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Home My WebLink About48826-Z o�OS�EFOt�CA Town of Southold 8/17/2023 P.O.Box 1179 C* _ 53095 Main Rd y�o! � Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 44466 Date: 8/17/2023 THIS CERTIFIES that the building 'ALTERATION Location of Property: 160 Sailors Needle Rd,Mattituck Mattituck SCTM#: 473889 Sec/Block/Lot: 144.-5-26 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 12/23/2022 pursuant to which Building Permit No. 48826 dated 1/31/2023 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: (2)energy storage systems in basement of existing single-family dwelling as applied for. The certificate is issued to Penney DL Revoc Trt of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 48826 7/12/2023 PLUMBERS CERTIFICATION DATED uth i d Signature f FOLt TOWN OF SOUTHOLD BUILDING DEPARTMENT C, x ' TOWN CLERK'S OFFICE Woy�o. �ao� f� SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit #: 48826 Date: 1/31/2023 Permission is hereby granted to: Penney DL Revoc Trt PO BOX 470 Mattituck, NY 11952 To: install (2) energy storage systems in basement of existing single-family dwelling as applied for. At premises located at: 160 Sailors Needle Rd, Mattituck SCTM #473889 Sec/Block/Lot# 144.-5-26 Pursuant to application dated 12/23/2022 and approved by the Building Inspector. To expire on 8/1/2024. Fees: SOLAR PANELS $50.00 ELECTRIC $100.00 CERTIFICATE OF OCCUPANCY $50.00 Total: $200.00 Building Inspector pF SO(/Tyol 0 Town Hall Annex Telephone(631)765-1802 54375 Main Road P.O.Box 1179 Sean.devlin(W-town.Southold.ny.us Southold,NY 11971-0959 OIy�DUfVTY,�„�\ BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Penney DL Revoc Trt Address: 160 Sailors Needle Rd city:Mattituck st: NY zip: 11952 Building Permit#: 48826 Section: 144 Block: 5 Lot: 26 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: Electrician: GreenLogic LLC License No: SITE DETAILS Office Use Only Residential X Indoor X Basement Service Commerical Outdoor X 1st Floor Pool New X Renovation 2nd Floor Hot Tub Addition Survey X Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures Bath Exhaust Fan Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO2 Detectors Sub Panel A/C Blower Range Recpt Ceiling Fan Combo Smoke/CO Transfer Switch UC Lights Dryer Recpt Emergency Strobe Heat Detectors Disconnect Switches 4'LED Exit Fixtures Sump Pump Other Equipment: 13kW Energy Storage System w/ (2) SunPower SunVault Batteries, (1) 200A Hub+ Notes: Battery Storage Inspector Signature: Date: July 12, 2023 S.Devlin-Cert Electrical Compliance Form ho�aOF SOUTyolo -- # * TOWN OF SOUTHOLD BUILDING DEPT. (' couMv, 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [. ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ]' PRE C/O [ ] RENTAL REMARKS: o DATE S INSPECTOR SO!/lyo{o V # # TOWN OF SOUTHOLD BUILDING DEPT. `ycoulm, 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] I ULATION/CAULKING [ ] FRAMING /STRAPPING [ FINAL W&t SMINC [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: DATE INSPECTOR FIELD INSPECTION REPORT DATE COMMENTS FOUNDATION (1ST) S � H --------------------------------- FOUNDATION (2ND) � z O ROUGH FRAMING& �� 1 PLUMBING (� � r r� INSULATION PER N. Y. — H STA"CE ENERGY CODE Vwti3 FINAL . coo ADDITIONAL COMMENTS S ec S• �� "lec, -rr cal cpr+. z r- M 0 to k ►o H N o z x H x =o�SUFFnc r�oo TOWN OF SOUTHOLD—BUILDING DEPARTMENT h Town Hall Annex 54375 Main Road P. O. Box 1179 Southold,NY 11971-0959 Telephone (631) 765-1802 Fax(631) 765-9502 https://www.southoldtownny.gov d Date Received APPLICATION FOR BUILDING PERMIT � Q For Office Use Only ® � (� � �I �n 2 PERMIT NO. IISV`C Building Inspector: h II 1{11 �5 DEL 2 43 2021 Applications and forms must be filled out in their entirety.Incomplete applications will not be accepted. Where the Applicant is not the owner,an ®U1L® 1NGO 1OWNOF801MOLD Owner's Authorization form(Page 2)shall be completed. Date:12/15/2022 OWNER(S)OF PROPERTY: Name:Deborah Penney SCTM#1000-144-5-26 Project Address:160 Sailors Needle Road, Mattituck, NY Phone#:516-848-2959 Email:dpenney@optonline.net Mailing Address:P.O. Box 470, Mattituck, NY 11952 CONTACT PERSON: Name:Barbara - GreenLogic LLC Mailing Address:97 North Sea Road, Southampton, NY 11968 Phone#:631-771-5152 x117 Email:Barbara@Greenlogic.com DESIGN PROFESSIONAL INFORMATION: Name:James J. Stout Architect & Associates Mailing Address:2 Greg Lane, East Northport, NY 11731 Phone#:631-858-9388 Email:stouthub@jamesstoutarch.com CONTRACTOR INFORMATION: Name:GreenLogic LLC Mailing Address:97 North Sea Road, Southampton, NY 11968 Phone#:631-771-5152 Email:AM@Qreenlogic.com DESCRIPTION OF PROPOSED CONSTRUCTION [:]NewStructure ❑Addition ®Alteration ❑Repair ❑Demolition Estimated Cost of Project: LNOther 2 Energy Storage Systems $ 320000 Will the lot be re-graded? ❑Yes ®No Will excess fill be removed from premises? ❑Yes ®No 1 PROPERTY INFORMATION Existing use of property: St� le It Intended use of property: 51�Iw ' Zone or use district in which premises is situated: Are there any covenants and restrictions with respect to this property? []Yes;4No IF YES,PROVIDE A COPY_ 91 Check Box After Reading: PMAknSpoeoiblaf-all!I- ®eaods. wateriss.asp tb� C1hapWXlSv1dwT=mCbdr- cFaRc3ftWPermftpwu tothe Zone aftheTaonef5 Cm ma.NmYakandadmapp5ratdet-mt�,orrmjanmsar forthe aeaf a�eratiaes ar far or a;ler�e d�ed.7Le xga�io ale�awe lam Vis.6an"ldieeg o�'e hoed wade and ffegulaftns and to adrnk autlwhed mopedars an pn mases and in )for neck bapeamm False sliate n mb made herein are �a[6ssA p<aos®-W 2MMalfffieII/mTadkrawdGaw Application Submitted By(print name):GeeenL6' ie LLC pAuthorized Agent ❑Owner AlDate: ) STATE OF NEW YORK) SS: COUNTY OF Suffolk ) Nesim Aibukrel( being duly sworn,deposes and says that(s)he is the applicant (Name of individual signing contract)above named, (S)he is the Contractor (Contractor,Agent,Corporate Officer,etc.) of said owner or owners,and is duly authorized to perform or have performed the said work and to make and file this application;that all statements contained in this application are true to the best of his/her knowledge and belief;and that the work will be performed in the manner set forth in the application file therewith. Sworn before m`eetthis � D day of .20a� Notary Public BARBARA A.CASCIOTTA Notary PUbliC,State of New York PROPERTY OWNER AUTHORIZATION No. o1-CA4 Qualified in Suffolkfolk Co Cou (Where the applicant is not the owner) Commission Expires May 11, Deborah Penney resWingat /6 o �„� ,�,s r�e�dJJ�_ fid.._ GreenLogic LLC C 4- ,pido hereby'authbrize to apply on my behalf to the Town of S uthold Building Department for approval as described herein. J 31i�1 � z Owner's Signature Date Chegi Shnons Print Owner's ame Notary Public,State of NewYork No.31.4870341 Qualified In Suffolk County �, -r—nmission Expires February 4,20�2 o�OS�ffO(0 BUILDING DEPARTMENT-Electrical Inspector TOWN OF SOUTHOLD C* - Town Hall Annex- 54375 Main Road - PO Box 1179 e '� Southold, New York 11971-0959 yjj o� Telephone (631) 765-1802 - FAX (631) 765-9502 r rogerr southoldtownny.gov — seand(cD-southoldtownny.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: 12/15/2022 Company Name: GreenLogic LLC Name: Robert Skypala License No.: email: Barbara@Greenlogic.com Phone No: 631-771-5152 [j�jkrequest an email copy of Certificate of Compliance Address.: 97 North Sea Road, Southampton, NY 11968 JOB SITE INFORMATION (All Information Required) Name: Robert Skypala Address: 97 North Sea Road, Southampton, NY 11968 Cross Street: Phone No.: 631-771-5152 Bldg.Permit#: email: Barbara@Greenlogic.com Tax Map District: 1000 Section: 144 Block: 5 Lot: 26 BRIEF DESCRIPTION OF WORK (Please Print Clearly) (2) SunPower SunVault 13kW Energy Storage Systems with u Check All That Apply: Is job ready for inspection?: ❑YES ❑✓ NO [:]Rough In ❑✓ Final Do you need a Temp Certificate?: ❑✓ YES [—]NO Issued On 12/15/2022 Temp Information: (All information required) Service Size ❑1 Ph ❑3 Ph Size: A # Meters Old Meter# ❑New Service ❑ Service Reconnect ❑ Underground [—]Overhead # Underground Laterals 01 02 ❑H Frame❑Pole Work done on Service? ❑Y ❑N Additional Information: PAYMENT DUE WITH APPLICATION P"' ` Electrical Inspection Form 2020.xlsx tZe C i�;�3 g�1fFp�+Y BUILDING DEPARTMENT-Electrical Inspector TOWN OF SOUTHOLD Town Hall Annex-54375 Main Road - PO Box 1179 o Southold, New York 11971-0959 Telephone (631) 765-1802 - FAX (631) 765-9502 rogerr@southoldtownny.gov—seandO-southoldtownny.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: 12/15/2022 Company Name: GreenLogic LLC Name: Robert Skypala License No.: email: Barbara@Greenlogic.com Phone No: 631-771-5152 [ krequest an email copy of Certificate of Compliance Address.: 97 North Sea Road, Southampton, NY 11968 JOB SITE INFORMATION (All Information Required) Name: Deborah Penne Address 160 Sailors Neddle Road, Mattituck Cross Street: Phone No.: 516-848-2959 Bldg.Permit#: 48826 email: BarbaraCa Greenlogic.com Tax Map District: 1000 Section: 144 Block: 5 Lot: 2s BRIEF DESCRIPTION OF WORK(Please Print Clearly) (2) SunPower SunVault 13kW Energy Storage Systems with u Check All That Apply: Is job ready for inspection?: DYES ONO ❑Rough In ❑✓ Final Do you need a Temp Certificate?: [E]YES ONO Issued On 12/15/2022 Temp Information: (All information required) Service Size ❑l Ph ❑3 Ph Size: A #Meters Old Meter# ❑New Service ❑ Service Reconnect ❑ Underground ❑Overhead #Underground Laterals ❑l 02 ❑H Frame❑Pole Work done on Service? ❑Y ❑N Additional Information: PAYMENT DUE WITH APPLICATION l.Electrical lnspectiorFFortn.b2020:x1�X' U 2023 1/�TQ o 1fllm or wa rt2-ny J- 5T: 15ECI IMI: B O r.: TAX SURVEY NO. 10-10159 TITLE NO.. me ofP-�ci9 OR—=.9 5HOWN N.MON. 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RE LOGIC® ENERGY December 15, 2022 DEC 2 2 2022 BUILDING DEP TOWN OFSOUTHOLD Town of Southold Building Department Town Hall 53095 Route 25 Southold, NY 11971 Project Info: Deborah Penney 160 Sailors Needle Road Mattituck, NY 1000-144-5-26 Dear Building Inspector: Please find attached a building permit application to install an Energy Storage System at the above referenced property. In connection with this application, please find attached: • Building Permit application with owner authorization • Application for Electrical Inspection • 2 Surveys of the Premises • 4 Engineer's Reports • 2 Three Line Electrical Drawings • 2 Spec. sheets of the Battery with Hub • GreenLogic Suffolk County Home Improvement License • GreenLogic Certificate of Liability Insurance • GreenLogic Certificate of Worker's Compensation Insurance Coverage • Installation Manager's Master Electrician's License • Check for$200($50 Building Permit/$50 CO/$100 Electrical Inspection) Please let us know if you need anything else in connection with this application. Yours truly, J3wdfwm eaoci if& Barbara Casciotta Account Manager Barbara@Greenlogic.com 631-771-5152 ext. 117n n GREENLOGIC LLC •www.GreenLogic.com Tel: 631.771.5152 Fax: 631.771.5156 '— AU p p�\ SOUTHAMPTON ROSLYN HEIGHTS 97 North Sea Rd., Suite 3 200 S. Service Rd., #106 Southampton, NY 11968 Rosyln Heights, NY 11577 AC R 02/01/22022022' CERTIFICATE OF LIABILITY INSURANCE DATD/YYYt) THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER.THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S),AUTHORIZED REPRESENTATIVE OR PRODUCER,AND THE CERTIFICATE HOLDER. IMPORTANT: If the certificate holder is an ADDITIONAL INSURED,the policy(ies)must have ADDITIONAL INSURED provisions or be endorsed. If SUBROGATION IS WAIVED,subject to the terms and conditions of the policy,certain policies may require an endorsement. A statement on this certificate does not confer rights to the certificate holder in lieu of such endorsement(s). PRODUCER CONTACT Nicholas Zulkofske Brookhaven Agency,Inc. PHONE 631 941-4113 F°X 631 941-4405 100 Oakland Ave,Ste 1 E-MAIL Certificates@brookhavenagency.com Port Jefferson,NY 11777 INSURERS AFFORDING COVERAGE NAIC# INSURERA: Southwest Marine&General Insurance Co. INSURED INSURER B: Merchants Preferred Insurance Co. GreenLogic,LLC INSURER C; First Rehab Life Insurance Co. 97 North Sea Rd,Suite 3 INSURER D: National Liability&Fire Insurance Co. Southampton NY 11968 INSURER E: AGCS Marine Insurance Co. INSURER F COVERAGES CERTIFICATE NUMBER: REVISION NUMBER: THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED. NOTWITHSTANDING ANY REQUIREMENT,TERM OR CONDITION OF ANY CONTRACTOR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN,THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES.LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. INSR TYPE OF INSURANCE ADDL SUBR POLICY NUMBER POLICY EFF POLICY EXP LIMITS X COMMERCIAL GENERAL LIABILITY EACH OCCURRENCE $1,000,000 A CLAIMS-MADE �OCCUR DAMAGE TO RENTED SES(Ea nmunranca�__ $100, 00 X Contractual Liability X X GL202200012922 01/31/2022 01/31/2023 MED EXP(Any oneperson) $5,000 PERSONAL&ADV INJURY $1,000,000 GEN'L AGGREGATE LIMIT APPLIES PER: GENERAL AGGREGATE $2,000,000 POLICY[j]ECT 7]LOC PRODUCTS-COMP/OP AGG 2,000,000 OTHER: E&O Liability $1,000,000 AUTOMOBILE LIABILITY COMBINED SINGLE LIMIT $1,000,000 B X ANY AUTO BODILY INJURY(Per person) $ OWNED SCHEDULED X X CAP1043565 08/11/2021 08/11/2022 BODILY INJURY(Per accident) $ AUTOS ONLY AUTOS X HIRED �( NON-OWNED PROPERTY DAMAGE $ AUTOS ONLY AUTOS ONLY id $ UMBRELLA '3 OCCUR EACH OCCURRENCE $ EXCESS LIAB CLAIMS-MADE AGGREGATE $ HDED RETENTION $ WORKERS COMPENSATION PEROTH- AND EMPLOYERS'LIABILITY Y/N SIATLITP OFFICERIMEM ER EXCLUDED?ANY ECUTIVE❑ N/A see separate certificate E.L.EACH ACCIDENT (Mandatory In NH) E.L.DISEASE-EA EMPLOYEE $ If yes,describe under DESCRIPTION OF OPERATIONS below E.L.DISEASE-POLICY LIMIT $ C NYS Disability D251202 04/11/2021 04/11/2022 Statutory Limits E Installation Floater/Property SML93076366 04/15/2021 04/15/2022 $300,000 $2,500 Ded DESCRIPTION OF OPERATIONS/LOCATIONS/VEHICLES (ACORD 101,Additional Remarks Schedule,may be attached if more space Is required) Certificate holder is also named as Additional Insured. CERTIFICATE HOLDER CANCELLATION TOWN OF SOUTHOLD SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN BUILDING DEPARTMENT ACCORDANCE WITH THE POLICY PROVISIONS. 53095 ROUTE 25 SOUTHOLD,NY 11971 AUTHORIZED REPRESENTATIVE <> ©1988-2015 ACORD CORPORATION. All rights reserved. ACORD 25(2016/03) The ACORD name and logo are registered marks of ACORD YORK Workers' CERTIFICATE OF STATE Compensation NYS WORKERS' COMPENSATION INSURANCE COVERAGE Board 1a.Legal Name&Address of Insured(use street address only) 1b.Business Telephone Number of Insured Greenlogic LLC 631-771-5152 97 North Sea Rd,Suite 3 1c.NYS Unemployment Insurance Employer Registration Number of South Hampton,NY 11968 Insured Work Location of Insured(Only required if coverage is specifically limited to 1 d.Federal Employer Identification Number of Insured or Social Security certain locations in New York State,i.e.,a Wrap-Up Policy) Number 203801194 2.Name and Address of Entity Requesting Proof of Coverage 3a.Name of Insurance Carrier (Entity Being Listed as the Certificate Holder) United Wisconsin Insurance Company Town of Southold 3b.Policy Number of Entity Listed in Box"1 all Building Department 53095 Route 25 WC605-00090-022-SZ Southold,NY 11971 3c.Policy effective period 10/15/2022 to 1/1/2023 3d.The Proprietor,Partners or Executive Officers are Included.(Only check box if all partners/officers included) all excluded or certain partners/officers excluded. This certifies that the insurance carrier indicated above in box"T'insures the business referenced above in box"1 a"for workers' compensation under the New York State Workers'Compensation Law.(To use this form,New York(NY)must be listed under Item 3 on the INFORMATION PAGE of the workers'compensation insurance policy). The Insurance Carrier or its licensed agent will send this Certificate of Insurance to the entity listed above as the certificate holder in box"2". The insurance carrier must notify the above certificate holder and the Workers'Compensation Board within 10 days IF a policy is canceled due to nonpayment of premiums or within 30 days IF there are reasons other than nonpayment of premiums that cancel the policy or eliminate the insured from the coverage indicated on this Certificate. (These notices may be sent by regular mail.)Otherwise,this Certificate is valid for one year after this form is approved by the insurance carrier or its licensed agent,or until the policy expiration date listed in box"3c",whichever is earlier. This certificate is issued as a matter of information only and confers no rights upon the certificate holder.This certificate does not amend, extend or alter the coverage afforded by the policy listed, nor does it confer any rights or responsibilities beyond those contained in the referenced policy. This certificate may be used as evidence of a Workers'Compensation contract of insurance only while the underlying policy is in effect. Please Note: Upon cancellation of the workers'compensation policy indicated on this form, if the business continues to be named on a permit,license or contract issued by a certificate holder,the business must provide that certificate holder with a new Certificate of Workers'Compensation Coverage or other authorized proof that the business is complying with the mandatory coverage requirements of the New York State Workers'Compensation Law. Under penalty of perjury,I certify that I am an authorized representative or licensed agent of the insurance carrier referenced above and that the named insured has the coverage as depicted on this form. Approved by: Alicia Christiansen //(Print name of authorized representative or licensed agent of insurance carrier) Approved by: .