ne"cessary foi horizontal filters. - -- .�� n p•( , Inadditiori�o`ptional door.kit BAYFLTR206 is also available. 'See Figures°21-and-24: - r- _ -_- �_U.0 U -•_ _ i ,��df;.���,• �;,.��`'�'A�''';:. � _ p,\ j ,v ,g ._ c`Y, z, :,,^,I•�r'�`k±`a'`^�' Optional door kit =; BAYFLTR206 Two high velocity type air filters are required for each down- flow furnace. Downflow furnace filters-must be located outside the furnace cabinet. Typical installations are shown in Figures 23 and 24.Tables 7 and 8(page 13)provide information for installation of the filter retaining brackets shipped with downflow furnaces. 12 18-CD 19 D7-20 Installer's Guide TABLE 7 VENT PIPING CABINET FILTER FILTER BRACKET These furnaces have been classified as Fan-Assisted Com- WIDTH SIZE LOCATION* bustion System,Category I furnaces under the"latest 14-1/2" 2- 14X20X1 12-7/8" edition"provisions of ANSI Z21.47 and CAN/CGA 2.3 standards. Category I furnaces operate with a non-positive 17-1/2" 2-16X20X1 14-3/8" vent static pressure and with a flue loss of not less than 17 21" 2-16X20X1 13-1/8" percent. - 24-1/2".' 2- 16X20X1 • 11-5/8" NOTE:If desired,a side wall termination cambe accom- •Location dimension is,from end of duct to the screw holes for the bracket. plished through the use of an`add-on"draft inducer. The - -- - -- - -------- -- -- - - -- inducer-must be installed according to the_inducer TABLE 8 manufacturer's instructions. Set the barometric pressure RETURN FILTER ACCESS FILTER ACCESS relief to achieve-0.02 inch water column. 'CABINET DUCT OPENING- OPENING- WIDTH WIDTH DIMENSION"A" DIMENSION "B" NOTE:When the downflow furnace is ventedahrofigh the 14-1/2" • 13-1/4". 12" 14" left side of the furnace cabinet using the provided cutout, 17-1/2",ti 16-1/4" 15° 14" Type B vent piping must be used. ; 2i"__"', 1944,J-7._719-1/2" 14" The furnace shall be connected to a factory built chimney or vent complying with a recognized standaid,'or a ina- 24-1/2" 23-114° 22" 14" sonry or concrete chimney lined with a lining Material acceptable to the authority having jurisdiction:"" GENERAL VENTING INSTRUCTIONS t Furnace venting into an unlined`m�asohrychimneyio'r� ,•, '� "' N •_• coifci'etechlin�ie is rohibitedl stlurgto,lollb 'this�:.s„ CAFtBOI iNfONOXIDE POISONING HAZARD' w: ,•Sf, P> r �+ w , K,; On ch is• ; . ward g coulid reslul iri,properLy:datriageaPerSAna• Failure o MY-) -the the steps outlined below for each or death. i z: •:°t; ••� applianceieott`tiected=to the venting system being ''' `'O'•�' a� � ;placed•ihto operation could>result•in carbon monoxide VENTING'INTO A MASONRY CHIMNEY poisoning or death. If t}ie Gluey is o'versi'zed,"the liner is"ynadeiiaf',orffliie=s `" The.fdllowing steps shall be#ollowed for each appliance gas condensation is a problem iY your aW,a, aonrtectedtto.the'venting system being placed-info the chimney asa pathway or chase for type d "vent orrex- ; •F ss operatior),iwhile all other appliances connected to the ible vent liner:" fflexible liner mdteri@18 ua se sizi tbeve't� i t r: venting system are not in operation: using ilia L ;6164"then reduce tTie ma itiin capa°city: �� ;.i=:SeaL,any unused openings in the ventir)g system. by 20%(multiply 0.80 times theFinaxiintfm`rrapa'y« "lns ecf�iie veiitifi 's'sterri for proper size and Masonry Chimney Kit BAYVENT800Rm.*beiiise p 9 Y, P P these furnaces(Vpflow model fumaees'only)2to X110 r'•, , 99•,"horizontal`pitch;as•reiiUlFed in the National Fuel Gas venting into amasonrychimney.Refer to die'-'' OOBZ. .0dpe,ANSI Z223.1/NFPA,54 or the CA(V/CGA 8149 t'a= Installer's Guide for application requirements: b t 1?; � •Iris(alldtidri'Codes and these,instructior s.'petermine p y , i !-'4 i• �A)..: .t ...�w•°�1sYF Ca .L,A .t• thfthwe is oo:blockage or r'e`striction;Leakage, Internal Masonry.Chimneys i` C Mq�iosi6h ancl_other deficiericies which'could cause an Venting of fan assisteil'applianCes into a lined ti#tt rnal'' ' ;,;(Jnsafe condition. a X masonry chimney is alldwed`only if itis'eominon'veiifed with ` ° ' at least'one natural draft appliance;OR•�if the chiimffep)s ;i. t 3 ,fdr�as;pr tical;clo eY Ilsbuilding;doors and pp ^�' S lined with type"B",double wall vent or:suitable flexible�linei,,�r�` % aawtin-doi?sdalt'dbdrs,ietvveen�"ffie'space•intwhich the. Tq: i" "^"`� "' mai erial(See Table 9 a e14)• a Hhr f'' ,apliaince(s),cQneG"ted,to the venting'slistem are p.•g .. • �c=,:;r •r�s� f�ri) c), ')ocatec�'and_,otiie1 Op hes brthe tniMing. WARNING i sgfteplace•dampers: _.. u,., -vvuxa=rst* vs•wra--rr• ,�"5 a :-\ The chimney;'•liner must, thor'oughly, spectedq insure 5. T, rWod, 1othes dryers drid any appliance not °�u'"' conneciba,.6 We veritind system:Turn oh any exhaust no cracks:or°other, potential'areas.for,flue,gas leaks are >.e.� .1,,•,; present in the liner. Liner leaks will result iri ea�rly�efenora- fa su hgas'iiange Floods and bathroom exhausts;so tion of the chimney. aAhey4arejc$ rating.at maximum speed. Do not operate =t " :a iimmer�eztiatist fan; ti w Failure to follow this warning could result indca bolt rtionox- ) �.• ide poisoning or death. =•i1 , �{{ � x, `•;:•f;. 6, o11ow igl ting,instructions.Place the appliance be!nttsbected into operation;.Adjust;the thermostat so appliance is operating continuously. NOTE:The following section does not10@y.. 7. r•' ?'r �p, BAYVENt800B(Masonry Chimney Vent Kft)4d;use lh ;° 7,x m`ro err-Whtirig-is-observed during any of the above , , ljj�, D •{�J a •w instructions-ivith the kitmust be followed'"" q,c.,,•L� �';4 •tets-aheetmgs'ystem•must:be corrected•inr ' ac��cpifiance with iiia National Ftie{•Gas Code, i r�S ,Z ii1'/NFPA,54 and/or CAN/CGA 8149 C 'rIrrstallation Codes. 8.AfteFithas-b`e'eri determined that'each appliance connected t6 the venting system'p"roperly vents where 1 tested as outlined above, return•doors,windows, ; exhaust fans,fireplace dampers and any other gas-fired `} •. burning appliance to their previous conditions of use. r`'} 18-CD19D7-20 t ,zap _, 13 his#aller's Guide TABLE 9 VERTICAL WALL MASONRY CHIMNEY VENTING 25 \' Tile Lined Chimney Chimney Lining _ e•MiN. — ---- -- - - -- - - -- ----- — - ------- - - ------------ — -- Flexible-- —Type ------------- -------- ---------- — Type Furnace Internal External "B"Vent Metal Liner i ^ Single Fan LISTED LOWEST DISCHARGE Assist No No Yes, Yes` CAP 'OPENING Fan Assist + :No, No {" Yes Fan Assist `'' ' MINIMUM x HEIGHT. Fan Assist +- Yes No Yes Yes' = '' r,_;` ;i Natural ROOF,PITCH iS X/i 2 Flexible chimney.liner size is determined byusing the type"B"•,vent+6lze46r the available BTUH,input,then reducmgjhe maximum,capacityd1y,201/0+,,.• t THE VENT-TERM1r7ATIM SHOULD Not 8E (multiply maximum capacity times 0.80). The mir i capacity-is the same - 1ESSTHAN B;FT FROM a V RT1CA�GMAT as shown in the"B"vent tables. -"' 8. Where long p4erio"ds of airflow are;desired for comfort, Externa(Masonry`_Chimney , , slss;jx us-eiong_ftof continuous airflow: ntng,ofaasisted appliances intoeheinal'chneyVen` - Y` r- "j 9. Apply'otlirtr'g6od'veritingpractices'as stated in the (one or more walls expoged.to outdoor temperatures;re-r.- quires-the,chimney be•lined-with type-"B"-;•double�walbvent vgnting•section of the National Fuel'Gas Code OTjsult'lil'e`'ftexilile'ielimne�liner iiiaterial'his,aplYes�' v ANSIgZ223:1 `Iatest:ec3itoi''. allico Miha o cgm>c on v ritiug�as�vgel :as for fan ,. r L^:E'^' - 4 fir.`. r1U Vent`con<lectors,sermg-„appliance veiit�d3loy;:. ` c.`.' '.-.u•Kr' p¢r y••:.. �• rsti' - F':.'s:e:- tib° if..r'^'64:c tre•1? :tea -u�:�.,.,...,s_' ,�, 47j, rt'�' v, assisted;applialicesvente�lAaloiie:;r M.e1t6 4,racu 2?!ncr<', . ;�na>{iraldxaft orw on- sitive� ssLlre'sllall=ii0>r17e ".)r!, _ ?Y. .2 :7. T1:1•`Yi,.Y^.9Tr 0r t = 10._ PA• .r•.S P _ .. s.....n Connected, any�ortiaaptof_ameehanized draft s syste ® erati�g wsiueostiva preatl-•ar - Y �G14RBOfV M01V0)CIDEPOISONING IlA7�RD--- -_-- nr, A' ;t �r 4.t` 1 i 1—rIozontal pipes_ st mu -be supported by�hangers;a,5,� >"'_; ,%F.ailu(e to;folluwrthe installatig�instructiilits tgr S ventingr straps,.or othowsuitabie material iniAtervals 0,a, '};r systtetn{�ieing;placediirlfq operatioti,could result Icarb�on i minimum of every 3 feet of pipe. -i? ,>- moiioxide pi5isoiitwn�ortdeath. {., ;,, . ,12. A furnace°shall not.be,cofin eteditoa•ebimney.or-Aue.i 6. 6' -in stallghoix practices are'recommended to serving's separate:applianec .deSigned'to yburn solid fuel: -s,«„';:+P.`:i;J"�Ssh:i.Lf::4'i'.+:,.:•T' ti. :•.•:i+'G•Jfi 4J "+'•c;• r.. •^�' tri.'.',. t,}.�'t"3?S!�•t3c.`. min,inive eozxoslon-caau,s,eedd py condens tion,of,flue products 13. The flow area of the largest section of�veFti$cal'v„enti;or;i Pa tlie',furnacetnnd'+Quergas system chimney shall not egceeil 71mes•ihe'sest hsd applianee,categorized verit?area iflue ebllar4area�, draft. 1. rAvoid an�exces`sive nuiinlier''ofbends.•. i :- � ,_ hood outlet area unless{deet ed in,ac rdance�with ' �2 `itio tin, approve upward at least'v4"pet ” 4 .Kappr9Ved:engineezvzg metlrgdsj_ u;.,,; 3{i'�„}r••„i x i; Gat£fOfOt:�*.r{ �.:".?,:,t r. : . .:4' y t.. •431 t).1q ”nit6ilfti,vent or� 8 " •°S 3 'f����Z i - k i .�4a 1• SeS.. ..r•— — -� :. ;t'1Y�jj?}„':•,3oiorita;I�.i�itti�xshould be as short a6 possible. _ rill"e`'d•Chiiiiiiey�J,o�v'�• ,. �' - + rte;{tYi`c r •'`...: 'r, r;:. f.i1r.{ �z iEsB. Rtt•_s p '' S "-}^r• D ood,out diameteit}lne llai itiameter;;,ove sled applsance cate,go ze 'eab' t.G• : 222????iiii y n page:or- ulrbe.securely supported 4connectors,shod •._�c,r- ; ,,•,.r s:"•ti,, sr ,t,,r, ;;rz:t z i,1• ` , ,;wawIlAwru;tlie,chimney . r. di rlieirisid" ' , tntagne iELECTRICALCOMNECvent,;,:r s J/gg Sri a;; 6Wlien ven£connections must pass'thrbugh1walIsror' t: �'• ' ; �%,pafutions.of combustible material,a thimble must'be The caliitiel'm Rist have an'`n'nYerritptei�rofr i round accordin4{; f;roken'1 � } ,:xe!<TL Y+eK Y T.-. "'^' Z'`•',o-.' n'Jn.'i s�i, 4 •e v.a ,; used lud inetallecl according?toocal',codes' A (r x •ir1i7F' Li ��'�°•••-�. < �• ;--- -�••. a� �°'-' to N`�ational`Electrical Cod' Al!lS�/��•;k: 7i'r1 6. Ve_nt`pipe'tliro gh1'tlie'zoof sliould lie'extended to a NFPA 70-."latest-edition"and' anadian;Electt ical.Code ?,: "'h6i t'det6fi ihed'ti' National-Fuel'Gas`'C de or1ocal- _ y" p- -CSA C72:1;or-local_�tiodes to"minimize-pets-onalinjury'if:anr- &O'a6S`'It should'$e'capp`ed propgrly to prdventiairi � `' Y ,r•�, t„'• •� r electrical-(atilt;should'occurtiAfailiire,kofollowafi wash-• ester fr'A I nteiin 'tile vent. Robf exit_�shonldkbe ` " y�, g ing;could;resultjn.anaelectcica's�ock'• re;yin�ury or:death: Ay' waLPIpr00fed ik�s�b2f.tr y.r s{ r - Fv a..n;• w Y y%«Y.:iw:. t as '7.,U66. 6-"B7,dbublewall ventwhen vent pipe_is-routed ! CAUTION. 9ool,sgaces,(below.60`.F•)• ?,,.,� y: s • p The-Integrated.ftirnaie'control:is:pola�ity�sensit�'e'e:Thhot ,;.,�,�,,•�.�_�; TABLE,10_. 'uii •'e'Eco' +'t n ei= I, - leg'of the 115 VAC power must be nnected�ti the•BLICfC -,,• u;>+t,t�,7<,. {$GAS VENT TERMINATION ` field lead. s ROOF PITCH:_ MINIMUM:HEIGHT tta;;, to%ts V c:t is s., -,Ls :?'•,.a)e--'n}1„ii,`•�:»Sae, :3.o i' A +R•s u:,.4.^ ` N FL':ATT07/12 1.0 FEET• Y! X>�QVER,7/12 TO 8/12 1.5 FEET *& t, -- -- '” a• ER 8112 TO 9/12 2 0 FEET TO revelit in u or death due'to electrical shock or"�•a 97,12 TO 10/12 2 5 FEET contact with moving parts,lock unit disconnect;switch•1n u3 Q1/ER:1%127ro 11/12 325 FEET p411/(2•'��12112 a 0 FEET the open,position before servicing the,unit. F.ailure,to ;. 40VER j2/12T0 14/12 5 o FEET follow this warning could result in electrical shock;„- :OVER;i4/12 TO 16112 6 0 FEET personal,injury,or death. OVER 18/12 TO 18/12 7.0 FEET OVER_19/i2 TO 20/12 7 5 FEET OVER,20,112}TO 22/12 8.0 FEET •THIS,REQUIREMENT COVERS MOST INSTALLATIONS 14 to^Y, 18-CD 19D7-20 Installer's. Guide Make wiring connections to the unit as indicated on enclosed All field supplied wiring must conform with the tempera- wiring diagram. As with all gas appliances using electrical ture limitation for Type T wire[63'F.