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HomeMy WebLinkAboutLong Island Sand and Gravel Mining 1970 Lon Island Sand a"nd Gravel Mining ,. " - LONG ISLAND SAND AND GRAVEL MINING Prepared by the New York State Office of Planniog Coordioation Metropolitan New York District Office 1841 Broadway New York, New York 10023 July 1970 TITLE: Long Island Sand and Gravel Mining AUTHOR: New York State Office of Planning Coordination, Metropolitan New York District Office SUBJECT: Long Island sand and gravel resources Site rehabilitation Model standards for regulating sand and gravel mining DATE: July 1970 LOCAL PLANNING AGENCY: New York State Office of Planning Coordination SOURCE OF COPIES: Clearinghouse for Federal Scientific and Technical Information 2285 Port Royal Road, Springfield, Virginia 22151 New York State Office of Planning Coordination 488 Broadway, Albany, N.Y. 12207 OPC Metropolitan New York District Office 1841 Broadway, New York, N.Y. 10023 For reference: HUD Regional Office Library 26 Federal Plaza, New York, N.Y. 10007 Project URBANDOC 33 West 42 Street, New York, N.Y. 10036 Planning Depository libraries Planning School libraries HUD PROJECT NUMBER: NYP 116 SERIES NUMBER: N.A. NUMBER OF PAGES: 42 ABSTRACT: Describes Long Island's sand and gravel resources and production, its competitive position and the possibility of using this resource and also maintaining an efficient land use pattern. Sand and gravel mining is viewed as the first phase of a total reuse plan, the commercial operation carefully planned, executed and coordinated with future uses. Model standards for regulating sand and gravel mining suggest how to achieve this goal. ~~ "11 ^ ~, ',', r~,'~ ~~:, I~'" , l' ~<ll I " " , , ' ~ --~!.~~ STATE OF NEW YORK EXECUTIVE DEPARTMENT OFFICE OF PLANNING COORDINATION STATE CAPITOL ALBANY, N. Y. 12224 o DAVID BRANDON DIRECTOR July 1970 This report summarizes the extent and potential of the sand and gravel industry on Long Island and proposes ways for applying sound planning principles to the use of this valuable natural resource. The aim is to view sand and gravel mining as the first step in a carefully thought-out plan for reusing the land for desirable purposes rather than as an unavoidable blight on the environment. The report was prepared by staff members in the Metropolitan New York District Office of the State Office of Planning Coordination. Its publication is part of OPC's contribution to its own work of formulating a statewide comprehensive plan, while providing needed information for local planners and others interested in specific areas and particular problems. ~ Introduction As the glaciers of the Ice Age advanced and then receded, they left as their relic sand and gravel deposits throughout the 1,200 square miles of Nassau and Suffolk Counties. The proximity of these deposits to New Yark City and the rest of the metropolitan area has resulted in a significant mining industry on Long Island. While the region has substantially benefited from this high quality supply of basic construction materials, the mining industry's impact upon the island's physical environ- ment has been largely negative. Too often the industry has been associated with blighted landscapes, scarred terrain, excessively sloped hills, abandoned processing plants and equipment, and derelict barges left to rot. These experi- ences have not been the exclusive domain of the private operator. "Gypsy" operators have been allowed to mine and abandon sites without reclaiming them, and local highway departments have neglected restoration after extracting fill and paving material. In recent years, as a result of continued population growth and the public's greater concern for its environ- ment, most Long Island municipalities have tightened restrictions on mining operations. Concurrently, the mining industry has shown some responsiveness to environmental needs and to the need for more desirable standards of operation and rehabilitation. Yet poor practices still occur and site rehabilitation efforts have generally had mediocre results. This study has several purposes. The first is to measure the magnitude of the Long Island sand and gravel industry in state and national contexts and to indicate its continued importance to the economy of the metropolitan area. The second is to assess means for promoting sound mining practices and preserving environmental amenities. Third, the report focuses on the excavation of sand and gravel as the first phase of a total reuse plan, in which excavation is carefully planned, executed and coordinated with future sequential land uses. Finally, the report outlines recom- mendations for proper utilization of the resources and for a compatible and efficient land use pattern. Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Demand for Sand and Gravel ................ I Trends in the Three States .. . . . . . . . . . . . .3 Long Island Trends. . . . . . . . . . . . . . . . . . . .3 Comparative Use and Value Patterns ......4 Projection of Demand .................5 Land Requirements ...................5 The Competitive Environment . . . . . . . . . . .6 Substitute Materials ....... . . . . . . . . . . . .8 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Barge ..............................9 Truck.. .. .. .. . . . .. .. ... . . . .. .. .. . .10 Rail............................. .10 Other Modes. . . . . . . . . . . . . . . . . . . . . . . . I 0 Transportation Outlook . . . . . . . . . . . . . . .10 Existing Long Island Operations. . . . . . . . . . . . . I I Mining Methods . . . . . . . . . . . . . . . . . . . . . I I Problems Created by Mining. . . . . . . . . . . .12 Site Reuse ........................ .14 Regulating Mining Operations .............. I 9 Upland Mining . . . . . . . . . . . . . . . . . . . . . . I 9 Underwater Mining. . . . . . . . . . . . . . . . . . .21 Recommendations. . . . . . . . . . . . . . . . . . . . . . .23 Multi-level Planning ................. .23 Administrative and Legal Controls . . . . . . .29 Upgrading Mining Practices ............30 Appendixes. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 I Suggested Model Standards Bibliography \.'H'..' '"A; - ;y..,,,:." - Demand for Sand and Gravel Postwar highway construction and home building (Table 1) has boosted national production of sand and gravel from 193 million tons in 1945 to 935 million tons in 1966. This increase in demand, generated almost exclu- sively by the domestic market, has raised per capita consumption from a prewar figure of 1.82 short tons to 4.75 short tons in 1966. Table 2 reinforces the relationship between building activity and the demand for sand and gravel. Of the total production of sand and gravel, over 50 percent is used in paving material and an additional 30 percent in building construction. UNITED STATES PER CAPITA CONSUMPTION OF SAND AND GRAVEL, 1940-1966 Annual U.S. Production (millions of short tons) TABLE 1 Year U.s. Population (OOO's) Annual Per Capita Consumption (short tons) 1940 132,122 240 1.82 1945 139,928 193 1.38 1950 151,683 373 2.46 1955 165,270 587 3.55 1960 179,323 721 4.02 1965 194,592 911 4.68 1966 196,920 935 4.75 Sources: Unite a States Bureau of Census United States Bureau of Mines 1 TABLE 2 UNITED STATES, NEW YORK STATE AND LONG ISLAND SAND AND GRAVEL SOLD OR USED BY PRODUCERS, BY USES,1966 Percent of Total Reported Prodnction""" Type of Use United States New York State Long Island Sand Building 42.2 50.0 70.2 Paving 36.6 22.6 20.2 Fill 11.8 20.4 8.1 Other" 9.4 7.0 1.5 Total Production reported (thousand short tons) 368,321 20,660 7,731 Gravel Building 22.7 22.4 64.1 Paving 63.0 44.5 31.1 Fill 11.3 30.0 - Other"" 3.0 3.0 4.8 Total Production reported (thousand short tons) 566,160 21,243 1,606 Total Production Sand and Gravel (thousand short tons) 934,481 41,903 9,337 . Includes industrial railroad ballast and others .. Includes railroad ballast and other gravels ... Long Island figures reflect production reported to the United States Bureau of Mines and are not consistent with production figures contained throughout this report. Source: United States Bureau of Mines, 1966 Year Book 2 Percentage Increase State 1951 1955 1960 1965 1951-1965 New York 1.42 1.62 1.83 2.27 60 New Jersey 1.36 2.08 1.91 2.56 88 Connecticut 1.15 1.95 2.59 3.51 205 Source: United States Bureau of Mines TRENDS IN THE THREE STATES Per capita consumption of sand and gravel in New York, New Jersey and Connecticut is considerably below national levels. New York per capita consumption (Table 3) is 2.27 short tons as against a national average of 4.75. Since 1951, per capita consumption of sand and gravel in New Jersey and Connecticut has risen at about the same rate as nationally while New York State's increase has been less dynamic. These figures and trends indicate a close relation between urban development and the demand for sand and gravel, more highly developed and mature areas demand less per capita than the less urbanized and more rapidly growing areas. LONG ISLAND PRODUCTION TRENDS Current estimates of total sand and gravel production for Long Island, admittedly imprecise because of incom- plete reporting, indicate a decline in annual production. Given the data gaps cited, total production peaked in 1961 with more than 18 million tons, remained at the 17 million ton level for two years and declined to below 14 million tons in 1965 (Table 4). TABLE 3 PER CAPITA CONSUMPTION OF SAND AND GRAVEL NEW YORK, NEW JERSEY AND CONNECTICUT, 1951-1965 (short tons) Without further interpretation, however, these figures may distort the rather wide variations in production tonnages for the years shown. Since the base year of 1958 was a recession year, the 10.7 million tons were an atypical level for Long Island. Production rebounded to a more normal 12 to 14 million ton level in 1959-1960, and in 1961, when massive highway construction for the World's Fair began in Queens and Nassau Counties, climbed to an abnormally high 18.2 million tons and remained high through 1964. These levels resulted from continued World's Fair construction and from a surge in public and private construction in New York City. The city's capital budget provided for accelerated construction of schools and sewage treatment facilities, and a spurt in private building, partic- ularly of high-rise luxury multi-family housing, came as developers rushed to meet construction deadlines under the old zoning requirements before the new zoning resolution took effect. Without these construction booms, Long Island sand and gravel production between 1959 and 1966 would probably have remained fairly constant at 12 to 14 million tons annually. A similar rise and drop occurred in the number of active operations on Long Island: 23 operators were active in 1958, compared to 22 in 1967 and a high of 30 in 1961-1963 (Table 5). TABLE 4 ESTIMATED TOTAL SAND AND GRAVEL PRODUCTION FOR LONG ISLAND, 1958-1966 (thousands of short tons) Year Total Production 1958 1959 1960 1961 1962 1963 1964 1965 1966 10,768 13,772 12,519 18,232 16,837 17,020 15,414 13,090 13,849 Sources: Computations and derivations by State Office of Planning Coordination from data and information obtained from United States Army Corps of Engineers. Long Island Rail Road, United States Bureau of Mines. Tri-State Transportation Commission and Long Island Sand ana Gravel Producers. 