Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
49489-Z
SQFfOIi��, Town of Southold p� oG• 11/13/2023 P.O.Box 1179 0 o _ 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 44724 Date: 11/13/2023 THIS CERTIFIES that the building GENERATOR Location of Property: 2475 Bay Ave,Mattituck SCTM#: 473889 Sec/Block/Lot: 144.-4-5 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 6/12/2023 pursuant to which Building Permit No. 49489 dated 7/18/2023 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: accessory generator as applied for. The certificate is issued to Cubells, Stephen&Karen of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 49489 8/3/2023 PLUMBERS CERTIFICATION DATED t riz d ignature �O�g11fF0( TOWN OF SOUTHOLD �y BUILDING DEPARTMENT 10 TOWN CLERK'S OFFICE SOUTHOLD, NY .� BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 49489 Date: 7/18/2023 Permission is hereby granted to: Cubells, Stephen 950-7 Old Medford Ave Medford, NY 11763 To: Install an accessory generator to an existing single family dwelling as applied for per manufacturers specifications. Must maintain a minimum setback of 15 feet. At premises located at: 2475 Bay Ave, Mattituck SCTM # 473889 Sec/Block/Lot# 144.4-5 Pursuant to application dated 6/12/2023 and approved by the Building Inspector. To expire on 1116/2025. Fees: ACCESSORY $100.00 CO-RESIDENTIAL $50.00 ELECTRIC $85.00 Total: $235.00 jX� Building Inspector SO!/r�o! 0 Town Hall Annex Telephone(631)765-1802 54375 Main Road P.O.Box 1179 Q sean.devlin( -town.southold.ny.us Southold,NY 11971-0959 Q �y�DUNTV,N� BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Stephen Cubells Address: 2475 Bay Ave city,Mattituck st: NY zip: 11952 Building Permit#: 494$9 Section: 144 Block: 4 Lot: 5 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: Electrician: MTM Electric License No: 3700ME SITE DETAILS Office Use Only Residential X Indoor X Basement Generator X Commerical Outdoor X 1st Floor Pool New X Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures Bath Exhaust Fan Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO2 Detectors Sub Panel A/C Blower Range Recpt Ceiling Fan Combo Smoke/CO Transfer Switch 150X2 UC Lights Dryer Recpt Emergency Strobe Heat Detectors Disconnect Switches 4'LED Exit Fixtures 11 Sump Pump Other Equipment: Kohler 30kW w/ (2) 150A Transfer Switches Notes: Generator Inspector Signature: Date: August 3, 2023 S.Devlin-Cert Electrical Compliance Form 1 OF SObjyOlo * # TOWN OF SOUTHOLD BUILDING DEPT. couhm a 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] SULATION/CAULKING [ ] FRAMING /STRAPPING [ FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: DATE INSPECTOR pF SOpTho� u' I � I/ � * # TOWN OF OUTHOLD BUILDING DEPT `ycourm, 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: C� ?0 DATE INSPECTOR FIELD INSPECTION REPORT I DATE COMMENTS rn FOUNDATION (1ST) y C FOUNDATION (2ND) z V1 y J-- ROUGH FRAMING& y PLUMBING 'Zs r INSULA'T'ION PER N. Y. H STATE ENERGY CODE VLA- 0mv AL FINAL ADDITIONAL COMMENTS C Z I n rn S No LA z �x d b y o o TOWN OF SOUTHOLD—BUILDING DEPARTMENT h x Town Hall Annex 54375 Main Road P. O. Box 1179 Southold,NY 11971-0959 Telephone(631) 765-1802 Fax (631) 765-9502 https://www.southoldtgmLnny.gov Date Received APPLICATION FOR BUILDING PERMIT For Office Use Only PERMIT NO. Building inspector: JA JUN 1 2 2023 Applications and forms must be filled out in their entirety. Incomplete applications will not be accepted. Where the Applicant is not the owner,an r,;.,.: • :,,r, r _: Owner's Authorization form(Page 2)shall be completed. . Date: 2,3 OWNER(S)OF P PE TY• Name: n, CUK&S SCTTM# 1000- 6 Project Address: ZLf-7 Squil qjI,- Phone#: 6 •7 _ ® �! Email: �° att� sAd c6t.,et Mailing Address: qg`® ,_ 0 tot 9e 4.V_0( /6-e oil, CONTACT PERSON: Name: ���� 4T Mailing Address: qxelS'Dw-`7 „e— u? Phone#: 6 618 U-L•l Email: e.. DESIGN PR&ESSIOdAL INFORMATION: Name: 4 Mailing Address: Phone#: Email. CONTRACTOR INFORMATION: Name: r id 4e et il r`44, Co v Mailing Address: / ® _- V- , Phone#: i K�.q g. Email: Aen ex���' it_*VeCLj4 r r s DESCRIPTION OF PROPOSED CONSTRUCTION E]New Structure Addition ❑Alte ation ❑Repair ❑Demolition Estimated Cost of Project: )<Otherr,�moi')Q✓'� $ Will the lot be re-graded? ❑YesXNO Will excess fill be removed from premises? ❑Yes o 1 PROPERTY INFORMATION Existing use of property: r„Q Intended use of property: Zone or use distr'ct in which premises is situated: Are there any covenants and restrictions with respect to — this property? ❑Yeso IFYES, PROVIDE A COPY. - i.Lll� Check Box After Reading: The owner/contractor/design professional is responsible for all drainage and storm water issues as provided by Chapter 236 of the Town Code. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold,Suffolk,County,New York and other applicable Laws,Ordinances or Regulations,for the construction of buildings, additions,alterations or for removal or demolition as herein described.The applicant agrees to comply with all applicable laws,ordinances,building code, housing code,and regulations and to admit authorized inspectors on premises and in building(s)for necessary inspections.False statements made herein are punishable as a Class A misdemeanor pursuant to Section 210.45 of the New York State Penal Law. Application Submitted By(grin me): S Q pc11V f✓� � ❑Authorized AgentXO wrier Signature of Applicant: Date: STATE OF NEW YORK) SS: COUNTY OF rr `tom being duly sworn, deposes and says that(s)he is the applicant (Name of individual signing contract)above named, (S)he is the ®W G' e4-'-- (Contrctor,Agent, Corporate Officer,etc.) of said owner or owners,and is duly authoriz d to perform or have performed the said work and to make and file this application;that all statements contained in this application are true to the best of his/her knowledge and belief;and that the work will be performed in the manner,set forth in the application file therewith. Sworn before met is day of Unt , 20�Lg Notary Public =p�Q�P�ENEoy v �9 PROPERTY OWNER AUTHORIZATION No.001DY6355279 Exp.�2�A6FE+� (Where the applicant is not the owner) N�yT o/6 ho` 0�� SOF NES I, residing at do hereby authorize to apply on my behalf to the Town of Southold Building Department for approval as described herein. Owner's Signature Date Print Owner's Name 2 } r�guFFOI��® BUILDING DEPARTMENT- Electrical Inspector . TOWN OF SOUTHOLD � x , Town Hall Annex - 54375 Main Road - PO Box 1179 Southold, New York 11971-0959 Telephone (631) 765-1802 - FAX (631) 765-9502 rogerrCcbsoutholdtownnv.aov — seandasoutholdtownnv.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: Company Name: H C it r vic— Electrician's Name: H("eAa d z:tl q v ae,, License No.: 00 ll Elec. a ail /q � e C ® . . Elec. Phone No( k. 2, — 56)6 I request an email copy of CertificatA of Compliance Elec. Address.: To e 64 r l f&6 JOB SITE INFORMATION (All Information Required) Name: h Address: G Cross Street: `h Phone No.: / 6 .7 b ol-q Bldg.Permit #: LA-9 9q email: Tax Map District: 1000 Section: l 9T Block: Lf Lot: BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): Square Footage: Circle All-That Apply: Is job ready for inspection?: YES NO ❑Rough In ❑ Final Do you need a Temp Certificate?: YES NO Issued On Temp Information: (All information required) Service Size❑1 Ph❑3 Ph Size: A # Meters Old Meter# ❑New Service[]Fire Reconnect[:]Flood Reconnect❑Service Reconnect❑Underground❑Overhead # Underground Laterals 1 2 D H Frame D Pole Work done on Service? Y DN Additional Information: PAYMENT DUE WITH APPLICATION BUILDING DEPARTMENT- Electrical Inspector TOWN OF SOUTHOLD ® Town Hall Annex - 54375 Main Road - PO Box 1179 ' CO !• ,Y '* Southold, New York 11971-0959 Tele hone 631 765-1802 - FAX 631 765-9502 rogerr@southoldtownny.gov seand@SoutholdtowDDy.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date:—4 /g /2,5 Company Name: 'l ' 1� ✓�`� Electrician's Name: H('61t6Lee License No.: 00 MZ, Elec. elnailO M e-P-Cr CIO).C elo Elec. Phone No(`6)2,� � �pI request an email copy of Certificat of Compliance Elec. Address.: C� JOB SITE INFORMATION (All Information Required) Name: h rl".&Y. Address: C. Cross Street: `► Phone No.: t 6 -7 - 0,53-q jl Bldg.Permit #: `-¢ email: 14"1 6 ,cot, Tax Map District: 1000 Section: 147- Block: Lot: BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): Square Footage: Circle All That Apply: Is job ready for inspection?: YESNO F_�Rough In E] Final Do you need a Temp Certificate?: YES JNO Issued On Temp Information: (All information required) Service Size F11 Ph 03 Ph Size: A # Meters Old Meter# O New Service0 Fire ReconnectOFlood ReconnectOService ReconnectOUnderground QOverhead # Underground Laterals 1 M2 H Frame Pole Work done on Service? DY N Additional Information: PAYMENT DUE WITH APPLICATION kwti � :� �� ���� G� � �� � t • LAND NOW OR FORMERLY OF LINDA E. MERCURIO CR 73 G ' N 67026'50" E .367.98' TO JAMES.CRtEK-ACTUAL FNC. 342.95' TO A S CREEK DEED . 1.2'N 4'POST ON RAIL FENCE FNC. E •° 4'POST ON RAIL FENCE FNC. 1.4'W X X L X 1.5 N &STOCKADE FENf� - 02'6 FNC. FNC. . WETLAND 1 r .�tQ,d` 0.5'S 0.6's S 17026'06#1W if \`' eco 17.26'(TIE) WETLAND 2 S 37046'43" E w y 4.7 6. 16H 1t5p $ / 11.36' (TIE) z :- n�� lFt CO. L6 `' _ ` _ o N a ! / S 08°24'07"- W PILING WETLAND 3 26.27'. TIE o W Q II 5►�z = _ — ( ) ' METAL a U Z v Q O u°i 10 Q WOOD DOCK P 0 , , CN ° �.0 - ;.0z /WETLAND4 S 13°30'47" E ° . Ill W N 3.a U ° ° a 5.83' TIE PILING or g a / &41059'00" ( ) LL M103 T- `.-' ! 4.7 6.3'M u O �N &41°59'00" E . J. 99 2'` v WET D 5 �, �, , �' ! S 01°45'44" E 9.64' (TIE) 4.9'0 a 4.9' POUREDCONC. m � / 17.99 (TIE) LV L? FOUNDATION ick (O / N TOP FND N S 51009'03" W ELEY=11.1' " � co 1 8.43':(TIE) G� 3o.a M 24"PINE �TL N 6 S 40025'33" E 5 °t GONG.MON. `w' S 12°39'29" E 14.53 TIE c FND. 1 (TIE) PIPE FND. El 1.6.29' (TIE) (D w a 283.32 TO JAMES CREEK-DEED 4 S 66038'30" W .297.00' TO JAMES CREEK-ACTUAL S 35°29'04" W 14.70' (TIE) ° 1 LAND.NOW OR FORMERLY JF $ DALE A. STANLEY f o `o cQ Ni N •. NOTES: ELEVATIONS REFER TO NAVD 88 THE OFFSETS (OR DIMENSIONS) SHOWN HEREON FROM THE STRUCTURES TO ' RO`,/H E LL E PLACE THE PROPERTY LINES ARE FOR A SPECIFIC PURPOSE AND USE AND THEREFORE ARE NOT INTENDED TO GUIDE THE ERECTION OF FENCES, RETAINING WALLS, POOLS, PLANTING AREAS, BUILDINGS, BUILDING ADDITIONS AND CONSTRUCTION OF ANY OTHER IMPROVEMENTS. IT IS A VIOLATION OF NEW YORK STATE EDUCATION LAW ARTICLE"145, PROFESSIONAL ENGINEERING AND LAND SURVEYING, SECTION 7209, FOR ANY PERSON, UNLESS HE IS ACTING UNDER THE DIRECTION OF.A LICENSED PROFESSIONAL ENGINEER OR LAND SURVEYOR, TO ALTER AN ITEM IN ANY 2. GARAGE FOUNDATION LOCATION 02/0612023 WAY. IF AN ITEM BEARING THE SEAL OF AN ENGINEER OR LAND SURVEYOR IS ALTERED, THE ALTERING ENGINEER OR LAND.SURVEYOR SHALL AFFIX TO 1. HOUSE FOUNDATION LOCATION 09/29/2022 THE ITEM HIS SEAL AND THE NOTATION "ALTERED BY' FOLLOWED BY HIS No. REVISION SIGNATURE AND THE DATE OF SUCH ALTERATION. AND A SPECIFIC . DATE DESCRIPTION OF THE ALTERATION. COPIES OF THIS SURVEY MAP NOT BEARING THE LAND SURVEYOR'S INKED MAP .OF PROPERTY SEAL OR EMBOSSED SEAL SHALL NOT BE CONSIDERED TO BE A VALID TRUE COPY. LEGEND: .. . AS DESCRIBED IN (� (� UNDERGROUND, OVERHEAD AND GROUND LEVEL UTIUTIES ARE NOT LIBER "� 22`t�/ PAGE 979" GUARANTEED AS TO COMPLETENESS, ACCURACY, EXISTENCE, EXACT 7 LOCATION. TYPE OR USE, ACTIVE OR INACTIVE. VERIFICATION. IS LIGHT POLE SOF NEW SITUATED AT MANDATORY WITH MUNICIPAL AGENCIES AND/OR PUBLIC OR PRIVATE UTILITY COMPANIES PRIOR TO CONSTRUCTION AND/OR EXCAVATION. /��� y n;,VIl7 A� o�p MATTI TU C K ® WATER METER co o¢ GUARANTEES INDICATED HEREON SHALL RUN ONLY TO THE PERSON FOR TOWN OF SOUTHOLD, SUFFOLK COUNTY, NEWYORK WHOM THE MAP IS PREPARED, AND ON HIS BEHALF TO THE TITLE HYDRANT `' � '" COMPANY, GOVERNMENTAL AGENCY AND LENDING INSTITUTION LISTED K; `_`.:r S.C.T.M. DISTRICT 1000, SECTION , 144.00, BLOCK 04.00, LOT 005.000 HEREON. GUARANTEES ARE NOT.TRANSFERABLE TO ADDITIONAL '~ t. of INSTITUTIONS OR SUBSEQUENT OWNERS. � MONUMENT n �� _s �o w` 0 P E PREPARED MAPPING DOES NOT DEPICT GROUND SURFACE, OR SUB SURFACE n� �4 � 1 J� ELS 0 R' l CONDITIONS IF ANY, INCLUDING BUT NOT LIMITED TO WETLANDS, WATER WATER VALVE : �� 02 >� $ COURSES, SOIL CONDITIONS, VEGETATION, TREES, PATHS, DEBRIS OR ANY O LAND S� OTHER CONDITIONS OTHER THAN VISIBLE PERMANENT STRUCTURES.'' ¢ UTILITY POLE engineers • architects.• surveyors COPYRIGHT ® NELSON & POPE. ENGINEERS AND SURVEYORS. ALL RIGHTS GUY WIRE RESERVED. NO PART OF THIS DRAWING MAY BE REPRODUCED BY PHOTOCOPYING, RECORDING OR BY ANY OTHER MEANS. OR STORED, 70 Maxess Road,Melville,NY 11747. 631.427.5665• nelsonpope.com PROCESSED OR TRANSMITTED IN OR BY ANY COMPUTER-OR OTHER SYSTEM WITHOUT THE PRIOR WRITTEN PERMISSION OF THE SURVEYOR. DRAWN BY: IP CADD: 20198 FND LOC SCALE: / 9-29-2022.DWG ' � C �S �3 CHECKED BY: GP PROPERTY NO.: N20X175 1"=30' DATE: FEB.2023 PROJECT NO.: 20198 f SHEET NO.:1 OF 1 APPROVED AS NOTED ��� DATE:JJS��-B•P #Lq COMPLY WITH ALL CODES OF 5 _.BY NEW YORK STATE & TOWN CODES ;'Al FEE: NOTIFY BUILDING DEPARTMENT AT AS REQUIRED AND CONDITIONS OF, 765-1802 8 AM TO 4 PM FOR THE SOUTHOLD TOWN ZBI FOLLOWING INSPECTIONS: 1. FOUNDATION-TWO REQUIRED <<: . FOR POURED CONCRETE SOUTHOLD TOWN PLANNING BDAAD 2. ROUGH-FRAMING,PLUMBING, STRAPPING, ELECTRICAL&CAULKING SOUTHOLD TOWN TRUSTEES 3. INSULATION 4. FINAL CONSTRUCTION&ELECTRICAL . N.Y.S.DEC MUST BE COMPLETE FOR G.O: ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR DESIGN OR CONSTRUCTION ERRORS. ELECTRICAL INSPECTION REQUIRED KOHLER. Model: 30RCL,.A multi-Fuel Natural Gas/LPG 09007 standard Features KOC. a Kohler Co. provides one-source responsibility for the NATIONALLY REGISTERED generating system and accessories. e The generator set and its components are prototype-tested, . . factory-built,and production-tested. e The generator set accepts rated load in one step. f - e A standard five-year or 2000 hour limited warranty covers all systems and components. • Quick-ship (QS) models with selected features are available, See your Kohler distributor for details. • Meets 291 kph (181 mph)wind load rating. e GFCI service outlet installed on the junction box. e RDC2 Controller o One digital controller manages both the generator set and transfer switch functions (with optional Model RXT transfer switch). o Designed for today's most sophisticated electronics. o Electronic speed control responds quickly to varying household demand. The Kohler® Advantage o Digital.voltage regulation protects your valuable e High Quality Power electronics from harmonic distortion and unstable power Kohler home generators provide advanced voltage and quality. frequency regulation along with ultra-low levels of o Two-line, backlit LCD screen is easy to read in all lighting harmonic distortion for excellent generator power quality to conditions, including direct sunlight and low light. protect your valuable electronics. a Engine Features c Powerful and reliable 2.2 L turbocharged liquid-cooled e Extraordinary Reliability engine Kohler is known for extraordinary reliability and o Electronic engine management system. performance and backs that up with a premium five-year or o Simple field conversion between natural gas and LPG 2000 hour limited warranty. fuels while maintaining emission certification. e Aluminum Enclosure a Innovative Cooling System Attractive aluminum enclosure allows installation as close o Electronically controlled fan speeds minimize generator as 18 inches from your home or small business. set sound signature. e Certifications e Quiet Operation o The 60 Hz generator set engine is certified by the Kohler home generators provide quiet, neighborhood- Environmental Protection Agency (EPA)to conform to the friendly performance. New Source Performance Standard (NSPS)for stationary ( spark-ignited emissions. o cUL/UL listing, CSA certification standard are available (60 Hz only). o Accepted by the Massachusetts Board of Registration of Plumbers and Gas Fitters. c Meets NFPA 37 requirements for 18 in.offset for installation. e Approved for stationary standby applications in locations Generator Set Ratings served by a reliable utility source. Standby Ratings Natural Gas LPG Altemator Voltage Ph Hz kW/kVA Amps kW/kVA Amps 4E5.6 120/240 1 60 30/30 125 30/30 125 120/240 1� 60 30/30 125 30/30 125 120/208 3 60 30/38 106 30/38 106 41D8.3 127/220 3 60 30/38 100 30/38 100 120/240 3 60 30/38 92 30/38 92 277/480 3 60 30/38 46 30/38 46 * 50 Hz options available.Contact your Customer Service representative. RATINGS:Al three-phase units are rated at 0.6 power factor.All single-phase units are rated at 1.0 power factor.Due to manufacturing variations,the ratings tolerance is 2:5%. Standby Ratings:Standby ratings apply to installations served by a reliable utility source.The standby rating is applicable to varying loads with an average load factor of 80%for the duration of a power outage.No overload capacity is specified for this rating.Ratings are in accordance with ISO-3046/1,BS 5514,AS 2789,and DIN 6271.GENERAL GUIDELINES FOR DERATING:AMkude:Derate 1.3%per 100 m(Mit.)elevation above 200 m(656 ft.).Temperature:Derate 3.0%per 10°C(18°F)temperature above 25°C(77°F).Availability is suNect to change without notice.The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.Contact your local Kohler generator distributor for availability. G4-304 (30RCLAJ 6/21 c 4 , Alternator Specifications Specifications Alternator e NEMA MG1, IEEE,and ANSI standards compliance for Manufacturer Kohler temperature rise and motor starting. Exciter type Brushless,Wound-Field o Sustained short-circuit current of up to 300% of the rated Leads:quantity,type current for up to 10 seconds. 4E5.6 4,120/240 4D8.3 12,Reconnectable a Sustained short-circuit current enabling downstream circuit Voltage regulator Solid State,Volts/Hz breakers to trip without collapsing the alternator field. Insulation: e Self-ventilated and drip-proof construction. Material Class H Temperature rise 130°C,Standby a Windings are vacuum-impregnated with epoxy varnish for Bearing:quantity,type 1,Sealed dependability and long life. Coupling Flexible Disc Amortisseur windings Full e Superior voltage waveform from a two-thirds pitch stator and Voltage regulation,no-load to full-load t1.0%Maximum skewed rotor. Unbalanced load capability 100%of Rated Standby e Total harmonic distortion (THD)from no load to full load with Current a linear load is less than 5%. One-step load acceptance 100%of Rating Peak motor starting kVA: (35%dip for voltages below) 240 V 4E5.6(4 lead) 44 (60 Hz) 480 V,400 V 4D8.3(12 lead) 120 (60 Hz) 88(50 Hz) Application Data Engine Exhaust Engine Specifications 60 Hz 50 Hz Exhaust System 60 Hz 50 Hz Manufacturer Kohler Exhaust manifold type Dry Engine:model,type Residential Powertrain Exhaust temperature at rated kW,dry KG2204T,2.2 L,4-Cycle exhaust, °C(`F) 633(1171) Turbocharged Maximum allowable back pressure, Cylinder arrangement In-line 4 kPa(in. Hg) 7.5(2.2) Displacement, L(cu.in.) 2.2(134.25) Bore and stroke,mm (in.) 91 x 86(3.5 x 3.4) Fuel Compression ratio 10.5:1 Fuel System Piston speed,m/min. (ft./min.) 310(1016) 258(847) Main bearings:quantity,type 5, plain alloy steel Fuel type Natural Gas or LPG Rated rpm 1800 1500 Fuel supply line inlet 1 in.NPT Max.power at rated rpm,kW(HP) Natural gas fuel supply pressure, kPa LPG 47.8(64.1) NA (in.H2O) 1.2-2.7(5-11) Natural Gas 47.6(63.9) NA LPG vapor withdrawal fuel supply Cylinder head material Cast Iron pressure,kPa(in.H2O) 1.2-2.7(5-11) Piston type and material High Silicon Aluminum Fuel Composition Limits* Nat.Gas LP Gas Crankshaft material Nodular Iron Methane,%by volume 90 min. - Valve(exhaust) material Forged Steel Ethane,%by volume 4.0 max. - Governor type Electronic Propane,%by volume 1.0 max. 85 min. Frequency regulation,no-load to Propene,%by volume 0.1 max. 5.0 max. j full-load Isochronous C4 and higher,%by volume 0.3 max. 2.5 max. Frequency regulation,steady state m1.0% Sulfur,ppm mass 25 max. Frequency Fixed Lower heating value, Air cleaner type Dry MJ/m3(Btu/ft ),min. 33.2(890) 84.2(2260) Engine Electrical Fuels with other compositions may be acceptable.If your fuel is g outside the listed specifications,contact your local distributor for Engine Electrical System further analysis and advice. Ignition system Electronic LubricationBattery charging alternator: Ground (negative/positive) Negative Lubricating System Volts(DC) 14 Type Full Pressure Ampere rating 90 Oil pan capacity,L(qt.)§ 4.2(4.4) Starter motor rated voltage(DC) 12 Oil added during oil change(on average), Battery,recommended rating for-18°C(O'F): L(qt.)§ 3.3(3.5) Qty„cold cranking amps(CCA) One,630 Oil filter:quantity,type§ 1,Cartridge Battery voltage(DC) 12 Oil cooler Remote Battery group size P4 § Kohler recommends the use of Kohler Genuine oil and filters. ( . 1 G4-304 (30RCIA) 6121 Application Data Cooling RDC2 Controller Radiator System 60 Hz 50 Hz Ambient temperature, °C(°F) 45(113) CEngine jacket water capacity,L(gal.) 2.65(0.7) Radiator system capacity,including v_�e. �2-o z i A engine,L(gal.) 13.2(3.5) p Water pump type Centrifugalo Fan diameter,mm (in.) qty.3 @ 406(16) r- Q IE®S 2 Fan power requirements(powered byy � engine battery charging alternator) 12VDC, 18 amps each _o _o_ Operation Requirements Air Requirements 60 Hz 50 Hz The RDC2 controller provides integrated control for-the Radiator-cooled cooling air, generator set, Kohler©Model RXT transfer switch, m3/min. (scf-n) 51 (1800) 51 (1800) programmable interface module (PIM),and load management. Combustion air,m3/min. (clm) 1.6(57) 1.3(45) Air over engine,m3/min.(cfm) 25(900) 25(900) The RDC2 controller's 2-line LCD screen displays status Air density=1.20 kg/m3(0.075 ibm/ft3) messages and system settings that are clear and easy to read, Fuel Consumption; even in direct sunlight or low light. Natural Gas,m3/hr.(cfh)at%load 60 Hz 50 Hz RDC2 Controller Features 100% 12.0 (424) 10.0 (353) • Membrane keypad ( % 7.66 (268) 6.3 (222) , anp 9. (345) 8.2 (289) 50 o OFF,AUTO, RUN push buttons 50% 25% 5.5 (196) 4.5 (159) o Select and arrow buttons for access to system Exercise 3.4 (121) 2.8 (99) configuration and adjustment menus LP Gas,m3/hr.(cfh)at%load 60 Hz 50 Hz • LED indicators for OFF,AUTO, and RUN modes 100% 4.7 (166) 3.9 (138) o LED indicators for utility power and generator set source 75% 3.7 (132) 3.0 (105) availability and ATS position (Model RXT transfer switch 50% 2.8 (100) 2.3 (81) required) 25% 1.9 (69) 1.6 (56) • LCD screen Exercise 1.2 (41) 1.0 (35) o Two lines x 16 characters per line LP Vapor,93 MJ/m3(22500 Btu/ft3) � Nominal Fuel Rating: Natural gas,37 MJ/m3(1000 Btu/ft-3) o Backlit displaywith adjustable contrast for excellent LP vapor conversion factors: visibility in all lighting conditions 8.58 ft.3=1 Ib. ® Scrolling system status display 0.535 m3=1 kg. c Generator set status 36.39 ft.3=1 gal. o Voltage and frequency o Engine temperature Sound Enclosure Features c Oil pressure • Sound-attenuating enclosure uses acoustic insulation that o Battery voltage meets UL 94 HF1 flammability classification and repels o Engine runtime hours moisture absorption. • Date and time displays ' • Internally mounted critical silencer. • Smart engine cooldown senses engine temperature m Skid-mounted, aluminum construction with two removable • Digital isochronous governor to maintain steady-state speed access panels. at all loads Fade-, scratch-, and corrosion-resistant Kohlere cashmere • Digital voltage regulation: -±-1.0% RMS no-load to full-load powder-baked finish. • Automatic start with programmed cranking cycle Sound Data • Programmable exerciser can be set to start automatically on any future day and time,and to run every week or every two Model 30RCLA 8 point logarithmic average sound levels are weeks 53 dB(A) during weekly engine exercise and 61 dB(A) during • Exercise modes full-speed generator diagnostics and normal operation. For o Unloaded exercise with complete system diagnostics comparison to competitor ratings,the lowest point sound levels o Unloaded full-speed exercise are 52 dB(A)and 59 dB(A) respectively.* o Loaded full-speed exercise (Model RXT ATS required) All sound levels are measured at 7 meters with no load. • Front-access mini USB connector for SiteTech- connection * Lowest of 8 points measured around the generator.Sound levels at other points • Integral Ethernet connector for Kohlere OnCuee Plus around generator may vary depending on installation parameters. o Built-in 2.5 amp battery charger o Remote two-wire start/stop capability for optional connection of a Model RDT transfer switch See additional controller features on the next page. G4-304 (30RCLA) 6121 KOHLER CO.,Kohler,Wisconsin 53044 USA ' KOHLER0 Phone 9 nearest ales Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada,phone 1-800-544-2444 KOHLERPower.com f _ 1 Additional RDC2 Controller Features Available Options, Continued ` • Diagnostic messages Starting Aids§ o Displays diagnostic messages for the engine,generator, ❑ Block Heater, 120 V, 1 Ph Model RXT transfer switch, programmable interface ❑ Block Heater,240 V,1 Ph module (PIM), and load management device ❑ Oil Pan Heater,120 V,1 Ph o Over 70 diagnostic messages can be displayed ❑ oil Pan Heater,240 V,1 Ph • Maintenance reminders § One block heater or oil pan heater is recommended for ambient • System settings temperatures below 0°C(32°F). At temperatures below-18°C(0°F), o System voltage,frequency,and phase installation of both heaters is recommended. o Voltage adjustment Automatic Transfer Switches and Accessories o Measurement system, English or metric ❑ Model RDT Automatic Transfer Switch • ATS status (Model RXT ATS required) ❑ Model RXT Automatic Transfer Switch o Source availability ❑ Model RXT Automatic Transfer Switch with Combined c ATS position (normal/utility or emergency/generator) Interface/Load Management Board o Source voltage and frequency ❑ Load Shed Kit for RDT or RXT . • ATS control (Model RXT ATS required) ❑ Power Relay Modules(use up to 4 relay modules for each o Source voltage and frequency settings load management device) o Engine start time delay Maintenance o Transfer time delays ❑ Maintenance kit(includes air filter,oil,oil filter,and spark plugs) c Fixed pickup and dropout settings Miscellaneous o Voltage calibration ❑ Rated Power Factor Testing • Programmable interface module (PIM) status displays Literature o Input status (active/inactive) ❑ General Maintenance Literature Kit o Output status (active/inactive) ❑ Overhaul Literature Kit • Load control menus ❑ Production Literature Kit o Load status Warranty c Test function ❑ Extended 5-Year/2000 Hour Comprehensive Limited Warranty Generator Set Standard Features ❑ Extended 10-Year/2000 Hour Comprehensive Limited Warranty • Aluminum sound enclosure with enclosed silencer • Battery rack and cables Dimensions and Weights • CUL/US listed, CSA certified Overall Size,L x W x H,mm (in.): 1880 x 836 x 1169 (74 x 32.9 x 46.0) • Electronic, isochronous governor Shipping Weight,wet,kg(Ib.): 599(1320) • Flexible fuel line • Gas fuel system (includes fuel mixer, electronic secondary Weight includes generator set with engine fluids, sound enclosure, gas regulator,two gas solenoid valves,and flexible fuel line silencer,and packaging. between the engine and the skid-mounted fuel system ----� t components) • GFCI service outlet, 120/240 V for customer connection T . • Integral vibration isolation I H • Line circuit breaker i I I • NEC prime mover shutdown switch I __ • Oil drain extension • OnCue@ Plus Generator Management System L— —� L • Operation and installation literature W—� ----� • RDC2 controller with built-in battery charger NOTE:This drawing is provided for reference only and should not be • Standard five-year or 2000 hour limited warranty used for planning installation.Contact your local distributor for more detailed information. Available Options DISTRIBUTED BY: Controller Accessories Lockable Emergency Stop(lockout/tagout) ❑ Programmable Interface Module(PIM) - f' (provides 2 digital inputs and 6 relay outputs) t Electrical System J Battery ❑ Battery Heater ❑ OnCueO Plus Wireless Radio Kit 0 2021 Kohler Co.All rights reserved. G4-304 (30RCLA) 6121 Installation ;Residential/Light Commercial Generator Sets Models: 24RICLA 30RCLA 38RCL.0 Controller: R®C2 u Kw,,Oqw H.L E �l Re TP-7202 6/22a ®WARNING:This product can expose you to chemicals, including carbon monoxide and benzene, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.0a.gov Kohler strongly recommends that only factory-authorized dealers install and service the generator. Product Identification Information Generator Set Identification Numbers Engine Identification Record the product identification numbers from the Record the product identification information from the generator set nameplate(s). engine nameplate. Model Designation Manufacturer !Specification Number Model Designation x`11 Serial Number Serial Number Accessory Number Accessory Description Controller Identification Record,the controller description from the generator set operation manual, spec sheet, or sales invoice. Controller Description Tableof Contents SafetyPrecautions and Instructions ....................... . .............................. 