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33826-Z
FORM NO. 4 TOWN OF SOUTHOLD BUILDING DEP~qTMENT Office of the Building Inspector Town Hall Southold, N.Y. CERTIFICATE OF OCCUPANCY No: Z-34024 ~te: 10/20/09 THIS C~TIFIES that the building SOLAR WIND TURBINE I~)cation of Property: 3258 SOL~fH H~qBOR RD SOUTHOLD (HOUSE NO.) (STREET) (HAMLET) County Tax Map No. 473889 Section 75 Block 7 Lot 6.1 Subdivision Filed Map No. __ Lot No. __ conforms substantially to the Application for Building Permit heretofore filed in this office dated APRIL 15, 2008 pursuant to which Building Permit No. 33826-Z dated APRIL 16, 2008 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is WIND ENERGY SYSTEM FOR FARM USE AS APPLIED FOR. The certificate is issued to NANCY C PEARSON (OWNER) of the aforesaid building. SUIZFOI~K C~D~DEPAR~qTOF}~J~THAPPRO%rAL N/A EI.RC-~RICAL ~TIFICJ%TH NO. 9666 12/06/08 PLIghtERS C~TIFICATION DA'r~o N/A ~i z e~ Rev. 1/81 ? 7 zOOg IUd.j Form No. 6 TOWN OF SOUTHOLD UILDING DEPARTMENT TOWN HALL 765-1802 FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings, property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead. 5. Commercial building, industrial building, multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings (prior to April 9, 1957) non-conforming uses, or buildings and "pre-existing" land uses: 1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicant. 1. Certificate of Occupancy - New dwelling $25.00, Additions to dwelling $25.00, Alterations to dwelling $25.00, Swimming pool $25.0C, Accessory building $25.00, Additions to accessory building $25.00, Businesses $50.00. 2. Certificate of Occupancy on Pre-existing Building - $100.00 - 3. Copy of Certificate of Occupancy - $.25 "- 4. Updated Certificate of Occupancy - $50.00 5. Temporary Certificate of Occupancy - Residential $15.00, Commercial $15.00 Date. New Construction: Location of Property: ,.~o~ House No. Owner or Owners of Property: Suffolk County Tax Map No 1000, Section Old or Pre-existing Building: (check one) Street Hamlet Block /'] Lot ~" ] Subdivision P~mitNo. ~ 0[c~~'t~ DateofPermit. q : p ary rtificate Filed Map. Applicant: Underwriters Approval: Final Certificate: (check one) Fee Submitted: $ Applicant Signature + SUFFOLK BUREAU. 40 Nottingham Drive, Middle Island, NY 11953 Telephone: 631 495 8136 · Fax: 631 980 6455 · E-Mail: SBEIGS@gmaiLcom CERTIFICATE OF ELECTRICAL COMPLIANCE Applicant: Rough In Inspection Date: Application No.: GO SOLAR Znc. December 6,2008 9666 Certificate No.: Final Inspection Date: Building Permit No.: 9666 December 6,2008 Suffolk County Tax Flap No.: This Certificate of Electrical Compliance is limited to the inspection and compliance of electrical equipment and/or work described below, installed by the applicant named above, located at the premise of and not after the final inspection date above: Owner: Nancy Pearson Site Location: Pearson Windmill, 3258 South Harbor Road, Southold, NY 11971 Owner's Address (if different): ~,'= Residential ,~'; Indoor : ] Basement : ~ Servce' 'i ] Shed ~ ] Commercial i~ Outdoor First F oor [ [ Pool - "} Hottub i' I New pi Renovation :~', Second F oor [ Attic ~ Garage ! IAddition ~- !Survey Other: Windmill INVENTORY Single Phase Heat Duplex R~cpt Ceiling Fixture HID Fixtures Three Phase Hot Water GFCI Recpt Wall Fixture Smcke Main Panel AC Cond Single Recpt Recessed Fixture CO Detect Sub Panel AC Blov~:r Range Recpt Flouresceot Pumps Transformer Appliances Dryer Recpt Emergency Time Clock Disconnect 2 Switches Twist Lock Exit Fixtures TVSS GFCl Breaker Heat Pump Electric Heat POOJ Luminaire Exhaust Fan Other Equipment Eoltec 6.6 Aw w~ndmill with powerone pvi 6000 inveder The electrical work and/or equipment described above were inspected and appear to be in compliance with local, slate and national electrical code requirements and this office. Applicant: GO SOLAR Inc. Inspected By: Gene Surdi License No.: 35972-ME Date Of Certificate: Dec 08,2008 Signature: Pacifico Engineering PC PO Box 1448 Sayville, NY 11782 www.pacificoengineering.com Engineering Consulting Ph: 631-988-0000 Fax: 631-382-8236 engineer@pacificoengineering.com October 13, 2009 Town of Southold Building Department P.O. Box 1179 Southold, NY 11971 Subject: Wind Energy Installation for Nancy Pearson 3258 South Harbor Rd Southold, NY 11971 BP # 33826 I have reviewed the wind energy system installation at the subject address. The installation and assembly work has some slight deviations from the manufacturers recommendations. These deviations have been evaluated and approved by the manufacturer. I find the installation to be acceptable. To my best belief and knowledge, the work in this document is accurate, conforms with the governing codes applicable at the time of submission, conforms with reasonable standards of practice, with the view to the safeguarding of life, health, property and public welfare Regards, Ralph Pacifico, PE Professional Engineer C OCT 1 6 200,9 BLDG. DEPT. TOWN O~ SOUTHOLO ABUNDANT RENEWABLE I~NERGY, LLC 22700 NE Mountain Top Road Newberg, OR 97132 503,538.8298 (tel.) 971-404-3059(fax) www. AbundantRE.com Pacifico Engineering PLLC Contact: Ralph Pacifico 4265 Astor Drive Sayville, NY 11782 (631)988-0000 I OI 13~09 Ralph, In regards to deviations from the build drawings at the following wind turbine tower side: Site Name: Nancy Pearson Site Location: 3258 South Harbor Rd Southold, MY 11971 Site County: Suffolk County You noted that one of the "tower guy wire anchors" extended above the top of the foundation 5.25" and the drawing D4 calls out 4" Maximum. This deviation is acceptable. You noted that the two "gin pole guy wire anchors" extended above the top of the foundation 1" and 1.25" and the drawing D4 calls out a flush location. This deviation is acceptable. You noted that the gin pole guy wires are removed while the tower is in the upright position. There is a fence that prohibits the connection of the guy wires until the gin pole is approximately 45° from horizontal. This deviation is acceptable. Best regards, Robert Preus Professional Engineer Abundant Renewable Ener,qy 22700 NE Mountain Top Rd NewberR, OR 97381 503-538-8298(phone) TOWN OF SOUTHOLD BUILDING DEPT. 765-1802 INSPECTION [ ]FOUNDATION 1ST [ ]FOUNDATION 2ND [ ]FRAMING / STRAPPING [ ]FIREPLACE & CHIMNEY [ ]FIRE RESISTANT CONSTRUCTION ROUGH PLBG. INSULATION [~)~FINAL [ ] FIRE SAFETY INSPECTION ] FIRE RESISTANT PENETRATION REMARKS: DATE INSPECTOR FI~ELD hNSPECTION REPORT I DATE[ F OL2~rD ATION (1ST) FOI~DATION (2ND) ROUGH F~'G & LNSUL.qT10:N PER N. Y. STATE ENERGY CODE ~DITION~ FORM NO. 3 TOWN OF SOUTHOLD BUILDING DEPARTMENT Town Hall Southold, N.Y. BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) PERMIT NO. 33826 Z Date APRIL 16, 2008 Permission is hereby granted to: NANCY C PEARSON 3258 SOUTH HARBOR RD SOUTHOLD,NY 11971 for : INSTALLATION OF WIND ENERGY SYSTEM FOR FARM USE TO THE CONDITIONS OF THE TOWN CODE AS APPLIED FOR at premises located at County Tax Map No. 473889 Section 075 pursuant to application dated APRIL Building Inspector to expire on OCTOBER 3258 SOUTH HARBOR RD SOUTH/~ Block 0007 Lot No. 006.001 15, 2008 and approved by the 16, 2009. Fee $ 250.00 Authorized Signature ORIGINAL Rev. 5/8/02 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL SOUTHOLD, NY 11971 TEL: (631) 765-1802 FAX: (631) 765-9502 www. northfork.net/Southold/ Examined ~/~ , 20 O~ Approved 1~/6,20 ~) ff Disapproved a/c / Expiration AU6 2 8 ' ~: PERMIT NO. BUILDING PERMIT APPLICATION CHECKLIST Do you have or need the following, before applying? Board of Health 4 sets of Building Plans Planning Board approval Survey Check Septic Form N.Y.S.D.E.C. Trustees Contact: Mail to: Phone: Building Inspector 34PPLICATION FOR BUILDING PERMIT Date t~ [d~ v.-q "l" INSTRUCTIONS o~3 ,20 0 7 County Tax Map No. 1000 Subdivision (Name) a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 3 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim, the Building Inspector may authorize, in writing, the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County, New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances, building code, ho}l~xng code, and regulations, and to a/d~t authorized inspectors on premises and in building for necessary inspections. (L~ '-~Si-~nature ~f~aI~plic-ant or name, if a corporation) CERTIFICATION 0 g'~ailin~~'~FICA~ NAILING & CONNECTIONS ' State whether applicant is owner,/lessee agent, architect~.~i~L:gl~l~.tractor, electriciaff,"lth~tl~r or builder Name of owner of premises/ ,,/V'~/l/(_..v ttS)~,~,q.,lLg O ~ DATE:. ~.~/6L__ 3.P. # ~, // (As on the tax roll or lat~e_e~_tg.C~__.. Iti~'~cant is a~c, or~oration/o~nattu'e of dub' au~&'lP'z~t~c~¢TION SHALL~oI'JFY Bb'LDi~,;¢ ~(~F.'yTr,~E~!T AT ' CNalde'a~d iitle ofc~oJ'al['0ffic~;r) GODES OF NEW '{OF, F( $]-ATI~.OLL©W',NG lr:sPEcrlcr~s: ~ ~J ~. FOUrqDAT1ON - TWO F1EQU!E:D Builders License No. UPANCY O;:t OUnEO CCrqC ?-TE 2. ROUGH - FRAM',NG & PLUMBING Plun bersLioenseNo. l.,_,e, IS UNLAWFUL NSUL^TJON Other Trade's LicenseNo. ~V ]gU I hEld/Il-II5/{ ] ~BE COMPLETE FOg C.C. 1. Location of land on which prgposed _' : ' REQUIREMEBT. S DF THE C~DES OF NEW 3~ So~'bb H'i~Go/2- ['~,~D -~Ogr~q3~< STATC~9/~OT RE~SJP~N~IILE FOR House Number Street H~IGN OR CONSTRUCTION ERRORS. Section 07 ~ Block '7 Lot Filed Map No. Lot State existing use and occupancy of premises and intended use and occupancy of proposed 2. construction: a. Existing use and occupancy /-/tO fYI ~ / ~tl~ b. Intended use and occupancy. Nature of work (check which applicable): New Building Repair Removal Demolition Estimated Cost If dwelling, number of dwelling units If garage, number of cars '~ Alteration WI/Vt) -5'-v, s (Description) Fee ~ ~ ~O (To be paid on filing this application) Number of dwell~g ~its on each floor 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Height Number of Stories Rear .Depth Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories 8. Dimensions of entire new construction: Front '~ I. ~"'F~'T Rear ~ [ ,~' (-e't~T Depth Height °oe~ FeeT Number of Stories 9. Size of lot: Front ~O gee-/ Rear t~3.5{ ~¢T .Depth 10. DateofPurchase/Y]~ ~l~t let%~ Name ofFormer Owner ~lnraj ~]~ 11. Zone or use district in which premises are situated t/~(.~ ~._ 12. Does proposed construction violate any zoning law, ordinance or regulation? YES__ NO.5~ 13. Will lot be re-graded? YES__ NO ~>~Will excess fill be removed from premises? YES __ NO__ 14. Names of Owner of premises,,r//,qn/Cj//9~p_,f 0n~ddress 3 ~l~'~ ~, t4flago~_ ~41 ,Phone No. "7 6 ~"-~ S'~7 g ~-~ Name of Architect Address Phone No Name of Contractor (~O So£Ft~ /~t6. Address~7 t~7~)~agO~tl~,dd.d. PhoneNo. 