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HomeMy WebLinkAbout37990-ZTowu of Southold Auuex 7/9/2013 P.O. Box 1179 54375 Main Road Southold, New York 11971 CERTIFICATE OF OCCUPANCY No: 36337 Date: 7/9/20 ] 3 THIS CERTIFIES that the building AS BUILT ALTERATION Location of Property: 1895 Delmar Dr, Laurel, SCTM #: 473889 Sec/Block/Lot: 127.-4-7 Subdivision: Fited Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this officed dated 4/22/2013 pursuant to which Building Permit No. 37990 dated 4/30/2013 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: "AS BUILT" ALTERATIONS, INCLUDING GARAGE ALTERED TO LNING SPACE. WOOD BURNING STOVE AND SKYLIGHTS, IN AN EXISTING ONE FAMILY DWELLING AS APPLIED FOR The certificate is issued to Rizzella, Michael (OWNER) of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 37990 06-13-2013 PLUMBERS CERTIFICATION DATED __° - -- Au o ed S~ ature ~~ TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN CLERK'S OFFICE '+s ~9 SOUTHOLD, NY ~ 1 .1 * ~ ,. BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit #: 37990 Date: 4/30/2013 Permission is hereby granted to: Riuella, Michael 34 Jefford Rd Rush, NY 14543 To: "As Built" alterations to an existing single family dwelling as applied for. At premises located at: 1895 Delmar Dr, Laurel SCTM # 473889 # 127.-4-7 Pursuant to application dated To expire on 10/30/2014. Fees: 4/22/2013 and approved by the Building Inspector. AS BUILT -SINGLE FAMILY ADDITION/ALTERATION CO -ALTERATION TO DWELLING $974.40 $50.00 Form No. 6 ~ n TOWN OF SOUTHOLD / ~} V I BUILDING DEPARTMENT \I.~ TOWN HALL ~ 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings, property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1 % lead. 5. Commercial building, industrial building, multiple residences and similar buildings and installations, a certificate of Code Compliance from: architect or engineer responsible for the building. 6. SubmifPlanning Board Approval-of completed site plan requirements. B. For existing buildings (priorto April 9, 1957) non-conforming uses, or buildings and "pre-existing" land uses: 1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees I. Certificate of Occupancy -New dwelling $50.00, Additions to dwelling $50.00, Alterations to dwelling $50.00, Swimming pool $50.00, Accessory building $50.00, Additions to accessory building $50.00, Businesses $50.00. 2. Certificate of Occupancy on Pre-existing Building - $100.00 3. Copy of Certificate of Occupancy - $.25 4. Updated Certificate of Occupancy - $50.00 5. Temporary Certificate of Occupancy -Residential $15.00, Commercial $15.00 / Date. ~/mil / ~ S New Construction: Old or Pre-existing Building: Location of Property:lO l~-S ~~J~n.f~e House Nom// ,, Owner or Owners of Property: /' `/ `-~' ,ice . L (check one) / Z~j~ Hamlet Suffolk County Tax Map No 1000, Section ~.~ 7 Block Lot Subdivision '7 t~ Filed Map. n~ ,Lot: Permit No. J / ~ ~ D Date of Permit. 3~~ ~ 3 Applicant: /`'/-i c~typ ~. ,/ Z~~i~' Health Dept. Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certifica r- , 60 Fee Submitted: $ __~ Town Hall Annex 54375 Main Road P.O. Box 1179 Southold, NY 11971-0959 c ~ i~' ~! Telephone (631) 765-1802 Fax (631)765-9502 rooer.richertCr~town.southold. nv. us BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To: Michael Riuella Address: 1895 Delmar Drive City: Laurel St: NY Zip: 11948 Building Permit#: 37990 Section: 12] Block: 4 Lot: 7 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: as built DBA: License No: SITE DETAILS Office Use Only Residential X Indoor X Basement Service Only Commerical Outdoor 1st Floor X Pool New Renovation 2nd Floor Hot Tub Addition Survey X Attic Garage Service 1 ph Hea[ Duplec Recpt 7 Ceiling Fixures HID Fixures Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures 2 CO Detectors Sub Panel AIC Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances Dryer Recpt Emergency Fixtures Time Clocks Disconnect Switches 3 Twist Lock Exit FiMUres TVSS Omer Equipment: convert garage to living space, 1-paddle fan Notes: Inspector Signature: ~-~J~- Date: June 13 2013 Electrical Certificate.xls © ` ~O~,~OFSOUTyy6 ~CT-•~~ ~~G{~Ls , i;./ J ~ ~ tZ)jf ~ # ~ ~ ~ `-~f' ®.~ `~~ 1~.6''J `:~ TOWN OF SOUTHOLD BUILDING DEPT. -~_ 765.1802 INSPECTION [ ]FOUNDATION 1ST [ ] ROUG LBG. [ ]FOUNDATION 2ND [ ] IN CATION [ ]FRAMING /STRAPPING [ INAL [ ]FIREPLACE & CHIMNEY [ ]FIRE SAFETY INSPECTION [ ]FIRE RESISTANT CONSTRUCTION [ ]FIRE RESISTANT PENETRATION [ ] ELECTRI~L (ROUGH) _ [ ]ELECTRICAL (FINAL) REMARKS: < ~c~~s„~ ~ `~~ INSPECTOR * ~OF SOpt,~~~ ~~~ ~ ®~ ~ ~ ,~~ ~ ~~~ ~~p ~ ~ ti~ TOWN OF SOUTNOLD BUILDING DEPT ~~~ 765.1802 Ci~~~~ 1 NSPECTION [ ]FOUNDATION 1ST [ ]FOUNDATION 2ND [ ]FRAMING /STRAPPING [ ]FIREPLACE & CHIMNEY [ ]ROUGH PLBG. [ ]INSULATION [ ]FINAL [ ]FIRE SAFETY INSPECTION [ ]FIRE RESISTANT CONSTRUCTION [ ]FIRE RESISTANT PENETRATION [ ]ELECTRICAL (ROUGH) ELECTRICAL (FINAL) REMARKS: ~~~ ~~ - o~ ~s ~~, DATE ~ ~ 3 1 FIELD N REPORT DATIS COMIMENTS „y J FOUNDATION (IST) .S?"3 FOUNDATION (2ND) ~ ~- C ~. ~ ~ ~ ROUGH FRAMING & ( ' '~ S' PLUMBING ?D ~ t t+f H INSULATION PER N. Y. ENERGY CODE ~ ~ STATE C f~ ~ r ~~. ~~ ~~ ` ~~r T FINAL , ~ -~ ~,,.~~ jr ~~~ ADDITI NAL COMMENTS ~ s -~ 3 6`r ~° P~ 3d i r rn z o d c `~ x _ X e Tip W N OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 50UTHOLD, NY 11971 TEL: (631) 765-1802 FAX: (631) 765-9502 ~~~~~ SoutholdTown.NorthFork.net PERMiT NO. 3~. zo~ ~ ~ 1 2013 C. .zo~ BLDG-DEPT. mWPI OF SOUTNOI~ Do you have or need the following, before applying? Board of Health a sets of Building Plans Planning Board approval Sun ey Check Septic Form N.Y.S. D.E.C. Flood Permit Storm-Water Assessment Form Mail Phone: Espi 20 Building APPLICATION FOR BUILDING PERMIT Date~ehit.uc~~' y ~ . zo/3 INSTRUCTIONS a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building lnspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. c. No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the propem have been enacted in the interim, the Building Inspector may authorize, in writing, the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County, New York, and other applicable Laws, Ordinances or Regulations, for the constmction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances, building code, housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections~./ ~~ /! --_. _ (Si lure plicant or name. if a corpomlion) 3`l Jae FFo211s ~oud~; ~us~ ~~V ~'. /~/sS~3 (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builder Dc~tiPr~ Name of owner of premises '' I 1 ~-~Gt~e ~izz~~~q (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. _ Electricians License No. 1wYNIi~OU Ern-.e ... _. pnsWhap w tryouics eonu~h work will be done: BUILDING PERMIT APPLICATION CHECKLIST ~• -- -- et Hamlet i i County Tax Map No. 100 Section '017 Block Lot SubdivisionMR~u~ ~Au/e~~ ~ac~~f i s~~r 7~S Filed Map No. 5486 Lot / .1 2. State existing use and occupancy of a. Existing use and occupancy b. Intended use and occupancy and intended use and occupancy of proposed construction: ~;~y -RCS, ~~~a~ V-C 3. Nature of work (check which applicable): New Building Addition Alteration Repair Remov//a~~l Demolition ter Worms ~g,(,~,.~ ~`~.tbk+Yw (,tlO 4. Estimated Cost ~. Qj ,d--}. Fee ~ ~ ~ G V (Description) i~t ~ ~ (To be paid on filing this lication) 5. If dwelling, number of dwelling units~~Number of dwelling units on each floor 1 If garage, number of cars ,~ e i` ~If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Height Number of Stories ensions of same structure with alterations or additions: Front Depth Height Nun Depth Rear of Stories 8. mensions of entire new construction: Front Rear Depth ~" Height Number of Stories / 9. Size of lot: Front ~OD.(~3 Rear ~0~~~33 /Depth ~~~.~J~O y~ 10. Date of P rchase'S/a0 /~~ ~ Name of Former Owner/,/' ~'~` ~ ~~~ ~~1'e ' '' ~~ ~~/Q- o~bP/1 /~59d ~pGVe ~~ 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO 13. Will lot be re-graded? YES NO Will excess fill be removed from premises? YES NO ,A~/~j J // 3 nS~ ~er Fo20 5 ~d, 14. Names of Owner of premises/' r~'c~'w e~ ~' Lze~IRAddress I=U,~~i f( Phone No.S~s~~~~O ~o~C7C~~ Name of ArchitectNaPmA/~ C• LoK, P•f~ Address 7a ~ ~-+~ ~~~ Phone No bb/-~ SS-xid0 Name of Contractor Address ~ 9 " "' ~ Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO '~ * IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO / * IF YES, D.E.C. PERMITS MAYBE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distances to property lines. `~ 17. If elevation at any point on property is at 10 feet or below, must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES ~ NO * IF YES, PROVIDE ACOPY. - /~'~~~ ~'~~ STATE OF NEW YORK) SS: CO[JNTY OF / ~ / r /~ ~~ vi? / / ~//U being duly sworn, deposes and says that (s)he is the applicant (Name of individual signing cgntract) above named, (S)He is the Oee.~~tJP/~' ( S etc.) and is duly authorized to perform or have performed the said work and to make and file this application: that all statements contained in this application are tme to the best of his knowledge acrd belief,~di~ ~l performed in the manner sct forth in the application filed therewith. \\ f°~x3 ~~N~~ u~ ~a~ W NYNMO Sworn to before me this ~„~_ day of M O,rCh 20 I Notary Public .-- BS4Elif1N14DM TWA •MI q CIS - ~d ~NOII Applicant Town [call Annex - 54375 Maio Road P.O. Box 117& Soudiotd, NY 119 [-0959 ~o~~Of SOfjTy ~,, .~ BUIIDIlVG Dk3'ARThfENT TOWt~I OF $OUTHOLD APPf.ICATION FOR ELECTRICAL INSPECTION REQUESTED BY: Date: Company Name: Name: License No.: Address: Phone No.: JOBSITE INFORMATION: (`IndicQates required information) 'Name: •~~~/C~y~~~l ~2~-~~/~ 'Address: ! ~~ .S rvs~ ~ ,~ L,~.~ ,,e .~- `Cross Street: _~ p> ty~~/ `Phone No.: s~ S -~ 4° d°G - '3 0 0 ~ Sb'S - S Permit No.: Tax~Map District: 'BRIEF DESCRIPTION OF WORK (Please Print Clearly) (Please circle All that ARMY) *Is job ready for inspection: YES f NO. Rough In `t7o-yntl treed a Temp Certificate: . YES / NO Final _ Temp IrrforrnaHon (ff• needed) *Servioe Size: 1 Phase 3Ph8se 100 150 200 300 350 400 Other "New Setvlce: Re-aoruiecf Underground Numi~er of Meters Change of Seryi~ Overhead Addfionaf Information: PAYMENT DUE WITH APPLICATION 82-Request fw inspection Fonn L ~ ~ ~ / ~- ~\~ ~~~c G- ~ l ~ `' ~ ~ ~ .,--- 5 .~ ~ I~ Telephone (631) 7651804 CONSENT TO INSPECTION /~" L ~ C~ ~ ,Z~~.4'~, the undersigned, do(es) hereby- state: ~ Owner s) Name(s) That the undersigned ~s) (aze) the owner(s) Southold, located at 18x5 l>eLA1A+e y~v-e~(ikzu~ which is shown and designated on the Suffolk County Tax Section ~a'7 ,Block _~. Lol 7 s n the Town of /~ ~. ~/9s~~' Map as District 1000, Thatthe undersigned (has) ('~°` comma; ~ cause to be fled, an application in Id Town Building Insp ctor's Office for the following:LeGRL ,2e a ~}) io ~i~n /PQSio// ~C'C!'I~PG+'/LG[L ~P~~L.~NG (p,) ScRP~viF~ "1'M That the undersigned do(es) hereby give consent to the Building Inspectors of the Town of Southold to enter upon the above described property, including any and all buildings located thereon, to conduct such inspections as they may deem necessary with respect to the aforesaid application, including inspections to determine that said premises comply with all of the laws. ordinances, rules and regulations of the Town of Southold. The undersigned, in consenting to such inspections, do(es) so with the knowledge and understanding that any information obtained in the conduct of such inspections may be used in subsequent prosecutions for violations of the laws, ordinances, rules or regulations of the Town of Southold. Dated: RCI J (Print Name) JL DRAFTING, INC. ~p A // Tl pes Of Plans Drafted !`'~ Providing The Finest In A,~'nrdabk Drafi`ing Services' - VIA UPS 0008 229 416 6 April L9, 2013 Town of Southold 54375 Route 25 Southold, NY 11971 ATT: BUILDING DEPARTMENT RE: File No.: 13-131 Project Location: 1895 Delmar Drive. Laurel, NY Owner: Michael Rizzella To Whom It May Concern: With respect to the filing of a Building Permit Application with Plans for the above-referenced property, I enclose herewith the following: *Application for Building Permit - signed~n the Owner and his signature notarized '~ *Application for Electrical Inspection l *Consent to Inspection -signed by the Owner / *Copy of Deed recorded in Liber 12592 page 7 / *Copy of Title Report *Four (4) copies of Survey *Pictures i ~ *Four (4) copies of the "Compliance Certificate" *Four (4) sets of Plans, signed & sealed by Norman C. Lok, PE ' *Check No. 2727, payable to "Town of Southold" in the amount of $450.00 [f you need to speak with Mr. Rizzella, he can be reached at 585-986-3000. Thank you in advance for your assistance in this matter. [f you have any questions, please feel free to contact _ this office at 631-843-1949 or ~14cad~d-aol.co - --- ~ r.\ mce ly, ! j ~ ~- - Iv 2 ~~^~ Nancy xpedito I' pPR /nal _ _ Cc: Mr. Michael Rizzella www. jldrafting. com 707 Suite A-Route 110 • Farmingdale N. Y. 11735 P6nn- /RR11 AdA-10d9 Fev /RR11 A63-A100 NORMAN C. t.OK, P.E. 707 Route 110, Suite A-1 Farmingdale, NY 11735 (631) 755-7920 June 13, 2013 Town of Southold Building Department Town Clerk's Office 53095 Route 25 PO Box 1179 Southold, NY 11971 SUBJECT: Rizzella Residence 1895 Delmar Drive Laurel, NY 11948 To Whom It May Concern: JLD# 13-131 Based upon my inspection today, I hereby certify that, to the best of my professional knowledge and belief the subject residence meets the minimum standards of the New York State Uniform Fire Prevention and Building Code. The items under consideration are as follows: 1- Seven (7) operable skylights 2- Garage conversion into living space If you have any questions please do not hesitate to contact me. Very Truly Yours, OF NEw Ay ~\ i L; u JUN 1 D 7 BLDG-DEPT. __ 7Pigv nr cn~, ~runi n ~~'Of -y~;~oNi Norman C. Lok, P.E. NORMAN C. LOK, P.E. 707 Route 110, Suite A-1 Farmingdale, NY 11735 (631) 755-7920 June 13,2013 Town of Southold Building Department Town Clerk's Office 53095 Route 25 PO Box 1179 Southold, NY 11971 SUBIECT: Rizzella Residence 1895 Delmar Drive Laurel, NY 11948 JLD# 13-131 To Whom It May Concern: Based upon my inspection today, I hereby certify that, to the best of my professional knowledge and belief the subject residence meets the minimum standards of the New York State Uniform Fire Prevention and Building Code. The items under consideration are as follows: 1- Seven 17) operable slrylights 2- Garage conversion into living space 3- Wood burning stove If you have any questions please do not hesitate to contact me. Very Truly Yours, __-- i ~1 _ ;~ i • , ~~ - --_ i~ ~ j ~~N 2 5 2013 ~;~'~' -'---__~_~ ~-'OLD Harman C. Lok, P.E. Town Hall Annex 54375 Main Road P.O. Box 1179 Southold, NY 11971-0959 June 18, 2013 ,~"~OF SOl/ly~ ~~ • ~O ~~~~~UNi'I,N BUILDING DEPARTMENT TOWN OF SOUTHOLD Michael Rizzella 34 Jefford Rd Rush, NY 14543 Re: 1895 Delmar Dr., Laurel TO WHOM IT MAY CONCERN: Telephone (631) 765-1802 Pax (631)765-9502 ~^ ~~ b~ ~' The Following Items (if Checked) Are Needed To Complete Your Certificate of Occupancy: **NOTE: The Building Inspector is requesting Installation Instructions for the Wood Stove Application for Certificate of Occupancy. (Enclosed) Electrical Underwriters Certificate. (contact your electrician) A fee of $50.00. Final Health Department Approval. Plumbers Solder Certificate. (All permits involving plumbing after 41118a) Trustees Certificate of Compliance. (town Trustees # 7ss-issz) Final Planning Board Approval. (Planning # 7s5-~s38) Final Fire Inspection from Fire Marshall. Final Landmark Preservation approval. Final inspection by Building Dept BUILDING PERMIT: 37990 - "As Built" Alteration SCHEDULE B File Number: A9111F-OOS Policy Number: 5312-767622 EXCEPTIONS FROM COVERAGE This policy does not insure against loss or damage (and the Company will not pay costs, attorney's fees or expenses) which arise by reason of: 1. Rights of tenants or persons in possession, if any. 2. Survey Reading attached hereto. 3. Covenants, conditions, easements, leases, agreements of record as follows: A. Covenants and Restrictions in Liber 6761 Page 154. B. Electric Easement in Liber 6797 Page 473. (Affects Street) C. Right of Way Agreement in Liber 5662 Page 448. (Affects Streets) D. Telephone Agreement in Liber 6938 Page 420. (Affects Streets) 4. Policy will except water and sewer rent not entered and/or water and sewer rent entered subsequent to date of last reading. 5. As premises herein are benefitted by a tax exemption, policy will except the lien which may attach by reason of any restoration of real property taxes after transfer of title by the owner entitled to tax exemption. 6. Mortgage made by MICHAEL RIZZELLA and MARY JANE RIZZELLA to TEACHERS FEDERAL CREDIT UNION in the amount of $60,000.00 dated 04/07/00 to be recorded in the Suffolk County. Clerk's/Registrar's Office. ....- 4 y:'7y~* rr, u!rt"A'°?? .-,,.._ ,.-.: -'n_`u+i'c"~'^,..~'°r _r7}'xµx~^'..r ' ALLIANCE A~~B_S_~~~T~~, RACT" OF NY, INC. 120 FOURTEI AYERl7G> • BAY SHORE • NY 11706 1-800-492-OMIT 633 EAST MAIN STREET • RIVERHEAD • NY 11901 COPY OF 1 OLD COUNTRY ROAD • CARLE PLACE •NY 11514 FEE POLICY -- - -- _--0wner's~oiicy of Title Insurance Fidelity National Title Insurance Company of New York POLICY 5312- 7 6 7 6 2 2 A Stock Company NUMBER OWNER'S POLICY OF TITLE INSURANCE SUBJECT TO THE EXCLUSIONS FROM COVERAGE, THE EXCEPTIONS FROM COVERAGE CONTAINED IN SCHEDULE B AND THE CONDTIIONS AND STIPULATIONS, FIDELITY NATIONAL TITLE INSURANCE COMPANY OF NEW YORK, a New York corporation, herein called the Company, insures, as of Date of Policy shown in Schedule A, against loss or damage, not exceeding the Amount of Insurance stated in Schedule A, sustained or incurred by the insured 6y reason of.' 1. Title to the estate or interest described in Schedule A being vested other than as stated therein; 2. Any defect in or lien or encumbrance on the title; 3. Unmarketability of the title; 4. Lack of a right of access to and from the land. The Company will also pay the costs, attorneys' fees and expenses incurred in defense of the title, as insured, bctt only to the extent provided in the Conditions and Stipulations. IN WITNESS WHEREOF, FIDELTTYNATIONAL TITLE INSURANCE COMPANY OF NEW YORK has caused this policy to be signed and sealed by its duly authorized officers as of Date of Policy shown in Schedule A. Countecsigned_ Authorized Signature (PLEASE PRINT NAME) FIDELITY NATIONAL TITLE INSIiRANCE COMPANY OF NEW YORX /QiWO•~''t Prt~iCm, 4 JL.AL ^ Abel' I-„uw~,.UT' ~' ~N//v+v saRl,.> FORM 5312 (5/1193) ALTA OWNER'S POLICY - 1992 (10-17-92) RePdnled (1196) SCHEDULE A File Number: A9111F-OOS Policy Number: 5312-767622 Amount of Insurance: $ 157,000.00 Date of Policy: 04/07/00 1. Name of Insured: MICHAEL RIZZELLA and MARY JANE RIZZELLA 2. The estate or interest in the land insured herein is: FEE SIMPLE 3. Title to the estate or interest in the land is vested in: MICHAEL RIZZELLA and MARY JANE RIZZELLA 4. Title vested in the insured by means of: Deed made by D. ALAN REY & PHOEBE A. REY, HIS WIFE to MICHAEL RIZZELLA and MARY JANE RIZZELLA dated 04/07/00 to be recorded in the Suffolk County Clerk's/Registrar's Office. 5. The land referred to in this policy is described as follows: (SEE DESCRIPTION) Title No: A9111F-OOS Schedule A ALL that certain plot, piece or parcel of land, situate, lying and being in the Town of Southhold, County of Suffolk and State of New York; known and designated as Lot No. 14, as shown on a certain map entitled, "Map of Laurel Country Estates" and filed in the Office of the Clerk of the County of Suffolk on June 22, 1970 as Map No. 5486, being bounded and described as follows: BEGINNING at a point on the westerly side of Delmar Drive at the extreme southerly end of the arc of a curve which connects the southerly side of Joseph Street with the westerly side of Dehnaz Drive; RUNNING THENCE South 22 degrees 32 minutes 50 seconds East, along the westerly side of Delmar Drive, 100.63 feet; THENCE South 71 degrees 23 minutes 40 seconds West, 181.36 feet; THENCE North 18 degrees 36 minutes 20 seconds West, 125.33 feet to the southerly side of Joseph Street; THENCE North 71 degrees 23 minutes 40 seconds East, 147.72 feet along the southerly side of Joseph Street; THENCE easterly, southeasterly and southerly along an arc of a curve which bears to the right having a radius of 26.78 feet, a distance along said azc of 40.22 to the northerly side of Delmar Drive at the point or place of BEGINNING. FOR TOGETHER with all the right, title and interest of the party of the first CONVEYANCING part of, in and to the land lying in the street in front of and adjoining ONLY said premises. SCHEDULE B File Number: A9111F-OOS Policy Number: 5312-767622 EXCEPTIONS FROM COVERAGE This policy does not insure against loss or damage (and the Company will not pay costs, attorney's fees or expenses) which arise by reason of: I . Rights of tenants or persons in possession, if any. 2. Survey Reading attached hereto. 