3 TABLE 5 PRODUCTION AlII!) V,.u.UE OF SAND AND GRAVEL BY PRODUCERS, NASliAU AND SUFFOLK COUNTIES, REPORTING TO BUREAu OF MINES 1958-1967 YEAR NASSAU COUNTY Nl1IlIber of Shl!rt Tons Value Qpel'!ltio~ (000) (000) 1958 8 4802 $6137 1959 1 5578 1435 1960 8 5372 1153 1961 8 5994 fJ778 1962 9 6961 1902 1963 8 5314 5670 1964 7 4537 4051 1965 8 4157 4061 1966 8 4947 4611 1967 5 3981 3788 Avelllge Value Per Ton Source: United Stat.. Bureau of Mines COMPARATIVE USE AND VALUE PATTERNS The fact that much more of Long Island sand production goes for building than is true of sources elsewhere in the nation or state (Table 2) highlights Long Island's role. It is the primary source for fine aggregates for high-density, high-rise construction in New York City and elsewhere in the metropolitan area. Similarly, Long Island gravel production is more strongly oriented to building than to paving, the opposite of the national and state focus. The value of processed Long Island sand in 1966 (Table 6) was lower than the state or national figures because of its availability, while Long Island gravel, scarcer than sand, was valued more than 50 percent above the national and state figures. SUFFOLK. COUNTY Value Per Ton Nl1IlIberof Short Tons Value Operations (000) (000) V slue Per Ton $1.28 1.33 1.33 1.13 1.14 1.06 .89 .98 .94 .95 15 11 23 22 21 22 22 18 .18 17 5121 5973 5603 6592 6238 7011 6182 5012 4390 4641 $5651 6441 6119 9647 6391 6242 5844 5220 4511 4471 $1.10 1.08 1.20 1.05 1.02 .88 .95 1.04 1.03 .96 $ 1.03 Value per Value per Value per Ton Sand Area Ton Sand Ton Gravel and Gravel United States $UI $ 1.02 $1.05 New York State 1.00 1.05 1.03 Long Island .85 1.63 .98 4 $ l.lO TABLE 6 VALUE OF SAND AND GRAVEL, UNITED STATES, NEW YORK STATE AND LONG ISLAND 1966 Note: Value at plant of processed material. Source: United States Bureau of Mines TABLE 7 CUMULATIVE DEMAND FOR LONG ISLAND SAND AND GRAVEL BY PRIMARY AND SECONDARY MARKET AREAS, 1966-2000 (millions of shor~ tons) Year Primary Market Secondary Market Total 1966- 1970 68 9 77 1966-1980 190 28 218 1966-1990 295 46 341 1966-2000 389 65 454 Source: State Office of Planning Coordination PROJECTION OF DEMAND As noted, urbanized and developed areas consume less sand and gravel per capita than more sparsely settled growth communities, where highway and building construc- tion is much more fa pid. In calculating demand for the island's resources for the next 20 to 35 years, consumers were placed into three broad development categories. New York City, the densely settled, slow growing component of Long Island's market, will continue to grow in its office sector, to redevelop its older neighborhoods and to have limited construction of new highways. Over all, per capita usage should not rise appreciably. Most of Nassau County and the most western portion of Suffolk County, a second category, can anticipate a growing market for apartments, an appreciable increase in office buildings and other nonresidential construction, a lower rate of single family home development, and additional highways to meet traffic demands. In the remainder of Suffolk County, the third category, demand should significantly increase, generated by the rapid expansion of home building and new highways. Primary and secondary market areas for Long Island's sand and gravel were also delineated: Primary market areas Secondary market areas New York City Nassau County Suffolk County New Jersey Connecticut Westchester County According to this analysis (Table 7), continued demand may vary from approximately 14 million tons annually in 1970-1980 to I I to 12 million tons near the end of the century, with an anticipated total consumption of 454 million tons over the next 30 years, a reduction from earlier estimates. LAND REOUIREMENTS The 1966 demand for nearly 14 million tons resulted in the use of more than 2,000 acres of land for sand and gravel mining (Table 8). This was 23 percent of the total of 9,513 industrially-used acres in the two-county area but less than four square miles of the island's 1,371 square miles. 5 Cumulative acreage requirements (Table 9) are intended to relate varying topographic and subsoil con- ditions to the tonnages which have been forecast. These show a decreasing need for land as topography becomes hillier or the excavation deeper, but Long lsiand's relatively flat topography and its high water table, the area's prime water source, place primary constraints on extreme depths or heights. Based on the tonnages forecast, the maximum acreage of land being mined for sand and gravel at any time would be an estimated 2,000 acres, roughly the acreage now being mined. Dramatic changes in demand or techniques (e.g., deep dredging of Long lsiand Sound) could revise this estimate either way and unforeseen events could shift demand higher or lower. But these estimates suggest that at any time over the next three decades the amount of land being mined on Long Island will justify monitoring these areas within a broad framework of land use planning. TABLE 8 THE COMPETITIVE ENVIRONMENT The estimates of future demand assume that sand and gravel in other parts of the metropolitan area will not replace Long Island's current markets, and that Long lsiand producers will not serve markets which now have other sources. Nor do these projections reflect the eventual possibility that sand and gravel will be mined in Long lsiand Sound or that other materials will repiace sand and gravel. Major shifts in upland sources do not appear likely, but these other sources are briefly reviewed. State of New Jersey New Jersey, during 1963, produced 16.7 million tons of sand and gravel at various locations in Essex, Union, Middlesex, Monmouth, Mercer, Ocean and Burlington Counties. However, a recent study of mineral resources INDUSTRIAL USE OF LAND IN NASSAU AND SUFFOLK COUNTIES, 1966 Nassau County Town of Hempstead Town of No. Hempstead Town of Oyster Bay Suffolk County Town of Babylon Town of Brookhaven Town of East Hampton Town of Huntington Town of Islip Town of Riverhead Town of Shelter lsiand Town of Smithtown Town of Southampton Town of South old Bi-County Manu- facturing Acres Nonmanu- facturing Acres Percent in Mining Mining Acres Total Acres 2,548 972 1,073 4,593 23 458 533 - 991 0 542 224 1,009 1,775 57 1,548 215 64 1,827 4 2,480 1,340 1,100 4,920 22 860 120 120 1,100 11 460 470 130 1,060 12 20 70 20 110 18 320 170 440 930 47 320 220 180 720 25 70 70 - 140 0 - - 10 10 100 290 40 20 350 6 120 120 160 400 40 20 60 20 100 20 5,028 2,312 2,173 9,513 23 Source: Nassau-Suffolk Regional Planning Board, Land Use Analysis, 1966. 6 reports that lllany municipalities prohibit such mining in areas \vherc it would be appropriate, while others impose cumbcrsome and yuestioTldblc regulations. Recent sl uJics by the United States Geological Survey indicatc significant sand and gravel deposits in the Barnegat Bay area, which merit cxpJoraUon by shallow off-shore drilling. State of Connecticut Mo~t towns ill COlllJedicut contain deposits. Large delta deposits, estimated to contain as much as a billion tons of good quality sand and graveL exist just suutheast of Bridgeport and near DeVOll at the mouth of the Housatonic River. Similar quantities, but of inferior quality, have been deposited at the mOllth of the Cllllllecticut River, Smaller deposits exist along the stale's coast, bul as yet no comprehensive assesSlllent of these reserves has been made. Long Island Sound The bOI tom of Long bland Sound is cOII1JX.>sed of sand and graveL its quantity not known but its geologic TABLE 9 formation and quality similar to the deposits found on Long Island. Preliminary findings by a marine mineral identification survey of coastal Connecticut indicate good quality construction sand and gravel on both the Connecticut and New York sides of the sound. Detailed engineering and feasibility studies are needed to determine the extent and economics of mining these deposits, and to determine where the mined material could be stockpiled. Also, an ecological study should be made coincident with the exploration for minerals to determine any significant effects on fish and wildlife resources. South of Long Island Extensive sand and gravel deposits are found to the south of Long Island some 60 feet under water along the southerly slope of the Hudson River Canyon. Although their exact size and thickness are not known, they are estimated to contain billions of cubic yards, but mining in exposed ocean at these depths is not economically feasible by current dredging techniques. CUMULATIVE ACREAGE REQUIREMENTS FOR SAND AND GRAVEL MINING ON l.ONG ISLAND, 1966-2000 (under varying topographic and subsoil conditions) Years 10 foot bank or pit excavation Acres Needed* 20 foot bank or pit excavation 30 fool bank or pit excavation 40 foot bank or pit excavation ] lJ6b-1970 :;,lJ40 1,470 980 735 19bo-IYSO 8.330 4.165 2.777 2.083 196{).Jl)<)O 13.030 b.565 4.343 3,258 19b(,-2000 17.300 8.650 5.767 4,323 *In I'I/>u. th~'n.' \\'~'re 2,173 acres ill us\:" SUllr<.:c: Cumputations made hy State Office of Planning Coordination based Oil an ill-pluee wdght of 120 puunds per eubic foot of sand and gravel. 