�9C/ ZZ (Signature) (Date) Title: Director of Sales Operations Telephone Number of authorized representative or licensed agent of insurance carrier: 941-306-3077 Please Note:Only insurance carriers and their licensed agents are authorized to issue Form C-105.2.Insurance brokers are NOT authorized to issue it. C-105.2(9-17) www.wcb.ny.gov YORKATE Workers' CERTIFICATE OF INSURANCE COVERAGE STCompensation Board NYS DISABILITY AND PAID FAMILY LEAVE BENEFITS LAW PART 1.To be completed by NYS disability and Paid Family Leave benefits carrier or licensed insurance agent of that carrier 1a.Legal Name&Address of Insured(use street address only) 1b.Business Telephone Number of Insured GREENLOGIC,LLC 631-941-4113 97 NORTH SEA ROAD,SUITE 3 SOUTHAMPTON,NY 11968 1c.Federal Employer Identification Number of Insured or Social Security Number Work Location of Insured(Only required if coverage is specifically limited to certain locations in New York State,i.e.,Wrap-Up Policy) 203801194 2.Name and Address of Entity Requesting Proof of Coverage 3a.Name of Insurance Carrier (Entity Being Listed as the Certificate Holder) ShelterPoint Life Insurance Company TOWN OF SOUTHOLD BUILDING DEPARTMENT 3b.Policy Number of Entity Listed in Box"1a" 53095 ROUTE 25 DBL251202 SOUTHOLD, NY 11971 3c.Policy effective period 04/11/2021 to 04/10/2023 4. Policy provides the following benefits: A.Both disability and paid family leave benefits. B.Disability benefits only. C.Paid family leave benefits only. 5. Policy covers: ❑., A.All of the employer's employees eligible under the NYS Disability and Paid Family Leave Benefits Law. ❑ B.Only the following class or classes of employer's employees: Under penalty of perjury,I certify that I am an authorized representative or licensed agent of the insurance carrier referenced above and that the named insured has NYS Disability and/or Paid Family Leave Benefits insurance coverage as described above. �� Date Signed 4/7/2022 By ��dhf (Signature of insurance carrier's authorized representative or NYS Licensed Insurance Agent of that insurance carrier) Telephone Number 516-829-8100 Name and Title Richard White, Chief Executive Officer IMPORTANT: If Boxes 4A and 5A are checked,and this form is signed by the insurance carrier's authorized representative or NYS Licensed Insurance Agent of that carrier,this certificate is COMPLETE. Mail it directly to the certificate holder. If Box 4B,4C or 56 is checked,this certificate is NOT COMPLETE for purposes of Section 220,Subd.8 of the NYS Disability and Paid Family Leave Benefits Law. It must be emailed to PAU@wcb.ny.gov or it can be mailed for completion to the Workers'Compensation Board, Plans Acceptance Unit, PO Box 5200, Binghamton, NY 13902-5200. PART 2.To be completed by the NYS Workers'Compensation Board (only if Box 4B,4C or 5B have been checked) State of New York Workers' Compensation Board According to information maintained by the NYS Workers'Compensation Board,the above-named employer has complied with the NYS Disability and Paid Family Leave Benefits Law(Article 9 of the Workers'Compensation Law)with respect to all of their employees. Date Signed By (Signature of Authorized NYS Workers'Compensation Board Employee) Telephone Number Name and Title Please Note:Only insurance carriers licensed to write NYS disability and paid family leave benefits insurance policies and NYS licensed insurance agents of those insurance carriers are authorized to issue Form DB-120.1.Insurance brokers are NOT authorized to issue this form. DB-120.1 (12-21) 11111111111111°��°��°°x'1111111 v 4` " tiv Suffolk County Execu e s 0 ce of Consumer Affairs S VETERANS MEMORIAL HIGHWAY HAUPPAUGE,NEWYORK 11788 N w- DATE ISSUED: -A 5/25/2006 No. 40227-H SUFFOLK COUNTY M 3.3.-R Home Improvement Contractor License This is to certifv that MARC A CLEJAN doing business as GRFFN LOGIC LLC having ftu-nished the requirements set forth in accordance with and subject to the provisions of applicable laws,rules and regulations of the County of Suffolk, State of New York is hereby licensed to conduct business as a HOME IMPROVEMENT CONTRACTOR,in the County of Suffolk. AdditignW BusineS sses NOTVALEDWITHOUT DEPARTMENTAL SEAL AND A CURRENT CONSUI�JElk AFFAIRS ID CARD Director 4-1-4 -4 ut R M I Suffolk County Executive's Office of Consumer Affairs j VETERANS MEMORIAL HIGHWAY * HAUPPAUGE, NEW YORK 11788 DATE ISSUED: 12/10/2007 No. 43858-ME SUFFOLK COUNTY Master Electrician License This is to certify that ROBERT J SKYPALA doing business as GREENLOGIC LLC ' having given satisfactory evidence of competency,is hereby licensed as MASTER ELECTRICIAN in accordance r with and subject to the provisions of applicable laws,rules and regulations of the County of Suffolk,State of New York. Additional Businesses NOT VALID WITHOUT DEPARTMENTAL SEAL ANDA'CURRENT 4 1 CONSUMER AFFAIRS Tp CARD � - a Director � � n t fi6a APhOOVED AS NOT€D DATE: B.P.#FEE: _ BY: NOTIFY BUILDING DEPARTMENT AT 765-1802 8 AM TO 4 PM FOR THE FOLLOWING INSPECTIONS: 1. FOUNDATION - TWO REQUIRED FOR POURED CONCRETE 2. ROUGH - FRAMING & PLUMBING Fire separation 3. INSULATION 4. FINAL CONSTRUr..T ION MUST required as per BE COMPLETE =o': c.0. NYS Code ALL CONSTRUCT,;("'N SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR DESIGN OR CONSTRUCTION ERRORS. COMPLY WITH ALL CODES OF NEW YORK STATE & TOWN CODES AS REQUIRED AND CONDITIONS OF STEES N YS DrC OCCUPANCY'OR USEIS`UNLAWFUL VVITHOUT=CEPTIFICft OF-OCCUPANCY ELECTRICAL INSPECTION REQUIRED _ EENL®GIC® ENERGY GreenLogic,LLC Approved Penny,Deborah 160 Sailors Needle Road Mattituck,NY 11952 RPO 2-SunVault 13kW Energy SWITCH — — —� Storage Systems SUNPOWER MODULES 'strings already combined into PSEG UTILITY SPR-X21-350-BLK-E-AC 4 strings as per SunVault ESS I 300A install ® I BIDIRECTIONAL Monitoring System: METER SunPower C Branch Circuit#1 ROOFTOP PING RAY AC Branch Circuit#6 Equipment Secifications: DC 10 AC Modules #10 DC 12 AC Modules Battery:SunVault 13kW ESS 1 l Dimensions:64.5"X 26"X 14.8" AC I Branch Circuit#2 Dc 3ACModules #10 I Gateway:SunPower Hub+ Dimensions:17"X 46"X 6" #10 AC Branch Circuit#3 Notes: DC 4ACModules #10 l_ _l Contact Information: HUB+ Deb:516.848.2959 AC I Branch Circuit#4T.I 200A 12D/24 - 1/0 capper THHN - DC 8 AC Modules #1D LOCATION NEAR MSP r — — — I s 2 S Size of Main Service Panel: MSP AC Branch Circuit#5 MSP50#1 Generator) DC 4 AC Modules #10 I 50A (left Panel backed up by G or) I I I it (BACKEDD UUP A 1P *Backing up right MSP• PANEL) (Backed up by Generator ATS) I r — — — — — 1 r — — — — — PVDR. ssoa�P I PV56 I /� Andrew Smith built FP room for LIML —— I !r I I I I - Battery Housing as per code (4)#B THHN (2)CATV(From (2)#10 THHN ---� BASE) 1 (3)#12 COMM CABLES __-� 13kWh SUNVAULT I 13 kWh SUNVAULT ENERGY I � �____-t ENERGY STORAGE SYSTEM STORAGE SYSTEM 40A 2P I I I I I SV-BASE13-12-B I SV-BASE13-12-A I oA, 2P SA, 2P (4)#8 THHN j\/ l eAtLUPeus I I I I L__pUJA MAUI __J Engineer/Architect Seal: 20/15Aq, I I I I I Z I ; � I ARc ,. I I I `y, 20/20A(X ^---^--- h r t, ylr -- NON-BACKUPBus (125A MAX) i F — — — — Drawn By: MTH-KFM Drawing:#1 Lte:12/29/2022 REV:A Basement Plan View U,�,GREENLOGICQ ENERGY` GreenLogic,LLC Approved Penney,Deborah 160 Sailors Needle Road Mattituck,NY 11952 2-SunVauft 13kW Energy Stor a Systems 101 Monitoring System: SunPower Equipment Specificabons: Battery:SunVauft 13kW ESS 2-SunVauft 13kW Batteries Dimensions:64.5"X 26"X 14.8" Heat/Smoke De rinr Gateway:SunPower Hub+ Dimensions:17"X 46"X 6" Notes: • Rooms and areas containing energy storage systems shall be protected on the SunVauft Hub+ system side(inside of the room)by no less Fireproof Door f�f than 5/8"type X gypsum board or 150A ATS equivalent,installed on the walls and ceiling in accordance with Section R327.8. Individual units shall be separated from �(GI each other by at least T-O"unless smaller 150A Main Service Panel separation distances are documented to be adequate in accordance with R327.3.1. • Provide heat/smoke alarm in rooms and Existing Utility Room for SunVault 150A Main Service Panel areas in which energy storage systems are Batteries in accordance wits installed in accordance with R327.7. R327.4 • In accordance with R327.5;Individual energy storage system units shall have a maximum rating of 20kWh.The aggregate rating shall not exceed; • 40kWh within utility closets and storagetutility spaces. 8OkWh in attached ordetached Utility Meter garages. 8OkWh on exterior walls. • BOkWh outdoors on the ground. • Sun Vault Batteries do not produce hydrogen orotherflammable gasses during charging in accordance with R327.10 and R327.11. • 1 Coat of spackle is reguired on all seams and olLs. � a r� �ES 7- 1 is 33 �.- Drawn By: 2 Date:12/1/20 Cross Section View of Battery Utility Room ��{`� E E N L®GIC° ENERGY- GreenLogic,LLC Approved Facing East Iso Penney, borah Facing Road Mattituck,NY 11952 Heat/5moke Detector 2-SunVauR 13kW Energy Storage Systems 2 Monitoring System: ESS ESS SunPower • Equipment Specifications: �a C t Battery:SunVault 13kW ESS Dimensions:64.5"X 26"X 14.8" • Gateway:SunPower Hub+ u,� Dimensicns:17"X 46"X 6" Notes: �� l • soomsandareashallb protnergy ected storage systems shall be proteded on the �/1,`1�• Y system side(inside of the room)by no less than 5/8"type X gypsum board or C� equivalent,installed on the walls and t/ (� ceiling inaccordance with Section R327.8. hA I J Individual units shall be seperated from each other by at least 3'-0"unless smaller �t separation distances are documented to be rte/ adequate in accordance with R327.3.1. Cross Section View of Main Service Panel Wall / L/ Provide h hick eneraVsmokegy alarm in rooms and areas in which energy storage systems are installed in accordance with R327.7. • In accordance with R327.5;Individual energy storage system units shall have a maximum rating of 20kWh.The aggregate rating shall not exceed; • 40kWh within utility dosets and storage/utility spaces. 80kWh in attached ordetached garages. • 80kWh on exterior walls. 80kWh outdoors on the ground. • Sun Vault Batteries do not produce i' hydrogen orothef flammable gasses during charging in accordance with /Z R327.10andR327.11. { { f {{ { ; ' ' �; f {{ • 1 Coat of spac e:is4equired on ail seams and holF {,f ` { 150A Main Service Panels �� SES 3 TO 150A ATS L—SunVauft Hub+ 1i II n�'. •�.1 `� A- Drawn By: /D of 2 Date:12/1/ - . Datasheet SUNPOWER ® SunPower® Equino)ff Storage System: Hub+l" SunPower#533336 Electrical Applications PV self-consumption,backup,TOU control,and more Special Features 12 V jumpstart:YES/Generator control:YES/Rapid Power Off:YES Max.Allowed Service/Disconnect Rating 200 A Nom.Allowed Service Voltage 120/240 V 60 Hz,split phase Short Circuit Rating' 10 kA Overcurrent Protection Device Allowed 100-200 A/service entrance rated AC Metering Solar meter:ANSI C12.20,<0.5%RGM I Site meter:<2% Connectivity Ethernet,WIFI,and cellular Backup Transition Seamless Load/Generation Breakers3 Refer to installation and commissioning guide for available spaces Overvoltage Category OV IV Pollution Degree III Protection Class I Scalability Supports multiple storage and PV array systems in paralle14 Certifications, • Cbrnpliance Semi-Flush Mount Surface Mount Warranty 10 years Dimensions(in.) 14 w x 45 h x 3.8 d 17 w x 46 h x 6 d Weight 80 Ib(36 kg) 80 Ib(36 kg) Certifications ANSI C12.20(Class 0.5) and CSA C22.2 No.107.1 Mounting Options Indoor Indoor/Outdoor Compliance FCC Part 15 Subclass B Conduit entry Multiple;up to 3 in. NEC 2020 UL 67 E-nviroUL 869A Semi-Flush Mount Surface Mount UL 1741 Ambient Operating Temp. -4°F to 122°F(-20°C to 50°C) Storage Ambient -22°F to 140°F(-30°C to 60°C) "LL Temp. Humidity 0-95%,condensing (� Enclosure Type/ NEMA Type 1X NEMA Type 3R/IP54 Ingress Rating Max.Elevation 6560 ft(2000 m) Environment Indoor Indoor/Outdoor 1 Higher short circuit rating is compatible with external suitable rated equipment. 2 Recommended service-rated circuit breaker type must be installed. 3 See the Equinox Storage Installation Guide for guidelines. 4 See the Equinox Storage Installation Guide for guidelines. i Refer to www.sunpower.com/facts for more reference information. I For more details,see extended datasheet www.sunpower.com/datasheets Refer to installation and commissioning guide for additional information. Specifications included inthis datasheetare subjectto changewithout notice. I ©2020 Sun Power Corporation.All Rights Reserved.1-800-SUNPOWER. S U N W" E Re 533556 RevB ®atasheet SUNPOWERP SunPower® Energy Storage System:Storage 13 and Storage 26 Performance Storage 13 Storage 26 DC Rated Energy 13 kWh(128 Ah) 26 kWh(256 Ah) Max.Usable Energy'(DC) 12 kWh(118 Ah) 24 kWh(236 Ah) DC Breaker Rating 125 A/two pole Nom.Internal Battery Voltage 51.2 V Nom.AC Voltage(L-N-L) 120/240 VAC 60 Hz,split phase Max.AC Continuous Output Current 28.5 A Max.AC Output Fault Current 35A Max.Short Circuit Rating 10 kA AC Overcurrent Protection Device 40 A/two pole Max.Continuous Discharge Power(cont./5 min./10 sec.) 6.8 kW/7.5 kW/8.5 kW Max.Continuous Charge Power(cont./10 sec.) 5.0 kW/6.0 kW Peak Surge,10 sec.(backup;charge and discharge) 8500 W(10 sec.)/7500 W(5 min.) Split-Phase Imbalance 4800 W Power Factor(full-rated power) ±0.85 Round-Trip Efficiency(@ 25°C) >87% Overvoltage Category 11 Pollution Degree III Protection Class I • • • • Seismic Rating IEEE 693-2005 Warranty 10 years AC-156 Environmental Rating Indoor and outdoor rated • FCC Part 15 Subclass B • IEEE 1547 Acoustic Noise Level <50 dBA @ 1 m distance,86°F(30°C) UL 1642 Certifications . UL 1973 Recommended 32°F to 86°F(0°C to 30°C) and • UL 1741 Operating Temp. Compliance • UL 1741 PVRSS(Pending) Ambient Operating 140F to 113°F(-10°C to 45°C) • UL 1741 SA(CA Rule 21) Temp. UL 9540 -40F to 113°F(-200C to 45°C)(for 6 months) • UN 38.3 Storage Ambient Temp.z -22°F to 140°F(-30°C to 60°C)(for 7 days) Initial Energy Reserve 30% ;\' Humidity 0-95%condensing Enclosure Type/Ingress ---------------------- Rating ----- -----------Rating NEMA Type 3R/IP54 Elevation 6560 ft(2000 m) .~ Mechanical _, User Interface Mobile App,LEDs i ! Dimensions(in.) 64.5 h x 26 w x 14.8 d3 • 13 kWh:270 Ib(122.5 kg)w/inverter; Weight 528 Ib(239.5 kg) fully assembled • 26 kWh:934 Ib(423.6 kg)fully assembled i Mounting Options Wall or floor' 0% ;fr 1 Some energy reserved for logic purposes. 1' 2 Extended exposure reduces battery performance. 3 Two enclosures for 26 kWh. i Intertek 4 Additional hardware details in installation guide. Some parameters can vary depending on site-specific conditions. 3977349 See the Equinox Storage Installation Guide for guidelines.SeeAWw.sunpower.com/facts for [� additional referhoot nceotiinformation. ..or 0205.SpecifrCor omni udedinthis clatasReserveet are d. J U N P �/ E R® change without notice.©20205unPower Corporation.All Rights Reserved.SUNPOWER and the SUN POWER logo are registered trademarks of SunPower Corporation in the U.S,and other countries as well.1-800-SUNPOWER. 533558 RevC —EXISTING EQUIPMENT--- AC—COMBINER PANEL EXISTING SERVICE PV—SA-1 A (TYPICAL SYSTEM SCHEMATIC, 120/240, 1 PH, 3W • AC—CMB-1 FINAL INSTALLATION MAY VARY, L' N • • • 1 ICRITICAL LOAD PANEL REQUIRES LOCAL AHJ ( ) C AND UTILITY APPROVAL) 200A KWH EXISTING EQUIPMENT ' PV—SA-2 A i I MAIN I ' • • • A B N ' NEW N 2 1 I a 1 LINE BREAK , AC—DSC-1 ---- — —� I LBR-1 AC DISCONNECT I i BKR-2 TYP. PV ARRAY /\ PV—SAN A B N — CRITICAL UFUSED \LOAD, TYP. MAIN BKR—BA BCRITICAL i TYPICAL PV MODULE WITH III LOAD, TYP. ———INTEGRAL DC/AC INVERTER III N I i III 7A DCS-1 B III Q EGC EGC III I I N I I N I � I -- --- — ----- I I C I MBJ EGC 1 I I I LBR-1 RELAY CONTRO.L] I I I I I I AC DISTRIBUTION REMOTE DISCONNECT I III I (NON—CRITCAL LOADS) AS REQUIRED BYI I LOCAL AHJ ----------1-----------------------1----------- NEW: EXISTING uL1GEC DC STORAGE BATTERY/ IRREVERSIBLE BOND, TYP. #4 CU = AC INVERTER UNIT s �,s�•sr 'F SUNPOWER EQUINOX SUNVAULT 13KWh,240V,WP.(2) + + PROPOSED 3-LINE ELECTRICAL DIAGRAM REVISIONS Penney, Deborah P�_)_ GREELOGIC® 160 Sailor's Needle Rd. (� ENERGY Mattituck, NY 11952 ELIMINATING THE COST OF ENERGY 1.) INITIAL SUBMITTAL WITH APPLICATION Page 1 of 5 Drawing No: PNY-3LD2 Revision: 1 Revised: 4/10/2022 _j SYSTEM SUMMARY TOTAL KW RATING: (AC POWER) 13.12 (PV) TOTAL KW RATING: (DC POWER) 14.35 (PV), 26.0 (ENERGY STORAGE) QTY. COMPONENT SPECIFICATION SUNPOWER BRAND, MODEL: SPR-X21-350-E-AC 41 PV MODULE: 350 W DC(NOMINAL), EACH SUNPOWER BRAND, MODEL: SPR-X21-350-E-AC 41 PV INVERTER: (INTEGRAL TO MODULE) 320 VA, 1.33 A(MAX.), 240V AC, EACH NEW EQUIPMENT ENERGY STORAGE SYSTEM: SUNPOWER BRAND, MODEL: EQUINOX SUNVAULT, 2 DC STORAGE BATTERY: (INTEGRAL INVERTER) POWER RATING: 6.8 KW, 13 KW-HOUR, 240V AC 4EpE0 A . 'q 7f E''y0e REVISIONS Penney, Deborah �� LOG IC® 160 Sailor's Needle Rd. GRG Mattituck, NY 11952 ENERGY 1.) INITIAL SUBMITTAL WITH APPLICATION ELIMINATING THE COST OF ENERGY ' Page 2 of 5 Drawing No: PNY-3LD2 Revision: 1 Revised: 4/10/2022 EXITING EQUIPMENT& COMPONENT SCHEDULE TAG DESCRIPTION SPECIFICATION PV-SA-1 PHOTOVOLTAIC SUB-ARRAY (EXISTING) SUNPOWER SPR-X21-350-E-AC, 1-CIRCUIT OF 6-MODULES PV-SA-2 PHOTOVOLTAIC SUB-ARRAY (EXISTING) SUNPOWER SPR-X21-350-E-AC, 1-CIRCUIT OF 6-MODULES PV-SA-3 PHOTOVOLTAIC SUB-ARRAY (EXISTING) SUNPOWER SPR-X21-350-E-AC, 1-CIRCUIT OF 6-MODULES PV-SA-4 PHOTOVOLTAIC SUB-ARRAY (EXISTING) SUNPOWER SPR-X21-350-E-AC, 1-CIRCUIT OF 7-MODULES PV-SA-5 PHOTOVOLTAIC SUB-ARRAY (EXISTING) SUNPOWER SPR-X21-350-E-AC, 1-CIRCUIT OF 7-MODULES PV-SA-6 PHOTOVOLTAIC SUB-ARRAY (EXISTING) SUNPOWER SPR-X21-350-E-AC, 1-CIRCUIT OF 9-MODULES AC-CMBP AC COMBINER PANEL, CRITICAL LOADS 250V,400A, NEMA-1, 1-PH, 3-WIRE BKR-1...BKR-6 CIRCUIT BREAKER, PV-SA-1...PV-SA-6 MATCH AC COMBINER PANEL BRAND, 2-POLE, 20A AC-DSC-1 AC DISCONNECT SWITCH (LINE TAP) 250V,400A, NEMA-1, FUSED; FUSE RATING: 350A NEW EQUIPMENT&COMPONENT SCHEDULE TAG DESCRIPTION SPECIFICATION AC-CMBP AC COMBINER PANEL, CRITICAL LOADS 250V,400A, NEMA-1, 1-PH, 3-WIRE BKR-B CIRCUIT BREAKER, DCS-1, DCS-2 MATCH AC COMBINER PANEL BRAND, 2-POLE, 35A LBR-1 LINE BREAK RELAY (HUB+) MATCH DC STORAGE SYSTEM (SUNPOWER EQUINOX HUB+) DCS-1 DC STORAGE BATTERY WITH AC INVERTER SUNPOWER EQUINOX SUNVAULT, 13,000 WATT-HOUR, 240V AC DCS-2 DC STORAGE BATTERY WITH AC INVERTER SUNPOWER EQUINOX SUNVAULT, 13,000 WATT-HOUR, 240V AC EpED W� r '' r Penney, Deborah REVISIONS GREENLO 160 Sailor's Needle Rd. (:<�� ENEY Mattituck, NY 11952 ENERGY ELIMINATING THE COST OF ENERGY 1.) INITIAL SUBMITTAL WITH APPLICATION Page 3 of 5 Drawing No: PNY-3LD2 Revision: 1 Revised: 4/10/2022 EXISTING ELECTRICAL LOAD SUMMARY,AC CIRCUITS TAG POWER, MAX VOLTAGE MAX.AC VOLTAGE, NOMINAL RANGE CURRENT PV-SA-1 1,920 WATTS 211-264 VAC 7.98 A AC 240 V,AC PV-SA-2 1,920 WATTS 211-264 VAC 7.98 A AC 240 V,AC PV-SA-3 1,920 WATTS 211-264 VAC 7.98 A AC 240 V,AC PV-SA-4 2,240 WATTS 211-264 VAC 9.31 A AC 240 V,AC PV-SA-5 2,240 WATTS 211-264 VAC 9.31 A AC 240 V,AC PV-SA-6 2,280 WATTS 211-264 VAC 11.97 A AC 240 V,AC NEW ELECTRICAL LOAD SUMMARY,AC CIRCUITS TAG POWER,MAX VOLTAGE MAX.AC VOLTAGE, NOMINAL RANGE CURRENT DCS-1 6,800 WATTS 120/240 VAC 29 A AC 120/240 V,AC DCS-2 6,800 WATTS 120/240 VAC 29 A AC 120/240 V,AC SEPEo A;p? t PROPOSED ELECTRICAL LOADS f,�7F NENyoPr REVISIONS Penney, Deborah �} �� LOG IC® 160 Sailor's Needle Rd. 0 Mattituck, NY 11952 ENERGY ELIMINATING THE COST OF ENERGY 1.) INITIAL SUBMITTAL WITH APPLICATION Page 4 of 5 Drawing No: PNY-3LD2 Revision: 1 Revised: 4/10/2022 CONDUCTOR SCHEDULE TAG TYPE CONDUIT AWG. / EGC A USE-2/PV/UF 3/4" PVC-40 12 / 6 B THWN-2 2" PVC-40 8 / 8 C THWN-2 2" PVC-40 (2x) 3/0 / 2 D THWN-2 2" EMT (2x) 3/0 / 2 E THWN-2 3/4" EMT 12 / 12 1.)CONDUCTOR TYPES AND SIZES TO BE ADJUSTED FOR TEMPERATURE, DISTANCE,AND DERATING FACTORS. 