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HomeMy WebLinkAbout49624-Z g�Ff01 r Town of Southold 49, - 9/13/2023 f4o 4, P.O.Box 1179 o _ 53095 Main Rd y�j01 �ao�r Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 44541 Date: 9/13/2023 THIS CERTIFIES that the building AS BUILT ALTERATION Location of Property: 30100 Route 25,Cutchogue SCTM#: 473889 Sec/Block/Lot: 102.-3-7 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 7/11/2023 pursuant to which Building Permit No. 49624 dated 8/29/2023 was issued, and conforms to all of the requirements of the applicable provisions of ihe.law. The occupancy for which this certificate is issued is: "as built"20 window replacements,HVAC and hot water heater to existing single family dwelling as applied for. The certificate is issued to Soundview Hall LLC of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 49624 9/11/2023 PLUMBERS CERTIFICATION DATED 9/12/2023 �\Brafplkuch U A 1. A ho 'zed i nature pF SOUjyol 0 Town Hall Annex Telephone(631)765-1802 54375 Main Road P.O.Box 1179 sean.devlina—town.southold.ny.us Southold,NY 11971-0959 �Q�y BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Soundview Hall LLC Address: 30100 Route 25 city:Cutchogue st: NY zip: 11935 Building Permit* 49624 Section: 102 Block: 3 Lot: 7 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: Electrician: AS BUILT License No: SITE DETAILS Office Use Only Residential X Indoor X Basement Service Commerical Outdoor X 1 st Floor Pool New Renovation 2nd Floor Hot Tub Addition Survey X Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures Bath Exhaust Fan Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser 1 Single Recpt Recessed Fixtures CO2 Detectors Sub Panel A/C Blower 1 Range Recpt Ceiling Fan Combo Smoke/CO Transfer Switch UC Lights Dryer Recpt Emergency Strobe Heat Detectors Disconnect Switches 4'LED Exit Fixtures Sump Pump Other Equipment: Notes: " AS BUILT NO VISUAL DEFECTS " HVAC Inspector Signature: Date: September 11, 2023 S. Devlin-Cert Electrical Compliance Form Town Hall Annex Telephone(631)76: 54375 Main-toad. Fax(631)765-9 P-0.Box 1179 AM% Q Sontha7d,N't'1137E-0339 $UILDH4GrDEPART1VffiNT TOWN OF SOUMOLD SEP 1 2 2023 CERTIFICATION Date-_ Building Permit N0. y 9 2 -Ommer. 'SounAvi cw ball LLc Piu>�er: �raa Iii eC�d{� (plam ) I catiify that the solder used in the grater supply system contain less gm 2110 of 1% lead. �o��traefore me this 12TH day®f Score" bcr , 2013 ,.� $JSR3l A.RIZZO p sy p6blic_Stag pfNeWyOrlc �" t Q_flil�lEi83�8 Qqagfiad ir•.S ;±clip County .. f d � CoiTA rjssion aP:res l�t(i Y ; a 2 Noisy Publie, County � SOUlyolo # # TOWN OF SOUTHOLD BUILDING DEPT. couto, 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] I ULATION/CAULKING [ ] FRAMING /STRAPPING [ FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: V i � V DATE « INSPECTOR { SOUIyp� -t V�Z ;0 /00 IZ� # # TOWN OF SOUTHOLD BUILDING DEPT. 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) 1 - ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: V,4-6, DATE It INSPECTOR ?IELD INSPECTION REPORT DATE COMMENTS •v FOUNDATION (1ST) y ------------------------------------- It FOUNDATION (2ND) z _ O O G ROUGH FRAMING& y PLUMBING r INSULATION PER N.Y. y STATE ENERGY CODE N INL FINAL lo ADDITIONAL COMMENTS 2� is i � 2 b �z �x H x d b H Y 'Y =�o��sUFFOLK�,OGy TOWN OF SOUTHOLD—BUILDING DEPARTMENT H Town Hall Annex 54375 Main Road P. O. Box 1179 Southold,NY 11971-0959 Telephone (01) 765-1802 Fax (631) 765-9502 https://www.southoldtownn . ov Date Received APPLICATION FOR BUILDING PERMIT E.For Office Use Only 1 5,_1 I r . (� [Pa � PERMIT NO. I �I'� Building Inspector: JUL ,Applications and forms-must be filled out in their entirety.Incomplete 00 applications will not be accepted. Where the Applicant is not the owner,an:, PT. Owner's Authorization form(Page 2)shall be completed. TGA- Date: 19th June, 2023 OWNER(S)OF PROPERTY: Name: Soundview Hall L.L.C. scrm#1000-102.00-03.00-007.000 Project Address: , Cutcho ue, N.Y. 11935 . 36ioo irl-R&O6' Phone#.:.,_.6_311,._6_80._1_,1..5.7 Email:Afflaw@icloud.com Mailing Address: P.O. Box 1672, Mattituck, N.Y. 11952 CONTACT PERSON: Name: Nigel Robert Williamson Mailing Address: P.O. Box 1758, Southold, N.Y. 11971 Phone#:--6-3,1-.834.-9740-,-- ----.- .-- ,,- Email: nigel_architect@hotmail.com._ DESIGN PROFESSIONAL INFORMATION: Name: 'Nigel Robert Williamson R.A. Mailing Address: P.O. Box 1758, Southold, N.Y. 11971 „ Phone#: 631 .834.9740 Email nigel_architect@hotmail.com CONTRACTOR INFORMATION: Name: A-5 L Mailing Address: Q Phone#: Emai DESCRIPTION OF PROPOSED CONSTRUCTION ❑New Structure QAddition WAlteration ❑Repair ❑Demolition Estimated Cost of Project: Other $ Will the lot be re-graded? ❑Yes WNo Will excess fill be removed from premises? Yes ONO N 20, o. R �acE►.+<I',1�r ,Jflaws 10 DJEw�! �. B�Pa� H TE 1 tri 7" N o 1-+EAr ; i TLA*JE A+9- k#)AbWLV_ t4 AIT)CI t440 Zot:.L.L-zr, 1 j PROPERTY,INFORMATION Existing use of property: Single family dwelling Intended use of property: Single family dwelling Zone or use district inwhich premises is situated: Are there any covenants and restrictions with respect to R40 this property? ❑Yes iiNo IF YES, PROVIDE A COPY. 8 Check Box After Reading: The owner/contractor/design professional is responsible for all drainage and storm water issues as provided by chapter 236 of the Town Code. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold,Suffolk,County,New York and other applicable Laws,Ordinances or Regulations,forthe construction of buildings,'' ' additions;alterations or for removal or demolition as herein described.The applicant-agrees to comply with all applicable laws;ordinances,building code, housing code and regulations and to admit authorized.inspectors on premises and,in building(s)for necessaryinspections.False statements made herein are, punishable as a Class A misdemeanor pursuant to Section 210.45 of the New York State Penal Law. Application Submitted By(print ame): Nigel Robert Williamson BAuthorized Agent El Owner Signature of Applicant: Date: STATE OF NEW YORK) SS: COUNTY OF ) Nigel Robert Williamson being duly sworn, deposes and says that(s)he is the applicant (Name of individual signing contract)above named, (S)he is the Agent (Contractor,Agent,Corporate Officer, etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application;that all statements contained in this application are true to the best of his/her knowledge and belief; and that the work will be performed in the manner set forth in the application file therewith. Sworn before me t_JTis day of 20 Not DAVID J.JAl" I NOTARY PUBLIC,ST E OF NEW YORK' Registration No.02JA6052585 PROPERTY OWNER AUTHORIZATION Qualified in Suffolk County (Where the applicant is not the owner) Commission Expires February 13, I, Soundview Hall L.L.C. residing at P.O. Box 1672, Mattituck N.Y. 11952 do hereby authorize Nigel Robert Williamson to apply on my If to the wn of Southold Building D rtment for approval as described herein. Owner's Signature Date Print Owner Name 2 As L,-r, �O�OS�IEFQC,(`o BUILDING DEPARTMENT- Electrical Inspector Gy TOWN OF SOUTHOLD Town Hall Annex- 54375 Main Road - PO Box 1179 o _ Southold, New York 11971-0959 y O� Telephone (631) 765-1802 - FAX (631) 765-9502 ro.gerr@southoldtownny.gov - seand(aD-southoldtownny.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: Company Name: Electrician's Name: License No.: Elec. email: Elec. Phone No: ❑I request an email copy of Certificate of Compliance Elec. Address.: JOB SITE INFORMATION (All Information Required l�b►�K d� DL4S-Q� Name: k4v- LL.c. Irl Address: _ a ITC ✓E IJ. , �Ig3f 3010b Cross Street: µj,1300M Phone No.: b31. B34. el-74.0 Bldg.Permit#: `} 1� a Li email: n: el_ mc,"te�l" 16t-,;)-car• Tax Map District: 1000 Section: ►o2.o0 Block: 03.o0 Lot: 007,oao BRIEF DESCRIPTION.QF WORK INCLUDE SQeRy- FO�TAGE Please Print Clear � em yJNiT� WF;J1r�.Jkjt�' H„o HEar� a ELLE TuAJ��a.2 ► � �u.1�4. r PW-1nyF-L /a ate,c pt,%J FSquare'Footage: Circle All That Apply: Is job ready for inspection?: 0 YES ❑ NO ❑Rough In ❑ Final Do you need a Temp Certificate?: ❑ YES ❑ NO Issued On Temp Information: (All information required) Service Size R1 PhF-]3 Ph Size: A # Meters Old Meter# ❑New Service❑Fire Reconnect❑Flood Reconnect❑Service Reconnect❑Underground❑Overhc-ad # Underground Laterals 1 2 H Frame Pole Work done on Service? MY N Additional Information: PAYMENT DUE WITH APPLICATION oil #/ 6u v3 IQ.i�G es�� uTr1 t,k- BUILDING DEPARTMENT- Electrical Inspector ��Gy`� TOWN OF SOUTHOLD Town Hall Annex - 54375 Main Road - PO Box 1179 Southold, New York 11971-0959 Telephone (631) 765-1802 - FAX (631) 765-9502 �Rxt rogerr southoldtownny.gov seand(cr�southoldtownn�gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: Company Name: Electrician's Name: License No.: Elec. email: Elec. Phone No: ❑I request an email copy of Certificate of Compliance Elec. Address.: JOB SITE INFORMATION (All Information Required Name: 4-0V F-a I-po,v- LL.c. Address: ¢va C,y7c ,E #j.j. 301c0 IaO JS Cross Street: K ,a Ac;m e15A V Phone No.: 631. g34. q-74-0 BIdg.Permit#: 1�(o- ,'Li email: n: e)_ crcUte,&tlot,IJ_caM Tax Map District: 1000 Section: Io2.00 Block: 03.ov Lot: 007,o00 BRIEF DESCRIPTION•QF WORK INCLUDE SQUARE FOOTAGEPlease Print Cle�r � ��oft Ww'rc 1A3FiaT�� raa.JlL s� HA Newrre 1 a E�.��►�4. TRaJF-,A*iL A4*1Z F - r r 0-If,r. HA-) 'D a Ar, I Square Footage: Circle All That Apply: Is job ready for inspection?: R1 YES ❑ NO ❑Rough In ❑ Final Do you need a Temp Certificate?: ❑ YES ❑ NO Issued On Temp Information: (All information required) Service Size❑1 Ph❑3 Ph Size: A # Meters Old Meter# ❑New Service❑Fire Reconnect❑Flood Reconnect❑Service Reconnect❑Underground❑Overhdad # Underground Laterals 1 F2 M H Frame D Pole Work done on Service? M Y N Additional Information: PAYMENT DUE WITH APPLICATION bS��� PERMIT# Address: Switches Outlets G F I's Surface Sconces H H's UC Lts Fans Fridge HW Exhaust Oven Dryer DW Service Smokes Carbon Micro Generator Combo Cooktop Transfer AC AH Mini Special: Comments COMPLY WITH ALL CODES OF APPROVED AS NOTED NEW YORK STATE & TOWN CODES I AS REQUIRED AND CONDITIONS OF ., GO5 H4TER a�i`23 B.P.# ��a� DATE 4SOUTHOLD TOWIZA 40 FEE. BY \ ,.s x . O - NOTIFY BUILDING DEPARTMENT AT SOUTHOLD � '`'f` - HZ SEFZVICE. ._. 765-1802 8 AM TO 4 PM FOR THE D-_URS- F IG�4TIO.FJ „ FOLLOWING IN NP W0 RECiUIRED SO(jTHOLDTOWNTI 1. FOUNDATIO FOR POURED CONCRETE � �11.�5.DEC i 2. ROUGH-FRAMING,PLUMBING, F 4~�/ N �,45EMENTSTRAPPING, ELECTRICAL&CAULKING 3. INSULATION p 4. FINAL-CONSTRUCTION &ELECTRICAL Additional MUST BE COMPLETE FOR C.O. r ALL CONSTRUCTION SHALL MEET THE Certification 4 REQUIREMENTS OF THE CODES OF NEW m YORK STATE. NOT RESPONSIBLE FOR May Be Required. pp DESIGN OR CONSTRUCTION ERRORS. e-1 m 1301 - V c f WIO ELECTRICAL Qa IINSPECTION REQUIRED Wl AFP� 1�N1'fE00) • � e-i TA"KLE55 �p 2 vp I I 3: t i .Q Ln °o Ln _ TO SEPTI C 0 F, X bM -.. �° •— O 2 c: BASEMENT PLAN - Existing Qv�� Soundview Hall I.L.C. 55 Peauash Avenue. Cutchogue, N.Y. 11935 y *� S.C.T.M. 1000-102.00-03.00-007.000 8GALE;k4": 1'_d' D,&M, IC!"TuoF, 2023. WINDOW SCHEDULE :. N - New Replacement. 20 No. N N N N N 0 Existing N N TC- 3 4 4- N i 10 - . :Diyi�� . ice. N V s kn --- `� O _ _:�BE.eooM�..2. _ N N 7.=5" .._ . .. � �- . ::cry;N4HT 7.4��: . Q _.12°I Sa. fir; 0 I-I9-51a; Fr. Roots - N00 0 - Q N _ o McHeq/ DwiwN BRoorl_3. -17'sei,f'r. N Yo am O I 0 u ._..- SD��, -- —Co. ou. -- - IF r IIR. N N �r �WDR. RM. N s FIRST FLOOR PLAN - Existing SECOND FLOOR PLAN Existing Soundview Hall L.L.C. Ni el Robert Williamson Architect 55 PPeauash Avenue, Cutchogue, N.Y. 11935 P.O.. Box 1758 Southold MY. 11971 Phone 631.834.9740 .S.C.T.M. 1.000-102:00-03.00-007.000' ; :ScAcE :�4' i':O' DATE:-110-1046) ��3:. Ande�rs/en. Andersen Windows-Abbreviated Quote Report Andersen. -Project Name: VIRGINIA LUDACER Quote#: 97011 Print Date: 06119/2014 Quote Date: 06/1912014 IQ Version: 14.1 Dealer: RIVERHEAD BUILDING SUPPLY Customer. BUILD SMARTER.BUILD BETTER. Billing 1-800-378-3650 Address: WWW.RBSCORP.COM Phone: Fax: Sales Rep: EVAN ROLAND Contact: Created By: Trade ID: Promotion Code: Item Qty Item Size(Operation) Location Unit Price Ext.Price F] 0001 9 TWI 2'6 518"x 4'5 314"-8 Deg(AA) $ 462.15 $ 4159.35 Existing Opening Size:2'7"W x 4'6"H Unit Size:2'6 518"W x 4'5 314"H Unit,Equal Sash,8 Degrees-Moderate SIII(for 5 to 10 Degrees.Sill),White/Pre-finished White,High Performance Low-E4(Each Sash) Insect Screen,White Zone:Northern U-Factor:0.31, SHGC:0.31, ENERGY STARS Qualified:No a 0002 7 TWI 2'6 518"x 5'13/4"-8 Deg(AA) $ 503.28 $ 3522.96 Existing Opening Size:2'7"W x 5'2"H Unit Size:2'6 518"W x 5'1 314"H Unit,Equal Sash,8 Degrees-Moderate Sill(for 5 to 10 Degrees Sill),White/Pre-finished White,High Performance Low-E4(Each Sash) Insect Screen,White Zone:Northern U-Factor.0.31, SHGC:0.31, ENERGY STAROQualified:No ❑ 0003 1 TWI 2'3 518"x V 5 314"-8 Deg(AA) $ 447.39 $ 447.39 Existing Opening Size:2'4"W x 4'6"H Unit Size:2'3 518"W x 4'5 314"H Unit,Equal Sash,8 Degrees-Moderate Sill(for 5 to 10 Degrees$ill),White/Pre-finished White,High Performance Law-E4(Each Sash) Insect Screen,White Zone:Northern U-Factor.0.31, SHGC:0.31, ENERGY STAR®Qualified:No Quote#: 97011 Print Date: 06/19/2014 Page 1 Of 2 IQ Version: 14.1 ,r Item Qty Item Size(Operation) Location Unit Price Ext Price s� ■ 0004 1 TWI 3'5 518"x 5'13/4"-8 Deg(AA) $ 560.16 $ 560.16 Existing Opening Size:3'6"W x 5'2"H Unit Size:3'5 518"W x 5' 1 314"H Unit,Equal Sash,8 Degrees-Moderate Sill(for 5 to 10 Degrees Sill),White/Pre-finished White,High Performance Low-E4(Each Sash) Lj Insect Screen,White Zone:Northern U-Factor:0.31, SHGC:0.31, ENERGY STAR@ Qualified:No ,Subtotal 8,6 g Total Load Factor Tax(8.625%) 749.5 , Customer Signature 2.983 Grand Total 9,439.36, Dealer Signature `*All graphics viewed from the exterior Rough opening dimensions are minimums and may need to be increased to allow for use of building wraps or flashings or sill panning or brackets or fasteners or other items. Ask to see If all of the products you purchase can be upgraded to be ENERGY STAR®qualified. ® This image indicates that the product selected is qualified In the US ENERGY STAR©climate zone that you have selected. Data is current as of February 2014.This data may change over time due to ongoing product changes or updated test results or requirements. Ratings for all sizes are speclfled by NFRC for testing and certification.Ratings may vary depending on the use of tempered glass or different grille options or glass for high altitudes etc.. Project Comments: Quote#; 97011 Print Date: 06/19/2014 Page 2 Of. 2 IQ Version: 14.1 Installer's Guide Convertible Air Handlers 1-1/2 ® 5-T®n TEM3AOB18S21SA . TEMMOB24S21 SA TEM3AOB30S31 SA TEM3AOB36S31 S,4 ° TEM3AOC42S41 SA" TEM3AOC48S41.SA - TEM3AOC60S51 SA o 1 e 11 IC-90P The TEM3 series air handler is designed for installation in a closet, utility room,.alcove,basement,crawlspace orattic.These versatile units are applicable to air conditioning and heat pump applications..Several models are available to meet the specific requirements of the outdoor equipment.Field installed electric resistance-heaters are available. I Only"qualified personnel should install and service the equipment.The installation,starting up,and servicing of heating,ventilating,and air-conditioning equipment can be hazardous and requires specific knowledge and training.Improperly installed,adjusted or altered equipment by an unqualified person could result in death or serious injury-When working on the equipment,observe all precautions in the literature"and on theta s,stickers,and labels that are attached,to the equipment. October 2014 18-GJ55®1-1 C-EIV 00IngersollRand SAFETY SECTION . TEM - AIR HANDLERS important.This document contains a wiring diagram, t • ' a parts list,and service information. This is PRESSURIZED REFRIGERANT! customer property and is to remain with this unit.Please return to service Failure to follow this Warning could result in information pack upon completion of work. personal injury Important These instructions do not cover all System contains oil and refrigerant under high variations in systems nor provide for every pressure.Recover refrigerant to relieve pressure • non- possible contingency to be met in before opening the system.Do no use non- po ossibleon with the installation. Should approved refrigerants'or refrigerant substitutes or further information be desired or should or refrigerant additives. should particular problems arise which are not covered sufficiently for the purchaser's tCAUTIP'N 41 purposes,the matter should be referred to SHARP EDGE HAZARD! your installing dealer or local distributor. Failure to follow this Caution could result in A WARNING property damage or personal injury. HAZARDOUS VOLTAGE! Be careful of sharp edges on equipment or any cuts made on sheet metal while installing or Failure to followthis Warning could result in servicing. property damage,severe personal injury,or death. Disconnect all electric power,including remote t CAUTION disconnects before servicing.Follow proper lockout/tagout procedures to ensure the power HAZARDOUS VAPORS! cannot be inadvertently energized. Failure to followthis caution could result in property damage or personal injury. t . -0-K. Equipment corrosion damage.To•prevent GROUNDING REQUIRED! shortening its service life,the air handler should not be used during the finishing phases of Failure to inspect or use proper service tools may construction or remodeling.The low return air result in equipment damage or personal injury. temperatures can lead to the formation of Reconnect all grounding devices.All parts of this condensate.Condensate in the presence of product that are capable of conducting electrical chlorides and fluorides from paint,varnish,stains, current are grounded.If grounding wires,screws, adhesives,cleaning compounds,and cement straps,clips,nuts,or washers used to complete a creates a corrosive condition which may cause path to ground are removed for service,they must rapid deterioration of the cabinet and internal t be returned totheir original position and properly components. fastened. A CAUTION 'AW• COIL IS PRESSURIZED! LIVE ELECTRICAL COMPONENTS! - e Coil is pressurized with approximately 8-12 psi Failure to follow this Warning could result in dry air and factory checked for leaks. property damage,severe personal injury,or death. a Carefully release the pressure by removing the ' Follow all-electrical safety precautions when rubber plug on the liquid line. exposed-to live electrical components.It may be C If no pressure is released,check for leaks. necessary to work with live electrical components during installation,testing,servicing,and troubleshooting of this product. 'J2014Trane 18-GJ65D1-1C-EN SAFETY SECTION TEM - AIR HANDLERS AWARNING. Note: The air handlers have been evaluated in SAFETY HAZARD, accordance with the Code of Federal Regulations, ChapterXX,Part 3280 or the equivalent. Fiberglass dust and ceramic fibers are belidved by "SUITABLE FOR MOBILE HOME USE.'' the state of California to cause cancerthrough Note:Condensation may occur on the surface of the air inhalation.Glasswool fibers may also cause handler when installed in an unconditioned respiratory,skin,or eye irritation. • PRECAUTIONARY MEASURES space. When units are installed in unconditioned spaces, verify that all electrical and refrigerant © Avoid breathing fiberglass dust line penetrations on the air handler are sealed u Use a NIOSH approved dust/mist respirator comple£ely. O Avoid contact with the skin or eyes.Wear long- Note:The manufacturer recommends installing ONLY sleeved,loose fitting clothing,gloves,and eye protection A.H.R.I approved,matched indoorand outdoor Wash clothes separately from other clothing, systems.Some of the benefits of installing rinse washer thoroughly approved matched indoorand outdoorsylit Operations such as sawing,blowing,tear-out, systems are maximum efficiency,optimum and spraying may generate fiber concentrations performance,and the best overall system requiring additional respiratory ry protection.Use reliability. the appropriate NIOSH approved respirator in these situations FIRSTAID MEASURES EYE CONTACT.FLUSH EYES WITH WATER TO REMOVE DUST. IF SYMPTOMS PERSIST,SEEK MEDICAL ATTENTION. ® SKIN CONTACT WASH AFFECTED AREA GENTLY WITH SOAPAND WARM WATER AFTER HANDLING. SAFETY HAZARD! This appliance is notto be used by persons (including children)with reduced physical, sensory,or mental capabilities,or lack of experience and knowledge,unless they have been given supervision or instruction. SAFETY HAZARD! Children should be supervised to ensurethatthey do not play with the appliance. Important:installation of this unit shall be made in i accordance with the National Electric Code, NFPA No.90A and 90B,and any other local codes or utilities requirements. . Important.The TEM air handlers do not require repositioning of the coil or drain pan for upflow or horizontal left applications.See the downflow and horizontal right installation sections for application instructions. 18-GJ65D1-1 C-EN 3 Table ®f Contents Features . ........ . .... .......... ... ...... .... 5 Outline Drawing ... .... ................. ... 15 Installation Instructions . .... . .. . .. .. . . ... . 5 Heater Pressure Drop Table TEM Air Field Wiring . .... ........ ...... .... .... " ... 8 Handler Models .......................... . 16 Electrical Data . .. ... ..... .. . ... ... .......... 9 Coil Conversion Instructions.. ..... . .. ... . . 17 Performance and Electrical Data.. .. .. .... . 10 Coil Conversion . ... .... . . .. .... . ... .... . 20 Minimum Airflow CFM ..... ...... ...... . . . 14 Checkout Procedures .. .. ............. ... .. 24 4 18-GJ65D1-1 C-EN Features Table 1. ,Standard Features IMPORTANT_-A downflow condensate management kit BAYTEMDFKTIA is MULTI-POSITION UPFLOW,DOWNFLOW,HORIZONTAL LEFT required and must be ordered AND HORIZONTAL RIGHT separately for downflow applications of PAINTED FINISH ON GALVANIZED STEEL EXTERIOR WITH all 5-ton air handlers. I FULLY INSULATED CABINETTHAT MEETS R4.2 VALUE STURDY POLYCARBONATE DRAIN PANS The unit must be installed in a level position to " – TheTEM air handler has factory installed drain pans and ensure proper condensation drainage.Make sure" is shipped for upflow and horizontal left applications the unit is level in both directions within 1/8"On 208/230 VAC OPERATION - either side. MULTI-SPEED DIRECT DRIVE BLOWER. When the unit is installed in a Closet Or Utility room, FACTORY INSTALLED R-410ATHERMAL EXPANSION VALVE the room should be large enough,and have an BO opening to allow replacement-ofthe unit.All o• LUMINUM COIL servicing is done from the front and a clearance of BOTTOM RETURN 21"is needed for service unless the closet door o MEETS THE MINIMUM LEAKAGE REQUIREMENTS FORTHE aligns with the front ofthe air handler. FLORIDA AND CALIFORNIA BUILDING CODES If you are installing the unit in an unconditioned Table 2. Optional Accessories space such as an-attic or crawl space,you must ensure that the area provides sufficient air 4,5,8,10,15,19,and 20 KW SINGLE PHASE ELECTRIC circulation to prevent moisture collection on the HEATERS cabinet during high dew point conditions.A drain - Circuit breakers available on all single phase 4,5,8,10, pan must be installed under the entire unit when it 15,19 and 20 KW heaters is installed in or above a finished ceiling or in an – Pull disconnects or lugs available on all sinYle phase 4, unconditioned space. 