7 SUBSTITUTE MATERIALS Crushed Stone Sizable quantities of crushed stone are imported from the Hudson River Valley to the New York area as a substitute for gravel (Table 10). Long Island imported by barge from 1.4 to 2 million tons of crushed stone annually during 1957-1966. For the foreseeable future this level will continue and reserves will be sufficient to meet require- ments for coarse aggregate. New technology may possibly alter certain types of rock, not presently usable for coarse aggregates, to serve as substitutes for existing sources - for example, low-grade schists, phyllites, slates, shales, siltstones or soft sandstones. However, the necessary technological advances are not now foreseen. Fabricated Materials Materials such as plastics or slags and other by-products may also be considered to serve as substitutes, but the likelihood is remote. Plastics are many times more costly than mineral aggregates, slags, a residue of steel production, are available in a few locations but are not nearly abundant enough to supply total needs. 8 TABLE 10 CRUSHED STONE IMPORTED TO LONG ISLAND 1957-1966 (thousands of short tons) Quantity Year Rail Barge 1957 N.A. 1,709 1958 N.A. 1,627 1959 N.A. 2,005 1960 N.A. 1.505 1961 N.A. 1,548 1962 285 1,969 1963 251 1,359 1964 316 1,483 1965 289 1,517 1966 387 2,] ]0 N .A. - not available Sources: United States Army Corps of Engineers, Waterborne Commerce, ]965,1966 Tri-State Transportation Commission, Waterborne Freight Report to the Tri.State Region, March 1967 Transportation Transportation is a major factor in the delivered price of the large bulk, low volume shipments of saod and gravel. Measured in cents per ton mile, the mode of shipment is critical to the producer and must relate to distances traveled. The three major modes used to ship Long Island sand and gravel - barge, truck and rail - - have significant cost differentials. The average cost per ton mile is less than half a cent for barge, 2.6 cents for rail and 25 cents for the first mile by truck, decreasing to 5 cents per mile for each mile thereafter. * Cost variations favor the use of barge for long haul shipments and rail or truck for intermediate or short haulage, with emphasis on truck for short hauls. (Table I I). BARGE . Barge shipment is the principal mode for transporting Long Island sand and gravel to New York City, New Jersey, Westchester County, Connecticut and areas north of New York City along the Hudson River. New York City received "'United States Bureau of Mines 54 percent of the tonnage barged during 1965-1966, New Jersey 27 percent and Connecticut 10 percent (Table 12). Relatively minor amounts were barged to the other areas. As construction needs slackened in these areas, barged shipments declined from 9 million tons in 1958 to 4.6 in 1966, punctuated by a spurt in 1962 shipments due to World's Fair construction. The barge will in all probability continue to be the primary mode serving New York City. Most ready-mix concrete plants and materials dealers have waterside locations, but storage space is often limited and barges are used to stockpile materials. Conveyor Loading of Barges 9 TRUCK As barge shipments declined, stepped-up development on Long Island, particularly in Suffolk County, increased the local demand for sand and gravel. With relatively short haulage distances, trucked shipments increased dramat- ically. In 1966 trucking moved more than 9 million tons of sand and gravel, an increase of 7.3 million tons above 1958, primarily to the Nassau-Suffolk area and, to a minor extent, to nearby points in Queens and the Bronx. The Tri-State Transportation Commission's 1963 Truck Survey for Long Island, based on a 3 percent sample for a typical day, disclosed that the longest trip length of truck transport of sand and gravel was approximately 30 miles, the shortest tri p was one mile and the average was six miles. RAIL The Long Island Rail Road ships minimal amounts of Long Island sand and gravel and displays little interest in increasing this volume. Only 215,000 tons were transported by rail in 1966, compared with 9 million tons by truck and TABLE 11 SAND AND GRAVEL PRODUCED ON LONG ISLAND BY MODE OF TRANSPORT 1958-1966 (thousands of short tons) Year Transportation Mode Truck Barge* Rail (estimated) 1958 9,088 N.A. 1,680 1959 9,330 N.A. 4,442 1960 9,431 N.A. 3,088 1961 6,940 N.A. 11,292 1962 9,355 206 7,276 1963 7,630 237 9,150 1964 5,811 213 9,390 1965 5 ,030 218 7,842 1966 4,610 215 9,024 N .A. - not available . Includes an additional 15 percent factor for barged material not reported to the Corps of Engineers Sources; United States Army Corps of Engineers Long Island Rail Road United States Bureau of Mines Tri-State Transportation Commission Long Island Sand and Gravel Producers 10 4.6 million tons by barge. Very little is shipped to Nassau County by rail at present, but rail may be used more as existing operations in Nassau County and western Suffolk are depleted and mining moves eastward. The use of jumbo freight cars, whose capacity of 260 tons compares with present cars of 70 to 75 ton capacity, would also make rail more attractive for this purpose. OTHER MODES At many locations on Long Island, conveyor belts are used to move material from the mining sites to the screening plant and loading areas. This mode of transporta- tion will see increasing use in loading trucks, rail cars and barges. At Port Washington, for example, a conveyor belt several hundred feet long has an exclusive right-of-way from the screening plant to the barge loading area. TRANSPORTATION OUTLOOK New York City, because of the location of sand and gravel destination points, depends almost wholly on water- borne transportation for its shipments, and this pattern is not expected to change. However, as mining along the north shore of Long Island diminishes, mining may shift to Long Island Sound to continue serving the city market. Depletion of sand and gravel deposits within Nassau County will probably increase the use of rail for shipments on the island, but Suffolk County will continue to rely on truck for most of its needs. TABLE 12 REGIONAL DISTRIBUTION OF LONG ISLAND SAND AND GRAVEL SHIPPED BY BARGE, 1965,J 966 (thousands of short tons) Percen tage distribution Port Area 1965 1966 1965-66 average New York City 2,600 2,600 54.0 New Jersey 1,500 1,100 27.0 Connecticut 500 500 lO.O Westchester County 190 200 4.0 Hudson River 100 120 3.0 Long Island 140 90 2.0 Total 5 ,Q30 4,610 100.0 Source: United States Army Corps of Engineers, Waterborne Commerce, 1965, 1966. Existing Long Island Operations Planning for sand and gravel mining on Long Island should recognize anticipated demands and the need for adequate land use and environmental quality controls. This section focuses on local mining processes and how they affect the environment. MINING METHODS Two basic extraction methods are used on Long Island: upland excavation with heavy equipment and underwater dredge mining. Upland mining uses pit excavation on relatively flat terrain and bank excavation on hilly sites. The upland mining and processing of sand and gravel has four major steps: 1. Clearing- removing or transplanting trees and vegetation and stripping overburden and topsoil, removing any material covering the deposit, and transporting, redepositing or stockpiling it at or off the site. 2. Excavation - removing materials from the deposit. 3. Transportation - moving the excavated materials from the mining area to the processing area and then to the market. 4. Processing - crushing, screening, washing and stock- piling mined materials to conform to the necessary standards and specifications. Processing mayor may not take place at the mining site. The extraction and processing cycle continues at a site until the deposits are exhausted. The life span of an operation varies with the depths of overburden and topsoil, and the depth of sand and gravel; the composition and grade of the deposit; the presence of un mineable materials such as silt, clay or glacial fill; the height of the water table; the acreage available for mining; and the rate of mining. A typical site has facilities and equipment for both extraction and processing. The activities are related and may be side by side or in separate areas of the same site. This mining-processing relationship can be affected by the size of the site, the number of sites under a single operator, local land use regulations and other factors, but a typical processing area contains the processing equipment, equip- ment and materials storage, office and service building, areas for waste disposal and sedimentation ponds. Dredging of sand and gravel on Long Island is performed for commercial mining, channel and navigation work, beach erosion control and beach nourishment. Hydraulic or mechanical dredges are used. 11 PROBLEMS CREATED BY MINING Numerous sand and gravel operations have severely harmed the environment. Such flagrant abuses as aban- doning excavated sites without rehabilitation, objectionable operating procedures and careless site maintenance have generated strong opposition and public mistrust of the industry. Some rehabilitation and redevelopment attempts have been made, but with two or three exceptions these are dull and unimaginative - and in some instances reclamation has created new problems. Polluted basin in abandoned pit, visible from major highway , ""~_ i.fIIif. " ';; - ":I:<ol ~. Exposed water table - a health and water pollution problem Placer mining, cliff erosion caused by hydraulic dredge 12 Erosion problem caused by improper slope maintenance . . . .. },'i,;f .;' If iT I\'-:~ '~ I , ~j~ , } J ,.i,:' ,I /;' .... t \ ~ . r r , Unsightly operatiun visible from highway Rotting barges abandoned in harbor Underwater mining practices have been condemned by conservation groups for disrupting the marine ecological environment. These practices include excessively deep channels; dredging of areas not included in the operator's contract; leaving sunken barges; and deep irregular sink- holes along the bottom. In certain harbors and bays along the North Shore, the marine ecology has suffered from dredging. These areas and adjacent wetlands provide spawning grounds for shellfish and a nursery habitat for finfish. Deep holes and channels created by dredging, allowing less light to penetrate to the bot.tom, in time inhibit the formation of various algae which are the base of the marine life food pyramid. The tendency of pollutants to collect in underwater excavations causes a water quality problem. Furthermore, mechanical dredging separates sand and gravel from the silt, concentrated amounts of which are discharged back into the water. This silt is an undesirable substrate for the development of valuable shellfish, settling in heavy sedi. mentary layers on the bottom with a potentially deleterious effect on marine life. Wasteland created by huge excavation Silting of harbor resulting from sa"d washing operation 13 ". ~~; Dull residential development 011 ol!ce bel/utijiil terrain ,-1 b<1/Jdolled pr()('essill~ plant Area restored to flat terrain iJwaiting (/CI'elOf'J/Wl!t -~ __,~ ... . c-:::c......i~_:.'