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HomeMy WebLinkAboutTub Grinder {j JUDITH T. TERRY Town Hall, 53095 Main Road TOWN CLERK ' Z P.O. Box 1 179 REGISTRAR OF VITAL STATISTICS 1 Southold, New York 11971 MARRIAGE OFFICER � �,, R��' Fax (516) 765-1823 Telephone (516) 765-1801 OFFICE OF THE TOWN CLERK TOWN OF SOUTHOLD November 10, 1993 Patrick Ahern, Executive Vice President Edward Ehrbar, Inc. 100 Secor Lane Pelham Manor, New York 10803 Dear Mr. Ahern: Commissioner of Public Works Jacobs has advised me that he has taken delivery and authorized payment of the Morbark 1200 Tub Grinder. I am returning herewith your $500.00 Bid Bond. Very truly yours, Judith T. Terry Southold Town Clerk Enclosure JOHN DEERE INSURANCE COMPANY SURETY BOND FOR THE PROPOSAL OR BID ON A CONTRACT Bond Number: BN 57906 Bond Effective Date: 2 September 1993 KNOWN ALL MEN BY THESE PRESENTS, that the Surety and the Principal under this Surety Bond are the parties named and identified as follows: Surety Principal Name: John Deere Insurance Company Principal's name: Edward Ehrbar,, Inc. Address: 3400 80th Street Moline, Illinois 61265 Incorporated: State of Illinois Primary address: 100 Secor Lane Telephone: 1-800-447-0633 Pelham Manor, New York BY THIS SURETY BOND, the above named and identified Surety and Principal are held and are firmly bound to: Town of Southold (the "Obligee"), in the amount of: Five Hundred Dollars and no/100--------------- --------------------($500.00) ----------------------------------($500.00) (the "Bond Amount"), to the payment of which said sum of money, well and truly to be made and done, the Principal binds itself, its successors and assigns, and the Surety binds itself, its successors and assigns, jointly and severally, firmly by these presents. NOW, THE CONDITIONS of this Surety Bond obligation are that if any awards are made to the Principal by the Obligee within sixty (60) days from the date of this instrument under a public invitation for: One (1) Morbark Model 1200 Tub Grinder (Or Equal) for Southold Town Landfill ; and if such awards shall be accepted by the Principal and if the Principal shall enter into a written contract pursuant to such awards, and furnish a bond from the John Deere Insurance Company or from any other surety or sureties to be approved by the Obligee for the faithful performance thereof, then the obligation under this Surety Bond shall be null and void; otherwise it shall remain in full force and effect. IT IS FURTHER AGREED AND UNDERSTOOD THAT: (1) The liability of the Surety under this Surety Bond shall in no event exceed the Bond Amount shown above; (2) The Principal and the Surety have entered into a Bond Indemnity Agreement which governs their respective rights, duties and obligations to one another and limitations on such rights, duties and obligations; (3) Any suits at law or proceedings in equity for any claim hereunder must be filed before the expiration of one year from the date of this Surety Bond; and (4) No right of action shall accrue on this Surety Bond to or for the use of any person or corporation other than the Obligee named herein, or the executors, administrators, successors or assigns of the Obligee. SURETY PRINCIPAL Signature: X n Signature: x /�d Print na Janice J. Kit` Print name: �� Title: Attorney-in-Fact Title: Form 14002 Rev.03/91 Authorized-Countersignature(Where Required) JOHN DEERE INSURANCE COMPANY POWER OF ATTORNEY Bond Number: BN 57906 KNOWN ALL MEN BY THESE PRESENTS, that John Deere Insurance Company, a corporation duly organized under the laws of the State of Illinois,and having its principal place of business in the City of Moline, State of Illinois, does hereby make, constitute and appoint Robert C. Cook, Marcia L. Gunderson,Janice J. Kirk, Debra L. Loding and LeVerne F. Mark, as its true and lawful Attorneys-in Fact, for it,and in its name, place and stead,with full power and authority to sign, execute, acknowledge and deliver for and on its behalf as Surety, any and all bonds numbered above with an effective date of: 2nd _ September 19 93 . IN WITNESS WHEREOF, the John Deere Insurance Company has caused its corporate name to be subscribed hereto by its Vice President,and its corporate seal to be affixed,attested to by its Secretary,on this 2nd day of July 1992. Signed: Attest: =O� SEALz--c John F. Troy, Vice President •,,•C INO�S Ann M.Caparros, Secretary John Deere Insurance Company .. John Deere Insurance Company ACKNOWLEDGEMENT State of Illinois ) ) ss. County of Rock Island) I, Patricia L. Burford, Notary Public, do hereby certify that John F.Troy,Vice President of John Deere Insurance Company, and Ann M. Caparros,Secretary of John Deere Insurance Company,personally known to me to be the same persons whose names are subscribed to the foregoing instrument as such President and Secretary, appeared before me this day in person, and acknowledged that they signed, sealed and delivered said instrument as their free and voluntary act for the uses and purposes therein set forth. Given under my hand and official seal,this 2nd day of July 1992. Patricia L. Burford, Notary P0617— AUTHORIZATION licAUTHORIZATION I,Ann M.Caparros, Secretary,of John Deere Insurance Company, hereby certify that John Deere Insurance Company is duly licensed to transact fidelity and surety business in all States of the United States of America,that the foregoing Power of Attorney is a correct and true copy of the original Power of Attorney,that said Power of Attorney has not been revoked,and I further certify that the following is a true and exact copy of two resolutions passed by the Board of Directors of John Deere Insurance Company at meetings held by said Board„ a quorum being present and voting on the date specified below,which resolutions are still in effect: RESOLVED,that the President or any Vice President in conjunction with any Secretary or Assistant Secretary, be and they are hereby authorized and empowered to appoint Attorneys-in-fact of the Company, in its name and as its acts, to execute and acknowledge for and on its behalf as Surety any and all bonds, recognizance, contracts of indemnity, waivers of citation and all other writings obligatory in the nature thereof, with power to attach thereto the seal of the Company. Any such writings so executed by such Attorneys-in-fact shall be as binding upon the Company as if they had been duly executed and acknowledged by the regularly elected Officers of the Company in their own proper persons. (Adopted 11 September 1969.) RESOLVED,that the signature of any Officer authorized by the Bylaws and the Company seal may be affixed by facsimile to any power of attorney or special power of attorney or certification of either for the execution of any bond, undertaking,recognizance or other written obligation in nature thereof„ such signature and seal when so used being hereby adopted by the Company as the original signature of such Officer and the original seal of the Company, to be valid and binding upon the Company with the same force and effect as though manually affixed. (Adopted 29 April 1971.) Given under my hand and official seal,this 2nd day of July 1992. ,.���NsuRq ••, �z l ORPORATE :x Ann M.Caparros, Secretary John Deere Insurance Company Form 14000 Rev.0792 �oc��FF OIK��Gy JUDITH T. TERRY < Town Hall, 53095 Main Road TOWN CLERK o rn P.O. Box 1179 th Southold, New York 11971 REGISTRAR OF VITAL STATISTICSV0` Fax (516) 765-1823 RECORDS MANAGEMENT OFFICERMARRIAGE OFFICER ��Ol 0 Telephone (516) 765-1801 FREEDOM OF INFORMATION OFFICER OFFICE OF THE TOWN CLERK TOWN OF SOUTHOLD September 14, 1993 Patrick Ahern, Executive Vice President Edward Ehrbar, Inc. 100 5ecor Lane Pelham Manor, New York 10803 Dear Mr. Ahern: The Southold Town Board, at a regular meeting held on September 10, 1993, accepted your bid in the amount of $248,901 .00 for supplying the Town of Southold with one (1 ) Morbark 1200 Tub Grinder, all in accordance with the bid specifications. A certified resolution of the Town Board accepting your bid is enclosed herewith. Upon delivery of the tub grinder your $500.00 bid bond will be returned to you. Kindly contact Commissioner of Public Works Raymond L. Jacobs (765-3140) concerning delivery of the machine. Thank you for submitting your bid for this proposal. Very truly yours, Judith T. Terry Southold Town Clerk Enclosure cc: Comm. of Public Works Jacobs o��FFOIKc�Gy JUDITH T. TERRY Z L Town Hall, 53095 Main Road TOWN CLERKP.O. Box 1 179 z Southold, New York 11971 REGISTRAR OF VITAL STATISTICS VO �. Fax (516) 765-1823 MARRIAGE OFFICER .� ��� Telephone (516) 765-1801 RECORDS MANAGEMENT OFFICER FREEDOM OF INFORMATION OFFICER OFFICE OF THE TOWN CLERK TOWN OF SOUTHOLD THIS IS TO CERTIFY THAT THE FOLLOWING RESOLUTION WAS ADOPTED BY THE SOUTHOLD TOWN. BOARD AT A REGULAR MEETING HELD ON SEPTEMBER 8, 1993: WHEREAS, the Town Board of the Town of Southold advertised for bids for -a 1993 Morbark Model 1200 Tub Grinder (or equal) for the Southold Town Landfill; and WHEREAS, two bids were received: Fuel Harvesters Equipment, Inc. for a F.H.E. Portable Waste Wood Tub Grinder, Model No. P12XHD-575G, at a bid price of $232,443.00 (plus $2,645.00 for optional 650 HP Engine) ; and from Edward Ehrbar, Inc. for a Morbark 1200 Tub Grinder, at a bid price of $255,901 .00 (less trade-in of $7,000.00) for a total of $248,901 .00; and WHEREAS, the Fuel Harvester Equipment, Inc. tub grinder does not meet the bid specifications; now, therefore, be it RESOLVED that the Town Board hereby accepts the bid of Edward Ehrbar, Inc. for supplying the Town with one (1 ) Morbark 1200 Tub Grinder at a total bid price of $248,901 .00, all in accordance with the bid specifications. Judith T. Terry Southold Town Clerk September 9, 1993 o��FFOIKcOGy Town Hall, 53095 Main Road JUDITH TY v rn P.O. Box 1179 OWN CLERK Southold, New York 11971 REGISTRAR OF VITAL STATISTICS VO Fax (516) 765-1823 MARRIAGE OFFICER .�`'n �0 Telephone (516) 765-1801 RECORDS MANAGEMENT OFFICER "K/1 FREEDOM OF INFORMATION OFFICER OFFICE OF THE TOWN CLERK TOWN OF SOUTHOLD September 14, 1993 Doug Hammock, Sales/Marketing Fuel Harvesters Equipment, Inc. 2501 . Commerce Drive Midland, Texas 79703 Dear Mr. Hammock: The Southold Town Board, at a regular meeting held on September 8, 1993, accepted the bid of Edward Ehrbar, Inc. , at a total amount of $248,901 .00, for supplying the Town of Southold with one (1) Morbark 1200 Tub Grinder, all in accordance with the bid specifications The certified resolution of the Southold Town Board is enclosed herewith. Returned herewith is your $500.00 bid deposit check. Thank you for submitting your bid for this proposal. Very truly yours, "�'� la I Judith T. Terry Southold Town Clerk Enclosures (2) cc: Comm. of Public Works Jacobs COMPARIS0a; MORg 1200 FUEL 7v � HARVEgTBR P12-RD_575G ILQk: S•3 Mom 1200 $255, 901 . 00 w/650 RP En �L HARVRSTBR qj ne P12,gD•.575c `7, 000. 00 trade in $232, 443.00 w/575 HP . 645 .00 650Engi:�e $298,903 .00 Net 0 trade Ergine rade in $235. 088. 00 Net D�Y 1,10pi JUm 1'J00 60 L'aYs ARO PURL HARv.SSTLR PI2$D_575G SPRC=FICATT60 - 90 DaYs ARO -- ppS: The Morbark 1200 meets doe the specification, The Fuel p locations set forth b follows: Harvester P12HD-�575c, s not. Y the Town. 7t; �hnrt-rnrni nc�s arP ae 3 rte has an 'and*•.'rs i�P AnginA or. the basis of a tub drive whjch then of c - It �►ttempts to a conformin which is non ]ustifY 2 lts 9 engine as an conforming, It tub wall8 onl �� °Prion. $peeification. are y 1/q thick 3 1 The tub em 133% below hydraulic SYStema cheap belt drive in net o4pablees not Of rcvcpsin91t:he This sYstefr ig f the It rices not incar direction aPParentl twin disc clutch o a d the overload pr°t dzt - rotationy harvcct;cr Qtt PM Protect dna safe. Hb evetr to Juat^ifY thegsystspeClfied , SYste.'n, event that this system has erg an bele Fuel piccc of Something goes wr g simple the ho mct,; L is mixed N Ong . what ha safe guards in the hammerPAer? with the mate �pet:s i f a large mill The answer is sim xzAl bcin and/dr drive belt, ple, severe a darr fed into 9e to the 2 v. 4 ) The hammer mill componentry is undersi2ed. The rotor discs are 1 1/2" rather than the 1 3/4" specif:.ed. The rotor shaft diameter is only 4 7/8" as opposed •:o the 6" specified. The hammer mounting rod shafts axe only 1 7/1.6" as opposed to the 2" specified. 5 ) The hammer cutting inserts are replaceable but apparently not reversible as specified. Therefore twice as many inserts would be reniiirod_ 6 ) The screens provided are only 1" thick as opposed to the 1. 1/4" 6pecified . ThAre is question whether Fuel Harvester meets the total screen area specifics. 7 ) fuel Harvester does not provide t-h, dt)al discharge augers specified. It has a belt discharge system which it claims to use to prevent jamming. What it is a cheap system which is subject to belt damage from small metal debris, such as nails, driven down from the hammarMill. a ) The Fuel narvc*tcr is not *quipped with rho 3/811 replaceable wear plates specified for the discharge chute. 9 ) The discharge conveyor is only 20" wide as opposed to the 36" specified. 10 ) The Fuel Harvester claims some advantages over the specifications issued for the cab and loader. After consideratiuii, Lhese advantages appoar to be non- existent. The reason the cab is tilted to view the hopper is because it is farther away from the napper than it would be if t3,u uairier was the length spccified. For the same reason it is higher thar. desired and must therefore be folded for transport. The loader reaches farther than spt2ui.Lied because it is farther from tho hopper than it would be if the carrier was to specification. 11 ) The specification calls for the grapple to rotate through a continuous 360 degrees. Fuel harvester claims a rotation of 550 degrees . Thi & would require either the invention of a new system of geometry or it means that its design require -reversal of rotation for some reason at that given point and is tlletaLure not continuous . 12 ) Fuel Harvester ' s service capacities are well under spec.itication. it 20% below bPwt.:ificatiGri on fuel capacity ana 12 . 5% below specification on hydraulic fluid capacity. 2 ified and et 13 } The Fuel Harvesteris 10 ' lon@cif ied SPConcern mustybe it is 9 ,000i� lighter t. P sibility the reason for this incongruity given to the pos is the entire unit l and the cas'rier in in genera particular are rather flimsy in construction. 14 } The Fuel Harvester is equipped with only two axles as opposed to the three specified.her In a ditiohe nradi 1 gt�res A. with cheaper bias tare specified. 15 ) There is no men eCj iQd•of the tub cover, guards or spare p3rts package sp 16 ) FU-1 Harvester is making a factory bid. The factory is in Texas. Who provides immediate service? Who supplies parts7 who administers warranty? CON CLUSION% The Fuel Harvester pi2HD-575G is cheap, lightweight mac'1ine with dated technolagy. The Morbark 1200 is a state ofts. it fullynsuppor edias to .conformance with Town' s requ b e Edward Ehzbar, Inc . tarvico, parts and warranty Y 3 � ;(•L.'HARVESTERS EQUIPMENT�NC. ` -{ 2501 Commerce Drive ; MIDLAND, TEXAS 79703 ,. M PLEASE INDICATE THE ABOVE NUMBER WHEN ORQEpI, F (915) 694-9988 , � •.t.; FAX (915) 694-9985 &*0WAWA , t Tovn of SoutholdouoTATION OATS fALH5PHR30N Ms.Judith Terry,Town Clerk 8/27/93 Rick C/DH ,,,w* •{ �F' Town Hall, Main Road INQUIRY DATE INOUIRY NUMBHR f , Southold, New York. 11971 r m A rye: FAX: 516/765 1823 Phone 516/765-1801 .,,..y Imo,. ',''fanTff:•F^q';i..0 r: •y..+ � � y_�� .. HBTIMATHD S�IIPPINODAT�(� ?I` �IPfEb VIA . • '�. ...: "':, F.O.B. •...• ".�•. %.rnS ..ti, ,1�lRMS�.3, `� A6dJiF 60-90 dans Commercial Truck I Southold, New York Net 15 days 60 NTI ' M a IG , fiy'.DESCRIPTION „ .. . .a . .. ICE, xAMOUNT'> i F.H.E. PORTABLE WASTE WOOD 'TUB' GRINDER­ - _ __ _. ..$228,69,.00 MODEL NO. P 12HD-5756 WIT14 .573 HP CATERPILLAR ENGINE INCLUDES: GRAPPLE LOADER WITH HEATED AND AIR CONDITIONED CAB HYDRAULIC FOLD CAB TILTINGTUB ONE(1)SET OF 36 NON-SW ING HAMMERS 0 1/4"THICK) WITH REPLACEABLE CARBIDE INSERTS FOUR (4)SETS OF REPLACEABLE CARBIDE INSERTS ONE(1)SET OF HEAVY DUTY HOLE SCREENS(1"THICK) MILL LENGTH-56 INCHES C MILL PLATES- 1-1/2" MAGNETICS(15") �' HYDRAULIC STABILIZER JACKS`'<'`' ' k; HYDRAULIC FOLD CONVEYOR/ELECTRIC WINCH ELECTRIC WINCH ROD PULLER VANDALISM PROTECTION 5 HP AIR COMPRESSOR WITH PLUMBING,QUICK DISCONNECTS&AIR WRENCH WATER SPRAY DUST SUPPRESSION SYSTEM (SEE ATTACHED SPECIFICATIONS FOR ADDITIONAL FEATURES) APPROXIMATE WEIGHT 44,000 LBS. FREIGHT CHARGES FROM MIDLAND,TX TO SOUTHOLD.NY - TOTAL DELIVERED PRICE Y232,44 .00 -` OPTIONAL650 HP CATERPILLAR ENGINE IN PLACE OF 575 P $2.64 .00 Warranty (abbreviated,see full written warranty) 23 SO FHE equipme it is warranted against all defects in materials and workmanship for a period of twelve months from late of delivery. Warranty excludes high-wear items such as hammers.rodsjel's,,etc.,tFHE offersa YEAR WARRANTY on the "INDIRECT" DRIVE LINE.s. :"4:4- a Sf"'. .'A. ,.,►�*i�cin� �-M:?Y' Sd�o,tl.. ar:+u'it1J.J.f. WE ARE PLEASED TO SUBMIT THE ABOVE QUOTATION FOR YOUR CONSIDERATION.SHOULD YOU ACE AN ORDER,8E ASSURED IT WILL RECEIVE OUR PROMPT ATTENTION.THIS, SUBJECT TO THE TIONS PRINTED REVERSE SIDE,AND IS VALID FOR DAYS.THEREAFTER IT IS SUBJECT TO CHANGE WITHOUT NOTICE. t, BY ACCEPTED DATE 040% ZC*nwd•109E Pa1va"Mr Ow"I $ION AND RETURN YELLOW ACCEPTANCE COPY WHEN ORDERINQ Ieoa1cr11I �K.a.,tlLteatatw.nlolHrout�Nwso ':' HARVESTERS EQUIPMENT•INC. 2501 Commerce Drive ff MIDLAND, TEXAS 79703 i; ,3732, PLEASE INDICATE THE ABOVE NUMBER WHEN ORDERING, A (915) 694.9988 FAX (915) 694.9985'° .4 TO Town of Southold OGUOTATION DATE SALESMRSON Ms.Judith Terry,Town Clerk Hall, - Rick C/DH-'��"" Town Hall, Main Road .. INQUIRY DATE INQUIRY riummm Southold, New York 1.1971 • FAX-. 