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50312-Z
�o'�pF SOUThOlo Town of Southold * * P.O. Box 1179 53095 Main Rd Southold, New York 11971 CERTIFICATE OF OCCUPANCY No: 46471 Date: 09/05/2025 THIS CERTIFIES that the building GENERATOR Location of Property: 2400 Broadwaters Rd Cutchoizue, NY 11935 S ecB lock/Lot: 111.4-2 Conforms substantially to the Application for Building Permit heretofore,filed in this office dated: 01/17/2024 Pursuant to which Building Permit No. 50312 and dated: 02/07/2024 Was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: Accessory generator as applied for. Maintain minimum 3' clearance to combustibles. The certificate is issued to: Last Move LLC Of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL: ELECTRICAL CERTIFICATE: 50312 8/27/2025 PLUMBERS CERTIFICATION: Autho ' ed gnature �g�FfDj�co TOWN OF SOUTHOLD o aye BUILDING DEPARTMENT y x TOWN CLERK'S OFFICE o • SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 50312 Date: 2/7/2024 Permission is hereby granted to: Last Move LLC 2400 Broadwaters Rd Cutchogue, NY 11935 To: Installation of a standby genenerator accessory to an existing single-family dwelling as applied for per manufacturers specifications. Requires minimum setback of 20 feet. At premises located at: 2400 Broadwaters Rd, Cutchogue SCTM #473889 Sec/Block/Lot# 111.-1-2 Pursuant to application dated 1/17/2024 and approved by the Building Inspector. To expire on 8/8/2025. Fees: ACCESSORY $125.00 CERTIFICATE OF OCCUPANCY $100.00 ELECTRIC $100.00 Total: $325.00 Building Inspector o��pF SO(/ryol � o Town Hall Annex - Telephone(631)765-1802 54375 Main Road P.O.Box 1179 G • Southold,NY 11971-0959 �0 BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Last Move LLC Address: 2400 Broadwaters Rd City: Cutchogue St: NY Zip: 11935 Building Permit#: 50312 Section: 1 1 1 Block: 1 Lot: 2 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE-WITH THE NATIONAL ELECTRIC CODE Contractor: Electrician: Bensen Electric License No: 5071 ME SITE DETAILS Office Use Only Indoor (✓ Basement 1-1 Service (- Solar r Outdoor rV-1' 1 st Floor r Pool F Spa Renovation F 2nd Floor [- Hot Tub F Generator Surrey F. Attic Garage Battery Storage r INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures Bath Exhaust Fan Service 3 ph (— Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors Sub Panel A/C Blower Range Recpt Ceiling Fan Combo Smoke/CO Transfer Switch 200A LIC Lights Dryer Recpt Emergency Strobe Heat Detectors Disconnect Switches 4'LED Exit Fixtures Other Equipment: 22kW Generac Generator w/200A Whole House Transfer Switch Notes: Generator Inspector Signature: X t Date: August 27, 2025 Sean Devlin Electrical Inspector sean.devlin(a-town.southold.ny.us 240013roadwatersGenerator �apF SOUTyO V 3 1Z h� l0 # _ # TOWN OF SOUTHOLD BUILDING DEPT. 0o��►,� 631-765-1802 INSPECTION [ ] FOUNDATION 1ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ]. INSULATION/CAULKING [ ] FRAMING/STRAPPING [ ] FINAL . [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION. [ ]- FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) . ELECTRICAL (FINAL) [ ] CODE VIOLATION /[ _], PRE .C/O [ :] RENTAL REMARKS: &ecaJ oir v v9a v cc -ri2 v rnf a a loo C Q 440 piei DATE S . INSPECTOR 50U a'#���°E So yol# y TOWN OF SOUTHOLD BUILDING DEPT. o rm��' 631-765-1802 INSPECTION [ ] FOUNDATION 1ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [,eFINAL JOIN-, [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ]. RENTAL REMARKS: OL e .,Qil edyy ' VA.011- r✓1 MiIbIKUkA c,4 0c0. DATE INSPECTOR OF SO(/TyOlo �� r C / v 1, # # TOWN OF SOUTH OL B ILDING DEPT. cou�mN 631-765-1802 INSPECTION [ ] FOUNDATION 1 ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING/STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY- [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) _ ELECTRICAL (FINAL) [ ] CODE VIOLATION ] PRE C/O [ ] RENTAL REMARKS: Oq ( M4t,- Trgl C- DATE INSPECTOR FIELD INSPECTION.REPORT DATE COMMENTS FOUNDATION (1ST) --- ------- -- - -- _ -------------------------------------- FOUNDATION (2ND) ---------- g cn ROUGH FRAMING& PLUMBING -- -- a r INSULATION PER N.Y. --- �-3 STATE ENERGY CODE 2 Co. FINAL ADDITIONAL COMMENTS .27 s 3P-f-c o rec u uv '1 — — ------- - — x oo� ' coG TOWN OF.SO.UTHOLD—BUILDING DEPARTMENT .Town:Hall Annex 54375:Main Road P. O. Box"1179 Southold-'NY 11971-0959. : :. • c� Tele'phone-(63-1).765-1802 ' Fax(631) 765-9502,https://wxVW'.s'oijiholdtowim.gov c3 :.. :. Date Received APPLICATION: FOR BUILDING PERMIT: : :.. For•Office Use Only PERMIT NO: ",�3•I Bung. .2 Buildilnspect:r. JAN 7 .. . 2024. Applications and forms must be filled out in their entirety Incomplete applications will not be accepte IgE4 d 4Where the Applicant is not thexowner,an i lc4s IDep� rrseral; ., Owner's Authorization form(Page 2j shall be completed } TOV4667 Southold Date:1/1.6/2024 _ 01NNER(S)OF.PROPERTY b. .. Name:last move liC SCTM#1000 111:-1-2 ...Project Address:2400- broadwaters.-rd 8ka:75 ha waters rd corner.lot Phone#:. 631-484=4044 ... . .. Email:. . ... . .. Mailing Addre5S 75 Hajnivaters.Rd.,, utchogue,.NY�.11935 p.. .. CONTACT:PERSOIV Name:James Moore:(Owner) Mailing Address: NY :11935_ 75 Haywaters:Rd�C:utchogue,: Phone#:631:-484-4044 :: 77 Email::jmoor:e@johnwesleyyillage.com—. DESIGN PROFESSIONAL;INFORMATION' _, - Name: Mailing Address: : . Phone#:... : . Email:. . ... . CONTRACT*OR INFORMATION ' R . .�� a a, a Name:Erik.Beensen (electrician) Mailing Address: 7 sycamore st_port Jefferson station,�ny 11776_ Phone#: ::: :: Email: DESCRIPTION OF PROPOSED CONSTRUCTION ' S v rz EINew Structure :❑Addition ❑Alteration :DRepair El Demolition Estimated Cost of Project: � standb residential generator 7500.. . .. ❑Other Y... 9 . ... . .. .. . .. $ Will the lot be re-graded? ❑Yes 9 No Will excess fill be removed from premises? ❑Yes ©No y y ., PROPEIttY,INFORMATION , 3 Existing use of property: " Intended use.of•property:pa ima�ry residence Zone'(or use'district in which premises is situated: Are•there any covenants and restrictions with respect W his property? ❑Yes.ONo IF YES, PROVIDE:A COPY. ❑ Check'Box After Reading °The owner/contractor/design professional isresponsible:for all.drainage and storm water issues as,prov�ded by; Chapter 236 of the Town Code APPLICATT1ION 1ST tYMAEtothe , m issuaefaBidgPmurntotpu he Building Zone Odd nance'of+the Town of SoutFiold,Suffolk,County,New;York and'other applicable Laws,Ordinances d',Regulations,,for.the consfr(iction of buildings; additions,alterations 6 for removal or demoht�on as herein described The appUcant a rees to coin I with all applicable laws,ordinances,tiuild hg code, rg ,SPY. hou"sing code,and regulations and to admit authorized inspectors on premises antl m buildmg(s)for necessary mspections.Jalse statements made herein are punishablea'a Class A misdemeanor pursuant tgoSection 230,45 of the,New York State,Penal Law a _ F„ ,_. amen moore : Applicationn Submitted By(pr t name):. ❑Authorized Agent BOwner Signature.of.Applicant Date: 1/16/24 .. -STATE OF NEW YORK) : . .. SS:: : . COUNTY:OF: 1U-� . .. : . .. L a- � M C)C) being d,ulysworn, deposes andaays that (s)he,is' ,the applicant (Name of.individual signing contract) above named, . r -(S.-)he is the Contractor A ent •Cor orate Officer etc. of said:owner:or owners, and:is duly authorized to perform or have performed the said work and to make and:file this:: ..application;that:all statements containedin:this application afe:;true to the best of'hi s%her knowledge and:belief; and that:the work will.be performed in the.manner set forth inalie application file therewith. : . Sworn before me this. . .. : . .. day of. :. 20 tary•Public : . . . . . TPA. ... ... : LI� p 0E Ri07ARY PUBLIC,OWNER AUTHORIZATION No 01oW630c :.Y: o .. R: c (Wh ere thea:pplicant is-not the owner) - IED INSUFFoLl<couNry SS��N E .. residing at .do hereby authorize: :. to apply 6h My behalf to the:Town of-Southold Building Department for approval as described herein. . . ... . .. Owner's,Signature ... ..Date ... . . . Print Owner's Name Z. . . BUILDING DEPARTMENT- Electrical Inspector TOWN OF:SOUTHOLD : =- . .. Town Annex:- 4375 Main Road - PO. Hall 5 Box. Southold, New-York 11971-0959- ', Telephone (631):765=1802 - FAX (631):765-9502 lame seand(c�southoldtownny.gov APPLICATION FOR:ELECTRICAL :INSPECTION ELECTRICIAN :INFORMATION (All Information Required) Date: Company::Name: Bensen.Electric Electrician's ame:. ri ensen License o:: me-5071. Elec, email: Elec .Phone No: 51"6-322=5893 ❑I request an,email:copy of Certificate of Compliance ::Elec. Address.: 7:sycamore st; port jefferson'station; ny 11776 JOB SITE INFORMATION (All Information Required).. " "" " . .... . . Name:: last move Ilc :(fames Moore owner); .,: .Address: 2400 broadwaters rd'aka:75 haywaters:rd .cutchogue; ny 11035 . Cross Street:: haywaters.(corner lot) b . Phone No:: 63.1-484-4044 Bldg Permit.#; .. J 6 C� .. _. . .. email:jmoore@johnweSleyvillage:com':': Tax Map District: 1000 Section:111.