3. Covenants, conditions, easements, leases, agreements of record as follows: A. Covenants and Restrictions in Liber 6761 Page 154. B. Electric Easement in Liber 6797 Page 473. (Affects Street) C. Right of Way Agreement in Liber 5662 Page 448. (Affects Streets) D. Telephone Agreement in Liber 6938 Page 420. (Affects Streets) 4. Policy will except water and sewer rent not entered and/or water and sewer rent entered subsequent to date of last reading. 5. As premises herein are benefitted by a tax exemption, policy will except the lien which may attach by reason of any restoration of real property taxes after transfer of title by the owner entitled to tax exemption. 6. Mortgage made by MICHAEL RIZZELLA and MARY JANE RIZZELLA to TEACHERS FEDERAL CREDIT UNION in the amount of $60,000.00 dated 04/07/00 to be recorded in the Suffolk County Clerk's/Registrar's Office. Title No.: A9111F-OOS SURVEY EXCEPTIONS Survey Made By: Young & Young Dated: 9/24/71 Shows the following: 1 STORY HOUSE AND ATTACHED GARAGE. NO OTHER VARIATIONS. SURVEY INSPECTION DATED 1!24/00 SHOWS THE FOLLOWING CHANGES: A) FENCE ADDED ALONG SOUTHEASTERLY SIDE (NOT LOCATED AS TO RECORD LINES.) B) RAISED DECK ADDED TO SOUTHEASTERLY SIDE OF HOUSE (WITHIN RECORD LINES.) , NO OTHER OUTSIDE CHANGES MADE. Policy affirmatively insures that the existing buildings as shown on the above survey, unless excepted above, are located wholly within the boundaries of the premises described herein. FOR LOAN POLICIES ONLY: Policy insures the mortgagee against monetary loss notwithstanding the above variations and encroachments. (Owner's Policy) 1. The following is added to the insuring provisions on the face page of [his policy: "5. Any statutory lien for services, labor or materials furnished prior [o the date hereof, and which has now gained or which may hereafter gain priority over the estate or interest of the Insured as shown in Schedule A of this policy." 2 The following is added to Pazagraph 7 of the Conditions and Stipulations of this policy: "(d) If the recording date of the instruments creating the insured interest is later than the policy date, such policy shall also cover ` ` intervening liens or encumbrances, except real estate taxes, assessments, water charges and sewer rents." Nothing herein contained shall be construed as extending or changing the effective date of the policy unless otherwise expressly s[a[ed. A This endorsement, when countersigned below by a validating signatory, is made a pan of said policy and is subject [o the Exclusionsfrom _~ Coverage, Schedules, Conditions and Stipulations therein, except as modified by the provisions hereof. IN WITNESS WHEREOF, the Company has caused its corporate name and seal to be hereunto affixed by its duly authorized signatory and countersigned on the date hereinafter set forth. Dated: 4 / 7 / 0 0 NY-037 Reprinted (?!99) Fidelity National Title Insurance Company of New York d'„c+, SEAL i r,.,,,,~ ATTEST ~l~... N• ~-~ ~~ Standard New York Endorsement (9/1/93) For Use With ALTA Owner's Policv _ nlil IssuedBy ,~, , , FIDELITY NATIONAL TITLE INSURANCE COMPANY OF NEW YORK NEW YORK, NEW YORK MARKET VALUE POLICY RIDER Policy No. 5312-767622 Title No. A9111F-005 Name(s) of Insured Homeowner(s) Michael Rizzella and Mary Jane Rizzella Date of Issue: 4/7/00 Owner's Statement of Coverage: In consideration of the payment of the additional premium for the issuance of this Rider to the Policy as hereinafter defined, the Company insures the named homeowner against loss or damage not exceeding the mazket value of the premises a[ the time of loss, in accordance with the conditions of the Policy and not inconsistent with the provisions of this Rider, and subject to the matters excepted from coverage in Schedule B. DEFINITIONS: (a) The Policy is the policy issued to [he named insured herein in the amount of the original purchase price paid for the insured premises. (b) Time of loss shall be such date as the homeowner shall have actual knowledge of facts giving rise to a claim under the Policy. (c) A homeowner is a natural person, fee owner and resident of real property used predominately for residential purposes and containing no more than 4 dwelling units, a residential condominium unit, or a restdenttal cooperative leasehold interest. The benefits of this Rider shall be available only to the [tamed insured provided the named insured is a homeowner as defined herein at the date of the issuance of this Rider and at the date any claim under this Rider is made. (d) Market value a[ time of Loss shall be such value of the insured premises as is determined by three arbitrators or any two of them, one of whom should be chosen by the insured and one by the Company, and the two so chosen selecting the third azbitrator. Such value shall exclude the market value of any improvements made to the premises subsequent to the date of the Policy. The above valuation procedure shall also apply in the event the insured premises is a residential cooperative leasehold interest. CONDITIONS: (a) Pazagraph 8 of the Conditions and Stipulations of the Policy is hereby deleted. That pdrtion of subdivision (b) of paragraph 7 of the Conditions and Stipulations of the Policy as relates to improvements made subsequent to the Date of Policy is hereby deleted and the following paragraph is subs[imted in lieu thereof: "In the event that a partial loss occurs after the insured makes an improvement to the insured premises subsequent to the date of this Rider the valuation of such partial loss shall be determined in relationship [o the market value of the premises at the time of such partial loss, minus the market value of such improvements made to the insured premises subsequent to the date of this Rider." (b) Notwithstanding anything herein to the contrary, in the event of a loss, partial or total, the insured shall have the option to elect to value such loss under the terms of this Rider or under the terms and amount of the Policy. (c) All other provisions of the Policy, not inconsistent with the provisions of this Rider, shall remain in full force and effect. (d) This Rider and the Policy is the entire contract between the named insured and the Company IN WITNESS WHEREOF, the Company has caused its corporate name and seal to be hereunto affixed by its duly authorized officers and countersigned on the date hereinabove set forth. Fidelity National Title Insurance Company Countersigned: of New York BY Authorized Signatory ` ev /7iuv~2~~~~ PrerEeN ATTEST P-- u. ~/.>~t~ sw~r.~v FORM S3bMVPR (993) TIRSA Market value Policy Rifer (91193) Reonnt (12951 - ~ To De useE wi0i ALTA O.ne/s Policy ENV State only) SUFFOLK COUNTY CLERK RECORDS OFFICE RECORDING PAGE - Type o£ Instrument: DEED Recorded.: 06/26/2009 Number of Pages: 4 At: 02:03:19 PM Receipt Number 09-0072435 TRANSFER TAX NUMBER: 08-24411 LIBER: D00012592 PAGE: 007 District: Section: Block: Lot: 1000 127.00 04.00 007.000 EXAMINED AND CHARGED AS FOLLOWS Deed Amount: $0.00 Received the Following Fees For Above Instrument Exempt Page/Filing $20.00 NO ~ Handling COE $5.00 _ NO ~ NYS SRCHG EA-CTY $5.00 NO ~` EA-STATE TP-584 $5.00 NO Notation Cezt,Cap.es SO.QO NO R_vT Transfer tax $0.00 NO Comm.Pres Fees Paid TRANSFER TAX NUMBER: 08-24411 THIS PAGE IS A PART OF THE INSTRUMENT THIS IS NOT A BILL Judith A. Pascale County Clerk, Suffolk County $20.00 $15.00 $125.00 $0.00 $30.00 $0.00 $225.00 n Exempt NO NO NO NO DTO NO s ;., Number of pages SID .~-- , This document will•be public record. Please remove ail Social Security Numbers prior to recording. Deed /Mortgage Instrument 3 Page /Filing Fee ~U Handling ~ 00 TP-584 _~_ Notation EA-52 17 (County) c/ EA-5277 (State) ~~ R.P.T.S.A. ~~ Comm. of Ed. ~ _ 5. 00 Affidavit Certified Copy _ NYS Surcharge 15. 00 Other FEES ~~ .~~ ~~ RECORDED _ 7.00'3 Jun 2E 02:0,T, 19 PM ~is~ Judith R. Pascale CLERK OF ~:. > SUFFOLK COUNTY ` L G000125?2 P 007 GT# 08-14411 Recording /Filing Stamps Mortgage Amt. _ 1. Basic Tax 2. Additional Tax Sub Total Spec./Assit. or Spec. /Add. _ TOT. MTG. TAX _ Dual Town _ Dual County _ Held for Appolntmen~- TransferTax Mansion Tax _ The property covered by this mortgage Is or will be Improved by a one or two family dwelling only. YES or NO If NO, see appropriate tax clause on page # ofthis Instrument. Sub Total Sub Total ~ ~ ~ t~ Grand Total ~~~ 4 Dist. 10001 Section 127.00 I Block 04.00 Lot 007.000 Real Propert 09012952 iooo ].2.700 0900 00000 - Tax Service P T S Agency RRSK A Verification '12.1UN-0 6 n~wnu w nt i UnIV I U: Davidow Davidow Siegel & Steru, LLP One 5uffollc Squaze -Suite 330 1601 Veterans Memorial Highway Islandia, New York 11749 5 ~ Community Preservation Fund Consideration Amount $ -0- ~~ Due i,~ Mail to: Judith A. Pascale, Suffolk County Clerk 7 310 Center Drive, Riverhead, NY 11901 www.suffolkcountyny.gov/clerk Co. Name 8 I, 5 Ik Coun This page forms part of the attached Deed by' (SPECIFYTYPE OF INSTRUMENT) MICHAEL EIZZELLA AND MARY JANE EIZZELLA The premises herein Is situated in his wife SUFFOLK COUNTY, NEW YORK. TO In the TOWN of Southold MICHAEL KIZZELI.A in the VILLAGE or HAMLET of Laurel BOXES 6 THRU 8 MUST BE TYPED OR PRINTED IN BLACK INK ONLY PRIOR TO RECORDING OR FILING. I nucrc Recording & Endorsement Paae Deed /Mortgage Tax Stamp Title Vacant land TD TD Information made to r IMPORTANT NOTICE If the document you've Just recorded is your SATISFACTION OF MORTGAGE, please be aware of the following: If a portion of your monthly mortgage payment included your property taxes, 'you will now need to contact your local ToySn T ax Recelver so that you maybe billed directly for all future property tax statements. , Local property taxes are payable twice a year: on or before January 10m and on or before May 31,,. Failure to make payments in a timely fashion could result In a penalty. Please contact your local Town Tax Receiver with any questions regarding property tax payment. Babylon Town Receiver of Taxes 200 East SunFise Highway North Linderifiurst, N.Y, 11757 (631) 957-3004 Brookhaven Town Receiver of Taxes One Independence HIII Farmingvllle,' N.Y. 11738 (631) 451-9009 I East Hampton Town Receiver of Taxes 300 Pantigo Place East Hampton, N.Y. 11937 (631) 324-2770 Huntington Town Receiver of Taxes 100 Main Street Huntington, N.Y. 11743 (631) 351-3217 Islip Town Recelver ofTaxes 40 Nassau Avenue Islip, N.Y. 11751 (631) 224-5580 dw , 2/99 Riverhead Town Recelver of Taxes 200 Howell Avenue Riverhead, N.Y. 11901 (631) 727-3200 Shelter Island Town Recelver of Taxes Shelter Island Town Hall Shelter Island, N.Y. 11964 (631) 749-3338 Smithtown Town Receiver of Taxes 99 West Main Street Smithtown, N.Y. 11787 (631) 360-7610 Southampton Town Receiver of Taxes 116 Hampton Road Southampton, N.Y. 11968 (631) 283-6514 Southold Town Recelver of Taxes 53095 Main Street Southold, N.Y. 11971 (631) 765-1803 uaiw_oeroem District 1000 Section' 127.00 Block 04.00 __ Lot 007.000 NY 005 -Bargain and Sule Deed wish Covenant against Grantor's Acls IndiviUual or Corpormion (Single Sheet) (NYBTU 8002) .~ CONSULT YOUR LAWYER BEFORE SIGNING THIS INSTRUMENT -THIS INSTRUMENT SHOULD B6 USED BY LAWYERS ONLY ~. THIS INDENTURE, mode the ~ ~ ' BETWEEN ~~ day of MaY , In the year 2009 MICHAEL RIZZELLA and MARY JANE RIZZELLA, his wife, residing at 1895 Delmar Drive, Laurel, New York 11948 party of the firs[ part, and MICHAEL RIZZELLA, residing at 1895 Delmar Drive, Laurel, New York 11948 party of the second part, WITNESSETH, [hat the party of the first pan, in consideration of Ten Dollars and other valuable consideration paid by the party of [he second par[, does hereby gmn[ and release unto [he pazty of the second part, the heirs or successors and assigns of [he party of the second part forever, ALL that certain plot, piece or parcel of ]and, with the buildings and improvements thereon emoted, situate, lying and being in the . SEE SCHEDUL>C "A",AT'I'ACHGD , _, , ........ , ,.,,...t ,...... premises being, known as 1895 Delmar Drive, Latuel,,New York 11948. BEING AND INTENDED TO BE THE same premises conveyed to the party of the first part by deed dated April 7, 2000, recorded in Liber 12038 Page 525, iu the Office of the Clerk of the County of Suffolk. TOGETHER with all right, title stud interest, if any, of the party of the first part of, in and to any streets and roads abutting the above-described premises to the center lines thereof; TOGETHER with the appurtenances and all the estate and rights of the party of the first part in and to said premises; TO IIAVE AND TO LIOLD the promises herein granted unto the party of the second part, the heirs or successors and assigns of [he party of the second part forever. AND the party of thetirst pan covenants that [he party of the firs[ part has not done or suffered anything whereby the said premises have been incumbet~ed in any way whatever, except ax aforesaid. AND the party of the first part, incompliance with Section 13 of [he Lien Law, covenants that the party of the firs[ part will receive the consideration for this conveyance and will hold [he right to receive such constderation as a trust fund to be applied first for the purpose of paying the cost of the improvement and will apply the same firs[ to the payment of the cost of the improvement before using any part of the total of [he same for any other purpose. The word "pazty" shall be construed as if it read "parties" whenever the sense of this indenture so requires. IN WITNESS WHEREOF, [he party of the first part has duly executed this deed the day and yea first above written. IN PRESENCE OF: USEACXNOIYLFIX:AfFMFORMBELOIY aTlNINNEW YORKSTATE O.Y/.Y.• State of New York,Countyof Suffolk )ti;;.c' On the~,Oday of Play in the year 2009 before me, the undersigned, personally appeared Michael Rizzella and Mary Jane Rizzella personally known to me or proved to me on the basis of satisfactory evidence to be the individual(s) whose name(s) is (are) subscribed to the within instmment and acknowledged to me that he/she/they executed the same in his/her/[heir capacity(ies), and that by his/her/their signature(s) on the instmment, the individual(s), or the person upon behalf of which the indivislttat(sZartrd executed the instrumenr Public ...,,.,..,,~,,.,,, ~ANNBS.AUgust I7; 20 Lo ACKNOWLEDGMENT FORMFOR USEWTTII(NNEW YORESTATE ONLY. iNew Ym*Sufiscrifiing WirnersAcknmvlydgmm~i CenificnleJ State of New York, County of ~ ] ss.: On the day of ~ in the year before me, the undersigned, personally appeared the subscribing witness to the foregoing instmment, with whom I am personally acquainted, who, being by me duly sworn, did depose and say that he/she/they reside(s) in (if the place oJresidenee is in n city, include the street and street number, if any, thereon; that he/she/they know(s) to be the individual described in and who executed the foregoing instmment; that said subscribing witness was present and saw said execute the same; and [ha[ said witness at the same lime subscribed his/her/their name(s) as a witness thereto. BARGAIN & SALE DERD WITH COVENANTS AGAINST GRANTOR'S ACrS TITLE No. TO USEACRNOIYLEDCAffiNI'FORMBELOW a'IIN/NNEVYYORKSTATEONI.Y: fiatc of Ncw York, County of } ss.: On the day of in [he year before me, the undersigned, personally appeared personally known to me or proved to me on the basis of satisfactory evidence to be [he individual(s) whose name(s) is (are) subscribed to the within instmment and acknowledged to me that he/she/they executed the same in his/her/their capacity(ies), and that by his/her/their signature(s) on the instument, the individual(s), or the person upon behalf of which the individual(s) acted, executed [he instrument. ACXNOWLEDCMENT FOkNFOR USE OUTS(DENEW YORKSTATEONLY; (Oat oJSmte nr Foreign Cermrnl AcknowlerlgmeW Cerfificatel .........................:....... .........)ss.: (Conry/rre Verme with SMte, Cmrnny, Province or Municipality) On the day of in [he year before me, the undersigned, personally appeared personally known to me or proved to me on the basis of satisfactory evidence to be the individual(s) whose name(s) is (are) subscribed to the within instmment and acknowledged to me that he/she/they executed the same inhis/her/[heir capacity(ies), that by his/her/their signature(s) on the instmment, the individual(s), or the person upon behalf of which the individual(s) acted, executed the instrument, and that such individual made such appeazance before the undersigned in the (Insert the city or other political subdivision mu! the state or country or other place the acknowledgment was token). DISTRICT SECTION BLOCK LOT COUNTY OR TOWN RECORDED ATREQUESTOf` Fidelity National Title Insurance Company of Ncw Yorlr RETURN BY MAILTO FIDELITY NATIONAL Tr1'I,E INSURANCE COMPANY OF NEW YORK tNCOR/ORATED 191R C'~~fj4~rro%~~ FI[ICYI~.~~i~rvrr~:/~ MenrAer NnvY rk Smn Lnnd title A,moioenn Davidow Davidow Siegel & Stern, LLP One Suffolk Square -Suite 330 1601 Veterans Memorial Highway Islandia, New York 11749 W U LL (J 7. D l] U W LL Q W tll R LL W U Q a rn _N W J W N W lr {.. Schedule A ALL that certain plot, piece or pazcel of land, situate, lying and being in the Town of Southhold, County of Suffolk and State of New York, known and designated as Lot No. 14, as shown on a certain map entitled, "Map of Laurel Country Estates" and filed in the Office of the Clerk of the County of Suffolk on June 22, 1970 as Map No. 5486, being bounded and described as follows: BEGINNING at a point on the westerly side of Delma; Drive at the extreme southerly end of the arc of a curve which connects the southerly side of Joseph Street with the westerly side of Delmar Drive; RUNNING THENCE South 22 degrees 32 minutes 50 seconds East, along the westerly side of Delmar Drive, 100.63 feet; THENCE South 71 degrees 23 minutes 40 seconds West, 181.36 feet; THENCE North 18 degrees 36 minutes ZO seconds West, 125.33 feet to the southerly side of Joseph Street; THENCE North 71 degrees 23 minutes 40 seconds East, 147.72 feet along the southerly side of Joseph Stree[; THENCE easterly, southeasterly and southerly along an arc of a curve which bears to the right having a radius of 26.78 feet, a distance along said arc of 40.22 to the northerly side of Delmar Drive at the point or place of BEGINNING. District 1000 Section 127.00 Block 04.00 Lot 007.000 _ ~ _ ,; p t f E~T R=26) \ STR ,~~~2 L-402 EPN ~. QS e k''. X1023 4a E `• N N ~'- N ~ W N h ~' ~ O ~~~ s O ~ N l~~~ w _- O - - ~ v, Q v o A Ig136 3 Q O N ~ ~ N7c W i ~~~ .4 ~~ ~~' ` ,3 `ot t ~ NOTf ~ •= MONUMENT < SUBO/ V/S/ON MAP F/LED /N THE OFF/Cf m OF THE CLERK OF SUFFOL K COUNT Y ON /UNE 22, 1970 AS MAP NO 5486 REVISIONS TDUNG L'c TUUN(a )CT.18~1971 dD0 OSTRANDER AVENUE, RIVERHEAD, NEW YORIs AN 11'1972 ALDEN W YOUNG HOWARD W. YOUh PROFESSIONAL lNGINEER AHD LAND SURVEYOR LAND SURVEYOR. N T 5 LIC NO. 12845 N Y 5 LIC. NO. 43G9J SURVEY FOR: ,WILLIAM KEINATH & JOAN KEINATH LOT 14 IILAUREL COUNTRY ESTATES I' i A7 GUARANTEED TO: LAUREL INTER-COUNTY TITLE GUARANI 8 MORTGAGE CO .TOWN OF SOUTHOLD WILLIAM S JOAN KEINATH SUFFOLK CO., N. Y. I er ,~Dwnhd .