516/765-;1823 Phone 516/765-1801 d h . ... ESTtMATBO SNIPPI_N4'DATR�`. ... :•• .. t r ' •, - - - 60-90 days Commercial Truck Southold,New York Net 1 S days ,QUANTI1:YaPESCFRIPTION u� x.. ,,,.......1.._ , .. ,.r„_.. .».PRICE •AMOUNT 1 F.H.E. PORTABLE WASTE WOOD 'TUB" GRINDER 4259,74( 00 MODEL NO. P 12XHD-6506 WITH 650 HP CATERPILLAR ENGINE INCLUDES: GRAPPLE LOADER WITH HEATED AND AIR CONDITIONED CAB HYDRAULIC FOLD CAB TILTINGTUB ONE(1)SET OF 38 NON-SWING HAMMERS (1 1/4"THICK) WITH REPLACEABLE CARBIDE INSERTS FOUR (4)SETS OF REPLACEABLE CARBIDE INSERTS ONE(1)SET OF HEAVY DUTY HOLE SCREENS 0"THICK) MILL LENGTH-62 INCHES MILL PLATES- 1-1/2" MAGNETICS(15") `r1 HYDRAULIC STABILIZER JACKS HYDRAULIC FOLD CONVEYOR/ELECTRIC WINCH ELECTRIC WINCH ROD PULLER VANDALISM PROTECTION 5 HP AIR COMPRESSOR WITH PLUMBING,QUICK DISCONNECTS&AIR WRENCH WATER SPRAY DUST SUPPRESSION SYSTEM (SEE ATTACHED SPECIFICATIONS FOR ADDITIONAL FEATURES) APPROXIMATE WEIGHT 54,000 LBS. FREIGHT CHARGES FROM MIDLAND,TX TO SOUTHOLD,NY TOTAL DELIVERED PRICE $263.4901.00:, Warranty (abbreviated.see full written warranty) FHE equipm t is warranted against all detects in materials and workmanship for a period of twelve months from ate of delivery. Warranty excludes high-wear items such as hammers.rods elts,etc. FHE offers s THREE YEAR WARRANTY on the -INDIRECT" DRIVE LINE. -•l.+u i t,:i.....y:.'.`.;.ict....iari..Y I�..•.._.�`..k:.b�.......r St ...'�'7,^tGyr`.�`F"+'r v .. - - 'y.�v. WE ARE PLEASED TO SUBMIT THE ABOVE QUOTATION FOR YOUR CONSIDERATION.SHOULD YOU ACE AN ORDER.BE ASSURED IT WILL RECEIVE OUR PROMPT ATTENTION.THIS OnTAT IS SUBJECT TO THE C TIONS PRINTED ON REVERSE SIDE,AND IS VALID FOR�fl U DAYS.THEREAFTER IT IS SUBJECT TO CHANGE WITHOUT NOTICE. BY ACCEPTED DATE 40% CaMolt•10%P944WWAWCaMMN R SIGN AND RETURN YELLOW ACCEPTANCE COPY WHEN ORDERING, 8 . ) V • NgplCl>'b -FOX•QNIMIMa"M Tear""MLNK14*8Wft TOWN OF SOUTHOLD DEPARTMENT OF PUBLIC WORKS BID PROPOSAL BID NUMBER BID OPENING: Sept. 2 , 1993 BID FOR: 1993 MORBARK MODEL 1200 TUB GRINDER (or equal)_ BIDDER _ EDWARD EHRBAR, INC. ADDRESS 100 SECOR LANE PELHAM MANOR, NY 10803 CONTACT PATRICK AHERN TELEPHONE #: 914-738-5100 ITEM ONE (1) TUB GRINDER MORBARK 1200 Manufacturer & Model Proposed UNIT PRICE : $255 , 901 . 00 DELIVERY: 60 Days After Receipt of Order WARRANTY: ENGINE: FIVE (5) YEARS /6, 000HRS TUB ASSEMBLY: SIX (6)MONTHS PARTS ONLY CLUTCH: ONE (1) YEAR LIMITED - DEFECTIVE PARTS & WORKMANSHIP TRADE IN: FUEL HARVESTER TUB GRINDER TRADE VALUE : $7 , 000 . 00 Equipment being provided is as specified: x _ Yes No Note: If equipment bid does not meet specification a detailed list of exceptions must be provided. Authorized PATRICK AHERN EXECUTIVE VICE PRESIDENT Title 1 NON-COLLUSIVE BID CERTIFICATE The undersigned bidder certifies that this bid has been arrived at by the bidder independently and has been submitted without collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and the contents of this bid have not been communicated by the bidder, nor, to its best knowledge and belief, by any of its employees or agents, to any person not an employee or agent of the bidder or its surety on any bond furnished herewith prior to the official opening of the bid. (Signed) PATRICK AHERN (Corporate Title) (if any) EXECUTIVE VICE PRESIDENT Bid on TUB GRINDER JOHN DEERE INSURANCE COMPANY SURETY BOND FOR THE PROPOSAL OR BID ON A CONTRACT Bond Number: BN 57906 Bond Effective Date: 2 September 1993 KNOWN ALL MEN BY THESE PRESENTS, that the Surety and the Principal under this Surety Bond are the parties named and identified as follows: Surety Principal Name: John Deere Insurance Company Principal's name: Edward Ehrbar, Inc. Address: 3400 80th Street Moline, Illinois 61265 Incorporated: State of Illinois Primary address: 100 Secor Lane Telephone: 1-800-447-0633 Pelham Manor, New York BY THIS SURETY BOND, the above named and identified Surety and Principal are held and are firmly bound to: Town of Southold (the "Obligee"), in the amount of: Five Hundred Dollars and no/100--------------- ---------------------($500.00) ----------------------------------($500.00) (the "Bond Amount"), to the payment of which said sum of money, well and truly to be made and done, the Principal binds itself, its successors and assigns, and the Surety binds itself, its successors and assigns, jointly and severally, firmly by these presents. NOW, THE CONDITIONS of this Surety Bond obligation are that if any awards are made to the Principal by the Obligee within sixty (60) days from the date of this instrument under a public invitation for: One (1) Morbark Model 1200 Tub Grinder (Or Equal) for Southold Town Landfill and if such awards shall be accepted by the Principal and if the Principal shall enter into a written contract pursuant to such awards, and furnish a bond from the John Deere Insurance Company or from any other surety or sureties to be approved by the Obligee for the faithful performance thereof, then the obligation under this Surety Bond shall be null and void; otherwise it shall remain in full force and effect. IT IS FURTHER AGREED AND UNDERSTOOD THAT: (1) The liability of the Surety under this Surety Bond shall in no event exceed the Bond Amount shown above; (2) The Principal and the Surety have entered into a Bond Indemnity Agreement which governs their respective rights, duties and obligations to one another and limitations on such rights, duties and obligations; (3) Any suits at law or proceedings in equity for any claim hereunder must be filed before the expiration of one year from the date of this Surety Bond; and (4) No right of action shall accrue on this Surety Bond to or for the use of any person or corporation other than the Obligee named herein, or the executors, administrators, successors or assigns of the Obligee. SURETY PRINCIPAL Signature: x Signature: X MVV `;4 ' i _ / Print na Janice J. Kii Print name: 4, `-,/ F F�N�'y O�✓ Title: Attorney-in-Fact Title: `GI-c -7�e �. . Form 14002 Rev.03/91 Authorized Countersignature(Where Required) JOHN DEERE INSURANCE COMPANY POWER OF ATTORNEY Bond Number: BN 57906 KNOWN ALL MEN BY THESE PRESENTS, that John Deere Insurance Company, a corporation duly organized under the laws of the State of Illinois, and having its principal place of business in the City of Moline, State of Illinois, does hereby make, constitute and appoint Robert C. Cook, Marcia L. Gunderson,Janice J. Kirk, Debra L. Loding and LeVerne F. Mark, as its true and lawful Attorneys-in Fact,for it, and in its name, place and stead, with full power and authority to sign, execute, acknowledge and deliver for and on its behalf as Surety, any and all bonds numbered above with an effective date of: 2nd September 19 93 IN WITNESS WHEREOF, the John Deere Insurance Company has caused its corporate name to be subscribed hereto by its Vice President,and its corporate seal to be affixed,attested to by its Secretary,on this 2nd day of July 1992. Signed: Attest: ,�,P��NSURq�,���• RPORAI John F. Troy,Vice President '•.,,��L,Nos Ann M. Caparros, Secretary John Deere Insurance Company John Deere Insurance Company State of Illinois ) ACKNOWLEDGEMENT ) ss. County of Rock Island) I, Patricia L. Burford, Notary Public, do hereby certify that John F.Troy, Vice President of John Deere Insurance Company,and Ann M. Caparros,Secretary of John Deere Insurance Company,personally known to me to be the same persons whose names are subscribed to the foregoing instrument as such President and Secretary, appeared before me this day in person, and acknowledged that they signed, sealed and delivered said instrument as their free and voluntary act for the uses and purposes therein set forth. Given under my hand and official seal,this 2nd day of July 1992. Patricia L. Burford, Notary P lic AUTHORIZATION I,Ann M.Caparros, Secretary of John Deere Insurance Company, hereby certify that John Deere Insurance Company is duly licensed to transact fidelity and surety business in all States of the United States of America,that the foregoing Power of Attorney is a correct and true copy of the original Power of Attorney,that said Power of Attorney has not been revoked,and I further certify that the following is a true and exact copy of two resolutions passed by the Board of Directors of John Deere Insurance Company at meetings held by said Board, a quorum being present and voting on the date specified below,which resolutions are still in effect: RESOLVED,that the President or any Vice President in conjunction with any Secretary or Assistant Secretary,be and they are hereby authorized and empowered to appoint Attorneys-in-fact of the Company, in its name and as its acts, to execute and acknowledge for and on its behalf as Surety any and all bonds, recognizance, contracts of indemnity, waivers of citation and all other writings obligatory in the nature thereof, with power to attach thereto the seal of the Company. Any such writings so executed by such Attorneys-in-fact shall be as binding upon the Company as if they had been duly executed and acknowledged by the regularly elected Officers of the Company in their own proper persons. (Adopted 11 September 1969.) RESOLVED,that the signature of any Officer authorized by the Bylaws and the Company seal may be affixed by facsimile to any power of attorney or special power of attorney or certification of either for the execution of any bond,undertaking,recognizance or other written obligation in nature thereof, such signature and seal when so used being hereby adopted by the Company as the original signature of such Officer and the original seal of the Company, to be valid and binding upon the Company with the same force and effect as though manually affixed. (Adopted 29 April 1971.) Given under my hand and official seal,this 2nd day of July 1992. q` t4su .�•FC, �Z/CORPORATE° 'c \SEAL;`g `!��moi'//�// ��'.•.......•S``: Ann M.Caparros, Secretary John Deere Insurance Company Form 14000 Rev.0792 LEGAL NOTICE NOTICE TO BIDDERS NOTICE IS HEREBY GIVEN in accordance with the provisions of Section 103 of the General Municipal Law, that sealed bids are sought and requested for the purchase of a 1993 Morbark Model 1200 TUB GRINDER (or equal) for the Southold Town Landfill. Specifications may be obtained at the Office of the Town Clerk, Town of Southold, Town Hall, Main Road, Southold, New York 11971 . The sealed bids, together with a Non-collusive Bid Certificate and bank draft or certified check in the amount of $500.00, will be received by the Town Clerk, at the Southold Town Hall, Main Road, Southold, New York, until 11 :00 A.M., Thursday, September 2, 1993, at which time they will be opened and read aloud in public. The Town Board of the Town of Southold reserves the right to reject any and all bids and waive any and all informality in any bid should it be deemed in the best interest of the Town of Southold to do so. All bids must be signed and sealed in envelopes plainly marked "Bid the Town Clerk. The bid on Tub Grinder", and submitted to the Office of price shall not include any tax, federal, state or local, from which the Town of Southold is exempt. Dated: August 10, 1993. JUDITH T. TERRY SOUTHOLD TOWN CLERK PLEASE PUBLISH ON A U 19,TO JUDITH 3TERRY, TOWN AC ERKRD ON TOWN AFFIDAVIT OF PUBLICATION HALL, MAIN ROAD, SOUTHOLD, NEW YORK 11971 . Copies to the following: The Traveler-Watchman Town Board Members Town Attorneys Commissioner of Public Works Jacobs Dodge Reports Brown's Letters Town Clerk's Bulletin Board SPECIFICATION FOR: A TUB GRINDER It is the intent of the following specifications to describe a heavy duty, diesel powered , tub grinder consisting of a hammermill and rotating tub integrated into one complete and towable unit and equipped with a knuckleboom type loader. The tub grinder must be specifically designed as a wood waste grinder and must be capable of processing up to 48" solid wood and yard waste at a rate of not less than 275 yards per hour as a primary wood processor . The tub grinder shall be the manufacturer ' s current production model and shall be built no earlier than the 1993 model year. POWER UNIT: The tub grinder shall be equipped with a twelve ( 12 ) cylinder, direct injection, turbocharged diesel engine . The engines all have a bore and sotoke lessf not than 1e649tcuss nin.4t1The6e0ngine shallgbe displacement of n rated to produce not less than 650 FwHP at 2100 RPM in conformance with SAE standards . The engine shall , for reason of maximum efficiency and hammer life, be preset at the factory at 1850 RPM. Engine filtration shall include a dry type air cleaner with a centrifugal precleaner and a full flow canister type oil filter. A steel shield shall be provided for the air filtration precleaner. utdwn The engine shall be equipped lcoolantautomatic temperatureemergency lowhengine system to protect against high oil pressure. The unit shall be equipped with an engine gauge panel located in the operator ' s compartment which shall include the following instrumentation: - Hourmeter - Ammeter - Water Temperature Gauge - Oil Pressure Gauge The engine shall employ a 24 volt electrical starting system at ot than 60 ThereYshallnbe not less than d two n(2 ) 112s Volt batteries Volts . es ratedfor The not less than 1150 CCA. The engine shall be water cooled employing a staggered core type radiator with a suction type fan. The engine coolant capacity shall be not less than 58 qt. and minimum anti-freeze protection to -20 deg. Fahrenheit. The radiator shall be protected by a debris screen and a secondary screen to prevent dust infiltration. 1 TUB ASSEMBLY: The rotating tub shall have a tub opening with a diameter of not less than 12 ' and a minimum inside diameter of not less than 9 ' at the base . The tub depth shall be not less than 60" . The tub walls shall be fabricated from 3/8" rolled steel plate with a maximum tensile strength of not less than 80 , 000 PSI . The tub floor ale bat a e r single , Tr resistant steel plate fabricated tensile strength of notless than 130 ,000 PSI . The tub shall be supported vertically and diagonally by not less than 12 composite roller guides carried on a 1 1/2" diameter shaft. Tub rotation shall be effected by a gerolater type hydraulic motor and #100 drive chain combination. V-belts and truck transmissions shall not be acceptable. The tub shall be capable of rotating in either forward or reverse . Rotational speed be infinitely shall be controlled var variable . by a variable Top-rotational displacement pump and shall speedshall _ be not less than 6 RPM. The entire tub assembly shall be capable of being hydraulically tilted trough an -angle of not less than 25 . 8 deg. to permit ease of access to the �amm�hm al bore and stroke of not ll. Tilt shall be tless ed ythan 13g1x hydraulic cylinder 20" . The tub drive shall be equipped with overload protection which shall consist of an engine RPM sensing device which will shut the gging . A manual, safety shut down drum down in case of engine lu switch for the drum shall also be provided. A debris containment cover shall be provided for the tub. HAMMERMILL: The hammermill shall have a feed opening of not less than 26" x 52" with a rotor which shall be not more than 52" long and shall have a diameter of not less than 16" . Individual rotor discs shall be fabricated from 1 3/4" thick steel . The rotor 6" . Rotor speed shall be notsless tthanhaft e1850ter s hall han be not less t RPM. The hammermill shall be driven directly off the engine through a manually operated twin disc clutch . Appropriate guards shall be provide.d. 2 HAMMER14ILL (Cont'd) : There shall be a two element torque limiting overload devise to provide engine and hammermill protection. It shall be designed for positive, no slip drive which shall maintain shaft to shaft timing alignment after reset. It shall be totally enclosed by a metal housing and shall be bi-directional with automatic complete disengagement. It shall be designed with spring compression and ball alignment to allow operator to reset the machine, thus avoiding down time . Slip clutches shall not be considered. The drive line shall consist of a drive shaft 'with a stub shaft and slip joint to allow for thermal misalignment. It shall have a diameter of not less than 4 1/2" . The drive line must be 1000 harmonically balanced to eliminate any drive vibration. The hammermill arbor shall have a diameter of not less than 6" . The hammermill shall employ not less than eight ( 8 ) heat treated retaining rods with a diameter of not less than 2" to mount the hammers . Each rod shall have a threaded hole tapped in one end for ease of hammer change out. HAMMERS: The hammermill shall be designed to carry a minimum of 32 and a maximum of 64 hammers . The hammers shall have a thickness of not less than 1 1/4" and shall be fabricated from T-1 steel . The unit shall be supplied with 32 fixed style hammers with conventional style cutter heads and reversible / replaceable carbide inserts. The carbide plated steel inserts shall be not less than 1 1/2" wide and shall have two ( 2 ) usable edges. The edges shall be held in place by two ( 2 ) 3 3/4" long by 5/8 " thick Grade 8 bolts torqued to approximately 165 ft. lb. Four ( 4 ) sets of additional carbide inserts and Grade 8 bolts shall be provided. SCREENS: The processed material shall .pass through a heavy duty split screen with a minimum thickness of not less 1 1/4" . The total screening area shall measure not less than 2 , 698 sq. in. The screen openings shall measure 3" x 5" . 3 TUB DISCHARGE: The processed material shall be carried to a stacking conveyor at the rear of the unit by means of a discharge chute and dual augers . The augers shall be hydraulically operated and shall have a diameter of not less than 14" . The discharge chute shall be lined with a replaceable wear plate with a minimum 3/8" thickness. CONVEYOR: A hydraulically driven, rear stacking conveyor complete with support legs shall be provided. The conveyor shall be not less than 36" wide and not less than 26 ' long . It shall have a stacking height of not less than 14 ' . The conveyor frame shall be fabricated from 8" x 2 1/4" channel steel. The belt shall be a cleated, 3 ply,- aggregate style design. The lower section of the conveyor will have metal sides to prevent spillage. The width over the sides shall be not greater than 8 ' . The hydraulic drive pulley shall be a magnetic drive type for the removal of ferrous material and shall be positioned at the discharge end of the conveyor. It shall have a diameter of not less than 14" and a length of not less than 38" . Belt driven ' bottom pulleys are not acceptable. The conveyor shall fold for transport. Folding shall be effected hydraulically by means of four ( 4 ) double acting cylinders, two (2 ) with a bore and stroke of not less than 4 x 24" and two ( 2 ) with a bore and stroke of not less than 4" x 20" . No winches or cables are acceptable. CARRIER: The tub grinder shall be mounted on a trailer type carrier with a step type frame . The carrier shall be fabricated from 12" x 6" x 3/8" tubular steel with a tensile strength of not less than 58 , 000 PSI . The carrier shall be equipped with the following: - Tri-Axle Suspension - rated at not less than 20 , 000# / Axle - Dual Mounted 215 x 75R x 17 . 