5 Introduction .......................... .. ........... .... ....................... . 9 Service Assistance ............. ............ ...... ....... 10 Section 1 Installation Instructions ......... ........ .......... .............. 11 1.1 Introduction . ....... .. . ... . . .. . ...... . ... ..... . ... .. .. . ..... . .. .. . . .... 11 1.2 Lifting Generator Set ... .. ..... . . :.... . ........ . . .... I. . .. .. . . ... . .... . '12 1.3 Location and Mounting . ..... .... .. ..... .... ... . . . .. . . .. . . . .. . . ... . . ... 1 14 1.3.1 Location Factors ........ ............... ........ . ... . .. .. . . .... 14 1.3.2 Mounting Surface .... . . . .... . . ..... .. .. . . . . .. . 14 1.3.3 Vibration Isolation ..... . . . .... .... . 14 1.3.4 Prepare Site ...... . .... . . .. .. . ..... ... . . ..... . . ..... . ... .. ... . 15 1.3.5 Mount the Generator Set . . ... . . .. 15 1.4 Electrical System .. .... . ... . . • ....... .. .. . . .• . .. ..... . •••. ... . 16 1.4.1 Electrical Connections . . . . ... ....... . .. .. ...... . . ... . .... . .. ... 17 1,4.2 Terminal Connector Torque .... ........ ... ...... . ...... ... ... ... 18 1.4.3 Ground and Neutral Connections .... . ... .. .. .... . . ... . . . .. . . .... 19 1.4.4 Battery Chargers ....... ...... . ..... . . ... ... .... . . . .. . . . ... . .... 19 1,4.5 Power Supply . .... . .. . . ... .. . ......... . .. .... . .. .. . .. .. . . . .. . 19 1,4.6 Connect AC and DC Wiring .. . . ........ . .. ... ... . .... .. . .. . . . .. . 19 1.4.7 Automatic Transfer Switch Connection .. . . . .. .. .. . . .... .... ... ... 22 1,4.8 Communication Cable Specifications .. . . . . ... ... .. .... . ..... . ... 25 1.4.9 System Connections with Accessory Modules ... ... . ... . .... . . . .. . 26 1.4.10 Other Accessories . . .. . .. .. .. ..... . .... . . . ... . . ... . . . . .. .. ... . 28 1.5 Engine Starting Battery ... . . . ... .. . .. .... .. . .. .. .. . .. . .. . .. . .. .. . .... . 29 1.6 Fuel System .... . . .... . . . . . . .. . . . ... 30 1.6.1 Fuel Lines .. .... . ...... .. ... ...... ..... . .. .. .. ... .. . .... . ...I. 31 1.6.2 Gas Regulators ... . .... . . . .. . ..... ... . . . .. ... . . . . . ... . ..... .. . 32 1.6.3 Install and Connect Fuel Supply . ........ . . ... . .. . . ... .. . .. ... .. . 32 1.6.4 Fuel Conversion Procedures . . . ... . . . ... . . . . . . ..... .. .. . ..... . . . 33 1.7 Cooling System .. . ..... . . . . . .. . .. .. . .... . ..... . . ...... .. . . . ... ........ 34 1.8 Prestart Installation Check . .. . . . . . .. . .. ... . I... ..... . . .. . . .. .. . ... .... . 35 1.9 Set Exerciser . . ..... .. . .... .. . . . . . . . ... .. . . . . . .. . 6 .... .. .. ... ... .... . 36 1,.10 Operation Tests .... .. . . . ... . . .. . . . . . . . . .. ..... . . . . . . . .. .. . .... .... .... . 36 1.11 OnCue Plus Generator Management System .. .. . . . . , .. . .... . . ... ........ 37 Section2 Accessories .................................................................... 39 2.1 Introduction . ... . ..... . ....... ........ .. . . . . .. .. .. . .. .. .. . . .. . ... . . . .. 39 2.2 Battery Heaters . .... . . . . ... . .. . . . . .. . .... . ... . . . .. . . ... . . .. .. ... ..... . 39 2.3 Emergency Stop Kits . . . .. . . ... . .. ... . . .. .... . . . .... .. . . . . .... ..... . ... 40 2.4 Load Management .. . . . .. . . . .. . . . . . . . . .. ..... . . .. . ... . . . . .. ... .... . ... 40 2.4.1 'Power Relay Module . ... .. . . ... . .. . . . . .. . . . .. . . . . . . 41 2.5 OnCue Plus Wireless Kit .. . . . . . ... . . . . . .... .. .. . . .. ... .... . ... 41 2.6 Programmable Interface Module(PIM) . .. ....... ... . .... .. .... . . . . .. .. . '42 2.6.1 PIM to Generator Set Connections . .. ... . ... . . .. . . . .. .. . .. .... .. 42 2.6.2 PIM Inputs and Outputs .. ... . ..... . ... ..... . .. .. . . .. .. . .... .. 42 2.7 Engine Heaters . ... . .. .. .. . . .... . ... . ... . . . . ... . .. . 4. . .. . . . .. . .. . . .. .. 43 2.7.1 Oil Pan Heaters . . ..... . . . .... ... .. . . . .. ..... ... . . . .. .. ... . . .. . 43 2.7.2 Block Heaters ... . . . ... ... .. . . .. ..... . . .. . . . ..1 . ... . . ..... ... . 43 TP-7202 6/22 Table of Contents 3 Table of Contents, continued Section3 Generator Reconnection ......................................................... 45 3.1 Voltage Reconnection .. . ... . ..... .. . . .. . . . ... ... ... . .. . . . .. . . . . . . .. . . . 45 3.2 Four-Lead (Single-Phase) Generator Sets .. . .... . . ... . . .. . . . . . .. . . . . .. . . . 46 3.3 12-Lead (Three-Phase) Generator Sets . ... . . , . . . . . . . . ... . 46 3.4 Changing System Settings .. . .. . . . . . . . . .. . . . .. .... . . .. . . . . . . . . . . . . .... . 49 3.5 Voltage Calibration .. ... . .. . ... . . . .. . . .. 52 3.5.1 Calibration using the RDC2 Controller Keypad and Menus . . . . . . . .. . 52 3.5.2 Calibration Using SiteTech .. . . . .. . . ... .. ..... .. .. ... . . ... . .. .. . 54 Section 4 Diagrams and Drawings..... . ... ......... ...... ........................ 57 ` Appendix A Abbreviations ................................ , .............................. 77 4 Table of Contents TP-7202 6/22 Safety PrPcauti®"n,s,,and Instructions IMPORTANT SAFETY INSTRUCTIONS, Accfdentai Startl h Electromechanical equipment, WARNING including generator sets, transfer switches,switchgear,and accessories, ® WARNING can cause bodily harm ,and pose A life-threatening danger when improperly installed, operated, orAA maintained. To prevent accidents be Ex losion. Paware of potential dangers and act ' ' '"' Can cause severe Injury or death. safely. Read and follow all safety Relays In the 'battery charger precautions and instructions. SAVE Accidental starting.Can cause..severe injury or death. cause arcs or sparks: THESE INSTRUCTIONS. Locate the battery Ina well-ventilated This manual has several es of safe Disconnect the batte.ry cable's before area. isolate the battery charger,from types safety working on the generator set. precautions and instructions: Danger, Remove the negative (-) lead first ex losive fumes. Warning, Caution,and Notice. when disconnecting ,the battery. Battery:, electrolyte, ,is a ,'diluted Reconnect the negative(-) lead lastsulfuriaacid. Battery acid ca'n cause, ® DANGER when reconnecting the battery. severe injury or death. Battery acid -� can. cause'blindness and burn skin. Disabling the generator set. Always wear splashproof safety DANGER indicates a hazardous Accidental starting can cause 9°991es, rubber gloves, and boots situation which, if not avoided, will when severe injury or death. Before servicing the battery. Do not result in death or serious injury. open a sealed battery or mutilate the .working on the generator set or equipment connected to the set, "battery case. If battery acid splashes in disable the generator set as follows: the eyes or on the skin, immediately WARNING flush the affected area for 15 minutes (1) Press the,generator set off/reset button to shut down the generator set. with large quantities'of clean water., WARNING indicates a hazardous (2) Disconnect the power to the battery' Seek immediate medical aid in the case situation which, if not avoided, could charger, if equipped. (3) Remove the of eye contact. Never add acid to a result in death or serious injury. battery cables, negative (=) lead first. battery after placing the battery in Reconnect the negative (-) lead last service,as this may result in hazardous ® when reconnecting the battery. Follow spattering'of battery acid. CAUTION these precautions to prevent the Battery acid cleanup. Battery acid starting of the generator set by the can cause severe,injury or death. CAUTION indicates a " hazardous remote start/stop switch. Battery acid is electrically conductive situation which, if not avoided, could and corrosive. Add 500 g (1 Ib.) of result in minor or moderate injury. bicarbonate of soda(baking soda)to a Battery container with 4,L(1 gal,)of water and ,NOTICE mix the neutralizing solution. Pour the NOTICE,is used to address practices neutralizing solution on the spilled not related to physical injury. ® 'WARNING battery acid and continue to add the neutralizing solution to the spilled. Safety decals affixed to the equipment battery acid until .all evidence of a in prominent,places alert the operator ;; chemical reaction. (foaming) has .or service technician to potential ' ceased. Flush the resulting liquid with hazards and explain how to act safely. water and dry the area. The decals are shown throughout this publication to improve operator Sulfuricacid in batteries. Battery gases. Explosion can cause recognition. Replace missing or Can cause severe injuryor.death. severe injury,or death. Batterygases damaged decals. can cause an explosion. Do not smoke Wear protective goggles' and or permitflames or sparks to occur near clothing. Battery acid may cause a.battery at any time,particularly when blindness and burn skin. it is charging: Do not dispose of a 'battery in a fire. To prevent burns and sparks that could cause an explosion, avoid touching the battery terminals --� with tools or 'other metal 'objects. Remove all jewelry before servicing the equipment:' Discharge static electricity from 'your'" body before touching batteries by first touching a grounded TP-7202 6/22 Safety Precautions and Instructions 5 metal surface away from the battery.To Handle these materials carefully to or fall asleep. Alert others to the avoid sparks,do not disturb the battery minimize the risk of fire or explosion", possibility of carbon monoxide charger connections while the battery Equip the compartment or nearby area poisoning. Seek medical attention if is charging. Always turn the battery with a fully charged fire extinguisher., the condition of affected persons does charger off before disconnecting the .Select a fire extinguisher rated ABC or not improve within minutes of breathing battery connections. Ventilate the BC for electrical fires or as fresh air. compartments containing batteries to recommended by the local fire code or prevent accumulation of explosive an authorized, agency. Train all Carbon monoxide detectors. gases. personnel on fire extinguisher Carbon monoxide can cause severe operation procedures. and fire prevention nausea, fainting, or death. Install Battery short circuits. Explosion carbon monoxide detectors on, each can cause severe injury or death. level of any building adjacent to the Short circuits can cause bodily injury generator set. Locate the detectors to and/or equipment damage. EXIlauat Sadequately warn the building's Disconnect the battery before ystejn occupants of the presence of carbon generator set installation or — monoxide. Keep the detectors maintenance. Remove all jewelry ® WARNING operational at all times. Periodically before servicing the equipment. Use — test and replace the carbon monoxide tools with insulated handles. Remove detectors according to the the negative (-) lead first when manufacturer's instructions. disconnecting the battery. Reconnect. the negative (-) lead last when reconnecting 'the battery. 'Never Carbon monoxide. Fuel System. connect the negative (-) battery cable Can cause severe nausea, to the positive (+) connection terminal fainting,or death. A WARNING of the starter solenoid. Do not test the battery condition by shorting the The exhaust system must be terminals together. leakproof and routinely inspected. + . rA Generator set o eration. Carbon Engine Backfire/Flash monoxide can cause severe nausea, fainting,or death. Carbon monoxide Explosive fuel vapors. Fire is an odorless, colorless, tasteless, Can cause severe injury or death. nonirritating gas'that can cause death if A WARNING inhaled for even.a short time. Avoid Use extreme care when handling, — storing, and using fuels. breathing exhaust fumes when working on or near the generator set. 'Never operate the generator set inside a The fuel system. Explosive fuel building. Never operate the generator vapors can cause severe injury or set where exhaust gas could seep death. Vaporized fuels are highly Risk of fire. inside or be drawn into a potentially explosive. Use extreme care when Can cause severe injury or death. occupied building through windows,air handling and storing fuels. Store fuels intake vents, or other openings. in a well-ventilated area away from Do not smoke or permit flames orspark-producing equipment and out of sparks.near fuels or the fuels stem. Carbon monoxide symptoms., the reach of children. Never add fuel to Carbon monoxide can.cause severe the tank nausea, fainting, or death. Carbon while the engine is running Servicing the fuel system. A flash because spilled fuel may ignite on monoxide is a poisonous gas present in fire cancausesevereinjuryordeath. contact with hot parts or from sparks. i id o Carbon gases. monoxide s an Do not smoke or permit flames or exhaust Do' not smoke 'or permit flames or s tastel colorless, es, "sparks near the carburetor, fuel line, odorless, sparks to occur near sources of spilled nonirritatingfor even a short time. 'Carbon ting gas that can cause death if inhaled fuel filter,fuel pump, or other potential fuel or fuel vapors. Keep the fuel lines sources of spilled fuels or fuel vapors. monoxide poisoning symptoms include and connections tight and in good Catch fuels in an approved container condition. Do not replace flexible fuel but are not limited to the following: when removing the fuel line or tines with rigid lines. Use flexible • Light-headedness,dizziness ca°rburetor. sections to avoid fuel line breakage • Physical fatigue,weakness in caused by vibration. Do not operate the Servicing the air cleaner. A sudden joints and muscles generator set in the presence of fuel .backfire can cause severe"injury or • Sleepiness, mental fatigue, leaks, fuel accumulation, or sparks. death. Do not operate the,generator inability to concentrate Repair fuel systems before resuming set with the air cleaner removed. or speak clearly, blurred vision generator set operation, Stomachache,vomiting, nausea Combustible materials. Afire can If experiencing any of these symptoms Explosive fuel vapors can cause cause severe injury or death. and carbon monoxide poisoning is severe injury or death. Take Generator set engine fuels and fuel possible, seek fresh air immediately additional precautions when using the vapors are flammable. and explosive. and remain active. Do not sit,lie down, following fuels: 6 Safety Precautions and Instructions TP-7202 6/22 T T Propane(LPG)—Adequate ventilation Hazardous Voltage/ is mandatory. Because propane is 'CAUTION heavier than air, install ,propane gas Moving Parts detectors low in.a room. Inspect the, Welding'the,generator set.. detectors per the manufacturer's A DANGER Can .cause , severe,. electrical instructions. equipment;damage. Natural Gas—Adequate ventilation isA Welding on.generator'set will cause mandatory.'Because natural gas rises, serious damage to engine electrohie 'install natural gas detectors high in a controls m onents. Disconnect all � room. Inspect the'detectors per the Hazardouswoltage.' ` engine ecoplectronic control connections ,manufacturer's instructions: Will_ cause sevrinuror,death. before welding. ee jy Gas fuel, leaks. Explosive fuel Disconnect all power sources,before Grounding electrical "equipment. vapors can cause severe injury,or opening the enclosure. Hazardous voltage will cause'severe death. Fuel leakage can cause an Injury 'or death. L Electrocution is explosion. . Check the, LPG vapor or possible whenever' electricity <'is naturai`gas fuel.system 'forleakage by A DANGER present. , Ensure you comply,with 'all using'a,'soap and water solution with applicable codes and standards. the ,fuel system test pressurized to °A Electrically ground the generator 'set, 6-8 ounces per square inch transfer switch;and related,equipment (10-14 inches water column). Do not ruse a soap solution containing either S and electrical circuits."Tum offthe main r ammonia or chlorine because bothIncircuit breakers of all power sources Hazardous voltage.--Moving parts. before servicing the equipment. Never prevent bubble formation. Asuccessful Will cause severe jury or death. contact electrical leads or appliances test depends on the ability of the when standing in water or on wet solution to bubble. Operate the generator.set only when ground because these conditions all guards and electrical enclosures increase the risk of electrocution. are in place. Hazardous Noise Disconnecting the electrical load. A WARNING Hazardous voltage will cause severe ® CAUTION injury or ;Beath. Disconnect`the generator set from the load by'turning ^� A off -the line circuit breaker or by disconnecting the generator set output, leads from the transfer switch and Hazardous voltage. Backfeed to heavily taping the ends of the leads. High voltage transferred to.the load the utility system. Hazardous noise. Can cause property damage, during testing may cause personal Can cause hearing loss. severe injury,or death. injury and equipment damage. Dnot use the safeguard circuit breaker r in Never operate the generator set If the generator set is used for place of the line circuit breaker. The without a muffler or with a faulty standby power, install an automatic safeguard circuit breaker does not exhaust system. transfer switch to prevent inadvertent disconnect the generator set from the interconnection of standby and load. Engine noise. Hazardous noise can normal sources of supply. Welding on the generator set. Can cause hearing loss. Generator sets cause severe electrical equipment not equipped with sound enclosures damage. Before welding on the can produce noise levels greater than . A DANGER generator, set perform the following 105 dBA. Prolonged exposure.to noise steps: (1) Remove the battery cables, levels greater than 85 dBA can cause negative (-) lead first. (2) Disconnect permanent hearing loss. Wear hearing all engine electronic control module protection when "near an operating (ECM ) connectors. (3) Disconnect all A generator set. generator set controller and voltage Hazardous voltage. regulator circuit board connectors. Will cause severe injury or death. (4) Disconnect the engine battery- charging alternator connections. This equipment must be installed and (5)Attach the weld ground connection serviced by qualified electricalclose to the weld location. personnel. TP-7202 6/22 Safety Precautions and Instructions 7 Connecting the battery and the Hot Parts Notice battery charger. Hazardous voltage will cause severe injury or death. NOTICE Reconnect, the battery correctly, ® WARNING positive to positive and negative to, Canadian installations only. For negative,to avoid electrical shock and standby service connect the output of '' 'the ,generator set to a suitably rated damage to the battery charger,and transfer switch in accordance with battery(ies) . Have a qualified electrician install the battery(ies). Canadian Electrical Code, Part 1. Hot coolant and steam. Short circuits. Hazardous Can cause severe Injury or death. NOTICE voltage/current will cause severe Electrostatic discharge damage. injury or death. Short circuits can Before removing the pressure cap, Electrostatic discharge (ESD) cause bodilyinjury and/or equipment stop the generator set and allow it to � rycoot. Then.ioosen the pressure capdamages electronic circuit boards. damage. Do not contact electrical p Preventelectrostatic discharge connections with tools or jewelry while to relieve pressure. Fill system damage by wearing an .approved making adjustments or repairs. before starting unit. grounding wrist strap when handling Remove all jewelry before servicing the electronic circuit,boards or integrated equipment. Q WARNING circuits. An approved grounding wrist, Engine block heater. `Hazardous — strap provides a high resistance(about voltage will cause severe injury or 1 megohm), not a direct short, to A death. The engine block heater can ground. cause electrical shock. Remove the engine block heater plug from the electrical outlet before working on the Hot engine and exhaust system. block heater electrical connections. Can cause severe injury or death. Accessing the middle compartment Do not work on'the generator set until on the control panel. Hazardous it cools. voltage.will cause severe Injury or death. On the controller base box and Servicing the alternator. Hot parts automatic voltage regulator, do not can cause severe injury or death. touch the terminals for voltage and Avoid touching the alternator field or -- current measurement. Disconnect all exciter armature. When shorted, the power sources and disable .the alternator field and exciter armature generator set before servicing. become hot enough to cause severe Electrical backfeed to the utility. burns. Hazardous backfeed voltage can Servicing the exhaust system. Hot cause severe.injury or death. Install parts can cause severe injury or a transfer switch in standby power death. Do not touch hot engine parts, installations to prevent the connection The engine and exhaust system of standby and other sources of power. components become extremely hot Electrical backfeed into a utility during operation. electrical system can cause severe injury or death to utility personnel Servicing the engine heater. Hot working on power line's. parts can cause minor personal ;injury or property damage. Install the Servicing the generator set when it heater before connecting it to power. Is operating. Exposed moving parts Operating the heater before installation will cause severe Injury or death. 'can cause burns and component Keep hands, feet, hair, clothing, and damage. Disconnect power to the test leads away from the belts and heater and allow it to cool before pulleys when the generator set is .servicing the heater or nearby parts. running, Replace guards,screens,and covers before operating the generator Servicing the engine oil.pan heater. set. Heated components can cause severe Injury. The oil pan heater will ;rapidly become hot when energized. Do nottouch the oil pan heater while it is 'hot.Disconnect power to the engine oil pan heater and allow to cool before servicing it or nearby parts. 8 Safety Precautions and Instructions TP-7202 6/22 Y( Introduction r� This manual provides installation instructions for the •List of Related Materials Model 24RCLA,30RCLA,and 38RCLC,generator•sets. :; Operation manuals are available separately. See Figure 2 identifies related literature available for the Figure 1 for an illustration of the 24RCLA generator set. generator sets covered in this manual.Only trained and qualified personnel should 'install or service the Kohler strongly recommends that, only factory- generator set. authorized dealers install and service the generator. Literature Type Part Number Information in this publication represents data available Specification Sheet,24ROLA G4-303 at the time of print. Kohler Co. ,reserves the right to Specification Sheet,'30RCLA G4-304 change this publication and the,products.represented Specification Sheet,.38RCLC, G4-305 - without notice and without any obligation or liability Operation Manual, Generator Set TP-6905 whatsoever. Service Manual,Generator Set TP-6907 .Read this manual and carefully follow all procedures Parts Catalog,24RCL(A),30RCL(A), and safety precautions to ensure proper equipment 38RCLB(C)Generator Set TP-6908 ' operation and to avoid bodily injury. Read and follow the Operation Manual, KG2204/i<G2204T 'Safety Precautions and Instructions section at the Engine TP-6901 beginning of this manual. Keep this manual with the equipment for future reference. Service Manual, KG22b4/KG2204T Engine Mechanical TP-6902 Service Manual, Engine ECM < � Diagnostics TP-6903 Parts Catalog,KG2204/KG2204T Engine TP-6904 Operation Manual, OnCueO Plus Generator Management System TP-7006 Operation/Installation Manual, RXT ATS TP-6807 Operation/Installation Manual, RDT ATS TP-6345 Installation Instructions,Programmable Interface Module(PIM) TT-1584 Installation Instructions, Load Shed,Kit TT-1609 Installation Instructions,50 Amp Power Relay Modules for Load Management TT-1646 AoV-97eaInstallation Instructions,OnCue Plus Wireless Kit TT-1790 Figure 1 Model 24RCLA Generator Set Figure 2 Related Literature Warranty 'Registration Complete the startup and installation checklists supplied with, the startup notification form. Complete and sign the startup 'notification form and register the unit using the Kohler online Warranty processing System. �1 TP-7202 6/22 Introduction 9 Service Assistance For professional advice on generator power China - requirements and conscientious service,please contact North China Regional Office, Beijing your nearest authorized Kohler dealer. Phone: (86) 10 6518 7950 (86) 10 6518 7951 • Visit the Kohler Co. website at KOHLERPower.com. (86) 10 6518 7952 • Look at the labels and decals on your Kohler product Fax: (86) 10 6518 7955 or review the'appropriate literature or documents East China Regional Office, Shanghai included with the product. Phone: (86) 21 6288 0500 Fax: (86) 21 6288 0550 • Call toll free in the US and Canada 1-800-544-2444. 