~ti~'l ~~' ,,• REScheck Software Version 4.4.4 Compliance Certificate Project Title: TBM Garage Conversion /Cathedral Ceiling Energy Code: Location: Construction Type: Project Type: Conditioned Floor Area: Heating Degree Days: Climate Zane: Permit Date: Construction Site: 1895 Delmar Drive Laurel, NY 11948 2010 New York Energy Conservation Suffolk County, New York Single Family Alteration 1,501 ft2 5750 4 Owner/Agent: Rizzella Residence Des ig ner/Contractor: Norman Lok, P.E. 707 Route 110 Suite A-1 Farmingdale, NY 11735 (631) 7557920 • ~ - Maximum UA. 58 Vour UA: 58 Wall 1: Wood Frame, 16" o.c. 256 13.0 1.9 15 Window 1: Wood Frame:Double Pane with Low-E 30 0.340 10 SHGC: 0.00 Daor 1: Solid 18 0.340 6 Ceiling 1: Cathedral Ceiling 248 19.0 1.9 12 Ceiling 2: Cathedral Ceiling 164 19.0 1.9 8 Floor 1: All-Wood Joist/7russ:Over Unconditioned Space 248 30.0 1.9 7 Compliance Statement: The proposed building design described here is consistent with the building plans, specifcalions, and other calculations submitted with the permit application. The proposed building has been designed to meet the 2010 New York Energy Conservation Construction Cade requirements in REScheck Version 4.4.4 and to comply with the mandatary requiremen s ~d~n,t, , Scheck Inspection Checklist. ' ~~- r ._~P/ c 1ct ^>d ~,-~ ` . ss_ ~~_ Project Title: TBM Garage Conversion /Cathedral Ceiling Report date: 04/15/13 Data filename: X:\ENGINEERING\REScheck\13-131 Rizzella.rck Page 1 of 6 Envelope Assemblies (/ REScheck Software Version 4.4.4 Inspection Checklist Requirements: 0.0% were addressed directly in the REScheck software Text in the "Comments/Assumptions" column is provided by the user in the REScheck Requirements screen. For each requirement, the user certifies that a code requirement will be met and how that is documented, or that an exception is being claimed. Where compliance is itemized in a separate table, a reference to that table is provided. 2010 New Vork Pre-Inspedion(Plan Review Plans Verified Field Verified Complies? CommentsfAssumptlons Value Value Ener 103.2 Construction drawings and '.. : '^Complies [PR1]' documentation sufficiently I I^Does Not Comply U- :demonstrates energy code compliance for the building envelope. 103.2, .Construction drawings and LJComplies 103.7 documenlalion suffciently ', ^Does Not Comply 'PR3]' demonstrates energy code '. ^Not Observable ~. compliance for lighting and ^Not Applicable mechanical systems. Systems serving multiple dwelling units must -demonstrate compliance with the : commercial code. 03.6 Heating and cooling equipment is Heating: -Heating: ucompnes 'R2)z sized per ACCA Manual S based on Btulhr_ Btulhr_ ^Does Nat Comply ~, .loads per ACCA Manual J or other Cooling: Cooling: ^Not Observable approved methods. Btu/hr Btu/hr ^Not Applicable Additional Comments/Assumptions: 1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3) Project Title: TBM Garage Conversion /Cathedral Ceiling Data filename: X:\ENGINEERING\REScheck\13-131 Rizzella.rck Observable Report date: 04/15/13 Page 2 of 6 2010 New York Foundation inspection Enar 303.2.1 '. Exposed foundation insulation [FO11]~ protection. U 403.8 ~. Snow melt controls. [FO12]~ R) Additional Comments/Assumptions: Complies? ^Does Not Comply ^Nol Observable ^Does Not Comply ^Not Observable CommentstAssum ptlons 1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3) Project Title: TBM Garage Conversion /Cathedral Ceiling Data filename: X:\ENGINEERING\REScheck\13-131 Rizzella.rck Report date: 04/15/13 Page 3 of 6 2D10 New York Framing / Rough•In Inspection Plans Verified Fiald Verlfled Complies9 CommentslAssumplions Value Value Energy nm n n ae..e~r.~n..., u,~~;~....t Sao r., ~;u ;~ IflCmm~liec [FR20]' listed and labeled as meeting U. AAMAIWDMA/CSA 101ILS.2/A440 or ! - `- .has infiltration rates per NFRC 400 that do not exceed code limits. '.^Does Not Comply i^Not Observable '.^Not Applicable 402.4.5 ~ IC-rated recessed lighting fixtures - ^Complies [FR16]' sealed at housing/interior finish and - ! ^Does Not Comply ~. .labeled to indicate &It;= 2.0 cfm ^Not Observable leakage at 75 Pa. '. ^Not Applicable 403.2.1 Supply ducts in attics are insulated to R- R- ^Complies [FR12]' R-6. All other ducts in unconditioned R_ ' R_ ^Does Nol Comply spaces or outside the building ^Not Observable envelope are insulated to R-6. Not ^Not Applicable applicable if all systems are ductless. 403.2.2 All joints and seams of air ducts, air ', ^Complies [FR13]' handlers, filter boxes, and building _ ^Does Not Comply ~ cavities used as return ducts are ^Not Observable sealed ^Not Applicable 403.2.3 Building cavities are not used as ducts '. ^Complies [FR15]' or plenums. ^Does Not Comply ', ^Not Observable ^Not Applicable 403.3 HVAC piping conveying fluids above R- R- ^Complies [FR17]' -105 °F or chilled fluids below 55 °F '. ^Does Not Comply ~, _are insulated to R-3. ^Not Observable ^Not Applicable 403.4 ;Circulating service hot water pipes are R- ~. R- ^Complies [FR18]~ -insulated to R-2. ^Does Not Comply }~ ^Not Observable ^Not Applicable 403.5 '. Automatic or gravity dampers are ^Complies - [FR19]z ' installed on all outdoor air intakes and -~ '^Does Not Comply exhausts. _ ;^Not Observable ^Not Applicable Additional Comments/Assumptions 1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3) Project Title: TBM Garage Conversion /Cathedral Ceiling Report date: 04/15/13 Data filename: X:\ENGINEERING1REScheck\13-131 Rizzella.rck Page 4 of 6 2010 New Vork Insulation Inspection Complies9 u All installed insulation labeled or installed R-values provided. Additional Comments/Assumptions: ^Does Not Comply ^Not Observable CommentstAssum ptions 1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3) Project Title: TBM Garage Conversion /Cathedral Ceiling Data filename: X:\ENGINEERING\REScheck\13-131 Rizzella.rck Report date: 04/15/13 Page 5 of 6 2010 New Y k ection Provisions Final Ins Plans Verified Field Verifiied Complies9 CommentslAssumptlons or p Value Value F - f1r,......ue 402.4.2, Building envelope tightness vermeo ran ou =_ : r..,., :,~ - -•~~•~r••~° ^Does Not Com l 402.4.2.1 by blower door test result of &It7 ACH p y [FI17j' -at 50 Pa. This requirement may ^Not Observable instead be met via visual inspection, ' ^Not Applicable in which case verifcation may need to :occur during Insulation Inspection. ._- 402.4.3 ~ Wood-burning fireplaces have - ~^Complies [FI3]z gasketed doors and outdoor ', ^Does Not Comply combustion air. .^Not Observable _ ^Not Applicable 403.2.2 Duct tightness via post-construction _cfm _cfm ^Complies ^Does Not Comply [F 14]' with maximum leakage oT 8 cfm to outdoors, or 12 cfm across systems. ^Not Observable ` For rough-in tests, verification may ^Not Applicable need to occur during Framing .Inspection, with maximum leakage of 6 cfm across systems and 4 cfm without air handles - ~403.1.1 Programmable thermostats installed ^Complies ~[FI9]z on forced air furnaces. ^Does Not Comply '. ^Not Observable V. ^Not Applicable 403.1.2 ~ Heat pump thermostat installed on _. ^Complies [FI10]z heal pumps ~^Does Not Comply ^Not Observable - ^Not Applicable 403.4 Circulating service hot water systems '. !^Complies [FI71)z have automatic or accessible manual '^Does Not Comply - ~ '~ 'controls. ~.^Not Observable ' '.^Not Applicable 403.9.1 Readily accessible switch on heaters '^Complies [FI12]3 :for swimming pools. -, ~^Does Not Comply ^Not Observable '~ :^Not Applicable ___ 403.9.2 Timer switches on pool heaters and -^Complies [FI19]3 :pumps are present. ^Does Nol Comply _^Nol Observable ~ :^Not Applicable 403.9.3 Heated swimming pools have a cover. ~. : ^Complies [FI20]' -Covers on pools heated over 90 °F ' ^Does Not Comply are insulated fo R-12. -^Not Observable U -.^Not Applicable 401.3 Compliance certificate posted ~ '^Complies [P17[z ~^Does Not Comply ^Not Observable - - ^Not Applicable 303.3 IManutacturer manuals for mechanical '. ;^Complies [FI18[~ 'and water heating equipment have !^Does Nol Comply ~ '.been provided ;^Nol Observable ' _ .^Nol Applicable _ _ Additional Comments/Assumptions 1 High Impact (Tier 1) 2 Medium Impact (Tier 2) 3 Low Impact (Tier 3) Project Title: TBM Garage Conversion /Cathedral Ceiling Report date: 04/15/13 Data filename: X:\ENGINEERING\REScheck\13-131 Rizzella.rck Page 6 of 6 2010 New York Energy Conservation Construction Code Energy Efficiency Certificate Wall 14.90 Floor 31.90 Ceiling /Roof 20.90 Ductwork (unconditioned spaces): Window 0.34 Door 0.34 Heating System Cooling System Water Heater: Name: Date: Comments: STOVE CLEARANCES UNPROTECTEDS PARALLEL INSTALLATION Side (A) Rear (B) No heat shields 24" 30" (610 mm) (762 mm) URFACE CORNER INSTALLATION Corner (C) 20" (508 mm) Top exit, rear heat 24" 16" 12" shield, single wall (610 mm) (406 mm) (305 mm) pipe w/connector shields'? Rear exit, rear heat 24" 14" N/A shield onlya (610 mm) (356 mm) Top exit, rear heat 24" 16" 12" shield, double wall (610 mm) (406 mm) (305 mm) pipea e o A c Stove installed Stove installed parallel to wall corner PROTECTED SURFACE CORNER PARALLEL IN STALLATION INSTALLATION Side (D) Rear (E) Corner (l7 12" 16" 10" (305 mm) (406 mm) (254 mm) 12" 9" 10" (305 mm) (229 mm) (254 mm) 12" 9" N/A (305 mm) (229 mm) WA WA N/A Stove installed parallel to wall F F Stove installed corner 'Shielding for a top exit stove must include the stove rear heat shield insert to protect the area behind the flue collar. Chimney connector heat shields, in an installation that goes through a combustible ceiling, must extend to 1 " (25 mm) below the ceiling heat shield, which is 22" (559 mm) in diameter. The ceiling heat shield should be 24 gauge or heavier sheet metal, centered on the chimney connector, and mounted on noncombustible spacers. 'Rear exit -horizontal from the flue collar directly back through the wall. ^In top exit installations, this clearance requires the use of the rear heat shield with the shield insert installed. IT To avoid personal injury or property damage, the product described by this brochure must be installed, operated and maintained in strict compliance with the inmuttions packaged with the produtt and all applicable building or fire cotles. Contatt local building or fire officials about restrictions and installation inspection requirements. All photographs antl tlrawings on this brochure are for illustrative purposes only and are not intended tor, nor should they be used as a substitute for the instructions packaged with the unitAppearance and specifications of the product are subjett to change without notice.® 2011 Monessen Hearth Systems Co. ACTUAL DIMENSIONS Unit Depth: 21 12" (546 mm) (flue collar in top exit position) Unit Height: 24" (610 mm) Unit Width: 21 12" (546 mm) TECHNICAL INFORMATION Log Length: up to 16" (406 mm) Burn Time: up to 5 hours Heating Capacity: up to 1,200 sq. ft. (112 m2) Maximum Heat Output: 36,000 BTUs/hr. Efficiency Rating: 86% EPA Emissions Rating: 2.1 grams/hr. Weight: 223 lbs. (101 kg) Flue Collar: 6" round, reversible Firebox Volume: 1.3 cubic foot (.04 m') Clearances (with optional heat shields) Back: 16" (406 mm) (measured to back of stove top) Corner: 12" (305 mm) Side: 24" (610 mm) FIELD INSTALLED ACCESSORIES • Spark screen for open door fire viewing • Available in Classic Black, Biscuit, Majolica Brown, Ebony Black and Bordeaux • Matching enamel pipe in four standard colors • Clearance reducing rear heat shield • Handy warming shelves with mitten racks • Outside air adaptor • Stove surface thermometer • Height-reducing short legs - 3 1/8" (79 mm) 21'/z" ` (545 mm) 24" (610 mm) I I ~~~„ (180 mm i~ i 25'b" (640 mm) Top exit flue collar height ~- _ 21'k" _ (545 mm) 21'h" (545 mm) _ 18" (460 mm) ~-- 1'/s' (31 mm) smarm v 138/x" (350mm) 20'h" (520 mm) A Brand of Monessen Hearth Systems Co. 149 Cleveland Drive, Paris, Kentucky 40361 www. vermontcasti ngs. com SEE BACK FOR MORE INFORMATION The Intrepid® II Woodburning Stove Mode! 1990 Homeowner's Installation and Operating Manual For use in the United States and Canada SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN- TAINED, AHOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. NATIONAL We recommend that our Woodburning tNSTIlY1TE hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as NFI Woodburning Specialists or who are certified in Canada by d Wood Energy Technical ~E~vr CER~TIaFxEDs Training (WETT). TechiAcdTiainim~ , 8/11 Rev. 31 Intrepid" II Woodburning Stove Congratulations on your choice of a Vermont Castings Intrepid II. With this purchase, you made a commitment to make the hearth a place of warmth, beauty and comfort in your home. At MHSC, we share that joy and appreciation of the hearth, and we show it in all our cast iron stoves and fireplaces. As you become acquainted with your new stove, you will find the aesthetic appeal of cast iron is matched only by its superb capacity to absorb and radiate heat. Also, MHSC products are among the cleanest burning wood stoves and fireplaces available today. As an owner of a MHSC stove, you are making a strong statement for pollution-free energy. But clean burning depends on both the manufacturer and the operator. Please read this manual carefully to understand how to properly operate your stove. At MHSC, we are equally committed to your satisfaction as a customer and that is why we maintain an exclusive net- work of the finest dealers in the industry. Chosen for their expertise and dedication to customer service, our dealers are factory-trained and know each MHSC product in detail. Feel free to contact your Authorized Vermont Castings Dealer anytime you have a question about your stove or its performance. We have built your Vermont Castings Intrepid 11 with the utmost care. With normal use and proper care, it will provide you with many years of service. This manual contains valuable instructions on the installation and operation of your Vermont Castings stove. You will also find useful information on assembly and maintenance procedures. We urge you to read the manual thoroughly and to keep it as a reference. Sincerely, All of us at MHSC This manual describes the installation, operation, and maintenance of the Vermont Castings Intrepid II Model 1990 catalytic-equipped wood burning heater. This heater meets the U.S. Environmental Protection Agency's emission limits for wood heaters sold on or after July 1, 1990. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 8,200 to 26,700 Btu/hr. The Intrepid II Model 1990 has been tested and is listed by Canadian Standards Association (CSA). The test standards are ANSI/UL-1482 andANSI/UL-737 for the United States, and ULC S627 and CAN/CSA-B366.2 for Canada. The Intrepid II is listed for burning wood only. Do not burn other fuels. The Intrepid 11 is approved for use in manufactured (mobile) homes only in the United States, and only when installed with Vermont Castings Mobile Home Kit No. 3248. Installation or service of this woodburning stove should only be completed by a qualified installer, preferably NFI or WETT (Canada) certified. Please read this entire manual before you install and use your new stove. Failure to follow instructions may result in property damage, bodily injury, or even death. 2000966 Intrepid~~I7 Woodburning Stove Specifications ....................... ................4 Installation ........................... ................5 Clearances ........................... ..............15 Assembly ............................... .............19 Operation ............................... ............. 20 Draft Management ................. .............26 Maintenance .......................... ............. 28 Catalytic Combustor .............. ............. 34 Parts List ................................ .............35 Warranty ............................... .............39 Ask your Vermont Castings dealer how these instal- lation accessories can enhance the versatility, ap- pearance, and safety of your Intrepid Stove. 0307 Bottom Heat Shield 0172 Rear Heat Shield Chimney connector heat shields Heavy-gauge enamel pipe to match the stove's color Warming shelves 0098 Classic Black 1375 Suede Brown 1362 Sand 1376 Biscuit 1365 Green 1377 Chestnut Brown 1371 Bordeaux 1378 Ebony 1372 Midnight Blue 1379 Vt. Classic Green 1373 Brown Majolica 0136 Spark screen for open-fireplace use Short Legs 0868 Classic Black 1525 Suede Brown 1512 Sand 1527 Biscuit 1510 Green 1530 Chestnut Brown 1515 Bordeaux 1535 Ebony 1520 Midnight Blue 1537 Vt. Classic Green 3258 Outside air kit 3248 Mobile-home kit. Proposition 65 Warning: Fuels used in gas, wood- burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth de- fects and other reproductive harm. California Health 8 Safety Code Sec. 25249.6 2000966 3 Intrepidx' II Woodburning Stove Intrepid II, Model 1990 Range of heat output .................8,260-26,740 Btu's/Hr3 1. Maximum heat output .......................... 27,000 Btu's/Hr1 Area heated .................. Up to 1200 sq. ft. (112 sq. m.)2 Fuel size/type ...................................16" (410 mm) logs EPA emissions rating (g/h, catalytic) .......................2.13 Loading ............................... ........................ Front or top Chimney connector ............. ........ 6" (152 mm) diameter Chimney flue size ............... ........6" (152 mm) minimum Flue exit position ................. ....... Reversible, top or rear Primary air......Manual set, thermostatically maintained Secondary air ..................... ....................Self-regulating Ash handling system .......... ........... Removable ash pan Glass panels ....................... ..High temperature ceramic Weight ................................ .................2231bs. (101 kg) Width (leg-to-leg) ................ .................. 211/z" (545 mm) Depth (leg-to-leg) ................ .................. 133/4" (350 mm) Height to top of flue collar: with regular legs .............. .........25" (635 mm) top exit ........... ....... 24" (610 mm) rear exit with optional short legs .... .........21" (535 mm) top exit ..................... ....193/4" (500 mm) rear exit This value can vary depending on how the stove is operated, the type and moisture content of the fuel used, as well as the design, construction and climatic location of your home. Figures shown are based on maximum fuel consumption obtained under laboratory conditions and on average efficien- cies. 2. These values are based on operation in building code-conforming homes under typical winter climate conditions in New England. If your home is of non- standard construction (e.g., unusually well insulated, not insulated, built underground, etc.) or if you live in a more severe or more temperate climate, these fig- ures may not apply. Since so many variables affect performance, consult your Vermont Castings Autho- rized Dealer to determine realistic expectations for your home. 3. Under specific conditions used during EPA emis- sionstesting. 20 DR4WINGS NOT TO SCALE (510 mm) 1 _.t_ 21'h" (545 mm) 27%a' ~.-1Ys' (540 mm) (31 mm) 2P/+" 18~. 