(35°C)],when in- power,this furnace shall be connected into a permanently stalled in accordance with these instructions and wiring live electric circuit. It is recommended that it be provided diagrams supplied with the furnace..A disconnecting means with a separate"circuit protection device"electric circuit. must be located within sight from,and readily accessible to, The furnace must be electrically grounded in accordance the furnace. with local codes or in the absence of local codes with the Refer to the SERVICE FACTS literature for unit wiring National Electrical Code,ANSUNFPA 70"latest edition"or diagrams in addition to the diagram inside the blower door. Canadian Electrical Code,CSA C22.1,if an external electri- cal source is utilized. FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING USING A 1 STAGE HEATING THERMOSTAT NO COOLING T'STAT FURNACE SEE NOTES: NOTE7 I. BE SURE POWER AGREES WITH EOUIPNENT NAMPLATE(S). 2. LOW VOLTAGE (24V. WIRING) TO BE NO. 18 A.W.G. MIN.. 3. GROUNDING OF EOUIPMENT MUST COMPLY WITH LOCAL CODES. _-� 4. SET THERMOSTAT NEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. -- --_- 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX, LOAD 1.0 AMPS EACH, 6. THIS-CONNECTION IS,ONLY USED FOR THERMOSTATS REOUIRING CONNECTION TO THE 24,V. POWER SUPPLY. (COMMON) r 7. SEE TWINNING CONNECTION DIAGRAMS FOR PROPER CONNECTIONS WHEN USING THIS FEATURE. GROUND rn__ ____- __� s_c_Rew —FURNACE - I .) BK JUNCTION ' BOX _5, R LH BK - SEE 70115 V 7 PH, 60 HZ,POWER B/C SUPPLY PER LOCAL CODES J2L �'1 II {' -4�' '`•`•akr' INTER-COMPONENT WIRING HUM SEE YIH ' III ., . 1 --- ------2.4 V. FIELD -NOTE 5 sx —�— BK� --LINE JWIRINGWH EAC SEE 24 V. BK S;i F. LINE V.}WIRING FACTORY NOTES __—_ � FromDwg.B341437Rev.1 t FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE k 1 STAGE HEATING,4 STAGE COOLING USING A 1 STAGE HEATING,"I STAGE COOLING THERMOSTAT ; (OUTDOOR SECTION WITHOUT TRANSFORMER) T'STAT FURNACE SEE :i_... NOTES: NOTE I. BE SURE POWER AGREES WITH EQUIPMENT NAMPLATE(S). , l M " 2. LOW VOLTAGE (24V. WIRING) TO BE NO.,18 A,W.G. MIN.. �ti °e 3. GROUNDING OF EOUIPMENT MUST COMPLY WITH LOCAL CODES. =" '" "'• �. 1... ? Ys- 4, SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRANgg-,' t �__ _-_- _-� 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTROIJ,IC'. 1RM�y, R R F L C iPr r,' CLEANERI JzA SEE 6. THIS CONNECTION DIS ONLYUSEDFOR TNERIIOSTAT5 REOUIRIHG�fi'��s"} J' NOTE a CONNECTION TO THE 24 V. POWER SUPPLYI (COMMON) ;�1 r ;a rt'� L--- --- "�-- ----- --� T TWINNING CONNECTION DIAGRAMS FOR PROPER CONNECTIONS°A{c+ ,: `, WHEN USING THIS FEATURE. ' . �1'', '--,�{i', 8. THE 'Y' TERNININAL FROM THE THERMOSTAT MUST BE WIRED ^• --••-�-•^•. K-� -rte• i - _ ---- - (i _ � _ TO THE 'Y' TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. t s rr - ----- - ' W SEE W SCREW FURNACE'' '� 1 B/C -- NOTE 6 -- B/C BK J U N C T 101V�t; n, BOX ' •; � 1 1 1 T0115V 1 PH, LH SK Yftl/II j 60HZ,POWER 1 { i r SUPPLY PER 1 I ----- ----------------------� LOCAL CODES J_1L. INTER-COMPONENT WIRING �r BK HUM SEE m+ J I -------24 V. FIELD No7Es --LINE V.}WIRING —� rm 24 V. FACTORY EAC SEE )Ir ' ' From Owg 8347436 Rev. LINE V.}WIRING NOTES 18-CD19D7-20 15 hittaller's Guide TWINNING must be used.They shall have common returns with equal These furnaces maybe twinned. Twinning requires that two pressure drops or ducts with equivalent lengths and sizes. configuration;capacity;and airflow belowfi h --�ulr-n-a-c,e-s-,w--i-t.-�-til,-e---s-a-m- econfig---- See for oo up.-.,- TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEAT I STAGE HEATING ONLY THERMOSTAT ONLY - THERMOSTAT (WITH FAN SWITCH) FURNACE NO i FURNACE NO 2 BLOWER 01TRROiiDF NOTES. U 140.21SSINCRDN D I. BOTH FURNACES MUST BE POI)ERED FROM THE SAME 115V. LEG OF CIRCUIT PANEL. ----------- -----FIN 2. INSURE 24Y. FURNACE TRANSFORMERS ARE R PHASE PRIOR TO COMPLETING CONNECTIONS, CHECK VOLTAGE BETWEEN 'R' TERMINALS OF EACH FURNACE IF VOLTAGE IS GREATER THAN IOV., REVERSE THE 8L AN RD SECONDARY LEADS -----Cm-ONE-OF-THE-FURRACE-TRANSFORMERS-.--- 3. CONH[CtIOk,kAY BE REWIRED FOR Ry Ry ELECTRONIC THERMOSTAT 4. IF CURRENT EXCEEDS THERMOSTAT CURRENT SEENCITS4 RATING, USE ISOLATION RELAYS ('RI')AS SUM.-'(D0,NOT COMMECTI IF TO IT) MATION PELAY ISOLATION RELAY NOVNEEDED IF THE THERMOSTAT r77-1 . CON ACTS ARE RATED AT 1.0,11 OR ABOVE. _+�W [,:� ----------- ---------------- --- R11 1 R11 F-R ----------- R EE NOTE 4 INTER--COMPONENT-WIRING ALTERNA'rE.IFIA'ilG,COJIFIGURAIIOM IG ---------SEE 1101f 4 INE V.,f --------24 V. — SEENOTE3 24 I V. FACTORY g�C ----- ----------- L14E-V. WIRING From Dwg.2191422 Rev 3 TWINNING CONNECTION DIAGRAM FOR TWINNING VSTAGE FURNACES WITH SINGLE WIRSTWINNING FEATURE STAGE 1.s7rAG E HEAT ff.STAGE COOL THERMOSTAT NOTES. OUTDOOR UNIT HEATING/COOLING I. som FURNACES musr HE POWERED FRUIT (WITH TRANSFORMER) THERMOSTAT FURNACE NO I FURNACE NO2 THE SAME 115V.LEO OF CIRCUIT PANEL. um resat®N— 2. INSURE 24V FURNACE TRANSFORMERS ARE IN PHASE.PRIOR TO CONPUTING CONNECTIONS. CHER VOLTAGE DETUEEN'R'TERMINAL$OF EACH,REVERSE IF VOLTAGE IS GREATER THAN IOVREVERSE THE OL AN RD SECONDARY LEADS ...... ..... ---------- ON ONE OF THE FURUACE TRANSFORMERS. 3 IF OUTDOOR UNIT NASA 24V.TRANSFORMER, AN ISOLATION RELAY NVSY BE INSTALLED ---------- --- (FIELD SUPPLIED-USE PILOT DUTY RELAY -A---------i __--_—._—__— SUCHAS R00975.)SEr ALT.CONNECTION. 4. if CURRENT EYCEEDS THERMOSTAT CURRENT RATING USE ISOLATION (71),AS SHOWN.'DO NOT CONNEC IT TO IT) SEENOTE4 ISOLATION RELAY NO?ATEDED IF THE THERMOSTAT E--------------------------T-- ---------------------- CONTACTS ARE RATED AT LOA 09 ABOVE. • OUTDOOR UNIT 5 CONNECTION MAT CC RE071RED F02 ELECTRONIC NOTRANSFORMER) --------------- ----- --------- --- THERMOSTATS. Rl' T.......... RE- SEE-E 4 INTER-COMPONENT WIRING BICTERNATE WIRING CONFIGURATION SET NOTE 4 --------24 V. FI EL--LINE V- WIRING !! 24V. �FACTORY R1 —1-1NV. E WIRING —.1 SEE ---------• FB/C] I —Ell From Dwg 2I8341423 Rev 2 16 18-CD19D7-20 Installer's Guide GAS PIPING This unit is shipped standard for left side installation of gas piping. A piping knockout is also provided in the right side FIRE OR EXPLOSION HAZARD for an alternate piping arrangement. The installation of piping shall be in accordance with piping codes and the Failure to follow the safety warnings exactly could result in regulations of the local gas company. Pipe joint compound serious injury,death or property damage. must be resistant to the chemical reaction with liquefied Never test for gas leaks with an open flame. Use a com- petroleum gases. mercially available soap solution made specifically for the Refer to piping Table 11(page 18)for delivery sizes. Connect detection of leaks to check all connections. A fire or gas supply-to the unit,using a grqund joint union_and_a_ explosion may result causing property damage,personal manual shut-off valve as shown in Figure 26. National codes injury,of Coss of life. - - - -- require a condensation drip leg to be installed ahead of the controls as shown in Figure 26. The furnace and its individual shut-off valve must be discon- 26 LEFT SIDE PIPING(STANDARD) nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. MANUAL IALVE SHUTOFF °- The furnace must be isolated from the gas supply piping by ° closing its individual manual shut-off valve during-any pressure testing of the gas supply piping system at testpressures equal to or less than 1/2 psig. GROUNDUNION J,f Use a backup wrench on the gas valve when installing gasDRIP LEG ° piping to prevent damage to the gas valve and manifold n assembly. ° AUTOMATIC GAS VALVE ° NOTE:Maximum pressure to the gas valve for natural gas WITH MANUAL SHUTOFF is 13.8"W.C. Minimum pressure is 5.0"W.C. Maximum RIGHT SIDE PIPING(OPTIONAL) pressure to the gas valve for propane is 13.8 W.C. Mini- mum pressure is 11.0"W.C. All gas fittings must be checked for leaks using a soapy ° MANUAL9MAIN solution before lighting the furnace. DO NOT CHEC% �� °' t • •• •SHUTOFF VALVE WITH AN OPEN FLAME! The follgwing waming complies with State of Califomia law,Proposition 65. ° " 'GROUND ' •. UNION JOINT WARNING 'Hazardous Gases. :. . , . I V ,,.. Exposure to,fuel substances or by-products of incomplete f DRIP LEG fuel combustion is believed by the state of California to ° ° ° 1 cause cancer,birth defects,or other reproductive harm. ° AUTOMATIC GAS VALVE =WITH MANUAL SHUTOFF SEQUENCE OF OPERATION ;thermostat call for heat TOPMEW OF RIG_ HT.SIDE PIPING 1Vdnd W thermostat contacts close signaling the control {�'> rimodule to run its self-check routine. After the control _•_;,a:,__ ,?_module has verified that the pressure switch contacts are open`and the•limit switch(es)contacts are closed,the draft blower will be energized. As the induced draft blower comes up to speed,the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approx.20 seconds,then the O e gas valve is energized to permit gas flow to the burners. The ® AUi°Y n0=SVAL%M flame sensor confirms that ignition has been achieved within wmi►we°usx UT the'6 second ignition trial period. I _eL- ~Afteri,the flame sensor confirms that ignition has been dcliieued,the delay fan ON period(fixed at 45 seconds) 'A WARNING begins timing. After the delay of 45 seconds,the indoor r~H g blower motor will be energized and will continue to run TO PREVENT AN EXPLOSION OR POSSIBLE INJURY ,, diiring`the heating cycle. AND EQUIPMENT DAMAGE,DO NOT STORE COMBUS- TIBLE MATERIAL'S,GASOLINE OR OTHER FLAMMA13LE When the thermostat is satisfied,R and W thermostat VAPORS OR LIQUIDS NEAR THE UNIT. contacts open,the gas valve will close,the flames will extinguish,and the induced draft blower will be de-energized. 1'8-CD 19 D7-20 17 i Installer's Guide The indoor,blower-motor will cointiiiue to-.run for the•fan off 2. Attach a manifold pressure gauge with flexible tubing to period(fixed at 100 seconds),then-will be de-energizedby.tha the outlet pressure boss marked"OUT P"on White- control module. Rodgers gas-valve model-36G or 36J.-See Figure 28 or-�-- - White-Rodgers gas valve model 36J. See Figure 27 for EXPLOSION HAZARD! - 3. Loosen(Do Not remove) the pressure tap test set screw one turn with 3/32"hex wrench. PROPANE GAS IS-REAVIER THAN`AIR ANO-MAY CO. L- a. The pressure tap adjustment kit(KIT07611) LECT IN ANY LOylf AREAS rOR CONFINED SPACESIN contains a 3/32"hex wrence,a 5/16"hose and a ADDITION,ODORANT FADE MAY MAKE THE GAS connector and can be ordered through Global Parts. UNDETECTABLE EXCEPT WITH A WARNING DEVICE. IF 4. Turn on system power and energize valve. THE GAS FURNACE IS INSTALLED IN A BASEMENT,AN EXCAVATED AREA OR A CONFINED SPACE,ITIS 5. Adjust gas heat by removing the adjustment regulator STRONGLY RECOMIMENDED TO CONTACT A GAS cover screw. SUPPLIER.TO=INSTALLAGAS-DETECTING WARNING a.To-inereasb.outlet-pressure,-turn'theregulatoradjust DEVICE-IN-CASE-OFA—GAS—LEAK screw clockwise. - NOTE: The manufacturer of your furnace does NOT test any b. To decrease outlet pressure,turn the regulator adjust detectors and makes no representations regarding any screw counterclockwise. brandtor ty"pe of detector. c. Adjust regulator,until pressuire shown on manometer matches the pressure specified in Table 16. START=UP AND ADJUSTMENT :,a puTofholhib ethan'nameplate-rating.and-no. PRELIMINARY INSPECTIONS y4 '' a a , ;. less,tl}an 93%of the'i3ameplate,rating;:unless the urii With gas and-electrical power"OFF" it;derated for high altitude- 4, 1.1*-Euc_t connections-afe ro`e�,l---eealed d.Replace_:and tigli ri tharegulator cover-screw-securely:- _ 6_yC cle the-valve several times-to verifyregulator setting_ - 3. Venting is properly assembled a.