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HomeMy WebLinkAbout34111-ZFORM NO. 4 TOWN OF SOUTHOLD BUILDING DEPARTMENT Office of the Building Inspector Town Hall Southold. N.Y. CERTIFICATE OF OCCUPANCY No: Z-33242 THIS CERTIFIES that the building WOOD STOVE Date• 08/27/08 Location of Property: 1000 ORIOLE DR SOUTHOLD (HOUSE NO.) (STREET) (HAMLET) County Tax Map No. 473869 Section 55 Block 6 Lot 15.36 Subdivision Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated Building Permit No. 34111-Z AUGUST 15, 2008 pursuant to which dated AUGUST 15, 2008 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued iS WOOD STOVE INSTALLED IN AN EXISTING ONE FAMILY DWELLING AS APPLIED FOR. The certificate iS issued t0 SCOTT R & JANICE L FOGLIA (OWNER) of the aforesaid building. SDFPOLR CODN1'Y DEPARTMENTP OF HBALTH APPROVAI, N/A ELHCTRICAL CERTIFICATE NO. N/A PLDI~IDSRS CERTIFICATION DATED N/A A h izefe Signature Rev. 1/81 Form No. 6 ~` ~- ' -- --" .. ,~' i .~ TOWN OF SOUTHOLD ~ BUILDING DEPARTMENT / T~6s Isoa L AUG 2 5 2uG8 ~--- - APPLICATION FOR CERTIFICATE OF OCCUPANCY ~ t f. [_. c , ~Ti~.tt 7 This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings, property lines, streets, and unusual naturalor topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1 % lead. 5. Cormnercial building, industrial building, multiple residences and similar buildings and installations, a cedificate of Code Compliance from architect or engineer responsible for the building. (i. Submit Planning Board Approval of completed site plan requirements. B. Por existing buildings (prior to April 9, 1957) non-conforming uses, or buildings and "pre-existing" laud uses: I Accurate survey o(propeity showing al I property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect si6med by the applicant. [f a Certificate of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicanC. C. Pees 1 _ Certificate of Occupancy -New dwelling $25.00, Additions to dsa~elling $25.00, Alterations to dwelling $25.OQ Swimming pool $25-00; Accessory building $25.00, Additions to accessory building $25.00, Businesses $50.00. 2 Certificate of Occupancy on Pre-exislingBuilding $100.00 3. Copy of Certificate of Occupancy - $25 4 Updated Certificate of Occupancy $50.00 5 Temporary Certificate of Occupancy -Residential $IS-00, Conmtercial $1,5~.0ry0 Date. aZ ~~ ~' 00 $ New Construction: Old or Pre-existing Building: L ~I (check one) Location ofPropetiy: ~~O ©rlO~~r, _Spu? ~D~ol ~v, y ~~C/ House No. Street Hamlet Owner or Owners of Property: Cp~ /}u~ ~A-iu fe e ~p ~ j q Suffolk County Tax Map No 1000, Section ,5 Block _ rh Lot ©~ S 0.3 Subdivision _ Filed Map. Lot: -- PennitNo-,3~~~~ Z Date ofPermitT/GS4S/~S~C1p$Applicant:__ Health Dept. Approval: Underwriters Approval: Planning Board Approval: Request for: Te//m~~porary Certificate Fee Submitted: $ oC S.~- ~~c ~~I~S33 Final Certificate: (cheek one) Applicant Signatur FORM NO. 3 TOWN OF SOUTHOLD BUILDING DEPARTMENT Town Hall Southold, N.Y. BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) PERMIT NO. 34111 Z Date AUGUST 15, 2008 Permission is hereby granted to: SCOTT & JANICE FOGLIA 1000 ORIOLE DR SOUTHOLD,NY 11971 for INSTALLATION OF A WOOD STOVE IN AN EXISTING ONE FAMILY DWELLING AS APPLIED FOR. at premises located at 1000 ORIOLE DR SOUTHOLD County Tax Map No. 473889 Section 055 Block 0006 Lot No. 015.036 pursuant to application dated AUGUST 15, 2008 and approved by the Building Inspector to expire on FEBRUARY 15, 2010. Fee $ 200.00 Authorized Signature COPY Rev. 5/8/02 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL Do you have or need the following, before applying? Boazd of Health 4 sets of Building Plans Planning Board approval SOUTHOLD, NY 11971 TEL: (631) 765-1802 FAX: (631) 765-9502 SoutholdTown.NorthFork.net PERMIT NO. 3 y~!(~j Examined ~ /~~ , 200 Approved 7~, 20 ~~ Disapproved a/c Expiration , 20 / ~ - ;, , ~ , 5 '' J _ . . „ ;, Check Septic N.Y.S Flood Permit Storm-Water Assessment Form Contact: Mail to: Building Inspector APPLICATION FOR BUILDING PERMIT Date INSTRUCTIONS / ~ - 200 8 a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim, the Building Inspector may authorize, in writing, the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County, New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances, building code, housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. (Signature of applicant or name, if a corporation) ALL CONSTRUCTI~?N SHALL (Mailing address of applicant) State whether applicant is owner, lessee, riTt,T t~ht~~PU~i r ~etT~~eontractor, electrician, plumber or builder CODES OF NSW o~RK's~ATE. APPROVED AS NOTED Name of owner of premises If annlicatatis (Name and title S UNLAWFUL Builders License No. /~ A Tc Plumbers License No. 1~f1 f C Electricians License No. QF(~~(;IIPANC~Y Other Trade's License No. 1. Location of land on Number Street County Tax Map No. 1000 Section Subdivision + JA-.v 1 c (As on the tax rre of duly authorized officer will be dCOr'1e: 1 / `lR u7~Dl 5 `J latest $'~djY BUILDING DEPP.RTMENT AT 765-1802 8 AM TO 4 PM FOR THE FOLLOWING INSPECTIONS: t. FOUNDATION -TWO REQUIRED FOR POURED CONCRETE 2. ROUGH • FRAMING & PLUMBING 3. INSULATION 4. FINAL -CONSTRUCTION MUST BE COMPLETE FOR C.0. ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR ~ D ~~N 09 ~CQI~Si~?U~TION ERRORS. Hamlet Block w Lot ~5 _ Filed Map No. Lot BUILDING PERMIT APPLICATION CHECKLIST State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy 3. Nature of work (check which applicable): New Building Addition Alteration Repair Removal Demolition Other Work Woo ~fou ¢. (Description) 4 Estimated Cost Fee (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Depth Height Number of Stories Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories Dimensions of entire new construction: Front Rear Depth Heiaht Number of Stories 9. Size of lot: 10. Date of Purchase ame of Former Owner 1 I. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation? YES_ NO 13. Will lot be re-graded? YES_ NO_Will excess fill be removed from premises? YES NO 14. Names of Owner of premises Address Phone No. Name of Architect Address Phone No_ Name of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO * IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? *YES NO * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is at 10 feet or below, must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? *YES NO * IF YES, PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF ) being duly sworn, deposes and says that (s)he is the applicant (Name of individual signing contract) above named, (S)He is the (Contractor, Agent, Corporate Officer, etc.) of said owner or owners, and is duly authorized to perform or have'performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Swom to before me this ~~~ day of 20~ ~~'Il tti-o G`l~ Notary Public .~ ~ - ]~ Signatur f Applicant ~ ~~1~- TOWN OF SOUTNOLD BUILDING DEPT. 765.1802 1 NSPECTION [ ]FOUNDATION 1ST [ ]ROUGH PLBG. [ ]FOUNDATION 2ND [ ]INS CATION [ ]FRAMING /STRAPPING [ FINAL [ ]FIREPLACE 8~ CHIMNEY [ ]FIRE SAFETY INSPECTION [ ]FIRE RESISTANT CONSTRUCTION [ ]FIRE RESISTANT PENETRATION REMARKS: DATE ~ o~ INSPECTOR '''`'~ i ~~~~~ TOWN OF SOUTHOLD BUILDING DEPT. 765.1802 1 NSPECTION [ ]FOUNDATION 1ST [ ]ROUGH PLBG. [ ]FOUNDATION 2ND [ ]INSULATION [ ] F MING /STRAPPING [ ]FINAL [ FIREPLACE 8~ CHIMNEY [ ]FIRE SAFETY INSPECTION [ ]FIRE RESISTANT CONSTRUCTION [ ]FIRE RESISTANT PENETRATION REMARKS: ~ ~ ~~~~~ ~d~.~/ DATE O Y INSPECTOR 3~i/~ TOWN 765.1802 IN [ ]FOUNDATION 1ST [ ]FOUNDATION 2ND [ ]FRAMING /STRAPPING [ ]FIREPLACE 8~ CHIMNEY NG DEPT. ON [ ]ROUGH PLBG. [ ]INS CATION [ INAL [ ]FIRE SAFETY INSPECTION [ ]FIRE RESISTANT CONSTRUCTION [ ]FIRE RESISTANT PENETRATION REMARKS: f~s~~ aZ `~ ~~ii-.r .a_-r.v` (~ /_ ~ - ~ T DATE ~ ~ ~ INSPECTOR FIELD INS ECTION REPORT DATE ,.3 FOT_TNDATION (IST) NI ~ ~ 1' ------------------------------- C p [~ FOUNAATION (2ND) '~ z 0 6 ~ ~ H ROUG~ FRAMING & PLUMEING O _ _ __ __ - --- -------- -- ~ ~_ ~ ~ E - _ • _ ~ -3 INSULATION PER N'. Y'. _ __. STATE ENERGY CODE - n _.... ~~ r a~~c.A .f FINAL i U ADDITIONAL CONINIENTS ~• O ~ Z ~ m z _ __ m 1 ~3 ~, 0 z Z. ~ -~ x 0 b Defiant Non-Catalytic Woodburning Stove Model 1610 Homeowner's Installation and Operating Manual For use in the United States and Canada SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. NATIONAL We recommend that our woodburning INSTITUTE hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as NFI Woodburning Specialists or who are certified in Canada by d Wood Energy Technical wood Energy CERTIFIED Trainin WETT re<nnr~arrarn;ny 30002850 1107 Rev. Defrant 11510 Non-Catalytic Woodburning Stove Defiant, Model 1610 EPA Emissions rating ....... ............................ 0.75 g/hr' Range of heat output......... .. 10,000 to 30,300 BTU/hr.* Maximum heat output ........ .................60,000 BTU/hr.'* Area heated ....................... ..Up to 2,400 Square feet*** Fuel length ......................... ....................................... 24,. Fuel capacity ..................... ......... 50 pounds, hardwood Loading .............................. .......................Front and top Chimney Connector: for 8" flue collar ........... ......... 8" (203 mm) diameter Chimney Flue Size: with 8" Chimney Connector..8" (203 mm) minimum with 6" Chimney Connector..6" (152 mm) minimum Flue exit position ............... ......................... Top or Rear Primary Air ......................... ......................Manual contol Secondary Air .................... ...........Fixed, self-regulating Ash handling system ......... ............ Removable ash pan Glass panels ...................... .. High-temperature ceramic Weight ..................... ........ ................490Ibs. (222 kg.) Width (leg to leg) ............... ................... 323/x" (822 mm) Depth (leg to leg) ............... ...................... 19" (483 mm) Height to top of flue collar .. ................... 29]/6" (759 mm) *Under specific conditions during EPA emissions test- ing. ** This value can vary depending on how the stove is operated, the type and moisture content of the fuel used, as well as the design, construction and climatic location of your home. Figures shown are based on maximum fuel consumption rates obtained under labo- ratory conditions and on average efficiencies. **' These values are based on operation in building code-conforming homes under typical winter climate conditions in New England. If your home is of nonstan- dard construction (e.g. unusually well insulated, not in- sulated, built underground, etc.) or if you live in a more severe or more temperate climate, these figures may not apply. Since so many variables affect performance consult your Authorized Dealer to determine realistic expectations for your home. Drawing Not to Scale ~. 19' ~ (603 mm) (45] mm) • Rear Venting 23~" .J 5'0" 39'h" (600 mm) +---(t30 mm) (BOO mm) DEFIANT DEFIANT '/ 28'/a" i ~ u (]33 mm) 29'/e'• 28'/a" I ~ (]59 mm) ~ ~ (]33 mm) 26" (660 mm) o 0 (463 mm) ' 1483 mm) ' (822 mm) ~ I .y. . vcuau. nom. ~n ncnavna. 30002850 Defiant 1610 Non-Catalytic Woodburning Stove SAFETY NOTICE: IF YOUR DEFIANT IS NOT PROP- ERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRIC- TIONSAND INSTALLATION INSPECTION REQUIRE- MENTS IN YOUR AREA. Before you begin an installation, be sure that: • Your stove and chimney connector will be far enough from combustible material to meet all clear- ance requirements. • The floor protector is large enough and is construct- ed properly to meet all requirements. • You have all necessary permits from local authori- ties. Your local building official is the final authority for ap- proving your installation as safe and determining that it meets local and state codes. The metal label permanently attached to the back of every Vermont Castings' stove indicates that the stove has been tested to current UL and ULC standards, and gives the name of the testing laboratory. Clearance and installation information also is printed on the label. When the stove is installed according to the information both on the label and in this manual, local authorities usually will accept the label as evidence that the instal- lation meets codes and can be approved. However, codes vary in different areas. Before starting the installation, review your plans with the local building authority. Your local dealer can provide any additional information needed. For any unresolved installation issues, refer to the National Fire Protection Association's publication ANSI/NFPA 211 Standard for Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances. For Canada, the equivalent publication is CSA CAN-8365 Installation Code for Solid Fuel Burning Appliances and Equipment. These standards are the basis for many national codes. They are nationally recognized and are accepted by most local authorities. Your local dealer or your local building official may have a copy of these regulations. IMPORTANT: Failure to follow these installation instructions may result in a dangerous situation, in- cluding achimney or house fire. Follow all instruc- tions exactly, and do not allow makeshift compro- mises to endanger property and personal safety. In some modern, super-insulated homes, there may be inadequate air supply for combustion because of insuf- ficient air infiltration into the building. Such air enters a home through unsealed cracks and openings. Exhaust fans in kitchens or bathrooms can compete with the stove for available air and compound the problem. When poor draft is caused by a low infiltration rate, opening a ground floor window on the windward side of the house and near the stove will usually alleviate the problem. A better solution is to install a permanent outside air supply to the stove and/or room. In fact, bringing air far combustion from outside the home directly to the air inlet of the stove is required for new construction in some areas. The Defiant NC stove is equipped with an outside air connection as standard equipment. Pressure variations within the house do not affect a stove equipped with an outside air supply, and im- proved stove performance often results. An Outside Air Kit for the Defiant is available from your local dealer. Altitude affects chimney performance. When using an 8" oval to 6" flue collar adapter on the Defiant, refer to Figure 1 for suggested chimney heights at various altitudes. Chimney height should be measured from the flue collar to the top of the chimney. The recommended minimum chimney height is 16' (5 m). 