5 Radial Tires - Expanding Shoe Type Air Brakes - 12 .25" x 7 . 5" - Fifth Wheel Type Hitch - 47" Height - 83 .5" Swing Clearance - ICC Standard Lights - Hydraulic Stabilizer Jacks 4 LOADER: The unit shall be equipped with an integral loader system manufactured by the manufacturer of the tub grinder. The system shall consist of a hydraulic operated, rotating, two piece knuckle boom type loader with a rotating grapple and fixed operator ' s cab. The loader shall be a two piece designed positioned so that its center of rotation is supported by the carrier' s stabilizer jacks and manually operated outriggers . The pivot pin shall be not less than 2 1/2" in diameter. The main boom shall have a length of not less than 148 1/811 . It shall be fabricated from 10" x 6" x 3/8" steel with a tensile strength of not less than 58 , 000# . In addition, it shall be fish plated with T-1 Steel having a tensile strength of not less than 120 , 000 PSI• at all stress points. The main boom cylinder shall have a bore and stroke of not less than 6" x 36" and a rod diameter of not less than 2 1/2" . The jib boom shall have a length of not less than 142 1/8 " . It shall be fabricated from 10" x 6" x 3/8" steel with a tensile strength of . not less •than 58 , 000# . In addition, it shall be fish plated with T-1 steel having a tensile strength of not' less than 120 , 000 PSI at all stress points . The jib boom cylinder shall have a bore and stroke of not less than 5" x 34" and a rod diameter of ' not less than 1/2" . The grapple shall be hydraulically actuated and shall rotate through a continuous 360 deg. The grapple jaw opening shall be not less than 62" . Hydraulic operating pressure for all loader functions shall not exceed 2 ,200 PSI . The following operating parameters shall be considered minimums for this unit: Boom Swing Angle . . . . . . . . . . . . . . . . . 280 Deg. Grapple Rotation Angle . . . . . . . . . . . 360 Deg. Maximum Reach . . . . . . . . . . . . . . . . . . . . 16 ' 0" Lift Capacity - Max. Reach . . . . . . . 3 , 800# - Min. Reach . . . . . . . 7 , 000# The operator ' s cab shall be a fixed, stationary unit mounted at the forward end of the carrier with the operator facing the rear . It shall, for operational safety, be elevated to permit the operator to view the tub grinder opening but shall be low enough to permit over-the-road transport without the need for removal or tipping. Access 'to the cab shall be by means of steps and a platform on the left side (operator ' s right) . 5 c LOADER (Cont'd) : The cab shall be equipped with th.e following: - Air Conditioner / Heater Joy Stick Controls - Engine Instrumentation - Front Window Guard - Safety Rails for Cab Access SERVICE CAPACITIES: The following service capacities shall be considered minimums for a unit of this class : Fuel Tank . . . . . . . . . . . . . . . 300 Gal. Hydraulic Tank . . . . . . . . . . 120 Gal. TRANSPORT DATA: The following data shall apply to the tub grinder when configured for transport: - Length . . . . . . . . . . . . . . . . 38 ' 0" - Width over Tub . . . . . . . . 12 ' 0 ff - Height . . . . . . . . . . . . . . . . 13 ' 4" - Weight . . . . . . . . . . . . . . . . 53 , 000# VANDALISM PROTECTION: The tub grinder shall be equipped with locks on all tool boxes , electrical boxes , fuel tanks and hydraulic tanks . MISCELLANEOUS: The tub grinder shall be equipped with the following additional equipment: - 5 HP Air Compressor w/Air Line Plumbing, Quick Disconnects & Air Wrench Water Spray Dust Suppression System TRAINING: Upon delivery, a representative of the manufacturer shall conduct a two ( 2 ) day training session on the operation and maintenance of the tub grinder. 6 SPARE PARTS: The tub grinder shall be supplied with a spare parts package which shall include the following : - One (1 ) Drive Sprocket Assembly - Three ( 3 ) Hydraulic Filters - One ( 1 ) Chain Idler Sprocket (Tub) - One ( 1 ) Drive Sprocket (Tub) - One ( 1 ) Rubber Support Wheel - Two ( 2 ) Grapple Hoses - Two ( 2 ) Grapple Hoses w/Cover - Four ( 4 ) Seal Kits (Various Hyd. Comp. ) - Two (.2 ) Roller Chain Master Links - One ( 1 ) Roller Chain Half Link - One ( 1 ) Seal Kit (Grapple Cylinder) - Six ( 6 ) Support Wheel Bronze Bushings - Six ( 6 ) Bronze Thrust Washer - Eight ( 8 ) Hammer Rods Only original manufacturer Is .genuine replacement parts shall be quoted. Generic parts will not be accepted. WARRANTY: The tub grinder shall carry the following warranties : - Engine: Five ( 5 ) Years / 6 , 000 Hours - Tub Assembly / Hammermill / Carrier: Six ( 6 ) Months covering parts only with the exception of the following : Filters Fluids Hammers Hammer Retaining Rods Hammer Bushings Replaceable Wear Plates Screens Tires Clutch: One ( 1 ) Year Limited covering defective parts and workmanship. Failures due to improper clutch adjustment are not covered . 7 EQUIPMENT BEING BID SHALL BE THE MANUFACTURER'S CURRENT PRODUCTION MODEL AND SHALL BE BUILT NO EARLIER THAN THE 1993 MODEL YEAR. VENDOR SHALL BE THE MANUFACTURER' S REPRESENTATIVE FOR THE MODEL OF EQUIPMENT BEING BID. VENDOR MUST HAVE A FULL SERVICE FACILITY. VENDOR MUST BE CAPABLE OF SERVICING EQUIPMENT IN THE FIELD. VENDOR MUST MAINTAIN A FULL INVENTORY OF PARTS FOR THE EQUIPMENT BEING BID. VENDOR MUST MAINTAIN A FULL LIBRARY OF PARTS AND SERVICE MANUALS. EACH UNIT PROVIDED SHALL BE FURNISHED WITH TWO (2 ) COMPLETE SETS OF PARTS AND SERVICE MANUALS. DELIVERY DATE MUST BE WITHIN SIXTY (60) WORKING DAYS . 8 Fuel Harvesters Equipment ' August 30, 1993 Town of Southold Ms. Judith Terry, Town Clerk Town Hall, Main Road Southold, New York 11971 Dear Ms. Terry: are leased to offer for your consideration, two proposals for our new Fuel We P Harvesters Equipment Tub Grinders: P12HD-575G with the option of a 650 HP engine P12XHD-65OG Each proposal contains: EarthSaver Brochure Bid Proposal Form Non-Collusive Bid Certificate FHE Quotation Form Specifications Compliance • FHE Specifications • FHE Limited Warranty • FHE 36 Month Drivclinc Warranty ove to be As the enclosed information details, either of these e usut superior 1 to raexcellent competitive models. choice for Southold. Both units have proven to Be of the design, construction, and commitment to customer satisfaction, We ve the FHE bid is the "best bid for the Town Southold. addiionalk info bmat on uor Crabtree, es Because belie will contact you to provide any manager for your area, address any concerns you may havc. Thank you for your consideration. >3�St regards, ,C �1 4-1 Dou Hammock S ales/Marketing Attachment: $500 Certified Check cc: Rick Crabtree 2501 Commerce Drive/ Midland,Texas 79703 I Tel: 915-694-9988 I Fax: 915-694-9985 FUEL HARVESTERS EQUIPMENT . 17005 Bid Bond i -Bid deposit to be refunded- TEXAS NATIONAL BANK gg_1046/1163 2501 Commerce Dr. o.M o ..0 17005 Fuel Harvesters Midland, TX 79703 P.o.Box 3090 Equipment (915) 694 9988 CERTIFIED CHECK #1-93 Midland,Texas 797023090 CHECK NO. TEXAS ATI NAL BANK OF MIDLAND BY: > Q SR. V.P. DATE 8/30/93 AMOUNT Five Hundred no/100--------------------------------------- $500.00 ---------------- PAY TO THE ORDER OF Town of Southold Ms. Judith Terry, Town Clerk Town Hall, Main Road Southold, NY 11871 AUTH RIZED SIGNATURE 11'0 000511' 1: 1 L63101,6�7 11'05337 L 811' 4 • TOWN OF SOUTHOLD DEPARTMENT OF PUBLIC WORKS BID PROPOSAL BID NUMBER : BID OPENING: BID FOR: 1993 MORBARK MODEL 1200 TUB GRINDER (or equal) BIDDER Fuel Harvesters Equi m= onto Tnc-_ ADDRESS 2501 Commerce Drive_ Midland, Texas 79703 CONTACT ; Doug Hammock TELEPHONE # : 915-694-9988 ITEM ONE (1) TUB GRINDER • FHE P12HD-575G Manufacturer & Model Proposed UNIT PRICE $ 232,443_nn DELIVERY: 60-90 Days OPTIONAL 650 HP Engine $2,645.00 WARRANTY: Engine-5 years, Drive System-3 Years, Unit-1 Year. TRADE IN: FUEL HARVESTER TUB GRINDER TRADE VALUE $ 0 Equipment being provided is as specified: X Yes No SEE SPECIFICATIONS COMPLAINCE Note: If equipment bid does not meet specs kation a detailed list of exceptions must be rovided. Authorized Sales/Marketing Title NON-COLLUSIVE BID CERTIFICATE The undersigned bidder certifies that this bid has been arrived at by the bidder independently and has been submitted without collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and the contents of this bid have not been communicated by the bidder, nor, to its best knowledge and belief, by any of its employees or agents, to any person not an employee or agent of the bidder or its surety on any bond furnished herewith prior to the official opening of the bid. (Signed) ey ' (Corporate Title) (if any) Bid on TUB GRINDER .a _ -_ r L. F FUEL HARVESTERS EQUIPME T, INC. 2501 Commerce Drive MIDLAND, TEXAS 79703 3731 PLEASE INDICATE THE ABOVE NUMBER WHEN ORDERING — ` (915) 694-9988 FAX (915) 694-9985 TO Town of Southold QUOTATION DATE SALESPERSON Ms.Judith Terry,Town Clerk 8/27/93 Rick C/DH Town Hall, Main Road INQUIRY DATE INQUIRY NUMBER Southold, New York 11971 FAX: 516/765-1823 Phone 516/765-1801 r 60-90 days Commercial Truck Southold, New York Net 15(T 40- 1 F.H.E. PORTABLE WASTE WOOD "TUB' GRINDER $228,69 .00 MODEL NO. P 12HD-5756 WITH 575 HP CATERPILLAR ENGINE INCLUDES: GRAPPLE LOADER WITH HEATED AND AIR CONDITIONED CAB f` HYDRAULIC FOLD CAB TILTINGTUB ONE(1)SET OF 36 NON-SWING HAMMERS 0 1/4"THICK) WITH REPLACEABLE CARBIDE INSERTS FOUR (4)SETS OF REPLACEABLE CARBIDE INSERTS ONE(1)SET OF HEAVY DUTY HOLE SCREENS 0"THICK) MILL LENGTH-56 INCHES MILL PLATES- 1-1/2" MAGNETICS(15") I' HYDRAULIC STABILIZER JACKS HYDRAULIC FOLD CONVEYOR/ELECTRIC WINCH ELECTRIC WINCH ROD PULLER VANDALISM PROTECTION 5 HP AIR COMPRESSOR WITH PLUMBING,QUICK DISCONNECTS&AIR WRENCH WATER SPRAY DUST SUPPRESSION SYSTEM (SEE ATTACHED SPECIFICATIONS FOR ADDITIONAL FEATURES) APPROXIMATE WEIGHT 44,000 LBS. FREIGHT CHARGES FROM MIDLAND,TX TO SOUTHOLD,NY 00 - TOTAL DELIVERED PRICE $232.44 .00 OPTIONAL650 HP CATERPILLAR ENGINE IN PLACE OF 575 IIP $2,64 .00 Wairnmty (abbreviated,see full written warranty) FHE equipme t is warranted against all defects in materials and workmanship for a period Df twelve months from I late of delivery. Warranty excludes high-wear items such as hammers,rods t elts,etc. FHE offers a 1IREE YEAR WARRANTY on the "INDIRECT" DRIVE LINE. WE ARE PLEASED TO SUBMIT THE ABOVE QUOTATION FOR YOUR CONSIDERATION.SHOULD YOUYLAACE AN ORDER,BE ASSURED IT WILL RECEIVE OUR PROMPT ATTENTION.THIS SUBJECT TO THE NDITIONS PRINTED REVERSE SIDE,AND IS VALID FOR—(a DAYS.THEREAFTER IT IS SUBJECT TO CHANGE WITHOUT NOTICE. BY ACCEPTED DATE 40%Pre-Conumer Content•101%Post-Consumer Content SIGN AND RETURN YELLOW ACCEPTANCE COPY WHEN ORDERING. PRODUCT 290 Inc.,Groton,Mass.01471.To Order PHONE TOLL FREE I-8W-225-M • SPECIFICATIONS COMPLIANCE - SOUTHOLD,NY FHE P12HD-575G INDUSTRIAL TUB GRINDER This is the first of two bid proposals for a Tub Grinder for the Town of Southold. Both units are proven to be superior to competitive models in design, production, dependability, and workmanship. The areas in which these units exceed the specifications will appear in bold print. FHE meets or exceeds all specifications not addressed. SPECIFICATION COMPLIANCE POWER UNIT: • 650 FwHP 575 FwHP (see below) (650 FwHP is a quoted option) • to be preset at 1850 Exceeds- because of the RPM for efficiency indirect V-belt drive system and hammer life (see below) on the FHE P12HD-575G the engine can be operated at 2100 RPM and • the hammermill at 1850 RPM. This allows maximum efficiency and production. (Note: When the "Cat" 3412 650 HP engine is operated at 1850 RPM the horsepower is reduced to approximately 580 HP.) Reducing the RPM to 1850 results in added cost for horsepower that can not be utilized). By selecting a "Cat" 3412 575 HP engine operating a 2100 RPM the usable horsepower is 575 and the Town of Southold can saves on the purchase price and operating cost. The 650 HP model is quoted as an option. • • Page 2 SPECIFICATION COMPLIANCE POWER UNIT: • secondary screen to Exceeds- In addition to prevent dust infiltration having a secondary screen the engine radiator shall be located a minimum 4 feet above ground level to the bottom of the radiator, and 12 feet horizontally from the tub and material transfer conveyors. This is a major advantage over units with the radiator located close the the tub or ground. TUB ASSEMBLY: • inside diameter 9' Exceeds- the inside diameter • of tub on the FHE is 10' This increases the volume by 23+% which results in increased production, ease of operation and safety. • 3/8" wall 1/4" wall • #100 drive chain Exceeds- #81XH drive chain. #100 chain has a rating of 24,000 lbs. #81XH chain is rated at 38,000 lbs. (58% stronger) • 25.8 degree tilt Exceeds- 30 degree tilt which allows better access under the tub floor. • Page 3 SPECIFICATION COMPLIANCE HAMMERMILL: • rotor 52" long Exceeds- rotor 56" long to increase production and reduce bridging. • rotor discs 1 3/4" thick Rotor discs 1 1/2" thick to allow 36 hammers. • driven directly with Exceeds- Indirect V-Belt torque limiting devise drive system that insulates the engine from shock loads and allows both the engine and hammermill to operate at their optimum rpm settings. (Note: torque limiting devise will not reduce shock loads.) The result is longer engine • life, & increased production. FHE warranties the indirect drive system (including V- belts) for 3 years. • 6" arbor diameter 4 7/8" arbor with 1 7/16" rods with 2" rods HAMMERS: • minimum of 32 and a Exceeds- Minimum of 36 & maximum of 64 maximum of 72 hammers. SCREFNS: • 1 1/4" thick screens 1" thick screens • 3" x 5" openings 1 1/2" to 6" round openings • Page 4 SPECIFICATION COMPLIANCE TUB DISCHARGE: • dual augers Exceeds- (24" wide conveyor) The wide discharge conveyor provided on the FHE prevents the jamming and expensive repairs that are typical of an auger design. Stringy material frequently jam with an auger design. The discharge conveyor on the FHE is 24" wide, 225 lb. belting with molded cleats. There is 11" of clearance from the grinder screen to the belt. The result is a design that's more efficient, economical and dependable. • • 3/8" wearlate Exceeds- The equivalent of P q the wear plate on the FHE is the rear wall of the hammermill box. The rear wall of the hammermill box on the FHE is 3/4" thick. CONVEYOR: • 36" wide The stacking conveyor on 26' long the FHE is a 20" wide by 26' long pan type conveyor with 6" high sides. The advantage of a pan type over a V type conveyor with rollers is higher volume per width and less maintenance. The 6" high sides reduce the loss of material due to wind. • Page 5 SPECIFICATION COMPLIANCE CONVEYOR: • metal sides on lower Exceeds- The entire length section of conveyor of the FHE stacking conveyor has 6" high sides. • 14" diameter magnetic Exceeds- 15" diameter pulley magnetic pulley. CARRIER: • 3 axle suspension with Exceeds- 2 axle suspension 215 x 75R x 17.5 tires with dual 11 X 22.5 tires. LOADER: • grapple rotation 360` Exceeds- grapple rotation is 550° . imaximum reach 16' Exceeds- maximum reach 25' • fixed operator's cab Exceeds- The operator's cab rotates with the boom which improves visibility, safety and production. • elevated cab to view Tilted cab to view the tub grinder the tub grinder opening opening. Folded for transportation. SERVICE CAPACITIES: • Fuel Tank ....300 gal. Fuel Tank ....240 gal. • Hydraulic Tank A20 gal. Hydraulic Tank..100 gal. TRANSPORT DATA: • Length.. 3 8' Length.. 48' Width.. 12' Width.. 12' • Height.. 13' 4" Height.. 13' Weight.. 53,000# Weight.. 