•Repeat,steps-a-6- •ne ded 4. Blower door,is in place 7.Tuin'off all electrical power to the system Turn knob on main gas valve within the:unit to the"OFF" 8.Remove the manometer and flexible tubing and tighten .position. Turn the external:gas valve.to"ON,,':'Purge the air the pressure,tap screw: 'from•the gasilimes.,A�fter..purging,check allgas connections 9.Using a leak detection solution or soap suds,check for ,for-leak9 with a soapy4solution-DO-140T CHECl3 wrm' leaks at'•the pressure outlet boss and pressure'-tap:test AN OPEN FLAME.Allow 5 minutes•for any gas that might screw. have escaped-to dissipate? LP Gas;being heavier tb,an air, may require'forced ventilation Turn the knob on the gas. 10 Turn on system power and check-operation-of-the-unit valve'in the.unit.to the",ON"position. CAUTIO 'COMBUSTION AND INPUT CHECK __ 1. Make sure all gas:applia -are off except the furnace. Replace and/or tighten all plugs removed-or 16 bene' _ nces _ vvh6i adjusting aii Tres§ure.-L`eak chec AW-'O in s- - 2. Clock the gas meter with the f'u'rnace operating(deter- befo're"lacin`teumace into re filar service:'Failure to mine the dial rating of the meter)for one revolution. follow this'warning'could-result-in'fire;explosion,or 3. Match the"See'column in the gas flow(in cfh)Table 14 property'diidiage:'•'- (page 19)with the time clocked. 4. Read the"Flow"column opposite the number of seconds For LP gases,the final manifold pressure-setting shallbe clocked.(Table 14,page 19) 10.5"W.C.with an input of no more than the nameplate rating=and=rio less tlian=93%'6f-the nairieplatei'at'ing;;iinless _ 5. Use the following factors if necessary: the unit is derated for altitude. For 1 Cu.Ft.Dial Gas Flow CFH= •r= •u Table 12(page 19)lists the main burner orifices shipped with Chart Flow Reading_2 the furnace. If a change of orifices is required to correct the- For 1/2 Cu.Ft.Dial Gas Flow CFH-=- _ input rate,refer to Table 3(p -_- ---Chart-Flow-Reading_4 - - - - --.TARLEIIFor 5 Cu.Ft.Dial Gas Flow CFH'--' NATURAL GAS ONLY 1OX Chart Flow Reading_4 6. Multiply the final figure b the heating value of the as TABLE OF CUBIC FEET PER HOUR OF GAS P Y gu Y g g FOR VARIOUS PIPE SIZES AND LENGTHS obtained from the utility company and compare to the nameplate rating. This must not exceed the nameplate PIPE LENGTH OF PIPE mfg ,•.4 SIZE 10 20 1 30 40 1 50 60 70 Gas Valve Adjustment 1/2 132 92 73 63 56 50 46 Changes can be made by adjusting the manifold pressure 3/4 278 190 152 130 115 105 96 (See Table 16),or changing orifices(orifice change may 1 520 350 285 245 215 195 180 not always be required). To adjust the manifold pres- sure: 1-1/4 1050 730 590 520 440 1 -400 370 1. Turn off all electrical power to the system. This table is based on pressure drop of 0.3 inch W.C.and 0.6 SPGR.gas 18 18-CD19D7-20 Installer's Guide TABLE 12 TABLE 14 ORIFICE SIZES GAS FLOW IN CUBIC FEET PER HOUR INPUT NUMBER MAIN BURNER ORIFICE 2 CUBIC FOOT DIAL RATING OF DRILL SIZE SEC. FLOW SEC. FLOW SEC. FLOW1 SEC. FLOW BTUH BURNERS NAT.GAS LP GAS 8 900 29 248 50 144 82 88 40,000 2 45 56 9 800 30 240 51 141 84 86 60,000 3 45 56 10 720 31 232 52 138 86 84 80,000 4 45 56 11 655 32 225 53 136 88 82 100,000 5 45 56- 12_ - 600 _334 218 54 133 90` 80 120,000 6 45 56 140,000 7 45 56 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 TABLE 13 15 480 36 200 57 126 96 75 PART NUMBERS FOR REPLACEMENT ORIFICES 16 450 37 195 58 124 98 73 DRILL PART DRILL PART 17 424 38 189 59 122 100 72 SIZE NUMBER SIZE NUMBER 44 ORF00501 54 ORF00555 18 400 39 185 60 120 104 69 45 ORF00644 55 ORF00693 19 379 40 180 62 116 108 67 46 ORF00909 56 ORF00907 20 360 41 176 64 1 112 112 64 47 ORF00910 57• ORF00908 21 343 42 172 66 109 116 62 48 ORF01099 58 ORF01338 22 327 43 167 68 106 120 60 49 ORFOO503 59 ORF01339 ' 23 313 44 164 70 103 124 58 50 ORFOO493 r26 300 45 160 72, 100. 128, 56 HIGH ALTITUDE DERATE 288 46 157 74 ' 97 132 54 Input ratings(BTUH)of these furnaces are based on sea 277 47 153 76 95 136 53 level operation and should not be changed at elevations up to 2,000 ft 267 48 150 78 ' 92 140 If the installation is 2,000 ft.or above,the furnace input rate 257 49 147 80 90 144 50 (BTUH)shall be reduced 4010 for each 1,000 ft.above sea level..!]�Iie•furnace input rate shall be checked by cloclflng,, , OuOet Pteemn Base the g4flow Rate,(QM and multiplying by.the heating value 27 obtained from the local utility supplier for tfie-gds being " -= delivered A'&installed altitude. Input a`tb'changes can be made by adjust ng'the manifold pressure min 3. U'-iriax j(0PQ 3.7 in.W.C.-Natural Gas)or cfiaiiagorifices(orifice change may not always be required).,If the desired input rate .cannot beachieved with a change in manifold pressure,then ' AcW the orifices must be changed.LP installations';vW require anorifice change. naeaneIMPORTANT.Reinstallthe propane orifices to the same depth as the orifices supplied with the equipment. — — See Table 15(page 20)for help in selecting orifices if orifice OnAM 8wf h change is required. Furnace input rate and temperature rise White-Rodgers 36G gas valve should be checked again after changing orifices to confirm the proper rate for the altitude. Installations above 4,000 feet may require a pressure switch change. If required,use the BAYHALT***Kit(High-Altitude 28 outlet Pressure Boss Regulator Acli°sbTie"t Accessory Kit)listed in PRODUCT DATA. Installation of this furnace at altitudes above 2,000 ft. (610m) shall be in accordance with the local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI 4223.1 l NFPA 54 or National Standard of Canada,Natural ; ''A Gas'and Propane Installation Code,CSA 149.1.Installation of this furnace at altitudes above 2,000 ft.(610m)shall be made in accordance with the listed high Altitude Conversion Kit dN \ available with this furnace. Inlet Pressure Boss(opQ OrdOH Switch White-Rodgers 36J gas valve 18-CD19D7-20 19 Installer's Guide TABLE 15 Whenever your house is to be vacant,arrange to have someone inspect your house for proper temperature. Orifice _ This is very important in lielow freezing weather.-If - -- Twist Drill ALTITUDE'ABOVE SEA LEVEL for any reason your furnace should fail to operate —Size if sue—"w4 Installed and Orifice Required At Other Elevations - - At Sea CONTROL AND SAFETY SWITCH Level . ADJUSTMENT 2000 3000 4000 5000 6000 7000 8000 9000 1-0000 42 42 43 •43 43 44 44 45 46 47 LIMIT SWITCH CHECK OUT 43 44 44 44 45 45 46 47 47 48 The limit switch is a safety device designed to close the gas c 44 45 45 45 46 47 47 48 48 50 valve should the furnace become overheated. Since proper 45 45 47 47 47 48 48 49 ;49. 50 operation of this switch is important to the safety of.the unit, it must be che_cked-out on n initial start up by the 46 47 47 47- 48 48 -49• 49 -50 51 installer. 47 _'48 -48 49- 49 49 50- -50 ."51' = 52 - - -- --`-54^-=54= 35 �5 55==35•=55<--56 =56= 36- -moo-To -proper-operation-oflthelimit switches;_set tkeli --_-- _---- - 55 55 55 55 .56 56 56' 56 56 57 thermostat to a temperature higher than the indicated"+ 55 55 55 57 _57 57 58 59 59 60 temperature to bring on the gas valve. Restrict the airflow 57 58 " 59 59 .60 60 61 62 63 6,3 by blockingithe return air or by disconnecting the blowgi. I. _._.• When.the furnace reaches the maximmum.outlet temp�erature 58; =59 60 =60 61 62` 62 631 =•,63. - 64 - : shown on the rating plate,the burners mus shut oll ,-If ,..�.. From National FueTGas Code-Table F-4 ' they da not shut off after•a reasonable,time and overheating TABLE 16 is evident,a faulty limit switch is probable,and the limit switch must be replaced. After checking-the operation,of the FIN_AL''MANIFOLD PRESSURE limit control,be sure to remove the=blockage from the return _.,. ._ � air inlet,-or reconnect the blower. I�ri''^aa5 fi'nchea 4i7:►), - - - _ -- ENT ePRESSORE_ , _ �inett -fo-mke-sure-they---Cherkandotrfemperatues _ are;i'T�in the ranges specifi3 on f)ie furna a rating naiine- NATOf &GAS ;.S ;W.G.' plate. If the airflow needs to be increased or.decreased,see LP GAS 10.5°W.C. the wiring diagram(in Service Facts)for information'on '� } changing the speed of-the blower motor:,_ , yrs•>„ts'- ;LIGHTING-INSTRUC,TIONS, f - � .r . .., - ""Si'• 'tta3Ra:3+°"t."Lp..-r.{. �.., 3°45�0" 43^.t•- -i"zT fa"`$"�.("`+ �. Disconneft op to the'L%1tlie{ re rembvmg tfle bto er L• 1P.Sf. kf t.=7,ra t.�F s� f a_ tt?Y t•' +4' Q attempttQ tnari�aClyAlight the burner►?Eailure, o' door.,Faltureyto folow thHspwarnir�g couAdres�tiit in seg. �{ damage,:personai`ifiJiiry,;o_r death: follow this warni1A could result in property damage,' pe�sonal"irijury;o�ideath.# :.. This unit is eguip�ed-with=a bl6 er door•9witch•whii lfjcdts- Li htin instructions a Pocver WARe••blower and gas valve causing-shutdown when" g g' ' ppear on each unit,Each the'cloor is removed. Operation with the cl'oor remo ved'or '•_ installatio>idYmust"lie,clieciced:out aCth t me.ofuutial ajar can ermit-the-escape of-dangerous fumes.,-M:i els ; start up'o,,nsui�e pxbper•operation'•oF;all components. must be securely closed-at all-times-for safe operati6n.6f=th6,. Check out'should include putting•$le unit through furnace one complete cycle"as outHned"belbw. NOTE: •Direct drive motors have bearings which are Turn on the main electrical supply and set the thermostat permanently lubricated Land under normal use,lubrica above the indicated'thilipekhture. The ignitor will automati- tion is not-recomitjdtided. - tally heat,then the gas valve is energized to permit the flow Of gas to-the burners. After ignition-and flame-is-established, INDOOR BLOWER TIMING the flame control module monitors the flame and supplies The control module•controls•the indoor blower.The-blower power to-the gas valve until the thernid9tat'is satisfied. starts approximately 45,seconds after ignition.The FAN- TO SHUT OFF OFF period is approximately 100 seconds from the interriip- For complete.shutdown:Move.the.control switch on the morn- tion of gas flow. gas'valve to=the ; osition(See FigiYres 27 and 28;page=`" ROOM AIFITHERMOSTAT NEATANTI,CIPATOR _ - 19).Disc`onnect-the-,electrical supply to the unit. ADJUSTMENT , - t •'.- A Set the thermostataheat anticipator according to the current flow measured,or the settings found in the notes,on the' If this is done during the cold weather-months,provisions ` furnace wiring diagram(found inside the furnace casing). must be-taken to prevent freeze-up of all water pipes and INSTRUCTIONS TO THE OWNERS water receptacles. Failure to follow this warning could In the event that electrical,fuel,or mechanical failures result in property damage, occur,the owner should immediately turn the gas - supply off at the manual gas valve,located in the burner compartment(See Figure 26 on page 17). Also turn off electrical power to the furnace and contact the service agency designated by your dealer. 20 18-CD19D7-20 Installer's Guide ABNOR. WARNING"" MAL CONDITIONS 1. EXCESSIVE COMBUSTION VENT PRESSURE OR Should overheating occur,or the gas supply fail to shut off, FLUE BLOCKAGE shut off the gas valve to the unit before shutting off the If pressure against the induced draft blower outlet electrical supply.Failure to follow this warning could result becomes excessive,the pressure switch will shut off the in property damage,personal injury or death. gas valve until acceptable combustion pressure is again available. The following warning complies with State of California law,Proposition 65. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE ' If loss of flame occurs during a heating cycle(when flame is not present at the sensor),the control module This product contains fiberglass wool insulation! will retry the ignition sequence up to two times after the sensor cools. If ignition is not achieved,it will lockout Fiberglass dust and ceramic fibers are believed by the the furnace. 