540 mm (460 mm) 24" (610 mm) 25'x" (640 mm) 20'fi' Top exit (520 mm) _ flue collar 1 height T,~~~ (180 mm T I ~ 21 ~" ~ ~ 13~/a" --r (545 mm) (350mm) 0966 Fig. 1 Intrepid II 1990 dimensions 2000966 Intrepid`" II Woodburning Stove SAFETY NOTICE: IF YOUR STOVE IS NOT PROP- ERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTAL- LATION INSTRUCTIONS. CONTACT LOCAL BUILD- ING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. Before you begin an installation, review your plans to see that: • Your stove and chimney connector will be far enough from combustible material to meet all clearance requirements. • The floor protector is large enough and is con- structed properly to meet all requirements. • You have all necessary permits from local author- ities. Your local building official is the final authority for ap- proving your installation as safe and determining that it meets local and state codes. The metal label permanently attached to the back of every Vermont Castings stove indicates the stove has been tested to current ULC standards, by Canadian Standards Association (CSA). The test standards are ANSI/UL-1482 and ANSI/UL-737 for the United States and ULCS627 and CAN/CSA-6366.2 for Canada. Clearance and installation information also is printed on the label. When the stove is installed according to the information both on the label and in this manual, local authorities in most cases will accept the label as evidence that the installation meets codes and can be approved. However, codes vary in different areas. Before starting the installation, review your plans with the local building authority. You local dealer can provide any additional information needed. For any unresolved installation issues, refer to CSA CAN-6365 Installation Code for Solid Fuel Burning Ap- pliances and Equipment. These standards are the basis for many national codes. They are nationally recog- nized and are accepted by most local authorities. Your local dealer or your local building official may have a copy of these regulations. IMPORTANT: FAILURE TO FOLLOW THESE IN- STALLATION INSTRUCTIONS MAY RESULT IN A DANGEROUS SITUATION, INCLUDING A CHIMNEY OR HOUSE FIRE. FOLLOW ALL INSTRUCTIONS EXACTLY, AND DO NOT ALLOW MAKESHIFT COM- PROMISES TO ENDANGER PROPERTY AND PER- SONAL SAFETY. In some modern, super-insulated homes, there is not enough air for combustion because of insufficient air infiltration into the building. Such air enters a home through unsealed cracks and openings. Kitchen or bath exhaust fans can compete with the stove far available air and compound the problem. When poor draft is caused by a low infiltration rate, opening a ground floor window on the windward side of the house and in the vicinity of the stove will usually alleviate the problem. Another solution is to install a permanent outside air supply to the stove and/or room. In some areas, in fact, bringing air for combustion from outside the home directly to the air inlet of the stove is required for new construction. An outside air supply is not affected by pressure varia- tions within the house, and improved stove perfor- mance often results. An Outside Air Adaptor Kit for the Intrepid II is available from your local Vermont Castings dealer. a of Chimney tc Your Intrepid II must be connected to acode-approved masonry chimney with a flue liner, to a relined masonry chimney that meets local codes, or to a prefabricated metal chimney that complies with the requirements for Type HT chimneys in the Standard for Chimneys, Factory-Built, Residential Type and Building Heating Appliance, UL 103, or the High Temperature (650°C) Standard ULC S-629 for Canada. Whatever kind you use, the chimney and chimney connector must be in good condition and kept clean. Figure 2 shows the two chimney types. A prefabricated double-wall insu- lated chimney A the-lined ma- sonrychimney srzat Fig. 2 Standard chimney types. 2000966 Intrepid' II Woodburning Stove If you use an existing masonry chimney, it must be inspected to ensure safe condition before the stove is installed. Your local professional chimney sweep, build- ing inspector, or fire department official will be able to inspect the chimney or provide a referral to someone who can. The chimney must extend at least 3' (914mm) above the highest point where it passes through a roof, and at least 2' (610mm) higher than any portion of a building within 10' (3m). (Fig. 3) For proper draft and good performance, any chimney used with an Intrepid II should extend at least 16' (5m) above the flue collar of the stove. An inspection of the chimney must confirm that it has a lining. Do not use an unlined chimney. The chimney should have no cracks, loose mortar, other signs of deterioration, or blockage. Repair any defects before using the chimney with your stove. Seal any unused openings in an existing masonry chim- ney with masonry to the thickness of the chimney wall, and repair the chimney liner. Openings sealed with pie plates or wallpaper are a hazard; seal them with mortar or refractory cement. In the event of a chimney fire, flames and smoke may be forced out of these unused thimbles. The chimney should be thoroughly cleaned before use. A newly-built masonry chimney must conform to the standards of your local building code or, in the absence of a local code, to a recognized national code. Masonry chimneys must be lined, either with code-approved ma- sonry or pre-cast refractory tiles, stainless steel pipe, or a code-approved, "poured-in-place" liner. The chimney's clean-out door must seal tightly. A prefabricated metal chimney must be one tested and listed for use with solid-fuel burning appliances to the High Temperature (650°C) Standard ULC S~29 for Canada. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. An Intrepid II is approved for venting into a masonry chimney with a maximum flue size of 8" x 8" (203 x 203 mm), and into a round flue size of 6" (150 mm). It may not be vented into larger chimneys without a liner to reduce the effective flue size to 6"(150 mm) diam- eter. Larger chimneys must have their flues relined for proper stove performance. Accessories to make the connection between stainless steel chimney liners and your Intrepid II are available through your local dealer. Chimney connector is the double-wall or single-wall pipe that connects the stove to the chimney. The chim- ney is a masonry or prefabricated structure that enclos- es the flue. Chimney connectors are used only to make the connection from the stove to the chimney. Double-wall chimney connectors must be tested and listed for use with solid-fuel burning appliances. Sin- gle-wall chimney connectors should be made of 24 gauge or heavier steel, and should be 6" (150 mm) in diameter. Do not use galvanized connector; it cannot withstand the high temperatures that can be reached by smoke and gases, and may release toxic fumes under high heat. If possible, do not pass the chimney connector through a combustible wall or ceiling. If passage through a com- bustiblewall is unavoidable, refer to the section follow- ing on Wall Pass-Throughs. Do not pass the chimney connector through an attic, a closet, or any similar con- cealed space. The whole connector should be exposed and accessible for inspection and cleaning. In horizontal runs of single-wall chimney connector without protective shields, maintain a clearance of at least 26" (660 mm) from the ceiling. For information on reduced clearances using shields on single-wall chim- ney connector or using double-wall connectors, see the clearance chart on Page 11. 2000966 rig. ~ i ne z'-s'-~u' chimney Kure. Intrepid"` II Woodburning Stove Keep the horizontal run of chimney connector as short and direct as possible, with no more than two 90° turns. Slope horizontal runs of connector upward 1/4" per toot (20 mm per m) going from the stove toward the chim- ney. The recommended maximum length of a horizontal run is 3' (914 mm). The recommended total length of chimney connector is 8' (2.4 m). In cathedral ceiling installations, extend the prefabri- cated chimney down to within 8' (2.4 m) of the stove. SAFETY NOTE: ALWAYS WEAR GLOVES AND PRO- TECTIVE EYEWEAR WHEN DRILLING, CUTTING OR JOINING SECTIONS OF CHIMNEY CONNECTOR. The listing for the Intrepid II for the U.S. and Canada includes use of double-wall chimney connectors that have been tested and listed for use with solid-fuel burn- ing appliances by a recognized testing laboratory. Information on assembling and installing double-wall connector is provided by the manufacturer of the double-wall pipe. Follow the manufacturer's instructions exactly as you assemble the connector and attach it to the stove and chimney. Using connectors and chim- neys from the same manufacturer makes the assembly and installation straightforward. NOTE: For installations using double-wall con- nectors, minimum clearances must conform to the listed clearances in the clearance chart on Page 14. • Beginning at the flue collar of the stove, assemble the chimney connector. Insert the first crimped end into the stove's flue collar, and keep each crimped end pointing toward the stove. Using the holes in the flue collar as guides, drill 1/8" (3 mm) holes in the bottom of the first section of chimney connector and secure it to the flue collar with three #10 x 1/2" sheet metal screws. • Secure each joint be- tween sections of chimney connector, including tele- scoping joints, with at least three sheet metal screws. The pre-drilled holes in the top of each section of chimney connector serve as guides when you drill 1/8" (3 mm) holes in the bottom of the next section. • Secure the chimney connector to the chimney. Instructions for various installations follow. Y~~ ~. end the connector points toward stove. • Be sure the installed stove and chimney connector are correct distances from nearby combustible material. NOTE: Special slip pipes and thimble sleeves that form telescoping joints between sections of chimney con- nectorare available to simplify installations. They often eliminate the need to cut individual connector sections. Consult your local dealer about these special pieces. .- . • •- .~ -• For prefabricated chimneys, follow the installation instructions of the chimney maker exactly as you install the chimney. The maker of the chimney will supply the accessories to support the chimney, either from the roof of the house, at the ceiling of the room where the stove is installed, or from an exterior wall. Special adapters are available from your local dealer to make the connection between the prefabricated chim- ney and the chimney connector. The top of such adapt- ers attaches directly to the chimney or to the chimney's ceiling support package, while the bottom of the adap- tor is screwed to the chimney connector. These adapters are designed so the top end will fit outside the inner wall of the chimney, and the bottom end will fit inside the first section of chimney connector. When assembled in this way, any soot or creosote fall- ing from the inner walls of the chimney will stay inside the chimney connector. For masonry chimneys, both freestanding and fireplace chimneys may be used for installation of your Intrepid II. Thimble Sleeve Flue Chimney Connector Keep sleeve end flush with Flue file ST243 Fig. 5 The thimble, made of either ceramic or metal, must be cemented securely in place. If the chimney connector must pass through a combus- tible wall to reach the chimney, follow the recommenda- tions in the Wall Pass-through section that follows. 2000966 Intrepid' II Woodburning Stove The opening through the chimney wall to the flue (the "breach") must be lined with either a ceramic or metal cylinder, called the "thimble°, which is cemented firmly in place. The fit must be snug and the joint between the thimble and the chimney wall must be cemented. (Fig. 6) A special piece called the "thimble sleeve," slightly smaller in diameter than standard connector and most thimbles, will facilitate the removal of the chimney con- nectorsystem for inspection and cleaning. Thimble sleeves should be available from your local dealer. (Fig. 5) To install a thimble sleeve, slide it into the breach until it is flush with the inner flue wall. Do not extend it into the actual flue passage, as this could interfere with the draft. The thimble sleeve should protrude 1-2" (25-50 mm) into the room. Use furnace cement and thin gasketing to seal the sleeve in place in the thimble. Secure the chimney connector to the outer end of the sleeve with sheet metal screws. Without a thimble, a suitable length of chimney con- nectorcan be extended through the breach to the inner face of the flue liner, and cemented securely in place. Additional pieces of connector are then attached with sheet metal screws. -.. ~.• -. - The Intrepid II may be connected to a chimney above a fireplace opening also. In such installations, the stove is positioned on the hearth in front of the fireplace and the chimney connector rises from the stove top and then angles ninety degrees back into the chimney. (Fig. 7) The chimney liner should extend to the point at which the chimney connector enters the chimney. Fig. 7 Chimney connector enters chimney above the firep. lace. If the chimney connector from your installation enters the chimney above a fireplace, follow all the guidelines mentioned above for freestanding installations. In addi- tion, give special consideration to the following points: • Check the clearance between the stove and the chimney connector, and any combustible trim or the mantel. Use the necessary combination of mantel, trim, and connector heat shields to achieve the re- quired clearances. • Check the clearance between the chimney connec- tor and the ceiling. If no heat shields are used, the clearance should be at least 26" (660 mm). To find out how much this clearance may be reduced with heat shields, see the clearance chart on Page 14. • The fireplace damper must be sealed to prevent room air from escaping up the flue. However, it must be possible to re-open the damper to inspect or clean the chimney. 2000966 Fig. 6 Chimney connection in a treestandmg mstauauon. Intrepid" II Woodburning Stove •• -~ • . •. . If your fireplace height is at least 25" (635 mm), you may install an Intrepid II with standard legs through the fireplace opening using a "positive connection" kit available from your local dealer. These positive connec- tion kits ensure a tight fit between the stove flue collar and the chimney flue. (Fig. 8) Fireplace installations, whether connected to the flue above or through the fireplace opening, have special clearance requirements to adjacent trim and the mantel. You'll find the required clearances for the Intrepid II fireplace installations on Page 14. Floor protection requirements also apply to fireplace installations. Floor protection information is on Page 9. Flexible Connector Mantel Shield Fireplace Adaptor Kit ST245 Fig. 8 Chimney connector enters chimney through the fire- placeopening. Whenever possible, design your installation so the con- nectordoes not pass through a combustible wall. If you are considering a wall pass-through in your installation, check with your building inspector before you begin. Also, check with the chimney connector manufacturer for any specific requirements. Accessories are available for use as wall pass- throughs. If using one of these, make sure it has been tested and listed for use as a wall pass-through. 2000966 In the United States, the National Fire Protection As- sociation (NFPA) has established guidelines for passing chimney connectors through combustible walls. Many building code inspectors follow these guidelines when approving installations. Figure 9 shows one NFPA-recommended method. All combustible material in the wall is cut away from the single-wall connector to provide the required 12" (305 mm) clearance. Any material used to close up the open- ing must be noncombustible. Three other methods are also recommended by NFPA: • Using a section of double-wall chimney with a 9" (230 mm) clearance to combustibles. • Placing a section of chimney connector inside a ventilated thimble, which in turn is separated from combustibles by 6" (150 mm) of fiberglass insulating material. • Placing a section of chimney connector inside a sec- tion of 9" (230 mm) diameter, solid-insulated, factory- built chimney, with 2" (50 mm) of air space between the chimney section and combustibles. Fig. 9 An approved wall pass-through for the Unified States. In Canada, The Canadian Standards Association has established installation guidelines. The following il- lustration shows one method, in which all combustible material in the wall is cut away to provide the required 18" (460 mm) clearance for the connector. The resulting space must remain empty. Aflush-mounted sheet metal cover may be used on one side only. If covers must be used on both sides, each cover must be mounted on noncombustible spacers at least 1" (25 mm) clear of the wall. Intrepid` II Woodburning Stove Your local dealer or your local building inspector can provide details for other approved methods of passing a chimney connector through a combustible wall in your area. In Canada, this type of installation must conform to CANICSA-6365, Installation Code for Solid Fuel Burning Appliances and Equipment. 18" (460mm) clearance all ~q around the pipe I„ 1ql -------- O ~/ ~/ ~ , ~~ Flush Mounted Sheet Melal Cover ST494a Fig. 10 An approved wall pass-through for Canada. Most installations will require that the bottom heat shield be attached. Only when the stove is placed on a completely noncombustible surface, such as unpainted concrete over earth, may it be used with- out the bottom heat shield. Even with the bottom heat shield installed, you must also use a floor protector. In the United States, the floor protector required under the stove must extend at least 16" from the front of the stove -not from the ashlip - (Labeled 'E' in Fig. 11), and at least 6" from the sides and rear ('D', Fig. 11 ). To meet the requirement in the United States, a floor protector must be at least 34" wide and 40" deep. In Canada, the floor protector required under the stove must extend 18" (460 mm) to the front (labeled 'E', Fig. 11), and 8" (203 mm) from the sides and rear. ('D' ,Fig. 11) To meet Canadian requirements, a floor protector must be at least 38" (965 mm) wide and 44" (1118 mm) deep. Floor protection also must extend under the chimney wnnector and 2" (51 mm) to either side. ('C', Fig. 11) For 6" (152 mm) connector used with the Intrepid II, the protector must be a minimum of 10" (254 mm) wide, centered under the connector. NOTE: Do not vent your Intrepid II into afactory-built (zero-clearance) fireplace. These appliances and their chimneys are specifically designed as a unit for use as fireplaces. It may void the listing or be hazardous to adapt them for any other use. DO NOT CONNECT AN INTREPID II TO ANY AIR DISTRIBUTION DUCT OR SYSTEM. A tremendous amount of heat radiates from the bottom plate of an Intrepid II, and the floor beneath requires two kinds of special protection. Heat protection is provided by a Bottom Heat Shield, part #0307. Spark and ember protection is provided by a floor pro- tector, which may be any noncombustible material. For a new hearth, we recommend a noncombustible floor protector such as 1l4" non-asbestos mineral board or its equivalent, or 24 gauge sheet metal. If carpeting is present, it must be removed before installation of the floor protector. The floor protector may be covered with a noncombustible decorative material if desired. When using brick, tile, or stone, individual pieces must be mortared so sparks cannot fall through. c Tap Exit Rear Exit p ~ D e D ~ D D D e E I I I-- ^ I U.S. Canada A. 34" 38" (965 mm) B. 40" 44" (1118 mm) C. 10" 10" (254 mm) D. 6" 8" (203 mm) E. 16" 18" (457 mm) srsoo Fig. 11 Required floor protector dimensions. 