30 - z5 L m zo 15 o zooo aooo sooo sooo toooo tzooo ST491 Altitude Fig. 2 Chimney height requirements with 6" chimney and/or chimney connector. 30002850 Deftant 1610 Non-Catalytic Woodburning Stove .. You must connect the Defiant to acode-approved masonry chimney with a flue liner, to a relined masonry chimney that meets local codes, or to a prefabricated metal chimney that complies with the requirements for Type HT chimneys in the Standard for Chimneys, Factory-Built, Residential Type and Building Heating Appliance, UL 103. Figure 3 illustrates the two types. The chimney and chimney connector must be in good condition and kept clean. If you use an existing masonry chimney, it must be inspected to ensure it is in a safe condition before the stove is installed. Your local professional chimney sweep, building inspector, or fire department official will be able to inspect the chimney or provide a refer- ral to someone who can. See "Chimney and Fireplace hazards", in the appendix, for particulars. the-line sTZai ~:_ ., ~1 .,- - ..,.,,.,.,,,,, ,,,,,,,,,,~Y Hype,. The chimney must extend at least 3' (914 mm) above the highest point where it passes through or near a roof, and at least 2' (610 mm) higher than any part of a building within 10' (3 m) horizontally. (Fig. 4) For proper draft and good pertormance, any chimney used with a Defiant should extend at least 16' (5 m) above the flue collar of the stove. orota. Reference Point - A prefabricated double- wall insulated chimney 2' Min. ~ I The 2'-3'10' Chimney OTo 10' 2' Min. AC677 An inspection of the chimney must confirm that it has a lining. Do not use an unlined chimney. The chimney should have no cracks, loose mortar, other signs of deterioration, and blockage. Repair any defects before the chimney is used with your stove. Unused openings in an existing masonry chimney must be sealed with masonry to the thickness of the chimney wall, and the chimney liner should be repaired. Open- ings sealed with pie plates or wallpaper are a hazard and should be sealed with mortar or refractory cement. In the event of a chimney fire, flames and smoke may be forced out of these unused thimbles. The chimney should be thoroughly cleaned before use. A newly-built masonry chimney must conform to the standards of your local building code or, in the absence of a local code, to a recognized national code. Mason- ry chimneys must be lined, either with code-approved masonry or pre-cast refractory tiles, stainless steel pipe, or acode-approved, "poured-in-place" liner. The chimney's clean-out door must seal tightly. A loose or leaky clean-out door can weaken chimney draft, caus- ing performance problems. .. -. A prefabricated metal chimney must be one tested and listed for use with solid-fuel burning appliances to the High-Temperature (H.T.) Chimney Standard UL-103- 1985 (2100°F) for the United States, and High Temper- ature (650°C) Standard ULC S-629 for Canada. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. A Defiant with an 8" (203 mm) flue collar is approved for venting into a masonry chimney with a nominal flue size of 8" x 8" (203 x 203 mm) or 8" x 12" (203 x 305 mm), and into a round flue with nominal flue size of 8" (203 mm). A Defiant with a 6" (152 mm) Flue connector is approved for venting into a masonry chimney with a nominal flue size of 8" x 8" (203 x 203 mm), and into a round flue with nominal flue of 6" (152 mm). NOTE: When installed with a 6" flue collar, the Defi- ant may not be operated with the front doors open. Whatever the flue collar size, a Defiant may be vented into larger chimneys as well. However, chimneys with liners larger than 8" x 12" (203 x 305 mm) may experience rapid cooling of smoke and reduction in draft, especially if the chimneys are located outside the home. These large chimneys may need to be insulated or have their flues relined for proper stove pertormance. 30002850 Defiant 1610 Non-Catalytic Woodburning Stove Accessories to help make the connection between stainless steel chimney liners and your Defiant are available through your local dealer. A chimney connector is the single-wall pipe that con- nects the stove to the chimney. The chimney itself is the masonry or prefabricated structure that encloses the flue. Chimney connectors are used only to connect the stove to the chimney. Single-wall connectors should be made of 24 gauge or heavier steel. Do not use galvanized connector; it cannot withstand the high temperatures that can be reached by smoke and exhaust gases, and may re- lease toxic fumes under high heat. The connector may be 6" (152 mm) or 8 " (203 mm) in diameter. If possible, do not pass the chimney connector through a combustible wall or ceiling. If passage through a com- bustible wall is unavoidable, refer to the section on Wall Pass-Throughs. Do not pass the connector through an attic, a closet or similar concealed space. The whole connector should be exposed and accessible for in- spection and cleaning. In horizontal runs of un shielded chimney connector, maintain a distance of 30" (762 mm) from the ceiling. Keep it as short and direct as possible, with no more than two 90° turns. Slope horizontal runs of connector upward 1/4" per foot (6mm per meter) going from the stove toward the chimney. The recommended maxi- mum length of a horizontal run is 3' (1 m), and the total length should be no longer than 8' (2.4 m). In cathedral ceiling installations, extend the prefabricated chimney downward to within 8' (2.4 m) of the stove. This will help maintain a good draft by keeping the smoke warm, so that it rises readily. Wear gloves and protective eyewear when drilling, cut- ting or joining sections of chimney connector. • Begin assembly at the flue collar of the stove. Insert the first crimped end into the stove's flue collar, and keep each crimped end pointing toward the stove. (Fig. 5) Using the holes in the flue collar as guides, drill 1!8" (3mm) holes in the bottom of the first sec- tion of chimney connector and secure it to the flue collar with three #10 x 1/2" sheet metal screws. Lift off the griddle, and shield the stove's surface between the griddle opening and the front of the flue collar to protect the finish when you drill the front hole. • Fasten each joint between sections of chimney connector, including telescoping joints, with at least three (3) sheet metal screws. The pre-drilled holes in the top of each section of chimney connector serve 30002850 as guides when you drill 1/8" (3mm) holes in the bot- tom of the next section. Fasten the chimney connector to the chimney. Instructions for various installations follow. Figure 6 illustrates the general layout of chimney connector parts. Be sure the installed stove and chimney connector are correct dis- tancesfrom nearby combustible materi- als. NOTE: Special slip pipes and thimble sleeves that form tele- scopingjoints between sections of chimney connector are avail- able to simplify instal- lations. They often eliminate the need to Toward Stove Flue Gas Direction srzaz cut individual con- nectorsections. Consult your local dealer about these special pieces. Follow the installation instructions of the chimney manufacturer exactly as you install the chimney. The manufacturer of the chimney will supply the acces- sories to support the chimney, either from the roof of the house, at the ceiling of the room where the stove is installed, or from an exterior wall. Special adapters are available from your local dealer to make the connection between the prefabricated chimney and the chimney connector. The top of such adapters attaches directly to the chimney or to the chimney's ceiling support package, while the bottom of the adapter is screwed to the chimney connector. These adapters are designed so the top end will fit out- side the inner wall of the chimney, and the boriom end will fit inside the first section of chimney connector. Both freestanding masonry chimneys and fireplace ma sonry chimneys may be used for your installation. ... .. . . . .. If the chimney connector must pass through a combus- tible wall to reach the chimney, follow the recommen- dations in the Wall Pass-Through section that follows. The opening through the chimney wall to the Flue (the "breech") must be lined with either a ceramic or metal cylinder, called the "thimble", which is cemented connector. Deftant 1610 Non-Catalytic Woodburning Stove securely in place. Most chimney breeches incorporate thimbles, but the fit must be snug and the joint between the thimble and the chimney wall must be cemented firmly. A special piece called the "thimble sleeve," slightly smaller in diameter than standard connectors and most thimbles, will facilitate the removal of the chimney connector system for inspection and cleaning. (Fig. 7) Thimble sleeves are available from your local dealer. To install a thimble sleeve, slide it into the breech until it is flush with the inner flue wall. Do not extend it into the actual flue passage, as this could interfere with the draft. Thimble Sleeve Flue Chimney Connector _ Keep sleeve ~ i end flush I with flue file ST243 rig. ~ I he thimble, matle of either ceramic or metal, must be cemented securely in place. The thimble sleeve should protrude 1-2" (25-50 mm) into the room. Use furnace cement and thin gasketing to seal the sleeve in place in the thimble. Secure the chimney connector to the outer end of the sleeve with sheet metal screws. Without a thimble, a suitable length of chimney con- nector can be extended through the breech to the inner face of the flue liner, and cemented securely in place. Additional pieces of connector are then attached with sheet metal screws. solace Insrauanc The chimney connector may be connected to the chimney above the fireplace opening or through the fireplace. .. -. . The Defiant may be connected to a chimney above a fireplace opening. (Fig. 8) In such installations, the stove is positioned on the hearth in front of the fireplace and the chimney connector rises from the stove top and then angles ninety degrees back into the chimney. The chimney liner should extend to the point at which the chimney connector enters the chimney. Check These Clearances - f~ Mantel Seal This Off rtg. S In this Installation, the chimney connector attaches to the chimney above the fireplace opening. If the chimney connector in your installation enters the chimney above a fireplace, follow all the guidelines mentioned above for freestanding installations. In addi- tion, give special consideration to the following points: • Check the clearance between the stove and the chimney connector, and any combustible trim or the mantel. • Check the clearance between the chimney connec- tor and the ceiling. The clearance should be at least 30" (762 mm) with unshielded connectors. Consult the clearance charts for other installation options. • The fireplace damper must be sealed to prevent room air from escaping up the flue. However, it 1 30002850 Fig. 6 An exploded view of the chimney connection in a free- standing masonry installation. must be possible to re-open the damper to inspect or clean the chimney. .r. -. . If your fireplace opening height is at least 29" (737 mm), you may install a Defiant through the opening using a "positive connection" kit, available from your local deal- er. Positive connection kits ensure a tight ft between the stove flue collar and the chimney flue. (Fig. 9) Fireplace installations, whether connected to the flue above or through the fireplace opening, have special clearance requirements to adjacent trim and the mantel. You'll find the required safe clearances for Defiant fire- place installations on Page 12. Floor protection requirements also apply to fireplace installations. This information is on Page 10. Defiant 1610 Non-Catalytic Woodburning Stove Figure 10 shows one NFPA-recommended method. All combustible material in the wall is cut away from the single-wall connector to provide the required 12" (305 mm) clearance. Any material used to close up the open- ing must be noncombustible. Wall Stud Chimney Connector 1 z" of Noncombustible Material / Flexible Connector Mantel Shield Fireplace Adapter Kit "Positive Connection' srzas Whenever possible, design your installation so the con- nectordoes not pass through a combustible wall. If you are considering a wall pass-through in your installation, check with your building inspector before you begin. Also, check with the chimney connector manufacturer for any specific requirements. Accessories are available for use as wall pass- throughs. If using one of these, make sure it has been tested and listed for use as a wall pass-through. In the United States, the National Fire Protection As- sociation (NFPA) has established guidelines for passing chimney connectors through combustible walls. Many building code inspectors follow these guidelines when approving installations. Floor Protec- tion ST493 Fig. 10 An approved wall pass-through for the United States. Three other methods are also approved by the NFPA: • Placing a section of chimney connector inside a ventilated thimble, which in turn is separated from combustibles by 6" (152 mm) of fiberglass insulat- ing material. • Placing a section of chimney connector inside a section of 9" (230 mm) diameter, solid-insulated, factory-built chimney, with 2" (51 