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Home My WebLink About51075-Z o�oSUFF°�'�coGy, Town of Southold 8/16/2024 a P.O.Box 1179 0 53095 Main Rd �y�j�l boo Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 45463 Date: 8/16/2024 THIS CERTIFIES that the building GENERATOR Location of Property: 465 Ripple Water Ln, Southold Southold SCTM#: 473889 Sec/Block/Lot: 76.4-15.5 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 5/16/2024 pursuant to which Building Permit No. 51075 dated 8/15/2024 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: accessory generator as applied for The certificate is issued to Esteves Hldg Corp of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 51075 08/16/2024 PLUMBERS CERTIFICATION DATED C\ n \1�11MAM k�� L A hor ze S nature o�SUF Fe j TOWN OF SOUTHOLD BUILDING DEPARTMENT y. TOWN CLERK'S OFFICE oy • SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 51075 Date: 8/15/2024 Permission is hereby granted to: Esteves Hldg Corp 80 Sunset Ave Seldon, NY 11784 To: install generator as applied for. At premises located at: 465 Ripple Water Ln, Southold SCTM # 473889 Sec/Block/Lot# 76.-1-16.5 Pursuant to application dated 5/16/2024 and approved by the Building Inspector. To expire on 2/14/2026. Fees: - ACCESSORY $125.00 ELECTRIC $100.00 CERTIFICATE OF OCCUPANCY $100.00 Total: $325.00 Building Inspector -pF SOUj��l Town Hall Annex Telephone(631)765-1802 54375 Main Road P.O.Box 1179 �o sean.devlin(cD-town.southold.ny.us Southold,NY 1 1 971-0959 BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Esteves Holding Corp. Address: 465 Ripple Water Ln city,Southold st: NY zip: 11971 Building Permit* 51075 Section: 76 Block: . 1 Lot: 15.5 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: Electrician: Prime Electric License No: 52402ME SITE DETAILS Office Use Only Residential X Indoor X Basement Service Commerical Outdoor X 1st Floor Pool New X Renovation 2nd Floor Hot Tub Addition Survey Attic Generator X INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures Bath Exhaust Fan Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors Sub Panel A/C Blower Range Recpt Ceiling Fan Combo Smoke/CO Transfer Switch 200A UC Lights Dryer Recpt Emergency Strobe Heat Detectors Disconnect Switches 4'LED Exit Fixtures Sump Pump Other Equipment: 24kW Generac Generator w/200A Whole House Transfer Switch Notes: Generator Inspector Signature: Date: August 16, 2024 S. Devlin-Cert Electrical Compliance Form d 5 DD SO(/Tyo� LULD" TOWN OF SOUTHPT. 631-765-1802 INSPECTION [ ] FOUNDATION 1ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATIOWCAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) 5 p'T5 [ ] CODE VIOLATION [ ] PRE C/O RENTAL REMARKS: cia ° we s -e 0 dl k or 0( OM 4c�� f ' 2 4 44 DATE INSPECTOR �f FIELD INSPECTION REPORT DATE COMMENTS —----- C).m —.A FOUNDATION (1ST) CA --------------------------------------- - cn FOUNDATION (2ND) O rn ROUGH FRAMING& PLUMBING INSULATION PER N. Y. STATE,ENERGY CODE FINAL ADDITIONAL CO MENTS \6 07 2�-4 tL5 0 0 pfF°tt�o� TOWN OF SOUTHOLD—BUILDING DEPARTMENT Town Hall Annex 54375 Main Road P. O. Box 1179 Southold,NY 11971-0959 oy�o as Telephone(631) 765-1802 Fax(631) 765-9502 https://www.southoldtownny.jzov 1� '► a . Date Received APPLICATION FOR BUILDING PERMIT For Office Use Only PERMIT NO. :� Building Inspector: MAY 1 6 2024 Applications and forms must be filled out in their entirety.Incomplete applications will not be accepted. Where the Applicant.is not the owner,an BunDING ID ;a Owner's Authorization form(Page 2)shall be completed. '' Date:5-9-2024 OWNER(S)OF PROPERTY: Name:ESteveS Holding SCTM#1000-76-1-15.5 Project Address:465 Ripple Water Lane, Southold NY Phone#: Email: Mailing Address: CONTACT PERSON: Name:Jerry CibulSki Mailing Address: Phone#:631-404-2507 Email: DESIGN PROFESSIONAL INFORMATION: Name: Mailing Address: Phone#: Email: CONTRACTOR INFORMATION: Name:North _Fork Building CO Mailing Address:850 Lincoln Ave Suite 10, Bohemia NY 11716 Phone#:631-244-6911 Email: DESCRIPTION OF PROPOSED CONSTRUCTION ❑New Structure ❑Addition ❑Alteration ❑Repair ❑Demolition Estimated Cost of Project: [i]Other Gas Generator $ Will the lot be re-graded? ❑Yes RNo Will excess fill be removed from premises? ❑Yes RNo 1 PROPERTY INFORMATION Existing use of property:Residential Intended use of property: Residential Zone or use district in which premises is situated: Are there any covenants and restrictions with respect to R-40 this property? ❑Yes BNo IF YES, PROVIDE A COPY. B Check Box After Reading: The owner/contractor/design professional is responsible for all drainage and storm water issues as provided by Chapter 236 of the Town Code: APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold,Suffolk,County,New York and other applicable Laws,Ordinances or Regulations,for the construction of buildings, additions,alterations or for removal or demolition as herein described.The applicant agrees to comply with all applicable laws,ordinances,building code, housing code and regulations and to admit authorized inspectors on premises and in building(s)for necessary inspections.False statements made herein are punishable as a Class A misdemeanor pursuant to Section 230AS of the New York State Penal Law. Application Submitted By( int name): �1L-9cl BAuthorized Agent ❑Owner Signature of Applicant: Date: � 2y' STATE OF NEW YORK) S : COUNTY OF I ) ,:)-c a being duly sworn,deposes and says that(s)he is the applicant (Name ofinAividual signing contract)above named, (S)he is the (Contract ,Agent, orporate Officer,etc.) of said owner or owners,and is duly authorized to p or have performed the said work and to make and file this application;that all statements contained in this application are true to the best of his/her knowledge and belief;and that the work will be performed in the manner set forth in the application file therewith. Sworn before me this -I-h day of I " 4 Q 20 UWA tary Public TRACEY . DWYER NOTARY PUBLIC,STATE OF NEW YORI PROPERTY OWNER AUTHORIZATION NDINSUF OLKC OLIAUFIED IIV SUFFOLK COUNTY (Where the applicant is not the.owner) COMIIAISSION EXPIRES JUNE 30,20 (o I, Esteves residing at 465 Ripple Water Ln Southold do hereby authorize Jerry Cibulski to apply on my b alf�heowrrof Soy;ho�ld-Builo�ingDepartment for approval as describ d herein. 'r aQa Owner's Signature Date /f av,&e� ;s74�ve-S Print Owner's Name 2 I yog11FF01,��o BUILDING DEPARTMENT- Electrical Inspector TOWN OF SOUTHOLD o Town Hall Annex - 54375 Main Road - PO Box 1179 Southold, New York 11971-0959 Telephone (631) 765-1802 - FAX (631) 765-9502 jamesh(D-southoldtownny_gov - seand(cDsoutholdtownny.aov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: 4-9-2024 Company Name: Prime Electric Electrician's Name: Mike Hunter License No.: ME-52402 Elec. email: Mike@primeli.biz Elec. Phone No: 631-387-5650 ❑1 request an email copy of Certificate of Compliance Elec. Address.: JOB SITE INFORMATION (All Information Required) Name: Esteves Holding Corp Address: 465 Ripple Water Lane, Southold Cross Street: Smith Drive North Phone No.: Bldg.Permit#: Cj email: Tax Map District: 1000 Section: 76 Block: 1 Lot: 15.55 BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): Install Gas generator Square Footage: Circle All That Apply: Is job ready for inspection?: YES ❑ NO ❑Rough In ❑✓ Final Do you need a Temp Certificate?: ❑ YES 0 NO Issued On Temp Information: (All information required) Service Size❑1 Ph,❑3 Ph Size: A # Meters Old Meter# ❑New Service❑Fire Reconnect❑Flood Reconnect❑Service Reconnect❑Underground❑Overhead # Underground Laterals 1 2 F1 H Frame M Pole Work done on Service? Y RN Additional Information: PAYMENT DUE WITH APPLICATION BUILDING DEPARTMENT- Electrical Inspector Off' ®G TOWN OF SOUTHOLD u�a� y1� Town Hall Annex - 54375 Main Road - PO Box 1179 o Southold, New York 11971-0959 Telephone (631) 765-1802 - FAX (631) 765-9502 jameshCcDsoutholdtownny.gov - seand(aD-southoldtownny.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: 4-9-2024 Company Name: Prime Electric Electrician's Name: Mike Hunter License No.: ME-52402 Elec. email: Mike@primeli.biz Elec. Phone No: 631-387-5650 ❑1 request an email copy of Certificate of Compliance Elec. Address.: JOB SITE INFORMATION (All Information Required) Name: Esteves Holding Corp Address: 465 Ripple Water Lane, Southold Cross Street: Smith Drive North Phone No.: Bldg.Permit#: Gj email: Tax Map District: 1000 Section: 76 Block. 1 Lot: 15.55 BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): Install Gas generator Square Footage: Circle All That Apply: Is job ready for inspection?: YES ONO ❑Rough In ❑✓ Final Do you need a Temp Certificate?: ❑ YES F&—/] NO Issued On Temp Information: (All information required) Service Size❑1 Ph❑3 Ph Size: A # Meters Old Meter# ❑New Service❑Fire Reconnect❑Flood Reconnect❑Service Reconnect❑Underground❑Overhead # Underground Laterals 1 2 H Frame Pole Work done on Service? DY MN Additional Information: PAYMENT DUE WITH APPLICATION �Qrl eta G A ri S.C.T.M.# DISTRICT 1000 SECTION 76 BLOCK 1 LOT 15.5 #R-21-2281 DWELLING DWELLING I W/PUBUC WATER W/PUBLIC WATER IOD' 150' DWELLING W/PUBLIC WATER ` 150. A5 6 Ap , 15 f%s 48R50'27"s ; ' J , LLS'WATE�fE EA6`EMENT 166.78 �10'ELEC.EASEMENT Air SI-T FENC-ALONG / ¢ AREA PIS-�Ran�C 15.6 r /PROPOSED SOILC -�7 /�J.��® o I tl VACANT ,STOCK PILE \ / $ / ! I 95' DRY WELL F B%LYjN 6 i 8'DIAzS'DEEP 1g Y J i ! I CELLAR ENT. I 0 I (15.D) 8.6• (15,0)& a .E'bz .zOl �+ I wow i it 4 BEDROOM SYSTEM !3 I w33 (2)8'0IAY6'OEEP'L.P. i ^8.0' 1,250 GAL S.T. o 9.8 41.�)' C oo .(:jjq~+ 7.8'n (14.5) PROP.WATER LINE I3�r y(' o aMy,;;mw g: �` 63.9' wQJ 8'DIAr5'DEE� rrrl Q.y t� b 31:J _gA wu'r I 1 Q �! z3 00 I• p M % DWELLING a ' W/PUBLIC'WATER i i �-___- '� m - -U�iES , 150 ¢ r ! ' OT upl r 30 PROS ADRIVEWAY j IJ I DWELLINGS N Y U r, mDRY WELL -� ._ U 'f! W W/PUSUCC WATER G, B'D RY WELL N a mmm.e r.mR „ow w.nu i - DRY WELL'/ 8'DIA 4'DEEP I m ewi,.un.w+u 'a"4 LAO.,'o I /SILT FENCE IL - ---N48e50'30"W 162.75' 13� I OWELUNG Nq� 150' W/PUBLIC WATER 150' Nn TYPICAL CLEAN OUT IWZLL NGSLATE OR—� STOPPER END ATER SUITABLE COVER \ OR PLUG rrmrmM.�Ww o,.ren>+ O ELLV.15.6 oL XLBOW H^j —0.5• 60 WYE OL BROWN Dr Law PATE —� FLOW— 3.f %AWN uv TINE sg4T6W.e am v i�awaael(pp1 w SING 10,It.'. eWs�'e+Mura v I SILTY PA E B'Di.. ®eie..eas' HIGHEST EXP.2.Si RRBR N o TO WATER EL f.6 MEU,SwD —12.5' WATER M a MAIN BAYVIEW ROAD 6P B EBTa MEo.SIND —20' WY a,2.1 McwIN D GE0!`OwE ME WATER SUPPLY,WELLS DRYKU S AND G LOCATIONS SHOWN ARE FROM REED WSO' RONS AND OR DATA OBTAINED MOW OMERS. AREA:30,646.98 SQ.FT. or 0.70 ACRES nevAnav DAMu:NAVD88 UNAUMORIZEO A——OR AOOInON TO MI5 sILRVEY IS A MOLA nox W SECnON]EOB OF M£N£W YORK STATE£OMUCAnOV LAW -- DRAINAGE CALCULATIONS: us`1EYDT0£o'£Eav°,fARA5O9D to ME a°Nmc'"N£a THE Ii+a�— °1°"n"w�fxwA`1asT0AR'"'or m NA�.uP£aneLrE°�RxuDurnt ACLNcr Axa Lcxowc msntunox ME OFfSETS OR DNENDOVS SNOB HEREON FROM MC PROPERTY U TO ME SMUCT)W S ARE FOR A EPELIRC PURP05E ANO USC THEREFORE MEY ARC NOT 1NJ£NOEO to IADI, NT ME PRwcC UNCs OR ID OJIOE M£ERfCnON OF FENCES AOOIn t 5MUCMROS OR AND OTHER WPRONMfNis EA DWELLING WICCVEREO PORCHES&GARAGE=3840 S.F ANO/OR SUBSURFACE SMUOMR£S RECORDED OR UNRECORDED ARE NOT O/ARANTEEO UNLESS PNY 11Y EI O T ON ME PREb5E5 AT ME w b'SURVEY 384z D.i66=3C.F. (3)B'DIA z 5'DEEP ORYWELL=664c1 PROVIDEDSURVEY or:DESCRIBED PROPERTY CERTIFIED T0: ESTEVES HOLDING CORP; zAP cF:SHOWN AS LOT 3 OF RERISI-MATASSA PLAT ♦E ne NµW o PROPOSED DRIVEWAY=1050 S.F. N AS APPROVED BY TOWN OF SOUTHOLD A'�o 1050 z 0.166-775 C.F PLANNING DEPT. (1)B'OIA z 4'DEEP ORYWELL-1]]cf PROVIDED 9NATm-:SOUTHOLD Y F to-Ls:SOUTHOLD F w KENNETH M WOYCHUK LAND SURVEYING,PIA.0 SUFFOLK COUNTY,NEW YORK a ° e5 VP Professional IAInd Surveying end D-1ga REVISED OS-01-T022 eoaa P.O.13"153 Aquebogue,New York 11931 REVISED 04-01-2022 DLE 1221-128 scuE:1"=20' OATE:JUNE 26, 2021 x.r.S uSC.N0.050RB2 FRON6(0.9112Re-16es eAr(.0 sys-lass GENERAC Owner's Manual APPRnvED A I S tWfip Hz Air-Cooled Generators B.P.# 10 kW to 26 kW FEE____ IFY BUILDING DEPARTIVIENTAT 031765-1802 8AM TO 4PIVI FOR THE FOLLOWING INSPECTIONS: -A FOUND/iI()ij 8FOUIRED FOR P(l;Ri.-D P01 'RAN!(NG& pL., VIBI FINAL-CONISTRUCTION MUS BE COFAM-E-Tr*-FOP C,O. ALL CON S*TF1'tJ(;7'I,'J%.! F;'J -A!-L ME THE REQUIREMENTS OF TPE C U S YORK STATE. NC)'r p[.opo, '331E.36 ---- DESIGN O,RCC).N TR To .8 UG NERROF 0 COMPLYM ALL CODES NEW YORK STATE&TOWN CODES, AS REQUIRIMAND CONDITIONS OF ELECTRICAL -- - - NAM WNZBA INSPECTION REQUIRED OWN PLANNING BOARD TOWN TRUSTEES Hn v R Loss of life.This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result Y OR OCCUPANI in death or serious injury. (000209b) Register your Generac product at: USE IS UNLAWFUL WWW.GENERAC.COM 1-888-GENERAC WITHOUT CERTIFICATE (888-436-3722) OF OCCUPANCY Para espahol, visita: http://www.generac.com/service-s4gort/product-support-lookup Pour le frangais,visiter: hUp.-Ilwww.cionerac.comlservice-s yp port/product-support-lookup SAVE THIS MANUAL FOR FUTURE REFERENCE Use this page to record important information about this generator. Record the information found on the unit data Model: label on this page. See General Information for the location of the unit data label. The unit Serial: has a label plate affixed to the inside partition, to the left of the control panel console as Production•Date: shown in Figure 2-1, Figure 2-2, or Figl�},re 2wt2 '1 3. See Operation f6i.diredtions'Uoril."how+ to"I <, Volts: open the top lid and remove the front panel. L Always supply the co ete.model,�aFid-seFiai--""' LPVAmps: numbers of the unit when contactin,g,an Inde- pendent Authorized-•Service.--e I about parts and servi'ce.�° =J1 T1 i-'E�' ' E ,.• r NGAmps: F ,.. , �, ,,.rc 7, ^- t,;r,ra 2t" R• . �s Operation and Maintenance:' Correct,ma iii: ,y� tt s,:d c tenance and care of the unitrerisures a,mini-. Hz. mum number of CF661ems, ' and keeps operating expenses at a miriimum. It is the Phase: operator's responsibility to perform all safety inspections, to verify all maintenance for'safe E, Controller P/N: operation is performed(-Or and to have the equipment inspected periodically by an STA MAC ID: IASD. Normal maintenance, service, •and n.. replacement of parts,are the responsibility of SSID: the owner/operator, and''are not considered: defects in materials orworkmanship within•the k01:: 'L� terms of the warranty. individual operating habits and usage may contribute to the need for additional maintenance or service. When the generator requires servicing or repairs, Generac recommends contacting an IASD for assistance. Authorized service tech- nicians are factory-trained and are capable of handling all seM, e@eQstjbjd %$ *) est IASD, p se"visit�,thpCde0le` `r� � www.generae cq,T`gealer�L cat '8. .:. eft,'' •aF'7�'� �x fi�`'p p''c` '�La C,1 � Yl...i:l r�l 'dial in OWARNING CANCER AND REPRODUCTIVE HARM www.P65Warnings.ca.gov. (000393a) ii Owner's Manual for 60 Hz Air-Cooled Generators Table of Contents Section 1: Safety Information Battery Charger............................. 19 Introduction ..................................... 1 Manual Transfer Operation............ 19 Read This Manual Thoroughly ............1 Transfer to Generator Power . SafetyRules.................................... 1 Source ...............................................19 How to Obtain Service ........................2 Transfer to Utility Power Source ........20 General Hazards............................. 2 Automatic Transfer Operation ....... 20 Exhaust Hazards.............................. 2 Automatic Sequence of Electrical Hazards"""""""""""""' 3 Operation....................................... 20 UtilityFailure 20 Fire Hazards............................... 3 ...................................... ""' Cranking 20 , Explosion Hazards ............................................ Cold Smart Start 20 .... ................................ Battery Hazards .............................. 4 Cleaning Cycle 21 Load Transfer ....................................21 Section 2: General Information Shutting Generator Down While Under Generator Components and Load or During a Utility Outage ..... 21 Control Locations ............................ 5 Data Decals..................................... 8 'Section 4: Maintenance Specifications .................................. 9 Maintenance.................................. 22 Generator ............................................9 Preparing for Maintenance ............ 22 Engine .................................................9 Performing Scheduled Protection Systems....................... 10 Maintenance.................................. 22 Emissions...................................... 10 Service Schedule........................... 23 Fuel Requirements........................ 10 Maintenance Log ...................................23 Battery Requirements ................... 10 Checking Engine Oil Level ............ 24 Battery Charger............................. 11 Engine Oil Requirements ..................24 Engine Oil Requirements.............. 11 Changing the Oil and Oil Filter ...... 24 Activating the Generator 11 Servicing the Air Cleaner............... 25 Wi-Fi Module................................. 11 Spark Plug(s)................................. 26 Replacement Parts........................ 11 Valve Clearance Adjustment......... 26 Accessories................................... 11 Checking Valve Clearance ................26 Adjusting Valve Clearance ................27 Section 3: Operation Battery Maintenance...................... 27 Site Prep Verification..................... 13 Inspecting the Battery ........................28 Generator Enclosure..................... 13 Cleaning the Sediment Trap.......... 29 29 Opening the Lid .................................13 Post Maintenance Checks............. Front Access Panel Removal ............13 Performing Fuel System Leak Test ...29 Intake Side Panel Removal ...............14 Attention After Submersion............ 30 Main Line Circuit Breaker(Generator Corrosion Protection...................... 30 Disconnect) .......................................14 Remove From and Return To LED Indicator Lights 14 Service Procedure......................... 30 Generator Emergency Shutdown Remove From Service .......................30 Switch ........................................... 15 Return to Service ...............................30 Control Panel Interface ................. 15 Using the AUTO/OFF/MANUAL Section 5: Troubleshooting/ Buttons.......................................... 15 Quick Reference Guide Operating Modes........................... 16 Generator Troubleshooting............ 32 Interface Menu Displays................ 16 Quick Reference Guide ................. 34 LCD Panel .........................................16 Menu System Navigation .............. 17 Setting the,Exercise Timer............ 19 Owner's Manual for 60 Hz Air-Cooled Generators iii Safety Information Section 1: Safety Information Introduction this manual to any individual that will use this Thank you for purchasing this compact, high unit, and instruct them on how to correctly performance, air-cooled, engine-driven gen- start, operate, and stop the unit in case of erator. It is designed to automatically supply emergency. electrical power to operate critical loads during a utility power failure. Safety Rules This unit is factory installed in an all-weather, The manufacturer cannot anticipate every metal enclosure intended exclusively for out- possible circumstance that might involve a door installation. This generator will operate hazard. The alerts in this manual, and on using either vapor withdrawn liquid propane tags and decals affixed to the unit, are not all (LP) or natural gas (NG). inclusive. If using a procedure, work method, NOTE: This generator is suitable for supplying or operating technique that the manufacturer typical residential loads such as induction does not specifically recommend, verify that motors (sump pumps, refrigerators, air condi- it is safe for others and does not render the tioners, furnaces, etc.), electronic components equipment unsafe. (computer, monitor, TV, etc.), lighting loads, Throughout this publication, and on tags and and microwaves, when sized correctly. This decals affixed to the unit, DANGER, WARN- unit is equipped with a Wi-Fio module, which ING, CAUTION, and NOTE blocks are used allows the generator owner to monitor genera- tor status from anywhere they have Internet to alert personnel to special instructions access. about a particular operation that may be haz- ardous if performed incorrectly or carelessly. NOTE: Wi-Fio is a registered trademark of Wi- Observe them carefully. Alert definitions are Fi Alliance . as follows: The information in this manual is accurate based on products produced at the time of ! a publication. The manufacturer reserves the Indicates a hazardous situation which,if not avoided, right to make technical updates, corrections, will result in death or serious injury. and product revisions at any time without notice. (000001) Read This Manual Thoroughly `v �tid�iG Indicates a hazardous situation which,if not avoided, could result in death or serious injury. AWARN(NG Consult Manual.Read and understand manual (000002) completely before using product.Failure to completely understand manual and product could result in death or serious injury.(000100a) �C'AUTION Indicates a hazardous situation which,if not avoided, If any section of this manual is not under- could result in minor or moderate injury. stood, contact the nearest Independent (000003) Authorized Service Dealer (IASD) or Gen- erac Customer Service at 1-888-436-3722 NOTE: Notes contain additional information (1-888-GENERAC), or visit www.gen- important to a procedure and will be found erac.com for starting, operating, and servic- within the regular text of this manual. ing procedures. The owner is responsible for correct maintenance and safe use of the unit. These safety alerts cannot eliminate the haz- ards that they indicate. Common sense and This manual must be used in conjunction with strict compliance with the special instructions all other supporting product documentation while performing the action or service are supplied with the product. essential to preventing accidents. SAVE THESE INSTRUCTIONS for future ref- erence. This manual contains important instructions that must be followed during placement, operation, and maintenance of the unit and its components. Always supply 1 Owner's Manual for 60 Hz Air-Cooled Generators Safety Information How to Obtain Service WARNING When the unit requires servicing or repairs, Electric shock.Only a trained and licensed electrician contact Generac Customer Service at 1-888- should perform wiring and connections to unit.Failure to GENERAC (1-888-436-3722) or visit follow proper installation requirements could result in death, www.generac.com for assistance. serious injury,and equipment or property damage.(000155a) When contacting Generac Customer Service about parts and service, always supply the WARNING Moving Parts.Do not wear jewelry when complete model and serial number of the unit given on its data decal located on the unit. starting or operating this product.Wearing as g jewelry while starting or operating this product Record the model and serial numbers in the could result in death or serious injury. (000115) spaces provided on the front cover of this manual. r�-�— �' WARNING Moving Parts.Keep clothing,hair,and General Hazards appendages away from moving parts.Failure to do so could result in death or serious injury. ® � (000111) Loss of life.Property damage.Installation must always comply with applicable codes,standards,laws _`WARNING and regulations.Failure to do so will result in death ,ill„1,,,,,,. Hot Surfaces.When operating machine,do not touch hot surfaces.Keep machine away from or serious injury. (000190) combustibles during use.Hot surfaces could result in severe burns or fire. (000108) Automatic start-up.Disconnect utility power and WWARNING render unit inoperable before working on unit. "�""" Failure to do so will result in death or serious injury. Equipment and property damage.Do not alter (000191) construction of,installation,or block ventilation for generator.Failure to do so could result in unsafe AIAIAoperation or damage to the generator. (000146) R'NtNG Loss of life.This product is not intended to " WARNING be used in a critical life support application. FFailure to adhere to this warning could result Risk of injury.Do not operate or service this machine death or serious injury. 