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HomeMy WebLinkAbout36429-ZTown of Southold Annex 54375 Main Road Southold, New York 11971 8/26/2011 CERTIFICATE OF OCCUPANCY No: 35177 Date: 8/26/2011 THIS CERTIFIES that the building Location of Property: SCTM #: 473889 Subdivision: HVAC 550 Pine Neck Rd, Southold, Sec/Block/Lot: 70.-8-16 Filed Map No. conforms substantially to the Application for Building Permit heretofore 5/24/2011 pursuant to which Building Permit No. was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: Lot No. filed in this officed dated 36429 dated 5/27/2011 as built HVAC as applied for. The certificate is issued to Wilson Marjorie Estate (OWNER) of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. PLUMBERS CERTIFICATION DATED 36429 8/26/11 Town Hall Annex 54375 Main Road P.O. Box 1179 Southold, NY 11971-0959 Telephone (631 ) 765- ! 802 Fax (631) 765-9502 toiler r chort~.town.southold.ny.us BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION ssued To: Wilson Marjorie Estate Address: 550 Pine Neck Road City: Southold St: NY Zip: 11971 Building Permit #: 36429 Section: 70 Block: 8 Lot: WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: as built DBA: License No: SITE DETAILS office Use Only Residential ~ indoor ~ Basement Commerical Outdoor 1st Floor New Renovation 2nd Floor Addition Survey Attic Service 1 ph J Service 3 ph Main Panel Sub Panel Transformer Disconnect Other Equipment: INVENTORY Hot Water GFCl Recpt NC Condenser Single Recpt NC Blower Range Recpt Appliances Dryer Recpt Switches Twist Lock central air conditioner, with disconnect  Service Only ~ Pool Hot Tub Garage Ceiling FixturesI~1~l~ HID Fixtures Wall Fixtures I I Smoke Detectors Recessed Fixtures CO Detectors Fluorescent Fixtur(~ Pumps Emergency Fixture Time Clocks Exit Fixtures I I TVSS Notes: Inspector Signature: Date: Aug 26 2011 81-Cert Electrical Compliance Form Form No. 6 TOWN OF $OUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings, property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead. 5. Commercial building, industrial building, multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. For existing buildings (prior to April 9, 1957) non-conforming uses, or buildings and "pre-existing" land uses: 1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy - New dwelling $50.00, Additions to dwelling $50.00, Alterations to dwelling $50.00, Swimming pool $50.00, Accessory building $50.00, Additions to accessory building $50.00, Businesses $50.00~ 2. Certificate of Occupancy on Pre~existing Building - $100.00 3. Copy of Certificate o£Occupancy- $.25 Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy - Residential $15.00, Commercial $15.00 New Construction: Location of Property: ,~O"~£~ House No. Owner or Owners of Property: Suffolk County Tax Map No 1000, Section Subdivision Permit No. Date of Permit. Health Dept. Approval: Planning Board Approval: Request for: Temporary Certificate Foe Submitted: $_ -~D ~ Old or Pre-existing Building: Street 3-0 look (check one) ? Filed Map, Applicant: Underwriters Approval: Hamlet Lot: Final Certificate: ~ (check one TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit Ct: 36429 Permission is hereby granted to: Wilson Marjorie Estate 550 Pine Neck Rd Date: 5/27/2011 Southold, NY 11971 To: as built HVAC as applied for At premises located at: 550 Pine Neck Rd, Southold SCTM # 473889 Sec/Block/Lot # 70.