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HomeMy WebLinkAbout38373-Z "K tr' Town of Southold Annex 10/8/2013 44 ~ P.O. Box 1179 54375 Main Road Southold, New York 11971 CERTIFICATE OF OCCUPANCY No: 36554 Date: 10/8/2013 THIS CERTIFIES that the building GENERATOR Location of Property: 28775 Route 25, Orient, SCTM 473889 Sec/Block/Lot: I8.-6-25 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore fled in this officed dated 10/1/2013 pursuant to which Building Permit No. 38373 dated 10/1/2013 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: generator as applied for. The certificate is issued to Hanlon, Robert & Frankel, Jessica (OWNER) of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 38373 10/3/13 PLUMBERS CERTIFICATION DATED b~~ Authorized Signature TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN CLERK'S OFFICE $ SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit 38373 Date: 10/1/2013 Permission is hereby granted to: Hanlon, Robert & Frankel, Jessica PO BOX 178 Orient, NY 11957 To: generator At premises located at: 28775 Route 25, Orient SCTM # 473889 Sec/Block/Lot # 18.-6-25 Pursuant to application dated 10/1/2013 and approved by the Building Inspector. To expire on 4/2/2015. Fees: WACCE ACCESSORY $100.00 SORY BUILDING $50.00 ELECTRIC $85.00 Tot $235.00 B ilding n s t Form No.6 TOWN OFSOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new user I. Final survey of property with accurate location of all buildings, property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead. 5. Commercial building, industrial building, multiple residences and similar buildings and installations, a certificate of Code Compliance from.architect or engineer responsible for the building. 6. SubmiI I Planning Board Approval of completed site plan requirements. B. For existing buildings (prior to April 9, 1957) non-conforming uses, or buildings and "pre-existing" land uses: 1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy - New dwelling $50.00, Additions to dwelling $50.00, Alterations to dwelling $50.00, Swimming pool $50.00, Accessory building $50.00, Additions to accessory building $50.00, Businesses $50.00. 2. Certificate of Occupancy on Pre-existing Building - $100.00 I Copy of Certificate of Occupancy - $.25 4. Updated Certificate of Occupancy - $50.00 5. Temporary Certificate of Occupancy - Residential $15.00, Commercial $15.00 DaliQi LD11//'j New Construction: Old or Pre-existing Building: (check one) Location of f Pp ti R-Sc- 72 C 114,1" ~ AZ6 QX'/~/7 House No. Street Hamlet Owner or Owners ofPrope • 16'4 Y ( Suffolk County Tax Map No 1000, Section Block Lot a Subdivision ;Filed Map. Lot: Permit No. Date of Permit. Applicant: Health Dept. Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate- Final Certificate: (check one) Fee Submitted: $ V pplicant Sig ature hO~~pf SOpjyolo Town Hall Annex Telephone (631) 765-1802 54375 Main Road Fax (631) 765-9502 P.O. Box 1179 roger. rlchert(a)town.southold.ny.us Southold. NY 11971-0959 Cow,~ BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To: Bob Hanlon Address: 28775 Main Rd (it 25) City: Orient St: NY Zip: 11957 Building Permit 38373 Section: 18 Block: 6 Lot: 25 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA: BJ Electric License No: 2670-e SITE DETAILS Office Use Only Residential X Indoor X Basement X Service Only Commerical Outdoor X 1st Floor Pool New Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures HID Fixtures Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances Dryer Recpt Emergency Fixture Time Clocks Disconnect Switches Twist Lock Exit Fixtures TVSS Other Equipment: 20KW stand by generator with 200a transfer switch Notes: Inspector Signature: Date: Oct 3 2013 81-Cert Electrical Compliance Form.xls TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDINGDEPARTMENT Do you have or need the following, before applying? TOWN HALL Board of Health SOUTHOLD, NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 G Survey SoutholdTown.NorthFork.net PERMIT NO. O J~~ Check Septic Form N.Y.S.D.E.C. Trustees C.O. Application Flood Permit Examined '20 Single & Separate Storm-Water Assessment Form Contact: Approved 20 Mail to: Disapproved a/c Phone: .J l (o US 0 Expiration , 204 Building spe o DD~ PPLICATION FOR BUILDING PERMIT OCT - 1 2013 Date , 20 INSTRUCTIONS t;ts~r o~~i. ompletely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim, the Building Inspector may authorize, in writing, the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS 14EREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County, New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances, building code, housing code nd regulations, and to admit authorized inspectors on premises and in building for necessary inspections. (Signature of agidiplicant or name, if a corporation) (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builder Name of owner of premises / 07~47" GfJI~~ (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. L--ocation ~of land o.