000209b if not fully alert.Fatigue can impair the ability to in ( ) operate or service this equipment and could result in AYW death or serious injury. (000215a) ARtY1NG Equipment damage.This unit is not intended for use as a prime +"WNG power source.It is intended for use as an intermediate power supply in the event of temporary power outage only.Doing so Environmental Hazard.Always recycle batteries at an could result in death,serious injury,and equipment damage. official recycling center in accordance with all local (000247a) laws and regulations.Failure to do so could result in environmental damage,death,or serious injury. (000228) �Ijl11ARN11YG Accidental Start-up.Disconnect the negative battery 0'`®ARNING cable,then the positive battery cable when working on unit.Failure to do so could result in death Injury and equipment damage.Do not use generator as a step.Doing so could result in falling,damaged or serious injury. (000130) parts,unsafe equipment operation,and could result AINARNING in death or serious injury. (000216) Equipment damage.Only qualified service personnel may Inspect generator regularly, and contact the install,operate,and maintain this equipment.Failure to nearest IASD for parts needing repair or follow proper installation requirements could result in death, replacement. serious injury,and equipment or property damage. (000182a) Exhaust Hazards AWARNING Electrocution.Potentially lethal voltages are generated by this equipment.Render the equipment safe before attempting repairs or maintenance.Failure to do so OW%Asphyxiation.Running engines produce carbon could result in death or serious injury. monoxide,a colorless,odorless,poisonous (000187) gas.Carbon monoxide,if not avoided,will result in death or serious injury. (000103) Owner's Manual for 60 Hz Air-Cooled Generators 2 Safety Information AWARNING Fire Hazards Asphyxiation.Always use a battery operated carbon monoxide alarm indoors and installed according toA& AWARNING the manufacturer's instructions.Failure to do so Fire hazard.Do not obstruct cooling and ventilating could result in death or serious injury. airflow around the generator.Inadequate ventilation (000178a) could result in fire hazard,possible equipment damage,death or serious injury. AWARNING (000217) Equipment and property damage.Do not alter AWARNING construction of,installation,or block ventilation for on.Installation•~~"µ generator.Failure to do so could result in unsafe Fire and explosion.Installation must comply with all local,state,and national electrical building codes. operation or damage to the generator. (000146) Noncompliance could result in unsafe operation, equipment damage,death,or serious injury. �- -` (000218) / � AWARNING Fire risk.Fuel and vapors are extremely T flammahln.Do not opnratR indoors.Doing VNARI�IN(3 so could result in death,serious injury,or Fire hazard.Use only fully-charged fire extinguishers property or equipment damage. rated"ABC"by the NFPA.Discharged or improperly (000281) rated fire extinguishers will not extinguish electrical fires in automatic standby generators. (000219) Electrical Hazards AWARNING o - Consult Manual.Read and understand manual Electrocution.Contact with bare wires, completely before using product.Failure to completely understand manual and product terminals,and connections while generator is running will result in death or serious injury. could result in death or serious injury.(000,00a) (000144) NO ..�_.,..... 1IIII WARN Electrocution.Refer to local codes and standards for safety equipment required when working with a live Electrocution.Never connect this unit to the electrical electrical system.Failure to use required safety system of any building unless a licensed electrician equipment could result in death or serious injury. has installed an approved transfer switch.Failure to (000257) do so will result in death or serious injury. (000150) � AWARNING e Risk of Fire.Unit must be positioned in a Electrical backfeed.Use only approved switchgear to manner that prevents combustible material isolate generator from the normal power source. accumulation underneath.Failure to do so could result in death or serious injury. Failure to do so will result in death,serious injury, (000147) and equipment damage. (000237) Comply with regulations the local agency for workplace health and safety has established. Also, verify that the generator is installed in Electrocution.Verify electrical system is accordance with the manufacturer's instruc- properly grounded before applying power. tions and recommendations. Following injury. to do so will result in death or serious proper installation, do nothing that might alter (000152) a safe installation and render the unit in non- compliance with the aforementioned codes, NANElectrocution.Do not wear jewelry while standards, laws, and regulations. working on this equipment.Doing so will result in death or serious injury. (000188) Explosion Hazards l . • - Electrocution.Water contact with a power Explosion and fire.Fuel and vapors are extremely source,if not avoided,will result in death flammable and explosive.No leakage of fuel is or serious injury. permitted.Keep fire and spark away.Failure to do (000104) so will result in death or serious injury. (000192) Electrocution.In the event of electrical accident, Explosion and fire.Connection of fuel source must be immediately shut power OFF.Use non-conductive completed by a qualified professional technician or contractor. implements to free victim from live conductor.Apply Incorrect installation of this unit will result in death,serious first aid and get medical help.Failure to do so will injury,and property and equipment damage. result in death or serious injury. (000145) (000151 a) 3 Owner's Manual for 60 HzAir-Cooled Generators Safety Information cesses. For more information on battery recycling, visit the Battery Council Interna- Risk of fire.Allow fuel spills to completely dry tional website at: http://batteiycouncii.org. before starting engine.Failure to do so will result in death or serious injury. (000174) AWARNING Risk of Fire.Hot surfaces could ignite combustibles,resulting in fire.Fire could result in death or serious injury. (000110) Battery Hazards 1A Electrocution.Do not wear jewelry while working on this equipment.Doing so will result in death or serious injury. (000188) WARNING Explosion.Do not dispose of batteries in a fire. Batteries are explosive.Electrolyte solution can cause burns and blindness.If electrolyte contacts skin or eyes, flush with water and seek immediate medical attention. (000162) �YVARNING Explosion.Batteries emit explosive gases while charging.Keep fire and spark away.Wear protective gear when working with batteries.Failure to do so could result in death or serious injury. (000137a) AWARNING�A- Electrical shock.Disconnect battery ground terminal before working on battery or battery wires.Failure to do so could result in death or serious injury. (000164) �® AWARNING Risk of burns.Batteries contain sulfuric acid and can cause severe chemical bums.Wear protective gear when working with batteries.Failure to do so could result in death or serious injury. (000138a) �® AWARN'iNG Risk of burn.Do not open or mutilate batteries. Batteries contain electrolyte solution which can cause bums and blindness.If electrolyte contacts skin or eyes,flush with water and seek immediate medical attention. (000163a) AW,�ARNING Environmental Hazard.Always recycle batteries at an official recycling center in accordance with all local laws and regulations.Failure to do so could result in environmental damage,death,or serious injury. (000228) Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling pro- Owner's Manual for 60 Hz Air-Cooled Generators 4 General Information Section 2: General Information Generator Components and Control Locations F n B E ° a \ C ° D L K® K J G R Q H A A _ P 0 O II 0a +' N M 001818 Figure 2-1. 10 kW—Components and Control Locations A Lock with cover G Status LED indicators N Fuel regulator B Main line circuit breaker H Airbox with air cleaner O Fuel inlet (generator disconnect) C Control panel J Oil filter P Wi-Fi module D Battery compartment K Oil drain hose Q Data decal location (battery not supplied) E Exhaust enclosure L Composite base R Generator emergency shut- down switch F Oil fill cap/dipstick M Sediment trap 5 Owner's Manual for 60 Hz Air-Cooled Generators General Information o B F � C D ° E ® o o \ G / `_' S Q J A o K o A H �a P p� — ° M 009340a Figure 2-2. 14 kW-18 kW—Components and Control Locations A Lock with cover G Status LED indicators N Fuel regulator B Main line circuit breaker H Oil drain hose O Fuel inlet (generator disconnect) C Airbox with air cleaner J Oil fill cap/dipstick P Wi-Fi module D Control panel K Oil filter Q Data decal location E Battery compartment L Composite base R Generator emergency shut- (battery not supplied) down switch F Exhaust enclosure M Sediment trap S Generator emergency shut- down switch Owner's Manual for60 Hz Air-Cooled Generators 6 General Information F � . � E e O ! � •�t wn; A ® R K H T S G _ A Q a P Ioa o N M 001786 Figure 2-3. 20 kW-26 kW—Components and Control Locations A Lock with cover H Oil drain hose P Fuel inlet B Main line circuit breaker J Oil fill cap Q WWI module (generator disconnect) C Airbox with air cleaner K Oil filter R Data decal location D Control panel L Composite base S Generator emergency shutdown switch E Battery compartment M Oil dipstick T Generator emergency (battery not supplied) shutdown switch F Exhaust enclosure N Sediment trap G Status LED indicators O Fuel regulator 7 Owner's Manual for 60 Hz Air-Cooled Generators General Information Data Decals Two decals on the generator provide information about the unit itself and required fuel inlet pres- sure for correct operation. GENERac Model Data Decal MOREL `°LLD SERIAL I000000%X% Includes important information YIN NO, 0065SR about the unit including: PROD DATE 26%/W' • model number VOLTS 20/I40 1 PHASE LPV AMPS WNW HS •D • serial number NO APS ISZ5/SL3 RFM 3E00 MUTION CLASS P DO PF • production date CONTROLLER PM OJ8371C COIWHY OF ORGM USA • voltage DUTY RT4 XD 073 X-D D2o — frequency RATED AMBIENT TENP. 40rC FOR STANDBY SERVICE • amps FLDATEW WF. country of origin " IMALNLm LOAD CAPACITY. xs. uw ___RANPROOF ENCLOSURE ------------- rated ambient temperature ---__-- ---------------- The model data decal also display certification symbols by Under ® writer's Laboratory (UL) and the Southwest Research Institute (SwRI). Fuel Inlet Pressure FUEL INLET Displays unit serial number, alon with minimum and maximum inlet 1Y1,L„AL Off. pressures for natural gas (NG) an —"" liquid propane (LP) supply. Space VM PACT RATZ -In U L"APDR `�'� is provided for installer to enter w MLT P16Wt _�� •� —� maximum flow rates based o installed pipe sizes and lengths. Owner's Manual for60 Hz Air-Cooled Generators 8 General Information Specifications Generator Model 10 kW 14 kW 18 kW 20 kW 22 kW 24 kW 26 kW Rated voltage 240 Rated maximum load cur- rent(amps)at rated volt- 41.7 58.3 75.0 83.3 91.7 100.0 108.3 age with LP* Main line circuit breaker(generator disconnect) 45 amp 60 amp 80 amp 90 amp 100 amp 110 amp Phase 1 Rated AC frequency 60 Hz Battery requirement OH3421 S (field supplied) Enclosure Aluminum Weight(lb/kg) 338/ 153 385/175 420/191 436/198 445/202 455/206 5181235 (without battery) Normal operating range This unit is tested in accordance to UL 2200 standards with an operating temperature of-20 °F (-29 °C)to 122 °F (50 °C). For areas where tempera- tures fall below 32°F(0°C),a cold weather kit is recommended.When oper- ated above 77 °F (25 °C), there may be a decrease in engine power. See Engine. These generators are rated in accordance with UL 2200, Safety Standard for Stationary Engine Genera- tor Assemblies, and CSA-C22.2 No. 100-04 Standard for Motors and Generators. *NG ratings will depend on specific fuel joules/BTU content.Typical derates are between 10-20%off the LP gas rating. Engine Model 10 kW 14/18 kW 20-26 kW Engine type G-ForceTm 400 Series G-ForceTm 800 Series G-ForceTm 1000 Series Number of cylinders 1 2 2 Displacement 460 cc 816 cc 999 cc Cylinder block Aluminum with cast iron sleeve Recommended spark plug 0G0767B 0G0767A Spark plug gap 0.020 in(0.508 mm) 0.040 in(1.02 mm) Hydraulic lifters No Yes No Valve clearance 0.002-0.004 in 0.002-0.004 in (0.05-0.1 mm) N/A (0.05-0.1 mm) Starter 12 VDC Oil capacity including filter Approx. 1.1 qt(1.03 L) Approx. 2.2 qt(2.1 L) I Approx. 1.9 qt(1.8 L) Recommended oil filter 070185ES Recommended air filter OE9371AS OJ8478S Engine power is subject to and limited by such factors as fuel BTU/joules,ambient temperature,and alti- tude.Engine power decreases approximately 3.5%for each 1,000 ft(304.8 m)above sea level,and also will decrease approximately 1%for each 10 °F(6°C)above 60 °F(15°C)ambient temperature. A detailed specification sheet for a particular generator is available from a local IASD. 9 Owner's Manual for 60 Hz Air-Cooled Generators General Information Protection Systems The Emission Control System code is EM The generator may need to run for long peri- (Engine Modification). The Emission Control ods of time with no operator present to moni- System on this generator consists of the fol- tor engine or generator conditions. The lowing: generator is equipped with protection sys- tems to automatically shut down the unit to System Components protect against potentially damaging condi- Air induction - Intake manifold tions. Some of these systems include: -Air cleaner Alarms: Fuel metering -Carburetor and mixer • High Temperature • Underspeed assembly • Low Oil Pressure • RPM Sensor - Fuel regulator • Overcrank Loss Ignition -Spark plug • Overspeed • Controller Fault -Ignition,module • Overvoltage • Wiring Error • Undervoltage • Stepper Exhaust - Exhaust manifold • Overload Overcurrent - Muffler Warnings: NOTE: Under U.S. EPA regulations, a mixer • Charger Warning • Exercise Set adjustment kit may be required when • Charger Missing Error operating over 2,000 ft (609.6 m) above sea AC • USB Warning level. Contact an IASD for high altitude - Low Battery - Download adjustment information. • Battery Problem Failure *High altitude is any elevation over 2,000 ft(609.6 m). The control panel contains a display alerting the operator when a fault condition occurs. Fuel Requirements The above list is not all-inclusive. See Opera- tion for more information about alarms and control panel operation. Explosion and Fire.Fuel and vapors are extremely NOTE: A warning indicates a condition on the flammable and explosive.Add fuel in a well generator which should be addressed, but will ventilated area.Keep fire and spark away.Failure 9 to do so will result in death or serious injury. not shut down generator. An alarm shuts (000105) down the generator to protect system from The engine has been fitted with a dual fuel any damage. In event of an alarm, an owner carburetion system. The unit will run on NG can clear the alarm and restart generator prior or LP gas (vapor), but has been factory-con- to contacting an IASD. Contact an IASD if the intermittent issue occurs again. figured to run on NG. The fuel system will be configured for the available fuel source Emissions during installation. Recommended fuels should have a BTU con- The United States Environmental Protection 3 tent of at least 1,000 BTUs per ft (37.26 Agency (US EPA) (and California Air megajoules per m3) for natural gas, or at Resources Board (CARE), for engines/equip- least 2,500 BTUs per ft3 (93.15 megajoules ment certified to California standards) per m3)for LP gas. requires this engine/equipment to comply with exhaust and evaporative emissions NOTE: If converting to LP gas from NG, a standards. Locate the emissions compliance minimum LP tank size of 250 gal (946 L) is decal on the engine to determine applicable recommended. See installation manual for standards. See the included emissions war- complete procedures and details. ranty for emissions warranty information. Fol- low the maintenance specifications in this Battery Requirements manual to ensure the engine complies with 12 volts, Group 26R Wet Cell 540CCA (Part applicable emissions standards for the dura- number OH3421S) minimum or Group 35 tion of the product's life. AGM 650CCA minimum. This generator is certified to operate on liquid propane vapor fuel or pipeline natural gas. Owner's Manual for 60 Hz Air-Cooled Generators 10 General Information Battery Charger Engine Oil Requirements The battery charger is integrated into the See Engine Oil Requirements for correct oil control panel module in all models. It oper- viscosity. ates as a smart charger, verifying output charging levels are safe and continuously Activating the Generator optimized to promote maximum battery life.A kit is provided to install a fuse in transfer Generator should be activated upon initial switch forT1 battery charger connection. Fol- startup. See installation manual for complete low installation instructions provided with kit. instructions. NOTE: Do not use external battery chargers. Wi_Fi Module Generator is equipped with a Wi-Fi module. See Wi-Fi module owner's manual for further information. Replacement Parts Description - 10 kW 14 kW 18 kW 20 kW 22 kW 24 kW 26 kW 26R Battery OH3421 S Spark plug OG0767B OG0767A Oil filter 070185ES Air filter OE9371A OJ8478 Control panel fuse OD7178T Transfer switch See transfer switch manual for part number fuses Accessories NOTE: Performance enhancing accessories are available for air-cooled generators. Contact an IASD or visit www.generac.com for additional information on replacement parts,accessories, and extended warranties. See also http✓/www.ordertee.com/generac/air-cooled-homestandby- generators/. Accessory Description Cold Weather Accessories` • Battery Pad Warmer • Recommended in areas where temperatures fall below 0 °F (-18 °C). (Not necessary for use with AGM-style batteries) • Oil Warmer • Recommended in areas where temperatures fall below 0 °F (-18 'C) • Breather Warmer • Recommended in areas where heavy icing occurs. *each sold separately Scheduled Maintenance Includes all items necessary to perform complete routine mainte- Kit nance on the generator along with oil recommendations (oil not included). Fascia Base Wrap The fascia base wrap snaps together around the bottom of the new air-cooled generators. This offers a sleek, contoured appearance as well as protection from rodents and insects by covering the lifting holes located in the base. Requires use of the mounting pad shipped with the generator. 11 Owner's Manual for 60 Hz Air-Cooled Generators General Information Accessory Description Mobile Link Cellular The Mobile Link family of Cellular Accessories allow users to monitor Accessories generator status from anywhere in the world, using a smartphone, tablet, or PC. Easily access information such as the current operating status and maintenance alerts. Users can connect an account with an authorized service dealer for fast,friendly, and proactive service.With Mobile Link, users are taken care of before the next power outage. Touch-Up Paint Kit If the generator enclosure is scratched or damaged, it is important to touch-up the paint to protect from future corrosion.The touch-up paint kit includes the necessary paint to correctly maintain or touch-up a generator enclosure. Extended Warranty Extend generator warranty coverage by purchasing extended war- Coverage ranty coverage. Covers both parts and labor. Extended coverage can be purchased within 12 months of the end-user's purchase date.This extended coverage is applicable to registered units and end-user proof of purchase must be available upon request. Available for Generac®and Guardian products. Not available for Corepowerrm, PowerPactR, and EcoGenTM products or all international purchases. LTE LP Fuel Level The LTE enabled LP fuel level monitor provides constant monitoring Monitor of a connected LP fuel tank. Monitoring the LP tank's fuel level is an important step in verifying the generator is ready to run during an unexpected power failure. Status alerts are available through a free application to notify users when the LP tank needs a refill. Base Plug Kit Base plugs snap into the lifting holes on the base of air-cooled home standby generators. This offers a sleek, contoured appearance, as well as offers protection from rodents and insects by covering the lift- ing holes located in the base. Base plug kit contains four base plugs, sufficient for use on a single air-cooled home standby generator. Smart Management Smart Management Modules (SMM's) are used to optimize the per- Module formance of a standby generator. They manage large electrical loads (50 and 100 amps) upon startup and shed them to aid in recovery when overloaded. In many cases, using SMM's can reduce the overall size and cost of the system. High Altitude Kit A high altitude kit may be required when operating over 2,000 ft(610 m) above sea level per U.S. EPA regulations. Operating the engine with the incorrect engine configuration at a given altitude may increase emissions and decrease fuel efficiency and performance. Owner's Manual for 60 Hz Air-Cooled Generators 12 Operation Section 3: Operation Site Prep Verification 3. Press down on lid above side lock, and unlock latch to correctly open lid. o . 4. Repeat for other side. Lid may appear Automatic start-up.Disconnect utility power and stuck if pressure is not applied from the render unit inoperable before working on unit. top. Failure to do so will result in death or serious injury. NOTE: Always verify side locks are unlocked (000191) before attempting to lift lid. Generator must be installed to allow unim- peded airflow into and out of generator. Front Access Panel Removal Mechanical and gravity outdoor air intake See Figure 3-2. Remove front access panel openings for air distribution and supply sys- (A) by lifting straight up and out once lid is tems must be located not less than 10 ft(3.05 open. m) horizontally from generator enclosure. See Section 401.4 in the ICC Mechanical 0 Code for additional information. B Verify all shrubs or tall grasses within 3 ft o (0.91 m) of intake and discharge louvers on the sides of the enclosure have been A removed. Install generator on high ground ao where water levels will not rise and endanger it. This unit must not operate in or be sub- jected to standing water. Verify all potential water sources such as water sprinklers, roof run-off, rain gutter downspouts, and sump pump discharges are directed away from unit. Generator Enclosure Enclosure lid is locked prior to shipment. A 00 set of keys is attached to cardboard on top of generator. An additional set of keys is attached to pallet bracket on the front intake end of generator. NOTE: Keys provided with this unit are intended for service personnel use only. O D Opening the Lid 1. Use keys to open generator lid. o 2. See Figure 3-1. Two locks (A) secure lid; one on each side. Open protective rubber cap to access keyhole. �.0 009210 o Figure 3-2.Remove Front Access Panel 7 pe NOTE: Always lift front access panel straight PO A up before pulling away from enclosure (B and C). Do not pull panel away from the enclosure P', before lifting up (D). 009209 Figure 3-1. Opening the Lid 13 Owner's Manual for 60 Hz Air-Cooled Generators Operation Intake Side Panel Removal See Figure 3-3. Intake side panel (A) must be \ removed to access battery compartment, fuel regulator, and sediment trap. 1. Raise lid and remove front panel. o0 2. Use a hex key to remove two mounting screws (B) and L-bracket screw(C). 