2.) ELECTRICAL CONDUIT TO BE MINIMUM PVC SCHEDULE 40,ADJUST FOR SITE CONDITIONS. 3.) ALL ELECTRICAL MATERIALS AND INSTALLATION METHODS TO COMPLY WITH NEC AND LOCAL CODE REQUIRMENTS. 4.) NOTE: EQUIPMENT GROUNDING CONDUCTOR TO BE#6 COPPER, MINIMUM tEpEU agcy eeS].�T a• t 3 E3 PROPOSED ELECTRICAL LOADS - X1Oer 9 bF NES+ L-' REVISIONS Penney, Deborah R E E N LOGIC® 160 Sailor's Needle Rd. Mattituck, NY 11952 ENERGY ELIMINATING THE COST OF ENERGY 1.) INITIAL SUBMITTAL WITH APPLICATION Page 5 of 5 Drawing No: PNY-3LD2 Revision: 1 Revised: 4/10/2022 S U N POWE R° Technical Notification Title SunVaultTm Completion of Large-Scale Fire Testing (UL 9540A), 540838 RevB Date November 01, 2021 Authors Craig Walker, Principal Battery Engineer Application SunVaultTA° systems 1.0 Overview SunPower®SunVaulfm energy storage system (ESS)units have completed large-scale fire testing as per UL 9540A Edition 4 2019.The testing results qualify SunVault ESS units for exceptions from certain installation requirements in fire code compliance beginningJuly 1, 2021 in California and in other jurisdictions.This Tech Note explains the SunVault ESS energy ratings, provides the test background information, and references fire code requirements where these UL 9540A test results should be considered for an exemption or an exception. e I c' w 2.0 SunVault ESS and Aggregate Energy Ratings ModelSunVault Description Rated Energy SV-BASE13-12-A Base ESS unit 13 kWh SV-ENERGY13-12-A Energy expansion ESS unit 13 kWh 2.1 Base and Energy Expansion Systems The base SunPower SunVault installation consists of one SV-BASE13-12-A ESS unit rated at 13 kWh (paired with one SunVault Hub+).Additional 13 kWh ESS units(SWEN ERGY1 3-12-A) can be added to increase the aggregate energy of the SunVault installation in 13 kWh increments. For example, a SunVault installation that combines the 13 kWh SV- BASE13-12-A ESS unit with a 13 kWh SV-ENERGY13-12-A ESS energy expansion unit would have an aggregate energy rating of 26 kWh. SunPower Corporation proprietary information.This document is electronically controlled.The latest revision Title:Tech Nate-SunVault—Completion of Large-Scale Fire Testing(UL9540A(, Is available in the document management system.All printed copies are not controlled and may be outdated 540838 RevB unless marked with a red ink"Controlled Copy"stamp. Date:11/01/2021 Page 1 of 4 Form:001-51499 Rev I SUNPOWER0 Technical Notification In a given installation, combining 13 kWh SV-BASE13-12-A ESS units with 13 kWh SV-ENERGY13-12-A units provides the ability to expand both the power and the energy of that particular system. Where the local fire code prescribes a maximum energy rating requirement for individual ESS units and for aggregate energy in a specific indoor or outdoor installation location,the SunVault individual ESS rating is 13 kWh and the aggregate energy rating is a multiple of 13 kWh which expands incrementally depending on the quantity of ESS units in the system, and does not exceed 104 kWh. 3.0 SunVault UL 9540A Standard Compliance The large-scale fire testing was conducted and reported by UL in accordance with UL 9540A Edition 4 2019, at their fire testing laboratory in Northbrook, IL.The testing and reporting were completed under UL Project#4789520191.8 (see Section 4.6 of this Tech Note). UL designed the test setup and data collection so that the results could be judged against the UL 9540A unit-level performance criteria for both indoor and outdoor wall-mounted residential ESS units. The SunVault test setup comprised three individual ESS units which represented all SunVault ESS models and which were wall mounted with 6"(152 mm)separation distance between each unit.The center unit contained a battery module with heaters installed on a centrally located cell.This cell was externally heated at a rate of 4-70C/minute until the cell exhibited a condition called thermal runaway.The test instrumentation recorded the effects of the resulting thermal event in accordance with UL 9540A data collection requirements. Note: UL 9540A test setup requirements prevented testing both wall-mounted and floor-mounted systems in a single test.Wall-mounted systems are considered to be worst case with respect to complying with the UL 9540A performance criteria, and for this reason we believe the test results from the report can be applied to floor- mounted ESS units as well. 4.0 Application to Fire Code Requirements SunVault systems must be installed according to applicable sections of the effective local fire code. Fire codes and fire code sections referenced in this document are intended to inform about requirements which may be excepted or addressed by the large-scale fire testing results.The inclusion of fire codes or fire code sections in this Tech Note does not necessarily imply applicability to all or to any SunVault installations. 4.1 ESS Spacing Exceptions UL determined that a thermal event initiated in one SunVault ESS unit did not propagate to the adjacent ESS units when the units were installed with 6"(152 mm)of separation on either side of the initiating ESS unit(see pg.4 of the report).The initiated thermal event was contained within the initiating battery module inside the initiating ESS unit, and no flaming was observed during the test(pg.4). These results qualify SunVault ESS units for exception from the prescribed 36"(914 mm) ESS spacing requirements that are part of many local fire codes.The exception permits SunVault installation with 6" i(1S2 mm) minimum separation distance between ESS units: mm _ _ _ Code references; • N FPA 1 (2018)52.3.2.3.5 • NFPA 855(2020) 15.5,4.1.5 • IFC(2018)1206.2.8.3 • IFC(2021) 1207.11.2.1 • CFC Quly 2021 Supplement) 1206.11.2.1, 1206.1.5 SunPower Corporation proprietary information.This document is electronically controlled.The latest revision Title:Tech Note-SunVault`"Completion of Large-Scale Fire Testing(UL 9540A(, is available In the document management system.All printed copies are not controlled and may be outdated 540838 RevB unless marked with a red ink"Controlled Copy'stamp. Date:11/01/2021 Page 2 of 4 Form:001-51499 Rev I S U N POWE R° Technical Notification 4"2 Non-Combustible Construction UL determined that SunVault complies with the UL 9540A performance criterion for installation in locations with combustible constructions(pg. 5).This performance criterion requires that wall surface temperatures do not rise to greater than 970C(174.6°F)above ambient.The maximum wall surface temperature rise achieved during SunVault UL 9540A testing was just 540C(97.2°F)above ambient(pg. 22),The test result was achieved with the ESS units installed on black-painted plywood which is combustible and can exhibit a faster temperature rise when compared to gypsum. Consider SunVault's compliance with the UL 9540A performance criterion for installation on combustible ,construction when evaluation construction requirements for ESS installation areas `- _--------------- ---------_---_------- Code references: • N FPA 855(2020) 15.6.1(1) • CFC Quly 2021 Supplement) 1206.11.3.4 4"3 Separation from Doors, Windows, and Means of Egress for Outdoor Installations The UL 9540A testing shows that a thermal event involving the system will not adversely impact occupant egress paths from doors or windows which are located at least 6"from the edges of an ESS unit. Wall temperature was measured at 6" intervals along a vertical line offset 6"from the edge of the initiating ESS unit. The maximum temperature measured at each interval along this line was 10°C(18°F)above ambient(pg, 22).The maximum surface temperature of an adjacent ESS unit located 6"from the initiating ESS unit was 90C(16.2°F)above ambient(pg. 22).Additionally, no flaming or explosion hazards were observed.These observations show that occupant-egress would not be affected from doors or windows located 6"(152 mm)from the edge of an ESS; Code references: • NFPA 1 (2018)52.3.2.1.4.5.2 • N FPA 855(2020) 15.6.1(3) • IFC(2021) 1207.11.3.3 • IFC(2018) 1206.2.8.7,2 • CFC Quly 2021 amendment) 1206.11.3(3) 4.4 Fire Suppression SunVault achieved the UL 9540A unit-level performance criteria for indoor wall-mounted ESS systems without the use of fire suppression. No flaming or explosion hazards were observed during the test. I --- -,- p.- --- y -- - pp-- - q--- -- ----— Automatic s rinkler s stems or other methods of automatic fire_ s_u_ - ression are_not re uired for SunVault to comply-with the UL 9540A unit-level performance criteria; - - Code reference: • NFPA 1 (2018)52.3.2.7 405 Ventilation and Minimum Room Size SunVault ESS feature batteries of the lithium-ion variety and which do not produce flammable or toxic gas during charging, discharging, or normal use conditions. Lithium-ion batteries are not required to comply with ventilation or minimum room size requirements in the fire codes. Ventilation and minimum room size requirements in the fire codes do not apply to SunVault ESS; SunPower Corporation proprietary Information.This document is electronically controlled.The latest revision Title:Tech Note-SunVault'"Completion of Large-Scale Fire Testing(UL 9540A), is available in the document management system.All printed copies are not controlled and may be outdated 540838 RevB unless marked with a red ink"Controlled Copy'stamp. Date:11/01/2021 Page 3 of 4 Form:001-51499 Rev I S U N POWE R° Technical Notification Code references: • NFPA 1 (2018)52.3.2.8, 52.3.2.11 • N FPA 855(2020) 15.11, 15.12 • IFC(2021) 1207.6 • IFC(2018) 1206.2.11.3, 1206.2.12 • CFC Quly 2021 Supplement) 1206.11.8, 1206.11.9 Note:Always install SunVault systems according to the effective local fire code. Fire codes referenced in this Tech Note are provided to inform about requirements which may be excepted or addressed by the large-scale fire testing results. Inclusion of fire codes in this document does not necessarily imply applicability to all or to any SunVault installations. 4.6 ADL 9540A Test Report Corer Page UL 9540A Report EdA Unit Report 2020-0421 a UNIT TEST REPORT UL 9540A Test Method for Evaluating Thermal Runaway Fire Propagation in Battery Energy Storage Systems(ARCD) Project Number...............................: 4789520191.8 Date of issue...................................: 06/072021 Total number of pages...................: 66 UL Report Office............................: UL LLC,Northbrook,IL,60062 USA Applicant's name............................. Sunpower Corp Address............................................ 51 Rio Robles San Jose,CA,95134,USA Test specification: 411 Edition,Section 9,November 12,2019 Standard..........................................: UL 9540A, Test Method for Evaluating Thermal Runaway Fire Propagation in Battery Energy Storage Systems Test procedure...............................: 9.1-9.8 Nonstandard test method ...........: NIA Copyright©2020 UL LLC All Rights Reserved. General disclaimer: The test results presented in this report relate only to the sample tested in the test configuration noted on the list of the attachments. UL LLC did not select the sample(s),determine whether the sample(s)was representative of production samples,witness the production of the test sample(s),nor were we provided with information relative to the formulation or identification of component materials used in the test sample(s). The issuance of this report in no way implies Listing,Classification or Recognition by UL and does not authorize the use of UL Listing,Classification or Recognition Marks or any other reference to UL on the product or system. UL LLC authorizes the above named company to reproduce this Report provided it is reproduced in its entirely. UL's name or marks cannot be used in any packaging,advertising,promotion or marketing relating to the data in this Report,without UL's prior written permission. UL LLC,its employees,and its agents shall not be responsible to anyone for the use or non-use of the information contained in this Report,and shall not incur any obligation or liability for damages,including consequential damages,arising out of or in connection with the use of,or inability to use,the information contained in this Report If you have any questions or would like to request additional information please contact SunPower Regulatory Compliance at regulatory@sunpowercorp.com. Thank you for helping us change the way our world is powered. SunPower Corporation proprietary information.This document is electronically controlled.The latest revision Title:Tech Note-Sunvault—Completion of Large-Scale Fire Testing(UL 9540A), is available in the document management system.All printed copies are not controlled and may be outdated 540838 RevB unless marked with a red ink"Controlled Copy"stamp. Date:11/01/2021 Page 4 of 4 Form:001-51499 Rev I S UN. P- GUIDE, INSTALLATION, SUNVAULTTM STORAGE Document Number: 536685 RevC February 2021 FEBRUARY 2021 �' + W-U -ef " �'` ?� 8. A DCR- Initial v1.2 release(All In One configuration; 08/03/20 J.Lentz 003825 SunVault branding). B DCR- Updates for energy expansion ESS allowance' 09/16/20 J.Lentz 003833 and improvements. C DCR- Updates for labels,graphics,PVDR content, 01/06/21 J.Lentz 003858 voltage and system checks,commissioning, appendixes,and 22 kAIC capacity. C DCR- Additional updates for labels,graphics,PVDR 02/24/21 J.Lentz February 003858 content,voltage and system checks, 2021 commissioning,appendixes,22 WC capacity, " accessories,breakers,LED functionality,and reset procedures. SUNPOWER CORPORATION 51 Rio Robles San Jose, California 95134 1-855-977-7867 www.sunpower.com `ter .. -iJ� ''�•�..p,.••, , r Mr <, #''.�'.�.ia+ _!,!,_ � ./:''Y� ,,D,>vsa.3 y' •�' .a�^ >.:"�`> M 4 "�t1j�b'A•-•'-� rY.,:9,�Y'F' �'i�. ...Y.� ,,�,)44'<;' w>.�::,gsAi�3:«'>�-Cf,�•�°':Y9,k b'a��^.-'',�ra 2;i,,r •.dus , �S�,^�"a x5.'.?Wr $:'* f°' rpt-. ';��;�•�� .�. J. 4 r : 5 ' +n i ,,� •tee rr '` . %!rr' �r>•./. #��I�'Wi`z,, r:��'" ..±�.;,i' V, SUNVAULTTM STORAGE INSTALLATION GUI DE 536685 REVC FEBRUARY 2021 ©SunPower Corporation All Rights Reserved February 2021 SunPower Proprietary 2 #536685 RevC February 2021 Contents 1.0 Safety,Warnings, and Compliance........................:....................................................................................7 1.1 Before You Begin...........................................................................................................................................7 1.1.1 Safety.......................................................................................................................................................8 1.1.2 Compliance.............................................................................................................................................9 1.2 Tools and Materials.................................................................................................................................... 11 1.3 Warranty Preservation .............................................................................................................................. 12 1.4 SunVaultTm Storage Overview................................................................................................................... 13 1.5 Main Components...................................................................................................................................... 15 1.5.1 Energy Storage System(ESS) Enclosure.......................................................................................... 15 1.5.2 Hub+...................................................................................:................................................................. 16 1.5.2.1 PV Disconnect Relay(PVDR).......................................................................................................... 