-1-2 , Block: Lot: BRIEF. DESCRIPTION OF WORK, INCLUDE:SQUARE FOOTAGE (Please.Pri�t:Clearly): . .... . .. :residential standby:generator quare" ootage: Circle All That Apply: Is job. ready:for inspection?::: :. YES ✓ NO.. Rough In Final: :. Do you need a Temp Certificate?:.. ..: .. YES FV7] NO Issued Ori . .... . .. . .... . Temp Information: (All information required) Service Size�1 Ph" 3 Ph. Size: A. # Meters Old Meter# ". New.Service Fire Reconnect Flood Reconnect Service.Reconnect Under round Overhead 9 #.Underground Laterals Ell F12 F. H.Frame: : Pole Work done on Service? M Y N Additional Information: PAYMENT DUE WITH APPLICATION : :'' .. . : . .. ems.. .. : : . $. ice. sufEpC� BUILDING DEPARTMENT- Electrical Inspector TOWN OF SOUTHOLD o Town Hall Annex- 54375 Main Road - PO,Box 1179 o Southold, New York 11971-0959 p� Telephone (631) 765-1802 - FAX (631) 765-9502 jamesh cD-southoldtownny.gov — seand(D-southoldtownny.gov APPLICATION FOR ELECTRICAL"INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: Company Name: Bensen Electric Electrician's Name: Erik Bensen License No.: me-5071 Elec. email: Elec. Phone No: 516-322-5893 ❑I request an email copy of Certificate of Compliance Elec. Address.: 7 sycamore st, port jefferson station, ny 11776 JOB SITE INFORMATION (All Information Required) Name: last move Ilc (james Moore owner) Address: 2400 broadwaters rd aka 75 haywaters;rd, cutchogue, ny 11935 Cross Street: haywaters (corner lot) Phone No.: 631-484-4044 Bldg.Permit#: j U email:jmoore@johnwesleyvillage.com Tax Map District: 1000 Section:111.-1-2 Block: Lot: BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): residential standby generator Square Footage: Circle All That Apply: Is job ready for inspection?: ❑ YES ❑✓ NO ❑Rough In ❑ Final Do you need a Temp Certificate?: ❑ YES 0 NO Issued On Temp Information: (All information required) Service Size❑1 Ph❑3 Ph Size: A # Meters Old Meter# ❑New Service❑Fire Reconnect❑Flood Reconnect❑Service Reconnect❑Underground❑Overhead # Underground .Laterals 1 F12 H Frame D Pole Work done on Service? Y N Additional Information: PAYMENT DUE WITH APPLICATION i Cc a�� PERMIT# Address: Switches Outlets GFI's Surface Sconces H H's UC Lts Fridge HW POOL Fans Mini Fr. W/D Panel Pump Exhaust Oven Sump Heater Trnsfmr Smokes DW Generator Salt Gen. Carbon Micro GrbDis Water Bond Lights Heat Pucks ERV HOT TUB/SPA Inst Hot DeHum Transfer Disc Combo Cooktop Minisplit Blower ' AC AH Hood Blower Service Amps Have Used Sub Amps Have Used Comments i D� LEGEND: NORTH PROPERTY LINE LOT LINE -- EASEMENT _ BUILDING O FENCE - - - - - - BRUSH LINE, TREE LINE f WJOR CONTOUR LINE / IIINO L INE /'� SPOT ELEVATION Z. TREES Oe�• V,f�•.^.• coxc W °� /wAu k•M y1: TDi COVERAGE CLL 710 O /y/ •/ �CFOIR E• o� suD••�T m , p LL LDT i9.xu sD.ri. V ��• s.es �. 175 xc, euiioieLEXOESLAw 1s:106..FT. E Q} / / / T0 E"° PTe EC SO fiiix0 MneC }.00} .Ti.Ix.6St10.3'p0 0 ISil�hp OARaOE S16 SO.Ri. w000 OSw 31[ YDE DOUBLE IN BA�LaI I.2s0 S T. :6lil / •. 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F1.E A.I.ORt IS fi.A3F0 YPDI AN LL1ULL ME I swrE.NT 1I[PRERISFS FILED a/I6VIN}AS YxP n54. fERFWDEO IN YAAf.2010.LLL VISIBLE IWROYOFNf3 AR MIDEY 4 L'•'�'CiTe:�:o. xi RARINCS-M I2RE01 REFBR TO is—BEAR IN67. � 1I 71PIlRAPNTC A BOUNDARY SURVEY NO ]I CLEVAIIOIS SXOH NFREDI RUFR TO HIE..WI YERTICLL _ Neil Grange Eem IIROADWATER ROAD n• DATW. 5 LICENSED PROPEARIONAL LAND SURVBYOR CU7UIIGETIIE NO TaWN ov BOLrrRolo RUNE u>ou x BIIBOR WA 6TD�LM UfW BUPPOL[COUNTY BTATE OF NEW PORK ' aEi 1••1q ...\2400 6roadNater tc client rev.6/1412021 6:05:57 PM M1 /� 4 oad GENERAC Owner's Manual 60 HzAir--Cooled G nerators 9 kW to 22 kW ,�r/ APPROVED AS NOTED COMPLY WITH ALA-CODES 0 _ _a BAP. 50 312 EW YOR STATE&TOWN CODES _ DA . EQUI ED AND CONDITIONS OF FEES aa_BY: SWmwi0%ZBh NOTIFY BUILDING DEPARTMENT AT SQUilI0lD10WM�ANMMGG BOARD 0 631-765-1802 8AM TO 4PM FOR THE SOUIHOLD FOLLOWING INSPECTIONS: ItI.Y.S,DEC FOUNDATION-TWO REQUIRED SOUiHOLDNPC FOR POURED CONCRETE ROUGH-FRAMING&PLUMBING INSULATION FINAL-CONSTRUCTION MUST i BE COMPLETE FOR C.O. ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW O YORK STATE NOT RESPONSIBLE FOR DESIGN OR CONSTRUCTION ERRORS ELECTRICAL INSPECTION REQUIRED A��WggAV!I �'NG This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209a) Register your Generac product at: WWW.GENERAC.COM 1-888-GENERAC (888-436-3722) Para espanol, visita: http://www.generac.com/service-support/product-support-lookup Pour le francais, visiter: http://www.generac.com/service-supporUproduct-support-lookup SAVE TAIS, MANUAL �,' General Information J A Section 2: General Information The Generator F q0 P=�1" ®: r,--T.4ai TA T IA11VS-1 s Ii�E{i'L9Jli If37u'1i0J;3-JAMB t 1 A €SST T:13 ` .vS7fal,�r�m?1, oIT.-)7 l;jT�f,?�0�sy.2i+'; ` .�Lrah!^v! 11,i v.3'4q 1:rat! I'[li giij al I��°bt1):tj f�i1_n Q[ll _I�ili liti�-I� l'1 8ow ..3J.—r• e c M - 001818 Figure 2-1. 9kW—Components and Control Locations A. Lock with Cover E. Exhaust Enclosure J. Oil Filter N. Fuel Regulator B. Main Line Circuit F. Oil Fill Cap/Dipstick K. Oil Drain Hose O. Fuel Inlet Breaker(Generator Disconnect) C. Control Panel G. Status LED Indicators L. Composite Base P. Data Plate Location D. Battery Compartment H. Airbox with Air Cleaner M. Sediment Trap (Battery not supplied) Owner's Manual for 60 Hz Air-Cooled Generators 5 General Information B m o C F i N to � E • m o 0 L K - A Q H G A p Do O III 0 r N \ ` O 001786 Figure 2-2. 11kW-22kW—Components and Control Locations A. Lock with Cover E. Battery Compartment J. Oil Fill Cap N. Sediment Trap (Battery not supplied) B. Main Line Circuit F. Exhaust Enclosure K. Oil Filter O. Fuel Regulator Breaker(Generator Disconnect) C. Airbox with Air Cleaner G. Status LED Indicators L. Composite Base P. Fuel Inlet D. Control Panel H. Oil Drain M. Oil Dipstick Q. Data Plate Location 6 Owner's Manual for 60 Hz Air-Cooled Generators General Information Specifications Generator Model 9 kW 11 kW 16 kW 20 kW 22 kW Rated Voltage 240 Rated Maximum Load Current(Amps)at Rated 37.5 45.8 66.6 83.3 91.7 Voltage with LP* Main Line Circuit Breaker 40 Amp 50 Amp 70 Amp 100 Amp 100 Amp (Generator Disconnect) Phase 1 Rated AC Frequency 60 Hz Battery Requirement 12 volts, Group 26R-540CCA Minimum or Group 35AGM-65OCCA Minimum (Field supplied) (see Replacement Parts) Enclosure Aluminum Weight(lbs/kilos) 340/154 348/158 409/186 448/203 466/211 (without battery) This unit is tested in accordance to UL 2200 standards with an operating temperature of-20°F(-29°C)to 122°F Normal Operating Range (50°C).For areas where temperatures fall below 32°F(0°C)a cold weather kit is recommended.When operated above 77°F(25°C)there may be a decrease in engine power.See Engine. These generators are rated in accordance with UL 2200,Safety Standard for Stationary Engine Generator Assemblies,and CSA-C22.2 No.100-04 Standard for Motors and Generators. i *Natural Gas ratings will depend on specific fuel joules/BTU content.Typical derates are between 10-20%off the LP gas rating. Engine Model 9 kW 11 kW 16/20/22 kW Type of Engine GH-426 GTH-530 GT 999 Number of Cylinders 1 2 2 Displacement 426 cc 530 cc 999 cc Cylinder Block Aluminum w/cast iron sleeve Recommended Spark Plug See Replacement Parts Spark Plug Gap 0.020 in (0.508 mm) 0.030 in (0.76 mm) 0.040 in(1.02 mm) Valve Clearance 0.002-0.004 in 0.002-0.004 in 0.002-0.004 in (0.05-0.1 mm) (0.05-0.1 mm) (0.05-0.1 mm) Starter 12 VDC Oil Capacity Including Filter Approx. 1.1 qt(1.03 L) Approx. 1.7 qt(1.6 L) Approx. 1.9 qt(1.8 L) Recommended Oil Filter See Replacement Parts Recommended Air Filter See Replacement Parts Engine power is subject to and limited by such factors as fuel BTUrJoules,ambient temperature and altitude.Engine power decreases about 3.5%for each 1000 ft(304.8 m)above sea level,and also will decrease about 1%for each 10°F(6°C)above 60°F(15'C)ambient temperature. The specification sheet for your'generator was included in the documentation provided with the unit at the time of purchase. For additional copies, consult your local Independent Authorized Service Dealer (IASD) for your specific generator model. Owner's Manual for 60 Hz Air-Cooled Generators 7 General Information Protection Systems The Emission Control System code is EM (Engine Modification). The Emission Control System on this The generator may need to run for long periods of time generator consists of the following: with no operator present to monitor the engine/generator System Components conditions. The generator is equipped with protection systems to automatically shut down the unit to protect -Intake Manifold against potentially damaging conditions. Some of these Air Induction -Air Cleaner systems include: Fuel Metering -Carburetor and Mixer Assembly Alarms: -Fuel Regulator •High Temperature •Underspeed Ignition -Spark Plug •Low Oil Pressure •RPM Sensor Loss -Ignition Module •Overcrank •Controller Fault Exhaust -Exhaust Manifold •Overspeed •Wiring Error -Muffler •Overvoltage •Fuse Problem •Undervoltage •Stepper Overcurrent Fuel Requirements •Overload Warnings: Explosion and Fire. Fuel and vapors are • Charger Warning •Exercise Set Error