3. Lift intake panel up and away from genera- tor. A B NOTE: Always lift intake side panel straight up 001810 before pulling away from enclosure. Do not Figure 3-4. Main Line Circuit Breaker pull panel away from enclosure before lifting (MLCB) up (D). NOTE: DO NOT leave generator MLCB r _ ^ (generator disconnect) locked in OFF (OPEN) B during normal generator operation. Leaving generator 'MLCB (generator disconnect) in A OFF (OPEN) will prevent generator from powering structure during a power outage when placed in AUTO mode. r LED Indicator Lights See Figure 3-5. Three LEDs are visible C behind a translucent lens on the generator side panel. These LEDs indicate generator operating status. 0 002961 Figure 3-3.Intake Side Panel Removal B 001711 Main Line Circuit Breaker Figure 3-5. LED Indicator Lights (Generator Disconnect) • Green LED "Ready" light (A) illuminates See Figure 34. This is a 2-pole main line cir- when utility is present and control panel is in cuit breaker (MLCB) (generator disconnect) AUTO. LED flashes when automatic transfer (A)rated according to relevant specifications. switch converts to generator power during a The generator MLCB (generator disconnect) utility power outage. can be locked in OFF (OPEN) for security. • Red LED "Alarm" light (B) illuminates when Use an appropriately-sized padlock (not generator is OFF or a fault is detected. Con- included)with a shackle long enough to pass tact an IASD. through both lock tabs (B). • Yellow LED Non-Critical Alert" light (C) illu- minates when maintenance is required. NOTE: Yellow LED may be illuminated at the same time as either the red or green LED. Owner's Manual for 60 Hz Air-Cooled Generators 14 Operation Generator Emergency The 7.5A fuse is located beneath rubber Shutdown Switch cover(B)to the right of the control panel. Verify both left and right side locks are AcAUT100 securely out of the way before closing unit. Equipment Damage.The emergency shutdown All appropriate panels must be in place switch is not to be used to power down the unit during any operation of the generator. This under normal operating circumstances.Doing so includes operation by a servicing technician will result in equipment damage. (000399a) while conducting troubleshooting pro- All generators are equipped with an external cedures. means of shutting down the generator which complies with the latest NEC code require- Using the AUTO/OFF/MANUAL ment. Primary generator shutdown sequence Buttons is described in Shutting Generator Down While Under Load or During a Utility Outage. Button Description of Operation See Figure 3-6. An emergency shutdown switch (A) is located on the exterior of the AUTO Activates fully automatic system generator back panel. This emergency shut- operation.Allows unit to automati- down switch shuts down generator and dis- cally start and exercise generator ables restarts. according to exercise timer (see Setting the Exercise Timer). Green LED flashes when auto- 01 matic transfer switch converts to generator power during a utility ® o power outage. 00�= OFF Shuts down engine and prevents 0 automatic operation of unit. A MANUAL Cranks and starts generator. Transfer to stand-by power will not occur unless there is a utility fail- 005492 ure. Figure 3-6.External Emergency Shutdown Blue LED flashes when automatic Switch(all models) transfer switch converts to gener- ator power during a utility power NOTE: ,Whenever possible, perform primary outage. shutdown procedure before disabling genera- tor with emergency shutdown switch. NOTE: Damage caused by mis-wiring of See Figure 3-7. 14-26 kW ge interconnect wires is not warrantable. by pressing OFF button, and then ENTER. The generator can then be placed in AUTO or MANUAL. Control Panel Interface See Figure 3-7. The control panel interface (A) is located under the enclosure lid. Verify both left and right side locks are unlocked before attempting to lift lid of enclosure. Open lid as directed in Opening the Lid. B 1 O ^ / o C� 00"g8 Figure 3-7. Generator Control Panel 15 Owner's Manual for 60 Hz Air-Cooled Generators Operation Operating Modes Interface Menu Displays Mode Description LCD Panel MANUAL • Will not transfer to standby if Feature Description utility is present. • Transfers to standby if utility HOME Default page displayed if no but- dro s below 65% of nominal Page tons are pressed for 60 sec- drops onds. Normally shows current for five consecutive seconds status message, and current (dealer programmable) after date and time. Highest priority warm-up. active alarm/warning is auto- matically posted on this page, • Transfers back when utility as well as flashing the backlight returns for 15 consecutive when such a condition is seconds (dealer program- detected. In the case of multiple mable . En continues to alarms/wamings, only first mes- gine sage is displayed. Press OFF run until removed from button and then ENTER button MANUAL. to clear an alarm or warning. When "Hours of Protection" is AUTO • Starts and runs if utility displayed, this represents total time generator has been moni- drops for five consecutive toring utility supply and ready to seconds (dealer program- provide backup power if mable). needed. • Starts an engine warm-up Display Normally off. The backlight will timer (duration varies when Backlight automatically illuminate and Cold Smart Start is remain on for 30 seconds if enabled). operator presses any button. ' —Will not transfer if utility MAIN Allows operator to navigate to subsequently returns. MENU all other pages or sub-menus by page using arrow keys and ENTER —Transfers to standby if util- button. Page can be accessed ity is not present. at any time with several presses Transfers to utility of the dedicated ESCAPE but- 0 Y once util- ton. Each press of the ESCAPE ity returns (above 80% of button takes operator to previ- nominal) for 15 consecutive ous menu until MAIN MENU dis- seconds (dealer program- plays. This page contains information for History; Status; mable). Edit; and Debug. • Will not transfer to utility unless utility returns. Unit will shut down if OFF button is pressed or a shutdown alarm is present. • Unit will shut down after one minute cool-down time when utility power returns. EXERCISE - Will not exercise if unit is already running in either AUTO or MANUAL. • During exercise, controller will only transfer if utility drops during exercise for five seconds (dealer pro- grammable), and will switch to AUTO. Owner's Manual for60 Hz Air-Cooled Generators 16 .I -u D " o CD < en cD CD EVOLUTION 2.0/SYNC 3.0 HSB MENU MAP m v M C o. Note:Menu functions and features may vary Z • () '^ 7 depending on unit model and firmware revision. m CDD �' o m Alarm Message(s) C CD High Engine Temp = @ Cr C Low Oil Pressure � N � Svdtched OFF Overcrank 3 O Z Hours of Protection Overspeed ,..' 7 Z 0(H) RPM Sense Loss CD 7' __ C Underspeed Q 7 O O �• Cranking-Alarm AUTO a MANUAL a OFF UP ARROW= _________________ Controller Fault 'Alarm Message' - ------ Q FIRMWARE ERROR-7 Ain O . m O Running-Alarm WIRING ERROR (( )) _. Z 7 'Alarm Message' ---- Overvoltage (D C < C Undervoltage ENTER Q-O - 7 (Q Running Overload Remove Load Warming Up Low Volts Remove Load ESCAPE N (0 (0 Running Stepper Overcurrenl 7 (D (D Hours of Protechon Ilia 0(H) Shutdown Switch Z O Emergency stop DOWN ARROW= U) N Cranking Fuse Problem Q <. n z Pausing for 13 sec Loss of Speed Signal N (� n 01 Running Loss of Serial Link O (D Cooling Down CD N (Q Q 0 Cranking-Wam CD '-. N 'Waning Message' __________9_____9_____ O_ f—D 7' Warning Message(s) = N Runnin Wamin N % "Warning Message' --- Low Battery 7 fn Slopped-Waming Exercise Set Error Q C m (D 'Warning Message' ------------------------ Service Schedule A O Z N Service Schedule B O �' .� Running In Exercise U) CHours of Protection Inspect Battery 7" Q II7 0(H) Stopping... �+ Cranking FIRMWARE ERROR-9 (Q 3 7 p Attempt#3 Fuel Pressure (D (D UOhty Loss Deley 7 (D � Pausing for 13 sec. Battery Problem C Q CD Charger Waming (p Ready to Run Charger Missing AC Cr CD NHours 0 Piolechon Overload Warning C D Switched to-OFF. SEEPROM ABUSE O .�• Hours of Protection USB Warning �• (D 0(H) Download Failure cc U) f O Overload Warning .� O Hours of Protection and 7 m (D number of hours will Flash No WIFI Module CD Cl) CL every 5 seconds when No WIFI Router Comms displayed. No WIFI Server Comms (D 7 (C C Cr o 00666�b g C 7 0 N O 7 0 (D_ Running Manual ~ESCENTER —► SYSTEM DATElTIME ENTER— Current Dale/Tlme + Time Zone U) Running-Utility Lost (If enabled): 10/09/18 07:40 — Country/City Running-Remote Start Refer to the WI-FI manual for Running-2 Wire Start flow charts relating to Wi-Fi """'-;= WIFI SUB MENUS Battery Condition = Runnin xercise ft-E (II not enabled):Displays SETUP WIFI � / 'Good','Inspect Battery'or C Switched Ott ENTER ESC / 'Check Battery' Stopped-Auto Q XX-XX/XX/XX XX:XX ♦ENTER ESC ENTER '"- XXXXX Run Log r ESC Run Hours M O NOTE 1:Last 50 logs ESC—► ENTER HISTORY MAIN? ~ESC Battery Run Hrs ENTER— 0.0 ( ) displayed for each ESC ENTER Maint.Log Scheduled (Alam Log,Run Log, q��_ f ENTER Alarm Log Mont.Log). EDIT DEALER Arsess N 9) ENTER ENTER } D NOTE 2:Data and lime Requires Password displayed for each ESC ESC 7 it—rance. f—ENTER 0 NOTE 3:Error code 0 displayed for each 'Battery Maintained' EXAMPLE: 0 Alarm,Ear Code Language ENTER Language + + Language + SchedulsAServiced" (p and Alga Message ESC E English +English- _ *Francois- Schedule B Serviced" F1,p.ecl..tI._2.0Rn Hr or 12/27/18 p- swap every 5 9 9 +Espanol- Defaults to En fish. "Maintenance Reset' and �, secends. p Select destretl9an ua a "Inspect Balle aintenance 200 RnHr or 12/27/18 (Q +Portuguas- B g p ry' N i. by scrolling Through list. 'Service Sch------- CD 1 Alam Nlessage(s) ESC Fuel Selection ENTER Fuel Selection 'Service Schedule B° High Engine Temp E NG or LP-) �—ESC +NG or LP- •-NOTE 1:Last 50 maintenance logs displayed. w Low Oil Pressure NOTE 2:Date and time displayed for each O {p Overcrank occurence. (D Overspeed Cold Smart Start? ENTER Cold Smart Stert7 ZRPM Sense Loss ESC E YES or NO —ESC •YES or NO+ Gl Underspeed Only if WI-FI is disabled. IntemaI Faun ____ -------- Dalafrme automatically updates if connected to Wi-Fi. FIRMWARE ERROR-7 - WIRING ERROR fESC fESC fESC ESC fESC Overvottage Current Date/Time Select Hour(0-23) Undervcltago ESC ENTER ENTER Select Min(0-59) ENTER+Select Month(1-12) ENTER Select Date(1-31)ENTER Select Year(0.99)ENTER E 2/12Hfi 12:22-) -14+ .0+ -2+ -13+ -13+ Overload Remove Load r� Low Volts Remove Load (p Stepper Overcumenl Shutdown Switch ESC fESC #ESC ESC ESC C Emergency Slop ESC -16-Tore ENTER Select Frequency ENTER Dulat Tesl Mode 7 ENTERS Select Hour(0-23)ENTER Select Min(0-59)ENTER Select Day ENTER HH.MM Day Frequency -WEEKLY+ -YES or NO+ - It+ -0+ -Wednesday+ - WEEK BILY+ Warning Message -s) MONTHLY+ Low Battery Exercise Set Ear Firmware Update ENTER Update from: USB_Fiaware Update ENTER+ Current: V 1.01 ENTER Are You Sure? Service Schedule A ESC EYES-) —ESC E USB or WI-FI-) <Insert USB-> USB: V 1.05 -Yes or No Service Schedule B + Inspect Battery ,• "" Possible Message(s): Stopping... Generator Activated ••Refer to the Installation Wizard. Corrupted File FIRMWARE ERROR-9 ESC In File •Re- using Battery Problem Service Unit -- Only when WiFi Activated Flle Not Found USB drive.File amhes on the USB Charger WarningUnsupported Device* cannot have more than B characters. Charger Missing AC Lan ua eU date? Overload Cooldown g g p ENTER <ENT>LOAD LANGUAGE ENTER Current: V 1.01 SEEPROMABUSE E YES or NO —ESC <ESC>TO QUIT USB: V1.05 USB Warning ENTER Select YES,then press ENTER to continue or ESCAPE To cancel update.During Download Failure update process,the Blue'Manual'light gashes,then the Green'Aulc light gashes. ESC WIFI Enable ENTER+ WIFI Enable Are You Sure? Sequence men repeals.When update is complete,the unit returns to Install Wizard Overload Warning menu.When the controller powers up,the first screen briefly displays the version number. No WIFI E YES or NO-) ♦ESC -YES or NO+ -Yes or Nor When update Is complete,remove USB Drive.Then follow the Install Wizard Menu. CCD N - 006667b o Operation Setting the Exercise Timer The battery charger operates as a smart This generator is equipped with a configu- charger which verifies: rable exercise timer. Configuration can be • output is continually optimized to promote performed directly at the control panel or maximum battery life. though the Mobile Link application. There • charging levels are safe. are two settings for the exercise timer: NOTE: A warning is displayed on LCD when Day/Time: Generator will start and exercise battery needs service. for period defined, on day of week and at NOTE: Do not use external battery chargers. time of day specified. During this exercise period, unit runs for approximately five min- Manual Transfer Operation utes and then shuts down. Exercise frequency: Exercise frequencycan be set to Weekly, Biweekly, or Monthly. If )AN Electrocution.Do not manually transfer under load. Monthly is selected, day of month must be '110 Disconnect transfer switch from all power sources selected from 1-28. Generator will exercise prior to manual transfer.Failure to do so will result in on that day each month. Transfer of loads to death or serious injury,and equipment damage. (000132) generator output does not occur during exer- cise cycle unless utility power is lost. Prior to automatic operation, manually exer- cise transfer switch to verify there is no inter- NOTE: If Wi-Fi is enabled, exercise timer will ference with correct operation of the automatically adjust for Daylight Saving Time. mechanism. Manual operation of transfer NOTE: The exercise feature will operate only switch is required if electronic operation when generator is in AUTO, and will not work should fail. unless this procedure is performed. If Wi-Fi is NOT enabled, current date/time will need to Transfer to Generator Power be reset every time the 12 volt battery is Source disconnected and then reconnected, and/or when the fuse is removed. Proceed as follows to transfer to generator Low Speed Exercise (Quiet-Test"'") Pro- power: file: Unit will run at operating speed for 1. Verify generator is in OFF mode. approximately five seconds, then drop speed 2. Set generator MLCB (generator discon- to prepare for Quiet-Test. Speed will drop to nect)to OFF (OPEN). predetermined Quiet-Test speed after 3. Turn off utility power supply to transfer approximately 40 seconds and continue to switch using means provided (such as a run until Quiet-Test is complete, a total of five utility MLCB). minutes. 4. See Figure 3-10. Use manual transfer han- Table 3-1 details exercise information and dle(A)inside transfer switch to move main programming options for all home standby contacts to STANDBY(loads connected to generators. standby power source). NOTE: If Quiet-Test is disabled, generator will exercise at the rated rpm. 0 Table 3-1. Generator Exercise Characteristics Generator Size 10-26 kW eee Exercise Frequency Weekly/Bi-Weekly/ Options Monthly z ® ooa Exercise Time Length 5 minutes °° Battery Charger A IMPORTANT NOTE: Contact an IASD if controller screen displays "CHARGER & MISSING AC." 002565 NOTE: Battery charger is integrated into the Figure 3-10. Typical Manual Transfer control module in all models. Switch Operation 19 Owner's Manual for 60 Hz Air-Cooled Generators Operation 5. Press MANUAL button on control panel to time is started. The engine cranks and starts crank and start engine. if utility power is not available when timer 6. Allow engine to stabilize and warm up for a expires.An engine warm-up timer will be initi- few minutes. ated once engine is started. Timer duration 7. Set generator MLCB (generator discon- varies depending on whether or not Cold nect) to ON (CLOSED). Standby power Smart Start is enabled. The controller will source now powers loads. transfer load to generator when warm-up time expires. If utility power is restored Transfer to Utility Power Source (above 80% nominal) at any time from initia- tion of engine start until generator is ready to Shut down generator and transfer to utility accept load (warm-up time has not elapsed), source after utility power has been restored. the controller completes start cycle and runs Proceed as follows to manually transfer to generator through its normal cool down utility power and shut down generator: cycle. However, load will remain on utility 1. Set generator MLCB (generator discon- source. nett)to OFF (OPEN). 2. Run engine for one minute at no-load to Cranking stabilize internal temperature. 3. Press OFF button on control panel. Engine The system will control the cyclic cranking as will shut down. follows: 4. Verify utility power supply to transfer • 10 kW Unit: five cranking cycles as follows: switch is turned off. 15 seconds cranking, seven seconds rest- 5. Set main contacts to UTILITY (loads con- ing, followed by four additional cycles of nected to utility power source) using man- seven seconds cranking followed by seven ual transfer handle inside transfer switch. seconds resting. • 14-26 kW Units: five cranking cycles as fol- io. Turn on utility power supply to transfer lows: 16 seconds cranking, seven seconds switch using means provided (such as a resting, 16 seconds cranking, seven sec- utility MLCB). onds resting, followed by three additional 7. Press AUTO button on control panel. cycles of seven seconds cranking followed 8. Set generator MLCB (generator discon- by seven seconds resting. nect)to ON (CLOSED). NOTE: An alarm will be triggered if generator 9. Close and lock lid. does not start after these five attempts. Automatic Transfer Operation Cold Smart Start Proceed as follows to select automatic oper- Cold Smart Start is factory-enabled, but can ation: be disabled in the EDIT menu. Generator will 1. Verify transfer switch main contacts are set monitor ambient temperature when Cold Smart Start is enabled. The warm-up delay to UTILITY (loads connected to utility power source). will be adjusted based on prevailing condi- 2. Verify normal utility power source voltage tions. is available to loads connected to transfer See Table 3-2. If ambient temperature is switch. below a fixed temperature (based on model) 3. Press AUTO button on control panel. upon startup in AUTO, generator will warm 4. Set generator MLCB (generator discon- up for 30 seconds. This allows engine to nect)to ON (CLOSED). warm before a load is applied. The generator will startup with normal warm-up delay of five Generator will start automatically when utility seconds if ambient temperature is at or source voltage drops below a preset level. above the fixed temperature. Loads are transferred to standby power source after unit starts. Table 3-2. Cold Smart Start Set Points Automatic Sequence of Generator size 10-20 kW 22-26 kW Operation Fixed 50°F 20°F temperature (10 -C) (-7 -C) Utility Failure A check for correct output voltage buildup will If generator is set to AUTO when utility fails be performed when generator engine is (below 65% of nominal), a five second started. (dealer programmable) line interrupt delay Owner's Manual for 60 Hz Air-Cooled Generators 20 Operation Cleaning Cycle 5. Set generator MLCB (generator discon- If some condition impedes normal voltage nect)to ON (CLOSED). creation, such as frost crystals or dust/dirt 6. Set utility MLCB to ON (CLOSED). preventing a good electrical connection, start The system now operates in automatic sequence will be interrupted so a cleaning mode. cycle of the internal electrical connections can be attempted. Cleaning cycle is an extended warm up period which lasts for several minutes while normal generator voltage output is deter- mined to be low. During this cycle, generator controller will display "Warming Up" on the display screen. The generator controller display will show "Under Voltage" if cleaning cycle fails to clear the obstruction. After several minutes, alarm message can be cleared, and the generator restarted. If the problem persists, make no further attempts to start. Contact an IASD. Load Transfer The transfer of load when generator is run- ning is dependent upon operating mode. Shutting Generator Down While Under Load or During a Utility Outage � e Automatic start-up.Disconnect utility power and render unit inoperable before working on unit. Failure to do so will result in death or serious injury. (000191) IMPORTANT NOTE: To avoid equipment damage, follow these steps, in order, during utility outages. Shutdowns may be required during utility outages to perform routine maintenance or to conserve fuel. To turn generator OFF: 1. Set utility MLCB to OFF(OPEN). 2. Set generator MLCB (generator discon- nect)to OFF (OPEN). 3. Allow generator to run for cool-down for approximately one minute. 4. Set generator to OFF at the controller. 5. Remove 7.5A fuse from controller. To turn generator back ON: 1. Install 7.5A fuse in controller. 2. Verify generator MLCB (generator discon- nect)is OFF (OPEN). 3. Set generator to AUTO mode at the con- troller. 4. Generator will start and run.Allow genera- tor to run and warm up for a few minutes. 21 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Section 4: Maintenance Maintenance Performing Scheduled Regular maintenance will improve perfor- Maintenance mance and extend engine/equipment life. It is important to perform maintenance as Generac Power Systems, Inc. recommends specified in the Service Schedule for correct that all maintenance work be performed by generator operation. Engine oil and oil filter an Independent Authorized Service Dealer must be changed, and valve clearance (IASD). Regular maintenance, replacement, adjusted (where applicable, see Engine) after or repair of the emissions control devices and first 25 hours of operation. systems may be performed by any repair Emissions-critical maintenance must be per- shop or person of the owner's choosing. To formed as scheduled in order for emissions obtain emissions control warranty service warranty to be valid. Emissions-critical main- free of charge, the work must be performed tenance consists of servicing the air filter and by an IASD. See the emissions warranty. spark plug(s) in accordance with Service Schedule. Preparing for Maintenance Controller will prompt for Schedule A or Schedule B maintenance to be performed. OEM' Schedule A maintenance consists of oil, oil Automatic start-up.Disconnect utility power and filter, and battery check. Schedule B mainte- render unit inoperable before working on unit. nance includes Oil, oil filter, battery check, air Failure to do so will result in death or serious injury. cleaner, spark plug(s), and valve clearance (000191) (where applicable, see Engine). .. . ... Since most maintenance alerts occur at the _WARNING Equipment damage.Only qualified service personnel may same time (most have two year intervals), install,operate,and maintain this equipment.Failure to only one will appear on control panel display follow proper installation requirements could result in death, at a time. Once first alert is cleared, the next serious injury,and equipment or property damage.(000182a) active alert will be displayed. Proceed as follows to prepare unit for main- tenance: 1. Set utility MLCB to OFF(OPEN). 2. Lift lid and set generator MLCB (generator disconnect)to OFF (OPEN). 3. If running during a utility outage, allow generator to run and cool down for one minute with no load. 4. Press OFF button on controller. 5. Remove 7.5A fuse from control panel. 