44,000# Page 6 SPECIFICATION COMPLIANCE WARRANTY: • Six (6) months Exceeds- Twelve (12) months. In addition FHE warranties the indirect drive system (including belts) for 3 years. NOTE: The items in bold are superior features to those specified. They will insure a longer life, less down time, more production and lower operating costs. These superior design and construction items make the FHE Tub Grinder worthy of your special consideration. • Fuel Harvesters FHE Equipment SPECI FI CA TIONS FOR A PORTABLE, WOOD WASTE 'TUB" GRINDER FarthSaver- by Fuel Harvesters Equipment, Inc. P12-HD SERIES INDUSTRIAL GRINDER with 525 HP and 575 HP Engine Options 1. PERFORMANCE REQUIREMENT The grinder shall be capable of processing pallets, waste wood, leaves, yard waste, tree trimmings and small tree stumps into a shredded wood chip product without excessive wear or damage to the equipment. The unit shall be capable of processing material up to 18 inches in diameter. Sample Production Rates with a 12 Foot Diameter Tub and 575 H.P. Leaves 40 tons/hour Yard Waste (mixed) 25 tons/hour Waste Wood 20 tons/hour Pallets (whole) 15 tons/hour Sample Production Rates with a 12 Foot Diameter Tub and 525 H.P. Leaves 40 tons/hour Yard Waste (mixed) 25 tons/hour Waste Wood 20 tons/hour Pallets (whole) 15 tons/hour • 2501 Commerce Drive/ Midland, Texas 79703/Tel: 915-694-9988/Fax: 915-694-9985 2. GENERAL Set Up The P12-HD shall be delivered complete, fully operational, and ready to operate when received. Safety Requirements The complete unit shall comply with applicable requirements of the Vehicle Code and OSHA. Dimensions In transport configuration the unit shall be 12' wide, 13' high and 48' long. Weight The Grinder, complete with engine shall weigh a minimum of 40,000 lbs. without the grapple loader, and a minimum of 46,000 lbs. with the loader. Trailer and Suspension The trailer shall be a fifth wheel design for towing. The trailer shall be constructed of high-tensile steel, minimum 12-inch structural channel not less than 40 lbs. per foot. The trailer shall come with two (2) 20,000 lb. axles. The trailer shall come with air brakes. The trailer shall have dual tires on both axles, 11 x 22.5 tubeless. Minimum Ground Clearance The grinder, trailer and all related components shall maintain a minimum of 12 inches ground clearance. An important feature of Fuel Harvesters equipment is that we maintain a minimum 12 inches of ground clearance. There is always a buildup of sawdust and wood shavings under wood processing equipment and ground clearance must be adequate for the operator to clear away the material with common tools such as a yard rake. This requires a minimum of 12 inches ground clearance. Inability to maintain a clean surface under the equipment because of lack of ground clearance increases equipment maintenance problems and the • danger of fires. Fuel Harvesters Equipment, Inc. 2 4/93 • Operator Access Stairs and walkways shall provide easy operator access to the top of the tub for service, and ease of removing contaminants from the tub. OSHA approved hand rails and non-skid steel plate shall be used in all areas where operators walk. 3. ENGINE Type and Horsepower With the grapple loader the horsepower shall not be less than 525 HP with all accessories attached. With the grapple loader the horsepower shall not be less than 575 HP with all accessories attached. The engine shall be a heavy-duty diesel, four cycle, wet-sleeve design with not less than ten (10) years experience in service. Note: Other engine options are available. Emergency Shutdown There shall be installed an automatic emergency shutdown on the diesel • engine for high temperature or low oil pressure. Engine Cover There shall be an engine cover for security and protection. It shall have wire mesh screen cloth on the sides for maximum air circulation. Wood and Yard Waste grinding creates a fairly dusty environment for operation of the diesel engine. Excessive dust in the air intake and plugging of the radiator are problems that will shorten engine life if not addressed in the machine design. On FHE grinders, special consideration is given to the engine location, size and location of the fresh air intake and size of the cooling system. These items are located as far as possible from the heaviest concentrations of dirty air, and help to prevent excessive engine wear and overheating. Fresh Air Intake The fresh air intake shall be a two stage filter with a Turbo type pre- cleaner. It shall be located a minimum of ten (10) feet above ground level and a minimum of eight (8) feet horizontally from the tub. Fuel Harvesters Equipment, Inc. 3 4/93 • Engine Cooling System To prevent excessive plugging of the engine radiator by dust particles, the radiator shall be located a minimum four (4) feet above ground level to the bottom of the radiator, and twelve (12) feet horizontally from the tub and material transfer conveyors. It shall draw fresh air through the front of the radiator from outside the machine area, not off of the engine. The radiator fan shall be a suction type (not a blower). Blower fans can draw wood fibers into the engine enclosure through the side panels and create a fire hazard. 4. POWERTRAIN Power Take Off Power from the 575 H.P. engine shall be transferred to the machine through a manually-operated Twin Disc clutch (or equal) with three (3) 18 inch clutch plates, and connected to an indirect V-belt drive system. Power from the 525 H.P. engine shall be transferred to the machine through a manually-operated Twin Disc clutch (or equal) with three (3) 18 inch clutch plates, and connected to an indirect V-belt drive system. Note: An 18" clutch is required on all grinders of 500 H.P. or more • when the PTO is supplied and warranted by Caterpillar, Inc. One of the most important features of Fuel Harvesters grinders is the indirect V-Belt drive. The indirect V-Belt drive has been proven in service with FHE wood grinders since 1982. The indirect V-Belt drive insulates the diesel engine's crankshaft and piston rods from the constant vibration and shock loads generated by the hammermill during normal grinding operations. This important feature extends the life of engine components and reduces costs due to engine repairs. The indirect V-Belt drive requires very little service and the life of the V-Belts is normally about 5 years. The belts are easy to change when required and are less expensive to maintain than any other type of engine protection device. Hammermill Driveline The Hammermill shall be driven through a V-Belt "indirect drive" system that is capable of absorbing constant vibration and shock loads generated by the hammermill. Because of the proven reliability of the Indirect V-Belt Drive design, all components of the hammermill drive line from the rear of the engine PTO to the front bearing of the hammermill shall be warranted for 36 months. Vibration dampening is necessary in order to insulate and protect the engine from vibration and shock loads generated by the hammermill during normal operation. The most common method of vibration Fuel Harvesters Equipment, Inc. 4 4/93 dampening (the one used in the forest products industry and the scrap metals industry) is by transferring power from the engine driveline to the hammermill drive line with a set of V-Belts. V-belts provide vibration dampening which reduces the shock transfer from the hammermill to the driveline U-Joints and engine crankshaft. The result is longer life and lower maintenance of the complete driveline and engine. Sudden stopping of the hammermill: It is extremely rare to stop an FHE hammermill suddenly when in normal operation and requires something tougher than wood and yard waste to do it. In those rare instances when it does happen, the V-Belts will flex, absorb the initial shock, and then bring the engine to a stop without damage to the engine or driveline. Some manufacturers promote direct drive with driveline breakaway devices as an equivalent to the "indirect drive". They address the rare sudden stoppage of the hammermill with this kind of device but do not provide the important vibration dampening achieved through a V-Belt "indirect drive" system, and the cost to maintain these devices will run several times as much as the V-belt system. 5. TUB ASSEMBLY Tub Size and Construction The tub shall have a minimum of 12 feet across the top opening. The tub shall have a minimum of 10 feet diameter at the base inside. The tub shall be a minimum of 60 inches deep. Loading height shall not exceed 10 feet 6 inches from ground level. The tub shall be constructed of minimum 1/4-inch thick material and strengthened vertically with 1/4" thick structural reinforcements and laterally with (2) 3" X 3/8" angle iron bands and (1) 3" X 3/8" flat iron band. Tub Floor The tub floor shall be a minimum of 1/2 inch thick T-1 steel or equivalent. The tub floor shall be mounted on a supporting framework constructed of minimum 5" X 2" channel iron. The framework shall be an interlocking pattern with a maximum of 20 inches between frame members. • Fuel Harvesters Equipment, Inc. 5 4/93 • Tilt-Tub The tub and floor assembly shall tilt hydraulically giving easy access to the hammermill. On machines that have a grapple loader installed, the tub is designed to tilt 30 degrees. Greater tilt is not required since the grapple can be used to empty the tub if necessary. On machines without a grapple loader installed, the tub is designed to tilt 85 degrees. The greater angle of tilt allows the operator to easily empty the tub if necessary. Tub Rollers The tub shall be supported by a minimum of ten (10) solid steel support rollers and four(4) adjustable guide rollers. Tub support rollers shall be mounted using a shaft 1 7/16 inches diameter and two pillowblock bearings. The guide rollers shall be mounted on automotive type hubs and bearings • for long life and ease of service. Tub Rotation Power from the engine shall be transferred to the tub drive system utilizing a hydraulic motor. Tub rotation speed shall be fully adjustable in forward and reverse from 0 to 8 RPM, an RPM sensing device shall slow or stop the tub automatically in case of power loss. The tub shall be rotated with a chain and sprocket drive using a minimum 5000 Ib/ft chain, Whitney #81 XH or equal. 6. GRINDING CYLINDER (HAMMERMILL) The size and construction of the hammermill is very important because it is where all the work is being done and it takes a tremendous amount of abuse in normal operation. Hammermill Specifications. The hammermill shall be 56 inches in length. • Fuel Harvesters Equipment, Inc. 6 4/93 The hammermill shall contain 19 rotor plates, each 1-1/2" thick and 16" in diameter. The 1-1/2" thick mill plates provided with this machine have a life expectancy of approximately (60) months or 5000 operating hours. The main support shaft shall be a minimum of 4-7/8" in diameter. The main shaft support bearings shall be a minimum of 3-15/16" pillowblocks. The hammermill shall be provided with a standard set of 36 hammers, but have a maximum capacity of 72 hammers. Additional hammers do not increase the rate of production since they are installed on the same plane as the ones included in the standard set, but they will reduce the average size of the finished product. There shall be eight (8) hammer retaining rods. They shall be 1-7/16" diameter and heat treated to a hardness in excess of 30 Rockwell. Both fixed or swing hammers are available for use in the P12-HD in order to adapt to various grinding conditions. 7. HAMMERS Standard Hammers 1" Thick Swing Type -The P12-HD comes with (36) thirty-six 1" thick swing type hammers. These hammers perform best when processing material up to 8" in diameter, and will work with occasional pieces up to 12" diameter. FHE Hammers are made of hardened steel and hardfaced on two sides which extends hammer life by several times. The hardfacing material is rated at 60+ Rockwell and has abrasion resistant qualities as well as impact resistance. Optional Hammers 1-1/4" Thick Non-Swing Type - These hammers perform best when processing material from 8" diameter up to 12" diameter, and will work with occasional pieces up to 18" diameter. 8. HAMMERMILL BOX Construction The two end walls shall be constructed of wear resistant steel plate • minimum 3/8" thick. The front side wall with access door shall be minimum 3/8" thick steel. Fuel Harvesters Equipment, Inc. 7 4/93 The rear side wall shall be minimum 3/4" thick steel. • The hammermill box shall be all welded steel construction. An access door shall be provided in the front side wall of the hammermill box which provides for ease of service to the bottom of the hammermill, for access to the bottom side of the grinder screens and to the upper side of the material discharge conveyor belt. The door shall be a minimum of 18" high, 36" wide, hinged for ease of use, and require no tools for opening and closing. 9. GRINDER SCREENS Grinder screens are located underneath the hammermill and are used to size the material being processed. The machine comes standard with one set of demolition style screens or one set of heavy duty hole screens. Demolition Style Screens Used for processing the widest variety of material with the least amount of wear to the machine. Finished product will vary considerably in size. Demolition screens are constructed with 3/8" thick sheet steel and use • 3/4" thick solid steel bars on the grinding surface and for supporting framework. Demolition screens are in two sections to facilitate ease of installation. Heavy Duty Hole Screens Heavy duty hole screens are designed for the best control over product sizing. They are constructed of material 1 inch thick. They are available with hole sizes from 1-1/2 inch to 6 inch. They are constructed in two sections to facilitate ease of installation. 10. MATERIAL DISCHARGE CONVEYORS Under Tub Conveyor The material discharge conveyor located underneath the tub shall be a belt type conveyor that is 24 inches wide. There shall be a minimum of 11 inches clearance from the grinder screens to the belt. The conveyor belt shall be minimum 225 Ib. belting and have molded cleats. • Fuel Harvesters Equipment, Inc. 8 4/93 The under tub conveyor shall be driven hydraulically from the high end. It shall utilize a minimum 8" diameter non-slip rubber lagged pulley for a drive pulley and a minimum 8" diameter self-cleaning pulley for an idler pulley. Product Stacking Conveyor The conveyor shall be 26' long and foldable for transport. It shall raise and lower with an electric winch, and fold hydraulically. The conveyor frame shall be 20" wide and built with 6" high sides to reduce the loss of product on windy days. The conveyor belt shall be minimum 150 Ib. belting with molded cleats. The conveyor shall be driven hydraulically from the high end. It shall utilize a minimum 8" diameter non-slip rubber lagged pulley for a drive pulley and a minimum 8" diameter self-cleaning pulley for an idler pulley. The conveyor shall be mounted to the grinder using a minimum 2-7/16" diameter shaft and (2) two pillowblock bearings. The conveyor shall be constructed in such a manner that it will support an optional 500 Ib. magnetic assembly at the elevated end. 11. ACCESSORIES One (1) 10 Ib. fire extinguisher shall be installed. Two (2) sets of operating and service manuals shall be provided. 12. ON SITE TRAINING FHE provides operational and maintenance instruction whenever required. Up to 3 days are provided to original purchaser on delivery. 13. WARRANTY The grinder is warranted to be free of manufacturing defects for the period of one year. Some components of the hammermill driveline and tub rotation driveline are warranted for a total of three years. The diesel engine is warranted for one year by the engine manufacturer, with optional 5 years available. See Fuel Harvester's full written warranty as outlined on a separate • warranty form. Fuel Harvesters Equipment, Inc. 9 4/93 • OPTIONAL EQUIPMENT 1. GRAPPLE LOADER Capacity The Grapple Loader shall have a minimum 1/3 cord grapple, with a minimum 2000 lbs. lift capacity at a reach of 25 feet. A lift capacity of 2000 lbs, at 25 feet is required because of the way yard waste binds together when in a pile. The loader is not only required to lift up to 1000 lbs. of material, but must be able to pull it out of a pile at the same time. This requires far greater force than just lifting the material. Using a loader with less capacity will dramatically increase the operating and maintenance expense, while shortening the useful life of the equipment. Location The Grapple Loader shall be located between the engine and the tub so that the operator does not have to work over the engine. General Specifications Length of Boom 25 feet. Lift Capacity 2000 lbs. at 25 feet. Booms 50,000 PSI yield, 6"W x 8"H fabricated tube. Swing System 550 degrees rotation on a 27" external tooth turnable bearing. Planetary gearbox with piston- type motor producing 5 1/2 RPM. Lift Cylinders Double acting with extra heavy chromed rods, aircraft aluminum pistons & glands. Main Boom - 36" stroke with 2-1/2" rod. Secondary Boom - 24" stroke with 2-1/2" rod. Hydraulic System 60 gallon hydraulic reservoir with suction and return filters. Double pump - provides 69 gpm at 1800 RPM Control valves - Gresen stacked type, joystick controlled. Main frame Tapered design maximizes weight-to-strength ratios. Fuel Harvesters Equipment, Inc. 10 4/93 Stabilizers Legs Hydraulically operated, 14 ft. spread, hinged type (fold-up), allow quick setup time and excellent stability of operator station. Operator Cab The operator's platform and seat shall be located in a position that allows the operator to see into the grinder tub, and to a minimum depth of 3 ft. below the rim. This is required in order to be able to see and remove non-woody items before they reach the hammermill, and when unloading the tub with the grapple. The operator cab shall rotate with the loader boom so that the operator is always facing the work area. If the operator platform does not turn with the grapple, then operator fatigue will reduce the safety and efficiency of the operation. Operator platform rotation with beneath-the-seat style foot controls. Side mount joystick controls. On/Off control for tub rotation. Enclosed operator cab with windshield wiper, heater, air conditioner and noise suppression kit. Hydraulic operated fold down cab for transport. Grapple 1/3 cord, 360 degrees non-continuous rotation, bypass grapple, maximum opening 60", closed 12", width 25". Cylinders 3-1/2" diameter x 10" long with 2" diameter rods. Heavy duty construction, minimum weight of ample to be - 800 lbs. 2. TUB FLANGE EXTENSION An extension for the top of the tub shall be available which bolts onto the existing flange making the tub one foot higher (11'6"), and two feet wider (14'). The extension is used primarily when grinding brush and tree limbs, and when better containment of long limbs is desired, or when a wide bucket is being used to load the grinder. 3. FLOW RESTRICTOR BARS Flow restrictor bars are mounted on tub floor next to the hammermill, and are used to slow the feed rate of fast flowing materials such as leaves and grass into the hammermill. They are also used to restrict the feed rate of stringy materials such as palm fronds. They should be installed whenever the engine and hammermill are frequently overloaded by the • material being processed. Fuel Harvesters Equipment, Inc. 1 1 4/93 4. MAGNETICS (For Ferrous Metals Removal) A conveyor mounted magnetic pulley assembly is available which is used for ferrous metal removal. Offered is either an 8 inch diameter magnetic pulley that replaces the standard pulley on the stacking conveyor plus a metals slide, or a 15 inch diameter magnetic pulley, a special conveyor end assembly, longer elevating conveyor belt (crescent top), and a metals slide. Tub magnets are available which are mounted to the tub walls inside the tub. They do not stop all metal from going into the hammermill but are effective at reducing the amount that does pass through and they substantially reduce wear and tear. Normally used as a set of four (4). Each magnetic is 18" X 10.5" X 3.75" (Patent Pending) 5. TRAILER DOLLY A trailer dolly allows the operator to move the machine around the site with a front-end loader. This is especially beneficial when cleaning up wood and sawdust from around the machine for fire hazard reduction. 6. AIR COMPRESSOR A 5 HP Air Compressor mounted on the grinder is useful for regular cleaning of the engine radiator, for air operated grease guns and air operated hand tools. It is powered by a gasoline engine and comes with 50 ft. of air hose and a hose reel. Fuel Harvesters Equipment, Inc. 12 4/93 FUEL HARVESTERS EQUIPMENT, INC. LIMITED WARRANTY Warranty Period User Responsibilities Fuel llarvesters Equipment,Inc.