~5.::;;~ v""",--"-'-'~~~~~"~'>"lf~7~~'f;::-::::': -E-"~~:f~IU .=~ ~. _.."....,..\.'~.~,~ SITE REUSE These photographs shO\v how the quality of restoration varies site to site. Haphazardly used for dumping 14 ~:':~~~;-';'----~~~-'-" '~~~- '~;l""':""'~~""? ~_'-"'___'~"__ "[""~~:_~':";'C"~_" ',""">,.j., '~<"'\~Ir>' -_ ,:;."U;;"'--,:._<- _, - '~:\'",~_ r~.~c.~;:', ~,;C'=:>"""'~ ..,.~", --:.:...r3"" '., ","~' ~. "', ',' " :..' I' " ~__ ' , ~' "'f!','.~^'::"Ji1i.' >>",.,' "":"';:':;:~;;';$~~'i' '~~,'~~::-=, .~ ",,",""'" . ., ":""'~j .~ . ,- "''''9;. 'iiIJlCt[:!J;'f'?'I -':'i",-~.~, ":',,, .we r~,...:,.., ':"';';:0 "_.-....-.....:?:~~~.:.___ - "'-.iIll:.\:.;'- ' -. _.t,'~, "....;._.~_""", "" Industria' UCl'C!tif!illf'lI/ Acceptable residential development A l'Ceptllble inJl/strjal development Reuse as a recharge basin / 15 JOINT DEVELOPMENT (Manhasset) Mining with residential and industrial reuse :'~~:';~0' Mining Residential and mining 16 1- , ~'w~,~ Residential and mining Industrial JOINT DEVELOPMENT (North port) Mining with recreation and residential reuse Residential Residential Beach Marina Rifle range "".~ .;k''''''-:J ",. '.~~~~ 17 TABLE 13 ZONING ORDINANCES REGULATING SAND AND GRAVEL OPERATIONS Year Zones Where Conditions for Activities Locality Adopted Pennitted Granting Pennits AUowed Hempstead No land available for sand (T) and gravel operations North 1967 I-B industrial district Approval by Zoning Board Manufacturing of sand Hempstead Oeast restrictive zone) of Appeals and gravel or other (T) material for processing or manufacturing of concrete mix. Oyster Bay 1953 H industrial Special exception by Sand, gravel, or clay pit, (T) (light industry) Town Board aner brick and asphalt public hearing manufacturing. Huntington 1962 General industry Special exception by Excavation and removal (T) district Zoning Board of Appeals of sand and gravel aner public hearing (washing, screening and processing requires a separate permit) Babylon 1962 H heavy industry Approval by the Town Celnellt (T) district Planning Board and manufacturing Zoning Board of Appeals Smithtown 1965 HI heavy industry Permitted by right Mining and (T) district excavation Islip 1967 Industrial 2 Town Board Special business (T) industrial use Brookhaven 1967 Residential, business Special permit by Sand and gravel mining (T) and industrial districts Zoning Board of Appeals Riverhead 1964 Farm I district Permitted by right Central mixing plants for (T) cement, mortar, plaster or paving materials Southampton 1966 H heavy industrial Approval by the Town (T) district Planning Board and Zoning Board of Appeals Southold 1966 B business district Special exception by Excavation of sand and (T) Zoning Board of Appeals gravel cement blocks manufacturing East Hampton 1966 Commercial-industrial Perraitted by right Mining and excavation (T) (heavy district) Shelter Island 1957 Business B district Approved by Town Residential, commercial (T) Board industrial Port Washington Industrial A district Permitted by right Excavation digging and North sale of sand and gravel (V) Northport 1929 Rehabilitation Allowed as a continuation Excavation, extraction, (V) district of an existing operation processing and sale of aner a public hearing sand and gravel and approval of the Zoning Board of Appeals 18 Regulating Mining Operations UPLAND MINING Controls over sand and gravel operations are included in town and village zoning ordinances and in other ordinances specifically designed to regulate the mining process. Local regulatiuns control areas where mining may occur, and establish permissible mining practices and rehabilitation requirements. Town and village planning boards, boards of appeal and local legislative bodies are all included in the process of review and regulation. Zoning With but four exceptions, the municipalities surveyed restrict sand and gravel mining and related processing to industrial districts (Table 13). The Town of Brookhaven allows mining in residential, business and industrial districts if the Zoning Board of Appeals issues a special permit. In the Town of Riverhead, central mixing plants for cement,. mortar, plaster or paving materials are permitted in its farming district. The Town of Southold permits the excavation of sand and gravel as well as cement block manufacturing in its business district by special exception of the Zoning Board of Appeals. The Village of Northport has created a rehabilitation district in which existing mining and processing of sand and gravel is allowed to continue following a public hearing and approval by the Zoning Board of Appeals. Municipal procedures for issuing mining permits and for regulating permitted activities vary from locality to locality. For example, the Town of Smith town allows sand and gravel mining in its HI Industrial Zone, and limits activities to the actual mining phase. Unlike Smithtown, Oyster Bay requires :Town Board approval for a permit. Special Regulat.:ns and Ordinances This diversity in municipal regulation carries over to other aspects of mining control (Table 14). The permit life may range from one to five years, for example. Administra- tion of local regulations rests with the town engineer in Oyster Bay, the building inspector in the Town of Hempstead and the town clerk in East Hampton. Fees range from $25 per application to as much as $200 for the first 20,000 cubic yards of materials plus one cent for each additional cubic yard. The amounts required in perfor- mance bonds also vary from town to town. There is also a question of regulatory effectiveness (Table 15). Only five of the II ordinances listed have standards to control ground water pollution; four have no provisions for drainage system protection; and two fail to regulate dust control. No municipality in Nassau County requires producers to prepare rehabilitation plans for mined areas; nor has adequate attention been given to truck access, spillage from vehicles and the proper use of overburden and stockpiled materials. The aesthetic quality of mining sites has also been neglected: only four ordinances require vegetation restoration and only the Town of Hampton requires shrub landscape screening. Thus the situation at the local level is ambivalent. Although municipalities on Long Island have established control mechanisms, they have been less than imaginative in designing effective regulations and control. Zoning ordinances, the first public line of defense agalnst detri- mental mining practices, are weakened by lack of uniformity and consistency. The public's second line of defense, ordinances regulating mining operations, 19 frequently omit controls necessary for effective protection of the environment. Perhaps deficiencies in local ordinances are responsible for the increasing denials of permits on Long Island. The Town of Babylon permits no commercial excavation, the Town of Brookhaven discourages permit applications, the Town of Huntington issued only one permit in 1966 and one in 1967. During the past five years only two permits out of five applications were approved by the Town of East Hampton and the Town of Riverhead has granted only one in the past five years. Consistent and uniform controls throughout Long Island would benefit both producers and municipalities. By providing adequate regulation rather than outright dis- approval, it would encourage proper use of a valuable regional resource. TABLE 14 Town Code Citation Ordillance 16 . Adopted I2Jl~4S 'Amended B!!S/61. N. Hempstead Adopted 10/13/59 Adopted IOjI3(S9 Suffolk County Babylon Agency Administering Permits Application Fee Buildillg Inspector Manager of Building Department TOWn Engipter $750/yr. $750hlO . acres East Hampton (includes dredging) Ordinance 36 Adopted 6/2/64 Amended 3/2/66 Islip Adopted 3/23/48 Amended 5/30/59 Ordinanoo'31 Adopted f(5'~ Smith town Adopted 8/21/35 Adopted 2/XfCl/65 . Southampton Ordinance 42 Adopted 5/5/65 20 Town Clerk $25/application Building Inspector $200/20,000 cu. yds. plus I cent . Building InspeGlor Town Engineer $200/20,000 cu. yds. plus I cent per add. cu. ToWn Town Clerk $25/yr. UNDERWATER MINING Dredging for sand and gravel deposits has occurred primarily along the underwater lands of Long Island's north shore - chielly at Hempstead, Northport and Smith town Bays and Glen Cove Creek, Oyster Bay, Huntington, Port Jefferson, Mount Sinai and Mattituck Harbors. The bottom lands containing these deposits are in the public domain Bond or Cash Deposit Additional Procedures $2,000ininimum Determined by Town Board Determined by Town Board Notify property owners within 200 feot $5,000 lIlinimu;lll if approv8J by1'<!Wn Board Approval by Board covers 5 years performance ApprQW by Town Board Public notice and heallllll, notice to property " owneis within 200 feet Public hearing Public notice and healing, notice to owners within 200 feet Determined by Town, $2,000 minimum Approval by Town Board Determined by Town Board, $2,000 minimum Determined by Town Board Determined by Town Board Public hearing Public hearing Public notice and hearing and dredging is usually part of a town or county project to improve a channel or beach, or bay or harbor circulation. Rather than requiring public expenditures for these improvements, the usual practice is for the town to allow commercial dredging - thus getting the work accomplished while recovering a royalty for each ton of sand and gravel removed. Without such royalties the improvement of Huntington Harbor would have cost $2 million; but, since Agency Issuing Permit Life of Permit Town Board I yr.; more if rehabili- tation need demonstrated; rnax. 5 years ~Town !}Qgineer, Town Board 5 years Town Board I year Town Board authorizes town I year valid between April I and Oct. I Town Board directs town clerk I year 21 TABLE 15 REGULATIONS IN OPERATION AND REHABILITATION ~ "d -, O2 Q Q ,s S s - Q 3 " -0 ~ " ~ ,~ " " :r ~ Q 8 ~ ~ '8 0; <;; " i;;' 'C ~ - C ~ :r ~ ~ <:.l .:2 E 2 c '" '" 3 .9 -0 ~ ~ .