6. Remove front panel and intake side panel. Owner's Manual for 60 Hz Air-Cooled Generators 22 Maintenance Service Schedule Daily If Running Schedule A Schedule B Service Continuously or Every Every Two Every Four Before Each Use Year Years or Years 200 Hours -or 400 Hours Inspect enclosure louvers for dirt and debris * ' Inspect lines and connections for fuel or oil leaks Check engine oil level • Inspect for water intrusion *" • Perform fuel system leak test • Check battery condition • Replace engine oil and oil filter t . • Replace engine air filter Replace spark plug(s) • Inspectladjust valve clearance (where applicable)$ Inspect/clean sediment trap See local codes and guidelines. Contact the nearest IASD for assistance if necessary. *Remove any shrubs or tall grasses which have grown within 3 ft(0.91 m)of intake and discharge lou- vers on enclosure sides. Clean any debris (dirt, grass clippings, etc.) which may have accumulated inside enclosure. **Verify all sources of potential water intrusion such as water sprinklers, roof run-off, rain gutter down- spouts,and sump pump discharges are directed away from generator enclosure. t Change engine oil and filter after first 25 hours of operation. In cold weather conditions(ambient below 40 °F [4.4 *C]), or if unit is operated continuously in hot weather conditions(ambient above 85 *F [29.4 *C]),change engine oil and filter every year or 100 hours of operation. $ Inspect/adjust valve clearance after first 25 hours of operation. (Excludes units with hydraulic lifters. See Engine.) NOTE: Contact an IASD or visit www.generac.com for additional information on replacement parts. Maintenance Log Battery Inspection and Charge Check Dates Performed: Oil, Oil Filter,Air Filter, and Spark Plug Replacement Dates Performed: 23 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Valve Adjustment NOTE: Not required on 14 or 18 kW units with 816cc engines. Dates Performed: Checking Engine Oil Level 1. Press AUTO button on control panel. 2. Allow generator to start and warm up for a I` A WIWNG few minutes. Risk of burns.Allow engine to cool before 3. Set generator MLCB (generator discon- draining oil or coolant.Failure to do so could nect)to ON (CLOSED). result in death or serious injury. The system is now operating in AUTO. The (000139) utility MLCB can be turned ON (CLOSED). ARW NINE Skin irritation.Avoid prolonged or repeated contact with Engine Oil Requirements used motor oil.Used motor oil has been shown to cause skin cancer in laboratory animals.Thoroughly wash -POTION exposed areas with soap and water. (000210) Engine damage.Verify proper type and quantity of engine oil prior to starting engine.Failure to do so ACAUTION could result in engine damage. Engine damage.Verify proper type and quantity of (000135) engine oil prior to starting engine.Failure to do so could result in engine damage. Engine oil should be serviced in accordance (000135) with the recommendations of this manual to maintain product warranty. Generac mainte- IMPORTANT NOTE: Verify oil level daily nance kits consisting of engine oil, oil filter, when power outages necessitate running air filter, spark plug(s), .a shop towel, and a generator for extended periods. Generator funnel are available'through an IASD. will shut down if oil level is low. All Generac oil kits meet minimum American Proceed as follows to check engine oil level: Petroleum Institute (API) Service Class`SJ, 1. Set utility MLCB to OFF(OPEN). SL, or better. Do not use special additives. 2. Set generator MLCB (generator discon- After the 25 hour break-in period (and at nect)to OFF (OPEN). every interval there-after), it is recommended 3. Allow generator to run for a cool-down to use Generac's proprietary 5W-20 gaseous period of approximately one minute, if engine oil (GEO) for continuous use. It is generator was running during an outage. specifically formulated for use in gaseous 4. Press OFF button to turn generator off. powered Generac generators. Wait five minutes. 5. See Figure 2-1, Figure 2-2, or Figure 24. Changing the Oil and Oil Filter Remove oil dipstick and wipe it dry with a Proceed as follows to change oil and oil filter: clean cloth. 1. Lift lid and press MANUAL button on con- 6. Completely insert oil dipstick into oil dip- trol panel to start engine, and run unit until stick tube and remove. it is thoroughly warmed up. Press OFF 7. Observe oil level. Oil level should be at button on control panel to shut down FULL mark on oil dipstick. engine. 8. If necessary, remove oil fill cap and add 2. See Figure 4-1, Figure 4-2, or Figure 4-3. recommended oil to engine (with oil dip- Remove front panel when unit has cooled. stick removed)until oil level reaches FULL Pull oil drain hose(A)free of retaining clip. mark. Insert oil dipstick and install fill cap. Remove cap from oil drain hose and place See Engine Oil Requirements. free end into a suitable container. Drain oil. To restart generator: Owner's Manual for60 Hz Air-Cooled Generators 24 Maintenance 10.Inspect oil level. Add oil as needed. DO NOT OVERFILL. a B 11.Insert oil dipstick and/or attach fill cap. 12.Press AUTO button on control panel to return unit to AUTO. A 13.Close and lock lid. s 14.Dispose of used oil and filter according to local, state, or national codes. 001831 Servicing the Air Cleaner Figure 4-1. Oil Filter and Drain Location f..... (10 kM A Risk of fire.—Never operate engine without the air cleaner installed.Operating engine without the air cleaner could result in death or serious injury. (000249) 0 Q �WARNING Explosion and fire.Never clean air filter element ® with gasoline or low flash-point detergents.Doing so could result in death,serious injury,or o equipment damage. (000580) B 0092\�� Proceed as follows to service air cleaner: A 1. Lift lid and press OFF button on control Figure 4-2. Oil Filter and Drain Location panel to stop generator. (14-18 kM 2. Remove front panel. 3. See Figure 4-4 or Figure 4-5. Remove cover clips (A)and air cleaner cover(B). A �\ T 009342 B B A Figure 4-3. Oil Filter and Drain Location - C 001820 (20-26 kM 3. Install cap on oil drain hose. Position and Figure 4-4. Servicing Air Cleaner(10 kK9 secure oil drain hose with the retaining D clip. B � 4. Remove oil filter (B) by turning it counter- clockwise. 5. Apply a light coating of clean engine oil to gasket of new filter. === 6. Screw new filter on by hand until gasket A/ lightly contacts oil filter adapter. Tighten fil- ter an additional three-quarter to one full turn. C 001814 7. Fill engine with recommended oil. See Figure 4-5. Servicing Air Cleaner Engine Oil Requirements. (14-26 kK9 8. Press MANUAL button on control panel to 4. Remove old air filter element (C) and dis- start engine. Run for one minute, and card. inspect for leaks. 5. Thoroughly clean air cleaner enclosure of 9. Press OFF button on control panel to stop any dust or debris. engine. Wait five minutes. 25 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance 6. Install a new air filter element. Valve Clearance Adjustment 7. Install air cleaner cover and fasten cover IMPORTANT NOTE: Contact an IASD for clips. service assistance. Correct valve clear- 8. (14-26 kW units only): Verify air inlet ance is essential for prolonging the life of duct (D) is correctly connected to air the engine. Excludes units equipped with cleaner cover. hydraulic lifters. See Engine. 9. Press AUTO button on control panel to IMPORTANT NOTE: Valve lash not return unit to AUTO. required on 14 or 18 kW units with 816cc Spark Plug(s) engine.See Engine. Inspect valve clearance after first 25 hours of RNING operation, then after 400 hour intervals. �_L Adjust if necessary. Electric shock.Do not disconnect spark plug wires with engine running.Doing so could result in death or serious injury. Checking Valve Clearance (000140a) Proceed as follows to inspect spark plug AR G gap(s)and replace spark plug(s): �' t! Risk of Bum.Allow the engine to cool before performing the following procedure.Failure 1. With generator OFF and engine cool, lift lid to do so could result in serious injury. and remove front panel. (000560) 2. Clean area around base of spark plug(s)to keep dirt and debris out of engine. � W INRA NG NOTE: Clean and re-gap spark plug(s) in Accidental Start-up.Disconnect the negative battery emergency situations only. Otherwise, replace cable,then the positive battery cable when working Spark plug(s). on unit.Failure to do so could result in death or serious injury. (000130) 3. Remove spark plug(s) and inspect spark plug gap(s) using a wire feeler gauge. AWARNING Replace spark plug(s) if spark plug gap is Accidental start-up.Disconnect spark plug wires when out of specification. See Engine. working on unit.Failure to do so could result in death NOTE: See Figure 4-6. New spark plug or serious injury.$) (000141) should have spark plug gap checked prior to installation. NOTE: Engine should be cool before checking valve clearance. Adjustment is not needed if valve clearance is within dimensions provided in Engine. Proceed as follows to check valve clearance. 1. Close fuel valve and disconnect battery to \ avoid accidental startup. 2. Remove spark plug wire(s), and position spark plug wire(s) away from spark plug(s). 000211 3. Remove spark plug(s). Figure 4-6. Spark Plug Gap Measurement 4. Remove the four screws attaching the valve cover. Remove and discard gasket. 4. Install spark plug(s), and tighten to 18.4 ft- (Repeat for second cylinder, if equipped.) Ibs(25 Nm). 5. Verify piston is at top dead center(TDC)of 5. Press AUTO button to return unit to AUTO its compression stroke (both valves mode. closed). NOTE: To move piston to TDC, remove intake baffle at front of the engine to access the flywheel nut. Use a large socket and socket wrench to rotate flywheel nut clockwise,which will rotate the crankshaft. Watch piston through spark plug hole. Piston will move up and down. Piston is at TDC when at its highest point of travel. Owner's Manual for 60 Hz Air-Cooled Generators 26 Maintenance 6. See Figure 4-7 or Figure 4-8. Verify valve 1- Remove spark plug wire(s) and position clearance between each rocker arm (A) spark plug wire(s) away from spark and valve stem (B)with a feeler gauge. plug(s). 2. Remove spark plug(s). B 3. Remove the four screws attaching valve A 9 \ cover. Remove and discard gasket. 552� 4. Verify piston is at TDC of its compression stroke (both valves closed). 5. Loosen rocker jam nut (C) using a 10 mm wrench (10 kW units) or 13 mm wrench C (20-26 kW units). 6. Turn pivot ball stud D using a 14 mm 001812 wrench (10 kW units), or 10 mm hex key (20-26 kW units) while inspecting clear- Figure 4-7. Valve Clearance Adjustment ance between rocker arm (A) and valve (10 kM stem (B)with a feeler gauge.Adjust clear- ance as per Engine. D NOTE: Hold rocker jam nut in place as pivot B ball stud is turned. 7. When valve clearance is correct, hold pivot ball stud in place with a wrench and C tighten rocker arm jam nut. Tighten jam nut according to: ° 10 kW 53 in-Ibs (6.0 Nm) 002380 20-26 kW 174 in-Ibs (19.68 Nm) . Figure 4-8. Valve Clearance Adjustment (20-26 kM 8. Inspect valve clearance to verify it did not 7. Install replacement valve cover gasket(s). change. g. Install new valve cover gasket. 10 kW OK8946 10.Install valve cover. Tighten fasteners in a 14-18 kW 10000014927 cross pattern.Tighten to: 20-26 kW OC2979 10 kW 80 in-lbs (9.0 Nm) 8. Install valve cover(s). Tighten fasteners in 20-26 kW 60 in-Ibs (6.8 Nm) a cross pattern, tightening to: NOTE: Start all four screws before tightening, 10 kW 80 in-Ibs (9.0 Nm) or it will not be possible to get all screws in 20-26 kW 160 in-Ibs (6.8 Nm) place.Verify valve cover gasket is in place. 11.Install spark plug(s)and tighten to 18 ft-Ibs (25 Nm). Adjusting Valve Clearance 12.Attach spark plug wire(s) to spark plug(s). 13.Repeat process for other cylinder if AWARNlNG equipped. Risk of Burn.Allow the engine to cool before performing the following procedure.Failure Battery Maintenance to do so could result in serious injury. (000560) - I � . IMPORTANT NOTE: Valve lash not Electrocution.Do not wear jewelry while required on 14 or 18 kW units with 816cc working on this equipment.Doing so will engine. See Engine, result in death or serious injury. See Figure 4-7 or Figure 4-8. Proceed as fol- (000188) lows to ad-just valve clearance: NOTE: Allow engine to cool before adjusting valve clearance. 27 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance • Wear full eye protection and protective cloth- ®WARNING ing. Explosion.Do not dispose of batteries in a fire. • If electrolyte contacts skin, wash it off imme- Batteries are explosive.Electrolyte solution can cause diately with water. burns and blindness.If electrolyte contacts skin or eyes, • If electrolyte contacts eyes, flush thoroughly flush with water and seek immediate medical attention. (000162) with water immediately and seek medical attention. AWARNING - Wash down spilled electrolyte with an acid '*It Explosion.Batteries emit explosive gases while neutralizing agent. A common practice is to charging.Keep fire and spark away.Wear protective use a solution of 1 lb (454 g) bicarbonate of gear when working with batteries.Failure to do so soda to 1 gal (3.8 Q of water.Add bicarbon- could result in death or serious injury. ate of soda solution until evidence of reac- tion (foaming) has ceased. Flush resulting liquid with water and dry area completely. AINARNING Explosion.Batteries emit explosive gases. • DO NOT smoke near battery. Always disconnect negative battery cable - DO NOT cause flame or spark In battery la-_t I' I first to avoid spark.Failure to do so could area. result in death or serious injury. (000238) - Discharge static electricity from the body before touching battery by first touching a -•.- a r grounded metal surface. NING 1 Electrical shock.Disconnect battery ground Battery should be regularly inspected per Service Schedule. Contact an IASD for assis- terminal before working on battery or battery wires.Failure to do so could result in death tance if necessary. or serious injury. (000164) Inspecting the Battery® AwA'RN�N`G Proceed as follows to inspect battery: Risk of burns.Batteries contain sulfuric acid and can cause severe chemical bums.Wear protective gear 1. Press OFF button to shut down generator, when working with batteries.Failure to do so could then lift lid and remove front panel. result in death or serious injury. (000138a) 2. Remove 7.5Afuse from control panel. ® 3. Remove intake side panel. (See Intake AINARN'ING Side Panel Removal.) Risk of burn.Do not open or mutilate batteries. Batteries contain electrolyte solution which can cause 4. See Figure 4-9. Disconnect white battery bums and blindness.If electrolyte contacts skin or charger cable. eyes,flush with water and seek immediate medical attention. (000163a) W_WARNING Environmental Hazard.Always recycle batteries at an official recycling center in accordance with all local ZI laws and regulations.Failure to do so could result in environmental damage,death,or serious injury. (000228) ® r •o Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling pro- 0923e9 cesses. For more information on battery Figure 4-9. Disconnecting Battery Charger recycling, visit the Battery Council Interna- Cable tional website at: hitpJ/batterycouncil.org. 5. See Figure 4-90. Inspect battery posts and Strictly observe the following precautions cables for tightness and corrosion.Tighten when working on batteries: and clean as necessary. • Remove 7.5A fuse from generator control panel. • Disconnect battery charger as directed in Inspecting the Battery. • Use tools with insulated handles. • Wear rubber gloves and boots. • Do not place tools or metallic objects on top of battery. • Disconnect charging source prior to con- necting or disconnecting battery terminals. Owner's Manual for 60 Hz Air-Cooled Generators 28 Maintenance 6. Seal threads of cap with appropriate seal- ing compound. Install cap and hand- tighten. O 0+ 7. Tighten cap with an appropriately sized pipe wrench. DO NOT overtighten. .. 8. Turn generator fuel supply ON. Inspect for leaks by spraying all connection points with a non-corrosive gas leak detection fluid. Solution should not be blown away 001832 or form bubbles. Figure 4-10. Battery Cables 9. Install intake side panel. 6. Unsealed batteries only: Completely dis- post Maintenance Checks connect battery, removing negative battery cable first. Check battery fluid level-and, if Proceed as follows to perform post mainte- necessary, fill with distilled water only. DO nance checks: NOT use tap water. Have an IASD or a 1. Perform required maintenance proce- qualified service technician verify state of dure(s). charge and condition. 2. Install intake side panel and front panel if 7. Connect positive battery cable,then nega- removed. (See Intake Side Panel Removal tive battery cable. and FrontAccess Panel Removal.) 8. Connect battery charger cable. 3. Install 7.5A fuse in control panel. 9. Install intake side panel, and install 7.5 A 4. Complete Install Wizard information. fuse. 5. Press AUTO button on control panel. 10.Press AUTO button on controller. Allow unit to run for one minute with no 11.Install front panel and close generator lid. load (if running during a utility outage). 6. Set generator MLCB (generator discon- Cleaning the Sediment Trap nect)to ON (CLOSED). The sediment trap removes contaminants 7. Set utility MLCB to ON (CLOSED). (moisture and fine particles) from gaseous The system is now in AUTO. fuels before they enter the fuel regulator. NOTE: If correct utility is present at this time, Accumulated moisture and particles must be generator will tied from the sediment trap per local g perform its usual shutdown emptied p p process. codes and guidelines. Proceed as follows to clean sediment trap: Performing Fuel System Leak Test 1. Remove intake side panel. See Intake Side Panel Removal. ! . 2. Turn generator fuel supply OFF. Explosion and fire.Fuel and vapors are extremely 3. See Figure 4-11. Unscrew and remove cap flammable and explosive.No leakage of fuel is permitted.Keep fire and spark away.Failure to do (A)• so will result in death or serious injury. (000192) All products are factory-tested before ship- B ping to verify the performance and integrity of the fuel system. However, it is important to perform a final fuel system leak test before starting the generator. The entire fuel system A should be tested from supply to regulator. See Figure 4-12. Perform a final fuel system \ leak test after generator installation. The test ® 001821 will identify possible leaks at all connection points (A). Figure 4-11. Cleaning the Sediment Trap It is best practice to perform a fuel system 4. Use a clean-out tool (not provided) to leak test during normally-scheduled mainte- remove accumulated moisture and parti- nance. cles from cap and body(B). 5. Wipe inside of each component with a clean, dry, lint-free cloth. 29 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Remove From and Return To Service Procedure A Remove From Service A WARNING ® Explosion.Batteries emit explosive gases. r—`t Always disconnect negative battery cable ® I' first to avoid spark.Failure to do so could result in death or serious injury. (000238) If generator cannot be exercised monthly, at a minimum, and will be out of service longer than 90 days, proceed as follows to prepare generator for storage: A 1. Start engine and allow it to warm up. 2. Close fuel shutoff valve in fuel supply line and allow engine to stop. 3. Set generator MLCB (generator discon- 004038 nect) to OFF (OPEN) once engine has Figure 4-12. Connection Points to Leak stopped. Check 4. Disconnect battery charger AC input TV Inspect for leaks by spraying all connection Neutral cable (with white sleeve) at con- points with a non-corrosive gas leak detec- troller. tion fluid. The solution should not be blown 5. Remove 7.5A fuse from generator control away or form bubbles. panel. 6. Disconnect battery cables. Remove nega- Attention After Submersion tive battery cable first. DO NOT start or operate generator if it has 7. Drain oil completely while engine is still been submerged in water. Have an IASD warm, and then fill crankcase with oil. See thoroughly clean, dry, and inspect generator Changing the Oil and Oil Filter. following any submersion in water. If the 8• Attach a tag to engine indicating viscosity structure (home) has been flooded, it should and classification of the new oil in the be inspected by a certified electrician to ver- crankcase. ify there will not be any electrical problems 9• Remove spark plug(s)and spray a fogging during generator operation or when utility agent into spark plug(s) threaded open- power is returned. ings. Install and tighten spark plug(s) to specification. Corrosion Protection 10.Remove battery and store in a cool, dry place. Regular scheduled maintenance should be 11.Clean and wipe down generator enclo- conducted to inspect unit for corrosion. sure. Inspect all metal components of generator, including base frame, brackets, alternator Return to Service can, the entire fuel system (inside and out- side of the generator), and fastener locations. If there is corrosion found on generator com- AWARNiNG ponents (e.g. regulator, engine/alternator Explosion.Batteries emit explosive gases. mounts, fuel plenum, etc.), replace parts as +�- Always connect positive battery cable first to necessary. avoid spark.Failure to do so could result in death or serious injury. (000133) Periodically wash and wax enclosure using automotive type products. Do not spray unit 4 AcAUT1oN with a hose or power washer. Use warm, yli - I " soapy water and a soft cloth. Frequent wash- * - Equipment damage.Do not make battery in is recommended in salt water/coastal connections in reverse.Doing so will result 9 in equipment damage. areas. Spray engine linkages with a light oil (000167a) such as WD-40. Proceed as follows to return unit to service after storage: Owner's Manual for 60 Hz Air-Cooled Generators 30 Maintenance 1. Inspect engine tag for oil viscosity and classification. Drain and fill with recom- mended oil if necessary. 2. Verify state of battery. Fill all cells of unsealed batteries to correct level with dis- tilled water. DO NOT use tap water. Charge battery to 100% state of charge. Replace battery if faulty. 3. Clean and wipe down generator enclo- sure. 4. Verify 7.5A fuse is removed from genera- tor control panel. 5. Connect battery. Observe battery polarity. Damage will occur if battery is connected incorrectly. Install positive battery cable first. 6. Connect battery charger AC input T1/Neu- tral cable (with white sleeve)at controller. 7. Open fuel shutoff valve. B. Insert 7.5 A fuse into generator control panel. 9. Complete Install Wizard procedure (dia- grammed in generator installation man- ual). 10.Press MANUAL button to start unit. Allow unit to warm up for a few minutes. 11.Press OFF button to stop unit. 12.Set generator MLCB (generator discon- nect)to ON (CLOSED). 13.Press AUTO button on control panel. The generator is ready for service. NOTE: Exercise timer and current date and time must be reset if battery is discharged or has been disconnected. 