("FIIE")warrants to the original purchaser that • All costs for transporting the product,or equipment in which the failed item is equipment purchased from FIIE to be free of defects in materials and workmanship for installed to an authorized FIIE repair facility. a period of twelve(12)months from date of purchase. • Labor costs,except as stated under"FIIE responsibilities",including costs beyond those required to disconnect the product from and reconnect the product to its Conditions attached equipment,mounting and support systems. This warranty presumes reasonable care of the product by the purchaser and is • Parts shipping charges in excess of those which are usual and customary. expressly conditioned on the purchaser's use of the product in conformation with the instructions provided with this product. This warranty does not apply if the product ' Sales and local taxes,if applicable. has been damaged by accident or unreasonable use,improper service,abuse,neglect, or damage caused by transporting. FIIE will not warranty the product,or be respon- • Costs to investigate complaints,unless the problem is caused by a defect in ME sible for any damages or injury to persons or property resulting from efforts of the material or workmanship. purchaser or by any unauthorized service personnel,to repair the product. • Give timely notice of a warrantable failure and promptly making the product The warranty is made in addition to,and not in limitation of,the implied warranties of available for repair. merchantability and fitness for a particular purpose pursuant to the laws of the State of Texas. Further,this warranty gives you specific legal rights and you may have other rights which vary from State to State. Exclusions Excluded from this warranty are all high wear items and items susceptible to failure Fuel Harvesters Responsibilities from dirt or excessive vibration including but not limited to:oils,filters,PTO parts if slipped and burned,electrical products,and high wear metal pars such as hammers, If a defect in material or workmanship is found during the warranty period.ME will, blades,rods,etc. during normal working hours,and through a place of business of ME or other authorized source: Excluded from this warranty are all engines and engine related components,tires, batteries and other similar equipment not manufactured by FIIE. These items must be • Provide labor required to disconnect the part from and reconnect the part to its referred to their respective manufacturers for coverage. attached equipment,mounting and support systems. • Repair or replace at no cost to purchaser for labor or materials,any pan or parts Extended Warranty Coverage needed to correct the defect. Extended coverage may be purchased which extends FIIE'S standard twelve(12)month • Provide reasonable travel expenses for authorized mechanics,including meals, warranty for up to two(2),or three(3)full years. mileage and lodging when ME chooses for the repair to be made on-site. August 14, 1992 FHE • Fuel Harvesters Equipment 36 Month - DR I UEL I WE Warranty The Indirect Drive design provided on all FHE tub grinders is far superior than the driveline designs offered by many other manufacturers and FHE backs up its design with a 36 month warranty. The major components of the FHE grinder that are warranted for a period of 36 months are as foilows: I. Hydraulic or Mechanical: Hammermill Driveline, from the rear of the diesel engine PTO to the front end of the hammermill shaft, this includes • all the bearings, drive shafts, V-belts and U-Joints that are located in between. The 36 month warranty on these items is possible because of the shock absorbing qualities of the Indirect Drive System offered on the FHE machine. II. Mechanical (when specified): Tub Drive System, major components included are the 4- speed truck transmission (used as a speed reducer), and the truck differential (used as a speed reducer and tub drive). The 36 month warranty is available on these items because they have a proven track record of dependability in all tub grinder applications. Should any of the above items fail within the 36 month period they will be replaced at no charge. All terms and conditions of the standard 12 month warranty also apply to the 36 month • warranty. 2501 Commerce Drive/Midland, Texas 79703/Tel: 915-694-9988/ Fax: 915-694-9985 TOWN OF SOUTHOLD DEPARTMENT OF PUBLIC WORKS BID PROPOSAL BID NUMBER BID OPENING: BID FOR: 1993 MORBARK MODEL 1200 TUB GRINDER (or equal) BIDDER : Fuel Harvesters EauipMent . Tnc- ADDRESS : 2501 Commerce Drive Midland, Texas 79703 Doug CONTACT Hammock TELEPHONE # : 915-694-9988 ITEM ONE (1) TUB GRINDER FHE P12XHD-65OG Manufacturer & Model Proposed UNIT PRICE : $263,496.00 DELIVERY: 60-90 Days WARRANTY: Engine-5 years, Drive System-3 years, Unit-1 year TRADE IN: FUEL HARVESTER TUB GRINDER TRADE VALUE : $0 Equipment being provided is as specified: g_ Yes No SEE SPECIFICATIONS COMPLIANCE Note: If equipment bid does not mee specs ica ion a detailed list of exceptions must b provided. cfi' Autho ized Sales/Marketing Title NON-COLLUSIVE BID CERTIFICATE The undersigned bidder certifies that this bid has been arrived at by the bidder independently and has been submitted without collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and the contents of this bid have not been communicated by the bidder, nor, to its best knowledge and belief, by any of its employees or agents, to any person not an employee or agent of the bidder or its surety on any bond furnished herewith • prior to the official opening of the bid. (Signed) (Corporate Title) (if any) Bid on TUB GRINDER • 2501 Commerce Drive MIDLAND, TEXAS 79703 3732 PLEASE INDICATE THE ABOVE NUMBER WHEN ORDERING -�. (915) 694-9988 FAX (915) 694-9985 TO Town of Southold QUOTATION DATE SALESPERSON Ms.Judith Terry,Town Clerk 8/27/93 Rick C/DH Town Hall, Main Road INQUIRY DATE INQUIRY NUMBER Southold, New York 11971 FAX: 516/765-1823 Phone 516/765-1801 lom—TEO sklprwa 0At T ., z ° 60-90 days Commercial Truck Southold, New York Net 15 dans Tj 1 F.N.E. PORTABLE WASTE WOOD 'TUB' GRINDER $259,74E.00 MODEL NO. P 12XHD-6506 WITH 650 HP CATERPILLAR ENGINE INCLUDES: GRAPPLE LOADER WITH HEATED AND AIR CONDITIONED CAB I HYDRAULIC FOLD CAB !;R TILTINGTUB 1 ONE(1)SET OF 38 NON-SWING HAMMERS (11/4"THICK) WITH REPLACEABLE CARBIDE INSERTS FOUR (4)SETS OF REPLACEABLE CARBIDE INSERTS r ONE(1)SET OF HEAVY DUTY HOLE SCREENS 0"THICK) ,- MILL LENGTH-62 INCHES 1 MILL PLATES- 1-1/2" MAGNETICS(15") HYDRAULIC STABILIZER JACKS HYDRAULIC FOLD CONVEYOR/ELECTRIC WINCH ELECTRIC WINCH ROD PULLER VANDALISM PROTECTION 5 HP AIR COMPRESSOR WITH PLUMBING,QUICK DISCONNECTS&AIR WRENCH WATER SPRAY DUST SUPPRESSION SYSTEM (SEE ATTACHED SPECIFICATIONS FOR ADDITIONAL FEATURES) APPROXIMATE WEIGHT 54,000 LBS. FREIGHT CHARGES FROM MIDLAND,TX TO SOUTHOLD,NY lao .00 TOTAL DELIVERED PRICE $263,4960.00 - Warruty (abbreviated,see full written warranty) FHE equipme t is warranted against all defects in materials and workmanship for a period of twelve months from date of delivery. Warranty excludes high-wear items such as hammers,rods telts,etc. FHE offers a11iREE YEAR WARRANTY on the "INDIRECT" DRIVE LINE. WE ARE PLEASED TO SUBMIT THE ABOVE QUOTATION FOR YOUR CONSIDERATION.SHOULD YOU VLACE AN ORDER,BE ASSURED IT WILL RECEIVE OUR PROMPT ATTENTION.THIS Q, TAT NIS SUBJECT TO THE C DITIONS PRINTED ON REVERSE SIDE,AND IS VALID FOR DAYS.THEREAFTER IT IS SUBJECT TO CHANGE WITHOUT NOTICE. B,Y ACCEPTED DATE 40%Pre-Coumer Content-10%Post-Consumer Content SIGN AND RETURN YELLOW ACCEPTANCE COPY WHEN ORDERING. f PRODUCT290 Inc,Groton,Mm.01471 To Order PHONE TOLL FREE I-BW225-M 'I i i . SPECIFICATIONS COMPLIANCE - SOUTHOLD, NY FHE P12XHD-65OG INDUSTRIAL TUB GRINDER This is the second of two bid proposals for a Tub Grinder for the Town of Southold. Both units are proven to be superior to competitive models in design, production, dependability, and workmanship. The areas in which these units exceed the specifications will appear in bold print. FHE meets or exceeds all specifications not addressed. SPECIFICATION COMPLIANCE POWER UNIT: • 650 FwHP Exceeds- When the "Cat" 3412 to be preset at 1850 650 HP engine is operated at RPM for efficiency 1850 RPM the horsepower is and hammer life reduced to 580 HP. Because of the indirect drive system on FHE tub grinders the engine RPM does not have to be reduced to achieve a • hammermill speed of 1850 RPM (see HAMMERMILL: - direct drive below). Therefore we exceed this specification because the FHE unit will utilize the full 650 FwHP. The result is increased production. POWER UNIT: • secondary screen to Exceeds- In addition to prevent dust infiltration having a secondary screen the engine radiator shall be located a minimum 4 feet above ground level and 12 feet horizontally from the tub and material transfer conveyors. This is a major advantage over units with the • radiator located close the the tub or ground. • Page 2 SPECIFICATION COMPLIANCE TUB ASSEMBLY: • inside diameter 9' Exceeds- the inside diameter of tub on the FHE is 10' This increases the volume by 23+% which results in increased production, ease of operation and safety. • #100 drive chain Exceeds- REX 238 drive chain. #100 chain has a rating of 24,000 lbs. REX 238 chain is rated at 106,000 lbs. (341 % stronger) • 25.8 degree tilt Exceeds- 30 degree tilt which allows better access under the tub floor. • HAMMERMILL: • rotor 52" long Exceeds- rotor 62" long to increase production and reduce bridging. (19% longer) • Page 3 SPECIFICATION COMPLIANCE HAMMERMILL: • rotor discs 1 3/4" thick Rotor discs 1 1/2" thick to allow 36 hammers. • driven directly with Exceeds- Indirect V-Belt torque limiting devise drive system that insulates the engine from shock loads and allows both the engine and hammermill to operate at their optimum rpm settings. (Note: torque limiting devise will not reduce shock loads.) The result is longer engine life, & increased production. FHE warranties the indirect drive system (including V- • belts) for 3 years. • 6" arbor diameter 5 7/8" arbor with 1 15/16" rods with 2" rods HAMMERS: • minimum of 32 and a Exceeds- Minimum of 38 & maximum of 64 maximum of 76 hammers. SCREENS: • 1 1/4" thick screens 1" thick screens • 3" x 5" openings 1 1/2" to 6" round openings Page 4 SPECIFICATION COMPLIANCE TUB DISCHARGE: • dual augers Exceeds- (24" wide conveyor) The wide discharge conveyor provided on the FHE prevents the jamming and expensive repairs that are typical of an auger design. Stringy material frequently jam with an auger design. The discharge conveyor on the FHE is 24" wide, 225 lb. belting with molded cleats. There is 11" of clearance from the grinder screen to the belt. The result is a design that's more efficient, economical and dependable. • • 3/8" wear plate Exceeds- The equivalent of the wear plate on the FHE is the rear wall of the hammermill box. The rear wall of the hammermill box on the FHE is 3/4" thick. CONVEYOR: • 36" wide The stacking conveyor on 26' long the FHE is a 24" wide by 26' long pan type conveyor with 6" high sides. The advantage of a pan type over a V type conveyor with rollers is higher volume per width and less maintenance. The 6" high sides reduce the loss of material due to wind. • metal sides on lower Exceeds- The entire length • section of conveyor of the FHE stacking conveyor has 6" high sides. • Page 5 SPECIFICATION COMPLIANCE CONVEYOR: • 14" diameter magnetic Exceeds- 15" diameter pulley magnetic pulley. CARRIER: • 3 axle suspension with Exceeds- 2 axle suspension 215 x 75R x 17.5 tires with dual 11 X 22.5 tires. LOADER: • grapple rotation 360° Exceeds- grapple rotation is 550' . • maximum reach 16' Exceeds- maximum reach 25' • fixed operator's cab Exceeds- The operator's cab rotates with the boom which improves visibility, safety and production. • elevated cab to view Tilted cab to view the tub grinder the tub grinder opening opening. Folded for transportation. SERVICE CAPACITIES: • Fuel Tank ....300 gal. Fuel Tank ....240 gal. • Hydraulic Tank ..120 gal. Hydraulic Tank..100 gal. TRANSPORT DATA: • Length.. 38' Length.. 50' Width.. 12' Width.. 12' Height.. 13' 4" Height.. 13' Weight.. 53,000# Weight.. 54,000# • Page 6 SPECIFICATION COMPLIANCE WARRANTY: • Six (6) months Exceeds- Twelve (12) months. In addition FHE warranties the indirect drive system (including belts) for 3 years. NOTE: The items in bold are superior features to those specified. They will insure a longer life, less down time, more production and lower operating costs. These superior design and construction items make the FHE Tub Grinder worthy of your special consideration. -• Fuel Harvesters FHE Equipment SPECI FI CA TIONS FOR A PORTABLE, WOOD WASTE "TUB" GRINDER EarthSa ver- by Fuel Harvesters Equipment, Inc. P 12-XHD SERIES INDUSTRIAL GRINDER with 575 HP and 650 HP Engine Options 1. PERFORMANCE REQUIREMENT The grinder shall be capable of processing pallets, waste wood, leaves, yard waste, tree trimmings and small tree stumps into a shredded wood chip product without excessive wear or damage to the equipment. The unit shall be capable of processing material up to 24 inches in diameter. Sample Production Rates with a 12 Foot Diameter Tub and 575 H.P. Leaves 48 tons/hour Yard Waste (mixed) 30 tons/hour Waste Wood 23 tons/hour Pallets (whole) 18 tons/hour Sample Production Rates with a 12 Foot Diameter Tub and 650 H.P. Leaves 50 tons/hour Yard Waste (mixed) 32 tons/hour Waste Wood 25 tons/hour Pallets (whole) 18 tons/hour 2501 Commerce Drive/ Midland, Texas 79703/Tel: 915-694-9988/ Fax: 915-694-9985 • Z GENERAL Set U p The P12-XHD shall be delivered complete, fully operational, and ready to operate when received. Safety Requirements The complete unit shall comply with applicable requirements of the Vehicle Code and OSHA. Dimensions In transport configuration the unit shall be 12' wide, 13' high and 50' long. Weight The Grinder, complete with engine shall weigh a minimum of 47,000 lbs. without the grapple loader, and a minimum of 54,000 lbs. with the loader. Trailer and Suspension The trailer shall be a fifth wheel design for towing. The trailer shall be constructed of high-tensile steel, minimum 12-inch structural channel not less than 45 lbs. per foot. The trailer shall come with two (2) 20,000 Ib. axles. The trailer shall come with air brakes. The trailer shall have dual tires on both axles, 11 x 22.5 tubeless. Minimum Ground Clearance The grinder, trailer and all related components shall maintain a minimum of 12 inches ground clearance. An important feature of Fuel Harvesters equipment is that we maintain a minimum 12 inches of ground clearance. There is always a buildup of sawdust and wood shavings under wood processing equipment and ground clearance must be adequate for the operator to clear away the material with common tools such as a yard rake. This requires a minimum of 12 Inches ground clearance. Inability to maintain a clean surface under the equipment because of lack of ground clearance increases equipment maintenance problems and the danger of fires. • Fuel Harvesters Equipment, Inc. 2 4/93 • Operator Access Stairs and walkways shall provide easy operator access to the top of the tub for service, and ease of removing contaminants from the tub. OSHA approved hand rails and non-skid steel plate shall be used in all areas where operators walk. 3. ENGINE Type and Horsepower Without the grapple loader the horsepower shall not be less than 575 HP with all accessories attached. With the grapple loader the horsepower shall not be less than 650 HP with all accessories attached. The engine shall be a heavy-duty diesel, four cycle, wet-sleeve design with not less than ten (10) years experience in service. Note: Other engine options are available. Emergency Shutdown There shall be installed an automatic emergency shutdown on the diesel engine for high temperature or low oil pressure. Engine Cover There shall be an engine cover for security and protection. It shall have wire mesh screen cloth on the sides for maximum air circulation. Wood and Yard Waste grinding creates a fairly dusty environment for operation of the diesel engine. Excessive dust /n the air Intake and plugging of the radiator are problems that will shorten engine life if not addressed In the machine design. On FHE grinders, special consideration is given to the engine location, size and location of the fresh air intake and size of the cooling system. These Items are located as far as possible from the heaviest concentrations of dirty air, and help to prevent excessive engine wear and overheating. Fresh Air Intake The fresh air intake shall be a two stage filter with a Turbo type pre- cleaner. It shall be located a minimum of ten (10) feet above ground level and a minimum of eight (8) feet horizontally from the tub. • Fuel Harvesters Equipment, Inc. 3 4/93 • Engine Cooling System To prevent excessive plugging of the engine radiator by dust particles, the engine's radiator shall be located a minimum four (4) feet above ground level to the bottom of the radiator, and twelve (12) feet horizontally from the tub and material transfer conveyors. It shall draw fresh air through the front of the radiator from outside the machine area, not off of the engine. The radiator fan shall be a suction type (not a blower). Blower fans can draw wood fibers into the engine enclosure through the side panels and create a fire hazard. 