5,8,and 10 KW heaters 3. Duct Work " 10 and 15 KW THREE PHASE ELECTRIC HEATERS The duct work should be installed in accordance – Heaters available with lug terminal with the NFPA No.90A"Installation of Air SINGLE POINT POWER ENTRY KIT(for 15,19 and 20 KW Conditioning and Ventilating systems"and No.90B Healers) "Residential Type Warm Air Heating and Air SUPPLY DUCT FLANGE KIT Conditioning Installation." DOWNFLOW WATER MANAGEMENT KIT-BAYTEMDFKTIA The duct work should be insulated in accordance (required fors Ton models) s with the applicable requirements for the particular DOWNFLOW SUB-BASE KITS-TAYBASE185,TAYBASE235 installation as required by HUD,FHA,VA the R-22 CONVERSION KITS—BAYATXV18366, applicable building code,local utility or other BAYATXV4248B,BAYATXV6161B governing body. 4. Condensate Drain 9nstal9ati®n Instructions The unit is supplied with primary and auxiliary 1. Unpacking condensate drains that have 3/4" NPT connections. The primary drain must be trapped outside the unit Carefully unpack the unit and inspect the contents and piped in accordance with applicable building for damage.If any damage is found at the time of codes, Do not reduce the drain line size less than delivery,proper notification and claims should be the connection size on the drain pan.Condensate made with the carrier. should be piped to an open drain or to the outside. Checkthe rating plate to assure model number and All drains must pitch downward away from the unit voltage,plus any kits match with what you ordered. a minimum of 1/4"perfoot of line to ensure proper The manufacturer should be notified within 5 days , drainage. of any discrepancy or parts shortage. IMPORTANT.-lfcleanout Tee is used,stand pipe 2. Location must be sealed/capped. The air handler should be centrally located and may Insulate the primary drain line to prevent sweating be installed in a--closet,alcove,utility room, where dew point temperatures may be met. basement,crawl space or attic. Minimum (Insulation is optional depending on climate and clearances must be met. application needs.) IMPORTANT.-The downflow sub-base maybe required with electric heat applications. See minimum clearance table. 1&GJ65D1-1 C-EN 5 Features 5. Refrigerant Piping installed before air enters the evaporator coil.A Refrigerant piping external to the unit shall be sized remote filter must be installed.Consult the filter in accordance with the instructions of the manufacturer for proper sizing and maximum manufacturer of the outdoor equipment. velocity requirements. G. Metering Device 10.Thermostat All units are shipped and installed with an Select a thermostat that is commonly used with HP internally-checked,bleed TXV designed for air or AC single stage heating/cooling with electric conditioning or heat pump operation. Pressures heat.The thermostat will energize the fan on a equalize after shut down.Some outdoor models demand for heat or cool. may require a start assist kit.See outdoor unit for Install the thermostat on an inside wall,away from more information. drafts,.lights or other heat sources in a location that 7. , -Blower has sufficient air circulation ffom other rooms being controlled by the thermostat.The thermostat This unit is supplied with a multi-speed motor with should be mounted 4to 5 feet abovethefloor. a direct drive blower wheel which can obtain various airflows.The unit is shipped with factory 11. Sequence of Operation set cooling and heating speed taps.Airflow Cooling (Cooling only) performance tables are available for additional PSC versions-When the thermostat calls for speed taps. Disconnect all power to the unit before cooling,the circuit from R to G is completed.The -making any adjustments to the motor speed taps. blower relay is energized. - Be sure to check the air flow and the temperature Constanttorque version—When the thermostat drop across the evaporator coil to ensure sufficient calls for cooling,the circuit from R to G is air flow, completed.The blower motor is energized directly 8. Wiring by the 24VAC signal from the thermostat. Consult all schematic and pictorial wiring diagrams The circuit from R to Y is also complete energizing of this unit and the outdoor equipment to determine the compressor contactor of the outdoor unit.The compatibility of wiring connections and to contactor will close and start the compressor and determine specific requirements. condenser fan motor. All field wiring to the air handler should be installed Cooling (heat pump) in accordance with the latest edition of the National PSC versions-When the thermostat calls for Electric Code NFPA No-70 and any local codes. cooling,the circuit from R to G is completed.The Check rating plates on unit for rated volts,minimum blower relay is energized. circuit ampacity and maximum over current protection.Supply circuit power wiring must be 75 Constant torque version—When the thermostat degree C(167 degree F) minimum copper calls for cooling,the circuit from R to G is - conductors only.Copper supply wires shall be sized completed.The blower motor is energized directly to the National Electric Code or local code by the 24VAC signal from the thermostat. requirements,whichever is more stringent. The circuit from R to Y is also complete energizing The unit is shipped wired for 230/240 Volt AC 60 HZ the compressor contactor of the outdoor unit.The 1 Phase Operation.If the unit is to be operated at contactor will close and start the compressor and 208 VAC 60HZ,follow the instructions on the indoor condenser fan motor. unit wiring diagram to change the low voltage Circuit R to 0 energizes the reversing valve to the transformerto 208 VAC operation(Ensure unit is cooling position. properly grounded). Heating (heat pump) Class 2 low voltage control wiring should not be run PSC versions-When the thermostat calls for in conduit with power wiring and must be heating,the circuit from R to G is completed.The separated from power wiring unless class 1 wire blower relay is energized. with proper voltage rating is used. Low voltage control wiring should be 18 Awg,color Constant torque version—When the thermostat calls for heating,the circuit from R to G is coded(105 degree C minimum). For lengths longer completed and the blower motor is energized than 100ft.,16 Awg wire should be used.Make directly by the 24VAC signal from the thermostat. certain that separation of control wiring and power wiring has been maintained. The circuit from R to Y is also complete energizing , 9. Air Filter the compressor contactor of the outdoor unit.The contactor will close and start the compressor and To protectthe coil,blower and other internal parts condenser fan motor. from excessive dirt and dust an airfilter must be 6 18-GJ65D1-1 c-EN Features In the heating mode,the reversing valve of the 12. Operational and Checkout Procedures outdoor unit is not energized. To obtain proper performance,all units must be If the indoor temperature continues to fall,the R to operated and charge adjustments made in W circuit is completed energizing the electric heat accordance with procedures found in the Service contactor(s). Facts document of the outdoor unit.After Heating (electric heat only) installation has been completed,it is recommended i Note:The thermostat must be setup to bring the that the entire-system be checked against the checkout list located atthe back of this document. blower on when the electric heatis energized. See"Checkout Procedures;' p.24 PSC versions-When the thermostat calls for 13. Maintenance heating,the circuit from R to G is completed.The blower relay is energized.The circuit from R to W is The system air filter(s)should be inspected,cleaned completed energizing the heating contactor(s). or replaced at least monthly.Make certain that the Constanttorque version-When the thermostat access panels are replaced and secured properly calls for heating,the circuit from R to G is before placing the unit'back'in operation.This completed and the blower motor is energized product is designed for dependable service; directly by the 24VAC signal from the thermostat. however,periodic maintenance should be The circuitfrom R to W is'completed energizing the scheduled and conducted bytrained professional service personnel.This service should be- heating contactor(s). conducted at least annually,and should include Defrost testing and inspection of electrical and refrigerant Supplemental heat during defrost can be provided components.The heat transfer surface should be by connecting the X2(black)wire from the outdoor cleaned.The blower motor is permanently unitto W1 or W2 at the indoor unit.This will - lubricated for normal operating conditions. prevent cold airfrom being discharged from the indoor unit during defrost. 18-GJG5D1-1 C-EN 7 Meld War' Figure 1. Field Wiring Diagrams HEAT PUMP SYSTEMS AC SYSTEMS Thermostat Air Handler Outdoor Thermostat Air Handler Outdoor Unit Unit 24 VAC HOT[ { -__-- R __-- -_--nDG II -- II f R 4 VAC 140T R FAR! ----- G ---- G I � Faw G 24 VAC Common �C --- nB 24 VAC B/Common ---- ----- �jue Dov f — I COOL/H IstSTA E FYI - IllyY COOLING1stsTAGE ----•- - ---- � Y HEATING 2nd STAGE ----- Wl HEAT �A�y �� White EPink MERGERICY HEAT XZ ----- W2 ----- X2 1 W2 Black Pmk _j In AC systems for multiple stages of electric heat, jumper W1 and W2 together if comfort Control has only one stage of heat. e 8 18-GJ65D1-1 C-EN Electrical Data D Figure 2. TEM3A01318—C48 —�— — — — __ _ • ert: WARN 1 NG ! HAZARDOUS VOLTAGE! DMIXIE[T ATL El[C73101 POFt IICIG)110 A""f[rDl!.......... Ld.[e r[ hill... o D CAUTION UIE COPPER CONDUCTORS OSLT! ' UNIT TIMMS NI(Nor DESIGNED To ACCEPT OTNIR I - e e. I ""s d CMa'.'n' , I.i1N[,le 1...I. [«..loupe 1.Ne r CR I " _ GN LEGEND 1 I.ra f ) I ) ] ' Ll L Ili ITS -{E- RELAY COIRACI!K PI POLANIIFO PAr.01=1 YDUSIWI I•II { ] ]-] 1 NP I P. MINIM KCS 1.AL[IOts I.s1 RELAY L'ONTACT NO TIERMISi(DL ® TMINTEI E a LIPNECTICxMIRINSpLA1L0 F[WI[rWllA( NAOETIC COIL a INSOLITED IF TERNIYAL I1 C.I.cYoop o J-4;TIW SOI[F.xE -ZF L"`Uu OR IRK/BL E] MIRE Nil OR �-c¢m oP wLEA CONECTM IS, BLAU RD FED Q 1/wA Tf3DllNA! a am w -171 fit IM E. C' }CONTROL BOX — w �+ n (ALDN Fa AF&LL V�'�'/IiIM5i6YfR D( PITC WIR fd[WR1rI BLOWER. —I ' FUSE I SECTION I 1111PLLL aoaFBo.nn Xltx TO,.G( —LaW rani[ MOYE I In I I"FLI ORp210rT�(20TVIC21 YEN TRAIEIITLACXMERT1[Pi1.4i, 1.$PLED P TAS SNOWN ARE FOR KFIMC[Mtf. SEE INSTALLERS GUI Cl FOR RLCONN(IDED P$[ C I SPEED SETTIIGS IN IOYR APPLICATIM. MOTOR 3.1NEA KEA?[AS ARC US(0,DISCARD I•PN MT.ATTACHED LEADS ASO CONN[CF 1-Fi TO rA[NATING vLFG IN Ix[NEATER CONTROL BOY. FAI.110 INC>a WD.NII11]SET() Figure 3. TEM3AOC80 WARNING M r !Nii HAZARDOUS VOLTAGE! DISCONNECT ALL[LICTRICAL POSER INCLUDING REMOTE I R I ,t DISCONNECTS BEFORE SERVICING. 6inl FOi l.1t to Jill,...11 pm,ALTo.t StrTIf TIN LAN re PA[A...I ).j.1F.1 d..Ib. I I 1A.N AL. ® CAUT ION USE COPPER CONDUCTORS ONLY! I UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER I MEN Or COIDDCIORS• - FAi(.11 IN do w NR(-1,dl p to ISL 11oILree1. �- LEGEND I ... RELAY CONTACT NC Pf POLARIZED PLUG IfEMALE HOUSING) iF RELAY CONTACT NO PN /POLARIZED PLUG !MALE HOUSING) 1CA TYISTEO MIRE THERM IS7OR LSI COro+ECT I ON `T J D• . N. D VIRE ATIT CR CONNECTCR 9. MAGNETIC COIL 0 TERMINAL I ] _ ] RN 1- EARTH GROLO(D e777 TRAN$FORMiR YD o JIINCTIGN -\_,/ FUSE CAPACITOR I] TERMINAL BL=19OARD NI --COLOR OF MIRE ��• I ❑ INSULATED FEMALE TERMINAL BK/BL -C LGR AP MAILAER Ii[[IDI(]I I a INSULATED HALE TERMINAL BKBLACK RD RED LGL ORANGE CONTROL BOY I HIGH VOLTAGE BL BLIIE vH ROUTE OR GREEN 9RMIDI YL YELLOW PR PURPLE _ LOW VOLTAGE PK PINK GWYL GREEN/1ELLCM BLOWER SECTION NOTES: I I.FOR 208V OPERATIO1.MOVE THE BLACK TRANSFORMER I[All TO TRE 20BY CENTER TRANSFORMER TERKIIAL. ^It Y- I ]. LLP r...I I—IAL 11 NL TOMBCT Oa T. 3Q INSIALI[IS GV 10(r04 iECQ-.,;DO SPEED S[[TINDS IS YOUR APPUCAIIOR. cP.I MCTM OTOR N. 11THEN MYERS ARC USED.DISCARD I-PU NITR ATTACHED qgt AND CONNECT 1-P 10 INC MATING PLUG IN THE REATER 1:011ROL 401. L — — — ~ _ A.LIAE CHORES MAT NOT BE USED ON ALL MDOEGS. *THERMALLI PROTFTED INIERIALLT PRINTED ivow De01f ISPD2 REV-GO 18-GJ65D1-1 C-EN 9 Performance and Electrical ®ata Table 3. Air Flow Performance ' TEMUOB18S21SA,TEM3AOB24S21SA(a) EXTERNAL STATIC AIRFLOW (in mg) Speed Taps-230 VOLTS Speed Taps-208 VOLTS High Med tow t High Med 0.1 984 Low t 903 719 946 827 612 0.2 948 868 694 910 796 589 0.3 906 828 665 - 868 760 567 0.4 858 781 630 820 717 543 0.5 802 726 588 764 666 513 0.6 735 660 537 697 605 _ 0.7 651 581 614 532 1.- Values are with wet coil,no filter,and no heaters 2. CFM Correction for dry coil=Add 3% 3. t=Factory setting tn� For the TEM3ADB24S21SA,the recommended speed tap is medium at 0.4"extemal static pressure. Table 4. Electrical Data TEM3AOB18S21SA,TEM3AOB24S21SA ? 240 Volt 208 Volt No.of Capacity Heater Model No. Cir- Heater Capacity r Amps Mini- Minimum Maximum Heater cults/ Ams mum Maximum Phases Circuit Overload Amps kW BTUH per Am aci Circuit Overload Circuit p tY Protection kW BTUH per Ampaci- Protection Circuit ty No Heater 1.3* 2 15 1.3* 2 15 BAYHTR1504BRK BAYHTR1504PDC 1/1 3.84 13100 16.0 22 25 2.88 9800 13.8 19 BAYHTR1504LUG 20 BAYHTRIS05BRK BAYHTR1505PDC 1/1 4.80 16400 20.0 27 BAYHTR1505LUG 30 3.60 12300 17.3 23 25 BAYHTR1508BRK BAYHTRIS08PDC 1/1 7.68 26200 32.0 BAYHTR1508LUG 42 45 5.76 19700 27.7 36 40 3- BAYHTR1510BRK BAYHTR1510PDC 1/1 9.60 32800 40.0 52 60 7.20 24600 34.6 45 BAYHTR1510LUG 45 BAVHTR3SSOLUG 1/3 9.60 32800 23.1 30 ` 30 7.20 24600 20.0 26 30 *=Motor Amps tU - 18-GJ65D1-1C-EN vv Performance and Electrical Data Table 5. Air Flow Performance TEM3AOB3OS31SA(a),TEM3AOB36S31SA(a)(b) EXTERNAL STATIC AIRFLOW (m w.g) Speed Taps-230 VOLTS Speed Taps-208 VOLTS High Med Low t High Med Low t 0.1 1461 1336 979 1406 1173 834 0.2 1404 1291 971 1352 1152 819 0.3 1344 1242 962 1295 1121 810 0.4 1281 1188 944 1234 1081 804 0.5 1214 1130 916 1169 1035 791 0.6 1142 1066 876 1100 981 768 0.7 1066 997 1026 920 732 1. Values are with wet coil,no filter,and no heaters 2. CFM Correction for dry coil=Add 3% 3. t=Factory setting (Z) ForTEM3AOB30S31SA and TEM3A0B36S31SA in downlfow applications,airflow must not exceed 1200 cfm due to condensate blow off. (b) For TEM3AOB36S31SA,the recommended speed tap is medium at 0.4-external static pressure. Table 6. Electrical Data TEM3AOB3OS31SA,TEM3AOB36S31SA No.of 240 Volt 208 Volt Heater Model No. Circuits/ Capacity Heater Minimum Maximum Capacity Heater Minimum Maximum Phases Amps per Circuit Overload Amps per Circuit Overload kW BTUH Circuit Ampacity Protection kW BTUH Circuit Ampacity Protection No Heater 2.5* 3 15 2.5* 3 15 BAYHTR1504BRK BAYHTR1504PDC 1/1 3.84 13100 16.0 23 25 2.88 9800 13.8 20 20 BAYHTR1504LUG BAYHTR1505BRK BAYHTR1505PDC 1/1 4.8 16400 20.0 28 30 3.6 12300 17.3 25 25 BAYHTR1505WG BAYHTR1508BRK BAYHTR1508PDC 1/1 7.68 26200 32.0 43 45 5.76 19700 27.7 38 40 BAYHTR1508LUG - BAYHTR1510BRK BAYHTR1510PDC 1/1 9.6 32800 40.0 53 60 7.2 24600 34.6 46 50 BAYHTR1510LUG BAYHTR1515BRK- Circuit 1(a) 9.6 32800 40.0 53 60 7.2 24600 34.6 46 50 BAYHTR1515,BRK- 2/1 Circuit 2 4.8 16400 20.0 25 25 3.6 12300 17.3 22 25 BAY11TR1519BRK- Circuit 1(a) 9.6 32800 40.0 53 60 7.2 24600 34.6 46 50 BAYHTR1519BRK- 2/1 Circuit 2 9.6 32800 40.0 50 50 7.2 24600 34.6 43 45 BAYHTR3510LUG 1/3 9.6 . 32800 .23.1 32 35 7.2 24600 20.0 28 30 BAYHTR3515LUG 1/3 14-4 149200 34.6 46 50 10.8 36900 30.0 40 40 BAYHTR1515BRK with single circuit 1/1 14.4 49200 60.0 83 power source kit 90 10.8 36900 51.9 73 30 BAYSPEKT201A BAYHTR1519BRK with single circuit 1/1 19.2 65500 80.0 108 110 14.4 49200 69.2 94 100 power source kit BAYSPEKT201A *=Motor Amps - (a) MCA and MOP for circuit 1 contains the motor amps 18-GJ65D1-1C-EN 11 Performance and Electrical Data Table 7. Air Flow Performance TEM3AOC42S41SA(a),TEM3AOC48S41SA(a)(b) EXTERNAL STATIC AIRFLOW (in w.g) Speed Taps-230 VOLTS Speed Taps-208 VOLTS High Med Low t High Med Low t 0.1 1959 1704 1344 1786 1465 1154 0.2 1898 1675 1332 1748 1462 1126 0.3 1828 1631 1325 1697 1444 1108 0.4 1750 1574 1310 1633 1410 1095 0.5 1662 1504 1277 1557 1359, 1076 0.6 1563 1420 1223 1468 1289 1039 0.7 1452 1321 1365 1. Values are with wet coil,no filter,and no heaters 2. CFM Correction for dry coil=Add 3% 3. t=Factory setting (a) ForTEM3A0C42S41SA and TEM3ADC48S415A in downflow applications,airflow must not exceed 1600 cfm due to condensate blow off. _ tb) For TEM3AOC48S41SA,the recommended speed tap is medium at 0.4"external static pressure. ' ?. .Table 8. Electrical Data TEM3AOC42S41SA,TEM3AOC48S41SA 240 Volt 208 Volt No.of HeaterhlodelNo. Circuits/ Capacity,' Heater Minimum Maximumt& 123(00 Heater Minimum Maximum Phases Amps per Circuit OverloadAmps per Circuit Overload kW BTUH Circuit Ampacity ProtectionH Circuit Ampacity Protection No Heater 2.6* 3 152.6* 3 15 BAYHTR1504BRK BAYHTR1504PDC 1/1 3.84 13100 16.0 23 25 0 13.8 21 25 BAYHTPIS04LUG ' BAYHTR1505BRK BAYHTR1505PDC 1/1 4.8 16400 20.0 28 30 17.3 25 25 BAYHTR1505LUG BAYHTR1508BRK BAYHTR1508PDC 1/1 7.68 26200 32.0 43 45 5.76 19700 27.7 38 40 BAYHTR1508LUG if BAYHTR1510BRK ' BAYHTR1510PDC 1/1 9.6 32800 40.0 53 60 7.2 24600 34.6 47 50 U• BAYHTR1510W BAYHTR1515BRK- 9.6 32800 40.0 53 60 7.2 24600 34.6 47 50 Circuit 1(a) 2/1 BAYHTR1515BRK- 4.8 16400 20.0 25 25 3.6 12300. 17.3 22 25 Circuit 2 BAYHTR1520BRK- 9.6 32800 40.0 53 60 7.2 24600 34.6 47 50 Circuit 1(a) 2/1 BAYHTR1520BRK- 9.6 32800 40.0 50 50 7.2 24600 34.6 43 45 - Circuit 2 BAYHTR351DLUG 1/3 9.6 32800 23.1 32 35 7.2 24600 20.0 28 30 BAYHTR3515LUG 1/3 ' 14.4 49200 34.6 46 50 10.8 36900 30.0 40 40 BAYHTR1515BRK with single circuit 1/1 14.4 49200 60.0 83 90 10.8 36900 51.9 73 80 power source kit BAYSPEKT201A BAYHTR1520BRK with single circuit 1/1 19.2 65500 80.0 108 110 14.4 49200 69.2 94 100 power source kit BAYSPEKT201A . =Motor Amps ca) MCA and MOP for circuit 1 contains the motor amps. • :e a. 12 18-GJ65D1-1 C-EN Performance and Electrical Data Table 9. Air Flow Performance- TEM3AOC60SSiSA EXTERNAL STATI( AIRFLOW (in w.g) Speed Taps-208-230 VOLTS High Med t Low 0.1 1954 1864 1780 0.2 1919 1827 1741 0.3 1885 1791 1704 e 0.4 1852 1756 1668 O.S 1821 1723 1633 0.6 1790 1691 1599 0.7 1761 1660 - 1567 1. Values are with wet coil,no filter,and no heaters 2. CFM Correction for dry coil=Add 30/0 3. t=Factory Setting 4. Low=Taps 1-3,Med=Tap 4,High=Tap S 5. BAYTEMDFKTIA must be used for downflow applications and airflow must not exceed 1800 cfm due to condensate blow off. Table 10. Electrical Data TEM3AOC60SSSSA No.of 240 Volt ' 208 Volt Header Model No. Circuits/ Capacity Heater Minimum Maximum Capacity Heater Minimum Maximum Phases Amps per Circuit Overload Amps per Circuit Overload kW BTUH Circuit Ampacity Protection kW BTUH Circuit Ampacity Protection No Heater 6.3* 8 15 6.3* 8 15 BAYHTR1504BRK BAYHTR1504PDC 1/1 3.84 13100 16.0 28 30 2.88 9800 13.8 25 25 BAYHTR1504LUG BAYHTR1505BRK BAYHTR1505PDC 1/1 4.8 16400 20,0 33 35 3.6 12300 17.3 30 30 BAYHTR1505WG BAYHTR1508BRK BAYHTRIS08PDC 1/1 7.68 26200 32.0 48 50 5.76 19700 27.7 42 45 BAYHTR1508LUG BAYHTRIS10BRK BAYHTR1510PDC 1/1 9.6 32800 .40.0 5.8 60 7.2 24600 34.6 51 60 BAYHTR151OLUG BAYH BRK- Circuitt 1 9.6 32800• 40.0 58 60 7.2 24600 34.6 51 60 1((aa)) BAcuit2 2/1 15BRK- 4•g 16400 20.0 25 25 3.6 12300 17.3 22 25 Circuit 2 BAYHTR15208RK- 9.6 32800 40.0 58 60 7.2 24600 34.6 51 60 Circuit 1(a) - 2/1 SAYHTR1520BRK- 9.6 32800 40.0 50 50 7.2 24600 34.6 43 45 Circuit 2 BAYHTR351OLUG 1/3 9.6 32800 23.1 36 40 7.2 24600 20.0 32 35 BAYHTR3515LUG 1/3 14.4 49200 34.6 50 50 10.8 36900 30.0 44 45' BAYHTR15158RK with single circuit 1/1 14.4 49200 60.0 83 90 10.8 36900 51.9 73 80 power source kit BAYSPEKT201A BAYHTRIS20BRK with single circuit 1/1 19.2 65500 80.0 108 110 14.4 49200 69.2 94 100 power source kit BAYSPEKT201A *=Motor Amps (a) MCA and MOP-for circuit 1 contains the motor amps. 18-GJ65D1-1C-EN 73 Minimum Airflniw CFM TEM3AOB18S21SA,TEM3AOB24S21SA Heater Minimum Heat Speed Tap With Heat Pump Without Heat Pump BAYHTR1SO4BRK,BAYHTR1504PDC,BAYHTR1SO4LUG, Low Low BAYHTR1505BRK,BAYHTR1505PDC,BAYHTR1505LUG BAYHTR1508BRK,BAYHTR1508PDC,BAYHTR1508LUG, BAYHTR1510BRK,BAYHTR1510PDC,BAYHTR151OLUG, Low Low BAYHTR3S10LUG TEM3AOB3OS31SA,TEM3AOB36S31SA Heater Minimum Heat Speed Tap With Heat Pump Without Heat Pump SAYHTR1504BRK,BAYHTR1SO4PDC,BAYHTR1SO4LUG, Low Low BAYHTR1505BRK,BAYHTR1505PDC,BAYHTR1505LUG BAYHTR1508BRK,BAYHTR1508PDC,BAYHTR1508LUG, BAYHTR1510BRK,BAYHTR1510PDC,BAYHTR1510LUG, Low Low BAYHTR351OLUG BAYHTR1515BRK,BAYHTR3515LUG,BAYHTR1519BRK Low Low TEM3AOC42S41SA,TEM3AOC48S41SA Heater Minimum Heat Speed Tap With Heat Pump Without Heat Pump BAYHTR1504BRK,BAYHTR1504PDC,BAYHTR1504LUG, Low Low BAYHTR1505BRK,BAYHTR1505PDC,BAYHTR1505LUG BAYHTR1508BRK,BAYHTR1508PDC,BAYHTR1508LUG, BAYHTR1510BRK,BAYHTR1510PDC,BAYHTRSSIOLUG, Low Low BAYHTR351OLUG BAYHTR1515BRK,BAYHTR3515LUG,BAYHTR1520BRK Low Low TEM3AOC60SSISA Heater Minimum Heat Speed Tap With Heat Pump Without Heat Pump BAYHTR1504BRK,BAYHTR1504PDC,BAYHTR1504LUG, Low Low BAYHTR1505BRK,BAYHTR1505PDC,BAYHTR1505LUG BAYHTR1508BRK,BAYHTR1508PDC,BAYHTR150BLUG, BAYHTR1510BRK,BAYHTR1510PDC,BAYHTR151OLUG, Low Low BAYHTR3S10LUG BAYHTR1515BRK,BAYHTR3515LUG,BAYHTR1520BRK Low Low Low=Taps 1-3 14 18-GJ65D1-1 C-EN Outline Drawing 21.13 1.00 I lz.ls T.se 1.08 NININUN UNIT CLEARANCE TABLE TO SERVICE COMBUSTIBLE CLEARANCE MATERIA L (RECONMERDED) IREOUIRE0 SIDES 0• 2' FRONT 0' 21' ' 01.36 BACK 0' 0• B C INLET DUCT 0• I' OUTLET DUCT 1'+ NIA .1'TOR THE FIRST 3 FT.OF OUTLET DUCT WHEN S.. ELECTRIC HEATERS ARE INSTALLED:0-AFTER THE 2 59 FIRST 3 FT. 1.00 2.13 , u r 02.00 ' 2.17 Ir 2.13+1 0.88 s.ls ❑ O 6.88 052.00 0 {61,38 O A 01.5P0 TTI is (9 • H 0 � 6.78 0 1.72 87 16.75 I-12 _7.69 I.l6 2 PLCS .87-1 2.15 E F I D .67 PRODUCT DIMENSIONS Air Handler Model A B C D E F H Flow Gas Line Control Braze TEM3AOB18,24,30,36 45.02 18.50 16.50 16.75 4.68 7.33 18.34 TXV 3/4 TEM3A0C42;48,60 51.27 23.50 21.50 21.75 7.01 9.66 24.59 TXV 7/8 All dimensions are in inches 18-GJ65D1-1 C-EN .15 Neater Pressure-Drop Table TEM Air Handler Models , Plumber of Racks Heater Racks Airflow 1 2 3 4 Heater Model No.of Racks CFM Air Pressure Drop-Inches W.G. BAYHTR1504 1 1800 0.02 0.04 0.06 0.14 BAYHTR1505 1 1700 0.02 0.04 0.06 0.14 BAYHTR1508 2 1600 0.02 0.04 0.06 0.13 BAYHTR1510 2 1500 0.02 0.04 0.06 0.12 BAYHTR3510 3 1400 0.02 0.04 0.06 0.12 BAYHTR1515 3 1300 0.02 0.04 0.05 0.11 BAYHTR3515 3 1200 0.01 0.04 0.05 0.10 BAYHTR1519 4 1100 0.01 0.03 0.05 0.09 BAYHTR1520 4 1000 0.01 0.03 0.04 0.09 BAYHTR1521 4 900 0.01 0.03 0.04 0.08 800 0.01 0.03 700 0.01 0.02 600 0.01 0.02 - - 16 18-GJ65D1-1 C-EN Coil Conversion IrIstructions Table 11. Downflow Important.Restrictions apply to Downflow applications_ 1_ For2.Sand 4 ton downflow applications,airflow Figure 4. must not exceed 1200 cfm due to condensate blowoff. 2. For3.5and 4 ton downflow applications,airflow must not exceed 1600 cfm due to condensate blowoff. 00`'10 3. For5ton downflowapplications,BAYTEMDFKTIA must be used at all times and airflow must not exceed 1800 cfm. Follow the conversion steps when installing the air handler in downflow configuration. 1. Remove the front panels from the air handler.The coil and line set panel do not need to be separated. 2. Remove the two coil retaining brackets located at the front of the drain pan.Each is held in place by one screw.Figure 4, p.17 Discard brackets. ` 3. Remove the two screws holding the center horizontal brace and. rotate out of place.Retain parts.Figure 4, p.17 ' o IFigure 5. 4. Slide the coil assembly out.Remove and discard the horizontal drain pan.Figure 5, p.17 11 4 - O 18-Gd65D1-1 C-EN 17 Coil Conversion Instructions Table 11. Downflow(continued) ,5. On both sides of the cabinet,remove the two screws that hold the Figure 6. coil support brackets.Seal the holes to prevent air leakage. Figure 6, p.18 6. Rotate and lift the two coil support brackets to remove from front slots in cabinet.Figure 6, p.18 ale� f rv, v - 7. Bend the two tabs on each of the coil supportFigure 7. brackets.Tabs should be bent inward so they are parallel to the bottom flange. Figure 7, p.18 Left Right 4�) i .. 0 16 18-GJ65D1-1 C-EN Coil Conversion Instructions Table 11. Downflow(continued) S. Rotate the unit into the downflow orientation. Figure 8. 9. Pre-drill four clearance holes in the cabinet at dimples located below the location the screws were removed for the coil support brackets.There are two holes per side.See location of holes Figure 8, p.19 e 10. Replace the center horizontal bracket using the screws removed r in a previous step.Figure 4, p.17 0 0 11. Place coil support brackets into the lower set of slots and rotate into'place.Push downward to lock into place. 