17 1.5.2.2 Residences with 22 kAIC Environments.........................................................................................23 1.5.3 Backup Configurations.......................................................................................................................25 WholeHome Backup.....................................................................................................................................25 PartialHome Backup.....................................................................................................................................25 1.5.4 Hub+ Pans...........................................................................................................................................25 BackupLoads Pan..........................................................................................................................................26 GenerationPan ..............................................................................................................................................27 Non-Backup Loads Pan.................................................................................................................................28 1.6 Installation Requirements.........................................................................................................................30 1.7 Installation Outline.....................................................................................................................................31 1.8 How to Use These Instructions—READ ME! ...........................................................................................33 1.9 Mount ESS Enclosure and Install Batteries.............................................................................................33 1.10 Wire the ESS Enclosures........................................................................................................................38 1.11 Install the Hub+......................................................................................................................................52 1.11.1 Before You Begin................................................................................................................................53 1.11.2 Mount the Hub+..................................................................................................................................55 SunPower Proprietary 3' #536685 RevC February 2021 1.11.3 Wire the Hub+.....................................................................................................................................59 1.11.4 Relocating the PVDR...........................................................................................................................62 1.11.5 Using the Hub+as Service Equipment.............................................................................................89 1.12 Install the Remote Power Off(RPO)Switch........................................................................................90 1.13 Testing and Commissioning..................................................................................................................94 1.13.1 Verify Electrical and Wiring Terminations.......................................................................................94 1.13.2 Verify SunVault Communications and Low Voltage Wiring........................................................105 1.13.3 Measure and Record Hub+and ESS Voltage................................................................................107 1.13.4 RPO Switch.........................................................................................................................................109 1.13.5 System Verification...........................................................................................................................110 1.14 Pre-Commissioning Preparation........................................................................................................110 1.14.1 SunVault Pre-Commissioning Checklist.........................................................................................111 1.14.2 SunVault Equipment Preparation...................................................................................................112 1.15 Commission the System......................................................................................................................113 1.15.1 Overview............................................................................................................................................113 1.15.2 SunPower Pro Connect Commissioning........................................................................................114 AppendixA:SunVault Datasheets.....................................................................................................................122 A.1 Hub+Tm.........................................................................................................................................................122 A.2 Energy Storage System (ESS)...................................................................................................................123 A.3 Battery........................................................................................................................................................124 A.4 Inverter Datasheet....................................................................................................................................125 Appendix B:SunVault Wiring Diagrams...........................................................................................................126 B.1 Hub+and PVS6 Wiring Diagram..............................................................................................................126 B.2 Expandable(Main) ESS.............................................................................................................................127 B.3 Energy Expansion ESS...............................................................................................................................128 AppendixC:Wiring Reference...........................................................................................................................129 C.1 Wiring Connections...................................................................................................................................130 High-voltage Wiring Connections..............................................................................................................130 SunPower Proprietary 4 #536685 RevC February 2021 BreakerPan Connections ...........................................................................................................................132 AppendixD: Component Images......................................................................................................................135 D.1 ESS..........................................................................................................................................................135 D.2 Hub+....................................................................................................................................................... 136 D.3 Battery....................................................................................................................................................137 AppendixE:Storing SunVault Equipment........................................................................................................138 E.1 Charging Batteries.....................................................................................................................................138 Appendix F:Accessories and Installer-Sourced Materials.............................................................................139 F.1 Installer-Provided Materials.....................................................................................................................144 Breakers........................................................................................................................................................144 DCPower Supply and Paint Pens ..............................................................................................................145 Appendix G: Equipment Mounting Specifications ..........................................................................................146 G.1 Overview....................................................................................................................................................146 G.2 Mounting Codes and Standards.............................................................................................................147 G.3 SunVault Allowable Loads........................................................................................................................149 G.4 Fasteners for SunVault Mounting Scenarios.........................................................................................150 G.5 Structural Drawings..................................................................................................................................151 AppendixH:Torque Values................................................................................................................................181 Appendix I:Alternate CT Installation Configurations..................................................................................... 183 Appendix J: Component LED and Reset Functionality....................................................................................184 J.1 LED States....................................................................................................................................................184 ESSDoor LED Panel.....................................................................................................................................184 Battery...........................................................................................................................................................185 Gateway(or InsightFacility).........................................................................................................................187 Inverter..........................................................................................................................................................188 MI DC..............................................................................................................................................................189 Multi1/0(MIO)..............................................................................................................................................189 PVDR..............................................................................................................................................................190 SunPower Proprietary 5 #536685 Re<February 2021 � PVS6...............................................................................................................................................................191 ].2Reset Procedure.........................................................................................................................................19J Battery...........................................................................................................................................................19% Gateway............................................................................................................................. ...........................192 Inverter............................................................--- ........—.—'----.— ............. --- ...........'--192 � MultiKO.........................................................................................---.. .................. ...............................1S2 M|D[.............................................. ...............................................---- .................................................19] PVOR................................................................................................ ..--.. --................--......1D3 PVS6.......................... .............. —................................193 ]3Manually Power Cycling Components................................................... .......................... ......................194 Appendix K: Installing SunVaultwith Existing PVS................ ......................01---.-----''-----.195 AopendixLGenerator|ntegratonTechNote--------------- .............. ................... ............1S6 Appendix M: FireSuppressonandExtnguisherMaintenance—._-- --.-------'-----.199 Appendix N: De-energize the System............................................................. --_--.-.--.------.300 AppendixO: LochoutTagoutProcedure------------------. ----------------.2OO AppendixP:System Labels................................................................'---. ................................................�.2O1 / Appendix O: Cable Specifications--.-------.----------- --------'------..31Q Appendix FtField-Replaceable Components................................................. ---------'-----.3OO Appendix S: Replacing the PVSGinthe Hub----------'''..---. --'-------------3O6 ~ S.1Tools and Materials..................................................................:----. -------.-------.]OG S.2 Remove the Existing PVSfrom the Hub+.............. .............................. —.---.---------..]O7 S.3Prepare the New PVS6............................................................................ ---------'------.3OD S,4Install the new PVSinto the Hub+....... ................................................. ---------------..309 S.5Commission the new PVSinthe HUB+.......................................................................... .........................3O9 S.GProcess RMA............................................................................................. ................................. ...............310 Appendix l[ PVDRRetrofit Installation Guide........... .................................... ..................—.................. .........311 Appendix U: [onnponentDisposal--''---.--''-----.--'--- --------''—.----34S Appendix\� PW�ce|aneousDatasheets'------------.—'---. -------.—''------345 ` Sunmwer Proprietary o #536685 Re<February 2021 / | , 1 .0 Safety, Warnings, and Com finance IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS! This manual contains important instructions for the SunPower° SunVaultTM • storage product that shall be followed during installation and maintenance of the Schneider Conext XW Pro inverter. WARNING!The installation, adjustment, or repair of an energy storage system involves the risk of contact with potentially lethal voltages and currents. Read this entire installation guide before beginning the installation. Note and observe all warnings and remove all sources of energy when instructed to do so. CAUTION: Indicates a hazardous situation which may result in injury or death. • HIGH VOLTAGE: Indicates a risk of electric shock. PROTECTIVE EARTH GROUND: Identifies terminals which are intended for connection to an external conductor for protection against electrical shock in case of a fault. 1 .1 Before You Be& Best Practice:Take photos of all component serial numbers before you begin the installation. It is critical to understand the underlying construction elements of the walls on which you will install the equipment.The locations of the following are key: . Service entrance and utility meter • Main service panel and all other subpanels SunPower Proprietary 7 #536685 Re<February 2021 • Wall stud placement(on-center distance) • Natural gas lines • Plumbing pipes • Existing electrical wiring • Low-voltage wiring • Communication wiring • Any existing solar system Refer to the SunVault site survey details and to the site project design drawings. It is critical that you carefully plan your wire routing prior to beginning the installation. 1.1.1 Safety • Only trained and experienced personnel shall perform installation and commissioning of the SunPower° Hub+TM' and energy storage system(ESS)equipment. • Personal protective equipment(PPE)—including steel-toe shoes—must always be utilized when installing,accessing,or servicing the ESS and Hub+equipment. • Guidance regarding the number of individuals required to transport(carry)the inverter and the batteries must be followed. • All sources feeding the installation site must be de-energized before servicing the equipment. • Dropping the equipment may cause injury or damage to the individuals handling it, and to the equipment or site property. All individuals working on or near the ESS and Hub+equipment shall only do so in conformance with NFPA 70E. Only qualified personnel may access the internal parts of the the ESS and Hub+equipment.Adequate lighting must be provided if the ESS and Hub+equipment is installed in dark or confined spaces.To completely isolate the ESS and Hub+equipment,see the system labels(Appendix P)and disconnect all sources of energy supplying the system. WARNING!There is high voltage present during the installation process—only trained and experienced installers with appropriate personal protective equipment(PPE)may perform the steps described in this guide. Important!The maximum installed height of the highest breaker operating handle in the system (ANY breaker in the system)cannot exceed 67", as per NEC 240.24(A). Note:The DC breakers on the right side of the ESS enclosure serve as the disconnecting means for the ESS enclosure, per NEC 706.7(A) ESS Disconnecting Means. The inverter and batteries are very heavy and there is a risk of injury if handled incorrectly. Use only proper tools and equipment. Follow all applicable OSHA Standards. SunPower Proprietary 8 #536685 RevC February 2021 1.1.2 Compliance The system must only be installed in accordance with all of the following: • NFPA 70 National Electrical Code(US installations) • NFPA 550, 551 and 855(energy storage fire safety guidelines) • CSA 22.1 (for Canadian installations) • The installation shall be in accordance with the Canadian Electrical Code, Part 1 for Canadian. • CBC(California Building Code) • Any local electrical code SunPower Proprietary 9 #536685 RevC February 2021 The complete SunPower®SunVaultlm storage system has achieved UL 9540 Listing. In addition,the individual components have achieved the following Listings/certifications: Component Additional Hub+ • 67 . ANSI C12.20(Class 0.5) • 1741 • FCC Part 15 Subclass B • 1741 CRD PVRSS* • NEC 2020 PCS controls* . 