70-7 - ~0'~-L[ 15 a. Is this properly within 100 feet of a tidal wetland or a freshwater wetland? *YES__NO __ * IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES__ NO__ * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any pein. on property is at 10 feet Orb'crow, must provide topographical data on survey. :,;3 STATE OF NEW YOP~) ss: COUNTY OF ~ff~O~._ ~q~/~x ~r~ ,t / - ~/~//Vti/i-q~f'j being duly sworn, deposes and says that (s)he is the applicant (Name of indt'vidual signing contract) above named, (S)He is the (Contractor, Agent, Corporate Officer, etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Notary Public ~ ~'- -/~n'atm~(; f Applic ant GO SOLAR, 17~,~. 272 Main Road Riverhead, NY 11901 wnvw.go$olar, com JOHN C. MEYER & CAlL M. MEYER Town of Southold Erosion, Sedimentation & Storm-Water Run-off ASSESSMENT FORM PROPERTY LOCATION: S.C.T.M.#: ~ , [ THE FOLLOWING ACTIONS MAY REQUIRE THE SUBMISSION OF A /00(~ 07~- -~ 1~v STORM-WATER, GRADING; DRAINAGE AND EROSION CONTROL PLAN District Section B'~'~' ,~ot CERTIFIED BY A DESIGN PROFESSIONAL IN THE STATE OF NEW YORK. Item Number: (NOTE: A Check Mark (~) for each Question is Required for a Complete Application) Ye__s 1 2 3 4 5 6 7 8 9 Will this Project Retain Al~ Storm-Water Run-Off Generated by a Two (2")Inch Rainfall on Site? (This item will include all mn-off created by site cleadng and/or constructiop activities, as well as al~ Site Improvements and the permanent creation of impervious surfaces.) ~'V O ~/~'~'~/~./(_p / ~/~/o Does the Site Plan and/or Survey Show All Proposed Drainage Structures Indicating Size & Location? This Item shall include all Proposed Grade Changes and Slopes Controlling Surface Wa~,jrFoIOW(~g( F~¢ Will this Project Require any Land Filling, Grading or Excavalioe where there is a change to the Natural Existing Grade Involving more than 200 Cubic Yards of Material within any Parcel? Will this Application Require Land OistuKoing Activities Encompassing an Area in Excess of Five Thousand (5,000) Square Feet of Ground Surface? Is there a Natural Water Course Running through the Site? Is this Project within the Trustees jurisdiction or within One Hundred (100') feet of a Wetland or Beach? Will there be Site preparation on Existing Grade Slopes which Exceed Fifteen (15) feet of Vertical Rise to One Hundred (100') of Horizontal Distance? Will Driveways, Parking Areas or other Impervious Surfaces be Sloped to Direct Storm-Water Run-Off into and/or in the direction of a Town right-of-way? Will this Project Require the Placement of Matedai, Removal of Vegetation and/or the Construction of any Item Within the Town Right-of-Way or Road Shoulder Area? (This item will NOT include the Installation of Driveway Aprons.) Will this Project Require Site Preparation within the One Hundred (100) Year Floodplain of any Watercourse? NOTE: If Any Answer to Questions One through Nine is Answered with a Check Mark in the Box, a Storm-Water, Grading, Drainage & Erosion Control Plan is Required and Must be Submitted for Review Prior to Issuance of Any Building Permitl EXEMPTION: Ye~s N__o Does this project meet the minimum standards for classitication as an Agricultural Project? X/ Note: If You Answered Yes to this Question, a Storm-Water, Grading, Drainage & Erosion Control Plan is NOT Requlredl~ -- STATE OF NEW YORK, COUNT .............. SS That I, ....(..~...1~ I~,,..~.......,.~Y~...].~,.,~V,. J..,~..~..~,-. ........................... being duly sworn, de'poses and says that he/she is the applicant for Pemfit, (Name of individual s~gning Document) And that he/she is the ................... .C....~../~...(.~.....~..~..~"~?.~... ........................................................................................................ (Owner, Contractor, Agenl, Corporate Officer, otc) Owner and/or representative of the Owner of Owner's, and is duly authorized to perform or have performed thc said work and to make and file this application; that all statements contained in this appllcati_o_n_.~,~ Irue to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the Sworn to before me this; ~ ~ Eo/tec SAS - ARTS, Porte de L'Arenes, Hal C ~ 06299 N~ce Tel. ~?,3.(0~6.63.73.24.61 F' ' ' Emall. mfO~eoltec.com ax .-+33 (0)4.88.13.05.70 Cedax 3 - France ~m . 272 Main Road Date CustOmer Reference : September 1,~, 2007 : PV Squared _ Attn 324 Wells Street to: M. Philippe Rigolland Greenfield - Massachusetts _ 01301 Un/ted States oon Fax: l-4~ : Survival wind speed of the Scirocco E5.6-6 wind turbine For the past six years now, Over 30 Sc/rocco Operating in very di£ferent conditions as the Sahara desert or the far North o£Russia (Siberia). units are running on 5 Continents and Eoltec took modem, large, indUstrial wind turbines Worked for the Sc/rocco E5.6-6. as an example, and scaled down what The Scirocco was designed according to the EEc 61400.1 and the IEC 61400-2 design rul~ for Wind turbines for class II max/mum w/nd e turbines, th~s Uncomprom/sing des/o-~--, · sp ed. Unl/ke most Small Wind survival wind speed of 60 m/s or ~, wu umque features to the ScirOcco give it a 134 mph. At high wind speeds, . . . - the V~nd tm'brae continues to operate at its nora/hal output, the overspeed being controlled by the centrifugal full span pitch con,roi fixture. Kind regards, For Eoltec SAS: Jacques SOuquet Director EOLTEC SAS 455 promenade des Anglais Porte de I'Arenas, HaII.C 06299 Nice Cedex 3 - France www.eoltec.com ~SA$ au Cap. de to0.oesE COPY CUSTOMER ) · Name A//!~;'I/-~c~, Phone (.- SiteA-ddress ~ti~:~l<i~ c.X"', l~-, ~'\'~, ,'4~-'r~ctbI:ax Mail Address Ema I~t~, Go Solar. Inc. proposes to furnish al he ~a cra s and pcrlbrm all thc labor ncccssar~ lo complclc the inslallation ora ' ~' I 6.6 kwh wind turbine Net Metering System Manufactured b) Eoltec. - - 2 85' Guyed t It over,, pipe tower {the tower folds over for ease of inspection/servicing). - - 3 Magnetek Aurora 6,000 watt MPPI wind-grid tie inverter 4. all associated wiring, trenching and miscelleaneaus materials -- 5. A e~ pmeot~Llisted and PE ~ All mateSi;lgma)~ Nar~n=iec~~~5~~< ;nd installed in accordance x, ith thc drax, ings and specifications submitted. ............................................................................................................................ 2 ............................... IOTAL PRICE OF INSTALLED AND WARRANTEED SYSTEM is $40,000 (Lowered from $46,750) with the following stipulation: An5 LIPA rebate that ~e can take advantage of on this installation will be shared on a 25% Go Solar and 75% Customer basis. An3 potential income tax credits will be the sole propemy of the customer. Go Solar is assuming the sales tax burden on the equipment. At present, there are no rebates, credits and sales tax incentives for ~ind al the present time. ..\nb alteration and deviation from thc aboxe specifications intoning extra co,ts x~ ill bc cxcculcd on).~ upon ~rittcn urders and will become an extra charge oxer the aboxc amount Public liabilib insurance on thc aboxe x~ork to be held b5 GO SOLAR. lac. WARRANIY Go Sol~m Inc x~ iii repair or replace an5 detects in our installation tbr a period of 5 5cars tbilox~ing final inspection of thc electrical inspection agcnc5 Ibc installation completion date will bc determined b> (io Solar. lac ms ~c may ~ish to place thc xdnd generator on an acceptance testing schedule lhc filla[ 5500 of thc pasmcnt schedule will be held b> thc homeo~ner until it ~s signed off'b5 Go Solar. Inc. Iht ~arrant5 x~ ill also include one scheduled site x i~it per }cur li*i' thc duration of our 5 )car t~ arrant> tbr thc pu~ose of pertbrming scheduled mainlcnancc and inspcctkm. lhcrc is also a manulhcturcrs x~arranb of 5 years on thc ~ ind turbine and related electronics. Go Solar, [nc is Not responsible for acts of God, terrorism and/or storm damage or other factors beyond the control of Go Solar. Inc. PAYMENT I~'pa~ment: 40%- upon ordering oI matcrial~ 2"0 payment: 40% - upon delKer5 ofaind energ5 s~stem and sta~ ofssstem installation Buyer. ma*. cance th~groposa'/~~. , at any time prior to midnight of the third business day. after the date~hi~ceptance.[ -~ / ~.', O~ 'uslomcr Sienalur~ - ~ ~ ~ ~ (if S ) ~R %ienatarc. oxxncr (iarx I Minnick 7' ~' ' ~/ ~ ~ l)atc of Acccptancc I ):itc of Acccpumcc ,./~' z ( ~ __ COPY LONG ISLAND POWER AUTHORITY APPLICATION FOR SINGLE PHASE ATTACHMENT OF PARALLEL DISTRIBUTED GENERATION EQUIPMENT 15 kVA OR SMALLER Customer: Name: /~/~_/~__~t/___~_ ~-~/~/~_0__/~__ .... Phone: Address: ~ ~. ~ ~ Municipali~: Consulting Engineer or Contractor: Name: ~O ~L~ ]~. Phone: Address:~7~ ~'_ ~. ~u'~h~ Estimated In-Se~ice Date: ~ ~_~ - Existing Ele~ric Se~ice: Capaci~: ~ C~ ._ ~peres Cha~er: ~ingle Phase ( Se~ice Location of Prote~ive Inte~ace Equipment on Prope~: (include address if different from customer address) Voltage: ) Three Phase Volts Energy Producing Equipment/Inverter Information: Manufacturer: ~ ~ ~- Model No. F ~.~ Jo 000 ~ ( ) Synchronous ( ) Induction .~nverter Rating: ~ kW Rating: Generator Connection: ( Interconnection Voltage: ( ) Other kVA ) Delta ( ) Wye ~. L~_~) Volts ( ) Wye Grounded System Type Tested (Total System): ( ) Yes ~No; attach product literature Equipm_ en/t Type Tested (i.e. Inverter, Protection System): ~Yes ( ) No; attach product literature Signature: ~ ~&.~,_~ ~~ CUSTOMER SIGNATURE TITLE DATE Page I of I LONG ISLAND LIGHTING COMPANY d/b/a LIPA PARALLEL GENERATION AGREEMENT (PGA) FOR INTERCONNECTION OF NEW DISTRIBUTED GENERATION UNITS WITH CAPACITY OF 300 kVA OR LESS TO BE OPERATED IN PARALLEL WITH RADIAL DISTRIBUTION LINES Customer Information: Name: N~/VCt/ pdFIAgO~J Address: .~-~ ~. ~.%O~, P. oY~ Telephone: (~1) 76~'''~ ~"'?g'~_ LIPA Information: LIPA 175 East Old Country Road Hicksville, New York 11801 Attn: Distributed Resource Management DEFINITIONS Dedicated Facilities- means the equipment and facilities on LIPA's system necessary to permit operation of the Unit in parallel with LIPA's system. SIR or Interconnection Requirements means the LIPA Interconnection Requirements for New Distributed Generation Units with a Capacity of 300 kVA or Less to be Operated in Parallel with Radial Distribution Lines. Unit- means the distributed generation unit with a nameplate capacity of 300 kVA or less located on the Customer's premises at the time LIPA approves such unit for operation in parallel with LIPA's system. This Agreement relates only to such Unit, but a new agreement shall not be required if the Customer makes physical alterations to the Unit that do not result in (1) an increase in its nameplate generating capacity or (2) noncompliance with Interconnection Requirements. The nameplate generating capacity of the Unit shall not exceed 300 kVA, Page 1 of 6 I. TERM AND TERMINATION 1.1 Term: This Agreement shall become effective when executed by both Parties and shall continue in effect until terminated. 