mm) of air space between the chimney section and combustibles. • Using a section of solid-insulated double-wall high temperature chimney, with an inside diameter the same as the chimney connector, at least one inch of solid insulation, and a minimum of 9" (229 mm) air space between the outer wall of the chimney section and combustibles. In Canada, The Canadian Standards Association has established different guidelines for wall pass-throughs. Figure 11 shows one method, in which all combustible material in the wall is cut away to provide the required 18" (457mm) clearance for the connector. The resulting space must remain empty. Aflush-mounted sheet metal cover may be used on one side only. If covers must be used on both sides, each cover must be mounted on noncombustible spacers at least 1" (25mm) clear of the wall. 30002850 Defiant 1610 Non-Catalytic Woodburning Stove 18" (460mm) clear- ~~~ ante between pipe and ~ - - - - _ sides/top/bottom of opening ~ /_ __I;~ U ~' _~ ~ ~' ,~ oa ~' ,, ST494 Fig. 11 An approved wall pass-through for Canada. Your local dealer or your local building inspector can provide details for other approved methods of passing a chimney connector through a combustible wall in your area. In Canada, this type of installation must conform to CANlCSA-8365, Installation Code for Solid Fuel Burning Appliances and Equipment. NOTE: Do not vent your Defiant into afactory-built (zero-clearance) freplace. These appliances and their chimneys are specifically designed as a unit for use as fireplaces. It may void the listing or be hazardous to adapt them for any other use. DO NOT CONNECT THE DEFIANT TO ANY AIR DIS- TRIBUTION DUCT OR SYSTEM. A tremendous amount of heat radiates from the bottom plate of your stove. The floor area directly under and around the stove will require protection from radiant heat as well as from stray sparks or embers that may escape the firebox. Heat protection is provided with the use of the Botlom Heat Shield and ash door heat shield supplied with the stove. Most installations will require the bottom heat shield to be attached. Only when the stove is placed on a completely noncombustible surface such as unpainted concrete over earth may it be used without the heat shield. Even when the bottom heat shield and ash door heat shields are installed, most installations require special thermal protection (insulation) for the floor beneath. Use an approved 1/2" (13 mm) noncombustible hearth pad with k = 0.84 BTU/in ft2 hr °F or an equivalent material with an R-value of at least 0.59. (Refer to "How to Determine if Alternate Floor Protection Materials are Acceptable" section.) The floor protector may be covered with a decorative noncombustible material if desired. Do not obstruct the space under the heater. NOTE: There is only one stove configuration that does not require thermal protection fora com- bustiblefloor. This is when the stove is installed. using an 8" connector pipe and chimney AND when the provided ash door and bottom heat shield are installed. Spark and ember protection is still neces- sary even if insulated hearth pad is not used. Use 24 gauge sheet metal or other noncombustible ma- terial sized according to the instructions below. All other installations require the use of thermal floor protection as described above. There is only one stove configuration where the supplied ash door heat shield is not required over a combustible floor. This is when the stove is vented with an 8" connector and chimney AND thermal protection is installed as described above. Important: All installations on a combustible floor require the use of the supplied bottom heat shield. This is true whether or not extra thermal protection (insulation) is installed. Protection requirements vary somewhat between the Untied States and Canada as follows: In U. S. installations the floor protector is required under the stove and must extend at least 16" (not including the ash lip) from the front of the stove ("F", Fig. 12), and at least 6" from the sides and rear. ("D" and "E", Fig. 12) In rear venting configurations, floor protection must also extend under the chimney connector and 2" to either side. ("C", Fig. 12) For the 8" (203 mm) connector, the protector must be a minimum of 12" (305 mm) wide. For the 6" (152 mm) connector, the protector must be 10" (254 mm) wide. The protector must be centered under the connector. To meet these requirements, a floor protector must be at least 44" wide and 46" deep. In Canada: A noncombustible floor protector is required under the stove as well. The floor protector must extend 18" (457 mm) to the front ("F", Fig. 12), and 8" (203 mm) from the sides and rear. ("D" and "E", Fig. 12) To meet these requirements, a floor protector muss be at least 46" (1168 mm) wide and 50" (1270 mm) deep. All floor protection must be noncombustible (i.e. met- als, brick, stone, mineral fiber boards, etc.). Any organic materials (i.e. plastics, wood paper products, etc.) are combustible and must not be used. The floor protection specified includes some form of thermal designation such as R-value (thermal resistance) or k-factor (ther- mal conductivity). .~` 10 30002850 Defzant 1610 Non-Catalytic Woodburning Stove An unprotected mantel ("A", Fig. 15) cannot be more than 9" (230 mm) deep and must have a minimum clearance of 41" (1041 mm), measured from the stove's top plate. With a ventilated shield, this clearance may be reduced safely to 29" (737 mm). Unprotected top trim (B) protruding 314" (19 mm) or less from the face of the fireplace must be a minimum of 28" (711 mm) from the stove's top surtace. With a ventilated trim shield, this clearance may be reduced safely to 21" (533 mm). Unprotected side trim (C) that protrudes 3/4" (19 mm) or less from the face of a fireplace must have a minimum clearance of 14" (356 mm), measured from the stove's top side edge. If the trim extends more than 3/4" (19 mm), it is subject to the requirements for wall clearance. The charts and sample installations that follow list all the clearances required for the various installation configurations of the Defiant. Side Wall A B c c o o D ST2536 Fireplace and Mantel Trim Clearances Unprotected Protected A. Mantel 41" (1041 mm) 29" (737 mm) B. Top Trim 28" (711 mm) 21" (533 mm) C. Side Trim 14" (356 mm) 14" (356 mm) D. Side Wall 26" (660 mm) 14" (356 mm) Fig. 15 Maintain clearances to combustible components of the mantelpiece. 30002850 13 W n 0 2 Deftant 1610 Non-Catalytic Woodburning Stove No wood-burning appliance, save for Ben Franklin's Pennsylvania Fireplace, has a stronger heritage than the Ver- mont Castings Defiant. Named fora 19th-century steamship, the original Vermont Castings Defiant Wood Stove came to epitomize America's resolve and independence during the Energy Crisis of the 1970s. The year was 1975. With energy prices going through the roof, without an attractive or efficient wood stove to be found anywhere, two entrepreneurs set out to create a stove that was both beautiful and highly functional. Finely crafted from cast iron, the Defiant was the first wood stove to combine an artistically designed exterior with a methodi- cally engineered interior, using new technologies for efficient combustion. Americans purchased over aquarter-million Defiants, as they rediscovered the common sense of heating with wood, a home-grown fuel with none of the political and economic entanglements of foreign oil. Thirteen years later, in 1988, Vermont Castings 'retired' the Defiant, replacing it with modern wood-burners such as the Encore. With its 1998 return, a new Defiant incorporated all the finest aesthetic, convenience, and performance features to be found on any wood stove. Aker continued development, this Defiant model 1610 non-catalytic model continues the tradition of the original Defiant while incorporating the very latest combustion technology. In a sense, the new Defiant has been 23 years in the making. Due to its significant role in American history, the original model Defiant is in the permanent collection of the Smithso- nian Institution. Each new purchase of the Defiant stove continues that history. Specifications .......... Installation ............... Clearance Charts .... Assembly ................. Operation ................. Draft Management......... Maintenance .................. Replacement Parts........ Warranty ........................ 4 .... 5 .................14 ......... 20 ................ 22 .. 28 ........................ 31 Warming Shelf #0210 Classic Black #0211 Biscuit #0212 Midnight Blue #0213 Ebony #0214 Bordeaux #0215 Chestnut Brown #0216 Vt. Classic Green #3265 Outside Air Kit #1907 Firescreen #1860 6" x 12" Oval Starter Pipe #2767 Fan Kit #0178 Flue Collar Heat Shield #0168 Connector Pipe Heat Shield ....... 35 39 Proposition 65 Warning: Fuels used in gas, wood- burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 Aline of porcelain enamel stove pipe is available in Biscuit, Bordeaux, Chestnut Brown, Ebony, 30002850 Deftant 1610 Non-Catalytic Waodburning Stove Congratulations on your choice of a Vermont Castings Defiant stove. With this purchase you have made a commit- ment to make the hearth a place of warmth, beauty and comfort in your home. At CFM Corporation, we share that joy and appreciation for the hearth. We assure you that your cast-iron Vermont Castings stove has been made with the utmost care and will provide you with many years of service. As you become acquainted with your new stove, you will find that its appearance is matched by its functionality, due to cast iron's unique ability to absorb and radiate heat. Also, CFM Corporation products are among the cleanest-burning wood stoves and fireplaces available today. As an owner of a Vermont Castings stove, you make a strong statement for pollution-free energy. However, clean burning depends on both the manufacturer and the operator. Please read this manual carefully to understand how to properly operate and maintain your stove. At CFM Corporation, we are equally committed to your satisfaction as a customer. That is why we maintain an ex- clusive network of the finest dealers in the industry. Our dealers are chosen for their expertise and dedication to customer service. They are factory-trained and knowledgeable about every CFM Corporation product. Feel free to contact your Authorized Vermont Castings Dealer anytime you have a particular question about your stove or its performance. This manual contains valuable instructions on the installation and operation of your Vermont Castings Defiant. It also contains useful information on maintenance. Please read the manual thoroughly and keep it as a reference. Sincerely, All of Us at CFM Corporation This manual describes the installation, operation, and maintenance of the Vermont Castings Defiant Model 1610 non-catalytic wood burning heater. This heater meets the U.S. Environmental Protection Agency's emission limits for wood heaters sold on or after July 1, 1990. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 9,700 to 26,600 Btu/hr. The Defiant Model #1610 has been tested and is listed by OMNI-Test Laboratories of Beaverton, Oregon. The test standards are ANSI/UL-1482 and ANSI/UL-737 for the United States, and ULC S627 for Canada. The Defiant is listed for burning wood only. Do not burn other fuels. The Defiant is not approved for use in manufactured (mobile) homes. We recommend that you hire a professional installer certified by the Wood Heat Education and Research Foundation (WHERE) or the Wood Energy Technical Training (WETT) to install your stove, or to advise you on the installation should you attempt to install it yourself. Please read this entire manual before you install and use your new stove. Failure to follow instructions may result in property damage, bodily injury, or even death. 30002850 Defiant 1610 Non-Catalytic Woodburning Stove c .{ E- U.S. Canada A. 44" 48" (1219 mm) B. 46" 50" (1270 mm) C. 12" 12" (305 mm) 8" Connector 10" 10" (250 mm) 6" Connector D. 6" 8" (203 mm) E. 6" 8" (203 mm) F. 16" 18" (460 mm) srsoo Fig. 12 Requiretl floor protection Dimensions. Procedure: 1. Convert specifications to R-value: i. R-value given - no conversion needed. ii. k-factor is given with a required thickness (T) in inches: R = ~ x T k iii. K-factor is given with a required thickness (T) in inches: R = ~ x T Kx12 iv. r-factor is given with a required thickness (T) in inches: R = r x T 2. Determine the R-value of the proposed alternate Floor protector: i. Use the formula in Step 1 to convert values not expressed as R. ii. For multiple layers, add R-values of each layer to determine overall R-value. 3. If the overall R-value of the system is greater than the R-value of the specified floor protector, the alter- nate is acceptable. EXAMPLE: The specified floor protector should be 1/2- inch thick material with k-factor of 0.84. The proposed alternate is 4" brick with an r-factor of 0.2 over 1/8" mineral board with a k-factor of 0.29 Step a: Use formula above to convert specification to R-value: R= k x T 0 84 x 0.5 = 0.59 Step b: Calculate R of proposed system. 