10 2000966 Intrepid"` II Woodburning Stove Do not assume your fireplace hearth is completely noncombustible. Many fireplace hearths do not satisfy the "completely noncombustible" requirement because the brick or concrete in front of the fireplace opening is supported by heavy wood framing as in Figure 12. Because heat passes through brick or concrete readily, it can easily pass through to the wood. As a result, such fireplace hearths can be a fire hazard and are considered a com- bustible floor. Both a stove and its chimney connector radiate heat in all directions when operating, and dangerous overheat- ing of nearby combustible materials can occur if they are too close to the heat. A safe installation requires that adequate clearance be maintained between the hot stove and its connector and nearby combustibles. Clearance is the distance between either your stove (measured from the back edge of the stove's top plate) or chimney connector, and nearby walls, floors, the ceiling, and any other fixed combustible surface. Your stove has special clearance requirements that have been established after careful research and testing to UL and ULC standards. These clearance requirements must be strictly observed. In addition, furnishings and other combustible materials must be kept away from the stove as well. In general, a distance of 48" (1220 mm) must be maintained between the stove and moveable combustible items such as dry- ing clothes, furniture, newspapers, firewood, etc. Keep- ing those clearance areas empty assures that nearby surfaces and objects will not overheat. Keep in mind that many raised hearths will extend less than the required clearance from the front of the heater when it is installed. In such cases, sufficient floor protection as described above must be added in front of the hearth to satisfy the minimum floor protector re- quirement from the front of the stove: 18" (460mm) from the front in Canada. Fireplace hearths must also offer the required protection of 8" (203 mm) on either side. Optional 3" (76 mm) short legs may be used only on such hearths that meet the width and depth require- ments outlined previously under "floor protection." Hearth rugs do not satisfy the requirements for floor protection. Fireplace installations also have special clearance requirements to the side walls, side decorative trim, and fireplace mantle. Refer to the information on fireplace and mantel trim shields in this section. Stove clearances may be reduced by using heat shields attached to the stove. Chimney connector clearances may be reduced by using heat shields on single-wall connector, or by using double-wall connector. Clear- ances may also be reduced by using wall shields. All shielding used to reduce clearances must be listed by a recognized testing laboratory and approved by the local regulatory body. Clearance requirements are established for many dif- ferent installations. In general, the greatest clearance is required when you are placing a stove and its connec- tor with no heat shields near a wall with no heat shield. For example, when the Intrepid II is installed parallel to the rear wall and no shielding is used, it must be at least 30" (760 mm) from the wall behind it and at least 24" (610 mm) from walls on either side. If the Intrepid II is installed in a corner and no shields are used, the corners of the stove must be at least 20" (510 mm) from nearby walls. The least clearance is required when both the stove and its connector, as well as the wall, have heat shields. When shields are attached to the stove or chimney connector, they are mounted 1" - 2" (25-51 mm) away from the stove or connector surface on non-combustible spacers. Air flowing between the stove (and/or chimney 2000966 11 Fig. 12 Supporting timbers under fireplace hearth are consid- ered to be combustible. Intrepid' II Woodburning Stove connector) and nearby shields carries away heat. Do not black the air flow by filling this empty space with any insulating material. The shiny shield surface facing the heat source must be left unpainted, enabling it to reflect heat back towards the stove or connector and away from the wall. Shields are never used on double-wall connectors. Clearances may be reduced only by means approved by the regulatory authority, and in accordance with the clearances listed in this manual. NOTE: ALCOVE INSTALLATION OF THE INTREPID 11 IS NOT PERMITTED IN CANADA. The Intrepid II Rear Heat Shield is one way to reduce the clearance to the rear wall. The rear heat shield may be installed on either rear- ortop-exiting stoves. How- ever, since the chimney connector also radiates heat toward the wall in top-exiting installations, either single- wall connector with connector heat shields, or listed and approved double-wall chimney connector should be used whenever the rear heat shield is used on top-exit- ing stoves. Clearance reductions with the rear heat shield apply only to the wall to the rear in parallel installations. Nei- ther the side clearance requirement nor the clearance requirement in corner installations may be reduced. Clearances may be reduced by using a wall shield constructed of 24 gauge or heavier sheet metal, or of another non-combustible material such as 1/2" (13 mm) insulation board or common brick "laid on flat," with the 3~/z" (90 mm) side down. Figure 13 shows such a wall shield. Shields must be spaced out from the combustible surface 1" (25 mm) on noncombustible spacers. The spacers should not be directly behind the stove or chim- ney connector. Air must be able to flow between the wall and the shield. At least 50% of the bottom 1" (25 mm) of the shield should be open and the shield must be open at the top. (Fig. 13) The wall shield for a stove must extend 10" (254 mm) above the top of the stove, or a height of 35" (890 mm). The wall shield for the chimney connector must be 36" (914 mm) wide, centered behind the connector; for installations that use an approved prefabricated chim- ney to pass through the ceiling, the chimney connector shield used with single-wall connector must stop 1" (25 mm) below the ceiling. Air Flow ~-. ~ F Stud Wall ~ Y -}" Framing W ll Shi ld a e Q Noncombustible spacers and Shield fasteners tt\ Metal Spacer Drywall ~ / Air Flow ST248 Fig. 13 Approved wall shield construction. Chimney connector clearances may be reduced by using heat shields on single-wall connector or by using double-wall connector. One of these methods should be used whenever the rear heat shield is used in top-exit installations, or in any other situation when it is neces- sary to protect nearby combustibles from the heat of the chimney connector. The ceiling above horizontal runs of chimney connector must be protected as well if the clearance is inadequate. Refer to the Clearance Charts. Intop-exiting installations in which the single-wall con- nectorextends to the ceiling and connects to a prefab- ricated insulated metal chimney, the connector shield must extend to within an inch of the ceiling. A ceiling heat shield must be installed that is 22" (560 mm) in diameter and, as explained above, that extends 1" (25 mm) below the ceiling. The ceiling shield must be constructed of 24 gauge or heavier sheet metal, must be centered on the chimney, and must meet any wall protector that is also a part of the installation. For double-wall connector the tested and listed clearances given in this manual must be used. A fireplace installation requires special clearance be- tween the side of the. stove and the right and left walls, between the side of the stove and the decorative side trim on the fireplace face, and between the top of the stove and the mantel. 12 2000966 Intrepid II Woodhurning Stove Noncombustible shields installed 1" (25 mm) away from the combustible surface on noncombustible spacers, called ventilated shields, may be used to reduce clear- ances. (Fig. 14) Fig. 14 Acustom-formed mantel shield. To protect a mantel from the heat of an Intrepid II in a fireplace installation, the ventilated mantel shield must be at least 48" (1220 mm) long, and it must be centered over the stove. Ventilated shields for side trim must extend the full length of the trim. An unprotected mantel ('A', Fig. 15) cannot be more than 9" (230 mm) deep and must have a minimum clearance of 30" (760 mm), measured from the stove's top plate. With a ventilated shield, this clearance may be reduced safely to 14" (360 mm). Unprotected top trim (B) protruding 2" (50 mm) or less from the face of the fireplace must be a minimum of 24" (610 mm) from the stove's top surface. With a venti- lated trim shield, this clearance may be reduced safely to 14" (360 mm). Unprotected side trim (C) that protrudes 2" (50 mm) or less from the face of a fireplace must have a minimum clearance of 15" (380 mm), measured from the stove's top side edge. With a ventilated trim shield, the clear- ance may be reduced safely to 10" (254 mm). If the trim extends more than 2" (51 mm), wall clearance require- ments apply. The charts and sample installations that follow list the clearances required for the various installation configu- rations of the Intrepid II. ~ i A g _-__---1----+_-____ ~~ ~~ C p ~-- C -. II i' ~I,_ 3T253 Fireplace Mantel and Trim Clearances Measured from the top and sides of the stove Unprotected Protected A. Mantel 30" (762 mm) 14" (356 mm) B. Top Trim 24" (610 mm) 14" (356 mm) C. Side Trim 15" (381 mm) 10" (254 mm) Fig. 15 Maintain clearances to combustible components of the mantelpiece. Because of their restricted air flow and heat retention characteristics, specific construction requirements and special clearances apply to installations into alcoves. No stove or chimney connector heat shields are used in alcove installations. ALCOVE INSTALLATION OF THE INTREPID II IS NOT PERMITTED IN CANADA. The following illustrations show noncombustible ceiling framing and maximum and minimum permitted dimen- sions for alcove construction. 36" Use recommended Max. floor protection 7/16" Durock® (or equivalent) spaced 1" off wood studs on noncombustible s acers p 48" Min. ~ I ST502 Fig. 16 Alcove Floor plan. Sheetrock on front face butts to Durock® (or equivalent) alcove lining. 2000966 13 Intrepid II Woodburning Stove Joist Shield plied by Chi Manufactun t" air gap top and bottom, on both sides and back wall Metal Stud r Combustible facing may overlap metal studs by only 1" -7/i6" Durock® (or equivalent) ST503 Fig. 17 Alcove side section. Existing Combustible Framing ~~_ zq:: _~ i 11" Min. Metal studs ~ - - - - ~- support 7/16" Durock® (or 36" equivalent) Max. ceiling 14Ya" I~ 48" Min. 57505 Fig. 19 Reflected ceiling plan. Ceiling sup- ~~, port package extends 2" below Durock® (or equivalen ceilin ' ~ ` ` g ~,. ~~rm z ~ i 3 " . •* gRTS w..,~ . ,,f_ -.v,~:,~ __ ~- , kt`: :, M r' 1"air gap a~~'} top, bottom ~ s2 Mm 66 ~ r~r on both : - to Alcov z~ekpj7 sides and _: ceding z' back wall ~~ ~^ f, NOTE: ~ ~ ~` From 62" to " ~ ~xa " 3 65 must be _ -~ s` ~~ cevered by - -~,; _ " ? a noncom -_ _ buslible - _ - - material ST506 g. 20 Front view: 65" minimum clearance form hearth fo imbustibles on front face. Combustible facing may overlap etal studs by only 1". It should not extend below the height of e noncombustible ceiling. 14 2000966 Fig. 18 Cutaway perspective of alcove installation. Intrepid` II Woodburning Stove See Pages 15 and 16 for illustrations of these clearances. Unprotected Surfaces Protected Surfaces Stove C learance Stove Installed Stove in Stove Installed Stove in Parallel to Wall Corner Parallel to Wall Corner Side Rear Corners Side Rear Corners No stove heat shields (A) 24" (B) 30" (C) 20" (D) 12" (E) 16" (F) 10" 610 mm 762 mm 508 mm 305 mm 406 mm 254 mm Top exit, rear stove h.s., single-wall chimney (G) 24" (H) 16" (I) 12" (J) 12" (K) 9" (L) 10" connector with connector (610 mm) (406 mm) (305 mm) (305 mm) (229 mm) (254 mm) heat shields'? Rear exit, rear stove (M) 24" (N) 14" n/a (P) 12" (Q) 9" n/a heat shield' 610 mm 356 mm 305 mm 229 mm Top exit, rear stove h.s., (G) 24" (H) 16" (I) 12" double-wall (610 mm) 406 mm) (305 mm) chimne connectors Chimney Connector Clearance Single-wall chimney connector, no 26" (660 mm) 12" (305 mm) connector heat shields Single-wall chimney connector, with 10" (254 mm) 5" (127 mm)" connector heat shields Double-wall 12" (305 mm) ' connectors Front Clearance to Combustibles All Installations 48" (1219 mm) * Clearances with double-wall connectors and protected surfaces have not been tested far the Intrepid II. 1. Shielding far a top exit stove must include the stove rear heat shield insert to protect the area behind the flue collar. 2. Chimney connector heat shields, in an installation that goes Through a combustible ceiling, must extend to 1" (25 mm) below the ceiling heat shield, which is 22" (559 mm) in diameter. The ceiling heat shield should be 24 gauge or heavier sheet metal, centered on the chimney connector, and mounted on noncombustible spacers. 3. Rear exit-horizontal from flue collar directly back through wall. 4. The ceiling heat shield required when chimney connector shields are used should meet the wall protector. This will require trim- mingthe ceiling shield along the line of intersection with the wall protector. 5. In top exit installations, this clearance requires the use of the rear heat shield with the shield insert installed. 2000966 15 Intrepid" II Woodburning Stove See the chart on Page 14 for dimensions indicated by letter in the diagrams below. Unprotected Surfaces Protected Surfaces Stove Installed Stove in Stove Installed Stove in Parallel to Wall Corner Parallel to Wall Corner Top Exit Installations, no heat shields •/ B +I C ~/ E } •I F • A N- C D~ F ~ ~ Top Exit Installations, rear heat shield, and chimney connector heat shields or double-wall connector 1 ~ 1 ~j j H ~ I / K ~ Rear Exit Installations, rear heat shields. ~/ ~j N D N/A NIA ~M~ I "~~ PI srso~ 16 2000966 Intrepid`"' II Woodburning Stove Wall Shield Requirements for Some Common Intrepid II Installations r „` n a w A = 36" (914 mm) ', B = 30" (762 mm) ~' C = 1" (25mm) -~' r e ~' ' D = 35" (889 mm) ° ° E = 44" (1118 mm) _~ F = 40" (1016 mm) ST508 Fig. 21 Parallel installation, vertical chimney connector, two wall shields. Reduced clearances for both rear and side walls. Wall shields may meet at corner if desired. Shielding far con- nectoriscentered behind connector. ~ B A = 36"(914 mm) B = 13" (330 mm) I _ A F T C= 35" (889 mm) i c e c ~ D = 1" (25 mm) E= 40" (1016 mm) _ I F = 30" (762 mm) `~~ f ~ G=44"(1118 mm) D ~ . > ~~:~= ~ ~ ST509 Fig. 22 Parallel installations with rear wall pass-through, two wall shields. Reduced clearances for both rear and side walls. Wall shields may meet at corner if desired. Shielding for con- nector is centered behind connector. Wall pass-through must comply with codes. Fig. 23 Corner installation, vertical chimney connector, with rear, stove, connector and wall shields. Wall shields MUST meet at corner. Connector heat shield extends 28" (710mm) above flue collar. A 24" (610mm) diameter ceiling heat shield must surround the chimney and be suspended 1" (25mm) from ceiling. 2000966 ~. _ ~ ° n e A = 36" (914 mm) B = 30" (762 mm) i C = 1" (25 mm) r e ~ D = 35" (889 mm) ° ° ~' E = 44" (1118 mm) ~_.. -- -- ~ F = 40" (1016 mm) ,~ ° v ~,~ ,~ `~ ST508a Fig. 24 Parallel installation, vertical chimney connector, with stove, connector and wall shields. Maximum reduction for rear and side walls. Wall shields may meet at corner. A heat shield 24" (610mm) in diameter suspended 1" (25mm) below the ceil- ing must surround the chimney. l A = 36" (914 mm) _ _ _ s i B = 13" (330 mm) F ~ 'i C = 35" (889 mm) c c ' E = 40" (1016 mm) ,~ - ___-. - ~ F = 30" (762 mm) ~ pf ~ .--„1.) G = 44" (1118 mm) D "- ST509a must comply with codes Fig. ZS Parallel installation with rear wall pass-through, with stove, connector and wall shields. Wall shields may meet at corner. Connector heat shield extends 28" (710mm) above flue collar, or below elbow, whichever is less. Wall pass-through r -__._ __. _. _. .. A i i A s ~ s '.., B = 34„(864 mm) ' I C = 48" (1219 mm) c c ~ ' D = 35" (889 mm) D i D ~ _~ ~ i A ~~~ '- 'ids=='~ ST510a Fig. 26 Corner installation, vertical chimney connector, two wall shields. Reduced side clearances. Wall shields MUST meet at corner. 17 Intrepid II Woodburning Stove The information on this page is helpful in planning stove placement for top-exiting installations, particularly those in- stallationswith chimneys that pass through the ceiling. However, this is not a clearance chart. Final stove clearances must adhere to the guidelines stated in the clearance charts on Page 14. Intrepid II: WITHOUT Stove and Chimney Connector Heat Shields Unprotected Surfaces Protected Surfaces Parallellnstallations Corner Installations** Parallellnstallations Corner Installations** Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 343/a" 29" 263/x" 22a/a" 15" 163/a' (883 mm) (737 mm) (680 mm) (578 mm) (381 mm) (426 mm) T _I J -- - 7 ~ I - -- I ST511 ' This distance, from the center of the flue collar to the front edge of the hearth, is the same for all installations on this page: 31 " in the United States and 33" (840mm) in Canada. Intrepid II: WITH Stove and Chimney Connector Heat Shields Unprotected Surfaces Protected Surfaces Parallellnstallations Corner parallellnstallations Corner Installations** Installations** Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 343/x" 15" 183/a" 223/a' 8" 163/x' (883 mm) (381 mm) (476 mm) (578 mm) (203 mm) (426 mm) A~ B _ S_ C' -- I- D J E 7 F' - '- ST511a " To locate center of flue collar for corner installation, add 7" (180mm) to the clearance distance form stove wrner to wall. Mar k ofr the resulting distance from the corner along both walls. Ne#, measure the same distance form these lwo points out from the walls. These last two measure- mentswill meet at a point representing the center of the Sue collar. Refer to the diagrams above. 18 2000966 At the factory the griddle is coated with vegetable oil to prevent rusting while the stove is in transit and storage. Remove the oil with a dry rag or paper towel before you use the stove. Remove any loose parts from inside the stove. Place a protective pad on the floor, arrange some sections of 4 x 4 lumber on the pad for support, and carefully tip the stove onto them, on its back. Remove and discard the four large slot-head screws from the stove bottom (Fig. 27) and install the stove legs, using the hex head bolts from the parts bag. Use 3/8" washers with three of the legs; the door/damper handle holder installs in place of a washer on the right front leg. Position the holder so the hole to accept the handle nub faces out from the right side of the stove. Tighten the bolts firmly. A bottom heat shield must be used unless the stove is to be situated on a completely noncombustible hearth, such as unpainted concrete over earth. To install the bottom heat shield, loosen the leg bolts, and slip the bottom heat shield C-clips onto the bolts. Attach the bottom heat shield to the C-clips with the wing nuts, and tighten the leg bolts. Align the shield as shown in Figure 28. Intrepid" II Woodburning Stove . . .- Use the removable handle to open or close the front doors, or to change the position of the damper. After using it, remove it so it won't get hot, and store it in the handle holder installed behind the right front leg. (Fig. 29) Fig. 29 Handle holder and heat shield positions. You can reverse the flue collar by removing the two screws that attach the collar to the back of the stove. (Fig. 30) Be sure the gasket around the flue collar opening is in position when you screw the collar back on to the stove. 2000966 19 Fig. 28 Attach bottom heat shield. ng. zr rcemove me s~onea screws rrom the stove bottom. Intrepid II Woodburning Stove Install the handle on the griddle. Place the griddle upside down at the edge of a flat surface and assemble the handle as shown. (Fig. 31) With the handle pointing 45° from its final position, tighten the nut as far as possible with pliers. Move the handle to its final position while still holding the nut with the pliers. Take care not to overtighten, as tab may snap. ST516 Fig. 31 Attaching the griddle handle. Griddle ~ Air Control Lever Handle- f , Damper Handle r ~ ~ ~ Door Handle Ash Pan Door Handle Holder Andiron (Behind Leg) ST518 Fig. 32 The Intrepid II controls 20 The stove has two controls to regulate performance: a primary air control supplies oxygen for the fire, and a damper directs air flow within the stove to activate and deactivate the catalytic combustor. Additional air for catalytic combustion is regulated auto- matically, and does not require operator control. Symbols cast into the stove are reminders of the correct directions for opening and closing the controls. In these directions, 'left' and 'right' assume that you are facing the front of the stove. The primary air control lever, located at the right rear corner of the stove, controls the amount of incoming air for starting, maintaining, and reviving a fire. More air entering the stove makes the fire burn hotter and faster, while less air prolongs the burn at a lower heat level. For the greatest air supply and maximum heat output (but the shortest bum time), move the lever to the left. For a fire that will last longer with less heat, move the lever to the right. You can set the lever anywhere in between the left and right extremes. (Fig. 33) The Intrepid II features an automatic thermostat to en- sure an even heat output at any setting you select. The thermostat senses the heating and cooling of the stove surface and adjusts the air shutter accordingly. High Heat - Low Heat • o O Rear View I p ST517 Fig. 33 The thermostat handle may be positioned anywhere between the two extremes for different heat levels. 