14 12. Secure each bracket with 2 screws that were previously removed. Figure 6, p.18 >B . O Figure 9. BAYTEMDFKTIA downflow kit is required for the TEM3ADC60S51SA. Installation instructions are included with the kit. 13. Slide the coil assembly back into the air handler cabinet as shown Figure 9, p.19 _ 14. Remove the appropriate knock out for the condensate piping. ' o 15. Replace all panels Figure 10_ i ' e B ' o t d 18-GJ65D1-1 C-EN 19 Coil Conversion instructions Coil Conversion Table 12. Horizontal-Right. Fallow the conversion steps when installing the air handler in Figure 11. horizontal right configuration. " 1. Remove the front panels from the air handler.The coil and line set panel do not need to be separated. 2. Remove the two coil retaining brackets located at the front of the drain pan.Each is held in place by one screw.Save brackets and screws.Figure 11, p.20 11 i 3. Remove the two screws holding the center horizontal brace and rotate out of place.Retain parts.Figure 11, p.20 f . 1f1 f ff 4. Make note of the horizontal drain pan orientation(up/down). Figure 12. S. Slide the coil assembly out- 6. Change location of the water diverter bracket by removing the 1 screws on the water diverter bracket that is located on the left side of the coil.Attach the water diverter to the right hand side of the coil using the same screws. Important.The coil slabs are differentand the mount hole locations Q I will vary.See the illustrations on the following pages that correspond to the unit tonnage to see the correct mounting position of the water diverter bracket. Important.The water diverter brackets are notsymmetrical and will vary by tonnage. i v s i 20 18-GJ65D1-1 C-EN Coil Conversion Instructions Table 12. Horizontal Right(continued) Figure'13. Figure 14. 1-1/2 through 3 ton modeis ° o _ Screw is located in Remove 2 screws uppermost hole on � ° tube sheet and water diverter bracket X14 ° Replace water diverter bracket 0 9 0 Figure 15. Figure 16. 3-1/2 through 4 ton models —� *MftScrew in uppermost' hole on tube sheet Remove 3 screws and water diverter bracket Replace water diverter bracket 18-GJ65D1-1 C-EN 21 � 4 Coil Conversion Instructions Table.12. Horizontal Right(continued) Figure 17. Figure 18. S ton models Screw located in ;. Remove 3 screws second hole down and water diverter on tube sheet bracket r: Replace water ° diverter bracket ° 7. Relocate the horizontal drain pan from the left side of the coil to Figure 19. the right side. 8. Remove the drain pan support bracket.Do not discard.Remove the two drain plugs from the front of the drain pan and insert =. them in the drains at the rear of the drain pan.Figure 19, p.22 � - . a �o ® yt:£ e . � � •:-Sit-``."'. •® � ,sof-:," • n.y A 22 T+' 18-GJ65D1-1C-EN ,r" ;skr • Coil Conversion Instructions Table 12. Horizontal Right(continued) { 9. Reinstall the drain pan support bracket.The brackeCshould be Figure 20. t located between the two drain plugs as shown in Figure 20, p.23 s c s Y I I 4 I 3 F S 10. Slide the coil assembly back into the air handler cabinet. Figure 21. 11. Replace the center horizontal brace removed in a previous step. See 12. Replace the two coil retaining brackets removed in a previous step.See 13. Replace the two coil retaining brackets removed in a previous t- step.Figure 21, p.23 14. Replace all panels. ® i 3fa F; } •�Y ® I a 0 i 1 f: t_ = Y + ft' 18-GJ65D1-1 C-EN 23 r. h Checkout Procedures The final phase of the installation is the system Checkout Procedures.The following list represents the most common items covered in a Checkout Procedure.Confirm all requirements in this document have been met. ❑ All wiring connections are tight and properly secured. ❑ Suppiy registers and return grilles are open,unobstructed,and air filter is installed. ❑ Voltage and running current are within limits. ❑ Indoor blower and outdoor fan are operating smoothly and ❑ Ali refrigerant lines(internal and external to equipment)are without obstruction. isolated,secure,and not In direct contact with each other or structure. ❑ Indoor blower motorset on correct speed setting to deliver -required CFM. ❑ All braze connections have been checked for leaks.A vacuum of 350 microns provides confirmation that the refrigeration system D Cover panels are In place and properly tightened. is leak free and dry. ❑ For gas heating systems,manifold pressure has been checked ❑ Final unit inspection to confirm factory tubing has not shifted and all gas line connections are tight and leak free. during shipment.Adjust tubing if necessary so tubes do not rub mss. against each other or any component when unit runs. ❑ For gas heating systems,flue gas is properly vented. ❑ Ductwork is sealed and insulated. ❑ System functions safely and properly in all modes. ❑ All drain lines are clear with joints properly sealed.Pourwater ❑ Owner has been instructed on use of system and given manual. into drain pan to confirm proper drainage. ■ son Wal GERTIFIED, ru So 41 CE RTIFIED. U'llary,Smal H? -AHRI Standard 2101240 -AHRI Standard ., i The manufacturer optimizes the performance of homes and buildings around the world.A business of Inger=_o? =�_-1d, �i the leader in creating and sustaining safe, comfortable and energy efficient environments,the manufacturer -_-s a broad.portfolio of advanced controls and HVAC systems, comprehensive building services, and pars. For ^_n•e = information,visit www.IRCO.com. 4 The manufacturer has a policy of continuous product and product data improvements and reserves the right to change design and specifications withox C2014 Trane ?� Supersedes GEN 06 Oct 2074 �a�In enroll R—and • Supersedes l8-GJ65D7-7B-EN (August 2014) 9 z` IIII VIII I Installation and Operation instructions I II 1111111 II III , 6720817984 Infiniti TanklessTm K-series INDOOR MODEL W A T E R H E AT E R S ' 1� 'M h '' " LS WARNINoal Improper Installation,adjustme int,alteration,ser Ambler, PAIceormair7tenancecancause;InJuryor:propertydamageReferto ' I thts manual,Forassisfance oraddltlonal mformatlon cgtisulta qual For U.S.and Canada field staller, ; .r Ified installer,service agency;orthe gassupplier, Contact your professional installer or local Bradford White representative. ®° Upon completion of tea Installation these Instructions should be i Sales/800-523-2931 I hattdadtotfieuserofaheappiiancefor,futiirereference Fax/215-641-1670 � C WARNIPIG tf th'o fnfonnatiori lh these-Instructions is not fopowed Parts Fax/215-641-2180 Mh b�Cactly,a ties or'exploslon may result ca sin roe dilma e, a personal inJury,or deafil g p p Technical Support/800-334-3393 goAo`tstoreorusegasolitleorokher.flemmablevaporsa►diiquids FaX1269-795-1089 In the vtcfnt of this or ar► -othe a _ Y r ppliance, I I ' 41 it a,WHA7TOyDOIFYGUSiVIBLI.'GASn x � , a � Warranty/800-5314111 Fax/269-795-1089 fi,``' a a ;�',n; •po no#try+tolightany appliance ' ,a �` I; >, k{ ; , � ±Do not touch any etectrtc�ll sw[tch,`do no`s { • ., Tf 1 If x International: " •. Immedl�tely call yourgas suppilerfrein a neighbor's phone Telephone/215-641-9400, !` , Follow tha gas suppiler�s instructloros ry a= I •i oil carinat roach our ds su Iler,call the fire departmenw r ' Telefax/215-641-9750 h fy v g pp r '{ t Iristailatfon and setVice must be performed by a quahfled instalte`r .„ ^ i , I, �i , service a'geKcy or lh®gas st➢pplltlr BAF®R® VI HIT°E-CANADW INC. A SUBSIDIARY OF BRADFORD WHITE CORPORATION RTG-K-199/160N1.199,000/160,000 BTU/Hr-Natural Gas Mississauga,ON RTG-K-199/160X1- 199,000/160,000 BTU/Hr-..Liquefied Petroleum(LP) Gas Temperature Modulated with Electronic ignition Suitable for heating g potable water and space heating Sales/866-690-0961 (Intended for variable flow applications) 905-238-0100 Fax/905-238-0105 Featuring:STEAdISETrm Technology Technical Support/800.334-3393 and Email SRTTm Scale Reduction Technology parts@bradfordwhite.com techsery@bradfordwhite.com o www.bradfordwhite.comco BRADFORb� ' ITE" N W A T" E R H E A T E R S Table of contents 6.5.2 P9(Purge)............................... 48 Table of contents 6.5.4 SA(Settings)............................. 49 6.5.5 LM(Temperature Limit) .................... 50 1 Key to symbols and safety instructions............ 3 6.5.6 PE(Appliance Type) ....................... 50 1.1 Key to symbols............................. 3 6.5.7 PF(Bypass Activation)..................... 50 1.2 Safety instructions.......................... 3 7 Maintenance and service.......................52 2 Safety information.............................. 8 ..... 53 7.1 Required annual maintenance........... 3 Appliance details........ 7.2 Winterizing for seasonal use................. 54 3.1 Features................................. 9 7.3 Mineral scale build-up...................... 54 3.2 Specifications(Technical data)............... 10 8 Troubleshooting........... .........55 3.3 Unpacking the heater....................... 12 8.1 Introduction.............................. 55 3.4 General rules to follow for safe operation....... 13 8.2 Burner does not ignite when hot water is 3.5 Dimensions............................... 15 turned ON................................ 55 8.3 Water is too hot........................... 6 4 Installation instructions........................ 16 8.4 Water is not hot enough..................... 56 4.1 Installation tools........................... 16 8.5 Low water flow/pressure.................... 56 4.2 Introduction.............................. 16 8.6 Hot water temperature fluctuates at faucet..... 56 4.3 Proper locationfor installing you rIn eater....... 16 8.7 Noisy bu rn e r/heater d u ri n g o pe ration......... 56 4.4 Heater placement and clearances............. 17 8.8 Error codes Cl,C2,CF and/or CE............ 57 4.5 Hanging appliance on the wall................ 17 8,9 Error codes EA and/or EC................... 57 4.6 Venting.................................. 18 8.10 Manifold gas pressure...................... 57 4.7 Factory settings........................... 33 8.11 Adjusting Gas/Airflow........... ...... ..... 58 4.8 Gas piping&connections................... 33 8,11.3 Factory default settings ................... 61 4.9 Water quality ............................• 37 8.12 CO emission check......................... 61 4.10 Water connections......................... 37 4.11 Domestic hot water recirculation with 9 Problem solving...............................63 external pump ............................ 39 9.1 Error code diagnostics...................... 63 4.12 Adjusting the recirculation settings ........... 39 4.13 Recirculation with the RTG-K-160/199N/Xl.... 39 10 Electrical diagram.............................68 4.14 Space heating applications.................. 40 43 11 Sensor resistance charts.......................70 4.15 Measuring gas pressure..................... 5 Electrical connections..........................43 12 Software main menu structure..................71 5.1 Electrical power supply..................... 43 13 Interior components diagram and parts list.......72 5.2 Position of the fuses in control unit............ 44 14 Protecting the environment.....................74 6 Operation instructions.........................44 6.1 For your safety read before operating your 15 Installer Checklist to be completed by installer water heater.............................. 45 upon installation .............................. 74 6.2 Power................................... 45 6.3 Error code reset........................... 45 16 LIMITED TANKLESS HEATER WARRANTY .........75 6.4 Temperature selection...................... 46 6.5 Information/Adjustments menu.............. 47 r 6.5.1 P4(Information).......................... 47 2 RTG-K-199/160N/X1-6 720 817 984(2019/06) r Key to symbols and safety instructions � f i Key to symbols and safety instructions 1.2 Safety instructions A WARNING: 1.1 Key to symbols Before installation, Warnings inwarnings,signalwordsatthebeginningofawarninareused I,- Read all instructions. Perform the g, to indicate the type and seriousness of the ensuing risk if steps in the indicated sequence. measures for minimising danger are not taken. ► Have the water heater Inspected by a The following signal words are defined and can be used in this trained service technician at least document: once every year. ! " ► Failure to comply with these DANGER indicates a hazardous situation which,if not avoided, instructions can result in severe, will result in death or serious injury. possibly fatal, personal injury as well • M :� 'r � V, -m :s,X711 as damage to property and equipment. WARNING indicates a hazardous situation which,if not avoided,could result in death orserious injury. © DANGER: _q Installation and servicing. • Dr,;CAUTION: �, ;4 ��; ;r;,� i,°,� ,... Risk of fire when soldering and CAUTION indicates a hazardous situation which,if notavoided, could result in minoror moderate injury. brazing! ► Take appropriate protective measures when soldering and brazing around NOTICEisused toaddress practices not related topersonal combustible and flammable material. injury' ► Ensurethat only a licensed contractor Important information installs or services the water heater. ► On hot components use only material 1 with adequate temperature stability. & The info symbol indicates important information where there is no risk to people or property. A CAUTION: Additional symbols Installation and commissioning. ► In the Commonwealth of Massachusetts,the water heater ► �a step in an action sequence aarelatr fi'µ"-°'° _ must be installed by a licensed 14a e�p�rlfn,thedocument ialistentry plumber. "',, ajisten ry(secondlevej) Table 1 ~ ' RTG-K-199/160N/Xl—6 720 817 984(2019/06) 3 a Key to symbols and safety Instructions CAUTION: ► Open windows and doors. ► To ensure that the water heater ► Inform the certified installer who functions properly,follow these installed the appliance. installation and maintenance A DANGER: instructions. Insufficient ventilation may cause ' ► Never close the blow-off line of the toxic flue gas to escape.Risk of pressure safety valve. For safety poisoning. - reasons,water may escape during ► Never close off or reduce the size of heating. the air intake and outlet openings. A DANGER: ► The appliance must not be operated Risk of explosion! until any obstructions have been If you smell gas, removed. ► Turn off the gas shut-off valve. ► Inform the customer of the problem ► Open windows and doors. and the associated dangers. ► Do not try to light the appliance. ® DANGER: s ► Do not touch any electrical switch, Danger from escaping flue gases. telephone, and do not use outlets. ► Ensure all vent pipes and chimneys ► Extinguish all open flames. Do not are not damaged or blocked. smoke! Do not use lighters! 0- Connect only one appliance to each lo- Warn all occupants of building. Do vent system or chimney liner. not ring doorbells! 10-, The venting system piping must not lo- If you can hear gas leaking, leave the feed into another air extraction duct. building immediately. lo. Do not route the flue system piping ► Prevent others from entering the through or inside another air building and notify the police and fire extraction duct. department from outside the building. ® DANGER: ► From outside the building,call the gas Danger of explosion of flammable utility company and a trained and gases. certified installer. ► Work on gas components may only be A DANGER: carried out by a trained and certified If you smell flue gas installer. ► Switch off the appliance. 4 RTG-K-199/160N/Xl-6 720 817 984(2019/06) JKLESS HEATER WARRANTY Key to symbols and safety instructions ► Installation,gas and flue connection, No. Inform the customer that he/she must [TED TANKLESS HEATER WARRANTY(CONTINUED) initial commissioning,electrical not carry out.any alterations or 4T WILL WE DO TO CORRECT PROBLEMS? WHAT SHOULD YOU DO TO KEEP THE If a defect occurs within the heat exchanger warranty WARRANTY IN EFFECT? connections and annual maintenance repairs. period;we will: To facilitate warranty assistance,you should: Provide a replacement heater of our manufacture,(or at 1. Follow all Instructions enclosed with the must only be carried out by a trained © DANGER' our option)repair any unit,which develops a leek In the product. heat exchanger within the warranty period.To obtain a 2. Retain all bills of sale or receipts for proof of and certified installer. replacement,you must forward both the rating plate from Installation,etc. Danger from electric shock the defective unit to us and a copy of the original sales 3. Contact your installer,dealer or our Warranty ®j CAUTION: y receipt.If government regulations require the Department as soon as any problem or defect CCAU 1 replacement healer to have features not found in the is noticed. lo- Ensure that only an authorized defective heater,you Wit be required to pay the difference 4. When necessary,allow us,or our chosen Combustion air. contractor performs electrical work. in price represented by those government required representative,to Inspect the unit. p features. 5. For vour reference,fill in the Model and SerialIf a Keep the combustion air free of ► Before performing electrical work, Number found on the units Rating Plate: p g Provideareplact ernenlnart(or the touroptionranty period,air)a will: corrosive substances(halogenated disconnect the power and secure the Provide a replacementpart(or at our option repair)any Model Number 'art which falls to function within the parts warranty h drOcarbOnS that contain chlorine Or period.Toobtain areplacement,you must forward the Serial Number y unit againstunintentional defective part to us.If government regulations require the •eplacementpart to have features not found in the Date of Installation fluorine compounds). reconnection. defective part,you will be required to pay the difference In price represented by those government required features. Name of Installer ® WARNING. ► Ensure the system has been do reserve the right to verify any claims of defect by disconnected from the Ower supply. action. pp Never shut off safety valves! y' WILL WE NOT DO? At lo- Water may escape from the safety ® DANGER: Ale will not: Repair or replace any heater,or part,subject to :onditiohs outlined In"What Does This Limited Warranty valve at any time when the water is Risk of scalding at the hot water slot Cover?" SPECIAL STATE PROVISIONS Reimburse any costs associated with repair and/or For healers Installed in California or Oregon, being heated. fixture eplacement. Paragraphs 2(c)(i)(Iv)of the paragraph Replace and/or repair any heater without complete "WHAT DOES THIS WARRANTY NOT COVER?" lo- When the water heater is in operation, nodellserial number. does not apply. OD WARNING: p Replace any heater without prior receipt of actual rating All other terms and conditions of this warranty temperatures in excess of 120 of .)late from appliance and copy of original sales receipt. apply as stated. Inspection/maintenance p r� V DO YOU GET WARRANTY ASSISTANCE? (49°C) can occur.To limit the i discovering a defect or problem,you Should: ► Servicing and repairs may only be temperature at the tap install a :onlact either the Installer or dealer,or :BRADFORD RA us- carried out by a trained and certified thermostatic DHW mixingvalve. WARRANTY DSUPPORTTGROUPION installer. ► Water heated forwashingthelaundr , 445 EAGLE MIDDLEVIL ERMI49333 ► Immediately correct all faults to dishes and for other cleaningy 1-800-531.2111 prevent system damage. purposes can cause scalding and ► Use only Bradford White spare parts! permanent injuries. Damage caused by the use of parts ► Children, disabled and elderly people not supplied by Bradford White may are at highest risk of being scalded. 4SE RETAIN THIS WARRANTY IN A SAFE LOCATION FOR FUTURE REFERENCE. void the warranty. Never leave such individuals in the tub © CAUTION: or shower unattended under any Instruct the customer circumstances. Children must not be ► Explain to the customer how the allowed to operate hot water faucets 53321.00B(11118) appliance works and how to operate themselves. it. t, RTG-K-199/16ON/Xl-6 720 817 984(2019/06) RTG-K-199/16ON/Xl-6 720 817 984(2019/06) 5 a Key to symbols and safety instructions LIMITED TANKLESS HEATER ► If the building has occupants in the ► When installation of the water heater 16 LIMITED TANKLESS HEATER WARRANTY above groups who operate hot water is complete, inspect and confirm faucets, or state laws/local proper ground conductor. ordinances stipulate specific water ® CAUTION: BRADFORD WHITE CORPORATION temperatures,take the following LIMITED INFINITI TANKLESS- K-SERIES WATER HEATER WARRANTY Maintenance WHAT DOES THIS LIMITED WARRANTY COVER? precautions: This limited warranty covers both the heat exchanger and FIFTEEN YEAR LIMITED HEAT EXCHANGE Customers are advised to: component parts for leakage or other malfundon caused by WARRANTY" applies to the lo- Insr� original consumer purchaser and to any subsequent owner A no charge*replacement will be provided in. temperature setting. pact and maintain the water heater . as long as the heater remains Installed at its original place of event of a covered failure of the Heat on a earl basis.Service as needed. Installation. Exchanger. — To prevent scalding, install a yearly g WHAT DOES THIS LIMITED WARRANTY NOT FIVE YEAR LIMITED PARTS WARRANTY' tempering device such as an See chapter 7.1. COVERT All other parts not referenced above are p g s covered for five years from date of original ► Only use enuines are arts. 1. Thlslimited warranty does not cover leakage orother installation. automatic mixing valve, at hot Y g p p malfunctions caused by: water tap or water heater. Select ©WARNING• a) Defective Installation,and specifically,any Installation which is made: 'Note:Limited heat exchanger warranty fifteen I) Invlolation of applicable stale or local plumbing, (15)years or 8,000 operational hours;whichevr and install the automatic mixing housing or building codes,or is shorter.Limited parts warantylsfive(5)yeas 11) Flooding without a certified American Gas Association, or 8,000 operational hours;whichever is shone valve in accordance with the valve g ASME,or comparable pressure relief valve,or warranty product or part Is provided exclusive d ► After a flood do not use thea I iance lit)contrary to the written Instructions furnished with labor,freight and/or any installation costs. Ani manufacturer's recommendations pp the unit. product used for other then a singe-family if an art has been submerged. b) Adverse local conditions,and specifically sediment or housing unit application will be warranted for or- and instructions. y p g lime precipitate in the heat exchanger,corrosive eight(8)years on heat exchangerand five(5) Damage to appliances that have been. elements in the atmosphere;or water quality contrary on parts regardless of any other warranty perioi ► Water exiting from drain valves can be g pp to the written requirements furnished with the unit. specified.All replacement heaters and parts ca submerged can be quite severe and c) Misuse,and specifically operations and/or the balance of the original warranty,i.e.0 an g q maintenance contrary to the written instructions extremely hot.To avoid injuries: furnished with the unit,anode removal(if prov ided), original fifteen(15)year warrantedheater pose numerous safety risks. disconnection,alteration or addition of non-approved develops a leak due to defects In — Check that all connections are components or apparatus,operation at settings other materials/workmanshipafier only eight(8)year g lo. Every appliance that has been than those set forth on the rating plate,or accidental and 5,000 operational hours,the replacement i tight. or other exterior damage. is warranted for seven(7)years and 3,000 — Direct exiting water away from submerged must be replaced. 