~ 1!' u u "d "'- S ;::: ~ '2 c S " u 0. " :D " " "0 Q -2 " ~ - == ~ R] " ., 0. 5 .~ -S ;;; " " " 3 " Nassau County " " ~ '0 '" " c;:: Q '" " ~ - ~ - ~ 8 " -a ~ .2'-D Q - ~ '" 0. 0. "d " - u > u ~ Hempstead . . . . . . . . N, Hempstead , . . . . . . . Oyster Bay . . . . . . Suffolk County Babylon Brookhaven . . . . . . . K Hampton . . . . . . . . . . Huntington . . . . . . . . Islip . . . . . . Riverhead . . . . . . . . Smithtown . . . . . . . Southold . . . . . . . . . Southampton . . . . . . . Note: Only major types of regulation are included the bottom consisted of usable sand and gravel, the town could sell the mining rights and realize a half million dollar profiL local Controls The Oceanograpltie Committee to the Nassau,Suffolk Regional Planning Board, the predecessor of the present Nassau-Suffolk Regional Marine Resources Council, in its report on The Status and Potential of the Marine Environment found the "controls on dredging often have been sloppy or non-existent." Only two Long Island towns, Brookhaven and East Hampton, have dredging ordinances and the Town of Islip is preparing one. 22 Federal and State Controls The (j,S, Army Corps of Engineers and the New York Stale Office of General Services exercise controls over dredging. When a dredging project is for navigation pur- poses, the Corps requires a permit and stale law allows the extraction of sand and gravel from underwater state lands only when it is related to navigation or beach nourishment. ]0 either case a license must be obtained from the OffIce of General Services, the licensee pays a fee for every cubic yard of material removed, and the license may be revoked by the Commissioner of General Services for failure to comply with provisions. Recommendations The next few decades will witness significant changes in the pattern of sand and gravel mining on Long Island. While demands are expected to continue at approximately current levels of production, additional population in areas within commuting distance of New York City and deple- tion of existing sources will cause the areas suitable for mining to shift farther and farther eastward. Thus the potential number of sites available for mining will be reduced and the regional demand will be satisfied by fewer jurisdictions, with the heaviest demand placed on the less urbanized towns. In a regional perspective, this means that the less populated municipalities will have to make their resources available to the more highly developed jurisdictions. In a planning context, it underlines the need for careful consideration of techniques to insure adequate sand and gravel in suitable locations and subject to proper controls. This section recommends a course of action to improve the planning and control of sand and gravel mining. MULTI-LEVEL PLANNING Planning for sand and gravel operations should proceed at several parallel but related levels. Determining Genera' Areas At the broadest level is a determination of general ar~as suitable for mining, focusing on matters of regional and county concern. Here a broad land use perspective emerges, blending the pattern of future resource utilization with the current and future land development pattern. The accompanying map, Land Use Strategy - Sand and GrlIl!el Mining, on pages 25-27 delineates undeveloped areas where sand and gravel mining might logically occur. The highest priority areas recommended (see Site Selection page 24) are in the western portion of Suffolk County. Major existing or proposed transportation routes serve most of the areas directly. Agricultural lands of high viability and those areas which should be preserved in their natural state are also shown. A recent staff study prepared by the Office of Planning Coordination selected these natural areas for their unique characteristics. For each designated area, except those agricultural lands and natural areas which should be retained in their present use, a recommended reuse is identified, based upon the bi-county prototype land use plan. This provides an initial insight into a given site's reuse potential. Only a small 23 r I I I fraction of the land area indicated is ever likely to be mined, and a program of concurrent mining and restoration would allow only a small portion to be subject to mining at anyone time. To determine specific sites with good mining potential and ones where mining is least likely to disrupt the environment, it is recommended that the State Department of Environmental Conservation in cooperation with the State Geological Survey undertake geological surveys in the designated mining areas on the Land Use Strategy map. Regardless of the option used, several general planning principles should guide the formulation of broad land use policy respecting sand and gravel mining: Mining activities should be concentrated as much as possible within the southern moraine] area, i.e., along the center spine of Long Island. High quality sand and gravel, according to qualified geologists, are contained in the southern or Ronkonkoma Moraine. Further- more, this general area has efficient transportation by the Long Island Rail Road and the Long Island Expressway. This also has the greatest potential for industrial development, a positive compatibility factor for acceptable land use relationships during mining and reuse of mined areas. Mining along or near the north shore cliffs should be discouraged. Limitations on mining the cliffs are designed to preserve one of Long Island's natural landmarks Bay and shoreline dredging for sand and gravel should be prohibited except for needed channel improvement and other special public improvement projects. To review and set standards for these projects, the formation of an Underwater Mining Advisory Council is recommended. It might logically include representa- tives of the State Department of Environmental Conservation, the U.S. Corps of Engineers, the State Office of General Services and the Nassau-Suffolk Regional Marine Resources Council. It would meet as often as necessary to advise the various town boards on applications for dredging permits. Care must be taken to avoid providing sand and gravel at the expense of the environment. Wetlands, prime agricultural lands and areas with unique flora and fauna should not, and need not, be mined. 24 Site Selection Following the designation of general areas for mining, the next or intermediate level of planning is the selection of actual sites. This level introduces many new factors which are significant for the producer and the community. Of pre-eminent concern to producers are the quality of the materials at a given site and the economics of mining them, particularly the transportation costs. To the community, environmental protection is paramount. At this inter- mediate planning level, the goal of environmental l'rotec- tion can best be articulated in terms of a site's IaIld use relationships and its appropriateness for future reuse. The following principles could support environmental protec- tion through proper site selection methods: Areas with a potential for industrial use and areas desirable for sanitary landfill should be considered (J1J highest priority mining sites. In many developing areas, because the demand for residential use often precedes the demand for industrial land, the best industrial land is often usurped by residential development. Sand and gravel sites offer the attractive possibility of assuring that prime industrial land will incrementally become available, in essence a productive form ofland banking for future needs. Should further study of the effects of landfill on the groundwater table indicate favorable results, landfilling of mined areas could reduce public and private costs and provide future open space and recreation areas. Mining areas should be well removed from residential areas. Sand and gravel operations generate noise, dust and heavy truck movement. Despite optimum controls, these operations can be poor neighbors and should be well removed from existing residential areas. Similarly, encroachment of residential development on existing mining areas should be controlled. A minimum size of 50 acres should be required for a commercial mining site. Large mining sites offer several advantages: they reduce the number of mining operations, enhance the ability to insure proper standards, and should improve production efficiency. Sites of more than 50 acres are suitable for a wide range of land uses and permit a staged rehabilitation plan which conforms with the final reuse. Public agencies should consider the advantage of acquiring suitable sand and gravel sites for leaseback and ultimate development. The Nassau-Suffolk IMoraines are deposits of glacial till, including sand and gravel, left at the edges of a glacier as the ice melts. Land use strategy sand and gravel mining WWER!\'fWYOR/(BAY '. "'-/\ ":tr A6~ ~ {U,\";/SU.\'f).\v(Sf) ~" , , 0 C1...l:::1...d~~ , ~ 6 ~IL[S l I ~:::::------r 1<'4D .tr )'"'' I CJ .' ~j c:>/li -- l ()~ 1 :? ~/'-L:- o II o4d) )~ ~'~~' "" {,RfATS01THBAY ~t-_~~- ~ <0'Q ~~ ~-,---..--~ Fife 25 26 . ~ ~ GA,RDINERSBAY Legend COUNTY80UNOAIIY TOW.. BOUNDARY CITY BOUNDARY = 4 lANE HIGHWA"'S _OTHEAHIGHWAVS ~R""LIlOADS AREASRECOMMENDEOT06EAHAINEO IN THEIR PRESENl U5E AECOMMENDEOREUSECATEGORIE$FQRMINING AAEASBASEDUPONNASSAUISUFFOlK PRELIMINARY PROTOTYPE LAND USE PLAN. 1968 !Hm~AGR'CULTURALlANDS OFHIGHYIABILlTY ~~\~~*RESIDENTIAL "~''''''I.i. ..