'India, Bangladesh, Sri Lanka • Outside the US and Canada,call the nearest regional India Regional Office office. Bangalore, India Phone: (91_) 80 3366208 Headquarters Europe, Middle East, Africa (91) 80 3366231 (EMEA) Fax: (91) 80 3315972 Kohler EMEA Headquarters Japan,, Korea Netherlands B.V. North Asia Regional Office Kristallaan 1 Tokyo, Japan, 4761 ZC Zevenbergen Phone: (813) 3440-4515 The Netherlands Fax: (813) 3440-2727 Phone: (31) 168 331630 Fax: (31) 168 331631 Asia Pacific 'Power Systems Asia Pacific Regional Office Singapore, Republic of Singapore Phone: (65) 6264-6422 Fax: (65) 6264-6455 10 Service Assistance TP-7202 6/22 Secti®n 1 Installation Instructions 1.1 Introduction WARNING Review this entire section and the Safety Precautions before starting the installation procedure.The generator A set specification sheet also contains data that may be required during the installation process. Hazardous .voltage. Backfeed to, The generator set and accessories must be installed by the utility system. an authorized Kohler dealer or authorized Can cause property damage, representative. The installation must comply with the severe injury,or death. National Electrical Code(NEC),state,and local codes. If the generator 'set is used for .For Canadian installations, refer to the Canadian standby power, install an automatic A Electrical Code (CEC). transfer switch to prevent inadvertent interconnection of standby 'and Note: These instructions outline one procedure for normal sources of supply. installing the generator set. Local codes may require different procedures. Grounding electrical equipment. Hazardous voltage will cause severe injury or death, ,Electrocution, is possible The generator set must be installed outdoors. The whenever electricity is present. Ensure you comply with all exhaust systems on enclosed units are designed for applicable codes and standards. Electrically ground the outdoor installation only. generator set, transfer switch, and related equipment and electrical circuits. Turn off the main .circuit breakers of all Note: DO NOT install these generator sets inside a power sources before servicing the equipment. Never contact building. 'electrical leads or appliances'when standing in water or on wet ground because these conditions increase the risk of Note: Install carbon monoxide (CO) detector(s) on electrocution. each level of any building adjacent to a generator set. Locate the detectors'to adequately warn the A WARNING building's occupants of the presence of carbon monoxide. . Read and follow the safety precautions in this manual r and observe the decals on the equipment. Refer to the Carbon monoxide. diagrams and drawings in Section 4 for dimensions and Can cause severe nausea, electrical connections during the installation procedure. fainting,or death. Read the entire installation procedure and obtain the accessories and tools needed before beginning The exhaust system must be installation. Perform the steps'in the order shown. leakproof and routinely inspected. To install optional accessories, follow the instructions Generator set operation. 'Carbon monoxide can cause provided with each kit. severe nausea,fainting,or death. Carbon monoxide is an odorless,colorless;tasteless,nonirritating gas that can cause death if inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the generator set. Never operate the generator set inside a building. Never operate the generator set where exhaust gas could seep inside or be drawn into a potentially occupied building through windows,air intake vents,or other openings. 'Carbon monoxide detectors. Carbon monoxide can cause severe nausea, fainting, or death. Install carbon monoxide detectors on each level of any building adjacent to the generator set. Locate the detectors to adequately warn the building's occupants of the presence of carbon monoxide. Keep'the detectors operational at all times. Periodically test and replace the carbon monoxide detectors according to the manufacturer's instructions. TP-7202 6/22 Section 1 Installation Instructions 11 Tools Required: 1 . 1.2 Lifting Generator Set • Multimeter (for measuring voltage and current) • Frequency meter (may be part of multimeter) A WARNING • Pressure gauge or manometer (for measuring fuel pressure) • Torque wrench . w�f • Wrenches z` • 'Screwdrivers • Socket wrenches or nut drivers Unbalanced weight.Improper lifting can 'ca use severe • 'Pliers injury or death and equipment • Safety glasses or goggles damage. • Drill with bits and hole saw Do not use lifting eyes. Lift the,generator set using lifting bars inserted through the lifting holes on Installer/Customer-Supplied Items: the skid. • One BCI group 24 size 12-volt batterywith a minimum rating of 630 cold cranking amps (CCA) at 0°F The approximate weight of the generator set with • Gravel or crushed stone enclosure is shown in Figure 1-1. Use equipment that is • Concrete mounting pad rated for the generator set's weight.to lift the unit into • Cables and conduit place. Lift the enclosure and genertor set together as • Fuel supply line with shutoff valve and pipe sealant one unit. (provided by fuel supplier) Model 'Weight,kg (lb.) • Carbon monoxide (CO) detector(s) 24RCLA 572 (1260) 30RCLA 599(1320) Avallable Accessories: 38RCLC 621 (1370) • Battery Figure 1-1 . .Approximate Weights • Battery heater • Block heater Insert lifting bars through the four holes in the mounting • Oil pan heater skid. The placement of the holes maintains balance during lifting. See Figure 1-2. • Flexible fuel lines • 'Load management system Follow these general precautions when lifting all • Programmable lhterface'Module (PIM) generator sets and related equipment. See TT-1584 for installation instructions. • Install proper size rigging at the skid lifting eyes providing a direct pull on the skid lifting 'eye. Make sure the rigging does not work as a pry bar'lever against the lifting eye. • DO NOT lift the generator set using the lifting eyes attached to the engine and/or alternator as these lifting eyes can not support the total weight of the generator set. • DO NOT attach hoisting equipment to the enclosure. Insert lifting bars through the four holes in the mounting skid. • Always protect cables,chains,and straps from sharp edges. • Use a spreader bar 'to prevent lifting cables from contacting the enclosure. 12 Section 1 Installation Instructions TP-7202 6/22 • Lifting should only be conducted by those trained and experienced in lifting and rigging to achieve a safe, ° And effective lift. Consideration needs to be given to, ,--, but not necessarily limited to the following items: o Weight and center of gravity of the.;equipment being lifted o 'Weight and center of gravity of the lifting device o Boom angles o ,Selection,of rated rigging o Stability of lifting foundation o Wind and weather conditions o Local or regional:codes that may require or restrict SPREADER BAR1 types of rigging. The dealer/lifting contractor should choose one of the Mp°x. MAX, following methods to lift the generator set depending upon the location circumstances and the generator set's • 'weight and size. Single Spreader Bar and Skid Lifting:Bar Method i Refer to Figure 1-3. LIFTING BAR TP-5700-2/L10 Figure 1-3 Single Spreader Bar and Skid Lifting Bar Double Spreader Bar and Skid Lifting Bar Method Method (enclosure not shown) Refer to Figure 1-4. o r-1 SPREADER BAR 1 1 20 MAX. 2D• 1. Lifting holes GM91044 MAX, Figure 1-2 Typical Enclosure with Lifting Holes LOt ; ~ LIFTING BAR TP-5700.2/L11 Figuire 14 Double Spreader Bar'and Skid Lifting Bar Method (enclosure not shown) TP-7202 6/22 Section 1 Installation Instructions 13 1.3 Location and Mounting 1.3.1 Location Factors . The manufacturer recommends mounting the generator _ set on concrete at .ground level. For installations 0 suspended above ground level, including roof installations, weight considerations are especially important. The building engineer must determine whether the structure can support the weight of the, generator set. The location of the generator set must: G� • 'Support the weight of the generator set and related SERVICE SIDE > equipment such as batteries,radiators,and mounting, pad(s). Keep in mind that the mounting pad weight' may exceed the weight of the,generator set. .o Meet applicable fire rating and other"national, state, and local codes and standards. • Minimize the risk that people will come into contact with hot generator set surfaces. • �� O � • Position the generator set, over a noncombustible N Surface. DO NOT allow.accumulation of combustible' materials under or around the generator set. • Permit vibration isolation to reduce noise and prevent -. damage. • Not be subject to flooding. • Allow safe expulsion of exhaust. • Provide clearance for cooling air flow and access for GM91044-MA2 ;service. See Figure 1-5 and the dimension drawings in Section 4 for required minimum clearances from Figure 1-5 Air Intake and Exhaust obstructions and combustible materials. • Minimize the risk of public or unauthorized access. 1.3.2 Mounting Surface Install the generator set on a single, level concrete 'Notice mounting pad.This method provides maximum stability and ensures correct cooling air flow through the DO NOT locate the .generator set near patios, generator set. The recommended mounting pad decks, play areas, or animal shelters.'Keep items dimensions are shown in the dimension drawings in such as lawn furniture, toys, sports :equipment, Section 4. and all combustible materials away from the generator set exhaust outlet. Refer to the generator set dimension drawings for conduit and fuel-line placement. Remind family members, children, and visitors to use caution near the generator set.Generator sets 1.3.3 Vibration Isolation connected-to automatic transfer switches start automatically during exercise periods and,power The generator set is equipped with neoprene vibration outages. Some generator set components isolators. Connections between the generator set or its become hot when the generator set is running and mounting base and any conduits or fuel lines must remain hot for a time after the generator set shuts include flexible sections to prevent breakage and to down. isolate vibration. 14 Section 1 Installation Instructions TP-7202 6/22 1.3.4 Prepare Site b. Spread a 76 mm (3,in:)thick layer,of,gravel to support the concrete mounting pad. For the Install the generatorsetoutdoors neartheincoming gas mounting pad dimensions, see the generator service. The generator set location must allow easy set dimension'drawing in"Section 4. access, for maintenance' and, service. The required distance from a structure is dependent on,,state and c. Lay a 100 mm (4 in:j thick concrete pad on the local codes.Seethe dimension"drawings in Section,4for gravel layer. Include,mounting bolts and stub- specific requirements for clearance on all sides of the ups for the fuel supply and electrical conduit. generator set. See the dimension drawing in Section 4 for the Plan the installation so that the exhaust outlets of the mounting bolt and stub�u,p"locations. generator set are not directed toward thebuilding or any ,3.5 Mount the Generator Set openings".where exhaust gas could be drawn into the building. 1. Place,the generator set on the concrete,mounting Install,carbon monoxide detectors on each,level of any pad. Secure the,;generator'set,with mounting bolts building adjacent to the generator set. Locate the anchored in the concrete pad. detectors to adequately warn-the building's occupants 2. Remove the shipping bracket,which is attached to of the presence of carbon monoxide. the skid under the:enaine and labeled with a hang 1. Obtain a building permit and contact your local -tag. utility companies to 'mark the locations of underground pipes and cables. 3. Remove the enclosure doors and alternator-end panel to gain access to the junction box and other 2. Prepare an area for mounting the generator set. generator set components during installation. Remove the covers to access the AC and DC a. Clear all combustible materials, including connection terminal blocks, plants and shrubs,building materials,and lawn ,furniture, from the areas near the exhaust outlets of the generator set. TP-7202 6/22 Section 1 Installation Instructions 15 Grounding electrical equipment. Hazardous voltage will 1.4 El@CtPICal System cause severe injury or death. Electrocution is possible whenever electricity is present. Ensure you comply with all DANGER applicable codes and standards. Electrically ground the generator set, transfer switch, and related equipment and h,; electrical circuits. Turn off the main circuit breakers of all power sources before servicing the equipment. Never contact ' : electrical leads.or appliances when'standing in water or on wet ground because these conditions 'increase the risk of Hazardous voltage. - electrocution. WIII cause severe injury or death. Disconnecting the electrical load. Hazardous voltage will Disconnect all,power sources before cause'severe injury or death. Disconnect the generator set opening the enclosure. from the load by turning off the line circuit breaker or b,y disconnecting the generator set output leads from the transfer switch and heavily taping the ends of the leads. High voltage DANGER transferred to the load during testing may cause.personal injury and equipment damage. Do not use the safeguard circuit breaker in 'place of the line circuit breaker. The safeguard circuit breaker does not disconnect the generator A , & 9 set from the load. Hltae. s. Before installing the generator set, provide for electrical _` Will cause severe Injury or death. connections through conduit to the transfer switch and other'accessories for the generator set.Route DC leads Operate the generator set only when in separate conduit from AC conductors. Carefully all guards and electrical enclosures install the selected generator set accessories. Route are in place. wiring to the generator set through flexible connections. Comply with all applicable codes when installing a wiring ® WARNING system, See the dimension drawings in Section 4 for the < recommended stub-up location. AC circuit protection. All AC circuits must include Hazardous voltage. BacBcfeed to circuit breaker or fuse protection. The circuit breaker the utility system. must be rated for a maximum of 125% of the rated Can cause property damage, 'generator set output current. The circuit breaker must severe injury,or death. open all ungrounded connectors. If the generator set is used for standby power, install an automatic The generator set is equipped with a factory-installed transfer switch to prevent inadvertent circuit breaker. interconnection of standby and normal sources of supply. 16 Section 1 Installation Instructions TP-7202 6/22 1. 4.1 Electrical Co1111eCtioinS For customer.-supplied wiring,, .select the wire temperature rating in Figure 1-6 based upon the ,Several electrical connections must be made between following criteria: the generator set and other components of the system for proper operation. Most field-installed accessory kits' • Select,.row 1, 2, 3, or 4 if the circuit rating is include installation instructions.Comply with:applicable. 110 amperes or less or requires#1 AWG(42.4 mm2) national,state,and local codes when installing a wiring or smaller'conductors. system. • Select row 3 or 4 if the circuit rating is greater than For Canadian installations, refer 'to the Canadian 110 amperes or-requires #1 AWG. (42.4 mm2). or Electrical Code (CEC). larger conductors. Row Temp.Rating Copper(Cu)Only Cu/Aluminum (Al)Combinations Al Only 1 60°C(140°F) Use No.*AWG,60°C wire or Use 60°C wire,either No.*AWG Cu,or'No.* Use 60°C wire,No.*AWG or or use No.*AWG,75°C wire AWG AI or use 75°C wire,either No.*AWG use 75°C wire,No.*AWG 75°C(167°F) Cu or No.*AWG Al 2 60°C(140°F) Use No.*AWG,60°C wire Use 60*C wire,either No.*AWG Cu or No.* Use 60°C wire,No.*AWG AWG,AI 3 75°C(167°F) Use No.*t AWG,75°C wire Use 75°C wire,either No.*t AWG Cu or No.*t Use 75°C wire,No*.p AWG AWG Al 4 90*C(194°F) Use No,*t AWG,90°C wire Use 90°C wire,either No.*t AWG Cu or No.4,t Use,90°C wire,No.*t, AWG AWG Al , * The wire size for 60°C(140°F)wire is not required to be included in the marking. If included,the wire size is based on ampacities for the wire given in Table 310-16 of the National Electrical Codes,in ANSIINFPA 70,and on 115%of the maximum current that the circuit carries under rated conditions.The National Electrical Code® is a registered trademark of the National Fire Protection Association,Inc. t Use the larger of the following conductors:the same size conductor as that used,for the temperature jest or one selected using the guidelines in the preceding footnote, Figure 1-6 Terminal Markings for Various Temperature Ratings and Conductors TP-7202 6/22 Section 1 Installation Instructions 17 1,4.2, Terminal Connector Torque Socket Size Across Tightening Torque, Use the torque values shown in Figure 1-7 or Figure 1-8 Olats, mm (in.) Nrn (in.Ib.) for terminal connectors. Refer to UL-486A, U.L-48613, 3.2 (1/8) 5.1 (45) and UL-486E for information on terminal connectors for 4.0 (5/32) 11.4 (100) aluminum and/or copper conductors. Comply with 4.8 (3/16) 13.8 (120) applicable national, state, and local codes when 6.6 (7%32) 17,0 (150) installing a wiring system. 6.4 (1/4) '22.6 (200) Note: If a connector has a clamp screw such as a 7.9 (5/16) 31,1 (275) ,slotted, hexagonal head screw with more than 9.5 ;(3/8) _- 42.4 (375) one means of tightening,testthe connector using 12.7 (1/2) 56.5 (500) both applicable torque values 'provided in 14.3 (9%16) 67.8 (600) Figure 1-8. Note: For values of slot width or length,not,correspondirig to those specified,select the largest torque value associated with the conductor size.Slot width is the nominal design value.Slot length is to be measured at the bottom of the slot, Figure 1-7 Tightening Torque for Pressure Wire Connectors with Internal-Drive 'Socket-Head Screws Tightening Torque,Nm(In.Ib.) Wire Size for Unit Hexagonal Head-External Connection Slot Head 4.7 mm(No.10)or Larger* Drive Socket Wrench Slot Width<1.2 mm,(0.047 in.) Slot Width A.2 min(0.047 in.) - Split-Bolt Other AWG,kcmil(mm2) Slot Length<6.4 mm(0251n.) Slot Length>6.4 mm(0.25 in.) Connectors Connections 18-10 (0.82-5.3) 2.3(20) 4.0;(35) 9.0 _(80) 8.5 (75) $ (8.4) 2.8(25)� 4.5(40) 9.0 (80) -8.5 (75) 6-4 '(13.3-21.2) 4.0(35) 5.1 (45) 18.6 (165) 12.4 (110) 3 (26.7) 4.0(35) 5.6(50) 31.1 (275) 16.9 (150) 2 ~ (33.6) 4.5(40) - Y 5.6(50) u 31.1 (275) 16.9 (150) 1 (42,4) - 5.6(50) 31.1 (275) 16.9 (150) 1/0-2/0 (53.5-67.4) - 5.6(50) 43.5 (385) 20.3 (180) 3/0-4/0 (85.0-107.2) 5.6(50) 56.6 (500) 28.2 (256) 250-350 (127-177) - 5.6(50) 73.4 (650) 36.7 (325) 400 - (203) - 5.6(50) 93.2 (825) 36.7 (325) 500 (2 53) - 5.6(50) 93,2 (825) 42.4 (375) 600-750 (304-380) - 5.6(50) 113.0 (1 000) 42.4 (375) 800-1000 (406-508) T - 5.6(50) 124.3 (1100) 56.5 (500) 1250-2000 (635-1016) - -_ 124.3 (1100) 67.8 (600) * For values of slot width or length not corresponding to those specified,select the largest torque value associated with the conductor size. Slot width is the nominal design value.Slot'length is to be measured at the bottom of the slot. Note: If a connector has a clamp screw such as a slotted,hexagonal head screw with more than one means of tightening,test the connector using both applicable torque values. Figure 1-8 Tightening Torque for Screw-Type Pressure Wire Connectors 18 Section'1 Installation Instructions TP-7202 6/22 1.4.3 Ground and;Neutral,Connections ,.,;<.,,. -Connect power to the leads in ,the..utility power connection area shown in Figure 1-11.This connection Ground the generator set.The grounding method must provides power for charging the.engine starting battery. -"\ comply with NEC and local codes. Connect the ground See the wiring' diagrams in Section 4 for connection to the generator set ground lug,terminal GRD inside the details. junction box(see Figure 1-11).Connect the grounds for utility and low voltage connections to the ground lugs. For other AC For such as engine heaters, provided in the customer,connection box for those insfall an AC receptacle near the generator set. specific connections(see Figure 1-11). Power Requirement 'Various regulations and site configurations including the Equipment Watts Amps volts National Electrical Code (NEC), local codes,-and the Battery charger(standard, type of transfer switch used in the application determine integral to RDC2 controller) 50 0.42 120 the grounding of the.n.eutral at the alternator. NEC 2002 pil pan heater(optional) 1.25 120 Section 250.20 is one example that has a very good iso explanation of the neutral grounding requirements for 0.63 240 generator sets. Battery heater,(optional) .80 0:7 120 Generator sets are shipped with the generator set Block heater(optional) 500 4.2 120 neutral attached to the alternator in the junction box.At 2.1 240 installation, the neutral can be grounded at the ,Figure 1-9 Power.Requirements generator set or lifted from the ground stud and isolated if the installation requires an ungrounded neutral i d DC Wiring t AC 6 Connect anrn connection at the alternator. The generator set will 1.4. 9 operate properly with the neutral either bonded to Note: Have a licensed electrician make the following ground or isolated from ground at the alternator. electrical connections. All connections must 1.4.4 Battery Chargers comply with state and local codes. Size,the wire according'to the length of run and 115%of An engine-driven,.baftery-charging alternator charges the circuit current (amperage) basedon 75°C wire the battery whenever the generator set operates. rating or less as directed by the National Electrical Engine-driven systems can quickly restore the charge Code@ (NEC) in ANSI/NEPA 70. See Section 1.4.1 for used in a normal cranking cycle. additional information about wire selection. When the engine is not operating,a very low charge rate The generator set is,equipped with a field-connection from an AC-powered battery charger is usually sufficient terminal block located in the access area below the. to maintain a full charge on the batteries. The RDC2 junction box.Leads have been factory-installed from the controller contains a built-in battery charger to maintain junction box to the terminal block for easy field wiring. the generator set's engine starting battery. Be sure to provide AC power for the integral battery charger as See Figure 1-11. Make all AC and DC customer instructed in Section 1.4.5. connections inside the customer connection box.Do not remove the upper panel or make connections inside the 1.4.5 Power Supply upper area of the junction box. Refer to the wiring diagrams in Section 4. Power must be supplied to the generator set location for the battery charger and optional accessories. The Load Circuit Breaker Connections power source must comply with both state and local codes.The power to the accessories must be available See Figure 1-10 for load connection torque at all times, i.e.the circuit must be powered by the utility specifications. source and backed up by the'generator set. See .Figure 1-9 for the power requirements for the battery charger and accessories. TP-7202 6/22 'Section 1 Installation Instructions 19 Model Frequency,Voltage Breaker Description Torque, Nm(in. lbs.) 24RCLA 60Hz, 120/240V, 'Ph.,3W 100 Amp, 2-Pole 5.6(50) 60Hz, 120/208V, 3Ph,4W,Wye 90 Amp,3-Pole 8.5 (75) 601-1z, 127/208V,3Ph,4W,Wye 90 Amp,3-Pole 8.5 (75) 60Hz, 120/240V,3Ph,4W, Delta 80 Amp,3-Pole 8.6 (75) 60Hz, 277/480V,3Ph,4W,Wye 40 Amp,3-Pole 9-10.2(80-90) 50Hz, 230/400V,3Ph,4W, Wye 40 Amp,3-Pole 9-10.2 (80-90) 30RCLA 60Hz, 120/240V, 1 Ph,3W 150 Amp, 2-Pole 8.5 (75) 60Hz, 120/208V,3Ph,4W,Wye 125 Amp, 3-Pole 9-10.2(80-190) 601-1z, 127/208V,3Ph,4W,Wye 100 Amp, 3-Pole 5.6(50) 60Hz, 14/240V,313h,4W, Delta 100 Amp,-3-Pole ,5.6(50) - 6011z,277/480V,3Ph,4W,Wye 50 Amp,3-Pole 9-10.2 (80-90) 50Hz,230/400V,3Ph,4W,Wye 60 Amp,3-Pole 9-10.2(80-90) 38RCLC 601-1z, 120/240V, 1 Ph,3W 175 Amp, 2-Pole 8.5 (75) 60Hz, 120%208V,3Ph,4W,Wye 150 Amp, 3-Pole 9-10.2 (80-90) 60Hz, 127/208V,3Ph,4W,Wye 125 Amp,,3-Pole 9-10.2 (80-90) 60Hz, 1,20/240V,3Ph,4W, Delta 125 Amp, 3-Pole 9-10.2(80-90) 60Hz,277/480V, 3Ph,4W,Wye 60 Amp, 3-Pole 9-10.2(80-90) 50Hz, 230/400V,313h,4W, Wye 60 Amp,3-Pole 9-10.2 (80-90) Figure 1-10 Load Circuit Breaker Hardware Torque Recommendations 5 2 / O I I � 7 4 I 3 I 0 13 0 °l o l 14 e 1 1. Access panel(remove to access connections) 11 2. Upper panel 12 3. Neutral lug10 9 8 4. Load lead connections to line circuit breaker 5. Ethernet cable connection for OnCue Plus Connection details 6. Ground(GRD)lug, 120VAC(utility power)connection Access panel removed, 7. 120VAC(utility power)connection leads 8. Ground (GRD)lug,low voltage connection GM116154-A 9. Low voltage connection terminal block 10. Customer connection box 11. Terminal Ground(GRD)lug 12. Load lead access opening 13. GFCI duplex receptacle 14. Engine shutdown switch Figure 1-11 Generator Set Connections 20 Section'l Installation Instructions' TP-7202 6/22 .Generator Set Connections 8. To connect the OnCue® . Plus -Generator Use separate conduit for the power cables and the low Management System to_ your generator, runnetwork cable from the generator set to the voltage communication or engine start leads.,.,Local, customer's router or modem.* codes and the length of run as well as the transfer switch wire size requirements will determine the wire size a. Route the network cable with other low-voltage needed for the AC leads. signal wiring (for example, the RBUS Note: Some codes require the use of a disconnect communication leads or engine start leads tthe transfer switch), in separate conduit from switch. Check the code requirements for your the AC load leads.If the network cable is longer location and install a disconnect switch, if than 100 meters (328 ft.), use a repeater or ,required. switch. 1. Route the load leads into the junction box through b. Test the Internet connection for the,generator the access opening in the bottom of the box. by connecting a laptop'to the network cable. Connect the load leads from the line circuit breaker in the generator set junction box to the transfer (1) Turn OFF any wireless connections to the switch emergency power connection points. See laptop. Figure 1-11 and refer to transfer switch installation manual for ATS connection instructions. (2) Connect the network cable to the laptop. --� Connect the other end of the network cable 2. Connect the neutral (1-0) and ground (GRD) leads to the customer's router or modem. from the ATS .and the main panel to the corresponding lugs in the connection box. See -(3) Verify the Internet connection by opening Section 1.4.3 for grounding information. your web browser and going to www.koh.lerpower.com or any known 3. Cut or punch openings in the side of the connection website. box for the 120 VAC power supply leads and the low voltage connections. See Figure 1-11. Use (4) Disconnect the network cable from the -� separate conduit for the power leads and the low laptop. voltage leads. c. Use an RJ45 inline coupler to connect the 4. Connect utility power for the controller's battery Ethernet cable to the cable in the customer charger and GFCI outlet.Connect to a circuit that is connection box. The inline coupler is included supplied by the utility source and backed up by the with the OnCue Plus kit. generator. See Section 1.4.5 and Figure 1-11 for If .more information about the utility power instructions OnCue Plus Wireless Kit is being used,referto the Installation uctions provided with the wireless kit. requirement. instr 5. For transfer switch communication and/or engine startconnection, see Section 1.4.7. 