2. Thlswarrantyalso does not cover: operational hours in this example. a) Production of noise,taste,odors,discoloration or rusty water. people. © DANGER: b) Incidental property damage,loss of use, ANY IMPLIED WARRANTIES,INCLUDING TH inconvenience or other Incidental or consequential WARRANTY OF MERCHANTABILITY IMPOST ► Measures must be taken to protect Risk of ex plosion! costs. ON THE SALE OF THE WATER HEATER c) Costs associated with the replacement and/or repair UNDER THE LAWS OF THE STATE OF SALE a ainst excessive tem erature and of the unit,including: ARE LIMITED IN DURATION TOONE YEAR g p For your safety 1) any freight,shipping or delivery charges FROM DATE OF ORIGINAL INSTALLATION. pressure! Installation ofaT&Psafet 11) any removal,installation or re-Installation charges r� r' y Ili)any material,and/or permits required for HOW DOES STATE LAW RELATE TO THE valve is re wired. ► Do not store or use gasoline or other �ryt Installation,re-Installation or repair WARRANTY? `'1 charges to return the defective heater and/or flammable,combustible or corrosive component part to the manufacturer. Some states do not allow: Iv) D WARNING: vapors and liquids in the vicinity of 1. Limitations on how long an ImFiled warranh r1 I1 lasts. ' p Q Y WHAT IS THE PERIOD OF COVERAGE? 2. Limitations on incidental or ccnsequential This limited warranty runs from date of installation(or damages. Electrical safety. this or any other appliance. without proof of installation,from three(3)months after the So,the above limitations or exclusions may not date of manufacture)for the period specified on the following apply to you. To protect against corrosion and ensure table. This warranty gives you specific legal rights compliance with the rules for electrical WHAT IS THE DURATION OF THE IMPLIED and you may also have other rights which vary WARRANTY? from state to state. safety, observe the following points: Ili- Use metal fittings for potable water -Restrictions are not applicable to Implied warranties In Callfornla.See"Special State Provisions"on revers heating systems with plastic piping. ► Use only original accessories from the 238-53321-OOB(11/18) manufacturer. Fig.68 6 RTG-K-199/160N/X1-6 720 817 984(2019/06) RTG•K-199/160N/X1-6 720 817 984(2019/06) he env!ronment Key to symbols and safety instructions tecting the environment 15 Installer Checklist to be completed by ° installer upon installation 14;4GER7Q )OX ma be fully recycled as confirmed by the f I' '' Fatal accidents! ► The appliance should be located in an area where leakage of fbol Carbon monoxide poisoning. the heater or connections will not result in damage to the 4 ► Carefully plan where you install the heater.Correct area adjacent to the appliance orto lower floors of the ' Serial Number ' _______ combustion air supply and flue pipe installation are very structure.When such locations cannot be avoided,it is the heater can be fullyrecycled in the end of the important.If a gas appliance is not installed correctly,fatal recommended that a suitable drain pan,adequately ontactyour cityauthorities for information about ; accidents can resultsuch as carbon monoxide poisoningor drained,beinstalledundertheappliance.The pan mustnot Arecyclable products, fire. restrict combustion air flow. i resources: r;--r,,•...„•,..,,.5,,:,.-._. ,..�........... ......:.. ;-r: �..~ ;.� :�::� -�;,.., _ ..:r-�•,_.�~:-: Qas Pressure Beadjng u ;. ., :,WAMIIN � a you closeall the tapsafter any use.Avoid leaving Iripping.Repair any leaking tap. e temperature you want,in the appliance.This Static ► The maximum inlet gas pressure must not exceed the value lave the precise waterfow,needed(mixing cold Carbon monoxide poisoning. specified by the manufacturer and the minimum value egulate temperature will increase the water flow 0 erating f r ► Exhaust gas must be vented to outside using approved vent listed is for the purpose of input adjustment. -.equent waste of water). ! 't 4, l - material.See table 5,page 19(In Canada use only ULCS636 approved material).Vent and combustion air ” Water Pressure connector piping must be sealed gas-tight to preventflue gas spillage,carbon monoxide emissions and risk of fire, •., Wate..,:.,.;ing,:•.,,,.».,,n;•...,,:.,•,,:,'.,r;r,'!z;E-r:TM...�;.,:^'y','.:•,.._-;,,r,.,:.,;y"',:n-...,.,._;�,._..rz,...: , Buildr Pressure ' ! +'�'r ti f �>� resultingin severe personal injury or death.APP roved vent _ s -4 3 ,� terminations must be used. ► If a water heater is installed in a closed water supply Range if on Well system i system,such as one havinga backflow preventer in the cold water supply line,means shall be provided to control thermal expansion.Contact the water supplier or local Electric shockl plumbing inspector on how to control this situation. _.. . . „.,��_.. ! lo- Field wiring connections and electrical grounding must Installing Company _� comply With local codes,or in the absence of local codes, ;"'1 PY � `fie. ..-,. ,.-.:,...,m�,,...•,;,,,,.,,...,,,..�;.�..:,_.. ..:.....:..,T.,,,,,,_,. ,..,..,...,�..;.-.,� with the latest edition of the National Electric Code ANSI ���>�1�:...,,,,.,.,,.:z�,.:w_ ..._�,�.,.,�,„�-..,,�...,..� installername,: : ;',; §f„ Fire danger. NFPA 70,or in Canada,all electrical wiring must comply g with the local codes and the Canadian Electrical Code,CSA ► Keep appliance area clear and free from combustible Address C22.1 Part 1. materials,gasoline and other flammable vapors and i liquids. Phone _.:y .� _., w -._ _,. ...... ._ _...-_ �,,.`1 Electric shock! e 1) See Chapter 4.15,page 43 and gas pressure table(to be Shock hazard:line voltage is present. Risk of CO poisoning!b filled out by installer) ► Before servicing the water heater,unplug power supply ► Do not obstruct the flow of combustion and ventilation air. Table 31 cord from outlet.Failure to do so could result in severe personal injury or death. t >_,=: ,:lr'_ :N� >;,•T. ri • � (p ��lY ,��,u�=uWIIEtNINCri-';;, - I;;_ <r,:- Installation manual should be left with the owner after the Risk of scalding and property damage._, !' � �'� �'`'`` ��" ' installation is tested and completed. ► Precautjons must betaken prior to manually operating the Damage to the appliance from overpressure. relief valve to avoid contact with hot water discharged from ► The heater must be disconnected from the gas supply the relief valve and to prevent water damage. a piping system during any pressure testing of that system at test pressures equal to or more than 0.5 psi(14 W.C.). RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 7 Safety information Interior components diagram a 2 Safety information image! ► Label all wires prior to disconnection when servicing 1 unm a moon DANGER controls.Wiring errors can result in improper and dangerous operation.Verify proper operation after servicing. a S a A Relief valve discharges! �� O ► If a relief valve discharges periodically,this maybe due to i Illi O thermal expansion in a closed water supply system. ;� I Contact the water supplier or local plumbing inspector on I lil how to correct this situation.Donotplugthe reliefvalve. 0CMMM= CEO ' =F:.t�f�.!.I�IIPiCi7ii�,'�`�%•'"*'..;»x,�y 8.:. �,.qr E�x J..4 C-a' O () _ Personal in 'r' toxi chemicals. Water temperature over 125°F can o Personal injury from toxic chemicals. cause severe burns Instantly or ► Toxic chemicals,such as those used for boiler treatment, death from scalds. shall not be introduced into the potable water used for children,disabled and elderly are space heating. at highest risk of being scalded. COD See Instruction manual before setting temperature at water '' ri't'•-�yC'^ fa' . :-7,77 :jk r rp. a, heater. :�' „��;:��ra•'' - ra'.-,�; •. Feel water before bathing or Personal injury from toxic chemicals. showering. ► A.water heater which will be used to supply potable water _ shall not be connected to any heating system or - - component(s)previously used with a nonpotable water - heating appliance. Fig.1 The chart below shows the relationship between water temperature and time until there is a risk of scalding.it can be used as the basis for determining the safest water temperature for your application. 0 ° 0 120°F'(46°G); longerthan 5 minutes to2minutes __ 1'30`.'F`(54-°C)t`"approx.30 seconds -----~- 135° ('"Cw}; approx.l0 seconds m less than 5 seconds o 0 a s:' o 0 145,F(62=1%,,'1;,, less than 3 seconds e720e179e4-23.2v .. .yH approx.1.5 seconds __�__-----.--.-- 5,5'F.,(68q approx.1second �_�—�� Fig.67 Appliance overview 8 RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) onents diagram andparts list Appliance details • Available common vent kits,more information at for components diagram and parts list 1) Source:Moritz,A,R.and Henriques,F.C.,Jr.(1947). www.bradfordwhite.com. Studies of thermal injury.II.The relative importance of time and surface temperature in the causation of Note:The freeze prevention kit is designed to provide for components cutaneous burns,Am J of Pathol,23,695-720. protection for the water heater down to approximately•4°F for shortterm conditions only when protected from direct Tablet Approximate time-temperature relationship until wind exposure.It will not protect the appliance in areas where e , ® there is a risk of scalding the temperature is routinely expected to be below freezing. -' 00 l Drain the water heater in the event of power outage in freezing ;:111fAI�N :_ "':`;° t conditions.. Thefreeze prevention kitwill not protect plumbing outside the appliance from freezing.Precautions should be taken. CANCER AND REPRODUCTIVE HARM Accessories WWW.P65WARNINGS.CA.GOV I AS REQUIRED BY THE STATE OF CALIFORNIA PROPOSITION Neutralizer Kit 65. Tank loading Aquastat(7736505665) Tank loading NTC(7736505666) °itThis Bradford White water heater complies with the State of Cascading kit(7736502750) 2 I ® California Lead Law(AB1953). Bradford White is constantly improving its products,therefore 7 5 3 Appliance details specifications are subject to change without prior notice. 1 1 3.1 Features Parts 6 Key Pad interface control. • High power segmented burner with low NOx emissions.Modulating gas valve with pressure regulator. • Modulating water valve. 10 7 Active bypass water valve for quick response to changing ° III water flows. IISIII J • Burner power segmentation with modulation range from 9 II „ • 8 1:22. II High quality materials for long working life Copper primary heat exchanger. Stainless Steel 316L condensing heat exchanger. FeAures imponents • Compact space saver:mounts on a wall with a supplied bracket. I unit Easily removable one-piece cover. mifold On/Off and Temperature touch control buttons. • Reset function-Long press(>3 sec.)the ON/OFF button, xchanger Programmable default temperature. nsing unit valve ,} Failure codes with message display for easy diagnostics s �• and repair. Ive Real-time diagnostics for troubleshooting/informational Ivesiphon purposes. nsate:ion sensor Built in freeze prevention. n electrodes Integrated siphon to limit condensate freezing in external condensate pipes. RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 9 Appliance details Software main im! 3.2 Specifications(Technical data) Approved in US/Canada 12 Software main menu structure ti �TeAnkaf� rac:eristics -!Units" n "M Main Menu Cascading i PC-RMIK 199N/-Xi 10-G-KrION/ 1 AP-Appliam (160,1199) 4-Information OF-Off 4­,­�­.�z Ca aar MOA L6- GPM M Wmin) 11.2(42.4) 9(34) 0 Ope�a_f_ion Data GPM(1/min) 8.7(32.9) T(H6.7F___­______1 P-App"an' MA Master 160"199) 0 ApplW OUT) CIN C_ -�yp.ss Bypass E-Exit if S Settings PA-Actuator Calib mqR Io*r#0,atj4i5&*F�(3OA GPM(1/min) 7.2(27.5) 5 '0•MaXimu 4 ,, �1-1 .M ie� G ODchambe PM(1/min) 5.2(19.7) ­�2(:F59 E-�A IT' I D Inlet NTC E=I�j E Exit I ME_E q imp M,qw,rate•at a 9 0 F'(5`0'i`C")4,1�6 GPM(1/min) 4.4(16.6) 3.5(13.2) Al-Recirculation By 5 7-6 6_B_(46_Tpass BTU/hr(W) 197 010(57.7) 31 OF-OFF P Bypass Mazimuin input,,, T�" M F-Mai,V4 BTU/hr(W) 199 000(58.3) 1600 _(4�_64)___ 3D Flow Rate % >99% >99% 1 Recirculation IC ICC 7t jPressure BTU/hr(W) 9000(2.6) 9000(2.6) TI-TankLoading 4 4,6peraturii Cahtfo Internal NTC -F('C) -F��ankLoadmg PO•Minimum Powe 100- (38- belecvoqrange� PI-Maximum Powl Output Power(/°} Ter 14)..'I��V�j,_r%�:' -F(-C) 120(49) 1 External NTC --7T.nk Loading E-Exit n y perature:Stabilit o, -F(OC) +2 1 i) 2(i 1) 8D ExhausI Aguastat GisAB- �R equiremen t Gas NTC -�Air Adj�ust 9DAmblentNTC ;Gas connection ` inches j -�as A cl�jq Y4. (0-60) 'PeAkloadinletgas loressurd, 77 7�77, --F7 7­5—�,r- -�Unlb Set t- 77 7- , -�A.t.A� di, P (11C/0F) 13" _�P_C�Ycllls �RP�R�esetl.r. ppane 41i�,�I - q q water column ..13 8 AB.Tegi.nSele,76., 0.51, IC ter colu IC-ICC(On/O mn 5—" 11 ICC(On/O 71 (NA/EU) oL be151!',,W-'C,Q99kBtU)1in L-qF1 latilon -FI�R�edrcu P2 Low Power .160'Bta):,Fbr more,information r-S661se S tti, iqft, R W, To'p`fi_q`f,W­'5t'e 6`66"n'n"O'ct I 66'N PT inch-es IF Recent failure D2 LambdaA 3/4 PE-Appliance Type f3,' 14 inches 3 -�as Acll.., GPM(1/min) 0.45(1.7) RP Par 0.45(1.7) PSI(bar) 150(10.3) 150(10.3) P7-Gas Type(LP,NA) TP Appliance Type UC AutomaticCalib M!'niffi46r66dmifie'n& wat6rpfes PSI(bar) 18(1.2) 18(1.2) 1 Re Co I L-�..erb.sAddr, sure, 9 Purge inimurriwe pressure-, PSI(bar) Mode • • 30(2.1) 30(2.1) 67208 Polymer(PPS) Polymer(PPS) (Polypropylene Sulfide) (Polypropylene Sulfide) Fig.65 Combustion 7��_­ —7 7 1-q e, Porn s 250(measured) V Wes 250(measured) 4 see table 28 see table 28 ' factory "�'Vit' r 77� DimL 77 V 77 inches(mm) /32(250) '/32(250) DeothR. 9 2 Wid inches(mm) 18 32(471.5) 1819/32(471.5) 10 RTG-K-199/160NIXI-6 720 817 984(2019/06) RTG-K-1,99/16ON/Xl-6 720 817 984(2019/06) ante charts Appliance details or resistance charts •o 1,/ a He g'hf.; s(mm) 1'/s(800) 3 : 800 ?inche 3 ) NetweighE': " '. #pounds(kg) 77.5(35.2) 73.2(33.2) ' � N N _ I Gross,,Ightri':i:? °i^ ',krT pounds(kg) 5(4 .8) 71 7 85 54 38 8 ound 89 9 0 .p i Electrical s ;Voltage HVAC - 120 -- - - - - 120 — ---- -...--I s o Freque�lcyi I Hz _.. 60 . ... ....._.. 60 --._ . .. 1 _40-- - ---------- 140 -- ---------- I Ampe[age'(operafidri). 2.7 :.. 527 rgtect���`:i��-i'�:i';,:.;F�:�:��' :.;.�;:`<;;�ari X4D---_-__..,.......----......_.._..�4D----_..._-----------_....-� Lv 1) These flows rates are based upon setting the unit to higher temperatures and then mixing down using cold wafer after the unit. -w 2) Input rating is based on sea level operation and need not be changed for operation up to 2000 ft(610 m)elevation.For operation at elevations above 2000 ft(610 m),input rating is automatically reduced at the rate of 4 percent for each 1000 ft e (305 m)above sea level. is 3) When converted to LPG the minimum input is 17 000 BTU/hr(5 kW). 4 4) With constant flow. 5) Can be reprogrammed to achieve up to 140'F(60'C)(see chapter 6.4). 6) Requirements:Steady flaws,single unit installations,up to 140'F(60°C). v 40.1 1 10 100 7) To measure Gas Pressure,see Measuring Gas Pressure,section 4.15,page-43. RESISTANCE(KOHM) st,outletandheatexdlangerwatertemperaturesensorscharacteristics 8) Refers to activation point.Deactivation point is 0.35GPM(1.3 I/min). 9) Protection against water spray. Table 3 e Safety devices • Flame failure device(flame detection via ionization rod) c Overheat prevention Inlet water temperature sensor $ Outlet water temperature sensor Exhaust flue gas temperature sensor • Water f low sensor w a� � Airflow sensing technology(Combustion Management System) $ 1 IINI Scaling detection sensor(HE flue gas temperature sensor) � s< e� n 4 Y 4 .. 0.01 0.1 1 10 100 RESISTANCE(KOHM) e,memv:ea,ry ue gases and condenvng unit flue gases,temperature sensors characteristics RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG=K-199/160N/X1-6 720 817 984(2019/06) 11 Appliance details Elects 3.3 Unpacking the heater [1] Ionization sensor The heater is default-set by the manufacturer to operate with [2] Fan Natural Gas;for use with Liquid Propane,follow the conversion In preheated inlet water applications(i.e.solar preheat), [3] Ignition electrode instructions in section 6.7.1.Before commissioning the unit activation flow rate will vary depending upon the unitset point, [4] Powersupply be certain you have the heater correctly setfor yourtype of inlet water temperature and the demand flow ratethru the unit. [5] Connection foranti freeze kit Gas:Propane or Natural Gas.Identification labels are found Please consult Bradford White for further details to determine [6] Connection for remote control on the shipping box,and on the rating plate which is located on if this will function in your application. [7] Gas valve.Modulation the left side(when facing appliance front)of the cover. [8] Water bypass valve [9] Electrovalve 3 ". .......... •- 3.3.2 Remove front cover [10] Electrovalve 1 ► Loosen two Phillips head screws located on the bottom of [11] Electrovalve 2 I :�m:t;•mom,°�W�,���'tee"",,. •.............. ......... the unit(fig.3). [12] Gas valve Solenoide safety . y u •.. [13] Thermofuse ^ � R1URA71TDE/kMUID DDI6FDFrt A o [14] Water flow sensor Y.W.1",DIWX am.'IN we eluu [15] Exhaust temperature sensor YIX,IWJ1 S]. tR91411MVINI5I [16] Exhaust temperature sensor-Between chambers PEC. M.U.S.W :N. D.i.IN M. minm six iRL P5 mlim 3® i '[17] Water outlet bypass temperature sensor i.3i=V: ami [18] Cabinet temperature sensor YFM.DpY.,NaES OWfDE:J WDJi;DEYdIti [19] Water outlet HC temperature sensor YI.4,1l59W.Y RE6. IX f.C. LIPAICY YD:IYN DI NE]IPo [20] Water inlet temperature sensor ••0 ,.µie B [21] Tank temperature sensor a un urs rsui [22] Watervalve .R°°M.E.lS1F!,•MCT�-�•.,LE}W W.,Xip R11Rm! .. [23] Connector i Fig.2 Rating plate [24] HMI connection [1] Serial number [2] Type of gas(Natural gas by default) 3.3.1 The box includes • Water Heater _ • LP Conversion Kit B g • Pressure relief valve • Bracket and screws for wall hangingthe heater �- • • Installation manual(manual can be downloaded at www.bradfordwhite.com) Fig.3 Loosen two Phillips headscrews The RTG-K-199/160N/Xi is not approved or designed for: • Manufactured(mobile)homes,boats or any mobile Installation.(Modular homes are acceptable for installation). • Use above 5000 ft A.S.L.altitude. Applications where inlet water temperature is higher than 140°F(60°C)for Residential appliances. (In these applications a 3 way valve or thermostatic mixing valve must be installed). • Use with dishwasher pre rinse spray valves. • Booster applications. 12 RTG-K-199/160N/XS-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) Appliance details ram _ ► Slowly open the front cover[11. 2.Carefully plan whereyou install the rical diagram heater.Correct combustion air supply and vent pipe installation are very _— �?� 2• ;, important. If not installed correctly, T M1 h ti fatal accidents can occur,such as carbon monoxide poisoning or fire. �--� 3..Whenthe unit is installed indoorswith 19,20 ° 0 DIRECT VENT (exhaust vent and air a 17.18 o,3,14 ❑t$7.4 intake connected to the outside) it is LtzO :z ° to o permitted to be located in bathrooms, bedrooms and occupied rooms that 0 are normally kept closed. See B,+B O 7,8 4,B •• • section 4.6 (page 18). If the unit will 3,4 m� 21 g 12 mm 4 1 120 4 ' be installed indoors and use indoor I B,7 a A L� �, o s L combustion air(NON-DIRECT VENT), � 5 Fig.4 Open front cover� the place where you install the heater M I- Disconnect the wire from the (display)Ill• must have enough ventilation.The --�2Z ► Lift the front cover to remove from the appliance. ► Install the appliance so that it hangs vertically. National Fuel Gas Codes do not LJ 3.4 Generairules tofollow►for safe operation allow NON-DIRECT VENT gas fired ----(� water heater installations in Warning:Safety Rules! bathrooms, bedrooms or any .you must follow these instructions occupied rooms normally kept 10 rn '11 when you install your heater. In the closed.See chapter 4.6 (page 18). e 12 United States:The installation must 4.You must correctly vent your heater. ;13 conform with local codes or,in the See section 4.6 (page 18) on n-3 absence of local codes,the National VENTING. --- 15 Fuel Gas Code ANSI Z223.1/NFPA 5.The appliance and its gas connection 54. must be leak tested before placing the In Canada:The Installation must � appliance in operation. conform with CSA B149.(1,2) The appliance must be isolated from �`�+ ---- — --1 INSTALLATION CODES and/or local the gas supply piping system by installation codes. closing its individual manual gas C2O, shutoff valve (not supplied with G heater)during any pressure testing at B73091363435AV pressures in excess of 1/2 Psig(3.5 kPa :iectricaldiagram / 1411 W.C.). ' RTG-K-199/160N/Xl-6 720 817 984(2019106) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 13 Appliance details Pr 6. Keep the water heater area clear and free from combustibles and pisplaysliovu .[ '";'Powerdemandlowerthanapplianceminimum output ► Increase the hot water(low. flammable liquids. Do not locate the I`eutwitfout`` - power. ► increase thesetpointtemperature heater over any material which might exislegce.. tfi renals ste burn. ,•r� �y»:.,����n�"".i I 7.Correct gas pressure is critical for the Ian iispiaysnowpa ` i proper operation of this heater. Gas a0iperati;r °w: :,. _ Displayshowsµ,';'';',;Display is not communicating with Electronic Control i► Reset the appliance by unplugging piping must be sized to provide the unit. seconds(at least 10)and plug it ba required pressure at the maximum utoftheheater :v%i"; " �► Replace the display and/or wire coi outp ,while all the <>,, , igh' 'ifcli'Inoise '^i` I and/or electronic control unit. other gas appliances are inoperation : �M; ,.P ";'Combustionflamewithgasinexcessorlackofair. �► Check if gas type iscorrect(4sed (w(i)stlirig)= .k � ► Check as inlet pressure 4 sectio Check with your local gas supplier, �`� �:�'�'���' `-"���'��'��"� g p ( ' :' ` "`` "' �► Perform gas and air tuning(4 secti and see the section on connecting the �,�L'o"w."Pi't'ch",ho'ls6With, Combustion flame with air in excess or lack of gas. ► Check if gas type is correct(->sect gas supply. See section 4.8 g? viti`ration�(riimbhn s Check gas inlet pressure(-)sectioi ► Perform gas and air tuning(�secti 1) Only to be carried out by qualified contractors. — – "-- 8.Should overheating occur or the gas 2) see temperature resistance charts in fig.63 and 64. supply fail to shut off,turn off the gas 3) Reset error by closing and opening all water tap,no restriction. supply at the manual gas shut off 4) Reset error by closing and opening all hot water faucet,limited to3times per hour.Itcan take upto3minutes to: valve,on the gas line. Note: manual blockage and the appliance to perform the automatic air tuning.gas shutoff valve is not supplied with Table 30 Note:If the appliance is locked for safety reasons,information is shown on the display to give more information on the pr the heater but must be field installed. the problem is solved,you may have to reset the error(press and hold i(y7 button for 3 seconds).To restart the appli 9.Do not use this appliance if any part the appliance or in the remote control. has been underwater. Immediately call the responsible party for the installation of your appliance to inspect the appliance and to replace any part of the water heaterwhich has been underwater. 10.Failure to install the heater correctly may lead to unsafe operation. 14 RTG-K-199/160N/xl-6 720 817 984(2019/06) RTG-K-199/160N/X1-6 720 817 984(2019/06) ing Appliance details 3.5 Dimensions Condensingunitflue gas temperature above428°F I► Descaleappliance(4section 7.3).'� (220°C)or 2 minutes above 392°F(200°C). I► Reset error(press and hold on/off button for 3 I - l;,tis! Appliance burner cut off to prevent overheating. seconds). j r If the problem persists: I D:J'� 166hId�J ► Check sensor resistance[161(->section 11) and replace the sensor if it is not according to I specification,')z) 9 �I�� _.._._....... - ...._... _ _._;.. _ _...................----_- --- _I 31/2 11 /16 31/2 cortrol unit internal error. ► Reset error(press and hold on/off button for 3 i seconds). If the problem persists 9 913/is, "'a ► Replace electronic control unit.') ! -_ 18+/a2 1T---------� 3 u 51% 11 G 3/all n J61�36n Errorduringienizationtest.Electronic control unit I► Replace electronic control unit, j N m 6 /aeV /e �� internal error. i Therma �► Replace thermalfuse.') 