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HomeMy WebLinkAbout36482-ZTown of Southold Annex 54375 Main Road Southold, New York 11971 11/10/2011 CERTIFICATE OF OCCUPANCY No: 35285 Date: 11/10/2011 THIS CERTIFIES that the building Location of Property: SCTM #: 473889 Subdivision: RESIDENTIAL ALTERATION 645 Southern Cross Rd, Cutchogue, Sec/Block/Lot: 110.-5-27 Filed Map No. conforms substantially to the Application for Building Permit heretofore 6/3/2011 pursuant to which Building Permit No. was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: Alterations to a Single Family Dwelling; Resurface Deck, Outdoor Shower, Replace Windows, and Relocate Overhead Electric Service Lot No. filed in this officed dated 36482 dated 6/15/2011 as applied for. The certificate is issued to Bohan, Peter & Bohan, Julie (OWNER) of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. PLUMBERS CERTIFICATION DATED 36482 11/9/11 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit #: 36482 Permission is hereby granted to: Bohan, Peter & Julie Date: 6115/2011 11 Cambridge Ave Stewart Manor, NY 11530 To: Alterations to a Single Family Dwelling; Resurface Deck, Outdoor Shower & Replace Windows, as applied for. At premises located at: 645 Southern Cross Rd, Cutchogue SCTM # 473889 Sec/Block/Lot # 110.-5-27 Pursuant to application dated To expireon 12/14/2012. Fees: 6/3/2011 and approved by the Building Inspector. CO - ALTERATION TO DWELL1NG SINGLE FAMILY DWELLING - ADDITION OR ALTERATION Total: $50.00 $269.60 $319.60 Building Inspector Form No. 6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF occUPANcy This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings, property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead. 5. Commercial building, industrial building, multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings (prior to April 9, 1957) non-conforming uses, or buildings and "pre-existing" land uses: 1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy - New dwelling $50.00, Additions to dwelling $50.00, Alterations to dwelling $50.00, Swimming pool $50.00, Accessory building $50.00, Additions to accessory building $50.00, Businesses $50.00~ 2. Certificate of Occupancy on Pre-existing Building - $100.00 3. Copy of Certificate of Occupancy- $.25 4. Updated Certificate of Occupancy - $50.00 5. Temporary Certificate of Occupancy - Residential $15.00, Commercial $15.00 New Construction: V Location of Property: ~ ~.~ House No. Owner or Owners of Property: ~,e~-~ Suffolk County Tax Map No 1000, Section Subdivision Permit No. 5 ¢ ~S~ Health Dept. Approval: Planning Board Approval: Request for: Temporary Certificate Old or Pre-existing Building: (check one) Street //F_.) Block ~' Lot Filed Map. Lot: Date of Permit. Fee Submitted: Applicant: Hamlet Underwriters Approval: /~ . Fin~-lCertificate:7 / 7eck°ne)~~ . Town Hall Annex 54375 Main Road P.O. Box 1179 Southold, NY 11971 0959 Telephone (631 ) 765-1802 Fax (631) 765-9502 roger.richert~,town.southold ny us BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION ssued To: Bohan ~,ddress: 645 Southern Cross Rd City: Cutchogue St: NY Zip: 11935 3uilding Permit #: 36482 Section: Block: Lot: WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA: Rocky Point Electric License No: 32644-me SITE DETAILS Office Use Only Residential [~ Indoor [~ Basement ~ Service Only [~ Commerical Outdoor 1st Floor Pool New Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 3 ph Hot Water GFCi Recpt Main Panel A/C Condenser Single Recpt Sub Panel A/C Blower Range Recpt Transformer Appliances Dryer Recpt Disconnect Switches Twist Lock Other Equipment: Ceiling Fixtures J~ HID Fixtures Wall Fixtures II Smoke Detectors Recessed Fixtures[~ CO Detectors Fluorescent Fixture [~ Pumps Emergency Fixtures~.~l Time Clocks Exit Fixtures L_~ TVSS Relocate 200a overhead service to side of building (did not change main panel) Notes: Inspector Signature: Date: Nov 9 2011 81-Cert Electrical Compliance Form TOWN OF SOUTHOLD BUILDING DEPT. 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] FOUNDATION 2ND [ ] FRAMING / STRAPPING [ ] ROUGH PLBG. [ ].~IJLATION [//]' FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAt',', T' INSPECTION [ ] I:IRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) REMARKS~ DATE iNSPECTOR,~("~~ TOWN OF SOUTHOLD BUILDING DEPT. 765-¶ 802 INSPECTION ] FOUNDATION 1ST [ ] FOUNDATION 2ND ] FRAMING / STRAPPING ] FIREPLACE & CHIMNEY [ ] ROUGH PLBG. [ ] INSULATION [ ] FINAL [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ~=J. ECTRICAL (FINAL) REMARKS: DATE iNSPECTOR~~~~- 0 TO¥~N OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL SOUTHOLD, NY 11971 TEL: (631) 765-1802 FAX: (631) 765-9502 SoutholdTown.NorthFork.net PERMIT NO. BLDG. DEPT. TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST Do you have or need the following, before applying? Board of Health 4 sets of Building Plans Planning Board approval Survey_ Check Septic Form N.Y.S.D.E.C. Trustees Flood Permit Single & Separate Contact: Storm-Water Assessment Form__ Building Inspector PLICATION FOR BUILDING PERMIT Mail to: Phone: Date ~','~, I I ,20,1 INSTRUCTIONS a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or · areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months fi'om such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim, the Building Inspector may authorize, in writing, the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance ora Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County, New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances, building code, housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. (Signature of applicant or name, ifa corporation) (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builder Name of owner of premises (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. ,.3 "'/~ ~' Plumbers License No. ~ Electricians License No. ~ Other Trade's License No. 1. Location of land on which prop, gsed work will be done: House Number Street Hm~let County Tax Map No. 1000 Section !1/~ Block ~" Lot 2 '~ Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy ~.sj(J~,~"~) *4"5 b. Intended use and occupancy ~ 5/(J~,~-J'l ~0 ) 3. Nature of work (check which applicable): New Building Repair Removal Demolition 4. Estimated Cost 5. If dwelling, number of dwelling units If garage, number of cars Addition Alteration Other Work.eva R,oP /U'e.~ 57~/~:~g' (Description) Fee /l/~.~ t~¼l~o,w 6vt> oo~'do*,"-$/,~ova~4~ (To be paid on filing this application) Number of dwelling units on each floor If business, commercial or mixed occupancy, specify nature and extent of each type of use. Dimensions of existing structures, if any: Front trio Height /.5" ' Number of Stories Rear t~CD t Depth Dimensions of same structure with alterations or additions: Front '7' 0 Depth ~' ) Height. t~' ~ Number of Stories Rear ~r---~! 8. Dimensions of entire new construction: Front Rear Depth Height Number of Stories 9. Sizeoflot: Front /~"' ~ Rear / 70 ~ Depth 10. Date of Purchase Name of Former Owner 11. Zone or use district in which premises are situated ;' 12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO / -- 13. Will lot be re-graded? YES NO /Will excess fill be removed from premis s? YES ' NO / 14. Names of Owner of premises ~O~7~er~ /50 ~ Ad.ess6Y~ ~ ~ Phone Nfl~/6)~ 77ff'3109 Name of Architect /t/,~?O ~,_. Name of Contractor L~d~,~,~l~ ~',, ~ Address Phone No Address Z 7~ .~t~, ~.~ Phone Nff. o'3J9 i 5 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? * YES__NO · IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE~QUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO · IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is at 10 feet or below, must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES__ NO / · IF YES, PROVIDE A COPY. STATE OF NEW'~ORK) SS: COUNTY OF ) being duly sworn, deposes and says that (s)he is the applicant (Name of individual signing contract) above named, CONNIE D. BUNCH Nota~ Public, Slate o{ New Vor~ (S)He is the Ne, 01BU618~050 (Contractor, Agent, Corporate Officer, etc.) Qua#f~d in 8u~fMk CounWr.. x Commission F_~lre~ of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me this D'Oc'd dayof ~:~c,~tx~ 20 I} Notary Public Signature of Applicant BUILDING PERMIT EXAMINER CHECKLIST Applicant: Architect/Engineer: SCTM# 1000 - []o Property Address: *Date Submitted: -' -~- ---°~7 Subdivision: Date Reviewed: City: Estimated Cost: ~/0 o~-- Zone: Conforming? ~ Pre COs? Building Permits (Open/Expired): Bp __-Z / C/0 Z_ ~ Info: BP__-Z/C/O Z- ,Info: BP__-Z / C/0 Z- , Info: BP -Z / C/0 Z- , Info: BP __-Z / C/0 Z- , Info: _. Single & Separate Search Required? Y Determination: ~- STog~q~,l'~:&, R~i~.0,~?, 0~ REQ. Lot Size: ACT. Lot Size: REQ. Lot Coy. __ ACT; Lot Coy. ~ REQ. Front ACT. Front REQ Side ACT. Side REQ. Rear PROP. Rear REQ. Height· ACT, Height g~:~l. $OT8 Slb~5 A CT Project Waterfront? Y o~._N.Y If yes, water body: ~' '-~' wi Panel# Flood Zone: Bulkhead/Bluff Distance: ADDITIONAL APPROVALS REQUIRED CL~/$(or) $16w~t), $~st-~/~ $ue¥~=¥ ~ Suffolk County Health: Yor~- If yes, *Bed#: *Date: / / *Permit#: Town Septic: - If no, certification required: Y or N Received: 55 or N By: NYS DEC: rR~-:>EC 9/1/75 Y or~- Date: / / Permit #: or NJ Letter- Notes: Southold Trustees: Y o~ - Date: Permit #: Southold ZBA: Y o~-1~- Date: / / Permit #: Southold Planning: Y o~)- Date: /__ __ Permit #: Town Landmark C of A: Y 1~ o DTE: / CONTRI~¢TOR l,l¢~-at_q~"~I>tS~.BIL I TY Notes: or NJ Letter - Notes: - Notes: - Notes: *NYS CODE {2ompliance (page 2)~or Wogt~.~v'~ cotqP~m'~4'rto,,q N Fee Structure: Calculation: Foundation: ~ SF First Floor: SF Second Floor: ~ SF Other: ~ SF Total: [ ~____SF AS BUILT FEE ~" + Initial Fee: + Additional Fee ( ): SF X $. + Initial Fee: + Additional Fee ( ): /,%6o oo NEW YORK STATE CODE COMPLIANCE CHECKLIST CL/MATIC/GEOGRAPHIC DESIGN CRJTERIA: · · Ground Snow Load: ~.0 , Wind Speed; 120MPH.. Selsnfle Design Category." B .., Weathering: Severe__ , .Frost Depth: 36',__ Design Temp: 11 'Iee Shield Underlay: YES USE/OCCUPANCY CLASSIFICATION: HEIGtiT/FIRE AREA: TYPE OF CONSTRUCTION: DESIGN CRITERIA: ENGINEERED/pREscRII~T/V- FULL FRAMING DESIGN ELEMENTS: Y/N HEADERS: YfN WALI~ STUDs: Y/N CEILING JOISTS: Yfl'q FLOOR JOISTS: YfN LUIVIBER SPECIES AND GRADE: Y/N Termite: M-H ~. Decay: Hood Hazai'ds: GIILD ERS: y,rN ROOF RAFTERS: Y/N WI~-DOw AND DOOR SCHEDULE: ,MISSLE TEST REQUIREMENTS: Y/N EGRESS 5.7 S.F.: ¥/N LIGHT 8%: ¥/N 1rENT 4%: Y/N NAILING/CONSTRUCTION SCHEDULE: Y/N MEANS OF EGRESS: ¥/N PLUMBING RISER DIAGRAM: Y/N LOCATION OF FIRE PROTECTION EQUI2MENT: Y/N TRUSS DESIGN: Y/N CERTIFICATION: Y/N ENERGY CALCS: Y/N TOTAL COMPLIENCE? Y/N (RETURN TO PAGE ONE) Town of Southold ~ Erosion, Sedimentation & Storm-Water Run-off ASSESSMENT FORM PROPERTY LOCATION: S.C,T.M, ~. THE FOLLOWING ACTIONS MAY REQUIRE THE SUBMISSION OF A Jek(~ ~ ~2 STORM'WATER~ GRADING, DRAINAGE AND EROSION CONTROL FLAN District Block CERTIFIED DY A DESIGN PROFESSIONAL IN THE STATE OF NEW YORK. SCOPE OF WORK - PROPOSED CONSTRUci'iON lrl'~¥I# / WORKASSF~SMENT } Yes No a. What is the Total Ama of the Project Parcels? J Will this Project Retain All Storm-Water Run-Off (Inciude Total Area of atl Pameis located within Generated by a Two (2') Inch Rainfall on Site? ~'~ the Scope of Wed( for Proposed Construction) (This item will include all run-off created by site b. What is the Total Ama of Land Cleadng (S.F. / Ac~) clearing andlor construction activities as well as all and/or Ground Distud:~ance for the proposed Site Improvements and the permanent creation of constnJction activity? impervious surfaces.) (S*F' / Az~a~l 2 Does the Site Plan andlor Survey Show AIl Propesed PROVIDE BEiEF PROJECT DE,S~ON (P~e ~ ~, ~ Drainage Structures Indicating Size & Location? This Item shall include all Proposed Grade Chencjes and Slopes Controlting Surface Water Flow. /Ye (0 3Does the Site Plan and/or Surveydescdbe the ems/on /'~/~,. [/~ ~* i ~. /~ and sediment control practices that will be used to · r control site erosion and storm water discharges. This -- (~- J~'[~"J/~'~/~ ~1 ~ f y~ ~ t~Q,~' item must be maintained thruughout the Entireconstruction Peedd. 4 W/il this Project Require any Land Filling, Grading or / Excavation where there is a change to the Natural i ~ Existing Grade Involving more than 200 Cubic YardsL~-- -- of Matedal within any Parcel? 5 Will this Application Require Land Disturbing Activities Encompassing an Area in Excess of Five Thousand (5,000 S.F.} Square Feet of Ground Surface? 6 ts there a Natural Water Course Running through the Site? Is this Project within the Trustees jurisdiction General DEC SWPPP Requirements: or within One Hundred (100') feet of a Wetland or Submission of a SWPPP is requked for all Construction activities involving soil Beach? disturbances of o~e (1) or more acres; including disturbances of less than one acre that 7Will there be Site preparation on Existing Grade Stopes are part of a larger common pisn thai will ultimately disturb one or more acres of land; which Exceed Fifteen (15) feet of Vertical Rise to induding Construction activiltes involving soil disturbances of less than one (1 } acre where Oi3e Hundred (100') of Horizontal Distance~~-- -- the DEC has determined that a SPDES permit is required for ctom~ water discharges. ' SWPPP's Shall me~t the Minimum Requirements of th~ SPDES General Permit 8 Will Driveways, Parldng Areas or other Imperious for Sierra Water Discharges from Construcaon activity. Permit No. GP-0-t0-001.) Surfaces be Sloped to Direct Storm-Water Run-Off 1. The SWPPP shall be prepared pr~' to the submit/el of the NOI, The NOI shal~ ha into and/or in the direction of a Town right-of-way?