'State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory,skin,or 3. POWER FAILURE ;eye irritation. If there is a power failure during a heating cycle,the system will restart the ignition sequence automatically PRECAUTIONARY MEASURES when power is restored,if the thermostat still calls for heat. • Avoid breathing fiberglass dust. 4. INDUCED DRAFT BLOWER FAILURE • Use a NIOSH approved dust/mist respirator. If pressure is not sensed by the pressure switch,it will • Avoid contact with the skin or eyes.Wear long-sleeved, not allow the gas valve to open,therefore the unit will loose-fitting clothing,gloves,and eye protection. not start. If failure occurs during a running cycle,the e-Wash clothes separately from other clothing: rinse pressure switch will cause the gas valve to close and shut the unit down. washer thoroughly. • Operations such as sawing,blowing,tear-out,and Carbon monoxide,fire or smoke can cause serious bodily spraying may generate fiber concentrations requiring injury,death,and/or property damage. additional respiratory protection. Use the appropriate A variety of potential sources of carbon monoxide can be NIOSH approved respirator in these situations. found in a building or dwelling such as gas-fired clothes dryers,gas cooking stoves,water heaters,furnaces and fireplaces.The U.S.Consumer Product Safety Commission FIRST AID MEASURES recommends that users of gas-burning appliances install Eye Contact — Flush eyes with water to remove dust. carbon monoxide detectors as well as fire and smoke detec- If symptoms persist,seek medical tors per the manufacturer's installation instructions to help attention. alert dwelling occupants of the presence of fire,smoke or unsafe levels of carbon monoxide.These devices should be Skin Contact — Wash affected areas gently with soap listed by Underwriters Laboratories,Inc.Standards for and warm water after handling. Single and Multiple Station-Carbon Monoxide Alarms, UL 2034 or CSA International Standard,Residential Carbon OPERATING INFORMATION Monoxide Alarming Devices,CSA 6.19 FLAME ROLL-OUT DEVICE NOTE.The manufacturer of your furnace does not test any All models are equipped with a thermal control device on the detectors and makes no representations regarding any Burner cover. In case of flame roll-out,the device will catiga, brand or type of detector. the circuit to open which shuts off all flow of gas. TABLE 17 INTEGRATED FURNACE CONTROL ERROR FLASH CODES Flashing Slow--- Normal-No call for Heat Flashing Fast--- Normal-Call for Heat Continuous ON --- Replace IFC` Continuous OFF--- Check Power 2 Flashes--- System Lockout (Retries or Recycles exceeded) Draft Pressure Error- Possible problems: 3 Flashes--- -a)Venting problem b) Pressure switch problem c Inducer problem 4 Flashes-- Open Temperature Limit Circuit 5 Flashes--- Flame sensed when no flame should be present 6 Flashes--- 115 volt AC power reversed, poor grounding or system voltage too low 7 Flashes-- Gas valve circuit error 8 Flashes--- Low flame sense signal 9 Flashes--- Check Ignitor Circuit and Line"N"to 24VAC "Common" voltage{<2 volts) [possible grounding problem] 1'8-CD19D7-20 21 Installer's Guide NOTES a 22 18-CD19D7-20 Installer's Guide NOTES 1 I 1 i I i 18-CD19D7-20 23 'f1A. Literature Order Number 18-CD19D7-20 He Number 18-CD19D7-20 Supersedes 18-CD19D7-19 Trane Date 01109 6200 Troup Highway Tyler,1X75707 Formore information contact Since the manufacturer has a policy of continuous product and product data improvement it reserves the right to your local dealer(distributor) change design and specifications without notice. z — ' *UD1_*0101-SF-1 E IGas Furnace — Induced Draft — X3 4 2 5 9 6 PO 4 !Upflow I Horizontal and Downflow I Horizontal — Single Stage Heat Models. *-First letter may be"A"or"T" *UMA040A9241A *UDIBMA9361A *UD1C100A9601A *DD1A040A9241A *DD1B100A9451A *UD1A040A9301A *UDIB080A9481A *UD1D100A9721A *DD1A060A9241A *DD110100A9481A *UD1A060A9241A *UD1C080A9601A *UD1C120A9541A *DD1A060A9361A *DD1C100A9541A *UD1A060A9361A *UD16100A9361A *UD1D120A9601A *0011B060A9361A *01=120A9541A *UD1 B060A9361 A *UD1 B100A9451 A *UD1 D140A9601 A *01011 B080A9361 A *0011 D120A9601A *UD1B080A9241A *UD1C100A9481A *DD1B080A9451A *DD1D140A9601A IMPORTANT—This document contains a wiring diagram and service information.This is customer property and is to remain with this unit.Please return to service information pack upon completion of work. MOI Z DISCONNECT POWER BEFORE SERVICING PRODUCT SPECIFICATIONS o MODEL *UD1A040A9241A *UD1A040A9301A *UD1A060A9241A TYPE Upflow I Horizontal Upflow I Horizontal Upflow/Horizontal RATINGS OO Input BTUH O 40,000 40,000 60,000 Capacity BTUH(ICS)O 32,000 32,000 47,000 Temp.rise(Min.-Max)*F. 30-60 30-60 35-65 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter-Width(In) 10 x 6 10x 6 10 x 6 No.Used 1 1 1 Speeds(No) 4 4 4 CFM vs.in.w g. See Fan Performance Table- See Fan Performance Table See Fan Performance Table Motor HP 1/5 1/3 1/5 R.P.M. 1080 1075 1080 Volts/Ph/HZ, 115/1/60 115/1/60 115/t/60 COMBUSTION FAN—Type Centrifugal' Centrifugal Centrifugal Drive-No.Speeds Direct-1 Direct-1 Direct-1 Motor HP-RPM 1/50-3180 1/50.3180 1/50-3180 Volts/Ph/Hz 115/1/60 115/1/60 115/1/60 FLA 1.09 1.09 1.09 FILTER—Furnished? No No " No - Type Recommended High Velocity High Velocity High Velocity Shipped(No.Size-Thk) 1 - 17x25 - 1m 1 - 17x25 - lin 1 - 17x25 - 1m. VENT—Size(in.) 4 Round 4 Round 4 Round HEAT EXCHANGER Type-Fred Alum.Steel Alum.Steel Alum.Steel -Unfired ,Gauge(Fired) 20 20 20 ORIFICES—Main Nat.Gas.Qty.—Drill Size 2-45 2-45 3-45 L.P.Gas Oty—Drill Size 2-56 2-56 3-56 GAS VALVE Redundant-Single Stage Redundant-Single Stage Redundant-Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignibon Hot Surface Ignition Hot Surface Ignition BURNERS—Type Multiport Inshot Multiport Inshot Multiport Inshot Number 2 2 3 POWER CONN.—V/Ph/Hz® 115/1/60 115/1/60 115/1/60 Ampadty(In Amps) 54 9.0 54 Max Overcurent Protection(Amps) 15 15 15 PIPE CONN.SIZE(IN.) 1/2 112 1/2 DIMENSIONS HxWxD HxWxD HxWxD Crated(In.) 41.3/4 x 16-1/2 x 30-1/2 41-/4 x 16-1/2 x 30-1/2 41-314 x 16-1/2 x 30-1/2 WEIGHT Shipping(lbs)/Net(Lbs) 119/110 122/113 124/115 J Central Furnace heating designs are certified to ANSI Z21 47/CSA 2.3. OO For U S applications,above input ratings(BTUH)are up to 2,000 feet,derate 4%per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,above input ratings(BTUH)are up to 4,500 feet,derate 4%per 1,000 feet for elevations above 4,500 feet above sea level OO Based on U.S,government standard tests ©The above wiring specifications are in accordance with National Electrical Code,however,installations must comply with local codes NOTICE Since the manufacturer has a policy of continuous product and product data improvement, H reserves the right to change design and specifications without notice. UD1_DD1-SF-1 E 2009 Trane All Rights Reserved C Service Facts- ---- PRODUCT SPECIFICATIONS 1 _MODEL 'UD1A060A9361A 'UD1B060A9361A 'UD1BOf10A9241A 'UDIBOBOA9361A TYPE Upfbw/Horizontal Upflow I Horizontal - Upfbw I Horizontal' Upflow I Fforizontal RATINGS 02 - --Inout BTUH-(2) ----- - - -- - 60;000-- --80,000---- - -80,000--- — — --- Capacity BTUH(ICS) ? 47,000 47,000 W.U"u Temp rise(Min-Max)eF 30-60 30.60 50-80 30-60 BLOWER DRIVE DIRECT DIRECT DIRECT DIRECT Diameter-Width(In) 10 x 6" 10 x 7" 9 x 7 10 x 7 No Used 1 1 1 1 Speeds(No) 4 4 4 4 CFM vs in w g See Fan Performance Table See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 1/3 113. 115 113 RPM 1075 1075 1080 1075 Vohs I Ph I Hz 115/1/60 11511/60 115/1/60 115/1160 COMBUSTION FAN-Type Cenlydugal Centrifugal Centrifugal Cer•drdugal Drive-No Speeds Direct-1 Direct-1 Direct-1, Direct-1,- Motor HP-RPM 1150.3180 1150-3180 1/50.3180 1150.3180 Vohs I Ph I Hz 115/1/60. 11511/60 ' 11511/60 11511160. FLA 1 09 1.09 1:00 1.09 - -FILTER-Fumished?---- - ----- --No-- - -- -- -No. -- - N0- -- - ---- - ,-No-- ----- - - --- - Type Recoiiirrii6ded _. ._.Mgh__"-"Velochy ._ _-- -._.._High ---Velocity- ' High .Velocity` High- --Velooty Shipped(No Smie-Thk) 1 - 17x25' - 1m 1 - 17x25•- 1in. 1..- 17x25 Un 1 - _17x25 - Un VENT Sae(in) 4 Round 4 Round 4 Round - 4 Round HEATEXCHANGER Type-Fired Alum Steel Alum Steel Alum'Sleel Alum Sleet Gauge(Fired) 20 20 ORIFICES-Maines " Nat Gas Oly-DnIISae 3-45 3-45 4='45 §, 4_-45 LP GasOty-Drill Size 3-56 3-56 4-56 4=`6 GAS VALVE Redundant-Single Stage T' Redundant-Single Stage Redundant-Single Stage Redundant-Single Stage 'PILOT SAFETY DEVICE, - m. Type Hot Surface lambon• Hot Surface Ignition Not Surface Ignition Hot Surface Ignition' BURNERS _ _ _ _M1�Nipprl( -- 'MuUmpgrt Inshot_ Mu8 dlnsh°t _ -__...._ _ nshot__ �.�- -_._... _Muhu7odtnshot_ __,_ __. _ -._rP°__..____ Number 3 -3 4 •A-•- POWER CONN.-VIPh/Hz O 1151T/60 115/1/60 115/1/60 115/1160 Ampacty(I MO) Max Overcunem Protedron(Amps) 15 15 15 PIPE CONN SIZE(IN) 1/2 112 112 .112" DIMENSIONS HxWxD HxWxD HxWxD HxWxD Crated On) 41.314 x 16-112 x 30.1/2 41-314 x 19.1/2 x 30.112 41.3/4 x 19.112 x 30.1/2 41-314 x 19-1/2 x 30.1/2 WEIGHT Shipping(Lbs)/Net(Lbs) 127/118 137/127 139/129 142/132 UD060C936K vvaiis'buif with r Central Furnace beating designs are certified to ANSI 221-.47!CSA 2.3. O Based on U S. government standard.tests. .. a 10'x,7'blower housing, OO For U.S.applications;above input ratings(BTUH)are up to 2,000 feet,derate O The above wing specifications are in accordance however the 10'x T'and 4%per 1,000 feet for elevations above 2,000 feet above sea level. with National Electrical Code;however, 10'x 6'have identical For Canadian applications,above input ratings(BTUH)are up to 4,500 feet, installations must comply with local codes., airflow in this model. derate'4%per 1,000 feet for elevations above 4;500 feet above sea level MODEL 'UDIBOBDA9481A IUDICUDA9601A 'UD1BIODA9361A 'UDIB10OA9451A TYPE Upflow/Horizontal Upflow/Horizontal Upflow/Horizontal Upflow/Hodtontal RATINGS T Input BTUH D 80,000 80,000 100,000 100,000 Capacity BTUH(ICS)iJ 64,000 64,000 79,000 80,000 Terre rise(Min Max)eF 30-60 25.55 40-70 35-65 BLOWER DRIVE - - DIRECT- DIRECT-- -- ----- - DIRECT DIRECT Diameter-Width(In) 10 x 8 11%10 10 x 7 10718 No.Used 1 1 -1 1 Speeds(No) 4 4 4 4 CFM vs in w g See Fan Performance Table See Fan Perfermance Table See Fan Performance Table See Fan Performa=Table Motor HP 1/3 314 113 113 RPM 1075 1100 1075 1075 Vohs/Ph I Hz 115/1/60 1151`1/60 11511160 115/1/60 COMBUSTION FAN-Type Centrifugal Centrifugal Centrifugal Cenlnfugal Drive-No Speeds Direct-1 Direct-1 Direct-1 Direct-11 MotorHP-RPM 1/50-3160 1/50.3160 1/50-3180 -1/50-3180 - - - - Vohs/Ph/Hz 11511160 115(1160 115/1/60 --11511/60 ' FLA 1:09 1.09 1.09 1.09 FILTER-Furnished? No No No No Type Recommended High Velocity High Velocity High Velocity High Velocity 'Shipped(No-Size-Thk) 1 - 17x25 - Un 1 - 20x25 - Un 1 - 17x25 - 1 in I - 17x25 - Ln. VENT Sme(in.) 4 Round 4 Round 4 Round 4 Round HEAT EXCHANGER - Type-Fired Alum.Steel AluirCSteel Alum Steel - -Alum-Sled Unfired Gauge(Fred) 20 20 20 —20 ORIFICES-Main Nat Gas Ory-Drill Size 4-45 4-45 5-45 5-45 LP Gas Oty-Drill Size 4-56 4-56 5-56 5-56 GAS VALVE Redundant-Single Stage Redundant-Single Stage Redundant-Single Stage Redundant.Single Stage PILOT SAFETY DEVICE Type wiz Surface ignite,„ Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS-Type Mulfiport Inshot Multiport Inshot Muluport Inshot Muhmport Inshot Number 4 4 5 5 POWER CONN-V/Ph/Hz 115/1/60 1191/60 115/1160 115/1/60 - Ampacty(In Amps) 98 138 90 9.8 Max Overcurrent Protection(Amps) 15 20 15 _ 15 PIPE CONN SIZE(IN) 112 112 112 ill DIMENSIONS HxWxD HxWxD HxWxD HxWxD Crated(in) 41.314 x'19-112 00-1/2 41-314 x 23 x 30-112' 41-314 x 19.112 x 30-1/2 41-3/4 x 19.112 x 30-112 WEIGHT Shipping(Lbs)1 Nei(Lbs) 142/132 1511162 1511141 153/143 2 UD1_DD1-SF-1 E Service Facts PRODUCT SPECIFICATIONS 0 MODEL 'UD1C100A9481A UD1C100A9601A 'UD1D100A9721A TYPE Upflow I Horizontal Upflow I Horizontal Upflow 1 Horizontal RATINGS Input BTUH V 100,000 100.000 100,000 Capacity BTUH(ICS)O 79,000 79,000 B0,000 Temp rise(Min-Max)T 35-65 30.60 30-60 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter-Width(In) 10 x 8 11 x 10 11 x 10 No Used 1 1 1 Speeds(No) 4 4 4 CFM vs in w g See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 112 112 314 RPM 1075 1075 1100 Volts/Ph I Hz 115/1/60 11511/60 11511/60 COMBUSTION FAN—Type Centrifugal Centrifugal Centrifugal Drive-No Speeds Direct-1 Direct-1 Direct-1 Motor HP-RPM 1/50-3180 1/50.3180 1/50.3180 Volts/Ph/Hz 11511160 11511/60 115!1160 FLA 1 09 1.09 1 09 FILTER—Furnished? No No No Type Recommended High Velocity High Velocity High Velocity Shipped(No-Size-Thic) 1 - 2045 - lin 1 - 20x25 - lin 1 - 2425 - tin VENT—Size(n) 4 Round 4 Round 4 Round HEATEXCHANGER Type-Fred Alum Steel Alum Steel Alum Steel -Unfired Gauge(Fred) 20 20 20 ORIFICES—Main Nat Gas C —DnIlSize 5-45 5-45 5-45 LP Gas OlY—Dn6 Size 5-56 5—56 5-56 GAS VALVE Redundant•Single Stage Redundant-Single Stage Redundant-Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS—Type Muhiporl Inshot MuMporl Inshot Multiport Inshot Number 5 5 5 POWER CONN.