2000966 Fig. 30 Reversing the flue collar. Intrepid"' II Woodburning Stove The damper handle opens and closes the damper to direct air flow within the stove, and is next to, and to the right of, the primary air control lever on the right side of the stove. (Fig. 34) When the handle points to the floor, the damper is open, letting smoke pass directly into the chimney. The damper must be open when starting or reviving a fire, and whenever the griddle or doors are opened. When the handle points to the front, the damper is closed. Smoke from the fire travels through the catalytic combustion system where it can burn further for greater efficiency, before passing up the chimney. The damper has no intermediate positions. Figure 28 shows the handle's open and closed positions. When closing the damper, push firmly and snap it into the locked position to ensure that the stove remains in the catalytic mode. Side Yew Open (Updraft Mode) D Closed (Catalytic Mode) t ST51s Your stove has andirons to keep logs away from the glass panels. The andirons are important to maintain clear fireviewing and should be removed only while reloading through the front doors. Wear heavy stove gloves when removing the andirons, and place them on a noncombustible surface until you replace them in the stove. Most stove owners will prefer the convenience of top loading through the griddle, and will leave the andirons in place permanently. a~ o0 -_, ~--- c~ a ST520 Fig. 35 Remove the andirons for front loading. The Intrepid II's griddle lifts for convenient top-loading of logs, and is the easiest way of regularly adding fuel. However, the front doors open as well for adding an oc- casional log to a fire. (Fig. 36) You can open (or even remove) the front doors and place the optional Intrepid II spark screen in the front opening for open-fire viewing. Fig. 34 The damper is either open or closed. There are no intermediate positions. The glass panels in the doors have cheat-reflective coating on the outside surface. Neat reflected back to the inside of the glass helps keep the inner surface at a higher temperature than the outside. In combination with pre-heated primary combustion air'washing' over the inside of the glass, this helps provide clear fire- viewing at most operating levels. 2000966 21 Fig. 36 Top loading is the best way to add fuel during regular use. Front loading is useful for kindling a fire. Intrepid' II Woodburning Stove WARNING: For safety and greatest efficiency, oper- ate your stove only with all doors/griddles fully closed. The test standard for your stove when it is operated in this mode is UL 7482. Your stove may be used as a fireplace with the front doors open or removed only when the spark screen is placed correctly in the opening to protect against the possibility of sparks and embers leaving your stove. The test standard for your stove when it is operated in this mode is UL 737. Use only the Intrepid II spark screen, part #0138, with your Intrepid II. Intrepid II spark screens are available from your Vermont Castings' Authorized Dealer. To open the front doors, insert the handle into the door latch stub and turn it to the left and up. To close them, always close the left door first. Turn the handle in the right door to the left and up (to the open position) and close the door. Push on the door as you turn the handle to the right and down. The doors will draw in slightly, and the handle should offer some resistance as you turn it to the closed position. (Fig. 37) Avoid striking the glass or slamming the doors to re- duce the risk of breaking the glass. When you're not using the door handle, store it in the holder behind the right front leg of the stove. Open Position Closed Position ST522 Fig. 37 To open the front doors, turn handle clockwise. The Intrepid II is designed to burn natural wood only; do not burn fuels other than that for which it was designed. You'll enjoy the best results when burning wood that has been adequately air-dried. Avoid burning "green" wood that has not been properly seasoned. The wood should be 16" (410mm) in length. The best hardwood fuels include oak, maple, beech, ash, and hickory that has been split, stacked, and air- dried outside under cover for at least one year. For areas that do not have a supply of hardwood, com- monly burned softwoods include tamarack, yellow pine, white pine, Eastern red cedar, fir, and redwood. These too should be properly dried. Store firewood under cover to keep it dry. Dry, well-sea- soned wood is best for heating and fire-viewing. How- ever, avoid wood dried more than two years. This wood burns very quickly, reducing burn time. Even for short-term storage, keep wood a safe distance from the heater and keep it out of the areas around the heater used for refueling and ash removal. An optional surtace thermometer tells you when to adjust the air control, when to refuel, and helps to tell when your catalyst is operating properly. For example, when the thermometer registers at least 450°F (230°C) after start-up you know the stove is hot enough to begin catalytic combustion and it may be time to close the damper. Place the thermometer in the center of the griddle, as in Figure 38, and use the following temperature ranges as a guide to operation: When thermometer readings drop below 350°F (175°C) it's time to adjust the air control for a higher burn rate or to reload the stove. • A temperature reading over 750°F (400°C) is a sign to cut back on the air supply to slow the burn rate. • Readings in the 300-400°F (150-200°C) range indi- cate low to medium heat output. • Readings of 500-650°F (260-340°C) indicate high heat output. Operating your Intrepid II continuously at griddle temperatures of 750°F (400°C) or higher may damage inner parts or the enamel finish. 8 ~~- ~ ST523 Fig. 38 Take temperature readings with a thermometer lo- cated in the middle of the griddle. 22 2000966 Intrepid"` II Woodburning Stove No single air control setting will fit every situation. Set- tings will differ depending on the quality of the fuel, the amount of heat desired, and how long you wish the fire to burn. The control setting also depends on your particular installation's "draft," or the force that moves air from the stove up through the chimney. Draft is affected by such things as the length, type, and location of the chimney, local geography, nearby obstructions, and other factors. Too much draft may cause excessive temperatures in the Intrepid II, and could even damage the combustor. On the other hand, too little draft can cause backpuffing into the room and/or the "plugging" of the chimney or combustor. How do you know if your draft is excessively high or low? Symptoms of too much draft include an uncontrol- lable burn or a glowing-red stove part. A sign of inad- equate draft is smoke leaking into the room through the stove or chimney connector joints, low heat, and dirty glass. In some newer homes that are well-insulated and weather-tight, poor draft may result from insufficient air in the house. In such instances, an open window near the stove on the windward side of the house will provide the fresh air needed. Another option for getting more combustion air to the stove is to duct air directly from outdoors to the stove. In fact, in some areas provisions for outside combustion air are required in all new construction. Your Intrepid II will accept a duct carrying outside air for combustion. When first using the stove, keep track of the air control settings. You will quickly find that a specific setting will give you a fixed amount of heat. It may take some time to determine the amount of heat and the length of burn you should expect from various settings. Please read the Draft Management section beginning on Page 25 for more information on how installation features affect draft. Most installations do not require a large amount of com- bustion air, especially if adequate draft is available. Do not for any reason attempt to increase the firing of your heater by altering the air control adjustment range outlined in these directions. Use the following air control settings as a starting point to help determine the best settings for your installation. Each is described as a fraction of the total distance the lever may be moved from right to left. Intrepid II Control Settings Burn Rate Primary Air Control Low From far right to 1 /3 the distance to left Medium From 1/3 to 2/3 the distance to left High From 2/3 the distance to left to far left Before you start using the stove, please read the Draft Management section starting on Page 25 to see how the features of your installation will affect the stove's performance. You and the stove are parts of a system, and other parts of the system have a strong effect on operation; you may need to vary your firing technique to get the performance you want. An Intrepid II leaves the factory with the combustor installed. In the United States, it is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic combustor is deactivated or removed. The catalytic combustion system in your Intrepid II produces the best conditions for secondary combustion. When the stove damper is closed, smoke goes through the catalytic element, burning at temperatures of 500-600°F (260-315°C), half the temperature normally needed for unaided secondary combustion. The catalytic element is a ceramic "honeycomb" coated with a noble metal, usually platinum. The element is in the secondary combustion chamber, made of a spe- cial high-temperature insulating refractory material. The chamber provides the correct environment neces- sary for secondary combustion of the fuel (smoke). Closing the damper may also reduce draft. Closing the damper too soon may put out the fire or deactivate the combustor. Close the damper only when the fire is well established. When starting a fire, wait until there is an ember bed of at least 3-4" (76-102mm) before closing the damper. Never kindle a fire with colored paper or paper that has colored ink or a glossy surface, and never burn treated wood, garbage, solvents, or trash. All of these may poison the catalyst and prevent it from operating properly. Never burn cardboard or loose paper except for kindling purposes. Never burn coal; doing so can produce soot or large flakes of char or fly ash that can 2000966 23 Intrepid' II Woodburning Stove coat the combustor and cause smoke to spill into the roam. Coal smoke also can poison the catalyst so that it won't operate properly. In general, the fire must be sufficiently well-established to ensure catalytic activity is initiated. When first starting a fire, maintain amedium- to high- firing rate for at least twenty minutes. This ensures the stove, catalyst, and fuel are all stabilized at the proper operating tempera- tures. This may be long enough to warm the chimney well enough to support a good draft; some installations may need more time. Please read the Draft Manage- ment information starting on Page 25 to see if your installation has features that may require more time to warm up. Even though it is possible for the fire to get quite hot within a few minutes, the combustor may stop working or the fire may go out if the fire is allowed to die down immediately as a result of closing the damper. Once the combustor starts working, heat generated by burning the smoke will keep it working. To determine whether the combustor is operating, ob- serve the amount of smoke leaving the chimney when the damper is activated and when it is not. This proce- dure is described on Page 29. Cast iron is extremely strong, but it can be broken with a sharp blow from a hammer or from the thermal shock of rapid and extreme temperature change. The cast plates expand and contract with changes in temperature. When you first begin using your Intrepid II, minimize thermal stress by allowing the plates to adjust gradually during three or four initial break-in fires follow- ing Steps 1-3 below. Burn solid wood fuel only in the Intrepid II, and bum it directly on the grate. Do not elevate the fuel. Do not burn coal or other fuels. The damper must be open when starting a fire or when refueling. 1. Open the stove damper, and open the primary air control fully. 2. Place several sheets of crumpled newspaper in the stove. Do NOT use glossy advertisements or colored paper, as they can poison the catalyst. Place on the paper six or eight pieces of dry kindling split to a finger-width size, and on the kindling lay two or three larger sticks of split dry wood approximately 1-2" (25-50 mm) in diameter. (Fig. 39) DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR FLAMMA- BLE FLUIDS SUCH AS GASOLINE, NAPHTHA, OR ENGINE OIL. Also, never use gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up"afire. Keep all such liquids well away from the Intrepid II while it is in use. 3. Light the newspaper and close the door. Gradu- ally build up the fire by adding a few 3-5" (76-127 mm) diameter splits. If this is one of the first few "break-in" fires, let the fire burn brightly, and then let it die out. During the break-in fires, don't let the stove get hotter than 500°F (260°C) as measured on an optional stove- top thermometer. Adjust the air control lever as neces- sary to control the fire. Some odor from the stove's hot metal, the paint, and the cement is normal for the first few fires. NOTE: Some chimneys need to be "primed," or warmed up, before they will draw sufficiently to start a fire. To correct this situation, roll up a couple pieces of newspaper, place them on top of the kindling and toward the back of the stove, light them, and close the doors. This should heat the chimney enough to initiate a draft. Once the draft is established, open the front door and light the rest of the fuel from the bottom. Do not light the main bed of fuel until the chimney begins drawing, and repeat the procedure as often as necessary if the initial attempt is unsuccessful. 4. If your Intrepid II has been broken-in previously using Steps 1-3, continue to build the fire gradually. Add larger wood with a diameter of 3-4" (76-102 mm). (Fig. 40) 24 2000966 Fig. 39 Stad the fire with newspaper and dry kindling. . Irrtrepid" II Woodhurning Stove well. Continue adding split logs of this size to the briskly- burning fire until there is a glowing ember bed at least 3" (75 mm) deep. A good ember bed is neces- sary for proper functioning of the catalytic system and may take an hour or more to establish. 5. Close the damper when the griddle temperature reaches 450° F (230° C). 6. Adjust the air control for your desired heat output. .- Reload the Intrepid 11 while it is still hot and there are plenty of glowing embers to re-kindle the fire. Include some smaller pieces of wood in the new load of fuel to help the stove rebuild its operating temperature quickly. Wear stove gloves, and follow this procedure when you reload your stove' 1. Open the thermostat lever. 2 Open the damper. 3. Check the ash level in the ash pan; empty, if neces- sary, and replace the pan. 4. Oper. the griddle. 5. Position the charcoal in the middle of the firebox (Fig. 41)then load wood -smaller, split pieces first. Increase the amount of fuel you load into the stove as you become familiar with your stove and the heating needs of your home. NOTE: If the remaining charcoal bed is relatively thick and if your fuel is well seasoned, it is possible to add fresh fuel (smaller pieces first), close the door and damper, and reset the primary air thermostat for the desired heat output. Do not break the charcoal into very small pieces or pound or compress the charcoal bed. It is important that air can circulate under the wood for the fire to be quickly revived. WARNING: Operate your Intrepid II only with the doors either fully open or fully closed. CAUTION: The Intrepid II will be hot while in opera- tion. Keep children, clothing and furniture away. Contact may cause skin burns. DO NOT OVERFIRE THIS HEATER. Overfiring may cause a house fire, or can result in permanent damage to the stove and to the catalytic combustor. If any part of the Intrepid II glows, you are overfiring. Remove ash before it reaches the top of the ash pan. Check the level at least once a day, and before each re-fueling. If the ash is close to the top edge of the pan, empty it according to this procedure: 1. Open the damper. 2. Open the front doors fully. 3. Using stove gloves, pull the ash pan out of the stove by its handle. 4. Remove the ash pan and properly dispose of the ashes. Be sure to keep the pan level during dispos- al. 5. Return the ash pan to the stove. Empty the ash pan regularly, typically every one to three days. The frequency will vary depending on how you operate your Intrepid II; if you burn more wood at higher heat output settings, ash will accumulate rapidly. Remove ash frequently and place it outdoors in a metal contairerwith alight-fitting lid. Put the closed container of ash on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. if the ash is disposed of by burial in soil or otherwise locally dispersed, keep it in the closed con- tainer until all cinders have thoroughly cooled. You can use wood ash as a garden fertilizer. CAUTION: Never use your household or shop vacuum cleaner to remove ash from the stove; always remove and dispose of the ash property. 2000966 25 Fig. 47 Atltl Tull 5¢e logs when the ember betl is 3" (/bmmJ deep. Intrepid"' I! YT'oo~~urning Stove w~~_,~,.~~~,~~s, ~ ~ e. A stove is part of a system, which includes the chimney, the operator, the fuel, and-the home. The other pars of the system will affect huw well the stove works. Wien there is a good match between ail the parts, the system works well. Wood stove operation depends on natural (unforced) draft. Natural draft occurs when the smoke is hotter (and therefore ligtiter) than the outdoor air at the top of the chimney. The bigger the temperature difference, the stronger the draft. As the smoke rises from the chimney it provides suction or'draw' that pulls air into the stove for combustion. A slow, lazy fire with tt~e stove's air inlet fully open indicates a weak draft. A brisk fire, supported only by air entering the stove through the normal inlet, indicates a good draft. The stove's air inlet is passi~~e; it regulates how much air can enter the stove; but ii doesn't move air into it: Depending on the features of your installation -steel or masonry chimney, inside or outside the house, matched to the stove's outlet or oversized -your system may warm up quickly, or it may take a while to warm up and operate well. With an 'airtight' stove, one which restricts the amount of air getting into the firebox, the chimney must keep the smoke warm all the way to the outdoors.. Some chimneys do this better than others. Here's a'igt, of features and their effects. -. Masonry is a traditional rtraterial for chimneys, but it can perform poorly when it serves an 'airtight' stove. Masonry is a very effective 'heat sink' - it absorbs a lot of heat. It can cool the smoke enough to diminish draft. The bigger the chimney, the longer it takes to warm up. It's often very difficult to warm up an ouMoor masonry chimney, especially an oversized one, and keep it warm enough to maintain an adequate draft. Most facbry-made steel chimneys have a layer of in- sulation around the inner flue. This insulation keeps the smoke warm. The insulation is less dense than mason- ry, so the inner steel liner warms up more quickly than a masonry chimney. Steel doesn't have the good looks of masonry, but it performs much better. Because the chimney must keep the smoke warm, it's best to locate it inside the house. This uses the house as insulation for the flue anal allows a little heat release into the home An indoor chimney won't lose its heat to the outdoors, so it takes less heat from the stove to get it warm and keep it warm. The' Inside size of a chimney for an 'airtight stove sho:old match the size of the stove's flue outlet. Whe^ a chimney serves an airtight, more is not better; in fact.. it can be a disadvantage. Hot gases cool off through expansion; if we vent a stove with asix-inch flue collar (28 square inch area) into a 10 x 10" flue, the gases expand. td ever three times their original size This cools the gases,: which weakens draft strength. If an over- sized flue is also outside the house, the heat it absorbs gets transferred to the outdoor air and the flue usually stays cobL It's common for a masonry fue, especially one built ter a fireplace, to be oversized for an airtight stave. It can take quite a while to warm up such a flue, and the re- sults can be disappointing. The best solution to an over- sized flue is an insulated steel chimney liner, the same diameter as the stove or insert's flue outlet; the liner keeps the smoke at its original volume, and the result is a stronger draft. An uninsulated liner is a second choice - the liner keeps the smoke restricted to its original size, but the smoke still must. warm up the air around the liner This makes the warm-up process take longe!. ~- Every turn the smoke must take in its travel from the stove to the chimney top will slow it down. The ideal pipe and chimney layout is straight up from the stove, to. a completely straight chimney.lf you`re starting from scratch, use this layout if possible: If the stove- pipe must elbow to enter a chimney, locate the thimble about midway between the stove top and the ceiling. This achieves several goals: it lets the smoke speed up before it must turn, it leaves some pipe in the room fur heat transfer, and it gives you long-term flexibility for installing a taller stove without relocating the thimble. There should be no more than eight feet of single-wall stove pipe between the stove and a chimney; longer runs ran cool the smoke enough to cause draft and creosote problems. Use double-wall stove pipe for long runs. Each 'airtight' stove requires its own flue. If an airtight stove is vented to a flue that also serves an open fire- place, or a leakier stove, it's easier for the chimney draft to pull air in through those channels than it is to putt air through the airtight, and performance suffers. Imagine a vacuum cleaner with a hole in the hose to see the ef- fect !sere. In some cases the other appliance can even cause a negative draft through the airtight, and result in a dangerous draft reversal. 