~L~ -- STATE or NEW YORK, ~ gff_~ /r COUIffFY OF ....'~....t:..~. Y...q.~ Lk. ................. SS That I,. ............................................................................... being duly sworn, deposes and says that he/she is the applicant for Permit, And that he/she is the ............................................ ('~'?~;~;hiT~,i~,'~;.';~[]i ................................................................ Owner and/or representative of the Owner or Owners, and is duly authorized to perform or have performed the said v~rk and to make and file this application; that all statements contained in this application axe true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed herewith./r~ Sworn to before me this: ~ / / ff ........................... day9. ................... ¢" Y Notary Public: ...2i:~..~...~....~...~,'~/~r,~.'~N:.~hav~~ ..,......1.~l~~ .... Natsm/_ Psthlic ~tat~' nf Nf, W York [ (Signature~f App~c~nt) FORM - 06/t0 No. 4924475 Qualified in Nassau County Commission Expires Feb. 22, 2~ Town Hall Annex 54375 Main Road P.O. Box 1179 Southold, NY 11971-0959 Telephone (631) 765-1802 Fax (631) 765-9502 BUILDING DEPARTMENT TOWN OF SOUTHOLD October 27, 2011 Peter Bohan 11 Cambridge Avenue Stewart Manor, NY 11530 RE: 645 Southern Cross Road, Cutchogue TO WHOM IT MAY CONCERN: The Following Items Are Needed To Complete Your Certificate of Occupancy: __ Application for Certificate of Occupancy. (Enclosed) ~l~Electrical Underwriters Certificate. A fee of $50.00 Final Health Department Approval. Plumbers Solder Certificate. (n, permits involving plumbing after 4/1/84) __ Trustees Certificate of Compliance. (Town Trustees #765-1892) Final Planning Board Approval. Final Fire Inspection from Fire Marshall. Final Landmark Preservation approval. BUILDING PERMIT: 36482-Z alterations ~ID6 I)EPf TOV'zfi OF SOUT~OI.D COIVlPLY WITH ALL CODES OF NEW YORK STATE & TOWN CODES AS REQUIRED ~L)NUI ~ ~©NS OF ,~/r/. SOUTH~LA.NNtNGBOARD NOTIFY BUILDING DEPARTMENT AT 765-1802 8 AM TO 4 PM FOR THE FOLLOWING INSPECTIONS: 1 FOUNDATION - ~VVO REQUIRED FOR POURED CONCRETE 2 ROUGH - FRAMING. PLUMBING, STRAPPING. ELECTRICAL & CAULKING 3 INSULATION 4 FINAL - CONSTRUCTION & ELECTRICAL MUST BE CO~R_FrE FOR C.O. ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CO0~S OF NLm~V YORK STATE. NOTRESI~3NSI~LE FOR DESIGN OR ~TION ERROI~. / ~LF)G OEPT TOS5,~iOF S©[JFHO[D Z)~"~ I&" OF... JUN 1 4 2011 BLDG DEPT. 1FOWN OF SOUTHOLD / )~- II J ~I ~ ~ ~ I ¢~ ¥" ~ i, q I,~ ! 7 I /? Quote #: 49304 Print Date: Andersen Windows - Abbreviated Quo~e Repmt Project Name: Ed Gatto I Bohn 03/23/2011 Quote Date: 03/08t2011 iQ Version: 11.0 Dealer:. RIVERHEAD BUILDING SUPPLY BUILD SMARTER.BUILD 1.800-378--3650 WWW.RBSCORP.COM Sales Rep: J~ YOUNG CSR Name: Im Q~ ~ ~i~e (OperMlen) L.OGalIo, Unh ~-,~ ~ ~.~ 0003 4 WDH304~E (AA) bedroome {egress) $ 614~9 $ 24~.66 Re Siea= ~' 2 1/8"W x 4' 8 ?/6" H Unit Size = ~' t 5~8'Wx4' 8 T/8" H Ur~t. Equal Sash. White/Clear Pine. High PerFormanea Low-E4 Glass. D~vJded Ughtwilh Spacer. Specified Equal Lite. 3w2h. 3/4'. ChamFer. Ext C-~lle- White. Int Grille- Pine (Each Sash) Equal Sash. Islssct Screen. Whi~e 0QO4 I ~11 RO~=6'O"WxS'lt"H UnltBl~e=S'¶l 1/4'Wx6'103~8"H Unit. ~ ~ding, ~ ~ne, High ~m ~Tmp~ Gla~ ~ In~ Stun. Whi~ H~m THm ~ GD. 2 Panel. N~uw- ~Bm~ $ 189~.~5 $ 1~8-35 I WOH1821e (AA) ROSI~e=I' 10 t/8'Wx3'07M'H UnltSIze= t'9EtS'Wx3'0?/6'H Unit. Equal Sash. WhlFe/Cle~r F~ne. High PefftxTnance Low-E4 Glass. C~vided Light w~th Spacer. Colmi~l. 2W2H. Gfil~ - F~ne (Each Sa~) Equal Saalt. Insect S~een. WhiFe 0007 2 WI)H2~IOE (AA) $ ~28.23 $ 1056A9 RC)S~e=2'Zl/8"Wx4'071~"H UnltSlea=~'l 5~8'Wx4'~7/8'H Unit, EquaT Sash. White/Clear r~le. High Pe;Ttxmeace Low-E4 Glass. Divided Light ~h Spacer. Coh~lal. 3W2H. 3/4". Cha.,;u,'. Ext GHIle- While. Iht Gnlle - Pine (Each Sash) Equal Saab. Insect Screen. W~e Quc~e#: 49304, PdntDeFe: 03/23/2011 Page I Of 3 iQVemim: 1t.0 City bm SIN (Opera(m) Lo~® Unit I~:e bt. Pric~ I INDH30,1~E-2 (AA-AA) dining rom $ 1271.~ $ 12'/1.63 RO ~lze = g' 4 1/8' Wx 4' 8 7/8" H Unit Size,= ~' 3 3/8" W x 4' 8 ?/8' H CompssJie Unil. W'hl'~'Cleer Pine, High Pmfon~anoe Low-E4 Top/Bot~rfi'l-ligh ~ Low-E4 Top.atOm C48.ss. Divided I..igh{ ..~0t Spacer Top,'Bolt~m'Divided Light with Spacer TaD,/Bot~m, Muffing Location: Factor~ (D;recl), Mull Type: Nnn'o~ Mull, Mull Priority: Ve¢~ica! Equal Sash, Insect Screen. Whilie I ~11 (LS) RO~iize~.5'8"Wx~'11"H Unit Si~ ,,, 4'11 1M"Wxg'lg3~"H Ung. LS Handir, g. Foreet Green/Clear F~ne, High Pe~'Tnance Low-E4 Tempered Gliding Inssc~ S~. Fare~ G~een Hardware Tdm Set. GU. 2 Pane~. Nsq,~uty - Bright Brass $ 1497,47 $ 148~.47 001t I WPW.5S$10 (F) picture window oplimt S egg.lO $ gSg. lO RO Size mg,' ? 7,f8" W x 4' 0 7J8" H Unll Shin m 5' 7 ~16~'W x 4' O TM" H UrtJ~ Whib3/~e~r PinB, High PeKorr~=e ~ ~-~s, E~vided Lig~ ~ Spa~, C:GIDnlBI - Equal ~ .A~gnmenl~, 6~W'4~, 3~4", ~ Un'lie - Whi~ IM G~lle - Pine Qua~:#: 49304 Print. Date: 03/23/2011 Page 2 O1: 3, iQVerMon: 11.0 ~ bm size (opor~m). Cu~ner SionatuFe Lod=a~ion Unit P~ice ~ Pd~ Total f..oad Facf~or Tmc (0.000%) [~ 0.00~ IP ~.,.,,,~ Commenf~: I ~ Qu~= 4,9304 PtintDa~.: 03F23/2011 Page 3 Of 3 iQVer~ert: 11.0 It's not just a deck. It's l~mberTech. Less Work. More Life. RAILING & DECKLITES® 894 Prairie Avenue · Wilmington, OH 45177 - www.timber~ech.eom · 1-800-307-7780 LILRAI[INSTALL ]2/10 ~ ~/~ Printed on recycled paper ©20]0 Tlmberl'ech Printed in the LIS^ December2010 Contents General Information Introduction ............................................................................................................... 2 Code Listings ............................................................................................................ 3 Railing Product Choices ............................................................................................ 2 Installation Guidelines Railing Systems RadianceRaiF System Product Overview .................................................................................................. 4 Straight & Angled Rails ..................................................................................... 5-6 Stair Rails .......................................................................................................... 7-9 Ornamental Rail System Product Overview ................................................................................................ ]0 Straight & Angled Rails ...................................................................................... 1] Stair Rails ...................................................................................................... 12-13 BuilderRail® System Product Overview ................................................................................................ 14 Straight & Angled Rails ................................................................................. 15-16 Stair Rails ...................................................................................................... 17-19 Cap Rail Details .................................................................................................. 20 Care & Cleaning Storage .................................................................................................................... 2] Ice & Snow Removal ................................................................................................ 2] Removing Mildew & Stains ...................................................................................... 2] RadianceRail Touch-Up ........................................................................................... 2] ADA Compliant Hand Rail System Component & Installation .............................................................................. 22-23 Secure - Mount Post System Component & Applications ................................................................................. 24 Composite & Concrete Installation ..................................................................... 25 DeckLites® General Information Components ........................................................................................................ 26 Tools Required ..................................................................................................... 26 Safety Precautions .............................................................................................. 26 Installation Guidelines Layout Overview .................................................................................................. 27 Wiring Instructions ......................................................................................... 28-29 Component Installation .................................................................................. 30-33 Warranty Warranty Information ......................................................................................... 34-36 Warranty Card ......................................................................................................... 37 Notes Every TimberTech product is backed by exceptional customer service and a commitment to quality Warranty Registration is Easy · The easiest way to register a warranty is to visit www.timbertech.com and select the Warranty & Care link, then select Register Online. · You may prefer to fill out the Warranty Card below and mail it to ~mberTech, accordingly to the instructions on the card. Remember, to ensure your product is covered by the TimberTech Warranty it must be installed properly. ]~mberTech LTD disclaims any liabOity or responsibility for the improper installation of this product. The purchaser is solely responsible for compliance with applicable local codes as to the deck's intended use. ]~mberTech recommends all designs be reviewed by a licensed architect, engineer er local building official before installation. ]~mberTech maintains a list of physical properties to assist the design professional. Below is a chart showing which product each warranty covers. You can view warranty details online at www.timbertech.com: · Limited 25-Year Residential Warranty / Limited lO-Year Commercial Warranty Decking: DockSider, Floorizun, ReliaBoard Plank, ValuPlank, Earthwood, TwinFinish, XLM Railing: Ornamental Rail, RadianceRail, BuilderRail (excluding all metal baluster components of BuilderRail System), Secure - Mount Post System, ADA Hand Rail System Fencing: All FenceScape products Accessories: CONCEALer, DrySpace · Limited lO-Year Warranty for Metal Baluster Components of BuilderRail System · Limited 5-Year Warranty for DeckLites System To Make a Claim To make a claim under either warranty, purchaser or the transferee, must send to TimberTech, within the warranty period referred to above, a description of the claimed defect and proof of purchase. Warranty Information Packets can be obtained from ~mberTech. TimberTech Limited Attn: Claims Department · 894 Prairie Avenue, Wilmington, Ohio 45177 · Or call 1-800-307-7780 TimborTech Customer: Name: Purchase Date: Please complete this war- Street Address: rarity card and mail to: City: State/Province: Zip/Postal Code: Country: Phone: limberTech 894 Prairie Avenue Product Information: Where was your product purchased? Wilmington, Ohio 45177 How was your product installed? Atto: Warranty E~] Contractor Name: -E~] Self-Installed Warranty Registration: Checkthe'fimberTech product that you purchased: This information will help Decking: [] Earthwood EvolutionsTM Plank [] ReliaBoard"~Plank [] Accessories: us better serve your needs. [] Floorizon® Plank [] XLM® Plank Please return warranty card within [] DockSider~" Plank [] TwinFinish® Plank 30 days of receipt of product. Railing: [] RadianceRail® [] Ornamental Rail [] BuilderRail® []Metal Balusters [] Secure-Mount System [] ADA Hand Rail System [] DP/Space'" [] DeckLites® [] FenceScape® Demographic Information: Number of residents in household: Number of household residents in the following age groups: LessWork. MoreLi:[e. [] Under $35,000 1~$35,000-50,000 [~50,000 70,000 [~70,000-95,000 [] $95,000+ Dear Valued Customer: 1]mberTech would like to thank you for your interest in our railing systems. We strive to better serve our customers and hope that you have a wonderful experience with 1]mberTech. TimberTech focuses on quality, innovation and brand in all that we do. With an assortment of plank profiles, industry leading railing systems, fencing and numerous accessories, building beautiful decks has never been easier. TimberTech is committed to providing builders and professional deck installers with exciting new products our customers demand, as well as programs and support material to differentiate themselves in the marketplace. '~mberTech is a member of the Crane Building Products family of companies, which is part of the Crane Group, a 60-year old family owned company. ~mberTech has compiled this Railing & DeckLites® Installation & Maintenance Guideto provide a thorough resource for technical information for our railing systems and deck lighting system. To get information on other ]]mberTech products visit tim bertech.com er ask your dealer for these installation