-8-16 Pursuant to application dated To expire on 1112512012. Fees: 5/24/2011 and approved by the Building Inspector. SINGLE FAMILY DWELLING - ADDITION OR ALTERATION CO - ALTERATION TO DWELLING Total: $400.00 $50.00 $450.00 Building Inspector TOWN OF SOUTHOLD BUILDING DEPT. 765-1802 INSPECTION [ ]FOUNDATION 1ST [ ]FOUNDATION 2ND [ ]FRAMING / STRAPPING [ ] ROUGH PLBG. [ ] INSULATION [ ] FINAL FIREPLACE & CHIMNEY [ ]FIRE SAFETY INSPECTION FIRE RESISTANT CONSTRUCTION [ ]FIRE RESISTANT PENETRATION ELECTRICAL (ROUGH) '~ ELECTRICAL (FINAL) REMARKS: DATE iNSPECTOr'S'" ~ TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL SOUTHOLD, NY 11971 TEL: (631) 765-1802 FAX: (631) 765-9502 SoutholdTown.NorthFork. net PERMIT NO. Examined Approved Disapproved BLDG. DEPI, ' ' TOWN OF SOUTHO[D Building Inspector BUILDING PERMIT APPLICATION CHECKLIST Do you have or need the following, before applying? Board of Health ~ 4 sets of Building Planning Board approva~TM Survey_ Check~ Septic Form N.Y.S.D.E.C. Trustees Flood Permit Single & Separate Storm-Water Assessment Form Contact: Mailto: ~f~-24¢ APPLICATION FOR BUILDING PERMIT INSTRUCTIONS Phone: '~q'~ ~"-%~7o Date ,20 a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. PIct plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be COlnmenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building PeTit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in paa for any purpose what so ever until the Building Inspector issues a Ceaificate of Occupancy. f. Eve~ building permit shall expire if the work authorized has not commenced within 12 mnonths aaer the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim, the Building Inspector may authorize, in writing, the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Depamnent for the issuance cfa Building Permit pursuant to the Building Zone Ordinance of the Towu of Southold, Suffolk County, New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant a~ees to comply with all applicable laws, ordinances, building code, housing code, and regulations, and to admit authorized inspectors on premises and in building for necessa~ inspections, r, ' . of applicant or name, if a corporation) (Mailing address of applicant) APPROVEDAS NOTED S~ate whcthe~ applicant is owneL ]esscc, 8~ont, a~ch~tcct, engineer, ~cnem] contractor, elcc~lc[~, p~cr or ~ui[der BY NaTO o~o~ner o~p~emJses ~~~ NC T';FY ~UILDING DEPAR~ENT AT' 7~=~0,.~ 3 AM TO 4 P'.i FC~ THC ~M~ ~ro)] or latest d~L >,qmNG INSPECTIONS: '"'"" '"' '"' CERTIFICATE (Name and title of corporate office~/I I FIUU I Builders License No. f'h~/~DDI IDfiKIDV Plumbers License No. -,,, ,.-,.,v,.,, , ,, ,,,al Electricians License No. Other Trade's License No. ,,,-, ~,~.~,,l~m~n,A ! l. Location of land on which proposc~l']'~:~.~O~Jl~ House Number Street ' County Tax Map No. 1000 Section /] 0 Block (~ Subdivision Filed Map No. FOR POIJRED CONCRETE 2. ROUGr~-FRAMtNG, PLUMBING, STRAPPlNGt ELECTRICAL & CAULKING 3. INSULATION 4. FINAL- CONSTRUCTION & ELECTRICAL MI~T BL -;OMPLETE FOR C,O. ALL CONSTRUCTION SHALL MEET THE REOUIREMENTS OF THE CODES Oe NEW YORK STATE NOT c'r'c~qSIB[ ~. FOR DESIGN OR CoNoTr~dC liON ERRORS. Hamlet Lot State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy O 3. Nature of work (check which applicable): New BUilding. Repair Removal Demolition 4. Estimated Cost Fee 5. If dwelling, number of dwelling units If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each [ype of use. Addition Alteration Other Work" ,.. · (Description) (To be paid, on filing this aPplication) Number of dwelling units on each floor 7. Dimensions of existing structures, if any: Front Height. Number of Stories Rear Dimensions of same structure with alterations or additions: Front Depth Height _Depth Number of Stories 8. Dimensions of entire new construction: Front Height Number of Stories Rear Depth 9. Size of lot: Front Rear Depth 10. Date of Purchase Name of Former Owner 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation? YES__ NO __ 13. Will lot be re-graded? YES __ NO Will excess fill be removed from premises? YES NO 14. Names of Owner of premises Name of Architect Name of Contractor Address Phone No. Address Phone No Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? * YES · IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet ora tidal wetland? * YES NO __ · IF YES, D.E.C. PERMITS MAY BE REQUIRED. NO 16. Pr0,)id'e survey, to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on prol3erty is at 10 feet or below, must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES NO__ · IF YES, PROVIDE A COPY. STATE OF NEW YORK) O~ ^/' SS: COUNTY Ork)/~4f'/;//~) ffl/~f)/1"~4' 67!'