4" brick of r = 0.2, therefore: Rb~~~k=0.2x4=0.8 1/8" mineral board of k = 0.29, therefore Rmmerzrooard = ~ 29 x 0.125 = 0.431 Rm~ai = Rer~°x + Rmmeramoam = 0.8 + 0.431 = 1.231 30002850 Step c: Compare proposed system Rtotal of 1.231 to specified R of 0.59. Since proposed system Rtotal is greater than required, the system is acceptable. Definitions R _ (ftz)(hr)(°F) k = (Btu)(in) = K x 12 t r ) K = (Btu)(ft) r = (nz)(hr)(°F)= ~ (ffz)(hr)(°F) (Btu)(in) k • • • • • ~ Do not assume that your fireplace hearth is completely noncombustible. Many fireplace hearths do not satisfy the "completely noncombustible" requirement because the brick or concrete in front of the fireplace opening is supported by heavy wood framing. Because heat passes readily through brick or concrete, it can easily pass through io the wood. As a result, such fireplace hearths can be a fire hazard and are considered a com- bustible floor. For all fireplace installations, follow the floor protec- tion guidelines described above, including the need for bottom and ash door heat shields. Keep in mind that many raised hearths will extend less than the required clearance from the front of the heater. In such cases, sufficient floor protection as described above must be added in front of the hearth to satisfy the minimum floor protector requirement from the front of the stove: 16" (410 mm) in the United States and 18" (460 mm) in Canada. Hearth rugs do not satisfy the requirement for floor protection as they are not fire proof. Fireplace installations also have special clearance requirements to the side walls, side decorative trim and fireplace mantel. Refer to the information on fireplace and mantel trim shields in this section. Both a stove and its chimney connector radiate heat in all directions when operating, and nearby combustible materials can overheat dangerously if they are too close to the heat source. A safe installation requires that ad- equate clearance be maintained between the hot stove and its connector and nearby combustibles. Clearance is the distance between either your stove or chimney connector, and nearby walls, floors, the ceiling, and any other fixed combustible surface. The Defiant has specific clearance requirements that have been established after careful research and testing. These clearance requirements must be strictly observed. In addition, keep furnishings and other combustible materials away from the stove. In general, a distance of 48" (1219 mm) must be maintained between the stove and moveable combustible items such as drying 11 Defiant 1610 Non-Catalytic Woodburning Stove clothes, furniture, newspapers, firewood, etc. Keep- ing those clearance areas empty assures that nearby surfaces and objects will not overheat. Clearance requirements are established to meet every installation possibility, and they involve the combination of these variables: • When the stove pipe has no listed heat shield mounted on it. • When the wall has no heat shield mounted on it. • When the wall has a heat shield mounted on it. • When the wall and stove pipe have heat shields. In general, the greatest clearance is required when you place a stove and its connector near a wall with no heat shield. For example, when the Defiant is installed parallel to the rear wall with 8" pipe and no connector shield is used, it must be at least 35" (889 mm) from the wall behind it and at least 23" (584 mm) from walls on either side. These dimensions are measured from the top edge of the stove to the combustible wall. If the Defiant is installed in a corner and no shield is used, the corners of the stove top must be at least 25" (635 mm) from nearby walls when using 8" connector pipe. Clearances may be reduced only by means approved by the regulatory authority, and in accordance with the clearances listed in this manual. Refer to Page 14 for approved clearance reduction specifications. NOTE: Clearance requirements differ for 8" and 6" con- nector pipe installation. A minimum ceiling height of 8' (2.4 m) is required for all installations of the Defiant NC. NOTE: Installation of the Defiant is not permitted in alcoves. ., One way to reduce clearances is with a wall shield constructed of 24 gauge or heavier sheet metal, or of another noncombustible material such as 1/2" (13 mm) insulation board such as Durock® or Wonderboard®, or common brick "laid on flat," with the 3Yz" (90 mm) side down. Shields must be spaced out from the combustible surface 1" (25 mm) on noncombustible spacers, as in Figure 13. The spacers should not be directly behind the stove or chimney connector. Air must be able to Flow between the wall and the shield. At least 50% of the bottom 1" (25 mm) of the shield must be open, and the shield must be open at the top. Metal screening across the top will keep small stray objects from being trapped behind the shield. (Fig. 13) With 6" connections and chimneys, the shield must be a minimum of 48" (1219 mm) tall, and must extend at least 19" (483 mm) higher than the top of the stove, whichever is higher. The shield behind the chimney connector must be 30" (760 mm) wide, centered behind the pipe; for installations that use an approved prefab- ricated chimney to pass through the ceiling, the shield behind the chimney connector must stop 1" (25 mm) below the ceiling. With 8" connections and chimneys, because of poten- tially higher pipe temperatures, the shield must extend the full height of the wall (up to 9' (2.7 m)) and stop 1" (25 mm) below the ceiling. r Flow Screen Jall Shield Stud Wall Framing ~° Noncombus- tible Spacers Shield and Fasteners , ~ Metal Spacer Drywall r Flow ST246 rrg. is Hpprovea wall shleid construction. -. . , A fireplace installation requires special clearance between the side of the stove and the right and left walls, between the side of the stove and the decorative side trim on the fireplace face, and between the top of the stove and the mantel. Noncombustible shields installed 1" (25 mm) away from the combustible surface on noncombustible spacers, called ventilated shields, may be used to reduce clearances. To protect a mantel from the heat of a stove in a fireplace installation, use acustom- made ventilated mantel ~~ t~q~~ (6mm) shield that is at least 48" srsot (1220 mm) long, centered Fig. 14 Acustom-formed over the stove. (Fig. 14) mantel shield. Ventilated shields for side trim must extend the full length of the trim. 1 " (25mm) 12 30002850 / ~. Unprotected Surfaces Protected Surfaces' Stovelnstalled Stove i Stove Installed Stove Parallel to Wall n Corner Parallel to Wall rn Corner Side Rear Corners Side Rear' Corners Top exit with no connector heat shields. (A) 26" (B) 31" (C) 27" (D) 13" (E) 26" (F) 20" Flue collar shield installed (660 mm) (787 mm) (686 mm) (330 mm) (660 mm) (508 mm) Top exit with heat shields on connector. Flue collar (G) 26" (H) 18" (I) 27" (J) 13" (K) 26" (L) 20" shield installed z (660 mm) (457 mm) (686 mm) (330 mm) (660 mm) (508 mm) Top exit double-wall chim- ney connector*. Flue collar (M) 26" (N) 23" O 16" ( ) (P) 10 (O) 22 (R) 17° shield installed (660 mm) (584 mm) (706 mm) (254 mm ) 559 mm ( ) (432 mm) Rear exit (S) 24" (T) 21" N/A (U) 10" (V) 21" N/A (610 mm) (533 mm) (254 mm) (533 mm) Chimney Connector Clearance Unprotected Vertical Surfaces Protected Vertical Surfaces Single-wall connector 26Yz" (673 mm) 21Yz" (546 mm) Single-wall connector with shields 13Yz" (343 mm) 21'/z" (546 mm) Double-wall chimney connector 18'/z" (470 mm) 17'/z" (445 mm) Unprotected Ceiling Surfaces Protected Ceiling Surfaces Single-wall connector (Horizontal) 15" 381 mm ( ) Not measured Clearance to Combustib les in Front of Stove All Installations 48" (1219 mm) A minimum ceiling height of 8 feet (2.4 m) measured from the base of the stove is required for all installations. * 11..'x.-.-. 1'..~..J J -+..,y a nolcv ww,c vvau uvai W O rouna connector. 1. When wall protection is used, a ceiling heal shield, 24" (610 mm) in diameter and suspended 1" (25 mm) from the ceiling must surround the pipe in installations where the chimney penetrates the ceiling. 2. The connector pipe heal shield must extend 36" (914 mm) above the flue collar. When this shield is used, a single wall pipe may continue vertically unshielded. 3. With protected wall surfaces, the rear clearance must be increased by 3" (76 mm) if the flue collar heat shield is not used. The Flue collar shield is required when using connector pipe shields and always with unprotected surfaces. ~~„ r,M1 `Defiant 1610 Non-Catalytic Woodburn'in~Stove ~' • • • • Stove Clearance `'?'~ 14 30002850 Defiant 1610 Non-Catalytic Woodburning Stove Stove Clearance' Unprotected Surfaces Protected Surfaces Stove Installed S ~nVe Stove Installed S'o~ve Parallel to Wall Corner Parallel to Wall Corner Side Rear Corners Side Rearz Corners Top exit with no (A) 24", (B) 35" 3 (C) 25"' (D) 11" (E) 15" (F) 9" connector heat shields. (610 mm) (889 mm) (635 mm) (279 mm) (381 mm) (229 mm) Flue collar shield installed Top exit with heat shields (G) 26"° (H) 17"4 (I) 25"° (J) 11" (K) 15" (L) 9" on connector. Flue collar (660 mm) (430 mm) (635 mm) (279 mm) (381 mm) (229 mm) shield installed Top exit double-wall (M) 25" (N) 22" (O) 14" (P) 8" (l2) 11" (R) 6" chimney connector*. Flue (635 mm) (559 mm) (356 mm) (203 mm) (279 mm) (152 mm) collar shield installed Rear exit (S) 21" (T) 21" N/A (U) 8" (V) 21" N/A (533 mm) (533 mm) (203 mm) (533 mm) Chimney Connector Clearance Unprotected Vertical Surfaces Protected Vertical Surfaces Single-wall connector 29Yz" (749 mm) 9Yz" (241 mm) Single-wall connector 11Yz" (292 mm) 9Yz" (241 mm) with shields Double-wall chimney 16Yz" (419 mm) 5Yz" (140 mm) connector Unprotected Ceiling Surfaces Protected Ceiling Surfaces Single-wall connector 30" (762 mm) 19" (483 mm) (Horizontal) Clearance to Combustibles in Front of Stove All Installations 48" (1219 mm) A minimum ceiling height of 8 feet (2.4 m) measured from the base of the stove is required for all installations. Using a listed double wall oval to round connector. 1. Most installations require a ceiling heat shield 24" (610 mm) in diameter and suspended 1" (25 mm) from the ceiling that must surround the pipe when the chimney penetrates the ceiling. Refer to Notes 3 and 4 below for the only exceptions to this. The ceiling heat shield is always required if clearances are reduced using wall protection. 2. With protected wall surfaces, the rear clearance must be increased by 3" (76 mm) if the flue collar heal shield is not used. The flue collar shield is required when using connector pipe shields and always with unprotected surfaces. 3. In installations where the ceiling height is 9 feet (2.7 m) or more and if wall protection is not used, the ceiling heat shield is not necessary. 4. Connector pipe heat shields must extend the entire length of the connector pipe up to 9 feet (2.7 m). In installations where the ceiling height is 10 feet (3 m) or more and if wall protection is not used, the ceiling heat shield is not necessary. 30002850 15 Defzant 1610Non-Catalytic Woodburning Stove Unprotected Surfaces Protected Surfaces Stove Installed Stove in Corner Stove Installed Parallel Parallel to Wall to Wall Stove in Corner Top Exit Installations, flue collar shield installed, no shields on single-wall connector i_ ~ f ~~ l~ E F ~~ ~~ F Top Exit Installations, flue collar shield installed, heat shields on single-wall connector ~~~-+~ ~~ 1~ 1~ H ~ K L GI -. I ~ y J~t ~ ' . ~ Top Exit Installations, double-wall chimney connector, flue collar shield installed '~~`~ +~ ~~ 1. N ~ ~~ '~ O R ' ' I Vey I . R ''_ --. O ~ P~~ Rear Exit Installations ST855 ~6 30002850 Defiant 1610 Non-Catalytic Woodburning Stove F~~. 76 Parallel installation, vertical chimney connector, two wall shields. Reduced clearances for both rear and side walls. Wall shields may meet at corner if desired. Shielding for con- nectoris centered behind connector. ,a. _ °22o mm~ -' ~~;,'~ Refer to :IMPORTANT ;Note on This Page 1 ,~ ae' ae' ~,zzo mm- ,zzo mm~ 1 ST498 Fig. 17 Parallel installation with rear wall pass-through, two wall shields. Reduced clearances to both rear and side walls. Wall shields may meet at corner if desired. Wall pass-through must comply with codes. Refer to "Special Installations." "~- Refer to '~ "a" 48" (IMPORTANT nzzo r ~lzzo mm) . Note on This °• '' =: ,, , ,`~' Page 40 48" (1220 Tm ~'K~ 1220 mT) :S ~Q99 Fia. 18 Corner installation, vertical chimney connector, two wall shields. Reduced side clearances. Wall shield MUSI meet at corner. IMPORTANT: when the stove is installed with 8" connec- tor pipe, wall shields must extend to within 1" (25 mm) of the ceiling (up to 9' (2.7 m)) due to potentially higher pipe temperatures. With 6" connections, the wall shields only need to extend to a height of 48" (1220 mm) as shown in the grey shaded areas of Figures 16, 17 and 18. 30002850 17 Defiant 1610 Non-Catalytic Woodburning Stove The information on this page is helpful in planning stove placement, particularly in those installations with chimneys that pass through the ceiling. However, this is not a clearance chart. Final stove clearances must adhere to the guidelines in the clearance chart on Page 14 for 6" connections. ~• . - • • Unprotected Surfaces Protected Surfaces Parallellnstallations Corner Installations parallellnstallations Corner Installations Side (A) Rear (B) Corner (C) Side (D) Rear (E) Comer (F) 413/x" 3O3/e'~ 37" 283/x" 253/e" 30" (1060 mm) (772 mm) (440 mm) (730 mm) (645 mm) (762 mm) ~• - - .-. Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 413/a" 173/a' 37" 283/x" 253/e" 30" (1060 mm) (441 mm) (940 mm (730 mm) (660 mm) (762 mm) ~• ~. Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 413/4" 223/8' 26" 253/a" 213/s" 27" (1060 mm) (568 mm (660 mm) (654 mm) (543 mm) (686 mm) `This distance, from the center of the flue collar to the front edge of the hearth, is the same for all installations on this page: 35" (889 mm) in the United States and 37" (340 mm) in Canada. 18 30002850 Defiant 1610 Non-Catalytic Woodburning Stove >rmation on this page is helpful in planning stave placement, particularly in those installations with ys that pass through the ceiling. However, this is not a clearance chart. Final stove clearances must to the guidelines in the clearance chart on Page 15 for 8" connections. Unprotected Surfaces Protected Surfaces Parallellnstallations Corner Installations Parallellnstallations Corner Installations Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 393/x" 343/a" 35" 263/a" 143/a" 19" (1010 mm) (873 mm) (889 mm) (680 mm) (365 mm) (483 mm) ~. - . - .-. Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 413/d' 163/a" 35" 263/x" 143/s" 19" (1060 mm) (416 mm) (889 mm) (680 mm) (365 mm) (483 mm) Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 4(]3/4" (1035 mm) 213/8 (543 mm) 24 (610 mm) 233/4" (603 mm) 103/8" (264 mm) 16" (406 mm) ~-A-" E F ' ~~ S _ ~ i* * This distance, from the center of the flue collar to the front edge of the hearth, is the same for all installations on this page: 35" (889 mm) in the United States and 37" (340 mm) in Canada. 30002850 19 Defiant 1610 Non-Catalytic Woodburning Stove mina the Hanc Cast iron stoves are heavy, and it will take two to four people to move your Defiant into position. Wipe the protective coating of oil from the griddle with a clean dry rag or a paper towel. Install the handle on the griddle. Slip the bolt through a washer, a nylon bushing, then through the handle and the other bushing, then through the steel spacer and into the griddle tab. (Fig. 19) Tighten securely. 0 ~- Spacer Bushings ~~ Knob 0 ®~~ Washer ~~~ Bolt ST536 Fig. 19 Allach the griddle handle. . - -. Remove and discard the four large slot-head screws from the stove bottom. Install the stove legs (Fig. 20) using the hex head bolts from the parts bag. Use 3/8" washers with all four legs; the door handle holder at- taches between the right front leg and the stove body. Position the holder so the hole that accepts the handle hub faces out from the right side of the stove. Tighten the bolts firmly. NOTE: It is usually most convenient to leave the stove on its shipping pallet and swing one corner of the stove at a time off the pallet to attach each leg. Be sure to support the stove well (i.e. with wooden blocks) until all four legs are secured to the stove. CAUTION: Overtightening can strip tapped threads. Use the removable handle to open or close the doors. After using it, remove the handle so it will not get hot. Store the handle in the handle holder installed behind the right front leg. (Fig. 21) o Bottom Heat Shield a Door Handle Holder Leg Bolt and Washer 57584 Fig. 21 Handle holder and heat shield positions. ~ • - ~ NOTE: The Bottom Heat Shield is required in most installations. Refer to Floor Protection, Page 10, for further details. 1. Loosen the four 10-24 x 1/2" hex head bolts from the corners of the ash drop on the stove bottom. 3. Align the bottom heat shield holes with the four bolts. The outside air cutout hole should be toward the rear of the stove. 4. Tighten the four hex head bolts securely after pass- ing all four bolts through the large end of the key- holes and then pulling the shield forward to engage the smaller ends of the keyhole slots. (Fig. 22) 57857 Bottom Heat Shield Fig. 22 Attach the optional bottom heat shield. 5. Attach the right side of the heat shield to the handle holder using a #10 1/2" phillips sheet metal screw. Fig. 20 Attach the stove legs. 20 30002850 Defiant 1610 Non-Catalytic Woodburning Stove any installations will require the use of the supplied -:ash door heat shield. Refer to the "Floor Protection" sections starting on Page 10 to determine if your instal- lation requires the use of the ash door heat shield. 1. Remove the two Phillips pan head screws from the ash door. 2. Insert the screws through the ash door heat shield (from the painted side), place the 5/16" spacers over the screws, and carefully thread them back into the original holes. (Fig. 23) The curved lip should be upward, under the ashlip of the stove. 3. Tighten securely. .~ -~ Lift the stove slightly so there is no weight on the leg while making the adjustment. Reverse the flue collar by removing the two screws that attach it tq the back of the stove. Be sure the gasket around the flue collar opening is in position when you screw the collar back onto the stove. ~ .- Use the 1/4" -20 x 3" screw to attach the damper handle to the damper stub on the left side. The primary air thermostat handle is the smaller of the two black handles. Secure the handle to the stub on the right side of the stove with an 8-32 x 2" slot head machine screw. (Fig. 24) The ceramic removable insert handle opens and closes the front doors. Remove after each use, and store it in the handle holder behind the right front leg. Assemble the handle by passing the 33/e" screw through the ceramic shaft and into the bright metal nub. (Fig. 25) Tighten carefully until snug. ~j EFIANI Y ST539 Fig. 24 Attach the thermostat handle. ST540 Fig. 25 Assemble the front door handle. 30002850 21 Fig. 23 Install the asrltl OOr Heal Snleld. Defiant 1610 Non-Catalytic Woodburning Stove 1. Attach the fan assembly at the bottom edge of the in- ner back with two (2) 1/4-20 x 3/4" hex head screws. 2. Attach snapstat to the mounting holes on the un- derside of the bottom with two (2) 1/4-20 pan head screws. 3. Attach the rheostat holder (provided with the stove) under the right front wing of the bottom heat shield with two (2) #10 sheet metal screws. 4. Attach the rheostat to its holder by inserting the rheo- stat control shaft through the holder hole. Install the retaining ring and rheostat knob onto the shaft. 5. Secure the rheostat cable to the underside of the bottom heat shield using the wire tie provided and the hole at the right rear edge of the heat shield. 6. Fan will not operate until stove reaches approximate- ly 109°F. Two controls regulate the pertormance of the Defiant: a primary air control supplies oxygen for the fire, and a damper directs air flow within the stove to activate and deactivate the non-catalytic combustion system. (Fig. 27) Symbols cast into the stove are reminders of the correct directions for using the controls. The words 'Left' and `right' in these directions are facing the stove. Air Control Lever Door Handle Holder (Behind ~ Leg) a Hole for Wire Tie to Secure Cable Rheostat Knob ~ ' 0 O Rheostat B - Holder Rheostat snapstat Screws ST848 Fig. 26 Fan installation (Kit # 2767). More air entering the stove makes the fire burn hotter and faster, while less air prolongs the burn at a lower heat output level. (Fig. 28) For the greatest air supply and maximum heat output (but the shortest burn time), move the lever toward the front of the stove. For a fire that will last longer with less heat, move the lever toward the rear of the stove. Air Control Position- Low Heat Range Medium Heat Range . Griddle Handle Defiant 1610 Non-Catalytic Woodburning Stove . ~, ~- ~ . - The damper handle on the left side of the stove oper- ates the damper to direct air flow within the stove. The damper is open when the handle points to the rear, enabling smoke to pass directly into the chimney. The damper must be open when starting or reviving a fire, and whenever the griddle or doors are opened. The damper is closed when the handle points forward. Smoke travels through the non-catalytic combustion system where it can be further burned, before passing up the chimney. (Fig. 29) The damper should always be either fully open or fully closed. There are no intermediate positions. When closing the damper, be sure to pull firmly enough to snap the handle into the locked posi- tion. Damper Positions ~~~ J~ Open Closed S75a3 (Updraft Mode) (Efficient Mode) Fig. 29 The Defiant's damper operating positions. • .. The Defiant's griddle lifts for convenient top-loading of Togs, and is the easiest way to add fuel. (Fig. 30) Fig. 30 Top loading is the best way to add fuel during regular use. Front loading is useful for kindling a fire. However, the front doors open as well for adding an occasional log to a fire. If the stove is equipped with 8" (203 mm) stove pipe, the front doors may be opened (or even removed) and the optional Defiant spark screen placed in the opening for open-fire viewing. The Defiant is not approved for operation with the front doors open if equipped with a 6" (152 mm) chimney connector or chimney. To open the front doors, insert the handle into the door latch stub and turn it to the left and up. (Fig. 31) To close them, always close the left door first. Turn the handle in the right door to the left and up (to the open position) and close it. Finally, push on the door as you turn the handle to the right and down. The doors will draw in slightly, and the handle should offer some resis- tance as you turn it to the closed position. Fig. 31 To open the front doors, turn the handle ciocicwise. To reduce the risk of breaking the glass, avoid striking the glass or slamming the doors. When you are not using the door handle, store it in the holder behind the right front leg of the stove. Be careful to not drop the handle, since it is breakable. WARNING: Fireplace stoves equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and flame may be drawn out of the fireplace stove opening, creating risks from both fire and smoke. WARNING: For safety and greatest efficiency, oper- ate your stove only with all doors/griddles fully closed. The test standard for your stove when it is operated in this mode is UL 1482. The Defiant may be used as a fireplace with the front doors open or removed, BUT only when it is equipped with 8" (203 mm) stove pipe and only when the optional spark screen is secured correctly in the opening to protect against the possibility of sparks and embers leaving the stove. The test standard for your stove when it is operated in this mode is UL 737. Use only the Defiant spark screen, Item #1907, with your Defiant. Defiant spark screens are available from your Ver- mont Castings Dealer. 30002850 23 Deftant 1610Non-Catalytic Woodburning Stove .~ The outer surfaces of the ceramic glass panels have an infrared-reflective coating which keeps the inner surfaces warm. This design, along with apre-heated 'airwash,' makes clear fire viewing possible at most fir ing levels. ' . . - . Your stove has andirons to keep logs away from the glass panels. The andirons are essential to maintain clear fire viewing, and should be left permanently in place. Since the andirons may slightly hinder refueling through the front doors, most stove owners will prefer the convenience of top loading through the griddle. Do not place fuel between the andirons and the doors. • e ... The Defiant is designed to burn natural wood only; do not burn fuels other than that for which it was designed. You'll enjoy the best results when burning wood that has been adequately air-dried. The wood should be 22-24" (559-610 mm) in length. Avoid burning "green' wood that has not been properly seasoned. Do not burn construction materials; they often contain chemicals and metals that can damage the inside surfaces of the stove and pollute the air. Do not burn ocean driftwood; when it burns, the salt it contains will attack the cast iron. The best hardwood fuels include oak, maple, beech, ash, and hickory that has been split, stacked, and air- dried outside under cover for at least one year. If hardwood is not available, you can burn softwoods that include tamarack, yellow pine, white pine, East- ern red cedar, Jir, and redwood. These should also be properly dried. Store wood under cover to keep it dry. The longer it is stored, the better heating and fire-viewing performance you will enjoy. Even for short-term storage, be sure to keep wood a safe distance from the heater and keep it out of the areas around the heater used for refueling and ash removal. .. ~ - • • ~ - An optional surtace thermometer tells you when to ad- just the air control, and when to refuel. (Fig. 32) For example, when the thermometer registers at least 450°F. (230°C) after start-up you know the stove is hot enough and it may be time to close the damper. Note that the stove will warm up much sooner than the chimney, though; a warm chimney is the key to easy, effective stove operation. Please review the draft man- agement information on Page 26 to see how the size, type, and location of your chimney will affect your stove operation. When thermometer readings drop below 350°F. (175°C) it's time to adjust the air control for a higher burn rate or to reload the stove. A temperature reading over 750°F. (385°C) is a sign to cut back on the air supply to slow the bum rate. I ~~ ~ I 57523 Fig. 32 Take temperature readings with a thermometer lo- Gated in the middle of the griddle. Use the following temperature ranges as a guide: • Readings in the 350°-500°F. (175°-260°C) range indicate low to medium heat output. • 500°-600°F. (260°-315°C) readings indicate medium heat output. • Readings of 600°-750°F. (315-385°C) indicate high heat output. Operating your Defiant continuously at griddle temperatures of 750° F. (385°C) or higher may damage the cast iron or enamel finish. No single air control setting will fit every situation. Each installation will differ depending on the quality of the fuel, the amount of heat desired, and how long you wish the fire to burn; outdoor air temperature and pressure also affect draft. The control setting also depends on your particular installation's "draft," or the force that moves air from the stove up through the chimney. Draft is affected by such things as the length, type, and location of the chimney, local geography, nearby obstructions, and other factors. See Page 26 for details on how the installation affects performance. Too much draft may cause excessive temperatures in the Defiant, and could even damage the stove. On the other hand, too little draft can cause backpuffing into the room and/or the "plugging" of the chimney. How do you know if your draft is excessively high or low? Symptoms of too much draft include an uncontrol- lable burn or a glowing-red stove part. Signs of weak draft are smoke leaking into the room through the stove or chimney connector joints or low heat output. In some newer homes that are well-insulated and weather-tight, poor draft may result from an insufficient air supply in the house. In such instances, an open 24 30002850 Defiant 1610 Non-Catalytic Woodburning Stove near the stove on the windward side of the can provide the combustion air supply needed. er option for getting more combustion air to the `is to duct air directly from outside to the stove. In areas provisions for outside