—V/Ph/Hz© 11511/60 1151/60 11511/60 Ampacity,(In Amps) 116 134 138 Max.Overcument Protection(Amps) 15 20 20 PIPE CONN SUE(IN) 112 1/2 112 DIMENSIONS HxWxD HxWxD HxWxD Crated(In) 41 314 x 23 x 30.112 41-314 x 23 x 30.1/2 41.314 x 26.1/2 x 30.1/2 WEIGHT ,Shippmg(Lbs)/Net(Lbs.) 162/151 1621151 1751163 O Central Furnace heating designs are certified to ANSI Z21 47/CSA 2.3. OO For U.S.applications,above input ratings-(BTUH)are up to 2,000 feet,derate 4%per 1,000 feet fogy elevations above 2,000 feet above sea level For Canadian applications;above input ratings(BTUH)are up to 4,500 feet,derate 4%per 1,000 feet for elevations above 4,500 feet above sea level. OO Based on U.S.government standard tests - ©The above witing specifications are in accordance vnth National Electrical Code;however,installations must comply with local codes MODEL " ' -*UD1G120A9541A IUDID12OA9601A 'UD1D140A9601A TYPE Upflow/Horizontal Upflow/Horizontal Upflow l Hodzonlal RATINGS Input BTUH O 120,000 120,000 140,000 Capacity BTUH(ICS)O 96.000 96,000 111,000 Temp rise(Min-Max.)°F 35-65 30-60 40-70, BLOWER DRIVE DIRECT DIRECT DIRECT Diameter-Width(In) 11 x 10 11 x 10 11 X10 No.Used 1 1 1 Speeds(No) 4 4 4 CFM vs in w g See Fan Perfomlarice Table See Fan Performance Table See Fan Performance Table Motor HP 1/2 112 314 RPM 1075 1075 1075 Vohs/Ph/Hz 11511/60 11511/60 11511160 COMBUSTION FAN Type Centrifugal Centrifugal Centrifugal Drive-No Speeds Direct-1 Direct-1 Direct-1 Motor HP-RPM 1150.3180 1150.3180 1/50.3180 Vohs/Ph/Hz 11511/60 115/1/60 11511160 FLA 1.09 1.09 1 09 FILTER—Fumished? No No No Type Recommended High Velocity High Velocity High Velocity Shipped(No-Size-Thic) t - 20iQ5 - 1m 1 - 2425 - 1m 1 _ 94,os - lin VENT—Size(m) 4 Round 4 Round 4 Round HEATEXCHANGER Type-Fred Alum Steel Alum Steel Alum Steel -Unfired Gauge(Fired) 20 20 90 ORIFICES—Main Nat Gas Oty—DnIlSize 6-45 6-45 7-46 LP Gas Oty—Dnh Size 6-56 6-56 7-56 ,GAS VALVE Redundant-Single Stage Redundant-Single Stage Red mit m.Smola Frage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hol Surface Ignition BURNERS—Type Multiport Inshot Multiport Inshot Muhiporl Inshot Number 6 6 7 POWER CONN—V1 Ph/Hz O 11511160 115/1/60 115/1160 Ampaaty,(In Amps) 134 134 138 Max Overcunent Protection(Amps) 20 20 9n PIPE CONN SIZE(IN) 1/2 112 112 DIMENSIONS HxWxD HxWxD HxWxD Crated(In) 41-3/4 x 23 x 30.1/2 41-3/4 x 26-112 x 30-1/2 41.T4 x 96-112 x 3()-119 WEIGHT 176/164 186/174 1931181 Shipping(Lbs)!Net(Lbs) UD1 DD1-SF-1E 3 Service Facts PRODUCT SPECIFICATIONS O _MODEL _ _ 'ODIA040A9241A 'DD1A060A9241A 'DD1A060A9361A TYPE Downflow/Horizontal Downflow I Horizontal Downflow/Horizontal RATINGS O - -InoutBTUH-u -- - - - - - - -40,000 ------ ---- - ---- -60,000- -- 60,000- Capacity BTUH(I CS) 1 - - - - Temp rise(Min-Max)`F 30.60 35-65 30-60 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter-Width(In) 10 x 6 10 x 7 11 x7 No Used 1 1 1 Speeds(No) 4 4 4 CFM vs in w g See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 115 115 112 RPM 1075 1075 1075 Volts/Ph/Hz 11511/60 115/1/60 11511/60 COMBUSTION FAN-Type Centrifugal Centrifugal Centrifugal Drive-No Speeds Direct-1 Direct-1 Direct-1 Motor HP-RPM 1/50.3180 1150.3180 1/50.3180 Volts/Ph/Hz 11511160 11511/60 11511/60 FLA 1.09 1 09 1 09 -- -FILTER-Furnished?- - -No--- - - - --- ----- --No---- - ----- - --.-No- ------ - Type Recommended` - High- '"Velocity High Velocity High - Velocity ShppedJN,!S Thkl 2 1420 lm 2 1420 lm 2 1420 lin. VENT-Size(m) 4 Round 4 Round 4 Round HEAT EXCHANGER. Type-Fred Alum.Steel Alum.Steel Alum Steel -Unfired Gauge(Fro 20 20 20 ORIFICES-Main Nal Gas I ty-DA S¢e 2-45 3-45 3-45 LP Gas Oty-Dnit Size 2-56 3-56 3-56 GAS VALVE=- Redundant-Single Stage Redundant-Single Stage Redundant-Single Stage PILOT SAFETY DEVICE Type _ Hot Surface Igni ion Hot Surface Ignition Hot Surface Ignition BURNERS-Tye- Mmd4port loshot_ _MultroorUastpt_ MulGooit Irishpt_ Number-. _ -2- 3. -3- .. _ POWER CONN.-V/Ph/Hz /115/1160 11511160 115/1/60 Max..Overcurrent Proteclion(Amps) _ 15 15 15 PIPE CONN SIZE(IN) -1/2 112 1/2 <,. DIMENSIONS HxWxD HxWxD HxWxD Crated(n.) 41.314 x 16-112 x 36.112 41-314 x 16.1/2 x30-112 41 SI4 x 16-M x 30.1/2 WEIGHT 1191109 1291119 1291119 Shipping(Lbs-)l.�let(-bs•) O Central Furnace heating designs are certified to ANSI 221.47/CSA 23. OO For U.S applications,above'input-'ratings(BTUH)are rip to.2,000 feet,derate 4%per 1,000 feet for elevabons above 2,000 feet above sea level. For Canadian applications;above input ratings(BTUH)are up to 4,500 feet,derate 4%per 1,000 feet for elevafions above 4,500 feet above sea level. (D Based on U S government standard tests. 0.1be.aboye_widng specifications are in accordance with-National Electdcal Code,however,installations must comply vwth local codes. MODEL--_ ' ?DDIBOBOA9361A •'DD18080A9351A `DD1B060A9451A TYPE.. Downflow/Horizontal Downflow 1 Horizontal Downflow/Honzontal RATINGS (9) - InputSTUH 0 60,000 80,000 80,000 Capacity BTUH(CS)OO 48,00D 64,000 64,000 Temp rise(Mm-Max)°F 30-60 35.65 35-65 BLOWER DRIVE DIRECT DIRECT _DIRECT Diameter-Wdth(in) 11x7 10x9 10x8 No.Used 1 1 1 Speeds(No) 4 4 4 CFM vs in w g. See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 112 1/3 1/3 RPM 1075 1075 1075 Vohs/P.h/Hz 11511160 1191/60 115/1/60 COMBUSTION FAN-Type Centrifugal Centrifugal Centrifugal Dine-No Speeds Direct=1 Direct-1 Direct-1 Motor HP-RPM 1/50.3180 1150-3180 1/50-3180 Vols/Ph/Hi - 115/T/60 1191160 115/1/60 FA 1.09 1.09 1.09 FILTER-Furnished? N o No N o Type Recommended High Velocity High Velocity High Velocity Shipped(No Size-Thk) 2 - 1420 - lin 2 - 14X20 - lin 2 - 16x20 - lin. VENT--Size(n.)-. 4 Round 4 Round 4 Round HEAT EXCHANGER- - "Type-Fued_.-- -Atom.Steel' Alum Steel Alum Steel Unfired Gauge(Fired) 20 20 20 ORIFICES-Main Nat.Gas Oty-Dn1i Size 3-45 4-45 4-45 LP.Gas O1y.-Drill Size •3-56 4-56 4-56 GAS VALVE Redundant-Single Stage Redundant-Single Stage Redundant-Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS-Type Muhgrort Inshot Multipod Inshot Multiport Inshot Number 3 4 4 POWER CONN-V/Ph/Hz O 115/1/60 1191/60 1191/60 Ampacity(In Amps) 116 90 98 Max.Overcurrent Protection(Amps) 15 15 15 PIPE CONN.S¢E(N.) 112 1/2 112 DIMENSIONS HxWxD HxWxD HxWxD Crated(In) 41.314 x 19.1/2 x 30-112 41-314 x 19-1/2 x 30-1/2 41.314 x 19-112 x 30-1/2 WEIGHT Shipping(Lbs)/Net(Lbs) 7351125 1461135 1461135 4 UD1_DD1-SF-1 E Service Facts PRODUCT SPECIFICATIONS 0 MODEL 'DD1B100A9451A 'DD1C100A9461A DD16100A9541A TYPE" Downflow r Horizontal Downflow/Horizontal Downflow/Horizontal RATINGS Input BTUH'.3T, 100,000 100,000. 100,000 Capacity BTUH(ICS)O 80,000 80 000 81,000 Temp rise(Min-Max)'F 35.65 35-65 30.60 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter-Width(In) 10 x 8 10 x 8 11 x 10 No Used 1 1 1 Speeds(No) 4 4 4 CFM vs in w g See Fan Performance Table See Fan Performance Table See fan Performance Table Motor HP 1/3 112 112 RPM — -'1075 — 1075 1075 Volts/Ph/Hz 115/1/60 11511160 11511/60 COMBUSTION FAN—Type Centrifugal Centrifugal Centrifugal Drive,-No Speeds Direct-1 Direct-1 Direct-1 Motor No -RPM 1/50-3180 1150.3180 1/50.3180 Volts I Ph I Hz 115/1/60 11511160 11511160 FLA' 1 09 1 09 1.09 FILTER—Furnished? N o No No Type Recommended High Velocity High Velocity High velocity Shipped(No SizeThk) 2 - 16x20 - tm 2 - 16x20 . 1 i 2 - 16_x20 - li VENT Size(in) 4 Round 4 Round _4 Round HEATEXCHANGER Type-Fred Alum Steel Alum Steel Alum Steel -Unfired Gauge(Fired) 20 20 20 ORIFICES—Main Nat Gas Gly—Drill Size 5-45 5-45 5-45 LP Gas Oty—DnIl Size 5-56 5-56 _ 5-56 GAS VALVE Redundant Single Stage Redundant-Single Stage Redundant-Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS—Type Mulhpporl Inshot Multiport Inshot Multiport Inshot Number 5 5 5 POWER CONN.—V/Ph/Hz© 115/1/60 11511/60 11511/60 Ampacity(In Amps) 9.8 116 134 Max Qvemurrent Protection(Amps) 15 15 _20 PIPE CONN SIZEpN) 1/2 1/2 -- 1/2 DIMENSIONS,-"r - HiWxD '.,N" HxWxD HxWxD Crated(in) 41-314x19.1/2x30-1/2 41-314 x23 x30.1/2 41-T4x23x3D-1/2 WEIGHT P Shipping(Lbs)/Net(Lbs) -1561145 1661154 1671155 Central Furnace heating designs aie certified to ANSI Z21 47/CSA 2.3 For U.S applications,above input ratfngs(BTUH)are up to 2,000 feet,derate 4%per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,above input ratings(BTUH)are up to 4,500 feet,derate 4%per 1,000 feet for elevations above 4,500 feet above sea level. Based on U S government standard tests. The above mdng specifications are in accordance with National Electrical Code;however,Installations must comply with local codes. MODEL - DD1C120A9541A. DUID120A9501A DD10140A91i01A TYPE Downflow I Horizontal Downflow/Horizontal Downfbw 1 Horizontal RATINGS i Input BTUH 120,0 120,000 140,000 00 Capacity BTUH(ICS)OO 96,000 96,000 113,000 Temp rise(Min-Max)°F 35-65 35.65 45.75 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter-Width(In) 11 x 10 11 X10 11 X 10 No Used1 1 1 Speeds(No) 4 4 4 CFM vs in w g See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 112 112 314 RPM 1075 1075 1075 Vor s/Ph/Hz 115/1/60 115/1160 115/1/60 COMBUSTION FAN—Type Centrifugal Centrifugal Centrifugal Drive-No Speeds Direct-1 Direct-1 Direct-1 Motor HP-RPM 1/50-3180 1/50.3160 1/50-3180 Vohs!Ph/Hz 115/1/60 11511/60 11511/60 FLA 1 09 1.09 1.09 FILTER—Furnished? No No No Type Recommended High Veloaty High Velocity High ' Velocdy Shipped(No S¢eaTh 2 - 16x20 - tin 2 - 16x20 - 1m- 2 - 16x20_ - tr. VENT—Size(in) 4 Round 4 Round _ 4 Round HEAT EXCHANGER Type-Fred Alum Steel Alum Steel Alur.Steel -Unfired Gauge(Fired) 20 20 20 ORIFICES—Main Nat Gas Oly—DnIlSize 6-45 6-45 7-45 LP Gas Oly—DnflSiize 6-56 6-56 7-56 GAS VALVE Redundant-Single Stage Redundant-Single Stage Redundant-Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignd c BURNERS—Type Mullipon Inshot Multiport 6 Inshot Muhtpod Inshot Numb9r 6 POWER CONN—V/Ph/Hz v 11511/60 115!1/60 11511160 Ampaoty(In Amps! 134 134 138 Max Overcurrem Protection(Amps) 20 20 -- 20 PIPE CONN SIZE(IN) 1/2 1/2 112 DIMENSIONS HxWxD HxWxD HxWxD Crated(In) 41-3/4 x 23 x 30.1/2 41-3/4 x 26.1/2 x 30.112 41-314 x 26-1/2 x 30-1(2 WEIGHT Shipping(Lbs)'Net(Lbs) 170/158 189/176 _ 196!183 UD1 DD1-SF-1E 5 Service Facts SAFETY SECTION. - -- - - -rrian- rrxrtnti �nxa icnni�Nrz-u �e-rzn_--_ .- ---- --- - -Tc,-..��•_ . - - - n Failure to follow the steps outlined below for each according-to National'Electrical Code,ANSUNFPA 70-- appliance connected to the venting system being "latest edition"'and Canadian Electrical Code,CSA C22.1 or placed into operation could result in carbon monoxide local codes to-minimize personal injury if an electrical fault - poisoning or death. should occur.in an electrical,shk,fire,injury,or death.A failure to follow this warning could result oc The following steps shall be followed for each appliance connected to the venting system being placed into01 r operation,while all other appliances connected to the venting system are not in operation: The integrated furnace control is polarity sensitive.The hot 1. Seal any unused openings in the venting system. leg of the 115 VAC power must be connected to the BLACK Inspect-the venting system=for.proper size and:=-- ----—field-Ieady= - horizontal pitch,as required in the National Fuel Gas Code,ANSI Z223.1/NFPA 54 or the CAN/CGA 8149 r_ ► RNIN2. Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, FIRE OR EXPLOSION HAZARD corrosion and other deficiencies which could cause an Failure to follow-the safety warnings exactly could result in unsafe condition. serious injury,death or property damage. 