~n which proposed work will be done: Dill House Number Street Hamlet County Tax Map No. 1000 Section Block Lot C)- s Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy 3. Nature of work (check which applicable): New Building Addition Alteration Repair Removal Demolition Other Work (Description) 4. Estimated Cost Fee (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Depth Height Number of Stories Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories 8. Dimensions of entire new construction: Front Rear Depth Height Number of Stories 9. Size of lot: Front Rear Depth 10. Date of Purchase Name of Former Owner 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO 13. Will lot be re-graded? YES NO Will excess fill be removed from premises? YES_ NO 14. Names of Owner of premises Address Phone No. Name of Architect Address Phone No Name of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO J * IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is at 10 feet or below, must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES NO * IF YES, PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF ) being duly sworn, deposes and says that (s)he is the applicant (Name of individual signing contract) above named, (S)He is the (Contractor, Agent, Corporate Officer, etc.) utfclk of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application: that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me this _ day of Del 20 13 C~ Notary Public Sign ure of Applicant 16 OF SUUryo ~"G~~ lJ ~C~ Co Tam Hall Annex l / 41 Tclephone (631) 765-1802 54375 Main Road H (631) 765-9Q2 P.O. Box 1179 G roger. dcherttadio"W(nso .ny.us Southold, NY 11971-0959 "oQ~~//~~y'~ al BUILDING DEPARTMENT TOWN OF SOUTHOLD APPLICATION FOR ELECTRICAL INSPECTION REQUESTED BY: Date: p l Company Name: ~LZ7/j« Name: License No.: <r fp r Address: Phone No.: ~~G SPY DGG U JOBSITE INFORMATION: (*Indicates required information) *Name: *Address: k 77 S- AI-Afi h *Cross Street: /~II yGS *Phone No.: 1 /~fJ6~SGT Pit>;~ oyv L45;r 7 Permit No.: GA/l~F $1E- Tax Map District: 1000 Section: Block: Lot: *BRIEF DESCRIPTION OF WORK (Please Print Clearly) (Please Circle All That Apply) *Is job ready for inspection: YES O Rough in Final *Do you need a Temp Certificate: YES / NO Temp Information (if needed) *Service Size: 1 Phase 3Phase 100 150 200 300 350 400 Other *New Service: Re-connect Underground Number of Meters Change of Service Overhead Additional Information: PAYMENT DUE WITH APPLICATION 82-Request for Inspection Form SURVEY OF PROFERTY N SITUATE: ORIENT TOWN OF SOUTHOLD °r FO`" W E" hand n°wrt P. Ke SUFFOLK COUNTY, NY Re y v. K s 293.28' S SURVEYED 03-31-19 4 ao"E SUFFOLK COUNTY TAX « loco - is - e -25 141g03 - _U CERTIFIED T0: PETER J. GOL.DMAN NORY CST MORTAGE, INC. ` COMMOMPEALTH LAND TITLE INSURANOE COMPANY - i p o o Z J _ 4 4 ¦ PVNJI` ENT FOUND O PIPE POUND O r l ` vo en i,r N ~'TYTTl' HEDGE 9 i 1 ex \ e:.n? F ~fw' O TREE MARKED WITH RIEWN yaY AREA = 72,031 5F OR 1.65 ACRES ~F O ~ eeN n> ' ~ C ? O I I -9 _ - e:.:eo 35N ~ l - Fe se Ern ~si.ee I ~ a~L O 05T 30'1.00' 8034,40„W A 1 p, "z- V 20eb' `i AIAj (SR S ~~pGNE{y 14 O~ySep LAtiOjy.- I.Y.S. LIC. NO. 50202 LAW SURVEYOR GRAPHIC 5C ALE 6 JOHN FART 6. MAIN N ' STREET ET SJ 8EAO.N. Y. 11901 369- 369-82286 Fax 3699--82H 8207 REFERENCE f 99-151 I Installation Residential/Commercial Generator Sets i a 21 • Models: 14/20RESA 14/20RESAL Controllers: RDC2 DC2 9001 ATIONALLY REGISTERED KOHLER. N r POWER SYSTEMS TP-6803 10/12b I Section 1 Installation 1.1 Introduction A WARNING a A DANGER {~1:.?,•jv .mot ON Carbon monoxide. Can cause severe nausea, Hazardous voltage. fainting, or death. Will cause severe Injury or death. The exhaust system must be This equipment must be installed and leakproof and routinely inspected. serviced by qualified electrical personnel. Generator set operation. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is an Have the generator set installed by an authorized Kohler odorless, colorless, tasteless, nonirritating gas that can cause distributor/dealer or authorized representative. Install death' If inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the generator set. Never • the equipment in compliance with the National Electrical operate the generator set inside a building. Neveroperatethe Code (NEC) and local codes. For Canadian generator set where exhaust gas could seep inside or be installations, refer to the Canadian Electrical Code drawn into a potentially occupied building through windows, (CEC). air intake vents, or other openings. Carbon The generator set must be installed outdoors. The