extremely flammable and explosive.Add fuel in a well ventilated area. Keep fire and spark • Charger Missing AC •USB Warning away. Failure to do so will result in death • Low Battery •Download Failure or serious injury. (000105) • Battery Problem The engine has been fitted with a dual fuel carburetion The control panel contains a display which alerts the system. The unit will run on natural gas or LP gas operator when a fault condition occurs. The above list is (vapor), but it has been factory set to run on natural gas. not all inclusive. See Operation for more information The fuel system will be configured for the available fuel about alarms and control panel operation. source during installation. NOTE: A warning will indicate a condition on the Recommended fuels should have a BTU content of at least generator that should be addressed, but will not shut the 1000 BTUs per cubic foot (37.26 megajoules per cubic generator down.An alarm will shut the generator down to meter)for natural gas, or at least 2500 BTUs per cubic foot protect the system from any damage. In the event of an (93.15 megajoules per cubic meter)for LP gas (vapor). alarm, an owner can clear the alarm and restart the NOTE: If converting to LP gas from natural gas, a generator prior to contacting an IASD. If the intermittent minimum LP tank size of 250 gal (946 L) is issue occurs again, contact an IASD. recommended. See the installation manual for complete procedures and details. Emission Information The United States Environmental Protection Agency (US Battery Requirements EPA) (and California Air Resources Board (CARB), for 12 volts, Group 26R-540CCA minimum or Group 35AGM- engines/equipment certified to California standards) 650CCA minimum (not included with unit.) , See requires that this engine/equipment complies with Maintenance for proper battery maintenance procedures. exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to Battery Charger determine applicable standards. For emissions warranty ar ger information, please reference the included emissions The battery charger is integrated into the control panel warranty. Follow the maintenance specifications in module in.all models. It operates as a smart charger, Maintenance to ensure that the engine complies with the which ensures output charging levels are safe and applicable emissions standards for the duration of the continuously optimized to promote maximum battery life. product's life. This generator is certified to operate on Liquid Propane Engine Oil Requirements Vapor fuel or pipeline Natural Gas. See Engine Oil Requirements in the Maintenance section for proper oil viscosity. 8 Owner's Manual for 60 Hz Air-Cooled Generators General Information Activating the Generator The generator should be activated upon initial start-up. See the installation manual for complete instructions. Replacement Parts Description 9 kW 11 kW 16 kW 20 kW 22 kW 26R Exide Battery OH3421S 0G0767B OE9368 0G0767A Spark Plug (RC12YC (RL87YC or equivalent) or equivalent) (RC12YC or equivalent) Oil Filter 070185E Air Filter OE9371A OJ8478 Control Panel Fuse OD7178T Transfer Switch Fuses 073590A Accessories NOTE: Performance enhancing accessories are available for air-cooled generators. Contact an IASD or visit www.generac.com for additional information on replacement parts, accessories, and extended warranties. See also http://www.ordertree.com/generac/air-cooled-homestandby-generators/. Accessory Description Cold Weather Accessories"— • Battery Pad Warmer • Recommended in areas where temperatures fall below 0°F(-18 °C). (Not necessary for use with AGM-style batteries) • Oil Warmer • Recommended in areas where temperatures fall below 0°F (-18°C). • Breather Warmer • Recommended in areas where heavy icing occurs. each sold separately Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along with oil recommendations. Auxiliary Transfer Switch Lockout Enables any of the transfer switches to completely lock out one large electrical load by tying into its control system. Fascia Base Wrap The fascia base wrap snaps together around the bottom of the new air-cooled generators. This offers a sleek, contoured appearance as well as offering protection from rodents and insects by covering the lifting holes located in the base. Requires use of the mounting pad shipped with the generator. Mobile Link TM (USA only) Provides a personalized web portal that displays the generator status, maintenance schedule, event history, and much more.This portal is accessible via computer,tablet,or smart phone. Sends emails and/or text notifications the moment there is any change in the generator's status. Notification settings can be customized to what type of alert is sent and how often.Visit www.MobileLinkGen.com for more information. Touch-Up Paint Kit Very important to maintain the look and integrity of the generator enclosure.This kit includes touch-up paint and instructions. Wireless Local Monitor The Wireless Local Monitor is completely wireless and battery powered,and provides owners with instant generator status updates without ever leaving the house. Status lights(red, yellow, and green)alert owners when the generator needs attention. Magnetic backing permits refrigerator mounting and gives a 600 ft(183 m)line of sight communication. Extended Warranty Coverage Extend your generator warranty coverage by purchasing extended warranty coverage. Covers both parts and labor. Extended coverage can be purchased within 12 months of the end-users purchase date.This extended coverage is applicable to registered units and end- user proof of purchase must be available upon request. Available for Generac®and Guardian®products. Not available for PowerPactTm and EcoGen rm products or all international purchases. Owner's Manual for 60 Hz Air-Cooled Generators 9 General Information This page intentionally left blank. 10 Owner's Manual for 60 Hz Air-Cooled Generators Operatiori Section 3: Operation Site Prep Verification Generator Enclosure The generator must be installed so that airflow into and The lid will be locked. A set of keys is attached to the out of the generator is not impeded. Verify that all shrubs intake side of the generator. or tall grasses within 3 ft (0.91 m) of the intake and 1. Cut the plastic bag to remove the keys. discharge louvers on the sides of the enclosure have 2. Use the keys to open the lid of the generator. been removed. Install the generator on high ground where water levels will not rise and endanger it. This unit NOTE: The enclosed keys provided with this unit are should not operate in or be subjected to standing water. intended for service personnel use only. Verify that all potential water sources such as water sprinklers, roof run-off, rain gutter downspouts, and sump Opening the Lid pump discharges are directed away from the generator Two locks secure the lid—one on each side (A in Figure enclosure. 3-1). Open the protective rubber cap to access the keyhole, and press down on the lid above the side lock i and unlock the latch to properly open the lid. Automatic start-up. Disconnect utility power and Repeat for the other side. The lid may appear stuck if render unit inoperable before working on unit. pressure is not applied from the top. Failure to do so will result in death or serious injury. NOTE: Always verify that the side locks are unlocked (000191) before attempting to lift the lid. A O o A D �® O 0 a 001797 Figure 3-1. Side Lock Location and Front Panel Removal Owner's Manual for 60 Hz Air-Cooled Generators 11 Operation Intake Side Panel Removal 3. Lift the intake panel up and away from the See Figure 3-2. The intake side panel (A) must be generator. removed to access the battery compartment, fuel NOTE: Always lift the intake side panel straight up regulator, and sediment trap. before pulling away from enclosure. Do not pull the panel 1. Raise the lid and remove the front panel. away from the enclosure before lifting up (D). 