6. For connection of the optional programmable interface module(PIM),and/or a load shed kit,see Section 1.4.9. 7. Install an AC receptacle for the AC accessories, if equipped. Power to this receptacle most be available when the generator set is not running. See Figure 1-9 for accessory power requirements. TP-7202 6/22 Section 1 Installation Instructions 21 1.4.7 Automatic Transfer Switch' Follow the installation instructions to connect the Connectiontransfer switch interface board to the appropriate terminals on the generator set. The RDC2 controller A WARNING uses a.Kohler-proprietary communication protocol to communicate with the transfer switch. A When connected to a Kohler Model RXT transfer switch, the RDC2 controller provides the following features: Hazardous voltage. Backfeed to • Monitors and displays utility voltage and frequency. the utility system. Can cause property damage, • Schedule loaded exercises from the RDC2 generator severe injury,or death. set controller. If the generator set is used for • Set the ATS system voltage and frequency. standby power, install an automatic transfer switch to prevent inadvertent . Allows calibration of the utility voltage and frequency interconnection of standby and at the generator set controller. normal sources of supply. • Allows adjustment of transfer switch transfer time A typical standby.system has an automatic transfer delays from the generator set controller. switch connected to the generator set output to automatically transfer the electrical load to the RBUS communication connections'for a Kohler® generator set if the normal source fails. The. normal Model RXT transfer switch power source is typically utility power. 'When normal power returns,the switch transfers the load back to the One Model RXT transfer switch can be connected to the normal power source and then signals the generator set generator set. See Figure 1-12. Use shielded, to stop. twisted-pair cable to connect P10-1 through P10-4 on the transfer switch interface module to the generator set Connect the ATS or remote start/stop switch. Connect terminal block connections A, B, PWR, and COM. See the load leads from the generator set to the Emergency Section 1.4.8' for communication cable source lugs on the ATS. Connect the RBUS or engine recommendations and maximum cable length. start connections as described below. Route low-voltage communication leads through separate The Model RXT transfer switch with the combined conduit from the AC power and load leads. All ;interface/load management board requires one set of connections must comply with applicable state and local RBUS connections to the generator set. However, the codes. combined board acts as two RBUS modules: one RXT 'transfer switch and one load management-device. Kohler Model RXT Automatic Transfer Switch Note: Connections 3 and 4 on the generator set are not The RDC2 controller is designed to control the Kohler used with the Model RXT transfer switch. Model RXT transfer switch as well as the generator set. '22 Section 1 Installation Instructions TP-7202 6122 1 2 Generator Set GND COM COM 12VDC PWR PWR B B interface Board on the RBLIS A A Model RXT Transfer Switch 4 :. AxT 1A / A a n 3 ;B m WA 4 3 PWR A co COM � g " 4 Note: Generator set terminal block connedtions 3 and 4 are NOT USED with the Model RXT ATS. 1. Customer connection terminal block.See Figure 1-11 for location.Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. See Figure 1-14 for cable specifications. 4. Leave the end of each cable shield disconnected at the last device. If accessory modules are connected,see Section 1.4.9. Figure 1-12 Model RXT Transfer Switch Communication Connection to Generator Set Terminal Block 1 TP-7202 6/22 Section 1, Installation-instructions 23 Engine start connection for other transfer Connect the transfer switch engine-start contacts or a switches or a remote start/stop switch remote manual engine-start switch to the engine start terminals (3 and 4) on the.generator set. Size the wire Note: Do not use the Kohler® Model RRT transfer according to the transfer switch connection and the switch with Model RCL generator sets. length of run. Use separate conduit for the DC Other Kohler transfer switches, including Model RDT or engine-start leads and the AC generator set load cables Model K (MPAC" ) transfer switches can be used with and battery charger leads. the Kohler generator sets covered in this document. See Figure 1-13. Connect the engine start leads from These transfer switches contain separate ATS controls the transfer switch or remote start switch to terminals 3 that do not communicate with the,RDC2 controller, and 4 on the terminal block.Route the engine start leads These transfer switches use a set of contacts to signal through separate conduit from the AC power and load the engine/generator to start. When the normal source leads. fails and the generator set is in AUTO mode,the transfer Close the remote start contacts to start and run the switch contacts close to signal the generator set to start generator set.Open the contacts to signal the generator and run. After the normal source returns, the contacts set to stop. The generator set controller must be in open to signal the generator set to stop. AUTO mode for remote start/stgp. The engine start terminals are usually located near the transfer switch contactor with an engine start decal identifying the terminals. Use the transfer switch wiring diagrams to identify the engine start terminals prior to making connections. 1 Generator Set coM r~ 12VDC — PWR RBUS a A 2 1 1A ATS 3 (with engine 4 start contacts) tp6809 1. Customer connection terminal block.See Figure 1-11 for location.Check the decal on the generator set for terminal block connections. 2. Engine start leads 3 and 4.See the ATS manual for cable size specifications. Figure 1-13 Engine Start Connections with Transfer Switch Models other than Model RXT 24 Section 1 Installation Instructions TP-7202 6/22 9.4.8 Communication Cable • For short cable runs.shown.in the first two rows of Specifications Figure 1-14, use : .one pair in the., two-pair communication cable for the A and B connections, 1 RBUS Connections A and. B and use the second pair for the PWR and COM connections. ;For the RBUS communication connections A and B to the optional RBUS modules, use 20 AWG shielded, • Forthe longer cable runs shown in the lasttwo rows of twisted-pair communication cable. Belden #9402 Figure 1-14, use 12 or 14 AWG cable for PWR and (two-pair) or Belden #8762 (single-pair) or equivalent COM, and use the 20 AWG communication cable cable is recommended. Optional RBUS modules can specified above for the A and B connections only. In include the Model RXT transfer switch, RXT combined this case, single-,pair communication cable such as interface/load management board, automatic this #8762 can be used for the A .and B paralleling module (APM), programmable interface connections. module (PIM), and/or the load shed kit for the RDT or Note: A model RXT transfer switch with combined RXT transfer switch. interface/load management board acts as two For outdoor installations, including those with buried RBUS.rtiodules:one RXT transfer switch and one cables and/or conduit, use outdoor-rated Belden load management device. .#1075A or equivalent 20 AWG shielded, twisted-pair Note: Power relay modules, if used, are not RBUS communication cable. modules and do not have RBUS communication PWR and COM Connections connections. For the PWR and COM connections,the cable size and maximum cable length depends on the number of modules connected. See Figure 1-14. Maximum length per run,meters(ft.) Number of Modules per Run (RXT, APM, PIM, and/or load management device) Cable(rB1 PWR and COM) 1 Module i2 Modules 3 Modules 4 Modules Belden#9402 or equivalent 20AWG for 46 (150) 15 (50) 5 (17) Do not use 20AWG indoor installation for PWR and COM Belden#1075A or equivalent 20AWG for 46 (150) 15 (50) 5 (17) Do not use 20AWG outdoor installations or buried cables for PWR and COM 14 AWG* 137 (450) 137 (450) 107 (350) 107 (350) 12 AWG* 137 (450) 137 (450) 137 (450) 137 (450) Use 12 or 14 AWG cable for PWR and COM connections only.For RBUS connections A and B,use shielded,twisted pair communication cable specified above. Figure 1-14 Total Cable Lengths for PWR and COM Connections TP-7202 6/22 Section 1 Installation Instructions 25 1.4.9 System Connections with one programmable interface module (PIM), and/or one Accessory Modules load control module (load shed kit). See Figure 1-15 through Figure 1-18 for connection See Section 1.4.8 for cable size and length .options with up to three accessory modules.Accessory specifications. modules can include one Model RXT transfer switch, PND 2 Generator Set / CON — cor%3,12VDC PWR — PWR RBUS e B A — A Load Shed Kit 1 1A B3 ., ZPWR4 OM g `' 4 A B PWR COM RXT* A a a — A B � m — B 7PWR PWR COM 8 COM P10 (RBUS) PIM 5 A — a a Note: See Section 1.4.8, Communication Cable Specifications for maximum cable lengths. B m * RXT transfer switch with standard or combined interface/load PWR management board. Do not use a load shed kit with a corn 8 8 combined interface board. 5 P10 (RBUS) 1. Customer connection terminal block.See Figure 1-11 for location.Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable. See Figure 1-14 for cable specifications,including maximum total cable length per run(1 run shown). 4. Connect shields together as shown. 5. Leave the end of each cable shield disconnected at the last device. Figure 1-15 Accessory Module Communication Cori nection'Details 26 Section 1 Installation Instructions TP-7202 6/22 GND 2 Generator Set / COM — coM 12VDC• PWR — PWR RBUS B — B 3 A — A / Load Shed Kit 1 A a 1A 3 B m z 1� 4 PWR c COM 8 6 / 4 A B PWR COM R) Aa A a B ao w B PWR PWR COM COM P10 (RBUS) PIM 5 Note: See Section 1.4.8, Communication Cable A Specifications for maximum cable lengths. e * RXT transfer switch with standard or combined interface/load PwR management board. Do not use a load shed kit with a coM 8 combined interface board. P10 (RBUS) 1. Generator set terminal block.See Figure 1-11 for location.Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable. See Figure 1-14 for cable specifications,including maximum total cable length. 4. Connect shields together as shown. 5. Leave one end of each cable shield disconnected at the last device. 6. 12 AWG or 14 AWG leads for PWR and COM. Figure 1-16 Accessory Module Connections with 12-14 AWG Power Leads (one cable run with three modules shown) 1 TP-7202 6/22 Section 1 Installation Instructions 27 t 3 2 COM Generator Set PWR 9402 CABLE B A com 12VDC PWR— 3 RBUS B A rA 1 1A 3 4 Note: See Figure 1-14 for cable specifications. tp6809 1. Customer connection terminal block.See Figure 1-11 for loca#ion.Check the decal on the generator set for terminal block connections. 2. Splice 3. Connect all of the shield leads on this end to GROUND at the generator set. Figure 1-17 Multiple Connections to the Generator Set Generator Set 'Load TB1 Shed Kit FIXT ATS Notes: • See Figure 1-11 for terminal block location on generator set.Check the decal on the generator set.for terminal block connections. • See Figure 1-14 for maximum total cable length with 12 or 14 AWG wire. PIM • See Figure 1-15 for communication connection (A and B, PWR and COM)details.Connect the cable shield to ground at the generator set. tpsaos Figure 1-18 Accessory Module Connections (two cable runs with one and two modules shown) 1.4.10 Other Accessories See, section 2 for 'information about available 'accessories. Install and connect optional accessories. Follow the installation instructions provided with the accessory kits. 28 Section 1 Installation'Instructions TP-7202 6/22 .5 Engine Starting Battery electrolyte is a diluted sulfuric,acid,,Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety A 'WARNING goggles,rubber gloves,and boots when servicing the battery. Do not open a sealed.battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area,for 15 minutes With large quantities of clean water. Seek immediate medical aidin the case of eye contact. Never add acid to a battery after,placing the'battery in service,as this may result in hazardous spattering of battery Sulfuric acid in batteries. acid. Can cause severe Injury or death. Battery acid"cleanup., Battery acid can cause severe injury or death. Battery acid is electrically conductive and Wear protective goggles and corrosive. Add 500 g (1,Ib.) of,bicarbo_nate of soda (baking clothing, Battery acid may.cause soda) to a container with 4 L (1 gal.) of water and mix the blindness and burn skin. neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue .to add the neutralizing solution to the spilled battery. acid until all evidence of a ® WARNING chemical reaction•(foaming) has ceased. Flush the resulting liquid with Water'and dry•the area. Use a BCI group 24 size 12-volt battery with a minimum rating of 630 cold cranking amps (CCA) at 0°F. Explosion. 1. Ensure that the starting battery is fully charged Can cause severe injury or death. before placing the battery in service. Relays in the battery charger cause arcs or sparks. 2. Clean the battery posts and/or adapters if Locate the battery in a well-ventilated necessary. area. Isolate the battery charger from explosive fumes. 3. Install battery post adapters, if needed. Battery gases. Explosion can cause severe Injury or 4. See the dimension drawing in Section 4 for the death. Battery gases can cause an explosion. Do not smoke battery rack location. Place the battery on the or permit flames or sparks to occur near a battery at any time, battery rack on the skid. particularly when it is charging. Do not dispose of a,battery in a 'fire. To prevent burns and sparks that could cause an 5. Connect the red battery cable to the positive (+) explosion, avoid touching the battery terminals with tools or battery terminal. "other metal objects. Remove all jewelry before servicing the equipment. Discharge static electricity from your body before 6. Connect the black battery cable to the negative(-) touching batteries by first touching a grounded metal surface battery terminal.. away from the battery. To avoid sparks , do not disturb the battery charger connections while the battery is charging. 7. Place the boots over the battery terminals. ,Always turn the battery charger off before disconnecting the 'battery connections. Ventilate the compartments containing batteries to prevent accumulation of explosive,gases. When power is applied to the RD02 controller (that is, when the battery is connected),you will be prompted to Battery short circuits. Explosion can cause severe injury set the date and time,and then to set the exerciser.See or death. Short circuits can cause bodily injury and/or Section 1.9 and the generator set operation manual for equipment damage. Disconnect the battery before generator instructions. set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. If the battery is disconnected for service or replacement, Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when the exercise settings on the RDC2/DC2 controller are reconnecting the battery. 'Never connect the negative (-) lost.Set the exerciser after installing and connecting the battery cable to the positive (+) connection terminal of the battery. See Section 1.9, Set Exerciser. starter solenoid. Do not test the battery condition by shorting the terminals together. TP-7202 6/22 Section 1 Installation Instructions 29 1.6 Fuel System' Gas fuel leaks. Explosive fuel vapors can cause severe injury or death. Fuel leakage can cause an explosion.'Check A N/���jN the LPG vapor or natural gas fuel system for leakage by using a soap and water solution with the fuel system test pressurized to 6-8 ounces per square inch(10-14 inches water column), Do not use a soap solution containing either ammonia or r chlorine because both prevent,bubble formation.Asuccessful A test depends on the,ability of the solution to bubble. Explosive fuel vapors can cause severe injury or death. Explosive fuel vapors. Take additional precautions when using the following fuels: Can cause severe injury or death. Propane (LP.G)—Adequate ventilation is mandatory. Use extreme care when handling, Because propane is heavier than air, install propane gas storing, and using fuels. 'detectors low,in a room. Inspect the detectors per the manufacturer's instructions. The fuel system., Explosive fuel vapors can cause severe Natural Gas—Adequate ventilation is mandatory. Because injury or death. Vaporized fuels are highly explosive. Use natural gas rises, install natural gas detectors high in a room, extreme care when handling and storing fuels. Store fuels in a Inspect the detectors per"the manufacturer's instructions. well-ventilated area away from spark-producing equipment .and out of the reach of children. Never add fuel to the tank Gas fuel systems operate on either LP vapor or natural while the engine is running because spilled fuel may ignite on gas. Refer to the generator set specification sheet and contact with hot parts or from sparks. Do not smoke or permit Section 1.6.3 for more detailed information on fuel flames or sparks to occur near sources of spilled fuel or fuel requirements. vapors. Keep the fuel lines and connections tight and in good condition, Do not replace flexible fuel lines with rigid lines., Use Note: The fuelsystem installationmust.com I with the flexible sections to avoid fuel line breakage caused by y comply vibration. 'Do not operate the generator set in the presence of National Electrical`CodeO (NEC) and applicable fuel leaks,fuel accumulation,or sparks. 'Repair fuel systems local codes. before resuming generator set operation. 30 Section 1 Installation Instructions TP-7202 6/22 1.6.1 Fuel Lines Measure the pipe length from the primary gas pressure regulator to the pipe connection on the generator set Gas lines. Never use fuel piping to ground electrical fuel inlet. Add 2.4 m (8 ft.) to the measured length for equipment. 'The gas supplier is responsible for each'90 degree'elbow. Use the pipe size indicated in �1 installation, repair, and alteration to gas piping. Figure 1-19 for the total length'of pipe. Use Schedule 40 black-iron pipe for gas piping.Copper Figure 1-19 is based on gas pressures of 3.4 kPa tubing may be used if the fuel does not contain hydrogen (0.5 psi, 13.8 in. water column) or less and a pressure sulfide or other ingredients that react chemically with drop of 0.12 kPa(0.018 psi,0.5 in:water column)with a copper. 0.60 'specific gravity and with a normal'amount of restriction from :fittings. The LING flow has been Line size.Size piping according to the requirements of corrected for specific gravity to determine the pipe sizes the equipment. The type of_fuel, the distance it must shown in the table. travel from gas meter/tank to fuel shutoff solenoid, and the, amount consumed by the engine must be Flexible connections. Rigid mount the piping but considered when determining fuel line pipe size. protect 'it from vibration: Use" flekible •connectiohs spanning a minimum'of 152 mm (6 in.) between'the In addition to actual fuel consumption, consider the stationary piping and the engine fuel inlet connection. following pressure loss factors: a Pipe length e Other appliances on the same fuel supply ® Number of fittings Maximum Fuel Flow Nominal Iron Pipe Size,in. Rate@ Full Load Pipe Length,m(ft) LPG cfh 3.0 6.112.2 18.3 24.4 30.5 45.7 61.6 Model Fuel -cfh. corrected (10) (20) (40) (60) (80) (100) (150) (200) LPG 113 179 1 1 1 1 1 1 1/4 1 1/4, 1 1/4 r 24RCLA NG 301 NA 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 LPG 166 262 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 30RCLA NG 424 NA 1 1 11/4 11/4 11/4 11/2 11/2 11/2 LPG 197 311 1 1 1 11/4 11/4 11/4 11/2 11/2 38RCLC NG 492 NA 1 11/4 11/4 11/2 11/2 11/2 2 2 Add 2.4.m @ ft.)to the measured length for each 90 degree elbow. Figure 1-19 Fuel Pipe Sizes TP-7202 6/22 Section 1 Installation Instructions 31 1.6.2 Gas Regulators 6. Connect the fuel supply: Gas regulators reduce high incoming fuel pressures to a. Apply pipe sealant that is approved for fuel lower levels acceptable for engines. See the generator connections to the.threaded fuel connections. set specification sheet for fuel supply pressure .requirements. b. Use a section of flexible fuel line to connect the fuel supplytothe 1 in.NPTfuelinlet connection Primary gas regulator.The primary regulator reduces on the generator set. See Figure 1-20 or the the high pressure from a'tank or transmission line to the dimension drawing in Section 4 for the fuel inlet lower pressure required by the secondary regulator on connection location. the engine. The fuel supplier provides the primary regulator. The fuel supplier is also responsible for c. Open the manual fuel valves and leak test all providing sufficient gas pressure to operate the primary fuel connections using soapy water. If a leak is regulator. detected, close the fuel valves, disconnect the lines at the location of the leak, clean the Secondary gas regulator.The secondary regulator is fittings, and apply fresh pipe sealant, factory-installed on the generator set engine and Reconnect the lines and recheck for leaks. controls the inlet pressure to the engine. 7. Verify that the fuel system is setup for the fuel being used (natural gas or LPG). See Section 1.6.4. 1.6.3 Install and Connect Fuel Supply .� Note: Have the fuel piping and regulator installed by the Note: After the system installation is complete, fuel supplier. The fuel supply installation must check for fuel leaks with the generator set comply with NEC and.local codes. running. 1. Seethe generator set spec sheet for the fuel supply � ,.. ji','•'rV,,,,.�.ti?o': ;,i?"' t .:r .:3': 5`'�4c:,2�,,5_.i�k`.�::_+ °^ Add up the fuel requirements for the requirements. generator et s plus p s all other gas-fired equipment fueled by the same supply. '` ®R, I z3L�!"•^�itx,L 'H.fl , 2. Check that the primary regulator and gas meter have sufficient capacity for the fuel requirements for the generator set plus all other gas-fired equipment. Have the fuel supplier install a larger .,. gas meter, if necessary, i� „w t � 'a E +........ N 3. Determine the fuel pipe size as described. in Section 1.6.1, t ADV•9759 4. Have your fuel supplier install a manual fuel shutoff 1. Fuel inlet, 1 in.NPT valve and rigid gas piping. Bring the pipe fo within Figure 1-20 Fuel Supply Connection Location 254 mm (10 in,) of the generator set fuel inlet (30RCLA generator set shown) location. 5. Remove the enclosure door on the service side of the unit. ,32 Section 1 Installation Instructions TP-7202'6/22 1.6.4 ,Fuel Conversion Procedures P8 The generator set is easily configurable for use with (ENGINE either NG or LPG. System configuration for NG or LPG INTERFACE) requires a mechanical setting on the fuel"pressure .regulator and an electrical connection on the Wiring harness.These adjustments will ensure that the proper A 70C 70D N22 OOO 45 41iT H fuel and spark timing are supplied to the engine. Note: The fuel pressure regulator is factory preset for J OOO asGR YEL S NGP1 >ss.When using NG, no mechanical adjustment is required. 45 (PS-G) R— � CONNECT FOR QCONS LP FUEL -N20 (Wt)-=-r..r] GM92458 Figure 1-22 Fuel Type Connections a' Converting the fuel will change the generator set rating. :P See the generator set specification sheetfor ratings with natural gas and LPG. Order a new nameplate with,the updated rating and fuel information from an authorized dealer, if necessary. Provide the following information 1 . ' from the original nameplate: e Model Number • kVA e Spec Number a Amps 1. Adjusting cap • Serial Number . Volts e Fuel (original and new) a Hz Figure 1-21 Fuel Pressure Regulator s kW To set the regulator for LPG: Attach the new nameplate over the old one. Do NOT cover the UL listing information on the old nameplate. 1. Push the adjusting cap to its upper stop and rotate toward the LPG marking, release upward ,pressure, and lock into place. Figure 1-21. .-� 2. For LPG fuel only, use the quick-connect adapters to connect wire N20 from the fuel pressure regulator to wire 45 from the ECM wiring harness. Figure 1-22. To reset the regulator for NG: Reverse the above procedure to reset for NG operation. 1. Push up on the adjusting cap and rotate toward the NG marking. Release upward pressure, and lock into place.Figure 1-21. 2. Disconnect wire N20 and wire 45. Figure 1-22, TP-7202 6/22 section 1 Installation Instructions 33 1.7 Cooling System Note: Do not add coolant to a hot engine. Adding coolant to a hot engine can cause the A WARNINGcylinder block or cylinder head to crack.Wait until the engine has cooled, 2. Fill the radiator with the recommended coolant C mixture of 50% ethylene glycol-based long-life coolant and 50% clean; softened water to inhibit Hot coolant and steam. rust/corrosion and prevent freezing. See Can cause severe injury or death. Figure 1-23 for the engine coolant capacity and Before removing the pressure cap, `Figure 1-24 for coolant fill location. Do not replace stop the generator set and allow it to the pressure cap at this time. cool. Then loosen the pressure cap to relieve pressure. Fill system Note: A coolant solution of 50% ethylene glycol before starting unit. provides freezing protection to -37°C (-340F) and overheating protection to The generator set is equipped with a unit-mounted 149°C (3000F). A coolant solution with less radiator common cooling system. Add coolant before than 50% ethylene glycol may not provide starting the generator set, adequate freezing and overheating protection.A coolant solution with more than The system's major components include two electric 50% ethylene glycol can cause engine or fans, a circulating Water pump, a radiator, and a component damage. Do not mix long-life thermostat. The pump circulates water through the coolant and conventional coolants. Do not engine until it reaches operating temperature.Then the- use alcohol or methanol antifreeze or mix engine thermostat opens, allowing water circulation them with the specified coolant. through the radiator.The thermostat restricts water flow as necessary to prevent overcooling. The fans blow air 3. Check the oil level,before operating the engine. through the radiator across the cooling surface. 