3. As far as practical,close all building doors and Never test for gas Peaks with an open flame. Use a com- windows and,all doors between the spac&in which the mercially available soap solution made specifically for the appliance(s)connected to the venting system are detection of kWks to check all connections. A fire or , -ioca a[ltbothe"r�ficiencies whieft co-uld_cause an explesio<-o-may-result-causing-property-dago,-personal- unsafe condition. _ injury,-or loss of.life. 4. Close fireplace d"ampe"rs. ---- 5. Turn on clothes dryers and any appliance,not 'i= WARN146 connected to the venting system.Tum on any exhaust FIRE OR'EXPLOSIONHAZARD - fans,such as range hoods'and bathroom exhausts,so they are operating at maximum speed. Do not operate Failureto',foliowlhe„s fetyywarnings,',exactly-could result-in a summer exhaust fan. serious•injury;death or properijdamage. 6. Follow the lighting instructions. Place the appliance Improper servicing could•result in dangerous Aperition, being inspected-into operation:Adjust ttie thgrfnostat serious injury';tleath,-or propeXty damage._ so appliance is operating continuously. 7. If improper venting is observed during any of the above tests,the venting system must be corrected in accordance with the National Fuel Gas Code, -ANSI Z2_21.1/NFPA 54 and/or_CAN/CGA 6149 - - Installation Codes. 8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above,return doors,windows, exhaust fans,fireplace dampers and any other gas-fired burning appliance to their previous conditions of use. SEQUENCE OF OPERATION After the flame sensor confirms that ignition has been Thermostat,call for-heat achieved,the delay to fan ON period-begins timing and after -R and W thermostat contacts close signaling the control_- approx:45 seconds-the-indoor blower motor will be-energized module to ran its self-check routine. After the control module and will continue to run during the heating cycle: has verified that the pressure switch contacts are open and When the thermostat is satisfied,R and W thermostat the limit switch(es)contacts are closed,the draft blower will contacts open,the gas valve will close,the flames will be energized. extinguish,and the induced draft blower will be de-energized. As the induced draft blower comes up to speed,the pressure The indoor blower motor will continue to run for the fan off switch contacts will close and the ignitor warm up period will period(Field selectable at 60,100,140 or 180 seconds),then begin. The ignitor will heat for approx.17 seconds,then the will be de-energized by the control module. gas valve is energized to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 4 second ignition trial period. 6 UD1_DD1-SF-1 E Service Facts PERIODIC SERVICING REQUIREMENTS 1. GENERAL INSPECTION—Examine the furnace NOTE:On LF(propane)units,due to variations in BTU installation annually for the following items: content and altitude,servicing may be required at shorter a. All flue product carrying areas external to the furnace intervals. (i.e.chimney,vent connector)are clear and free of obstruction. A vent screen in the end of the vent(flue) ZA pipe must be inspected for blockage annually. CARBON MONOXIDE POISONING HAZARD b. The vent connector is in place,slopes upward and is Failure to follow the installation instructions for the venting physically sound without holes or excessive corrosion. system being placed into operation could result in carbon c. The return air duct connection(s)is physically sound, monoxide poisoning or death. is sealed to the furnace and terminates outside the space containing the furnace. 6. HEAT EXCHANGER/FLUE PIPE—These items must d. The physical support of the furnace should be sound be inspected for signs of corrosion,and/or deterioration without sagging,cracks,gaps,etc.,around the base so at the beginning of each heating season by a qualified as to provide a seal between the support and the base. service technician and cleaned annually for best opera- tion.To clean flue gas passages,follow the steps below: e. There are no obvious signs of deterioration of the furnace. a. Turn off gas and electric power supply. 2. FILTERS—Filters should be cleaned or replaced(with b. Inspect flue pipe exterior for cracks,leaks,holes or high velocity filters only),monthly and more frequently leaky joints. during high use times of the year such as midsummer or c. Remove burner compartment door from furnace. midwinter. d. Inspect around insulation covering flue collector box. 3. BLOWERS—The blower size and speed determine the Inspect induced draft blower connections to the flue air volume delivered by the furnace.The blower motor pipe connection. bearings are factory lubricated and under normal e. Remove burners.(See 5.) operating conditions do not require servicing. If motor lubrication is required it should only be done by a f. Use a mirror and flashlight to inspect interior of heat qualified service technician. Annual cleaning of the exchanger,be careful not to damage the igniter,flame blower wheel and housing is recommended for maximum sensor or other components. air output,and this must be performed only by a quali- g. If any corrosion is present,contact a service agency. fied servimtechnician or service agency. _ Heat exchanger should be cleaned by a qualified 4. IGNITER—This unit has a special hot surface direct service technician. ignition d$vice that automatically lights the burners. h. After inspection is complete replace burners and Please note that it is very fragile and should be handled furnace door. with care. i. Restore gas supply.Check for leaks.using a soap Asolution.Restore electrical supply.Check unit for normal operation. Do not touch igniter.It is extremely hot. Failure to follow this warning could result in severe burns. ! WARNING 5. BURNER—Gas burners do not normally require FIRE OR ElkPtOSION HAZARD scheduled servicing,however,accumulation•of foreign Failure to follow the safety warnings exactly could result in material may cause a yellowing flame or delayed igni- serious injury,death or property damage. tion.Either condition indicates that a service call is required.For best operation,burners must be cleaned Never test for gas leaks with an open flame. Use a com- annually using brushes and vacuum cleaner. mercially available soap solution made specifically for the detection of leaks to check all connections. A fire or Turn off gas and electric power supply.To clean burners, explosion may result causing property damage,personal remove the top burner bracket.Lift burners from injury,or loss of'life. i orifices. 7. COOLING COIL CONDENSATE DRAIN—If a cooling NOTE:Be careful not to break igniter when removing burners. coil is installed with the furnace,condensate drains should be checked and cleaned periodically to assure that condensate can drain freely from coil to drain.If Clean burners with brush and/or vacuum cleaner. condensate cannot drain freely water damage could Reassemble parts by reversal of the above procedure. occur. (See Condensate Drain in Installer's Guide) NOTE:On LP(propane)units,some light yellow tipping of f the outer mantle is normal.Inner mantle should be bright blue. Label all wires prior to disconnection when servicing Natural gas units should not have any yellow tipped flames. controls. Wiring errors can cause improper and dangerous This condition indicates that a service call is required.For operation. best operation,,burners must be cleaned annually using Verify proper operation after servicing. brushes and vacuum cleaner. UD1 DD1-SF-1E 7 i Service Facts WIRING DIAGRAM JUNCTION BOX VENT WH/6 MOTOR_.- GR 0 OR rt 0 (PRESSURE CGR� I =3- YL SWITCH GND &IAIN �WH/I FREDUNDANT LIMIT SWITCH iC0A H-—— i gD�11 MC jr°— I�YL/2 L BK—T o __ GAS ' —I ��oGND �--�� VALVE --- -- ---I---------"--- -,_- —'I----- — -----------—----�-----I----- —-----———----- - —- IMPORTANT Y L/4 INTEGRATED CONTROL _ _ J IS POLARITY SENSITIVE. MANUAL RESET FLAME MANUAL RESET FLAME HOT LEG OF 120V POWER ROLLOUT SWITCH ROLLOUT SWITCH SUPPLY MUST BE CONNECTED BK/5 WH TO THE BLACK-POWER LEAD WH/5 WH HSI AS INDICATED ON WIRING DIAGRAM WH o FLAME SENSOR BURNER COMPARTMENT BLOWER COMPARTMENT J_ - - - - - BK=li7=0K/1- DOOR SWITCH -FWN - SEE MOTOR TABLE °A" -�� :+ BK WIRE BUNDLE BR G �A •}B° °C" ZT _ 3 TNS -BR GND >c I I m BK/4 m I• CF ' 120 F,2:4 0 'COOLoH PAoRK PADRK LIoN - HEDT-H EAACC.H %reR-H HUe-H LINE-N - OFF ON I BK/6 IND-H I HUH-N m ® I BK/5 IGN-H o 2 F_nEACH 3 3 C�1 -- I - WH/5 t=wo IGN N 4 I%PHR.N "`i-• _4 p S1 I M (� clR.x 1YH COOL�'OFR H : E'AT. OF '. H-'_;D,ELAY i - -- '- HOYR W'l�" _-`DEL"AY ._;cSW1-�SW3 "DEC�1` TI. .-+ ___ �L®cr1 -SWI DELAY ON OFF 60 SEC ;I,I 12 ON 0 SEC+ ON ON 100 SEC+ I 10 RD/I INTEGRATED FURNACE YL" BL/I CONTROL (IFC) OFF 80 SEC OFF ON 140 SEC I 7 8 9 OR OFF OFF 180 SEC I GR Bl%I FACTORY SETTING I 4 OS 6 _ BL 8L ' 4 'I't 2s ,3-I RD-`- 'WH -- - - -- • -5 A� - I YLIS DIAGNOSTIC TWIN Y W R 0 C I HLO S N/A- 9 MY 0 LIGHT FUSE ' 24P 6 TR 10 PS , TAGE MMMOR 3'TH 7 HLI PI N/A TERMINAL� LBOARD I I I I I - - -- .I - -4-N/A- 8-GND- 12 MV - --SEE-NOTE''S-- - --- ---- - --- - -- - - TCO-B THERMOSTAT Y W R G C WIRE-BUNDLE E-DLE REVERSE FLOW SWITCH SEE NOTES 2 AND 3 I I YL/3-f YL/5 I --.--------------------------------- From Dwg D342567POl Rev.1 (continued on next page) 8 UD1_DD1-SF-1 E Service Facts SCHEMATIC DIAGRAM 115 VOLT 60 HZ. I PH POWER SUPPLY PER LOCAL CODE TABLE W iH ;N SPEED TAPS FOR- 1 D FAN MOTOR �t WARNING ' MODEL HEAT PARK PARK H,42AR000S VOLTAGE y CGRI *UDIA040A924I## YL RG BL DISCONNECT ALL ELECTRICAL POWER Tk GNO BK WH/I INCLUDING REMOTE DISCONNECTS BEFORE *UDIA04OA9301## RD BL YL SERVICING IFC DOOR SWITCH *UDIA06OA9241## BL RD YL FAILURE TO DISCONNECT POWER BEFORE �— *UDIA06OA9361## YL RD BL SERVICING CAN CAUSE SEVERE PERSONAL *UD1B06OA9361## RD BL YL INJURY OR DEATH 1 LINE-H 1BK/I *UDIB08OA9241## BL RD YL ®CAUTION COOL-H BK INDOOR *UDIB08OA9361## BL RD YL USE COPPER CONDUCTORS ONLY' FAN F.A' *UDIB080A9481## BL RD YLHEAT-H MOTOR - UNIT TERMINALS ARE NOT DESIGNED TO of *UDIC08OA9601## RD BL YL ACCEPT OTHER TYPES OF CONDUCTORS PARK °B" GR *UDIBIOOA9361## BL RD YL FAILURE TO DO SO MAY CAUSE DAMAGE PARK "C" *UDIBIOOA9451## BL RD YL TO THE EQUIPMENT. ' ! I *UDIC10OA9481## BL RD YL I �XMFR-H BK/4 BR GND INTEGRATED FURNACE CONTROL RR *UDICI0OA9601## YL BL RD REPLACE WITH PART CNT03076 OR ' EAC H ISEE IIII---I�bbTbJJJICF tUDIDI00A9721## RD YL BK EQUIVALENT NOTE #4 INPUT 25 VAC, 60 NZ *UDIC12OA9541## BL RD YL HUM-H I MCURRENT 0 MA *UDID12OA9601## BL RD YL MV OUTPUT 1, AD 24VAC 1 'CIR-N WH *UDID14OA9601## BL RD YL IND OUTPUT 2 2 FLA, 3 5 LRA 0 120 VAC * PREFIX MAY BE "A" OR "T., RC BLOWER OUTPUT. 14.5 FLA, LINE-N WHII # SUFFIX MAY BE "A" THROUGH Cl°Z° DI LRA 9 120 VAC 1 IXMFR-N WH/4 RD = LOW BL = MED HIGH HUMIMAX ERLOAD IRILLOEAANE@R120 VAC TNS 120 II 24V YL = MED LOW BK = HIGH IGNITER OUTPUT. 