2. Use an Allen wrench to remove two mounting screws (B) and the L-bracket screw(C). T� e o r 002961 Figure 3-2. Intake Side Panel Removal Main Line Circuit Breaker (Generator LED Indicator Lights Disconnect) This is a 2-pole breaker rated according to relevant specifications. See "A" in Figure 3-3. The breaker can be locked in the OFF (OPEN) position for security. Use an appropriately-sized padlock (not included) with a shackle long enough to pass through both lock tabs (B). I o • B C A 001791 Figure 3-4. LED Indicator Lights 00 See Figure 3-4. Three LEDs are visible behind a translucent lens on the generator side panel. These LEDs indicate the operating status of the generator. B A • Green LED "Ready" light (A) is illuminated when utility is present and the control panel button is in oolslo the AUTO position. The LED flashes when the Figure 3-3. Main Breaker automatic transfer switch converts to generator power during a utility power outage. NOTE: DO NOT lock out the MLCB during normal . Red LED "Alarm" light (B) is illuminated when the generator operation. Doing so will compromise automatic generator is OFF or a fault is detected. Contact an standby functionality. IASD. • Yellow LED "Maintenance" light (C) is illuminated when scheduled maintenance is due. NOTE: Yellow Maintenance or Warning LED may be on at the same time as either the Red or Green LED. 12 Owner's Manual for 60 Hz Air-Cooled Generators Operation Control Panel Interface Interface Menu Displays See Figure 3-5.The control panel interface (A) is located The LCD Panel under the lid of the enclosure.Verify that both the left and right side locks are unlocked before attempting to lift the lid of the enclosure. Open the lid as directed in Opening Feature Description the Lid. The 7.5A fuse is located beneath the rubber cover (B) to Default page that is displayed if no buttons are the right of the control panel. pressed for 60 seconds. Normally shows current status message and the current date Verify that both the left and right side locks are securely and time. The highest priority active alarm/ out of the way before closing the unit. HOME warning is automatically posted on this page, as well as flashing the backlight when such a B page condition is detected. In the case of multiple alarms/warnings, only the first message will be displayed. Press the OFF button and then e press the ENTER button to clear an alarm or ® Z9 warning. 0 . 3 Display Normally off. The backlight will automatically Backlight light and remain on for 30 seconds if the ® 0 Q operator presses any button. A 0� Allows the operator to navigate to all other pages or sub-menus by using the arrow keys 001798 and the ENTER button.Page can be accessed MAIN at any time with several presses of the Figure 3-5. Generator Control Panel MENU dedicated ESCAPE button. Each press of the page ESCAPE button takes the operator to the All appropriate panels must be in place during any previous menu until the MAIN MENU displays. operation of the generator. This includes operation by a This page contains information for - History; servicing technician while conducting troubleshooting Status; Edit; Debug. procedures. Using the AUTO/OFF/MANUAL Interface Button Description of Operation This button activates fully automatic system operation. It allows the unit to automatically start and exercise the generator according to the exercise timer(see Setting the Exercise AUTO Timer). The Green LED on this button will flash if running in Automatic mode and the connected loads are running under generator power(utility is lost). OFF This button shuts down the engine and prevents automatic operation of the unit. This button cranks and starts the generator. Transfer to standby power will not occur unless MANUAL there is a utility failure. The blue LED on this button will flash if running in manual mode and the connected loads are running under generator power(utility is lost). NOTE: Damage caused by mis-wiring of the interconnect wires is not warrantable. Owner's Manual for 60 Hz Air-Cooled Generators 13 Operation Menu System Navigation To get to the MENU, use the ESCAPE button from any page.You may need to press the ESCAPE button several times before reaching the MENU page.,Navigate to the desired menu by using the T/I buttons. When the desired menu is displayed and flashing, press the ENTER button. EVOLUTION/SYNC2.0 HSB MENU MAP Switched to"OFF" Note: Menu functions and features may vary Hours of Protection depending on unit model and firmware revision. 0(H) ESC Running Manual Running-Utility Lost Running-Remote Start ENTER SYSTEM DATE/TIME Running-2 Wire Start Running-Exercise Switched Off Battery Condition ENTER Stopped-Auto [P�;� SUB MENUS Stopped-Alarm "Good""Inspect Battery"or"Check Battery" ESC—Em ENTER ESC f ENTER f ENTER 1 thru 50 + Run Log + "Run Log" --4-ENTER ESC-► ESC-► HISTORY - 1 thru 50 + Alarm Log + "Alarm Log" ESC-� 1111-ENTER --*-ENTER EDIT --ENTER Warning Message(s) Charger Warning Charger Missing AC Low Battery Battery Problem *LanguageR No Language + Language + Exercise Set Error ESCUSB Warning + English - + Espanol - Download Failure ESC #FENTER-► Fuel Selection ESC Alarm Message(s) + NG or LP- High Temperature Low Oil Pressure Overcrank ESC Overspeed TER_p� Cold Smart Start? Overvoltage ESCYES or NO + Undervoltage Overload Underspeed RPM Sensor Loss ESC ESC Controller Fault Current Date/Time rENTERS Select Hour(0-23) ENTER Select Min(0-59) ENTE Wiring Error ESC Stepper Overcurrent F 2/12/16 12:22 4` 14 + 0 + Fuse Problem' I♦ "Fuse Problem"on Firmware I t ESC ESC 1.11 and older ONLY Exercise Time KENTER-► I Select Frequency ENTER i Quiet Test Mode ENTE ESC ? 6 14:00 Wednesday 4 - WEEKLY + BIWEEKLY + l - MONTHLY+ t Firmware Update ENTER-► Firmware Update ESC F Press Enter ESC F Insert USB 4 Figure 3-6. Navigation Menu 14 Owner's Manual for 60 Hz Air-Cooled Generators Operation Current Date/Time a AWD aMANUAl a OFF UP ARROW=+ 02/14/16 07:40 0�0 O O ENTER ESCAPE �---ESC ENTER-1 DOWN ARROW=- Run Hours(H) 0.0 ESC+ ENTER ESC MAIN-F. Run Hrs MAINT ENTER—► Maint.Log Scheduled DEALER Access Requires Password ENTER ESC ENTER i � ESC - 1 thru 50 + ` EXAMPLE: "Battery Maintained" Inspect Battery 200 RnHr or 12/27/16 "Schedule A Serviced" and Language + Language + "Schedule B Serviced" + Francais - - + Portuguese - "Maintenance Reset" Next Maintenance 200 RnHr or 12/27/16 "Inspect Battery" "Service Schedule A" "Service Schedule B" Select"Yes"then Press"Enter'to continue or Press"ESCAPE"to escape out of updating. During update process the Blue"Manual"light flashes,then the Green"Auto"light flashes. Sequence does this twice.When update is complete the unit returns to Install Wizard menu. When the controller powers up the very first screen displays the version number for a few seconds. When update is complete remove Thumb Drive,then follow the Install Wizard Menu. ESC ESC ESC ENTER ENTER--► Select Month(1-12) ENTER Select Date(1-31) ENTER—► Select Year(0-99) 2 + _ 13 + 13 + ESC ESC ESC ENTER ENTERS Select Hour(0-23) ENTER Select Min(0-59) ENTER Select Day - 14 + - 0 + - Wednesday + Possible Message(s) Corrupted File "Current:V XXXX" ENTER "Are You Sure?" Invalid File File Not Found "USB: V XXXX" ESC "- Yes or No +" Unsupported Device 000428b Figure 3-7. Navigation Menu Owner's Manual for 60 Hz Air-Cooled Generators 15 Operation Setting the Exercise Timer The exercise timer must be reset if the 7.5 amp fuse is removed. This generator is equipped with a configurable exercise timer. Configuration can be performed directly at the control Low Speed Exercise Profile-22 kW Generators panel or though the Mobile LinkT"' application.There are two 3800 settings for the exercise timer: 3600 Day/Time: The generator will start and exercise for the 3200 period defined,on the day of the week and at the time of day 300 3000 specified. During this exercise period, the unit runs for N 2800 approximately five or 12 minutes, depending on the model, 2600 and then shuts down. 2400 2200 NOTE: The exercise timer does not automatically adjust for 2000 Daylight Savings Time. 1800 0 sec Ss 1Os 15s 20s 25s 30s 355 40s 45s 1 in 5m1n Exercise frequency: Exercise frequency can be set to Exercise Time Weekly, Biweekly, or Monthly. If Monthly is selected, the day 000905 of the month must be selected from 1-28.The generator will Figure 3-8. Low Speed Exercise Profile(22 kVl) exercise on that day each month. Transfer of loads to the generator output does not occur during the exercise cycle Low Speed Exercise Profile-16 to 20 kW Generators unless utility power is lost. 3200 NOTE: If the installer tests the generator prior to 3000 installation, press the ENTER button to skip setting up the �2800 exercise timer. NOTE: The exercise feature will operate only when the " 2600 generator is in AUTO mode, and will not work unless this M 2400 procedure is performed. The current date/time will need to be reset every time the 12 volt battery is disconnected and 2200 then reconnected, and/or when the fuse is removed. 2000 0 sec Ss SOs ]min 5min Table 3-1 details the exercise information and programming Exercise Time options for all Home Standby Generators. Figure 3-8 000906 illustrates the engine speed profile during a typical exercise Figure 3-9. Low Speed Exercise Profile (16-20 kl/I) cycle for 22 kW generators. Figure 3-9 shows the engine speed profile for 16-20 kW generators. Smaller generators (9-11 kW)exercise at a constant 3600rpm. Table 3-1. Generator Exercise Characteristics Generator Size 9 kW 11 kW 16 kW/20 kW 22 kW Low Speed Exercise n/a* n/a* 2400 rpm 1950 rpm Exercise Frequency Weekly/Bi-Weekly/ Weekly/Bi-Weekly/ Weekly/Bi-Weekly/ Weekly/Bi-Weekly/ Options Monthly Monthly Monthly Monthly Exercise Time Length 12 minutes 12 minutes 5 minutes 5 minutes *exercises at 3600 rpm Battery Charger NOTE: A warning is displayed on the LCD when the battery needs service. NOTE: The battery charger is integrated into the control module in all models. The battery charger operates as a smart charger that verifies: • output is continually optimized to promote maximum battery life. l • charging levels are safe. 16 Owner's Manual for 60 Hz Air-Cooled Generators Operation Manual Transfer Operation 7. Set the MLCB (generator disconnect) to ON (CLOSED). The standby power source now i l 0 powers the loads. Electrocution. Do not manually transfer under load. Disconnect transfer switch from all power sources prior to manual transfer. Failure to do so will result O 0 in death or serious injury, and equipment damage. (000132) Prior to automatic operation, manually exercise the ° transfer switch to verify that there is no interference with proper operation of the mechanism. Manual operation of oe°° the transfer switch is required if electronic operation should fail. A ® ° ° oa 00 Transfer to Generator Power Source = 1. Verify generator is OFF. ° 2. Set the main line circuit breaker(MLCB) (generator ° disconnect)to OFF (OPEN). 