- / ,,f~?d ~ F'~'/./v S ]~;f' being duly sworn, deposes and says that (s)he is the applicant (Name of ihdiv{dual signing contract) above named, (S)He is the C~'E C r, z,~ f K (Contractor, Agent, Corporate Officer, etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true tothe best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Notary Public 20// Nnf=n~ P,~hliC ~tat~ of New ...... N~/~lY06190696 ~naGre of Xpplicant ]" Qualified in Suffolk ~ua~ Corem ss o~ ~pires July 28 '05/23/2011 10:29 5164379535 JAMES R KLEIN,ESQ. PAGE 02/82 49:41 or PAGE 82/03 . -. / [ ..,.,o.~ YOUNG a YOUNG Town Hall Annex 5437.5 Main Road P.O. Box 1179 $outhold, NY 11971-0959 Telephone (631) 765-1802 ro er ri ' "~'~ (~31) 7~95Q~ ~ . cnen(~town.sou[nol(].n¥.us REQUESTED BY: Company Name: Name: License No.: Iress: BUILDING DEPARTMENT TOWN OF SOUTHOLD APPLICATION FOR ELECTRICAL INSPECTION Date: JOBSITE INFORMATION: (*Indicates required information) *Name: *Address: 5.~:~0 tfl(~ /Ltl ~t.~f~ *Cross Street: *Phone No.: "7'G,~'~'~ ,?') ¢ ~ O Permit No.: Tax Map District: 1000 Section: '-7 0 *BRIEF DESCRIPTION OF WORK (Please Pdnt Clearly) Block: ~ Lot: · (Please Circle All That Apply) *Is job ready for inspection: *Do you need a Temp Certificate: Temp Information (If needed} *Service Size: 1 Phase *New Service: Re-connect Additional Information: S / NO Rough In i~al' YES / NO 3Phase 100 150 200 300 350 400 Other Underground Number of Meters Change of Service Overhead PAYMENT DUE WITH APPLICATION 82-Request for Inspection Form INSTALLER'S GUIDE CHECKOUT PROCEDURE WITH MAIN POWER DISCONNECTS CLOSED (ON) INDOOR THERMOSTAT SWITCH SE'I-rING COMPONENT OPERATION FURNACE STEP (1) (1) FAN SWITCH INDOOR OUTDOOR HEAT BLOWER BLOWER COMPRESSOR COMES NO. TO CHECK OFF COOL HEAT AUTO ON RUNS RUNS RUNS ON 1 indoor Fan Operation X X X 2 Cooling Operation X X X X X Checking Performance 3 & Charge (2) X X X X X 4 Heating (3) X X X X 5 Inform owner on how to operate system and what to expect of it. At the same time deliver Owner's Use and Care Book~et. (1) Aisc set thermostat dial to call for cooling or heating as necessary. (2) Use Service Facts attached to outdoor unit. (3) Check only necessary if heating unit is used for indoor section and wiring has been disturbed during installation of cooling equipment. Technical Literature - Printed in U.S.A. The Trane Company Unitary Products Group 6200 Troup Highway Tyler, TX 75707 PAGE 8 Pub. No. 18-AC41 D16-4 It's Hard To Stop A TraneJM INSTALLER'S GUIDE Model: TTR018D,TTR025-060C 18-AC41 D 16-4 Library Service Literature Product Section Unitary Product Split System Cooling Model ~q'R Literature Type I nstaller's Guide Sequence 4C Date November 1996 File No. SV-UN-S/S-"CrR IN-4C 11/96 Supersedes %rR-IN-4B Condensing Units IMPORTANT -- This Document is customer property and is to remain with this unit. Please return to serv/ce information pack upon completion of work. These instructions do not cover all variations in sys- tems nor provide for every possible contingency to be met in connection with installation. All phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to your installing dealer or local distributor. A. GENERAL NOTICE: These outdoor units may be used with indoor units equipped with Capillary Tube, Thermostatic Expansion Valve or the AccutronTM Flow Control Check Valve (F.C.C.V.) assembly for refrigerant flow control. Check for transportation damage after unit is uncrated. Report promptly, to the carrier, any damage found to the unit. To determine the electrical power requirements of the unit, refer to the nameplate of the unit. The electrical power available must agree with that listed on the nameplate. B. LOCATION & PREPARATION OF THE UNIT 1. The unit should be set on a level support pad at least as large as the unit base pan. 2. The support pad must NOT be in direct contact with any structure. The unit must be