1.2 Termination: This Agreement may be terminated as follows: a. The Customer may terminate this Agreement at any time, by giving LIPA sixty (60) days wdtten notice. Failure by the Customer to seek final acceptance by LIPA within twelve (12) months after the execution of this Agreement unless LIPA consents in writing to an extension. LIPA's consent to such extension shall not be unreasonably withheld or delayed. Either Party may, by giving the other Party at least sixty (60) days prior written notice, terminate this Agreement in the event that the other Party is in default of any of the material terms and conditions of this Agreement. The terminating Party shall specify in the notice the basis for the termination and shall provide a reasonable opportunity to cure the default. d. LIPA may, by giving the Customer at least sixty (60) days prior written notice, terminate this Agreement for cause. The Customer's noncompliance with an upgrade to the SiR shall constitute good cause. 1.3 Disconnection and Survival of Obligations: Upon termination of this Agreement the Unit will be disconnected from LIPA's system. The termination of this Agreement shall not relieve either Party of its liabilities and obligations, owed or continuing at the time of the termination. 1.4 Suspension: This Agreement will be suspended during any period in which the Customer is not eligible for delivery service from LIPA. II. SCOPE OF AGREEMENT 2.1 Scope of Agreement: This Agreement relates solely to the conditions under which LIPA and the Customer agree that the Unit may be interconnected to and operated in parallel with LIPA's system. This Agreement is subject in ali respects to the applicable provisions of LIPA'sTariff for Electric Service (Tariff) and any amendments thereof, and to the rates, charges, rules, regulations, and conditions therein set forth, as the same may be in effect from time to time, all of which are hereby referenced and made a part hereof. LIPA's Tariff for Electric Service may be examined by the Customer at any business office of LIPA. The furnishing of service to the Customer will be subject in all respects to lawful orders, rules, or regulations of the Long Island Power Authority or of any other governmental body having jurisdiction, and LIPA will not be liable for any inconvenience or damage to the Customer from the discontinuance or change of any of LIPA's facilities or the service therewith if such discontinuance or change be required by law or by tawful order, rule, or regulation of any governmental body, by any amendments to the Tariff for Electric Service or to maintain the safety or reliability of LIPA's system. The provisions of LIPA's Tariff for Electric Service pertaining to its liability for any loss, injury, casualty or damage of any kind are specifically incorporated by reference into this Agreement and are made a part hereof. All disputes arising out of this Agreement will be presented to the Long Island Power Authority for resolution in accordance with the complaint procedures set forth in LIPA's Tariff for Electric Service. 2.2 Electricity Not Covered: LIPA shall have no duty under this Agreement to account for, pay for, deliver, or return in kind any electricity produced by the Unit and delivered into LIPA's System. Page 2 of 6 III INSTALLATION, OPERATION AND MAINTENANCE OF UNIT 3.1 Compliance with SIR: Subject to the provisions of this Agreement, LIPA shall be required to interconnect the Unit to LIPA's system, for purposes of parallel operation, if LIPA accepts the Unit as in compliance with the SIR. The Customer shall have a continuing obligation to maintain and operate the Unit in compliance with the SIR, as modified or amended. 3.2 Observation of the Unit - Construction Phase: LIPA may, in its discretion and upon reasonable notice, conduct reasonable on-site verifications during the construction of the Unit. Whenever LIPA chooses to exercise its right to conduct observations herein it shall specify to the Customer its reasons for its decision to conduct the observation. 3.3 Observation of the Unit - Fourteen-day Period: LIPA may conduct onsite verifications of the Unit or observe the performance of verification testing within a reasonable period of time, not exceeding fourteen days, after receiving a written request from the Customer to begin producing energy in parallel with LIPA's system. LIPA may accept or reject the request to begin producing energy in parallel with LIPA's system, consistent with the SIR, based upon the verification test results. 3.4 Observation of the Unit - Post-Fourteen.day Period: If LIPA does not perform an on-site verification of the Unit or observe the performance of verification testing within the fourteen-day period, the Customer may begin to produce energy in parallel with LIPA's system after certifying to LIPA that the Unit has been tested in accordance with the verification testing requirements of the SIR and has successfully completed such tests. After receiving the certification, LIPA may conduct an on-site verification of the Unit and make reasonable inquiries of the Customer, but only for purposes of determining whether the verification tests were properly performed. The Customer shall not be required to perform the verification tests a second time, unless irregularities appear in the verification test report or there are other objective indications that the tests were not properly performed in the first instance, 3.5 Observation of the Unit - Operations: LIPA may conduct on-site verification of the operations of the Unit after the Unit commences parallel operations with the LIPA system if LIPA has a reasonable basis for doing so based on its responsibility to provide continuous and reliable service or as authorized by the provisions of LIPA's Tariff relating to the verification of customer installations generally. 3.6 Costs of Dedicated Facilities: During the term of this Agreement, LIPA shall design, construct and install the Dedicated Facilities. The Customer shall be responsible for paying the incremental capital cost of such Dedicated Facilities attributable to operating the Customer's Unit in parallel with the LIPA system. All costs associated with the operation and maintenance of the Dedicated Facilities after the Unit first produces energy in parallel with the LIPA system shall be the responsibility of LIPA. Page 3 of 6 V. DISCONNECTION OF THE UNIT 4.1 Emergency Disconnection: LIPA may disconnect the Unit, without prior notice to the Customer (a) to eliminate conditions that constitute a potential hazard to LIPA personnel or the general public; (b) if pre-emergency or emergency conditions exist on LIPA system; (c) if a hazardous condition relating to the Unit is observed by a LIPA inspection; or (d) if the Customer has tampered with any protective device required for parallel operation under the SIR. LIPA shall notify the Customer of the emergency if circumstances permit. 4.2 Non-Emergency Disconnection: LIPA may disconnect the Unit, after notice to the Customer has been provided and a reasonable time to correct, consistent with the conditions, has elapsed, if (a) the Customer has failed to make available records of verification tests and maintenance of its protective devices; (b) the Unit interferes with LIPA system or equipment belonging to other customers of LIPA; (c) the Unit adversely affects the quality of service of adjoining LIPA customers. 4°3 Disconnection by Customer: The Customer may disconnect the Unit at any time. V. ACCESS 5.1 Access to Premises: LIPA shall have access, at all times, to the disconnect switch of the Unit which isolates the Unit from the LIPA system. At reasonable hours and upon reasonable notice consistent with Section III of this Agreement, or at any time without notice in the event of an emergency (as defined in paragraph 4.1), LIPA shall have access to the Unit. 5.2 LIPA and Customer Representatives: LIPA shall designate, and shall provide to the Customer, the name and telephone number of a representative or representatives who can be reached at all times to allow the Customer to report an emergency. For the purpose of allowing access to the Unit, the Customer shall provide LIPA with the name and telephone number of a person or persons responsible for providing access to the Unit. 5.3 LIPA Right to Access LIPA-Owned Facilities and Equipment: If necessary for the purposes of this Agreement, the Customer shall allow LIPA access to LIPA's equipment and facilities located on Customer's property. To the extent that the Customer does not own all or any part of the property on which LIPA is required to locate its equipment or facilities to serve the Customer under this Agreement, the Customer shall secure and provide in favor of LIPA the necessary rights to obtain access to such equipment or facilities, including easements if the circumstances so require. VI DISPUTE RESOLUTION 6.1 Good Faith Resolution of Disputes: Each Party agrees to attempt to resolve all disputes arising hereunder promptly, equitably and in a good faith manner. 6.2 Mediation: If a Customer complaint arises under this Agreement, the parties agree to comply with the Complaint Procedures of LIPA's Tariff. 6.3 Escrow: If there are amounts in dispute of more than two thousand dollars ($2,000), the Customer shall either place such disputed amounts into an independent escrow account pending final resolution of the dispute in question, or provide to LIPA an appropriate irrevocable standby letter of credit in lieu thereof. Page 4 of 6 VII. INSURANCE 7.1 Disclosure: The Customer is not required to provide general liability insurance coverage as part of this Agreement, the SIR, or any other LIPA requirement. Due to the risk of incurring damages, LIPA recommends that every distributed generation customer protect itself with insurance, and requires insurance disclosure as a part of this Agreement. The Customer hereby discloses as follows: (Note: Check off one of the boxes below.) [ ] the Customer has obtained, or already has in effect under an existing policy, general liability insurance coverage for operation of the Unit and intends to maintain such coverage for the duration of this Agreement (attach Certificate of Insurance or copy of Policy); or [ ] the Customer has not obtained general liability insurance coverage for operation of the Unit and/or is self-insured. 