monoxide detectors. Carbon monoxide can exhaust systems on enclosed units are designed for cause severe nausea, fainting, or death Install carbon monoxide detectors on each level of any building adjacent to outdoor installation only. the generator set. Locate the detectors to adequately warn the building's occupants of the presence of carbon monoxide. Note: DO NOT install these generator sets inside a Keep the detectors operational at all times. Periodically test building. and replace the carbon monoxide detectors according to the manufacturer's instructions. Note: Install carbon monoxide (CO) detector(s) on each level of any building adjacent to a generator set. Locate the detectors to adequately warn the 1.2 Lifting building's occupants of the presence of carbon monoxide. A WARNING Obtain a building permit and contact your local utility • companies to mark the locations of underground pipes and cables. Read and follow the safety precautions in this manual ON and observe the decals on the equipment. Refer to the Unbalanced weight. diagrams and drawings in this manual for dimensions Improper lifting can cause severe and electrical connections during the installation Injury or death and equipment procedure. Read the entire installation procedure and damage. obtain the accessories and tools needed before Do not use lifting eyes. beginning installation. Perform the steps in the order Uftthe generator set using lifting bars shown. inserted through the lifting holes on the skid. To install optional accessories, follow the instructions provided with each kit. Approximate generator set weights are shown in Figure 1-1. Use lifting bars inserted through the holes in the skid to lift the unit. See the dimension drawings in Section 2 for lifting hole locations. TP-6903 10/12 Section 1 Installation 11 Model Weight, kg (lb.) Do not install the mounting pad directly on grass, wood, or other combustible materials. Clear all combustible 14RESA/RESAL 191 (420) materials, including plants and shrubs, building 20RESA/RESAL 243 (535) materials, and lawn furniture, from an area at least 2.4 m Figure 1-1 Approximate Weights (8 ft.) beyond the exhaust end of the generator set. See Figure 2-5 in Section 2. 1.3 Generator Set Inspection 1.42 Exhaust Requirements Complete a thorough inspection of the generator set. Figure 1-2 gives the exhaust temperature at rated load. Check for the following: The engine exhaust mixes with the generator set cooling 1. Inspect the generator set for loose or damaged air at the exhaust end of the enclosure. Mount the parts or wires. Repair or tighten any loose parts generator set so that the hot exhaust does not blow on before installation. plants or other combustible materials. Maintain the clearances shown in Figure 2-5 in Section 2. 2. Check the engine oil. Fill, if necessary, with the Temperature, recommended viscosity and grade of oil. Use ,c ray synthetic oil, API (American Petroleum Institute) Exhaust Service Class SG or higher. See TP-6804, Exhaust gas exiting the enclosure Operation Manual, for additional information. at rated kW, °C (*F) 260 (500) Figure 1-2 Exhaust Flow and Temperature ' 1.4 Location and Mounting The generator set requires correct air flow for cooling and combustion. The inlet and outlet openings in the Install the generator set outdoors. Choose a location sound enclosure provide the cooling and combustion air. that at least 0.9 m (3 from any building or structure Figure 1-3 shows the locations of the cooling air intake and near the incoming gas service. Allow a minimum of and exhaust vents. Inspect the air inlet and outlet 2.4 m (8 clearance beyond the exhaust end of the openings inside and outside the housing to ensure that generator r set . Locate the generator set so that the hot the air flow is not blocked. exhaust does not blow on plants or other combustible materials. Do not install the generator set where The generator set is designed to operate with all exhaust gas could accumulate and seep inside or be enclosure panels and internal baffling in place. If during drawn into a potentially occupied building. installation, maintenance or repair the unit must be operated without the complete enclosure and baffling as Notice shipped from the factory make sure the exhaust panel is removed as well. DO NOT locate the generator set near patios, decks, play areas, or animal shelters. Keep items 1 such as lawn furniture, toys, sports equipment, 1 2 i and all combustible materials away from the generator set exhaust outlet. Remind family members, children, and visitors to use caution near the generator set. Generator sets connected to automatic transfer switches start automatically during exercise periods and power outages. Some generator set components REARVIEW tp8133 become hot when the generator set is running and 1. Air intake remain hot for a time after the generator set shuts 2 Exhaust outlet down. Figure 1-3 Cooling Air Intake and Exhaust 1.4.1 Mounting Area The generator set is shipped on an engineered 1.5 Dimension Drawings composite mounting pad. Prepare a flat, level mounting See the dimension drawings in Section 2 for the ' area covered with a weed barrier and gravel or a generator set dimensions, fuel and electric inlet concrete mounting pad. Set the composite mounting locations, and recommended clearance. pad directly on the gravel or concrete. 