3. Turn off the utility power supply to the transfer a switch using the means provided (such as a main 002565 line utility breaker). 4. Use the manual transfer handle (A in Figure 3-10) Figure 3-10. Manual Transfer Switch Operation inside the transfer switch to move the main contacts to STANDBY (loads connected to the standby power source). 5. Press the control panel MANUAL button to crank and start the engine. 6. Allow the engine to stabilize and warm up for a few minutes. • Will not transfer to generator if utility is present. • Will transfer to generator if utility fails (below 65%of nominal for five consecutive seconds) MANUAL after warm-up. • Will transfer back when utility returns for 15 consecutive seconds.The engine will continue to run until removed from the MANUAL mode. • Will start and run if utility fails for five consecutive seconds(factory default). • Will start an engine warm-up timer(duration varies when Cold Smart Start is enabled). —Will not transfer if utility subsequently returns. AUTO —Will transfer to generator if utility is not present. • Will transfer to utility once utility returns(above 80%of nominal)for 15 seconds. • Will not transfer to utility unless utility returns.The generator will shut down if the OFF button is pressed or a shutdown alarm is present. • Once utility power is returned,the generator will shut down after one minute cool-down time. • Will not exercise if generator is already running in either AUTO or MANUAL mode. EXERCISE • During exercise,the controller will only transfer if utility fails during exercise for 10 seconds, and will switch to AUTO. Owner's Manual for 60 Hz Air-Cooled Generators 17 Operation Transfer to Utility Power Source Automatic Sequence of When utility power has been restored, transfer to utility Operation source and shut down the generator. Proceed as follows to manually transfer to utility power and shut down the Utility Failure generator: 1. Set the MLCB (generator disconnect) to OFF If the generator is set to AUTO, when utility fails (below (OPEN). 65% of nominal) a 5 second (dealer programmable) line interrupt delay time is started. The engine cranks and 2. Run engine for two minutes at no-load to stabilize starts if the utility is still gone when the timer expires.An the internal temperature. engine warm-up timer will be initiated once started.Timer 3. Press the control panel OFF button. The engine duration varies depending on whether or not Cold Smart will shut down. Start is enabled. The controller will transfer the load to 4. Verify that utility power supply to the transfer switch the generator when the warm-up time expires. If the utility is turned off. power is restored (above 80% nominal) at'any time from 5. Move the main contacts to the UTILITY position the initiation of the engine start until the generator is (loads connected to the utility power source) using ready to accept load (warm-up time has not elapsed), the the manual transfer handle (A in Figure 3-10) controller completes the start cycle and runs the inside the transfer switch. generator through its normal cool down cycle. However, 6. Turn, on the utility power supply to the transfer the load wig remain on the utility source. switch using the means provided. Cranking 7. Press the control panel AUTO button. The system will control the cyclic cranking as follows: 8. Return the MLCB (generator disconnect) to ON (CLOSED). 9 kW Unit: five cranking cycles as follows: 15 seconds cranking, 7 seconds resting, followed by four additional cycles of 7 seconds cranking Automatic Transfer Operation followed by 7 seconds resting. Proceed as follows to select automatic operation: 11-22 kW Units: five cranking cycles as follows: 1. Verify that the transfer switch main contacts are set 16 seconds cranking, 7 seconds resting, 16 to UTILITY(loads connected to the utility power seconds cranking, 7 seconds resting, followed by source). three additional cycles of 7 seconds cranking followed by 7 seconds resting. 2. Verify that normal utility power source voltage is available to transfer switch terminal lugs N1 and N2. 3. Press the AUTO button on "the control panel interface. 4. Set the MLCB (generator disconnect) to ON (CLOSED). The generator will start automatically when utility source voltage drops below a preset level. Loads are'transferred to the standby power source after the unit starts. 18 ) Owner's Manual for 60 Hz Air-Cooled Generators Operation Cold Smart Start Shutting Generator Down While The Cold Smart Start feature is enabled at the factory, but Under Load Or During An can be disabled in the EDIT menu. The generator will Extended Outage monitor ambient temperature when Cold Smart Start is enabled. The warm-up delay will be adjusted based on Proceed as follows.to turn the generator off during utility prevailing conditions. outages to perform maintenance or conserve fuel: If the ambient temperature is below a fixed temperature To turn the generator OFF (while running in ` (based on model) upon startup in AUTO mode, the generator will warm up for 30 seconds. This allows the AUTO and online): engine to warm before a load is applied..The generator 1. Turn the main utility disconnect off. will startup with the normal warm-up delay of 5 seconds if 2. Turn the MLCB (generator disconnect) on the the ambient temperature is at or above the fixed generator to OFF (OPEN). temperature. 3. Allow generator to run approximately 1 -minute for A check for proper output voltage build up will be proper cooling. performed when the generator engine is started. 4. Press the OFF button on the controller. If some condition impedes normal voltage creation, such as frost crystals or dust/dirt preventing a good electrical To turn the generator back ON: connection, the start sequence will be interrupted so that 1. Put the generator into AUTO and allow to start and a cleaning cycle of the internal electrical connections can warm-up for a few minutes. be attempted. The cleaning cycle is an extended warming up period 2. Set the MLCB (generator disconnect) on the which lasts for several minutes while the normal genera- tor voltage output is determined to be low. During this The system is now in automatic mode. The main utility cycle, the generator controller will display "Warming Up" disconnect can be turned ON (CLOSED).To shut the unit on the display screen. off, this complete process must be repeated. The generator controller display will show "Under .Voltage"if the cleaning cycle fails to clear the obstruction. After several minutes, the alarm message can be cleared, and the generator restarted. If the problem persists, make no further attempts to start. Contact an IASD. Load Transfer The transfer of load when the generator is running is dependent upon the operating mode. Owner's Manual for 60 Hz Air-Cooled Generators 19 Maintenance Section 4: Maintenance Maintenance Performing Scheduled Regular maintenance will improve performance and Maintenance extend engine/equipment life. Generac Power Systems, Inc. recommends that all maintenance work be It is important to perform maintenance as specified in the performed by an Independent Authorized Service Dealer Service Schedule for proper generator operation. (IASD). Regular maintenance, replacement, or repair of Engine oil and oil filter must be changed, and valve the emissions control devices and systems may be clearance adjusted after the first 25 hours of operation. performed by any repair shop or person of the owner's Emissions-critical maintenance must be performed as choosing. To obtain emissions control warranty service scheduled in order for the emissions warranty to be valid. free of charge, the work must be performed by an IASD. Emissions-critical maintenance consists of servicing the See the emissions warranty. air filter and spark plugs in accordance with the Service Schedule. �Wi4R 1, The controller will prompt for Schedule A or Schedule B Only qualified service personnel may install, operate maintenance to be performed. Schedule A maintenance and maintain this equipment. Failure to follow proper consists of the oil, oil filter, and battery check. Schedule B installation requirements could result in death, serious maintenance includes the oil, oil filter, battery check, air injury, and damage to equipment or property. (000182) cleaner, spark plug(s), and valve clearance. Since most maintenance alerts will occur at the same time (most have two year intervals), only one will appear Preparing for Maintenance on the control panel display at a time. Once the first alert p g is cleared, the next active alert will be displayed. Automatic start-up. Disconnect utility power and render unit inoperable before working on unit. Failure to do so will result in death or serious injury. (000191) Before performing any maintenance, proceed as follows to prevent the generator from accidental startup: 1. Turn the generator off and allow the engine to cool. Verify that the unit is OFF. 2. With the generator shut down, lift the lid and remove the front panel. 