guides: · limberTech Decking & DrySpace~" Installation & Maintenance Guide · 11mberTech FenceScape® Installation & Maintenance Guide The]~mberTecb Elite & Premier Contractor Programs benefit Contractors in numerous ways, including product training, sales tools, product samples, promotions and marketing programs. To get information on becoming a 11mberTech Elite or Premier Contractor Icg onto wwwrtimbertech.com. Installing TimberTech TimberTech offers three innovative railing systems. A variety of color choices allow you to match or complement your TimberTech deck planks. RadianceRail® Ornamental Rail BuilderRail® A clean, crisp look with no exposed hardware The look and feel of real wood Black metal balusters with TimberTech BuilderSoard rails TimberTech products are a revolutionary alternative to traditional wood-they don't rot, warp or splinter-and they look great year after year. And unlike wood, ]~mberTech products require no painting, staining or sealing. Make sure your project meets local building codes before you begin installation. These installation guidelines will direct you through the process of installing 1]mberTech railing systems. These methods are recommended by TimberTech but may not cover every installation scenario you encounter. Since each installation is unique in its performance requirements, the ultimate installation method used is the sole responsibility of the installer. ~mberTech recommends that all designs be reviewed by a licensed architect, engineer or local building official before installation. TimberTech Code Listings Once a product is tested by an independent lab, an application and report is submitted to one of several agencies that provide listings for building products that meet the requirements of Acceptance Criteria 174 (AC 174) as set forth bythe International Code Council Evaluation Service (ICC-ES). l~mberTech currently has listings from the ICC-ES and Architectural Testing Inc. The following ~mborTech reports on code compliance are available to download on www. timbertech.com. For the most up-to-date code listings visit www. timbertech.com/ installation. ICC Evaluation Service, Inc. ICC ESR-1400 · Ornamental Rail System Underwriters Laboratories, Inc. E319591 · DeckLites ATI Architectural Testing, Inc. CCRR-0114 ,, RadianceRail CCRR-0129 · BuilderRail Test Reports: ADA Hand Rail & Secure Mount Post System tested to requirements of ICC-ES-AC-174 Railing Product Choices RAILING& size RAILING ACCESSORIES 25-Year Limited Warranty for Metal Baluster Components of Rail Systems with Metal Balusters Statement of Warranty This warranty is given to the original consumer purchaser ("Purchaser"), of ]~mberTech Limited ("Tim berTecb") rail systems utilizing metal balusters. TimberTech warrants te Purchaser that, for a period of twenty-five (25) years from the date of the original consumer purchase (the "Term"), that the metal baluster components of TimberTech's rail systems utilizing metal balusters (~'Metal Balusters") will be free from defects in materia~ and workmanship, including cracking, peeling, blistering of the finish and extensive corrosion (rusting). For purposes of this warranty, corrosion (rusting) is deemed extensive when there are multiple rust-through perforation instances on the same piece of product. All warranties are subject to the exclusions, limitations and restrictions set forth below. Obtaining Warrant~ Performance If Purchaser discovers a defect during the Term, Purchaser must~ within thirty (30) days from the discover of the alleged defect but no later than the end of tale Term, notify Tim berTech in writing, at the following address: TimberTech Limited 894 Prairie Avenue Wilmington, Ohio 45177 Attn: Claims Department Purchaser must include in this notification proof of purchase and a statement explaining the defect. ]~mberTech may request additional information. After reviewing all information, ~mberTecb will make a determination regarding the validity of such claim. If ]~mberTech determines that Purchaser's claim is valid, TimberTech will, at its option, either replace the defective part or refund the portion of the purchase price paid by Purchaser for such defective part (not including the cost of its initial installation) according to the proration schedule set forth below. This warranty shall not cover, and ]~mberTech shall not be responsible for, costs and expenses incurred with respect to the removal of the defective Metal Oalusters or the installation of replacement materials, including but not limited to, labor and freight, as well as shipping charges and sales tax. The foregoing remedies are the SOLE AND EXCLUSIVE REMEDY FDR BREACH OF ANY WARRANt. If Purchaser makes a valid warranty claim hereunder during years eleven (] 1) through twenty-five (25) after the original consumer purchase, then Purchaser's recove[y will be prorated as indicated below. If Tim berTech is providing replacement materials, it may elect to replace the percentage listed below of Metal Balusters otherwise meeting the requirements for a claim; if TimberTech is refunding the purchase price, it may elect to refund the percentage listed below of the purchase price of Metal Balusters otherwise meeting the requirements for a claim. ] - 10 years ]00% replacement/refund 11 - 20 years 75% replacement/refund 21 25 years 50% replacement/refund The Purchaser will be responsible for paying any prorated costing. Transfer of Warranty This warranty may be transferred one (1) time, within the five (5) year period Deginning from the date of original consumer purchase by Purchaser, to a subsequent buyer of the property upon which the rail system containing Metal Balusters was originally installed. Exclusions from WarranW Coverage This warranty does not cover damage from abnormal or improper use or design, improper product application, accident, alteration, welding, neglect, abuse, lawn care equipment damage, abrasion, harsh chemicals, pool chemicals, or chemicals for ice removal, air pollutants, installation of metal balusters directly on treated (CCA) lumber, improper seivice or installation or lack ofservice, orOamagecausedbyRood, NreoractsofGod. F~rpr~duct~~cated~ne(1)mde~r~essfr~mthec~asDine~theTermo~this~imitedwarrantysda~~ beorte(1)yearftomthedateofthe origieal consumer purchase. This limited warranty does not cove~ Metal Balusters that have come in to direct contact with salt water. Some darkening of the Antique Bronze color is expected to occur over time, and is not a defect or warranty-related issue. Purchaser is solely responsible for determining the effectiveness, fitness, suitability and safety of the Metal Balusters in connection with its use in any pafticular application. LimUatioas DISCLAIMER OF WARBANTIES: EXCEPT FOR THE EXPRESS WRI'FrEN WARRANTY CONTAINED HEREIN, TIMBEBTECH MAKES NO OTHER WARRANTIES, GUARANTEES OR INDEMNITIES, WBETHER EXPRESS OR iMPLIED, ARISING BY LAW, COURSE OF DEALING, USAGE OF TRADE, CUSTOM OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILI~f AND IMPLIED WABNANTY OF FITNESS FOR A PARTICULAR PURPOSE, AND ALL SUCH OTHER WARRANTIES, GUARANTEES AND INDEMNITIES ARE HEREBY DISCLAIMED, OVERRIDDEN AND EXCLUDED FROM THIS TRANSACTION. Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you. LIMITATION OF REMEDIES AND EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES: TIMBERTECH'S LIABILITIES ARE LIMITED SOLELY AND EXCLUSIVELY TO THE OBLIGATIONS SPECIFICALLY UNDERTAKEN HEREIN, AND UNDER NO CIRCUMSTANCES WILL TIMBERTECH BE LIABLE OR OBLIGATED FOR ANY INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, PUNITIVE OB ANY OTHER DAMAGES OF ANY KIND WHATSOEVER (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, LOST SALES, LOSS OF GOODWILL, USE OF MONEY, USE OF GOODS, STOPPAGE OF WORK, OR IMPAIRMENT OF ASSETS), WHETHER FORESEEABLE OR UNFORESEEABLE, ARISING OUT OF BREACH OB FAILURE OF EXPRESS OR IMPLIED WARRANTY, BREACH OF CONTRACT, FRAUD, MISREPRESENTATION, NEGLIGENCE, STRICT LIABILITY IN TORT OR OTHERWISE, EXCEPT AND ONLY TO THE EXTENT THIS LIMITATION IS SPECIFICALLY PRECLUDED BY APPLICABLE LAW OF MANDATORY APPLICATION. TIMBERTECH'S LIABILITY WITH RESPECT TO DEFECTIVE PRODUCTS SHALL IN NO EVENT EXCEED THE REPLACEMENT OF SUCH PRODUCTS OR REFUND OF THE PURCHASE PRICE, AS DESCRIBED ABOVE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. Miscellaneous This writing is understood and intended to be the final expTessio~ of the parties' agreement and is a complete and exclusive statement of the terms and conditions with respect thereto, superseding all prior agreements or representations, oral or written, and all other communication between the parties relating to the subject matter of this agreement, This warranty may not be altered or amended except in a written instrument signed by ]~mberTech and Purchaser or permitted transferee. No agent, employee or any other pady is authorized to make any warranty in addition to that made in this agreement and TimberTech shall not be bound by any such statements other than those contained in this warranty. This warranty is effective for consumer purchases made on or after ]anua~ 1, 20] L Copyright © 2010 PmberTech RadianceRail System · Consult your local building codes for Visit www.timbertech.com/installation to view TimberTech installation videos, guard and handrail requirements, 35 5-Year Limited DeckLites Warranty Statement of Warranty: This warranty is given to the original purchaser, residential or commercial, ("Purchaser") of TimberTech DeckLites products ("DeckLites"), excluding all lamp and socket components. This warranty does not extend to fasteners that are not supplied by ~mberTech. ]~mberTech Limited ("RmberTech") warrants to Purchaser that for a period of five (5) ~ars from the date of original consumer purchase (the "Term"), under normal use and service conditions, DeckLites will be free from defects in material and workmanship, and will not crack, peel, blister or corrode as a result of manufacturing defects. All warraoties are subject to the exclusions, limdations and restrictions set forth below. Obtaining Warranty Peoformance: If Purchaser discovers a defect in the ]imberTech Products during the Term, Purchaser must, within thirty (30) days from the discovery of the alleged defect but no later than the end of the Term, notity ~mberTech in writing, at the following address: RmberTech Limited · 894 Prairie Avenue · Wilmington, Ohio 45L77 ° At[n: Claims Department Purchaser must include in this notification proof of purchase and a statement explaining the defect. ]imberTech may request additional information. After reviewing all information, ]imberTech will make a determination regardingthe validity of such claim. If 'qmberTech determines that Purchaser's claim is valid, ~ mberTech will, at its option, either replace the defective ]imberTech Products or refund the portion of the purchase price paid by Purchaser for such defective TmberTech Products (not including the cost of its initial installation). This warranty shall not cover, and RmberTech shall not be responsible for, costs and expenses incurred with respect to the removal of the defective ~imberTech Products or the installation of replacement materials, including but not limited to, labor and freight. The foregoing remedies are the SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY WARRANTY. Transfer of Warranty: This warranty may be transferred one (1) time within the Term to a subsequent buyer of the property upon which DeckLites were originally installed. Transfer of this warranty does not extend the Term of the warranty. Exclusions from Warranty Coverage: ~ mberTech does not warrant against and is not responsible for, and no implied warranty shall be deemed to cover, any damage or loss attributable to: (t) im proper installation of DeckLrtes and/or failure to abide by TmberTech's installation guidelines; (2) use of DeckLites in an application not recommended by the ]~mberTech installation guidelines (including, but not limited to, immersion or submersion of the products in water) and Iccal building codes; (3) any act of God (such as flooding, hurricane, earthquake, lightning (or other incidences of excessive voltage), natural disaster, etc.), environmental condition (such as air pollution, mold, mildew, etc.), or staining from foreign substances (such as dirt, grease, oil, etc.); (4) variations or changes in color of DeckLites; (5) normal weathering due to exposure to sunlight, weather and atmosphere which can cause colored surfaces to, among other things, flake, chalk, or accumulate dirt or stains; (6) improper handling, storage, abuse or nerect of DeckLites by Purchaser, the transferee or third parties; (7) use in harsh industrial or marine environments; or (8) any fasteners not supplied by ~mberTech. Purchaser is solely responsible for determining the effectiveness, fdness, suitability and safety of DeekUtes in connection with their use in any particular applicatiom Limitations: DISCLAIMER DE WARRANTIES: EXCEPT FOR THE EXPRESS WRIttEN WARRANTY CONTAINED HEREIN, TIMBERTECH MAKES NO OTHER WARRANTIES, GUARANTEES OR INDEMNITIES, WHETHER EXPRESS OR IMPLIED, ARISING BY LAW, COURSE OF DEALING, USAGE OF TRADE, CUSTOM OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILII7 AND IMPLIED WARRANTY OF FItNESS FOR A PARTICULAR PURPOSE, AND ALL SUCH OTHER WARRANTIES, GUARANTEES AND INDEMNITIES ARE HEREBY DISCLAIMED, OVERRIDDEN AND EXCLUDED FROM THIS TRANSACTION. Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you. LIMITATION OF REMEDIES AND EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES: TIMBERTECH'S LIABILITIES ARE LIMITED SOLELY AND EXCLUSIVELY TO THE OBLIGATIONS SPECIFICALLY UNDERTAKEN HEREIN, AND UNDER NO CIRCUMSTANCES WILL TIMBERTECH BE LIABLE OR OBLIGATED FOR ANY INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, PUNITIVE OR ANY OTHER DAMAGES OF ANY KIND WHATSOEVER (INCLUDING, BUT NOT LIMITED TO, LOST PROEITS, LOST SALES, LOSS OF GOODWILL, USE OF MONEY, USE OF GOODS, STOPPAGE OF WORK, OR IMPAIRMENT OF ASSETS), WHETHER FORESEEABLE OR UNFORESEEABLE, ARISING OUT OF BREACH OR FAILURE OF EXPRESS OR IMPLIED WARRANTY, BREACH OF CONTRACT, FRAUD, MISREPRESENTATION, NEGLIGENCE, STRICT LIABILITY IN TORT OR OTHERWISE, EXCEPT AND ONLY TO THE EXTENT THIS LIMITATION IS SPECIFICALLY PRECLUDED BY APPLICABLE LAW OF MANDATORY APPLICATION. TIMBERTECH'S LIABILITY WITH RESPECT TO DEFECTIVE PRODUCTS SHALL IN NO EVENT EXCEED THE REPLACEMENT OF SUCH PRODUCTS OR REFUND OF THE PURCHASE PRICE, AS DESCRIBED ABOVE. Some states Uo not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. Miscellaneous: This writing is understood a nd intended to be the final expression of the parties' agreement and is a complete and exclusive statement of the terms and conditions with respect thereto, superseding all prior agreements or representations, oral or written, and all other cum munication between the parties relating to the subject matter of this agreement. This warranty may not be altered or amended except in a written instrument signed by l~mberTech and Purchaser or permitted transferee. No agent, employee or any other pady is authorized to make any warranty in addition to that made in this agreement and ]ii berTech shall not be bound by any such statements other than those contained in this warranty. This warranty shall only be applicable and enforceable in the United States of America. This warranty is effective for consumer purchases made on or after January 1.2009. Copyright (c) 2009 ~mberTech. RadianceRail kits are available in 6' or 8' lengths. Measure Your Railing Area · Measurements are from center to center of post. Kits are produced to 6' and 8' to allow for finished end cuts and angles. · Determine how many 6' or 8' RadianceRail Kits you need and check to be sure you have all the components (and quantities) listed in the chad aBd shown to the right. Important Information · RadianceRail 6' and 8' Kits are designed not to exceed 6' and 8' center of post to center of post, respectively. · For stair applications maximum rail length must not exceed 91" for residential applications and 87" for non-residential applications. · 4x4 lumber posts or~mberTech post mount system should be installed plumb. · Cut slowly, using a fine tooth saw blade to avoid chipping. Component Dimensions Tools Required · Miter Saw · Drill · 7/64" and 3/16" drill bits · Tape Measure Components Needed For Installing One RadianceRail System Components Included ] - Top RaB in Complete 6' and 8' ] Bottom Rail Kits (Classic Black and 2 Support Bails Font Blocks Coastal WBim Only) ] in 6' Kits 2 in 8' Kits Square Balusters , Hardware Mounting Kit Support Clock Mounting Templates Baluster Screw Bit T-20 Torx driver bit Components avagable ~ 1 -Top Rail separatelyfor ~ I BottomRail = 2 -Support Rails mix-and-match rail ~ ~ Hardware Mounting Kit systems ~ Suppod Clock Mountains Templates ~ Foot Blocks ~ I in 6' Kits - 2 in 8' Kits '~ T-20 Torx driver bit Baluster Screw Kit-6' Kits ~ Square Balustels ]3 - #8x2" Coated Screws ~ -]3 in 6' kits ]Bin 8'Kits 13 #8x3" Coated Screws =~ Baluster Screw Kit Baluster Screw Kit-8' Kits ~ 18 - #Ox2' Coated Screws 18 - #8x3' Coated Screws Hardware included in Hardware Mounting Kit Hardware Kits: 4 - Mounting Brackets 4 Support Blocks* 12 - #8x3/4' Screws 6 - #8x2" Screws ]6 #Ox3" Green Coated Screws *Support Block Only two support blocks are required for straight and angled sections Four are required for each stair rail Additional Components 2 - Post Covers NeededforEachSystem 2 PostCaps 2 - Pest Skirts Post Cap (g) --~ Mounting Bracket (4) Post Cover Support BLock (4)* Post Skirt (2) --~ Support Brock Mounting TempLates (1 of each) (Detach from carton) .,, Top Rait (1) Support Rait (2) BaLuster (18 in 8' kit) (13 in 6' kit) · Bottom Rail (1) Foot BLock (2 in 8' kit} (I in 6' kit) Installing Straight and Angled Rails - RadianceRail O Install Post Covers · Trim Post Covers to desired length. 38-1/2" above deck surface is optimal for 36" railing heights, but could be longer if desired. If installing DeckUtes see page 30 for post component heights. · Slide Post Cover and Post Skirt over post. Cover should slide easily over post, DO NOT FORCE. · Using a level and shims, plumb the post cover vertically. Taking the time to do this will make the installation process much easier. Skirt O Install Lower Support Blocks · Locate and detach the Support Block Mounting Template from the hardware compartment of the carton. · Position tern plate at the bottom of the Post Cover, resting it on the top of the Post Skirt. (Note: The template can be used with or without a Post Skirt. Follow the instructions on the template for your application.) ',Use template to align Support Block to center of post, pre-drill with 7/64" drill bit and attach with two #8 x 3" green coated screws. · If you do not have the template, position the top of the support block 4" above the deck surface or 2-1/2" above the top of the post skirt centered left to right. Cut and Pre-Assemble Bottom Support Rail · Measure the distance between the posts near the bottom and the angle if needed, to the rail run. · Cut the bottom Support Rail to length. Make sure the pre-drilled holes in the Support Rail are not within 2-]/4" of your end cuts. · Position Mounting Brackets at each end of the Support Rail, pre drill with 7/64" drill bit and attach with #8 x 3/4" coated screws. For straight sections: align bracket face to rail end, and align center screw to rail centerline. For angled sections: align bracket face to angled face, and align center screw to rail centerline. · Position Foot Blocks and attach to rail using existing holes or pre-drill using 3/16" drill bit and attach with #8 x 2" coated screws. For sections up to 6': Place one Foot Block in the center of the rail. For sections 6' to 8': Space two Foot Blocks approximately at 1/3 intervals on the rail. Botkom Suppor~ Bail Foot Blocks Coated Screws Suppo~ Block PostSkirt For angled rail installations - align angled face of Support Block parallelto railsection. Min, 21/4"~ Center screw Straight Section !t flush Angled Section to rail face Install Bottom Support Rail · Position Rail assembly onto Support Blocks. · Pre-drill 7/64" pilot holes through Post Cover and into post through the holes in the Mounting Brackets. · Secure brackets to posts with #8 x 3" green coated screws. Green Coated Screws GreenCoated 25-Year Limited Residential Warranty lO-Year Limited Commercial Warranty Alternative decking materials, rail systems, accessories and the DrySpace deck drainage system and, collectively with the Decking Materials, the "nmberTech Products"). This warranty does not extend to fasteners that are not supplied by nmberTech For purposes of this warranty, a residential Purchaser shall refer ~mberTech Limited CPmberTech") warrants to Purchaser that, for a period of twenty five (25) years (Residential) & ten (]0) years (Commercial) from the date of the original purchase, residential or commercial as the case may be, (the "Term"), under normal use and service conditions, that; (1) the Decking Materials will be free from material defects in workmanship and materials, and will not check, split, splinter, rot or suffer structural damage from termites or fungal decay; and (2) DMSpaoe will not peel, blister, pit, flake, crack or corrode as a result of manufacturing defects, or as a result of exposure to ocean air (salt spray) All warranties are subject to the exclusions, limitations and restrictions set fodh below Obtaining Warranty Performance: If Purchaser discovers a defect in the T~mberTech Products during the Perm, Purchaser must, within thirty (30) days from the discovery of the alleged defect but no later than the end of the Term, nctity nmberTech in writing, at the following address: l]mberTech Limited 894 Prairie Avenue Wilmington, Ohio 45]77 including but not limited to, labor and freight The foregoing remedies are the SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY WARRANTY, Transfer of Warranty: This warranty may be transferred one (1) time, within the five {5) year period beginning from the date of original purchase by Purchaser, to a subsequent buyer of the prepe~ upon which the T~mherTec h Products were originally installed to: (1) improper installation of the r mberTech Products and/or failure to abide by nmberTech's installation guidelines, including but not limited to improper gapping; (2) use of TimberTech Products beyond normal use, ar m an application not recommended by the nmberTech installation guidelines and local building codes; (3) movement, diModion, collapse or settling of the ground or the supporting structure on which the TmberTech Products are installed; (4) any act of God (such as flooding, hurricane, earthquake, lightning, otc), environmental condition (such as air pollution, mold, mildew, etc.), or staining fram foreign substances (such as dirt, chalk, or accumulate dirt or stains; [7) improper handling, storage, abuse or neglect of the TimberTech Products by Purchaser, the transferee or third parties; (8) any fasteners not supplied by T~mberTech; or [9) minor dripping from DrySpace. Purchaser is solely responsible for determining the effectiveness, fitness, suitability and safety of the T- mberTech Products in connection with their use in any particular application, Limgations: DISCLAIMER OF WARRANTIES: EXCEPT FOR (1) THE EXPRESS WRIREN WARRANTY CONTAINED HEREIN, AND, (2) THE 25 YEAR LIMITED RESIDENTIAL FADE AND STAIN WARRANTY APPLICABLE TO EARTHWOOD EVOLUTIONS DECKING ONLY (WHICH IS IN ADDITION TO THE WARRANI7 cOrflAINED HEREIN), TIMBENTECH MAKES NO OTHER WARRANTIES, GUARANTEES OR INDEMNITIES, WHETHER EXPRESS OR IMPLIED, ARISING BY LAW, COURSE OF DEALING, USAGE OF TRADE, CUSTOM OR OPHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANPABILI]7 AND IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. AND ALL SUCH OTH ER WARRANTIES, GUARANTEES AND INDEMNITIES ARE HER EBY DISCLAIMED, OVERRIDDEN AND EXCLUDED FROM PHIS TRANSACTION FOR THE WARRANTY TERM AND BEYOND lHE WARRANT7 TERM Some states do not allow limitations on hew long an implied warranty lasts so the above limitation may not apply to you. LIMITATION OF REMEDIES AND EXCLUSION ~IF CONSEQUENTIAL AND INCIDENTAL DAMAGES: TIMBERTECH'S LIABILITIES ARE LIMITED SOLELY AND EXCLUSIVELY TO THE OOLIGATIONS SPECIFICALLY UNDERTAKEN HEREIN, AND UNDER NO CIRCUMSTANCES WILL TIMBERTECH BE LIABLE OR OBLIGATED FOR AgY INCIDENTAL, CONSEQUgNTIAL, INDIRECb SPECIAL, PUNITIVE OR ANY OTHER DAMAGES OF ANY KIND WHATSOEVER (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, LOST SALES, LOSS OF GOODWILL, USE OF MONEY, USE OF GOODS, STOPPAGE OF WORK, OR IMPAIRMENT OF ASSETS), WHETHER PORESEEABLE OR UNFORESEEABLE, ARISING OUT OP BREACH OR FAILURE OF EXPRESS OR IMPLIED WARRAB]7, BREACH OF CONTRACT, FRAU D, MISREPRESENTATION, NEGLIGENCE, STRICT LIAOILITY IN TORT OR OTHERWISE, EXCEPT AND ONLY TO TH E EXTENT THIS LIMITATION IS SPECIFICALLY PRECLUDED aY APPLICABLE LAW OF MANDATORY APPLICATION. TIMBERTECH'S LIABILITY WITH RESPECT TO DEFECTIVE PRODUCTS SHALE IN NO EVEBT EXCEED THE REPLACEMENT OF SUCH PRODUCTS OR REFUND OF THE PURCHASE PRICE, AS DESCRIBED ABOVE. other rights that vary from state to state This warranty shall only be applicable and enforceable in the United States of America This warranty is effective for purchases (residential or commercial, as the case may be) made on or after January 1, ZOll. Copyright (c) 2011 DmberTech Assemble Rail Section · Install the bottom BuilderBoard, securing it to the post at the brackets with #8 x 3" color matched screws. · Place a Baluster over each of the Baluster Connectors along the Bottom BuilderBoard. · Tip: Start at one end with Top Rail angled upward. Work your way down the rail by aligning and lowering the Top Rail note each baluster, · Next, bring the top rail into position, fitting each Baluster Connector into its respective Baluster. It is helpful to have two people perform this step. · Pre-drill the past cover at the bracket hole locations with a 3/16" drill bit and secure the rails to the post with #8 x 3" color matched screws. Black Screvvs Install Cap Rail · Finish off the railing system by applying one of the TimberTech solid plank profiles to the top of the rail. You may want to rout a bullnose edge on the end overhanging the bottom post. · Pre-drill and secure planks at posts using 2 #8 x 3" screws positioned 3/4" in from the ends and 1-1/2" from the edge of the plank. Where planks fully cover a post without a seam, secure the plank with two screws set at 1-1/2" in from the sides of the plank and centered on the post. Pre-drill and secure plank to the BuilderBoard every 2' using the same screws. efer to the instructions on the age, and the BuilderRail video on mbertech.com/installation for more formation on fitting