4. Operate the engine with the radiator's pressure On models 30RCLA and 38RCLC only, an oil cooler cap removed until the thermostat opens and the ,provides additional cooling and is located at the bottom radiator upper hose becomes hot. ,of the radiator. As engine oil passes through the oil cooler,coolant from the radiator circulates around the oil 5. Stop the engine and allow it to cool. cooler removing heat. (The oil cooler is not used on model24RCLA.) 6, Add coolant to the radiator to just below the overflow tube on the filler neck. See Figure 1-24. Some generator sets are equipped with an optional block heater. 7. Replace the radiator's pressure cap, Note: Block Heater,Damage. The block heater will fail P. Maintain.the coolant level in the coolant overflow if the energized heater element is not immersed bottle between the Hot and Cold markings. See in coolant. Fill the cooling system before turning Figure 1-24 for the coolant overflow bottle,location. on the block heater. ;Run the engine until it is warm, and refill the radiator to purge the air from Coolant Capacity, L(gal.) the system before energizing the block heater. — -- Engine with Follow the instructions below to fill the cooling system, Model Engine Block Heater 24RCLA,30RCLA,38RCLC 13.2(3.5) 13.7(3.6) 1, Close the radiator's coolant drain valve and tighten the hose clamps, Figure 1-23 Coolant Capacity (approximate) 34 Section'1 Installation,Instructions TP-7202 6122 1 3 1.8 Prestart Installation Check 2 .Review the entire installation section. Inspect all wiring !` and connections to verify that the g'erierator.set is ready for.operation. Check.all items in the following Prestart Checklist. Prestart Checklist Air Cleaner. Check that a clean air cleaner element is installed to prevent unfiltered air from entering the engine. See the generator set operation manual for instructions. 0 Air Inlets. Check for clean and unobstructed air inlets. 0o Battery. Check for tight battery.connections. Consult the battery manufacturer's instructions regarding battery'ca�e arid maintenance. o GM116145-GR2 0 ,..1 Coolant Level.Check the coolant level as described in 1. Engine coolant fill(pressure cap not shown) Section 1.7.' 2. Overflow tube . 3• Coolant overflow bottle Note: Block Heater Damage. The block heater will fail if the energized heater element is not immersed Figure 1-24 Coolant Fill (24RCLA shown) in coolant. Fill the cooling system before turning on the block heater. Run the engine until it is 1 3 warm, and refill the radiator to,purge the air from 2 the system before energizing the block heater. Enclosure.Check that all enclosure panels and internal baffling are in place. Oil Level.Maintain the oil level at or near, not over,the full mark on the dipstick. Operating Area. Check for obstructions that could block the flow of cooling air. Keep the air intake area clean. Do not leave rags,tools, or debris on or near the generator set. 0 0 GM116145-GRI 1. Engine coolant fill(pressure cap not shown) 2. Overflow tube 3. Coolant overflow bottle Figure 1-25 Coolant Fill (30RCLA and 38RCLC shown) TP-7202 6/22 Section 1 Installation instructions 35 1.9 Set Exerciser 1.10 Operation Tests When power is applied to the RDC2 controller (that is, ® DANGER when the battery is connected),you will be prompted to set the date and time,and then to set the exerciser. Set the exerciser to automatically run the generator set on °;;;; the desired day and time every week or every two ;;r# ;a;,;:.. E;. weeks. '" Hazardous voltage. Moving parts. Figure 1-26 shows the controller screens. The first Will cause severe injury or death. setting will flash. Press the Up and Down arrow buttons to change the setting. Press Select to save the setting Operate the generator set only when all guards and electrical enclosures and move on to the next. Repeat until the date,time,and exercise are set and the controller display shows the are in place. main menu. See TP-6905, Generator Set Operation 1. Verify that all guards are in place. Install the Manual, for more detailed instructions to set the.date enclosure's end panels and nonservice side door. and time and set the exerciser. 2. Check the items in the 'Prestart Checklist in the generator set operation manual. Date: Setting will flash. 05Dec2011 Press the up and down arrow 3. Set the time and date,and then set the exerciser to buttons to change the setting. run the generator set once a week or every other Press Select to save the set- week to keep the,generator set in.,good operating Time: ting. condition. See TP-6905, Operation Manual, for 08:31a instructions to set the date and time and set the exerciser. 4. Press the RUN button on the generator set Next Exercise, controller to start the generator set. 08:31 a 12Dec2011 5. Use a digital voltmeter (DVM) to check the output 6803 voltage from the generator set. If voltage calibration is required, refer to Section 3.5 for Figure 1-26 Set Date, Time, and Exercise, RDC2 instructions. Controller In order to set a loaded exercise using the RDC2 6. Press OFF to stop the engine. Then press AUTO on the RDC2 controller. controller,a Kohler Model RXTtransfer switch must be connected. To set a loaded exercise on a generator set 7. Install the enclosure's service-side door.Verify that connected-to a transfer switch other than a Model RXT, all enclosure doors and panels are installed. Lock use the transfer switch controller to set the exercise. the enclosure doors to prevent unauthorized Refer to the transfer switch operation manual for access. instructions. The controller must be in automatic mode for the exerciser to operate as scheduled.Press AUTO to place the generator set controller into automatic mode. 36' Section 1 Installation Instructions TP-7202 6/22 1.11 OnCue Plus Generator Management System !� The 'OnCue@ Plus Generator Management'System is included with model 24RCLA, 30RCLA, and 38RCLC generators. OnCue Plus allows monitoring and control of your generator set from a personal computer, smart phone, or tablet. OnCue Plus can also be configured to send email ortext message notifications in the event of a ,generator setfault.See G18-247,Quick Start Guide and TP-7006, OnCue Plus Operation Manual, for instructions. To use OnCue Plus, you must have the following minimum requirements for connecting your generator to the Internet: V "Always-on" Internet service for generator set connection (for example, cable, DSL, or phone line modem connected 24 hours) • Unused Ethernet port on a switch, router, or modem u An uninterruptible power supply (UPS) for the modem and router is recommended. 0 5E customer-supplied network cable for connection of the generator set to the customer's Ethernet router OR optional OnCue Plus Wireless'kit(see installation instructions in Section 1.4.6) • USB cable, male USB Ato male mini-B,for updating the controller firmware. For instructions on connecting the network cables to the generator set, see instructions in Section 1.4.6. Instructions to install the OnCue Plus Wireless Kit are included with the kit. TP-7202 6/22 Section 1 Installation Instructions 37 Section.2 Accessories 2.1 Introduction 2.2.' matte, Heaters ' Y. . Obtain the most current list of accessories from.the The battery heater kit includes a heating batter ywrap to generator set specification sheet or by contacting an help increase the battery temperature in cold climates authorized Kohler dealer.Have accessories installed by and a;thermostat for'controlled heating. The heater your local authorized Kohler dealer or authorized requires a 120 VAC, 15 amp. electrical outlet within representative. Follow the installation instructions reach of the power cord for each battery heater wrap. provided with each kit. Note: Battery heaters are compatible with, all Use separate conduit for AC and DC leads to reduce the Kohler-supplied lead-acid batteries.* For other possibility of electrical interference.Use shielded cable battery types, check the battery manufacturer's for all analog inputs,Verifythatthe leads and conduit do instructions for'any restrictions regarding the use not interfere with the:operation of the'generator set or of battery heaters. obstruct the service areas. 'Refer to the wiring diagrams in Section 4 for more 1 `~--___ y H;. ;; , ; m4,;; 2 information regarding generator set electrical f s JH='M, s --� connections and conduit/stub-up locations,. `` ` ```i`'` ' 1 d�4.2f:`,1. �".v,� Verify that the accessory installation complies with the ri,`x .K;#'` ''` s;; ''kfx''`' National Electrical Code (NEC) and all applicable local ` and state codes. '$ ' The following sections detail afew common accessories \ and their functions. The instructions provided with the 4 accessory kit supersede these'instructions,if different. TT-1740 1. Battery heater wrap (GM103784, GM103786, GM104699 GM104701,or GM104708) 2, Retaining strap shown in vertical position 3. Retaining strap shown in horizontal position 4. Power cord Figure 2-1 Typical Battery heater TP-7202 6/22 section 2 Accessories 39 f 2.3 Emergency St®p Kits 2.4 Load Management The emergency stop (E-stop) switch allows immediate Two optional load management devices are available .shutdown of the generator set from a remote location. for use with single-phase generator sets and a model The E-stop assembly includes a shroud that allows the RXT or RDT transfer switch. Choose one of these two installation of a lockout/tagout device to lock the switch options: in the stop position. See Figure 2-2. Mount the emergency stop switches) outside of the generator set • The optional Load Shed Kit mounts inside 'a model enclosure, in accordance with NEC requirements. RDT or RXT transfer switch. Figure 2-3 shows the load shed assembly. When the emergency stop switch is activated, contacts in the switch open to shut down the generator set. • The combined interface/load management board is Connect as many emergency stop switches as required. available for the Model RXT transfer switch. Connect multiple 'switches in series 'to ensure that activating any one of the 'stop switches will stop the The devices provide an automatic load management generator set. system to comply with Section 702.5 of NEC 2008. Note: The load management devices are only For enclosure mounting: compatible with single-phase generator sets. t 'With a load management system, less critical appliances can'be powered by the generator set when the more important appliances are not running,allowing the use of a smaller generator set than would be needed / to run all of the building's electrical equipment at the same time. The load management device automatically manages up to six residential loads. • Two relays are included to control two independent heating, ventilation, and air conditioning (HVAC) t loads. For remote mounting: • Up to four power relay modules can be connected through normally open relay contacts on the circuit t board. Power relay modules are available separately. _ See Section 2.4.1. �rG°3 The load management device receives commands from the RDC2 or D62 generator controller and energizes or de-energizes the appropriate load relays to add or shed non-critical loads according to their priority. Note: Connect only non-essential loads to the load management device. An adequate electrical supply is required for operation of the power relays connected to the load management 1 device. Check the electrical requirements of the customer-provided equipment prior to installation to 1. Openings in the shroud for customer-provided lockout/ determine the wire size and circuit protection required. tagout device 'The installer is responsible for ensuring that the power Figure 2-2 Emergency Stop Switches system installation complies with all applicable state and local codes. 40 Section 2 Accessories TP 7202 6/22 For detailed installation and connection ,instructions,' 2.5 OnCue.Plus.VI/irelessXit see TT-1609, provided with the load shed kit, or the Operation/Installation ,Manual for the Model RXT The OnCue® Plus Wireless Kit allows .connection of ,---� transfer switch with combined interface Toad eesidentialpight commercial, generator sets to the management board. 'customer's Internet router without running a network cable from the -customer's computer,router to the t generator set.Use this kit to connect the generator.set to the Internet for the Kohler©_OnCue@ ,Plus Generator Management System. 2 The kit uses two wireless bridges that communicate with 3 each other. One wireless bridge,is installed inside the generator enclosure.,and,powered by the generator's engine starting battery-.The:second wireless bridge is installed neat the,customer's,router and connected to 120 VAC power. 1• Terminal block TB10 GM88281 \ ' 2. Load control circuit board 3. Mounting bracket 1 I '1 Note: Kit includes current transformer(CT),not shown. Figure 2-3 Load Shed Assembly (mounts inside the RDT or RXT transfer switch enclosure) :2 '2.4.1 Power Relay Module The power relay module kit contains one 50 amp relay with connecting lugs in a NEW type 3R enclosure. Connect up to four(4) power relay modules to the load management devices listed above. The power relay modules can be mounted •Indoors or outdoors.Two(2) 120 VAC loads(shed simultaneously) or a "single 240 VAC load can'be wired to each relay. For detailed installation and connection instructions, GM114539 see TT-1646, provided with the power relay module,kit. 1• wireless bridge 2. Power over Ethernet(PoE)box Figure 2-5 Wireless Bridge (kit includes qty 2; ' mounting location may vary) Figure 2-4 Power'Relay Module TP 7202 6/22 Section 2 Accessories 41 2.6 Prograrirriable Inteftee 2.6.2 Pled Inputs and outputs :Module (PIM) Connect customer-supplied equipment to the PIM as The optional Programmable Interface Module (PIM) instructed in TT-1584. ,provides two programmable inputs and six dry contact Factory-default settings for the outputs are shown in outputs,four of which are programmable.The PIM with Figure 2-7. The outputs are controlled by the RDC2 enclosure is shown in Figure 2-6. See TT-1584 for PIM controller. The run output is activated when the installation and connection instructions. generator set is running. The common fault output is The PIM istYp� Y icall mounted in a NEMA 3R aluminum activated on a fault. enclosure, which can be mounted indoors or outdoors. Use a personal computer running Kohler®OnCue@ Plus On the 24RCLA,the PIM_may be factory-installed inside or SiteTech" software to assign functions to the,other the ,generator set,junction box. See Section 1.4.9 and inputs and outputs, and/or change the settings for the installation instructions provided with the PIM for the factory-set inputs and outputs. Verify that the input and maximum recommended cable lengths and detailed outputassignments match the connections to the PIM installation instructions. terminal strip. 2.6.1 PIM to Generator Set Connections Outputs 3 through 6 can also be controlled remotely using the OnCueo Plus program.If an output is activated The PIM communicates"with the RDC2 generator set or deactivated through OnCue Plus, it is no longer controller.Connect the PIM module to the generator set controlled by'the RDC2 controller. See the'OnCue Plus Software Operation Manual for instructions. as shown in Section 1.4.9. PIM Connection Factory Default Setting 0 O Input 1 None Input 2 None U41 I Output 1 (Relay 1) Run D Output 2 (Relay 2) Common Fault I� Output 3 (Relay 3) Low Battery Voltage (programmable) � . K:° Output 4(Relay 4) Not in Auto(programmable) ° Output 5 (Relay 5) Cooldown (programmable) Output 6 (Relay 6) Normal Source Failure (programmable) 0nn Figure 2-7 PIM Factory Settings o ADV-8199 Figure 2-6 Programmable Interface Module (PIM) (covered removed for illustration) 42 Section 2 Accessories TP-7202 6/22 2,7 Engine Heaters 2.7.1 Oil Pan Heaters Block heaters and oil.pan heaters are available in 120 V The oil of the oil pan and 240 ` , we *xo " and 'heats -- par! when -_m,-_-r- ' v - . ` ��d| ~ ' �6'�'F l` ..'�'' ad)ng easier and uao� frequently °p" "pq"'^ e '.' `(32"Fl. |n applications where � Toeneenergize the �m inb�� '180C 0"fl. in��k�� �� hoa h�` nland�d' ' � not running,the m| pan ne �r a� nn �uoeconnected noo recomutility power source. DANGER See TT-1633 with the oil ,pan heater Wt for ^ detailed installation and connection instructions. - 2.7.2 Block Heaters Hazardous voltage., DANGER Will cause severe injury or death. Disconnect all power sources before Opp ping the enclosure. ' '-_ VoltAge-.'HazardousWill cause s' e'vei0-Jl'nj6ry ' ,the �he ' umuonno�ompo�er�oum�aanpo�uu� u/:�*°*u�.��� opening the enclosJ before servicing. ` A WARNING WARNING Hot engine and exhaust system. Hot engine and exhaust system.Can cause severe Injury or death. Can cause severe'irijury or death.Do notwork on the generator set until Do not work on the generator set until it cools.I it cools.Servicin� the hmat� Hot parts minor Note: The block heater wU ffailpersonal-i�u - heater.or damage. install the heater ifthe energized heater element ianot immersed before connecting it to power. Operating the heater Uokora in coolant. Fill the cooling system before turning installation can cause burns and component uamaQe' on the block heater. Run the engine until it is ,Disconnect po@vnr to the heater and allow it to ««o| before nvarnn and rafiUtha radiator to purge the air from servicing the heater o'nearby parts. the system before energizing the block haate: Servicing the engine oil pmnhemter. Heated components 'The generator set enginelsequipped with valves that , can cause severe Injury. The oil pan heater will rapidly eliminate the need to drain the cooling system before become hot when energized. Donot touch the oil pan heater installing the 'block heater. Refer tothe installation while it is hot. Disconnect power t»the engine«i| Pon heater instructions provided with the b|noh heater kit. ^ and allow hocool before servicing itornearby parts. Connect the block heater to a power source that is energized when the generator set ienot running. ommono Accessories 4.3 6/22 � ��� INSTALLEROUOXLT IN MIDDLE II or EDNOIRE OIL PAN WITH PRESSOR[SENSITIYE SIDE N ADHERED TO EVERY SUREACE IN G0XIACT WIT X PAD J'S NO TWO WIRE TIES IXGNLOUDEDPVITO NIT PROVIDED WITH NIT 1 2 1. Oil pan,heater(120 VAC) GM93357 2. Oil pan heater(240'VAC) Figure 2-6 Oil Pan Heater 1 2 WX GM90235 1. Coolant line and shutoff valve 3, Coolant line with heat shield and shutoff valve. 2. Block heater :Figure 2-9 Block Heater 44 Section'2 Accessories TP-7202 6(22 Section 3 Generator Reconnection 3.1 Voltage Reconnection Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the The reconnection procedure explains voltage generator set or equipment connected to the set, disable the reconnections only. Do not attempt to change the generator set as follows: (1) Move the generator set master frequency (e.g.from 60 Hz to 50 Hz) in the field. switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (-) (-) The following instructions explain the reconnection of lead first. Reconnect the negative lead last whenreconnecting the battery. Follow these precautions to prevent 12-lead generator sets. In all cases,follow the National starting of the generator set by an automatic transfer switch, Electrical Code (NEC) guidelines. remote start/stop switch, or engine start command from a remote computer. Reconnect the stator leads of the generator set if a different output phase or voltage is desired.Refer to the ® DANGER following procedure and the connection schematics. Follow all safety precautions at the front of this manual and in the text while performing this procedure. Note: Order voltage reconnection decal 246242 from an authorized service dealer and affix decal to Hazardous voltage. Moving parts. generator set after reconnecting to a voltage Will cause severe injury or death. different than the nameplate. Operate the generator set only when all guards and electrical enclosures ® WARNING are in place. Grounding electrical equipment. Hazardous voltage will " cause severe Injury or death. Electrocution is possible whenever electricity is present. Ensure you comply with all, applicable codes and standards. Electrically ground the generator set, transfer switch, and related equipment and Accidental starting. electrical circuits. Turn off the main circuit breakers of all Can cause severe injury or death. power sources before servicing the equipment. Never contact Disconnect the battery cables before electrical leads or appliances when standing in water or on wet working on the generator set. ground because these conditions increase the risk of Remove the negative (-) lead first electrocution. when disconnecting the battery. Short circuits. Hazardous voltage/current will cause Reconnect the negative(-) lead last severe injury or death. Short circuits can cause bodily injury when reconnecting the battery. and/or equipment damage. Do not contact electrical -� connections with tools or jewelry while making adjustments or repairs. Remove all jewelry before servicing the equipment. TP-7202 6/22 Section 3 Generator Reconnection 45 3.2 Four-Lead (Single-Phase) 3.3 12-Lead "(Three-Phase) 'Generator Sets Generator Sets Figure 3-1, shows the factory connection for the single- Three-phase, 12-lead generator sets are reconnectable phrase 120/240 V 60 Hz generator set:' Four-lead, to the voltages and phases shown on the generator set single-phase,models are not reconnectable. ` specification sheet, See Figure 3-2,and Figure 3-3 for the applicable three-phase' configurations and single-phase dogleg configuration. Use the following 1007120/200-240V,,60HZ procedure to reconnect,the generator to the desired voltage configuration, change the system voltage setting, and adjust the output voltage, 1 2 3 4 Note: Equipment damage. Verify that the voltage ratings of the transfer switch,line circuit breakers, and other accessories match the selected line voltage. Reconnection Procedure L2 LO GRD L1 1, Press the OFF button on the RDC2 controller. 2. Disconnect engine starting battery, negative (-) lead first. 3. Disconnect utility power'to the generator set. LO (NEUTRAL) LO 4. Select desired voltage connection.See Figure 3-3. GROUND "GRD Connect the leads according to the diagram for L1 desired phase and voltage. LOAD L2 5. Reconnect generator set engine_ starting battery, SIDE ,FACTORY negative (-) lead last. TWO-POLE CIRCUIT 6. Follow the instructions in Section 3.4 to enter the 'BREAKER - RDC2 Genset System menu. Check the system LINE voltage, frequency, and phase settings, and SIDE change them if necessary. 7. Connect a digital multimeter (DVM) to the 3 2 4 1 generator set output. STATOR LEADS 100-120/ 200-240 VOLT, 8. Press RUN to start the generator set. 3 WIRE ADV-5875-u g, Use a voltmeter to check for the correct voltage Note: Some stators have dual leads. Always output, from the generator set. Follow the ,connect leads of the same label together. instructions in Section 3.5 to calibrate the voltage on the RDC2 controller, if necessary. Some 4E, 4-lead dedicated single-phase 10. Press OFF to stop the generator set. stators have dual leads labeled 1,2,3,4,and 1 A,2A,3A,and 4A. In this case,connect 1 to 11. Reconnect utility power to the generator set. 1 A, 2 to 2A, 3 to 3A, and 4 to 4A. 12. Press AUTO to place the generator set in Figure 3-1 Single-Phase Factory Connection, automatic mode. 120/240 V 60 Hz 46 Section 8 Generator peconnection TP-7202 6/22 n4i 4 3 N AB 10-4-i9 SEE 9HtZi s[Cf19a0]t] O$ 02-25- ADDEO SIRAt MMM PND BREAM WNNECNONS[C1202W] SM N NP2- P2. t (� Ni ❑ D D V-SENSE V-SENSE p2 d ❑❑ TO RDC 2 _ a FP TO RDC 2- (D 7 © - ❑❑ 'SENSE ❑® TO RDC 2 66 � 68 R O 68 "1 (D 17 IFAD ALTERNATOR 4 WIRE. LOW WYE 1,2FL D ALTERNATOR 4 WIRE HI WYE 7? I-AD ALTERNATOR 4 WIRE DELTA �j 60 Hz:120/208V 60 Hz:2n/48W 50 Hz:2z0/SSOv 60 HL'120/240V 60 HZ:1- 20V 50 HZ 230/400V 50 HZ:240/416V CD O 12 CT2 VB B _t 4 VA vs' C C - 4a � � �It �7 ve vo LO 7 7� 1 6 _ 0 71„Lt.I, t L3 - 1 i _ V7 1 CTI -1. t 5 9 LI t2 3 - - N - - u 8 72 U) 7 95 - 71 Cit VO LO CT2 9 L1 Lz i 3 9 V9 v9 6* CTI "t 6�VN�3�12 I2 L2 Cit 1., 2 V9 Lt L2 B B GROUND POST GROUND POST GROUND FOST 13 GRD GRD GRD O BLUE O GREEN L1JL1 n CD L2 1.2 777 GROUNDING"POST 0HASE ROTATION O STRAWBERRY W L-1 L2 L3 6-0 BREAKER :@ V7,V8.V9,V0 QUICK CONNECTORS' 3 - O BLUE O BLUE � A A A 0 GREEN GREEN A""m K®INLER CQ S ..ma3,n vartn grsma. yam,w sway usti atm a.oa wm� m m. .asw..w emu.ao. j3 NOTES: 0 CURRENT TRANSFORMER DOT OR "H1" TOWARD GENERATOR. mas nuE DIAGRAM, SOME STATORS HAVE DUAL LEADS. ALWAYS CONNECT LEADS 3-PHASE 117s 6 z1-tz ALTERNATOR CONNECTIONS Ip OF 7HE SAME LABEL TOGETHER. RDC2 CONTROLLER NOt� ® s-a O w/2 CURRENT TRANSFORMERS s-zt-lz ADV-5875 C 3 4 3 2 1 v. 12 LEAD ALTERNATOR 3 WIRE SINGLE PHASE 60 HZ: 100/200V 60 HZ: 120/240V 50 HZ: 100/200V 50 HZ; 110/220V SONE SETS NOT RATED FOR SINGLE PHASE - SEE MANUALS CT3 - NOT USED O V9 OPTIONAL DROOP COMP. CT V\ VO 9 C -1 1 5 98 3 2 8 (7 7 1 12 6j CT2 2� `( 2 L1 1 1-,Vv�/4 LO CT1 METER SCALE T83� LAMP JUMPER ADV-5875C-AC Figure 3-3 12-Lead Generator Reconnection, 2 of 2 48 Section'3 Generator Reconnection TP-7202 6/22 3.4 Changing System Settings 7. When the desired setting is shown, press Select. The value stops flashing and the new setting is The RDC2 controller's keypad and display allow the saved. installer to check and change the generator system settings, if necessary. The system, settings for each 8. Press the down arrow to step to the next setting. generator model are set at the factory and should not normally require changes. Check the genset system 9. To exit,press the down arrow button until Return is settings and change them,if necessary,after generator displayed.Press the Select button to exitthe menu. reconnection or controller replacement. 10. Press the AUTO or OFF button to exit the main The following procedure explains how to change the menu. system settings. The procedure is also illustrated in Note: If no buttons are pushed, the controller exits the Figure 3-6. menus and returns to the generator set status Procedure to Change SystemSettings display after 5 minutes. 1. Press the Select button to enter the main menu. 1 See Figure 3-4 and Figure 3-5. The Overview screen will be displayed. 2. Press the down arrow button to navigate to the O 2 Genset System menu. See Figure 3-5. 0 3. Press the Select button to enterthe Genset System o 0 0 menu. See Figure 3-6. 4. Press the down arrow button to step through the W AM R`A' generator set system settings to the setting that you wish to change. GM77559 1 5. When the setting is displayed (for example, 3 System Voltage), press the select button. The value will flash. 1. Display 6. Press the up or down arrow buttons to increase or 2. Select button decrease the setting. 