3. Remove the 7.5 amp fuse from the control panel. 4. Remove the intake side panel. (See Intake Side Panel Removal.) 5. See Figure 4-1. Disconnect the white battery charger cable. vo 002389 Figure 4-1. Disconnecting Battery Charger Cable Owner's Manual for 60 Hz Air-Cooled Generators 23 Maintenance Service Schedule Darly If Running Continuously. Every Sc etlu e A S he8ule B $ernce - Eve"ry' Two Years `Every Four Years - or Before Each Use - Year or-200 Hotir's or 400.HoOs Check enclosure louvers for dirt and debris* • Check lines and connections for fuel or oil leaks • Check engine oil level • Check for water intrusion** • Check battery condition,electrolyte level,and state • • • of charge Replace engine oil and oil filter t • ' Replace engine air filter • Clean;Check gap;Replace spark plugs • Inspect/adjust valve clearance$ • Inspect/clean sediment trap Consult local codes and guidelines. Contact the nearest IASD for assistance if necessary. *Remove any shrubs or tall grasses which have grown within 3 ft(0.91 m)of the intake and discharge louvers on the sides of the enclosure.Clean any debris(dirt, grass clippings,etc.)which have accumulated inside the enclosure. *`Verify that all sources of potential water intrusion such as water sprinklers,roof run-off,rain gutter down spouts,and sump pump discharges are directed away from the generator enclosure. t Change engine oil and filter after the first 25 hours of operation.In cold weather conditions(ambient below 40 T/4.4°C),or if unit is operated continuously in hot weather conditions(ambient above 85°F/29.4°C),change engine oil and filter every year or 100 hours of operation. $Check/adjust valve clearance after the first 25 hours of operation. NOTE: Contact an IASD or visit www.generac.com for additional information on replacement parts. Maintenance Log Battery inspection and charge check Dates Performed: Oil, oil filter, air filter, and spark plug replacement Dates Performed: Valve Adjustment Dates Performed: 24 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Checking Engine Oil Level Engine Oil Requirements To maintain the product warranty, the engine oil should be serviced in accordance with the recommendations of ildllllihim. Risk of burns.Allow engine to cool before this manual. For your convenience, Generac draining oil or coolant. Failure to do so Maintenance Kits are available that include engine oil, oil could result in death or serious injury. filter, air filter, spark plug(s), a shop towel, and a funnel. (000139) These kits can be obtained from an IASD. All Generac oil kits meet minimum American Petroleum Institute (API) Service Class SJ, SL, or better. Do not use TWA <NING special additives. Skin irritation.Avoid prolonged or repeated contact with used motor oil. Used motor oil has been shown to cause Required Oil— skin cancer in laboratory animals.Thoroughly wash exposed areas with soap and water. (000210) Synthetic SAE 5W-30 for all temperature ranges. ACAUTION' CAUTION' Engine damage. Verify proper type and quantity of Engine damage. Verify proper type and quantity of engine oil prior to starting engine. Failure to do so engine oil prior to starting engine. Failure to do so could result in engine damage. could result in engine damage. (000135) (000135) The oil level should be checked daily when power outages necessitate running the generator for extended periods. Proceed as follows to check the engine oil level: 1. Run the generator for a cool-down period of approximately one minute. 2. Turn the main utility disconnect off. 3. Turn the main line circuit breaker (MLCB) (generator disconnect) on the generator to OFF (OPEN). 4. Turn the generator off. 5. Press the control panel OFF button. Wait five minutes. 6. Remove the oil dipstick and wipe it dry with a clean cloth. 7. Completely insert the oil dipstick into the oil dipstick tube and remove it. 8. Observe the oil level. The level should be at the "FULL" mark on the oil dipstick. 9. If necessary, remove the oil fill cap and add oil to the engine (with the oil dipstick removed) until the level reaches the 'FULL" mark and insert the oil dipstick and fill cap. To restart the generator: 1. Press the control panel AUTO button. 2. Allow the generator to start and warm up for a few minutes. 3. Set the generator disconnect on the generator to ON (CLOSED). 4. The system is now operating in automatic mode. The main utility disconnect can be turned ON (CLOSED). Owner's Manual for 60 Hz Air-Cooled Generators 25 Maintenance Changing the Oil and Oil Filter 8. Press the MANUAL button on the control panel to start the engine, run for one minute, and check for Proceed as follows to change the oil and oil filter:, leaks. 1. Press the MANUAL button on the control panel to 9. Press the OFF button on the control panel to stop start the engine, and run it until it is thoroughly the engine. Wait five minutes. warmed up. Press the control panel OFF button to shut down the engine. 10. Recheck the oil level.Add oil as needed. DO NOT OVERFILL. 2. See Figure 4-2 or Figure 4-3.A few minutes after the,engine stops, and when it has cooled slightly, 11. Reinsert oil dipstick and/or reattach fill cap. lift the lid and remove the front panel. Pull the oil 12. To return the unit to AUTO mode, press the control drain hose (A)free of its retaining clip. Remove the panel AUTO button. cap from the hose and drain the oil into a suitable 13. Dispose of the used oil and filter at a proper container. collection center. B Servicing the Air Cleaner m Proceed as follows to service the air cleaner: 1. Press the OFF button on the control panel to stop the m generator.Then lift the lid and remove the front panel. ® A 2. See Figure 4-4 or Figure 4-5. Remove the cover clips (A) and air cleaner cover(B). A 001831 1 0 Figure 4-2. Oil Filter and Drain Location (9 kM B m 0 ' C 0 r� joal820 Figure 4-4. Servicing Air Cleaner(9 kW) B B � D 001799 Figure 4-3. Oil Filter and Drain Location (11-22 kM 3. Replace the cap after the oil has drained. A -_-- Reposition and secure the hose with the retaining clip. 4. Remove the old oil filter (B) by turning it C counterclockwise. 001814 5. Apply a light coating of clean engine oil to the Figure 4-5. Servicing Air Cleaner(11-22 kVV) gasket of the new filter. 6. Screw the new filter on by hand until its gasket 3. Remove the old air filter element(C)and discard. lightly contacts the oil filter adapter. Tighten the 4. Thoroughly clean the air cleaner enclosure of any filter an additional 3/4 to one full turn. dust or debris. 7. Refill the engine with the proper recommended oil. 5. Install a new air filter element. See Engine Oil Requirements. 6. Install the air cleaner cover and fasten the cover clips. Continued on next page. 26 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance 7. (11-22 kW units only): Verify that the air inlet duct 1. Close fuel valve and disconnect battery to avoid (D) is properly connected to the air cleaner cover. accidental start-up. 8. Press the AUTO button on the control panel to 2. Remove spark plug wires, and position wires away return the unit to AUTO mode. from plugs. 3. Remove spark plugs. Spark Plugs 4. Make sure the piston is at top dead center(TDC)of its compression stroke (both valves closed). To Proceed as follows to check the spark plug(s) gap and move the piston to TDC, remove the intake screen replace the spark plug(s)as necessary: at the front of the engine to access the flywheel 1. With the generator OFF and the engine cool, lift the nut. Use a large socket and socket wrench to lid and remove the front panel. rotate the flywheel nut clockwise, which will rotate 2. Clean the area around the base of the spark the crankshaft. Watch the piston through the spark plug(s) to keep dirt and debris out of the engine. plug hole. The piston should move up and down. 3. Remove the spark plug(s)and check the condition. The piston is at TDC when it is at its highest point Install a new plug(s) if the old plug(s) is worn or if of travel. reuse is questionable. Adjust Valve Clearance 4. Clean the plug(s) by scraping or washing with a wire brush and commercial solvent. Do not blast See Figure 4-7 or Figure 4-8. Proceed as follows to the plug(s)to clean. adjust the valve clearance: 5. Check the spark plug gap using a wire feeler NOTE: Allow engine to cool before adjusting valve gauge. See Figure 4-6. Replace the spark plug if clearance. the gap is out of specification. See General 1. Make sure the piston is at top dead center(TDC)of Information. its compression stroke (both valves closed). 