combustion air are tired in all new construction. Defiant NC is equipped to deliver outside air for ibustion and outside air kit #3265 is available. :n first using the stove, keep track of the air control ings. You will quickly find that a specific setting will you a fixed amount of heat. It may take a week or to determine the amount of heat and the length of you should expect from various settings. Most installations do not require a large amount of combustion air, especially if adequate draft is available. Do not for any reason attempt to increase the firing of your heater by altering the air control adjustment range outlined in these directions. Use the following air control settings as a starting point to help determine the best settings for your installation. Each is described as a fraction of the total distance the lever may be moved from right to left. (Refer to Figure 27, Page 19) Burn Rate Primary Air Control Low From far right to 1/3 the distance to left Medium From 1/3 to 2/3 the distance to left High From 2/3 the distance to left, to far left DO NOT OPERATE THE STOVE WITH THE ASH DOOR OPEN. OPERATION WITH THE ASH DOOR OPEN CAN CAUSE AN OVERFIRING CONDITION TO OCCUR. OVERFIRING THE STOVE IS DANGER- OUSAND CAN RESULT IN PROPERTY DAMAGE, INJURY OR LOSS OF LIFE. Cast iron is extremely strong, but it can be broken with a sharp blow from a hammer or from the thermal shock of rapid and extreme temperature change. The cast plates expand and contract with changes in temperature. When you first begin using your Defiant, minimize thermal stress by letting the plates adjust gradually during three or four initial break-in fires follow- ing Steps 1-3 below. Burn only solid wood in the Defiant, and burn it directly on the grate. Do not elevate the fuel. Do not burn coal or other fuels. The bypass damper must be open when starting a fire or when refueling. Do not use chemicals or fluids to start the fire. Do not burn garbage. Never use flammable fluids such as gasoline, gasoline type lantern fuel, kerosene, charcoal lighter fluid, naptha, engine oil or similar liquids to start or "freshen up"afire in this heater. Keep all such liquids well away from the heater while it is in use. 1. Open the stove bypass damper, and open the prima- ry air control fully. 2. Place several sheets of crumpled newspaper in the stove. Place six or eight pieces of dry kindling split to a finger-width size on the paper. On the kindling, lay two or three larger sticks of split dry wood approximately 1-2" (25-51 mml in diameter. (Fiq. 33) 3. Light the newspaper and close the door. Gradu- ally build up the fire by adding a few 3-5" (80-120 mm) diameter pieces of split firewood. If this is one of the first few "break-in" fires, let the fire burn brightly, and then let it die out. During the break-in fires, do not let the stove get hotter than 500°F. (260°C) as measured on an optional stove- top thermometer. Adjust the air control lever as neces- sary to control the fire. Some odor from the stove's hot metal and the paint is normal for the first few fires. NOTE: Some chimneys must be "primed," or warmed up, before they will draw sufficiently to start a fire. To correct this situation, roll up a couple pieces of news- paper, place them on top of the kindling and toward the back of the stove, light them, and close the doors. This will encourage the smoke to rise rapidly, making it easier to establish a good draft. 30002850 25 Fig. 33 Start the nre wttn newspaper ana ary rcinanng. Defiant 1610 Non-Catalytic Woodburning Stove Once the draft is established, open the front door and light the rest of the fuel from the bottom. Do not light the main bed of fuel until the chimney begins drawing, and repeat the procedure as often as necessary if the initial attempt is unsuccessful. 4. If your Defiant has been broken-in previously us- ing Steps 1-3, continue to build the fire gradually. Add larger wood with a diameter of 3-4" (75-100 mm). Con- tinue adding split logs of this size to the briskly-burn- ing fire until there is a glowing ember bed 2-3" (51-75 mm) deep. (Fig. 34) A good ember bed is necessary for proper functioning of the non-catalytic system and may take an hour or more to establish. 5. Close the damper when the griddle temperature reaches 450°F (230°C). 6. Adjust the air control for your desired heat output. NOTE: Stove installations vary widely, and the operat- ing guidance given here is only a starting point .The draft management information on Page 28 will explain in detail how the features of your installation may help or hinder good draft, and how you may need to vary your firing technique if your installation doesn't encour- age agood draft. .- When reloading, best results will be achieved if you first de-ash the stove by stirring the fuel bed to allow ash to fall through the grate into the ash pan. Do not break the charcoal into very small pieces or pound or compress the charcoal bed. It is important that air can circulate through the charcoal bed during the burn. Larger pieces of charcoal allow more air to circulate under the wood, resulting in the fire reviving more quickly. (Fig. 35) For best results when refueling, wear long-cuffed stove gloves to protect your hands and forearms, add fuel while the stove still has plenty of glowing embers to re-kindle the fire, and include some smaller pieces of wood in the new fuel load to help the stove regain its operating temperature quickly. Use this sequence as a guide to successful refueling: 1. Open the damper. 2. De-ash the stove as described above. Open the ashdoor and check the level of ash in the ash pan. Empty the pan if necessary and replace it in the stove. Close the ash door. 3. Open the griddle, load the wood (smaller pieces first), and close the griddle. 4. Close the damper. 5. When the surface temperature reaches 450°F. (230°C), adjust the air control for the amount of heat you desire. NOTE: If the remaining charcoal bed is relatively thick (2-3"/51-75 mm) and if your fuel is well seasoned, it is possible to add fresh fuel (smaller pieces first), close the door and damper, and reset the primary air control for the desired heat output within five minutes. WARNING: FIREPLACE STOVES EQUIPPED WITH DOORS SHOULD BE OPERATED ONLY WITH DOORS FULLY OPEN OR DOORS FULLY CLOSED. IF DOORS ARE LEFT PARTLY OPEN, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE STOVE OPENING CREATING RISKS FROM BOTH FIRE AND SMOKE. CAUTION: The Defiant will be hot while in opera- tion. Keep children, clothing and furniture away. Contact may cause skin burns. DO NOT OVERFIRE THIS HEATER. Overfiring may cause a house fire, or can result in permanent dam- age to the stove. If any part of the Defiant glows, you are overfiring. 26 30002850 Fig. 34 Add larger pieces of wood as the fire begins to burn well. Fig. 35 Add full size logs after the ember bed is 3" (75mm) deep. Defiant 1610 Non-Catalytic Woodburning Stove dutine ash removal is important for ease of main- tehance, and is important for the stove's durability. Remove ash before it reaches the top of the ash pan. :Check the level at least once a day. Every few days, clear any ash from the outer edges of the firebox. Most of the ash will fall through the grate. Slice or stir the ash with a shovel or poker so that it falls through the grate slots. IMPORTANT: Check the level of ash in the ash pan before reloading the stove. If the ash level is close to the top edge of the pan, empty the pan according to this procedure: • Open the damper. • Open the griddle or front doors, and use a shovel or poker to stir excess ash through the ash slots in the grate down into the ash pan. • Close the griddle or doors, and unlatch the ash door. (Fig. 36) It will pivot, swinging the ash pan out of the stove. • Slide the cover onto the pan, making sure it is se- curely closed. (Fig. 37) 0 Open close ~ ST545 • Remove the ash pan, making sure to keep it level. • To keep the cover from sliding off and to keep ash from falling on the floor, do not tilt the ash pan for- ward. • If the stove is in operation, close the ash door while disposing of the ash. You may need to lift the latch end of the door slightly to align the latch with the mating part on the stove bottom. • Properly dispose of the ash in a metal container with a tight-fitting lid. Store the container outdoors away from all combustible material. • Return the ash pan to its original position in the stove, and close and latch the ash door. (Fig. 37) • Do not operate the stove with the ash door open. This will result in over-firing, and could cause dam- age to the stove, void the warranty, or even lead to a house fire. Empty the ash pan regularly, typically every one to three days. The frequency will vary depending on how you operate your Defiant: ash will accumulate faster at higher heat outputs. Remove ash frequently and place it outdoors in a metal container with alight-fitting lid. Place the closed container of ash on a noncombustible floor or on the ground, well away from all combustible materials, pend- ing final disposal. If the ash is disposed of by burial in soil or otherwise locally dispersed, it should be kept in the closed container until all cinders have thoroughly cooled. You can use wood ash as a garden fertilizer. CAUTION: Never use your household or shop vacuum cleaner to remove ash from the stove; always remove and dispose of the ash properly. Fig. 36 Turn the ashdoor handle clockwise to open and coun- terclockwise to close. 27 rlg. sr tse sure the cover ~s securery attached oetore remov- ing the ash pan. 30002850 Defiant 1610 Non-Catalytic Woodburning Stove A stove is part of a system, which includes the chimney, the operator, the fuel, and the home. The other parts of the system will affect how well the stove works. When there is a good match between all the parts, the system works well. Wood stove or insert operation depends on natural (unforced) draft. Natural draft occurs when the exhaust is hotter (and therefore lighter) than the outdoor air at the top of the chimney. The bigger the temperature difference, the stronger the draft. As the hot gases rise through the chimney they provide suction or'draw'that pulls air into the stove for combustion. A slow, lazy fire with the stove's air inlets fully open indicates a weak draft. A brisk fire, supported only by air entering the stove through the normal inlets, indicates a good draft. The stove's air inlets are passive; they regulate how much air can enter the stove, but they don't move air into it. Depending on the features of your installation -steel or masonry chimney, inside or outside the house, matched to the stove's outlet oroversized -your system may warm up quickly, or it may take a while to warm up and operate well. With an 'airtight' stove, one which restricts the amount of air getting into the firebox, the chimney must keep the stove's exhaust warm all the way to the outdoors in order for the stove to work well. Some chimneys do this better than others. Here's a list of features and their effects. Masonry is a traditional material for chimneys, but it can perform poorly when it serves an 'airtight' stove. Masonry is a very effective 'heat sink' - it absorbs a lot of heat. It can cool the chimney gases enough to dimin- ish draft.~`rhe bigger the chimney, the longer it takes to warm up. It's often very difficult to warm up an outdoor masonry chimney, especially an oversized one, and keep it warm enough to maintain an adequate draft. Most factory-made steel chimneys have a layer of insulation around the inner flue. This insulation keeps the chimney warm. The insulation is less dense than masonry, so a steel chimney warms up more quickly than a masonry chimney. Steel doesn't have the good looks of masonry, but it pertorms much better. Because the chimney must keep the smoke warm, it's best to locate it inside the house. This uses the house as insulation for the flue and allows some heat release into the home. An indoor chimney won't lose its heat to the outdoors, so it takes less heat from the stove to heat it up and keep it warm. The common wisdom tells us that a taller flue draws better than a short one. This isn't necessarily so. If a chimney is tall enough to meet the safety requirements of the 2/3/10 foot rule, then adding more height isn't the right answer to a draft problem. In fact it could make the problem worse by adding more mass to the chimney system, which must be warmed up, a distance from the heat source (the stove). Don't make a chimney taller unless you must in order to meet the safety rules, or un- less there's some nearby feature causing a downdraft. Even then, there are downdraft-preventing chimney caps available, which are probably the smarter choice. The inside size of a chimney for an 'airtight' stove should match the size of the stove's flue outlet. When a chimney serves an airtight stove, more is not better; in fact, it can be a disadvantage. Hot gases lose heat faster as they travel slower through a chimney; if we vent a stove with asix-inch flue collar (28 square inch area) into a 10 x 10" (lue, the gases slow to one third their original speed. This allows the gases to cool more rapids, which weakens draft strength. If an oversized flue is also outside the house, the heat it absorbs gets transferred to the outdoor air and the flue usually stays cool. It is common for a masonry flue, especially one serving a fireplace, to be oversized for the stove. It can take quite a while to warm up such a flue, and the results can be disappointing. The best solution to an oversized flue is an insulated steel chimney liner, the same diam- eter as the stove or insert's Flue outlet; the liner keeps the exhaust warm, and the result is a stronger draft. An uninsulated liner is a second choice -the liner keeps the exhaust restricted to its original size, but the hot gases still must warm up the air around the liner. This makes the warm-up process take longer. .