3. AUTO button Figure 3-4 RDC2 Controller User Interface TP-7202 6/22 Section 3 Generator Reconnection 49 Status Overview > Displays 1.2 h Engine > ATS > Metering Configuration Generator--> Date > Metering and Time Genset > Network > Information Information Genset - > PIM > Run Time Status System voltage,frequency, and phase Genset > Load > adjustments are in the Genset System System Control menu. ATS > Event Log--> Status * ATS configuration appears only if a Model RXT transfer switch is connected. tp6810 Figure 3-5 RDC2 Main Menu 50 Section 3 Generator Reconnection TP-7202 6/22 Changing System Settings on the RDC2 Controller 1. Press the Select button to enter the main menu. 7. When the desired setting is'shown,press Select. The value stops flashing. Overview --> Press: F0 Display: 1 2 h System Voltage Press: Fol Display: 220 V 2. Press the down arrow button to navigate to the Genset System menu. See Figure 3-5. 8. Press the down arrow to step to the next setting. Press: Genset --> F/I SystemFreq: Display: System Press:. Display:F60 Hz 3. Press the Select button to enter the genset system 9. To exit,press the down arrow button until Return menu. is displayed. System Voltage: Return Fol Press: Display: 240 V Press: Display: ; 4. Press the down arrow button,if necessary,to step 10. Press the Select button to exit the menu. to the setting that you want to change. Press: 0 Dis la Overview --> —� 5. When the setting is displayed (for example, p y' 1.2 h System Voltage), press the select button. The Value will flash. System Voltage Press: Fol Display: 240 V 11. Press Auto to signal the controller to exit the menus and return to the generator set status display. 6. Press the up or down arrow buttons to increase orGenset State :decrease the setting. Press: ® Display: Standby AUTO System Voltage Press: Display: 220 V Note: If no buttons are pushed,the controller returns to the status display after 5 minutes. Figure 3-6 Changing Genset System Settings TP-7202 6/22 Section 3 Generator Reconnection 51 3.5 'Voltage Calibration 3.0.1 Calibration using the RDC2 Controller Keypad and Menus DANGER The controller's voltage calibration can be adjusted .--� using the Controller . See Figure 3'7and follow A Asa-- the procedure below. Note: A dig��| voltn?eter is required for these Hazardous voltage. Moving parts. adjustments. Will cause severe injury or death. Operate the generator set only when 1. With the generator set off, connect o digital nnu|tinnaterto measure output voltage across L1 -and L2. Set the meter tomeasure ACvolts.are in place. - Testing live electrical c|m:w|tm. Hazardous voltage or 2. Start the generator set bvpress!ngthe RUN button current will cause mmvmre/n]uryordeath. Have trained and onthe RDC2controller. qualified personnel take diagnostic measurements of live ~ circuits. Use adoquatoy�todtest equipment wkhe|*r�idaUy 3. On the RO<�2oontru||er. press the Select button inou|�edpmbonand follow the instructions ofthe teot and then use the arrow buttons bunavigate tothe equipment manufacturer when performing voltage tests. Generator Metering menu onthe RDC2controller. Observe the foUmwi ��i h |ho precautions when performing nii� ��~ .- ~- tests: (l 4. Press the 8e|mot button to display Volts 'Ll'L2. ru/euv/oaxvxmwmmumwt. \3/ uonot touch the enclosure or Compare the number displayed with the voltmeter components inside the enclosure. (4) Be prepared for the reading. system hnoperate automatically. (670volts and under) -5. If the correct voltage innot displayed,follow these Short circuits. Hazardous voltage/current will * muoe �steps toadjust it severe Injury dmath. 8hodcivouitoounuouoebodilinjury and/or equipment damage. Do not contact electrical m. Press the Select button.The voltage will flash. connections with tools urjewelry while makingodjuatrnoritoor repairs. Remove ail jewelry before servicing the equipment, b. Press the upnrdown arrow button toad'uofthe --`` Correct w5|tage calibration is necessary for proper voltage tomatch the voltmeter reading. generator set mperedioh. Chock the voltage calibration c. Press 8a|oot to oavethe vn|toga setting. The after controller repkacemant or generator set, voltage stops flashing. /econnaotion and acUuot|f ` . ^ necessary. d. Wait for the voltmeter reading to stabilize.This The RDC2 controller can be calibrated using the may take 30 to 60 seconds. controller keypad and menue, or using a personal Computer with Koh|ermSite7echaofbware. G. For thrae-phoogmodels, press the Down arrow button and rmpaed the calibration procedure for —` voltage across L2'L3and L3'L1. 7. Use the arrow buttons tostep down to the Return screen. Press 8o|eot to exit the Generator Metering menu. 8. Press OFF tostop the generator set. Reset Calibration Pressing the ne|aot button when "Reset Calibration? Yes"iadisplayed will discard the changes and reset the Calibration tothe original settings. See Figure 3'7. ne Section nGenerator nonnnnoctmo ou6/co -'----' Generator--> r� Metering Three-phase Single-phase V FO Volts Li-L2:24Volts: 0 V Calibrate 240V Calibrate Volts L2-L3:240 V 70Calibrate FrequencB0.0 Hz To Calibrate Voltage: 1, Press Select when the voltage is Volts L3-Ll: displayed.The voltage flashes. 240 V Calibrate 2. Press the Up or Down arrow button to change the setting. Frequency: 3. Press the Select button to save the 60.0 Hz setting. 4. Press the down arrow button to y move to the next menu. Reset Reset Calibration Calibration? No 0 0 . o aReset <- Return Calibration?Yes Note: Pressing select when Reset Calibration:Yes is displayed will discard .the changes and reset the calibration to the original settings. dp6811 Figure 3-7 Voltage Calibration TP-7202 6/22 Section.3 Generator Reconnection 53 r 3.5.2 Calibration IUsing SiteTech Note: If you would like to simplify the calculation,set the calibration factor to 1.0000 and then repeat the Voltage calibration factors can be adjusted using calibration procedure from step 3. :SiteTech software to calibrate the RDC2 controller. Connect a personal computer (laptop) to the controller Z. Repeat the procedure for voltage across L2-L3 using a USB cable and follow this procedure 'to use and L3-L1, if necessary. (Three-phase only.) Kohler®SiteTech- software to calibrate the controller. .9. Press OFF to stop the generator set. The voltage calibration factors are located in the Genset Calibration group in SiteTech' . Find the parameter labelled Genset Calibration Factor Voltage, Li-L2. See (Vmeter - Vcontrol ) x Fold = Fnew Figure 3-9. Note: A digital voltmeter is required for these Vmeter= Voltmeter reading \ adjustments. Vcontrol =Voltage displayed on controller 1. With the generator set off, connect a digital 'multimeter to measure output voltage across L1 Fold = Genset Calibration Factor Voltage, Li-L2, and L2. Set the meter to measure AC volts. from SiteTech before calibration 2. Start the generator set by pressing the RUN button Fnew New value to enter for Genset Calibration on the RDC2 controller. Factor Voltage, L1;L2, in SiteTech 3. Compare the voltage reading on the digital Example: voltmeter to the voltage displayed by the controller. Voltmeter reading: 241.2 4. If the voltage displayed on the controller does not match the measured voltage, use the equation in Controller display: 240 Figure 3-8 to calculate a new value for Genset Calibration Factor Voltage, L1-L2. Old calibration factor (from SiteTech): 1.0063 5. Type the new value for Genset Calibration.Factor New calibration factor: Voltage, L1-L2 into SiteTech and click on Apply Changes. See Figure 3-9. (241.2 - 240) x 1,0063 = 1.0113 6. Allow a few seconds for the controller to adjust to Figure 3-8 Voltage Calibration Factor 'the new factor and then compare the voltmeter reading with the voltage displayed on the controller. 7. If the voltage readings do not match, check your calculations. Check the calibration factor and both voltage readings again. Repeat the procedure using the new values,, if necessary. 64 Section 3 Generator Reconnection TP-7202 6/22 ;,,r.•F.on!e¢tY[»4cC„ a"Sta+tflr�Y3ee.; .R Fr {h Pataetltd':�,px� rrste�r' tiUd�.�6Me;•:;}+, fti•'5 .}-4 ,... .t$.'.Ct>s4an�.6exfia¢y .L�i:r�'Jf?�c*<rt ,ea,keta2 fae8ts,.,,„r:„�+FknS�''i,.u',,4Qn Sc4td+.,Xt lStsrsEsovgMes. .�i R;E mR•w;'ic�';t>.,, ,;>,..,�,"�,r Cirpe'sttAU';, 'r;dd ,K.1w:flia%;B ilta-3c,i: -.k�''Serrl s� `9.` areatrfkrrraYx5:�.4oi'k f a i iteLwttDalf' Utu�z;s AtanBH?Y.�,�in'i �;agN ,,ia x'L5�f' "Df�,6rd'f F p,7 e7, tK`., t - ,�>,� ,� } 0[vue .1?rt�ckF'� �h c.Ftrat t�a>'`d'r' LEt�tsti#s S?t ryrz k.�,Ci't44ryrsnAq, � tzsa' n�< .,i.'J.'..oH,, t,.k'z3` ;.f., .<a,A ff�} ,b �,�,.�y;r•ur�,::ilii".:',;' M:a �'::6'rftdnr Kvh4ttGd 'd ' o • :ti.aavxaa..,,,,v'w>.v,<:,.<vn..,wv.rw w,..w:,vn,xv..r,w,w.v..R•. 1,w:..ufr',r;.,.::. . -,,..ra.»:.<,.,w..r+,,....,,,.,M,...<:• :•.::?..:,:a:::..:..:..� �,. M„»vw^•rn•. wsr•^_ ,.;. .. ,,,.. .,:::'.:......::. :...'Y^:,a:,. r'�-• • "t ;:f„s'1'>'t'7i.':"8'xx';zrr^•y'•-•, �,X;r;,w :.."'>,'{�',” c.;�rt''M';;,,,-•t,.„-••�'-r<,:-.,� w�..�iv+-,s?:�,n�,T,ri:3"^. '�.;f'7�,,,zr':^ .. �t,�,�_- :^�°..h:;,x^ .':�'” `.<.'ar'•r ,.�»..,...,i' •;s >i';�'w �=iz'',�:er..''r, '`:>;�;:�fn ..r:.t-'-' ��.: „a'. o,,1H..�,��„i« `:s3 ;3..,'':<.'r"r`.•' :',�:3"; F::�r" ..:>tuyt.t:. Y, ' :!.,.�...�?:.E;.�M,. �:�A�c,.....a?w.,.a;z;:.��;:a^' ''::u:a+:,'•:M,auF�'�,a,..:,',u'�;''wa::dt.'..:.,r..�tr'<.b:`vis`.,:a�L:za.'.�.•<arw;s�''.a.-.._..�:rw.Y>aa:z>�sM;',�4?st,"'�}}�"� �xr'r++s"•' v:"^x.:,"'ff":"J:m'Se>^vz',',4'Yiv,,.`! L`.%.n 'M,pJ,xrta•Y wv,r+tr^r"✓3'rt,`G"%:jt^�..:,n'„ i!�'^ani,,,::.�4YiaM'{ez. M7",+S:i`vwiy%, .({,., >Y,iyw' si a'?x af„r � ''$�°�3.�Y:„, � ,,.,.u>s '.:�,�'„`"'�.'�s:,'::w:.•a;,xu•:.w� ,.�„•S., G.�,Y,. ,�u a. � .,y.,,>xc,'a• .,,w.a ?.',.�,:f3';+r.^.'<y=,�;"r.•i�,�rti �^ro-..w:,W .;;.,>. rrb ^} ,9? r` :M^r:nl:•x,rY�.,'?;°•rr;.v; 'C-:;'±�rm:n'7;^•r ;rmC�..^'. „:.'•a.� ^.e;. """""may;,.a;",7.';� .;�,aM.. .i?vn.. .`,k'- '"��,.. •°�«:.. t��-.�!,„w«. '»:a z.: >V".r.•"sesu: �'.k:t`.0 ,,.:w',_ua"!>F.9<a�.�.:,_ o,.:.x�ik`.<"«k.�.�f�.� .�..,cFa...w E.,....,d.,. y.::�'u"Ls',.. „z. w "�^� p,,,e,•�.,,.a,.,� <.�}”aJeG.°:<>Y»ffi.Biu:w:•..Sd�a;,...0;°iaju�,.wti�1>rS-Y.•�t�i�, 4.vizi$tl ;:; :q:a:U�+rSxi:C,„^>.^w��d'�cw:%Lur'.'"r..L,�a;:ar.we"air'..ww.�:.i+.2-..�',.�.v,°.'���.�:::,'.;a�.,�� ' mn- r;va'.w. ,�.YM-^..,?..ti��"r;".iu,r:•< tr;.�c-t�xr.^•w•',v^.,,�N,.r.s w,:s'raw kmr.;;.^'� �r,Y'"'e;=`. .';5`".;:r.';s,,,.,.i''y">��"£n ?4rw�'�°, ^r;°;x;r; <�;;: �(rrr-rx- :v<*;4 'u:2.w:; zi:>.Lui ....of <.� 4 F �=5'�i.,',,,..'',,,,r,�xL ;. Rt'<�•`a. . -,a• 'w .«v^e,,..:....,,.,r..,_..,o»,a,.'�"�.��""""-r.,.�:Yf�'t"T,.p^,� d;:.a!,r'r �S,,^."E"<'£`'F:•t':2 i2�y;�a+5a �,,'':Si'".�,'.>�,<"`,:'�.<,i�?6;':G'�`'�:r., 'O3 a'r"•�'.. :. i..57�'nL'.^`~l�.".."3" ,�+'�Az'!?Gt. �. - s tx r 4 <� t tY"� ' t� Y ,w Pr t �s�r,�n`'��':-�rs•�`,sr.,�,,,,. -ht . �A:a'. � iS.°! ..� .d>`e Fz>! 3X.,a;.- 2 _ a xi L'r?r,.# '#1 ��'s+A.a'r.'a:"•'n' � a a <5 wr .x .N a,v..s - �# ' ,. �v,�y� �y:>f�; : ,r�•.so, L,�P''""`";i{;•'t`�;�u��� a,.y � ry =�:"4M`G��`� -'7yzd'�'�;.".",Z,°�:3�•k �"' rs�.p, 5�a'^j�d^� -'y<c'iY^k ��ce!cw NS.+�W1 tk?1..:.'isz�,,;.:,?:.<¢.d�<:»:7,s.:,�,,;: s„a'w;E:L:,;:tfis: R:�>"i�;`£ri.s,:I�i..,;�wlaa.�,�...:"n ,.,.:,ra�%i�;Fav:,�:.r.3`o.�•''�,,:x;..i�;,tM&e :2yn.,�ka.x.t,:.L?u`�.1<c-�<:b:� :^t6mstt CIMmuon Faaotvo}bpa}-La' QSBf}pg p....:........_.......c........._......,...._,..........,............ ......._._..................,.._: i ... '�•GekAGt�atia Fa rvalb�t2�13'" : A47Fa��^"... ':n�":J:`;, - ';GucsBCctiMauen Fadot48ttap L3•L} 1 !:GesiutC9fAdatinuFattw l'oltiyq,t}cH,'' 11FdtaltJ r - ' ' ''"';'Crtntel Gfiheation Fs[1or Current It �}AtUDtiG ' � '� ' `•Utxuet:C+✓:f�'htianfadarCuiei�lL'r•',,:r•'•7,�9YK1�r,..`...�,;�:^:i. - .,�.<.,:::. .. ;Genstt CakKtahcn FaAw•Currcnt l?, t7,C 1'JGCk /"� �;LLtttnl GefutorriutCdrbrawnFSNotw9, "ab;.`,�•;�: .. .. .. .., .. ..... ... .. .. .... ': �C:armt'Gemtoimtr talillratitx.Alfua Load' to},5 • a-^:rn,., mt',r.„�-°;,<.m. �;•r.,y»-x:,r..x �ror,v ' r"""ra'r;"^'.���r.u�:.,. a.-.re;:7:�.,:,e:" r%$°"�: '>azar" .�%vw�' ;',u".,�.`���..N...�sr~�z sn�'�"K;s.n,:Bari `".i�:�,�,�s,,:£>�:'?;tas;.�<:..,iJ::?a'b.'zsu:•,.a�?.k'S�".�.�;��. , 1 OaWt"e':}Comixr.Ltd=ED7SCvcrdt}d'AtStrelliats,'yt - rt 4, :,,, ' _s 'r ,i; 1. Voltage calibration factor Figure 3-9 Voltage Calibration Factor in SiteTech' 3 TP-7202 6/22 Section 3 Generator Reconnection 55 Section 4 Diagrams and Drawings This section contains dimension drawings, wiring numbers. Drawings are arranged in alphanumeric order diagrams, and schematics for the enclosed generator on the following pages. See the generator set Operation set. Figure 4-1 lists the drawing numbers and page Manual for service views, if necessary. 24RCLA 30RCLA,38RCLC Drawing Description Drawing Number Page Drawing Number Page Dimension Drawing: Dimensions ADV-9758, 1 of 2 59 ADV-9759, 1 of 2 61 Installation clearances ADV-9758, 2 of 2 60 ADV-9759,2 of 2 62 Wiring Diagrams: Generator sets built before May,2022: Schematic: Generator Set, Sheet 1 ADV-9765, 1 of 2 65 ADV-9761, 1 of 2 63 -� Generator Set, Sheet 2 ADV-9765,2 of 2 66 ADV-9761,2 of 2 64 Wiring Diagram: Generator Set, Sheet 1 GM116395, 1 of 2 72 GM116356, 1 of 2 70 Generator Set, Sheet 2 GM116395,2 of 2 73 GM116356,2 of 2 71 Generator sets built after May,2022 with engine part number GM117219: Schematic: Generator Set,Sheet 1 ADV-9793, 1 of 3 67 No Change Generator Set, Sheet 2 ADV-9793, 2 of 3 68 Generator Set, Sheet 3 ADV-9793,3 of 3 69 Wiring Diagram: Generator Set, Sheet 1 GM117394, 1 of 3 74 No Change Generator Set, Sheet 2 GM117394,2 of 3 75 Generator Set,Sheet 3 GM117394,3 of 3 76 Figure 4-1 Drawing Numbers and Locations TP-7202 6/22 'Section 4 Diagrams and Drawings '57 8 7 6 I 4 2 1 2184 W.ftl NCRETE PADIL I 602 980 f38.61 NO �R, �,_ IATOR 152 OREF - - - - - - - - - - - - - - — w` N. # FILL TYP ALL SIDES °s k p 3�tifir �' Y'n. of tD ENGINE&ALTERNATOR .k AIR INLET ON END AND ,N $ BOTH SIDES r o WC's O °0° ONDUIT STUB-UP FOR m a `o LOW VOLTAGE CONTROL B4 Low GFCI OUTLET(REQUIRES UTILITY POWER INP PRIME MOVER LOCKOUT SWITC vu EXHAUST OUTLET IM �6 6) (3 9j NDUR STUB-UP FOR GENERATOR ^ 808 1.8110 LOAD LEADS AND UTILITY POWER SCALE 0.05 [4 3] (BOTTOM ENTRY) 731 128.81 943 [37.11 DOOR OPENING C SHOWN W/DOOR REMOVED C LOAD CIRCUIT BREAD NTROLLER FAN FUSES �711-DIPSTICK MOVE THIS PANEL I 836 70 ACCESS COOLANT } [32.9] DRAIN 1 AIR CLEANER ° ID I Z° o oar — _ oRle rn vie --- O m -- 000 o -- — ° a�WCD o �Z �I!Z m 0 -•— y Co cow Ml v U- �1LL B moo• y•`o. o 4X 016 0. I \--BATTERY CONNECTIO ACCESS PANEL IL FILTER MOUNTING HOLES COO I OIL DRAT EL INLET 2 r r DRAI 1°NPT r r 11 609 1.9 1056 [41.61I ro 4] 281.1 842.0 1 UEL INLET 1 1880 4.0 — [11.07] 1 FUEL INLET 1 1°NPT 11823 [46.651 FUEL INLET 2 450 980 ALL a+sDo w ° DO NOT SCALE. NOTE:DIMENSIONS IN[]ARE ENGLISH STANDARD EQUIVALENTS. mw TaM THIS ASSEMBLY OR PART MUST XXXxx*025 SURFACE FW= COMPLY WITH PFJ-RML-Wl. ON�,��DWGs SEE PART NO.FOR REVOON�� x *+s 1 T REFERENCE CAD,MODEL FOR REV DATE N�g� ❑WDICA7ESPARTNUMBFFSAF ECTEDBYLATEST BY AKIG ES*OW �/ UNSPECIFIED DIMENSIONS. A DRAWING REVISION TMRDANMEPRar—CnxN 2ZW=21 CT209473 NEW DRAWING RVM �� KOHLER. Rkm 0= 0 A A 23JUL2021 CT213M B-2 FUEL INLET 1 S 2 ADDED R KO OHSCONSIN 53044 CJTr—AL0=�p B ;p•06D SHEETsi B SHEET 1 OF 2 0� i�5&TAPLY WRH 7rTLE- OMWN R`M DATE: DIMENSION PRINT,24RCLA 2414CIA APPROVED TAS 22JM2021BY DWG No ADV-9755 8 7 6 5 43 2 1 T M WAWM IN DEMM ANO DETML IS WtUM CO.PROFBMAND WJSTNOT SE USED EXCEPT N CONNECTION WM KOFG.ERCO.M M ALLRIGHTS OF DMM OR NVEMWNA-RF.9ERV®. Figure 4-2 Dimension Drawing,24RCLA Generator Set, ADV-9758, Sheet 1 of 2 TP-7202 6/22 Section 4 Diagrams and Drawings 59 l 8 I 1 ' a I I 2 , OCCUPIED STRUCTURE OCCUPIED STRUCTURE OCCUPIED STRUCTURE OCCUPIED STRUCTURE I D D SEE NOTE 7--\,,i- SEE NOTE 4 SEE NOTE 4 SET SET SERVIC SIDE DOOR SEE NOTE 7 SERVICE SIDE DOOR w O z u, SEE NOTE 8 LU _ NJill SEE NOTE 8 C w C zSEE NOTE 7 — — W r•— sEr SEE NOTE SEE NOTE 7�� SERVICE SID SEE NOTE 8 DOOR - SERVICE SID DOOR B B INSTALLATION GUIDELINES 1)EXHAUST IS AIMED AWAY FROM OR PARALLEL TO THE STRUCTURE. 2)EXHAUST IS NOT DIRECTED AT PLAY AREAS,PATIOS OR OTHER AREAS WHERE PEOPLE CONGREGATE. 3)THE NEAREST WINDOW,VENT,DOOR OR SIMILAR STRUCTURE OPENING IS AT LEAST 5 FEET FROM THE EXHAUST END OF THE GENERATOR. 4)GENERATOR SET MUST BE INSTALLED A MINIMUM OF 18 INCHES FROM STRUCTURE PER NFPA37,HOWEVER,ACTUAL DISTANCE MAY DIFFER BASED ON STATE AND LOCAL CODES. LUMS ALL mow,,,UJISNERS DO NOT SCALE. 5)WINDOWS&DOORS ON ADJACENT WALLS ARE CLOSED. GEKERALTOUNtANCE& THIS ASSEMBLY OR PART MUST xX 21n SIRiFAKEFIRM COMPLY WITH PEP-RML-001. 6)FURNACE AND OTHER SIMILAR INTAKES ARE AT LEAST 10 FEET FROM ON COMPOSnE DWGS.SEE PARI NO.MR REvIsm LEVEL x 215 REFERENCE CAD MODEL FOR EXHAUST END OF GENERATOR. REV DATE NUMBER RAMwCATESING RE1IPMTNUMBERSAFiECfEDBYLATM BY ANGLES 01W T MAX UNSPECIFIED DIMENSIONS. A 7)4'THICK CONCRETE PAD EXTENDING 6"BEYOND GENSET ON ALL SIDES. 22JAN2021 CT209473 NEW DRAWING RVM � KOFILER. A 8)NO PLANTS,SHRUBS OR OTHER COMBUSTIBLES ALLOWED IN A 23JUL2021 CT213532 SEE SHEET 1 RVM KOHLER WISCONSIN 53044 CLEARANCE AREA MA"8 FT.FROM EXHAUST END). MAo= 0 9)SENSITIVE PLANTS,PATIO FURNITURE,ETC.ARE AT LEAST 8 FEET FROM ���CAL o= 0 t S ALE:0.150 WEt_rs—B SHEET 2 OF 2 EXHAUST END OF SET. TITLE. By DIMENSION RVM DAA DIMENSION PRINT,24RCLA 10)REFER TO OWNERS MANUAL FOR OTHER INSTALLATION CONSTRAINTS. 24RCLA -- - aPPRDVED TAS 22JAN2021 mm NO. ADV-9758 71 — 8 7 6 5 4 3 2 , 71-M DRAWDVO IN DESiNAND DETAIL Di WHLER CO.PROPERIYAND M=NOT BE USED EXCEPT N C0NNWr*NWrW MME2CO.WORK ALL R1oHM OFMIGN OR DNENii N ASE RE58iVED. Figure 4-3 Dimension Drawing,24RCLA Generator Set,ADV-9758, Sheet 2 of 2 60 Section 4 Diagrams and Drawings TP-7202 6122 8 I 7 I--- 5___ I �� 4 I 3 I I 1 /. 21844 . 802 P237 880 3B 8]_ CONCRETEPAD - - - - -- - - - �_ - - - *� ,," „ .' •.2,.: �. -RADIATOR FILL 162 REF. 16-01 D TYP ALL SIDES ° ° °? 111{11 , \ s�.�?;^9 �.-�' .� a; s.� fir, 4 ? "lar». �? ENGINE AND ALTERNATOR AIR INLET '" I I - o •-IRS - - - - �` - - - - - - - GFCI OUTLET(REQUIRES UTILITY,POWER INPUT) ,, •" £. 421 g 100 NDUIT STUB-UP FOR ; IRS 118.81:.• 13.91 LOW VOLTAGE CONTOL r1 PRIME MOVER LOCKOUT SWITCH BOB 110" [31.81 14.3J NDUIT STUB-UP FOR GENERATOR p' LOAD LEADS AND UTILITY POWER C C (BOTTOM ENTRY) • EXHAUST 836 [32.91OUTLET FAN FUSES OIL 731 I2B.8 943 . J_L1 3700R OPE INO AIR FILTER CONTROLLER FILTER OIL DIPSTICK REMOVE THIS r SHOWN W/DOOR REM VED" PANEL TO ACCESS COOLANT -. _— � — DRAIN o LOAD CIRCUIT— z BREAKER — aW.O 9 tD E Ed — m z _ COOLANT — — — O = B — ❑ o --- — — DRAIN =_— _ ,°�,L rr u y B O O . �O ori O, • . - — - CCONNECTION ATTERY LOCATION X 01661 281 OIL DRAIN ACCESS PANEL (BATTERY NOT INCLUDED) MOUNTING HOLES 11 rO.41809 1.9 FUEL INLET 1 EL INLET 2 1880 174,01 I 1"NPT 1698—[ E, UEL INLET 1 FUEL INLLET 2 1"NPT 1128 [_44.41 450 rJ7.71 .6 NOTE: ALL MEN DONS IN&UWWM DO.NOTSCALE. DIMENSIONS IN[]ARE ENGLISH STANDARD EQUIVALENTS GENERAL OLERANCE& THIS ASSEMBLY OR PART MUST 021 XX is , .;.SUWACERNISH COMPLY WITH:PEP-RML-001. .. .• ON COMPOSITE DWGS,SEE PART NO.FOR REVISION LEVEL ANGLEES*rW �7'' MAX REFERENCE CAD MODEL FOR REV RATS NCUMB� 13INUCATESPART NUMBERS AFFECTEDBYLATEST BY �/ -UNSPECIFIED DIMENSIONS. A DRAWING REVISION .. .: 7TAiD WOLEMAJECTION 2?�AN20?i CT209473 NEW DRAWING RVM � ICOHLER. A A 23JUL2021 C 3532 B-2 FUEL INLET 14 2 ADDED0. RVM KOHLER,WISCONSIN 53044 I CRnI ®` 0 ct1ARn vwITH SCALM-0.050 SKEETSIg:B SHEET 1 OF 2 3oR _ -_ SDRRAWN VM DATE 3DIMENSION PRINT, ' 9Rc`is C 40RD1. — APPROVED AS 22JAN2021 MVV No.: ADV-9759 S 7 -- 6 5 4 2 THIS DRAWNONDESIONAIO DEiNLifI KDHL4A CD.Ri�I-RfYAJO NIfJ97'NDr BE USED NCDtU7EiCf10N WNH NOtIFR CO.WCPoCALL RIOHi80F DEDW9l OR NYEMIDNARE RESERVED. Figure 4-4 Dimension Drawing, 30RCLA/38RCLC ADV-9759, Sheet 1 of 2 I TP-7202 6122 Section 4 Diagrams and Drawings 61 f D D OCCUPIED STRUCTURE OCCUPIED STRUCTURE OCCUPIED STRUCTURE OCCUPIED STRUCTURE i SEE NOTE` SEE NOTE 4 �_ _ SEE NOTE 4 SERVICE--, -- SIDE DOOR SET SET 41 ' 90! SEE NOTE 7� - z w SERVICE SIDE DOOR w `{I SEE NOTE 8 C v - - SEE NOTE 7 SEE NOTE 8 Z ...1_ SET - SET ragSEENOTE 7 W SEE NOTE 8 N 'SERVICE SIDE SEE NOTE 8 SERVICE SIDE- DOOR DOOR B • B INSTALLATION GUIDELINES 1)EXHAUST IS AIMED AWAY FROM OR PARALLEL TO THE STRUCTURE. I i 2)EXHAUST IS NOT DIRECTED AT PLAY AREAS,PATIOS OR OTHER AREAS WHERE PEOPLE CONGREGATE. 3)THE NEAREST WINDOW,VENT,DOOR OR SIMILAR STRUCTURE OPENING IS AT LEAST 5 FEET FROM THE EXHAUST END OF THE GENERATOR. 4)GENERATOR SET MUST BE INSTALLED A MINIMUM OF 18 INCHES FROM STRUCTURE PER NFPA 37;HOWEVER,ACTUAL DISTANCE MAY DIFFER BASED ON STATE AND LOCAL CODES. UNLESS OnIE WBE WIECI . 5)WINDOWS 8 DOORS ON ADJACENT WALLS ARE CLOSED. All DRAENSM8 W MaLMLnERS DO NOT SCALE. GEMUM THIS ASSEMBLY OR PART MUST 6)FURNACE AND OTHER SIMILAR INTAKES ARE AT LEAST 10 FEET FROM —— __ xXX i io suruacE rro�N COMPLY WITH PEP-RML-001. EXHAUST END OF GENERATOR. ON COMPOSITE Dw6S,SEE PART NO.FOR REVISION LEVEL x ACL REFERENCE CAD MODEL FOR REV DATE NUMBER D INDICATES PART NU&WRS AFFECTED BY LATEST BY ANOIEOW MAX UNSPECIFIED DIMENSIONS. A 7)a THICK CONCRETE PAD EXTENDING 6'BEYOND GENSET ON ALL SIDES. DRAWNO REVISION —-_,. _ THRDAN=PR0JEGTM 8)COLEARANCEAREA.MINIMUM8FT FROM EXHAUSTEND).EDIN A 23JUL2021 CT213532 SEESHEAETNG-y- ^--�---R M El KOHLER. A -` - MAJOR 0 0 KOHLER,WISCONSIN 63644 9)SENSITIVE PLANTS,PATIO FURNITURE,ETC.ARE AT LEAST 8 FEET FROM CRITu AL 0. ° Ls 0.400 SEHEt S� 2 B SHEET 2 OF EXHAUST END OF SET. cw�RACT�tMPLY wRH SCAM- 16)REFER TO OWNERS MANUAL FOR OTHER INSTALLATION CONSTRAINTS. DRAwN RVM DATE �A DIMEwN,SIOpN�►�P/+RINT, 38RCLC By _ 3-0MR ..�-38R /J4 CL4-QR^L RY 38RCLC - _--- -- --_--- ------- ---- APRovED TAS 22JAN2021 /1 4ORCL �4� 3 2 DwoNo.: ADV-9759 8 �7 I TMWAWMWDFSNVI/J WrAILIBVMWMCO.PROP8WAMMUSTNDTEEUSM DMEFT N WMECnON WM=HUM CO.WOFK AL RIGHMOF DBSIM ORM EM10f1A1�{�SE7N�.] Figure 4-5 Dimension Drawing, 30RCLA/38RCLC,ADV-9759, Sheet 2 of 2 62 Section 4 Diagrams and Drawings TP-7202 6%22 1 8 7 6 .5 4 3 I 2 1 lav S11E NM4pN m - 2-4-21 NEW DRAWING[0200909) SUR C -A 4-19-21 AODED ENSS&SEE SHEEP 3 1CT2113761 D& TO SIIC O 2 0 9-15-21(0-4)K16 ADDED:SEE SHM 2[CI214749) SUR A P12 (FUSE & RELAY BOX) PD 30A F1 POS P12-A1- F1 PB D P12-81 PF1� ECM INTERFACE D —P12-Oh -PF1 P2 - P12-D3 -70J- 70J �- K10 P2--�i---1 6S '' K KlI (START D) FT--RF7 Pit-F3 -P12-F4 N1 70C A r y'P13-S K16 -P3-{ 70A - (SW PWR TO ECM Ph��--20A ^-- -' 70D B INTERFACE (P18) .1.P13-N 'Kt6 FUEL2 P16) (SW pWR SHEET 2 N9 >, f-N8P12-D70K.3 P12-D6 RFH1 70K -14u 20 20 L P -49 N10 NH1 -P12-F6P12-F7 N3 ---- - N22 C (GROUND C 45- F2 YEL 30A I (CAN H +))(FUEL SEL) GRN F---"-P12-ElF2 KID CRANK P10) (CAN L )) D1 P12-Ft PF2j RDC2 CONTROLLER MAIN LOGIC BOARD WHT H C P12-05 PF2 (DUN) NOTE: L P12-A5 -RFH2-- P— -P---* Pl-1 +VSAT 'STARTER Pt-14 -71-i Y N19- 45-4-.045 & N20 MUST C RF2B —Nil--0- P1-4 GENERATOR DETECTION Kll BE CONNECTED FORLP C j-RF2A 1`12-A6 K2 P12-C6- N2 -N15- Pt-2 GROUND (SWITCHED POWER, P6) ' RF2 TWISTED P1M1-S F3 RFH RFH- Pl-5 RADIATOR FAN HI-SPEED RF2 F-"'-P12-A3- F3 P7 (ECTS) FUEL P1-13 70- -N16- P12-B3 PF3 P7-A 77 P1-10 AIR TEMP SENSOR HIGH HP14-N P12-A9 PF3� P7-B 77R- P1-9 AIR TEMP SENSOR LOW CAN HI Pt-18 YEL P17.-A8 -EF— EF CAN LOW P1-2.0 CRN 1`1-8 ENGINE COMPARTMENT FAN WHT P28 DIAGNOSTIC �K4 —WHT P281E (�EF1 PI2-C8- P12-C9 N4 P9 (CLS) P28-J 49 — eq ., 11-S N14 P9-B CRN P28-D70G 20A P26-G PD P9-A 31A- Pi-3 LOW COOLANT LEVEL YEL- P28 C t1-N FVi FV2 7011 P28 B P28-A N30 N6 t-N7 -P12-F9 -P12-D9 -CFl --EFH P1-19 ENGINE COMPARTMENT FAN H(-SPEED N31 N32 K15 RES K5 .rJ (FLASH P5) NOTE: SEE ADV-5875 FOR BREAKER CONNECTIONS TO THE P12-F10- N5 14N ALTERNATOR. PHASE 'C' CONNECTION NOT PRESENT BALLAST ON SINGLE PHASE APPLICATIONS RESISTOR T91 -70E- -N13- CIRCUIT BREAKER B NH NH2 P12-D10 COM COM ACTIVATOR BOARD 708 LINE LOAD B NH3 r — PWR PWR Pi-15 ACCESSORY POWER K15 g --T1 NH- B -BLU P1-22 RSM185-8 N17 P17-11 P17-8 55A NC1 -N21- NIB P17-7 cC o I[� P77-10 N13 QCONB A CRN P1-21 RS485-A 141,11 ,P17-4 -60--t— OC — I\ FOR EMERGENCY STOP SWITCH: 1 —1-1 9 REMOVE JUMPER,AND INSTALL P17-3 61—< 'E-STOP SWITCH ACROSS 1 & 1A IA 1A -- -IA1--- P1-17 EMERGENCY STOP SWITCH (OPTIONAL) P17-2 62 N LED (-) P4-1 58 P17-1 QCON6 ROTATING 3 -3-- P17-14 FI>- -< EXCITE DIODE q 4 P1-12 REMOTE START/STOP •LED (+) P4-2 3B f>17-6 P17-5 FN Q« � BOARD 62 60 6,1 IS PHASE F1 'A L-w"-�.v,�S—.�,..vJ STATOR - ENSCOM .000N71- © ± -- 13LK P5-1 BATTERY CHARGER INPUT' A/C VOLTAGE SENSE P2.-6 V7-- --CC---•-V7" --F2 C ENSNC WHT P5-3 BATTERY CHARGER INPUT OC<tq VO - 3 4 T82 QCON12 _ ENSS 1 BLK GRN P5'2 BATTERY CHARGER GNU A C VOI_TACE SENSE P2-7 V8 ----:< V8 - V7 VO 17.OVAC UTILITY INPUT A/C VB F A/C VOLTAGE SENSE P2-8 V9 << V9 ____NOTE:-SEE ADV-5875 FOR ALTERNATOR (CUSTOMER SUPPLIED) 2 -WFIT --•--V9 2 3 3 CRN— WIRI G CONFIGURATIONS TO OCON8,9, & 10 GNO ® OUTLET 1 [I 1 --,IT V9 NOT CONNECTED IN 62 '60 61 3-PHASE SINGLE PHASE APPLICATION A [' STATOR A GNLD2 TO ROTATING DIODE BOARD -I TO GROUND LLLi-rv'"4 25 I Y67 - . 1 h 2 5 3 10 8 11 9 1 �`arn"4p1Owan"6ivr" KOHLER. .mcg mo NIOID#,/r KOHryL(/EpR,�WI SSOH V7 m 2 nu 6Us wsi^YOGI LE I[Imn 53 N iniac a u�Ll muA mryga TO QCON 11-14 VO V8 + s om 7'Ya Moons ar°.+'a m'm°"M—M _-- —V9 ""MM DIAGRAM SCHEMATIC SAS °4- 30-40 RLL 2.2_��b0_- SDR 2-4-21 inuu - 2_5-21 �N/A - 1-2 NAR2-12-21 ADV-9761 D 8 7 6 5 4 S 2 1 Figure 4-6 Schematic Diagram,30RCLA/38RCLC ADV-9761, Sheet 1 of 2 TP-7202 6/22 'Section 4 Diagrams and Drawings 63 8 7 6 5 4 3 '2 1 R1V la IU14510N DY 411 _ _— 2-4-21 NOW OMWIND ICI2099091 SDR A 4-10-21 SEE SIICCT I k 3 ICT2113101 DJY 8 9-15-21(D-8)P18-L CONNECTIONS UPDATED;SEE SHEEI 1 ICT2147401 --- - SOII ENGINE -- — ECM PLO —N4— P26-5 GROUND ECM INTERFACE I f-----NS P7.7-115 GROUND --i-^ - (K-LINE)P •49 - -- —� (SPEED SELECT 1)D SSI 49 P26-32 K-LINE D (SPEED SELECT 2) F.—SS2SSI P26-32 RPM SELECT 1 p —'-'4 '------ S5 -- P26-45 RPM SELECT 2 (FUEL SELECT)C—45 -45 (LOW OIL PRESSURE)F 60 — P26-45 FUEL SELECT -----T" 60— P28-60 LOW OIL PRESSURE (CAN +)S YELLOW _. �R.�r� P26-6 CAN 1I- (CAN -) R GREEN--- ( TIAU/w7..J` YLI.I.(J J l P7.8-8 CAN 1- (DRAIN) II —,Y19IE 10 ECM (FAN RELAY CONTROL) M 100 f. -- 100— P27-100 FAN RELAY CONTROL -- INTERFACE(P8)— (ACT PWR RELAY) L—20 — '/.0 P26-20 ACT PWR RELAY SHEET 1 (SWITCHED POWER) B—70E- - - - ---70J P26-55 ACT PWR DIAC FDBK (CRANK)K—16S S SS ; (SWITCIIED POWER)A—70A— --- t ' 708 P28-3 SW ICN +17.V (RAITERY POWER)J—P7 WIRE P1 INSTALLED ON EARLY MODELS ONLY lac (GROUND)C N6 --- P— P26-1 BATTERY 417V 1 Di-- P17 f (CS C TO D F P26-47 CRANK SENSOR LOW C SHEET 1 BATTERY A(12 VDC) BCA70D C, A BLK 81K P26-48 CRANK SENSOR HIGH L. e+ �.--J Lar SS 7— P26-31 OIL PRES. SW. --( SM N.... P26-70 SENSOR GROUND -- P 40 P26-40 SENSOR 45V P10 (POST-THROTTLE) - — —40A 2 1-----35 ---- P26-35 'N1 4 3 —74 P26-74 I — — J P15 (MAT/MAP PRC-THROTTLE:) ., 7----13 P26-13 MAP SENSOR SIGNAL 40C 2 N7 4 3 P20 COIL. 1--116— P27-116 IGNITION CYL1 -- - 701.--T—7t)P 2 lI s--117-- P27-117 IGNITION CYL2 B ('—CASE 0.47x( T I CND.__ L—.11 B P9 FCV ----22—_ P26-22 FUEL CONTROL VALVE — —---- 70H--1 P22 E7C ! 