the top cap. j Cap Rail Details - BuilderRail Transitioning from Stair Rail to Straight Rail You will have to make some minor modifications to the cap planks in order to achieve an aesthetically pleasing transition from stair to straight rail sections. The modifications required depend on the profile plank you are using. To watch a demonstration of these modifications, view the TimberTech BuilderRail video on tim bertech.com/installatioe. Solid Plank with Square Edge ~Trim end to 1/2 angle of Trim the end of the plank that runs down the stair rail to 1/2 of the angle of the stair. Leave the plank long so that you can make adjustments later. Place the planks in their finished position and mark where they come together. Cut a notch in the top plank at the mark where the two planks meet. The notch should be angled at roughly 1/2 of the stair angle toward the underside of the plank, and should net penetrate the top surface of the plank. Using a jigsaw set to half the stair angle, cut along the side edge of the plank until you meet the notch you just cut. Slide the joint together and check fit, adjust if necessary. Cutthetop plankstotheir final length. Make sure to allow some overhang beyond the post cover to finish the ends of the planks. Attach the planks to the post with #8 x 3" screws. Start the screws 1-1/2" from the edge of the plank, and angle them so that they go into the post without being visible underneath. Care & Cleaning With proper installation and care, TimberTech products will provide years of outdoor living pleasure. Storage Store TimberTech products under cover to maintain a clean surface. If stored outdoors, they mBst be covered with a uon-translucent material. · All products should be stored flat and on a dry surface. · Stack units with banding and bottom supports aligned. Discarding Scrap Product Scrap can bo discarded with normal construction debris. Care & Cleaning Basic Cleaning Recommendations Although Tim berTech products are Iow-maintenance, TimberTech racom mends periodic cleaning to help maintain the beauty of the product. Fer best results a cleaner like eco-friendly Code Clean (corteclean.com)is recommended. Follow the manufacturers' application instructions. A power washer can be used when cleaning your TimberTech products. The recommended maximum pressure is 1500psi. A fao tip nozzle should be used along with the proper cleaning product. Spray in the direction of the brush/grain pattern to avoid damaging the product. Use caution not to damage the material and always take the proper safety precautions when operating a power washeE Ice and Snow Fer ice removal, either reck salt er calcium chloride may be used witheut damage te the surface. However, either of these products may leave a white residoe, which may be removed by either rinsing with water, or a mild soap/water solution. Dirt, Grime, Tannin, and Mildew Stains ~mberTech products are formulated to inhibit mildew growth aud minimize staiuing. Rinse off your limberTech products periodically with a hose. Even if it appears clean, it is im podcant to prevent build-up of pollen/debris. Mildew stains may occur where moisture, pollens, and/or dirt are present. Mildew ueeds a food source to grow, which can be grass, pollens, dirt, debris, wood and wood resins. Cleaners that are recommended for use with TimberTech are: · Sun Frog Composite Deck Cleaner (sunfrog. con7) · Super Deck Composite Deck Cleoner (superdeck. com) ·Certe Clean (corteclean.com) · E Z Off Composite Wood Cleaner (sunbritesupp/~com) · Thempson's Water Seal--Oxy Action (thompsonswaterseaLcom) Spot Stains Many stains can be cleaned with soap and water. If the stains have set, the following cleaners have been found to remove or reduce the stains. Always follow the manufacturer's instructions to achieve maximum results. Areas cleaned may lighten; this will require 8-10 weeks exposure to the sun te match the remaining product. Ornamental Rail, and BuilderRaih GeneralCleaning: · Soap & Water · CorteClean Tree Sap: · Kmd Kutter (krudkutte~com) · Simple Green (simplegreen. com) Spray Paint: · Lift Off g4 (liftoffinc. corn) Oil, Grease: · Krud Cutter (krudcutteccom) · Oil Eater (oileateLcom) BBQ, Ketchup, Mustard, Jelly and Jam: · Krud Cutter (krudcutte£com) Wine: · Wine Away (wineawa~com) Kool-Aid: · Oxi Clean (oxiclean. com) RadianceRaih General Cleaning: · Soap & Water · CorteClean Pencil marks or other scuffs: · Mr. Clean Magic Eraser RadianceRail Touch-Up: Dupliceler 2-in-1 Automobile Touch-up Paint is recommended fer scratches, nicks and scuffs on TimberTech RadianeeRail: · For Coastal White use "Gloss White" · For Classic Black use "Universal Flat Black" O Prepare Rails · After BuilderBoard rails are trimmed to the length as detailed in step 1, you need to make a relief cut at the upper end of the rails to insure a proper fit for the upper post brackets. This only needs to be done on the upper ends of both top and bottom rails. · Measure 3/4" along the angled cut and cut back from there at a 45° angle. This modification is not necessary at the Iow end of the rails. ~. Lay Lb~ Buhd~rBu~u ~.~ ~u~uy ~u, (narrow face up) and clamp them together. Make sure the angle cuts are oriented as shown and mark the locations for the baluster connections. · Determine layout for Balusters and mark along the centerline of the BuilderBoards. · For convenience, a suggested stair template is included in kit. O Attach Baluster Mounts and Post Brackets · Drill 9/64" holes along the centerline of both Buildernoards at the baluster marks. Holes must be drilled at same angle as stair rail. Use one of the angled Baluster Connectors, or a scrap piece of wood cut to the stair angle as a drill guide. Holes should be approximately 1" deep. · Attach Baluster Mounts at each pm-drilled location using the provided screws making sure the angle is aligned properly. · Position Post Brackets flush to the ends of the BudderBoards. Top Rail: Position on same face as Baluster Mounts. Bottom Rail: Position on opposite face from Baluster Mounts. · Pre-drill with a 9/64" bit and attach with #8 x 3/4" color matched screws. install Foot Blocks · Install Foot Blocks approximately 2' on center along the under-side of the bottom rail. 2 Foot Blocks are required for a 6' section, 3 for an 8' section. · Foot Blocks are to be constructed from end cuts of the BuilderBoard. Foot Blocks may also be purchased. · Prepare Foot Blocks by boring a 1/2" hole 1" deep in the bottom of the block, then follow with a 3/16" hole through the whole block. Trim Foot Blocks to rail angle making sure to maximize the length. · In order to position Foot Blocks, you will need Foo~ Block Prep rail angle Doll 3/16" hole ~ -~ Bore 1/2" by ~ 1" deep hole tn temporarily install the bottom rail. Pre-drill Post Cover at the bracket locations with a 3/16" drill bit. Pre-drill Post Cover only. · Position Foot Blocks so that they fit snug between the bottom rail and the stairs, mark their location, then remove bottom rail. · Attach the Foot Blocks at marked locations using #8 x 3-]./2" screws, then reinstall the bottom rail with the provided 3" screws. 5-7/16"max BuilderBoards (narrow face up) Black Screws -- Angled Baluster Mount --I #1 O x 1-1/2' Screw bottom rail Foot Block location Top BuilderBoard Pre-Drill 9/64" by 1" Holes Bottom BuilderBoard Stairs - BuilderRail ,~iL The BuildetRail Stair Kit includes angled Post Brackets and Baluster Mounts. These components are ~ Angled designed for a rail angle of 35° with a margin of adjustment of 5°. In order to insure proper installation, ~ Baluster the angle of your stair rail should be as close to 35° as possible. Mount · Consult your local building codes for guard and handrail requirements. O Trim BuilderBoard Rails · Make sure your posts are no mere than 8' on center, aud plumb. · Place a Post Cover over the lower stair post, DO NOT trim lower post or post Cover yet. · Position a BuilderBoard on the stairs against the top and bottom Post Covers. Mark the length and angle on the BuilderBoard at each post. · Trim the ends of the BuilderBoard to your marks. · After checkiog fit at top and bottom rail locations, trim a duplicate BuilderBoard for the top rail. O Trim Bottom Post Positioo the top rail between the posts so that the top of the rail is flush with the top of the upper post. Mark where the top of the rail meets the lower post. This marks the upper edge of the lower Post Cover. Remove the Post Cover aod trim to the stair angle using your mark as a guide. Re-position Post Cover over post aod use it to mark the angle of the cut for the post. Remove Post Cover and using a straight edge, mark a parallel liue about ]./8" below the lines made in the previous step. Using a circular saw, trim the post to the lower set of marks. Determine Position of Bottom Rail · Create a mock-up of a rail section usiflg a couple of scrap pieces of BuilderBaard (cut to the rail angle), two Baluster Connectors and a Baluster. · Position the top rail flush with the top of the Post Cover and mark the top of the bottom rail on the post. · Repeat for the bottom post making sure the rails are positioned properly to run up to the upper post. Angled Poet Bracket Replace the Post Cover and place a Post Skirt over the Post Cover. ADA Compliant Hand Rail System · Consult your local building codes for guard and handrail requirements. TimberTech's ADA Hand Rail System conforms to the requirements of the American with Disabilities Act (ADA) - it provides a continuous gripping surface through its entire length. It is designed to be an aesthetically pleasing complement to TimberTech's Railing Systems and is easy to install. Components Needed For Installing One ADA Hand Rail System: O JO4" Grab Rail with aluminum insert ].5"OD x 104" ADAIO4W Aluminum Joiner Kit 1"OD x 6' ADAIKT 4,,x4,, 90o Inside/Outside Corner 1-1/2" OD x ~" x 4' Inline Wall Mount Bracket Inside Corner 90° Standoff Bracket 6-1/4" O Enrl Cap 1 1/2" Handicap Loop 18" x 12"x 18" , ADAIWBW ADAOSCW IADAOSCB AOAECAPW ADAECAPB ADAINCW ADAINCB ADAHDLW ADAHDLB O Adjustablelnternal Joiner 90 Return Bracket 3.75t' x 3.5'' ADA9ORBW ADA9ORBB External Swivel Connectm Standoff Bracket 2-1/4" ADAEXTB  ADASOBW ADASOBB Handicap Loop Used at the Bottom of Steps or Handicap Ramps · Attach top bracket at desired location using appropriate connectors. · Cut Handicap Loop to desired length. · Connect Handicap Loop to ADA tube using the appropriate connector (Aluminum Joiner or Adjustable Internal Joiner.) · Set Handicap Loop on top bracket, pre-drill with drill hit and install self-tapping screw provided. · Install desired lower bracket. Adjustable Internal Joiner - 0 tn 90° ~ Used for Angles · Miter Cut ADA Grab Rail with aluminum insert to desired length. · Install Adjustable Internal Joiner inside both ends of the tube. · Pre-drill 90° Corner and Straight Joiner with drill bit, and install self tapping screw provided. 90° Return Bracket Used for Both Post and Wall Returns · Cut ADA Grab Rail tube with aluminum insert to desired length. · Insert 90° bracket into the ADA tube. · Install counter sunk screws provided through the bracket. · Pre-drill aluminum reinforced tube and bracket with drill bit, and install self-tapping screw provided. Inline Wall Mount Used for Straight Wall Connections · Cut ADA Grab Rail tube with aluminum insert to desired length. · Insert 90° bracket into the ADA tube. · Install counter sunk screws provided through the bracket. · Pre-drill aluminum reinforced tube and bracket with drill bit, and install self-tapping screw provided. Standoff Bracket Used for Rail Applications on Walls or Posts · Install counter sunk screws provided through the bracket into the mounting surface. · Place rail at appropriate location on the bracket. · Pre-drill aluminum reinforced ADA tube with drill bit, and install self-tapping screw provided. · Place End Cap on rail. Aluminum Joiner Kit ~~ Used to Connect Two ADA Tubes or 90° Corner Brackets · Cut ADA Grab Rail tube with aluminum insert to desired length. · Pre-drill aluminum reinforced ADA tube and joiner with drill bit, and install self-tapping screw provided. External Swivel Connector - 0 to 60° Used for Step Angles · Adjust External Swivel to desired angle and install set screw. · Cut ADA Grab Rail Tube with aluminum insert to desired length. · Insert External Swivel bracket into the ADA tube. · Pre-drill aluminum-reinforced ADA Grab Rail Tube and bracket with drill bit, and install self-tapping screw provided. Inside/Outside Corner - 90° Used for Inside and Outside Corners · Install two Straight Joiners into the 90° Corner. · Pre-drill 90° Corner and Straight Joiner with drill bit and install self-tapping screw provided. · Cut ADA Grab Rail tube with aluminum insert to desired length. · Pre-drill aluminum reinforced tube and bracket with drill bit, and install self-tapping screw provided. Inside Corner Standoff Bracket- 90°--~ Used with 90° Elbow for Inside Corner Applications · Install counter sunk screws provided through the bracket into the mounting surface (corner of post.) · Place 90" Corner at appropriate location on the bracket. · Pre-drill 90° Corner with drill bit, and install self-tapping screw provided. 