26 2000968 Intrepid"'II Woodburning Stove Creosote is a by-product of slow wood-burning. It's an organic tar that can condense in the flue if it's dense in the smoke, and slow-moving, and cools off to less than 290°F. Condensed creosote is volatile, and can generate chimney fires if it gets hot enough: All the features that affect chimney draft also affecfcreosote condensation - so use whatever combination of installa- tion features and operational steps will enwurage good draft and minimize creosote production. Because letting the smoke cool off and slow down is one of the keys to creosote production, it makes sense to line a chimney to match the stove's outlet size, for safety reasons as well as performance. Canadian law requires a matching liner to serve any stove or insert vented through a fireplace chimney; in the US, the National Fire Protection Association recommends one if the flue is more than three times bigger (in square area) than the outlet on the stove or insert. Some localities enforce the NFPA guidelines as part of their building codes. Even the best stove installation will not perform well with poor fuel. The best fuel is hardwood that has air- dried 12-18 months. Softwood burns, but not as long as hardwood. Fairly 'green' wood has a good amount of moisture in it; it will burn, but some of the heat potential is used to drive the remaining moisture off the wood. This reduces the amount that reaches your home and can contribute to a creosote problem. There are mois- ture meters available for firewood; you can also judge your wood by its appearance and weight. If you get it green, lift a piece and get a sense of its weight; it can lose a third or more of its weight as it dries. Also look at the ends of a log; as it dries it shrinks and often cracks. The more weathered and cracked a piece is, the drier it is. Dry wood burns readily with a good chimney draft. But with modern stoves, especially catalytic ones, the wood can be too dry. While extra-dry wood has little creosote in it, the remainder can 'gas out' from the wood quickly artd densely enough to overload the catalytic burner. If'you hear a rumbling or roaring noise, like a propane torch; from the stove, that is a sign that the catalyst is seriously bverfiring. The catalyst is a'platinum film on a ceramic base; the metal can get to higher temperatures than the ceramic can take, and overfiring-the catalyst can break it. Dry wood can also burn out faster than you want. If your dry wood burns out too quickly or overloads the catalyst you can mix in greener wood to slow the fire down. Back-puffing results wherrthe fire produces volatile gases faster than the chimney draft pulls them out of the firebox. The gases back up in the firebox till they're dense enough and hot enough to ignite. If your stove back-puffs, you should open up the damper to let the smoke rise to the flue more quickly, let more air into the firebox, and avoid big loads of firewood. Run your stove with enough primary air so that you always see lively, dancing flames in the firebox; a lazy, smoky fire is inefficient and~an contribute to creosote buildup in the chimney. An easy way to test your chimney draft is to close the stove's damper, wait a few minutes to let the airflow stabilize, then see whether you can vary the strength of the fire by swinging the air control open and closed. Re- sults are not always instant; you may need to wait a few minutes for a change in the air control setting to have an effect on the fire. If there's no change, then the draft isn't strong enough yet to let you close the damper, and you'll need to open it for a while longer and manage the fire with the air inlet until the draft strengthens. If you keep track of your burning habits and relate them to their effects on the stove's operation, you'll be rewarded with good performance and a safe system. Good draft also depends on a supply of air to the stove; a chimney can't pull in more air than is available to it. Sluggish draft results when a house is tight enough to prevent the ready flow of air to the stove, or by competi- tion between the stove and other equipment that sends indoor air outside -especially power-driven equipment like range hoods, clothes dryers, etc. If the chimney draws well with all other equipment turned off (or sealed, in the case of fireplaces and/or other stoves), then you simply need to be careful with timing the use of the other equipment. If you need to crack a nearby window or door to enable the chimney to draw well, that's a sign that you should install an outside-air intake to bring combustion air directly to the stove. Vermont Castings dealets carry adapters to attach to the stove to connect an air duct for outdoor combustion air Wood-burning is an art rather than a science. Once the stove and chimney system are in place, the stove user can only vary technique, mostly your timing, to achieve good results. If you keep track of your burning habits and relate them to their effects on the stove's operation, you'll be rewarded with good performance and a safe system. 2000966 2~ Intrepiei~' II Woodburning Stove Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure. An occasional dusting with a dry rag will keeplhe painted cast iron of your Intrepid looking new. The store's paint can be touched up as needed. First, clean the areas to be painted with a wire brush. Then; touch up the stove with high temperature stove paint. Apply the paint sparingly, and keep in mind thatlwo light coats of paint are better than a single heavy iine: Use a dry or slightly damp rag or a soft brush to remove spills or stains. For difficult jobs that require a cleaning agent, use only a kitchen appliance cleaner or polish recommended for use on enamel surfaces. Most of the carbon deposits on the glass will burn off during hot fires. However, the ash residue that accumu- lates on the glass surface should be removed regularly to prevent etching. Follow this procedure to clean the glass: • Be sure the glass is completely cool. • Clean the glass with water or a cleaner made especially for this purpose. Do not use abrasive cleaners. • Rinse the glass thoroughly. • Dry the glass completely. Replace glass only with Part no. 140-1156 right side and 140-1157 left side glass panels. The glass panel rests on a cushion provided by a rope gasket part no 1203556, and is held in place by clips. (Fig. 42) The glass is IR coated on one side which is marked "THIS SIDE OUT". 1. Remove the door from the stove and place it on a sturdy, level work surface. Use a towel to protect the porcelain enamel finish. 2. Remove the retainer clips. (Two Phillips head screws on each clip.) 3. Inspect the gasket. If the window gasket is in good condition, you can leave it in place. If you. replace it, use only Part No. 1203556. Be-sure ttie channel around the window opening is clean, and free of dust. 4. Install the glass. Lay the glass on the inner gasket with the coated side down (toward the outside of the door)..Tighten the screws snugly, but loose enough to allow for a little movement of the glass when the stove is in operation. Overtightening can crack the glass immediately or cause into cr3Gk if it is unable to expand when hot. Fig. 42 Door glass installation. The primary air shutter is visible from the back of the stove. The shutter must open and close freely when you move the thermostat lever. If it does not, check for any obstruction, or for a bound or stretched chain need- ing adjustment. (Fig. 43) On a cold stove the shutter should be open no more than 1l8" (3mm) when the primary air control lever is pushed completely to the left (cbsed), as seen from the back of the stove. When the lever is pushed completely to the right (open), the shutter should be open to an angle of approximately 70° from the stove back. The ball chain should measure 8'/x" (216mm) from connection to the thermostat coil to connection on the primary air flap. If setting is incorrect, the- thermostat coil may be bent or broken. Call your Vermont Castings Dealer for assis- tance. . 28 2000966 Intrepifi II Woodburning Stove Fig. 43 The primary air shutter must move freely. Over time, the gasketing around the doors will com- press, and the latch may need adjustment. To adjust the latch, loosen the small locking nut, extend the striker screw one turn while keeping the striker screw from turning. (Fig. 44) Keep making adjustments a little at a time until the setting is right. The front doors of the stove should close securely and tightly, when the handle is in the closed position. When the latch is properly adjusted there should be a slight resistance as the doors are moved to the completely closed position. The damper handle is attached to the damper rod with a set screw bearing against a flat spot on the rod. Check the set screw periodically for tightness; tighten as needed. When the stove damper is closed, the pressure of the rod against the damper plate assures a good seal be- tween the damper and the damper housing. Adjustment may be needed after a period of time to retain adequate pressure. To make this adjustment, start with the damper in the closed and locked position. (Fig. 45) Loosen the 7/16" locking nut in the center of the damper. Use a 1/8"Allen wrench to turn the Allen screw a full turn clockwise. Test the damper for snugness, and continue adjusting the Allen screw as needed. Tighten the 7/16" locking nut when the damper operates smoothly but firmly. Thermostat Cover D-plate ~(y-~ ®~ ~ Damper Actuator Rod Handle I I Damper LoGcing Nut Allen Head Ad- justment Screw STSS2 Fig. 45 Tighten the damper adjustment screw for a snug seal. 2000966 29 Fig. 44 Turn the door latch striker screw in or out to tighten or loosen the door latch. Intrepid'x 77 Woodburning Stove This wood heater includes a catalytic combustor, which needs periodic inspection and replacement for proper operation. In the United States, it is against the law to operate this wood heater in a manner inconsistent with the operating instructions in this manual, or if the cata- lyticelement is deactivated or removed. Under normal operating conditions the catalytic element should remain active for two to six years (depending on the amount of wood burned). However, it is important to monitor the combustor periodically to ensure thatit is functioning properly as well as to determine when if needs to be replaced. A probe thermostat, passing through the back of the stove into the catalytic combustion chamber, automati- cally regulates the catalytic combustion air supply. Deterioration of the probe may result in decreased catalytic combustor performance. A poorly-functioning catalytic combustion system will result in a loss of heating efficiency, and an increase in creosote and emissions. The combustor should be visually inspected in place for fty ash accumulation and physical damage three times per year. Do not remove the combustor unless a more detailed inspection is warranted because of diminished performance as outlined below, or to inspect the probe thermostat. The refractory package that houses the catalytic com- bustor should be inspected annually for a buildup of flay ash, and cleaned if necessary. This may be done during examination of the combustor. The probe thermostat should be inspected annually, or more often if decreased catalytic combustion perfor- mance is not due to a defective combustor. The best way to evaluate the performance of your In- trepid II's combustion system is to watch the amount of smoke leaving the chimney -both when the combustor has achieved "light-off' and when it has not. Follow this procedure: With a fire going and the combustor activated, with the damper closed to send smoke through the combustor as described in the Operation Section, go outside and watch the smoke leaving the chimney. Then, open the stove damper and again watch the smoke leaving the chimney. You should see significantly more smoke after the sec- ond step, when the stove damper is open and smoke does not go through the combustor. However, do not confuse smoke with steam form wet wood; steam dis- appears rapidly in the air, smoke does not. If this test indicates a problem, consider other possible factors as well, such as the time of year or a change in the quality of your fuel. In spring and fall, draft is weaker than it is during colder winter weather, and fires can burn sluggishly. Small, hot fires are a good solution under these conditions. "Green" (insufficiently seasoned) wood will burn more poorly than properly seasoned fuel. You may have to run your stove hotter (with more primary air) to achieve good performance if you are burning green or wet wood. Also, consider any changes in your burning routine. Once you have ruled out any other possible causes for decline in performance, you may inspect the combus- torand probe. Wear a dust mask, safety glasses, and gloves. Refer to Figure 46 as a guide. 1. Remove the andirons. 2. Reach inside the stove with a pair of pliers and turn the two clamps that hold the fireback 90°. Turn the left clamp clockwise, and the right clamp counter- clockwise. 3. Grasp the fireback by its vertical ribs and remove it, together with the attached throat hood. Pull the left side out first. 4. Carefully clean the left and right exhaust pockets of the refractory package. Use a shop vacuum, ideally one with a very fine filter, and be careful to avoid damaging the refractory material. This material can stand high temperatures, but it is somewhat brittle physically. 5. Carefully remove the refractory access panel in front of the catalytic element. 6. Gently slide the catalytic element out of the refrac- tory chamber. Check the element and the bottom of the chamber for a buildup of fly ash. 7. If the catalytic element is clogged, take it outdoors for cleaning. Blow gently through the honeycomb. A large amount of fly ash may come out of the ele- ment. 8. Inspect the element. Although small hairline cracks will not affect performance, the element should be largely intact. If the element is broken in pieces or has large sections missing, replace it. Call your dealer for a replacement element. 30 2000966 Intrepid`"' II Woodburning Stove RefraIXOry Chamber Catalytic Block Upper Fireback with Throat Hootl ~ Exhaust Pockets Refractory Access Panel Clamps ST533 Fig. 46 Removing the catalytic element. 9. Use a flashlight and a mirror, inserted into one of the exhaust pockets of the refractory chamber, to in- spect the probe. The end of the probe should extend about 1" into the combustion chamber, and should not show any signs of deterioration. Use the stove in your usual manner for two weeks, inspecting the chimney and the chimney connector frequently. If creosote does not build up as quickly as before, it is likely that the performance change was caused by fly ash deposits on the catalytic element. However, moni- torthe chimney system for a few weeks to ensure that proper performance continues. If you continue to find a significant creosote buildup or if you continue to see excessive smoke from the chimney, the catalytic element will need to be replaced. Call your dealer for information about a replacement. NOTE: Use only replacement catalyst supplied by an authorized Vermont Castings dealer. Refer to Figure 46. 1. Remove andirons. 2. Reach inside the stove with pair of pliers and turn the two clamps that hold the fireback 90°. Turn the let clamp clockwise and the right clamp counter- clockwise. The bolts that hold these clamps are tapped into the back as well as capped by chrome acorn nuts in the back. 3. Grasp the upper fireback by its vertical ribs and re- move it, together with the attached throat hood. Pull the left side out first. 4. Carefully remove the refractory access panel in front of the catalytic block. 5. Gently slide the catalytic block out of the refractory chamber. 2000966 6. Remove the damper housing. It is held in place by twc weld screws and two chrome acorn nuts in the back of the stove. Loosen the chrome acorn nuts and rotate the tabs to release the damper housing. You may find it necessary to remove or loosen the thermostat cover to access the one of acorn nuts installed behind the cover. 7. Remove the rear airtube in the back of the stove which is held in place with two phillips screws. 8. Take out the secondary probe by removing the upper phillips screw and sliding the probe out of the hole. 9. Lift the damaged refractory chamber up and out of the firebox. 10. Reverse the procedure for installing the new refrac- tory chamber. The Intrepid uses fiberglass rope gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed, and can begin to lose their effectiveness. These will need periodic replacement. The sizes of replaceable gasket are listed below, along with their applications. Gasket Diameter... And the Parts it Seals 5/16" wire gasket The griddle to the stove top 5/16" The damper to the upper fire back; the front doors to the stove front; and the door halves to each other There is a flat, die-cut gasket between each glass panel and its door. See page 24 for information on replacing the glass panel or its gasket. If you need to change a gasket, first obtain an appropri- ate replacement from your Vermont Castings, Dealer. Wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: Wear safety goggles and a dust mask. The procedure for replacing the gaskets is the same, regardless of the gasket location. 1 Remove the existing gasket by grasping an end and pulling firmly. 2. Use a wire brush or a screwdriver to clean the chan- nel of any remaining cement or bits of gasket. Re- move stubborn deposits of cement with a cold chisel if necessary. 3. Determine the correct length of the appropriate-sized gasket by laying it out in the channel. Allow an extra 1-2" (25-50mm) and mark the spot to be cut. 4. Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife. Twist the ends slightly to keep the gasket from unraveling. 31 Intrepid' II Woodburning Stove 5. Lay an unbroken 1/8" (3mm) bead of gasket cement in the newly-cleaned channel. Starting atone end, press the gasket into the channel. Ensure a good joint where the gasket meets before trimming any excess. Do not overlap the gasket ends or leave ends with ragged edges. 