31 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Section 5: Troubleshooting / Quick Reference Guide Generator Troubleshooting Problem Cause Correction Correct short circuit condition by replacing Blown fuse. 7.5 A fuse in generator control panel. Con- tact an IASD if fuse continues to blow. Loose, corroded, or faulty battery Engine will not cables. crank Faulty starter contact. Tighten, clean, or replace as necessary." Faulty starter motor. Discharged battery. Charge or replace battery. No fuel. Replenish fuel/turn on fuel valve. Faulty fuel solenoid (FS). Contact an IASD for assistance. Engine cranks Harness/wiring issue. but will not start Inspect spark plug gap; replace spark Faulty spark plug(s). plug(s)if out of tolerance. Valve clearance out of adjust- Inspect and adjust valve clearance. ment, if applicable. See Engine. Plugged or damaged air cleaner. Inspect and clean air cleaner. Faulty spark plug(s). Inspect spark plug gap; replace spark plug(s)if out of tolerance. Verify fuel pressure to regulator is 10-12 in Incorrect fuel pressure. water column (2.49-2.99 kPa) for LP gas, Engine starts and 3.5-7.0 in water column (0.87-1.74 hard and runs kPa)for NG. rough Fuel selector in wrong position. Set fuel conversion valve to correct position and program controller for fuel type. Valve clearance out of adjust- Inspect and adjust valve clearance. ment, if applicable. See Engine. Internal engine issue. Contact an IASD for assistance. Unit is set to Controller wired incorrectly. OFF, but Contact an IASD for assistance. engine contin- Faulty control board. ues to run Generator MLCB (generator dis- Set generator MLCB (generator discon- connect) is OFF (OPEN). nect)to ON (CLOSED). No AC output Generator internal failure. Contact an IASD for assistance. from generator Engine may be warming up. See Check the controller screen to verify status. Cold Smart Start Owner's Manual for 60 Hz Air-Cooled Generators 32 Troubleshooting/Quick Reference Guide Problem Cause Correction Generator MLCB (generator dis- Set generator MLCB (generator discon- connect) is OFF (OPEN). nect)to ON (CLOSED). Faulty transfer switch coil. No transfer to Faulty transfer relay. standby after Contact an IASD for assistance. utility source Transfer relay circuit open. failure Faulty control logic board. Engine may be warming up. See Check controller screen to verify status. Cold Smart Start Excessive engine oil. Adjust oil to correct level. See Checking Engine Oil Level. Unit consumes Faulty engine breather. Contact an IASD for assistance. large amounts Incorrect type or viscosity of oil. See Engine Oil Requirements. of oil Damaged gasket, seal, or hose. Inspect for oil leaks. Restricted air filter. Replace air filter. Wi-Fi network connection bro- Various. See Wi-Fi module owner's manual. ken or intermit- tent * Contact an IASD or visit www.generac.com for assistance. NOTE: IASD must have an active Tech ID and be air-cooled certified to perform any warrantable repairs and submit warranty claims related to air-cooled products. 33 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Quick Reference Guide To clear an active alarm, press OFF button on the control panel, then the ENTER button, and finally the AUTO button. Contact an air-cooled certified IASD if alarm reoccurs. Active Alarm LED Problem Action Solution FLASH- Unit running in Check genera- Check generator MLCB (gen- NONE ING AUTO but no for MLCB erator disconnect). If it is ON, GREEN power in house. (generator dis- contact an IASD. connect). Inspect ventilation around gen- HIGH Unit shuts down Check LEDs/ erator, intake, exhaust, and TEMPERA- RED during operation. screen for rear of generator. If no obstruc- TURE alarms. tions are present, contact an IASD. OVERLOAD Check LEDs/ Clear alarm and remove REMOVE RED Unit shuts down duringoeration screen for household loads from genera- LOAD p . alarms. tor. Put in AUTO and restart. Unit was running Clear alarm and remove RPM SENSE and shut down, Check LEDs/ household loads from genera- LOSS RED attempts to screen for tor. Put into AUTO and restart. restart. alarms. If generator does not start, con- tact an IASD. Unit will not start Check if NOT NONE in AUTO with ubl- screen says See Activation section in instal- ACTIVATED ity loss. unit not acti- lation manual. vated. Unit will not start Check screen If startup delay is greater than NONE GREEN in AUTO with util- for start delay expected, contact an IASD to ity loss. countdown. adjust from 2 to 1500 seconds. LOW OIL Unit will not start Check LEDs/ Check oil level and add oil as PRESSURE RED , in AUTO with util- screen for needed. If oil level is correct, ity loss. alarms. contact an IASD. Clear alarm. Using control panel, check battery by navi- Unit will not start Check LEDs/ gating to BATTERY MENU RPM SENSE option from MAIN MENU. If RED in AUTO with util- screen for LOSS ity loss. alarms. battery condition displays GOOD, contact an IASD. If control panel displays CHECK 'BATTERY, replace battery. Verify fuel line shutoff valve is Unit will not start Check LEDs/ ON. Clear alarm. Start unit in OVERCRANK RED in AUTO with util- screen for MANUAL. If it does not start, or ity loss. alarms. starts and runs rough, contact an IASD. LOW VOLTS Unit will not start Check LEDs/ Clear alarm and remove REMOVE RED in AUTO with util- screen for household loads from genera- LOAD ity loss. alarms. tor. Put in AUTO and restart. Unit will not start Check LEDs/ OVERSPEED RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. UNDER- Unit will not start Check LEDs/ VOLTAGE RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. UNDER- Unit will not start Check LEDs/ SPEED RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. Owner's Manual for 60 Hz Air-Cooled Generators 34 Troubleshooting/Quick Reference Guide Active Alarm LED Problem Action Solution STEPPER Unit will not start Check LEDs/ OVERCUR- RED in AUTO with util- screen for Contact an IASD. RENT ity loss. alarms. WIRING Unit will not start Check LEDs ERROR RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. OVER- Unit will not start Check LEDs/ VOLTAGE RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. Check Set emergency shutdown SHUTDOWN FLASH- emergency SWITCH ING RED Unit will not start. shutdown switch(es) to CLOSED (I). switches Clear alarm. Clear alarm. Using control panel, check battery by navi- Yellow LED illu- Check screen gating to BATTERY MENU LOW option from MAIN MENU. If BATTERY YELLOW minated in any for additional battery condition displays state. information. GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery. BATTERY Yellow LED illu- Check screen PROBLEM YELLOW minated in any for additional Contact an IASD. state. information. CHARGER Yellow LED illu- Check screen WARNING YELLOW minated in any for additional Contact an IASD. state. information. CHARGER Yellow LED illu- Check screen MISSING AC YELLOW minated in any for additional Contact an IASD. state. information. Yellow LED illu- Check screen Perform SERVICE A mainte- SERVICE A YELLOW minated in any for additional nance. Press ENTER to clear. state. information. Yellow LED illu- Check screen Perform SERVICE B mainte- SERVICE B YELLOW minated in any for additional nance. Press ENTER to clear. state. information. Yellow LED illu- Check screen INSPECT YELLOW minated in any for additional Inspect battery. Press ENTER BATTERY to dear. state. information. 35 Owner's Manual for 60 Hz Air-Cooled Generators GENERAC� Part No.A0001846499 Rev. C 05/12/2023 01111111111 ©2023 Generac Power Systems, Inc. Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice. Waukesha,WI 53189 No reproduction allowed in any form without prior 1-888-GENERAC (1-888-436-3722) written consent from Generac Power Systems, Inc. www.generac.com GENERAC® Owner's Manual 60 Hz Air-Cooled Generators 10 kW to 26 kW O AINARNING Loss of life.This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209b) Register your Generac product at: WWW.GENERAC.COM 1-888-GENERAC (888-436-3722) Para espanol,visita: http//www generac corn/service-sup�oort/product-supporf-lookup Pour le frangais,visiter: http://www.generac.com/service-support/product-support-lookup Use this page to record important information about this generator. Record the information found on the unit data Model: label on this page. See General Information for the location of the unit data label. The unit Serial: has a label plate affixed to the inside partition, to the left of the control panel console as Production Date: shown in Figure 2-1, Figure 2-2, or Figure 2- 3. See Operation for directions on how to Volts: open the top lid and remove the front panel. Always supply the complete model and serial LPV Amps: numbers of the unit when contacting an Inde- pendent Authorized Service Dealer (IASD) NG Amps: about parts and service. Operation and Maintenance: Correct main- Hz: tenance and care of the unit ensures a mini- mum number of problems, and keeps operating expenses at a minimum. It is the Phase: operator's responsibility to perform all safety inspections, to verify all maintenance for safe Controller P/N: operation is performed promptly, and to have the equipment inspected periodically by an STA MAC ID: IASD. Normal maintenance, service, and replacement of parts are the responsibility of SSID: the owner/operator and are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage may contribute to the need for additional maintenance or service. When the generator requires servicing or repairs, Generac recommends contacting an IASD for assistance.Authorized service tech- nicians are factory-trained and are capable of handling all service needs.To locate the near- est IASD, please visit the dealer locator at: www.generac.com/Dealer-Locator. &WARNING CANCER AND REPRODUCTIVE HARM www.P65Warnings.ca.gov. (000393a) ii Owner's Manual for 60 Hz Air-Cooled Generators Table of Contents Section 1: Safety Information Battery Charger............................. 19 Introduction ..................................... 1 Manual Transfer Operation............ 19 Read This Manual Thoroughly ............1 Transfer to Generator Power SafetyRules.................................... 1 Source ...............................................19 How to Obtain Service ........................2 Transfer to Utility Power Source ........20 General Hazards............................. 2 Automatic Transfer Operation ....... 20 Exhaust Hazards............................. 2 Automatic Sequence of Electrical Hazards........................... 3 Operation....................................... 20 20 Fire Hazards.................................... 3 Utility Failure ...................................... Cranking Explosion Hazards 3 """""""""""""""'...•.••••....20 p Cold Smart Start 20 ................................ Battery Hazards.............................. 4 Cleaning Cycle 21 Load Transfer ....................................21 Section 2: General Information Shutting Generator Down While Under Generator Components and Load or During a Utility Outage ..... 21 Control Locations ............................ 5 Data Decals..................................... 8 Section 4: Maintenance Specifications .................................. 9 Maintenance.................................. 22 Generator ............................................9 Preparing for Maintenance ............ 22 Engine .................................................9 Performing Scheduled Protection Systems....................... 10 Maintenance.................................. 22 Emissions...................................... 10 Service Schedule........................... 23 Fuel Requirements........................ 10 Maintenance Log ...................................23 Battery Requirements ................... 10 Checking Engine Oil Level ............ 24 Battery Charger............................. 11 Engine Oil Requirements ..................24 Engine Oil Requirements .............. 11 Changing the Oil and Oil Filter ...... 24 Activating the Generator 11 Servicing the Air Cleaner............... 25 Wi-Fi Module................................. 11 Spark Plug(s)................................. 26 Replacement Parts........................ 11 Valve Clearance Adjustment......... 26 Accessories................................... 11 Checking Valve Clearance ................26 Adjusting Valve Clearance ................27 Section 3: Operation Battery Maintenance...................... 27 Site Prep Verification..................... 13 Inspecting the Battery ........................28 Generator Enclosure..................... 13 Cleaning the Sediment Trap.......... 29 29 Opening the Lid Post Maintenance Checks............. Front Access Panel Removal ............13 Performing Fuel System Leak Test ...29 Intake Side Panel Removal ...............14 Attention After Submersion............ 30 Main Line Circuit Breaker(Generator Corrosion Protection...................... 30 Disconnect) ....... .............................14 Remove From and Return To LED Indicator Lights 14 Service Procedure......................... 30 Generator.Emergency Shutdown Remove From Service .......................30 Switch ........................................... 15 Return to Service ...............................30 Control Panel Interface ................. 15 Using the AUTO/OFF/MANUAL Section 5: Troubleshooting/ Buttons.......................................... 15 Quick Reference Guide Operating Modes........................... 16 Generator Troubleshooting............ 32 Interface Menu Displays................ 16 Quick Reference Guide ................. 34 LCD Panel .........................................16 Menu System Navigation .............. 17 Setting the Exercise Timer............ 19 Owner's Manual for60 Hz Air-Cooled Generators iii Safety Information Section 1: Safety Information Introduction this manual to any individual that will use this Thank you for purchasing this compact, high unit, and instruct them on how to correctly performance, air-cooled, engine-driven gen- start, operate, and stop the unit in case of erator. It is designed to automatically supply emergency. electrical power to operate critical loads during a utility power failure. Safety Rules This unit is factory installed in an all-weather, The manufacturer cannot anticipate every metal enclosure intended exclusively for out- possible circumstance that might involve a door installation. This generator will operate hazard. The alerts in this manual, and on using either vapor withdrawn liquid propane tags and decals affixed to the unit, are not all (LP) or natural gas (NG). inclusive. If using a procedure, work method, NOTE: This generator is suitable for supplying or operating technique that the manufacturer typical residential loads such as induction does not specifically recommend, verify that motors (sump pumps, refrigerators, air condi- it is safe for others and does not render the tioners, furnaces, etc.), electronic components equipment unsafe. (computer, monitor, TV, etc.), lighting loads, Throughout this publication, and on tags and and microwaves, when sized correctly. This decals affixed to the unit, DANGER, WARN- unit is equipped with a Wi-Fiemodule, which ING, CAUTION, and NOTE blocks are used allows the generator owner to monitor genera- tor status from anywhere they have Internet to alert personnel to special instructions access. about a particular operation that may be haz- ardous ardous if performed incorrectly or carelessly. NOTE: Wi-Fie is a registered trademark of Wi- Observe them carefully. Alert definitions are Fi Alliances. as follows: The information in this manual is accurate based on products produced at the time of ! publication. The manufacturer reserves the Indicates a hazardous situation which,if not avoided, right to make technical updates, corrections, will result in death or serious injury. and product revisions at any time without notice. (000001) Read This Manual Thoroughly ;�li9f'4RNIPdG Indicates a hazardous situation which,if not avoided, ga A could result in death or serious injury. IA►ARNING Consult Manual.Read and understand manual (000002) completely before using product.Failure to completely understand manual and product could result in death or serious injury.(000100a) ACAUTION Indicates a hazardous situation which,if not avoided, If any section of this manual Is not under- could result in minor or moderate injury. stood, contact the nearest Independent (000003) Authorized Service Dealer (IASD) or Gen- erac Customer Service at 1-888-436-3722 NOTE: Notes contain additional information (1-888-GENERAC), or visit www.gen- important to a procedure and will be found erac.com for starting, operating, and servic- within the regular text of this manual. ing procedures. The owner is responsible for correct maintenance and safe use of the unit. These safety alerts cannot eliminate the haz- ards that they indicate. Common sense and This manual must be used in conjunction with strict compliance with the special instructions all other supporting product documentation while performing the action or service are supplied with the product. essential to preventing accidents. SAVE THESE INSTRUCTIONS for future ref- erence. This manual contains important instructions that must be followed during placement, operation, and maintenance of the unit and its components. Always supply 1 Owner's Manual for 60 Hz Air-Cooled Generators Safety Information How to Obtain Service WARNING When the unit requires servicing or repairs, Electric shock.Only a trained and licensed electrician contact Generac Customer Service at 1.-888- should perform wiring and connections to unit.Failure to GENERAC (1-888-436-3722) or visit follow proper installation requirements could result in death, www.generac.com for assistance. serious injury,and equipment or property damage.(000155a) When contacting Generac Customer Service about parts and service, always supply the Wi4RNING complete model and serial number of the unit Moving Parts.Do not wear jewelry when as given on its data decal located on the unit. starting or operating this product.Wearing Record the model and serial numbers in the jewelry while starting or operating this product could result in death or serious injury. (000115) spaces provided on the front cover of this manual. � WARNING Moving Parts.Keep clothing,hair,and General Hazards appendages away from moving parts.Failure to do so could result in death or serious injury. (000111) i ra Loss of life.Property damage.Installation must always comply with applicable codes,standards,laws AWARNING and regulations.Failure to do so will result in death �{{{��{„� Hot Surfaces.When operating machine,do not touch hot surfaces.Keep machine away from or serious injury. (000190) combustibles during use.Hot surfaces could result in severe burns or fire. (000108) i t Automatic start-up. Disconnect utility power and W KING render unit inoperable before working on unit. -- Failure to do so will result in death or serious injury. Equipment and property damage.Do not alter construction of,installation,or block ventilation for (000191) generator.Failure to do so could result in unsafe AWAR{VING operation or damage to the generator. (000146) Loss of life.This product is not intended to -.y'..�.'a... AVUARNING Failure to adhere to this warning could result be used in critical life support application. Risk of injury.Do not operate or service this machine in death or serious injury. 000209b if not fully alert.Fatigue can impair the ability to ( ) operate or service this equipment and could result in A_Y_HARNING death or serious injury. (000215a) Equipment damage.This unit is not intended for use as a prime AWARNING power source.It is intended for use as an intermediate power —_�►+�-- -a supply in the event of temporary power outage only.Doing so Environmental Hazard.Always recycle batteries at an could result in death,serious injury,and equipment damage. official recycling center in accordance with all local (000247a) laws and regulations.Failure to do so could result in AWARNING environmental damage,death,or serious injury. (000228) Accidental Start-up.Disconnect the negative battery �' W RA NING cable,then the positive battery cable when working Injury and equipment damage.Do not use generator on unit.Failure to do so could result in death as a step.Doing so could result in falling,damaged or serious injury. (000130) parts,unsafe equipment operation,and could result IWOMMI in death or serious injury. (000216) Equipment damage.Only qualified service personnel may Inspect generator regularly,and contact the install,operate,and maintain this equipment.Failure to nearest IASD for parts needing repair or follow proper installation requirements could result in death, replacement. serious injury,and equipment or property damage. (000182a) Exhaust Hazards 1NA„_RNING Electrocution.Potentially lethal voltages are generated; i 7 by this equipment.Render the equipment safe before attempting repairs or maintenance.Failure to do so 9KN7 Asphyxiation.Running engines produce carbon could result in death or serious injury. monoxide,a colorless,odorless,poisonous (000187) gas.Carbon monoxide,if not avoided,will result in death or serious injury. (000103) Owner's Manual for 60 Hz Air-Cooled Generators 2 Safety Information ..,�. Fire Hazards q' ,AWARN NG Asphyxiation.Always use a battery operated carbon monoxide alarm indoors and installed according to AwARNING the manufacturer's Instructions.Failure to do so Fire hazard.Do not obstruct cooling and ventilating could result in death or serious injury. airflow around the generator.Inadequate ventilation (0001 t8a) could result in fire hazard,possible equipment damage,death or serious injury. WARNING (000217) Equipment and property damage.Do not alter AiniARNING construction of,installation,or block ventilation for - b= '^ ' generator.Failure to do so could result in unsafe Fire and explosion.Installation must comply with all local,state,and national electrical building codes. operation or damage to the generator. 000146 ( ) Noncompliance could result In unsafe operation, equipment damage,death,or serious injury. W NG (000zla) Fire risk.Fuel and vapors are extremely 5----�Al----�^--� flammable.Do not operate indoors.Doing W-- A ING so could result in death,serious injury,or Fire hazard.Use only fully-charged fire extinguishers property or equipment damage. rated"ABC"by the NFPA.Discharged or improperly (000281) rated fire extinguishers will not extinguish electrical fires in automatic standby generators. Electrical Hazards (000219) WARNING ° • - Consult Manual. Read and understand manual Electrocution.Contact with bare wires, completely before using product.Failure to terminals,and connections while generator completely understand manual and product could result in death or serious injury. is running will result in death or serious injury. (000100a) (000144) , WARNING-��.- D �f Electrocution.Refer to local codes and standards for safety equipment required when working with a live Electrocution.Never connect this unit to the electrical electrical system.Failure to use required safety system of any building unless a licensed electrician equipment could result in death or serious injury. has installed an approved transfer switch.Failure to (000257) do so will result in death or serious injury. (000150) A 1NAR,,NIN�G t ° Risk of Fire.Unit must be positioned in a Electrical backfeed.Use only approved switchgear to manner that prevents combustible material isolate generator from the normal power source, accumulation underneath.Failure to do so Failure to do so will result in death,serious injury, could result in death or serious injury. (000147) and equipment damage. (000237) Comply with regulations the local agency for workplace health and safety has established. ''II' ° • Also, verify that the generator is installed in 1 Electrocution.Verify electrical system is accordance with the manufacturer's instruc- properly grounded before applying power. tions and recommendations. Following injury. to do so will result in death or serious proper installation, do nothing that might alter �` (000152) a safe installation and render the unit in non- , compliance with the aforementioned codes, 1I'I' standards, laws, and regulations. 