0 Install Bottom Rail & Balusters · Place bottom BuilderBoard between posts, and align to center of post. Let BuilderBoard rest on the Foot Blocks. · Pre-drill at Post Brackets with a 3/16" bit and attach with #8 x 3" screws. (note: pre-drill through Post Cover only, not into posts) · Slide Balusters over the Baluster Mounts along the bottom BuilderBoard. ~ll Install Cap Rail · Finish off the railing system by applying one of Ti mherTech's solid plank profiles to the top of the rail. · Cut the planking so that any seams fall at the center of a post. Miter the planks at corner posts. · Pre-drill and secure pla nks at posts using 2 TOPLoc Face Fasteners or #8 x 3" screws positioned 3/4" from the end of each plank and 1-1/2" from the edge of each plank. Pre-drill and secure plank to the BuilderBoard ever~ 2' using the same screws. TIP: If your rail has stair sections, start installing the cap at the stairs and work your way around from there. Wait until all rail sections are complete before beginning cap installation. ~ Install Top Rail · Bring the top BuilderBoard into position and align each Baluster with its respective Baluster Mount. · Tip: Start at one end with Top Rail angled upward. Work your way down the rail by aligning and lowering the Top Rail onto each baluster. · Once all Balusters are in position, make sure they are snugly seated on the Baluster Mounts. The top of the top BuilderBoard should be flush with the top of the Post Cover. · Pre-drill at Post Brackets with a 3/i6" bit and attach with #8x3" culur matched screws. (note: pre-drill through Post Cover only, not into posts.) Rail and Post Cover Installing Straight and Angled Rails - BuilderRail Secure-Mount Post System and Deck Mounting Kit Visit www.timbertech.comAnstaliation to view TimberTech installation videos. O Prepare Posts · Posts must bo positioned no more than $' on center, aod must be plumb~ · Trim 4x4 post to a height of 35-]/4" (for 36")/4]-1/4" (for 42") above finished deck surface. Take care to make cuts as precise as possible. · Trim Post covers to 35 3/8" (for 36")/4I-3/8" (for 42"). For best results use a miter box. · Slide Post Cover over 4x4 post. Do not force Post Cover over post. · Slide Post Skirts over Post Cover. (You will not be able to install Post Skirts once railing is installed.) Note: Post at base of stairs must be left long. See stair iostructions co page 18. O Prepare Rails · Take measurements between posts for top and bottom rails. Trim BuilderBoard to these dimensions. (If you are installing an angled section, measure rail angle and transfer to BuilderBoards before cutting.) · Lay the B uilderBoa rd rails side by side (narrow face o p) and mark the center of each baluster position. Balusters must not exceed 4-5/8" on center. · For convenience a suggested template is iocluded in kit. ~ Attach Baluster Mounts and Post Brackets · Drill 9/64" holes along the centerline of both BuilderBoards at the baluster marks. Holes should be approximately 1-1/4" deep. · Attach Baluster Mounts at each pre-drilled location using the provided #10 x 1 t/2" screws. · Position Post Brackets flush to the ends of the BuilderBoards. Top Rail: Position on same face as Baluster Mounts. Bottom Rail: Position on opposite face from Baluster Mounts. · Pre-drill with 9/64" bit, and attach with the provided #8 x 3/4" screws. ~ Attach Foot Blocks · Install foot blocks approximately 2' on center along the underside of the bottom rail. 2 Foot Blocks are required for a 6' section, 3 for an 8' section. · Foot Blocks are to be constructed from end cuts of the BudderBoard, Foot Blocks may also be purchased. · Prepare Foot Blocks by boring a 1/2" hole 1" deep in the bottom of the block, then drill the rest of the way through with a 3/16" bit. · Attach the Foot Blocks to the BuilderRail using #8 x 3-1/2" screws. Foot Block Prep. Bore 1/2" by 1" deep hole 35-1/4" (for 36") 41-1/4' (for 42") Po~ Cover 35-3/8" Post Skirt (for 36") ~1-3/8" 4-5/8"max BuilderBoards (narrow face up) Baluster Mounts #10 x 1-1/2" Screw--~ #10 x 1 - 1/2" Screw . : BuilderBoard Bosom BuilderBoard #8 x 3/4" " Black Screws --~1 TimberTech's Secure-Mount Post and Deck Mounting Kit provide a solution for installing railing posts directly onto a deck or porch surface, without the use of a 4x4 treated post. The Secure-Mount Post is designed for use on composite decks, concrete surfaces and commercial areas. Secure Mount Post Includes 2 Leveling Shims for deck or concrete applications. Deck Mounting Kit Includes Leveling Plate, Base Plate aod Flange Mounting Hardware. Important Information · It is the responsibility of the installer to meet all code and safety requirements and to obtain required building permits. · Plumb post with level and shim between the deck and post-mount base plate with provided shims, if necessary. · For BadianceRail Applications: use the twelve #1D x 2" stainless steel screws that are included with the Secure Mount Post to replace the 3" green screws for the rail to post connection. · For mounting to concrete, additional mounting bolts must be purchased (See bottom of page 25.) Flange Deck Mount Applications (hardware included) · 36" x 6', 36" x 8' and 42" x 6' rail applications Install TimberTech Secure-Mount Post with optional TimberTech Flange Deck Mounting Kit that includes Leveling Plate, Base Plate, and Flange Mounting Hardware. · 42" x 8' rail applications must use through bolt installation Use 3/8 Hex head bolt, carriage bolt or threaded rod a minimum of 13" in length must be mounted through the bottom post mount block and deck (as shown). Installer should determine the correct length of the bolt needed. Hardware for this application is not included. Composite Applications (hardware included) The Deck Mounting Kit includes a Leveling Plate, Base Plate and Flange Mountieg Hardware for composite applicatioes. · Whether you are installing a 36" or 42" high railing sectioa, the Secure-Mount Post provides the flexibility for praper attachment with its adjustable Top Mouetiog Block. · The Secure-Mount Post comes packaged and set for a 36" higb railing application. · To use with a 42" Railieg System, remove the 1-1/4" Set screw, located inside the top opening ef the Top Attachment Block. · Through bolt pattern for 42" x 8' installation. Once the set screw is removed, slide the Top Attachment Block up approximately 6" and align the bottom opening with the pre-drilled hole of the internal support post. Securely fasten the 1-1/4" set screw and you are ready for the 42" installation. O Determine Post Location Placement of the Secure-Mount Post should be measured with a center-to-center measurement of 72" when installing a 6' rail section and 96" when installing an 8' rail section. O Install Blocking Once you have determined the layout for the Secure-Mount Posts on the deck's substructure, you will need to install blocking between the designated joists. A - using a doubled 2x12 as the block, secure the block in the joist bay and attach on at least three sides. · At least a #8 x 3" stainless steel or high-quality coated exterior wood screw for the block attachment is recommended and approved for use in treated lumber. · Staggering 3" screws is recommended. B - Note that the wood grain of the 2x12 block must be installed perpendicular to the outside rim joist of the deck. · Installation of a perpendicular joist block will be needed to ensure attachment on all three sides af the blocking. BLOCKING /Jo?st//] .~ _Joist B , , is! Joist 25 Attach Post Once the ~mberTech decking has been installed and the blocking is in place, use the base plate of the Secure-Mount Post as a template and mark the four corner holes for the 3/8" x 5-1/2" Hex Head Bolts. · Drill four 7/16" holes through the marked hales, drilling through the deck plank and the reinforcement blocking below. · Align the base plate over the drilled holes. · Take the Secure-Mount Post and place it on the base plate lining up the holes. · Screw the 5/36" leveling set screws into the four tapped holes. · Insert the four 3/8" x 5-1/2" bolts into the drilled 7/16" holes. · Take the bottom plate and line it up with the bolts under the TimberTech deck plank and the 2x12 support blocking. · Install the washer and securely tighten with the included nut on all four 3/8" bolts. · If needed, adjust the leveling set screws to plumb the Secure Mount Post. · For corner post installations, use the off-set holes of the base plate. Once the Secure-Mount Post is securely attached, trim the 11mberTech Post Cover to the desired height and slide it over the post to begin rail section installation. ~eling P~ Concrete Mount Applications (hardware NOT included) · 36" x 6', 36" x 8' and 42" x 6' rail applications install using Flange Mounted TimberTech Secure Mount Post. · 42" x 8' rail applications Install thraugh holt (hardware NOT included). 3/8 Diameter Wedge Aecho recommended far concrete applications. · Through bolt pattern for 42" x 8' installation. Threaded rod would only be needed for 42"x 8' rail application and is not included. Threaded rod in a through bolt application on concrete would need to be used with an anchoring adbesive. NUT WASHER SHIM ANCHOR BuilderRail® System Visit www.timbertech.conVinstallation to view TimberTech installation videos. · Consult your local building codes for guard and handrail requirements. BuildorRail kits are available in 6' or 8' lengths. Measure Your Railing Area · Determine how many 6' or 8' BuilderRag Kits you need and check to be sure you have all the components (and quantities) listed in the chart. · 6' and 8' sections should be measured from center-to-center of posts. Important Information · Prior La iestaiiatioo it is recommended that you consult your local building codes. · Pre-drilling is required for all fastener locations. · Heights specified in this guide are for 36" and 42" minimum rails. · Post Skirts will not fit properly on the deck if your rail 4x4 posts are notched over the rim joist. · Foot Blocks are to be constructed from end cuts of the BudderBoard. Foot Blocks may also be purchased. · Protective clothing and safety glasses are recommended. · For all ~mberTech products, standard woodworking tools may be used. · As with any outdoor product, periodic cleaning is recommended. Component Dimensions BuilderBoard Baluster Foot Block ~] .75" 1.4" l, 1.4" Post Cover 4.25" Tools Required · Miter Saw · Drill · 3/i6" drill bit · 9/64" drill bit · 1/2" drill bit 4.25" Components Needed For Installing One BuilderRail System Baluster Spacing Template Classic Metal Balusters 6' Kit: (15) 8' Kit: (20) 8' Stair Kits: (20) Hardware Mounting Kit Mounting Brackets (4) #8 x 3" Screws (8) Hardware #8 x 3/4" Screws (12) included in 6' and 8' Kits Baluster Connector Kit Connectors *Stair Kits are 6' Kit: (30) sold separately in 8' Kit: (40) 8' lengths #10 x 1-1/2" Screws 6' Kit: (30) 8' Kit: (40) 2 - BuilderBoards 2 - Post Covers 2 - Post Skirts Deck Plank for Top Rail Additional #8 x 3-1/2" Foot Block Screws components needed for TimberTech TOPLoc Face Fasteners or each system #8 x 2-1/2" Color Matched Top Rail Screws Foot Blocks 6' Kit: (2) 8' Kit: (3) BuilderBoard (2) Post Cover (2) -- Post Skirt (2) Baluster Connector (40 in 8' kit) (30 in 6' kit) Metal Baluster (20 in 8' kit) (15 in 6' kit) Post Bracket (4) Foot Block (2 for a 6' kit) (3 for a 8' kit) ~l Install Rail Assembly · Slide Rail Assembly betweeo posts and let it rest on the post mounted Balusters, · Secure rails to post by pre-drilling 3/16" holes through the rail 1-1/4" from the end, as shown /2" Flathead Screws #10x3-1/2" Flathead Screws ~l Attach Foot Blocks · Determine the location of the Foot Blocks (they should be spaced 2' on center.) Measure the distance between the step and the bottom of the rail. Cut a Foot Block from the end of a spare baluster to the desired angle and length. Footblocks must be used. · Pre-drill and secure Foot Blockto the bottom Universal Rail using a #8 x 3-]./2" screw. ~ x 3-1/2" Screw Install Top Ornamental Rail · Trim the Top Ornamental Rail to the dimensions alrd angle of the top Universal Rail. · Place Ornamental Top Rail in place. Pre-drill and secure at the first baluster spacing from each end and every fourth space thereafter with #8 x 3-1/2" screws as shown. Ornamental Top Rail Install Post Caps · Place Post Caps over post covers and fasten with stainless steel finish nails or exterior caulk. Deckl2ites Visit www.timbertech.cem/installation to view TimberTech installation videos. DeckLites Components Post Lamp Module RadianceRail Post Lamp Module Ornamental Rail 150W Transformer 300W Transformer Accent Light Stair Riser Light 12/2 AWG Wire Medium Cable Guide Silicone Filled & Screw Wire Nuts (12/bag) (20/bag) Tools Required In addition to a basic tool set, you will need the following for installation of DeckLites components. 