1 0 u l fuse j13br ] oken. ' Ignition failure. ► Check gas inlet pressure(4 section 4.15).1)_-- - . :._ r^ 1► Perform� gas and air tuning(--)section 8.11).1)' q I Electronic control unit internal error. ► Reset error(press and hold on/off button for 3 9 L/1611 1:sok; j seconds). 1 16" 1,it j If the problem persists: ► Replace electronic control unit.l> Flame lost during operation. 0- Check gas inlet pressure(-->section 4.15). I► Perform gas and air tuning(4 section 8.11).1) ! M ,. I„;r- -,,Gas valve modulation solenoid[7]disconnected. lo- Check as valve wire connection. `°` °' i If the problem persists: j i► Replace the gas valve and/or wire connections � • and/or electronic control unit.For gas valve j MIf replacement perform gas and air tuning(-> iron as connected(LP instead of NG)for current ► Check gas type(4 section ' L1/2 i appliance configuration. Electronic control unit internal error. ► Reset error(press and hold on/off button for 3 i °' 45/16' c� r— seconds). If appliance's configuration is required: i 9 1/i6" 9%2” ,,, { r j► See section 6.5 to configure appliance(region, j I i power,type and gas type)and perform an fia� .-...--.--. automatic combustion adjustment according to the section 8.12. 71/211 0 IV+t,j:,,f.,;.,� ► Replace electronic control unit,') _ __ __ __ __ 0 Gas valve drirer internal fault. j► Check gas valve wire connections.') - - If the problem persists: Fig.5 Dimensions ► Replace the wire connections and/or electronic control unit.') ( '! w•I Gas leakage in the gas path(gas valve or gas manifold ► Replace the gas valve and/or gas manifold. shut-off valves). i► After gas valve and/or gas manifold replacement g g 1) i form as and air tuning(-�section 8.12).--_-� Control buttons pressed for more than 30s. lo- Release the button. RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 15 Installation instructions Pro 4.2 Introduction Please follow these instructions.Failure to follow CE; ' a Flue blockage detected during operation due to ►1 on/off t Reset error(press andhold on/o instructions may result in: excessiveressure on the siphon. seconds). ® Damage or injury. P P } �:r�.�.,,,,;. y r.r,;r�',;'�;;:�a•r � If the problem persists ► Improper operation. p,..,r. ;,•,j;'„,,fi ► Check exhaust pipes and terminals ► Loss of warranty. obstructions and resetthe error. ! (, ,”iy ;,r}, ,'-'„g<`+:,,,x ,? ► Checkifthea!rfiIter isdirtyorclog€ * _ = rep lace it if needed. ► The water heater must be installed by a qualified installer in i, !rt;);".;'s;,„a-,;<;"i::�; !► Check if flue length isaccording tos accordance with these instructions.Ifimproperly installed, (-section 4.6)and reset theerror, a hazardous condition such as explosion or carbon '`":l?i^J 9-<•xs r''',i,, ► Perform gas and air tuning secti monoxide poisoning could result,Manufacturer is not CF•• ",;;,, : ..;$Flue blockage detected during operation due to I► -Reset error(press andhold on/off 6 responsible for improperly installed appliances. insufficient combustion air, seconds). If the problem persists: 1 .,.��g::��,;) ^,, ° ;► Check air intake and exhaustpipes a R�,y,E�`,'.I,.�',�.;,,YT��,y€•�,•�^, � for obstructions and reset the error! Common installation practice is to first determine thepath and ► Check if the air filter isdirtyor clogg method of venting,then design the piping layout. replace it if needed. jm7 `' wT 9 ► Check if flue length is according to s : (4section'4.6)and reset the error. 4.3 Proper location for installing your heater ' Fig.6 Side view `.`;;=4;y.',!. ► Perform gas and air tuning(-)sectil Carefully select the location ofthewaterheater.Foryoursafety ' ► Contact Bradford White support line and for proper heater operation,you must provide combustion r x'>at;.; ; :t_:'f additional information and assistant •• air to the heater and properly vent the exhaust gases. ! . , _ installation in dust areas. = _ the =r«. _ _ _ ;'� _ _.1z,”„R_•_ FII wth guidelines below: .' 'fir,..•,. y Electronic control unit internal error. ► Reset error(press and hold on/off b �__ —__� ► 1.Locatetheheaterwhereventing,gasandplumbing s( r t` t I connections are feasible and convenient. €,f+`'" ')' :r� 'j; ; seconds). BACK, 0° If the problem persists: SIpESua,,r. ► 2.The hotwaterlines sho k p h rtandinsulatedto -- a '" ' ► Replace electronic control unit.') LOOR',(C)`• ;;;z,_:;"'_...:``,,.C —� 12" save energy.It is recommended to locate the water heater ,.__...-----._,_.._.._.---•-----.---------._.._—...--. com dmin ------..----� Elr,f;, �,:,•:.; a`:q, Hot water temperature 90°C). ► Disconnectthea lianceand ur e I; � P ( PP P g, as close as practical to the most frequently used hot water 1,,�°' ,,;"' ��=�~;.�; Table 4 Recommended minimum clearances .'v.'., Appliance burnercut off to prevent scalding and circuit to remove air. fixtures. d,,r,.,,<<:3;...;:;•],.;<:: reactivation after cooling down. If the problem persists: F-10 Do. Reduce setpoint temper ature to min temperature instabilities. For servicing access,a 2ft clearance is recommended to the Risk of appliance freezing! E$Aaj.;r G; '"'.,,. ,.;`:>Flue gas temperature above 167°F(75°C)or 2 ► Descale appliance(-j section 7.3).: front cover. r't' .'-'€' minutes above 145°F 63°C. ► ► The water in this water heater is cold and always remains ;;, ai' ,€, ( ) Reset error(press and hold on/off b€ cold except for the times the burner is on.In the event of a Appliance burner cutoff to prevent overheating.P P g I seconds). power outage in conjunction with freezing temperatures, If the problem persists: theheatershouldbedrained. c, 4 Installation instructions ;► Check sensor resistance[15](4sei See section 7.2,page 54"Winterizing"for draining and replace the sensor f it is not act 4.1 Installation tools instructions. 5� 4r ? 4, specification. E4.;;:,:, Air temperature inside cabinet above 176°F The following specialized tools may be required if converting I,„ ,• .,:,f._; P ° (80°C) '► Check for flue gas leakage inside the r or 2 minutes above 158 F 70°C. 1) from natural gas to LP: � I, � ,: st ( ) concentric vent. • Pressure manometer » ” !€'y,a "'Appliance burner cut off to prevent overheating. l► Reset error(press'and hold on/off bi Installation and commissioning +?''r''!, L;a; • Combustion Gas Analyzer(in case of gas type conversion + .{ •>:-= :rc,, seconds). `' " If the problem persists: ► Do not install the water heater in rooms with a high i:;.,!s., +s;t.;,,,;::, and/or combustion noise troubleshooting) moisture level(e.g.bathrooms,saunas). ';;P`: ;Ik Ha t'+;%'is'° ► Check sensor resistance[18](--)se!i and replace the sensor f it is not acct „-.. specification. 16 RTG•K•199/160N/Xl-6 720 817 984(2019/06) RTG•K•199/160N/Xl-6 720 817 984(2019/06) Problem solving Instaflatk .;.- ' temperature ...,.,.l-,.. ",W�A•�.R-zN~INAondensin unit flue temperature 6]above I> Check flue as tem eraturesens 392F(200 C)and/or flue gases temperature Check .G-•;,,=;.,..rttxr:,,....z..,:•�;< ,,,�,.'�rsw,'�.,:..;, -.--::3 �w` � h .--� [15 !► (above 145°F(63°C)at the exhaust sensor[15]. ] lo- p eck water inlet temperature sensor. '' 1 .• , "•; =s A Ir estate appliance(section 7.3). ) ► Flammable materials,gasoline,pressurized containers,or ► Do not install this appliance on acar eted N y' rv' r:•...>� pp ante regulates power to protect against i pp' p overheating. ; any other items or articles that are potential fire hazards must be mounted on a wall usingappropriat _ .;__ _.__- _ must NOT be placed on or adjacent to the heater.The materials. BB Fan calibration triggered due to missed ignitions. ;► Check gas inlet pressure(4 section 4.15).1)-� appliance areamustbe kept free of all combustible t ►_Perform gas and air tuning(4 section 8.11).1) 1materials,gasoline and other flammable vapors and Successive fan calibration with similar learned ► Check gas inlet pressure(4 section 4.15).1r liquids. r l vaues. I► Perform as ) 1) ` ! g and air tuning(�section 8.11 . I Risk of appliance freezing! 4P _. . _.._._..- - Cl y.;;l; Flue blockage detected during due to i► Reset error µ` :a°w w' w<'<ik ?' = C24);, (press and hold on/off button for 3 l;;+ °:;WAR INGs ;`w ;. -,'. _ i;; ► In areas insufficient a x> where outsidetemperatureisroutim r'• � r seconds). , a I If the problem persists: I Risk of blockage! (0 C)and the heater is to be installed on the exterior wall,provide minimum2"airgapo f "� ► Check air intake and exhaustpipes and terminals l ► Excess of solid particles(e.g.bugs,pollen)in the air intake insulation between the heater back and the e for obstructions and reset the error. 1 may clog the air filter and lead to premature failur a of the ► ! heater if not protected accordingly. If the wall is sheathed with plasterordrywall,it Check if the air filter is dirty or clogged,clean or replace it if needed. ► Do not install the water heater in areas where excess of recommended that two support boards,either 1 f Check if flue length is according to specification solid particles may accumulate. (minimum)Plywood first be attached across apai .„ •,. .,,-..,, (► ! (4section 4.6)and reset the error. I fig.7. "'' "`'' _ _ _ _ ___ ;► Perform gas and air tuning ->section 8.11 .1> i ► Secure the wall mounting bracket " _g(_ _ )_ 4.4 Heater placement and clearances g provided w C3 { Flow sensor[14] as not detect water recirculation.;► Check pump and connections.l� ^� to a wall surface.The heater must be kept lev The water heater design is approved for installation on a ► Check recirculation circuit for any blockage, ! combustible wall(see chapter 4.5)provided the floorcovering surface,see fig.8,page 18. '-._"" -" --`- ► Hangthe appliance on the brackel,see fig.'9j ;:,•:(Bypass water valve[8]disconnected or damaged. i► Check bypass water valve wire connections.l) below the heater is noncombustible. If the problem persists: For installations in an alcove or closet,maintain the minimum ,;` 'r''"^a;,'','``-',:`:; ;► Replace the bypass water valve and/or wire clearances to combustible and non-combustible materials.See connections.After valve replacement,proceed 1 fig.6,page 16. with(->se tion 6.6).ass water calibration 5 Hanging appliance on the wall `:.".,,:J Fan[2]disconnected or damaged. 1.�-Chetkfanwireconnections - 4dF a, {� r' I► Reset erro{(press and hold on/off button for 3 '•4 --a ' a zfr � ''°f' "pa $ seconds) Severe personal injury and property damage! I If the problem persists• Before mounting appliance: ► 11 Replace the fan and/or wire connections. I PP I ~► Check that there are no loose or damaged parts inside the ' Main watervalve[22]disconnected or damaged. f► Check main water valve wire connections. I g appliance. µ;l g 34,. 4 If the problem persists: I ► Set the heater gas type accordingto the gas supplied to the " J=. !► Replace main water valve and/orwire unit, connections.After valve replacement,proceed ! with main water valve calibration I.` A C9.'.., , ..•�.�: C-----------------...-.___-_----_.._.-_...-----I-_. (4section 6_6)_i)_-�-----=------I Barometric pressure sensor fault. ► Reset error(press and hold on/off button for 3 Front cover should be removed(see instructions on page 12)in >> i seconds). order to inspect components visually. If the problem persists: A ► Replace electronic control unit(ECU).11 Water flow above 9.2gpm. ► Disconnect the appliance and purge hydraulic Fig.7 Distance between support Wards circuit to remove air. ?`;; : ..,j ► Install water flow restrictor.l) [1] Support boards ► Check water pressure does not exceed 150psi I Vertical studs are typically 16"(406mm)on center ° (->section 3.2). 64 RTG-K-199/160N/Xl—6 720 817 984(2019/06) RTG-K-199/160N/Xl—6 720 817 984(2019/06) Problem solving tructions 9 Problem solving Personal injury and property damage. 9.1 Error code diagnostics ► Appliance must be installed vertically. 5 Fitting,maintenance and repair must only be carried out by 4.6 Venting To remove error code from the display,press and hold on/off qualified contractors.The followingtable describes the solutions for possible problems(solutions followed byfootnote button for 3 seconds, ! must only be carried out by qualified contractors). Risk of CO Poisoning! , o• ° ► Donot reduce the exhaust or combustion air vent pipe ;Water temperature sensor[17][19][20] ► Check sensor wireconnections.l 2 �.. sizes. :'j''.„_ ':'- ° ty°' :`Ndisconnectedordamaged. I► Replace the sensor and/or wire connections,if ► Do not common vent with any other vented appliance or ;,,,:'_ ` : ”; the problem persists.l) stove. ----- , - — ► Do not use T e B vent as the actual exhaust vent system Al;f ;::^'tt x '; ;r Air temperature inside the cabinet[181 is above ► External airtemperature is above 140°F(60°C), TM 158°F(70 C).Appliance regulates power to protect ► Check for flue leakages inside the appliance 1) against overheat. Y for the appliance. t'. External water temperature sensor/aquastat[2 11 ► Check temperature sensor and associated 'disconnected,damaged or not properly installed. con nections.l)z) ► Check sensor position in the tank well. Flue as oisonin.i g P g ;•„':;,' +� ► Verifyif correct recirculation settings are ► Failure tovent the exhaustasestotheoutside(seetable5 '='-.`'I°:'„,"'':'i' g selected(section 6.5.4). for proper material)may result in dangerous flue gases [>.'•.-;,=o:;a:p?'!;a;.' -.;p. •r <I ► Replace the sensor and/or wire connections,if ' eling mall mounting bracket filling the structure in which it is installed. a.; °`;' _a(i ,'3:i';F I I the problem persists.l) — --� -1 —_--- -� —iD) V Fll ue gases temperature sensor[151 disconnected or op- Checksensorwireconnections. damaged. 10. Replace the sensor and/or wire connections,if the problern persists. ) 'is;";;'.;Air temperature sensor[18]disconnected or lo. Check sensor wire connections. ► Installations resulting in negative pressure/back draft ,•- ;;;- '''+*'-, ■ °,` n ^, l) _ nections,if damaged. ► Replace the sensor and/or wire con require sealed combustion(twinpipe/concentric). ists.the problem Damage caused from back draft,ie,freezing,are not ` - _ -- - - —.__—_ ----.-—-- 2 covered by warranty. �A5 G y ; ,'„ "!,, Condensing unit flue temperature sensor[16] 10- Checksen sorwire connections. disconnected or damaged. (► Replace the sensor and/or wire connections,if ",,..,, ',,a•;,;'."ls,aa,7:., fri: the problem persists.i) Inlet cold water temperature sensor[20] ► Check sensor wire connections.l�1�— Appliance malfunction! ' ' r disconnected or damaged. 0, Replacethe sensor and/or wire connections,if ' I the problem persists.i) _ ► Protect the exhaust and inlet from leaves and debris by installing a screen on the end of the termination.Y4"mesh to?,'<. r ,!' =^.a` Heat exchanger hot water temperature sensor[16] 1P. Check sensor wire connections. z) ening recommended on screen. w ° F? ,;..;. ;. disconnected or damaged. op- Replacethe sensor and/or wire connections,if minimum opening F' .;•<..:y the problem persists. ) P, Do not install the water heater in areas where dust and _ _._ -- ----ifzj-- 1 chemicals like hair sprays,spray detergents,or chlorine s'''' c'i<; Outlet hot water temperature sensor[17] I► Check sensor wire connections. i'ANo. Replacethesensorand/orwireconnections,if - may accumulate. ;:,`'?a' {' ` '' disconnected or damaged. the problem persists. _ u4 'MM3),, ' '^r''''' ''„•'.�Incorrect output power too low ► Check gas inlet pressure(�section 4.15)•i)' „k''a; h'i',•d%s'-n”'''i~i:.: 1► Checkwatertemperaturesensors[17][19][20] ounting the heater and water flow sensor[14]wire connections. I► Check connections or replace sensor(-� �”�"°..,•:;':+.;a-� '� -' � section 11),replace any if it is not according to specification.1)2) RTG•K-199/160N/Xl—6 720 817 984(2019/06) RTG-K-1991160N/Xl—6 720 817 984(2019/06) 63- ting Installation instructions CO2 e level Flue temperature: ► To prevent the risk of flue material overheat the appliance's Nat.Gas flue temperature is sensed and is limited.The flue P1 �8.5%-9.1% <25Oppm g ;i � temperature limit is depending on inlet watertemperature. , 'P2 I N/A ;<100 ppm 1 0, Residential models:Maximum flue temperature is limited r ' I LP Gas PI 10,0%-10.6% 14250ppm j P2N/A <100 ppm — 4.6.1 Vent options v, ;are for cUmate co trol ed canditia's ''�� This appliance can be installed as direct vent or Category IV. gas;pres6Ur ; eamtlg VluyIa10 r it The RTG-K-199/16ON/X1 is approved with the following as e;;he of the gas, � dte`iiperatuteof,.hibustionalralliinpactC01: venting options: pes;Ghanges,in these tnputscan I and COz values on the same appliance µI ., Vent orrarr intake pipe PIP flexible I M&G/ ( Thermoplastic vent pipe i &COtarget numbers and fitting, „ lconcentric— —� DuraventCentrotherm must be certified to ULC •ningto Service ] rigid iS636' "ctthe pressure gauges from the pressure heads "" Air pipe P g g PVC schedule 4O ANSI/ASTMD1785 PP may be of any ]:and[B]. PVC DWV — ANSI/ASTM D2665 material listed(left) ie shutter screws of the pressure headspoints(A] . — -- r- — — ---� ---- --- -- : r. CPVC schedule4O ANSI/ASTM F441 ABS-DWV -- -- schedule40 — ANSI/ASTM D266 1— it cover in theappliance. i___ :OZ analyzer probe and reinstall screw in flue ipe cement'/pr�ma< PVC ANSI/ASTM D2564 i CPVC ANSI/ASTM F493 _ _ _ the appliance and then turn ON the appliance. — „``'- = =`'�'":!` ABS ' - ANSIJASTMD2235 i I ante is ready for normal operation. ., Tables Approved vent materials the exhaust adapter.The exhaust pipe must be properly For specific questions concerning vent material, supported and must be pitched a minimum of a''/a inch per foot specifications,usage or installation,please contact the back to the appliance,This allows the condensate to drain vent manufacturer directly. properly. Approved Vent Manufacturers: Maximum vent lengths and equivalent lengths per table 8 • M&G apply. • Centrotherm • IPEX • Royal Plastics • Eccovent • Charlotte • Z-flex Do not use cellularfoam core pipe for exhaust.Approved for intake only. The vent connection for the appliance is secured with a clamp on the appliance exhaust adapter.All other vent connections must be glued,except PP and flex PP.Slide the vent pipe into RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 19 Installation instructions Trot 4.6.2 Approved vent components and terminations 8.11.3 Factory default settings ► Open a hot water tap and let the appliance we minutes. Restore factory values for Pi Max.Power ► Remove the screw from the flue adaptor on th the appliance,as seen in fig.61. 31 ► Insert CO2 analyzer probe into the measuring To restore factory values for combustion settings. of the probe should be in the center of the flue. ► Proceed with the following steps. 1.5"inserted).Avoid air gaps between probe, measuring port as they can alter readings. ► Access to menu PiMax.Power, ► Press symbols ;rF; or to select rP(Reset Bosch; ;", 196050 2"Bird screen I e ■ ■ 2 Parameters). 196051 13"Bird screen ® ► Press the symbol p' to select rE. 196052 4"Bird screen ► Press gip;;for 3 seconds. O 3 2",3",and 4"SCH40(Solid Core)PVC/CPVC ■ ■ 2.5 ► Press the s mbol 45*long sweep elbow The display blinks to confirm change. �'I'•. `` --- - an — —— ' -- - - ---- lo- Press the symbol 37, d 4"SCH40(Solid Core)PVC/CPVC 2,5 The factory default values for P1 are restored. v o 45°short sweep elbow Restore factory values for P2 Low Power h �...' 2",3",and 4"SCH40(Solid Core)PVC/CPVC ■ ■ 5 ► Access to menu P2. 90°shortIon extra long,sweep elbow 11 I ► Press symbols shy or` `to select rP(Reset Parameters). ► Press the symbol i)P` to select rE. "=w 2",3",and 4"SCH 40(Solid Core)PVC/CPVC ■ ■ 10 ► Press the symbol p- for 3 seconds. "T"terminal w/vent screen - ;;,' :; : ► Press the symbol Fig.61 COy measuring port The display blinks to confirm change. 2",3"and 4"SCH40(Solid Core)PVC/CPVC ■ ■ 1 straight pipe �.3� =:3 ► Press the symbol p 8.12.2 CO2 and CO values The factory default values for P2 are restored. 196005 PVC Concentric termination(2"by 16"long) ■ ■ Exhaust:l.5 Intake:20 8.12 CO emission check , " Incase air/gas combustion adjustment has been performed iPEX"w",N 196105-- — PVC Concentric termination y long) -- ■ ■ Exhaust:2.6 (2"b28" check emissions using reference values in tables 28 and 29. Intake:20 N , Nat.Gas 196125Concentric Termination Kit(2"by 40"long) h— Exhaust:3 8.12.1 Access to CO2 measuring port m"au igpuf' '! Pl 8.4%-9.0%— <250 pi rl Intake:20 ARNIN = ° m(n input 'A P2 N/A - — <100 PE Only a qualified technician can perform these steps. LP Gas 196006/197009 PVC/CPVC Concentric Termination Kit(3"by 20" -■ ■ Exhaust:1.51 P ; --;----�--- I max.,input PI 9.7 %-10.4% <250 pF long) Intake:40 This can cause carbon monoxide poisoning. --- miP-Apput r.: P2 N/A <100 pF - - ► Follow the instructions carefully. , IREX'. 196106/197107 PVC/CPVC Concentric Termination Kit(3"by 32" Exhaust:2 ■ ■ `l�alues above are;for climatelcon"rolleilcond long) Intake:40 ;, t g,v �', ensure'' --.—._ holm dlswanAtltemsera ,. � liea gvalye;of�' t(n �196116 197117 - PV tiireofco I)IIStI011'air;al / C/CPVC Concentric Termination Kit(3"by 34 ■ ■ Exhaust:2 a �,�°F�ty° �,:r::,,�•p� - fi; .�. :kr:'� long) Intake:40 Allow thea Id;CQ =values:Cfian es''10thesei!�nputs,carrr ppliancetostabilizebeforeperformingCO/CO2 tl(fferentCOandCb2Ualue&,g4hssameapp( IPEX, 196021/197021 PVC/CPVC Concentric Termination Kit(4"by 36" Exhaust:2 Table 28 CO&CO target numbers ■ ■ Let appliance warm up and wait for 2 or 5 minutes for each long) Intake:60 I CO/CO2 readings. This will avoid wrong CO/CO2 reading. 196984 2"PVC Low profile termination kit I■ Exhaust:0 196985 3"PVC Low profile termination kit Intake:5 - 196986 4"PVC Low profile termination kit ° 20 RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) Installation instructions ng uttons f:,or to adjust parameter value if level is out of rang e".11 a If bl is blinking on the display, ► Wait until it stops. ► Press the button -P;to enter bl. e .:' .4 Display shows the parameter value blinking during o 1; 1 calibration. CA asasi nofcalibration rl PVC ■ I !Exhaust:15 ► Wait until display shows g g �jPf:](:;,, 081216 �2'PV , �� I 4 � i complete. f•`:;,' '`';4`"081219 3"PVC Wall Termination Kit Intake:7.5 ► Press p. button to finish the bl automatic air adjust. e7zM„a34-43.,V i ► Press the button 'hi or ,. , until the display shows E. s .adjust LI parameter ► Pressthe button _ „mp)eaa;�ECAP 321 2"PVC termination E Cap �■ 14 Display shows P1. i'nitust;'rie;'1 3"PVC termination E-Cap natton ,P for 3secoadsand appliance assumes __-- Second stepAd'ustthe Low ower(P2) +,'::"'°''-- y` -- ^-----� ----�' ! Exhaust:2 1 p Royal! ':52CVKGVS6502 12"GVS-65 Concentric Vent Termination Kit i ■ I■ button to finish the Li as adjust. i Intake blinks asasign ofcorfirgmation. Plurndong jj =-';•_Tj i 20 .,' s'A1", ❑ oaht,ns! .... _.. onK!t I �..I . ......_.__:.. __,I _ i Keep p p i52CVKGbS65D3 3"GVS-65 Concentric VentTerminaU button !1" or :;;, mt!I the display show y 41:' i Exhaust:2 Kee hotwatertapso opened power +s:: � TL�.p � Intake:40 button p.to enter Al. automat all n to low fire and the water flow should decrease SoluCi„, `'j :gwsAlvalue. Y ''' 'ins P um an s I Exhaust:0 ower bar level is at middle point,see fig. 58. Royal � �52SWVKGVS6502(2") GVS 65Side Wall Vent Termination Kit ■ +• I I �: ;Intake:5 buttons + or to adjust parameter value if No. Press the buttons '+i or to select P2(Low Power) Plumbing;% i � o r level is out of range.') 15gliatons menu. i_,,..._ w. �1 - _.... _..... .-.L_..._l_._..__.....__ ► Press sP'.to enter P2 adjustment. 1) Close sweep fittings are not accepted. Display shows E. Table Approved PVC/CPVCVent Components&Terminations ► Press i.