6. Reinstall the spark plug(s), and torque to 18.4 ft-lbs 2 Remove spark plug wire(s) and position wire(s) (25 Nm). away from plugs. 7. Press the control panel AUTO button to return the 3. Remove spark plug(s). unit to AUTO mode. 4. Remove the four screws attaching the valve cover. Remove and discard gasket. 5. Loosen the rocker jam nut (C) using a 10 mm wrench (9-11 kW units) or 13 mm wrench (16-22 kW units.) a 000211 Plug Gap Measurement Figure 4 6. Spark P g p Valve Clearance Adjustment Check the valve clearance after the first 25 hours of ;f 001812 operation, then after 400 hour intervals. Adjust if necessary. Figure 4-7. Valve Clearance Adjustment(9 kVV) Important: Please contact an IASD for service assistance. Proper valve clearance is essential for prolonging the life of the engine. Check Valve Clearance NOTE: The engine should be cool before checking the valve clearance. Adjustment is not needed if valve clearance is within the dimensions provided in Specifications. Owner's Manual for 60 Hz Air-Cooled Generators 27 Maintenance Battery Maintenance D The battery should be regularly inspected per the E Service Schedule. Contact an IASD for assistance if ® necessary. \ Proceed as follows to inspect the battery: C ® F 1. Press the OFF button to shut down the generator, then lift the lid and remove the front panel. 2. Remove the 7.5 amp fuse from the control panel. 3. Remove the intake side panel. (See Intake Side 002380 Panel Removal.) 4. See Figure 4-1. Disconnect the white battery Figure 4-8. Valve Clearance Adjustment(11-22 kiJl/) charger cable. 6. Turn the pivot ball stud (D) using a 14 mm wrench 5. See Figure 4-9. Inspect the battery posts and (9 kW units), 8 mm wrench (11 kW units), or 10 mm cables for tightness and corrosion. Tighten and Allen wrench (16-22 kW units) while checking clean as necessary. clearance between the rocker arm (E) and the valve stem (F) with a feeler gauge. Adjust clearance as per Specifications. O NOTE: Hold the rocker arm jam nut in place as the pivot ball stud is turned. O 7. When valve clearance is correct, hold the pivot ball stud (B) in place with a wrench and tighten the rocker arm jam nut. Tighten the jam nut according to the following torque specifications: 9 kW 53 in-Ibs(6.0 Nm) 001832 11 kW 72 in-Ibs(8.2 Nm) Figure 4-9. Battery Cables 16-22kW 174 in-Ibs(19.68 Nm) 8. After tightening the jam nut, recheck valve 6. (Unsealed batteries only): Completely disconnect clearance to verify it did not change. the battery. Check the battery fluid level and, if 9. Install new valve cover gasket. necessary, fill with distilled water only. DO NOT use tap water. Also, have an IASD or a qualified 10. Install the valve cover. Tighten fasteners in a cross service technician check the state of charge and pattern, torquing to: condition. 9 kW 80 in-Ibs(9.0 Nm) 7. When inspection is complete, reconnect the battery 11-22kW 60 in-Ibs(6.8 Nm) cables, the battery charger cable, reinstall the intake side panel, and reinstall the 7.5 amp fuse. NOTE: Start all four screws before tightening, or it will 8. Reinstall the front panel and close the generator lid. not be possible to get all the screws in place. Verify the 9. Place the controller in AUTO mode. valve cover gasket is in place. 11. Install spark plugs and torque to 18 ft-Ibs (25 Nm). A N'ING 12. Reattach the spark plug wire to the spark plug. Explosion. Do not dispose of batteries in a fire. 13. Repeat the process for the other cylinder if *Batteries are explosive. Electrolyte solution can cause necessary. burns and blindness. If electrolyte contacts skin or eyes, flush with water and seek immediate medical attention. (000162) "AWiE,NIN',G *Explosion. Batteries emit explosive gases while harging. Keep fire and spark away.Wear protective gear when working with batteries. Failure to do so could result in death or serious injury. (000137a) 28 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance . DO NOT smoke when near the battery. ,VAR�NfN,�- DO NOT cause flame or spark in the battery area. Electrical shock. Disconnect battery ground Discharge static electricity from the body before terminal before working on battery or battery wires. Failure to do so could result in death touching the battery by first touching a grounded or serious injury. (000164) metal surface. Cleaning the Sediment Trap !' The sediment trap removes contaminants (moisture and Risk burns.Batteries contain sulfuric acid and fine particles) from gaseous fuels before they enter the can cause severe chemical bums. Wear protective gear when working with batteries. Failure to do fuel regulator. Accumulated moisture and particles must so could result in death or serious injury. be emptied from the sediment trap per local codes and (000138a) guidelines. Proceed as follows to clean the sediment trap: 1. Remove the intake side panel (see Intake Side Environmental Hazard.Always recycle batteries at an Panel Removal). official recycling center in accordance with all local laws and regulations. Failure to do so could result in 2. Turn the generator fuel supply off. environmental damage, death or serious injury. 3. See Figure 4-90. Unscrew and remove the cap (A). (000228) • Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection B site or recycling facility to obtain information on local recycling processes. For more information on battery recycling, visit the Battery Council International website at: http://batterycouncil.org. Strictly observe the following precautions when working `` 0 on batteries: A • Remove the 7.5 amp fuse from the generator \ control panel. ® . ooiszi • Disconnect the battery charger as directed in Figure 4-90. Cleaning the Sediment Trap Battery Maintenance. 4. Use aclean-out tool (not provided) to remove • Remove all jewelry—watches, rings, metal objects, accumulated moisture and particles from the cap etc. and body(B). • Use tools with insulated handles. 5. Wipe the inside of each component with a clean, • Wear rubber gloves and boots. dry, lint-free cloth. • Do not place tools or metallic objects on top of the 6. Seal the threads of the cap with appropriate battery. sealing compound. Install the cap and hand- • Disconnect the charging source prior to connecting tighten. or disconnecting battery terminals. 7. Tighten the cap with an appropriately sized pipe • Wear full eye protection and protective clothing. wrench. DO NOT overtighten. 8. Turn the generator fuel supply on. Check for leaks • If electrolyte contacts the skin, wash it off by spraying all connection points with a non- immediately with water. corrosive gas leak detection fluid. The solution • If electrolyte contacts the eyes, immediately should not be blown away or form bubbles. thoroughly flush with water and seek medical 9. Install the intake side panel. attention. • Wash down spilled electrolyte with an acid Attention After Submersion neutralizing agent. A common practice is to use a solution of 1 lb (454 g) bicarbonate of soda to 1 gal DO NOT start or operate the generator if it has been (3.8 L) of water. Add bicarbonate of soda solution submerged in water. Have an IASD thoroughly clean, dry, until the evidence of reaction (foaming) has and inspect the generator following any submersion in ceased. Flush the resulting liquid with water and water. If the structure (home) has been flooded, it should dry the area completely. be inspected by a certified electrician to verify there won't Owner's Manual for 60 Hz Air-Cooled Generators 29 Maintenance be any electrical problems during generator operation or 11. Remove the battery and store it in a cool, dry room when utility power is returned. on a wooden board. 12. Clean and wipe down the entire generator. Corrosion Protection Return to Service Regular scheduled maintenance should be conducted to Proceed as follows to return the unit to service after perform a visual inspection of the unit for corrosion. Inspect all metal components of the generator, including storage: the base frame, brackets, alternator can, the entire fuel 1. Verify utility power is off. system (inside and outside of the generator), and 2. Check the tag on the engine for oil viscosity and fastener locations. If there is corrosion found on classification. Drain and refill with proper oil, if generator components (e.g. regulator, engine/alternator necessary. mounts, fuel plenum, etc.), replace parts as necessary. ' 3. Check the state of the battery. Fill all cells of Periodically wash and wax the enclosure using unsealed batteries to the proper level with distilled automotive type products. Do not spray the unit with a water. DO NOT use tap water. Recharge the hose or power washer. Use warm, soapy water and a soft battery to 100% state of charge. Replace the cloth. Frequent washing is recommended in salt water/ battery if defective. coastal areas. Spray engine linkages with a light oil such 4. Clean and wipe down the entire generator. as WD-40. 