- Every turn the exhaust must take as it travels to the chimney top will slow it down. The ideal pipe and chim- ney layout is to vent vertically into a completely straight and vertical chimney. If you are starting from scratch, use this layout if possible. If the stovepipe must elbow to enter a chimney, locate the thimble about midway between the stove top and the ceiling. This achieves several goals: it allows the gases to speed up before they must turn, it leaves some pipe in the room for heat 28 30002850 Defiant 1610 Non-Catalytic Woodburning Stove sfer, and it gives you long-term flexibility for install- `'adifferent stove without relocating the thimble. ~" re should be no more than eight feet of single-wall ve pipe between the stove and a chimney; longer ins can cool the exhaust enough to cause draft and pi;osote problems. With prefabricated chimney, bring it -down to six to eight feet from the stove. With a masonry chimney, arrange the pipe so that it turns into the chim- neywithin eight feet of the stove. .. -. .. Each 'airtight' stove requires its own flue. If an airtight stove is vented to a flue that also serves an open fire- place, or a leakier stove, it's easier for the chimney draft to pull air in through those channels and performance of the stove suffers. Imagine a vacuum cleaner with a hole in the hose to understand the effect here. In some cases the other appliance can even cause a negative draft through the stove, and result in a dangerous draft reversal. •. . Creosote is a by-product of slow wood-burning. It's an organic tar that can condense in the flue if it is pres- ent in the exhaust, slow-moving, and cools to less than 290°F (130°C). Condensed creosote is volatile, and can generate chimney fires if it gets hot enough. All the features that affect chimney draft also affect creosote condensation - so use whatever combination of installa- tion features and operational steps that will encourage good draft and minimize creosote production. Because letting the exhaust cool off and slow down is one of the keys to creosote accumulation, it makes sense to line a chimney to match the stove's outlet size, for safety reasons as well as performance. Canadian law requires a matching liner to serve any stove or insert vented through a fireplace chimney; in the US, the National Fire Protection Association (NFPA) recom- mends achimney liner if the flue is more than three times bigger (in square area) than the outlet on the stove or insert. Some localities enforce the NFPA guide- lines as part of their building codes. Even the best stove installation will not perform well with poor fuel. The best fuel is hardwood that has air- dried 12-18 months. Softwood burns, but not as long as hardwood. 'Green' wood has a lot of moisture in it; it will burn, but some of the heat potential is used to boil the extra moisture from the wood. This reduces the amount of heat that reaches your home and can contribute to a creosote problem. There are moisture meters available for firewood; you can also judge your wood by its ap- pearance and weight. If you get it green, lift a piece and get a sense of its weight; it can lose a third or more of its weight as it dries. Also look at the ends of a log; as it dries it shrinks and often cracks. The more weathered and cracked a piece is, the drier it is. Dry wood burns readily with a good chimney draft. But with modern stoves, wood can be too dry and too volatile. Smoke and combustible gases can 'gas out' from the wood quickly and densely enough to overload the combustion system. If you hear a rumbling or roar- ing noise (like a propane torch) from the stove, that is a sign that the stove is overfiring. Back-puffing results when the fire produces volatile gases faster than the chimney draft pulls them out of the firebox. The gases back up in the firebox until they are concentrated enough and hot enough to ignite. If your stove back-puffs, the stove needs to cool down. You should open the damper to let the smoke rise to the flue more quickly, allow more air into the firebox, avoid big loads of firewood and check that the wood moisture is not too low. An easy way to test your chimney draft is to close the stove's damper, wait a few minutes to let the airflow stabilize, then see whether you can vary the strength of the fire by swinging the air control open and closed. Re- sults are not always instant; you may need to wait a few minutes for a change in the air control setting to have an effect on the fire. If there's no change, then the draft isn't strong enough yet to let you close the damper, and you'll need to open it for awhile longer and manage the fire with the air inlet until the draft strengthens. If you keep track of your burning habits and relate them to their effects on the stove's operation, you'll be rewarded with good performance and a safe system. Good draft also depends on a supply of air to the stove; a chimney can't pull in more air than is avail- able to it. Sluggish draft results when a house is tight enough to prevent the ready flow of air to the stove, or by competition between the stove and other equipment that sends indoor air outside -especially power-driven equipment like range hoods, clothes dryers, etc. If the chimney draws well with all other equipment turned off (or sealed, in the case of fireplaces and/or other stoves), then you simply need to be careful with timing the use of the other air consuming equipment. If you need to crack a nearby window or door to enable the chimney to flow well, it may be a good idea to install an outside-air intake to bring combustion air directly to the stove. An outside air kit is available to connect the stove directly to a source of outdoor combustion air. 30002850 29 Deftant 1610 Non-Catalytic Woodburning Stove Wood-burning is an art rather than a science. Once the stove and chimney system are in place, you can only vary your technique, mostly your timing, to achieve good results. If you keep track of your burning habits and relate them to their effects on the stove's operation, you'll be rewarded with good performance and year of reliable heating. 30 30002850 Defiant 1610 Non-Catalytic Woodburning Stove Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure. An occasional dusting with a dry rag will keep the painted cast iron of your Defiant looking new. The stove's paint can be touched up as needed. First, mask the areas, such as enamelled parts, glass, or handles, around the spot to be painted. Clean the spot with a wire brush. Remove the griddle and set it aside. It is normal for the griddle to darken after use. You can clean it with aline-bristle wire brush, or steel wool. Then, touch up the stove with Vermont Castings' high temperature stove paint. Apply the paint sparingly; two light coats of paint are better than a single heavy one. Use a dry or slightly damp rag or soft brush to remove spills or stains. For difficult jobs that require a cleaning agent, use only a kitchen appliance cleaner or polish recommended for use on enamel surfaces. Most of the carbon deposits on the glass will bum off during hot fires. However, the ash residue that accumulates on the glass surface should be removed regularly to prevent etching. To clean the glass, follow this procedure: • Be surA the glass is completely cool. • Clean the glass with water or a cleaner made espe- cially for this purpose. Do not use abrasive cleaners. Use cleaning agents sparingly and be sure to keep them off the outer surfaces of the stove. • Rinse the glass thoroughly. • Dry the glass completely. Do not operate your stove if the glass in the doors is damaged. If you need to replace the glass, use only the high temperature ceramic glass supplied by Vermont Cast- ings. Do not use substitutes. Be sure to specify left or right glass; the panels are not interchangeable, due to a heat-reflective coating on the side toward the room. 1. Remove the right and left door assemblies by rais- ing the door until the lower hinge pin clears its hole; then, angle the door bottom slightly outward and pull down to release the upper hinge pin. Place the doors face down on a padded work surface. Be especially careful with enamelled doors. 2. Remove the screws that hold the glass retainer clips in place, and remove the clips. 3. Carefully lift the broken glass panel from the door. Check the gasket around the window; it should be soft and resilient so that the glass will seal properly against the door. Replace the gasket if it has hardened or if it is compressed. 1. Center the glass on the gasket. Be sure to place the glass so that the infrared reflective coating is on [he exterior side, facing toward the room. 2. Secure the glass on both doors with the retainer clips. Tighten all screws. (Fig. 38) 3. Replace the doors on the stove. 4. Open and close the doors to check that they fit and work properly. Adjust as necessary. 30002850 31 Fig. 38 An exploded view of the glass assembly. Defiant 1610 Non-Catalytic Woodburning Stove 4diust the Damper as Needec The tension on the Defiant's damper is adjustable to compensate for compression of the gasket that seals the damper to the upper fireback. To adjust the damper: 1. Remove the griddle. Loosen the lock nut at the cen- ter of the damper. (Fig. 39) 2. Turn the pressure screw approximately one half turn clockwise with an Allen wrench provided with your stove. 3. Tighten the lock nut. Prevent the pressure screw from turning as you tighten the nut. Re-test the damper Fig. 39 Adjust the damper with the Allen wrench. A handle on the left side of the stove controls the damper. The handle attaches to the damper rod with a set screw. Periodically check the set screw and tighten as necessary. The Defiant's doors should close securely to prevent accidental opening and to keep air from leaking into the stove. On properly adjusted doors, the handles should resist slightly as they are turned to the closed position and the doors themselves should be drawn slightly toward the stove. Over time, the gasket around the doors will compress and the latches may need adjustment. To adjust the latches, loosen the small lock nut, rotate the striker screw ahalf-turn, and re-tighten the small lock nut. (Fig. 40) Your stove kit includes an Allen wrench for latch adjustments. Hold the striker screw to keep it from turning as you tighten the lock nut. Make repeated small adjustments until the setting is right. Pawl Small Lock- ing Nut Striker Screw Large i Locking Nut -~~ ' r ~~ Set Screw Handle Stub 57531 Fig. 40 Turn the door latch striker screw in or out to tighten or loosen the screw. Your Defiant uses fiberglass rope gaskets to make a tight seal between some parts. With use, particu- larly on moving parts, gaskets can become brittle and compressed and can begin to lose their effectiveness. These will need periodic replacement. The sizes of replaceable gasket are listed below, along with their applications. Gasket Diameter......And the Parts it Seals 5/16" The griddle to the stove top (wire reinforced gasket) 5/16" The damper to the upper fireback; the front doors to the stove front; and the doors to each other. 3/8" The ash door to the front of the bottom panel 3/16" The outer glass panes to the door If you need to change a gasket, first obtain an appropri- ate replacement from your Vermont Castings, Autho- rized Dealer. Wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: wear safety goggles and a dust mask. The procedure for replacing gaskets is the same, regardless of the gasket location. Follow these eight steps: 1. Remove the existing gasket by grasping an end and pulling frmly. (Fig. 41) 2. Use a wire brush or the tip of a screwdriver to clean the channel of any remaining cement or bits of gasket. Remove stubborn deposits of cement with a cold chisel if necessary. (Fig. 41) 32 30002850 Defiant 1610 Non-Catalytic Woodburning Stove ST560 Fig. 41 Remove gasket then clean channel with wire brush. 3. Determine the correct length of the appropriate-sized gasket by laying it out in the channel. Allow an extra 1-2" (25-50 mm), and mark the spot to be cut. 4. Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife. Twist the ends slightly to keep the gasket from unravel- ing. 5. Lay an unbroken 1/8" (3 mm) bead of gasket cement in the newly-cleaned channel. (Fig. 42) 6. Starting at one end, press the gasket into the chan- nel. (Fig. 48) Ensure a good joint where the gasket meets before trimming any excess. Do not overlap the gasket ends or leave ends with ragged edges. Fig. 42 Lay a bead of gasket cement then press place. 7. Press the gasketed part firmly against its normal mating.surface to seat the gasket evenly in its channel. Close and latch the door to do this, or tap other parts with the rubber mallet (or hammer/block of wood). 8. Clean any excess cement from around the chan- nel, then let the cement that holds the new gasket dry thoroughly. 9. The stove's doors may need adjustment after you have regasketed them. Initially, it may require loosening the latch to accommodate the new gasket; after a few weeks, it may need tightening to compensate for com- pression of the new gasket. The directions for adjusting the latches are on Page 32. 30002850 Other gaskets form seals between all other non-moving parts, but these are not subject to the same wear and deterioration as gaskets on moving parts. It is unlikely that you will ever need to replace these gaskets unless the involved parts are disassembled and then put back together. If this is the case, the job should be done only by a qualified service technician. 