2.0 A 0 120 VAC EAC-N DIAGNOSTIC CODES I I HUM-N i IFLASHNG SLOW NORMAL NO CALL FOR HEAT 5 FLASHES FLAME SENSED WHEN NO FLAME FLASH NG FAST. NORMAL CALL FOR HEAT SHOULD BE PRESENT IND-H I 8K/6 VENT m CONTINUOUS ON REPLACE IFC 6 FLASHES: 1.15 VAC POWER REVERSED I I MOTOR g1 CONTINUOUS OF F. CHECK POWER POLARITY OR POOR GROUNDING IND-N 3 WH/6 1 ** m 2 FLASHES EXTERNAL LOCKOUT (RETRIES 7 FLASHES: GAS VALVE CIRCUIT ERROR OR RECYCLES EXCEEDED) 8 FLASHES. LOW FLAME SENSE SIGNAL IGN-H 2BK/5 GND 3 FLASHES: PRESSURE SWITCH ERROR 9 FLASHES; CHECK IGNITER 1 I WH � •4 FLASHES. OPEN LIMIT DEVICE IGN-N 4 WH/5 HSI I � I TCO THERMAL BK BLACN GR GREEN TR 6 BL CUT OUT LIME 1FACTORY -_ 2q V J WIRING WH WHITE BA BROWN TH 3 RD p�p PS PRESSURE YL YELLOW RD RED –-LINE FIELD OR ORANGE BL BLUE FP 2 I WH—�� FLAME Gwlrcx _-z4 v}WIRING ,,WIRE COLOI( GND, g GR SENSOR G FRS FLAME ROLLOUT SWITCH ** INTERNAL THERMAL BKlI INOT USED II I PROTECTION NUMBER ID IIF ANY) r I r I r I oFP FLAME SENSOR q HLO I YL/5 YL/3 YL/4 1 CF CAPACITOR L LINE TH 24 VAC (HOT) J J J CHASSIS GROUND T N NEUTRAL TR 24 VAC (COMMON) 1 p TCO-B FIRS fR$ HSI NOT SURFACE GND G INOT USED 4 ROUND MV MAIN GAS VALVE INOT USED 5 I PS TCO-A IGNITER BIC COMMON TNS TRANSFORMER COIL HLO HIGH LIMIT OUTPUT 1 PS 10 1 OR---F_ J—YL I I---F-p�>_YL/2 o DOOR SWITCH" xLl HIGH LIMIT INPUT HLI 7 YL�J L r I MV 9 IBL/I C ' GAS NO1. IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST C. MV 12 RD/ M/PL VALVE I BE REPLACED, IT MUST BE WITH WIRE HAVING'A TEMPERATURE RATING OF AT LEAST 105 2. THERMOSTAT HEAT ANTICIPATOR SETTING* 38 AMPS TWIN Y W R G C 1 3 FOR PROPER OPERATION OF COOLING SPEED, "Y" TERMINAL MUST BE CONNECTED TO THE ROOM THERMOSTAT 4 THESE TERMINALS PROVIDE 120V POWER CONNECTIONS FOR ELECTRONIC AIR UD 1 CLEANER (EAC) AND HUMIDIFIER (HUM) MAX LOAD,. I 0 AMPS EACH. 5. WHEN TWINNING TWO FURNACES, BOTH UNITS MUST BE CONNECTED TO THE SAME 115 VAC PHASE CONNECT THE TWO UNITS 'TWIN' TERMINALS WITH Y W R G C 14 TO 22 AWG WIRE THERMOSTAT SEE NOTES 2 AND 3 D342567P01 REV01 SEE NOTE 5 I, I ' I From Dwg D342567POl Rev 1 it UD1 DD1-SF-1 E 9 �I Service Facts { WIRING DIAGRAM - - - - - -- - -- - --- - - - - -- - - -- - - -- -- -- BKlI TABLE °A° ' L40.1fOR" BRBK— - TNS BKCIFGR�]_ m(A B. Cl.. m BK/4 . —11 120 II 24 0 BLOWER COMPARTMENT GNDcoaEox PARK PAoRK EIONE-x SAFETY INTERLOCK HEM-x EAC-11 xFo-x xuo-x LI BK/6 IND-14_ ND H I NUM-N D BK/S IGN-H EAC-N 3 WH/6 IND-N %FMR-N 0 WH/ IGN-N 4 CIR-NWH - 2 0 YL 3® OR S-1 10• 11 12 RD/I INTEGRATED FURNACE YL COOL 'OFF" DELAY, CONTROL (IFC) D /I SWI DELAY y 7 BL/I RD 8Ll1 8 9 GR ON 0 SECS GR BL OFF 80 SEC 4 5 6 BL RD w n -YL/5- HEAT HEAT °OFF" DELAY 1 2 3 RD 5 _.S.W2._lJONI-00 DELAY__ aH-__- DIAGNOSTIC TWIN Y W R G� 1 - ---- - - YL/5 O LIGHT ruS ON OFF '6b'S�C-` - __ ON-_ SEC+ LOW VOLTAGFF- -tdO-S€C- •------- -1--HLO- 5 NIA _9 My OFF 180 SEC 2 F� fi-TR-IU-PS SEE NOTE 5 3 TH 7 HL I III N/A -� • FACTORY SETTING TN 8 GND 12 MV TCO-B THERMOSTAT Y W R G C WIRE BUNDLE REVERSE FLOW SWITCH SEE NOTES 2 AND 3 I F YL/3 91 YLfS � s• Q r BURNER COMPARTMENT m WIRE-BUNDLE VENT BLOWER COMPARTMENT r WH/6 MOTOR JUNCTION BOR I I-- I I BK/6 I as GRA - - GND - - I�¢ q ORI- o ,PRESSURE N GNDinYL -I SWITCH I=o6 H.- BK I YL/2-T-o--�-o-I-YL/I ~J ' LIMIT SWITCH TCO-A r REDUNDANT RD/f M7 BL/I XI GAS AIN VALVE �- — — -) —YL/2 IMPORTANT: INTEGRATED CONTROL r I r IS POLARITY SENSITIVE. YL14 MOT-LEG-OF 120V POWER- - - __J - _j - SUPPLY MUST BE CONNECTED GR MANUAL RESET FLAME MANUAL RESET FLAME TO THE BLACK POWER LEAD ROLLOUT SWITCH ROLLOUT SWITCH AS INDICATED ON WIRING G N D DIAGRAM WH FLAME SENSOR BK/5 WH HSI From Dwg D342568POl Rev.1 (continued on next page) 10 UD1_DDI-SF-1 E Service Facts SCHEMATIC DIAGRAM 115 VOLT 60 HZ I PH POWER SUPPLY PER LOCAL CODE BLOWER, COMPARTMENT H r-, N TABLE "A" WARNING SAFETY INTERLOCK _ r _ SPEED TAPS FOR I D FAN MOTOR HAZARDOUS VOLTAGE BK I-BK/2-1��BK-�,- 1 ��` MODEL HEAT PARK PARK DISCONNECT ALL ELECTRICAL POWER 2 DOOR SWITCH -IR' °A" "B" °C" INCLUDING REMOTE DISCONNECTS BEFORE IND WH/I +DDIA04OA92419# YL RD BL SERVICING IFC *DDIA06OA9241## BL RD YL FAILURE TO DISCONNECT POWER BEFORE �DDIAO60A9361## YL RD BL SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH 1 LINE-H BK/l iDDIB06OA9361## RD BL YL COOL-H I BKMG oDDIB08OA9361## BL RD YL 0 CAUTION oDDIBO80A9451## BL RD YL USE COPPER CONDUCTORS ONLY! 1 HEAT-H I °A" iDDIBI0OA94511# BL RD YL UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS PARK °B'• �DDICIOOA9481## BL RD YL +DDICI0OA9541## YL RD BL TOILURTHEE0 DO EOUIPMENO MAY CAUSE DAMAGE PARK 1 "C" +DDIC12OA9541## BL RD YL XMFR-H BK/ IR D oDDID120A9601## BL RD YL INTEGRATED FURNACE CONTROL EAC H I,�1I}111I CF #DDID14DA96010# BL RD YL REPLACE WITH PART CNT03076 OR I ISEE EQUIVALENT � PREFIX MAY BE °A° OR 'T" INPUT. 25 VAC, 60 HZ NUM-H (NOTE #4 # SUFFIX MAY BE "A" THROUGH "Z' XFMR SEC. CURRENT. 450 MA. MV OUTPUT- 1.5 A @ 24 VAC CIR-N WH IND OUTPUT: 2.2 FLA, 3.5 LRA @ 120 VAC RD : LOW BL = MED HIGH CIRC. BLOWER OUTPUT- 14.5 FLA, LINE-N VH/I YL = MED LOW 6K = HIGH 26 LRA @ 120 VAC 1 XMFR-N WH/4 HUMIMAXERLOADIR1C0 AN@R120 VAC EAC-N I tTNS 24V IGNITER OUTPUT: 2.0 A @ 120 VAC DIAGNOSTIC CODES HUM-N I FLASHING SLOW NORMAL - NO CALL FOR HEAT 5 FLASHES. FLAME SENSED WHEN NO FLAME FLASHING FAST: NORMAL - CALL FOR HEAT SHOULD BE PRESENT IND-H I BK/6 VENT m CONTINUOUS ON. REPLACE IFC 6 FLASHES. 115 VAC POWER REVERSED I I MOTOR CONTINUOUS-OFF: CHECK POWER POLARITY OR POOR GROUNDING IND-N 3 WH/6 to2 FLASHES. EXTERNAL LOCKOUT (RETRIES 7 FLASHES, GAS VALVE CIRCUIT ERROR GR OR RECYCLES EXCEEDED) 8 FLASHES LOW FLAME SENSE SIGNAL IGN-H 2 1BK/5 WH ---- 3 FLASHES. PRESSURE SWITCH ERROR 9 FLASHES. CHECK IGNITER qq ,� GND 4 FLASHES: OPEN LIMIT DEVICE I I IGN-N 4 WH/5 WH --d-��HSI TR'6 -LBL p--� TCO THERMAL LINE BK BLACK GR GREEN r CUT OUT )FACTORY WH WHITE BR DROWN TH 3 RD 24 V)WIRING YL YELLOW AD RED PS PRESSURE -_LINE FP p 1 WH-o� FLAME d SWITCH - )FIELD, OR ORANGE BL BLUE SENSOR ----21, ---24 Y WIPING IWIRE COLOR IND g GR G IND FRS FLARE ROLLOUT BH11 SWITCH ..'INTERNAL THERMAL LNUMBER ID IIF ANY) [NOT USED IIr I r I r I �- FP FLAME SENSOR HLO 1 YL/3YL/4 I CF CAPACITOR L LINE TH 24 YAC (HOT) OM INOT USED 4 1 TL Co B FIRS FRS I CHASSIS GROUND a GND NEUTRANEUTRAL MV 24 VA SCYALYEI HSI HOT SURFACE 0 1 C COMMON TNS TRANSFORMER NOT USED 5 PS TCO-A IGNITER p 11 r COIL HLO HIGH LIMIT OUTPUT f I PS 10 I ORr-0'ry-I-YL/I-F-o--��YL/2 � DOOR SWITCH 8 N I HIGH LIMIT INPTT j I HLI 7 L YL �� r —J I MV 9 IBL/I 5MCIP! GAS ON I IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST j I MV 12 RD/ VALVE I BE REPLACED, IT MUST BE WITH WIRE HAYING A TEMPERATURE RATING OF AT LEAST 105 C 2 THERMOSTAT HEAT ANTICIPATOR SETTING. 38 AMPS TWIN Y W R G C I 3 FOR PROPER OPERATION OF COOLING SPEED, 'Y' TERMINAL MUST BE CONNECTED TO THE ROOM THERMOSTAT DD CLEANER (EAC) AND HUMIDIFIER (HUM). MAX LOAD- I 0 AMPS EACH.4- THESE TERMINALS PROVIDE 120V POWER CONNECTIONS FOR ELECTRONIC AIR I 5 WHEN TWINNING TWO FURNACES, BOTH UNITS MUST BE CONNECTED TO THE ( SAME 115 VAC PHASE CONNECT THE TWO UNITS 'TWIN' TERMINALS WITH j Y W R G C 14 TO 22 AWG. WIRE THERMOSTAT D342568P01 REV01 SEE NOTES 2 AND 3 j SEE NOTE 5 1 i i `I From Dwg D342568POI Rev.1 UD1_DD1-SF-1 E 11 v f Service Facts FURNACE AIRFLOW(CFM)VS.EXTERNAL STATIC PRESSURE(IN.W.C.) MODEL SPEED TAP" -0:10-_ -0.20- 0:30- --0:40---0;50- _'0.7 ' 0.60,= 0_-0.80- --0.90- 4-HIGH-Black 1018 1004 ['809 " 982 950 910 860 802 763 660 �- AAFII- GP'-RliP_." 47-``83 779 742" 697-'-644' - 585' 1'"--"'- '- i 2- MED-LOW-Yellow 716 1 701 678 648610 585 512 452 384 1- LOW-Red 617 599 575 544 507 463 413 357 294 4- HIGH-Black 1307 1262 1211 1154 1092 1023 949 869 783 `UD1A040A9301A 3-MED-HIGH-Blue 1172 1140 1100 1053 996 937 867 791 707 2- MED-LOW-Yellow 1030 1007 976 938 893 840 779 712 636 f 1 -LOW-Red 892 876 856 827 789 744 691 630 561 ( 4- HIGH-Black 1013 997 973 941 901 852 796 731 659 'UD1A060A9241A 3- MED-HIGH-Blue 835 821 800 771 734 -689 636 575 506 2- MED-LOW-Yellow 712 702 683 655 617 571 516 452 379 ! 1 - LOW-Red 611 596 573 543 505 459 406 345 277 4- HIGH-Black 1426 1389 1345 1298 1236 1171 1099 1020 93]- 1- - LOW-Yellow -1042 --1039- `"1027- 1005` 973 931 -819 - --817 --74LOW-Red 900 903 895 877 848 809 760 700 62 ! 4- HIGH-Black 1115 1094 1060 1014 956 886 803 708 600 'U016080A9241A 3- MED-HIGH-Blue 919 912 891 857 809 7477 671 582 478 2-MED-LOW-Yellow 772 767 750 722 •681 629 565 489 401 1- LOW-Red 643 655 648 622 577 512 428 325 203 I 4-HIGH-Black 1393 1384 1364 1335 1296 1247 1189 1120 1042 'UD1 B080A9361A 3-MED-HIGH-Blue 1210 1209 1198 1177 1147 1107 1058 999 930 2-MED-LOW-Yellow 1046 1052 1047 1033 1008 973 928 8P 808 1-LOW-Red 900 903 895 888 869 842 808 766, 717 -4---HIGH-Black - 1476-- ?464 -444-1- .-1408 1363-- 1307- 124.1 _:11.631, iII7_4- 'UD1 B100A9361A 3=MED---HIGH=Blue•- 1249- -1257- -'1252- 1234 -11203- 1158 -1104- 1030-a _ -2--MED=-LOW=Yellow_1020-_10-48__1058-_--- _1950__ 1028 _ 990 -936 _ 866 -- -1- LOW-Red - -873----887-- --890----883-- - 864-----834-_.794- --7•,42 - 4- HIGH-Black 1839 1821 1796 1756 1710 1641 1573- 1480 'UDi BOSOA9481A 3-MED-HIGH-Blue 1323 1325 1329 1319 1308 1275 1246 1201 2- MED-LOW-Yellow 1092 1090 1091 1083 1076 1059 1040 1005 1 - LOW-Red 788 783 780 768 758 737 719 674 630 4- HIGH-Black 2308 2281 2254 2209 2163 2095 2026 1950 1873 'UD1C080A9601A 3- MED-HIGH-Blue 2006 1997 1987 1960 1933 1888 1842 1780 1718 2-MED-LOW-Yellow 1690 1691 1691 1683 1674 1651 1627 1556 1485 i 1- LOW-Red 1437 1437 1437 1434 1431 1418 1404 1369 1334 f4-HIGH-Black 1771 1731 1682 1624 1556 1479 1392 1296 1191• 'UDiB100A9451A 3- MED-HIGH-Blue 1375 1371 1355 1328 1289 1238 1176 1102 1016 2- MED-LOW-Yellow 1127 1141 1140 1124 1094 1049 989 914 825 1 -LOW-Red 780 815 829 -822 796 -749 681 593 485 4- HIGH-Black1880 1846 1799 1740 1669 1595 1489 1381 1260 i 3-MED-HIGH-Blue 1662 1635 1590 1551 1493- --1424 1345- 1256- 1157- 1 'UDiC100A9481A- 2-MED-LOW-Yellow 1428 1421 1402 1370 1326 1269 1199 1117 1022- 1- 022-1- LOW-Red 1208 1215 1210 1193 1164 1124 1073 1009 935 4- HIGH-Black 2001 1929 j 'UD1C100A9601A 3-MED-HIGH-Blue 1800 1745 2-MED-LOW-Yellow 1567 1533 1 -LOW-Red 1443 1419 1395 1381 1367 1335 1302 1256 1209 4- HIGH-Black 2037 - 1752 'UDIC120A9541A -3- MED--HIGH-Blue ----- -1805----__ 1593 j 2- MED-LOW-Yellow - 1606-1 1428 1- LOW-Red 1427 1421 1414 1400 1386; 1357 1327 1285 1243 'UD1D100A9721A HIGH-Black SEE NOTE SEE NOTE 2484 2458 2432 2387 2342 2275 2208 2125 2041 j 4- HIGH-Black 2447- 2401 -2356 _2303. -2249 2123_-_.20.Q7,".1994_ •.1892 *UDi D100A9721A 3-MED-HIGH-Blue 2097 2088 2079 2053 2028 1970 1912 1831 1750 2-MED-LOW-Yellow 1753 1750 1748 1732 1716 1690 1665 1594 1523 1 - LOW-Red 1459 1456 1453 1443 1434 1407 1380 1335 1289 4- HIGH-Black 1840 'UD1D120A9601A 3-MED-HIGH-Blue ' 2- MED-LOW-Yellow 1494 1427 f 1 -LOW-Red 1 1423 1415 1407 1391 1375 1338 1300 1246 1192 4-HIGH-Black 2143 2069 1989 1908 , 'UD1D140A9601A 3-MED-HIGH-Blue 1887 1797 1706 j 2-MED-LOW-Yellow 1609 1564 1 -LOW-Red 1450 1446 1442 1427 1411 1383 1354 1298 1241 I NOTE: HIGH SPEED CFM IS BASED ON BOTTOM AND SIDE RETURN AIR OPTION for this model.Medium High,Medium Low,and Low speed taps for this model do not have improved airflow with the addition of side return.D341710 Rev.02 f 'May be"A"or"T" 12 UD1_DD1-SF � Service Facts FURNACE AIRFLOW(CFM)VS.STATIC PRESSURE(ins.w.g.) MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 4- HIGH-Black 1070 1033 1000 960 920 860 810 740 - 3- MED-HIGH-Blue 870 850 823 790 753 - 813 667 613 490 * DD1 A040A9241 A 2- MED-LOW-Yellow 740 720 690 663 627 588 547 483 - 1- LOW-Red 633 600 577 543 507 463 420 360 - 4- HIGH-Black 1200 1155 1111 1056 1001 924 848 774 701 * 3- MED-HIGH-Blue 1025 988 951 905 859 797 735 646 558 DDIA06OA9241A 2- MED-LOW-Yellow 838 808 779 742 704 646 588 502 415 1 - LOW-Red 722 689 656 618 579 528 478 376 275 4- HIGH-Black 1460 1429 1375 1318 1282 1100 1112 1029 959 *DD1A060A9361A 3- MED-HIGH-Blue 1302 1276 1229 1188 1141 1088 1024 953 882 *DD1 B060A9361A 2- MED-LOW-Yellow 1115 1100 1070 1035 1000 965 918 859 790 1 - LOW-Red 956 947 918 888 859 824 788 741 682 4- HIGH-Black 1523 1496 1463 1420 1369 1310 1243 1172 1100 * 3- MED-HIGH-Blue 1317 1307 1261 1242 1223 1175 1122 1060 1000 DDi 6080A9361 A 2- MED-LOW-Yellow 1123 1119 1106 1082 1056 1016 976 930 880 1 - LOW-Red 942 943- 931 920 898 868 833 795 760 4- HIGH-Black 1798 1750 1692 1642 1575 1500 1425 1325 1225 * 3- MED-HIGH-Blue 1384 1367- 1333 1300 1275 1233 1192 1142 1083 DDi B080A9451 A 2- MED-LOW-Yellow 1210 1150 1108 1075 1042 1008 967 925 867 1 - LOW-Red 1005 970 808 775 767 733' 700 675 617 4- HIGH-Black 1767 1731 1669 1615 1546 1469 1392- 1300 1146 * 3- MED-HIGH-Blue 1382 1354 1323 1292 1254 1207 1177 1108 1038 DDi B100A9451A • 2- MED-'LOW-Yellow 1130 1138 1115 1085 1054 1015 977 938 877 1 - LOW-Red 840 '831 815 792 762 731 700 654 625 4- HIGH-Black 1965 1915 1865 1805 -1740 1670 1587 1500 1370 * 3- MED-HIGH-Blue 1645 1627 1605 1575 1535 1482 1421 1330 1220 DD1C100A9481A, 2- MED-LOW-Yellow 1407 1398 ' 1387 1375, 1347 1318 1275 1190 1095 1- LOW-Red 1202 1208 1205 1195 1166 1140 1105 -1045 970 4- HIGH-Black 2165 " 2113 2060 1995 1929 1842 1755. 