1 3/4" Drill Bits: Volt Meter Hole Saw 3/8" 7/64" ~ ~ 1/4" 3/16" Spade Bits: 2.5mm 5/8" & 3/4" Allen Wrench Important Safety Precautions INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR INJURY TO PERSONS IMPORTANT SAFETY INSTRUCTIONS Lighted bulb is HOT! WARNING - To reduce the risk of FIRE OR INJURY TO PERSONS: Turo off/unplug and allow to cool before replacing lamp. Lamp gets HOT quickly! Contact only switch/plug when turning on. Do not touch hot lens, guard, or enclosure. Keep lamp away from materials that may burn. Do not touch the lamp at any time. Use a soft cloth. Oil from skin may damage lamp. Do not operate the luminaire fittiog with a missing or damaged cover. SAVE THESE INSTRUCTIONS For information about DeckLites' visit www.timbertech.com/DeckLites. TimberTech DeckLites Layout Overview The TimberTech DeckLites system is designed for use with the RadianceRail and Ornamental Rail products. Below is a sample lighting layout showing fixture placement and wiring routes. When laying out the wiring for your deck, keep the following in mind: · Building cedes vary by locale, please consult all applicable codes before beginning project. · Modifications must be made to railing components during assembly to accommodate wiring and fixtures. Do not begin deck construction until you have read the lighting instructions. · This unit secondar7 wiring shall be protected by routing in close proximity to the !umieaire or fitting, or next to a building stru~fnre such as a house or deck. The wiring shall not be buried except for a maximum 6 inches (15.2cm) in order to connect to the main secondary wire. · A maximum of 10 lights (]OW ea.) can be attached to a single circuit, and a maximum of 30 lights total can be powered by the supplied 300W transformer. A maximum of 15 lights ( lOW ea.) can be powered bythe supplied t50W transformer. · The 12AWG secondary supply wire can be buried to a maximum of 6" for routing under deck or other obstacles. The Luminary (unit secondary) wires cannot be buried underground. · Luminaries shall not be installed within 10 feet (1.52m) of a pool, spa or fountain. · Please contact ]~mberTech to order additional lengths of wire for connection of the luminaries. · Trim post covers to correct length - see page 30. Acceny.., i; . Wire Junction Post Cap Lig_ht ~ Transformer Accent Lig~ Outdoor GFC Outle! 12/2AWG Wire f Wire routed - under deck / . ".on Lnnped \ Circuit ) %,~-- Wire routed / ~ I between post r~tiiaisilS!)~'OD ~ J Looped / / '~. I and post cover rouTen %~ nsloe IOD rail assembly Stair Riser b ght Installing Stair Rails - Ornamental Rail · Consult your local building codes for guard and handrail requirements. Prepare Posts · Trim post and Post Cover to desired height based on angle of stair. Install Post Cover and Post Skirt. Prepare Rails & Balusters · Determine the angle of the stair rail, then measure the distance between posts for top and bottom Universal Rail. Transfer these dimensions as well as the angle of the rail to the Universal Rails. · Determioe Baluster spacing as outlined in the Preparing Rails section of the Straight Rail instructions. Once you are satisfied with the baluster spacing and rail lengths, trim Universal Rails to length. · Pre-drill the Baluster holes in the Universal Rails at the same angle as the stair. It may be helpful to cut a piece of scrap wood to the desired angle and use it as a guide. · Trim the balusters to the required length by cutting the stair angle at each end. · Attach Balusters to the Universal Rails using the #8 x 3-1/2" screws. Make sure to keep the Baluster Retaining Lip to the same side. · Attach a pre-trimmed Baluster to the post using three #8 x 3-1/2" screws. Trim Balusters to rail angle ~ aDnl i epilal ~i~ Sra ia~same Baluster Retaining Up Fasten Baluster in the center and 3/4" from each end. ¢8 x 3-1/2" Screws Baluster Installing Straight and Angled Rails - Ornamental Rail · Consult your local building codes for guard and handrail requirements. Wiring Instructions Looping Main Cables & Voltage Drop Prepare Posts · Posts must be positioned no more than 8' oo center for 8' kits or 6' on center for 6' kits, and must be plumb. · Trim 4x4 post to a minimum of 37" above finished deck surface *if installing DeckLites see page 30 for post component heights. · Trim Post covers to desired length. For best results use a miter box. · Slide Post Cover over 4x4 post. Do not force Post Cover over Post. · Slide Post Skirts over Post Cover. (You will not be able to install Post Skirts once railing is installed,) · Center one baluster oo each post face that will receive a rail. Positiorr the bottom of the baluster 5" from the deck surface and attach with #8x 3-1/2" screws. The DeckLites lighting fixtures are designed to work within a specific voltage range of 10.5V to 12V. As current runs along the main cable and to each fixture in a circuit, voltage drop will occur This can lead to insufficient voltage being supplied to the fixtures at the end of the run. To limit voltage drop, it is recom mended that you loop the ma in cable on circuits that have long runs with multiple lighting fixtures. Looping of the main wire is not necessary on circuits where all of the fixtures are connected at the same junction, such as the Stair Riser Light circuit shown in the Overview illustration. lransformor To Non-Looped Circuit Transformer Prepare Rail · Take measurements between posts for top and bottom rails and transfer these dimensioos to the Universal Rails. (If you are installing an angled section, measure rail angle and transfer to Universal Rails.) · Keep in mind when transferring measurements that the Baluster Retaining Lip on both rails must be installed so that they face the outside of the deck. · In order tc achieve even baluster spacing, center the measurement on a pre-drilled hole or half way between two holes. (Remember to take into account the 2 post mounted balusters.) · The Universal Rails are pre-drilled for proper baluster spacing. If you find that the pre drilled holes will net give you a balanced look, you may re space the balusters as necessary. If you decide to alter the spacing, you will need to pre-drill with a 3/16" drill bit. Baluster spacing must not excee# 5" from center to oente~ · Once the layout has been determined, trim Universal Rails to length. · Attach balusters to Universal Rails using the #8 x 3-1/2" screws. Make sure to keep the Baluster Retaining Lip facing the outside of the deck. O Attach Rail Assembly to Posts · Once the main rail assembly is complete, slide it over the post-mounted Balusters. The Baluster retaining lip oo the Universal Rails must be installed to the outside of the deck. · Using a 3/16" drill bit to drill pilot holes at 30° from horizontal and approximately 15° to the side, starling ] 1/4" from the end of the rail. · Secure the rail assembly to the post by driving #]0 x 3-1/2" flathead screws through the pilot holes into the post. Do not bury the screw heads fully into the Universal Rail, leave one half of the screw head above the surface. O Attach Top Rail & Foot Block · Pre-drill through the Universal at first baluster space and every fourth baluster space thereafter with a 3/16" drill bit. Place Ornamental Top Rail and secure with #8 x 3-1/2" screws as shown. · Measure and cut Foot Blocks from the end of a spare Baluster. Position Foot Blocks every 2' on center. Pre-drill Universal Rail with a 3/16" drill bit and secure with #8 x 3-1/2" screws as shown. Install Post Caps · Place Post Caps over post covers and fasten with stainless steel finish nails or exterior caulk. Wire Connections Connections between the main t2/2AWG cable and the lighting fixtures are made using the space between the post and the Post Cap or Post Light Module as a junction box. When routing the main wire around the deck, leave a loop of extra wire at the top of each post to allow for spliciog connections. Use silicone filled wire nuts with corrosion protection and intended for outdoor use to make all connections. They shall be copper, copper alloy, or the equivalent. Be sure to MAINTAIN POLARITY by aligning ridges when splicing the main 12/2AWG wires or shorting will occur. Polarity for the 18AWG fixture wires is not critical. When making splices, do not pre-twist wires. Pre-twisting wires can lead to a poor seal inside the wire nut causing corrosion and/or voltage drop. Wire Polarity NO YES R/dges Cross section of 12Aw6 wire Wire Nut Instructions Wire Capacity for Medium Wire Nut # I 12 Gage ~ 5 Use the following guidelines for correct usage of wire nuts. IMPORTANT: Turn off power before installing or remowng connector. Product to be used in accordance with local and national codes. 1. Strip wires 5/8" 2. Align frayed strands of conductors. 3~ Do not pre-twist. Place stripped wires together with ends even, but lead smaller stranded wires slightly ahead of larger solid or stranded wire. 4. Twist connector onto wires pushing firmly until hand tight. DO NOT over torque. 5. Wipe excess sealant in and around conductors. DO NOT REUSE. Ornamental Rail System · Consult your local building codes for Visit www.timbertech.conVinstallation to view TimberTech installation videos, guard and handrail requirements. Transformer Connections Consult the instructions provided with the transformer for additional information. Power is supplied to the lighting fixtures via 12/2AWG wires connected to the provided transformer. One side of the 12/2AWG wire is connected to the Common terminal (C), the other side is connected to an Output terminal. When connectin£ the wires in a loop configuration, polarity of the wire must be maintained. One side of the ]2/2AWG wire contains raised ridges to allow for easy identification (see Wire Connections section). The 300W transformer has multiple output terminals ranging from 12V to 15V. In order to determine which terminal to use for a particular circuit, you will need to use the testing procedure outlined below. The 150W transformer has a single set of Output terminals. Either terminal can be used as the Common (C) and the Output (O), however, polarity must be maintained throughout the loop. 300WTransformar II 12/2AWG wire Note: 300W Transformer pictured- f 50W also available Transformer Settings 150 Watt Transformer On Turns unit on Off Turns unit off Auto Photocell Control "Auto" - Lights come on at dusk and go off at dawn 4H Stays on 4 hours after dusk 6H Stays on 6 hours after dusk 8H Stays on 8 hours after dusk 300 Watt Transformer 0 Constant Power On A Photocell Control "Auto" - Lights come on at dusk and go off at dawn t-9 Photocell Control "On" - Lights stay on for the amount of time indicated below: 1- Stays on 1 hour after dusk 2- Stays on 2 hours after dusk 3- Stays on 3 hours after dusk 4- Stays on 4 hours after dusk 5- Stays on 5 hours after dusk 6- Stays on 6 hours after dusk 7- Stays on 7 hours after dusk 8- Stays on 8 hours after dusk 9- Stays on 9 hours after dusk Voltage Testing Procedure To insure the proper operation of the lighting fixtures, a voltage range of 10.5V to 12V must be supplied to each fixture. Supplying voltage outside this range may lead to undesirable or unsafe operation of the lighting fixtures. To test for proper voltage, do the following: · Connect all fixtures, with lamps installed, to the circuit you are testing. · Connect the ends of the main 12/2AWG wire to the transformer using the 12V terminal. (Polarity must be maintained). · Turn on transformer to energize circuit. · Using a volt meter, test the voltage at the first fixture on the loop (high reading), then test in the middle of the run (Iow reading). · If Iow reading falls below 10.5V, move non-common loop wire up to the next higher transformer terminal and re-test until proper voltage is achieved. Test all circuits in a similar manner, and adjust voltage up or down as needed. Outside GFCl Circuit Ornamental Rail kits are available in 6' or 8' lengths. Measure Your Railing Area · Determine how many 6' or 8' Ornamental Rail Kits you need and check to be sure you have all the components (and quantities) listed in the chart. Important Information · Pre-drilling is required for all fastener locations. · Heights specified in this guide are for 36" residential use. · Prior to installation it is recommended that you consult your local building codes. · Protective clothing and safety glasses are recommended. · For all TimberTech products, standard woodworking tools may be used. · As with any outdoor product, periodic cleaning is recommended. Components Needed For Installing One Ornamental Rail System Components 1 - Ornamental Top Rail Included in 6' 2 - Universal Rails and 8' Kits Screw Kits 6' Kit: (44) #8 x 3-1/2" Screws (B) #10 x 3-1/2" Flathead Screws 8' Kit: (55) #8 x 3-1/2" Screws (6) #10 x 3-1/2" Flathead Screws T-20 torx driver bit Additional 2 - Post Covers Components 2 - Post Caps Needed for Each System 2 - Post Skirts One Baluster Kit for each section: 1 - 6' Baluster Kit - 15 Balusters or 1 - 8' Baluster Kit - 20 Balusters Component Dimensions Universal Rail Balusters Top Rail Post Cover , 4,25~ . Tools Required · Miter Saw · Drift · 3/16" drill bit · Tape Measure Post Cap (2) Post Cover (2) 91.75" Post Skirt (2) --,~ Top Rail Universal Rail (2 Square Baluster 8' Kit: (20) 6' Kit: (16) 5" OC max Foot Block 2' O.C. max l'lnstall Rail Assembly · Position rail assembly over bottom Support Rail, and align top Support Rail to center of posts. · Mark ends of top Support Rail. Gently push top Support Rail to the side to obtain necessary clearance to attach Support Blocks. · Attach Support Clocks in marked position. Pre-drill with 7/64" pilot holes and secure with #8 x 3" green coated screws. · Swing rail assembly back against Support Clocks. Pre-drill 7/64" pilot holes and secure Mounting Brackets to posts with #8 x 3" green coated screws. Olnstall Top Rail & Post Caps · Position Top Rail over Support Rail. Secure near each end and along the middle with #8 x 2" coated screws angled upward between the Balusters. · Position Post Caps and secure using exterior grade caulk applied to the underside of the cap to finish installation. Note: Depending on your angle, the screws used to attach the Top Rail may need to be longer than 2". Top Rall Marked position af rail ends #8 x 2" Coated Screws Post & Rail Preparation Post & Post Covers (The following mstruct/ons are for a rail height of 36") {} ]'rim 4x4 wood posts to 35-i/2" above deck surface. 