-:\((:j<OPON,PACE =CQMMERCIAL . INDUSTRIAL ~:;I,,;'; NATURAlAR~AS 'OENTlfJEOBVOPC c::::::=:J MORAINES o I'OIITS 27 Regional Planning Board's report, Housing - Better Homes for Better Communities, recommends the formation of a public development corporation to acquire sites for public uses and to undertake large developments. Such an agency could acquire suitable sand and gravel sites, lease them for mining and ultimately make them available for needed public uses. Non-profit industrial corporations could follow a simi- lar tack by purchasing properties with long-range industrial potential for temporary sand and gravel usage. The Suffolk County Department of Public Works could allow mining on lands that have promise as sanitary landfUl sites. This approach benefits the public and private sectors - the public gains through lower land acquisition and development costs and assurance that mining practices will be subject to public scrutiny and inspection, while the producers have ample sites for mining. Designing the Site The third and most detailed type of planning is planning and designing the mining site. Four major steps are: Site analysis. Operations plan. Stockpile and rehabilitation plan. Reuse plan. Site analysis encompasses a thorough evaluation of the natural and man-made features of the area to be mined, a determination of reuse potential and a review of the environment, plus a qualitative and quantitative assessment of the deposits on the site. Following this, alternative types of equipment to be used and operating procedures can be reviewed. From these site analysis components a plan of operations can be formulated which structures the patterns of mining to strengthen the site's reuse potentials and sketch the framework for a stockpile and rehabilitation plan. Once these operating decisions have been reached, a plan of rehabilitation can be integrated with the plan of excavation so as to execute both concurrently. The final step, a master reuse plan for the site, welds together these elements of site potential, planned excava- tion and planned rehabilitation. In working toward a functional and esthetic site reuse through the steps indicated, certain technical principles have been developed by the National Sand and Gravel Association: 28 Determine a location for the processing plant area and the type of screening essential to reduce inherent conflicts. Landscape the entrance and area adjacent to the plant. Maintain buildings and equipment. Eliminate weed-covered waste heaps and accumulations of dis- carded parts and equipment. Construct screens of plant materials or overburden piles where visual or other conflicts such as dust and noise may occur. (This should be completed as soon as possible after land is purchased.) Slope overburden screens and seed with grass or other ground cover. The designation of overburden screens should correlate with the proposed land forms, so that the screen can later be converted into the determined land forms with minimum grading. Determine a pattern of excavation to implement the development of the proposed land forms. Excavate in proposed land areas first, to permit placement of waste sand and overburden. If there is a choice of excavating on either side of a hill or wooded area, consider starting excavation on the side offering the most screening. Stockpile the overburden material in areas designated for future land forms or in excavated areas where the material will be spread over the pit floor. Plan the stockpiling procedure to minimize handling. The objective is to (I) excavate, (2) stockpile, (3) grade to the desired land forms. Stockpile material where waste sand is deposited. Spread the material over the land form when the operation is complete. Seed stockpiles if they are to remain any length of time. Progressively develop excavated areas by grading the land forms and stockpiles to desired grades. Seed and plant developed land forms immediately after grading or within the appropriate planting seasons. When shallow water or such obstacles as clay veins or rock outcroppings are encountered, consider their impact on the character of the proposed development. Either take advantage of them by creating additional land area or more interesting land forms or deepen the water area and remove the obstacle. Remove all equipment associated with the industry as soon as excavation is over. Do not permit debris and abandoned equipment to accumulate. Reduce remain- ing waste heaps to acceptable land forms, and seed. In addition, in special situations wnere an obvious benefit can be attained, the producer should consider: Acquiring land in addition to the sand and gravel property to facilitate development of the proposed use and to provide a buffer between the operations and surrounding land uses. Preserving parts of the sand and gravel bearing land for the proposed development when it is, or contains features which are, more valuable than the underlying sand and gravel. When the future use of a site is determined before excavation begins and when the excavation process is organized to develop that use, then the waste heaps, the shallow, stagnant and small bodies of water, the unusable rerrmants of land, and the eroding, barren slopes normally associated with a sand and gravel pit can be eliminated. The benefits are more than just an economic return through increased land values. There are intangible benefits of improved public relations and good will. Abandoned Sites Besides the proper planning, mining and restoration of sites, another important area is of public concern: the abandoned mining site. The former issue entails upgrading existing local ordinances, but the latter demands individual treatment for each site. Conditions at abandoned sites vary widely, but at best they are unproductive areas and at worst present serious health or safety hazards. A detailed survey of each site is required in order to provide operational recommendations for improvements. This task is beyond the limits of this study, but certain guidelines for action are presented. Depending upon factors unique to each site, a number of physical improvements can be made: planting, grading, drainage control, filling of land, removal of equipment, stream channel repair, pond stabilization and diversion ditches. Further development for a variety of public purposes may be warranted. State enabling legislation permits certain towns, includIng those in Nassau and Suffolk counties, to rehabil- itate abandoned sites and assess the costs to the landowner. \. \ ADMINISTRATIVE AND LEGAL CONTROLS The multi-faceted planning approach recommended above requires an interlocking system of administrative and legal controls to be effective. The need is for a subtle blend of advisory and regulatory powers stringent enough to prevent damage to the environment but flexible enough to allow the economical utilization of a valuable resource. Regulation of sand and gravel mining is presently a local responsibility, and guidelines have been recommended to assist municipalities in this funchon. The first recom- mendation was for a determination of general areas suitable for mining. This planning decision, relating closely to the Bi-County Land Use Plan, should logically be the respon- sibility of the Nassau-Suffolk Regional Planning Board. The board in cooperation with industry leaders and conserva- tion groups would advise municipalities on the general location of mining on Long Island. Furthermore, a basis exists for further discussion and exchange of views among the counties and municipalities about site location, land use relationships and future reuse. This scheme envisions a strong advisory role for the counties, with the municipalities retaining the final land use decision power over sand and gravel mining. This arrange- ment could be used until it can be demonstrated that the region, because of municipal prohibition, no longer has acce:ss to the sand and gravel it needs. Should this happen, the state should reevaluate the entire matter and propose legislation to permit proper use of the resource. There are cogent reasons for defining new roles for other than municipal government, the chief being the regional significance of the Long Island sand and gravel resources and doubts about whether municipalities will acknowledge this regional character of deposits within their boundaries. Moreover, the trained personnel and complex equipmeh( for proper monitoring of sand and gravel operations may be more available at the state or county level. State Administration To protect Long Island sand and gravel, legislation is recommended to give the state, possibly through the Department of Environmental Conservation, key protective powers over lands with valuable sand and gravel deposits. This legislation should provide for preservation standards, mining permit policies and operator licensing. It should also empower the state to develop procedures and regulations for overseeing mining operations, to prepare plans for reclaiming and rehabilitating abandoned sites, and to establish licensing procedures to regulate producers. All producers of sand and gravel would report to the state each year on their production and the state would also have the authority and personnel to inspect sand and gravel operations. To strengthen the state in these functions, federal legislation could help with the cost of developing adequate 29 plans and enforcing regulations for existing and future mining operations. Such federal legislation could require the states to establish surface mining control programs in a specified time, providing for federal intervention if a state failed to act. State plans would have to provide for a permit system for mining operations; control of erosion, flood and water and air pollution; reclamation of mined areas; adequate enforcement procedures; adequate state funding and personnel and, if needed, training programs. Also desirable is state legislation to create an Interstate Mining Commission to study the effects of mining opera- tions on the pattern of development. In the area of reclamation, the commission could recommend legal and administrative procedures to improve the efficiency and economic yield of mining, to safeguard potential mining sites, to cooperate with the federal government and to consult with other party states on mineral resource develop- ment. State legislation could also strengthen the state's control of dredging and its controls on the use of state owned lands for sand and gravel mining. Finally, the town and village laws on sand and gravel mining could be amended to provide for the removal of abandoned or unused equipment and to require restoration of land to safe level grades, at the owner's or operator's cost. UPGRADING MINING PRACTICES To assist municipalities in improving mining practices, an appendix of this report presents model standards for a more uniform and consistent approach to the problems a municipality faces in this field. Of the four phases - premining, mining, rehabilitation and reuse - the model standards deal with the first three. 