'mil Electrocution.Do not wear jewelry while working on this equipment.Doing so will result in death or serious injury. (000188) Explosion Hazards 1A1AElectrocution.Water contact with a power Explosion and fire.Fuel and vapors are extremely source,if not avoided,will result in death flammable and explosive.No leakage of fuel is or serious injury. permitted.Keep fire and spark away.Failure to do so will result in death or serious injury. (000104) (000192) i ° , Electrocution.In the event of electrical accident, Explosion and fire.Connection of fuel source must be immediately shut power OFF.Use non-conductive completed by a qualified professional technician or contractor. implements to free victim from live conductor.Apply Incorrect installation of this unit will result in death,serious first aid and get medical help.Failure to do so will injury,and property and equipment damage. result in death or serious injury. (000145) (000151 a) 3 Owner's Manual for 60 Hz Air-Cooled Generators Safety Information cesses. For more information on battery recycling, visit the Battery Council Interna- Risk of fire.Allow fuel spills to completely dry tional website at: http://batterycouncil.org. before starting engine.Failure to do so will result in death or serious injury. (000174) AWARNING Risk of Fire.Hot surfaces could ignite combustibles,resulting in fire.Fire could result in death or serious injury. (000110) Battery Hazards 1A Electrocution.Do not wear jewelry while working on this equipment.Doing so will result in death or serious injury. (000188) AWARNING Explosion.Do not dispose of batteries in a fire. Batteries are explosive.Electrolyte solution can cause bums and blindness.If electrolyte contacts skin or eyes, flush with water and seek Immediate medical attention. (000162) AWARNING Explosion.Batteries emit explosive gases while charging.Keep fire and spark away.Wear protective gear when working with batteries.Failure to do so could result in death or serious injury. (000137a) AINARN�NG Electrical shock.Disconnect battery ground terminal before working on battery or battery wires.Failure to do so could result in death or serious injury. (000164) � �WARNiNG Risk of burns.Batteries contain sulfuric acid and can cause severe chemical bums.Wear protective gear when working with batteries.Failure to do so could result in death or serious injury. (000138a) ® AVYARNIRG Risk of burn.Do not open or mutilate batteries. Batteries contain electrolyte solution which can cause bums and blindness.If electrolyte contacts skin or eyes,flush with water and seek immediate medical attention. (000163a) AW RNING Environmental Hazard.Always recycle batteries at an official recycling center in accordance with all local laws and regulations.Failure to do so could result in environmental damage,death,or serious injury. (000228) Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling pro- Owner's Manual for 60 Hz Air-Cooled Generators 4 General Information Section 2: General Information Generator Components and Control Locations F a B E ° C s ' D e L ® K J G R Q H A A P U°e O J •: N M 001818 Figure 2-1. 10 kW—Components and Control Locations A Lock with cover G Status LED indicators N Fuel regulator B Main line circuit breaker H Airbox with air cleaner O Fuel inlet (generator disconnect) C Control panel J Oil filter P Wi-Fi module D Battery compartment K Oil drain hose Q Data decal location (battery not supplied) E Exhaust enclosure L Composite base R Generator emergency shut- down switch F Oil fill cap/dipstick M Sediment trap 5 Owner's Manual for 60 Hz Air-Cooled Generators General Information n B F ° C D E ° G / L A ® S Q J K ® A H — ° M 009340a Figure 2-2. 14 kW-18 kW—Components and Control Locations A Lock with cover G Status LED indicators N Fuel regulator B Main line circuit breaker H Oil drain hose O Fuel inlet (generator disconnect) C Airbox with air cleaner J Oil fill cap/dipstick P Wi-Fi module D Control panel K Oil filter Q Data decal location E Battery compartment L Composite base R Generator emergency shut- (battery not supplied) down switch F Exhaust enclosure M Sediment trap S Generator emergency shut- down switch Owner's Manual for 60 Hz Air-Cooled Generators 6 General Information F a E A ® /R K j T H ® � G Q a � A p �Qo o r N M 001786 Figure 2-3. 20 kW-26 kW—Components and Control Locations A Lock with cover H Oil drain hose P Fuel inlet B Main line circuit breaker J Oil fill cap Q Wi-Fi module (generator disconnect) C Airbox with air cleaner K Oil filter R Data decal location D Control panel L Composite base S Generator emergency shutdown switch E Battery compartment M Oil dipstick T Generator emergency (battery not supplied) shutdown switch F Exhaust enclosure N Sediment trap G Status LED indicators O Fuel regulator 7 Owner's Manual for 60 Hz Air-Cooled Generators General Information Data Decals Two decals on the generator provide information about the unit itself and required fuel inlet pres- sure for correct operation. GENERAL Model Data Decal MODEL °°°�° sFwAL rooODDm°a Includes important information REM W. W65510 about the unit including: PROD DATE 22x/Wx • model number VOLTS QO/240 I PHASE LPV AMPS =3/90 H2. 60 • serial number NO ANPS 22SI813 RPM 3600 ATM CLASS F L° PF • production date CONTROLLER PM OJR371C COUNTRY OF ORICK USA • voltage DUTY RTG »D 023 %-D 020 — • frequency RATED AMBPNT TRIP. 40'C FOR STANDW SERVICE • amps NEUTRAL FTAATTNO MANF.. UNBALANCED LOAD , �` country of origin CAPACITY. n °°4 ------ rated ambient temperature -------'--------_______ The model data decal also display certification symbols by Under writer's Laboratory (UL) and the Southwest Research Institute (SwRI). Fuel Inlet Pressure FUEL INLET Displays unit serial number, alon DQ with minimum and maximum inle FLOW RAM pressures for natural gas (NG) an v I'MdT liquid propane (LP) supply. Spac PLOW IIAX AEI! _h�G A" RAM provided for installer to ente w x3:r TIE —ti tL —� maximum flow rates based o NNE°"WTT°TLY installed pipe sizes and lengths. Owner's Manual for 60 Hz Air-Cooled Generators 8 General Information Specifications Generator Model 10 kW 14 kW 18 kW 20 kW 22 kW 24 kW 26 kW Rated voltage 240 Rated maximum load cur- rent(amps)at rated volt- 41.7 58.3 75.0 83.3 91.7 100.0 108.3 age with LP* Main line circuit breaker 45 amp 60 amp 80 amp 90 amp 100 amp 110 amp (generator disconnect) Phase 1 Rated AC frequency 60 Hz Battery requirement OH3421S (field supplied) Enclosure Aluminum Weight(lb/kg) 338/ 153 385/175 420/191 436/198 445/202 455/206 518/235 (without battery) Normal operating range This unit is tested in accordance to UL 2200 standards with an operating temperature of-20 °F (-29 °C)to 122 °F (50 °C). For areas where tempera- tures fall below 32*F(0°C),a cold weather kit is recommended.When oper- ated above 77 °F (25 °C), there may be a decrease in engine power. See Engine. These generators are rated in accordance with UL 2200, Safety Standard for Stationary Engine Genera- tor Assemblies, and CSA-C22.2 No. 100-04 Standard for Motors and Generators. *NG ratings will depend on specific fuel joules/BTU content.Typical derates are between 10-20%off the LP gas rating. Engine Model 10 kW 14/18 kW 20-26 kW Engine type G-ForceT"' 400 Series G-ForceTm 800 Series G-Force TM 1000 Series Number of cylinders 1 2 2 Displacement 460 cc 816 cc 999 cc Cylinder block Aluminum with cast iron sleeve Recommended spark plug 0G0767B 0G0767A Spark plug gap 0.020 in(0.508 mm) 0.040 in(1.02 mm) Hydraulic lifters No Yes No Valve clearance 0.002-0.004 in 0.002-0.004 in (0.05-0.1 mm) N/A (0.05-0.1 mm) Starter 12 VDC Oil capacity including filter Approx. 1.1 qt(1.03 L) Approx. 2.2 qt(2.1 L) I Approx. 1.9 qt(1.8 L) Recommended oil filter 070185ES Recommended air filter I OE9371AS OJ8478S Engine power is subject to and limited by such factors as fuel BTU/joules, ambient temperature,and alti- tude.Engine power decreases approximately 3.5%for each 1,000 ft(304.8 m)above sea level,and also will decrease approximately 1%for each 10 °F(6°C)above 60 *F(15°C)ambient temperature. A detailed specification sheet for a particular generator is available from a local IASD. 9 Owner's Manual for 60 Hz Air-Cooled Generators General Information Protection Systems The Emission Control System code is EM The generator may need to run for long peri- (Engine Modification). The Emission Control ods of time with no operator present to moni- System on this generator consists of the fol- tor engine or generator conditions. The lowing: generator is equipped with protection sys- tems to automatically shut down the unit to System Components protect against potentially damaging condi- Air induction - Intake manifold tions. Some of these systems include: -Air cleaner Alarms: Fuel metering -Carburetor and mixer • •High Temperature Unders eed assembly P P• Low Oil Pressure • RPM Sensor -Fuel regulator • Overcrank Loss Ignition -Spark plug • Overspeed • Controller Fault -Ignition module • Overvoltage • Wiring Error • Undervoltage • Stepper Exhaust -Exhaust manifold - Muffler • Overload Overcurrent Warnings: NOTE: Under U.S. EPA regulations, a mixer • Charger Warning • Exercise Set adjustment kit may be required when g g operating over 2,000 ft (609.6 m) above sea • Charger Missing Error level. Contact an IASD for high altitude* AC • USB Warning adjustment information. • Low Battery • Download • Battery Problem Failure *High altitude is any elevation over 2,000 ft(609.6 m). The control panel contains a display alerting the operator when a fault condition occurs. Fuel Requirements 'The above list is not all-inclusive. See Opera- tion for more information about alarms and - control panel operation. Explosion and Fire.Fuel and vapors are extremely NOTE: A warning Indicates a condition on the flammable and explosive.Add fuel in a well generator which should be addressed, but WIII ventilated area.Keep fire and spark away.Failure. g to do so will result in death or serious injury. 000105) not shut down generator. An alarm shuts down the generator to protect system from The engine has been fitted with a dual fuel any damage. In event of an alarm, an owner carburetion system. The unit will run on NG can clear the alarm and restart generator prior or LP gas (vapor), but has been factory-con- to contacting an IASD. Contact an IASD if the intermittent issue occurs again. figured to run on NG. The fuel system will be configured for the available fuel source Emissions during installation. Recommended fuels should have a BTU con- The United States Environmental Protection 3 tent of at least 1,000 BTUs per ft (37.26 Agency (US EPA) (and California Air megajoules per m3) for natural gas, or at Resources Board (CARB), for engines/equip- least 2,500 BTUs per ft3 (93.15 megajoules ment certified to California standards) per m3)for LP gas. requires this engine/equipment to comply with exhaust and evaporative emissions NOTE: If converting to LP gas from NG, a standards. Locate the emissions compliance minimum LP tank size of 250 gal (946 L) is decal on the engine to determine applicable recommended. See installation manual for standards. See the included emissions war- complete procedures and details. ranty for emissions warranty information. Fol- low the maintenance specifications in this Battery Requirements manual to.ensure the engine complies with 12 volts, Group 26R Wet Cell 540CCA (Part applicable emissions standards for the dura- number OH3421S) minimum or Group 35 tion of the product's life. AGM 650CCA minimum. This generator is certified to operate on liquid propane vapor fuel or pipeline natural gas. Owner's Manual for 60 Hz Air-Cooled Generators 10 General Information Battery Charger Engine Oil Requirements The battery charger is integrated into the See Engine Oil Requirements for correct oil control panel module in all models. It oper- viscosity. ates as a smart charger, verifying output charging levels are safe and continuously Activating the Generator optimized to promote maximum battery life.A kit is provided to install a fuse in transfer Generator should be activated upon initial switch for T1 battery charger connection. Fol- startup. See installation manual for complete low installation instructions provided with kit. instructions. NOTE: Do not use external battery chargers. Wi_Fi Module Generator is equipped with a Wi-Fi module. See Wi-Fi module owner's manual for further information. Replacement Parts Description 10 kW 14 kW 18 kW 20 kW 22 kW 24 kW 26 kW 26R Battery OH3421S Spark plug OG0767B OG0767A Oil filter 070185ES Air filter OE9371A OJ8478 Control panel fuse OD7178T Transfer switch See transfer switch manual for part number fuses Accessories NOTE: Performance enhancing accessories are available for air-cooled generators. Contact an IASD or visit www.generac.com for additional information on replacement parts,accessories, and extended warranties. See also http.lAvww.orderbee.comlgeneraclair-cooled-homestandby- generatorsl. Accessory Description Cold Weather Accessories* • Battery Pad Warmer • Recommended in areas where temperatures fall below 0 °F (-18 °C). (Not necessary for use with AGM-style batteries) • Oil Warmer • Recommended in areas where temperatures fall below 0 °F (-18 O C) • Breather Warmer • Recommended in areas where heavy icing occurs. "each sold separately Scheduled Maintenance Includes all items necessary to perform complete routine mainte- Kit nance on the generator along with oil recommendations (oil not included). Fascia Base Wrap The fascia base wrap snaps together around the bottom of the new air-cooled generators. This offers a sleek, contoured appearance as well as protection from rodents and insects by covering the lifting holes located in the base. Requires use of the mounting pad shipped with the generator. 11 Owner's Manual for 60 HzAir-Cooled Generators General Information Accessory Description Mobile Link Cellular The Mobile Link family of Cellular Accessories allow users to monitor Accessories generator status from anywhere in the world, using a smartphone, tablet,or PC. Easily access information such as the current operating status and maintenance alerts. Users can connect an account with an authorized service dealer for fast,friendly, and proactive service.With Mobile Link, users are taken care of before the next power outage. Touch-Up Paint Kit If the generator enclosure is scratched or damaged, it is important to touch-up the paint to protect from future corrosion.The touch-up paint kit includes the necessary paint to correctly maintain or touch-up a generator enclosure. Extended Warranty Extend generator warranty coverage by purchasing extended war- Coverage ranty coverage. Covers both parts and labor. Extended coverage can be purchased within 12 months of the end-user's purchase date.This extended coverage is applicable to registered units and end-user proof of purchase mint be available upon request. Available for GeneracR and Guardian products. Not available for CorepowerTm, PowerPactR, and EcoGenTM products or all international purchases. LTE LP Fuel Level The LTE enabled LP fuel level monitor provides constant monitoring Monitor of a connected LP fuel tank. Monitoring the LP tank's fuel level is an important step in verifying the generator is ready to run during an unexpected power failure. Status alerts are available through a free application to notify users when the LP tank needs a refill. Base Plug Kit Base plugs snap into the lifting holes on the base of air-cooled home standby generators. This offers a sleek, contoured appearance, as well as offers protection from rodents and insects by covering the lift- ing holes located in the base. Base plug kit contains four base plugs, sufficient for use on a single air-cooled home standby generator. Smart Management Smart Management Modules (SMM's) are used to optimize the per- Module formance of a standby generator.They manage large electrical loads (50 and 100 amps) upon startup and shed them to aid in recovery when overloaded. In many cases, using SMM's can reduce the overall size and cost of the system. High Altitude Kit A high altitude kit may be required when operating over 2,000 ft(610 m) above sea level per U.S. EPA regulations. Operating the engine with the incorrect engine configuration at a given altitude may increase emissions and decrease fuel efficiency and performance. Owner's Manual for60 Hz Air-Cooled Generators 12 Operation Section 3: Operation Site Prep Verification 3. Press down on lid above side lock, and unlock latch to correctly open lid. I . . 4. Repeat for other side. Lid may appear Automatic start-up.Disconnect utility power and stuck if pressure is not applied from the render unit inoperable before working on unit. top. Failure to do so will result in death or serious injury. (VOTE: Always verify side locks are unlocked (000191) before attempting to lift lid. Generator must be installed to allow unim- peded airflow into and out of generator. Front Access Panel Removal Mechanical and gravity outdoor air intake See Figure 3-2. Remove front access panel openings for air distribution and supply sys- (A) by lifting straight up and out once lid is tems must be located not less than 10 ft(3.05 open. m) horizontally from generator enclosure. See Section 401.4 in the ICC Mechanical O Code for additional information. B Verify all shrubs or tall grasses within 3 ft o (0.91 m) of intake and discharge louvers on the sides of the enclosure have been A removed. Install generator on high ground ao where water levels will not rise and endanger it. This unit must not operate in or be sub- jected to standing water. Verify all potential water sources such as water sprinklers, roof run-off, rain gutter downspouts, and sump pump discharges are directed away from unit. Generator Enclosure Enclosure lid is locked prior to shipment. A 00 set of keys is attached to cardboard on top of generator. An additional set of keys is attached to pallet bracket on the front intake end of generator. NOTE: Keys provided with this unit are intended for service personnel use only. 0 D Opening the Lid I. Use keys to open generator lid. O 2. See Figure 3-1. Two locks (A) secure lid; one on each side. Open protective rubber cap to access keyhole. 0 0 009210 o Figure 3-2.Remove Front Access Panel 7 pe NOTE: Always lift front access panel straight A up before pulling away from enclosure (B and C). Do not pull panel away from the enclosure before lifting up (D). 009209 Figure 3-1. Opening the Lid 13 Owner's Manual for 60 Hz Air-Cooled Generators Operation Intake Side Panel Removal See Figure 3-3. Intake side panel (A) must be \ removed to access battery compartment, fuel regulator, and sediment trap. 1. Raise lid and remove front panel. o0 2. Use a hex key to remove two mounting screws(B)and L-bracket screw(C). 3. Lift intake panel up and away from genera- tor. A B NOTE: Always lift intake side panel straight up 001810 before pulling away from enclosure. Do not Figure 3-4. Main Line Circuit Breaker pull panel away from enclosure before lifting (MLCB) up (D). NOTE: DO NOT leave generator, MLCB r�_^ (generator disconnect) locked in OFF (OPEN) during normal generator operation. Leaving a generator MLCB (generator disconnect) in ;� o, A OFF (OPEN) will prevent generator from powering structure during a power outage when placed in AUTO mode. r LED Indicator Lights See Figure 3-5. Three LEDs are visible C behind a translucent lens on the generator side panel. These LEDs indicate generator operating status. o O o Waffim 002961 Figure 3-3.Intake Side Panel Removal B C A 001791 Main Line Circuit Breaker Figure 3-5. LED Indicator Lights , (Generator Disconnect) • Green LED "Ready" light (A) illuminates _ See Figure 3-4. This is a 2-pole main line cir- when utility is present and control panel is in cuit breaker (MLCB) (generator disconnect) AUTO. LED flashes when automatic transfer (A)rated according to relevant specifications. switch converts to generator power during a The generator MLCB (generator disconnect) utility power outage. can be locked in OFF (OPEN) for security. • Red LED "Alarm" light (B) illuminates when Use an appropriately-sized padlock (not generator is OFF or a fault is detected. Con- included)with a shackle long enough to pass tact an IASD. throu h both lock tabs (13). • Yellow LED "Non-Critical Alert" light (C) illu- 9 minates when maintenance is required. NOTE: Yellow LED may be illuminated at the same time as either the red or green LED. Owner's Manual for60 Hz Air-Cooled Generators 14 Operation Generator Emergency The 7.5A fuse is located beneath rubber Shutdown Switch cover(B)to the right of the control panel. Verify both left and right side locks are JAPAUT-16NI securely out of the way before closing unit. Equipment Damage.The emergency shutdown All appropriate panels must be in place switch is not to be used to power down the unit during any operation of the generator. This under normal operating circumstances.Doing so includes operation by a servicing technician will result in equipment damage. (000399a) while conducting troubleshooting pro- All generators are equipped with an external cedures. means of shutting down the generator which complies with the latest NEC code require- Using the AUTO/OFF/MANUAL ment. Primary generator shutdown sequence Buttons is described in Shutting Generator Down While Under Load or During a Utility Outage. Button Description of Operation See Figure 3-6. An emergency shutdown switch (A) is located on the exterior of the AUTO Activates fully automatic system generator back panel. This emergency shut- operation.Allows unit to automati- down switch shuts down generator and dis- cally start and exercise generator ables restarts. according to exercise timer (see Setting the Exercise Timer). Green LED flashes when auto- matic transfer switch converts to generator power during a utility ® 0 power outage. OFF Shuts down engine and prevents ® automatic operation of unit. A MANUAL Cranks and starts generator. Transfer to stand-by power will not occur unless there is a utility fail- 005492 ure. Figure 3-6.External Emergency Shutdown Blue LED flashes when automatic Switch(all models) transfer switch converts to gener- ator power during a utility power NOTE: Whenever possible, perform primary outage. shutdown procedure before disabling genera- tor with emergency shutdown switch. NOTE: Damage caused by mis-wiring of See Figure 3-7. 14-26 kW ge interconnect wires is not warrantable. by pressing OFF button, and then ENTER. The generator can then be placed in AUTO or MANUAL. Control Panel Interface See Figure 3-7. The control panel interface (A) is located under the enclosure lid. Verify both left and right side locks are unlocked before attempting to lift lid of enclosure. Open lid as directed in Opening the Lid. B O 001798 Figure 3-7. Generator Control Panel 15 Owner's Manual for 60 Hz Air-Cooled Generators Operation Operating Modes Interface Menu Displays Mode Description LCD Panel MANUAL • Will not transfer to standby if Feature Description utility is present. • Transfers to standby if utility HOME Default page displayed if no but- dro s below 65%of nominal Page tons are pressed for 60 sec- drops onds. Normally shows current for five consecutive seconds status message, and current (dealer programmable) after date and time. Highest priority warm-up. active alarm/warning is auto- matically posted on this page, • Transfers back when utility as well as flashing the backlight returns for 15 consecutive when such a condition is seconds (dealer program- detected. In the case of multiple mable . Engine continues to alarms/wamings, only first mes- g sage is displayed. Press OFF run until removed from button and then ENTER button MANUAL. to clear an alarm or warning. When "Hours of Protection" is AUTO • Starts and runs if utility displayed, this represents total time generator has been moni- drops for five consecutive toring utility supply and ready to seconds (dealer program- provide backup power if mable). needed. • Starts an engine warm-up Display Normally off. The backlight will timer (duration varies when Backlight automatically illuminate and Cold Smart Start is remain on for 30 seconds if enabled). operator presses any button. —Will not transfer if utility MAIN Allows operator to navigate to subsequently returns. MENU all other pages or sub-menus by page using arrow keys and ENTER —Transfers to standby if util- button. Page can be accessed ity is not present. at any time with several presses Transfers to utilityonce util- of the dedicated ESCAPE'but- ton.ton. Each press of the ESCAPE ity returns (above 80% of button takes operator to previ- nominal) for 15 consecutive ous menu until MAIN MENU dis- seconds (dealer program- plays. This page contains information for History; Status; mable). Edit; and Debug. • Will not .transfer to utility unless utility returns. Unit will shut down if OFF button is pressed or a shutdown alarm is present. • Unit will shut down after one minute cool-down time when utility power returns. EXERCISE • Will not exercise if unit is already running in either AUTO or MANUAL. • During exercise, controller will only transfer if utility drops during exercise for five seconds (dealer pro- grammable), and will switch to AUTO. Owner's Manual for 60 Hz Air-Cooled Generators 16 0 < m O v o (D CD vi � EVOLUTION 2.0/SYNC 3.0 HSB _MENU MAP m m ♦I C 0, Note:Menu functions and Features may vary Z ' Cl) V depending on unit model and firmware revision. m 3 0n X in -u U O- 0 m Alarm Message(s) C High Engine Temp p (D C Low Oil Pressure Switched OFF Overcrank C0C O Z Hours of Protection Overspeed G ,... 