4. POWERTRAIN Power Take Off Power from the 575 H.P. engine or the 650 H.P. engine shall be transferred to the machine through a manually-operated Twin Disc clutch (or equal) with three (3) 18 inch clutch plates, and connected to an indirect V-belt drive system. Note: An 18" clutch is required on all grinders of 500 H.P. or more when the PTO is supplied and warranted by Caterpillar, Inc. One of the most important features of Fuel Harvesters grinders is the . indirect V-Belt drive. The indirect V-Belt drive has been proven in service with FHE wood grinders since 1982. The indirect V-Belt drive insulates the diesel engine's crankshaft and piston rods from the constant vibration and shock loads generated by the hammermill during normal grinding operations. This important feature extends the life of engine components and reduces costs due to engine repairs. The indirect V-Belt drive requires very little service and the life of the V-Belts is normally about 5 years. The belts are easy to change when required and are less expensive to maintain than any other type of engine protection device. Hammermill Driveline The Hammermill shall be driven through a V-Belt "indirect drive" system that is capable of absorbing constant vibration and shock loads generated by the hammermill. Because of the proven reliability of the Indirect V-Belt Drive design, all components of the hammermill drive line from the rear of the engine PTO to the front bearing of the hammermill shall be warranted for 36 months. Vibration dampening is necessary in order to insulate and protect the engine from vibration and shock loads generated by the hammermill during normal operation. The most common method of vibration dampening (the one used in the forest products industry and the scrap metals industry) is by transferring power from the engine driveline to the hammermill drive line with a set of V-Belts. V-belts provide Fuel Harvesters Equipment, Inc. 4 4/93 • vibration dampening which reduces the shock transfer from the hammermill to the driveline U-Joints and engine crankshaft. The result is longer life and lower maintenance of the complete driveline and engine. Sudden stopping of the hammermill: It is extremely rare to stop an FHE hammermill suddenly when in normal operation and requires something tougher than wood and yard waste to do it /n those rare instances when it does happen, the V-Belts will flex, absorb the initial shock, and then bring the engine to a stop without damage to the engine or driveline. Some manufacturers promote direct drive with driveline breakaway devices as an equivalent to the "indirect drive". They address the rare sudden stoppage of the hammermill with this kind of device but do not provide the important vibration dampening achieved through a V-Belt "indirect drive" system, and the cost to maintain these devices will run several times as much as the V-belt system. 5. TUB ASSEMBLY Tub Size and Construction The tub shall have a minimum of 12 feet across the top opening. • The tub shall have a minimum of 10 feet diameter at the base inside. The tub shall be a minimum of 60 inches deep. Loading height shall riot exceed 10 feet 6 inches from ground level. The tub shall be constructed of minimum 3/8-inch thick material and strengthened vertically with 3/8" thick structural reinforcements and laterally with (2) 3" X 3/8" angle iron bands and (1) 3" X 3/8" flat iron band. Tub Floor The tub floor shall be a minimum of 1/2 inch thick T-1 steel or equivalent. The tub floor shall be mounted on a supporting framework constructed of minimum 5" X 2" channel iron. The framework shall be an interlocking pattern with a maximum of 20 inches between frame members. • Fuel Harvesters Equipment, Inc. 5 4/93 • Tilt-Tub The tub and floor assembly shall tilt hydraulically giving easy access to the hammermill. On machines that have a grapple loader installed, the tub is designed to tilt 30 degrees. Greater tilt is not required since the grapple can be used to empty the tub if necessary. On machines without a grapple loader installed, the tub is designed to tilt 85 degrees. The greater angle of tilt allows the operator to easily empty the tub if necessary. Tub Rollers The tub shall be supported by a minimum of eleven (11) solid steel support rollers and five (5) adjustable guide rollers. Tub support rollers shall be mounted using a shaft 1 15/16 inches diameter and two pillowblock bearings. The guide rollers shall be mounted on automotive type hubs and bearings • for long life and ease of service. Tub Rotation Power from the engine shall be transferred to the tub drive system utilizing a hydraulic motor. Tub rotation speed shall be fully adjustable in forward and reverse from 0 to 8 RPM, an RPM sensing device shall slow or stop the tub automatically in case of power loss. The tub shall be rotated with a chain and sprocket drive using a minimum 7500 Ib/ft chain, Rex #238 or equal. 6. GRINDING CYLINDER (HAMMERMILL) The size and construction of the hammermill is very Important because it is where all the work is being done and it takes a tremendous amount of abuse in normal operation. Hammermill Specifications. The hammermill shall be 62 inches in length. Fuel Harvesters Equipment, Inc. 6 4/93 The hammermill shall contain 20 rotor plates, each 1-1/2" thick and 18" in diameter. The 1-1/2" thick mill plates provided with this machine have a life expectancy of approximately (60) months or 5000 operating hours. The main support shaft shall be a minimum of 5-7/8" in diameter. The main shaft support bearings shall be a minimum of 4-3/16" pillowblocks. The hammermill shall be provided with a standard set of 38 hammers, but have a maximum capacity of 76 hammers. Additional hammers do not increase the rate of production since they are installed on the same plane as the ones included in the standard set, but they will reduce the average size of the finished product. There shall be eight (8) hammer retaining rods. They shall be 1-15/16" diameter and heat treated to a hardness in excess of 30 Rockwell. Both fixed or swing hammers are available for use in the P12-XHD in order to adapt to various grinding conditions. 7. HAMMERS • Standard Hammers 1-1/4" Thick Swing Type -The P12-XHD comes with (38) thirty- eight 1-1/4" thick swing type hammers. These hammers perform best when processing material up to 12" in diameter, and will work with occasional pieces up to 15" diameter. FHE Hammers are made of hardened steel and hardfaced on I"sides which extends hammer life by several times. The hardfacing material is rated at 60+ Rockwell and has abrasion resistant qualities as well as impact resistance. Optional Hammers 1-1/4" Thick Non-Swing Type - These hammers perform best when processing material from 6" diameter up to 18" diameter, and will work with occasional pieces up to 24" diameter. 8. HAMMERMILL BOX Construction The two end walls shall be constructed of wear resistant steel plate minimum 3/8" thick. • The front side wall with access door shall be minimum 3/8" thick steel. Fuel Harvesters Equipment, Inc. 7 4/93 The rear side wall shall be minimum 3/4" thick steel. The hammermill box shall be all welded steel construction. An access door shall be provided in the front side wall of the hammermill box which provides for ease of service to the bottom of the hammermill, for access to the bottom side of the grinder screens and to the upper side of the material discharge conveyor belt. The door shall be a minimum of 18" high, 36" wide, hinged for ease of use, and require no tools for opening and dosing. 9. GRINDER SCREENS Grinder screens are located underneath the hammermill and are used to size the material being processed. The machine comes standard with one set of demolition style screens or one set of heavy duty hole screens. Demolition Style Screens Used for processing the widest variety of material with the least amount of wear to the machine. Finished product will vary considerably in size. Demolition screens are constructed with 3/8" thick sheet steel and use 3/4" thick solid steel bars on the grinding surface and for supporting framework. Demolition screens are in two sections to facilitate ease of installation. Heavy Duty Hole Screens Heavy duty hole screens are designed for the best control over product sizing. They are constructed of material 1 inch thick. They are available with hole sizes from 1-1/2 inch to 6 inch. They are constructed in two sections to facilitate ease of installation. 10. MATERIAL DISCHARGE CONVEYORS Under Tub Conveyor The material discharge conveyor located underneath the tub shall be a belt type conveyor that is 24 inches wide. There shall be a minimum of 11 inches clearance from the grinder screens to the belt. The conveyor belt shall be minimum 225 Ib. belting and have molded cleats. Fuel Harvesters Equipment, Inc. 8 4/93 0 • The under tub conveyor shall be driven hydraulically from the high end. It shall utilize a minimum 8" diameter non-slip rubber lagged pulley for a drive pulley and a minimum 8" diameter self-cleaning pulley for an idler pulley. Product Stacking Conveyor The conveyor shall be 26' long and foldable for transport. It shall raise and lower with an electric winch, and fold hydraulically. The conveyor frame shall be 24" wide and built with 6" high sides to reduce the loss of product on windy days. The conveyor belt shall be minimum 150 Ib. belting with molded cleats. The conveyor shall be driven hydraulically from the high end. It shall utilize a minimum 8" diameter non-slip rubber lagged pulley for a drive pulley and a minimum 8" diameter self-cleaning pulley for an idler pulley. The conveyor shall be mounted to the grinder using a minimum 2-7/16" diameter shaft and (2) two pillowblock bearings. The conveyor shall be constructed in such a manner that it will support an optional 500 Ib. magnetic assembly at the elevated end. 11. ACCESSORIES • One (1) 10 lb. fire extinguisher shall be installed. Two (2) sets of operating and service manuals shall be provided. 12. ON SITE TRAINING FHE provides operational and maintenance instruction whenever required. Up to 3 days are provided to original purchaser on delivery. 13. WARRANTY The grinder is warranted to be free of manufacturing defects for the period of one year. Some components of the hammermill driveline and tub rotation driveline are warranted for a total of three years. The diesel engine is warranted for one year by the engine manufacturer, with optional 5 years available. See Fuel Harvester's full written warranty as outlined on a separate warranty form. Fuel Harvesters Equipment, Inc. 9 4/93 OPTIONAL EQUIPMENT 1. GRAPPLE LOADER Capacity The Grapple Loader shall have a minimum 1/3 cord grapple, with a minimum 2000 lbs. lift capacity at a reach of 25 feet. A lift capacity of 2000 lbs. at 25 feet is required because of the way yard waste binds together when in a pile. The loader is not only required to lift up to 1000 lbs. of material, but must be able to pull it out of a pile at the same time. This requires far greater force than just lifting the material. Using a loader with less capacity will dramatically increase the operating and maintenance expense, while shortening the useful life of the equipment. Location The Grapple Loader shall be located between the engine and the tub so that the operator does not have to work over the engine. General Specifications • Length of Boom 25 feet. Lift Capacity 2000 lbs. at 25 feet. Booms 50,000 PSI yield, 6"W x 8"H fabricated tube. Swing System 550 degrees rotation on a 27" external tooth turnable bearing. Planetary gearbox with piston- type motor producing 5 1/2 RPM. Lift Cylinders Double acting with extra heavy chromed rods, aircraft aluminum pistons & glands. Main Boom - 36" stroke with 2-1/2" rod. Secondary Boom - 24" stroke with 2-1/2" rod. Hydraulic System 60 gallon hydraulic reservoir with suction and return filters. Double pump - provides 69 gpm at 1800 RPM Control valves - Gresen stacked type, joystick controlled. Main frame Tapered design maximizes weight-to-strength ratios. Fuel Harvesters Equipment, Inc. 10 4/93 . Stabilizers Legs Hydraulically operated, 14 ft. spread, hinged type (fold-up), allow quick setup time and excellent stability of operator station. Operator Cab The operator's platform and seat shall be located in a position that allows the operator to see into the grinder tub, and to a minimum depth of 3 ft. below the rim. This is required in order to be able to see and remove non-woody items before they reach the hammermill, and when unloading the tub with the grapple. The operator cab shall rotate with the loader boom so that the operator is always facing the work area. If the operator platform does not turn with the grapple, then operator fatigue will reduce the safety and efficiency of the operation. Operator platform rotation with beneath-the-seat style foot controls. Side mount joystick controls. On/Off control for tub rotation. Enclosed operator cab with windshield wiper, heater, air conditioner and noise suppression kit. Hydraulic operated fold down cab for transport. Grapple 1/3 cord, 360 degrees non-continuous rotation, bypass grapple, maximum opening 60", closed 12", width 25". Cylinders 3-1/2" diameter x 10" long with 2" diameter rods. Heavy duty construction, minimum eight of grapple to be - 800 lbs_ 2. TUB FLANGE EXTENSION An extension for the top of the tub shall be available which bolts onto the existing flange making the tub one foot higher (11'6"), and two feet wider (14'). The extension is used primarily when grinding brush and tree limbs, and when better containment of long limbs is desired, or when a wide bucket is being used to load the grinder. 3. FLOW RESTRICTOR BARS Flow restrictor bars are mounted on tub floor next to the hammermill, and are used to slow the feed rate of fast flowing materials such as leaves and grass into the hammermill. They are also used to restrict the feed rate of stringy materials such as palm fronds. They should be installed whenever the engine and hammermill are frequently overloaded by the material being processed. Fuel Harvesters Equipment, Inc. 1 1 4/93 4. MAGNETICS (For Ferrous Metals Removal) A magnetic pulley assembly is available which is used for ferrous metal removal. Offered is either an 8 inch diameter magnetic pulley that replaces the standard pulley on the stacking conveyor plus a metals slide, or a 15 inch diameter magnetic pulley, a special conveyor end assembly, longer elevating conveyor belt (crescent top), and a metals slide. 5. TRAILER DOLLY A trailer dolly allows the operator to move the machine around the site with a front-end loader. This is especially beneficial when cleaning up wood and sawdust from around the machine for fire hazard reduction. 6. AIR COMPRESSOR A 5 HP Air Compressor mounted on the grinder is useful for regular cleaning of the engine radiator, for air operated grease guns and air operated hand tools. It is powered by a gasoline engine and comes with 50 ft. of air hose and a hose reel. 49 go Fuel Harvesters Equipment, Inc. 12 4/93 FUEL HARVESTERS EQUIPMENT, INC. LIMITED WARRANTY Warranty Period User Responsibilities Fuel Harvesters Equipment,Inc.("Fl1E")warrants to the original purchaser that • Ali costs for transporting the product,or equipment in which the failed item is equipment purchased from FIIE to be free of defects in materials and workmanship for installed to an authorized FIIE repair facility. a period of twelve(12)months from date of purchase. • Labor costs,except as stated under"FIIE responsibilities",including costs beyond those required to disconnect the product from and reconnect the product to its Conditions attached equipment,mounting and support systems. This warranty presumes reasonable care of the product by the purchaser and is • Parts shipping charges in excess of those which are usual and customary. expressly conditioned on the purchaser's use of the product in conformation with the instructions provided with this product. This warranty does not apply if the product • Sales and local taxes,if applicable. has been damaged by accident or unreasonable use,improper service,abuse,neglect, or damage caused by transporting. FIIE will not warranty the product,or be respon- • Costs to investigate complaints,unless the problem is caused by a defect in Fill? sible for any damages or injury to persons or property resulting from efforts of the material or workmanship. purchaser or by any unauthorized service personnel,to repair the product. • Give timely notice of a warrantable failure and promptly making the product The warranty is made in addition to,and not in limitation of,the implied warranties of available for repair. merchantability and fitness for a particular purpose pursuant to the laws of the State of Texas. Further,this warranty gives you specific legal rights and you may have other rights which vary from State to State. Exclusions Excluded from this warranty are all high wear items and items susceptible to failure Fuel 11arvesters Responsibilities from dirt or excessive vibration including but not limited to:oils,filters,PTO parts if slipped and burned,electrical products,and high wear metal parts such as hammers. If a defect in material or workmanship is found during the warranty period,FIIE will, blades,rods,etc. during normal working hours,and through a place of business of FIIE or other authorized source: Excluded from this warranty are all engines and engine related components,tires, batteries and other similar equipment not manufactured by FIIE. These items must be • Provide labor required to disconnect the part from and reconnect the part to its referred to their respective manufacturers for coverage. attached equipment,mounting and support systems. • Repair or replace at no cost to purchaser for labor or materials,any part or parts Extended Warranty Coverage needed to correct the defect. Extended coverage may be purchased which extends FIIE'S standard twelve(12)month • Provide reasonable travel expenses for authorized mechanics,including meals, warranty for up to two(2),or three(3)full years. mileage and lodging when Fl1E chooses for the repair to be made on-site. August 14, 1992 FHE . Fuel Harvesters Equipment 36 Month -- DR I UEL I NE Warranty The Indirect Drive design provided on all FHE tub grinders is far superior than the driveline designs offered by many other manufacturers and FHE backs up its design with a 36 month warranty. The major components of the FHE grinder that are warranted for a period of 36 months are as follows: I. Hydraulic or Mechanical: Hammermill Driveline, from the rear of the diesel engine PTO to the front end of the hammermill shaft, this includes all the bearings, drive shafts, V-belts and U-Joints that are located in between. The 36 month warranty on these items is possible because of the shock absorbing qualities of the Indirect Drive System offered on the FHE machine. II. Mechanical (when specified): Tub Drive System, major components included are the 4- speed truck transmission (used as a speed reducer), and the truck differential (used as a speed reducer and tub drive). The 36 month warranty is available on these items because they have a proven track record of dependability in all tub grinder applications. Should any of the above items fail within the 36 month period they will be replaced at no charge. All terms and conditions of the standard 12 month warranty also apply to the 36 month warranty. • 2501 Commerce Drive/ Midland, Texas 79703/Tel: 915-694-9988/ Fax: 915-694-9985 MUNICIPALITY&OON"'MC-TORSTR. IUS' Inc. 458 JOHNSON AVENUE • BOHEMIA, N.Y. 11716 516-244-8600 • FAX 516-244-8661 August 20, 1993 Town Clerk Southold Town Hall Main Road Southold, NY 11971 SUBJECT: Bid "Bid on Tub Grinder" BID DUE DATE: September 2, 1993 11:00 AM Gentlemen: Thank you for the opportunity to bid on the above mentioned subject, but at this time we are submitting a NO BID. Please keep us on your Bidder's List for future bids to come. Thank you. Yours truly, GarCervelli, President GC/mn BID• TUB GRINDER BID OPENING: 11 :00 A.M., Thursday, September 2, 1993. 