30 For the premining phase, while the land is in its natural state, the ordinance develops procedures for permit applica- tions, setting forth certain planning requirements. Town planning boards have the key administrative role, with the assistance of such other officials as the town engineer and town clerk. This is in distinct contrast to the melange of various town officials, boards and legislative bodies which now review mining applications throughout Long Island. The planning requirements also ensure the town, in advance of mining, of complete technical information about the site in its unmined and its post-mining states - knowledge essential if the board is to decide soundly on the mining application. The model standards appendix also proposes the concept of the "'planned mining area," in which certain land uses are permitted. The idea is to provide an appropriate temporary land use category supported by adequate environmental protection controls specifically designed to regulate sand and gravel mining, not other industrial or commercial land uses. For the mining phase, minimum site standards and setback, screening and fencing requirements are established. But additional controls are offered to prevent water pollution, air pollution and spillage from vehicles; to minimize safety hazards; and to provide for landscaping, slope maintenance and topsoil preservation. Equipment in use must be properly maintained and abandoned equipment must be removed within a specified time. More important, these fairly common regulatory tech- niques are presented in a detailed planning context which links a mining operations plan, a topographic restoration plan and a general restoration plan to the site's ultimate reuse potential. Hence, the standards carry over beyond actual mining to the complete restoration and rehabilitation of all mining areas. I I Appendix 1 MODEL STANDARDS FOR ORDINANCES REGULATING SAND AND GRAVEL MINING GENERAL GOALS This section sets forth a series of standards which can be used to prepare various types of ordinances to control sand and gravel mining. These standards have been drawn with the following general goals: To protect the community from the deleterious effects of sand and gravel mining. To promote sound land use planning practices before, during and after excavation, in accordance with a comprehensive mining and restoration plan approved by the community. To preserve and assure continued availability of a critical mineral resource by providing sufficient space in appropriate locations for mining sand and gravel and for related activities. SPECIFIC PURPOSES \ The specific purposes of these standards are; To preserve sand and gravel deposits of commercial quality which are appropriately located as to transpor- tation modes (Le., truck, barge, rail) and market areas and which have a long enough life span to justify the producers' investment in extractive, processing and restoration equipment. To promote planned, systematic mining of sand and gravel deposits so as to facilitate the planned, contin- uous and concurrent restoration of mined land, leading to its complete rehabilitation. To assure continuity of operation at a given location until a deposit is fully utilized, provided there is conformity with the standards established. Through proper land use controls, sign controls and performance standards, to minimize or eliminate deleterious effects on adjacent or nearby land uses and to prevent the emergence of blighting influences. PERMITTED USES The following uses are permitted in planned mining areas: Extracting, processing and storing of sand and gravel, and the structures and equipment necessary to carry out these functions. Reuses permitted as part of the rehabilitation process provided for in the development plan, e.g., sanitary landfill. Public and private recreation uses, provided that no permanent improvements or structures would prevent the economical use of land for mineral extraction. Agricultural uses, including the expansion, restoration or alteration of existing buildings. SITE STANDARDS Minimum Site Size The minimum site size shall be 50 acres, unless contiguous to an existing permitted mining operation. Minimum Setback Requirements Extraction processing and storing of sand and gravel shall not be conducted within 100 feet of an existing street or highway, or within 30 feet of the right-of-way line of any existing public utility; nor shall such operations be conducted within 100 feet of the boundary of any zone where such operations are not permitted; nor shall opera- tions be conducted within 30 feet of the boundary of an adjoining property not in mining use but within an area in which mining is permitted. Fencing and Screening All access to any mining operation within one-half mile radius of a residential district shall be barred by chain link or similar fencing no less than six feet high. Structures All structures within a planned mining area shall be maintained so as to assure that they will not fall into disrepair, will not become dilapidated and will conform with all applicable local codes. A schedule of maintenance, subject to municipal approval, shall be submitted on 31 January 1 of each year indicating the maintenance to be undertaken during that year. Failure to submit or to conform to such schedule shall be grounds for suspension of the mining permit. All structures that have not been used for a period of one year shall be removed from the planned mining area. All equipment and structures shall be dismantled and removed by the mining site operator not later than six months after termination of mining operations or expira- tion of the permit. Roads All access roads from planned numng areas to public highways or streets shall be paved, treated or watered so as to minimize dust. Access routes to planned mining areas shall be aligned to minimize intrusion into residential neighborhoods. OPERATING STANDARDS Equipment All equipment used in a planned mining area shall be maintained in good repair and operated in such a manner as to minimize noise, vibration, smoke and dust. Hours of Operation Operating hours for excavating, mining or processing shall be restricted to between 7 a.m. and 7 p.m. on weekdays, except in case of a public emergency or whenever repairs to equipment are required. Dust All storage areas, yards, service roads or other untreated open areas within the boundaries of a planned mining area shall be improved with landscaping, paving or other appropriate materials to minimize dust or other wind blown air pollutants. Waste Products No waste products or process residues from a planned mining area shall be disposed of in any stream, bay or other natural drainage system. 32 Safety Safety regulations within the site and in surrounding areas are to be strictly adhered to. This includes observing posted traffic speeds. Spillage To prevent spillage from overloaded vehicles and wind blown air pollution, all truckloads of sand and gravel shall be covered with tarpaulin or other suitable material. Lateral Support All operations shall be conducted in a safe manner, with respect to hazards to persons; physical damage to adjacent land or improvements; and damage to any street by reason of slides, sinking or collapse. Topsoil Preservation Where topsoil is removed, sufficient arable soil shall be set aside for respreading over the excavated area in accordance with the restoration plan. Such overburden stockpiles shall be treated to minimize the effects of erosion by wind or water upon public roads, streams or adjacent land uses and shall not be sold or removed from the property. Overburden All overburden shall be stockpiled in windrows or concentrated piles and stabilized in an acceptable manner so that it does not become a source of dust. Banks During mining, the banks of all excavations shall be maintained at a slope not greater than one and one-half feet horizontal to one foot vertical. Screen ing Mining areas should be screened by judicious use of plants and overburden material at the perimeter. I Roadside Landscape Existing trees and ground cover along public road frontage shall be preserved, maintained and supplemented by selective cutting, transplanting and addition of new trees, shrubs and other ground cover for the depth of the roadside setback. APPLICATION AND PLANNING REOUIREMENTS Application for Permit Pre-ftling Meeting The producer shall meet with the town planning board and a representative of the Nassau-Suffolk Regional Plan- ning Board to discuss in general terms the appropriateness of the proposed mining operation, including the character of the site, the impact on existing development, and its future development potential. Filing Applications for permits to operate within a planned mining area will be accepted only from duly licensed sand and gravel mining operators.* Applications shall be submitted for approval to the town planning board; shall be accompanied by a ftIing fee of $10 per acre of which a maximum of $250 will be non-refundable if the application is rejected or withdrawn; and shall be supplemented by this supporting documenta- tion: , , \ " Vertical Aerial Photograph, enlarged to a scale of one inch equals 200 feet, from original photography flown at a negative scale no smaller than one inch equals 1,000 feet, and certified as flown not earlier than two months prior to date of application. The vertical aerial photogra ph shall cover: - All land requested in permit application. ~ All contiguous land which is or has been used by the owner or lease~holder applicant for sand and gravel extraction, processing, storage or other permitted use. - All lands within one-half mile of proposed planned mining area. - All public or private roads which provide access to property. The boundaries of these items shan be delineated, using colored overlays Or according to the instructions of the town planning board. Identification Plat, prepared by a surveyor certified by the State of New York, at a scale of one inch equals 100 feet. This plat shall show: "See recommendations Page 29 relating to licensing. Boundary of the entire planned mining area by courses and distances. Site topography and natural features including location of water courses within the planned mining area. Average thickness of overburden in the area of proposed operations. - Means of vehicular access to the proposed opera- tion. - Any additional information required by the town planning board. Geological and Engineering Survey prepared by a geologist and engineer licensed by State of New York, indicating: - Quality of material to be excavated. - Depth of water table throughout the planned mining area for which permit is sought. Sectional Map at a scale of I inch equals 200 feet covering the area within one mile of the boundaries of the land included in the permit application, showing existing classification of all land appearing on the map as shown in the official zoning map, and all roads, streets, alleys, parks and other public or governmental areas in public ownership or on public rights-of-way, or proposed on master plans of local and regional plan- ning agencies, and all railroad rights-<lf-way within the area covered by the map, and the names thereof, and corrected by a engineer or surveyor licensed by State of New York as to property lines. Operations Plan for operation of the sand and gravel deposit, to be presented on a transparent overlay at the same scale as the vertical aerial photograph and delineating: Area of active excavation. Area requested for excavation. Area of active settling ponds and washing plant facilities. Area requested for settling ponds and washing facilities. Area of existing treatment facilities and sand and gravel storage. Area requested for treatment facilities and sand and gravel storage. Area of production facilities for resource-related industry. Area requested for production facilities for resource-related industry. 