0 2) 0(H) RPM Sense Loss 3 � ""ti < (D (D � Cranking-Alarm Underspeed Q/�O d AMANUK Q OF UP ARROW=♦ :3O _. "Alarm Message- ----------------------- Controller Fault Q K 3 FIRMWARE ERROR-7 CD M Running-Alarm WIRING ERROR O O Co Z In O 'Alarm Message" ---- Overvoltage N C� Undervoltage ENTER 0-� -0 Running Overload Remove Load O W = Warming Up Low Volts Remove Load EBCiAPE CD Running Stepper Overcurrent 7 CD W Hours of Protection Shutdown Switch C- Z O r 0(H) Emergency Stop DOWN ARROW= fn W Pau Cranking 3 sec Fuse Proble sing for m Q'<, 0 Z Loss of Speed Signal y 0 pl Running Loss of Serial Link -0 CD Cooling Down O CD in Q Cranking-Waming CD O S S� - "Warning Message' ------------------------ Q S (D Warning Message(s) W CD 0 Running-WarningfD "Warning Message' ---- Low Battery 7 y 6rercise Set Error 0- 0- m Stopped-Warning Service Schedule A CD Z (D "Warning Message- ----------------------- D) D] .1 Running In Exercise Service Schedule B 0 =;* C 0 Hours of ProtectiCD on Inspect Battery 7' Q 0(H) Stopping... O -� Cranking FIRMWARE ERROR-9 (0 3 Attempt#3 Fuel Pressure CD CD 'Utility Loss Delay � CD O. Pausing for 13 sec. Battery Problem O Charger Warning CD Reatly to Run Charger Missing AC 0- NHours of Protection Overload Warning C V 0 H Switched to"OFF" SEEPROM ABUSE in D Hours of Protection USB Warning j- (D 0(H) Download Failure y p Overload Warning 'Hours of Protection and m O No WIFI Module (D number ehours will Flash No WIFI Router Comms a every y seconds when displayed. No WIFI Server Comma ` (D +__tI CD � m c 0 006667b 0 cn c'n 0 �_ Running Manual f ENTER _ESC Current DalelTime t Time Zone y Running-Utility Lost ESC SYSTEM DATERIME ENTER— Runnin-Remote Start Refer o the 10/09I18 07:40 CountrylCity 9 Refer to the WI-FI manual for Running-2 Wire Start flow charts relating to WI-FI WIFI SUB MENUS Battery Condition = Running-Exercise (If not enabled):Displays SETUP WIFI 'Good'.'Inspect Battery'or C Switched Off ENTER +ENTERt 'Check Battery' Stopped-Auto I+ I XX-XXIXX/XX XX:XX♦ENTER EBC XXX)(X Run Log ENTERt—ESC Hre �—ESC Run Hours(H) NOTE 1:Last 50 logs ESC w ESC HISTORY [MA-1-1 ENTER— ENTER 0.0 O displayed for each duled %X-%XI%XIXX XX:XX Alarm Log (Alarm Log,Run Log, X% X f ENTER EDIT DEALER N Maim.Log). Access 4DNOTE 2:Dale end time Requires PasswordIdisplayed for each ESC 7 occurence. —ENTER n NOTE 3:Error code 0 displayed for each 0 Alarm,E mr Coda •Battery Maintained* EXAMPLE: (p and Alarm Message ESC Language ENT Language } t Language t -Schedule A Serviced' Inspect Battery 200 RnHr or 12127118 n- swa eve 5 E English 4 +English- _ +Francais- Schedule B Serviced' p-wry +Espanol- Defaults to English. 'Maintenance Reset" entl /-� �, secontls. Select desired language •Ins ect Battery' Next Maintenance 200 RnHr or 12/27/18 1l J (Q +PortuguAs- c rle (D `. by scrolling through list -Service Schedule A' :3 1 Alaorn Messages) ESC Fuel Selection ENTER Fuel Selection 'Service Schedule B' High Engine Temp E NG or LP 4 —ESC +NG or LP- -NOTE 1:Last 50 maintenance logs displayed. W Low Oil Pressure NOTE 2:Dale and time displayed for each O (� Overcrank occurence. Overspeed Cold Smart Start? ENTER Cold Smart Start? Z RPM Sense Loss ESC 4-YES or NO 4 —ESC -YES or NO Ql Untlarspeetl Only If WI-FI Is disabled. �Q Internal Fault --------------Dale/Tme automatically updates if connected to Wi-Fi. FIRMWARE ERROR-7 Ql WIRING ERROR ESC SC �...n SC �13+ �13 Overvoltage Cunenl DateRme' Select Hour(0-23) 0 Untlervobage ESC ENTER ENTER Select Min(OS9j ENTER-�Selecth(1-12)ENTER Select ER E2112/1612:22 -14+ -0+ - Overload Remove Load Low Volts Remove Load (p Stepper Overcument If ESC SC ESC ESC ESC 3 Shutdown Switch C Emergency Step Ziim Tie ENTER Select Frequency ENTER Quiet Test Mode?ENTER- Select Hour(0-23)ENTER Select Min(0-59) ENTER Select Day ENTER ESC HH-MDay Fr queruy -WEEKLY+ -YES or NO+ -14+ -0+ -Wednesday+ -BIWEEKLY+ Warning Message(s) MONTHLY+ Low Battery Exercise Set Error Firmware Update ENTER Update from: USB w Firmware Update ENTERS Current: 1.01 V ENTER Are You Sure? Service ScheduleA ESC EYES-) —ESC E USB or Wi-Fi 4 Insert USB-> ---- USB: V 1.05 -Yes or No+ Service Schedule B Inspect Battery 1, _ Possible Massage(s): Sto In... 'Refer to the Installation Wizard. Corrupletl Flle PP 9 Generator Activated FIRMWARE ERROR-9 ESC Invalid File -Re- usinga higher quality Service Unit .....Only when WiFi Activated FIIe Not Fountl 9 q y Battery Problem USB drive.File names on the USB Unsupported Device• Charger Warning cannot have more than 8 characters. Charger Missing AC Language Update? ENTER+<-LOAD--- Overload Cooldown ENTER Current' V1.01 SEEPROM ABUSE E YES or NO 4 _ESC <ESCx TO QUIT USB: V 1.05 USB Warning ENTER update YES,then press ENTER to continue or ESCAPE to cancel update.During Download Failure update process,the Blue'Menual'light Bashes,men the Green-Auto light Bashes. ESC WIFI Enable ENTERy WIFI Enable �Yes Sure? Sequence then the When update Is complete,the unit returns to Install Wzard O Overload Warning menu.When the controller powers up,the first screen briefly displays the version number. No WIFI E YES or NO-) —ESC -YES or NO+ No+ When update Is complete,remove USB Drive.Then follow the Install Wizard Menu. O 'y d - 006667b o Operation Setting the Exercise Timer The battery charger operates as a smart This generator is equipped with a configu- charger which verifies: rable exercise timer. Configuration can be - output is continually optimized to promote performed directly at the control panel or maximum battery life. though the Mobile Link® application. There - charging levels are safe. are two settings for the exercise timer: NOTE: A warning is displayed on LCD when Day/Time: Generator will start and exercise battery needs service. for period defined, on day of week and at NOTE: Do not use external battery chargers. time of day specified. During this exercise period, unit runs for approximately five min- Manual Transfer Operation utes and then shuts down. Exercise frequency: Exercise frequency �JN I - can be set to Weekly, Biweekly, or Monthly. If Electrocution.Do not manually transfer under load. Monthly is selected, day of month must be �Disconnect transfer switch from all power sources selected from 1-28. Generator will exercise prior to manual transfer.Failure to do so will result in on that day each month. Transfer of loads to death or serious injury,and equipment dams 000132 generator output does not occur during exer- cise cycle unless utility power is lost. Prior to automatic operation, manually exer- cise transfer switch to verify there is no inter- NOTE: If Wi-Fi is enabled, exercise timer will ference with correct operation of the automatically adjust for Daylight Saving Time. mechanism. Manual operation of transfer NOTE: The exercise feature will operate only switch is required if electronic operation when generator is in AUTO, and will not work should fail. unless this procedure is performed. If Wi-Fi is NOT enabled, current date/time will need to Transfer to Generator Power be reset every time the 12 volt battery is Source disconnected and then reconnected, and/or when the fuse is removed. Proceed as follows to transfer to generator Low Speed Exercise (Quiet-TestTM) pro- power: file: Unit will run at operating speed for 1. Verify generator is in OFF mode. approximately five seconds, then drop speed 2. Set generator MLCB (generator discon- to prepare for Quiet-Test. Speed will drop to nect)to OFF(OPEN). predetermined Quiet-Test speed after 3. Turn off utility power supply to transfer approximately 40 seconds and continue to switch using means provided (such as a run until Quiet-Test is complete, a total of five utility MLCB). minutes. 4. See Figure 3-10. Use manual transfer han- Table 3-1 details exercise information and dle (A)inside transfer switch to move main programming options for all home standby contacts to STANDBY(loads connected to generators. standby power source). NOTE: If Quiet-Test is disabled, generator will exercise at the rated rpm. O Table 3-1. Generator Exercise Characteristics Generator Size 10-26 kW 00 Exercise Frequency Weekly/Bi-Weekly/ Options Monthly ® �0 Exercise Time Length 5 minutes 00 Battery Charger A IMPORTANT NOTE: Contact an IASD if controller screen displays "CHARGER & MISSING AC." 002565 NOTE: Battery charger is integrated into the Figure 3-10. Typical Manual Transfer control module in all models. Switch Operation 19 Owner's Manual for 60 Hz Air-Cooled Generators Operation 5. Press MANUAL button on control panel to time is started. The engine cranks and starts crank and start engine. if utility power is not available when timer 6. Allow engine to stabilize and warm up for a expires.An engine warm-up timer will be initi- few minutes. ated once engine is started. Timer duration 7. Set generator MLCB (generator discon- varies depending on whether or not Cold nect) to ON (CLOSED). Standby power Smart Start is enabled. The controller will source now powers loads. transfer load to generator when warm-up time expires. If utility power is restored Transfer to Utility Power Source (above 80% nominal) at any time from initia- tion of engine start until generator is ready to Shut down generator and transfer to utility accept load (warm-up time has not elapsed), source after utility power has been restored. the controller completes start cycle and runs Proceed as follows to manually transfer to generator through its normal cool down utility power and shut down generator: cycle. However, load will remain on utility 1. Set generator MLCB (generator discon- source. nect)to OFF (OPEN). 2. Run engine for one minute at no-load to Cranking stabilize internal temperature. 3. Press OFF button on control panel. Engine The system will control the cyclic cranking as will shut down. follows: 4. Verify utility power supply to transfer • 10 kW Unit: five cranking cycles as follows: switch is turned off. 15 seconds cranking, seven seconds rest- s. Set main contacts to UTILITY (loads con- ing, followed by four additional cycles of nected to utility power source) using man- seven seconds cranking followed by seven ual transfer handle inside transfer switch. • seconds resting. 14-26 kW Units: five cranking cycles as fol- io. Turn on utility power supply to transfer lows: 16 seconds cranking, seven seconds switch using means provided (such as a resting, 16 seconds cranking, seven sec- utility MLCB). onds resting, followed by three additional 7. Press AUTO button on control panel. cycles of seven seconds cranking followed 8. Set generator MLCB (generator discon- by seven seconds resting. nect)to ON (CLOSED). NOTE: An alarm will be triggered if generator 9. Close and lock lid. does not start after these five attempts. Automatic Transfer Operation Cold Smart Start Proceed as follows to select automatic oper- Cold Smart Start is factory-enabled, but can ation: be disabled in the EDIT menu. Generator will 1. Verify transfer switch main contacts are set monitor ambient temperature when Cold to UTILITY (loads connected to utility Smart Start is enabled. The warm-up delay power source). will be adjusted based on prevailing condi- 2. Verify normal utility power source voltage tions. is available to loads connected to transfer See Table 3-2. If ambient temperature is switch. below a fixed temperature (based on model) 3. Press AUTO button on control panel. upon startup in AUTO, generator will warm 4. Set generator MLCB (generator discon- up for 30 seconds. This allows engine to nect)to ON (CLOSED). warm before a load is applied. The generator will startup with normal warm-up delay of five Generator will start automatically when utility seconds if ambient temperature is at or source voltage drops below a preset level. above the fixed temperature. Loads are transferred to standby power source after unit starts. Table 3-2. Cold Smart Start Set Points Automatic Sequence of Generator size 10-20 kW 22-26 kW Operation Fixed 50 OF 20 OF temperature (10 °C) (-7°C) Utility Failure A check for correct output voltage buildup will If generator is set to AUTO when utility fails be performed when generator engine is (below 65% of nominal), a five second started. (dealer programmable) line interrupt delay Owner's Manual for 60 Hz Air-Cooled Generators 20 Operation Cleaning Cycle 5. Set generator MLCB (generator discon- If some condition impedes normal voltage nect)to ON (CLOSED). creation, such as frost crystals or dust/dirt 6. Set utility MLCB to ON (CLOSED). preventing a good electrical connection, start The system now operates in automatic sequence will be interrupted so a cleaning mode. cycle of the internal electrical connections can be attempted. Cleaning cycle is an extended warm up period which lasts for several minutes while normal generator voltage output is deter- mined to be low. During this cycle, generator controller will display "Warming Up" on the display screen. The generator controller display will show "Under Voltage" if cleaning cycle fails to clear the obstruction. After several minutes, alarm message can be cleared, and the generator restarted. If the problem persists, make no further attempts to start. Contact an IASD. Load Transfer The transfer of load when generator is run- ning is dependent upon operating mode. Shutting Generator Down While Under Load or During a Utility Outage Automatic start-up.Disconnect utility power and render unit inoperable before working on unit. Failure to do so will result in death or serious injury. (000191) IMPORTANT NOTE: To avoid equipment damage, follow these steps, in order, during utility outages. Shutdowns may be required during utility outages to perform routine maintenance or to conserve fuel. To turn generator OFF: 1. Set utility MLCB to OFF(OPEN). 2. Set generator MLCB (generator discon- nect)to OFF (OPEN). 3. Allow generator to run for cool-down for approximately one minute. 4. Set generator to OFF at the controller. 5. Remove 7.5A fuse from controller. To turn generator back ON: 1. Install 7.5A fuse in controller. 2. Verify generator MLCB (generator discon- nect) is OFF (OPEN). 3. Set generator to AUTO mode at the con- troller. 4. Generator will start and run.Allow genera- tor to run and warm up for a few minutes. 21 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Section 4: Maintenance Maintenance Performing Scheduled Regular maintenance will improve perfor- Maintenance mance and extend engine/equipment life. It is important to perform maintenance as Generac Power Systems, Inc. recommends specified in the Service Schedule for correct that all maintenance work be performed by generator operation. Engine oil and oil filter an Independent Authorized Service Dealer must be changed, and valve clearance (IASD). Regular maintenance, replacement, adjusted (where applicable, see Engine)after or repair of the emissions control devices and first 25 hours of operation. systems may be performed by any repair Emissions-critical maintenance must be per- shop or person of the owner's choosing. To formed as scheduled in order for emissions obtain emissions control warranty service warranty to be valid. Emissions-critical main- free of charge, the work must be performed tenance consists of servicing the air filter and by an IASD. See the emissions warranty. spark plug(s) in accordance with Service Schedule. Preparing for Maintenance Controller will prompt for Schedule A or Schedule B maintenance to be performed. ! ' ' Schedule A maintenance consists of oil, oil Automatic start-up.Disconnect utility power and filter, and battery check. Schedule B mainte- render unit inoperable before working on unit. nance includes oil, Oil filter, battery check, air Failure to do so will result in death or serious injury. cleaner, spark plug(s), and valve clearance (000191) (where applicable, see Engine). AWAR NING Since most maintenance alerts occur at the Equipment damage.Only qualified service personnel may same time (most have two year intervals), install,operate,and maintain this equipment.Failure to Only One will appear On control panel display follow proper installation requirements could result in death, at a time. Once first alert is cleared, the next serious injury,and equipment or property damage.(000182a) active alert will be displayed. Proceed as follows to prepare unit for main- tenance: 1. Set utility MLCB to OFF(OPEN). 2. Lift lid and set generator MLCB (generator disconnect)to OFF (OPEN). 3. If running during a utility outage, allow generator to run and cool down for one minute with no load. 4. Press OFF button on controller. 5. Remove 7.5A fuse from control panel. 6. Remove front panel and intake side panel. Owner's Manual for 60 Hz Air-Cooled Generators 22 Maintenance Service Schedule Daily If Running Schedule A Schedule B Service Continuously or Every Every Two Every Four Before Each Use Year Years or Years 200 Hours or400 Hours Inspect enclosure louvers for dirt and debris* ' Inspect lines and connections for fuel or oil leaks Check engine oil level • Inspect for water intrusion ** • Perform fuel system leak test Check battery condition • Replace engine oil and oil filter t • • Replace engine air filter Replace spark plug(s) • Inspectladjust valve clearance (where 0 applicable)$ Inspect/clean sediment trap See local codes and guidelines. Contact the nearest IASD for assistance if necessary. *Remove any shrubs or tall grasses which have grown within 3 ft(0.91 m)of intake and discharge lou- vers on enclosure sides. Clean any debris (dirt, grass clippings, etc.) which may have accumulated inside enclosure. **Verify all sources of potential water intrusion such as water sprinklers, roof run-off, rain gutter down- spouts, and sump pump discharges are directed away from generator enclosure. t Change engine oil and filter after first 25 hours of operation. In cold weather conditions(ambient below 40 °F [4.4 °C]), or if unit is operated continuously in hot weather conditions(ambient above 85 °F [29.4 °C]), change engine oil and filter every year or 100 hours of operation. $ Inspect/adjust valve clearance after first 25 hours of operation. (Excludes units with hydraulic lifters. See Engine.) NOTE: Contact an IASD or visit www.generac.com for additional information on replacement parts. Maintenance Log Battery Inspection and Charge Check Dates Performed: Oil, Oil Filter,Air Filter,and Spark Plug Replacement Dates Performed: 23 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Valve Adjustment NOTE: Not required on 14 or 18 kW units with 816cc engines. Dates Performed: Checking Engine Oil Level 1. Press AUTO button on control panel. 2. Allow generator to start and warm up for a X-WARNING few minutes. Risk of burns.Allow engine to cool before 3. Set generator MLCB (generator discon- draining oil or coolant.Failure to do so could nect)to ON (CLOSED). result in death or serious injury. The system is now operating in AUTO. The (000l3g) utility MLCB can be turned ON (CLOSED). `WARNING Skin irritation.Avoid proI nged or repeated contact with Engine Oil Requirements used motor oil.Used motor oil has been shown to cause skin cancer in laboratory animals.Thoroughly wash exposed areas with soap and water. CAUTION (000210) Engine damage.Verify proper type and quantity of engine oil prior to starting engine.Failure to do so JACAUTIQN1 could result in engine damage. Engine damage.Verify proper type and quantity of (000135) engine oil prior to starting engine.Failure to do so could result in engine damage. Engine oil should be serviced in accordance (000135) with the recommendations of this manual to maintain product warranty. Generac mainte- IMPORTANT NOTE: Verify oil level daily nance kits consisting of engine oil, oil filter, when power outages necessitate running air filter, spark plug(s), a shop towel, and a generator for extended periods. Generator funnel are available through an IASD. will shut down if oil level is low. All Generac oil kits meet minimum American Proceed as follows to check engine oil level: Petroleum Institute (API) Service Class SJ, 1. Set utility MLCB to OFF(OPEN). SL, or better. Do not use special additives. 2. Set generator MLCB (generator discon- After the 25 hour break-in period (and at nect)to OFF(OPEN). every interval there-after), it is recommended 3. Allow generator to run for a cool-down to use Generac's proprietary 5W-20 gaseous period of approximately one minute, if engine oil (GEO) for continuous use. It is generator was running during an outage. specifically formulated for use in gaseous 4. Press OFF button to turn generator off. Powered Generac generators. Wait five minutes. 5. See Figure 2-1, Figure 2-2, or Figure 2-3. Changing the Oil and Oil Filter Remove oil dipstick and wipe it dry with a Proceed as follows to change oil and oil filter: clean cloth. 1. Lift lid and press MANUAL button on con- 6. Completely insert oil dipstick into oil dip- trol panel to start engine, and run unit until stick tube and remove. it is thoroughly warmed up. Press OFF 7. Observe oil level. Oil level should be at button on control panel to shut down FULL mark on oil dipstick. engine. 8. If necessary, remove oil fill cap and add 2. See Figure 4-1, Figure 4-2, or Figure 4-3. recommended oil to engine (with oil dip- Remove front panel when unit has cooled. stick removed)until oil level reaches FULL Pull oil drain hose(A)free of retaining clip. mark. Insert oil dipstick and install fill cap. Remove cap from oil drain hose and place See Engine Oil Requirements. free end into a suitable container. Drain oil. To restart generator: Owner's Manual for60 Hz Air-Cooled Generators 24 Maintenance _ 10.Inspect oil level. Add oil as needed. DO NOT OVERFILL. (B 11.Insert oil dipstick and/or attach fill cap. 12.Press AUTO button on control panel to return unit to AUTO. U A 13.Close and lock lid. 14.Dispose of used oil and filter according to local, state, or national codes. _ 001831 Servicing the Air Cleaner Figure 4-1. Oil Filter and Drain Location .�_.-®�,,... (10 klM Ij(� WARNING Risk of fire.Never operate engine without the air cleaner installed.Operating engine without the air cleaner could result in death or serious injury. (000249) ®® Q WA INR NG Explosion and fire.Never clean air filter element ® with gasoline or low flash-point detergents.Doing so could result in death,serious injury,or o equipment damage. (000580) B \� oo934z Proceed as follows to service air cleaner: A 1. Lift lid and press OFF button on control Figure 4-2. Oil Filter and Drain Location panel to stop generator. (14-18 kM 2. Remove front panel. 3. See Figure 4-4 or Figure 4-5. Remove cover clips (A)and air cleaner cover(B). A J B B A �\ T 009/342 Figure 4-3. Oil Filter and Drain Location - C oo,9zo (20-26 kM� 3. Install cap on oil drain hose. Position and Figure 4-4. Servicing Air Cleaner(10 kW) secure oil drain hose with the retaining u D clip. ga-II � 4. Remove oil filter (B) by turning it counter- clockwise. S. Apply a light coating of clean engine oil to gasket of new filter. -== �- 6. Screw new filter on by hand until gasket A /' lightly contacts oil filter adapter. Tighten fil- ter an additional three-quarter to one full tom. C 001814 7. Fill engine with recommended oil. See Figure 4-5. Servicing Air Cleaner Engine Oil Requirements. (14-26 kM 8. Press MANUAL button on control panel to 4. Remove old air filter element (C) and dis- start engine. Run for one minute, and card. inspect for leaks. S. Thoroughly clean air cleaner enclosure of 9. Press OFF button on control panel to stop any dust or debris. engine. Wait five minutes. 