7.2 Effect: By not requiring the Customer to provide general liability insurance coverage for operation of the Unit in parallel with the LIPA system, LIPA does not waive any rights LIPA may have to pursue remedies at law against the Customer to recover damages. VIII. MISCELLANEOUS PROVISIONS 8.1 Third Parties: This Agreement is intended solely for the benefit of the parties hereto. Nothing in this Agreement shall be construed to create any duty to, or standard of care with reference to, or any liability to, any person not a party to this Agreement. 8.2 Severability: If any provision or portion of this Agreement shall for any reason be held or adjudged to be invalid or illegal or unenforceable by any court of competent jurisdiction, such portion or prevision shall be deemed separate and independent, and the remainder of this Agreement shall remain in full force and effect. 8.3 Entire Agreement: This Agreement constitutes the entire Agreement between the parties and supersedes all prior agreements or understandings, whether verbal or written. 8.4 Waiver: No delay or omission in the exercise of any right under this Agreement shall impair any such right or shall be taken, construed or considered as a waiver or relinquishment thereof, but any such right may be exercised from time to time and as often as may be deemed expedient. In the event that any agreement or covenant herein shall be breached and thereafter waived, such waiver shall be limited to the particular breach so waived and shaft not be deemed to waive any other breach hereunder. 8.5 Applicable Law: This Agreement shall be governed by and construed in accordance with the law of the State of New York. 8.6 Amendments: This Agreement shall not be amended unless the amendments is in writing and signed by LIPA and the Customer. Page 5 of 6 8.7 Force Majeure: For purposes of this Agreement, "Force Majeure Event means any event: (a) that is beyond the reasonable control of the affected Party; and (b) that the affected Party is unable to prevent or provide against by exemising reasonable diligence, including the following events or circumstances, but only to the extent they satisfy the preceding requirements: acts of war, public disorder, insurrection, or rebellion; floods, hurricanes, earthquakes, lightning, storms, and other natural calamities; explosions or rites; strikes, work stoppages, or labor disputes; embargoes; and sabotage. If a Force Majeure Event prevents a Party from fulfilling any obligations under this Agreement, such Party will promptly notify the other Party in writing, and will keep the other Party informed on a continuing basis of the scope and duration of the Force Majeure Event. The affected Party will specify in reasonable detail the circumstances of the Force Majeure Event, its expected duration, and the steps that the affected Party is taking to mitigate the effects of the event on its performance. The affected Party will be entitled to suspend or modify its performance of obligations under this Agreement, other than the obligation to make payments then due or becoming due under this Agreement, but only to the extent that the effect of the Force Majeure Event cannot be mitigated by the use of reasonable efforts. The affected Party will use reasonable efforts to resume its performance as soon as possible. 8.8 Assignment to Corporate Party: At any time during the term, the Customer may assign this Agreement to a corporation or other entity with limited liability, provided that the Customer obtains the prior written consent of LIPA and the assignee agrees in writing to be bound by the terms of this Agreement. Such consent will not be withheld unless LIPA can demonstrate that such proposed assignee is not reasonably capable of performing the obligations of the assigning Customer under this Agreement. 8.9 Assignment to Individuals: At any time during the term, upon prior wdtten notice to LIPA, a Customer may assign this Agreement to another person, other than a corporation or other entity with limited liability, provided that the assignee is the owner, lessee, or is otherwise responsible for the Unit and agrees in writing to be bound by the terms of this Agreement. 8.10 Permits and Approvals: Customer shall obtain all environmental and other permits lawfully required by governmental authorities prior to the construction and for the operation of the Unit in parallel with the LIPA system during the term of this Agreement. 8.11 Limitation of Liability: Neither by inspection, if any, or non-rejection, nor in any other way, does LIPA give any warranty, express or implied, as to the adequacy, safety, or other characteristics of any structures, equipment, wires, appliances or devices owned, installed or maintained by the Customer or leased by the Customer from third parties, including without limitation the Unit and any structures, equipment, wires, appliances or devices appurtenant thereto. ACCEPTED AND AGREED: Cus er By: /[% Name: ~/t~*V~ y Title: /-/O~,?E- OW ,,,,,,y~: KEYSPAN ELECTRIC SERVICES LLC on behalf of Long Island Lighting Company d/b/a LIPA By: Name: Title: Date: Page 6 of 6 Ci~-: ~'ooT~-oub State: ~/YZfP: /I~¥I Phone~: One Line Wiring Diagram ISpec: Ser'~i. ce Panel ~-40 vae '~0o am- Main Breaker ~.~0 amp Breaker GO SOLAR, Inc 631-727-2224 Page 1 of 4 ~ Print j Subject: [Fwd: Residential Wind Turbine pre-approval: Pearson (3258 South Harbor Road, Southold)] From: Carl A. Williams <cwilliams~service. lipower.org> Sent: Apr 15, 2008 03:13:18 PM To: <roy~gosolar.com> Opps :-[ , I left offthe .com Carl ........ Original Message ........ Subject:Residential Wind Turbine pre-approval: Pearson (3258 South Harbor Road, Southold) Date:Tue, 15 Apr 2008 15:08:50 -0400 From:Carl A. Williams <cwilliams~service.lipower.org> Organization: LIPA To:Go Solar <gary~gosolar.com>, roy~gosolar.keyspanenergy.com CC:Andfis Garsils <agarsils~service.lipo~_¢r.org> Gary, Roy, http ://mall.gosolar .conffwebmail/driver 4/15/2008 Page 2 of 4 ,~viewed and approved the following residential wind turbine pPlication: ~ Pearson - 3258 South Harbor Road~Wind Turbine applicatio~ / TOU rate 188/ Green choice, $outhold, LIPA Acct % 964-25-2000-27, Grid # 108-05-5522, Crkt~ 8B-951, 6.0 kW PV system, Power One Aurora Wind PV1-6000-US-W inverter(s), Rate: G188. Developer - Go Solar Inc. LIPA strongly suggests that you contact your local building department and/or office of consumer affairs before you get started for the permit/licensing requirements applicable to your wind turbine project. An externally mounted, AC load break rated, visible open, lockable (with the utility standard 3/8 "shank lock) disconnect switch is required for this installation. This switch must be capable of isolating the PV system from LIPA. This switch must be located external to the building, within 10 feet of the service meter, in an area that is accessible by LIPA's Electric Service personnel at all times. At the completion of the wind turbine installation, LIPA will require a copy of the Final Electrical Inspection Certificate before we send anyone to operationally check your system & install the NET Meter. Respectfully submitted, Carl Williams O - (516) 545-4635 http://mail.gosolar .com/webmail/driver 4/15/2008 *Qualified Wind Generators Page 1 of 2 NEW YORK STATE Qualified Wind Generators You Am Here: Home :: P~ms :: _W~in~d :: Qualified Wind Generators Disclaimer for Qualified Wind Generators NYSERDA's list of Qualified Wind Generators is based solely upon information generated by third parties. NYSERDA and the State of New York make no representations as to the accuracy or completeness of the information. Neither NYSERDA nor the State of New York: (1) endorse any Qualified Wind Generator; or (2) guarantee, warrant, rapresent or assume liability for any aspect ufa Qualified Wind Generator. NYSERDA does not make any representations of any kind regarding the energy production, cost benefits, adequacy or safety of any Qualified Wind Generator. Additionally, NYSERDA is not responsible for assuring that the design, engineering and construction of the project or installation of any wind system is proper or complies with any particular laws (including patent laws), regulations, codes, or industry standards. NYSERDA does not make any representations of any kind regarding the results to be achieved by the wind systems or the adequacy or safety of such measures. Qualified Wind Generators as of Manufacturer Model Number Aerostar 6 meter Bergey VVindpower BWC XL.1 Bergey Windpower BWC EXCEL Endurance Wind Power S-250 Entegrity Wind Systems EW50 Eoltec Scirocco E5.6-6 Fortis Espada Fortis Montana Fortis Alize Furhlander FL 25 Furhlander FL 30 Furhlander FL 100 Furhlander FL 250 Northern Power Systems North Wind 100 No~thern Power Systems North Wind 100 PacWind Delta 1 PacWind SeaHawk REDriven, Inc. FD10.0-20K April ,2008 Description 8.6 kW Wind Turbine 1 kW Wind Turbine '10 kW Wind Turbine 4.25 kW Wind Turbine 50 kW Wind Turbine Scirocoo E5.6-6 0.8 kWWind Turbine 5.8 kWWind Turbine 10 kW Wind Turbine 25 kW Wind Turbine 30 kW Wind Turbine 100 kW Wind Turbine 250 kW Wind Turbine 100 kW Wind Turbine 19m rotor 100 kW Wind Turbine 20m rotor 2 kW Wind Turbine 0.5 kWWJnd Turbine 20 kW Wind Turbine Utility Scale / Lar_~e Wind 09_-Site or Small Wind Eliuible Wind Installers Information for Wind Installers Qualified Wind Generators On-Site Wind Incentives Net Metering / Interconnectio~l Wind Incentive~ Success Stories Helpful Links Library Photo Gallery http://www.powematurally .org/Programs/Wind/qualified_wind.asp?i= 8 4/15/2008 Qualified Wind Generators Page 2 of 2 REDriven, Inc. FD 8.0-10K REDriven, Inc. FD6.4-5000 REDriven, Inc. FD3.6-2000 Southwest Windpower Skystream 3.7 Southwest Windpower Whisper 100 Southwest Windpower Whisper 200 Southwest Windpower Whisper 500 Wind Energy Solutions WES 5 Wind Energy Solutions WES 18 Wind Energy Solutions WES 30 Wind Turbine Industries 31-20 10 kW Wind Turbine 5 kW Wind Turbine 2 kW Wind Turbine 1.8 kW rated (2400W peak) Wind Turbine 0.9 kW Wind Turbine I kW Wind Turbine 3 kW 3000 Wind Turbine 2.5 kW Wind Turbine 80 kW Wind Turbine 250 kW Wind Turbine 20 kW Jacobs 31-20 Wind Turbine Board of Directors I Privacy Policies I Disclaimer I NYSERDA Regulations I Comments? 