12 Section 1 Installation TP-6803 10/12 1.6 Fuel Requirements 1.6.2 Fuel Pipe Size The generator set operates using natural gas or LPG Ensure that the fuel pipe size and length meet the fuel. The generator set is EPA-certified for both natural specifications in Figure 1-5. Measure the pipe length gas and LPG fuels. from the primary gas pressure regulator to the pipe Ilk y connection on the generator set fuel inlet. Add 2.4 m The fuel system installation must comply with the NEC (8 ft.) to the measured length for each 90 degree elbow. and local codes. Compare the total pipe length with the chart in Figure 1-5 to find the required pipe size. 1.6.1 Fuel Supply Contact local LPG provider for LPG installation Because of variable climates and geographical information. considerations, contact the local fuel supplier for fuel Minimum Gas Pipe Size Recommendation, In. NPT system planning and installation. Figure 1-4 lists the 14RESA/RESAL 20RESAIRESAL recommended fuel ratings and other fuel supply information for natural gas and LPG fuels. Natural Natural Pipe Gas LPG Gas LPG Length, (193,000 (203,000 (281,000 (340,000 Natural m (ft.) Btu/hr.) Btu/hr.) Btu/hr.) Btu/hr.) Fuel type Gas LPG 8 (25) 3/4 3/4 1 3/4 Fuel supply inlet 1 /2 NPT 15 (50) 1 3/4 1 1 Fuel supply pressure, 1.3-2.7 1.7-2.7 30 (100) 1 1 1 1/4 1 kPa (in. H2O) (5-11) (7-11) 46 (150) 1 1/4 1 1 1/4 1 1/4 Fuel flow rate, maximum, Btu/hr.: 61 (200) 1 1/4 1 1 114 1 1/4 14RESA/RESAL 193,000 203,000 Figure 1-5 Fuel Pipe Size Recommendations 20RESA/RESAL 281,000 340,000 Nominal Fuel Rating, Btu/10 1.6.3 Connecting the Fuel Supply Natural gas 1000 LPG 2500 The dimension drawing in Section 2 shows the location Figure 1-0 Fuel Supply of the fuel inlet connection. Have the fuel supplier install rigid gas piping and a manual fuel shut-off valve. The Verify that the output pressure from the primary gas fuel supply line should line up with the generator set fuel utility pressure regulator is as shown in Figure 1-4 and inlet and end about 12 inches away to allow connection that the utility gas meter flow rate is sufficient to supply with a section of flexible fuel line. Use flexible sections to the generator set at rated load plus all other prevent fuel line breakage caused by vibration. gas-consuming appliances. For LPG tanks, verify that Note: Do not bend the flexible fuel line to make up for the output pressure is as shown in Figure 1-4. See misalignment of the fuel supply line and the Figure 1-6 for fuel consumption. Contact the fuel generator set fuel inlet. S supplier for flow rate information or a gas meter upgrade, if necessary. Fuel Consumption, m3/hr. (cth) 14RESA/RESAL 20RESA/RESAL Fuel Type % Load 60 Hz 50 Hz 60 Hz 60 Hz 100% 5.4 (193) 4.9 (175) 8.0 (281) 6.4 (225) Natural Gas 75% 4.7 (163) 4.2 (148) 6.9 (243) 5.4 (189) 50% 3.5 (124) 3.1 (108) 4.6 (161) 3.9 (139) 25% 2.6 (93) 2.4 (84) 3.6 (127) 2.9 (103) 100% 2.3 (81) 2.1 (74) 3.9 (136) 2.9 (102) LPG 75% 2.1 (75) 1.9 (68) 3.1 (109) 2.4 (85) 50% 1.8 (60) 1.5 (53) 2.3 (82) 1.8 (63) 25% 1.2 (45) 1.1 (40) 1.7 (59) 1.3 (47) LPG conversion factors: Nominal fuel rating: 8.58 ft.3 = 1 lb. Natural gas: 37 MJ/m3 (1000 Btu/ft.3) a Or 0.535 m3 = 1 kg LPG: 93 MJ/m3 (2500 Btu/ft.3) 36.39 ft.3 = 1 gal. Figure 1-6 Fuel Consumption TP-6803 10/12 Section 1 Installation 13 Apply pipe sealant that is approved for fuel connections. A WARNING Hold the fuel solenoid valve with a wrench when tightening the fuel connections. Open the manual fuel valves and test all fuel connections using soapy water. If a leak is found, close the fuel valves, clean the fittings, and apply fresh Explosive fuel vapors. sealant. Check for fuel leaks again with the generator Can cause severe injury or death. set running. Use extreme care when handling, Protect all fuel lines from machinery or equipment storing, and using fuels. contact, adverse weather conditions, and environmental damage. 1.7 Fuel Conversion The multi-fuel system allows conversion from natural gas to LPG (or vice-versa) in the field while maintaining emissions-standard compliance. Atrained technician or an authorized distributor/dealer can convert the fuel system. 