25 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance 6. Install a new air filter element. Valve Clearance Adjustment 7. Install air cleaner cover and fasten cover IMPORTANT NOTE: Contact an IASD for clips. service assistance. Correct valve clear- 8. (14-26 kW units only): Verify air inlet ance is essential for prolonging the life of duct (D) is correctly connected to air the engine. Excludes units equipped with cleaner cover. hydraulic lifters. See Engine. 9. Press AUTO button on control panel to IMPORTANT NOTE: Valve lash not return unit to AUTO. required on 14 or 18 kW units with 816cc Spark Plug(s) engine.See Engine. Inspect valve clearance after first 25 hours of ,''I' A`mzA_ NG operation, then after 400 hour intervals. �J Adjust if necessary. Electric shock.Do not disconnect spark plug wires with engine running.Doing so could result in death or serious injury. Checking Valve Clearance (000140a) Proceed as follows to inspect spark plug Q RNING gap(s) and replace spark plug(s): Risk of Bum.Allow the engine to cool before performing the following procedure.Failure 1. With generator OFF and engine cool, lift lid to do so could result in serious injury. and remove front panel. (000560) 2. Clean area around base of spark plug(s)to keep dirt and debris out of engine. WA NG NOTE: Clean and re-gap Spark plug(s) In Accidental Start-up.Disconnect the negative battery emergency situations only. Otherwise, replace cable,then the positive battery cable when working Spark plug(s). on unit.Failure to do so could result in death or serious injury. (000130) 3. Remove spark plug(s) and inspect spark plug gap(s) using a wire feeler gauge. AWARNING Replace spark plug(s) if spark plug gap is Accidental start-up.Disconnect spark plug wires when out of Specification. See Engine. working on unit.Failure to do so could result in death NOTE: See Figure 4-6. New spark plug or serious injury.$) (000141) should have spark plug gap checked prior to installation. NOTE: Engine should be cool before checking valve clearance. Adjustment is not needed if valve clearance is within dimensions provided in Engine. Proceed as follows to check valve clearance. 1. Close fuel valve and disconnect battery to \ avoid accidental startup. 2. Remove spark plug wire(s), and position spark plug wire(s) away from spark plug(s). 000211 3. Remove spark plug(s). Figure 4-6. Spark Plug Gap Measurement 4. Remove the four screws attaching the valve cover. Remove and discard gasket. 4. Install spark plug(s), and tighten to 18.4 ft- (Repeat for second cylinder, if equipped.) Ibs(25 Nm). 5. Verify piston is at top dead center(TDC)of 5. Press AUTO,button to return unit to AUTO its compression stroke (both valves mode. closed). NOTE: To move piston to TDC, remove intake baffle at front of the engine to access the flywheel nut. Use a large socket and socket wrench to rotate flywheel nut clockwise, which will rotate the crankshaft. Watch piston through spark plug hole. Piston will move up and down. Piston is at TDC when at its highest point of travel. Owner's Manual for60 Hz Air-Cooled Generators 26 Maintenance 6. See Figure 4-7 or Figure 4-8. Verify valve 1. Remove spark plug wire(s) and position clearance between each rocker arm (A) spark plug wire(s) away from spark and valve stem(B)with a feeler gauge. plug(s). 2. Remove spark plug(s). B 3. Remove the four screws attaching valve A - cover. Remove and discard gasket. fr 4. Verify piston is at TDC of its compression .. h D stroke (both valves closed). 4' a = -:s 5. Loosen rocker jam nut (C) using a 10 mm wrench (10 kW units) or 13 mm wrench f J J C (20-26 kW units). 6. Turn pivot ball stud (D) using a 14 mm r„ 001e12 wrench (10 kW units), or 10 mm hex key -,, (20-26 kW units) while inspecting clear- Figure 4-7. Valve Clearance Adjustment ance between rocker arm (A) and valve (10 kM stem (B) with a feeler gauge.Adjust clear- ance as per Engine. D NOTE: Hold rocker jam nut in place as pivot B C< ball stud is turned. 7. When valve clearance is correct, hold pivot ball stud in place with a wrench and C tighten rocker arm jam nut. Tighten jam nut according to: 10 kW 53 in-Ibs (6.0 Nm) 0023e0 20-26 kW 174 in-Ibs (19.68 Nm) Figure 4-8. Valve Clearance Adjustment (20-26 kM 8. Inspect valve clearance to verify it did not 7. Install replacement valve cover gasket(s). change.9. Install new valve cover gasket. 10 kW OK8946 10.Install valve cover. Tighten fasteners in a 14-18 kW 10000014927 cross pattern.Tighten to: 20-26 kW OC2979 10 kW 80 in-Ibs (9.0 Nm) 8. Install valve cover(s). Tighten fasteners in 20-26 kW 60 in-Ibs (6.8 Nm) a cross pattern,tightening to: NOTE: Start all four screws before tightening, 10 kW 80 in-Ibs (9.0 Nm) or it will not be possible to get all screws in 20-26 kW 60 in-Ibs (6.8 Nm) place.Verify valve cover gasket is in place. 11.Install spark plug(s)and tighten to 18 ft-Ibs (25 Nm). Adjusting Valve Clearance 12.Attach spark plug wire(s)to spark plug(s). 13.Repeat process for other cylinder if �VUARIYING equipped. Risk of Burn.Allow the engine to cool before performing the following procedure.Failure Battery Maintenance to do so could result in serious injury. (000560) I a . IMPORTANT NOTE: Valve lash not AN Electrocution.Do not wear jewelry while required on 14 or 18 kW units with 816cc '110 working on this equipment.Doing so will engine. See Engine. result in death or serious injury. See Figure 4-7 or Figure 44 Proceed as fol- (000188) lows to ad-just valve clearance: NOTE: Allow engine to cool before adjusting valve clearance. 27 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance • Wear full eye protection and protective cloth- JAWARNIINPJ ing. Explosion.Do not dispose of batteries in a fire. • If electrolyte contacts skin, wash it off imme- Batteries are explosive.Electrolyte solution can cause diately with water. burns and blindness.If electrolyte contacts skin or eyes, • If electrolyte contacts eyes, flush thoroughly flush with water and seek immediate medical attention. (000162) with water immediately and seek medical attention. AVIlAR(VING • Wash down spilled electrolyte with an acid Explosion.Batteries emit explosive gases while neutralizing agent. A common practice is to charging.Keep fire and spark away.Wear protective use a solution of 1 lb (454 g) bicarbonate of gear when working with batteries.Failure to do so soda to 1 gal (3.8 L) of water.Add bicarbon- could result in death or serious injury. ate of soda solution until evidence of reac- tion (foaming) has ceased. Flush resulting � --��- liquid with water and dry area completely. W�AR�,NING Explosion.Batteries emit explosive gases. • DO NOT smoke near battery. • DO NOT cause flame or spark in battery Always disconnect negative battery cable first to avoid spark.Failure to do so could area. result in death or serious injury. (000238) • Discharge static electricity from the body before touching battery by first touching a -•-�,-.. ,-... grounded metal surface. AWARNING Electrical shock.Disconnect battery ground Battery should be regularly inspected per terminal before working on battery or battery Service Schedule. Contact an IASD for assis- wires. Failure to do so could result in death tance if necessary. or serious injury. (000164) Inspecting the Battery AINA� RNING Proceed as follows to inspect battery: Risk of burns.Batteries contain sulfuric acid and can cause severe chemical bums.Wear protective gear 1. Press OFF button to shut down generator, when working with batteries.Failure to do so could then lift lid and remove front panel. result in death or serious injury. (000138a) 2. Remove 7.5A fuse from control panel. 3. Remove intake side panel. (See Intake AWARNING Side Panel Removal) Risk of bum.Do not open or mutilate batteries. Batteries contain electrolyte solution which can cause 4. See Figure 4-9. Disconnect white battery bums and blindness.If electrolyte contacts skin or charger cable. eyes,flush with water and seek immediate medical attention. (000163a) A1Ni4RNING Environmental Hazard.Always recycle batteries at an official recycling center in accordance with all local laws and regulations.Failure to so could result in ® � environmental damage,death,or serious injury. (000228) •o Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling pro- 002389 cesses. For more information on battery Figure 4-9.Disconnecting Battery Charger recycling, visit the Battery Council Intema- Cable tional website at: http://batterycouncii org. 5. See Figure 410. Inspect battery posts and Strictly observe the following precautions cables for tightness and corrosion.Tighten when working on batteries: and clean as necessary. • Remove 7.5A fuse from generator control panel. • Disconnect battery charger as directed in Inspecting the Battery. • Use tools with insulated handles. • Wear rubber gloves and boots. • Do not place tools or metallic objects on top of battery. • Disconnect charging source prior to con- necting or disconnecting battery terminals. Owner's Manual for 60 Hz Air-Cooled Generators 28 Maintenance 6. Seal threads of cap with appropriate seal- ing compound. Install cap and hand- tighten. 7. Tighten cap with an appropriately sized pipe wrench. DO NOT overtighten. 8. Turn generator fuel supply ON. Inspect for leaks by spraying all connection points with a non-corrosive gas leak detection fluid. Solution should not be blown away 001832 or form bubbles. Figure 4-10. Battery Cables 9. Install intake side panel. 6. Unsealed batteries only: Completely dis- post Maintenance Checks connect battery, removing negative battery cable first. Check battery fluid level and, if Proceed as follows to perform post mainte- necessary, fill with distilled water only. DO nance checks: NOT use tap water. Have an IASD or a 1. Perform required maintenance proce- qualified service technician verify state of dure(s). charge and condition. 2. Install intake side panel and front panel if 7. Connect positive battery cable,then nega- removed. (See Intake Side Panel Removal tive battery cable. and FrontAccess Panel Removal.) 8. Connect battery charger cable. 3. Install 7.5A fuse in control panel. 9. Install intake side panel, and install 7.5 A 4. Complete Install Wizard information. fuse. 5. Press AUTO button on control panel. 10.Press AUTO button on controller. Allow unit to run for one minute with no 11.Install front panel and close generator lid. load (if running during a utility outage). 6. Set generator MLCB (generator discon- Cleaning the Sediment Trap nect)to ON (CLOSED). The sediment trap removes contaminants 7. Set utility MLCB to ON (CLOSED). (moisture and fine particles) from gaseous The system is now in AUTO. fuels before they enter the fuel regulator. NOTE: If correct utility is present at this time, Accumulated moisture and particles must be generator will perform its usual shutdown emptied from the sediment trap per local process. codes and guidelines. Proceed as follows to clean sediment trap: Performing Fuel System Leak Test 1. Remove intake side panel. See Intake Side Panel Removal. ! 2. Turn generator fuel supply OFF. Explosion and fire.Fuel and vapors are extremely 3. See Figure 4-11. Unscrew and remove cap flammable and explosive.No leakage of fuel is permitted.Keep fire and spark away.Failure to do (A)• so will result in death or serious injury. (000192) All products are factory-tested before ship- B ping to verify the performance and integrity of the fuel system. However, it is important to perform a final ,fuel system leak test before starting the generator. The entire fuel system A should be tested from supply to regulator. See Figure 412. Perform a final fuel system \ leak test after generator installation. The test ® will identify possible leaks at all connection Bo1821 points(A). Figure 4-11. Cleaning the Sediment Trap It is best practice to perform a fuel system 4. Use a clean-out tool (not provided) to leak test during normally-scheduled mainte- remove accumulated moisture and parti- nance. cles from cap and body(B). 5. Wipe inside of each component with a clean, dry, lint-free cloth. 29 Owner's Manual for 60 HzAir-Cooled Generators Maintenance Remove From and Return To Service Procedure A Remove From Service 'Jk ® A WARNINE� Explosion.Batteries emit explosive gases. Always disconnect negative battery cable ® I' first to avoid spark.Failure to do so could result in death or serious injury. (000238) If generator cannot be exercised monthly, at a minimum, and will be out of service longer than 90 days, proceed as follows to prepare generator for storage: A 1. Start engine and allow it to warm up. 2. Close fuel shutoff valve in fuel supply line and allow engine to stop. 3. Set generator MLCB (generator discon- 004038 nect) to OFF (OPEN) once engine has Figure 4-12. Connection Points to Leak stopped. Check 4. Disconnect battery charger AC input TV Inspect for leaks by spraying all connection Neutral cable (with white sleeve) at con- points with a non-corrosive gas leak detec- troller. tion fluid. The solution should not be blown 5. Remove 7.5A fuse from generator control away or form bubbles. panel. 6. Disconnect battery cables. Remove nega- Attention After Submersion tive battery cable first. DO NOT start or operate generator if it has 7. Drain oil completely while engine is still been submerged in water. Have an IASD warm, and then fill crankcase with oil. See thoroughly clean, dry, and inspect generator Changing the Oil and Oil Filter. following any submersion in water. If the 8• Attach a tag to engine indicating viscosity structure (home) has been flooded, it should and classification of the new oil in the be inspected by a certified electrician to ver- crankcase. ify there will not be any electrical problems 9. Remove spark plug(s)and spray a fogging during generator operation or when utility agent into spark plug(s) threaded open- power is returned. ings. Install and tighten spark plug(s) to specification. Corrosion Protection 10.Remove battery and store in a cool, dry place. Regular scheduled maintenance should be 11.Clean and wipe down generator enclo- conducted to inspect unit for corrosion. sure. Inspect all metal components of generator, including base frame, brackets, alternator Return to Service can, the entire fuel system (inside and out- side of the generator), and fastener locations. 4 If there is corrosion found on generator com- ponents (e.g. regulator, engine/alternator Explosion.Batteries emit explosive gases. mounts, fuel plenum, etc.), replace parts as +u Always connect positive battery cable first to necessary. avoid spark.Failure,to do so could result in Periodically wash and wax enclosure using death or serious injury. (000133) automotive type products. Do not spray unit 4 with a hose or power washer. Use warm, i ACAUTION soapy water and a soft cloth..Frequent wash- Equipment damage.Do not make battery connections in reverse.Doing so will result ing is recommended In salt water/coastal in equipment damage. areas. Spray engine linkages with a light oil (000167a) such as WD-40. Proceed as follows to return unit to service after storage: Owner's Manual for60 Hz Air-Cooled Generators 30 Maintenance 1. Inspect engine tag for oil viscosity and classification. Drain and fill with recom- mended oil if necessary. 2. Verify state of battery. Fill all cells of unsealed batteries to correct level with dis- tilled water. DO NOT use tap water. Charge battery to 100% state of charge. Replace battery if faulty. 3. Clean and wipe down generator enclo- su re. 4. Verify 7.5A fuse is removed from genera- tor control panel. 5. Connect battery. Observe battery polarity. Damage will occur if battery is connected incorrectly. Install positive battery cable first. 6. .Connect battery charger AC input T1/Neu- tral cable (with white sleeve)at controller. 7. Open fuel shutoff valve. 8. Insert 7.5 A fuse into generator control panel. 9. Complete Install Wizard procedure (dia- grammed in generator installation man- ual). 10.Press MANUAL button to start unit. Allow unit to warm up for a few minutes. 11.Press OFF button to stop unit. 12.Set generator MLCB (generator discon- nect)to ON (CLOSED). 13.Press AUTO button on control panel. The generator is ready for service. NOTE: Exercise timer and current date and time must be reset if battery is discharged or has been disconnected. 31 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Section 5: Troubleshooting / Quick Reference Guide Generator Troubleshooting Problem Cause Correction Correct short circuit condition by replacing Blown fuse. 7.5 A fuse in generator control panel. Con- tact an IASD if fuse continues to blow. Loose, corroded, or faulty battery Engine will not cables. crank Faulty starter contact. Tighten, clean, or replace as necessary.* Faulty starter motor. Discharged battery. Charge or replace battery. No fuel. Replenish fuel /turn on fuel valve. Faulty fuel solenoid (FS). Contact an IASD for assistance. Engine cranks Harness/wiring issue. but will not start Inspect spark plug gap; replace spark Faulty spark plug(s). plug(s)if out of tolerance. Valve clearance out of adjust- Inspect and adjust valve clearance. ment, if applicable. See Engine. Plugged or damaged air cleaner. Inspect and clean air cleaner. Faulty spark plug(s). Inspect spark plug gap; replace spark plug(s)if out of tolerance. Verify fuel pressure to regulator is 10-12 in Incorrect fuel pressure. water column (2.49-2.99 kPa) for LP gas, Engine starts and 3.5-7.0 in water column (0.87-1.74 hard and runs kPa)for NG. rough Fuel selector in wrong position. Set fuel conversion valve to correct position and program controller for fuel type. Valve clearance out of adjust- Inspect and adjust valve clearance. ment, if applicable. See Engine. Intemal engine issue. Contact an IASD for assistance. Unit is set to Controller wired incorrectly. OFF, but Contact an IASD for assistance. engine contin- Faulty control board. ues to run Generator MLCB (generator dis- Set generator MLCB (generator discon- connect) is OFF (OPEN). nect)to ON (CLOSED). No AC output Generator intemal failure. Contact an IASD for assistance. from generator Engine may ber warming up. See Check the controller screen to verify status. Cold Smart Start Owner's Manual for 60 Hz Air-Cooled Generators 32 Troubleshooting/Quick Reference Guide Problem Cause Correction Generator MLCB (generator dis- Set generator MLCB (generator discon- connect) is OFF (OPEN). nect)to ON (CLOSED). Faulty transfer switch coil. No transfer to Faulty transfer relay. standby after Contact an IASD for assistance. utility source Transfer relay circuit open. failure Faulty control logic board. Engine may be warming up. See Check controller screen to verify status. Cold Smart Start Excessive engine oil. Adjust oil to correct level. See Checking Engine Oil Level. Unit consumes Faulty engine breather. Contact an IASD for assistance. large amounts Incorrect type or viscosity of oil. See Engine Oil Requirements. of oil Damaged gasket, seal, or hose. Inspect for oil leaks. Restricted air filter. Replace air filter. Wi-Fi network connection bro- ken or intermit- Various. See Wi-Fi module owner,s manual. tent *Contact an IASD or visit www.generac.com for assistance. NOTE: IASD must have an active Tech ID and be air-cooled certified to perform any warrantable repairs and submit warranty claims related to air-cooled products. 33 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Quick Reference Guide To clear an active alarm, press OFF button on the control panel, then the ENTER button, and finally the AUTO button. Contact an air-cooled certified IASD if alarm reoccurs. Active Alarm LED Problem Action Solution genera- FLASH- Unit running in Check g Check generator MLCB (gen- NONE ING AUTO but no for MLCB erator disconnect). If it is ON, GREEN power in house. (generator dis- contact an IASD. connect). Inspect ventilation around gen- HIGH Unit shuts down Check LEDs/ erator, intake, exhaust, and TEMPERA- RED .during operation screen for rear of generator. If no obstruc- TURE alarms. tions are present, contact an IASD. OVERLOAD Check LEDs/ Clear alarm and remove REMOVE RED Unit shuts down screen for household loads from genera- LOAD during operation. alarms. tor.. Put in AUTO and restart. Unit was running Clear alarm and remove RPM SENSE and shut down, Check LEDs/ household loads from genera- LOSS RED attempts to screen for tor. Put into AUTO and restart. restart. alarms. If generator does not start, con- 'tact an IASD. Unit will not start Check if NOT screen says See Activation section in instal- ACTIVATED NONE in AUTO with util- unit not acti- lation manual. ity loss. vated. Unit will not start Check screen If startup delay is greater than NONE GREEN in AUTO with util- for start delay expected, contact an IASD to ity loss. countdown. adjust from 2 to 1500 seconds. LOW OIL Unit will not start Check LEDs/ Check oil level and add oil as PRESSURE RED in AUTO with util- screen for needed. If oil level is correct, ity loss. alarms. contact an IASD. Clear alarm. Using control panel, check battery by navi- Unit will not start Check LEDs/ gating to BATTERY MENU RPM SENSE RED in AUTO with util- screen for option from MAIN MENU. If LOSS ity loss. alarms. battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery. Verify fuel line shutoff valve is Unit will not start Check LEDs/ ON. Clear alarm. Start unit in OVERCRANK RED in AUTO with util- screen for MANUAL. If it does not start, or ity loss. alarms. starts and runs rough, contact an IASD. LOW VOLTS Unit will not start Check LEDs/ Clear alarm and remove REMOVE RED in AUTO with util- screen for household loads from genera- LOAD ity loss. alarms. tor. Put in AUTO and restart. Unit will not start Check LEDs/ OVERSPEED RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. UNDER- Unit will not start Check LEDs/ VOLTAGE RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. UNDER- Unit will not start Check LEDs/ SPEED RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. Owner's Manual for 60 Hz Air-Cooled Generators 34 Troubleshooting/Quick Reference Guide Active Alarm LED Problem Action Solution STEPPER Unit will not start Check LEDs/ OVERCUR- RED in AUTO with util- screen for Contact an IASD. RENT ity loss. alarms. WIRING Unit will not start Check LEDs/ ERROR RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. OVER- Unit will not start Check LEDs/ VOLTAGE RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. Check Set emergency shutdown SHUTDOWN FLASH- emergency SWITCH ING RED Unit will not start. shutdown switch(es) to CLOSED (I). switches Clear alarm. Clear alarm. Using control panel, check battery by navi- Yellow LED illu- Check screen gating to BATTERY MENU LOW YELLOW minated in any for additional option from MAIN MENU. If BATTERY, state. information. battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery. BATTERY Yellow LED illu- Check screen PROBLEM YELLOW minated in any for additional Contact an IASD. state. information. CHARGER Yellow LED illu- Check screen WARNING YELLOW minated in any for additional Contact an IASD. state. information. CHARGER Yellow LED illu- Check screen MISSING AC YELLOW minated in any for additional Contact an IASD. state. information. Yellow LED illu- Check screen Perform SERVICE A mainte- SERVICE A YELLOW minated in any for additional nance. Press ENTER to clear. state. information. Yellow LED illu- Check screen Perform SERVICE B mainte- SERVICE B YELLOW minated in any for additional nance. Press ENTER to clear. state. information. INSPECT Yellow LED illu- Check screen Inspect battery. Press ENTER BATTERY YELLOW minated in any for additional to clear. state. information. 35 Owner's Manual for 60 Hz Air-Cooled Generators GENERAC� Part No.A0001846499 Rev. C 05/12/2023 ©2023 Generac Power Systems, Inc. Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice. 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