17 Columbia Cimle, Albany, NY 12203-6399 Toll-Free: 1-866-NYSERDA or Local: 518-862-1090 New York City and Buffalo Regional Offices © 2004 New York State Energy Reseamh and Development Authority Fax: 518-862-1091 http://www.powematurally.org/Programs/Wind/qualified_wind.asp?i=8 4/15/2008 Rakobitsch Wind/PV Design Engineer Go Solar Inc. 377' GO SOLAR, lINC. 272 _~[ain Road Riverhead~ N~' I SHORT TOWER INSTALLATION MANUAL .A~ Tilt-up, Guyed, Pipe Towers for ~£* ~ ~ 0 & A ~;~PP~3~6 Wind Generators Short Towers - 43, 64, and 85 feet tall Contents 2 3 4 5 6 7 8 9 1 ) Introduction Site Selection and Preparation Tools List Parts List Tower Foundations Tower Section Preparation Lightning and Grounding Protection Tower Raising Options Tower Assembly Step 1 (Base Installation and Anchor Setup) Step 2 (First Tower Section Installation & Raising) Step 3 (Prepare the Gin Pole) Step 4 (Raising the Gin Pole) Step 5 (Gin Pole Guy Wire Attachment) Step 6 (Tower Assembly) Step 7 (Top Guy Wire Attachment) Step 8 (Hoist Guy WireAttachment) Step 9 (First Tower Raising) Step 10 (Tower Adjustment) Step 11 (Tower Lowering) Step 12 (Re-Raising the Tower) Step 13 (The Final Raising of the Tower) Step 14 (Final Check) 10) Tower Maintenance Appendix D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 Dll D12 101011 101013 101014 2 2 3 4 6 8 9 11 11 13 13 16 16 16 17 18 19 21 21 22 22 22 23 -1- 1) Introduction This is an installation manual for a set of towers designed and manufactured by Abundant Renewable Energy (ARE) for the AWP3.6 wind generator. These towers are tilt up, guyed, pipe towers, from 43 to 127 feet tall. This manual will only cover towers which are 4.3, 64 and 85.feet tall, The 106 and 127 foot towers are covered in thb "l'ali 'rowers" Manual. All of the towers are based on 4-inch, schedule-10 pipe. The tower consists of a series of 21-foot sections, joined together by couplers. These couplers are the attachment points for the guy wires, except for the top guy attachment, which is made at a point below the wind generator to allow for blade clearance. These towers work in conjunction with a gin pole, which acts as a lever arm to raise and lower the tower. The gin pole is 21 feet long. The tower is secured by the guy wires connected to anchors at three points and to the gin pole for the fourth point. For these towers, there are five concrete foundations that must be created, one for the tower and four for the guy wire anchors. Tilt-up towers are NOT designed to be climbed at any time. 2) Site Selection and Preparation The ideal site for a tower is a fiat, level field. However, any area in which there is sufficient space for the foundations, and which is reasonably level, will work. A hillside can also be made to work if there is a line available that allows the side guy anchors and the base to be level with each other. For these towers, the anchors are about 22 feet 6 inches from the base. The site should be free from obstructions and the tower height should extend at least 35 feet above any obstacles in 500-foot radius from the tower (remember that trees grow). See the wind generator installation manual for more information on siting. The site for the tower will need to be cleared of all trees and brush to allow for the assembly and raising of the tower. The foundation radius from the center foundation is about 27 feet. Additional area will need to be cleared for the tower when it is in the down position. This will be in the down side direction opposite the hoist side. The distance needed to be cleared is 51 feet, 72 feet and 93 feet from the center foundation for the 43, 64, and 85 foot towers respectively. Drawings D2, D7, D8 D9 and D12 in the appendix can be used to help determine how to select and lay out your site. -2- 3) Tools & Materials List Foundation: · Gloves · Shovel · Tape measure (50-100 ft.) · Leveling tool · Laser level or string · Site level or transit · Masonry mortar type "S" · Clamps · Rebar bender · Wire mesh or rebar (see section "5. Tower Foundations", subsection "Center Foundation") · Wire ties Tower Installation Concrete (min. 5 yards) Pliers/channel locks Combination wrenches for saddle clamps (7/16" & 1/2"), pivot and pin bolts (3/4", 15/16", 1-1/16"), and turnbuckles (7/8" & 9/16") Round file Cable cutter Galvanizing spray Heavy hammer and block of wood Rope -3- 4) Parts List The complete tower kits contents are listed in the tables below. PART 143' ]64' ]85' Foundation Kit: Anchors 4 4 4 J Bolts 5/8" x 8" 4 4 4 Nuts and Washers 5/8" galv. (# of each) 8 8 8 Eye Bolts 1/2" x 6" 2 2 2 Nuts and Washers 1/2" galv. (# of each) 4 4 4 Base Plate 1 1 1 Tower and Guy Wire Attachments: ' 4 Hole Gin Pole End Fitting 1 1 1 Top Flange Fitting 1 1 1 Top Guy Tangs 4 4 4 Shackles 1/2" 4 4 4 5/8" x 7" Bolts 2 2 2 5/8" Nylok Nuts 2 2 2 J & E Turnbuckles 1/2" x 12" 8 12 16 J & J Turnbuckles 5/8" x 6" 1 1 1 Thimbles 5/16" for O3/16" wire 6 11 16 Thimbles 1/2" for O 5/16" wire 5 5 5 Saddle Clamps 3/16" 18 33 48 Saddle Clamps 5/16" 15 15 15 Tower and Anchor Attachments: Gin Pole Gusset 2 2 2 Pivot Bolt 3/4" x 8" 1 1 1 Pivot Nuts and Washers 3/4" (# of each) 2 2 2 Pin Bolts 1/2" x 6" 5 5 5 Pin Nuts 1/2" Nylok 5 5 5 Pin Washers 1/2" 10 10 10 Shackles 1/2" 4 4 4 4 Hole Equalizer Plates 3 3 3 Gin Pole Equalizer Plate I 1 1 TOWER SECTIONS Gin Pole Section 1 1 1 Tower Base Section 1 1 1 Tower Mid- Section NA 1 2 Tower Top Section 1 1 1 -4- Hoist Rigging PART 43' 64' 85' 3/16" Cable 65' 100' 135' Pulleys 3" 2 3 4 Shackles 3/8" 4 5 6 Saddle Clamps 3/16" 3 3 3 Thimbles 5/16 for O3/16" wire 1 1 1 Gin Pole Guy Wires with Crimped Eyes (Qty 2) Tower Heigl~t 3/16" 43 foot 35' 64 foot 35' 85 foot 35' Tower Guy Wires without Crimped Eyes Tower Height Wire Size Qty Length NA NA NA 43 foot 05/16 1 50' 03/16" 1 52' 64 foot O5/16 1 67' 03/16" 1 52' 85 foot O3/16 1 73' O5/16 1 88' Tower Guy Wires with Crimped Eyes Tower Height Wire Size Qty Length 43 foot O5/16" 3 50' 64 foot O5/16" 3 67' 85 foot O5/16" 3 88' Tower Couplers with Guy Wires Attached Tower Height Wire Size Qty of Wires Length per Coupler 43 foot O3/16" 4 35' O3/16" 4 35' 64 foot O3/16" 3 52' O3/16" 4 35' 85 foot O3/16" 3 52' O3/16" 3 73' -5- 5) Tower Foundations The foundations are concrete blocks 4 feet deep with a 3 foot square foot print, using steel anchors and reinforcing bar or wire mesh. The foundations are cast in holes dug in the ground. The minimum concrete strength is 2500 psi. Foundations in areas that freeze deeper than 4 feet need modified foundations that extend below the frost line. The depth of the standard foundation can be increased until it is difficult to excavate within the 3 foot square footprint. Then a drilled foundation can be used. No forms are required if the foundations are poured flush with the soil surface. Use forms if the foundation must extend above the soil surface to create a level anchor line. When using forms the depth of the hole should still be a minimum of 4 feet below the surface of the soil and extent below the frost line. Ensure that the soil walls of the holes are undisturbed dudng the excavation process. This will produce a uniform foundation wall resistant to cracking. Center Foundation The center foundation is reinforced using wire mesh or a rebar lattice. Use No. 2 or No. 3 rebar, (1/4" or 3/8" diameter) for the lattice. Wire mesh can be 4x4 (WI.4xW1.4) to 6x6 (W4.0xW4.0). The center foundation needs to have reinforcement on the sides and top faces of the block. Locate the reinforcement 3 to 5 inches in from the surface of the cube faces. See drawing D10 in the appendix for a typical rebar lattice. The center foundation supports the tower base. This is anchored to the foundation using 5/8" x 8" J-bolts. See drawings D5 and D9 for locations of the J-bolts. It is suggested to use the tower base or a pattern of the bolt holes to assist in location of the J-bolts. Outer Guy Wire Anchor Foundations The remaining foundations are also reinforced using wire mesh or rebar as described for the center foundation, except reinforcement is only required on the top and the side facing the center tower base. Drawing Dll illustrates a typical rebar lattice for the outer foundations. The outer foundations support anchors for the tower and gin pole guy wires. The steel anchors for the tower guy wires are cast in the concrete at the angle 'A' indicated in Table 1. -6- Table I Tower Height A 43 feet 57 degrees 64 feet 65 degrees 85 feet 70 degrees See drawings D2, D3, D4, D7, D8 D9 and D12 for anchor locations. Get as much of the anchor in the concrete as possible consistent with obtaining proper height and placement. It is fine to increase the excavation size or depth to get more of the anchor in the concrete. If necessary you can use a form and raise the foundation height as required above the soil level to keep the anchor buried in the foundation. Maintain a minimum of a 4 foot deep, 3 foot square block below the soil surface. The eye of the anchor should be no more than 4 inches above the surface of the foundation. Hoist Anchor See drawing D12 for possible locations for the hoist anchor. A set of holes are provided in the gusset plates to adjust for higher or lower placement of the anchor. Each hole is a 5 degree adjustment and moves the end of the gin pole 1 foot 9 inches at the hoist anchor. If the locations shown in drawing D12 for the anchor are difficult to meet, an extension kit consisting of 1/2" chain and a 7/16" shackle is offered to attach the retaining turnbuckle to the gin pole end fitting. More extreme variations can be used, especially lower hoist anchor placement. You will need to obtain an extended leash for the hoist turn buckle, a longer hoist cable and move the hoist anchor further from the base to keep the angle correct. Consult with ARE for difficult installation adjustments. Down Side Anchor The downside anchor eye height is not as critical as the hoist side. The anchor may vary up to a foot higher or lower than the tower base. Please consult ARE for larger variations. -7- Left and Right Side Anchors The anchor eye on the left side and right side should be level with, (same height as), the tower base pivot pin. The side anchors are offset 4 inches toward the down side anchor from the centeriine of the center foundation. See drawing D3. This allows the side guy wires to become slack during the lowering of the tower reducing the possibility of over tensioning the wires. The eyebolts for the gin pole guy wires are located on the left and right side foundations. They are offset 4 inches toward the hoist side anchor from the centerline of the center foundation for the same reason. See drawing D3 and D4. These locations are important and should be held to plus or minus 1 inch. Pouring the Concrete Ensure that all anchors, bolts and rebar are securely located before the concrete is poured, if not they may move during the pouring operation, and realignment can be difficult or impossible. If you are pouring from a mixing truck, it is suggested to pour directly over the anchor to avoid displacement. The foundation should cure for 4 weeks (28 days) before any loads are placed on them, including tightening the nuts on the base plate anchor bolts. Consult ARE if shorter curing times are necessary. 