5. Verify that the 7.5 amp fuse is removed from the generator control panel. Remove From, and Return To 6. Reconnect the battery. Observe battery polarity. Service Procedure Damage may occur if the battery is connected incorrectly. Install positive cable first. Remove From Service 7. Reconnect the battery charger AC input T1/Neutral cable (white sleeve)at controller. If the generator cannot be exercised monthly, at a 8 Open the fuel shutoff valve. minimum, and will be out of service longer than 90 days, proceed as follows to prepare the generator for storage: 9. Insert the 7.5 amp fuse into the generator control 1. Start the engine and let it warm up. panel. 2. Close the fuel shutoff valve in the fuel supply line 10. Press the MANUAL button to start the unit. Allow and allow the engine to stop. I the unit to warm up for a few minutes. 3. Once the engine has stopped, set the generator 11. Complete the Installation Wizard information. MLCB (generator disconnect)to OFF (OPEN). 12. Press the control panel OFF button to stop the unit. 4. Turn off the utility power to the transfer switch. 13. Turn on the utility power to the transfer switch. 5. See Figure 4-1. Remove battery charger AC input 14. Set the control panel to AUTO. T1/Neutral cable (has white sleeve) at controller. The generator is ready for service. 6. Remove the 7.5 amp fuse from the generator's NOTE: The exercise timer and current date and time control panel. must be reset when a battery is dead or has been 7. Disconnect the battery cables. Remove the disconnected. negative cable first. WARNS G Explosion. Batteries emit explosive gases. Fi Always disconnect negative battery cable first to avoid spark. Failure to do so could result in death or serious injury. (000238) 8. Drain the oil completely while the engine is still warm, and then refill the crankcase with oil. 9. Attach a tag to the engine indicating the viscosity and classification of the new oil in the crankcase. 10. Remove the spark plug(s) and spray a fogging agent into the spark plug(s) threaded openings. Reinstall and tighten the spark plug(s) to specification. 30 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Section 5: Troubleshooting/ Quick Reference Guide Generator Troubleshooting Problem Cause Correction Engine will not 1. Blown fuse. 1.Correct short circuit condition by replacing 7.5 crank. amp fuse in generator control panel.Contact an Independent Authorized Service Dealer(IASD)if fuse continues to blow. 2. Loose, corroded, or defective battery cables. 2.Tighten, clean, or replace as necessary.* 3. Defective starter contact. 3.*See#2. 4. Defective starter motor. 4.*See#2. 5. Discharged battery. 5.Charge or replace battery. Engine cranks but 1. No fuel. 1. Replenish fuel/turn on fuel valve. will not start. 2. Defective fuel solenoid (FS). 2. 3. Open Wire 14 from controller. 3. 4. Defective spark plug(s). 4. Clean; check gap; replace plug(s)if necessary. 5.Valve clearance out of adjustment. 5. Reset valve clearance. Engine starts hard 1.Air cleaner plugged or damaged. 1. Check and clean air cleaner. and runs rough. 2. Defective spark plug(s). 2. Clean;check gap; replace plug(s)as needed. 3. Incorrect fuel pressure. 3. Confirm fuel pressure to regulator is 10-12 in water column(19-22 mm Hg)for LP,and 3.5-7.0 in water column (9-13 mm Hg)for natural gas. 4. Fuel selector in wrong position. 4.Turn fuel conversion valve to correct position. 5.Valve(s)out of adjustment. 5.Adjust valve clearance. 6. Internal engine issue. 6. Generator is set to 1. Controller wired incorrectly. 1. OFF, but the engine 2. Defective control board. 2. continues to run. No AC output from 1. Main line circuit breaker(MLCB)(generator dis- 1. Reset generator disconnect to ON (CLOSED). generator. connect)is OFF (OPEN). 2. Generator internal failure. 2. 3. Engine may be warming up. Refer to Cold 3.Check the controller screen to verify status. Smart Start. No transfer to 1. MLCB (generator disconnect)is OFF (OPEN). 1. Reset generator disconnect to ON (CLOSED). standby after utility 2. Defective transfer switch coil. 2." source failure. 3. Defective transfer relay. 3. 4.Transfer relay circuit open. 4. 5. Defective control logic board. 5. 6. Engine may be warming up. Refer to Cold 6.Check the controller screen to verify status. Smart Start. Unit consumes 1. Excessive engine oil. 1.Adjust oil to proper level. large amounts of oil. 2. Defective engine breather. 2.* 3. Improper type or viscosity of oil. 3. See Engine Oil Requirements. 4. Damaged gasket,seal,or hose. 4. Check for oil leaks. 5. Restricted air filter. 5. Replace air filter. *Contact an IASD for assistance. Owner's Manual for 60 Hz Air-Cooled Generators 31 Troubleshooting/Quick Reference Guide Quick Reference Guide To clear an active alarm, press the OFF button, the ENTER button, and then press AUTO. If the alarm reoccurs, contact an IASD. Active Alarm LED Problem Things to Check Solution NONE GREEN Unit running in AUTO but Check MLCB. Check MLCB. If it is ON, contact an IASD. no power in house. HIGH Unit shuts down during Check the LEDs/ Check ventilation around the generator, TEMPERATURE RED operation. screen for alarms, intake,exhaust,and rear of generator.If no obstructions are present,contact an IASD. OVERLOAD Unit shuts down during Check the LEDs/ Clear alarm and remove household loads REMOVE LOAD RED operation. screen for alarms. from the generator. Put in AUTO and restart. Unit was running and Clear alarm and remove household loads RPM SENSE LOSS RED shut down, attempts to Check the LEDs/ from the generator. Put into AUTO and restart. screen for alarms. restart. If generator does not start, contact an IASD. NOT ACTIVATED NONE Unit will not start in Check if screen says Refer to"Activation" in installation manual. AUTO with utility loss. unit not activated. Unit will not start in Check screen for start If the startup delay is greater than NONE GREEN AUTO with utility loss. delay countdown. expected,contact an IASD to adjust from 2 to 1500 seconds. LOW OIL RED Unit will not start in Check the LEDs/ Check oil level and add oil as needed. If oil PRESSURE AUTO with utility loss. screen for alarms. level is correct, contact an IASD. Clear alarm.Using the control panel,check the battery by navigating to the BATTERY RPM SENSE LOSS RED Unit will not start in Check the LEDs/ MENU option from the MAIN MENU. If bat- AUTO with utility loss. screen for alarms. tery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace the battery. Check fuel line shutoff valve is ON.Clear OVERCRANK RED Unit will not start in Check the LEDs/ alarm. Start the unit in MANUAL. If it does AUTO with utility loss. screen for alarms. not start,or starts and runs rough,contact an IASD. LOW VOLTS Unit will not start in Check the LEDs/ Clear alarm and remove household loads REMOVE LOAD RED AUTO with utility loss. screen for alarms. from the generator. Put in AUTO and restart. Unit will not start in Check the LEDs/ Check the 7.5 amp fuse. If it is blown, FUSE PROBLEM RED AUTO with utility loss. screen for alarms. replace it with an ATO 7.5 amp fuse. If the fuse is intact, contact an IASD. OVERSPEED RED Unit will not start in Check the LEDs/ Contact an IASD. AUTO with utility loss. screen for alarms. UNDERVOLTAGE RED Unit will not start in Check the LEDs/ Contact an IASD. AUTO with utility loss. screen for alarms. UNDERSPEED RED Unit will not start in Check the LEDs/ Contact an IASD. AUTO with utility loss. screen for alarms. STEPPER Unit will not start in Check the LEDs/ OVERCURRENT RED AUTO with utility loss. screen for alarms. Contact an IASD. 32 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Active Alarm LED Problem Things to Check Solution MISWIRE RED Unit will not start in Check the LEDs/ Contact an IASD. AUTO with utility loss. screen for alarms. OVERVOLTAGE RED Unit will not start in Check the LEDs/ Contact an IASD. AUTO with utility loss. screen for alarms. Clear alarm.Using the control panel,check the battery by navigating to the BATTERY LOW BATTERY YELLOW Yellow LED illuminated in Check the screen for MENU option from the MAIN MENU. If bat- any state. additional information. tery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace the battery. BATTERY YELLOW Yellow LED illuminated in Check the screen for Contact an IASD. PROBLEM any state. additional information. CHARGER Yellow LED illuminated in Check the screen for WARNING YELLOW any state. additional information. Contact an IASD. SERVICE A YELLOW Yellow LED illuminated in Check the screen for Perform SERVICE A maintenance. Press any state. additional information. ENTER to clear. SERVICE B YELLOW Yellow LED illuminated in Check the screen for Perform SERVICE B maintenance.Press any state. additional information. ENTER to clear. INSPECT BATTERY YELLOW Yellow LED illuminated in Check the screen for Inspect battery. Press ENTER to clear. any state. additional information. Owner's Manual for 60 Hz Air-Cooled Generators 33,