positioned a minimum of 12" from any wall or surrounding shrubbery to insure adequate airflow. A 30" clearance must be provided in front of control box (access panels) & any other side requiring service access to meet National Electrical Code. The unit must be far enough away from any structure to prevent excess roof run- off water from pouring directly on the unit. 3. The top discharge area must be unrestricted for at least five (5) feet above the unit. 4. When the outdoor unit is mounted on a roof, be sure the roof will support the unit's weight. Properly selected vibration isolators are recommended to prevent transmission to the building structure. 5. The maximum length of refrigerant lines from outdoor to indoor unit should NOT exceed eighty (80) feet. © American Standard Inc. 1996 TOP DISCHARGE --- UNRESTRICTED 5 FT. ABOVE UNIT 6. If the outdoor unit is mounted above the air handler, maximum lift should not exceed sixty (60) feet (suction line). If air handler is mounted above the condensing unit, maxi- mum lift should not exceed sixty (60) feet (liquid line). NOTE: Refer to "Refrigerant Piping Guide'; Pub. No. 32-3009-1, Tab 18 in "APPLICATION MANUAL." 7. Locate and install indoor coil or blower coil in accordance with instruction included with that unit. 8. A pull-thru hole for the refrigerant lines should be provided of sufficient size to allow the passage of both liquid and suction lines. 9. Determine if adequate power supply is available and correct according to nameplate specifications. Since the manufacturer has a policy of CO~llnuous INSTALLER'S GUIDE INSTALLER'S GUIDE 10. Install the unit in accordance with national, state, and local codes. C. ACCUTRONTM FLOW CONTROL VALVE If the indoor unit System Refrigerant Flow control is an AccutronTM orifice and check valve assembly, an orifice size change may be necessary. The outdoor model determines the required orifice size. Check the listed orifice size on nameplate of the selected outdoor model. If the indoor unit is factory shipped with a different orifice size, the orifice must be changed to obtain system rated performance. IMPORTANT: The outdoor unit is shipped with the proper size orifice and a stick-on orifice size label in an envelope attached to the outdoor unit. Outdoor unit nameplate will have correct orifice size specified as BAYFCCV --- A for rated performance. D. INSTALLING REFRIGERANT LINES Condensing units have provisions for braze connections. Pressure taps are provided on the service valves of outdoor unit for compressor suction and liquid pressures. The indoor end of recommended refrigerant line sets may be straight or with a 90 degree bend, depending upon situation requirements. This should be thoroughly checked out before ordering refrigerant line sets. The gas line must always be insulated. The units are factory charged with the system charge required when using twenty-five (25) feet of connecting line. Unit nameplate charge is the same. If final refrigerant charge adjustment is necessary, use the Charge Charts in the outdoor unit Service Facts. 1. Determine the most practical way to run the lines. 2. Consider types of bends to be made and space limitations. NOTE: Large diameter tubing will be very difficult to rebend once it has been shaped. 3. Determine the best starting point for routing the refrigerant tubing--INSIDE OR OUTSIDE THE STRUCTURE. 4. Provide a pull-thru hole of sufficient size to allow both liquid and gas lines plus fittings to clear. The location of this hole (if practical) should be just about the wall plate which is resting on the foundation. 5. Be sure the tubing is of sufficient length. 6. Uncoil the tubing --- do not kink or dent. 7. Route the tubing making all required bends and properly secure the tubing before making connections. 8. To prevent a noise within the building structure due to vibration transmission from the refrigerant lines, the following BRAZE TYPE INDOOR END SEALING CAP ACCUTRON'~ AS SHIPPED~ FIELD SUPPLIED / LIQUID LINE precautions should be taken: a. When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type hangers. b. Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings. c. Where the refrigerant lines run through a wall or sill, they should be insulated and isolated. d. Isolate the lines from all ductwork. E. SERVICE VALVE OPERATION BRASS LIQUID AND GAS LINE SERVICE VALVE OPERATION The Service Valves are factory shipped in the seated position to hold factory charge. The pressure tap service port (when depressed) opens only to the field brazing side of the valve when the valve is in the seated position. The liquid line valve is not a back seating valve (see WARNING below). Extreme caution should be exercised so the internal steel stem retaining ring is not damaged by backing out the valve stem when opening the valve. If the valve stem is forced out past the retaining ring, system pressure could force the valve stem out of the valve body. If the retaining ring is missing, do not attempt to open the valve. See Figure 3. BRASS GAS LINE BALL SERVICE VALVE The Brass Gas Line Ball Service Valve is shipped in the closed position to hold the factory refrigerant charge. The pressure tap service port (when depressed) opens only to the field CHECKOUT PROCEDURE After installation has been completed, it is recommended that the entire system be checked against the following list: 1. Refrigerant Line, Leak checked .......................................................................................................... [ ] 2. Suction Lines and Fittings properly insulated ...................................................................................... [ ] ] 3. Have all Refrigerant Lines been secured and isolated properly? ........................................................ [ 4. Have passages through masonry been sealed? If mortar is used, prevent mortar from coming into direct contact with copper tubing ..................................................................................... [ 5. Indoor coil drain line drains freely. Pour water into drain pan ............................................................. [ 6. Supply registers and return grilles open and unobstructed ................................................................. [ 7. Return air filter installed ...................................................................................................................... [ 8. Thermostat thermometer is accurate. Check against a reliable thermometer. Adjust per instructions with thermostat .......................................................................................................... [ 9. Is correct speed tap being used? (indoor blower motor) .................................................................... [ SYSTEM OPERATIONAL CHECK OPERATING PRESSURES: After the unit has operated in the cooling mode for a short period of time, install pressure gauges on the gauge ports of the discharge and suction line valves. Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit's Service Facts. NOTE: Use the pressures from Service Facts to determine the unit refrigerant charge. To charge the system accurately, use superheat charging, or pressures depending on flow control. 1. Except as required for safety while servicing: DO NOT OPEN SYSTEM DISCONNECT SWITCH. SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES, IF USED DOES HEATER REQUIRE A SEPARATE CIRCUIT? 1. Be sure the fused disconnect switch is "OFF," and safety label (if any) is attached ................................ [ ] 2. Check on field wiring for sound connections and grounding according to codes .................................... [ ] 3. Check fuses for proper size per nameplate specifications ..................................................................... [ ] 4. Check control box panel -- in place and secured .................................................................................. [ ] NOTE: OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL SYSTEM. PAGE 7 PAGE 2 Pub. No. 18-AC41D16-4 Pub. No. 18-AC41D16-4 INSTALLER'S GUIDE INSTALLER'S GUIDE A TYPICAL FIELD WIRING DIAGRAM FOR TTRO 18-060 WITH AIR HANDLER NOTES: POWER WIRING AND GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES 2_ SE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE 3LOW VOLTAGE WIRING TO SE NO 18 A WG MINIMUM CONDUCTOR. 