5/16" diameter gasket seals the following parts: • The lower fireback to the back panel • The left and right air plates (inner sides) • All connections between the stove plates. Your Defiant is designed to reduce creosote build-up significantly. However, regular chimney inspection and maintenance must still be performed. For safety, good stove performance, and to protect your chimney and chimney connector, inspect your chimney and chimney connector on a regular schedule. Clean the system if necessary. Failure to keep the chimney and connector system clean can result in a serious chimney fire. When wood is burned slowly, it produces tar, organic vapors and moisture that combine to form creosote. The creosote vapors condense in the relatively cool chimney flue of aslow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creo- sote makes an extremely hot fire within the Flue system that can damage the chimney and overheat adjacent combustible material. If a significant layer of creosote has accumulated -1/8" (3 mm) or more - it should be removed to reduce the risk of a chimney fire. You can never be too safe. Contact your local fire authority for information on what to do in the event of a chimney fire, and have a clearly understood plan on how to handle one. If you do experience a chimney fire, act promptly to: • Close the damper and air control lever. • Get everyone out of the house. • Call the Fire Department. Inspect the system every two weeks during the heat- ing season as part of a regular maintenance schedule. To inspect the chimney, let the stove cool completely. Then, using a mirror and a strong light, sight up through the flue collar into the chimney flue. If you cannot in- spect the flue system in this fashion, the stove must be disconnected to provide better viewing access. Clean the chimney using a brush the same size and shape as the flue liner. Flexible fiberglass rods are used to run the brush up and down the liner, causing any deposits to fall to the bottom of the chimney where they can be removed through the clean-out door. 33 Defiant 1610 Non-Catalytic Woodburning Stove Clean the chimney connector by disconnecting the sec- tions, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the connector sections after cleaning, being sure to secure the joints between individual sections with sheet metal screws. If you cannot inspect or clean the chimney yourself, contact your local Vermont Castings dealer or a profes- sional chimney sweep. DAILY: • Clear any ash build-up from around the air holes and combustion flow path in the lower fireback. • Ashes should be removed before they reach the top of the ash pan. Check accumulation at least once a day. • Keep the area around the stove clear of any com- bustible materials such as wood, furniture or cloth- ing. TWO MONTHS: • Check door handle to be sure it is working properly. Gasketing becomes compressed after a period of time. Adjust handle tightness if necessary. • Check leg bolts and heat shield screws; tighten if necessary. ANNUAL SPRING CLEANING: • Check gasketing for wear, and replace if necessary. • Remove ashes from the ash pan and replace with a moisture absorbing material (such as kitty litter) to keep the interior of the stove dry. • Clean the dust from the inner sides of bottom, rear or pipe heat shields if your stove is equipped with them. Clean surfacds are better heat reflectors than dirty surfaces. • Touch up the black paint. TWO WEEKS: • Inspect the chimney connector and chimney. Clean if necessary. TWO MONTHS: • Inspect the chimney and chimney connector. Pay particular attention to the horizontal runs of chimney connector, and the elbows. Clean the system if nec- essary. ANNUAL SPRING CLEANING: • Disassemble the chimney connector and take it outdoors for inspection and cleaning. Replace weak sections of connector. • Inspect the chimney for signs of deterioration. Re- pairs to a masonry chimney should be made by a professional mason. Replace damaged sections of prefabricated chimney. Your local Dutchwest dealer or a chimney sweep can help determine when re- placement is necessary. • Thoroughly clean the chimney. Inspect and Vacuum Both Rear Comers Ash Build-up ST856 • Inspect for and remove ash build-up behind the com- bustion package. This should be done in conjunction with annual cleaning of the chimney connector since this inspection is most conveniently done through the flue collar opening. Inspect the passages to either side of the combustion package (a mirror will be helpful) and vacuum away ash using a flexible vacu- um hose inserted into each passage. Care should be taken not to damage the white fibrous material in this rear chamber. (Fig. 43) Fig. 43 Inspect and clean out ash accumulation on either side of the non-catalytic combustion system. 34 30002850 Defiant 1610 Non-Catalytic Woodburning Stove _ 44 ~~~ 57~ 50 48 y \~a ~4--4 t 10 33 ~ e 1 3 31 301 !""7~ ~ 76 29-~ 79 Olo 75 3~ __ ~oDDoO~ 92 ~ O ° 85 77y 75 58 91 152 ~ 70 ~70 ~/~j~~~y~ 6 53 71 ~I 74 ~ ..11 ~1 80 74 ~ 54 49 ~~ 70~ O 76 ~55 67 68 72 26 BO it 73 91 ~~~ gi 68 ff• O 52 er 56 78~{ 82~ ~\ 83 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Defiant Woodburning Stove Model 1610 30002850 35 Defiant 1610 Non-Catalytic Woodburning Stove Defiant Woodburning Stove nnoaei ~s~o (t:Dntinued> Item Description Part Number 1. Side Insulation 30002846 2. Right Side Brick 30002847 3. Left Side Refractory 30002848 4. Brick Support Bracket 30002480 5. Griddle Gasket 1203668 6. Back 30002833 7. Left Heat Deflector 30002442 8. Right Heat Deflector 30002441 9. Shoe Refractory 30002243 10. Shoe Gasket 30002864 11. Fireback 30002840 12. Outer Back 30002839 13. Left Griddle Quadrant 30002399 14. Right Griddle Ouadrant 30002401 15. Griddle 30002822 16. Griddle Handle 1600657 17. Griddle Handle Spacer 1600070 18. Griddle Handle Bolt 1200907 19. Damper Gasket 1203588 20. Damper Ramp 1300643 21. Damper Housing 30002821 22. Damper' 30002816 23. Damper Tab' 1601488 24. Damper Rod' 1600065 25. Griddle Handle Bushing 1201895 26. Ash Door Heat Shield 1401911 27. Rheostat Bracket 30002863 28. Fountain Assembly 30002100 29. Damper Handle Screw 1201310 30. Damper Handle 1600644 31. Damper Handle Base Assy 30002720 32. Left Side See Chart Pg. 37 33. Left Air Manifold 30002818 34. Right Air Manifold 30002817 35. Right Side See Chart Pg. 37 36. Thermostat Handle Base Assy 30002716 37. Washer Damper Rod 1202560 38. Grate 30002820 39. Inner Bottom 30002838 40. Top Ashdoor Hinge 30002836 41. Door Handle Bracket 30002844 42. Bottom 30002829 43. Ashlip See Chart P . 37 44. Fireback Retainer 30002815 45. Friction Spring 1201846 46. Washer Friction Spring/Therm Handle Linkage 47. Air Plate 30002819 48. Andiron 30002827 49. Control Spacer 1201781 50. Leg Leveller 1201745 51. Ashdoor Handle Shaft 1600622 Item Description Part Number 52. Door Latch Assy 5004025 53. Ashdoor 30002810 54. Ashdoor Handle (Wood) 1600663 55. Ashdoor Hinge Rod 30002826 56. Cotter Pin, Ashdoor 30001749 57. AshdoorBOttom Hinge Support 1300642 58. Ashpan Bracket 30001908 59. Primary Air Flap 30002849 60. Primary Air Shaft 30002841 61. Air Linkage 30002842 62. Rear Side Brackei 30002845 63. Thermostat Handle 1600660 64. Airwash Manifold 30002814 65. Front See Chart Pg. 37 66. Flue Collar Gasket 30001910 67. Left Door See Chart P .37 68. Door Hinge Strip 1300645 69. Top See Chart Pg. 37 70. Glass Clip 30001715 71. Glass Clip (Right Door Only) 30001716 72. Front Door Handle & Shaft 30002717 73. Righf Door See Chart Pg. 37 74. Door Gasket 1203589 75. Glass Gasket 1203556 76. Left Door Glass' 1600064 77. Right Door Glass' 1600062 78. Lower Door Hinge Pin 30002727 79. Spacer (for Damper rod) 1201779 80. Upper Door Hinge Pin 30002727 81. Handle Base Stubs 30002714 82. Ceramic Handley 20006381 83. Handle Bolts 1201294 84. Thermostat Handle Bolt 1201243 85. Ash Pan Assy 30001690 87. Flue Collar See Chart Pg. 37 88. Leg See Chart Pg. 37 91. Hex Head Jam Nut 1203290 92. Bottom Heat Shield 30002843 NOTES: In this diagram and throughout this manual. 'left' and 'right' mean as you face the stove. When ordering parts, be sure to mention the stove's model number. When ordering external parts, be sure to specify color. 1. Not interchangeable, due to cheat-reflective coating on the room side of the glass. 2. Included in #0004345 Black Ceramic Handle Assy. The hardware in the Defiant is in standard sizes; most bolts are 1/4" diameter by 20 threads per inch. Most hardware stores can supply re- placement hardware it you specify bolt diameter, number of threads per inch and length. Fasteners inside the firebox should be replaced with stainless steel for ease of future disassembly. 36 30002850 Defiant 1610 Non-Catalytic Woodburning Stove Defiant Woodburning Stove Moaei ~s~o ~t:of,t~nuea~ Shell Enamel Parts -Defiant Model 1610 Part Name Classic Biscuit Bordeaux Chestnut Brown Ebony Midnight Blue Vermont Green To 30002834 30002874 30002915 30002926 30002894 30002884 30002937 Left Side 30002832 30002872 30002913 30002924 30002892 30002882 30002935 Ri hl Side 30002831 30002871 30002912 30002923 30002891 30002881 30002934 Flue Collar 30001576 30002947 30002921 30002932 30002910 30001617 30002943 Front 30002830 30002873 30002914 30002925 30002893 30002883 30002936 Ashli 30002811 30002870 30002911 30002922 30002890 30002880 30002933 Left Door Sub Ass 30002854" 30002879 30002920 30002931 30002899 30002889 30002942 Left Door 30002813 30002876 30002917 30002928 30002896 30002886 30002939 Right Door Sub Ass 30002853" 30002878 30002919 30002930 30002898 30002888 30002941 Ri hl Door 30002812 30002875 30002916 30002927 30002895 30002885 30002938 Leg 30002835 30002877 30002918 30002929 30002897 30002887 30002940 'NOTE: Does not contain giass or glass gasket. 30002850 37 Defzant 1610 Non-Catalytic Woodburning Stove 38 30002850 LIMITED LIFETIME Warranty - For Vermont Castings Defiant, Non-Catalytic Wood Stove Limited Lifetime Warrantv CFM Corporation warrants that all refractory brick and material used in this product will be warranted against ~gterioration not resulting from physical damage or overloading of the woodstove for the lifetime of this product. This coverage includes the components of the EverBurn Svstem: "shoe. fountain. and fireback. Coverage is provided only to the orioinal purchaser. Limited 3 Year Warrantv All cast iron parts are warranted for a period of three years against breakage, cracking or burn-through. Limited 1 Year Warrantv The following part of the woodburning stove are warranted to be free of defects in material and work- manship for a period of one year from the date you receive it: The handles, glass door panels, door gasketing and porcelain finish. Any of these items found to be defective will be repaired or replaced at no charge, upon the return of the part with postage prepaid to a Vermont Castings Authorized Dealer. Any parts repaired or replaced during the limited warranty period wilt be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or six (6) months, whichever is longer. Exclusions & Limitations 1. This warranty is non-transferable. 2. This warranty does not cover misuse of the stove. Misuse includes overfiring, which will result if the stove is used in such a manner as to cause one or more of the plates to glow red. Overfiring can be identified later by warped plates and areas where the paint pig- ments has burned off. Overfiring in enamel stoves is identified by bubbling, cracking, chipping and discolor- ation of the porcelain enamel finish. CFM Corporation offers no warranty on chipping of enamel surfaces. Inspect your woodburning stove prior to accepting it for any damage to the enamel. 3. This warranty does not cover misuse of the stove as described in the Owners Guide, nor does it cover a stove which has been modified unless authorized by a CFM Corporation representative in writing. This war- ranty does not cover damage to the stove caused by burning salt saturated wood, chemically treated wood, or any fuel not recommended in the Owners Guide. 4. This warranty does not cover a stove repaired by someone other than a Vermont Castings Authorized Dealer. 5. Damage to the unit while in transit is not covered by this warranty but is subject to a claim against the common carrier. Contact Vermont Castings Authorized Dealer from whom you purchased your stove or CFM Corporation if the purchase was direct. (Do not oper- ate the stove as this may negate the ability to process the claim with the carrier). 6. Claims are not valid where the installation does not conform to local building and fire codes or, in their ab- sence, to the recommendations in our Owners Guide. 7. The salt air environment of coastal areas, or a high- humidity environment, can be corrosive to the porce- lain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the porcelain enamel finish to flake off. This warranty does not cover damage caused by a salt air or high-humidity environment. 8. CFM Corporation shall have no obligation to enhance or update any unit once manufactured. IN NO EVENT SHALL CFM Corporation BE LIABLE FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES. ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS, ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. THIS WARRANTY SUPERCEDES ALL OTHER ORAL OR WRITTEN WARRANTIES. Some states do not allow the exclusion or limitations of incidental and consequential damages or limitations on how long an implied warranty lasts, so the above limi- tations may not apply to you. This warranty gives you specific rights and you may have other rights, which vary from state to state. How to Obtain Service If a defect is noted within the warranty period, the customer should contact a Vermont Castings Authorized Dealer or CFM Corporation if the purchase was direct with the following information: 1. Name, address, and telephone number of the pur- chaser 2. Date of Purchase. 3. Serial number from the label on the back 4. Nature of the defect or damage. 5. Any relevant information or circumstances, e.g., instal- lation, mode of operation when defect was noted. A warranty claim will then start in process. CFM Corpo- ration reserves the right to withhold final approval of a warranty claim pending a visual inspection of the defect by authorized representatives. 30002850 39