2 Figure 1-7 shows the fuel system components. A WARNING 3 1 4%X0 4 Accidental starting. i Can cause severe Injury or death. Disconnect the battery cables before working on the generator set. 0""8010 Remove the negative lead first when disconnecting the battery. Reconnect the negative lead last cNmoN nuiNc iwE cNSao when reconnecting the battery. R AL pTURAL GAS CONNECT 65 TON Disabling the generator set. Accidental starting can LP GP5 DO NOT CONNECT cause severe injury or death. Before working on the IGNrt nwNG ( generator set or equipment connected to the set, disable the Na (wz> generator set as follows: (1) Press the generator set off/reset es (PS-4) button to shut down the generator set. (2) Disconnect the power to the battery charger, it equipped. (3) Remove the DSAI Lead Connection battery cables, negative lead first. Reconnect the negative lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the 1 . Fuel Regulator p Fuel block (not shown; see Figure 1-8) or LPG orifice locatio remote start/stop switch. (see Figure 1-10) 3. Fuel solenoid valve and digital spark advance ignition (DSAI) leads 4. Fuel inlet, 1/2 in. NPT female Figure 1-7 Fuel System (20RESA shown) 01 TP-6803 10/12 14 Section 1 Installation 1.7.1 Fuel Conversion, 14RESA/RESAL 12. Connect and turn on the new fuel supply. Two fuel connections on the fuel block allow field- 1 conversion between natural gas and LPG. The fuel r~ metering valves are factory-set and sealed to comply 5 2 with applicable emission standards and to provide the best possible hot and cold starting. 4 Natural gas setup shown Note: Do not adjust the factory-sealed fuel-metering adjustments on the fuel block. Changing the fuel- metering adjustments may violate federal or state laws. Use the following procedure to convert from natural gas (NG) to LPG. The procedure includes moving the fuel connection from the natural gas to the LP port, plugging the natural gas port, and disconnecting the leads for the digital spark advance ignition (DSAI). See Figure 1-7for 3 the fuel system component locations. Procedure to convert from NG to LP, GMMM ® 14RESA/RESAL 1. Fuel block 2. Fuel metering valves--factoryseeled, do not adjust 1. Press the OFF button on the generator set 3. Fuel inlet, 1/2 in. NPT controller. 4. Hose fitting 5. Plug 2. Disconnect the power to the battery charger. Figure 1-8 Fuel Block, 14RESA/RESAL 3. Disconnect the generator set engine starting 13. Reconnect the generator set engine starting battery, negative lead first. battery leads, negative lead last. 4. Turn off the fuel supply. 14. Reconnect power to the battery charger. 5. Remove the hose clamp and fuel hose from the 15. Start the generator set by pressing the RUN button hose fitting in the fuel block. See Figure 1-8. on the generator set controller. 6. Remove the hose fitting from the natural gas outlet 16. Check for leaks using a gas leak detector. port in the fuel block. See Figure 1-8. 17. Run the generator set and check the operation. 7. Remove the plug from the LP port in the fuel block. ® See Figure 1-8. 18. Pressthe OFF button toto shut down the generator set. 8. Clean the plug with a dry cloth or brush, apply fresh pipe sealant, and install the plug into the natural gas Conversion from LPG to Natural Gas outlet port. To convert from LPG to natural gas, follow the fuel 9. Clean the hose fitting with a dry cloth or brush, conversion procedure above, moving the hose fitting to apply fresh pipe sealant to the threads, and install the natural gas port and plugging the LP port. Connect the fitting into the LP port. the DSAI leads for natural gas. See Figure 1-7. Note: Do not adjust the fuel metering valves. 10. Slide the hose onto the hose fitting and secure it with the clamp. 11. Disconnect the DSAI leads for LP. The DSAI leads are located near the fuel solenoid valve. See Figure 1-7. TP-6803 10/12 Section 1 Installation 15 1.7.2 Fuel Conversion, 20RESA/RESAL Conversion from LPG to Natural Gas For LPG fuel, an orifice is used in the fuel line. The unit is To convert from LPG to natural gas, remove the fuel typically shipped set up for natural gas, with the loose orifice and connect the DSAI leads together. orifice tied near the fuel solenoid valve. To convert to LPG, install the orifice and disconnect the spark Fuel DSAI Leads 65 and N advance leads as described below. See Figure 1-10 for Natural Gas Connect lead 65 to N the fuel system component locations. LP Disconnect Procedure to Convert from NG to LP, Figure 1-9 DSAI Connections 20RESA/RESAL Rating 1. Press the OFF button on the generator set controller. Converting the fuel will change the generator set rating. See the generator set specification sheet for ratings with 2. Disconnect the power to the battery charger. natural gas and LP. Order a new nameplate with the updated rating and fuel information from an authorized 3. Disconnect the generator set engine starting distributor/dealer, if necessary. Provide the following battery, negative lead first. information from the original nameplate: 4. Turn off the fuel supply. • Model Number • kVA • Spec Number • Amps 5. Remove the hose clamp and fuel hose from the • Serial Number • Volts hose fitting. See Figure 1-10. • Fuel (original and new) • Hz • kW 6. Insert the orifice into the hose fitting. See Figure 1-10. Note: LPG setup 7. Slide the hose onto the hose fitting and secure it shown with the clamp. 