33 Restoration Plan, to require an orderly continuing restoration of all land permitted ta be excavated far its resources, with these objectives: - To prevent soil erosion which may menace life or limb, endanger property or affect the safety, usability or stability of any public property; and ~ To prepare the rrtined land, by grading, fertilizing and planting on approximately an annual basis, for its ultimate reuse at the expiration of the time limits set forth in the perrrti!. The plan for restoration shall be submitted in three parts: a general plan as an overlay for the vertical aerial photograph, a restoration contour plat, and a descrip- tion of restoration methods and materials proposed for renewal of topsoil and replanting. A general plan for restoration shall be presented un a transparent overlay at the same scale as the vertical aerial, showing: - General area of completely restored land. General area of restoration underway. General area currently used for topsoil and over- burden storage. General area proposed for restoration during period of special permit. General area proposed for topsoil and overburden storage. The acreage for each item shown on the overlay shall be indicated on plan. A restoration contour plat shall be prepared on the same base as the identification plat required above, to indicate the general grades and slopes ta which excavated areas are to be backfilled. A description of the methods and materials pro- posed for restoration of topsoil to the required fertility and the amount and type of planting shall be filed as part of the restoration plan, subject to approval of the county agricultural agent. All these parts of the restoration plan shall be reviewed by the town planning board and subject to its approval, with the advice of the county planning agency. Performance Bond ~ no perrrtit shall be issued until the applicant has filed with the town clerk a bond with surety satisfactory to the town council as to form, sufficiency and execution. Such bond shall be not less than $1,500 for each acre of land to be used for the operation described in the application and shall guarantee that either upon termination of the permit or of the operation, whichever may occur first, the 34 ground surface of the land so used shall be restored in conformity with the specific requirements and the standards set forth in the restoration plan. The applicant shall fIle with the performance bond an agreement signed by himself and by the landowner, if a different person, granting the town the right of access to perform all necessary rehabilitation of bonded property in the event of forfeiture of the performance bond. When and if the portions of the bonded property are completely rehabilitated in accord with the approved restoration plan for the entire sand and gravel operation at that location, and such restoration is certified by the town, the performance bond protec- ting the restored acreage shall be returned to the applicant by the town clerk in exchange for a maintenance bond guaranteeing maintenance of all restored areas for not less than two years. Advisory Review of Permit Applications - prior to public hearing held by town planning board, all maps, overlays and data filed with the application shall be subject to advisory review by: ~ Nassau-Suffolk Regional Planning Board; - County planning agency; - New York State Department of Environmental Conservation. The town planning board shall be responsible for receiving and processing all applications for planned mining area permits and shall accept for filing only applications completely documented as herein required. The technical staff of the town engineer shall make a field inspection of each subject property and prepare a detailed written report as to the compat- ibility of the proposed mining application with the adopted master plans for the vicinity, and with the operation and space standards herein required. The town planning board shall be responsible for coordi- nating the reviews by other agencies herein required, so that all reports are incorporated in the complete me presented for the decision of the town planning board within 90 days after a completely documented applica- tion is fIled. Duratioll of Permit shall be for five years, subject to annual review and recertification by the town planning board. A letter requesting permit continuance shall be subrrtitted to the town planning board on or before the anniversary date of the original permit issuance. Upon receipt of such request the town engineer shall inspect the mining site to determine compliance with all provisions of this ordinance. He shall make his filldings I ! ! known to the planning board in a written status report. Based on this report the planning board shall make a determination to recertify or terminate the subject permit. Public Hearing shall be held by the town planning board within 60 days from rhe time of submission of a completed application for approval. Said hearing shall be advertised in a newspaper of general circulation in the town at least five days before such hearing. Five- Year Permit Renewal Applications shall be subject to the bond review and hearing requirements set forth above and include: Vertical aerial photograph at the same scale and including the same information required in the original application, but flown no more than two months prior to date of application for renewal. - Operations plan on transparent overlay for vertical aerial photograph, including same information required in original application, brought up to date. - Restoration plan on transparent overlay for vertical aerial photograph, including same information required in original application brought up to date, showing restoration accomplishments. Also, a description of any changes from the original application in methods, materials or location of restoration activities. , " \ RESTORATION STANDARDS Timing Restoration shall be a continuing operation, subject to field and aerial review by the town engineer. Grading, topsoil replacement and replanting of the area designated for restoration shall continue during the permit period. Slope All banks shall be left in accordance with topography established in restoration plans, with no slope greater than two feet horizontal to one foot vertical. Quality of Restored Topsoil The topsoil replaced shall be as specified by the county agricultural agent. Cover and Planting Upon replacement of the topsoil, a ground cover shall be planted to hold the soil, according to standards established by the county agricultural agent and the State Department of Environmental Conservation. Abandoned Uses If on-site mining or processing operations are not carried out continuously for one year at any location, the same will be considered to have been abandoned, and, prior to any further excavation or processing, a new permit will be required. 35 Appendix Z BIBLIOGRAPHY Ahearn, Vincent P. Jr. Land Use Planning and the Sand and Gravel Producer. Silver Spring, Maryland: National Sand and Gravel Association. American Aggregates Corporation. Project I Parklands. Greenville, Ohio. Bauer, Anthony M. Simultaneous Excavation and Rehabilitation of Sand and Gravel Sites. Silver Spring, Maryland: National Sand and Gravel Association, 1965. Bureau of Statewide Planning. Mineral Resources as a Land Use in New Jersey. New Jersey: Department of Conservation and Eco- nomic Development, December, 1966. Central Lane Planning Council. Sand and Gravel. Eugene, Oregon. 1968. Fairfax County Planning Division. Natural Resource Development Plan. Fairfax. Virginia, 1961. Jensen, David R. Selecting Land Use for Sand and Gravel Sites. Silver Spring, Maryland: National Sand and Gravel Association, 1967. Johnson, Craig. Practical Operating Procedures for Progressive Rehabilitation of Sand and Gravel Sites. Silver Spring, Maryland: National Sand and Gravel Association, 1966. 36 Metropolitan Planning Commission. Sand and Gravel Resources. Portland, Oregon. January, 1964. Schellie, Kenneth L., and Rogier, David A. Site Utilization and Rehabilitation Practices for Sand and Gravel Operations. Silver Spring, Maryland: National Sand and Gravel Association, 1963. Sheridan, Matthew 1. Urbanization and Its Impact on the Mineral Aggregate Industry in the Denver, Colorado, Area. U.S. Department of Interior, Bureau of Mines, Washington: U.S. Government Printing Office, 1967. U.S. Department of Agriculture. Restoring Surface-Mined Land. Washington: U.S. Government Printing Office, April, 1968. U.S. Department of Interior, Bureau of Mines. Surface Mining and Our Environment. Washington: U.S. Government Printing Office, 1967. U.S. Department of Interior, Bureau of Mines. Conflicts in the Utilization of Mineral Lands. Washington: U.S. Government Printing Office, 1969. Williams, Frank E. Urbanization and the Mineral Aggregate Industry, Tucson, Arizona, Area. U.S. Department of Interior, Bureau of Mines, Washington: U.S. Government Printing Office, 1967. I I i