1 . Edward Ehrbar, Inc. , 615 Middle Country Rd. , Selden, NY 11784-698-2100 - 8/19/93 2. Trus, Inc. 458 Johnson Ave. , Bohemia, NY 11716 244-8600 8/19/93 Paul Mitchell, Sales Rep. 3. Michael Clinton, V.P. , Fuel Harvester Equipment, 2501 Commerce Dr. - 8/20/93 Midland, TX 79703 4. Rick Crabtree, Fuel Harvester Equipment, P.O. Box 781 , Haddonfield, NJ 08033 8/20/93 5. George Malvese, 530 Old Country Rd. , Hicksville, NY 11802- 681-7600 8/26/93 6. Powerscreen New York Inc. , 36 Rice Ct. , Medford, NY 11763 Fed Ex 8/26/93 STATE OF NEW YORK) SS: COUNTY OF SUFFOLK) JUDITH T. TERRY, Town Clerk of the Town of Southold, New York, being duly sworn, says that on the 16th day of August 1993 she affixed a notice of which the annexed printed notice is a true copy, in a proper and substantial manner, in a most public place in the Town of Southold, Suffolk County, New York, to wit: Town Clerk's Bulletin Board, Southold Town Hall, Main Road, Southold, New York 11971 . Legal Notice, Notice to Bidders, One (1 ) Tub Grinder, Bid opening: 11 :00 A.M. , Thursday, September 2, 1993, Southold Town Clerk's Office. �- Judith T. Terry Southold Town Clerk Sworn to before me this 16th day of August 1993. 0 Notary Public U. ,44Ai J. lY r>P;,,")Iic,State of New York No.4622663,Suffolk County Terror Expires December 31,1 COUNTY OF SUFFOLK STATE OF NEW YORK ss: LEGAL NOTICE NOTICE TO BIDDERS Patricia Wood,' being duly sworn, says that she is the Editor, of THE LONG ISLAND TRAVELER-WATCHMAN, NOTICE IS HEREBY a public newspaper printed at Southold, in Suffolk County; GIVEN, in accordance with and that the notice of which the annexed is a printed copy, the provisions of Section 103 of the General Municipal Law, has heen .published in said Long Island Traveler-Watchman that sealed bids are sought and once each week for . . . . . . . . . . . . . . . . . . . . ./. . . . . weeks requested for the purchase of a 1993 Morbark Model 1200 successively, commencing on the TUB GRINDER (or equal) " " " " "/" " " " " ' for the Southold Town Land- fill. Specifications may be ob- da y o I. . . , 1 955'3 tained at the Office of the Town Clerk, Town of Southold, Town Hall, Main Road, Southold, New York 11971. The sealed bids, together with a Non-Collusive Bid Cer- 72� tificateand bank draft orcer- ;worn to hefmrc nuc Tis . . . . . . . .. . . . . . . . . . day of tified check in the amount of $500.00,will be received by the Town Clerk, at the Southold • • • . • . • • • • 19 .9-3. Town Hall, Main Road, Southold, New York, until 11:00 A.M., Thursday, September 2, 1993, at which /f time they will be opened and . . . . . . . . . . . . . . . . . . . . . '`. . . ... . . read aloud in public. The Notary Public Town Board of the Town of Southold reserves the right to BARBARA A. SCHNEIDER reject any and all bids and NOTARY PUBLIC, State of New York waive any and all informality No. 4806346 in any bid should it be deem- Qualified in Suffolk County ed in the best interest of the Commission Expires 8/31/9,1 Town of Southold to do so. g All bids must be signed and sealed in envelopes plainly marked "Bid on Tub Grinder," and submitted to the Office of the Town Clerk. The bid price shall not include ! r any tax,federal,state or local, t from which the Town ;of Southold is exempt. Dated: August 10, 1993 JUDITH T. TERRY ; SOUTHOLD TOWN CLERK I 1X-8/19/93(6) LEGAL NOTICE NOTICE TO BIDDERS (' NOTICE IS HEREBY GIVEN in accordance with the provisions of Section 103 of the General Municipal Law, that sealed bids are sought and II requested for the purchase of a 1993 Morbark Model 1200 TUB GRINDER it (or equal) for the Southold Town Landfill. Specifications may be obtained at the Office of the Town Clerk, Town of Southold, Town Hall, Main Road, Southold, New York 11971 . The sealed bids, together with a Non-Collusive Bid Certificate and bank draft or certified check in the amount of $500.00, will be received by the Town Clerk, at the Southold Town Hall, Main Road, Southold, New York, until 11 :00 A.M., Thursday, September 2, 1993, at which time they will be opened and read aloud in public. The Town Board of the Town of Southold reserves the right to reject any and all bids and waive any and all informality in any bid should it be deemed in the best interest of the Town of Southold to do so. All bids must be signed and sealed in envelopes plainly marked "Bid on Tub Grinder", and submitted to the Office of the Town Clerk. The bid price shall not include any tax, federal, state or local, from which the Town of Southold is exempt. Dated: August 10, 1993. JUDITH T. TERRY SOUTHOLD TOWN CLERK PLEASE PUBLISH ON AUGUST 19, 1993, AND FORWARD ONE (1) AFFIDAVIT OF PUBLICATION TO JUDITH TERRY, TOWN CLERK, TOWN HALL, MAIN ROAD, SOUTHOLD, NEW YORK 11971 . Copies to the following: The Traveler-Watchman Town Board Members Town Attorneys Commissioner of Public Works Jacobs Dodge Reports Brown's Letters Town Clerk's Bulletin Board I I I I _ 1 LEGAL NOTICE NOTICE TO BIDDERS NOTICE IS HEREBY GIVEN in accordance with the provisions of Section 103 of the General Municipal Law, that sealed bids are sought and requested for the purchase of a 1993 Morbark Model 1200 TUB GRINDER (or equal) for the Southold Town Landfill. Specifications may be obtained at the Office of the Town Clerk, Town of Southold, Town Hall, Main Road, Southold, New York 11971 . The sealed bids, together with a Non-Collusive Bid Certificate and bank draft or certified check in the amount of $500.00, will be received by the Town Clerk, at the Southold Town Hall, Main Road, Southold, New York, until 11 :00 A.M., Thursday, September 2, 1993, at which time they will be opened and read aloud in public. The Town Board of the Town of Southold reserves the right to reject any and all bids and waive any and all informality in any bid should it be deemed in the best interest of the Town of Southold to do so. All bids must be signed and sealed in envelopes plainly marked "Bid on Tub Grinder", and submitted to the Office of the Town Clerk. The bid price shall not include any tax, federal, state or local, from which the Town of Southold is exempt. Dated: August 10, 1993. JUDITH T. TERRY SOUTHOLD TOWN CLERK PLEASE PUBLISH ON AUGUST 19, 1993, AND FORWARD ONE (1 ) AFFIDAVIT OF PUBLICATION TO JUDITH TERRY, TOWN CLERK, TOWN HALL, MAIN ROAD, SOUTHOLD, NEW YORK 11971 . Copies to the following: The Traveler-Watchman Town Board Members Town Attorneys Commissioner of Public Works Jacobs Dodge Reports Brown's Letters Town Clerk's Bulletin Board _ _ i SPECIFICATION FOR: A TUB GRINDER It is the intent of the following specifications to describe a heavy duty, diesel powered , tub grinder consisting of a hammermill and rotating tub integrated into one complete and towable unit and equipped with a knuckleboom type loader . The tub grinder must be specifically designed as a wood waste grinder and must be capable of processing up to 48" solid wood and yard waste at a rate of not less than 275 yards per hour as a primary wood processor . The tub grinder shall be the manufacturer ' s current production model and shall be built no earlier than the 1993 model year. POWER UNIT: The tub grinder shall be equipped with a twelve ( 12 ) cylinder, direct injection, turbocharged diesel engine . The engine shall have a bore and stroke of not less than 5 . 4" x 6 . 0" producing a displacement of not less than 1 ,649 cu. in. The engine shall be rated to produce not less than 650 FwHP at 2100 RPM in conformance with SAE standards . The engine shall , for reason of maximum efficiency and hammer life, be preset at the factory at 1850 RPM. Engine filtration shall include a dry type air cleaner with a centrifugal precleaner and a full flow canister type oil filter. A steel shield shall be provided for the air filtration precleaner. The engine shall be equipped with an automatic emergency shutdown system to protect against high coolant temperature and low engine oil pressure. The unit shall be equipped with an engine gauge panel located in the operator ' s compartment which shall include the following instrumentation: - Hourmeter - Ammeter - Water Temperature Gauge - Oil Pressure Gauge The engine shall employ a 24 Volt electrical starting system employing an alternator rated at not less than 60 Amps / 28 Volts . There shall be not less than two ( 2 ) 12 Volt batteries rated for not less than 1150 CCA. The engine shall be water cooled employing a staggered core type radiator with a suction type fan. The engine coolant capacity shall be not less than 58 qt . and minimum anti-freeze protection to -20 deg. Fahrenheit. The radiator shall be protected by a debris screen and a secondary screen to prevent dust infiltration. 1 TUB ASSEMBLY: The rotating tub shall have a tub opening with a diameter of not less than 12 ' and a minimum inside diameter of not less than 9 ' at the base. The tub depth shall be not less than 60" . The tub walls shall be fabricated from 3/8 " rolled steel plate with a maximum tensile strength of not less than 80 , 000 PSI . The tub floor shall be fabricated from a single 1/2 " T-1 wear resistant steel plate with a maximum tensile strength of not less than 130 , 000 PSI . The tub shall be supported vertically and diagonally by not less than 12 composite roller guides carried on a 1 1/2" diameter shaft. Tub rotation shall be effected by a gerolater type hydraulic motor and #100 drive chain combination. V-belts and truck transmissions shall not be acceptable. The tub shall be capable of rotating in either forward or reverse . Rotational speed shall be controlled by a variable displacement pump and shall be infinitely variable. Top rotational speed shall be not less than 6 RPM. The entire tub assembly shall be capable of being hydraulically tilted trough an angle of not less than 25 . 8 deg. to permit ease of access to the hammermill . Tilt shall be effected by a single hydraulic cylinder with a bore and stroke of not less than 3" x 20" . The tub drive shall be equipped with overload protection which shall consist of an engine RPM sensing device which will shut the drum down in case of engine lugging . A manual, safety shut down switch for the drum shall also be provided. A debris containment cover shall be provided for the tub. HAMMERMILL: The hammermill shall have a feed opening of not less than 26" x 52" with a rotor which shall be not more than 52" long and shall have a diameter of not less than 16" . Individual rotor discs shall be fabricated from 1 3/4 " thick steel . The rotor shaft diameter shall be not less than 6" . Rotor speed shall be not less than 1850 RPM. The hammermill shall be driven directly off the engine through a manually operated twin disc clutch. Appropriate guards shall be provided. 2 HAMMERMILL (Cont'd) : There shall be a two element rolimiting � provide engine and hammermill Ptection. Itshall be designed for shall intain haft to iming positive, no slip drive whit shall beatotally senclosed bytatmetal alignment after reset. bi-directional with automatic complete housing and shall be disengagement. It shall be designed with spring compressiond thus ball alignment to allow operator to reset the machine, avoiding down time . Slip clutches shall not be considered. The drive line shall consish�rmaldrive misalignmentwith Its shall alfavena slip joint to allow for t diameter of not less than 4 1/2" . The drive line must be 100% harmonically balanced to eliminate any drive vibration. The hammermill arbor shall have a diameter of not less than 6" . The hammermill skull employ not less than eight ( 8 ) heat treated retaining rods with a diameter ea of not less than threaded hole tapped'' in one end for to mount the hammers . Each rod shall have ease of hammer change out. HAMMERS The hammermill shall be des h mmerso shall carry have la lmum of 32 thickness ofndnot maximum of 64 hammers . The less than 1 1/4" and shall be fabricated from T-1 steel . The unit shall be supplied with 32 fixed style re replaceable carbiden . P style cutter heads and reversible / The carbide plated steel inserts shall be not less than 1 1/2" wide and shall have two ( 2 ) usableedges . The edges shall 8a bolos torqued held in place by two ( 2 ) .i 3/4�� long b g Y 5/8 " thickG to approximately 165 ft. lb. bide inserts and Grade 8 bolts shall Four ( 4 ) sets of additional car be provided . SCREENS: The processed material shall pass through a heavy duty split screen with a minimum thickness of not less 1 1/4" . The total screening area shall measure not less than 2 , 698 sq. in. The screen openings shall measure 3" x 5" . 3 i TUB DISCHARGE: The processed material shall be carried to a stacking conveyor at the rear of the unit by means of a discharge chute and dual augers . The augers not shall . The dially spchargedchuItd shall a ve a e shall be lined diameter of with a replaceable wear plate with a minimum 3/8" thickness. CONVEYOR: A hydraulically driven, rear stacking conveyor complete with support legs shall be provided. The conveyor shall be not less than 36 wide and not less than 26 ' long . It shall have a stacking height of not less than 141 . The conveyor frame shall be fabricated from 8" x 2 1/4" channel steel. The belt shall be a cleated, 3 ply, aggregate style design. The lower section of t conveyor des shall be metal not greaterotPanvgnt spillage . The width over the s The hydraulic drive pulley shall be a magnetic drive ed at the for the removal of ferrous material and shall be pos tinn discharge ends of d the conveyor. of not less than e 38,diameter Belt driven less than 14 a a length bottom pulleys are not acceptable. The conveyor shall fold for transport. Folding shall be effected o hydraulically by means of four ( 4 ) double acting cylinders, with a bore and stroketthans4thxn20" x No winches 411 oor2cables ) with a bore and stroke of not less are acceptable. CARRIER: The tub grinder shall be mounted on a trailer type carrier with a step type frame . The carrier shall be fabricated from 12" x 6" x 3/8" tubular steel with a tensile eh the follows than 58 , 000 PSI . The carrier shall be equipped w - Tri-Axle Suspension - rated at not less than 20 , 000# / Axle - Dual Mounted 215 x 75R x 17 . 5 Radial Tires - Expanding Shoe Type Air Brakes - 12 . 25" x 7 . 5" - Fifth Wheel Type Hitch - 47" Height - 83 . 5" Swing Clearance - ICC Standard Lights - Hydraulic Stabilizer Jacks 4 LOADER: The unit shall be equipped with an integral loader system manufactured by the manufacturer of the tub grinder. The system shall consist of a hydraulic operated, rotating, two piece knuckle boom type loader with a rotating grapple and fixed operator ' s cab. The loader shall be a two piece designed positioned so that its center of rotation is supported by the carrier ' s stabilizer jacks and manually operated outriggers . The pivot pin shall be not less than 2 1/2" in diameter . The main boom shall have a length of not less than 148 1/8 " . It shall be fabricated from 10" x 6" x 3/8" steel with a tensile strength of not less than 58 , 000# . In addition, it shall be fish plated with T-1 Steel having a tensile strength of not less than 120 , 000 PSI at all stress points. The main boom cylinder shall have a bore and stroke of not less than 6" x 36" and a rod diameter of not less than 2 1/2" . The jib boom shall have a length of not less than 142 1/8" . It shall be fabricated from 10" x 6" x 3/8" steel with a tensile strength of not less than 58 , 000# . In addition, it shall be fish plated with T-1 steel having a tensile strength of not less than 120 , 000 PSI at all stress points . The jib boom cylinder shall have a bore and stroke of not less than 5" x 34" and a rod diameter of not less than 1/2" . The grapple shall be hydraulically actuated and shall rotate through a continuous 360 deg. The grapple jaw opening shall be not less than 62" . Hydraulic operating pressure for all loader functions shall not exceed 2 ,200 PSI . The following operating parameters shall be considered minimums for this unit: - Boom Swing Angle . . . . . . . . . . . . . . . . . 280 Deg. - Grapple Rotation Angle . . . . . . . . . . . 360 Deg. - Maximum Reach . . . . . . . . . . . . . . . . . . . . 16 ' 0" - Lift Capacity - Max. Reach . . . . . . . 3 , 800# - Min. Reach . . . . . . . 7 , 000# The operator ' s cab shall be a fixed, stationary unit mounted at the forward end of the carrier with the operator facing the rear . It shall, for operational safety, be elevated to permit the operator to view the tub grinder opening but shall be low enough to permit over-the-road transport without the need for removal or tipping. Access to the cab shall be by means of steps and a platform on the left side (operator ' s right) . 5 LOADER (Cont'd) : The cab shall be equipped with the following: - Air Conditioner / Heater - Joy Stick Controls - Engine Instrumentation - Front Window Guard - Safety Rails for Cab Access SERVICE CAPACITIES: The following service capacities shall be considered minimums for a unit of this class : Fuel Tank . . . . . . . . . . . . . . . 300 Gal. Hydraulic Tank . . . . . . . . . . 120 Gal. TRANSPORT DATA: The following data shall apply to the tub grinder when configured for transport : - Length . . . . . . . . . . . . . . . . 38 ' 0" - Width over Tub . . . . . . . . 12 ' 0" - Height . . . . . . . . . . . . . . . . 13 ' 4" - Weight . . . . . . . . . . . . . . . . 