8. Disconnect digital spark-advance module (DSAI) 1 leads 65 and N5 for LP. The DSAI leads are located 2 near the fuel solenoid valve. See Figure 1-7. 3 9. Connect and turn on the new fuel supply. 10. Reconnect the generator set engine starting battery leads, negative lead last. 11. Reconnect power to the battery charger. 12. Start the generator set by pressing the RUN button on the generator set controller. 13. Check for leaks using a gas leak detector. 4 14. Run the generator set and check the operation. 1. LPG orifice GM841C 2. Hose fitting 15. Press the OFF button to shut down the generator 3. Regulator 4. Fuel inlet, 1/2 in. NPT female set. Figure 1-10 Fuel Regulator and LPG Orifice, 20RESA/RESAL 16 Section 1 Installation TP-6803 10/12 1.8 Electrical Connections generator set will operate properly with the neutral either bonded to ground or isolated from ground at the A DANGER generator. n Various regulations and site configurations including the ~ National Electrical Code (NEC), local codes, and the type of transfer switch used in the application determine the grounding of the neutral at the generator. NEC Hazardous voltage. Section 250 is one example that has a very good Will cause severe Injury or death. explanation of the neutral grounding requirements for This equipment mustbe installed and generators. serviced by qualified electrical personnel. 1.8.2 Electrical Lead Entry Grounding electrical equipment. Hazardous voltage can Drill or punch holes in the enclosure for the electrical cause severe injury or death. Electrocution is possible conduit in the locations shown in Figure 1-11. A whenever electricity is present. Ensure you comply with all full-scale dimensioned template for the hole locations is applicable codes and standards. Electrically ground the printed in Appendix B. See page 41. generator set, transfer switch, and related equipment and electrical circuits. Turn off the main circuit breakers of all power sources before servicing the equipment. Never ® contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution. Electrical backfeed to the utility. Hazardous backfeed voltage can cause severe injury or death. Install a transfer switch in standby power installations to prevent the connection of standby and other sources of power. Electrical backfeed into a utility electrical system can cause severe 1 2 injury or death to utility personnel working on power lines. 3 NOTICE Canadian installations only. For standby service connect the output of the generator set to a suitably rated transfer switch in accordance with Canadian Electrical Code, Part 1. Have an authorized distributor/dealer or a licensed n -reps electrician make the following electrical connections. Note: See Appendix Bfor afull-scale template The electrical installation must comply with the National Electrical Code® (NEC) class 1 wire designation and all with dimensions. applicable local codes. Canadian installations must 1. 1/2 NPT female fuel inlet comply with the Canadian Electrical Code (CEC) and 2. Utility voltage electrical lead entry point applicable local codes. 3. ATS signal electrical lead entry point 1.8.1 Grounding Figure 1-11 Electrical Lead Entry Locations Ground the generator set. The grounding method must 1.8.3 Field-Connection Terminal Block comply with NEC and local codes. Connect the grounding strap to the generator set ground lug, terminal The generator set is equipped with a field-connection GND inside the controller compartment. terminal block located in the air inlet area near the junctionbox. Leads have been factory-installedfrom the Generator sets are shipped with the generator neutral junction box to the terminal block for easy field wiring. bonded (connected) to the generator ground in the junction box. The requirement for having a bonded See the dimension drawing in Section 2 for the terminal (grounded) neutral or ungrounded neutral is determined block location. See Figure 1-12 for terminal block by the type of installation. At installation, the neutral can details. Refer to the terminal block decal for connections be grounded at the generator set or lifted from the and cable sizes. Also see the wiring diagram in ground stud and isolated if the installation requires an Section 2. ungrounded neutral connection at the generator. The The National Electrical Codes is a registered trademark of the National Fire Protection Association, Inc. TP-6603 10/12 Section 1 Installation 17 Route AC leads through flexible conduit. Ensurethatthe leads and conduit do not interfere with the operation of 3 the generator set or obstruct the service areas. Route 2 4 low-voltage communication leads through separate conduit. 