869A • NEMA 1 and 3R Battery • 1642 a IEC 62619 • 1973 . Enclosure IP55 • 1998 • UN DOT 38.3 • FCC Part 15 Subclass B Inverter • 1741 . IEEE 1547 • 1741 SA • Type 1 (NEMA) • FCC Part 15 subclass B • CEC Gateway • 1741 . IEEE 1547 • 1741 SA . Type 1 (NEMA) • 610101-1 FCC Part 15 subclass B Multi 1/0 board (multi I/O) • 62368 • FCC Part 15 subclass B Energy storage system (ESS) • 9540 a Type 3R(NEMA) • 9540A* • IEEE 693,AC 156 • 50E • NFPA 855 • California Fire Code(CFC) • International Fire Code(IFC) *pending SunPower Proprietary 10 #536685 Re<February 2021 1 o2 Too8s and MaterWs The energy storage system(ESS)enclosure ships with the inverter factory installed in its upper half. Because of the overall weight and balance of the shipped enclosure,great care must be taken when transporting and mounting it.SunPower recommends that you use a hand truck with a hydraulic or electric lift. Because of the size,weight, and maneuverability of the ESS enclosure,ensure that you fully evaluate and adequately plan how you will arrange all of the SunVault equipment in the truck for safe transport to the site. Before you depart for the site,ensure that you have the following: • Assorted drill bits(including 5/32"),sockets, and hex keys(Allen wrenches) • Assorted power tools and standard electrical tools • The items in the following table: Hand truck with lift Platinum EZ-RJ45 Platinum RJ45 Klein Scout Pro 2 LVP Paint Pens https://www.fastenal Cat S/Cat 5e crimp tool Voice/DataNideoCO31-WH120 .com/product?query connectors(e.g. (100004C) Cable Tester White Texture =7046071&fsi=1 100003C) Semi Gloss (or equivalent) • T241 G11851 RAL 7035 Light Gray https://www.lvppai i- nts.com/ 1.972.243.7386 SunPower Proprietary 11 #536685 Re<February 2021 ` .3 Warranty Preservation The installation must adhere to all the instruction described in this guide, otherwise the installation and product will not be covered by the limited warranty.This includes but is not limited to ensuring that: e neither the Hub+nor the ESS enclosure is painted subsequent to installation(the original factory paint is the only acceptable finish; it may not be altered in any way). • the batteries are never exposed to temperatures greater than 140°F(600C). . the batteries are never submerged in or exposed to water or other liquids. . the DC wiring to the inverter is never reversed (revered polarity). . the system is not installed with non-compatible equipment,such as third-party storage,generators, or large loads which consume>28.5 A continuously or on surge. • the system is not installed in a marine environment—defined for SunVault as follows: o If the system is installed outdoors, it is at least 1000 m(3280 ft)from the ocean. o . If the system is installed indoors,there is no restriction on proximity to the ocean. . the conduit holes in the Hub+and in the ESS enclosure are properly sealed when these components are installed outdoors—poor workmanship will void the warranty. c SunPower Proprietary 12 #536685 RevC February 2021 1 .4 S unVa.UJtTM Storage Overview SunPower®SunVaultTm is an AC-coupled energy storage system(ESS)for residential application.System software enables photovoltaic generation and/or utility grid source power to be stored in lithium-ion batteries for the home's energy needs; and automatically enables backup power to be provided to the home during grid outage events,consuming the generated solar energy locally and supporting other applications. The system features just two enclosures—the batteries and inverter are contained in the larger ESS enclosure, and the Hub+TM' contains the pans and PVS6 monitoring equipment: meg' _ ,' '$ y�gt•` ,CA;T:I. y3"rye+` a �✓!'l�yi'a�'�'•.iv'."P .T�' The location of the Hub+is variable in order to accommodate a wide range of existing site service panel, subpanel, and wiring configurations to solar and ESS systems. The Hub+is reconfigurable in the field within the following limitations: • Load-side tap lugs maybe used to provide power(and backup power when in microgrid operation)to additional loads on downstream electrical panels; up to 200 A as calculated with all other loads installed in the backup section. e The generation pan must not exceed the sum of maximum continuous output current[NEC 690.8(A)(3)] in excess of 80 A; and ships with a quad breaker with one 2-pole factory wired for power line communication (PLC)to the PV Supervisor(PVS)monitoring equipment located in the top section of the Hub+.(The generation pan value is 80 A instead of 125 A because of the PVDR's limitation). sunPower Proprietary, - 13 #536685 RevC February 2021 Note:The PVS circuit does not consume 20 A(16 A)of power—it is located on the generation pan simply as a means for system communication(PLC for example). . The factory installed un-used'20 A 2-pole on a quad breaker is available for a solar branch circuit. Note:The Hub+ships with either a 20 A/15 A or a 20 A/20 A quad breaker in the generation pan. • An additional 2-pole(or quad) breaker for additional solar branch circuits can be added to the right side of the generation pan. If more than three branch circuits will energize the generation pan,any assortment or size breakers may be installed to feed this generation-only subpanel; up to a maximum 80 A total sum of maximum continuous output'current[NEC 690.8(A)(3)](the value is 80 A instead of 125 A because of the PVDR's limitation).(If there is a fourth solar generation branch circuit, move the PVS connection to the backup pan with an additional 2-pole—or quad—breaker.)The production CT located in the generation pan(ora separate production CT in parallel) must be used to measure the additional solar located in non-backup pan.The generation pan is available for PV generation source circuits only, and those source circuits must never exceed a calculated load with 80 A oyercurrent protection. • Excess solar generation that exceeds backup design or that does not need to be on the backup side— or older incompatible inverters—can be installed into the non-backup pan,or upstream of the Hub+ (toward the primary power source side of contactor as a line tap).The production CT located in the generation pan(or a separate production CT in parallel) must be used to measure the additional solar located in non-backup pan. . The PV disconnect relay(PVDR)will come factory installed inside the Hub+but can be migrated outside of the Hub+ into a separate dedicated NEMA 3R enclosure. See Section 1.11.4 for relocation instructions. For compatibility, PV system size and limitations,and additional detail,always refer to the latest SunPower®SunVaultTm Design Checklist 536425 as well. SunPower Proprietary 14 #536685 Re<February 2021 1 .5 Main Components There are two main components in the SunVault system:the energy storage system (ESS)enclosure and the Hub+Tm.While the physically smaller Hub+comes in a single version,the larger ESS is available as the main ESS(which is expandable), and the energy expansion ESS. Note: NEC references can vary depending on which Edition has been adopted by a given region and the authority having jurisdiction. In general, specific NEC Articles and/or Sections in Chapters 1 through 4 are applicable to SunVault. 1.5.1 Energy Storage System (ESS) Enclosure Throughout this guide,we refer to SV-BASE13-12-A as the"main ESS'and to SV-ENERGY13-12-A as the "energy expansion ESS." This image shows the internal component differences: Main ESS Energy (expandable) Expansion ESS SV-SASE13-12-A SV-ENERGYI3-12-A Storage inverter ri0[T2iYlS Battery i§attery The following table describes the component model numbers and the differences in the ESS enclosures: Number537682 Surface-mount Hub+ SV-HUB-01-B Includes factory-integrated PV disconnect relay(PVDR). 533336 Surface-mount Hub+ SV-HUB-01-A Did not include PVDR and is no longer shipped. 534983 6.5 kWh 48 V Battery SPWR-M0012 Each enclosure contains two batteries. 536573 Energy Storage System (ESS) Not expandable; and (Enclosure, inverter,two therefore only for use in 13 batteries,gateway,and multi SV-BASE13-12-0 kWh systems. 1/O) SunPower Proprietary 15 #536685 RevC February 2021 536630 Energy Storage System (ESS) Expandable;and therefore (Enclosure, inverter,two for use in 13 kWh and 26 batteries,gateway,and multi SV-BASE13-12-A kWh systems.This is the 1/0) primary assembly for 26 kWh systems. 536631 Energy Storage System (ESS) Provides energy expansion (Enclosure with two batteries SV-ENERGY13-12-A (the power rating remains only—no inverter, no the same),and is the gateway, no multi 1/0) secondary assembly for 26 kWh systems. 1.5.2 Hub+ A key component of SunVault is the SunPower Hub+. Its benefits and uses are many, it is approved for use as a main service panel(MSP), and it carries an overvoltage category IV rating.Adding a main breaker in the Hub+ is optional.You must remove the large knockout in the Hub+dead front to add a main breaker,and you must refer to the breaker manufacturer's instructions regarding its installation. You may add a large breaker inside the Hub+,and it can serve one of two roles: it can function as the main service disconnect breaker OR it can function as the disconnect breaker for the Hub+(the"Hub+disconnect breaker"which disconnects the Hub+from the primary source): • If you add a large breaker inside the Hub+and it WILL serve as the main service disconnect breaker, you must remove the neutral-ground bond from the existing MSP, bond the neutral and the ground inside the Hub+, and affix the SERVICE DISCONNECT label (see Appendix P)to the Hub+dead front, adjacent to the breaker. Note: If no primary overcurrent protection device(OCPD)exists upstream(toward the utility meter),you must as well protect the Hub+with a field-installed Eaton CSR type main breaker. • If you add a large breaker inside the Hub+but it WILL NOT serve as the main service disconnect breaker(if it will serve as the disconnect breaker for the Hub+only), do not alter any neutral-ground bonding and do not affix the label. In either case, if you do install amain breaker inside the Hub+you must adhere to the torque value provided by the breaker manufacturer; and you must also install black rubber lug covers(Eaton TICSR300C). The Hub+houses several key subcomponents: • a PV Supervisor(PVS):the PV and storage system monitoring and control device. • three separate Eaton breaker pans(we use the term pan as shorthand for panelboard). • a microgrid interconnect device(MID), defined by NFPA 70/NEC as a device that allows a microgrid system to separate from and reconnect to a primary power source. • a microgrid interconnect device controller(MIDC),for controlling the MID as well as providing additional communication interfaces to other subcomponents. • a PV disconnect relay(PVDR). SunPower Proprietary 16 #536685 Re<February 2021 1.5.2.' PV Disconnect Relay (PVDR) The PV disconnect relay(PVDR)is factory installed in the upper left section of the Hub+.The PVDR is electrically between the PV system (on the backup side)and the Hub+,and is connected to the backup side (MID load side)lug.terminal in the Hub+. The PVDR may remain installed inside the Hub+,or it may be relocated to its own appropriately rated outdoor enclosure(see Section 1.11.4).The primary purpose of the PVDR is to autonomously detect and disconnect from any line-to-neutral (L-N)abnormalities in any storage system absence.The PV relay will open the relays on both L1 and L2 of the PV AC output under any abnormal L-N voltage conditions, per UL 1741 CRD. This device is required to ensure optimal backup operation and has been tested by NRTL according to the UL 1741 CRD guidelines.The following outlines the PVDR ratings: • Max.voltage:300 V. • Max. current: 64 A continuous; 80 A rated peak(sum of the PV breaker circuits shall be<_80 A). • Ambient temperature range:-300C to+70°C. • Min.wire size:4 AWG,600 V, Cu,75°C or higher. • Enclosure rating: NEMA 3R or higher. Note:This does not replace the PV RSD requirements and the loss of AC still applies to the PV system. The following two diagrams depict elements and aspects of the Hub+: Hub+,: Utiiity'Service 77 LEGEND, prf 211 ,.,� ,} NON.$A KUP.PATS"SUN�*«!:YY.�R Z9A21P �1 PV55 -"12sA.7%vr.BUSING i BACKUP PAN. /A,•ZP. :o ' 7.06 AMP BUSING n. / •I' ,I P4+GENERATION PAEI. 'rv. 01� 80 AMP BUSING: WICROGMD in P'4fJR[;i t�li[K: €NTERtONNELTCEUSCE COkiRCil-xR;. SNIERCONNECiDEMCE PV 61SCONNECT -.RE[AY EPMR} SITE CD? SUMPTION p CT# ;R x. 1 .,i;e'♦?d. ——— PV PRODUCTION Cr OPTIONAL B. i&BACKUPIL ' •'P- .. .:;"°�" A EATON TYPE'CSR +L36,'2P BREAKER(cipsioiia4J', iGENEMIIOIVA EATON trVE.SJ. • "` t+ BREAKER(apcivnaq rA'kON-BAGKUP.t r !'�' EATONTYRE,BR'.. /A,2P' 15120A,2P ■ ERFAKER(standard) SunPower Proprietary 17 #536685 Re<February 2021 flub+ �tilitv service Non-backulp 20A,2P a s i pan a bus -mom / A,213 . optional / A,2P 1 i j breaker i * MID POR t t r I I / A,2P I I J Solarproduction t . t a j A,2P f A,2P { A,2P { A,2P 40A,2P Ge t pan 125 A bus / A,2P 15/20A,2P SunPower Proprietary 18 #536685 RevC February 2021 The following three diagrams depict possible PVDR integration scenarios: PVOR Scenarios 1 Hub+ Main ^ 1111117=111111Service �- Panel MID Note:Due to necessary ?Von wiring protection,the PVDR may NOT be electrically located - between the solar strings ^_ ^_ and the solar AC breakers. ar..y (Solar strings-►Solar AC breakers-►Hub+generation pan-►PVDR-►MID load-side lug PV3 R.Sce snarioa 2 Note 1:When thesolar subpanel has Huh+. 'Main an existing primary.overcurrent - Service "protectlondevlce.(OCPI]y;fhevalririq ___ .panel. from the PVDR may route directly to - the MiU load-side iug[hat has the . '.production'CT: lutn , ��. rB-— - - un r A — reur — Mrap •tel— __ ;Note 2:IF.the solar'subpanel does NOT have eklsdng'OCP;add an O&D to the generation pan acid connect, "the PVOR'to'the generation pan. PIV ce#`ar'to 3 Note.7:PVDR 2,1s aiways,physicaily located;outside ttheHubi.in its'awn non-metallic enclosure- "Solar Subpanel Hub+ Ft7ain _ .Service ar q A P.ne) .a —r I Mto Nate3:The PDDR may, a the backup side OR Note 2:Because an the'non AC;breakers must _ roa %-} ^*- backup"side. 6e electrically - ahead'of the AB 6 - pVDR 2:a. separatesolar', suhpanel is sw.e - - netessary. ARS' sa.r Anry� SunPower Proprietary 19 #536685 RevC February 2021 The following two diagrams depict possible Hub+integration scenarios: MeterCoiribinattrion Panel Hub+ Meter Combination Panel 'APPLY LABEL' 705.1,21111111111(c3 Grid sense 2a"21? 2011 21P Large loads_ _P relocated A,2P from the DO,40T Loads Ad 7, ADD main panel A.2P I located I re to Hub+ idEW ID No LOADS", Desired /A.2 loads (MM Sub-feed lug or relocated A,ZP breaker I from main I panel k2p I NON-BACKUP PAN, I A,2P 125 AMP BUSING A4 k 2,P A,2P BACKUP PAN, &2P 200 AMP BUSING PV GENERATION PAN 125A,2P 125A,2P &mery 40A,2P 12SAMP BUSING FInverter MICROGRID at+ac JINTERCONNECT DEVICE I)A UATTM CONTROLLER(MIDC) MICROGRIO IF-ol JINTERCONNECT MICE 20l26 A 2P 15/20A,2P (MID) War#11 PV Disconnect Relay (PVDR) Solar#2 Site Consumption CTs PV Production Cr SunPower Proprietary 20 #536685 RevC February 2021 Hub+ Meter Main Panel Grid sense 20k 2P Large loads 7J relocated from A.2P downstream sub panel A,2P NON-BACKUP PAN, 125 APAP BUSING A,2P BACKUP PAN, Existing Existing 200 AMP BUSING i loads loads A,2P PV GENERATION PAN. A.2P WROGRIO .0c INTERCONNECT DEVICE CONTROLLER(MIDQ INTERCONNECT DEOCE 12SA,2P 125A,2P 2 PV Disconnect Relay Inverter Size Consumption (E)solar#1 20/20 A,2P 15/20A,2P PVProducdon CT Optional main (E)Solar#2 breaker A detailed list of recommended backup loads can be obtained from Design Guidelines Checklist 536425. Note:Agiven site may only have one Hub+ and only one gateway. SunPower Proprietary 21 x536685 Re<February uu1 The following system diagram shows how the solar,the energy storage,and the home loads are interconnected to the grid through the MID in the Hub+: $te. . . i gr ...,.,.-��4kup....,.,.,..............<,.........,<,. , ...-.......................�,,.�..,` Thor;- ac�up py Inver ter(s) i P Invee r{S} El €VS6 PLC _. RS[1 Initis �� 4 ,. ( I C Ftd C#Isconneet.,[telay. _ Main r' kr COMM64i AC Bus -(Pima)' MI•.i . � ............. ... Rernote.power of (RPO)SvAtch £3ackup i #;`i.Ck i Mj'O%ilX"f'spE.2;"....Pt?£ FN6-ne8aci p ES+ . .r_V_._-._rMIDMiGrogridint@rCQnn@Ctdevic@ ^^ w6c _ Micro rid.inCerconnect device.cantroiter RSD j.,Rapid shutdown. , The energy storage inverter senses the grid status directly, opens or closes the MID accordingly,and in turn the inverter begins operating in microgrid or grid-connected configuration per IEEE 1547 and UL 1741 SA guidelines, respectively.That is,when a grid outage occurs, all systems downstream of the MID contactor go into backup mode and are fully disconnected from the utility grid. The solar system breakers shall be the primary source of rapid shutdown (RSD)accessibility to meet NEC 690.12. In cases where that is not possible, an external knife disconnect is installed outside the home;or an external remote power off(RPO)switch—providing remote power-off functionality—is added in proximity to the main service panel per UL 1741 CRD PVRSS. The system diagram shown above shows multiple solar system arrays—having the possibility of solar and home loads spread out on both backup and non-backup sides. SunPower Proprietary 22 #536685 Re<February 2021 1.5.2.2 Residences with 22 kAIC Environments SunVault includes 22 kAIC compliance with J-class fuse and main breaker-options. The Hub+ is rated to 10 kAIC interrupt current. However, by using higher-current rated series equipment upstream,the Hub+ may be installed in 22 kAIC rated environments,such as those seen in homes with 400 A service;and in some homes with 200 A service.To protect the Hub+contactor from 22 kAIC potential fault current,an Eaton CSR2XXX(which all carry a 25 kAIC rating) must be installed; OR a J-class fuse must be installed;as follows(only the following series equipment is compatible with the Hub+,as tested by a NRTQ: • An Eaton CSR2XXX breaker is inside the Hub+at the main breaker location. Note:This breaker may be located either inside or outside of the Hub+, but it must be located on the line side of the MID. Note: If the site already has an Eaton CSR2XXX breaker on the line side of the MID,there is no need for another. • A 22 kAIC rated J-class fuse within an external enclosure(this fuse must be located upstream of the Hub+ MID). Note: Using a J-class fuse is an alternative to the Eaton CSR breaker proposed. The following two diagrams depict two possible scenarios: 22 kAIC Service Raying and External -Class Puce— Hub+ 400 A MSP --- ------ -------------- ----- Gr:aSense i - 20A,2P J-Classos1 200�: /A,2P o Fuse i •; R ,. � I&2P i Laundry Subpanel i 900 �2P i ! Existing Existing loads r . r. loads 1ooA zP F- ....._._._._____....__._...._..._._..__.._ .._.._._..__I ! Bedroom Subpanel �A 2p Pool Subpanel i i i Existing Existing /A,2P loads r , loads Existing r . Existing r A,2P loads ^ . . loads - -'-'-- - - -'- - - r \ x 40 t`2F 12S A,2P12SA2P Battery Inverter ewnc�, eanrx r1 �1 2020 r1,2P 15/20&2P (E)Solar Ol (E)Solar 92 SunPower Proprietary 23 #536685 RevC February 2021 site Nftr" ° ,. 