+_or until L2 appears. ► Press the button R to enter L2. Display shows L2 value. ► Verify if power bar level is at middle point,see fig.58. _ ► Press the buttons -, ! or; to adjust parameter value if _ power bar level is out of range.3) ► Pressthebutton'_P=for 3seconds and appliance assumes - 0720817B944.1V value. radjust-AI parameter The value flashes as a sign of confirmation. = o - ► Press p button to finish the L2 gas adjust(U1). Exhaust:2 button';p;for 3 seconds and appliance assumes D,ur'ayentr,�810009685 2"PP Twin pipe termination V ■ i i Intake:2 Parameter D2 fui&G^%::..; 810009713 3”PP Twin pipe termination I '�p + B flashes as a sign of confirmation. :i=, ;r„:_a.1810009745 j 4”PP Twin pipe termination a ,6___- j button jP;,to finishthe Al air adjust, Duravent''810009684 f 2"PP Single Horizontal Termination i■ ?button j!,F.or until the display shows"bl". �' a'ry"'' i I M �,, �;;E 810009712 13"PP Single Horizontal Termination i.. ........._..._...._._......._ .. ._...................... Ex ust. ► Only a qualified technician can change this parameter, uraverlt;:810009682 (2"x 4")PP Horizontal Termination Kit-Concentric ' 4 i■ a Gas and Air adjustment is complete, :,.,';x ,. _ 810009710 +(3"x 5")PP Horizontal Termination Kit-Concentric � a� 20 :y1 j ntake:40 l it + ng LS value will cause an increase in powerbar level " versa: ngAl value will causea decrease in power bar level 3) Increasing L2 value will cause anincreaseinpowerbarlevel versa. and vice-versa. RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 21 Installation instructions Trc ► Open hot water taps when the display shows Tap Symbol First step•Adjust the maximum power(Pl) image(I tub and 2 sinks should be sufficient;when there is ► Pressthebutton i,6 toturriON. enough water flow the image disappears). ► Pressandhold simultaneously bultons for 3 seconds,until display readsP4. •Duyen810009692 (2"x 4")Black PP Vertical Termination Kit-Concentric � Exhaust: 810009720 (3"x 5")Black PP Vertical Termination Kit-Concentric a 20 810009693 (2"x 4")Terra-Cotta PP Vertical Termination Kit-Concentric Intake:40 810009721 1(3"x 5")Terra-Cotta PP Vertical Termination Kit-Concentric ''.I'il.�'„ flP91KE4A21V ISLPT02022"Low profile Wall Termination Exhaust:0 Fig.56 Combustion Auto Adjust-Open Taps therrti,!< ISLPT0303 3"Low profile Wall Termination Intake:5 Fig.57 0, Press the buttons ,! or to select Pi(A entro-; ICRT2439 2"x 4"Concentric Roof Termination _ — — Exhaust:5 Power)menu. tf%rm: Intake:5 The Combustion Auto Adjust process takes several minutes. ► Open hot water faucets when the display shot Steps from 1 to 7 will appear on the display. Symbol image(1 tub and 2 sinks should be sl ---^-. -.._...—_ ► Do not interfere with the appliance during the auto when there is enough water flow -; _-._...._-__....__..__._...._..._—._....---.....__..---------__---..---------... g wtheimagedi, o ICRT3539 3"x 5"Concentric Roof Termination 0 Exhaust: adjustment process. ► Press p to enter Pi adjustment t6er•`m <<== 10 Display shows E. Intake ► Wait until dis la shows CA asasi nofcalibration display g g ► Press + or until L3 appears. Gen F f' —— —----- —-- -------.. _ _ _—. .—-- complete. ICWT242 2"x 4"Concentric Wall Termination Exhaust:4 ► Press the button ip to enter Li, 4 = ► Touch the symbol ,p,•f to exit UC menu. Display shows L3 value. tr., Ce o- tr � i Intake:4 n,ro r;.<------------•-----------~.-----.—•--•------- --.---•----..--- ----__---- --- ____.__.-__..._ _ Gas and Air auto adjustment is complete. ► Verify if power bar level is at middle point,see ICWT352 3"x 5"Concentric Wall Termination (Exhaust:6 then � Intake:6 ; ,.. , 190288 2"PP—Concentric Terminations Horizontal(Wall)Terminations Exhaust:4 Mangy=,; (_./i, Intake:4 In case of failure in the auto calibration process the error sign . „.1.. g ®appears. ,f.rem.�.,- -_._.__'--_."-----__--_c—e---_•-'--_._-----__..-'-__--.-._---._.__—._----.__--.—.-__- _._.— --..._...._-...-_..—_.._.._ actutt ��; max' �' 190388 3"PP Concentric Terminations Horizontal(Wall)Terminations Verify if: : . �cGpil.,;'"�• � Exhaust: Manu= ► An error codes a I /! :ice Intake:6 Y ppearonthedisplay.Seetable30. factutirig ___ ► Gas type and pressure are correct. �;+ Ecco;, , '_ 190295 2"PP Vertical(Roof)Terminations _ N Exhaust:4 ► Wind conditions are stable(e.g.wind gusts may be a cause Manufac! of failure). min Intake:4 uring:'P ► Hotwaterflowissufficient and stable(e.g.waterfroma Gw <`Ms3"PP — __-_--_-_--_ _ _— well is a potential source of water instability). ' EgcpN' "':'t'19 30 95 Vertical_. (Roof)Term__ --. inations — � Exhaust:8 In case of positive results for all these actions: Manufact g Intake:8 ► Exit UC menu and repeat the process. Fig.58 Power bar middle point If failure persists: .A _ _ ___ _ ► Perform manual adjustment according to chapter 8.11.2 Table 7 Approved PP Vent Components&Terminations or contact Bradford White support line for further assistance. 8.11.2 Manual adjust Gas/Air flow Gas/Air flow adjustment is also possible to perform manually (only recommended if automatic adjustment can not conclude successfully), 22 RTG-K-199/160N/X1-6 720 817 984(2019/06) RTG-K-199/160N/X3-6 720 817 984(2019/06) ioting Installation instructions i the front cover of the appliance(see page 12). ► Turn Off the appliance. 4.6.3 Vent specifications lisconnect the wire from HMI(display). ► Disconnect the pressure gauges from the pressure heads Establish vent clearances that comply with the vent points[A]and[B]. manufacturer's specifications and all applicable national/local Improper gas pressure or vent length may result in undesired b- Tighten the shutterscrews of the pressure heads points[A] codes. and[B], symptomsor errors such as noisy burner,C1,C2,CF,EA,EC. Minimum combustion air and exhaust pipe length o Po- Reassemble the front cover onto the appliance. The vent for this appliance shall not terminate: A T B ► Turn ON the appliance to return to normal operation. The minimum exhaust pipe length is 1 foot(0.3m)of straight vent pipe.The minimum combustion air pipe length is one 1 ft 1. over public walkways;or 8.11 Adjusting Gas/Airflow or one 90°elbow or an air intake grill cap to prevent debris from 2• near soffit vents or crawl space vents or other areas where falling into the appliance. condensate or vapor could create a nuisance or hazard or �' cause papery damage;or 1 Maximum combustion air and exhaust pipe length 3, where condensate vapor could cause damage or could be Risk CO poisoning! Table 8 displays the maximum allowable straight pipe lengths detrimental to the operation of regulators,relief valves,or Gasait/flowadjustmentisperformedwiththefrontcoverofthe for combustion air and exhaust piping.Reduce the maximum other equipment. appliance removed.Avoid exposure to exhaust vent gases.Do allowable pipe length by the equivalent lengths for each elbow not stand in front of the exhaust vent while appliance is used and termination used. + operating. 'I PROPER GAS PRESSURE! The following section assumes the water heater will receive gas Appliance is pre adjusted by default with factory pressure greater than or equal to 5"WC for the 199kBTU parameters. models(4"WC for 160kBTU models),In cases of gas pressure ressure head points below 5"WCfor the 199kBTU(4"WCforthe 160kBTU models) Gas/Air adjustments are only required when; the maximum heat input is reduced. ssure head in the box The appliance is converted to LPG and energy content is essure head in the burner more than 2820 BTU/cu ft(4 section 6.7.1). stallersupplied) After installation,the appliance shows repeated heset screw of the pressure head point[B]. unresolved errors(-j chapter 9). The values of maximum flue length in table 8 are heforeany the pressure gauge connection Y'to the test In Natural Gas installations where energy content is less deductions for elbows or terminations. • than 900 BTU/cu ft. he set screw of the pressure head point[A]. After replacement of electronic control unit,fan or gas the pressure gauge"-"to the pressure head point valve. j :he appliance. 2"'Twii1!pipe ':''' 60ft1) ' 60ft the front cover near the appliance so the display i be connected to thea appliance. Improper gas pressure will affect combustion. i a PP E3 Twmpipe Pw�-__---280 tftf -�--�--_-280ft ---- front cover pwith the HMI near the appliance. j ► Please see chapter 4.15 for more information. '.24"°^ ,, §, ren w fC Eric 60ft1) __...- hot water taps to achieve a flow rate of at least 6 j / a f_r erminite.(I tub and 2 sinks should be sufficient). 8.11.1 Automatic adustofGasAirflow ;once. ,y p g P ► Press and hold simultaneously buttons Ail, _�:and! np e! 280ft1) goes back to P2,open more hot water fixtures to ficientflow and access to Pi menu, for 3 seconds. on'cenf[iC p!pe ie manifold gas pressure reading in table 27. ► Press the buttons ,}, or -s 1 to select UC(Combustion - gas pressure refers to the relative pressure Automatic Adjustment)menu. 1) To assure maximum heat input at maximum vent length gas manifold nozzles inlet and outlet[A]-[B]. minimum gas pressure should be 5"W.C.for the 199 kBTU ► Press the button to enter UC menu, models and 4"W.C.for the 160 kBTU models. yl�lll Automaticadjustment will begin. Table 8 Maximum Allowable Exhaust and Combustion Air Lengths I - e RTG-K-199/160N/X1-6 720 817 984(2019/06) RTG-K-199/160N/X1-6 720 817 984(2019/06) 23 Installation instructions Trou Required direct vent terminal clearances(twin pipe/concentric penetration) pressure and/or gas composition). 2. Verify if gas pressure is within specified range Two types of noise can be heard:low pitch noise/vibration section 3.2), (rumbling)and high pitch noise/vibration(whistling). If gas type is properly selected,gas pressure is Inside legend: - and the problem persists: comer detail 8.7.1 High pitch noise r� ® =Vent terminal 3. Perform the gas and air adjustment as descril: D 1. Verify if correct gas type is selected(see section 3.3). section 8.11. 1 ® =Air supply inial H 2. Verify if gas pressure is within specified range(see E =Area where terminal Rill section 3.2). 8.10 Manifold gas pressure Is not permitted If gas type is properly selected,gas pressure is within range ti and the problem persists: B 3. Perform the gas and air adjustment as described in Fatal accidentsi L ;, " Cr .—e section 8,i1. When the appllance isoperatingwith the frontco, Fixed QFixed :operable 11 sed I T 8.7.2 Law pitch noise ► Do not stand in front of the appliance. corse e QV x 1. Verify if correct as type is selected(see section 3.3). ► Avoid breathing the combustion flue gases. up.. x fy g YP g _F_.[;; l I<— 2. Verify if gas pressure is within specified range(see ► Turnoff the appliance and install the front coo I section 3.2). when adjustments and measurement are com alp- If gas type is properly selected,gas pressure is within range UH608e3a 23" and the problem persists: The manifold gas pressure measurement is only ci 3. Perform the gas and air adjustment as described In is necessary to confil rm the val ue from the rating I Fig.10 section 8.11. In case of a high deviation between measured anc values,please proceed with Gas/air adjustment.(: 8.8 Error codes Cl,C2,CF and/or CE section 8.11)1). C1,C2,CF and CE errors could be caused by a too long flue ► Turn Off the appliance. and/or an obstruction in the venting. Clearance above grade,veranda,porch,deck or balcony12 in.(30cm) 12 in.(30cm) 1. Verify if there are any venting obstructions and remove them if that is the case. t3, Clearance to window or door that may be opened �— 36 in.(91cm) — 12 in.(30cm)below ,+ 2. Clean or replace the air filter,see chapter 7.1,page 53, fw or to side of opening; sW;a 3. Ensure that the venting used is according to specifications 12 in.(30cm)above = i (see section 4.6). opening. 4. Reset the error by holding the On/Off button for 3s. - [. Clearance to permanently closed window — — ' If there are no obstructions,and the problem persists: 5. Perform the gas and air adjustment as described in Vertical clearance to ventilated soffit located above the terminal within a ' section 8.11. y` horizontal distance of 2 ft(61cm)from the center line of the terminal. i 6. If it is not possible to solve the phoblem with these I° ,µ Clearance to unventilated soffit _. _ _ measures and error persists,the burnersurface(ceramat) 1 Cle_ara—nce_tooutsidecorner.._..__-.__ — _ • I• might be obstructed(e.g.cloggingduetodust/particlesin the air).Contact Bradford White support line for further G Clearance to inside corner — assistance into the diagnosis if your installation fits this description;in case of confirmation,replacethe burner and ---- Clearance to each side of center line extended above meter/regulator 36 in.(91cm)within a revise installation conditions(--)section 4.3)to avoid x, assembly height 15 ft(4.6m)above� ;.r,, reoccurrence. the meter/regulator ____ _ _ _ ___:assembly 8.9 Error codes EA and/or EC --- —.._. I r Clearance to service regulator vent out let — —T 36 in.(91cm) EA and EC errors can appear if combustion is not properly set. ;I'. Clearance to nonmechanical air supply inlet to building or the combustion 136 in.(9lcm) 12 in.(30cm) This could be caused by improper gas supply conditions(gas s;-,;air inlet to any other appliance. pressure and/or gas composition). 1) Manifold gas pressure from the rating plate is )C; Clearance to a mechanical air supply inlet 6 feet(1.83m) — 36 in.(91cm)above 1. Verify if correct gas type is selected(see section 6.7.1). level operation with standard gas pressure ai ?1: if within 10 ft(3m) composition.If operating conditions are diff( -- horizontally — those,values from section 8.11 should prev; manifold gas pressure to assure a correct api 24 RTG-K-199/160N/Xl—6 720 817 984(2019/06) RTG-K-199/160N/Xl—6 720 817 984(2019/06) Ming Installation instructions er is too hot 4. Inspect the water path for obstructions.Make sure all , ; temperature on the unit is too high.To lower shower heads,faucet aerators and whole house filters are , !mperature,see chapter 6.4,page 46. clear of debris.It may be necessary to upgrade to higher the heater'sgas type coincides with the type of gas flow rate shower heads if allowed by local code. i s) oplied.Seefig.2,page 12 for location of rating 5. I periodic here ne water has a high mi eral content,ter 7 3 page �',Clearance above paved sidewalk or paved driveway located on public 7 ft(2.13m) J' for cldirescaling Y Y P ,P g property.. _............._-...._. porch or balcony ..._....--.....-_..__...........-.__...._.(12 in.(30cm)4).........-..--_._..L�........__..__..._.._..._........_,{ Nherethe mater has ahigh mineral content, Clearance under veranda, orch de descaling nay be necessary.See chapter 7.3, i:._.__. ..__.._...... . ._...i_.. . �.. ..... ... for directions. 8.6 Hot water temperature fluctuates at faucet 1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code. 1. If the water heater set point temperature is high,mixing at a 2) In accordance with the current ANSI Z223.1/NFPA 54,National Fuel Gas Code. er is not hot enough the faucet could deactivate the water heater.The addition 3) A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and temperature on the unit is too low.To raise output of too much cold will overpower hot water flow from the serves both dwellings. :ure,see chapter 6.4,page 46. tankless water heater reducing its flow below the activation 4) Permitted only if veranda,porch,deck or balcony is fully open on a minimum of two sides beneath the floor. the heater'sgas type coincides with thetypeof gas Point. Table Dolled.Seelig.2,page 12 for location of rating If this slows the flow through the tankless water heater below its deactivation point,it will shut off the burner.The ['1 Clearance in accordance with local installation codes and the requirements of the gas supplier. :let gas particle screen for blockage at gas inlet end result is nothing but cold water coming out of the on onbottom of unit. outlet.Consult www.bradfordwhite.com for support. s pressure isin accordance with specifications in 2. Unbalanced pressure in water lines.Any restriction in the -4.15,pressure .accordgas ance water heater,such asacloggedinlet filterscreen,can result 4.15,her. 43.AContact your original enrolinstallis needed dedlocain unequal pressures between the cold and hot water lines. ,dfurgas technician.to obtain this reading. In such cases,when mixing in the higher pressure cold °er is mixinginto the hot water lines(plumbing water at the tap,the lower pressure hot watercan be overpowered.This will shut down the burners because the 'r).A plumbing crossover can unintentionally mix hot water flow rate fell below the minimum flow rate erwith the hot water leaving the heater.The end required for activation.Verify inlet filter screen is clean and i cooler water temperature than desired.To check clear of debris.See chapter 7.1,page 53 for inlet filter nbingcrossover,shut off the cold water supply to cleaning instructions. heater.Then open all of the hot water taps served 3. The water heater deactivated by temperature balancing tater.Wait 10 minutes and check all taps for water valves.If the outlet water temperature is set too high,the :re should be no water f lowi ng.Any continuous heater can produce temperatures that are too hot.A Ater,smallorlarge;indicatesacrossoverandmust temperature balance shower valve will automatically mix in ted.Consuhaprofessionalplumberforhelpin cold water to reduce the hot water temperature.In the ig a crossover.Failing single lever faucet mixing event of any temperature instability at a fixture using a e common causes of plumbing crossovers. temperature balancing valve,refer to the valve water flour/pressure manufacturer for instructions on internal adjustment setting.An adjustment should be made to minimize the I hot water applications are being used amount of cold water the valve is adding.Additionally,the eously or too much flow is demanded.The water temperature setting on the heater can be lowered to reduce ill effectivelysupport two 2.0.2.5 GPM shower the amount of cold water that the temperature balance nuitaneouslyormultiple sink applications.Greater mixes in. 11 result in awater pressure drop and reduced flow s 4. Inlet water pressure is erratic due to fluctuating supply d temperature on the unit is set too high for the water pressure.For installation on a private well system awith the use of a pressure tank,the lowest pressure range d flow rate,the water heater will close its water valve,reducing the hot water flow rate in setting recommended is 30.45 psi(2.06-3.1 bar). Consult your installeror local plumber for effective ways to pt to reach the selected output temperature. ;the selected temperature will allow the motorized a el systenstantwaterpressuretotheappliancewhenon ve to open up for increased water flow rate. a well system. r atfilterscreen per chapter 7.1.page 53to 8.7 Noisy burner/heater during operation flow through the heater. Burner noises can be heard if combustion is not properly set. This could be caused by improper gas supply conditions(gas RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 25 Installation instructions Tro Required other than direct vent terminal clearances(single pipe penetration) ► Disconnect all lines and drain all solution from heat 8.1 Introduction exchanger.Properly discard of solution. Many of the questions customers ask regarding o 0, Close the inlet drain connection. this unit can be answeredby following the trouble Inside Legend: ► Positionacontainerbelowthehotwateroutletand connect steps erforn comer detail P P G =Vent terminal cold water supply.Open cold water supply shutoff valve before proceeding to the next.The suggested sol and flush heat exchanger with clean water. require that the cover betaken off.(See fig. 3,� =Nrsuppiyinlet H g q P Area where terminal - ► Shut cold water shutoff valve and reconnect hot water A is not permitted ?'` _---�-~�--- supply to the water heater. 8.2 Burner does not ignite when hot w Do- Close outlet drain connection. turned ON �B0- Reconnect electrical supply to unit,open water shutoff It is recommended to use'P4 Information'page Qfvalves,and return the unit to service. 6.5.1 as a tool for problem solving. 7Cr Fixed Fixed operable closed l nn 1. If the display is blank verify power to outlet. �/; close 60Hzproperly grounded circuit required).Vel Operabi X V power supply.Check all wire connections inc F V? - �'• plugged connectors. Igl t A �—j K 2. With the power supply DFF and the power su .I I� unplugged,remove theunit'sfront cover(Set 6n%N83&23.2V page 12).Check wiremnnections between t valve,control unit andelectrodeset.See Fig. Fig.11 3. Verify the fuses in thecontrol board are good fuses,the control board mustbe removed.Sp page 44. © 4. Make sure cold water inlet connection is plun right side of heater when facing unit,See Fig. O 5. A minimum of 0.45 gallons per minute(1.71r 'A.!Clearance above grade,veranda,porch,deck or balcony. 12 in.(30cm) 12 in.(30cm) water demand is required to activate the heat B';'llClearancetowindowordoorthatmaybeopened, 36in.(91cm) 48 in.(1.2 m)beloworto side least0.4gpmflow bytiminghowlong ittake: of opening;12 in.(30cm) container.A quart container should fill in 20: above opening) _ 0 less,from hot water taponly.Gradually increa C, Clearance to permanently closed window J — `�) (hot water demand)through the heater to de heater activates with higher flow. Wei Vertical clearance to ventilated soffit located above the Fig.54 y terminal within a horizontal distance of 2 feet 61cm from the ��—- ( ) 6. Clean inlet filter screenper chapter 4.10,pal I [1] Pump 7. Inspect the water path for obstructions.Maki center line of the terminal shower heads,faucetaerators and whole hot • Clearance to unventilated soffit clear of debris. Fi'�Clearance tooutside corner _ 8 Troubleshooting B. Check for plumbing crossover.A crossover in r...;.— n------- — cold plumbing pipes creates back pressure o Clearan Gm� ce to in corner ` ! a. flowing through the heater.Therefore,a high Clearance to each side of center line extended above meter/ 36 in.(91cm)within a height ` _ If you are unable to perform the tasks I than normal is needed to force the heater to a N fisted below,or need J,} regulator assembly 15 ft(4.6m)above the additional assistance, check for a plumbing crossover,shut off the c I> __ meter/regulator assembly supply to the water heater.Then open all of tl ► Please contact a service provider or contractor. taps served by the heater.Wait 10 minutes al Clearance to service regulator vent outlet 36 in.(91cm) water flow at each tap,f hereshould be no wi Any continuous flow of water,small or large,i U r Clearance to nonmechanical air supply inlet to building or the 36 in.(91cm) — 48 in.(1.2m)below or to side a icrossover is present and must be corrected.t !; corn bustion air inlet to an 1lance of opening;l ft(300mm) N Y others PP above opening In some areas local code may require that the tasks described professional plumber for help in correcting a K'.Clearance to mechanical airsupply inlet 6 ft(1.83 m) — 36 in.(91cm)above if within in this section must be performed by a certified contractor. Failingsingle leverfaucet mixingvalvesare col 10 ft(3m)horizontally 0- Check your local codes to ensure compliance. of plumbing crossovers 26 RTG•K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) and service Installation instructions re/assembly air filter, 6. Usinganair compressor,blow short bursts ofair(100psi :ttheelectrical supplyfrom the water heater. max)through the inlet water connection or inlet water filter Dpliance front cover,seepage 12. c until there is no water present coming through the outlet o philips head screws. ` water connection of the heater. Clearance above paved sidewalk or paved driveway located on 7 ft(2.13m)3 r filter from the fan. 7. Empty condensate trap. ) g g r M public property ____ ____ _ ____ return the heaterto service when danger of freezing has _ -- �--—" ithereverseorderforassembly. i` :�Clearanceunderveranda,porch deck orbalcony 12 in(30cm)4) ! B. Reconnectthewaterfittin s,refill the condensatetrapand passed. hw`' ........_._... ... . _...... .. ...:_ . .-... 1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Cade. 7.3 Mineral scale build-up 2) In accordance with the currentANSI Z223.1/NFPA 54 National Fuel Gas Code. � i----Cj \C _ Periodic descaling may be necessary in areas with high mineral 3) A vent shall notterminate directly above a sidewalk or paved driveway that is located between two single family dwellings and content in the water,(see table 17,Water Quality).Scale serves both dwellings. buildup in the heat exchanger may result in lower flow rates, 4) Permitted only if veranda,porch,deck or balcony is fully open on a minimum of two sides beneath the floor. ".