0 Trim Post Covers to length: 37-1/2" for a lit post 39-5/8" for an unlit post For best results, use a miter saw with a fine toothed blade to make Post Cover cuts. Check cuts for square. 0 Eeed main 12/2AWG cable between post and Post Covers. (See Wire Connections section for more info.) Run wires up corner voids created by Post Cover Ribs. Railing Install Support Rails and Balusters as normal, DO NOT install Top Rail yet. Drill a 5/8" hole through the Post Cover on ceoterline, directly above rail Mounting Blocks. After running all wiring, secure four Cable Guides fo Support Rail using #8 x 3/4" screws. Use the Ca bio Guides to pre-drill holes thru the Support Rail with a 3/16" bit. Cable Guide Placement Make a notch on the centerline of the Top Rail by boring a 3/4" hole centered 1/2" back from the end of the rail, then cut it out to form an open slot. Attach ]'op Rails after installation of Accent Lights, but before installation of Post Cap Lights. Use the holes that were pre drilled through the Cable Guides to attach the Top Rail. FAILURE TO USE THESE HOLES MAY RESULT Iff WIRE DAMAGE. Post & Post Covers (The followin£ instruchons are for a rail herght of 36") ~ Trim 4x4 wood posts to 34-1/2" above deck surface. ~ In order to provide clearance for wiring between the post and Post Cover you must create a wire channel. Rout a 1/2" by 1/2" slot down the post Chamfer the corner of the post NOTE: Do not rout a wire channel where a rail is to be moueted. If you plan to install a post mounted Accent Light, you must rout a slot down the post to the desired fixture position. (See Accent Light instructions.) Trim Post Covers to length: 36-1/2" for a lit post 38-5/8" for an unlit post. Eor best results, use a miter saw with a fine toothed blade to make Post Cover cuts. Check cuts for square. Feed main 12/2AWG cable up or down post using prepared feature. (See Wire Connections section for more information) Railing Install Universal Rails and Balusters as normat, DO NO]' install Top Rail yet. Drill a 5/8" hole through the Post Cover on centerline, directly above the Universal Rail. After running all wiring, secure four Cable Guides to Universal Rail using #8 x 3/4" screws. Position every 4th Baluster, avoiding Balusters and Baluster Mounting Blocks if installed. Use the Cable Guides to pre-drill holes thru the Universal Rail with a 3/16" bit. Make a notch on the centerline of the Top ~ Rail by boring a 3/4" hole centered 1/2" ~ ~ I back from the end of the rail, then cut it ,~,'~/,~ I out to form an open slot. ~ I Attach Top Rails after instaltaUoe of Accent Lights, but before installation of Post Cap Lights. Use the holes that were pre-drilled through the Cable Guides to attach tho Top Rail. FAILURE TO USE THESE HOLES MAY RESULT IN WIRE DAMAGE. Installing Post Cap Light Post Lamps must be installed after the rail assembly has been completed. Before installing, refer to Post & Rail Preparation section. Install tho Lens onto the Post Cover as shown. O Remove the Post Lamp Cover from the Post Lamp Bottom Housing. Trim excess wire length and make wiring connections to 12/2AWG main cable and other 18/2AWG luminary wires. Check to confirm polarity of main cable connections. Coil the connected wires inside the Post Cover and insert the Post Lamp Bottom Housing into the Lens. Check to make sure no wires are exposed or pinched between Lens and Bottom Housing. Install the mounting screws and washers assembled as shown. Watch as screws are installed to ensure that wires are clear of Sase screw Hp prior to driving them into the wood Mounting post. lighten only until the silicone washer Screw begins to compress. Over-tightening could Metal ~ break the Bottom Housing causing perma- Washer nent damage. Silicone Washer Install Lamp. Do not touch the Lamp with bare hands, oil from skin may damage Lamp. Use a soft cloth when handling Lamp. Reinstall Post Lamp Cover and screws. ~ (Cap Spring Installed) Post Lam p Cover Lamp Post Lamp Bottom Housing Post Lamp Lens OAssemble Balusters · Trim Baluster ends to required angle as shown. · Lay out Balusters along the top Support Rail aligning them with the holes drilled in step 3. Secure with #8 x 3" coated screws. · Position Bottom Rail, using the lip to help align Balusters. Secure with #8 x 2" coated screws. · 1ip for Bottom Rail: Partially drive screws into all balusters before driving them in complete. BoSom Rail O Install Lower Support Blocks · Place Top Rail unto the railing assembly and measure the distance from top of the Top Rail to the bottom of the Bottom Rail. Transfer this dimension (A) ts the post cover measuring down from the desired position of the Top Rail. · Position a scrap piece of support rail that has been cut to the same angle of the stair on mark "A" and place a mark at location "B" (see B). · Use the template as shown below to position Support Blocks. Support Block must be offset to the outside of the post. · Pre-drill with a 7/64" drill bit and secure lower Support Blocks to post with #8 x 3" green coated screws. Align the angled face with the direction of the rail slope as shown. #8 x 3" Coated Screws Marked position of rail end Important Install Cap Spring into Post Cap as shown (place finger and thumb on Cap Spring tabs, flex gently until Cap Spring appears slightly bowed, insert Cap Spring into Post Cap approximately at the center of the opening until bowed back ends contact the inside top of the Post Cap then relax finger and thumb pressure). Press Cap Spring into seated position as shown. Install Post Cap onto Post Lamp Cover. Cap Spring Installation Lens Orientation Ornamental Rail lnstall Bottom Support Rail · Pre-drill with a 7/64" and attach Mounting Brackets ts the inside of the bottom Support Rail at each end with #8 x 3/4" coated screws. Brackets must be installed to the stair tread side sf the rail. · Position Foot Blocks and attach to rail, pre-drill using 3/16" drill bit and attach with #8 x 3" screws. For seclions up to 6': Place one Foot Block approximately in the center of the rail. For sections 6' to 8': Space two Foot Blocks approximately at 1/3 intervals on the rail. · Position bottom Support Rail between post and pre-drill 7/64" pilot holes through Post Cover and into post through the holes in the Mounting Brackets. · Secure Mounting Brackets to posts with #8 x 3" green coated screws. Installing Stair Rails - RadianceRail · Consult your local building codes for guard and handrail requirements. IInstall Post Covers · Trim Post Covers to desired length. Note: Bottom post cover may be longer than standard length. · Slide Post Cover and Post Skirt over post. Cover should slide easily over post, DO NOT FORCE. ltTrim Rails NOTE: Support Rails are rotated 90° for stair rail applications. · Check to ensure that posts and covers are plumb. · Determine measurements and angle as shown in the diagram to the right. · Trim both the top Support Rail and the bottom Support Rail to those dimensions. Test fit rails to check for accuracy. Make sure the pre*drilled holes in the support rail are not within 2-1/4" of the end cuts. · Transfer measurement from bottom Support Rail to Bottom Rail. To equalize the Baluster spacing between the end balusters and posts, center the measurement on a pre-drilled hole or half way between two pre-drilled holes. Trim Bottom Rail. · Trim Top Rail to match top Support Rail. Rfght Wrong lDrill Baluster Holes It is necessary tn drill Baluster screw holes in the top Support Rail. · Snap the Bottom Rail and the top Support Rail together as shown to keep the holes aligned. · Drill 3/16" hole through the top Support Rail using the Bottom Rail holes for alignment, drilling at the same angle used to cut rail ends. · Separate the two rails, once all holes are drilled. Bottom nail Top Support Rail Note: Use a scrap piece of wood with the railing angle as a guide for your drill bit. Installing Post Mounted Accent Light Accent Light wire channel must be rooted during the installation of the Post Cover. The Post Cover and the wood post must be prepared in advance to accommodate installation of the Accent Light. (No post preparation is necessary for RadianceRail ) If using Ornamental Rail or BuilderRail, prepare the wood post by routing a 1/2" wide by 1/4" deep wire channel up the center of the post on the face where the Accent Light will be mounted. For main cable, route the center of post or slightly bevel the corner of the 4x4 post. Prepare the Post Cover in the following manner: · Cut the Post Cover to the desired length. · Determine the height the Accent Light will be mounted. · Mark the location of the wire hole and the mounting screw holes using the template provided on the instructions that come with the product. · Drill a 3/8" hole far the wire and drill two 7/64" holes for the mounting screws. If a Post Skirt is used, install it over the wood post before installing the Past Cover. You will not be able to install Post Skirt after Post Cover and Accent Light are in place. Remove Accent Light Cover from Accent Light Back Plate by loosening Set Screw located at bottom of Accent Light Cover. Route the Accent Light wire through the wire hole in the Post Cover then invert tbe Post Cover and allow the wire to extend out the top end of the Post Cover. Hold the Accent Light Back Plate loosely in position and slide the Post Cover over the wood post and into the Post Skirt. Make sure the wire is in the routed wire channel. Attach the Accent Light Back Plate to the post using two #8 x 3/4" screws provided. Install Lamp. Do not touch the Lamp with bare hands, oil from skin ma)' damage Lamp. Use a soft cloth when handling Lamp. Re-install Accent Light Cover and secure with Set Screw with Allen Wrench. Trim excess wire and make wiring connections. (See Connections section of manual). AccentLight Cover Roete~ Chaanell Accent Light Wit #8 x 3/4' }uted Channel for Main Cable Post Skirt Drill Template Lamp Accent Light Back Plate Installing Stair Riser Light Locate and mark vertical and horizontal centedioes for Stair Riser Light location. Align cut-out template (provided on the instructions that come with the product) with the centerlines and mark left and right center points for hole saw cuts. Cut a 1 3/4" diameter hole at each center point using a hole saw ~,,,,I,,~ ..... ,,,,,,,~,~* ...... ,,,,,m be 3"apart, ! !/2" to center!ine). Mark a horizontal line tangent to the top and bottom edges of the 1 3/4" holes. Cut along the horizontal lines to finish the cutout as shown. Trim excess wire length and make wire connection to main circuit wire using wire nuts provided. Check local codes to determine if conduit is required. To connect conduit, remove wire and grommet from conduit knock-out, then remove knock-out in rear of housing. Remove Stair Riser Light Cover and install Stair Riser Light Housing into opening. Pre-drill with a 1/8" bit and attach with two #6 x 1" flat head wood screws. Install Lamp into socket. Do not touch the Lamp with bare hands, oil from skin may damage Lamp. Use a soft cloth when handling Lamp. Re-install Stair Riser Light Cover and secure with Set Screw with Allen wrench. Lamp Stair Riser Light Set Screw Stair Riser Light Housing Wood Screw Stair Riser Conduit Knock out OPSpace Baluster and Trim Rails · Measure the distance between the posts at the bottom Support Rail. · Transfer measurement to Bottom Rail. To maximize the Baluster spacing between the end Balusters and past, center the measurement on a pre-dd6ed bole or half way between two pre- drilled holes. The space between the end baluster and post can not exceed 4" and the last hole must not be closer than 2-1/4" to the end of the bottom raib · Once the desired layout is achieved, trim the Bottom Rail to length. · Measure the distance between the posts near the top of the post and repeat the Baluster layout process on the top Support Rail. QtAssemble Baluster · Position end secure Mounting Brackets at each end of the top Support Rail as outlined in Step 3. · Lay out balusters along thetop Support Rail, aligning them with the pre-drilled holes. Secure with #8 x 3" coated screws. · Position Bottom Rail, using the lip to help align Balusters. Secure with #8 x 2 coated screws. · ~p for Bottom Rail: Partially drive screws into all balusters before driving them in complete. Install Rail Assembly · Position rail assembly with lip on bottom rail toward outside of deck, over bottom Support Rail. · Align top Support Rail to center of posts. · Pre-drill with 7/64" drill bit and secure Mounting Brackets to Post Covers with #8 x 3" green coated screws. Top Suppo~l Rail 6reen Coated #8x3" Green Coated Align to centerof post QI install Top Rail & Post Caps · Measure and cut Top Rail to length. Trim both ends to ensure a clean cut, may not be angled. · Using a 3/]6" drill bit, pre-drdl 4 screw holes down through the top support rail. These will be used with 4-2" screws to attach the top rail as shown. · Finish installation by positioning Post Caps, and secure using exterior grade caulk applied to the underside of thecap. Caution: Screws must be 2" so they won't protrude through the Top Rail. c.p ~ Coated Screws