6) Tower Section Preparation If you purchased a tower kit without pipe, you will need to obtain 21 foot long sections of 4 inch schedule 10 galvanized steel pipe. Do not use any other size or material, as doing so will compromise the design of the tower. Inspect the pipe carefully to ensure that it does not have dents and belled ends. Do not use pipe that is significantly damaged. Consult A.R.E. with any questions regarding the use of slightly damaged pipe. Pipe should be straight with no bows. The pipe that you purchase will need to have some holes drilled to accommodate the assembly of the tower. For these towers, you will need to prepare four pipe sections with three different hole layouts. Note: Some tower sections do not require holes. The sections you need to drill are: · Gin Pole Base Section See Drawing 101014 · Tower Base Section See Drawing 101011 · Tower Top Section See Drawing 101013 -8- The following procedure is suggested for drilling holes in the pipe ends that attach to the gusset plates. The holes must be aligned in order to work properly. · Lay a piece of angle iron at least 2 feet long on the pipe lengthwise. Mark a line on the pipe along one side of the angle iron. This line should extend from the end of the pipe to a point past your last hole. · Measure, mark and center punch holes. · On both ends of the line, measure half way around the pipe and mark it. · Use the angle iron to draw a line between your marks. Measure, mark and center punch the holes. · Drill pilot holes and finish holes at each location. · Remove burrs from the edges of the holes and paint with spray galvanizing. 7) Lightning and Grounding Protection Grounding - The tower should be grounded at each foundation point. Legal requirements in most areas only require grounding of the tower. We recommend grounding the guy wires as well. You will need five grounding rods and 4 to 8 AWG, single strand, bare copper wire. Place a grounding rod near each of the foundations. The grounding rods should be 8 feet long and embedded into the ground so the top of the rod is a minimum of 6 inches below the surface. Connect a ground wire between each of the outer grounding rods, making a circle around the center foundation. Next, make a connection between one of the outer grounding rods and the center grounding rod. These wires need to be buried 18 inches or deeper below the ground (check your local regulations). At each guy wire foundation, attach a ground wire from the grounding rod to the guy wires just above the saddle clamps near the turnbuckle. Never attach the copper grounding wire directly to the working part of a guy wire. Use one guy wire end and chain between each of the guy wires using saddle clamps (See Figure 1). Attach the end of this guy wire to the copper ground wire. Attach a ground wire between the tower base section or gusset and the center grounding rod. -9- Chained wire between guy wires Copper to galvanized wire connection Figure 1 Junction box - We recommend the use of a junction box at the base of your tower for access to the wiring that runs between the power controls and the generator wiring in the tower. This allows a convenient location for maintenance between the generator and the power controls, Additionally, if your generator does not have slip rings in the yaw head, you can easily unwind any twists in the tower wire that may occur due to the generator rotating. It can also serve as a location for an onsite brake switch. We recommend using a Iockable enclosure for safety. Lightning arresters - It is advised that lightning arrestors be installed in the wiring of the system. We recommend that one be installed in a junction box at the base of the tower and one in the power room. Consult ARE for available lightning protection packages. 8) Tower Raising Options There are various options for the raising and lowering of a tilt-up tower. The towers are equipped to be raised and lowered with a vehicle, such as a truck or tractor. They come with a hoist cable and pulleys for raising with a vehicle. The ideal vehicle is a heavy pickup with 4 wheel ddve and an automatic transmission. However, there are situations where this is not a viable option. The other common means of raising a tower is the use of a hand or electric winch or a "grip hoist". An optional hand winch that is setup to be driven with an electric drill and other winches are available from ARE. Whatever the hoisting method, make sure that it is rated for the load. The 85 foot tower requires 3,000 pounds and the 64 and 43 foot towers are 2,000 pounds. This is for a straight pull. Pulleys will reduce the force and increase the cable length required. 9) Tower Assembly Step 1 (Base Installation and Anchor Setup) Base Installation-The start of the tower assembly begins with the base plate. Mount the base plate on the bolts in the center tower foundation and level it. Use 5/8" nuts on the base bolts under the base plate and adjust them to level the base. Next, install the base plate with a 5/8" washer, one on each side of the plate, and a 5/8" nut on top. Tighten the nuts and check for level. If it is not level, readjust until it is level. When you have it level, use a non-shrinking grout under the base plate to make a solid support. (See drawing D9 and Figure 2) Anchor Set Up-Attach the equalizer plates (uneven triangles with holes) to the side and down anchors. Use the 1/2" shackles provided and make sure that the pointy end of the equalizer is pointing toward the ground. (See Figure 3) Attach the jaw side of the Jaw & Eye Turnbuckles 1/2" x 12" to the equalizer plate. Start with the lowest hole and work up, except always put the last turnbuckle in the top hole. There is one turnbuckle for each tower section, for example the 64 foot tower will have 3 turnbuckles. Adjust the turnbuckles so that they are a little more than half way open. Do this for the left, right and down side foundations. -11 - Adjustment Holes Tower Base Section Gin Non Shrinking Grout Figure 2 Figure 3 -12- Step 2 (First Tower Section Installation & Raising) Start with the Tower Base Section laid out between down side anchor and the tower base foundation. Install the Tower Coupler with the 35' guy wires in the top of the tower section. Note: this is the only coupler with all four wires already attached. Attach a separate rope to the coupler. This will be used to hoist the gin pole into position later. Attach the tower base section of the tower and the side gussets to the base plate with the 3/4" pivot bolt and washers on both sides of the bolt. Hand tighten a 3/4" nut and then use a second 3/4" nut and jam the two nuts together to allow the tower to pivot. Install a 1/2" x 6" bolt through one of the 4 holes in the gusset plates, include washers on both sides of the bolt and secure with a 1/2" Nylock nut and tighten until snug. (See Figure 2) Use drawing D12 to determine Gin Pole and Hoist Anchor positioning for adjustment hole selection. (See Figure 2) Have the Gin Pole Base Section handy. Tilt the tower base section up by hand and attach the gin pole to the tower gussets. Use 1/2" x 6" bolts, washers and nuts as above. Tighten until snug. Caution: do not over-tighten as this will deform the pipe. Step 3 (Prepare the Gin Pole) Insert the 4 Hole Gin Pole End Fitting in the Gin Pole Base Section and secure with a 1/2" x 6" bolt, washers and nut. Attach the pulleys using 3/8" shackles to the bottom side of the gin poie end fitting. (See Figure 4) Attach the jaw side of the Jaw & Eye Turnbuckles 1/2" x 12" to the top side of the gin pole end fitting. Start with the hole closest to the center foundation and work back. There is one turnbuckle for each tower section, for example the 64 foot tower will have 3 turnbuckles. Attach both gin pole guy wires to the gin pole end fitting with a 3/8" shackle. Use the end with the crimped eye. Attach the hoist equalizer plate (equilateral triangle with holes) to the hoist anchor with a 1/2" shackle. Arrange the pulleys in the holes of the equalizer plate and gin pole end fitting as required to give a clear cable path. Attach the pulleys with 3/8" shackles. Attach the end of the crimped eye of the hoist cable with a 3/8" shackle. See Table 2 for hoist cable end attach point and pulley locations. -13- Table 2 Tower Number Hoist Cable End Attach Point Number of Number of Height of Pulleys Pulleys Pulleys Attached to Attached to Equalizer Gin Pole Plate End Fitting 43 foot 2 Equalizer Plate 1 1 64 foot 3 Gin Pole End Fitting 2 1 85 foot I 4 Equalizer Plate 2 2 Figure 4 Attach Guy Wires to Gin Pole Attach the one 5/16" tower guy wire without an eye at either end to the eye of the turnbuckle that is farthest away from the center foundation. Use a 1/2" open thimble. After placing this and all other thimbles, squeeze it closed before installing the wire and saddle clamps. Secure with three 5/16" saddle clamps. Refer to saddle clamp installation procedure in Figure 5, and make the dead end 30 inches long. Attach the guy wire that is already attached to the first tower coupler to the turnbuckle closest to the tower base, Pull this wire snug before securing with three 3/16" saddle clamps and a 5/16" open thimble, per the procedure below, -14- Attach the remaining 3/16" guy wires that are not attached to the tower couplers to the remaining turnbuckle eyes using 5/16" open thimbles. Secure with three 3/16" saddle clamps per guy wire. Install the shortest closest to the tower base and then work outward with successively longer wires. See Appendix Drawing D1 and D6. Refer to the saddle clap installation procedure in Figure 5, and make the dead end 30 inches long. Saddle Clamp Installation Procedure 1. Locate the first saddle clamp as close to the thimble as possible with the U-bolt over dead end, the live end rests in clip saddle. See Figure 5. 2. Install two more saddle clamps on 6 inch centers securing the guy wire with 3 clamps total. 