1 5 Procedure 1. Drill holes for the conduit fittings. See Figure 1-11 and Appendix B for the recommended electrical inlet locations. Feed the cables through the openings. 2. Connect the leads from the transfer switch emergency source lugs to the Lt and L2 connections on the generator set terminal block. cn s.oea 3. Connect the neutral (LO) and ground (GRD) leads from the ATS and the main panel to the 1-1-111-1 m < m 3 corresponding connection points on the terminal block. See Section 1.8.1, Grounding. 1. Low voltage communication and engine start connections 4. Connect utility power leads to the terminal block 2. Ground connection for communication cable shield. 3 connections labelled Utility. Connect to a circuit . Ethernet cable for optional OnCue connection ty• 4. AC load connections that is supplied by the utility source and backed up 5. AC power connections by the generator. The power source must be GFCI protected. See Section 1.8.4 for more information Figure 1-12 Electrical Connections about the utility power requirement. 5. For connection of optional transfer switches, the 1.8.4 Power Supply programmable interface module (PIM), and/or a Provide AC power for the battery charger (integral to the load control module (LCM), see Section 1.8.5. RDC2 and DC2 controllers) and the optional 6. If the OnCue Home Generator Management accessories shown in Figure 1-13. The power source System will be used with the generator set, run must be GFCI protected. The power to the battery charger and accessories must be available at all times, category SE network cable from the generator set i.e. the circuit must be powered by the utility source and to the customer's router or modem. backec~up by the generator. Note: Installation of the network cable at the time Be sure to disconnect power at the distribution panel of generator set installation is highly before making the connections. Connect power leads to recommended. Installing the Ethernet cable the utility power connection points on the terminal block.' now will make connection much easier if you See Section 1.8.3 and the wiring diagrams in Section 2 choose to add OnCue later. for connection details. a. Route the network cable with other low-voltage signal wiring (for example, the RBUS Power Requirement, Max. communication leads or engine start leads to Equipment Watts Amps volts the transfer switch), in separate conduit from Battery charger 100-250 VAC the AC load leads. If the network cable is longer (standard) 1 1 50/60 Hz than 100 meters (328 ft.), use a repeater or Carburetor heater * 37 0.33 switch. • Battery heater * 110 0.92 120 VAC b. Use an RJ45 inline coupler to connect the Fuel regulator heater * 60 0.50 50/60 Hz Ethernet cable to the cable in the customer (20RESA/RESAL only) connection box. See Figure 1-12. The inline * Optional accessory coupler is included with the OnCue kit. Figure 1-13 Power Requirements 18 Section 1 Installation TP-6803 10/12 1.8.5 Transfer Switch Connection through P10-4 on the transfer switch interface module to the generator set terminal block TB1 connections A, B, Connect the ATS or remote start/stop switch. Connect PWR, and COM. the load leads from the generator set to the Emergency source lugs on the ATS. Route iow-voltage See Section 1.8.6 for the maximum cable length. communication leads through separate conduitfrom the AC power and load leads. All connections must comply Note: Connections 3 and 4 on the generator set are not with applicable state and local codes. used with the Model RXT transfer switch. Note: Do not use the Kohler® Model RRT transfer Engine start connection for other transfer switch with the 14/20RESA or 14/20RESAL switches or a remote start/stop switch generator set. Connect the engine start leads from the transfer switch Communication connections for a Kohler® or remote start switch to terminals 3 and 4 on the Model RXT transfer switch terminal block. See Figure 1-15. Route the engine start leads through separate conduit from the AC power and See Figure 1-14. Use Belden #9402 or equivalent load leads. 20AWG shielded, twisted-pair cable to connect P10-1 1 ® 2 ~.I Generator Set / \GND A A RBUS B B Pw MR Interface Board on the "1io? 12 VDC CO coon 4 Model FiXT Transfer Switch 3 / A > 9 RXT e m m ~ TB1 3 rmna m c coM 4 Note: Generator set terminal block (TB1) connections 3 and 4 are NOT USED with the Model RXT ATS. 1. Generator set terminal block TB1. See Figure 2-4 for location. Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted-pair cable 4. Leave one and of each cable shield disconnected. If accessory modules (PIM or LCM) are connected, see Section 1 AT Figure 1-14 Model RXT Transfer Switch Communication Connection to Generator Set Terminal Block TP-6803 10/12 Section 1 Installation 19 Generator Set 1 TBt A B 2 ATS PW Models RDT CO or RSB 4 3 Ip6a03 1. Generator Set Terminal Block TB1. See Figure 2-4 for location. Check the decal on the generator set for terminal block connections. 2. Engine start leads 3 and 4. See the ATS manual for cable size specifications. Figure 1-15 Engine Start Connections with Transfer Switch Models RDT or RSB 1.8.6 Cable Specifications connections Aand B. The maximum total cable length is the value shown for 12 or 14 AWG wire in Figure 1-16. For the RBUS communication connections (A, B, PWR, and COM), the maximum cable length for one model The maximum cable length depends on the number of RXT transfer switch connection using Belden #9402 optional modules connected. A module can be a Model cable is 61 m (200 ft.). RXT transfer switch, a load control module (LCM), or a programmable interface module (PIM). See Figure 1-16 For longer cable runs, use 12-14 AWG wire for the COM for the maximum cable lengths for 1, 2, or 3 modules per and PWR connections and Belden #8762 (2-conductor) cable run. Note the shield connections shown in 20AWG shielded twisted-pair cable for RBUS Figure 1-17. Maximum length per run, meters (ft.) W umber of Modules (ATS, PIM, and LCM) per Run Cable (r61-PWR and COM) 1 Module 2 Modules 3 Modules Belden #9402 or equivalent 20AWG 61 (200) 31 (100) 21 (67) 14 AWG for PWR and COM 152 (500) 152 (500) 122 (400) 12 AWG for PWR and COM 152 (500) 152 (500) 152 (500) Figure 1-16 Total Cable Lengths with Accessory Modules Connected 20 Section 1 Installation TP-6803 10/12 1.8.7 System Connections with one programmable interface module (PIM), and/or one Accessory Modules load control module (LCM). See Figure 1-17 through Figure 1-21 for connection See Figure 1-16 for the maximum total cable length with options with up to three accessory modules. Accessory 1, 2, or 3 accessory modules per cable run. modules can include one Model RXT transfer switch, 2 GND Generator Set A -A 4 RBUS / B -e 12 VDC OD PwR 3 - co, RXT 4 3 A > > A TBt s m m - B PW Pw ft~ coM Gom P10 (RBUS) 1 PIM A > > A ( B m m B PWR ~n com COM P10 (RBUS) 5 f~ A > B m o LCM PWR ~ m coM $ m c 5 1 Note: See Figure 1-16 for maximum total cable length per run (1 run shown). 1. Generator set terminal block TB1. See Figure 2-4 for location. Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted-pair cable 4. Connect shields together as shown. Figure 1-17 Accessory Module Communication Connection Details TP-6803 10/12 Section l Installation 21 Generator Set RXT ATS T61 NOTES: LCM • See Figure 2-4 for terminal block location on generator set. Check the decal on the generator set for terminal block connections. • See Figure 1-16 for maximum total cable length per run (3 runs with 1 module each shown). PIM • See Figure 1-17 for communication connection detail (A and B, PWR and COM). • Use splices or wire nuts to collect multiple leads for connection to °6803 the generator set terminal block. See Figure 1-19. Figure 1-18 Accessory Module Connections (three cable runs with one module each) 1 3 2 A B Generator Set N02 CABLE PWR coo xM RBUS Be 12 VDC CO 4 A 3 B eaoz cAetF T61 PWR oom WW3 1. Generator Set Terminal Block T81. See Figure 2-4 for location. Check the decal on the generator set for terminal block connections. 2. Splice 3. Connect all of the shield leads on this end to GROUND at the generator set. Figure 1-19 Multiple Connections to the Generator Set 22 Section 1 Installation TP-6603 10112 Generator Set FIXT ATS TB1 PIM Notes: • See Figure 2-4 for terminal block location on generator set. Check the decal on the generator set for terminal block connections. LCM • See Figure 1-16 for maximum total cable length with 12 or 14 AWG wire. • See Figure 1-17 for communication connection detail (A and B, PWR and COM). Conned the cable shield to ground at the generator set. cpe Figure 1-20 Accessory Module Connections (two cable runs with one and two modules shown) 1 TP-6803 10/12 Section l Installation 23 RXT ATS Generator Set A and B 1 A and B PWR 2 PWR COM 2 cOM 1 2 2 PIM A and B PWR COM 1 NOTES: • See Figure 2-4 for terminal block location on generator set. Check the 2 LCM decal on the generator set for terminal block connections. A and B • See Figure 1-16 for maximum total cable length with 12 or 14 AWG wire. (1 run with 3 modules shown). PWR COM • See Figure 1-17 for communication connection (A and B) detail. Connect the cable shield to ground at the generator set. 1. 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