0 A -6, 0 A) Partial" m :" .up Mui+ 4o6 A msp ors ; utility x Large toads: =A relocated fibs doweittraarn subpanel'A ° subpaccel I&2P. ` t . . t i ' Eaton CSR r G.PJOn t Nrea9cer, ExIstin r" + i^c EAstifie Subpanel A leads r ,ti leads e ° f l i LEGEND r-. t Stin �t25a8rAr�G Exi g r-, .-�. Existirlg i leads loads: i z 20 SAciC PAN,.. 1 . 2W AMP EMG j ! ZPFv6ENBRA'MO,`i FAN. 47,b At�F 3t�'r31lG As,.ZP .4lCftOGfidt) FGc CONTROLM 125 rk 2P 12SS A 2F ie 40.4 25M°CROGR D. 1ttD ?tSMRCQNNECtDEVIICE +' Bareryo -� fnverter t+'I QISCONNEC7 itctAY K t°1Fi2R 2P"131Z0fti.?3> :a .. .. Site Consumption CTs {Ep 5atar#t •w •.,• a: — PV ProducOon CT IElSalar#Z Cipt*nalbreakers-. SunPower Proprietary 24 #536685 RevC February2021 1.5.3 Backup Configurations Note:Always refer to the project drawings for specifics regarding the particular site's backup configuration. A list of recommended backup loads can be found in the SunPower®SunVaultM Design Checklist 536425. Whole Home Backup For whole home backup, appropriately route the subpanels or main service panel to the Hub+backup side. Inside the Hub+,carefully swing the PVS6 open,secure it,and then bring the large service conductors from the utility side into the top opening of the Hub+. Partial Hoge Backup It is acceptable to migrate production and site CTs to an upstream load center. For a partial home backup scenario, in order to capture all site loads on backup and non-backup sides,the site consumption CTs inside the Hub+ must be removed and placed upstream from the point of interconnection. For partial home backup,whichever load circuits that the customer wants to be powered when the grid does not have power, have to be moved out of the existing service panel, and into the Hub+ backup breaker pan(or,for several load circuits, into an external subpanel downstream).To do this, refer to the project drawings. Note: If there is an existing PVS(PVS5 or PVS6)at the site,the installer must first de-commission it,and then recommission the solar system to the Hub+. Contact SunPower Technical Support at 1.855.977.7867. 1.5.4 Hub+ Pans In addition to the optional main breaker at the top(next to the PVS6),there are three other breaker pans inside the Hub+:the backup loads pan,the generation pan,and the non-backup loads pan.As shipped the Hub+includes: • Backup pan: one 40 A 2-pole for the energy storage system. • Generation pan: one 15/20 quad(one for the PVS6 and one for a PV circuit). The PVS6 15 A/20 A breaker connection is for sensing purposes only and does not need to be included for breaker calculations. • Non-backup pan: one 20 A 2-pole grid line sense. Important!The 20 A grid line sense breaker in the non-backup pan does not consume power; it is not a solar load circuit—it is a control circuit. The max.amp lug and the max. breaker is 200 A;the max.wire size is 4/0 AWG for copper conductors.The Hub+lugs and CSR breaker can accept conductors up to 300 kcmil. SunPower Proprietary 25 #536685 RevC February 2021 Backup Loads Para This is the uppermost of the three pans, and is for backup loads and energy storage system (ESS)tie in: S'r 9 - W, �WYYYW YYYYW Y Important!The maximum allowed solar and storage generation combined on the backup side shall be less than 166 A inside the Hub+. Busbar Max. . . . Use case Ships with Breaker spaces .-ratin _j rating • Backup loads 12 space/24 pole *The sum of all • ESS inverter output circuits shall not circuits 200 A* One 2-pole 40 A exceed 200 A • PVS power connection (if for ESS. (6 space/2 pole OR max.(166 A needed) 12 space/ 1 pole) continuous). • Excess backup solar Note:The ESS 40 A 2-pole breaker shall always stay at the bottom of the backup pan as shipped from factory.The provided bracket ensures compliance with NEC that the breaker will remain secured in place. However, it is acceptable to remove this factory 40 A 2-pole breaker and replace it with a quad 40 A type,when a quad 40 A is needed in order to back up more circuits. SunPower Proprietary 26 #536685 RevC February 2021 Generation Pan This is the middle pan, and is for solar system branch circuits(generation and monitoring) busing. Note:This busing is separated from the main service panel, providing benefit in terms of the NEC 120% rule. :e M Important!The maximum allowed solar and storage generation combined on the backup side shall be less than 166 A inside the Hub+. 11 11 -Wire type V.se Case Ships with 11 1 Max. PV I rating spaces, Rating •Solar system One quad The sum of branch circuits 20/20 A 4 space/ maximum •#1 through#4 •Solar system 125 A OR 8 pole continuous AWG monitoring One quad output current •THWN-2 copper • ESS inverter 20/ 15A [NEC 690.8(A)(3)] conductor output circuits(if must not exceed needed) 80 A. A maximum of two PVDRs are supported architecturally by the Hub+;the second PVDR must be housed in a separate enclosure.The second PVDR can be configured to be on the backup pan in order to expand PV sizing; OR on the non-backup pan for wide range of applications. Note: For cases where the solar system generation must be metered externally,the wiring can adjusted as appropriate,from backup pan to external meter to solar generation pan. Important!Although the generation pan is designed for max. 125 A, each PVDR is limited to 64 A continuous in the context of an 80 A breaker accumulation. SunPower Proprietary 27 #536685 Re<February 2021 Non-Backup Loads Pan This is the lower pan and is for non-backup loads,storage system grid sensing lines,any non-backup loads, and excess solar or non-compatible solar generation. .Ax: Important!The 20 A ESS grid line sense breaker is a control circuit and shall be excluded from breaker load calculations. Busbar Ships Breaker Max. load! Use case rating with, spaces rating breaker - Rating a Non-backup loads The sum of all a ESS grid sensing One 2 pole 6 space/ circuits shall •#1 AWG a Excess solar or 125 A 20 A 12 pole not exceed 125 A e THHN/THWN-2 non-compatible 125 A. solar generation Note:When the Hub+is fed with a breaker that is rated greater than 125 A,the designer and installer must specify and install appropriate equipment that assures overcurrent protection of the non-backup pan. Taking these steps ensures that the system is installed in compliance with NEC 408.36. Installing an external subpanel in this manner will eliminate using the Hub+ non-backup pan and move the 20.A grid sense breaker to the external subpanel. SunPower Proprietary 28 #536685 RevC February 2021 If the number of breaker spaces in this pan are not sufficient, OR if the sum of all circuits exceeds 125 A,you can install an external subpanel protected by up to a 200 A breaker and wired to the non-backup lugs of the Hub+: • � Required Materials Notes Install,wire, and fasten a • 125 A Eaton breaker Choose this option if: 125 A breaker on the (BR125) non-backup bus. • Eaton Hold-Down Screw 1. there are fewer than 3 loads in the non- Kit(BREQS125) backup pan. .#1 AWG wire(both 2. an external subpanel is main lug only black and red) and rated s 125 A. e Optional external subpanel Install and wire an • External subpanel Choose this option if: external subpanel overcurrent protection connected directly to the up to 200 A 1. there are more than 3 loads that are A.2 being migrated to the subpanel. feeder lugs in the Hub+. 2. installing an external subpanel with overcurrent protection !_ 200 A. For compatibility and additional detail, always refer to the latest SunPower®SunVaultTm Design Checklist 536425. SunPower Proprietary 29 #536685 RevC February 2021 Important!As you install equipment, remember that the job closeout UCO) requires multiple photos of different aspects of the installation.A best practice is to photograph the serial number of a given component prior to installing it. Note: In order to maintain its NEMA Type 3R rating,the installer(and the homeowner)shall always close the Hub+door to fully engage the locking mechanism and fully seal the EMT conduits. Not closing the Hub+ door securely in this manner—as well as any improper sealing of conduits—will void the warranty and may result in damage to the product from elements such as rain,snow, dust, or debris. Note: If there is an existing PVS(PVSS or PVS6)at the site,the installer must first de-commission it,and then recommission the solar system to the Hub+. Contact SunPower Technical Support at 1.855.977.7867. In terms of installation sequence,the energy storage system (ESS)enclosure-and its internal components (inverter, batteries,gateway,and multi 1/0 board)are physically discrete from the Hub+.The high-level objective is to mount the Hub+as physically close to the main service panel or the home load circuits that are to be backed up. Refer to the project drawings. • All of the equipment must be kept free of any debris or objects for a minimum of 36"in front of;and 6" in all other directions. • The site's temperatures are verified during the SunPower site survey.Ambient temperature for the ESS must always be between 14°F and 113°F(-10°C and 450C),with performance and product life impacted near the extremes;for the Hub+it must always be between-4°F and 122°F(-20°C and 500C),with performance impacted near the extremes.The ESS achieves optimal performance when the average temperatures in its immediate vicinity are between 32°F and 86°F(0°C and 300C). • Do not install the equipment in direct sunlight exposure above 30°C(86°F)ambient. SunPower strongly recommends installation on a north or east side of the residence; or installing a shade. • Do not install the SunVault equipment within 12"of any equipment that exhausts heat. • Do not install in or expose the equipment in flood zones. • Do not install in or directly'expose the equipment to marine or salt fog environments. • Do not install the equipment above or beneath water sources such as faucets,sprinklers, or downspouts. • Do not install in a confined space with machinery powered by flammable chemicals,or storage tanks, fittings, or other connections between components of fuel or flammable chemical systems. • Do not install near readily flammable materials such as cloth, paper,straw,or plastic sheeting. • Do not paint the Hub+or the ESS enclosure. • Do not put any objects or material on the Hub+or on the ESS enclosure—proximity of such objects may cause overheating. Keep the areas around the equipment clear at all times. If a given system installation does not meet the above conditions the warranty may be impacted. SunPower Proprietary 30 #536685 Re<February 2021 1 .7 Qnsta att on Outline Take care to not scratch or otherwise damage the exterior faces of the ESS enclosure and the Hub+.After the full installation is complete, inspect these exterior surfaces(as part of your job closeout)and, if necessary, use the appropriate paint pen to touch up any blemishes.See Appendix F for pen specification. The Hub+ may only be mounted on a wall.The ESS enclosures(the main ESS and, if part of a given system, the energy expansion ESS), may be mounted on a wall or on an interior or exterior concrete slab surface, by using the SunPower Floor Mount Bracket Kit(#535468). Important!The term existing is used to indicate cables that ship in the ESS enclosure that are preattached to the multi 1/0 board (MIO)and gateway assembly. Note:This outline is intended to be an overview and should never be substituted for the full, detailed instructions contained in this guide. 1. Measure the installation area, and determine the location of the structural framing(wall studs)where you will mount the ESS enclosure(or enclosures if energy expansion is part of the system)and the Hub+. 2. Refer to the project drawings,see Appendix G,and, if wall mount,attach the ESS enclosure bracket to the wall; and fit the enclosure onto the bracket. Otherwise, mount the enclosure.(or enclosures)to the concrete slab surface. 3. As per your wire routing plan, knock out the appropriate side of the enclosure(or enclosures)and install conduit. 4. In the main ESS, unscrew the hand knob, remove the long vertical threaded rod,and carefully tilt upward the bracket containing the multi 1/0 board (MIO)and the gateway;to approximately 200 where a catch feature will hold it in place.(If energy expansion,the gateway and multi 1/0 board will not be present.) 5. Install the first battery("battery 2")nearest the back of the enclosure;then install the second battery ("battery 1") in front of the first.(Repeat for batteries 3 and 4 if energy expansion.) 6. Lower the bracket down onto the batteries, reinsert the threaded rod, and snug the hand knob. 7. Connect ground wires between the enclosure ground bar and the batteries—one wire to each battery. 8. Connect the orange battery communication cable from the J3 port on the MIO to the HOST(PCS) port on battery 1; connect the short gray cable between the COM OUT port on battery 1 and the COM IN port on battery 2; add a terminator to the COM IN port on battery 1, and to the COM OUT port on battery 2. (See Section 1.10 if system includes energy expansion ESS.) Note: Depending on the battery version at hand,the labeling of the ports may vary slightly; as may the location and attachment method of the grounding wire. 9. Connect the existing blue cable that's connected to the J7 port on the MIO,to the door's LED assembly on the inside of the enclosure door.(The blue cable is factory connected at both ends, but you must disconnect and reconnect it at the door end if you remove the door.) 10. Mount the Hub+. See Section 1.11. SunPower Proprietary 31 #536685 RevC February 2021 11. Pull the field wiring from the Hub+through the conduit into the main ESS enclosure: • grid line sense going to the 20 A breaker(three wires: L1/N/L2) • backfeed going to the 40 A breaker(four wires: L1/N/L2/GND) • Four communication cables: o gray four-wire AUX port cable(goes to the inverter AUX port). o gray Cat 6 from MIDC in Hub+(goes to MIO J1 port). o black Cat 6 from PVS6 in Hub+(goes to gateway Ethernet port). o Two-wire for 12 V positive/ground from ESS to Hub+(only required for situations where the distance exceeds 45'.) Note: Cables are also available in 45'and 100'lengths to enable plug-and-play installations,even when the Hub+ is installed further from the ESS enclosure than the 15'cables which ship with it allow. For distances greater than 100'you can build your own cables(see Appendix Q).The length of any field-built cables between the Hub+and the ESS enclosure may not exceed 160'. 12. Pull the three AC grid line sense wires up through the preinstalled bushing in the hole in the base of the inverter,and connect them to the GEN (AC2)/AC IN terminals in the inverter terminal block(black to L1/white to N/red to 1-2). 13. Pull the inverter output circuit wires up through the inverter bushing and connect them to the GRID (AC1)/AC IN section of the inverter terminal block(black to L1/white to N/red to L2); connect the green ground wire to the small ground bar inside the inverter just below the terminal block 14. Before you execute the following,ensure that the batteries are OFF and that the two DC breakers are both in the OFF position! Remove the protective battery connection caps and then connect the battery cables from the DC breakers to the batteries in this order: a. battery 2 negative b. battery 2 positive c. battery 1 negative d. battery 2 positive See Section 1.10 if system includes energy expansion ESS. SunPower Proprietary 32 #536685 RevC February 2021 �dppl� g"� �7p}�/��g ,j{j��¢u� Use {�'�'y� m{[�Jpa f(�,�7L��({,{.g�®�+..`.. (y7p�+ p��p� gqp� pq ;g{� .,..,..a. ..a �t'J��'m'(,pjq�p yj9 tug�.,..,� W O 00 How 9T t o V�3+ e fJ tl, e s Rr9 �Ai tl s t tP e'bh1 t tl n E C 11 1C' Throughout this guide,we refer to SV-BASE13-12-A as the"main ESS"and to SV-ENERGY13-12-A as the "energy expansion ESS". In general,the instructions in this guide are written as if you are installing only a main ESS and a Hub+. However,for systems that also include an energy expansion ESS,you must also perform the steps necessary for installing and wiring the energy expansion ESS.Where there is an added or changed step or if/then dependency to accommodate an energy expansion ESS,these steps are clearly called out inline. Remember—throughout this guide we use the term pan as shorthand for panelboard. Important!Regardless of system composition,you are responsible for reading ALL of the instructions contained in this guide so that you install your particular,system safely and correctly. SunPower strongly recommends that, upon torquing a given connection to its final state, the connection is then clearly marked with a paint pen. 1 .9 Mount ESS 191-ndosure anflnstafl BatteNes Important!This section describes mounting the main ESS enclosure in the most common manner: mounted to the wall such that,after installation is complete,the enclosure appears to be floating approximately 3"above the floor surface. However,you must still always refer to the project drawings to verify all enclosure mounting details for the particular site.See Appendix G as well. In the wall(or floor)space of the planned installation, measure the available height,width,and depth to verify that the ESS enclosure (or enclosures) and the Hub+will each fit in their planned space unobstructed: • Minimum necessary free space for the enclosure: 26"w x 64.5" h x 14.8"d plus an additional 36"front working clearance for NEC code compliance. • The Hub+dimensions are 17"w x 46" h x 6" d. Note that its mounting location can vary. • Do not install an ESS enclosure in direct sunlight exposure above 30°C(86°F)ambient. WARNING!The main ESS enclosure as shipped weighs approximately 270 Ib and is top-heavy—ensure that an adequate number of installers participate in the transport and installation of"the enclosure! Refer to the project drawings for recommended conduit specifications and paths.To limit ingress from the environment,for the ESS enclosure,conduit and conduit hubs shall be NEMA Type 3 or better,for the Hub+, conduit and conduit hubs shall be NEMA Type 3R or better. Conduit routing and entry will vary from site to site—always refer to the project drawings for spedfcs. Whenever possible,do not mount an ESS enclosure in direct sunlight,and do not mount it where the ambient temp is likely to exceed 113°F(450C). Do not mount an ESS enclosure in areas subject to flooding or near direct water sources such as rain gutters or landscaping systems. SunPower Proprietary 33 #536685 Re<February 2021 ' Ensure that enough clearance exists in the intended mounting location to allow the enclosure door to fully open (Fi§> 1): ESS- enclosure Allow min. 41 from wall for door to fully open 000, 10010 0-10 (Bird's-eye view) Fig. 1 ESS enclosure clearance Each battery weighs approximately 130 lb(58 kg)and must always only be handled by two installers! In addition, use extra caution so that you do not inadvertently press the power button on the side of the battery because doing so could release voltage at the battery terminals! Important!Always keep the proJect drawings handy and refer to them throughout the installation process. You should not remove the enclosure door unless you absolutely must.