3. Do not over tighten and deform or damage the wires. (Recommended torque for both 3/16 & 5/16 saddle clamps: 30 in-lb). A nut driver may be used during set-up and while adjusting the tower to vertical. All saddle clamps should then preferably be tightened with a thread-locking compound. U-Bolt ~ Saddle Right Way - For Maximum I~ope Staweglth Live End ~ Dead End Figure -15- Step 4 (Raising the Gin Pole) Attach the guy wires between the first coupler on the Tower Base Section and the Left, Right and Down Side foundations. Use a 5/16" open thimble through the eye of the turnbuckle. After placing this and all other thimbles, squeeze it closed before installing the wire and saddle clamps. Pull the guy wires tight and then slack off about 6 inches and secure with three 3/16" saddle clamps. Refer to the saddle clamp installation procedure in Figure 5. The guy wires will be readjusted later during the tuning process, so do not over tighten the cable clamps and damage the wire. Adjust all the guy wires so that the tower section is plumb. Adjust the hoist side guy wire to hold the weight of the gin pole. Ensure the tower is plumb. Use the turnbuckles to make small adjustments. If larger adjustments need to be made, loosen the saddle clamps, then adjust the wire length. The hoist side and down side guy wires will be tight with no slack due to supporting the gin pole. The left and right side guy wires should have about 4 inches of bow in the wires. Lift the gin pole to a vertical position and play out the hoist cable as you do so. After you get the gin pole up about 45 degrees it will reach its balance point. Maintain control by holding the hoist cable. Go slow and play out the hoist cable and bring the Tower Base Section toward the ground. When the Tower Base Section is level, secure the hoist wire so the gin pole will be secure as the rest of the tower is assembled. Step 5 (Gin Pole Guy Wire Attachment) Attach the gin pole guy wires to their anchors at the left and right side foundations. Use 5/16" open thimbles and three 3/16" saddle clamps at each location. Refer to the saddle clamp installation procedure in Figure 5. Use a level to get the gin pole plumb with the tension adjusted so there is about 4 inches of sag in each wire. Step 6 (Tower Assembly) Lay Out-Lay out all of the remaining tower sections and tower couplers and guy wires on the ground. The assembly consists of the Tower Base Section, as many mid sections as required for your tower height, each connected by a tower coupler, and finally a Tower Top Section. Set the tower up square to the line of the side guys and level if possible. This will get you close to level on the first raising. See drawings D1 and D6 for a general diagram of the assembled tower. Assembly-Install the second tower section onto the first coupler, Install the second coupler. Align the open hole in the coupler guy wire ring with the gin pole. This is the location the hoist side guy wires will attach to in a later procedure. -16- Install the next pipe section onto the coupler and repeat the procedure until the tower is assembled on the ground. See drawings D1 and D6 for a representative assembly. The tower sections may need to be supported offthe ground in order to facilitate assembly. Guy Wire Attachment-Attach the guy wires that are attached to the lowest tower coupler to the lowest free turnbuckles, at the Left and Right side foundations. Use a 5/16" open thimble through the eye of the turnbuckle. After placing this and all other thimbles, squeeze it closed before installing the wire and saddle clamps. Pull the side guy wires tight and then slack off about 6 inches and secure with three 3/16" saddle clamps. Refer to the saddle clamp installation procedure in Figure 5. The guy wires will be readjusted later during the tuning process, so do not over tighten the cable clamps and damage the wire. Ensure that the tower sections remain square with the base plate so the tower will be close to vertical when erected. Next pull the down side guy wire to one of the side guy anchors and mark the distance on the wire with tape. This will be the reference for attaching the guy wire to the downside anchor. Please take care to not cross or tangle the guy wires while you are measuring and marking. Crossed wires could result in damage to the wires or prevent raising the tower. Attach the down side guy wire in the same manner as the left and right sides except use the tape mark and do not add 6 inches. The length of the guy wire may need to be adjusted to account for a difference in elevation between the down side guy anchor relative to the side guy anchors. If the down anchor is Iow the guys will be short, you can adjust them after the tower is up. If the anchor is high the guys will be long and you should make an adjustment in the length before raising the tower. Secure the guy wire with saddle clamps. Repeat the above procedure with each coupler working your way up the tower and up the equalizer plates. Step 7 (Top Guy Wire Attachment) The top guy wires are attached 4 feet from the end of the top section with tangs. Install the short leg of the tangs to the tower in 2 locations with 5/8" X 7" bolts. Note: the bolts are a tight fit through the holes in the tower and tangs. (See Figure 6) Tighten snug but do not over tighten and crush the pipe. Attach the Left, Right and Down Side 5/16" guy wires with crimped eyes to the tangs using 1/2" shackles. Attach the other end of the guy wires to the turnbuckles at the Left, Right and Down Side foundations per the above procedure using three 5/16" saddle clamps and a 1/2" open thimble at each location. -17- Shackle and Guy Wire Eye Figure 6 Tang Step 8 (Hoist Guy Wire Attachment) With the first two tower sections level, attach the second 3/16" guy wire between the gin pole end fitting and the open hole in the second coupler guy wire attachment ring. Use a 5/16" thimble and three 3/16" saddle clamps. Pull the guy wire tight. Don't worry about the excess wire at this time; you can trim the tails after the tower has been adjusted. Refer to the saddle clamp installation procedure in Figure 5. It will be easier to tighten the saddle clamps if the guy wire is led through the coupler from above and fed back on the side nearest the tower base (see figure 7), Repeat the above procedure for the remaining guy wires attached to the gin pole. Use a 1/2" thimble, three 5/16" saddle clamps and a 1/2" shackle for the 5/16" guy wire. Lift or block each section, so they are level, and then pull the guy wire tight. This will allow the tower to lift evenly. -18- Figure 7 Step 9 (First Tower Raising) The tower should now have four guy wires at each coupler and four guy wires attached to tangs on the tower top section. All the guy wires should be attached to their foundations or the gin pole. The purpose of this first lift is to get the rigging checked and adjusted before the wind generator is attached. Do not install the wind generator at this time, The hoist cable is used to raise the tower. It is commonly pulled with a vehicle, There are winch options available please consult ARE. Check that all guy wires are securely attached and that they all lead clear with no tangles or kinks. ~mpo~ant safety requirements: Al~ people are to remain clear of the tower' during heisting. No one should walk ueder the towe~ or dgg~g dudBg ho~stang. ~t ~s cdt~ca~ to ~a~se actd ~owe¢ the tower YeW s~owCy. Th~s a~ows cacefu~ mo~toda~g of a~ equipment a~d pe~so~eL S~de guy w~e te~s o~ must be co~dr~uous~y mo~to~ed. %he guy w~es shouM a~way~ have some v~s~b~e ssg o~ s~ack ~ them throughout the e~t~re ~a~sb~9, ~f the~e ~s ~o v~s~b~e s~sck, the~e ;s ~o wsy to te~ ~f they 8re gett~9 too tight. ~f a 9~;y w~re gets too t~ght ~t cer~ break and the tower car~ fa~L Gb~ po~e guy ter~s~o~ should ~so be mordtored, but the 9~r~ po~e guys should have b~creased s89 ~s the tower ~s raised. Remain ~n contsct w~th members of the ~ftb~9 team dudn9 the entire process, so that 8~¢ty problems cae be ~mmed~ate~y respo~ded to Evewone should be authorized to c8~ 8 stop at any t~me. -19- As the tower is being hoisted, watch for any tangled, snagged, or misled guy wires. The most common place for this to show up is in the down side guy wires. Make sure that the guy wires and thimbles are leading properly from each attachment on the tower and at the anchors. As the tower nears vertical, the weight of the gin pole will start to balance out the tower weight. At this point a team member can take hold of the top down side guy wire and pull it to the side or you can grab the gin pole and ease it down. The best way to do this is to attach a rope part way up the top-down side guy wire before you start raising the tower. A leash is provided for this purchase (see Figure 8). This will allow the job to be done from a safe location. In that way the descent of the gin pole can be controlled and the guy wires prevented from slapping as the tower comes to the vertical position. Figure 8 When the tower reaches the vertical position secure the gin pole by installing a jaw and jaw turn buckle between the equalizer plate and the gin pole end fitting. If the turnbuckle cannot be adjusted to secure the gin pole an Extension Kit consisting of 1/2" chain and a 7/16" shackle is offered to attach the retaining turnbuckle to the gin pole end fitting. Also, a set of holes are provided in the gusset plates to adjust for higher or lower placement of the anchor. Each hole is a 5 degree adjustment and moves the end of the gin pole 1 foot 9 inches at the hoist anchor. When the tower is in its upright position, it may appear crooked due to the guy wires being out of adjustment. This is to be expected and should not be a concern. - 20 - Step 10 (Tower Adjustment) This step will result in the tower being vertically straight and secure. The process begins with checking the lower tower section with a level to ensure that it is vertical in all directions (side to side and front to back). Adjust the guy wire tension so that there is about 4 inches of sag in the side guys of the first guy wire set, while maintaining the lower section's vertical position. Small adjustments can be made with the turnbuckles, but larger adjustments will require loosening the saddle clamps and taking up slack or letting out line. Any time the saddle clamps are moved make sure that tension is maintained on the guy wire. The lowest hoist and down side guy wires are unique in that they hold the gin pole from falling into the hoist foundation. The result is that they are tight with little or no sag compared to the other guy wires. Adjust the lowest hoist side guy wire so that it is tight enough that it just supports the weight of the gin pole on the wire not the two bolts in the gussets. Adjust the down guy until the lower