--".a error codes of AA,E3 and E5 and boiling sounds in the heat Table 10 m exchanger. � m�m+mswxry A water softener is required if thewater hardness exceeds 14 ('l Clearance in accordance with local installation codes and the requirements of the gas supplier. move/assembly air filter grains/gal(200 mg/1)calcium carbonate.Damage to the water heater resulting from hard water/scale deposits will not be covered under warranty. alfunction! Descaling using a pump hould not be removed during appliance normal ► Disconnect electrical supply from the water heater. as,it may increase the risk of burner blockage. ► Shutoff the water supply to the water heater using(installer supplied)shutoff valve. ► Open hot water taps to drain and relieve pressure from the prizing for seasonal use plumbing system. iter must not be installed in a location where it ► Drain water from the unit's heat exchanger by `�;ad to freezing temperatures unless connected to disconnecting inlet and outlet water connections from the ver.All water must be drained from the heater in heater. i damage to the unit from exposure to freezing ► Connect a line(A)from the outlet of the circulating pump (installer supplied)to the inlet water fitting on the water heater 0. Using anotherline(B),connect the water outlet fitting on ants such as antifreeze is not permitted and voids the water heater.Route the other end of this line into a as they may cause damage to the water heater's descaling reservoir. 3onents. ► Usinga3rd line(C)from the descalingreservoir,connectto the inlet side of circulating pump.Install a filter on the end I/OFF switch on the water heater to turn OFF the of the line in the descaling reservoir• id unplug power supply cord.The display should 0. Make sure all connections are"watertight.". ► Fill tank with descaling solution so both lines inside are submersed.We recommend a straight white vinegar :he gas-supply to the violet heater, efer to :hewater supply to the water heater using installer solution.urerIf 'sgacoctions oral pro editlant, donna shutoff valve. manufacturer's instructions for proper dilution ratio. ► Operate the circulating pump. twater taps to drain and relieve pressure from the ► Make sure there are no leaks and the solution is flowing system.If water continues to flow after 5 s from the descaling reservoir through the heater and a crossover of the hot and cold water pipes is and must be corrected before proceeding. returning to the reservoir, act inlet and outlet water pipes from the water ► Run solution through the heater until the solution returning -lace a'small bucket u nderneath thewater heater to to the descaling reservoir comes out clear.(Changing to a ;!dual water remaining inside the water heater. fresh solution may be necessary during this process). ) RTG-K•199/160N/Xl–6 720 817 984(2019/06) RTG-K-199/160N/X1–6 720 817 984(2019/06) 27 e , Installation instructions Maintenanc 4.6.4 Vent configuration examples for PVC systems Venting System Below are approved examples of vertical and horizontal venting installations. —O Ventingsystem-inspect inside of flue pipefor or restriction, e ► Always shut off the electrical power supply,shut off the Observe burnerflames during heater operati manual gas valve and shut off the water valves whenever cover must be removed).Burner flames shou Using a single pipe vent in cold climates puts the water heater C —O servicing. and blue.Yellow,inconsistent(bouncing)flan at risk of freezing,as negative air pressure is common in indication of poor ventilation or combustion buildings during cold weather.This situation will pull cold air Inspectthe combustion air inlet pipe for block through erandcanleadtodama damage -= g g g 9 ' ,.VIjARNING., Inspect combustion air and exhaust terminati leak and is not covered b the product's warranty. ! ~`= y pr a ranty.In the event y blockage or debris. of negative air pressure causing back drafting contact Bradford White for information. - B ► Replace all dismantled joints and o-rings with new ones. Heat Exchanger "''" ► Consult spare part list at www.bradfordwhite.com. Inspect burner observation window(Fig.66) — ► `� ���yi�; r ;_��� ' spillage of flue gas es.Observe burner flames( lA a operation.Flames should be steady and blue of yellowing.Yellow burnerflames are an indi improper combustion.RefertoSection 4.6,p; --- -----------------__I _ -O Fig.13 Vertical venting system ► Inspect and clean the complete water heatingsystem once manual to verify exhaustsystem and combusti - ---------- [1] Exhaust ayear, meets manufacturer's specifications. U 4 [2] Intake ► Follow points 5 and 6 in Table 2 6 after 400 operation hours Pressure Relief [A] 12 inches(305 mm)(18 in.for Canada)above maximum or 25000 cycles(whichever occurs first),see snow level or at least 24 inches(610 mm),whichever is chapter 6.5.1(Op.Data). Manually open the pressure relief valveto ens rd0�e operation. greater. ► Inspect the water heater and components for wear or [B] 12 inches(305 mm) fatigue.Immediately repair all faultsto avoid damageto the Makesuredischargedrainsawaysafely, [C] 12 inches(305 mm)minimum above air intake opening system. Inlet Water Filter • Verify the inlet water filter screen is clean and;. tableUal The inlet water filter is located on thetop of th at the cold water inlet connection.(See Fig, 2 1 Inspectventingsystem X Close the installer supplied water shutoffvaly water usingdischarge drains and remove the li nspect'comb us tioncfir X TM' '' hold' g p mg filter.Remove the filter,clean and/or r , 3. 1 Inspect burner Xi) damaged. �4r;Mlhsesure6 rtssrelief g r = p "p ..,, - v .4:..,.,.,•,,<i::gx,,`. �r :> Descaling Fig.12 Horizontal ventingsystem(concentric vent) _ 5. Inspectwater filter 1X "WeaEXclian"eri ��ll'' a6 r T! In areas where the water supply has a high min [1] Exhaust = ?:,,,,,. g bescaliri;„y r,.f;...;.Xyl• (see table 17,Water Quality),the heat exchan [2] Air intake :' 7 Ins ect condensate siphon hon X I„ p P be flushed with a descaling solution.Scale bui [3] Concentric Vent Kit — -� r fir-";a >� 4 8:'u Iris e r.fliter,`= :" - '1”' '.4j; life f the water heater,and damal r:'r' shorten the li o [ ] Exhaust piperA) from scale is not covered underwarranty.Refe [5] Intake pipe 45° 1) Proceed with air f liter cleaning or replacement if error code section 7.3 for detailed instructions ondescal [6] Minimum 1" CE,CF and C2 is displayed.Check the flue exhaust for exchanger. blockage(appliance is protected against flue blockage). Fig.14 Horizontal parallel venting system(twin pipe)„ 2) Proceed with heat exchanger descaling whenever error Condensate siphon [A] 3ft minimum codes AA and E5 are displayed(appliance is protected Check for debris and clean if needed. against over heating in case of scaling,see table 17,Water Quality). Air Filter ' Table 26 Verify if the airfilter is clean and undamaged, Vent terminals are at the same height. The airfilter is attached to the fan assembly,se' 7.1 Required annual maintenance Airfilter must be cleaned orrepfaced in caseiti (To remove front cover,see page 12). damaged. 28 RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) and service Installation instructions r e appliance. " e front cover from the appliance(section a 4" 0 4 _ (102 mm) r E CiLD e four screws that retain the cover plate to the -- m )Id,see fig.50(plate in grey color). manifold e® etal plate and seal. 2•� ®, � __ victor plates should bepre-assembled ontotheir loose in box,follow installation instruction,as m� lig.51[1]. LP conversion plate in the appropriate location Fig.52 1 60kB TU appliance gas conversion kites... Fig.16 Horizontal venting system(sealed combustion) ..:ig.51[2]. 1- Tighten the four screws. • • + .• [1] Intake Fig.15 Horizontal ven ting ins ta Ila tion(combustion air [2] Exhaust ► Open the gas supply valve. pipingnotshown) ► Turn On the appliance. ► Open a hot water tap and check for gas leak(e.g.use leak [1] Termination ---" ow restrictors and seal must be assembled [2]detector fluid,like water and soap,over and around the Water heater to the Fig.51 and Fig.52,to ensure correct metal plate)and act accordingly. [3] Elbow 1 r-- - performance. ► Place the front cover. [4], Horizontal run should slope 114"perfoot upwards to water ! r heater. ► Access service mode by pressing and holding down at the x 2 x 2 -,. ` same time, P +?, and for 3 seconds. ILA] 12 inches(305 mm)(18 in.for Canada)above maximum snow level or at least 24 inches(610 mm),whichever is F. 0- Press buttons i! or :until the display shows"P7". 1 1 greater. x x ► Press ;'p';. ► Press buttons '. or to choose LP(LPG). -t ► PressthebuttonP:for3secs.tosaveyourselection. ! The selected temperature blinks. ► Place pipe supports every 5 feet(1525mm)of horizontal -" , X , X X r 0- Update"TYPE OF GAS"in the ratan late of the appliance and vertical run,beginningwith support nearwater heater. p g p pp ► Periodic cleaning of the vent terminal and air-intake Fig.17 'Vent and combustion air pipe position of a sealed using the label provided with the gas conversion kit, system stem 0- Confirm CO2 and CO values and,if necessary,adjust the screens is mandatory. combustion parameters Pi and P2,see chapter 8.12 for more ► Avoid locating vent terminals near equipment,vegetation, [i] Intake information. plants or building features which can be subjectto [2] Exhaust degradation from exhaust gases. [X] At least afoot(305mm) 2��� 7 Maintenance and service 190TUappliance gasconversion kit Maintenance must be done trained or qualified contractor. RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 29 Installation instructions, Operatior ► Press the button 401,'. ► Press buttonP . Display shows following menu. The appliance will start the autocalibration o r 3 With Flex Pipe the maximum length is reduced by 60%,(applies - EN(Enable) valve. only to the section in flex PP).Example:10 feet of flex PP is - DI(Disable) Displaywill show water flow ratevalue X 10 equivalent to 25 feet of rigid PP. ► Press the button 'P to select option. 10)during the process. Flex Pipe accordingto thesuppliers instructions is for use in the a vertical part of the installation only. 6.6 Water valves calibration aThe display shows the flow rate. �2 1 4.6.5 Connecting the condensate water drain ► You should adjust the flow rate at the beginni J ,,, ,, „, � _I Water valve calibration must be done when main water valve or calibration process. bypass valve is replaced.Also required when electronic control ► Wait until water flow blinks on thescreen indi unit is replaced. Risk of condensate pipe freezingi calibration is complete. ► Do not install condensate drain tubing in areas where it may . freeze. ; ► Press the button 'Pr to return to main menu; ®� The water valve calibration process takes several minutes. 6.7 Gas type Appliance condensate drain installation em,,,a,,,,,ry • The appliance comes equipped with an internal condensate lo- Do not interfere with the appliance. Fig.18 Horizontal ventingsystem(sealed combustion) drain and siphon.This drains condensation formed in the Improper gas type will affect appliance performai secondary heat exchanger.Piping must be installed under the 6.6.1 MF(Main water Valve Auto Calibration) [1] Intake condensate drain outlet on the water heater and piped for ► Open one hot water tap. lo- Press simultaneously buttons +;, anc [2] Exhaust disposal in accordance with local codes. ► Access menu PA, seconds, i [3] Termination To install the condensate drain,connect a 314 NPT adapter on ► Press the button P'. p ! Display shows P4(Information), the water heater. ► Press the buttons;{'i orC;W; to select nF. ► Press buttons 5 or `w; to select P7(Gas ► Press the button P [_e ► Press to enter. The appliance will start the auto calibration of main valve. ► Press buttons or [y to confirm gas tyl Display will show water flow rate value X 10(multiplied by to table 25. 2 10)dprocess.uringthe ► Press �p"=for 3 seconds to confirm Gas type., The selected gas type blinks. e © Water flow will shut-off. Natu > nA Wait until indication of calibration completed a r I Go$ahe } hl LP .,. .. appears p on the screen,the value blinks. CircuidP-�i,Lne . Table 25 2 1 y 4lo Wait until water flow blinks on the screen indicating that I � calibration is complete. 6.7.1 Gas conversion from NG to LPG a +or Fig.20 Appliance drain installation ► Press the button ,P to return. [1] Drainconnection 6.6.2 BP(Bypass Valve Auto Calibration) Fatal accidents! [2] Breather Rig = ► Open one hot water tap. Before any service or testing in the appliance, Installing an additional breather downstream is not necessary Flow rate between 0.80 GPM and 1.80 GPM is required. ► Turnoff the appliance. Hs since this function is already included in the heater. It's possible to confirm this value by entering BP bypass ► Disconnect the power supply cord. amm�wasry Fig.19 Vertical venting system with flex PP(sealed ® water valve menu. ► Shut off the gas supply. combustion) ► Access menu PA. A blocked breather may cause an undesired double-siphon ► Press button h] Intake 232 ....�,..�� effect. ► Press button �F or to select bP(bypass water N ! y aWARNING, ;.•,y a°aY [2] Exhaust Q� ..c , ► Ensure that the breather included in the siphon is not valve). The gas type conversion must only becarried out k obstructed to allow correct function. - contractor! 30 RTG-K-199/160N/XS-6 720 817 984(2019/06) RTG-K-199/160N/Xi-6 720 817 984(2019/06) structions Installation instructions button p . ► Press buttons or to define comfort level. ► Ensure directional arrow on damper label faces in the same lows Startup Value(s), - 1 ' direction as exhaust flow. buttons _or s todefine,in seconds,the - 2 Verifycondensatedisposal/neutralizationisinaccordancewith ► If installed horizontally,the axis must be horizontal or tart up after or of water flow. - federal,State,and local regulation. slightly pitched up towards termination to ensure damper button:,p for 3 seconds to save the desired - 9 closes 100%when heater is not running. Choosinga highercomfort level(9)will set the recirculation ► To allow accessibility,the damper must not be installed in button p•to exitA8(Startup Delay)menu. water temperature closer to the set point defined on the an enclosed section of vent pipe. t) water heater.Choosing a lower value(1)will favor ► Do not install the damper in unconditioned spaces(e.g. efficiency at the expense of recirculation temperature This is a high efficiency appliance,condensate flow can be as attics)Condensation can build up while the heater is DWS you to choose the units visible on the display. comfort. much as running which can later freeze and potentially block the ► Press the button :F°:to select value and to exit 2.1 gal/hr at full power. flapper. Recirculation Settings. 4.6.6 Backdraft reducer -------6.5.5 LM(Temperature Limit) --------- I The backdraft reducer(9301BFP)is the preferred option forEl 0 limiting backdraft(see fig.21). PVC IN '. , `: PVC OUT ''' El 140°F(60°C)is the maximum temperature to be defined for -- residential models. ------- --------- '' 6nC600eq.p iV The backdraft reducer(9301BFP)is sized for 3"diameter PVC. Fig.22 Blackflowreducer(9301BFP)installed How to select Temperature Limit, -Units ► Press the button Display shows temperature limit value. information/adjustments menu. ► Press the buttons I*or to select desired temperature it is'�possible to use Backdraft reducer(9301BFP)for 2" lows SA(Settings). limit or OF(OFF)to unlock the Temperature Limit. installations. 3 -- button; . until A9(Units)is in the display. ► Press the button P,,.4 for 3 secs.to save your selection. This requires 2"to 3"adapters. __ r button P„, The selected temperature blinks. ` buttons;} or to select measurement units, 0- Press the button ,�_.toexit Temperature Limit menu. Wetric(1/min) mperial(gal/min) 6.5.6 PE(Appliance Type) Imi button'P for 3 secs.to save the selected units. ted unit blink. button tp;toexit units menu. After defining these parameters,it isn't possible to modify. 'election) This menu provides access to several parameters: button l w, ► Press the button V!,. 0 3.00" lows following menu. -- :urope) ► Press buttons F or ; ; to scroll through the options. -- TP(ApplianceType-Residential) 6.0" an eual.,e,v 67X8170W2.1V Ibutton !R'for Fig.23 Installation Recommendation forPlacementof button P;for 3 secs.to save the selected - AP(Appliance Power•199/160 kBTU) Fig.21 Part#9301BFP g• - MO(Appliance Model-IN/OU)li Backdraft reducer ted region blinks. - E(Exit) Installation [1] Good button 4P'to exit units menu. 0- Press the button L?;:for 3 secs.to save your selection. For this solution to be effective,the internal flapper must be [2] getter ► Press the button p?to exit recirculation menu. 100%closed when the water heater is not running. [3] Best tion Settings Refer to fig.23 for preferred installation positions in the vent rculation comfort level, 6.5.7 PF(BypassActivation) system. button iP;. To Enable or Disable bypass function: Installation requirements: ► Press the button .P,:. ► Install the damper per the supplied manufacturer's ► Press buttons .F; or ;, to scroll through the options. instructions. The damper is only to be used in the exhaust vent piping. 1) IN-Indoor/OU-Outdoor RTG-K•199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/Xl-6 720 817 984(2019/06) 31 Installation instructions Operation 4.6.7 Single Pipe Venting Appliances located in confined spaces: ► Press the button until the display shows P9(Purge). ► Press the buttonuntil the display shows, The confined space must be provided with two permanent After 2 sec.the fan starts working to purge the exhaust (Settings). • openings,one commencing within 12 inches(304.8mm) circuit. ► Press the button :. of the top and one commencing within 12 inches Display shows E. (304.8mm)of the bottom of the enclosure.Each opening ► Press buttons j#'or r�: Installation instructions. ructions .ns .�¢.or to choose the following a 4.1'` Factory settings e The appliances are supplied having been set in the factory for II00 ,04 106 17 76 the values shown on the rating plate for natural gas. Explosion hazard! aeration Data) 4p-„„,I�, ;, •: :'rj <<� �;:._,L. : - .,,,.. ilure History) li +,, "$° - =- r— � �= - For any other adjustments see chapter 6.7.1. 0, Theheatermustbe isolated from the gas supply piping system during any utton 1p;_ to select the desired information, Table 23 Total of cycles 4,7,1 Natural gas pressure,testi0.of 5 psig(144W.C.).If stem that system at test In this example,the numbers of cycles is:4 061776. . pressures equal to or more than 0. 1 Data) overpressure has occurred,such as through improper law various parameters of the current operation testing of the gas lines or malfunction of the supply system, e The appliances must not be operated if the dynamic gas the gas valve must be checked for safe operation. ins :•} or to choose the following In the calculation of number of cycles, pressure is less than 3.5"WC')or greater than 10.5”WC. n: 1 cycle means 1 ignition. GAS CONNECTIONS her NTC)-current vater temperature at heat a 4.7.2 Liquid propane gas(after gas conversion) ► Install a manual gas shut off valve on the gas supply line outlet. ` Numbers of hours within easy reach of the appliance. 4TC)-current tempeature of the temperature To see how many hours the appliance has worked,please enter 1 ► Install a union when connecting gas supply. :he water inlet pipe. themenu 12d(Operation Hours). The appliances must not be operated if the dynamic gas ► Gas connection to the water heater is 3/+'NPT.See chapter t NTC)-current temierature of the temperature After checking the sub-modes OH,1H,2H,3H,4H,introduce pressure is less than 8"WC or greater than 13"WC. 4.8.1 for the minimum internal pipe diameter required. -the water outlet pipe. thevalues in a table as the example below; ► Undersized flexible appliance connector not permitted. total flow through main and bypass valves. If gas conversion is needed(Natural Gas to Liquid propane ► National Fuel Gas Code requires that a sediment trap(drip netricpressure) cu rentbarometricpressureatElmgwwil ' Gas),see section leg)be installed on gas appliances not so equipped.The -n location. 00 ;00 00 118 1 63 t drip leg must be accessible and not subject to freezing •�,,:r,r;�;�r,.?a.�:F 7,'jiC�;.;j�`;�;c,?i;�y;`T',t`✓,1�,^;� ` conditions.Install in accordance with the peed) current fan speed. 1 7 r a ``f_r.'_"E" ut Power)-%current power. Table 24 Total of hours recommendations of the serving gas supplier,see fig.25. ex NTC)-Flue gases temperature sensor at the ► Tighten gas pipe with the support of a wrench,see fig.24. ng unit inlet(between heat exchangers). In this example,the numbers of hours is:1863. ► The gas type conversion must only be carried out by a qualified contractor. II ustGasNTC)-Exha3stfluegases temperature FH(Failure History) lent NTC) current temperature inside cabinet Allows you to view the last 10 error codes. 4.8 Gas piping&connections c��` �`p � - Vii: :an. Iii- Press buttons !. 0r .tochoosefromiF(mostrecent Before connecting the gas su pply,check the rating plate on the ernalTank)-currenitemperatureontheexternal failure)to 1OF(olderfailure). right side of the heater to be sure that the heater is rated for the ► Press the button ;P to view the selected failure. same gas to which it will be connected. oration Cycles)-number of times burner has The error code is shown on the display. In the United States:The installation must conform with local y, :ted. ► Press the button `P to return to failure list. codes or,in the absence of local codes,the National Fuel Gas eration Hours)-number of hours burner has ► Press buttons + or " to select E. Code ANSI Z223.1/NFPA 64. Fig.24 Tighten gas pipe to the heater 1, 0- Press the button ;p' to exit. In Canada:The installation must conform to CGA B149 INSTALLATION CODES and/or local installation codes. 6.5.2 P9(Purge) :t desired information: e button :p to vievrthe selected parameter. rmation is showed onthe display. Explosion hazard! e button -p; a to return to parameters list. lo- DO NOT connect to an unregulated or high pressure tttons + or '6mi,, 17 select E. �;�,q;?,�" ❑ � propane line or to a high pressure commercial natural gas e button ;p,;.to exit. P® ! line. f cycles many cycles the appliance has done,please enter Id(Operation Cycles). ing the sub-modes OC,IC,2C,3C,4C,introduce Fig.46 P9-Purge 1) To assure maximum heat input at maximum vent length a table as the example below; This menu allows you to purge the exhaust circuit. minimum gas pressure should be 5"W.C.for the 199 kBTU ► Access to information/adjustments menu. models and 4"W.C.for the 160 kBTU models.For more Display shows P4(Information). information see section 4.6.3. 33 RTG-K-199/160N/X1-6 720 817 984(2019/06) RTG•K-199/16ON/Xl-6 720 817 984(2019/06) Installation instructions Operatio 6.4.1 Programming the default setpoint temperature ► Press buttons or to soollthrougt menus. Available menus El F-1 P (P4�t Information '(section 6.5.11 R .yT<❑ P 1P9 1 tI 2 Purge(section 6 5 2) r` PtC; q, Caseatling.s�`+ r,t; 9i' { :,ri LA j SA -Settings(section 6.5.4) -;,�--;�,• ,�,,..