6. Press the gasketed part firmly against its normal mating surtace to seat the gasket evenly in its chan- nel. 7. For doors, replace the doors and close them on a piece of waxed paper to keep the cement from migrating onto the stove front, or tap other parts with the rubber mallet (or hammer/block of wood). 8. Clean excess cement from around the channel. Let the cement that holds the new gasket dry thoroughly. The door latch or damper mechanism may need adjust- ment after you have regasketed them. Initially, it may require loosening to accommodate the new gasket; af- ter afew weeks, it may need tightening to compensate for compression of the new gasket. The directions for adjusting the latch and damper are on Page 27. Other gaskets seal between non-moving parts, but these are not subject to the same wear and deteriora- tion as gaskets on moving parts. It is unlikely that you will ever need to replace these gaskets unless the involved parts are disassembled and then put back together. If this is the case, the job should be done only by a qualified service technician. The diameter of the gasket that seals these non-moving parts is 5/16", and the areas sealed are the flue collar to the stove back; and the lower fireback to the sides. The glass panels use a special die-cut flat gasket; refer to Page 24 for information on these. Your Intrepid II is designed to reduce creosote buildup significantly. However, regular chimney inspection and maintenance must still be performed. For safety, good stove pertormance, and to protect your chimney and chimney connector, inspect the chimney and chimney connector on a regular schedule. Clean the system if necessary. Failure to keep the chimney and connector system clean can result in a serious chimney fire. When wood is burned slowly, it produces tar, organic vapors and moisture that combine to form creosote. The creosote vapors condense in the relatively cool chimney flue. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire within the flue system that can dam- age the chimney and overheat adjacent combustible material If you do have a chimney fire, act promptly to: • Close the damper and thermostat lever. • Get everyone out of the house. • Call the Fire department. You should inspect the system every two weeks during the heating season as part of a regular maintenance schedule. To inspect the chimney, let the stove cool completely. Then, using a mirror and a strong light, sight up through the flue collar into the chimney flue. If it is not possible to inspect the flue system in this fashion the stove must be disconnected to provide better view- ing access. If a significant layer of creosote has accumulated - 1/8" (3mm) or more -remove it to reduce the risk of a chim- ney fire. Clean the chimney using a brush the same size and shape as the flue liner. Flexible fiberglass rods are used to run the brush up and down the liner, causing any deposits to fall to the bottom of the chimney where they can be removed through the clean out door. The chimney connector should be cleaned by discon- necting the sections, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the con- nector sections after cleaning, being sure to secure the individual sections with sheet metal screws. If you cannot inspect or clean the chimney yourself, contact your local Vermont Castings authorized dealer or hire a professional chimney sweep. Perform a thorough cleaning, inspection and repair each spring, at the end of the heating season. • Thoroughly clean the chimney and chimney connec- tor. • Inspect the chimney for damage and deterioration. Replace weak sections of prefabricated chimney. Have a mason make repairs to a masonry chimney. • Inspect the chimney connector and replace any damaged sections. • Check gasketing for wear or compression, and replace if necessary. A'paper test' will guide you on this. Close and lock the door or damper on a slip of paper and then try to pull the paper out. If the paper pulls out with little or no resistance, the gasket is not snug enough at that spat. If adjusting the damper or latch does not result in a seal that makes it hard to pull the paper out, replace the gasketing. 32 2000966 Intrepid" II Woodburning Stove Inspect and clean the catalytic block, and vacuum out the ash at the bottom of the back plate after removing the lower fireback. Lightly clean the refrac- tory assembly that houses the element. Be careful not to damage the refractory material, which is very fragile. Inspect the secondary probe thermometer; refer to Page 30. Check door and damper handles for tightness. Ad- just if needed. • Check heat shield screws. Tighten as necessary. • Clean dust from the inner sides of bottom, rear and connector heat shields. • Remove ashes from the ash pan and replace with moisture absorbing material (such as cat litter) to keep the stove interior dry. Close the stove door to keep cats from using the litter. • Touch up the paint on black stoves. 2000966 33 Intrepid'' II Woodburning Stove In any chemical reaction, including the combustion process, there are certain conditions which must be met before the reaction can take place. For example, a reaction may require a certain temperature, or a certain concentration of the reactants (the combustion gases and oxygen), or a certain amount of time. Catalysts, though not changed themselves during the reaction, have the ability to act at a molecular level to change these requirements. In the Intrepid II's secondary combustion chamber the catalyst reduces the tempera- ture at which secondary combustion can start from the 1000 - 1200°F (540 - 650°C) range to the 500 - 600°F (260 - 315°C) range, increasing efficiency, and reducing creosote and emissions. The catalytic reaction, though advantageous, does have some limitations of its own. Primary among these it that the reactants (the gases) come into close physi- cal contact with the catalyst itself. To ensure the necessary contact, the catalytic element in your Intrepid II is composed of a ceramic base in the shape of a honeycomb. On each of the honeycomb's many surfaces a coating of the catalyst (usually a noble metal such as platinum or palladium) is applied. The large surface area exposed in this configuration ensures that the combustion gases have the greatest opportunity to come in contact with the catalyst. Loss of catalytic activity will be apparent in several ways. First you may notice an increase in fuel con- sumption. Second, there will be a visible increase in the rate at which creosote builds up in your chimney con- nector system. You may also notice a heavy discharge of smoke from the chimney. A number of catalytic problems which can cause loss of activity are described below: While the honeycomb pattern ensures good contact, it also increases the resistance to flow of the combustion gases, and, because of the many surfaces, provides more places for creosote and fly ash to deposit. It is important to follow the operating instructions in order to minimize these deposits, and to periodically inspect your catalyst for signs of blockage. While the catalyst itself does not enter into the combus- tion process, it is possible for certain elements, such as lead and sulfur, to attach to the active sites on the surface of the honeycomb. Though the catalyst is still there, it is covered, or masked, by the contaminant, and cannot function. To avoid this situation, it is important not to burn anything in your Intrepid II that is a source df these contaminants. Particularly avoid painted or treated wood, coal, household trash, colored papers, metal foils, or plastics. Chemical chimney cleaners may also contain harmful elements. The safest approach is to burn only untreated, natural wood. . .- The catalytic element is not designed for exposure to direct flame. If you continually ove~re your Intrepid II, the chemistry of the catalyst coating may be altered, inhibiting the combustion process. A glowing stove part at the back of the firebox is a sign of over-firing. Thermal degradation of the ceramic base may also oc- cur, causing the element to disintegrate. Stay within the recommended guidelines of the Operation section. ~. ..- If the element is mishandled, damage may occur. Always treat the element carefully. Remember the catalyst is made of a ceramic material; treat it as you would fine china. Hairline cracks will not affect the performance of the catalyst, as long as the steel sleeve holds the element in the proper position. Peeling of the surface coat may occur if the catalytic element is frequently subjected to excessive tempera- tures. Follow the operating instructions carefully to avoid this type of damage. Every MHSC product is equipped with either a Corning "Long-Life"® or a Technical Glass Products "Honey- comb"®. The products are equivalent. If for any reason you must ship your catalytic element, remember its fragile nature. Place the element in a plastic bag, and package it with a generous amount of shock absorbing material. 34 2000966 Intrepid"' II Woodburning Stove MHSC reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Intrepid II Woodburning Stove Model 1990 Item Description Part Number Item Description Part Number 1. Secondary Air Cover 1306762 12. 3/8" - 16 x 1 Yz' Hex Bolt 1201456 2. Flue Collar See Chart Pg. 36 13. Lower Fireback 1306704 3. Back Panel 1308662 4. Damper Rod 1602523 5. Damper Clip 1306725 6. Damper 1306701 7. Damper Housing 1306702 8. Throat Hood 1306763 9. Weld Screw 1201583 10. Upper Fireback 1306703 11. Fireback Clamp 1306724 15. Rear Air Tube 1308658 16. Thermostat Cover 1306711 17. Damper Handle Assembly 5004265 18. Friction Spring 1201846 20. Thermostat Clip 1601408 21. Ball Chain Fitting (2) 1201972 22. Ball Chain 1201960 22a. Thermostat Assembly 5005506 23. Primary Air Flap 1306710 2000966 35 Intrepid~'II Woodburning Stove 44\ a ~6 / ~~- 45 ~ 66 47 49 48 51 56 a" 63 ~ ~ 5 62 1 53 ~~(~~ 68 ~ ~~ / 7~ ~/ 61 60 67 57 59 58 MHSC reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Intrepid II Woodburning Stove Model 1990 (continued) Item Description Part Number 24. Air Flap Pin 1601551 25. Clip 1601396 26. #10-24 x 3/8" Pan Head Bolt 1200983 27. #10-24 x 1/4" Pan Head Bolt 1200980 28. Secondary Probe Assembly 1601489 29. Secondary Air Link 1601486 30. Phillips Bolt. 1/4"-20 x 5/8" 1200896 31. Shim Rina 1201986 32. Secondary Air Flao 1601490 33. Refractory Chamber w/Access Panel 1602527 34. Catalyst Block 30004590 kem Description Part Number 35. Refractory Access Panel 1602516 36. Andiron 1306717 37. Left Insert 1308651 38. Grate 1308652 39. Riahtlnsert 1308650 40. Ashcan Onlv 1400951 41. Ashcan Front Only 1306493 42. Ashcan Handle 30000973 43. DamoerTab 1601488 44. Griddle 1306356 36 2000966 Intrepid'' II Woodburning Stove Intrepid II Woodburning Stove Model 1990 (continued) Item Description Part Number _ 45. _ Rght Griddle Quad (Pre-2010 1301832 45a. Right Griddle Quad 30005119 46. Left Griddle Quad (Pre-2010) 1301807 46a. Left Griddle Quad 30005118 47. Top See Chart Pq. 38 48. Right Side See Chart Pg. 38 49. Bottom See Chart Pg. 38 50. Left Side See Chart Pg. 38 51. Leq See Chart Pg. 38 52. Tie Rod 1607640 53. Leq Bolt. 3/8"-16 x 1" Hex Bolt 1201432 54. RightAirManifold 1308654 55. Left Air Manifold 1308653 56. Handle Holder 1600600 57. Front See Chart Pg. 38 58. Left Door See Chart Pg. 38 59. Left Glass Panel' 1401157 60. Right Door See Chart Pg. 38 61. Right Glass Panel' 1401156 62. Handle Bolt. 1/4"-20 x 32 1201310 63. Handle Wood 1600664 64. Handle Insert 30002714 65. Front Door Handle 30002719 66. Griddle HandleAssembly 30002775 67. Gasket. Fiberglas 3/16" Rnd. Blk 1203556 68. Latch Assembly 30002362 69. Glass Clips. Bottom 30000832 70. Glass Clios, Side 30000833 71. Glass Clios. Too 30000834 72. Nut. Jam 1203290 73. Ashoan Assembly 5003522 74. Bottom Heat Shield Assv. (not shown) 30004020 75. C-Clip (notshownl 1204015 76._ Nlng Screw (not showN 1201621 Please record the following information for future reference. Stove Serial No. Dealer Phone Date Purchased Installer Phone Date Installed NOTES: 1. The glass panels have cheat-reflective coating on the outside and are not interchangeable. 2000966 37 Intrepicl~" II Woodburning Stove Shell Enamel Parts - Intre id II Model 1990 Enamel Color To Bottom Left Side Right Side Flue Collar Front Left Door Onl Right Door Onl Single Le Classic 1308657 1306764 1308656 1308655 1306561 1308647 1308649 1308648 1306333 Biscuit 30003180 30003174 30003176 30003175 30003181 30003177 30003179 30003178 30003182 Bordeaux 2328657 2326764 2328656 2328655 2326561 2328647 2328649 2328648 2326333 Brown Ma'olica 30004824 30004820 30004822 30004821 30004825 30004823 30004829 30004828 30004830 Chestnut Brown 30003190 30003184 30003186 30003185 30003191 30003187 30003189 30001888 30003192 Ebon 30003200 30003194 30003196 30003195 30003201 30003197 30003199 30003198 30003202 Forest Green 2318657 2316764 2318656 2318655 2316561 2318647 2318649 2318648 2316333 Midnight Blue 2378657 2376764 2378656 2378655 2376561 2378647 2378649 2378648 2376333 Sand 1328657 1326764 1328656 1328655 1326561 1328647 1328649 1328648 1326333 Suede Brown 30002571 30002567 30002569 30002568 30002508 30002570 30002506 30002505 30002509 Vt.Classic Green 30003210 30003204 30003206 30003205 30003211 30003207 30003209 30003208 30003212 38 2000966 Warranty Limited 3 Year Warranty MHSC warrants that this woodburning stave will be free of defects in mate- rial and workmanship for a period of three years from the date you receive it except that the catalyst, thermostat assembly, handles, glass door pan- els, cement and gasketing shall be warranted as described below. MHSC will repair or replace, at its option, any part found to be defective upon inspection by a Vermont Castings, Authorized Dealer. The cus- tomermust return the defective part or the stove, with shipping prepaid. to the Authorized Dealer or pay for any Authorized Dealer in-home travel fees or service charges far in-home repair work. It is the dealer's option whether the repair work will be done in the customer's home or in the dealer's shop. If, upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer for parts and/or labor. Any woodburning stove or part thereof that is repaired or replaced dur- ing the limited warranty pedod will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or six (6) months, whichever is longer. Limited 1 Year Warranty The following parts of the woodburning stave are warranted to be free of defects in material and workmanship for a period of one year from the date you receive it: The thermostat assembly, handles, glass door panels, cement, and gasketing. Any of these items found to be defeo five will be repaired or replaced at no charge, upon the return of the part with postage prepaid to a Vermont Castings Authorized Dealer. Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or six (6) months, whichever is longer. Limited Catalyst Warranty The cetalysl will be warranted for a six year period as follows: If the original catalyst or a replacement catalyst proves defective or ceases to maintain 70% of its particulate emission reduction activity (as measured by an approved testing procedure) within 24 months from the date the stove is received, the catalyst itself will be replaced free. From 25 - 72 months apro-rated credit will be allowed against a re- placement catalyst and the cost of labor necessary for its installation at the time of replacement. For stove purchases made after June 30, 1990, a third year (25 - 36 months) of no charge replacement will be made when combus- torfailure is due to thermal degradation of the substrate (crumbling of ceramic material). The customer must pay for any in-home travel fees, service charges, or transportation costs for returning the stove to the Authorized Dealer. Amount of Time Credit Towards Since Purchase Replacement Cost 0-24 months 100% 25 - 36 months 50% 37 - 48 months 30% 49 - 60 months 20% 61 - 72 months 10% Any replacement catalyst will be warranted under the terms of the catalyst warranty for the remaining term of the original warranty. The purchaser must provide the following information in order to receive a replacement catalyst under the terms of this limited warranty: 1. Name, address and telephone number. 2. Proot of original purchase date. 3. Date of failure of catalyst. 4. Any relevant information or circumstances regarding determina- tion of failure. 5. In addition, the owner must return the failed catalyst. Exclusions 8r Limitations 1. This product must be installed or serviced by a qualified installer, preferably NFI or WETT (Canada) certified, as prescribed by the local jurisdiction. It must be installed and operated at all times in ac- cordance with the Installation and Operating instructions furnished with the product any allerion, willful abuse, accident or misuse of this product shall nullify this warranty. 2. This warranty is transferable; however, proof of original retail pur- chase is required. 3. This warranty does not cover misuse of the stove. Misuse includes overfiring which will result if the stove is used in such a manner as to cause one or more of the plates to glow red. Overfiring can be identified later by warped plates and areas where the paint pigment has burned off. Overfiring in enamel fireplaces is identified by bub- bling, cracking, chipping and discoloration of the porcelain enamel fnish. MHSC offers no warranty on chipping of enamel surfaces. Inspect your woodburning stove prior to accepting it for any damage to the enamel. 4. This warranty does not cover misuse of the stove as described in the Owner's Guide, nor does it rover an stove which has been modified unless authorized by a MHSC representative in writing. This warranty does not cover damage to the stove caused by burn- ing salt saturated wood, chemically treated wood, or any fuel not recommended in the Owner's Guide. 5. This warranty does not cover a stove repaired by someone other than a Vermont Castings Authorized Dealer. 6. Damage to the unit while in transit is not covered by this warranty but is subject to a claim against the common carrier. Contact Vermont Castings Authorized Dealer from whom you purchased your stove or MHSC if the purchase was direct. (Do not operate the stove as this may negate the ability to process the claim with the carrier.) 7. Claims are not valid where the installation does not conform to local building and fire modes or, in their absence, to the recommendations in our Owner's Guide. 8. The salt air environment of coastal areas, or ahigh-humidity en- vironment, can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the porcelain enamel finish to flake off. This warranty does not cover damage caused by a salt air or high-humidity environment. 9. MHSC shall have no obligation to enhance or update any unit once manufactured. IN NO EVENT SHALL MHSC BE LIABLE FOR INCIDENTALAND CON- SEQUENTIAL DAMAGES. ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS, ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. THIS WARRANTY SUPERCEDES ALL OTHER ORAL OR WRITTEN WARRANTIES. Some states do not allow the exclusion or limitations of incidential and consequential damages or limitations on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific rights and you may have other rights which vary from state to state. How to Obtain Service If a defect is noted within the warranty period, the customer should contact a Vermont Castings Authorized Dealer or MHSC if the purchase was direct with the following information: 1. Name, address, and telephone number of the purchaser. 2. Date of purchase. 3. Serial number from the label on the back. 4. Nature of the defect or damage. 5. Any relevant information or circumstances, e.g., installation, mode of operation when defect was noted. A warranty claim will then start in process. MHSC reserves the right to withhold final approval of a warranty claim pending a visual inspection of the defect by authorized representatives. 2000966 39 MHSC 149 Clevelantl Drive • Paris, Kentucky 40361 Wwrv.mhSC. CAm