section of the tower is vertical. The turnbuckle between the gin pole and the hoist anchor may need to be adjusted to provide slack for this procedure. Continue by adjusting the other sections so that the tower is visibly in line with the lower section. Allow the amount of sag to increase in each higher guy wire. The longer the guy wires the more sag for the same tension. Tower adjustments may need to be made several times until all the sections are aligned vertically. View tower upward along the pipe for best results. Each turnbuckle needs to have adjustment room. Adjust the saddle clamps if required to accomplish this. As the tower is stressed in service things will settle in and stretch. The guy wires will need to be adjusted after a couple of months or after the first good windstorm. It should be possible to make these adjustments with turnbuckles only. Step 11 (Tower Lowering) Once the tower is vertically aligned, it can be lowered. Before beginning the tower lowering process, make sure that the hoist cable and pulleys are attached and not tangled or snagged on anything, Make sure that the end of the hoist cable is securely attached to the vehicle (or winch) with minimal slack to prevent an uncontrolled situation. To begin, release the gin pole turnbuckle and gently pull on the top or preferably the top two, down side guy wires until the tower is pulling on the hoist cable without assistance. At that point use the hoist vehicle (or winch) to slowly lower the tower to the ground. -21 - When lowering the tower use the same caution as when raising the tower. Monitor the tension of the side guy wires to ensure that they do not become over tight. If the foundation attachments are properly placed, the side guys should have increasing slack as they are lowered. This allows the tower to raise and lower without adjusting the guy wires. The gin pole guy wires should tighten as the gin pole goes up. Monitor them carefully and give them more slack if needed. If adjusted, check the gin pole for vertical and do not take up any of the slack that you added when you next raise the tower. Step 12 (Re-Raising the Tower) At this point, it is recommended that a test lift be performed without the machine in accordance with step 7. If this can be done without the need to adjust any guy wires and the tower is straight, the tower can be lowered and the wind generator installed. Step 13 (The Final Raising of the Tower) Now the tower is ready to have the wind generator mounted. Lower the tower in accordance with step 9. Block the tower up about three or four feet from the end and about three or four feet off of the ground. This will put the tower at a good height for attaching your AWP3.6. Follow the instructions in the AWP3.6 Owner's Manual to assemble and attach your AWP3.6 to the tower. When the machine is attached and ready to go, raise the tower again, per step 7. Use caution. The balance point is different with the wind generator attached and the wind will have more effect on the balance point. Step 14 (Final Check) Before leaving the site make a final check of all wires and hardware. Make sure each shackle is secured with either a nut and cotter pin or a wire. All turnbuckle jaw bolts should have Nylok nuts securing the jaw ends. In addition it is good safety practice to weave the end of one guy wire through the turnbuckle eyes and bodies to prevent loosening (see Figure 9). While we recommend that the gin pole guy wires be left in place, they are a tripping hazard and should be marked with surveyors tape. If they must be removed, please mark the lengths for accurate reassembly. Do not lower or raise the tower without the gin pole guy wires attached. - 22 - Guy wire dead end weaved through the turnbuckle eyes and bodies Figure 9 10) Tower Maintenance The tower should be inspected every 6 months at a minimum. · Ensure that all hardware is tight. · Ensure proper tension exists in the guy wires. · Inspect for corrosion. If corrosion is found remove any scale, clean and paint. - 23 - REVISIONS ZONE REV DESERIPTIDN DATE APPRDVED TOWER TOP SECTION ~ ~ AXIS "~,.../ ~ X AXIS TOWER MIDDLE TOWER MIDDLE~ /x~/~ \\ SECTION ~/' ~ /-- HOIST SIDE ANCHOR TOWER BASE ~ SIDE ANCHOR 85 FOOT TOWER SHOWN 43 & ~ FOOT TOWERS SIMILAR Abundanf SHORT TOWER IN OPERATING POSITION Renewable REVISIONS ZONE REV DESCRIPTION DATE APPROVED NOTE', NOT TO SOALE DOWN SIDE OUTER ANCHOR AND FOUNDATION SEE ORAWING D8 = 22'- 6" ±6" LEFT SIDE OUTER ANCHOR AND FOUNDATION CENTER FOUNDATION FOR TOWER L~22'- 6" ±6" = RIGHT SIDE OUTER ANCHOR AND FOUNDATION SEE DRAWING D12 HOIST SIDE HOIST ANCHOR AND FOUNDATION Abundanf Renewable FOUNDATION LAYOUT {SHORT) NOTES: 1. NOT TO SCALE 2. SIDE ANCHOR PLACEMENT ILLUSTRATION 3. ALL OTHER ANCHORS CENTERED TOWER BASE PLATE MOUNTING J-BOLTS ~CENTER FOUNDATION FOR TOWER ZDNE REV REVISIONS DESCRIPTION DATE APPRDVED LEFT SIDE DOWN SIDE HOIST SIDE RIGHT SIDE GUY WIRE ANCHOR POLE GUY WIRE ANCHOR 4 IN. ±1 4 IN. ±1 RIGHT SIDE SHOWN LEFT SIDE OPPOSITE OUTER GUY ANCHOR FOUNDATION FOR SIDE ANCHOR Abundonf Renewable Energy SIDE ANCHOR OFFSET (SHORT) GIN POLE GUY WIRE ANCHOR LOCATE BOTTOM OF EYE FLUSH WITH TOP OF FOUNDATION 4 IN. _+1'~[ 4 IN. _+! - 10 IN. ±2 TOWER GUY WIRE ANCHOR 4 IN. MAX ZONE REV REVISIONS DESCRIPTION DATE APPROVED Nares'. 1. Foundafion is a miniimum of 4 fool deep and 3 fool square. ~] Min. condrefe sfrenqfh 2500 psi. Allow concrefe fo s6f 28 days. 4. Casf concrefe info hole wifh undisfurbed soil. 5. 'A' is fhe angle for fhe anchor rod See fable in Tower Insfallafion Manual for value~. 6. ~ig.pol~ qgy wir~ anchors are only needed on fhe LeTT ana Righf side guy anchor foundations. 48 MIN --- CONCREATE RE I NFORCE I NO 36 IN. MIN -. 4 IN. il 4 IN. +1 Abundant Renewable Energy CROSS-SECTION OF TOWER GUY WIRE ANCHOR FOUNDATION Tower Anchor Foundation (SHORT) 36 0 ZONE REV REVISIONS I DESCRIPTION DATE APPROVED Install J-bolts provided IN. 8 IN. Abundant Renewable Energy NOTES: UNLESS OTHERWISE SPECIFIED 1. USE THE TOWER BASE OR A TEMPLATE TO LOCATE AND SECURE THE J-BOLTS BEFORE THE CONCRETE IS POURED 2. ENSURE 2-3 INCHES OF BOLT EXTENDS FROM THE TOP OF THE FOUNDATION. SEE DRAWING D9 Tower Base Foundation CRAV ~ TAT I ONAL FORCE 1 AXIS X AXIS ZONE REV TOWER BASE SECTION REVISIDNS DESERIPTIDN DATE APPROVED -- GIN POLE TOWER M I DDLE SECT I ON -- -- HO I ST CABLE TOWER MIDDLE SECTION TOWER TOP -- SECTION HOIST SIDE ANCHOR --WIND TURBINE DOWN SIDE ANCHOR SEE ---DRAWING D8 85 FOOT TOWER SHOWN 43 & 64- FOOT TOWERS SIMILAR Abundanf Renewable Energy SEE --,--DRAWING -- 012 SHORT TOWER IN DOWN POSITION ---22'-6' +6'--~-22'- 6' +6'-~ O' +6" O' +6" t i --TOWER BASE PIVOT POINT 10' _+2" LEFT SIDE ANCHOR FOUNDATION CENTER FOUNDATION RIGHT SIDE ANCHOR FOUNDATION TDLERANEES: LINEAR ,XXX ± ,015 ANGULAR1, 0° AWP 3, § SEE BRAXlN6 SEE D~2 HOIST SIOE ANCHOR FOUNDATION J TOWER BASE PIVOT POINT 22'- 6" +]' CENTER FOUNDATION DOWN SIDE ANCHOR FOUNDATION HOIST ANO OOWN SIDE ANCHOR ELEVATION (SHORT) PIVOT E PLATE -- J-BOLT 5/8" NUT AND WAS 6-3/8 IN.REFERENCE NON-SHRINKING -- GROUT 2-1/2 IN.+1/2 CENTER FOUNDATION TOLERANCES: LINEAR ,XX ± .03 ANGULAR ±1,0° oU~o~ J-BflLT AND TFIW~ BASE INSTALLATION 30 IN. 10-1/2 IN. TYP. 42 IN. TYPICAL REINFORCEMENT 30 IN. lOIN. 42 IN. TYPICAL REINFORCEMEN'I POSSIBLE LOCATIONS FOR HOIST ANCHOR X ±2" Y ±2" GIN POLE GUSSET HOLE ~ 22' 1-1/2" +1' 9-5/8" I~ .... 80° 22' 4-1/8" -0, 0-3/4. 2 J ~23' 85° 22' 4-7/8" -1, 11-1/4. 3/_ 90° 22' 3-5/8" -3, 9-3/4. 4 ~ o o 95° GIN POLE END FITTINO Y -- LOCATION OF HOIST RIGGING --EQUALIZER PLATE NOTES: UNLESS BTHERWTSE SPEETF]'ED GUSSET HOLE #3 EREATES A go° ANGLE BETWEEN THE GIN POLE AND THE TOWER BASE SEETIBN (SHOWN) TOWER BASE PIVOT POINT CENTER FOUNDATION HOIST SIDE ANCHOR FOUNDATION TOLERANCES: LINEAR FRACTION A I/lB' .XX ± .XXX ± ANGULAR AWP 3,6 o u~a HOIST AE~3 DOWN SIDE ANCH[~ ELEVATION (SHORT) I 101011 REV A 2 IN. 1/8 IN. WALL REF NOTES: UNLESS OTHERWISE SPECIFIED 1. ALL DIMENSIONS ARE INCHES 2. MAT'L: 4 INCH SCHEDULE 10 PIPE 3. BREAK SHARP EDGES 4. FINISH: GALVANIZED TOLERANCES: m OK SOALE: THIS DRAWING l$ PROPRIATARy. THE INFORMATION HEREIN IS CONFIDENTIAL ABUNDANT RENEWABLE ENERGY TITLE TOWER, BASE SECTION S~E OW~ 101011 R~V 1 GiG-ma REV B ~I1/16 IN. THRU~~//I BOTH SIDES GUY W RE TANG MOUNTING HOLES 49-1/2 IN. NOT TO SCALE ~11/16 IN. THRU BOTH SLOES gUY W RE TANG MOLmNTINO HOLES 21 FT. STOCK ~J/16 IN. THRU BOTH SIDES, /I TOP FLANGE //~ HOUNTINB HOLE_ ,40 IN. NOT TO SCALE 3-1./2 ~ 1/8 IN. WALL REF NOTES: UNLESS OTHERWISE SPECIFIED t. ALL DIMENSIONS ARE INCHES 2. MAT'L: 4 INCH SCHEDULE 10 SEAMLESS PIPE 3. BREAK SHARP EDGES 4. FINISH: GALVANIZED TOLERANCES: owDRI OKi DATE 09-18-02 SCALE: None ABUNDANT RENEWABLE ENERGY TITLE Tower, Top Section S~E DWG# t0t013 R;V ~o~o~4 REV A __3X¢~/16 IN. THRU BOTH SIDES 1-3/4 21 FEET STOCK ~uNNTPI~NLGE ~pEFITTIRG ]~ 1/8 IN. ~ALL REF -- g-~/4 IN. -- GUSSET PLATE ELOPES NOTES: UNLESS OTHERWISE SPECIFIED 1. ALL DIMENSIONS ARE INCHES 2. MAT'L: 4 INCH SCHEDULE 10 PIPE 3. DREAK SHARP EDGES 4. FINISH: GALVANIZED TOLERANCES: .X-:[ 0.25 THIB DRAWING lEI PROPRIATARY. THE INFORMATION HEREIN IS CONFIOENTIAL SCALE: ABUNDANT RENEWABLE ENERGY TITLE GIN POLE, BASE SECTION S~E DWC~ 101014 R~V ?, ~o sanitary disposal facility shall be ~nstalled or constructed within IO0 feet of the upland edge of the tidal wetlands along the c~lorel~ne of Ricb~mond Creek. Y, Erosion and sediment sontrol measures shall be required during ann immediately after construction on each lot to insure that storm- water rtmoff ~ill not carry eroded ~nd other deleterious materials into Richmond Creek and the tidal wetlands that border the creek, ~, No stormwater runoff rss~ting from the development of the sub- division or any of the lots shall be discharged directly into the adjacent body of water. 5. A conservation or scenic ease- ment having a mir~tmum width of 50 feet shall be established along the shoreline of Richmond Creek te instar~ that no development adverse to the aesthetic attri- butes of the shoreline will take place along the shoreline. 6. No lot shall be subdivided or its lot lines changed in any man- ncr at any future date u~less authorized by the Town of Bouthold Planning Board. 7, Approval of this subdivision shall shall be made subject to the sub- divisionSs meeting the require- ments and standards of the Suffolk County Department of Health Services. S. The above conditions shall be filed as sovenants and restrictions in the office of the County Clerk on or prior to the granting of approval to this subdivision. / / 7"O uy u5 .59 /?,SO E. GO SOLAR, INC. 2?2 Main Road Riverhead, NY 11901 w~w.gosolar.com