4 USE COPPER CONDUCTORS ONLY 5 PQLARIZED PLUG SECTION PM-A IS ATTACHED TO HEATER CONTROL BOX 6 IF CDT ~S NOT USED, THEN CONNECT APPROPRIATE JUMPER FROM Wl TO W2 ON LVTS INTER -COMPONENT WIRING ....... F,EFOR ....... WIRING O. D, SECTION _R_ : _Y__~ : /'~ TO POWER SUPPLY PER LOCAL CODES ~,AS DEFINED IN FIELD W[RING FABLE From Dwg. 21 B131075, Rev. 2 A TYPICAL FIELD WIRING DIAGRAM FOR TTR018-060 WITH FURNACE FOR SINGLE STAGE H EATING, SINGLE STAGE COOLING NOTES: 1 BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE(S) LOW VOLTAGE (24V) WIRING TO BE NO 18 AW G MIN. 3~ GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES SUppLy 4 SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM 5 THE "Y" TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO .... , THER U OSTAT THE "Y" TERMINAL OF THE FURNACE CONTROL FOR PROPER L ~ o~- ~ o~ L~J_LI" From Dwg. 21 B3403421 Rev. 0 LIQUID LINE SERVICE VALVE uo.,.u. GAS LINE SERVICE VALVE brazing side when the valve is in the closed position. The Gas Line Service Valve is full open with a 1/4 turn counterclockwise. See Figure 4. BRAZING REFRIGERANT LINES 1. Before brazing, remove plugs from external copper stub tubes. Clean internal and external surfaces of stub tubes prior to brazing. 2. Cut and fit tubing minimizing the use of sharp 90° bends. 3. Insulate the entire gas line and its fittings. GAS LINE SERVICE VALVE 4. Do NOT allow uninsulated liquid line to come in direct contact with bare gas line. 5. Precautions should be taken to avoid heat damage to the pressure tap valve core during brazing. It is recom- mended that the pressure tap port valve core be re- moved and a wet rag wrapped around the valve body. NOTICE: Use care to make sure that no moisture enters pressure tap port, while wet rag is being used. 6. Remove braze shield from clear plastic bag. Soak pad in water and place over suction and liquid lines to protect unit finish. See figure 5. Discard pad when finished with brazing. 7. Use a Dry Nitrogen Purge and Brazing Alloy without flux when brazing the field line to the copper factory connection. Flow dry nitrogen into either valve pressure tap port, thru the tubing and out the other port while brazing. 8. Braze using accepted good brazing techniques. LEAK CHECK IMPORTANT: Replace pressure tap port valve core before attaching hoses for evacuation. After brazing operation of refrigerant lines to both the outdoor and indoor unit is completed, the field brazed connections must be checked for leaks. Pressurize through the service valve ports, the indoor unit and field refrigerant lines with dry nitrogen to 200 psi. Use soap bubbles or other leak-checking methods to see that all field joints are leak-free! If not, release pressure; then repair! SYSTEM EVACUATION NOTE: Since the outdoor unit has a refrigerant charge, the gas and liquid line valves must remain closed. PAGE 6 Pub. No. 18-AC41 D16-4 Pub. No. 18-AC41D16-4 PAGE 3 INSTALLER'S GUIDE INSTALLER'S GUIDE HEATSHIELD 1. Upon completion of leak check, evacuate the refrigerant lines and indoor coil before opening the gas and liquid line 2. Attach appropriate hoses from manifold gauge to gas and liquid line pressure taps. NOTE: Unnecessary switching of hoses can be avoided and complete evacuation of all lines leading to sealed system can be accomplished with manifold center hose and connecting branch hose to a cylinder of HCFC-22 and vacuum pump. 3. Attach center hose of manifold gauges to vacuum pump. 4. Evacuate until the micron gauge reads no higher than 350 microns. 