(If necessary, use aS/16^Allen wrench to rotate the upper and lower lock mechanisms on the right side of the enclosure door counterclockwise,then open the door fully. Next, carefully remove each ofthe three door hinge pins and remove the door. Place itinasafe location where itwon't bedannaged.) Before beginning,ensure that the enclosure door is securely closed,and, if the enclosure will be mounted on a wall, install the six plastic plugs in the six holes in the base of the enclosure(if they are not already present). If the enclosure will be mounted on a wall, remove these six plugs. 1. .According to the project drawings and the mounting specifications in Appendix D, attach the main ESS enclosure mounting bracket to the wall (or the ground if so designed;for ground mounting details, see Appendix G). If the system includes an energy expansion ESS, review the project drawings and similarly install the energy expansion ESS in the location specified;and install its batteries as described in this section. A. Locate'the framing members on the wall on which you will mount the enclosure(Fig. 2). B. Use your level to establish and mark a level control line("Line 1")that is as near to the floor as possible,and then measure up 11 5/8"from Line 1 and and mark a level line("Line 2"). C. Place the toward wall side of the enclosure mounting bracket against the wall such that the centerline of the lower mounting holes is on Line 2; and such that the holes you will use for the screws are directly centered on framing members. D. Install one 1/4", 3.5" long hex head lag screw with washer in each of the-two lower and two upper applicable mounting holes. r {�iyi � IIII�MMa1Mo+°:7 i�!1}k�YiiusbYWw�iwew It l ,U s,, .115/8 om . , grads to k t9if Qwer, hotes toilox.'Liamp4L}. Fig. 2 ESS enclosure bracket on wall 5unPower Proprietary 35 #536685 RevC February 2021 r 2. Using a hydraulic-assist lift truck and at least two workers, carefully install the ESS enclosure on the mounting bracket,fitting the two top and two bottom tabs on the front of the bracket fully into the slots on the back of the enclosure(Fig. 3): } En - vq 44 �' flr' a '!P �e WO *sgt; c Front • f req Fig. 3 Enclosure slots and tabs SunPower Proprietary 36 #536685 RevC February 2021 3. Open the enclosure door and fully install the set screw on each side, between the inverter and the fans (Fig.4): L Tan nve e r .,. AM Fully inst all L and setscrews fully seated on wall bracket E ` shown) Y, f �• Fig.4 ESS interior set screws 4. If the ESS enclosure will mount to a ground surface, remove the six plugs in the base of the enclosure now; if the enclosure will be wall mounted,leave the plugs in place. 5. Remove the small black hand nut from the threaded rod. Carefully lift the battery hold-down bracket (multi 1/0 board and gateway are attached to it)to its 20° position until it catches, and then place the first battery in the rearmost position in the enclosure,with the cable connections on the right side. Ensure-that the battery is positioned in front of and contacting the rear pair of guide tabs(Fig. 5): s Fig. 5 Battery seating SunPower Proprietary 37 #536685 Re<February 2021 Important!Ensure that the batteries seat between the tabs correctly! 6. Place the second battery in front of and in contact with its guide tabs in front of the first battery,and then secure the two batteries by lowering the bracket down onto them,fitting the threaded rod through its bracket hole,and then snugging the hand knob. 7. See Section 1.11 to mount the Hub+and make the wiring connections between the H_ub+and the ESS enclosures. Note: For systems that include an energy expansion ESS, in order to accommodate the large conductors that will route between the main ESS and the energy expansion ESS,the conduit must be 2" diameter. 1 .10 Wire the ESS Endosures Only journeyman-level certified electricians with a thorough knowledge of circuits may perform the work in this section. WARNING!Ensure that the battery DC breaker is OFF before making terminations on the I A battery! In addition,to turn OFF the battery, press and hold the power button for 3 seconds. All wiring must be done with properly rated conductors in compliance with local code—for the United States, use NFPA 700(NEC). For Canada, use Section 2 of the Canadian Electrical Code, Part I Safety Standard for Electrical Installations, C22.1,and CSA Z462. As with the Hub+, all individual and multi-wire branch circuit wiring shall use copper conductors only. Important!Do not cross low-voltage wiring through busing! In addition, as you route and connect the wiring in this section,ensure that you route wiring in the plastic Panduit®wireways mounted horizontally on the inside back surface of the enclosure. Although the multi 1/0 and gateway ship prewired on the battery bracket(Fig. 6),you must complete all of the connections to the inverter,the batteries, and the Hub+.Terminators are preinstalled.The tables in Appendix O contain component-level cable and connection information. If the system you are installing includes an energy expansion E55,there are also five standard cables that route between the main ESS and the energy expansion ESS: • 851-00054 gray communication • 851-00055 positive(red) DC cable • 851-00056 negative(black) DC cable • 851-00057 green ground • 851-00058 black/white AC fan If the main ESS and the energy expansion ESS will be further apart than these standard cables enable, an accessory set of the five cables that enable a greater distance are also available—however,the conduit bends involved in a given project will affect the actual distance that's enabled by the accessory cables.The maximum distance between enclosures is approximately 20'. SunPower Proprietary 38 #536685 RevC February 2021 VEI 90007 51 2511-lo 08. ill 0031, Fig. 6 Multi 1/0 and Gateway inside main ESS(e�� 5V-BASE1]-12-A) ' 1. Connect the battery ground wires to the enclosure ground bar(if not already connected); and to the grounding posts on the batteries;torque the ground wires to 44 in-lb(Fig. 7 and 8): MW GROUND al BAR ' Fig. 7Main ESS battery ground wires(dotted wires are energy expansion ESS) sunpvwo,pmnrimary 39 #53668S nmcFebruary zm1 Flattery g rounds . . .a r��.wC R'.� • .;�.ti � a�i� .�wf,:�a.•�iAr�� .........+.:a�+Y..JI.. E7CPA,,,NS1Ql'1t ES . . Battery grounds ' v t Battery 3 ,tt Battery 4 2. Create the appropriate knockouts for(Fig..10)and then install the main ESS-to-Hub+.conduit.A Slug- Buster®or similar tool is recommended. Note: PVC conduit is an approved alternate to EMT conduit. IF ENERGY EXPANSION ESS:Assess your wire routing strategy,and then,with respect to the physical component layout,create the appropriate knockouts for the ESS-to-ESS conduit(Fig. 10), and then enlarge the holes to accommodate 2" conduit. Install the conduit and pull the five ESS-to-ESS wires into each enclosure. Ft IIIIIIIII y 44.4 i R d q; aE Fig. 10 Create knockouts to allow for ESS (main and energy expansion) and Hub+ 3. IF ENERGY EXPANSION ESS: Inside the main enclosure(SV-BASE13-12-A): use the provided 3/8" bolts, lock washers,and nuts to attach the DC(battery)cables that were pulled from the energy expansion SunPower Proprietary 41 #536685 RevC February 2021 ESS,to the inverter DC busbars:first attach the negative cable,then the positive cable,and then torque both connections to 220 in-Ib(18.4 ft-Ib)(Fig. 11): I UV. ;3' e W won i s a8 �y ...•nF......F»,...«............., vat Fig. 11 DC cables from energy expansion ESS 4. IF ENERGY EXPANSION ESS:Attach the ground wire that you pulled from the energy expansion ESS,to the main ground busbar. (Fig. 12): Groundwire from OWN"- expansion ESS. OM Moil "am non /. GkOUNID BAR Fig. 12 Ground wire from energy expansion ESS 5. IF ENERGY EXPANSION ESS:Attach the AC fan wires that you pulled from the energy expansion ESS,to the J13 port on the MIO.(Fig. 13): SunPower Proprietary 42 #536685 RevC February 2021 q��,,gg �ve,;'1ra6•y S''♦�".�w'n.R<.�x a�:.�,�.yry r+a�:� -7§'�A . s$ rte:-.,.me�•.,..:.•�uz.:�.rx-..�d.�x:s:...;..... BOTTOM OTT a O � I, }. WER 10, 4; U IWO #i #'r :3 , ,.3b�'.R's°tP ia�;C�Si'i�lxPxb;�d T•R'ay.f�.s�#R °�' 3€ emus ary'ar9 # s�Z€x*a ". e$ .i it�a�rr�as�?rra�c.�ttt��.n ��te��as?. rs^ g{ ^r� ��6`c '1 AIAAXlMMAIIIlA9AIMAn IIMIAAIAIIIAIWMA Fig. 13 Fan wires from energy expansion ESS I SunPower Proprietary 43 #536685 RevC February 2021 6. IF ENERGY EXPANSION ESS: Inside the energy expansion enclosure,attach the large DC(battery) cables to the large terminal block—negative then positive, and torque each to 87 in-Ib(7.25 ft-lb). .(The cables coming from the energy expansion ESS DC breakers are preattached to this terminal block.)(Fig. 14): EXPANSI0* .6ROUND BAIL. DC TL.,0 K .: VA .q )! a Uj U o :M. Fig. 14 DC cables from main ESS 7. IF ENERGY EXPANSION ESS:Attach the ground wire to the energy expansion ground bar(Fig. 15): E*iA1 SIGN GROUND BAR EEC= i ��i &,�i � £.,.� ��, •�•,•9 � if. De+ . x. �.�.�....r..... D[TERMINAL 81-i CK71 7 Ground wire W M - CEOA �O..:n "a - Fig. 15 Ground wire from main ESS SunPower Proprietary 44 #536685 Re<February 2021 8. IF ENERGY EXPANSION ESS:Attach the fan wires to the smaller terminal block(Fig. 16): PAS#3 ' Fig 4 4 i j �u�.�Y..IWYIhUItlIHIF+ ��• 35} N . 8i ^ > - A— FANS TI~RMINAL UkCK ; E.XPANStWGROUND BAR Q5, y i•3 h 1!NINON Fig. 16 Fan wires from main ESS 9. In the main ESS:connect the orange communication(comm)cable from the multi 1/0 to the HOST (PCS)port on the front battery(battery 1);then connect the short gray comm cable from the COM OUT port on battery 1 to the COM IN port on the rear battery(battery 2);finally, insert a terminator into the COM IN port on battery 1.(Fig. 17): If the system does NOT include an energy expansion ESS,also insert a terminator in the COM OUT port on battery.2.(still Fig. 17) 1 .m " ' • '•,�'sJl Pj?: '} b.3:Y m:H rq';! •"'2 y«{"t;y :✓. �3' .., r y,.; ` we p .>..4n...e.i.1. :1•,''.:q.5�.,-•»fi •d"/:¢�a�.�i.'" ••.rw w rf'.Yg • / 8.:1.5 < .. .�g.+. _ e"� �. m� sy fi :d, a � Fig. 17 Main ESS if no energy expansion ESS SunPower Proprietary 45 #536685 RevC February 2021 10. IF ENERGY EXPANSION ESS:Do not install a terminator in the COM OUT port on the main ESS rear battery(battery 2). Instead, connect the long gray cable from the energy expansion front battery(battery 3)COM IN to the main rear battery(battery 2)COM OUT(Fig. 18 and Fig. 19): "",�j;-.<,>.,..e h l` ?•'d $Y j j�,g{ „ ysf g `..k' `✓ '9;:k ,r= q-'a''e..E,Y*v`s r'-fi.-�i:S�>,"b,� •,,'7 •yY�t reF�V, Fig 18 Main ESS if energy expansion ESS 11. Inside the energy expansion ESS, connect the short gray cable from the COM OUT port on the front battery(battery 3)to the COM IN port on the rear battery(battery 4). Finally, insert a terminator into the COM OUT port on battery 4(Fig. 19): b fti y � .; Rk atte Fig. 19 Energy expansion ESS SunPower Proprietary 46 #536685 RevC February 2021 12. Pull the wires from the Hub+,through conduit, into the main ESS. Pay careful attention to which wires/cables have connectors preattached. 13. In the main ESS, connect two of the comm cables:the black Cat 6(534373)to the gateway, and the gray Cat 6(534372)to the J1 port on the multi 1/0(Fig. 20): AO O > 0' . AO 1 r aZ [ _2 3 x , Gray Ci t.ft (534372) fllil�l''' I Black Cat-6 � jC�34373} n IWOt 1.'" t x�u�# �p€ Reaarn�rst��ue�rartu � $. w ,h seaw . GATEWAY,I Fig. 20 Main ESS Note: If antenna(s)are present on the gateway, remove and recycle them. SunPower Proprietary 47 #536685 RevC February 2021 14. For the gray AUX port cable,first remove the green terminal block from the rightmost input(AUXj on the underside of the inverter, use a small screwdriver to carefully connect the four wires into the block exactly as shown(Fig.21);then plug the terminal back into the AUX port(Fig.20 and Fig. 21): A S • S • AUX .ER11A � ; Fig. 21 Wire terminal block to plug into inverter base 15. Pull the wires up through the inverter knockout that has the preinstalled bushing,and then connect the AC power,neutral,and ground wires from the Hub+40 A,breaker to the inverter terminals;and also connect the power and neutral wires for the 20 A grid line sense breaker to the inverter terminals(Fig. 22): G I �ditis �� ISN �w�UI X11 SII � .- rr v + AC GRID GEN LOAD ( 21, AC CW Lt Fig. 22 Connect Hub+ and grid line sense wires to inverter SunPower Proprietary 48 #536685 RevC February 2021 16. For the main ESS:Verify that the batteries are OFF and that the-DC breakers are OPEN,and then remove the caps on the battery terminal covers,and connect the two positive and two negative battery cables to the batteries;in this order only(Fig.23): A. From DC breaker 2: battery 2 negative B. From DC breaker 2: battery 2 positive C. From DC breaker 1: battery 1 negative D. From DC breaker 1: battery 1 positive Each battery cable must be inserted fully, until you hear and feel a solid click. Perform a simple pull test to be certain. - � F' s w Fig. 23 Connect battery cables in main ESS SunPower Proprietary 49 #536685 RevC February 2021 17. IF ENERGY EXPANSION ESS:Verify that the batteries are OFF and that the DC breakers are OPEN,and then remove the caps on the battery terminal covers,and connect the two positive and two negative battery-cables to the batteries;in this order only(Fig.24): A. From DC breaker 4: battery 4 negative B. From DC breaker 4: battery 4 positive C. From DC breaker 3: battery 3 negative D. From DC breaker 3: battery 3 positive Ensure that each cable is fully inserted by ensuring that you hear and feel a solid click from each. M y Battery 4; Fig. 24 Connect battery cables in energy expansion ESS SunPower Proprietary 50 #536685 Re<February 2021 18. In the main ESS,connect the blue Ethernet cable from the J7 port on the multi 1/0 to the LED assembly on the inside of the enclosure door(Fig.25).(if you removed the door during installation, reattach the door prior to connecting the LED cable). O 3 �6wC€:F"i ?5 '. ro-40 1 i TM Blue Ethernet �s� t� (°iar�3s��t1>iti�f�t�.t}ce:st�3t0 x <- + ca�eixrr�c as�;�tst iir+cfu�4 c€cu3!??��,;,< table &OMJ7 Part Fig. 25 Connect LED wire 19. After you have completed all the connections inside the ESS enclosures(main and energy expansion if applicable), if you removed the door, insert the pin in each hinge and reattach the door. Before closing the enclosure door, make sure that the latches are in the full open position so that each , aligns with their respective pins. Failure to do so may cause damage to the latching mechanism. Before you leave the site,secure the door as follows: A. fully close the enclosure door. B. use a 5/16"Allen wrench to rotate the locking mechanisms clockwise. SunPower Proprietary 51 #536685 RevC February 2021 1 .11 �n t fl the Hub+ WARNING!When the Hub+dead front is off, high voltage maybe present.Therefore installers and service personnel shall always execute a lockout/tagout(LOTO)step by locking out the Eaton main breaker inside the Hub+whenever its dead front is off. Refer to the project drawings for the location at which you will install the Hub+.With respect to the existing equipment,the optimal placement of the Hub+is directly behind (inside building)or adjacent to the outdoor main service panel.Vertical physical placement of the Hub+ must conform to the following: • Upper limit: per NEC 240.24(A),the maximum installed height of the highest breaker operating handle in the system cannot exceed 67".Therefore, if you install a main breaker in the Hub+(doing so is optionab,the height of its handle may not exceed 6'7". If you do not install a main breaker in the Hub+, SunPower recommends that the upper edge of the Hub+ be no higher than 8'. • Lower limit: per NEC 240.24(C), overcurrent devices such as the Hub+shall be located where they will not be exposed to physical damage.Therefore,SunPower recommends that when mounted,the lower edge of the Hub+ be no lower than 18". Important!Route the low-voltage wiring in the same conduit as the power wiring. RPO circuit wiring may also be routed in the power wiring conduit;as per NEC 110.3(B),300.3(C),and 706.2. Inside the Hub+,the lugs, neutral bar,-grounding bar and all Eaton breaker types are Listed for aluminum (Al)or copper(Cu)conductors.However, all individual and multi-wire branch circuit wiring shall use copper conductors only. If you need to extend CT wires, it is critical that you execute the splice correctly.SunPower recommends that you take a photo of each of the ends before you begin, in order to ensure that you splice the correct color to the correct color.The correct tool for Hub+CT removal is an 11/32" nut driver(Fig.26): for CT removal b+ afid eplatelrnt t— r r CTs F Fig. 26 Nut driver on CT nut SunPower Proprietary 52 #536685 RevC February 2021 1.11.1 Before You Begin Note: If the system you are installing includes an expansion ESS, keep in mind that there are no wires that route from the Hub+to the energy expansion ESS. The Hub+weighs approximately 80 Ib and always requires two installers to position and mount. Before mounting the Hub+,at the location at which you intend to mount it, measure forward horizontally 24"(61 cm)to ensure that,after the Hub+ is mounted, its door can fully swing open to 90°; and side to side to ensure that there is a minimum 6"clearance on each side(Fig.27): Al t�, 6 /✓ ,t Y.s.. ? t E� P} �� 9S° ..