--T,-.mom%"� 3 Fig.44 ms"e I PE Appliance Type Fig.25 Gas connection ► Press the buttons +: and "' to select the temperaturepagS (1] Shut off valve to be memorized. [2] Gas supply ► Press the button p far 3 seconds to save the default set 1 PA Actuator Calibration [3] Cap point temperature. ;� ICC ` �, }, [LA] Minimum 3"sediment trap,(drip leg) When the display stops blinking,the default set point :E Exit temperature is saved in memory. �L�i�"ew ,1mUmPow,er;,;? ju,_^f,,; `,ri Once connections are made,check forgas leaks at all joints. j Pl Maximum Power Apply some gas leak detection solution to all gas fittings. Selecting the default setpoint temperatureT -- Pb— r-1 Bubbles are a sign of a leak.A combustible gas detector may P2 Low wers In order to select the default setpoint temperature. - - f also be used to detect for leaks, Do- Press the programming button for 1 second. UC��utomatic Calibration : Fower6µiisy:Qddtess::.,-�qi;U..'i ! e. Display shows the default setpoint temperature,which is now Explosion hazard! Table 22 0- 6.4.2 SolarMode To return to main menu, the hot water selected setpoint-temperature. , If you detect a gas leak,shut off the gas and ventilate the No- Press buttons :p or until display shows, room(open windows,doors).Tighten appropriate fittings If the appliance does not ignite,it means that the desired set - Do- Press button p;to exit. temperature would be exceeded even runningat minimum BTU. to stop leak.Turn the gas on and check again with a gas leak Display shows temperature setpoint. detection solution.Never test for gas leaks using match or In this condition,the solar mode indicator will show on the flame, display. 6.5.1 P4(Information) In most cases,solar mode is activated if the inlet water GAS LINE SIZING temperature exceeds the set point temperature minus 1°F (0.5°C), The gas supply piping for a single heater should be sized for a maximum draw of 199000 BTU/hrforthe RTG-K-199N/Xl. Solar i +�• p, Measure the length of the gas supply line from the building's gasEl ;;, main to the heater and use section 4.8.land 4.8.2,page 35 or .up.r �',.4. Temp.inlet>[Temp.set 1°F(0.5°C)] the gas line manufacturer's sizing tables to determine the pipe diameter necessary.If there are more gas appliances on the line,size the gas line accordingtothe total maximum amount of43G i12'F BTU draw input rating forall appliances combined. Note:Undersizing the gas line may result in diminished hot uµ Fig.45 P4-Information water flow rate and temperature,or improper appliance Table 21 Thismenu provides access to several paarneters. operation(noise and combustion instabilities).See section 4.15,page 43 for the procedure to measure gas 6.5 Information/Adjustments menu IN, Access to information/adjustmentsmanual. pressure.Proper gas pressure must be confirmed at time of lo- Simultaneous) press buttons ': Display shows P4(Information). installation. y p +l , . and )p' for 3 ► press the button seconds. P Display shows P4(Information). Display shows E. 34 RTG•K-199/160N/Xi-6 720 817 984(2019/06) RTG•K•199/160N/Xl-6 720 817 984(2019/06) structions Installation instructions 4.8.1 Gas Line Sizing Tables for NATURAL GAS For your convenience see below for an excerpt from gas line sizing tables for a single NG appliance.For details seethe current NFPA alfunction! 54. ilem persists,contact your installer. . Required input for 160000/199000 BTU/hr for the RTG-K-160/199N/Xl.The gas supply system must be sized for the combined total maximum BTU/hr load requirements of all gas appliances running simultaneously. i mature selection � Thetables below showthe maximum capacity of the gas supply pipe in cubic feetper hour.Please contactyour local gas supplierfor the energy content of the gas to determine the BTU/hr capacity.Use 1,000 BTU/cubic foot for rough estimations. e unit is set for 120°F(49"C)outlet water. CC r' 1 t water temperature: 1 buttons..-+ and until the desired JreISdisplayed. water temperature over 1zs'Fcan cause severe bums instantly or death from scalds. t/ 0.824 360 247 ` 199 170 151 137 126 117lp110 104 Children disabled and elder) are '`h. Y r.....,�.,.. <i" � 67-8�. .,.66<V T4' 3 1 1;049 (4._ 2 4 'V257"; 27 ': 2 207; ' '•. 395'' i , at highest risk of being scalded. '�`", ~` - .�.. -�. :'�}S:L.L'A�..:.�.:-.u..._ SeeInstruction manual before Table 11 Maximum pipe capacity in cubic feet of Natural Gas per hour forgas pressures of<2.0 psig(55"WC or 138 mbar)and setung temperature at water t heater. pressure drop of 0.5"W.C.(1.25 mbar)based on O.60specific gravitygas). o I Feel water before bathing or 1 showering. 'Ifift$!'!�iipplO"V�ssuie of1 Ell El Pipe 1 60 70:1 00 fill �6 40'., Sor [901 A �UV;Jfichbs in _ awn Fig.43 2ry w' w+;�0.62.2 454 312 1250 1 214 190 172 158 1147 1138 1_31_ t 1 'S 0824 949 X652 1524 (448 331 ,308 289- -- 273 ._....__.. --- - - — The temperature shown on the display is approximate, S t '4;'!!1.049 11790 1230 i 986 1844 748 678 624 580 544 514 �:. .1.. _.._.:__. _ ..._..._.......... .... .. . ................�.. - ." ----_.. :tpoint temperature limit of the appliance: always check with your hand before bathing children or ° Table 12 Maximum pipe capacity in cubic feet of Natural Gasper hour forgas pressures of<2.0 psig(55"WC or 138 mbar)and a elderly. pressure drop of 3.0"W.C.(7.5 mbar)based on 0.60 specific gravitygas. Ie menu LM-temperature Limit(4 5.5). : , : 1Ip Setting the water temperature erature set point will reduce the risk of scalding, The desired temperature of the hot water can be adjusted on y consumption and increase the longevity of the the front control panel of the heater. er. The water heater has an electronically controlled gas valve that ° ' ° ' ' ° ' ! �' '' 11 modulates the burner input in response to both varying hot water flow rates and/or changes in any incoming and outgoing 31` 1330 1231 188 162 ;144 131 121 113 107 X101 temperatures. 1383 269 218 188 p water tem JL � . ..._�_..._.._....� �,=+ •; 168 1153 141 132 125 1118 639 j456 1374 325 f292 1267 248 1232 219 1208 Table 13 Maximum pipe capacity in cubic feet of Natural Gasper hour forgas pressures of<2.0 psig(55"WC or 138 mbar)and a pressure drop of 0.5"W.C.(1.35 mbar)based on 0.60 specific gravitygas). EHD=Equivalent Hydraulic Diameter.The greater the value of EHD,the greater the gas capacity of the tubing. k RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG•K-199/160N/Xl-6 720 817 984(2019/06) 35 installation Instructions Operation 4.8.2 Gas Line Sizing Tables for LP GAS WHAT TO DO IF YOU SMELL GAS For your convenience,see below an excerpt from gas line sizing tables for a single LP appliance.Their intended use is for pipe sizing 1 between the 2nd stage(low pressure)regulator and the appliance.For details,see the current NFPA 54 or NFPA 58. ! r Required in utfor 160000/199000 BTU/hrfor the RTG-K-160/199N/X1.The as supply system must be sized forthe combined Risk of explosion! p g PPY Y total maximum BTU/hr load requirements of all gas appliances running simultaneously. ■P°'°�"'c p:: 2 ► Turn off the gas shut-off valve. 3 ► Open windows and doors. �t `" , ,,. ► Do not try to ignite the appliance. omin of glaiki,lron Pipe C �;,,,,.,; ► Do not touch any electrical switch,telephone, fron r •a i :� e� ' !' .�'' �'((d?))_c-+�^`r; use outlets. Pipe inches iinchtes T _ _ :. ► Extinguish all open flames.Do not smoke!Do 0.622 291 200 160 137 122 110 101 94 „ten �7 6�� 4 lighters! l5J ► Warn all occupants of the building.Do not rin 0.824418 608 336 y 287 255 231 212T— 197 y - ^ Fig.40 Description LCD display ► If you can hear gas leaking,leave the building: - ► Prevent others from entering the building and ” ✓''" [1] Locked condition indicator 1.049 X1150 787 632 541 480 434 400 372 police and fire department fromoutside the b _�_._. [2] Error indicator Table 14 Maximum capacity of the gas supplypipe in thousands of BTUperhourof UndilutedLP Gas at 1 VWX(0.4 psig or [3] Temperature indicator ► From outside the building,call the gas utility c 27.4mbar)based on a pressure drop of 0.5"WC(1.25mbar). [4] Activation water flow a trained and certified installer. ' [5] Cascading Master indicator gl 13 e�orSiconti-S-tagb Lo"Pre [6] Solar mode indicator B.Use only your hand to press the on/off control t [7] Flame indicator use tools.If the touch control display is dirty,wipe tHD' Length of Corrugated Stainless;Steel Tubing(CSST),feet [8] Power bar indicator damp cloth.Forceful repair may result in a fire ow r i r C.Do not use this appliance if any part has been u 254 183 151 131 118 107 99 94 90 85 6.1 For yoursafety read before operating your Immediately call a qualified service technician to i ;:i V.;,.., water heater appliance and to replace any part of the control sy: 303 _ 216 177 J 153 137 _126 117 109 _ 102 -98 gas control which has been under water. DANGE30 _.521 365 297 256 227 207 191 178 169 159 ,..•: ___ _ �• 6.2 Power ,r^: —� Explosion hazard. To turn ON the appliance; 31,";;;''.;i.3 605 425 344 297 265 241 222 208 197 186 " 1'^' —� --- --- ► If you do not follow these instructions exactly,a fire or Table15 Maximum capacity in thousands of BTU of the gas supplypipeperhourofUndiluted LPGas atIVW.C(0.4psigorexplosion may result causing property damage,personal b- Press the I(y, button. 27.4mbar)based on a pressure drop of 0.5"W.0(1.25 mbar). injury or loss of life. EHD=Equivalent Hydraulic Diameter.The greaterthe value of EHD,the greater the gas capacity of the tubing.` ApplianceTuhe Sizitfg,l3etween Single-or Second-Stage(Low-Pressure)Regulator and e ao Appliance malfunction! Strong magnetic fields can interfere with the electronics,which Fil tubetubej Diameter can lead to appliance malfunction. inc inches' [to 120 30 40' 140 hes I ► Do not attach magnets to this water heater,neither install it near strong magnetic fields. Fig.41 Z'I 0.6 226 104 89 79 _..L.__.._____. ...-.... A. s appliance is equipped with electronic igniti 52 329 on far To shut down the appliance; AThil 182 155 138 "''' — ----- lighting the main burner.When turning the heater on,if you 0- Pressthe 'V). button. Table 16 Maximum capacity in thousands of BTU of the gassupply pipe perhour of Undiluted LPGas at 11'W.0(0.4 psig or smell gas or detect a gas leak,follow these instructions exactly. 27.4mbar)based on a pressure drop of 0.5"W.0(1.25 mbar). 6.3 Error code reset Source National Fuel Gas Code NFPA 54,ANSI Z223.1-No Additional Allowance is necessary for an ordinary number of fittings. Some possible faults can be solved by resetting th To remove an error code from the display, ► Touch and hold for more than 3sec, The appliance will initiate the start up sequW( 36 RTG-K-199/160N/Xl-6 720 817 984(2019/06) RTG-K-199/160N/X1-6 720 817 984(2019/06) jInstallation instructions ,uctions ' 1. Total Hardness and pH maximum values must be evaluated ► Check the fuse on the printed circuit board for electrical 4.9 Water quality in combination.Indicated maximum values will e e reduced continuity,see fig.38,(1]. Waterquality can have an impact on appliance longevity.Water according to fig.26. supplied to the Infiniti Tankless"K-Series must be in 2. Combined values of total hardness and pH must be under accordance with table 17 and fig.26. r;rli'I' the indicated grey area.(e.g.the pair[180;8.3][total For water analysis data call your local water department, hardness;pH]is not acceptable). • a well,have well water analyzed periodically.Heavy scale wil";Jjl I I•; J'•;I ,'M I I''' + n form if the combination of water total hardness and pH exceeds Connecting the pressure relief valve(PRV) I.,.i f' I ! I the values specified in fig.26(grey area),Bradford White irI I�I �. recommends consulting a local water treatment professional A pressure relief valve is included in the box and must be jtl i}'�'� I� f installed at the time of installation.No valve isto be placed } 11I for water softening/conditioningoptions. i 10- between the PRV and the heater.Noreducing coupling orother � ( n- restriction maybe installed in the discharge line.The discharge necting powersupplycord """�"� pH pH '6 5-8,5 line must be a minimum of 4"above a drain and installed such Fig.38 Fuse position gin:, , -r * : — that it allow3 complete drainage of both the PRV and the line. )rd length:5.9ft(1.8m). Qissdlv,2d'Sohds]}rYigh br ppm? wl G90t yam:; The discharge line must be placed where it will not cause any e w 1 er supply that the appliance is plugged into [1] Fuse Total hardness I mg/I or ppm 20D damage. Ited from possible water damage.Observe 0- After checking the fuses,reinstall all parts in reverse order. Aluminum_ r w, ' Y€mg/i or ppfn �1 b' .'" 7 4 ► Use the integrated port to install the PRV,see Fig.27[1]. ice to avoid damages. j hlori es Chlorides �Amg/I or ppm 1250 ► Tighten the PRV with the support of a wrench,see Fig.21. J'r>gllorppm'k,r;YtO;4rj,, !i::!:.'!r's� ► Support all piping, n Jon of the fuses in control unit Copper.; __-_ 6 Operation instructions u` J proceed as follows: o � - mg/I or ppm��0.3 Ir ,e front cover,see fig, 3,page 12. Y " m LS-�--- - Zinc ;fall the cables from the control unit. — 3 - four snaps of the control unit and remove the — — Table 17 �i 4 200 180 � 5 ;l o 160 OL 140 ea:oa,nw-u.ry . - E Fig.27 Plumbing Connections(with shutoff valves)and Fig.39 x120 Pressure Relief Valve (1] On/Off button E 100 4.10 Water connections [2] Program Key [3] LCD display 2 80 [4] Up button = [5] Down button o 60 Water connections are on top ONLY. ~ Bottom connections are drain/service ports with limited flow enue,snxae.ry 40 capacity. a 'ontrol Unit Instruction to clean display 20 e four snaps inside the control unit and remove the ► Wipe down with a damp cloth.Do not use any aggressive or corrosive cleaning agents to clean the window. r 0 6.5 6.7 8.9 7.1 7.3 7.5 7.7 7.9 8.1 8.3 8.5 PH ,m, -water quality acceptable 0-Water quality not acceptable, ' water softening is required Fig.26 Water total hardness and pH values j 37 RTG-K-199/160N/Xl-6 720 817 984(2019/06) $ RTG-K-199/160N/X1-6 720 817 984(2019106) Installation instructions Electric o a I 4.15 Measuring gas pressure r 4.15.1 Gas supply pressure ► This heater is not approved for preheated water "" Confirm gas pressure upon installation. applications exceeding 140'F(60°C)for Residential appliances,in these cases a 3-way valve or mixing valve Connecting manometer� - _ � 1 " must be installed before the appliance to prevent water ®-r ► Shutoff gas supply at installer supplied shutoff valve for exceeding 140'F(60°C)from entering the appliance. 1 �� - this water heater. Fig.35 Gas pressure testport 10- Locate the inlet gas pressure test port(see Fig.35). ► When factheater,thecold connection is onthe top o Z ► Loosen the screw inside test port fitting(do not remove) [1] Gas pressure measuring port he ho right and the hot connectionn is on the top left. °�li `' and connect the manometer tube to the test port(see ► Tighten all water connections with the support of a wrench, see fig.29. ate" Fig.35). 5taticG2P�ressureReatlin ' Fig.29 Water filter Static Pressure Test { i. , g,' ► Turn the gas supply back on. Dynamic'GasFressilre`•4 ,;:- [1] Cap •j [2] Water filter ► Record the static gas pressure readingin table 20. Reddiijg;t - _ _ Dynamic Pressure Test Table 20 Inletgas pressure readings >,QT N,p` ,,. ► Turn ON the appliance. CAUAppliance damage! ► Access menu P3 Max.Power,see section 6.5. 5 Electrical connections y Appliance will overheat if not filled with water Note:While in this mode the appliance will run constantly at �I ► Ensure that the appliance is filled with water by opening a maximum power and allow maximum water flow. 5.1 Electrical power supply hot water tap,before plugging in the water heater to the For inlet gas pressure adjustment consider the following table: powersupply. Risk of electrocution! R ► The use of unions when connecting to the inlet and outlet , connections is recommended.This will facilitate any ga } 1 ► For safety reasons,disconnect the powersupj thle$' 'sPressufe;'�3.5"WC 8"WC the water heater before an serviceortestin i " necessary servicing. ( Y g tJi ► Plastic or PEX type plumbing materials are not suitable for - --- connecting directly toorwithin 18"of the water heater. 1) To assure maximum heat inputat maximum vent length,the �. ► Although water piping throughout the building may not be minimum gas pressure should be 5"W.C.for the 199kBTU copper,we require that copper or suitably rated stainless models and 4 W.C.for the 160 kBTU models.For more steel flex line be used for the water connections for 18"on information see section 4.6.3. ► This water heater must be electricallygrounde either side of the water heater(follow local codes if more Table 19 Minimum inletgas pressure under full operation accordance with the most recent edition of the stringent). Code. A 11,- Operate all other gas appliances(except heater)on the he heater must be naccordance with local co ,all electrii Fig.28 1- Never sweat anypipingdirectlytowaterconnections,as damage will occur, same gas piping system at maximum output. Canadian Electrical Code,CSA C22.1 Part 1.D i [1] Cold connection ► Kee w 0- Open all hot water taps to achieve a flow rate of at least 6 the gas or water piping to ground the metal par [2] Hot connection p water and outlet pipes to no less than%" gallons per minute.(1 tub and 2 sinks should be sufficient)• diameter to allow the full flow capacity. heater. If heater goes back to P2,open more hot water fixtures to ► If the cold and hot connections to the heater are reversed, allow sufficient flow to keep the water heater in Pl. the heater will not function. = `�"°" '•�=-°�^�-�- �- ► Record the lowest operating gas pressure readin m '> all ► Be certain there are no loose particles or dirt in the piping. r table 20. g i` Blow out or flush the lines before connecting to the water ► Turn OFF the appliance. heater. ► Modification of or tampering with the power sur ► Full port shutoff valves should be installed on both the cold lo- Shut off gas supply. prohibited. water supply and hot water outlet lines to facilitate ► Disconnect the manometer tube from the test point. ► Use of extension cords is prohibited. servicing the heater(see fig.27). ► Tighten the screw inside test point fitting. ► For installation on a private well system with a pressure Depending on the vent length,gas pressures below 5"W.C.for The water heater requires an electrical power suppll tank,the lowest pressure range setting recommended is Natural Gas or 8"W.C.for LPG may result in reduced power 120VAC/60Hz properly rated receptacleand mustfi 30-45 psi(2.06-3.ibar)to ensure optimal performance. output or possible error codes and must be corrected.See Gas grounded. Connections,chapter 4.8,page 33. The water heater is wired as shown in thewiringcilaf 38 (chapter 10,Fig.62). RTG K 199/160N/Xl-6 720 817 984(2019/06) RTG•K-199/160N/X1-6 720 817 984(2019/06) i Installation instructions tractions The higher the comfort level,the smallerthe delta between the 4.11 Domestic hot water recirculation with g i set point temperature on the water heater and the inlet water Pressure loss PSI(Feet of Head) external pump } The following drawing is provided to outline one possible temperature sensor value,resulting in a hotter recirculation g o recirculation design.This schematic is for illustration only andsystem. is o _ must not be used for actual instal lotion without appropriate The smaller ler the comfort level,the larger the delta between the sed set point temperature on the water heater and the inlet water engineering and technical advice from a properly licen k de. temperature sensor value,resulting in a cooler recirculation professional in the locality where the installation is ma system. This appliance has been designed to permit recirculation by Below is a graph illustrating how the comfort level value } controllingan external pump.For thisfunction a cable hasbeen changes the recirculation system's temperature. provided to electrically connect theexternal pump to the "a N appliance.All thefeaturesof recirculation(-j section 6.5.4 Al Set point----t- a Recirculation)can be used.Please be aware that the cable Adjustable within hidden RS menu(2-18F) does not provide 120 VAC to operate the recirculation pump,it II ---- --_ is a dry-contact switching external voltage of up to a maximum Pump OFFr---j---___ 0 of 5 amps. 10F Fir Pump ON 1----_ -----. _______ a i —o- —Water temp in loop(inlet water NTC) 6 O N EIMBIGWaE.N 2 Fig.31 Pump activation and deactivation thresholds o o ' MEOW 18 14 '01 "77 9 � � � G� �'•?,� s "� �e° X12' 1c.�1 ��- 0 5 v 10 ml•i ��+i�r rl('��,�I,i 6' i,4f i W C„�R� _:�:x al'!' a„ .�......,...�,,,..'��.1 o w _ ._g..- f 2 --....._. r ...._...-..- - ..._._ ___ Fig.30 Recirculation application Table i8 RS Menu is [1] Cold water supply The comfort level can be adjusted to achieve the desired [2] Check valve balance between readiness of hot water at the point of use and [3] Circulator pump energy consumption. [4] Expansiontank [5] Shutoff valves,field supplied [6] PRV [7] RTG-K-160/199N/Xl A higher comfort level will result in longer pump run times, 4.12 Adjusting the recirculation settings which will consume more electricity and gas. The pump and burner turn ON and OFF based on a delta a between the set point temperature on the water heater and the 413 Recirculation with the RTG•K-160/199N/Xi inlet water temperature sensor value.This delta is called the i I Recirculation with the RTG K 160/199 models requires the N I comfort level. installation of an external pump. Pressure drop curve j 39 RTG-K-199/160N/Xl-6 720 17 984(2019/06) RTG K 199/160N/X1-6 720 817 984(2019/06) j 8 I Installation Instructions The RTG-K-160/199 models have the capability of controlling Installati an external pump by switching power ON and OFF to the ° external pump using the recirculation pump cable. 12 pC8; ► The use of a flow switch is recommended to ensure DHW 13 priority and to prevent"cold-blow"situations when the --O Use only bronze or stainless steel pumps.Do not use pumps of Bradford White tankless water heater is used with an air 11 iron construction as they will oxidize and pose health risks. handler. Air handler installation must Include a pump. f 10 �T^ RefertoPump manufacturers pressure vsflow specificationsto Theflowswitch should be used to disable the bloweronthe ' I select a pump that will provide adequate flow through the air-handling system when domestic water is used. 8 recirculation system. ? I I ` ► Ensure the primary pump is properly sized to provide �— adequate flow for the system heat load. I 14 I 1 ---- ----- relay 4 ® For external Pump sizing please refer tothe pressuredrop 18 16 curves,fig.34.Also remember to account for system piping N pressure loss.A minimum of 1.7 GPM is recommended to q G provide adequate flow through the water heater when I determining the size of the primary pump. {, ® s "30Bt0pHj1V Fig.32 Bradford White tankless water heaters are approved for use in combination DHW and space heating applications [i] Cable to control board (open-loop setup), i [2] Appliance front cover These water heaters are not approved for use in space heating 4 [3]. External recirculation pump(field supplied) only applications(closed-loop setup).Figure 33 gives an [4] Terminal block example of a combination DHW and space heating application [5] Recirculation pump cable that is allowable,Use of tankless water heaterin a combination [6] 5 amp fuse DHW and space heating application will result in the product The flow rate through the recirculation system must be larger warranty being reduced to 3 years. than the activation fl ow rate of the water heater,0.4 GPM. A flow rate through the recirculation system greater than 1GPM d is recommended. 4.14 Space heating applications Fig.33 Hydroairsstemwith Y water heater [ �, CdUTION ti ,^vy [i] Hot water outlet v( [2] Cold water inlet [11]Thermometer(field supplied) [12] DHW outlet ► If the set point temperature is above 120°F(49°C), [3] Pressure relief valve [13]Thermostat(field supplied) precautions should be taken to protect users of potable [4] Gas supply [14]Air handler water from scalding. [5] Shut off gas valve(field supplied) [15]Check valve(field supplied) [6] Thermal expansion tank(as required) [16]Shutoff valve(field supplied) [7] Air purge(field supplied) [17]Circulation pump(only required if air handlers [8] Cold water supply , includes internal pump)(field supplied) i [9] Check valve(field supplied) [18]Relay(only required if air handler doesn't inclu [10] Thermostatic mixing valve(field supplied)' internal pump)(field supplied) 0 RTG-K-199/160N/X1-6 720 817 984(2019/06) RTG-K-199/160N/Xl-0 720 817 984(2019/06)