53 , 000# VANDALISM PROTECTION: The tub grinder shall be equipped with locks on all tool boxes , electrical boxes , fuel tanks and hydraulic tanks . MISCELLANEOUS: The tub grinder shall be equipped with the following additional equipment: - 5 HP Air Compressor w/Air Line Plumbing, Quick Disconnects & Air Wrench - Water Spray Dust Suppression System TRAINING: Upon delivery, a representative of the manufacturer shall conduct a two ( 2 ) day training session on the operation and maintenance of the tub grinder. 6 SPARE PARTS: The tub grinder shall be supplied with a spare parts package which shall include the following : - One ( 1 ) Drive Sprocket Assembly - Three ( 3 ) Hydraulic Filters - One ( 1 ) Chain Idler Sprocket (Tub) - One ( 1 ) Drive Sprocket (Tub) - One ( 1 ) Rubber Support Wheel - Two ( 2 ) Grapple Hoses - Two ( 2 ) Grapple Hoses w/Cover - Four ( 4 ) Seal Kits (Various Hyd. Comp. ) - Two ( 2 ) Roller Chain Master Links - One ( 1 ) Roller Chain Half Link - One ( 1 ) Seal Kit (Grapple Cylinder) - Six ( 6 ) Support Wheel Bronze Bushings - Six ( 6 ) Bronze Thrust Washer - Eight ( 8 ) Hammer Rods Only original manufacturer ' s genuine replacement parts shall be quoted. Generic parts will not be accepted. WARRANTY: The tub grinder shall carry the following warranties : - Engine : Five ( 5 ) Years / 6 , 000 Hours - Tub Assembly / Hammermill / Carrier: Six ( 6 ) Months covering parts only with the exception of the following : Filters Fluids Hammers Hammer Retaining Rods Hammer Bushings Replaceable Wear Plates Screens Tires - Clutch: One ( 1 ) Year Limited covering defective parts and workmanship. Failures due to improper clutch adjustment are not covered . 7 EQUIPMENT BEING BID SHALL BE THE MANUFACTURER' S CURRENT PRODUCTION MODEL AND SHALL BE BUILT NO EARLIER THAN THE 1993 MODEL YEAR. VENDOR SHALL BE THE MANUFACTURER' S REPRESENTATIVE FOR THE MODEL OF EQUIPMENT BEING BID. VENDOR MUST HAVE A FULL SERVICE FACILITY. VENDOR MUST BE CAPABLE OF SERVICING EQUIPMENT IN THE FIELD. VENDOR MUST MAINTAIN A FULL INVENTORY OF PARTS FOR THE EQUIPMENT BEING BID. VENDOR MUST MAINTAIN A FULL LIBRARY OF PARTS AND SERVICE MANUALS. EACH UNIT PROVIDED SHALL BE FURNISHED WITH TWO (2 ) COMPLETE SETS OF PARTS AND SERVICE MANUALS. DELIVERY DATE MUST BE WITHIN SIXTY (60) WORKING DAYS . 8 TOWN OF SOUTHOLD DEPARTMENT OF PUBLIC WORKS BID PROPOSAL BID NUMBER BID OPENING: BID FOR: 1993 MORBARK MODEL 1200 TUB GRINDER (or equal) BIDDER ADDRESS : CONTACT : TELEPHONE # : -------------------- ITEM ONE (1) TUB GRINDER Manufacturer & Model Proposed UNIT PRICE $ DELIVERY: WARRANTY: TRADE IN: FUEL HARVESTER TUB GRINDER TRADE VALUE $ Equipment being provided is as specified: Yes No Note: If equipment bid does not meet specification a detailed list of exceptions must be provided. Authorized Title NON-COLLUSIVE BID CERTIFICATE The undersigned bidder certifies that this bid has been arrived at by the bidder independently and has been submitted without collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and the contents of this bid have not been communicated by the bidder, nor, to its best knowledge and belief, by any of its employees or agents, to any person not an employee or agent of the bidder or its surety on any bond furnished herewith prior to the official opening of the bid. (Signed) (Corporate Title) (if any) r Bid on TUB GRINDER FOLK��Gy o �► JUDITH T. TERRY Town Hall, 53095 Main Road Z P.O. Box 1179 TOWN CLERK ; Southold, New York 11971 REGISTRAR OF VITAL STATISTICS VO �. Fax (516) 765-1823 MARRIAGE OFFICER .1/Ol �.aO Telephone (516) 765-1801 RECORDS MANAGEMENT OFFICER '7 FREEDOM OF INFORMATION OFFICER OFFICE OF THE TOWN CLERK TOWN OF SOUTHOLD THIS IS TO CERTIFY THAT THE FOLLOWING RESOLUTION WAS ADOPTED BY THE SOUTHOLD TOWN BOARD AT A REGULAR MEETING HELD ON AUGUST 10, 1993: RESOLVED that the Town Board of the Town of Southold hereby authorizes and directs the Town Clerk to advertise for bids for a Tub Grinder and a Stump Buster for the Southold Town Landfill, all in accordance with the bid specifications. Judith T. Terry Southold Town Clerk August 11, 1993 T SPECIFICATION FOR: A TUB GRINDER It is the intent of the following specifications to describe a heavy duty, diesel powered , tub grinder consisting of a hammermill and rotating tub integrated into one complete and towable unit and equipped with a knuckleboom type loader. The tub grinder must be specifically designed as a wood waste grinder and must be capable of processing up to 48" solid wood and yard waste at a rate of not less than 275 yards per hour as a primary wood processor. The tub grinder shall be the manufacturer ' s current production model and shall be built no earlier than the 1993 model year. POWER UNIT: The tub grinder shall be equipped with a twelve ( 12 ) cylinder, direct injection, ttirbocharged diesel engine. The engine shall have a bore and stroke of not less than 5 . 4" x 6 . 0" producing a displacement of not less than 1 ,649 cu.in. The engine shall be rated to produce not less than 650 FwHP at 2100 RPM in conformance with SAE standards . . The engine shall, for reason of maximum efficiency and hammer life, be preset at the factory at 1850 RPM. Engine filtration shall include a dry type air cleaner with a ' centrifugal precleaner and a full flow canister type oil filter. A steel shield shall be provided for the air filtration precleaner. The engine shall be equipped with an automatic emergency shutdown system to protect against high coolant temperature and low engine oil pressure. The unit shall be equipped with an engine gauge panel located in the operator ' s compartment which shall include the following instrumentation: - Hourmeter - Ammeter - Water Temperature Gauge - Oil Pressure Gauge The engine shall employ a 24 Volt electrical starting system employing an alternator rated at not less than 60 Amps / 28 Volts . There shall be not less than two (2 ) 12 Volt batteries rated for not less than 1150 CCA. The engine shall be water cooled employing a staggered core type radiator with a suction type fan. The engine coolant capacity shall be not less than 58 qt. and minimum anti-freeze protection to -20 deg. Fahrenheit. The radiator shall be protected by a debris screen and a secondary screen to prevent dust infiltration. 1 TUB ASSEMBLY: The rotating tub shall have a tub opening with a diameter of not less than 12 ' and a minimum inside diameter of not less than 9 ' at the base . The tub depth shall be not less than 60" . The tub walls shall be fabricated from 3/8" rolled steel plate with a maximum tensile strength of not less than 80 , 000 PSI . The tub floor shall be fabricated from a single 1/2" T-1 wear resistant steel plate with a maximum tensile strength of not less than 130 ,000 PSI . The tub shall be supported vertically and diagonally by not less than 12 composite roller guides carried on a 1 1/2" diameter shaft. Tub rotation shall be effected by a gerolater type hydraulic motor and #100 drive chain combination. V-belts and truck transmissions shall not be acceptable. The tub shall be capable of rotating in either forward or reverse . Rotational speed shall be controlled by a variable displacement pump and shall be infinitely variable . Top-rotational speed shall be not less than 6 RPM. The entire tub assembly shall be capable of being hydraulically tilted trough an .angle of not less than 25 . 8 deg. to permit ease of access to the hammermill. Tilt shall be effected by a single hydraulic cylinder with a bore and stroke of not less than 3". x 20" . The tub drive shall be equipped with overload protection which shall consist of an engine RPM sensing device which will shut the drum down in case of engine lugging. A manual, safety shut down switch for the drum shall also be provided. A debris containment cover shall be provided for the tub. HAf*IERMILL The hammermill shall have a feed opening of not less than 26" x 52" with a rotor which shall be not more than 52" long and shall have a diameter of not less than 16" . Individual rotor discs shall be fabricated from 1 3/4 " thick steel . The rotor shaft diameter shall be not less than 6" . Rotor speed shall be not less than 1850 RPM. The hammermill shall be driven directly off the engine through a manually operated twin disc clutch. Appropriate guards shall be provided. 2 HAMMEP14ILL (Cont'd) : There shall be a two element torque limiting overload devise to provide engine and hammermill protection. It shall be designed for positive, no slip drive which shall maintain shaft to shaft timing alignment after reset. It shall be totally enclosed by a metal housing and shall be bi-directional with automatic complete disengagement. It shall be designed with spring compression and ball alignment to allow operator to reset the machine, thus avoiding down time . Slip clutches shall not be considered. The drive line shall consist of a drive shaft with a stub shaft and slip joint to allow for thermal misalignment. It shall have a diameter of not less than 4 1/2" . The drive line must be 100% harmonically balanced to eliminate any drive vibration. The hammermill arbor shall have a diameter of not less than 6" . The hammermill shall employ not less than eight ( 8 ) heat treated retaining rods with a diameter of not less than 2" to mount the hammers . Each rod shall have a threaded hole tapped in one end for ease of hammer change .out. HAMMERS: The hammermill shall be designed to carry a minimum of 32 and a maximum of 64 hammers . The hammers shall have a thickness of not less than 1 1/4" and shall be fabricated from T-1 steel . The unit shall be supplied with 32 fixed style hammers with conventional style cutter heads and reversible / replaceable carbide inserts . The carbide plated steel inserts shall be not less than 1 1/2" wide and shall have two ( 2 ) usable edges . The edges shall be held in place by two ( 2 ) 3 3/4" long by 5/8 " thick Grade 8 bolts torqued to approximately 165 ft. lb. Four ( 4 ) sets of additional carbide inserts and Grade 8 bolts shall be provided. SCREENS: The processed material shall pass through a heavy duty split screen with a minimum thickness of not less 1 1/4" . The total screening area shall measure not less than 2 , 698 sq. in. The screen openings shall measure 3" x 5" . 3 TUB DISCHARGE: The processed material shall be carried to a stacking conveyor at the rear of the unit by means of a discharge chute and dual augers . The augers shall be hydraulically operated and shall have a diameter of not less than 14" . The discharge chute shall be lined with a replaceable wear plate with a minimum 3/8" thickness . CONVEYOR: A hydraulically driven, rear stacking conveyor complete with support legs shall be provided. The conveyor shall be not less than 36" wide and not less than 26 ' long . It shall have a stacking height of not less than 14 ' . The conveyor frame shall be fabricated from 8" x 2 1/4 " channel steel. The belt shall be a cleated, 3 ply, aggregate style -design. The lower section of the conveyor will have metal sides to prevent spillage . The width over the sides shall be not greater than 8 ' . The hydraulic drive pulley shall be a magnetic drive type for the removal of ferrous material and shall be positioned at the discharge end of the conveyor. It shall have a diameter of not less than 14" and a length of not less than 38" . Belt driven ' bottom pulleys are not acceptable. The conveyor shall fold for transport. Folding shall be effected hydraulically by means of four ( 4 ) double acting cylinders, two (2 ) with a bore and stroke of not less than 4 x 24" and two ( 2 ) with a bore and stroke of not less than 4" x 20" . No winches or cables are acceptable. CARRIER: The tub grinder shall be mounted on a trailer type carrier with a step type frame. The carrier shall be fabricated from 12" x 6" x 3/8" tubular steel with a tensile strength of not less than 58 , 000 PSI . The carrier shall be equipped with the following: - Tri-Axle Suspension - rated at not less than 20 , 000# / Axle - Dual Mounted 215 x 75R x 17 .5 Radial Tires - Expanding Shoe Type Air Brakes - 12 . 25" x 7 . 5" - Fifth Wheel Type Hitch - 47" Height - 83 . 5" Swing Clearance - ICC Standard Lights - Hydraulic Stabilizer Jacks 4 LOADER: The unit shall be equipped with an integral loader system manufactured by the manufacturer of the tub grinder. The system shall consist of a hydraulic operated, rotating, two piece knuckle boom type loader with a rotating grapple and fixed operator ' s cab. The loader shall be a two piece designed positioned so that its center of rotation is supported by the carrier' s stabilizer jacks and manually operated outriggers . The pivot pin shall be not less than 2 1/2" in diameter. The main boom shall have a length of not less than 148 1/8 " . It shall be fabricated from 10" x 6" x 3/8" steel with a tensile strength of not less than 58 , 000# . In addition, it shall be fish plated with T-1 Steel having a tensile strength of not less than 120 , 000 PSI at all stress points. The main boom cylinder shall have a bore and stroke of not less than 6" x 36" and a rod diameter of not less than 2 1/2" . The jib boom shall have a length of not less than 142 1/8" . It shall be fabricated from 10" x 6" x 3/8" steel with a tensile strength of . not less than 58 , 000# . In addition, it shall be fish plated with T-1 steel having a tensile strength of not less than 120 , 000 PSI at all stress points . The jib boom cylinder shall have a bore and stroke of not less than 5" x 34" and a rod diameter of ' not less than 2 1/2" . The grapple shall be hydraulically actuated and shall rotate through a continuous 360 deg. The grapple jaw opening shall be not less than 62" . Hydraulic operating pressure for all loader functions shall not exceed 2 ,200 PSI . The following operating parameters shall be considered minimums for this unit: Boom Swing Angle . . . . . . . . . . . . . . . . . 280 Deg. Grapple Rotation Angle . . . . . . . . . . . 360 Deg. - Maximum Reach . . . . . . . . . * . . . * * * ' * * 161 0" Lift Capacity - Max. Reah . . . . . . . 3 , 800# - Min. Reach . . . . . . . 7 , 000# The operator ' s cab shall be a fixed, stationary unit mounted at the forward end of the carrier with the operator facing the rear . It shall for operational safety, be elevated to permit the operator to view the tub grinder opening but shall be low enough to permit over-the-road transport without the need for removal or tipping. Access "to the cab shall be by means of steps and a platform on the left side (operator ' s right) . 5 i LOADER (Cont'd) : The cab shall be equipped with the following: - Air Conditioner / Heater Joy Stick Controls - Engine Instrumentation - Front Window Guard - Safety Rails for Cab Access SERVICE CAPACITIES: The following service capacities shall be considered minimums for a unit of this class : Fuel Tank . . . . . . . . . . . . . . . 300 Gal. Hydraulic Tank . . . . . . . . . . 120 Gal. TRANSPORT DATA: The following data shall apply to the tub grinder when configured for transport: - Length . . . . . . . . . . . . . . . . 38 ' 0" ' - .Width over Tub . . . . . . . . 12 ' 0" - Height . . . . . . . . . . . . . . . . 13 ' 4" - Weight . . . . . . . . . . . . . . . . 53 , 000# VANDALISM PROTECTION: The tub grinder shall be equipped with locks on all tool boxes , electrical boxes , fuel tanks and hydraulic tanks. MISCELLANEOUS: The tub grinder shall be equipped with the following additional equipment: 5 HP Air Compressor w/Air Line Plumbing, Quick Disconnects & Air Wrench - Water Spray Dust Suppression System TRAINING: Upon de"livery, a representative of the manufacturer shall conduct a two ( 2 ) day training session on the operation and maintenance of the tub grinder. 6 SPARE PARTS: The tub grinder shall be supplied with a spare parts package which shall include the following: - One (1 ) Drive Sprocket Assembly - Three ( 3 ) Hydraulic Filters - One ( 1 ) Chain Idler Sprocket (Tub) - One ( 1 ) Drive Sprocket (Tub) - One ( 1 ) Rubber Support Wheel - Two ( 2 ) Grapple Hoses - Two ( 2 ) Grapple Hoses w/Cover - Four ( 4 ) Seal Kits (Various Hyd. Comp. ) - Two (2 ) Roller Chain Master Links - 'One ( 1 ) Roller Chain Half Link - One (1 ) Seal Kit (Grapple Cylinder) - Six ( 6 ) Support Wheel Bronze Bushings - Six ( 6 ) Bronze Thrust Washer - Eight ( 8 ) Hammer Rods Only original manufacturer ' s -genuine replacement parts shall be quoted. Generic parts will not be accepted. ' WARRANTY: The tub grinder shall carry the following warranties: - Engine: . Five ( 5 ) Years / 6 , 000 Hours - Tub Assembly / Hammermill / Carrier: Six ( 6 ) Months covering parts only with the exception of the following : Filters Fluids Hammers Hammer Retaining Rods Hammer Bushings Replaceable Wear Plates Screens Tires - Clutch: One ( 1 ) Year Limited covering defective parts and workmanship. Failures due to improper clutch adjustment are not covered . 7 EQUIPMENT BEING BID SHALL BE THE MANUFACTURER' S CURRENT PRODUCTION MODEL AND SHALL BE BUILT NO EARLIER THAN THE 1993 MODEL YEAR. VENDOR SHALL BE THE MANUFACTURER' S REPRESENTATIVE FOR THE MODEL OF EQUIPMENT BEING BID. VENDOR MUST HAVE A FULL SERVICE FACILITY. VENDOR MUST BE CAPABLE OF SERVICING EQUIPMENT IN THE FIELD. VENDOR MUST MAINTAIN A FULL INVENTORY OF PARTS FOR THE EQUIPMENT BEING BID. VENDOR MUST MAINTAIN A FULL LIBRARY OF PARTS AND SERVICE MANUALS. EACH UNIT PROVIDED SHALL BE FURNISHED WITH TWO (2 ) COMPLETE SETS OF PARTS AND SERVICE MANUALS. DELIVERY DATE MUST BE WITHIN SIXTY (60) WORKING DAYS . 8 TOWN OF SOUTHOLD DEPARTMENT OF PUBLIC WORKS BID PROPOSAL BID NUMBER BID OPENING: BID FOR: 1993 MORBARK MODEL 1200 TUB GRINDER (or equal) BIDDER ADDRESS CONTACT TELEPHONE #: ----------------- ITEM ONE (1) TUB GRINDER Manufacturer & Model Proposed UNIT PRICE $ DELIVERY: WARRANTY: TRADE IN: FUEL HARVESTER TUB GRINDER TRADE VALUE $ Equipment being provided is as specified: Yes No Note: If equipment bid does not meet specification a detailed list of exceptions must be provided. Authorized Title NON-COLLUSIVE BID CERTIFICATE The undersigned bidder certifies that this bid has been arrived at by the bidder independently and has been submitted without .collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and the contents of this bid have not been communicated by the bidder, nor, to its best knowledge and belief, by any of its employees or agents, to any person not an employee or agent of the bidder or its surety on any bond furnished herewith prior to the official opening of the bid. (Signed) (Corporate Title) (if any) Bid on TUB GRINDER