5. Close offvalve to vacuum pump and observe the micron gauge. If gauge pressure rises above 500 microns in one (1) minute, then evacuation is incomplete or system has a leak. 6. If vacuum gauge does not rise above 500 microns in one (1) minute, the evacuation should be complete. 7. With a vacuum pump and micron gauge blanked off, open valve on HCFC-22 cylinder and charge refrigerant lines and indoor coil with vapor to tank pressure of HCFC-22 supply. NOTE: DO NOT VENT REFRIGERANT INTO THE ATMOSPHERE. 8. Close valve on HCFC-22 supply cylinder. Close valves on manifold gauge set and remove refrigerant charging hoses from liquid and gas pressure tap ports. NOTE: A 3 / 16"Allen wrench is required to open liquid line service valve. A 1/4" Open End or Adjustable wrench is required to open gas line valve. An Adjustable or 3/4" Open End wrench is required to take off the valve stem cap. 9. The liquid line shut-offvalve can now be opened. Remove shut-offvalve cap. Fully insert hex wrench into the stem and backout counterclockwise until valve stem just touches retainer ring (approximately five (5) turns) observing WARN- ING statement. See Figure 3. 10. Replace liquid service pressure tap port cap and valve stem cap. These caps MUST BE REPLACED to prevent leaks. Replace valve stem and pressure tap cap finger tight, then tighten an additional 1/6 turn. 11. The gas valve can now be opened. For a ball type gas valve, open the valve by removing the shut-offvalve cap and turning the valve stem 1/4 turn counterclockwise. See Figure 4. For brass gas line service valve opening, follow items 9 & 10 above. See Figure 3. 12. The gas valve is now open for refrigerant flow. Replace valve stem cap to prevent leaks. See Figure 3 & 4. If may be necessary to adjust system refrigerant charge upon completion of installation. System should be operated and checked for proper charge. F. ELECTRICAL CONNECTIONS ,AWARNING: To PREVENT,N JURY OR DEATH] DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVINGI PARTS. LOCK UNiT DISCONNECT SWITCH IN OPEN POS T ON BEFORE SERV CING UNIT. 1. Power wiring and grounding of equipment must comply with local codes. 2. Power supply must agree with equipment nameplate. 3. Install a separate disconnect switch at the outdoor unit. 4. Ground the outdoor unit per local code requirements. 5. Provide flexible electrical conduit whenever vibration transmission may create a noise problem within the structure. 6. The use of color coded low voltage wire is recommended to simplify connections between the outdoor unit, the thermostat, and the indoor unit. Table 1 --- NEC Class II Control Wiring *If22 AWG is used, make sure it is high quality wire. 24 VOLTS WIRE SIZE MAX. WIRE LENGTH '22 AWG 30 FT. 20 AWG 100 FT. 18 AWG 150 FT 16 AWG 225 FT 14 AWG 300 FT. 7. Table 1 defines maximum total length of low voltage wiring from outdoor unit, to indoor unit, and to thermostat. 8. Mount the indoor thermostat in accordance with instruc- tion included with the thermostat. Wire per appropriate hook-up diagram (included in these instructions). G. ELECTRICAL HEATERS Electric heaters, if used, are to be installed in the air handling device according to the instructions accompanying the air handler and the heaters. H. OPERATIONAL AND CHECKOUT PROCEDURES Final phases of this installation are the unit Operational and Checkout Procedures which are found on page 8 of this instruction. TTR018D, TTR025-060C OUTLINE DRAWING NOTE: ALL DIMENSIONS ARE IN MM(INCHES). -I A MODELS FIG, A B C D E TTR018D-A 1 24-3/8 23-5/8 20 5/8 1/4 TTR025C-A 1 24-3/8 23-5/8 20 3/4 5/16 TTR030C-A 1 24-3/8 28-1/4 24-5/8 3/4 5/16 TTR036C-A 1 24-3/8 28-1/4 24-5/8 7/8 3/8 ~i-R042C-A 1 32-3/4 28-1/4 24-5/8 7/8 3/8 TTR048C-A ! 1 32-3/4 28-1/4 24-5/8 1-1/8 3/8 TFR060C-A 2 40-5/8 32-7/8 28-3/4 1-1/8 3/8 NOTE: TABLE IN INCHES ONLY - TOP DISCHARGE AREA SHOULD BE UNRESTRICTED FOR AT LEAST FIVE 151 FEET ABOVE UNIT. UNIT SHOULD BE FIG. 1 GAS LINE SERVICE VALVE, "D" O.D. FE MALE BRAZED CONNECTION WITH I/4" 5AE FLARE From Dwg. 21D147561, Rev. 9 PAGE 4 Pub. NO. 18-AC41 D16-4 Pub. NO. 18-AC41D16-4 PAGE 5