167,4 1593 * 3- MED=HIGH-Blue 1962 1927 1891 1839 1786 1724 1662 1581 1500- DDi B100A9541A 2- MED-LOW-Yellow 1705 1688 1671 1636 1600 1547 1492 - 1435 1377 1 - LOW-Red 1492 1467 1442- 1414 1385 1346_ 1307, 1243, 1179 4- HIGH-Black 2100 2049 1997 1958 1918 1852 1-785 1695 1604 * 3- MED-HIGH-Blue 1917 1887 1857 1842 1827 1751 1674 1594 1514 DD10120A9541A 2- MED-LOW-Yellow 1672 1656 1639 1631 1623 1560 1496 1427 1358 1 - LOW-Red 1485 1478 1470 1448 1426 1388 1349 1278 1207 4- HIGH-Black 2241 2202 2163 2106 2049 1979 1908 1804 1700 * 3- MED-HIGH-Blue 1981 1962 1942 1904 1866 1805 1743 1680 1617 DDiD120A9601A 2- MED-LOW-Yellow 1721 1705 1688 1671 1663 1611- 1569 1515 1461 1 - LOW-Red 1476 1466 1456 1440 1423 1392 1361 1302 1243 4- HIGH-Black 2377 2321 2265 2199 2133 2050 1967 1877 1786. * 3- MED-HIGH-Blue 2115 2081 2046, 1992 1938 1872 1805 1727 1649 DDi D140A9601A 2- MED-LOW-Yellow 1806 1793 1779 1738 1696 1655 -1614 1556 1497 1 - LOW-Red 1527 1507 1486 1473 1459 1422 1384 1329 1 1273 May be"A"or"T" AIRFLOW ADJUSTMENT1 Check inlet and outlet air temperatures to make sure they �• are within the ranges specified on the furnace rating name- Disconnect power to the unit before removing the blower plate. If the airflow needs to be increased or decreased,see door.Failure to'follow.this warning could result in personal the wiring diagram for information on changing the speed of injury from-moving parts. the blower motor. This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. UD1 DD1-SF-1E 13 Service Facts INDOOR BLOWER TIMING NOTE:Direct drive motors have bearings which are perma- Pleating:The control module controls the indoor blower. The _ _neatly lu-!J_r_icated and under normal use,lubrication is not blower start is fixed at 45 seconds after ignition. The FAN- - recommended. OFF period is field selectable by dip switches at 60,100,140, wiring diagram). j 21113 IMINION= Cooling:The fan delay off period is factory set at 0 seconds. Disconnect power to the unit before removing the blower The option for 80"second delay off is field selectable(See door:Failure to follow this warning could-result in personal wiring diagram). injury from moving parts. CFM VS.TEMPERATURE RISE -- --- - CFM-(CUBIC FEE-T-PER,MINUTE)--- -- - - - ----- MODEL'- --- ___- _--- ---_.__. ___ -__-- -_- _ . - . 500 600 700 800 900 1000 11001200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 %D1A040A9241A 59 49 42' '37 33 30, `UD1A040A9301A 59. 49-=42 *U D i A060A9241 A 63 56 49, 44 "UD1A060A9361A 56 1 49 44, 1 40 1 37 1 34 32 --. *UD18060A9361A '56' ;49]'4,4;']44;' 40 37 34 32 'UDiB080A9241A 74 i66` •59�� 54, - ,- "UD16080A9361A, � -59- -54-"=49--•48°---42' - = -- -- - - - -- =;'U91E080A9A81A _ -- _ _ - —- ,b z2 -49,_4_6_X12-4D -37--35T 33+, _ ---- - 'UD1CO80A9fiO1A ; 54 -49 '`46 42 40; 37 35 33 31 39 , 28 27' 2¢. *UDiB100A9361A 67 -02: 57; 53-,49 i "UD1B10OA6451A '62' :'5-7-, '53 49 ' :46 44 '41 'UD1CiQ0A9481A c: , . 67 :62; '4y`, ,53' f49` 46„ '44' ' 41 39 37 *UD1C100A9601A r62 57. '53 "49 46.' 44 41 '139- .37` 35 34' 32 31 P•UDID-IOOA9721A ,.., _ .62. r.57. 53149 , 46 •.44.. 41 39 ' 37 35 34 32 -31 *U,D i D 120A9541 A 63 59 56 52 .�:49 47 . 44 42 40 *UDiD120A9601'A_; ? -59_:5fi_`. 52-. .`4J;. 47 -44 42- -401 *UD1D140CA9601A •-69 65 61• 58• ' 55 52 1 49 47 45 " { e be-.'-A---0(" ' -- -_ - - - - From C341711 Sh.1 Rev3 CFM VS.TEMPERATURE RISE MODEL CFM (CUBIC FEET PER MINUTE) "' 50016001700 800 900 1000 1100 12001'1306 1400 1500 1600 17U0 1800 1900 2000 2100 2200 2300 2400 *DD1A040A9241A 549 =42 -37-`33- -_ _ _ -- P- *DD1A060A9241A 63 56. 49 ; 44 40- - *DD1A060A9361A 515' 49' 44 40 37154 . 32 *DDiB060A9361A __- _ - _ _-_ _56 ._49_ -44-40-37'j-34-32- -,_ __- *DD1B080A9361A 59 94 49 46 ' 42 *DD1B080A9451A 1 641 57 52 48 144 41 *6D1 B100A9451A, r >'' . '62`":57 53 49 46 44 41 *DD1C100A9481A "" ' 62' 57 53 49 46 1 44 � 41 39 37 *DD1C100A95.41A "62 57 53 1 49 46 44 41 39 37 35 34 32 31 *DDiC120A9541A 59 56 52 49 47 ]t524 40 *DD1 D1 20A9601 A 59 56 52 49 47 40 *DD1D140A9601A 69 65 61 58 55 47 45 *May eerorE4be"A"or"T" From C341712 Sh.1 Rev.03 14 UD1_DD1-SF-1 E Service Facts INTEGRATED FURNACE CONTROL ERROR FLASH CODES Flashing Slow--- Normal - No call for Heat Flashing Fast--- Normal -Call for Heat Continuous ON --- Replace IFC Continuous OFF--- Check Power 2 Flashes--- System Lockout(Retries or Recycles exceeded) Draft Pressure Error- Possible problems: 3 Flashes--- a) Venting problem b) Pressure switch problem c) Inducer problem 4 Flashes--- Open Temperature Limit Circuit j 5 Flashes--- Flame sensed when no flame should be present 6 Flashes--- 115 volt AC power reversed, poor grounding or system voltage too low 7 Flashes--- Gas valve circuit error, 8 Flashes--- Low flame sense signal F9Flashes--- Check Ignitor Circuit and Line "N"to 24VAC "Common"voltage (<_2 volts) --- [possible grounding problem] ABNORMAL CONDITIONS The following warning complies,with State of California law,Pro osition 65. 1. EXCESSIVE COMBUSTION VENT PRESSURE OR FLUE BLOCKAGE If pressure against the induced draft blower outlet Hazardous Gases! becomes excessive,the pressure switch will shut off the Exposure to fuel substances or by-products of incomplete gas valve until acceptable combustion pressure is again fuel combustion is believed by the state of California to available. cause cancer,birth defects,or other reproductive harm. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle(when flame is not present at the sensor),the control module will retry the ignition sequence up to two times after the sensor cools. If ignition is not achieved,it will lockout the furnace. The following warning complies with State of California law,Proposition 65. 3. POWER FAILURE If there is a power failure during a heating cycle,the 1 ARNING 1 system will restart the ignition sequence automatically This product contains fiberglass wool insulation! when power is restored,if the thermostat still calls for heat. Fiberglass dust and ceramic fibers are believed by the 4. INDUCED DRAFT BLOWER FAILURE State of California to cause cancer through inhalation. If pressure is not sensed by the pressure switch,it will Glasswool fibers may also cause respiratory,skin,or not allow the gas valve to open,therefore the unit will eye irritation. not start. If failure occurs during a running cycle,the PRECAUTIONARY MEASURES pressure switch will cause the gas valve to close and shut the unit down. • Avoid breathing fiberglass dust. jRNING • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes.Wear long-sleeved, Should overheating occur,or the gas supply fail to shut off, loose-fitting clothing,gloves,and eye protection. shut off the gas valve to the unit before shutting off the m Wash clothes separately from other clothing:rinse electrical supply. Failure to follow this warning could washer thoroughly. result in property damage,personal injury,or death. • Operations such as sawing,blowing,tear-out,and I , spraying may generate fiber concentrations requiring A WARNING' additional respiratory protection. Use the appropriate BODILY INJURY CAN RESULT FROM HIGH VOLTAGE' NIOSH approved respirator in these situations. ELECTRICAL COMPONENTS, FAST MOVING FANS, AND COMBUSTIBLE GAS. FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION FIRST AID MEASURES AND SERVICING, THE ELECTRICAL SUPPLY MUST BE Eye Contact — Flush eyes with water to remove dust. DISCONNECTED AND THE MAIN GAS VALVE MUST If symptoms persist,seek medical BE TURNED OFF. IF OPERATING CHECKS MUST BE attention. PERFORMED WITH THE UNIT OPERATING, IT IS THE TECHNICIANS RESPONSIBILITY TO RECOGNIZE Skin Contact — Wash affected areas gently with soap THESE HAZARDS AND PROCEED SAFELY. and warm water after handling. UD1 DD1-SF-1E 15 Service Facts ^ Furnace PSG -fan motor-Nb-Air Row- --- at Me ermos a .�Is�ltie"c`e`&Q9,eUc "is the ian`i�Aie�� NO �reedeEf - a - �cG??+�ta§�FD?���,' SotGigecamteciiat -,>,> r s• .. Y•,, 'i^`t`t�tOVYtrYldy"CCr '-� '�oF,r+: '�'IOputW-::.:.'-'. i .•:FBiXa#WJ�.Fis i_ra".f r. 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FILTER FRAME KIT — BAYRACK960A UPFLOW FURNACE MODELS ONLY FILTER RACK INSTALLATION INSTRUC- TIONS - SIDE OR BOTTOM RETURN AIR Cabinet width Left Side Bottom Right Side e o 14.5 X1 Xz Use Aftemate Filter Clips Only 17.5 X X X Blower Deck21 X X X Engagement 4 24.5 X X X Hole 1.Alternate fitter clips REQUIRED for'UD06f)GR936 models. 2.Remove bottom front channel to install or reposition filter rack. X-All Models CROSS SECTION DETAILS ARE SHOWN IN THE FIGURES BELOW FOR BOTTOM AND SIDE FILTER RACK INSTALLATION ... Lr Filter ENGAGEMENT �� Furnace Rack HOLE DETAIL Cabinet (Typical both sides Side —)Pip- and blower deck) BOTTOM FILTER RACK INSTALLATION With the filter removed, the filter rack is compressed _ Filter Rack and then inserted into the bottom of the furnace. The ✓41(� Retaining retaining screw/pin on each side inserts into engage- �� Screw/Pin ment holes at the bottom of the furnace cabinet side. Engagement Hole For Filter Rack NOTE: Remove the bottom front channel to install the InstallatlonVAth filter rack in the 14-1/2"width cabinet furnaces. Bottom Return SIDE FILTER RACK INSTALLATION (Left or Right), Side filter rack installation requires no tools. With the filter removed,the filter rack is-corn;;. pressed and inserted into the-side.of the furnace cabinet. The retaining screw/pin holds the filter rack at the.bottom with pressure against the side of the,bottompanel. The retaining screw/pin holds the filter rack at the top by inserting into the engagement hole provided in the blower deck. BOTTOM Engagement k Furnace ENGAGEMENT BLOWER Blower Filter Rack inatalleticnwdh Retaining DECK Side ReturnDeck Furnace Screw/Pin Filter Cabinet Rack Side Furnace ' Cabinet-Op- ' Side Engagement Hole For Filter Rack Finer Rack Filter Installation With Retaining Rack Bottom Return ' Screw/Pin Assembly Bottom Panel A QA 17CI9Dni M--- i �F 0 —A FILTER CLIP KIT - KIT 09224 ALTERNATE FILTER CLIP / BRACKET -.INSr- ALLATION 1. Determine the location to be used, and drill the desired filter clip holes (-Side return only) .._ ...... - -- �l•P�=�PC�f'�1'!I�'P_.!'j_"- --- - Q[d[TQrfs�0•CCCI7TTCGCairrn'o7cv 2. Install the clips in front and rear of the desired location using the screws provided. : RE,gR Y • C ALTERNATE•FILTER, CLIPS LOC�+TUON INSTALLING.THE FILTER' Thefilter may,need to be cut to fit the unit depending_on6the location of the return air-filter. A score line.and the words"CUT HERE"are located-on the end-of th® filter.:If your application requires Butting the filter, do so as indicted by-the score mark. UNIT RETURN AIR SIZE BOTTOM SIDE _ 14-1/211CUT ON LINE DO NOT CUT T 17-1/211 DO NOT CUT DO NOT CUT 21° DO NOT CUT CUT ON LINE 24-1/2" DO NOT CUT CUT ON LINE Addendum to Installer's Guide: 1. Installation of this furnace at altitudes above 2000 ft(610m) shall be in accordance with local codes, or in the absence of local codes,the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or National Standard of Canada, Natural Gas and Propane Installation Code, CSA B149.1. 2. Installation of this furnace at altitudes above 2000 ft(610 m) shall be made in accordance with the listed high Altitude Conversion Kit available with this furnace. i Vaddendum au Guide de l'Installateur : 1.Uinstallation de cette fournaise aux altitudes au-dessus de 2000 ft (610m)sera conformement aux codes locaux,ou en 1'absence de codes locaux,le Code de Gaz de Carburant National,ANSI Z223.1/NFPA 54 ou Norme Nationale de Canada, le Gaz Naturels et le Code d'Installation de Propane, CSA B149.1. 2.Mnstallation de ce generateur de chaleur a des altitudes superieures h 2000 pi (610 m)doit Etre effectuee conformement aux instructions accompagnant la trousse de conversion pour haute altitude fournie avec cet appareil. f i