1---EIA --104— P27-104 ETC- 408 —3 -112— P27-112 ETC- _ 4---EIP-y-105— P27-105 ETC4- N2 2 I 113 P27-113 FTCI 5------15------ P26-15 TPS2 6 J4 P28--34 TPS1 P16[::!:::::OCK) A —68 P26-68 —51C---0 P21 CTS A A-----55 P26-55 COOLANT IEMP —510—D A Pts 02 4 18 P25-18 02 SIGNAL. _ —70K--- 1 ^' xbe�„, KOHLER, —S1A- 3 2 87 P27-82 02 HEATER ';i q°'�'K'a u� t�n KoxLLN.WI 53044 i Ai0 _ aB O ALE,x qvm N41 p1Al,A W E m.It�fRIT I.IO "� um um rc�5 Omrl x cm.4na px muN m.110NR. 51 P26-51 SENSOR GROUND ',,1,,'00°i ✓- ���� ------ --- Nm9w5 DATE DIAGRAM SCHEMATIC '” SDR z-4-21 30 40 RCL 2_.2L TUR<30 2-5-7.1 ZW N/A x 2-2 8 7 MAN 2-12-21 ADV-9761 jD 6 5 1 4 3 2 I Figure 4-7 Schematic Diagram,30RCLA/38RCLC,ADV-9761, Sheet 2 of 2 64 Section 4 Diagrams and Drawings TP-7202 6122 I i 8 7 6 S 4 3 2 I REV WE RENSION m D r 2-4-21 NEW DRAWING(CT2099D9) _SDR TO A 4-20-21 ADDED ENSS&SEE SHEET 3 ICT2.113761 (dY SHEET 2 B 9-13-21 (D-4)KID ADDED:SEE SHM 2 ICT2147491 SDR C� A - P12 (FUSE & RELAY BOX) -PD— F7 POS WIRE P1 INSTALLED ON �- 30A - �Pt2-At- EARLY MODELS S ONLY P8 P12-B1 PF1 'P1ZECM INTERFACE D D P12-Dh PF1� P2 PI- J PI2-D3 70J 70J PIG (BATTERY POWER) Ki P2-)i--i6S K, �--RF1 P12-F3- P12-F4 - Ni P15 (START ClD) `Y Pt 3-S P3----'I i 70A 70C A - RF1 K16 (SW PWR TO ECM -13 INTERFACE (P18) / -P13-N P4-�i--20A K16 (FUEL2, P29) 70D (SW PWR SHEET 2 N9 }-NB- -P12-D7-_' P12-D6 RFH1 -. 70K 20 20 - L P 49- N10 K3 - N22 C NH1 P12-F6 -TP12-F7- N3 (GROUND) G-45- 00 3A -- "- (CAN H ( ))(FUEL SEL) P12-E1- F2-- GRN P12-A5R D1 1312-F1 PF2� RDC2 CONTROLLER MAIN LOGIC BOARD P10 GRAN K) (CAN L ( ))' H P12-05 PF2 (DRAIN) -P- ---P wHr P1-1 +VBAT STARTER Pt-14 71 -N19- 45-L`01-45T& N20 MUST 1 K2 N11 P1-4 GENERATOR DETECTION N20-C= BE CONNECTED RF28 P15 FOR LP C C t-RF2A -P12-A6 P12-C6 N2 N15- PI-2 GROUND (SWITCHED POWER) RF2 TWISTED +P1 4-S 30A RFH RFI{ P1-5 RADIATOR FAN HI-SPEED r�PI2-A3 F3 P7 (ECTS) FUEL P1-13 70- N16 L-P12-D3 PF3 P7-A-77- P1-10 AIR TEMP SENSOR HIGH HP12-A9 -PF3] P7-B -77R P1-9 NR TEMP SENSOR LOW CAN HI P1-18 YEL CAN LOW P1-20 CRN 0 P12-AB- -EF EF•- P1-B ENGINE COMPARTMENT FAN WHT P28 (I IAGNOSRC) KM1 WHT- P28 E EF1 P12-CB-� P12-C9- NM1 P9 (CLS) P28-J-49 $.' 11-'S N14- P9-B GRN P2.8 D-- -PD%OC 20A P9-A-31A P1-3 LOW COOLANT LLVEL YEL P28=,C Prt 1-N N1 IVR -7011 P28-I0 P2B-A -N30 N6 t-N7 P12-F9 -P12-D9 EFH EFH P1-19 ENGINE COMPARTMENT FAN 111-SPEED N31 N32 Ptg NOTE: RES -KS r FLASH SEE ADV-5875 FOR BREAKER CONNECTIONS TO THE P12-F70 N5 ALTERNATOR. PHASE 'C' CONNECTION NOT PRESENT BALLAST ON SINGLE PHASE APPLICATIONS RESISTOR TB170E -N13 14N CIRCUIT BREAKER COM COM 70B LINE LOAD B B NI-11 COM-COM -1112-DIO ACTIVATOR BOARD P16 °B ° NH3 r PWR PWR P1-15 ACCESSORY POWER ° ° �T1 NH B BLU P1-22 R5485-B N17 P17-11 P17-8 55A °C NG1 'NCR N21 -N18 1117-7 P17-10 -N13 -•----- i A GRN P1-21 RS485-A 14N1 p17-4 60 QCONB b QC N9 ---- 1 1 P17-3 61--<�--- - - C FOR EMERGENCY STOP SWITCH: 1A 1A -1A1- PI-17 EMERGENCY STOP SWITCH (OPTIONAL) P17-7 62�QC<N10 REMOVE JUMPER AND INSTALL LED (-) P4-1 58 P17-1 QC N5 ROTATING E-STOP SWITCH ACROSS 1 & IA 3 -3- P17-14 FP EXCITER DIODE LED (•I-) P4-2 38 P17-6 QC N7 BOARD �fi?. 80 Bt 1-PHASE 4 - 4 -- P1-12 REMOTE START/STOP P17-5 FN----CC STATOR ENSCOM- QCON11 B Fo- BLK- P5-1 BATTERY CHARGER INPUT A/C VOLTAGE SENSE P2-6 V7 -(E- V7 F2 °C - ENSNC -WHT-11-P5-3 BATTERY CHARGER INPUT QC<I4L TB2 -VO - - 3 M1 ENSS 1 BLK F1FGRN P5-2. BATTERY CHARGER GNDOCON12 120VAC UTILITY INPUT" .A/C VOLTAGE SENSE jPI-7V8 -O< V8(CUSTOMER SUPPLIED) - 2 -WHT QCON13 �_ VO VB2 3 A/C VOLTAGF: SENSE V9------ K- V9-- NOTE: SEE OV-5875 FOR ALTERNATOR V9 3 -GRN TO QCONB,9, & 10 IN CND go I,- � 1WIRIN CONFIGURATIONSOUTLET 1 NNECTED 62 60 61 SINGLE PHASE APPLICATION A 3-PHASE STATOR A ' GND2 (' ,~v,•v -w ,�vrv,•v-.vim - TO ROTATING DIODE BOARD i J TO GROUND L F^^''-i F-i r""i ` p 1 4 2 5 3 6 7 1 8 11 9 1 Nwu KOHLER, rV7 mt ata ,wGm1 t/r K0HLER,WI 63044 eq IIt°D6 N pL901 NO 001'8.R 10111A 00.IRU91R AMO -TO QCON 1 1-1 M1-{ VO .v t ato rwml wm w1 lam noir N owc4crm and 1alr1R ro.ralOC L Va V9 a t t 7 — APPROVALS ,w,APPROVALS D41E "DIAGRAM SCHEMATIC, SR 2-4_21 a 2.4 RL 2.2L NA _ Cll'.'°"° DJY 2-5-21 NAR 2-12-21 ADV-9765 D 8 7 6 5 4 3 2 1 Figure 4-8 Schematic Diagram,24RCLA Generator Set,ADV-9765,Sheet 1 of 2 TP-7202 6122 Section 4 Diagrams and Drawings 65 8 7 6 5 L 4 3 2 1 REV ENGINE 1NIC RVASON m' 1 ' ECM _ x-1-21 NEW DRAN1NG[(7x000011) SDR P18 I ----N4-- 112,6-5 GROUND n 1-20-21 SEE SUEEIS 1 k 3[CT2113Tj J-Y ECM INTERFACE i—NS - P27-115 GROUND B o-m-2, (0-7)P18-L CONNECTIONS UPDATED;SCE SHEET 1 LL IC12147401 SBR (K-LINE) I,---49 -- —_ -.�.._-_ - (SPEED SELECT 1) D—SSI -- 4D P26- K-LINE + 551- P28-3'L32 RPM SELECT 1 (SPEED SELECT 2) E--SS2— -- --•- -- -S52-- P26-36 RPM SELECT 2 - (FUEL SELECT) O ---15 -' 45-- P26-45 FUEL SELECT D (LOW OIL PRESSURE) F—60 —60-- P26-60 LOW OIL PRESSURE (CAN +) S-YFI^LQW - - _ 'GREEND P26-6 CAN 1+ (CAN -) R N YELLOW P26-6 CAN i- (ORAIN) H WHILE-_ -y—.-- - _. WHITE (FAN RELAY CONTROL.) M 100- - --- 100— P2.7-100 FAN RELAY CONTROL TO CCM INTERFACE (P8)— (ACT PWR RELAY) L 20 - -• --,__ ._20 __ 1126-20 ACT PWR RELAY SHEET 1 (SWITCHED POWER) B 70E _ 70J P26-65 ACT PWR DIAL FDBK ' (CRANK) K—16S—S S5 (SWITCHED POWER) A—70A -----70B--- P26-3 SW IGN +12V (BATTERY POWER) J P1 WIRE P1 INSTALLED ON (GROUND) C—N6— EARLY MODELS ONLY 70c ------ ---------W --P P26-1 BATTERY +12V DI l P25 (CS) To B I7 D P26-47 CRANK SENSOR LOW C SHEET 1 BATTERY A (12 VDC) BCA C BLK OLK + I I I I_ _ -- P2 70D A P26-48 CRANK SENSOR HIGH C SS LOP --I SM rte- 7 P26-31 OIL PROS. SW. P — -'---- N P26-70 SENSOR CROUND 40- P26-40 SENSOR 45V P24 MAT MAP) - 1 35 P26-35 MAP SENSOR SIGNAL --40A 2 N7 4 3 74 P26-74 IAT SENSOR SIGNAL. 120 COIL —7DL 700 i 116 P27-116 IGNITION CYL1 B - 70F 4 3 2--1 1 7---- P27-117 IGNITION CYL2 f3 Cl CASE 0.47t,F CND. P23 FCV 0--22----- 1126-22 FUEL CONTROL VALVE ) -- - ---70H A P22 ETC 1 ----ETN -104 1`27-104 ETC- 1M1OB ---3 112 P27-112 ETC- 4 --ETP 105 P27-105 CTC+ ----N2 2 -113 P27-113 ETC+ 5 15 P26-15 TPS2. 6---34 P26-34 TPS1 A [121 LCTS) P26-55 COOLANT TEMP A —51B—3 Pts 02 :a KOHLER. 4----18--- P26-18 02 SIGNAL ; 70K-'_ -�-"--`1 1 aro Ixa[e1 Try KOHLER.WI 63011 n Z.O6 pLSW Nxml 116 B MIDI/MI IIE16.6 1<OIIfA m-- 2 --82- 1127-82 02 HEATER ¢m "�"+t16'm^�muR m�aaL 51 A 3 i i no f uuc 4u Imm ar nsiox a mumx,w�Rxa DIAGRAMSCHEMATIC, wPNwus M,E ----51-- P26-51 SENSOR GROUND 7_h RG�L 2.2L NA wmn OJY 2-6�2f � N/A -_-_-1 � 2-1 NAR x-1x-x, "°a —� ADV-9765 D 8 7 '6 5 [ 1 3 2 Figure 4-9 Schematic Diagram, 24RCLA Generator Set, ADV-9765, Sheet 2 of 2 I' 66 Section 4 Diagrams and Drawings TP-7202 6/22 i 8 7 6 5 4 3 2 1 I" PATE REMSM 6T N 9-15-21 NEW DRAWING[CT214749] SDR TO A 11-9-21 (A-8,-7)UPDATED ENSS SWITCH CONNECTIONS;SEE S11EEt 2 SHEET 2 [01215978] -- SDR A D 12-8-21 (B-7,6)NOTE AND JUMPER ADDED[01216488) TLV P12 (FUSE & RELAY BOX) �—PD -- — F7 POS WIRE P1 INSTALLED ON 30A P12-A1 F7 EARLY MODELS ONLY � PB P12-B1 PFI P1 ECM NTERFACE D P12-04 PF1� _P2p1— J P12-D3 70J 70J P10 (BATTERY POWER) K7 P2--i I-16S K I-13RFI- P12-F3 P12-F4- N1 P15 (START ClD) `y P -S P3'--I I�'70A 700 A 70G 701E _- (SW PWR) TO ECM RF1 708 B ---INTERFACE (PIS) ,7 (SW PWR) SHEET 2 9P13-N TO (,-C-�xlr ' N8— P12-D7 P12-D6 RFHI SHEET 3 `--' l TO C (NG FUEL CONTROL) --{II SHEET 3 62 L P 49 N1 K3C4 N31 N32 (LP FUEL 6wom) NH1 P12-F6 P12-F7 N3 1- 1 N22- C (GROUND) G 45- F2 30A (Ary 1{ ( ))(FUEL SEL) Dl �P12-Ft PF2� P70 CRANK) ORN (CAN L O) BETCONNEC EDT ROC2 CONTROLLER MAIN LOGIC BOARD w11r P12-05 -PF2 H FOR LP - (DRAIN) P72-A5 P P— Pi-1 +VSAT RFH2 Sl'AR7ER Pt-14 71- N19 45- TO RF2B K2 N11- P1-4 GENERATOR DETECTION N20- © SHEET 3 C R 2RQA -P12-A6 P12-C6 N2 —N15- P1-2. GROUND (SWfTCHEDSPOWER) C TWISTED P14-S jpA -RFH- —RFII- Pi-5 RADIATOR FAN HI-SPEED RF2 �PI2-A3 E3— P7 (ECTS) FUEL P1-13 70 Nib P12-B3 PF3 r 1`7-A 77 P1-10 AIR TEMP SENSOR HIGH 2F PI4-N P12-A9 NH PF3� P7-B—77R- P1-9 AIR TEMP SENSOR LOW CAN HI P1-18 YEL -P12-A8 EF EF—10 P1-8 ENGINE COMPARTMENT FAN CAN LOW P1-20 GRN WHT P28 ( IAGNOSTIC) K4 WHT 1128 E EF1 P12 Ce -P12-C9 N4 Ls, P9 (CLS) P28-J 49 `YP11-S N14 P9-13 GRN P28-D i•s%+ P28-G PD EFt I P9-A—3 1 A P1-3 LOW COOLANT LEVEL YEL P28-IC r(.PI I-N 70H P28_I P26-A N30 N6 t-N7 P12-F9 P12-D9 EFH EFH P1-19 ENGINE COMPARTMENT FAN HI-SPEED P16 RLS K5 FLASH NOTE: SEE ADV-58'75 FOR BREAKER CONNECTIONS TO THE P12-F10 N5 ALTERNATOR. PHASE 'C' CONNECTION NOT PRESENT BALLAST ON SINGLE PHASE APPLICATIONS RESISTOR TBI 70E N13 14N CIRCUIT BREAKER B NI COM COM 709 UNE LOAD NH?. -P12-0101 ACTIVATOR BOARD PI6 A ° B LNH3 'PWR PWR P1-15 ACCESSORY POWER NH N17 P17-11 P17-8 55A o REMOVE JUMPER ACROSS D BW P1-'L2 RS485-D =N01TERMINALS 1 & to IF REMOTE NC2 -NIB P17-7 P17-1D -N130 = A GRN P1-21 RS485-A 14N7 QCON8 EMERGENCY STOP IS CONNECTED 4 Pt7-4 60 t --1-., gCON9 P17-3 61--�G - - 1A 1A 1A1 P1-17 EMERGENCY STOP SWITCH (OPTIONAL) 'P17-?. 62�QC�ON10�.-�- (OPTIONAL) 3 _3 LED (-) P4-1 5B P17-1 P 17-2 FP QC NO 6 EXCITER ROTATING ----� ESTOP Y LED (+) P4-2 3B P77-6 4C N7 DIODBOARD 61'` 6- fill [_PHASE 4 4 PI-12 REMOTE START'/STOP P17-5 FN—« '-�-I'.�.....r' STATOR F1 —�T A - QCON11 13 BLK P5-1 BATTERY CHARGER INPUT A/C VOLTAGE SENSE P2-6 V7 <E--V7 f2 C -z ENSS -IAI 782-' WHT P5-3 BATTERY CHARGER INPUT QC14 14 VO 1 2 3 4 1 BLK FFI GRN P5-2 BATTERY CHARGER ONO QCON12 V7 3 2 120VAC UTILITY INPUT ,A/C VOLTAGE SENSE P2-7 VB QCON13 �- VO V6 (CUSTOMER SUPPLIED){_._. 2 -WHYF 'A/C VOLTAGE SENSE P2-8 -V9---- « -V9--- ------�V9 3 -CRN 'TO QCONB,9, do 10 NOTE: SEE DV-5875 FOR ALTERNATOR WIRIN CONFIGURATIONS CND ® LV9 NOT OUTLET 1 62 60 61 SINGLE PHASE OAPPU ATION A 3-PHASE --rl�u- --J STATOR A Oil TO ROTATING DIODE BOARD TO GROUND L�Y+ 1 4 2 5 3 6 7 10 8 11 9 1 ai,N°° n �•A•e KONLER® aai alo NWf1;17 NOHLER,WI SSO44 TO QCON 11-1 h oa r�uonn x NN onx�s lmnm m.amnnrc xm a 3 aID W.5119- 91 MN U90 06T➢I N MI61O1 NII[GpNit W.W0. VB _V9 �nw ""' wrnrs 11—a Nmlml N¢� a DIAGRAM SCHEMATIC, 24 RCL 2.21- NA _ oan DJY 9-Id-21 MIT N/A - 1^5 °°'�° ADV-9793 D 8 7 6 5 r 4 3 2 1 Figure 4-10 Schematic Diagram,24RCLA Generator Set,ADV-9793, Sheet 1 of 3 TP-7202 6/22 Section 4 Diagrams and Drawings 67 8 7 6 5 4 3 2 1 ENGINE - REV a1E FtCM" m ° ECM - 9-15-21 NEW DRAWING]C1214749) SpR P18 N4 P26-5 GROUND A 11-9-21 (A-2.-J)LEAD 82 MOVED 10 PM 87;SEL S11EET i ECM INTERFACE [C1215D7TI1 STIR ---NS--- p27-115 GROUND _ _—. - — _ ❑ 12-8-21 SEE SHEET f [C7218489] fEN (K-LINE) P 49 (SPEED SELECT 1) U SSI- 49 -- P26-49 K-LINE _ (SPEED SELECT 2) E—SS2 -- — — .551 P26-32 RPM SELECT 1 - — (FUEL SELECT) C 45 - -�___-_.— L -SS2 P2fi-36 RPM SELECT 2 SELECT45 P26-45 FUEL D (LOW OIL PRESSURE-) F 60 -- I- _50— P26-60 LOW OIL PRI SSURE (CAN 4) S Y lOW ---.—„__—T_- I RFFN P26-6 CAN 1+ D (CAN -) R EL OW Wlil P26-8 CAN I- (DRAIN) -(DRAIN) li — WMT TO ECM (FAN RELAY CONTROL) M 100 INTERFACE (PB)— ( ) L—62 100 P27-100 FAN RELAY CONTROL LP FUEL VALVE_ -- 62 P26-62 LP FUEL CONTROL SHEEI 1 (SWITCHED POWER) B 70E 70J P26-65 ACT PWR DIAG FDBK (NG FUEL VALVE) N 77 77 P26-77 NG FUEL CONTROL (CRANK) K 16S S SS (SWITCHED POWER) A 70A -- - — -70B- P26-3 SW ION +12V (BATTERY POWER) J----P1 WIRE P1 INSTALLED ON EARLY MODELS ONLY (GROUND) C N6 70C j � —p P26-1 BATTERY +12V Di P25 (CS) TO I B SHEET 1 BATTERY i (1C) -BILK T3I P26-47 CRANK SENSOR LOW C I —P2 BCA 70D C A BILK DLK — P26-48 CRANK SENSOR HIGH (, `A SS LOP .��• 7 P26-31 OIL PRLS. SW. P -- -- -----N-- P26-70 SENSOR GROUND '— --40--- P26-40 SENSOR 45V P24 MAT MAP) 1 35 P26-35 MAP SENSOR SIGNAL 40A 2 N1 —2 3 --74 ------ P26-74 IAF SENSOR SIGNAL P20 COIL B _70L--700 3 1 116 1127-116 IGNITION CYL1 70F 4 2--117-- P27-117 IGNITION CYL2 B C1 CASE 0.47nF? `1 GNU. P23 FCV D —22 P26--22 FUEL CONTROL VALVE 7011--A 1'22 (ETC) 1ETN=104 1127-104 ETC- -10B ------ 3 112 P27-112 ETC- 4—ETP�105 P27-105 ETC+ ---N2•-------2 113 P27-113 ETC+ 5 15 P26-15 TPS2 6---34-- P26-34 TPS1 A P21 (CTS) A----55 P26-55 COOLANT TEMP A -51B B— P19 oz 4 -J8 P7-6-18 02 SIGNAL >;mom° N KOHLEL °1°� —70K NONLCR,Ln 53044 2 82--- 1127-87 02 HEATER t�mN�roninumi imp min+maiaa 7-wx Nl rvAs a am m Marcr w¢�xxn DIAGRAM SCHEMATIC, �uPRwNs a¢ � 51 P2.6-51 SENSOR GROUND - STIR 9-14-21 L 24 RCL 2.2L NA _ -"'�-" --- OJt 9-14-21 N/A nl5—y-j 9-15-21 M ADV-9793 D $ 7 6 5 4 3 2_ w 1 Figure 4-11 Schematic Diagram, 24RCLA Generator Set, ADV-9793, Sheet 2 of 3 68 Section 4 Diagrams and Drawings TP-7202 6/22 8 1 7 1 6 1 5 ) 4 3 2 am DAM RLvsK1N . — 9-15-21 NEW DMMANG[CT2147491 St1R A 11-9-21 SEE SHELLS 1 AND 2[CT21597D1 SDR D 12-8-21 SEE SHEEP 1(CT2104581 D D I jFUEL SYSTEMS NATURAL GAS L.P, VAPOR (NATURAL W) —70C 70CA P5 OWN12 =N13 5 - FUEL VALVE ASSEMBLY 1 •. (STANDARD) 1.42A (511NOARD) 1.42A FV1 FV2 —70G 70Gn —70F 70FA— QCON72 QCONIJ OCONiB QWN1R P5 FUEL VALVE ASSEMBI. FUEL VALVE ASSEMBLY1. � '' • yyyy OCON14 OCOW 5'� (STANDARD) '(STANDARD) 1.4TA 1 (STANDARD) (STANDARD) --N31 j Ful ( )1.42A FV2 FVI .47A FV2 1,42A J 2 TO TO, OWN17 OCON19 78B t 78C C C SHEET' 1 G QCON14 OCON15 SHEET 1 C NOT USED —Nst NOT USED L UMP —77 —62 TO 2 • SHEET 1 C 't (LP VAPOR) i 70K-- 70R OCON2. —70E— 70FA-c�z70K1 FUEL VALVE ASSEMBLY QCON,9-, (sr-I 1.42A (� ) t.a2A -"-N20 N20---•.-,� —N2 ' 45--22996 QCON70 N20 45 N11 45 QCO -4S--t^frs--- \ —�h -- OCON9 , OCON17 QCON19 QCONII L45A-----C:o —N32 —s2---,-..� �7801 TO OCONt JTJEET 1 (LP FUEL PRESSURE) NC COM " LP1A B NC 490 .NO I UEL TYPE SELECTOR SW GCON10 QCONIOA LFP2 ' ' —45—c_—r -45A 458 (NG FUEL PRESSURE) 45 Q60N11 NC bCOM B ` N17A QCON9 OCON9A 370 u A A KOHLEIL WARS Aia AMOmf IR KOHLER,VA 53044 A i Ab B.afil2!N®�➢D OtMG N®OI NO DON.A FOODI NN 1161 MDI N WiD IA1➢i .Ulu AlN➢I IOWA D0.IIR➢C AW �LLVL Nl Im119 Of qml Op IAgIOI Nd RI»IHIl irrRwt DATE DIAGRAM SCHEMATIC, 24 RL 2,7_L NA 3 J ��4 14-2115_21 ADV-9793 D 8 7 6 5 4 3 2 1 1 Figure 4-12 Schematic Diagram,24RCLA Generat'r Set,ADV-9793, Sheet 3 of 3 TP-7202 6/22 Section 4 Diagrams and Drawings 69 8 7 6 5 4 3 2 1 I RLV MIC IIrvCSION m' M r 2-8-21 NLW UKAWWG[CT209909) SDR JUNCTION BOX A 4-19-21 ADDED ENSS k SCE SHEET 3[01211376) oJV NOTSEEC: OC 6 D 9-15-21(C-2)ADDED P16;SEC SHEET 2[CT214749) SOH SEC MV-5875 FOR BREAKER CONNECTIONS n'- fP(P17-i4)--- ROC2 CONTROLLER - TO TIIE ALTERNATOR,PIIAS@'C'CONNECTION TO OCON11 U QN7 i P15 NOT PRESENT ON SINGLE PHASE -TN ----G.,-� FN(PI7-5) —�- -13LK APPLICATIONS _ 10 OCON 12 OC F [�11 --' "-"-'"- V7--- -1-V7(1'z-6) -pw(ro7-J) ] DAntm V8_(� N/C OC 12 p+AluDt ERL- Cvy va v" w(P2-7) WHT(1112-2)- IF Jw VBr�_-- QCQfl13 P6 Ine]n VFP FN DIODE w w--��[ �--w(P2-B) CR r' TO OCON8 C-) BOARD I4 1 rlptL':w1101CONNECT@ I12LIVERNE1 STAT Sirw-(r'� `�N01.EPIVSE APW'""Coe 50 311 PA D TO DIODE (3-PHASE) oU_ i0 UCOND J • 1 SLAT 0 9l� BOARD rMrn m ct_ TO QCON10 �- <'1 f-1 (1-PI E)® 60—60 UC ,}-aa(1417-4) IN1 CONN♦w(PI7-1 'ul or 61(1417-3) %N jl 5n (1417-t) rm0 B2�_- O N�0 2 30 (P17-0) O 62-i..��-r-52(PI7-2) Pj�DNNECIIONS EXCITER NOTE: IM 11 P (W6) 13 70 (PG-3) FIELD SCC MV-Stl75 FOR ALTERNATOR 2 NI5 (wl) H 71 (r t0-3} WIRING CONFIGURATIONS 3 J1A ("-A) 15 PWN (tut-PM?) 16 N - - - - - - -- - - -- - - - - - - - - - - - - - - e Nja (W5) iG TA 5) �{ .. ENGINE O 0 77H (P77 uA8) 3 CRNI (WUi'A)) ( L J 1O NIC (P7-A) 23 11/0 (IOI-0) la 4 (IDl-�) 2 4 rvc P9 (CLS) I�`tiSl-I FUSEBOX DETAIL f1 (P)2-Al) WS Fa(P1a-E1) POS (O4Tf) A31 U 14 eM�tt -F3(1412-AT) Pz(P16-1)- 142 n BLU rs(ra-D G i'2 oNN TLQNS 77H GR NI(P12-F4)- 31AEG1I-3QN5 - rw/l N/c . II—JI N7(P".--) W11 PINan 31A (PI-3) 7. N/C EF CR NII(1414-N) D N14 (WI) 3 N/C . FC1(Pta-F7) w CFI, NI(1417-CO) NC2(EDC) ( j . N/C Pi C O - O NS(P 17-1410) B w I 5 N/C . xL 1 '8 V7 (OCON11)7 VO Rill TAT / 1112 (FUSEBOX) RES(RES) WIT B w (OCON13) NII._.- C 10 B9.%%B 6 4 1 1 117(1417-F9)-._i� -Na(PI I-N) PS 31 r 6808808808 117 OO W11 O NI OOO F IS 71 I 1 I r 70 a L'V"QNNECLONS MASMN=QM 14-6-COMEGMAS M_0NNCGIIOHS ,0000000008C Rrnl (rte-Da)- W5 x - ,L(ff�J'RFD<rl-s) I PIN YI 70 (W6) PIN YI rz (WO) rW Y1 NI (Wa) PIN gl 706 (w7) 000O0-1 OOOO� xixP(14114-A5) //��-- - 2 7U (148-1) 7 NIB (W21) a NIB (W21) 2 713 (P 17-10) D�M^•17�Dil /NB IaNI 171 ]OJ U I 3 70K (W2) 3 71 (PI-14) 3 70 (PI-I3) J Tor (W7) C080-080-0000. ! 1 W Lfl V N] -OOOO C M- 5 70AC (IV2) S N06 (PB-K) 6 N/C70A (W2) S � (P17-8) 12-1RIC .0000000808.0000000 Ira O 1141 U 11111 (1' "8) W7 M+2(1417-Dlo Rm(EBc) w(Pi-17 1416 P1D 146 PS ( )A00000OOOOO I ENSNC(ENSS-3) ( ) ] J (CRANK)n�e OTA_- (P12 Ira rs wzArola n n A FUEL7. I CRANKRUN 1 MASH10 B4- 16 6 4 3 7 1 147 IA(161-1A)-✓1-:�----IRF7A(PI'l.-AO) W8 (ENGINE COMP• NR IEMP) I z51#\\�\'VI Rf7(M4 .^,) -700(PS-1)- ����-_.-Jl_=+ 7a -0J) W? "-/OL pP5JEG]J,Gi1$ Rlzb '�'�'� -1 PIN jA2 N/C AT ri ( ) or N/CD2 N/C -- FICS( ) DT 7 77 700(148-A)_-J%7011(1428-0) LJ ?Do AS (Pe-D) 7M(P-5) / A3 F3 (WD) DJ 701 (W2) NH3(W7) If -1110 0 70G(rvi) roN(PI8-3) FI N/C 04 Pit (P 17-ol) 147 ONN AG 16117(WS) U5 N/CTIONS � Au NREM/C (We) Be NMI (W5) 'O W1D PIN jA 17 (PI-10 '-/�TO 3 'A7 11 D7 N11 (w1o) RES NU(1412-b7)—)tib\ - 0 77K (PI-a)) ( Wt f�( A8 PF (PI-0) 08 N/C (BALLAST RESISTOR) 1-.—+QNB(1413-N) -1122(1�8-C) Ntl��PI-4)) 1114((149-0)- 1115(147-7j— P-1�G4NNLG1�1�.5 1426 1132(IV?) - Ae N/ (Pi2-(tJ) UB FSH (PI-19) -14N(W70) COY(�IDI-COY (DIAGNOSTIC) U31(TVI) W20 AIO N/C 610 N�2 (W7) 1170(000115) 1130(1478-A) ) PIN j2 82 (1 50 OCON1')�JPI ® -1,11(Wf)- -11NI TWO)B1 PFI (PI7-04) Cl 147 (Wtl) 3 91 DI7oNB 112 N/C L7 N C03 14143 Go (oc6Ne) 1n(1412-ns7 E3 N C I (OWN7)U4 N/C C1 N/C I EN17C(1417 1155-7) 5 1411 I m62G1 W 1411 - n L -- NG2_W1(101-1) 6 JB (144-2) 1 I UI 30 n - NCI - ---{� SHEET 2 U a N/C LS N/C ) -I Y - TO OG N/C Ea N/C I N21(W20)-- 3(TOI-J 7 NI8 (W71) ] 3R I 40 B/ N/C E7 N/C 1111 13 1414 - -1116(V-7) 8 SSA (Pu-1) 1113 I IP O PD '--- rD -----"---- ° Be N/C T8 N/C )""- I-IOCOMIVARTICIT" 1� r Nle(Flo-2) / I I O --ros �(F 119 N/C T9 N/C �HB� 1Ne I ,1W NII_ L�'� W22 -N16 -2) 10 NIJ (PS-2) 10 14 L ° J 010 N/C E10 N C ��aa �ry6 11 N17 (W71) - C1 N/c n P/c C2 (rte-cs) RI.1 U_Ie RADIATOR (p=� I�?j` RADIATOR xL(Pa-s)-I�ZZ� ''�nt(rt-le) tz N/C ACTIVATOR �9.11NLSl0R5 C2 NJC f2 N/C 1J 6rAN 1 RFfAN Z �2�, V11(P28-C) 1J N/C %N A NJO (WI) C.1 N/C F3 Fit (PII) CIN(Pt-20) 14 F1' (OCONG) YG N/C F4 RI (W11) I -CfBI(148-N)-�� - _ _ -'�- _. ' U N30 (W7) c5 1412 (W,1) @N/C 1411 CQNNCCtI0N5PI3 CONNFI,IIONS Pio f,QNj jQRS W24 GRN(128-D) c, nt (w22) CO Ni. (Wt l) r0 NJ (W7) PIN N NO I -will P8-11 WIR(Pl) D CRN (Y13) C/ N/C 147 NJ (Wil) j (W1) PIN IN 116 (WTO} PW IN NH (W11) ( ) ✓�`. E VAR (W24) Ca Cry (1411-S) rG N/c S LFI (Pu-CB) S N( (PI7-r3) S RF2 (WB) - - WR1(1476-L). r N/C CilG PO (FIAT 1) CIO N4 (W11) F9 N7 ( JUNCTION BOX -JUNCTION BOX N/C TIO NS (wit) LOAD CF CI � NBC (I'8 P -- 700(W7) -- CUSTOMER CONNECTION SECTION A/C BATTERY SECTIO R � ) 148 wt (w7o)� I CONNECTION SECTION I I LNSS (ENGINE INIERFACE) Ptl c4NNLCTIONS 10 cuslouM suP%tc0 0 (G,) -� %N JA 700 (W2) I I Ur" rAOV I a 7 Il 700 (w2) o NSC (wl) -I I r N/CppI I I o I I F� I cNscou(w21) A�8EB000 45 Il (-( F N/C (=FYI `ji n-'3 -ENSNC(W75) 3 9 TO 1418 SHECI 7. ,1 C MI (00011,) J 016 70 0O 49®(.��llS N �t (w2 4) I I •! TD2 cuurrm o to= B J N C 261(1416-S)-- [-. A K 165 (PTO-5) T- FIR(W20)- I L-(IiERNEi 2II3 II I~ I I ^ '� --- ----- Ccor4n M N/C (PIG-2) b 8 �a b 3 b I ` 7� 5t A / - TBI'----' I i -95(I'a'G)-C� CONNI'CI FOR N N/C COY PAH U A 1 IA J I ^ 000�5 U'{UEL 11 /SON (1428-J) I 1 I I_U O p3 o U I v Y N - .: N2 11(wt)-..>;� , s VFL (Mzzj ^LyL �[IFOR FOR SCHEMATIC SEE ADV-9761 F10J UWM S1oP SWt1p1: -_J C-SIOPREIiMT 1UNIPF)i ACROSS KOHLEIL c-syor swlrcll Acaoss 1 h tq - � ,�.,Nr N 19M6 .CaMit ma M 11141461 1/1 KOHLER,WI 53044 M..a WW OU.IM41RT ACO � M91 WI Y 15in I119'I N 1plFtllpl MIM CWIIA 00.YO6L �i�m a�a�-Iw.�r le]Irs a gaol m rnauMw W¢wa1WAn =APPROV� _Dfflt DIAGRAM SCHEMATIC 30-40 R�I2.7_L TURi30 _ N/A 1-28 7 g 5 Wi " 0M1 16356 D 1 3 ) 1 Figure 4-13 Wiring Diagram, 30RCLA/38RCLC Generator Set, GM116356, Sheet 1 of 2 70 Section 4 Diagrams and Drawings TP-7202 6/22 8 7 6 5 4 3 2 1 RLV DATE RI W N 9! P18 - 2-8-21 NEW DHA'MNO[CT209nOfl] s9R (GENSET P�8 CO[�fJj�CT�Q[JS A 4-19-21 s¢succr I k 3(Gr2,1376) WY INTERFACE) ptg CONNECTIONS D 9-15-21(D-8)UPDATED PI8;SEE SHEET 1[0121 4 7 4 91 `FOR - I p P (SS) 41 N/C PIN#A 70A (Wig) 2 N/0 42 N/C • BoE (W14) 3 706 (Wig) 43 N/C �— C NNB (EOG) 4 ,N/C 44 N/C H I©88@088, A D SSI �26-32) 5 N4 (EDC) 45 45 (PIB-G) E SS2 26-36 6 YEL (PIS 46 N/C TO PB SIiEL-f 1 F 60 28607 N/C47 REO (P25-B) 0®000000C IN 23) 8 GRN (P18-R) 48 DIX (P25-A) S YEL R 49 100 20 16S P1 J H WHT 13)JPIS)(WIRE INSTALLED B N/C 49 4fl (P18-P) D D IN EARLY MODELS ONLY) 10 N/C'. 50 N/C K 16S (WIS) 11 N/C 51 51 (W17) L 20 (P26-20) r 12. N/C 52 N/C M 100 (P27-100) I� 13 13 '(P15-1) 53 N/C , N N/C 14 N/C 54 N/C P 49 (P2.6-49) 15 15 (P22-5) 55 55 (P21-A) - R GRN (P26-8) 16 N/C 56 N/C m m 5 YEL (P26-6) '17 N/C 57 N/C 18 18 (Pig-4) 58 N/C P26 (ECM) 19 N/C 59 N/C r 20 20 (P16-L) 60 60 (PI8-F) 1 NIC 22 22 (P23-2) 62 N/C 23 N/C 63 N/C 4 5 7.4 6 24 N/C 64 N/C 2 2U 18 15 13 CRN YEL W19 W14 W18 25 N/C' . 65 70J (W14) O N4 26 N/C 66 N/C 43 25 27 N/C 67 N/C 300D. 8000@8808000= 40 . 552 35 3M1 S51 7 28 N/C 68`68 (P16-A) ^ e a n,o - W 17 29 N/C 69 N/C 700 S n. ,yv vv �{ I 51A(PIS 3) .30 N/C 70, N (W13) 0 62 44 518(P21-B)— 51 (P28-51) 31 7 (LOP) 71 N/C 1 200 0 55 51 4B OLK RED 46 oa 51C(P 16-B) 32 SSI (PIS-D) 72 N/C n ^n63 w W16 33 N/C 73 N/C 81 '105(P27-105) 34 34 (P22-8) 74 74, (P24-3) PO( ;1.)\.,/ 00 D- 0000800000800800 P19 EIP(P22-4)--��113(P27-113) 35 35 (P24-1) 75•N/C - ( - (02) 30 SS2 (P78-f) 76, N/C W15 37 N/C 77 N/C C C �104 (P27-104) 38 N/C 76, N/C PIN#1 70K (W74) 0 82 51 16 ETN(P22-1)—l—J 112(P27-112) 40 439 00 (W12) 80 N% 79 C 3 82 (P 17 82) W 13 81 N/C 4 5 P26'iB) N2(P22-2) NI (P24-4) N(P26-70) N7(P15-4)3 `----' CAP1 4oA(P24-2) �N117_ 1 406(1`22-3)3 40(P28-40) , f INSULI 70L(W1M1) (FCV) Pq CONNFQRM CASE PIN#A 70H (Wl4) ,, P27 CONNECTIONS CND. 22 70H -' P20 P10 B 22 (P7.8-22) � L (MAT/MAP) ,(POST THROTTLE) PIN pBz 6z (Pig-2) P7_ ECM „COI.) (. 83 N/C P10 CONNECTION I BS N84 IG . P20 CONNECTIONS bbb r PIN➢1 178 (P27-118) 1 3 PIN#1 35 (P26-35) LOP 86 N/C -11 115 114 89 82 2 7OF (INSULI) 35 40 74 'N7 2 74A (Wi2) P12 87 N/C 62 J 117 (P27-117) 2116 117 3 74 (P13) (CS) 89 N08 /C 11 N5 B 4 N7 (W13) P.1.2- d�.�LQy / B ED 8LK PIN JA BLK (P26-48) 90 N/C 00 97 90 B RED (P26-47) 91 N/C 116 117 ., , P15 C N/C 82 N/C 93 N/C 1 17 105 P21 (MAP) (PRE—THROTTLE) 94 N/C 98 (CTS) 95 N/C 12 120 1,9 @S000900 b5104100 96 N/C q00b3008000106 P15 CONNECTID� B7 N cj' LCONNECTIONS /i > > 4 C PIN 55 (P26-S5 PIN 01 13 (P28-13) 9B N/C 51D 55 13,400 N7 2 400 (W12) P1 6 D 510 (W17) r 99 100 3 N/C KNOCK 101 1bo (P18-M) 4 N7 (W13) ( ) 101 N/C PL( CONNECTIONS 'toe N/C .(ETC) 510 fib PIN IIA 66 (P26-6B ) 103 104 N04 (W15) B 510 W17) 105 105 (W16) 106 N/C 107 N/C P7.7_ CONNECTI0N3 +' Lt@!, 108 N/C PIN j1 ETN (W16) 4 109 S1 (W18) �2 N2 (W13) 110 N%C J 408 (W12)4 ErP (W16) BCA 112 112 (W15) '5 15 (,28-15) 113 113 (W16) 6 34 (P26-34) D1 114 N/C 700(W19)-t(= ---70D Bim. y 115 N5 ([BC) "118 118 (P20-1) '"1II ^o N n Y 1 17 1 17 (P20-3) A A UA -14N1 -- I ,•.. iO m 118 N/C o- ���, M N D i2O N/C FOR SCHEMATIC SEE ADV-9761 B NG2 I'2 a WIRE P7 INSTALLED /C N ��.-.cz� SHEET TOI �NC1 O �a 121 N/C , UD - PD EARLY MODELS ONLY ) �' � KOHLER, O- POS Pt (Pie-J) {la.wm6 rn P(P26-1} mL ala ,wnut IK KOHLER,WI 53044 S ➢�Oi 9)O,L 0691 ND 0[NL 6 WH16M-O IN 1VE '- S(W 18) .n:',Ob OueuY 1«91 1,g1 aol Of.OSW Il®I N Op011.1011 SS , x.aao �'wx Ni mm rc asrr ww mnrm+nc wsunw. =EBG """°"'$ DIAGRAM SCHEMATIC SM + — PteBR 30-40 RSI. 2,21- TURBO BATTERY 58a 2-6-21 C 12 VIXnm N/A m " 2-2 HM 2-12-z, GM 116356 I D 8 7 6 5 4 3 2 I Figure 4-14 Wiring Diagram, 30RCLA/38RCLC Ger erator Set, GM116356, Sheet 2 of 2 TP-7202 IBM Section 4 Diagrams and Drawings 71 8 1 7 6 5 4 3 2 1 JUNCTION BOX NLv art RLVL910N ,n 2-11-21 NEW DRAWING ICT20DD091 SUR NOTE: OC B --'- A 4-20-21 ADDED CN55 k SEC SHUIET 3 IC1211.170) OJY ROC2 CONTROI LER SEC ADV-5875 FOR BREAKER CONNECTIONS "n'---:-pC 7 n'(P17-i4)--- ; 15 n 9-15-21(C-2)ADOED P20;SEE SHEET 2 fC1214749) -SDR TO THE ALTERNATOR.PHASE 'C' CONNECTION 10 QCON 11 NOT PRESENT ON SINGLE PRASE OC 11 _ APPLICATIONS TO OCON72 /--------v7 �-17(112-6) QRN CwW -- - / OC 12 v7 w N/C v7 /--'-ve- Ys(rz-7) "(1D2-2)- n 3 V8 p3PG A D c w f1,1 ww�y w—i'- �-w 1110-e)- DIODE L 1 a nurxNET LEGEND ]4a07n r-]_-I-I BOARD , NOTE:w NOL CONNECTED IN D OREAKCR 1' °ROI TO OCONB +,3 vo-C: SINGLY O NOT CONNECTED I SD Jo Ph STAT To ocoND 9 STATPITA -� C'4 BCA - BATTERY CHARGING ALTERNATOR D TO DIODE (S-PHASE) gp- pj T_I (1-PHASE) s0 -00 00(1117-4) .L'4-C.S�NNE(iUMS ion0 TO OCON10 Dc CAP(#) - CAPACITOR BOARD a1- —p a1�g, a1 (rn-s) rw/I so (Plz-q faze fix- wN gz 10 2 30 (1117_8) CB(//) CIRCUIT' BRIE o �- C-T _.-0 m ----az-- ��-�)-az(P17-2) CS - CRANK SENSOR EXCITER NOTE: CT(u - CURRENT TRANSFORMER '111 CQf,IN�(`,TIONS FIELD SEC ADV-5875 FOR ALTERNATOR LOAD CTS - COOLANT TEMP SENSOR WIRING CONFIGURATIONS PIN/1 P (WO) DIODE IJ 70 (PIS-3) 2 Nts (WI) 14 71 1110-3) D(#) - 5 31A (PO-A) 15 PSR (181-PWR) EBG(#) - ENGINE BLOCK GROUND _ s tinI (w) 17 mi (W25) ECM -- ENGINE CONTROL MODULE ENGINE O O e c 18 c7 N/C 19 (P 2-DO) ETC LTTHROTTLE CONTROL rr (rl2-AS) z0 Nl (�J) FCV - FUECONTROL VALVEf WIRE 111 INSTALLED ON 111&.ONdCCI10NS 9 77R (117-0) 21 GRN (PIT-A) (1111) fN21-Y MODELS ONLY I 10 77 (117-A) 22 ow (Mi-13) FV - FUEL VALVE �•_f PIN/1 N/C ft4°1� II_Jf Pt Pe J) Pa (CLS) ( Nuc iz �/G (m1-4) z Nj%c : 4 '4 INSUL,(#) - INSULINK ' ( I MAT/MAP - MANIFOLD AIR TEMP/PRESSURE F1(1112-nt) WG 114(rPTBt)') a P/G (oca"n) 112 77 DLU 02 - OXYGEN SENSOR Ell 6�� IUSEBOX DETNL rx(PI2-Eq POS(P.) AQR 14 'OPS - OIL PRESSURE. SENSOR -ra(1112-n3) 112(r10-1) 7 vs (acoNl2 NI P3(1115-1) (,q cONN[GT)ONS ( a V9 (oco"uj Era P #) 0(m7"" —Nt(PI2-r+) wtt PIN/A 31A (Pi-3) v7 - CONNECTOR L�I "2(PI2-Ga)' NII(P14-N) D N14 (WI) w En, 'QCON(#) - QUICK CONNECT "!(1112-E,)_ SM - STARTER MOTOR —N4 0'12-c9) N.(E�) , w , YEL C Qp Op Ns(1112-r,o) SS - STARTER SOLENOID —, RFII'A1 TB� ) - TERMINAL BLOCK C P12 (FUSEBOX) -_-1- Rrs(RES) �j��WW99\y�I- "" ' W(�� - SONIC WELD /`----1 No(Pi I-N) 1 I]3 31A L Oto 9 a ��I, a 55\ 4 3 T I -N7(1'12-F9) I I�] N15 71 N7 08""'0O"f'OO F W5 ,�����DFvzu 4 r P 70 I] y29-CONNECTIONS_ 1170 CONNFCTIQN� PJ15_CANNECFONS Y18�ONINLCIMNS C OOOOOOOOOO E flnR(p,2 DO) PIN f11 P1 (W8) PW/1 P2 (Na) PIN/1 P3 (Wa) PIN/1 Ton (W2) RED(Pt-5) z zo (P8-L) 7, NTD (W21) 2 Nis (W21) 2 Nts (1117-10) 0000000000 Rf12`P12-"' D MO NN NR RIDII Mi )OJ 9 3 70K (W2) ! 71 (P1-14) 3 70 (PI-13) 3 70E (W2) + N/C 1 N/C 4 N/C 4 55A (rn-e) C0880880000. 0 N4 Cr1 0 Na 80000C I 5 20A (TV2) 5 ISS (PS-K) 5 70A (W2) 5 N/C D 0000000808.9 x a 1�1z ma) W7 NO, (FITC) I IAT PI-17 UELP29 1110 1115 , , fLA5H ( ) (fUEL7.} (CRANK) , (RUN) ( ) —NII.7{H6) R1SNC(CN55-3) ,-I Ilrw r]-1 IIT'11�1II�I ] N� V] I� rae A O Pf3 LF OO MM 0 f3 0 fl A Wd P7 IA(101-1A) 1 I L I 11 0 1] ]Of to e a 7 e 5 4 3 a I NI7A(1112-AB)- (ENGINE COMP.NR TEMP) WWW)))��y 70E(rt6-3) -JI OII O RT28--�"' Rfz(rw 5) /a p'12-us) W2 7011(Pze-D) J\ L'12_C.QNNECiIONS 5-1-1 � 7BC(Pa-A) -7OA(PI6-5) L� IED 17-7 L-1� PIN/A1 fl (Wa) 01 N/C liE9(WD)^- D1 T7 77 I 700(PB-9) 700(1116-1) A2 N/C 07 N/C N10 I -70C(Ni) 70K(P29-3) 43 FJ (W6) 03 70J (W2) NH3(W])- - A4 N/0 D4 PF1 (P12-91) f'] CONNEGT1014S ' TO Ali RrrI2(WS) D5 RIC '- W 1 p 1 AB "17A (W8) Da Anil (Ws) E PIN/A 77 (111-10) SHEL' 3 —Ne(PI2-D7)--�- U 77N (111-9) _ A7 Er D7 Na (W10) RES BALLAST RESISTOR N9(1173-N) N11 119-U ""(P'-+) 1128 -N32(M) /'8 Er (111-tl) US N/C ) Nx2 rg-C -N15 P1-2-- P1Z.C91�I.1EC.i1411S _ A9 11113 (PI2-Y3) DO Lfll (111-19) I -TIN(W20) COY(N1-CAM) --�- _-- (DIAGNOSTIC) "-N31 (NI)-- y�-p-W�-2rrO AID N/C DID NH7 (WI) N20(BG01T5) N30(P28-A) PIN/1 59 (P4-7) 1117 N2i(Wit)---- 1�._I-14NI (rOc)---U ❑ 01 ITT (P12-D4) E1 r2 (we) I 2 82 (OCON1o) 7 a B D2 N/C '112 N/C 3 01 (BOUND) 1 5 ® ID dJ Pr! (11I2-AD) fJ N/C ENSCOM(ENOS-7) -� Tp 64 N C C4 N C Nf7 1117-I/- 4 00 (OCON7) �.OCON8D YEL y^" NC2 - ^ �3 / / ( ) 5 IN >D 92 51 60 n1 701 JO 1 1 NC1 $REFI 2 W21 6 30 (114-2) �! -- �J US N/C F6 N/C I(t81-')-- 7 N19 (W21) I ]" ' i rD --- -----� DO N/C 16 N C N21 Iwo) -J(Rtl-3--- 8 554 (PI6-A) NI] 1 fP JB 0 _- PD D 97 N/C E7 N/C P1 i - 3 N78(P17-7) � ---POS -- E fill N/C Fa N/C 111 11 1 P 13 F-t �-� 11 s1 I -N19(1110-a)) 9 "/G C N6 1L U N0 ULU' NI1 ,{ALU -NIG10 N13 (Pi 6.7) D9 N/C E9 N/C I� �L�] I� �— li,a� LU Bit W22 910 N/C Flo N/C h ENGINE RADIATOR P RADIATOR I tTL(Pa-s)- -YEL(PI 16) 11 In7 (w21) ACTIVATOR CIO N/C n Pf2 (1110-cs) En Io� COMPARTMENT r"Fi RFz oL - YfL r / Y26_G9dNES714N5 ) C1 N/C 117 N/C a I s FAN s FAN I a fAN W23 GRN(11TH 20) 11 FPC (OCON6) PIN/D 70H (W2) / OJ N/C FJ III (PI3-5) CRN(PB-R)—�t C4 N/C r4 N, (W11) CRN(PT.tl-U)- C YEL (W22) C5 P i�12-r,) 115 N/C 1111 CONNC(ll4NS 1'-17-CONNECiLQI9S fJ1-C4NNEC71lu1S W24 Cli N2 (Wit) TO NI11 (W7) PIN/N N6 (W9) PIN/N N9 (WIO) PIN/N NH YlFIT(I'1) D GRN (W23) (WI I -WHI(PB-Iq— L -_-VAR(11x0-E) r WrD (W24)C7 N/C F7 N3 (Wit) S Ert (1117-Ca) S HFI (1112-113) S rs11 (WB) _ -- _ _ /C CO LET (PIT-S) Ell N/C I -- -- ---- - - ^- u PO (RATI) - C9 N4 (Wit) 19 N7 (W9) JUNCTION BOX I ^JUNCTION BOX �I H PIC CIO N/C no N5 (W11) 'IOG(W2) CUSTOMER CONNECTION SECTION I A/C BATTERY CIW2GI:T2 LOAD CFCI J 49 1110-r) CONNECTION SECTION (ENGINE PB .INNEF, NS PALC N-gEQ1MS N31 (W20) I TO CUSTOMER SUPPLED 6 (�) I ENS$ rw/A 70C (117x) ) I fnlutt POWEN rpt 3 I s '7 INTERFACE} rw/A 701) (w2) { .� IJ " 700 (wz) D 700 (WI) I C N22 (W1) C N72 (W1) I rNSCOY(W21) _ 0 N/C o N�0 E N/C C 2 F�a O®BOO© 1 {jI r UNE [NS'NC(W25)— F NIC t- N/C ) k '+� X14 M1 3 g 45 10CUN4 n 10 Ptd SIIEFI 2 H c 45 (ocON4) 1� mn (wz1) ^ 10 ° H coir w24) a € TD2 - J 111 (W5)(WIRE INSTALLED 165 20 OO 49 R®O$ JN/C IN FNiLY MOUfIS ONLY) --'201(P29-5)--- ,-, > t 0 K las K 165 (1110-5) N3a(wzo) I ETHEIiNflT n` 3 - A _ _ _ L zo (11x9-z) L 20 (Cls-z) I I T- N N/C M N/C ;TBI-b 0 6 0 FOR SCHEMATIC SEE ADV--9765 OCON4s1128JP 49C (rte-J) co rw" o 0 , . 0 0 I r(PB-C) CONNECT 1011 R GRN (W.23)NS LP'UCL ( ) R CNN (W23) I - 1 p erKOHLER. N70 I S YFL W7a S YEL (W22) - FOR CYOK;ENCf S10P SWRCN; _— ji(W) JFV2 EC STO SWRCYR/1085S1µ$lA v i- N,ata.t I/t I nGML»Cw' O3044 .' CR0.= gal TNI Y.950)9TIDi N WWIM INR A MOr OT.R,nLL Sf�t�.°m uv°�-fux Imm rc bill a,MKm.Aa mvxxn DIAGRAM, WIRING WE 24 RCL 2.21 NA 7-11-21 - •� P11 11-21 �a' '_2 RDC2 CONTROLLER z-ttl-z1 GM 116395 I D 8 7 6 5 I 4 3 2 I Figure 4-15 Wiring Diagram,24RCLA Generator Set, GM116395, Sheet 1 of 2 I 72 Section 4 Diagrams and Drawings TP-7202 6/22 8 7 6 5 4 3 2 ] P18 'v txm Kyom W (GENSET P7.6 CONNECTIONS 2-11-21 NEW ORAWING(CT209909] SBR INTERFACE) P1 n 4-20-21 SEE SHEET z&3(ct211376] arc —5CONNECTIONS PIN Q7 P (SS) 41 N/C f B 9-15-21(D-s)OPD47ED P18;SEE SVM 7 ICT214749] SBR PM JA 70A (W19) 2 N/C 42 N/C ; B 70E (w1p)) 3 70B (W79) 43 N/C C N6 (EBC) 4 N/C 44 N/C D SSI (P26-32) 5 N4 (EBG) 45 45 (P1B-C) (26-22 f H ®45 60 552 SS1 N6©0 ®A F 602 (frl.6-�� 6 YEL (P78-S) 46 N/C TO PS SHEET 1 �^R�, G 45 (P26-45) 8 CRN (P18-R) 48 BLK (P25-A) S SV 49 0 100 20 16S P1 H VMS ((p13) J P1 (SS)(WIRE INSTALLED 10 N/C 50 N/C 49 (PI8- iI D K 16S (w 188)LY MODELS ONLY) 11 N/C 51 5t (W17) L20 ((P26-20) 12 N/C 52 N/C j M 100 (P27-100) 13 N/C 53 N/C f N N/C 14 N/C 54 N/C P26 (EGM) P 49 (P26-49) 15 15 (P22-5) 55 55 (P27-A) RCRN (P26-8) 16 N/C 56 N/C Y S TEL (P26-6) 17 N/C 57 N/C m ml 18 18 (P19-4) 58 N/C 4p, v V 19 N/C 59 N/C 4 5 24 6 20 20 (P18-L) 60 60 (P76-F) 22 20 78 15 GRN YFL m 21 N/C 61 N/C . NS 22 22 (P23-3) 62 N/C 0 43 25 23 N/C 63 N/C 3 40 SS2 35 34 SS1 7 24 N/C 64 NIC W19 W14 WI$ 51A P19-3 W17 25 N/C 5 70J (W14) 708 62 44 27 N/C 67 N/C 51B(P21-B) —51 (P26-51) 26 N/C 66 N/C 1 2 60 55 514991K REO45 _ 28 N/C 68 N/C W16 29 N/C 1Q5(P27-105) 69 N/C P 74 81 83 �Vn? 30 N/C 70 N (Wt}) - v ETP(P22-4) 113(P27-113) 31 7 (LOP) 71 N/C 00 - N 70a o o'ono 32 551 (P18-D) 72 N/C I �� %V15 104 P 33 7} 7 ( P19 � z7-1oa) 34 4 3a Ja (Pzz-s) 74 7a (P24-3) (02\ EfFI (P22-1)— 172(P27-172) 35 35 (P24-7) 75 N/C P79 CONNECTIONS // 36 SS2 (P78-E) 76 N/C a 4 N7 (P22-2) W13 37 N/C 77 N/C C PIN®7 70K (W14) 82 51 18 N1 (P22- N P26-70 38 N/C 78 N/C 2.82 (P27-82) ) ( ) 39 N/C 79 N/C C 3 51A (W17) 40 40 (W12) 80 N/C 4 18 (P26-18) 40A(P24-2) W12 BI N/C CAPI 408(P22-3) -40(P26-40) INSULI 70L(W14) �70F(P70-4) ^ 70C(P20-3)— CASE P23 a cNO. EZ7 CONNECTI NS P20 (FCV) (COIL) CONNECTIONS PIN 182 82 (P19-2) P27 ECM 113 N/C P20 CONNECTIONS 22 lox PIN BA 7ox (win) 84 N/C 8 22 (P26-22) 5 N/C PIN g1 116 (P27-116) 86 N/C 116 175 174 8g 82 2 117 P27-117 87 N/C `/`/\/L/\/OO 82 3 700 (iNSULI) a = + P24 _ aq N/C _ 116 NS O 4 7DF pNst1L7) 70 oc tr7 ns (MAT/MAP) LOP 991 0 N/C 97`/\/\J\J`/^^^90 118 117 (\-JC0 P2!1 CONN TC IONS 92 N/C . 1�96 a a PIN g1 35 (P26-35) 93 N/C I 0 117 15 94 N/C I 98 6 2 1- (W12j 95 N/C 121 120 779 105 104 100 3 74 (P26-74) 95 N/C S 4 N1 (Wi3) 97 N/C000113 106 P21 98 N/C 113112 S1 (CTS) P25 99 N/C (CS) 1D0 100 (P78-M) P25 CONNECTIONS tot N/C P21 CONNECTIONS T�C`Ip_N 102 N/C I PLY JA 55 (P26-55 EDB PIN JA BLK (P26-48) 103 N/C B 51B (Wt 7) ) 1B O B RED (P26-47) 104 704 (W15) C N/C 105 105 (W16) 106 N/C 107 N/C P22 106 NIC . (ETC) 109 S7 (W18) 110 N/C 111 N/C P22 CONNECTIONS u2 1 2 (wts) PIN/I EIN7 N2 (W13) 2 ® P ` BCA f 15 NSC (EBG) 3 409 (W72) 15 j a 0 D1 716 tt6 (P7.0-1) 5 15 (WI6) 34 70C(W19)-qi 70D B+ 117 117 (P20-2) 6 34 (P26-34) / 118 N/C , L/ 14NI v �.=c6�m 119 N/C . ^1 .rv}.. n ry- 120 N/C Bo-/��NC2 P2 v ry a a a• 121 N/C ` A TO �.`_r N01 WIRE Pt INSTALLED SHEET I ON oQ- PD EARLY MODELS ONLY I A Ea• POS P1 (P78-}) P P26-1) FOR SCHEMATIC SEE ADV-9765 S NIS) SS EBG SM K011LID4.I 44 ATTER7 a 3 ao �°�ocml�mit6tn�ioi m1aA m�[ 12 VDC i ., x mo ��ws 4u Q m a wxn ua�4n j ;,Pr; S041E w` DIAGRAM, WIRING ( A. SSR 2-11-21 24 RCL 2.2L NA DIY 2-11-21 O /// n 2-2 8 7 6 5 4 3 RDC2 CONTROLLER NAR 2-16-21 a GM116395 D 2 11 Figure 4-16 Wiring Diagram,24RCLA Generator Set, GM116395,Sheet 2 of 2 TP-7202 6/22 Section 4 Diagrams and Drawings 73 8 7 6 5 4 3 2 i JUNCTION BOX �' an REYS,ON 9r 9-15-21 NEW DRAW.NO[C1214149] SBR A 11-9-21 (A-2)UPDATED MSS SWITCH CONNECTIONS:SEE SHEET 2. NOTE: 8 RDC2 CONTROLLER FT rP(PI7-14) ICT2159781 SBR SEE ADV-5875 FOR BREAKER CONNECTIONS P5 TO THE ALTERNATOR. PHASE 'C'CONNECTION TO OCONI I OC N7 B 12-8-21 (A-4)NOTE AND JUMPER UPDATED[CT216488] TEV NOT PRESENT ON SINGLE PHASE M —[ 1�'�--M(P17-5) 11 BLK(iffi-1) lcic, APPLICATIONS 1 TO OCON12 __ �TTE� 1 V7 V7- VI(p2'6) OItN(,82-3) 2 aVJiCFR /! -- ,.� ,///-N/C OC 1951.2,Qd, va(Pz-7) alit(TB2-2) 3 A 8 C �� V.j VO 1^ IFFPM �vs �Vg=.,LrO--C Y9(P2-9) , z EiHBtA'ET P6 DIOOE VolL NOTE-. „O,CONNED IN LEGEND D BREAKER 'zDSTAT45 TO GCON8 � BOARD STAT'23 vo-C SIMCLE PHASE APPLICATIONS se 3B P4 BCA - BATTERY CHARGING ALTERNATOR p 4+' TO OCON9 OC N11 CAP( ) - CAPACITOR TO DIODE (3-PHASE) s0 Ty 1_t (1-PHASE) so 60 -'��.L_r--'-60(P17'4) 24 COVNE(Pl7 S CB - CIRCUIT BREAKER LOAD TO GCON70 J [ PIN 11 58 (P17-1 OOARD st ,� 6t--_s, 'y---1(��-st(P17-3) �rrr Q ON10 2 38 (P,7-6) (tT) In. 62� - I D fizz_sz— L_ -6z(P+7-z) CS - CRANK SENSOR O Ct �QONNECnONS CT(#) - CURRENT TRANSFORMER EXCIFIELD SIE ADV-5875 FOR ALTERNATOR LEAD 1 CTS - COOLANT TEMP SENSOR WIRING CONFIGURATIONS PN ft P (WB) t3 70 (PIS-3) ((T - 2 N15 (WI) 14 71 (PID-3) DA#) DIODE 3 31A (P9-A) 15 PWR (181-PW1) EBG( ) - ENGINE BLOCK GROUND YEL EL 5 h%c M') '7 ',"7 -z) ECM - ENGINE CONTROL MODULE © O QO 7 N/C 19Ent (1`12-09) ETC - ELECTRONIC THROTTLE CONTROL WIRE Pi INSTALLED ON 8 EF (P12-AB) 20 CRN (123) EARLY MODELS ONLY p2 CONNECTIONc 9 77R (P7-8) 21 CFLN (MI-A) FCV - FUEL CONTROL VALVE PN/t N/C ,0 77 (p7-A) 22 ULU (1111-8) FV(#) - FUEL VALVE l� P9 (CLS) I 2 "/c iz N/C (te,-4> 23 NN/C/C t' 4 " INSUL(#r) - INSULINK o 3 "/c ' MAT/MAP - MANIFOLD AIR TEMP/PRESSURE Ft(P12-At) WB p PI I e s x%c Ka 4 ) 77 02 - OXYGEN SENSOR FUSEBOX DETNL F2(P12-Et) POS(BAT.) ®© 6 V7 (OCON+t P2 OPS - OIL PRESSURE SENSOR F3(P12-A3) Pz PI5-1) I 7 V9 (OCON12) 6 p( ) - CONNECTOR i+3(P15-, P9 CONNFCTIONc 6 V9 (pCON13) V7 EF 00 N1(P72-C4) PW IA 314 (Pt-3) N2(P,2-CB) SY11 NH(P14-N) B 31A (PI ,� E OCON((f) - QUICK CONNECT fi3(P12-F7) NG2(EE1c) B \9 P7 YEL SM - STARTER MOTOR N.(P12 C9) SS - STARTER SOLENOID O Q ns(r12-n o) RF w C TB f) - TERMINAL BLOCK C W9 "II ' W( ) - SONIC WELD P12 (FUSEBOX) RES(RES) I J'---I N5(PI I-N) P3 fA 10 9 8 1 6 5 J 3 1 N7(Pi2-r9) I J 1 71 NH1 F OOOO O Nf R1 O(R2 i t P 70 I� P10 CCgNNECnONS p,1`Z(:9NryECTION5 �0NN_1M E C Rr111 (Pt2-OB) WS I"(Pt-S) I 2 t 2 N19 (721) 2 N16 (721) 2 N13 (P17-10) OOOOOOOOOO -'\ 1 f (W6) PIN f, P3 (W6) PM f1 708 ('M) D IW12 808( ,O K,OOO 0 RFT72(P12-AS) /j��/-//—/�A 3 71 (P,-14) 3 70 (P,-13) 3 B70ESA (W2) -0880880000D O N4 Cil QOOOOOO 0 ( 5 16SS (PB-K) 5 70A (W2) 5 BSA (PII-8) NH, (P12-r6) W7W'7� P70 P15 P16 9 OOOOOOOOOO a 2( (RES)OJ— \\\\y}-NCl (EBG) I Pt J / (CRANK) (RUN) (FLASH) 40000004 F3 ooA P7 W2 ( ) 0 . 3 z , RF2A(riz-rsl WeWB (ENGINE COMP.AIR TEMP) I 70F 1,,ti-3 ytwavl Wz(riq s)- 701(P,2-D3) 70H(P28-9) P12 CONNECTIONS RF29—/�--J 77 ( 20C(F6-Al 70A(P,5-5) I I I I D1 70D(P8-8) 706(Pi6-1) PIN Im r1 (W'6) D1 N/C RES(W9) q Az N/C 02 N/C 0 ( 70G(OCOH12) AT F3 (W6) D3 701 (W2) NH3(W7) 7CF(OCON16) M N/C 04 PFI (P12-.,) P7 COJNK(MM F STO HE 3 75 Rni2(W'S) 05 NIC 7�w� P1N JA 77 (M-10) N30(P29-A) A6 RF2A(WB) 06 F"I (7.5) C N8(P12-07) B 77R (P1-9) J W1 N0 (P,-4) A7 N/C D7 N8 (W,0) RES (BALLAST RESISTOR) (P1 3-N) -.2y�pg C) N,5(PTI-2) P17 CONN CTIONS P2$ AS IF (pl-e) D6 NIC t4N(W2O) CCU(TBI-ccu) (DIAGNOSTIC) W20 A9 PF3 (P12-0) D9 EFH (P1-19) I N}1(2tNla) PLN ft 5B (P4-1) 14N(Wi) �T/77�A-14N1 (EBO)-O AID N/C DID NH2 (W7) I N32(OCON;7) 2 62 (OCONIO) P77 D N21(W2,)--�u B1 HE1 (P12-D4) Et F2 (W6) N20(OCON9) 3 61 (OCON9) r, B B2 N/C E2 N/C ENSCOM ENSS-2) 4 60 B3 PF3 (P 12-A9) E3 N/C N77(P,7-ii) 6 IN (a ) ' '� 67 e, 80 FN ©L/� /� �2 ^ S0 2 B 64 N/C E4 N/C W21 1(("I-1) 6 38 (P4-2) J3D (�{) Nzt(W20) 3(IBt-3) (WZ) L 9 pD PO 0 9S N/C F5 N/C T N18 1 � 49 n B6 N/C F6 N/C N18(P17-7) 8 5.SA (P+6-4) wl! , m A O po5 -O B7 N/C E7 N/C P77 P13 P14 "M"- 810 ( N19(P10-7) 9 N/C BB N/C EB N/C � �( N16 P,5-2) 10 N13 (P16-2) `D 14 J 69 N/L L9 N/C t N6 FAo iJd � �U� NH ( W22 YEL(P,-18) 11 N17 (W11) N/C E+O N/C ENGINE p� RADIATOR F YEL(p8-S)— ` ,2 N/C ACTIVATORC7 N/C Fl Pf2 (p1T-CS) EFS S COMPARTMENT �`S FAN 7 RF W23 Yd(P28-C) IJ N/C PIN fA N30 (W1) j aN/c F2N/c FAN cRN(P,C3 N/C F3 RFI (P,3-S) (P8-R7- 8 70H (W7.) GRN(P29-D) C YEN (W22) C4 N/C Fa NI (w1,) P11CONNUC,T10N$ --�.. - N-$ td (''-o�NF�W2M1 —WHY(p,) D GRN (W73) C5 PF2 (P12-Fl) FS N/C Pd IN hN (Wil) ( %NT(p9-H)�\\\\� E Ww, (WN) C6 N2 (W1,) F6 NH1 (Wl) IAN IN N6 ('W4) PIN JN hit (W10) l�l�WHY(P28-E)_ F N/C C7 N/C F7 NJ (W11) 5 EFI (P12-C8) S RF, (P12-r3) S RF2 (`MB) - - - - - - - - - at EF (Pil-S) FB N/C I JUNCnoN eoX JUNCTION BOX H N/C a PO (a7T.) C9 N4 (WI 1) IB N7 (A9) LOAD CIO N41 F1D N5 („n) CUSTOMER CONNECTION SECTION A/C BATTERY CHARGER GFCI J ,g (pg_p) CONNECTION SECTION (ENGINE vg CONnF_cTlou� Pa c NNC n0N i TO CV9TCYER SUP LED 8 (GF) W I ENSS INTERFACE) PEN JA 70C (W!) PLN JA 70C (W2) I I DTIl71Y POWER = O 3 I 8 7 e 700 ('v) 9 700 (W2) C N72 (W1) C N22 (W1) I I lAl(P1-17) 1 4 D N/C0 N C . E N/C E N/C ( I LINE i n ) 2 5 ^,1 r� IA B1-tA r ®® 00000 / F N C r n O 3: 3 8 A 7 T s - H c a9 CW24)10) O 4s (OCOFno) t- S _ .. I R : N I 10 9 TO P78 SHEET 2 H 'NHr (w2a) J WIiT (W24) v - O - t TB2 J N/C J PI (W6)(WIRE INSTALL-ED -+ v Cqu PMt 0 16500 77 49®R S K ISS (PID-5) is L NEARLY YOOES ONLY) A Pt ( n z I 62 (C,-ON,) K 16S (P,0-57 ETHERNET s m u o A Y NIC L 82 (CCON+) N 7i (Ocovls) »° (Ocovts) TBt oY o 0 0 1 lA o 0 1 I FOR SCHEMATIC SEE ADV-9793 P 49 (1,28-J) P S9 (MB-J) R CRN (W23) _ r {p S YEL (W22) R CRN ((W23) REYOJE JUMPER ACROSS i I 13 .Ie W mn KOHLER. S YEL W27 TU MN•VS 1 Li IA IF REMOIE ys=q �.qa2 KOHLER.WI 53044 EMERGENCY STOP IS CONNECTED 1H5 tronar.N D¢cN+ao OGi t 6 inUA m.rt�Am ( a S 4m �T wi 'NL�0i�i3 S 4�0 Wf Nl�tlkR't�p��pl�IAC - - - - - - - -- - s Da,E DIAGRAM, WIRING °-" SOR 9-14-21 24 RCL 2.2L NA RDC2 CONTROLLER 7. CM 117394 1 D 8 7 6 5 4 3 2 1 Figure 4-17 Wiring Diagram,24RCLA Generator Set, GM117394, Sheet 1 of 3 74 Section 4 Diagrams and Drawings TP-7202 6/22 I t 8 7 6 5 4 I 3 1 2 1 I P 18I lav TwTE Rt�sra at i (GENSET P26 CONNECTIONS NEW DRAWING[CT214749) ssa INTERFACE A 11-9-21 (8-2.-3)LEAD 82 MOVED 10 PLV 87;SEE SHEET 1 P18 CONNECTIONS PIN Ni P (SS) 41 N/C I IC72159781 SSR / PIN JA 70A (W79) 2 N/C 42 N/C I B 12-8-21 SEE SHEET 1[CT216488] TY l(/\ B 70E- (W14 3 70B (W 19) 43 N/C ) C N6 (EBD; 4 N/C 44 N/C 1 H ®(8801:988© G SSI (P26-32) 5 NS (EBG) ) 45 N/ (P78-C) I A E SS2 (P26-36) 6 YEUN/ P78-S 46 N C TO PS SHEET 1 F 60 (P26-60) 7 N/C 47 RED (P25-A) G 45 (P26-45) � 8 CRN (P78-R) 48 BLK (P25-A) S YEL 88608@ P1 i H WH ((SSPIS) 9 N/C 49 49 (PIS-P) D J P1 INN EARLY MODSS)(VARE ELS ONLY)ALLED 10 N/C 50 N/C D K 16S (W18) 11 N/C 51 51 (W77) L62 P26-62) M 1 0 0 �P27_100) 13 N/C 53 N/C (ECM) N 77 (P26-77) 14 N/C 54 N/C P2 ( ) P 49 (P26-49) 15 15 (P22-5) 55 55 (P21-A) R CRN (P26-8) 16 N/C 56 N/C S YEL (P26-6) 17 N/C 57 N/C y m m m 18 18 (P19-4) 58 N/C I 19 N/C 59 N/C 4 5 24 6 20 N/C 60 60 (P18-F) 22 20 18 15 GRN YEL 21 N/C 61 N/CN4 22 22 (P23-6) 62 62 (P18-L) 43 ( 25 0 23 N/C 63 N/C 3 40 SS2 35 34 SS 7 W19 W14 24 N/C 64 N/C W18 51A(P79-J W17 25 N/C 65 70.7 (W14) 70B 518 (P21-B)�—51 (P26-51) 27 N/C 67 N/C 1 2 82 808000080008088@080 44 J ^ 28 N/C 68 N/C IT o1 W16�—,/-705(P27-105) 29 N/C 69 30 N/C 70 N/C (W73) OOB1 I• 77 74 N 7W 63 8�c ry ETP(P22-4) {77T�T/JwJ1--113(P27-773) 31 7 (LOP) 71 N/C o o rn v 32 551 (P18-D) 72 N/C 1 P19 L ��� W15 33 N/C 73 N/C - 1D4(Pz7-Hoa) —1 34 34 (P22-6) 74 74 (P24-3) (02) ETN (P22-1)—�-112(P27-112) 35 35 (P24-1) 75 N/C 36 SS2 (P18-E) 76 N/C I C P19 CONNECTIONS X413 37 N/C . 77 77 (P18-N)PIN/1 C C ( = a N2 (P22-2) 38 N/C 78 N/C 0 82 57 18 N7 (P24-4) — N/C 2 82 P70K (Wta)z7-87) N(P26-70) 39 N/C 79 40 40 (w12) 80 N/C ' 3 SIA (W77) W12 87 N/C CAPI 4 IB (P26-18) 40A(P24-2) 1 408(P22-3) �—40(P26-40) i • INSULI 7oL(WIa) 70F(P20-4) ..� 7D(P20-3) i� 1 CASE ONE. P23 '% P27 CONNECTIONS I P20 (FCV) PIN 182 N/C P27 ECM (COIL) P23 CONNECTION 83 N/C 84 N/C P70 CONNECTIONS 22 DH PIN PA 22H (wt4) 115 N/C I 8 22 (P26-22) ' PN,'1 116 (P27-116) 86 N/C 116 115 114 89 82 2 117 (PSULI)) 67 82 (P79-2) 82 CO ! 3 7D pxsuu) , a : , P24 88 N/C . 89 N/C 4 70F (INSULI) 8809 (MAT/MAP) LOP 0 N/C 8SPS" 9091 N/C 11 , P24 CONNECTIONS 92 N/C93 NC 177 ' PIN/t 35 (P26-'3 94 N/C J8 105 98 B 35 40A 74 NI 2 40A (Wi2) 95 N/C '127 720 119 705 104 700 B 3 74 (P26-74) 96 N/C 4 N, (W13) 97 N/C 00071300706 P21 98 N/C 713 112oc 57 (CTS) P25 199 S 1 99 100 001 0 (P(P-,S-X4)(P-,S-X4)P21 CONNECTIONS P25 CONNECTIONS 11NIC 02 /C . 1 PINIA 55 ,B O ED BLK PIN 8A SLK (P26-48) 103 N/C 8 518 (W17)55) B RED (P26-47) 104 104 (W15) i C N/C . 105 105 (W76) 106 N/C . 107 N/C . P22 108 N/C I 109 51 (W78) (ETC) 110 N/C 711 N/C P22 CONNECTIONS 172 172 (wt5) 11 115 PIN�1 ETN (W75) 1 BCA 1143 (WI6)N/0 I 2 N2 (W73) a O 115 Ns (EBG) I 3 408 (W12) is D1 716 Il11 7 11i (P2D-1) 1 5 5P (P26,15) 34 ° 70C(W19)--7D Bt it8 N/^. (P20-2) 6 34 (P26-34) ^c^I ^I 719 N/C I 14N 1 ^ ^^ I n m 120 N/C ^V^ NO2 P2 92- TO i �+ n n a 127 N/C A SHEE7TO �l NG1 J/�'WIIRE P1 INSTALLED .' ' «i z z A pQ- PD / EARLY MODELS ONLY �} POS Pi (Pis-3) FOR SCHEMATIC SEE ADV-9793 PP26-1) s w5> ss —Eec i KOHLER. SM 1 2 m rX¢ni,'KN KOHLER.WI 5W- -iBATTERY ax z mo s c4a•Xc X wo c¢a.Is raua m Xmrwr Xo 12 VDC WE DIAGRAM, WIRING seR ,_14.2 24 RCL 2.21- NA 2-3 RDC2 CONTROLLER NA4 9-,s-z, m 9 GM1 17394 1 D 8 7 6 5 4 3 1 2 I I Figure 4-18 Wiring Diagram, 24RCLA Generator Set, GM1117394, Sheet 2 of 3 i TP-7202 6122 Section 4 Diagrams and Drawings 75 8 7 6 5 4 3 2 1 I R[V fM1C RE15K1N ftr � - 9-15-21 NEW DRAWLNC[C7214749] 50.4 A 11-9-21 SEE SHEETS 1 A4D 2 IC72159781 SSR B 12-8-21 SEE SHEET i IC12164881 1N j D D L.P. VAPOR NATURAL GAS TO SHEET 1 F F DUAL FUEL RESET BOX TO — — f( I SHEET 1 SHEET TO1 F Ps s I I FUEL SYSTEMS 1 I 70GA(OCON13) I / 70C (W2) I P5 70A(QCQN7B) t (QCON13) I I N31 (W1) - 70F (1V7.) 70G (W2) 3 2 I N32 (WI) N31 (W1) OCON12 QCON14 F C 78B (QCON19) OCONk6X.ON17' QCONI 1 / C L LAMP i FV1 2 (NATURAL GAS) 70K (QCON18) 70R NOT FV1 NOT FV1 USED (NATURAL GAS) US['D LFP3 I (NATURAL GAS) 70GA(QCON12) (LP Fua PRESSURE) 1 70GA (QCON16) 70GA (OCON12) 77 (PS-N) 62 (P8-L) 77 (P8-N) OMN13 OCON15 49B He LPi "� 2 LP7A I NC QCON18 OCO1412 OCON13 OCON15 FUEL TYPE SELECTOR SW — - - -� L� OCON10 OCONIOA LFP2 (NATURAL GAS) 45 (P8-G)-C-C +5A (NO FUEL PRESSURE) FV2 FV2 (NATURAL GAS) (NATURAL CAS) y Q -70K1 (QCON18) QCON11 NO N77A 45C NC 70F (W2) 1.QCON10 N20 (W1) ON9 N20 (W 1) N32 (1Y1) QCON9 OCON9A N7178 B NOT XON9 NOT QCON7p N20 (W1)-Lt N20A USED L�---45-1}-45 (P8-C) USED Lam`---45 45 (P8-p) B OCONII J Ocoun —•1sn G,---4sn-- FV1 (L.P VAPOR) J 78B (LAMA-1)--- OCON7 78B7�-�,�-62 (PB-L) - 70K (LAMP-2) 7OK1 (QCON2)� OCON19 OCONIS A FV2 (L.P VAPOR) A FOR SCHEMATIC SEE ADV-9793 mz acta3�? KOHLER.W SM. .R 2 Nl 6vVui MPI ➢6[MiG A o6nl ®i,6 R}4pI m.i,®lRT.1Nl tlSi IRA R 1®DD'Y!X W[CWM ml CIIOt to IRR T wx Mt ROIR Of 0®I OI M4lp�M[b1II111D. ,,;,s NATE DIAGRAM, WIRING �– ser, 9-14-21 24 RCL 2.2L NA a�mn DIY 9-14-21 ' 3-3 J RDC2 CONTROLLER ' NAR 9-15-21 GM117394 D 8 7 I 6 5 4 ! 3 I 2 1 Figure 4-19 Wiring Diagram,24RCLA Generator Set, GM117394, Sheet 3 of 3 76 Section 4 Diagrams and Drawings TP-7202 6122 Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A,amp ampere CG center of,gravity ext. external ABDC after bottom dead center CID cubic inch displacement F Fahrenheit,female AC alternating current CL centerline, FHM flat head machine(screw) A/D analog to digital cm centimeter fl.oz. fluid ounce ADC advanced digital control; CMOS complementary metal oxide flex, flexible analog to digital converter substrate(semiconductor) freq. frequency adj. adjust,adjustment com communications(port), FS full scale ADV advertising dimensional coml commercial ft. foot,feet drawing Coml/Rec Commercial/Recreational ft.Ib. foot pounds(torque) Ah amp-hour conn. connection ft./min. feet per minute AHWT anticipatory high water cont. continued ftp file transfer protocol temperature CPVC chlorinated polyvinyl chloride g gram AISI American Iron and Steel crit. critical ga. gauge(meters,wire size) Institute CSA Canadian Standards gal, gallon ' ALOP anticipatory low oil pressure Association ~ alt. alternator gen. generator CT current transformer genset generator set Al aluminum Cu copper . GFI ground fault interrupter ANSI American National Standards cUL Canadian Underwriter's Institute(formerly American 'Laboratories GND,® ground Standards Association,ASA) gov. governor AO 'anticipatory only CUL Canadian Underwriter's h gallons per hour P rY Y Laboratories 9P 9 APDC Air Pollution Control District cu.in. cubic inch gpm gallons per minute API American Petroleum Institute cw, clockwise, gr. grade,gross 'approx. approximate,approximately CWC city water-cooled GRD equipment ground APU Auxiliary Power Unit cyl. cylinder gr.wt. gross weight AQMD Air Quality Management District D/A digital to analog H x W x D height by width by depth AR as required,as requested DAC digital to analog converter HC hex cap AS as supplied,as stated,as dB decibel HCHT high cylinder head temperature suggested dB(A) decibel(A weighted) HD 'heavy duty ASE American Society of Engineers DC direct current HET high exhaust temp.,high ASME American Society of DCR direct current resistance engine temp. Mechanical Engineers 'deg" g° degree hex hexagon assy. assembly dept. department Hg mercury(element) ASTM American Society for Testing� HH hex head dia. diameter\ Materials HHC hex head cap. ATDC after top dead center DIN dual Deutsches inlet/end outlet DIN Institut fur Narmung HP horsepower ATS automatic transfer switch e.V.(also Deutsche Industrie hr. hour auto. automaticHS heat shrink Normenausschuss) aux. auxiliary DIP dual inline package hsg. housing avg. +average DPDT double-pole,double-throw HVAC heating,ventilation,and air AVR automatic voltage regulator DPST double-pole,single-throw conditioning AWG American Wire Gauge DS disconnect switch HWT high water temperature AWM appliance wiring material DVR digital voltage regulator Hz hertz(cycles per second) bat. battery E2PROM,EEPROM IBC International Building Code BBDC before bottom dead center electrically-erasable IC integrated circuit BC battery charger,battery programmable read-only ID 'inside diameter,identification charging memory IEC International Electrotechnical ;BCA battery charging alternator E,emer. emergency(power source) Commission BCI Battery Council International ECM electronic control module, IEEE Institute of Electrical and BDC before dead center engine control module Electronics Engineers BHP brake horsepower EDI electronic data interchange IMS improved motor starting bik. black(paint color),block EFR emergency frequency relay in. inch (engine) e.g. for example(exempli gratia) in.H2O inches of water BMEP brake mean effective pressure EG electronic governor 'in.Hg inches of mercury bps bits per second EGSA Electrical Generating Systems in.Ib. inch pounds br. brass Association Inc. incorporated BTDC before top dead center EIA Electronic Industries Intl. industrial Btu British thermal unit Association int. internal Btu/min. British thermal units per minute EI/EO end inlet/end outlet int./ext, internal/external .0 Celsius,centigrade EMI electromagnetic interference i/O input/output 'cal. calorie emiss. emission IP internet protocol CAN controller area network eng. engine ISO International Organization for CARB California Air Resources Board EPA Environmental Protection Standardization CAT5 Category 5(network cable) Agency J joule CB circuit breaker EPS emergency power system JIS Japanese Industry Standard CC crank cycle ER emergency relay k kilo(1000) cc cubic centimeter ES engineering special,K kelvin engineered special kA kiloam ere CCA cold cranking amps P \ ccw. counterclockwise ESD electrostatic discharge KB kilobyte(210 bytes) est. estimated KBus Kohler communication protocol CEC Canadian Electrical Code E-Stop emergency stop k cert. certificate,certification,certified etc. et cetera(and so forth) 9 kilogram cfh cubic feet per hour etc. exhaust cfm cubic feet per minute TP-7202 6/22 Appendix 77 kg/cm2 kilograms per square NC normally closed RTU remote terminal unit centimeter NEC National Electrical Code RTV room temperature vulcanization kgm kilogram-meter NEMA National Electrical RW read/write kg/m3 kilograms per cubic meter Manufacturers Association SAE Society of Automotive kHz kilohertz NFPA National Fire Protection Engineers kJ kilojoule Association scfm standard cubic feet per minute km kilometer Nm newton meter SCR silicon controlled rectifier kOhm,kQ kilo-ohm NO .normally open s,sec. second kPa kilopascal no,,nos. number,numbers SI Systeme international d'unites, kph kilometers per hour NPS National Pipe,Straight International System of Units kV kilovolt NPSC National Pipe,Straight-coupling SI/EO side in/end out kVA kilovolt ampere NPT National Standard taper pipe sil. silencer kVAR kilovolt ampere reactive thread per general use SMTP simple mail transfer protocol kW kilowatt NPTF National Pipe,Taper-Fine SN serial number kWh kilowatt-hour NR not required,normal relay SNMP simple network management kWm kilowatt mechanical ns nanosecond protocol kWth kilowatt-thermal OC overcrank SPDT single-pole,double-throw L liter OD outside diameter SPST single-pole,single-throw LAN local area network OEM original equipment spec specification manufacturer secs specification s L x W x H length by width by height OF overfre uenc P P ( ) Ib. pound,pounds q y sq. square q•cm quare centimeter opt. option,optional s s Ibm/ft3 pounds mass per cubic feet LCB line circuit breaker OS oversize,overspeed sq.in. square inch LCD liquid crystal display OSHA Occupational Safety and Health SMS short message service LED light emitting diode Administration SS stainless steel Lph liters per hour OV overvoltage std. standard Lpm liters per minute oz. ounce stl. steel LOP low oil pressure P•,PP• page,pages tach. tachometer LP liquefied petroleum PC personal computer TB terminal block LPG liquefied petroleum gas PCB printed circuit board TCP transmission control protocol LS left side pF picofarad TD time delay Lwa sound power level,A weighted PF power factor TDC top dead center LWL low water level ph.,0 phase TDEC time delay engine cooldown LWT low water temperature PHC Phillips®head Crimptites TDEN time delay emergency to m meter,milli(1/1000) (screw)o normal s PHH Phillips hex head(screw) TDES time dela engine M mega(10 when used with SI y g'ne start units),male PHM pan head machine(screw) TDNE time delay normal to M3 cubic meter PLC programmable logic control emergency m3/hr. cubic meters per hour PMG permanent magnet generator TDOE time delay off to emergency m3/min. cubic meters per minute pot potentiometer,potential TDON time delay off to normal million mA milliampere ppm Parts per temp, temperature man. manual PROM programmable read-only term. terminal memory THD total harmonic distortion max. maximum si pounds square inch MB megabyte(220 bytes) P P per q TIF telephone influence factor MCCB molded-case circuit breaker psig pounds per square inch gauge tol. tolerance MCM one thousand circular mils pt, pint , turbo. turbocharger megPTC positive temperature coefficient typical same in multiple MHz megahertz PTO power takeoff tYP locations) P MHz i. megahertz PVC polyvinyl chloride OF underfrequency mil one one-thousandth of an inch qt. quart,quarts UHF ultrahigh frequency min. minimum,minute qty. quantity UIF user interface misc. miscellaneous R replacement(emergency) UL Underwriter's Laboratories, Inc. power source UNC unified coarse thread was NC MJ megajoule rad, radiator,radius ( ) mJ millijoule UNF .unified fine thread(was NF) RAM random access memory univ. universal mm millimeter RBUS RS-485 proprietary URL uniform resource locator mOhm,m52milliohm communications (web address) MOhm,MQmegohm ADO relay driver output US undersize,unders eed MOV metal oxide varistor ref. reference UV ultraviolet,undervolta e MPa megapascal rem. remote V volt g Mpg miles per gallon Res/Coml Residential/Commercial per mph miles hour VAC volts alternating current P P RFI radio frequency interference VAR voltampere reactive MS military standard RH round head VDC volts direct current ,ms millisecond RHM round head machine(screw)quare VFD vacuum VGA video fluorescent display fluor m/sec. meters per second rl . relay mtg. mounting rms root eans graphics s adter rnd. round MTU Motoren-und Turbinen-Union VHF very high frequency W watt MW megawatt WCR withstand and closing rating mW milliwatt ROM read only memory W with g g µF microfarad rot. rotate,rotating WO write only N,norm. normal(power source) rpm revolutions per minute w/o without NA not available,not applicable RS right side weight nat.gas natural gas RTDs Resistance Temperature wt.wt. transformer 'NBS National Bureau of Standards Detectors xfmr 78 Appendix TP-7202 6/22 K"O"HLER, KOHLER CO.,Kohler,Wisconsin 53044 TP-7202 S/ZZa Phone 920.457-4441,Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada,phone 1-800-54"4-2444 ©2021 Kohler co. Ail rights reserved. KOHLERPower.com