�"^ mag��r �'� e 6 f n. min, . " from gall for doorto I full ' Y open 4le 00 400, Fig. 27 Hub+ clearance Important!You must mount the Hub+as close as possible physically to the panel containing the backup circuits that you will be migrating. Note: Fig.27 shows SunPower SunVault minimum installation clearances; however, NEC 110.26 has additional requirements for working clearances. SunPower Proprietary 53 #536685 RevC February 2021 The Hub+arrives fully assembled; installers must make all external connections after mounting it.The Hub+ ships with: • one preinstalled 40 A breaker in the backup pan for the storage inverter. • one 20/20 A quad breaker(or one 20/15 A quad breaker)in the solar generation pan (one circuit dedicated to the PVS6;the other available for one solar system circuit). • one 20 A grid line sense breaker in the_non-backup pan. The Hub+also ships with two consumption site CTs for site monitoring inside the Hub+: • If the SunVault installation is installed as whole-home backup that includes all site loads,the factory- installed CTs inside the Hub+are sufficient. Important!When the main breaker is inside the Hub+,the CTs or the CT wires to the PVS6 shall be swapped for L1 and L2 to match the main breaker(Fig.28).The correct tool for CT activities is an 11/32" nut driver.See Appendix B: CRITICAL NOTE:THE EATON BREAKER SWAPS THE' NALS 1 THE OPTIONAL EATON MAIN BREAKER IS INSTALLED.THE TEL1IA D L2 UTIL TYLFEEDERS SHOULD BE SWAPPED INTO THE BREAKER. PUT L1 INTO THE TOP RIGHT BREAKER TERMINAL,AND L2 INTO THE TOP ' LEFT BREAKER TERMINAL. SWAP THE L1 AND L2 CTs TO THEY STAY WITH THE PROPER LINE. THIS ' MAINTAINS PROPER CT PHASING. NOTE THE CROSSOVER IN THE BREAKER IMAGE BELOW! , ' L1 /_� Ll IN ' �....r HUB+SIDE ' .i ; UTILITY SIDE ' L2 __- L2 IN ' CHi Uu CROXT BAR 2 POLE OPTIONAL Consump& CTs shown ' 100-200A-2 POLE swappedM Main Breaker MAIN CIRC BREAKER UIT �1 ' installatiorM ' EATON CSR SERIES to ' Fig. 28 Swap L1 and L2 if main is in Hub+ • If the installation is for partial-home backup, or other site loads are not downstream of the Hub+site CTs,you must reconfigure the factory installed CTs to accommodate all site load consumption. Doing so may require moving CTs outside of the Hub+, and using CT extension wires or CT Y-combiners as necessary. (These accessories are available from SunPower.See Appendix F.) Important!If you need to extend CT wires, it is critical that you execute the splice correctly. SunPower recommends that you take a photo of each end to ensure that you splice the wire colors correctly. For details on using CT Y-combiners,see Appendix I:Alternate CT Installation Configurations. SunPower Proprietary 54 #536685 RevC February 2021 1.11.2 Mount the Hub+ Important!As you bring conductors-and wiring into the Hub+, it is important to maximize the physical capacity of the interior space—always fit large conductors as far back as possible inside the Hub+. See the mounting details in Appendix G before you begin. 1. Remove the Hub+door, PVS6 upper cover, and dead front as follows: A. Open each of the two latches on the right side and swing the door fully open. B. Remove the two screws at the base of the PVS6 cover. C. Lift the cover upward and remove it. Place it where it will not be damaged. D. Lift the Hub+door off its hinge tangs. Place it where it will not be damaged. E. Remove the dead front. Place it where it will not be damaged. F. Remove the single screw on the left side of the PVS6,which will enable the PVS6 to swing to the right on its two hinges. The upper mounting holes for the Hub+are behind the PVS6. Important!There are sensitive electronics in the PVS6.After you remove the screw the PV56 can swing freely!Take care that you do not inadvertently damage the PVS6 as you prepare to mount the Hub+. 2. Position and level the Hub+on the wall at the desired mounting location. 3. Using a pencil or marker, mark the wall through each of the mounting holes that you will use. 4. Remove the Hub+and drill holes at the marks. If you are mounting the Hub+on an interior wall, skip Step 5 and proceed to Step 6. S. IF YOU ARE MOUNTING THE HUB+TO AN EXTERIOR WALL: A. Use a caulking gun to apply exterior silicone sealant(such as DOWSILI 748 or equivalent)to each of the holes by inserting the tube tip into each hole and squeezing slowly until each hole is completely filled. B. Insert a wall anchor into each hole and then wipe the excess sealant from the immediate area around each hole using a damp paper towel.Wall anchors must be rated to support min. 100 Ib; and at least one framing stud must be attached to both upper and lower holes on the same side in the Hub+. C. Allow the sealant to cure for the amount of time specified on the sealant tube. 6. Lift the Hub+back to its mounting location,and, using the appropriate hardware for the wall type, attach it to the wall. SunPower Proprietary 55 #536685 RevC February 2021 7. Determine and then create the required applicable knockouts for: •service entry(if applicable) Important!Do not create any other conduit holes near the service entry hole! •solar branch circuits •storage circuit(power)and storage circuit(communications) •external meters(if applicable) • backed-up loads or subpanels •(Optional) Remote power off(RPO)switch(provides remote means of rapid shutdown of the ESS) Important!If you remove and replace the knockout hole plate on the top of the Hub+,you must reseal the holes with a silicone sealant(such as DOWSILTm 748 or equivalent). 8. See the mounting details in Appendix G and mount the Hub+to the wall. If the wall sheathing is not plywood,at least one of the mounting lag screws(3" hex head with washer) must engage a framing member; if the sheathing is plywood then engaging a framing member is not required. 9. Install appropriate EMT conduit to the ESS enclosure and elsewhere as necessary(determined by installer onsite); per NEC wiring fill factor guidance,and NEMA compliance. Use of PVC conduit instead of EMT is allowed but always check with your AHJ first. Important!Route low-voltage wiring in the same conduit as power wiring. 10. Migrate load circuits into backup pan. 11. Terminate circuits selected for backup loads. 12. If there are any load circuits to be migrated into the non-backup pan, migrate them. MID Cover You must remove the black plastic MID cover inside the Hub+for one of three reasons only: • If you are going to install a main breaker in the Hub+. • If you are going to use the microgrid chair lug feeders. • If you are going to relocate the production CT. Important!When you reattach the MID cover,ensure that you correctly reposition the two green wires in their gap so that they are not pinched by the cover! SunPower Proprietary 56 #536685 Re<February 2021 1 Solar System'Production CT WARNING!Because high voltage may be present on CT terminals when the system is energized,do not attempt to relocate or reconnect a production CT without first de-energizing the complete system. Important!The production CT is solid core and is required in order to meet the 0.5%accuracy mandated.in certain regions. If the solar system branch circuits are connected only on the backup side,the single, pre-installed production CT is sufficient.Additional CTs may be required. If there is an existing solar system and it is too far from,and thus cannot be relocated into the generation pan in the Hub+, use a production CT extension cable.This accessory is available from SunPower—see Appendix F. If any excess solar system branch circuits are connected to the non-backup pan,or any other location that is not the generation pan: • route the non-backup solar through the internal solid-core CT(this may require moving the CT from . the plastic base onto the wire harness for the specific solar circuits). OR . install a separate solid-core CT for the non-backup solar,.and apply the Y-combiner method to the backup pan solar to the PVS6 CT channel. See Appendix I. Note:Do not mix solid-core production CTs with split-core consumption CTs. Only use CTs of like type when Y- combining for multiple CTs. Breaker Pans Wire the breaker pans as per the project drawings: • upper pan:for the backup loads and the storage inverter. • middle pan:for the generation busing. • lower pan:for the non-backup loads, excess solar,and storage inverter grid sensing. Allowable Conduit Specifications For any ESS enclosure,conduit and conduit hubs shall be NEMA Type 3 or better;for the Hub+, conduit and conduit hubs shall be NEMA Type 3R or better.Conduit routing and entry will vary from site to site—always refer to the project drawings for specifics. Important!If you use a top-entry hole in the Hub+,you must fully seal the conduit hub as well as the conduit by applying exterior silicone sealant such as DOWSILI 748 or equivalent! SunPower Proprietary 57 #536685 RevC February 2021 As you plan your conduit routing, it's important to ensure that there is adequate space between the conduit entry and the sensitive,microgrid interconnect device controller(MIDC)near the upper right of the Hub+. . The Hub+ships with its top-entry hole sealed,but while you should avoid top entry if at all possible, it is acceptable to route conduit into the Hub+from the top, using an optional top-entry conduit hub: .p ` t NO� f 3/4" D5075H1 DS900AP MY q. 1" DS100H2 11/4" DS125H2 Hub kit not required 1 1/2" DS150H2 2" DS200H2 The following table shows the allowable conduit.sizing and respective Hub+entry and exit. Do not enter near any power electronics or any low-voltage wires, such as the MID, MIDC, or the PVS6.The ideal entry locations are the upper left,the lower left side, lower right side, and the bottom. A. ;d..�' ...>�*,x �t. «ai: .. %pa?�: .��; �-' V✓ ,�''" sus.,,. :rxi `r..�a-'.m,f�s� Service conduit YES YES (entry and exit) `max.2.5" YES YES (bottom) (bottom rear) Other conduit entry: • to subpanel • to storage 0.75" system power and comms to NO YES ,YES YES • to solar 2'0" system • to any meters (if applicable) The maximum breaker that may be installed on the backup bus to feed a subpanel is 200 A. SunPower Proprietary 58 #536685 RevC February 2021 I The GEC connects from the utility,to the MSP,to the equipment grounding conductor in the ESS enclosure. 1.11.3 Wire the Hub+ Inside the Hub+,the lugs, neutral bar,grounding bar and all Eaton breaker types are Listed for aluminum (AI)or copper(Cu)conductors. However,all individual and multi-wire branch circuit wiring shall use copper conductors only. 1. After pulling the gray 534372 cable through conduit—but before connecting it—position and snap two cores on it: one approximately 3"from the end that plugs into the MIO, and the other approximately 3" from the end that plugs into the MIDC(Fig. 29. Fig.30,and Fig. 31): s. Fig. 29 Core snapped onto MIO-MIDC cable Important!You must very carefully secure the core that's near the MIDC end so that it will remain out of harm's way. „:•iri x,' ?4�7..�a`�„z. .fir=:= `'�,�rcA` ...�,a. ,•, � '>, ;' ,. �, �s i �'` � >-y g"�:'�;;;'}• :' " �'e.Tri ��3�' Fig. 30 Fig. 31 SunPower Proprietary 59 #536685 RevC February 2021 2. Connect the gray cable that has the factory installed terminal block,to the J16 port(XW-AUX)on the MIDC inside the Hub+(Fig. 32).(This is the other end of the cable that you previously wired into a terminal block prior to connection to the AUX port in the base of the inverter.) z f r Fig. 32 MIDC connection ports 3. Connect the gray cable coming from the J1 port on the MIO in the enclosure,to the J14 port on the MIDC (Fig.32). 4. Carefully bring the black cable that comes from the gateway in the ESS enclosure,.through the access hole in the back of the PVS6, and connect it to the black port on the PVS6(Fig. 33): U f II •IYf f.> Mifi ifi i•Iiid'.•>..• . . 'p � .i'• f1 � y" :Jrza Fig. 33 Gateway cable into PVS6 SunPower Proprietary 60 #536685 RevC February 2021 5. Terminate the#8 power wires from the ESS inverter AC1,to the 40 A breaker in the Hub+ backup pan. 6. Terminate the#12 grid line sense wires from the ESS inverterAC2,to the 20 A breaker in the Hub+ non- backup pan. i 7. Remove the cover on the plastic wire tray on the back wall of the ESS enclosure and fit the wires into it for a clean, professional look. Replace the cover. 8. After you have completed all the wiring: A. Use a Shop-Vac®or similar tool to remove all debris from the interior of the Hub+. B. Install the single screw on the left side of the PVS6. C. Reattach the dead front. D. Fit the PVS6 cover back over the top section of the Hub+,and install its two screws. E. Fit the main door back on its hinge tangs, close it,and fully engage the two latches on the right side. SunPower Proprietary 61 #536685 RevC February 2021 1.11.4 Relocating the PVDR If the PVDR must be relocated from the Hub+to an external enclosure, perform the steps in this section. su1VP61t 1 6RO6R'A''T'0i N' asa,lnient 3#:53767q Re 1nitaj'Eatf6n G'uidea PV,Mcbhpt ct.Re* 4Qcaf¢oro: "WER, "4 SunPorarer.Corporation,,1414:,N tir- ay gouth O7 IiMo ad;.'41U' 04 9 li istaflatioh,•05 id e: OV i '"ineci la 'R61 cation viewis ort t ;9;remOvAj'artd re[botion of thekollby Hub* tt►'an extethal.iremiote enclesure:� ~�r , Peci tcatjon Owt Numnber.5376M Initiatiog Product Devvelopment Engin*eeIti: Fischer.. RteAsion Histcir}r. .. Author I&I, nb2ti 1, iC� jAkNkR [bitiairelease.11!121X! 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I ilnA+ ntcft. ti t�13 �;1.—�i;l..:..:.l;.,s::,f.i�.::,".f�.:;r.; .:;s.r_/.;..:_;:r,i�-i,.i�_:+/i;r�l:�:.:l+ti:�^�I.,�I;r,:,4�•.il. 'l�.:'. :PY1?R•.Y�a�tn,��`IRsT:��:I,..,r.,��1.—.:i.�..,::.m;.;::Y;;::.:a..:,..�._.,.�:_.:..,r:...:::::::..:�::.,�::®;:�:,:t::�:::�:�:.:;:...:� •'i5�:� :P1FbR-�arn�rancntDr�urir►�;:i.-1.�::_:.�::_..�..�.....�...:.�_....._:,.:�.,..�.;:..�:..,_,_,_ . , ••- .... =-� SunPower Proprietary 63 #536685 RevC February 2021 tlis , ' f '. Fri t! "l t,`,t� = :' '�'"" r € : " . •' $� #`7 #�' M . ..Ph,Me `• 2:A,vr%K'' '. ':M •AAAA", :?_: -e.'" > - .: ' -: .. _ ... .,�..�. .. ._ , ._,.. ,AAAA t <r•,�.„-:,. _ f .• i is ffi r c� r� ti ,_ ' i �10 .>, . "Thll,` i t# si ie ills.iitl :�sefl# ., sdisrx,ri ler €.x j. .$��._ip.�,y-y.:. y.�y��} gj __... y y npj i /��•� ,g �y { .. 8 tfl*,}�Y�^`0hkl2`YiLz".Y£ $i �1,v,��j. M �pq��f,,,�{tpNw'Z” }+A r! F4 A. ■ /=5X 1 ,• 4 "�•i.I.3 27,..' 8 � : b �Ys i1�W "¢, OF .. W 1E3 w y >�'! f� ,�fl��..�� °�'�#��}��#�`tlt�+�"�l'�S�E�?�g'�•��,E��fit;"'#'t �•'�rF�.�3t��4 'Eaw�'�,.• �` �.' ..___ _, _.,,,.>.. _. ..:.t:•,. : ...<...AAAA. ,...,. .< ,.p e�,*''�,� , .._ .,,. i... .,..s: .. ._. � < Tw SunPower Proprietary 64 #536685 RevC February 2021 f 21. PV Disc cunnect "RelauSafetkr� vliarni.:ngs, and cornpliairice Ix J IMPORTANT SAFETY INSTRUCTIONS-SAVE THESE INSTRUCTIONS! This guide contains important instructions for the SunPower"'SunVault-Hub+product that shall be followed during installation and maintenance. WARNINGI The installation,adjustment,or repair of an energy storage system(ESS) involves the risk of contact with potentially lethal voltages and-currents. Read this entire installation guide before beginning the installation. Note and observe all warnings and remove all sources of energy when instructed to do so. Attention!12installation,le r6glage ou la r6paratiDn d'un syst�me de stockage d6neigie (ESS)comporte le risque de contact avec des tensions et des courants potentiellement morteis. Lisez hnt6gralit6 de ce guide d'installation avant de commencer Hnstallation. Notez et observez taus les avertissements et supprimez touter les;sources d'4nergie lorsque vous.y&es invit6. This guide contains important instructions for the PV Disconnect Relay(SunPower part number 536749) that shall be followed during its installation and maintenance.All fastening hardware and terminals are provided from the factory.Class I wiring methods shall be used for field wiring connections to terminals of a Class 2 circuit.An external overcurrent protection(OCP)circuit breaker shall be provided by the installer when the FIV Disconnect Relay is installed. For Canadian installations, conductor size and OCPD shall be relative and corresponding in compliance with Canadian Electrical Code(CEC) Part 1. Likewise,when the system is installed in Canada,the installation shall be according to CEC, Part 1;and input output,and communication and control wiring shall be in separate conduits. CAUTION: Indicates a hazardous ATTENTION: Indiclue une situation situation which may result in injury or dangereuse pouvant entrainer des death. blessures d6ds. HIGH VOLTAGE, Indicates a risk of HAUTE TENSION:Inclique un risque de electric shock. choc d5lectriclue. PROTECTIVE EARTH GROUND: MISE A LA TE RRE DE PROTECTION: Identifies terminals which are intended Identifie les bornes destin6es;h for connection to an external conductor connexion A un conducteur externe pour for protection against electrical shock in [a protection contre les chocs;6lectriques case of a fault I en cas de panne. Beat Practice:Take photos of all component serial numbers before you begin the installation. SunPower Proprietary 65 #536685 RevC February 2021 Only trained and experienced personnel shall perform installation and testing of the equipment. Personal protective equipment(PPE)—including rubber-sale steel-toe shoes—must always be utilized when installing,accessing,or servicing SunVault equipment. All sources{feeding the installation site must be de-energized before servicing the equipment. All individuals;working on or near SunVault equipment shall only do so in conformance with NFPA 70E. Only qualified personnel may access the internal parts of the Hub+..Adequate lighting must be provided if the PVDR equipment is installed in dark or confined spaces.To completely isolate SunVaults energy storage system(ESS)and Hubs-equipment refer to the system labels and disconnect all sources of energy supplying the system. These servicing instructions are for use by qualified personnel only.To reduce the risk of electric shock, do not perform any servicing other than that specified in these instructions unless you are qualified to do 5©. WARNiNGI There is high voltage present during the installation process-only trained and experienced installers with appropriate personal protective equipment(PPE)may perform the steps described in this guide. Attention!Une haute tension est presente pendant le processus d'installation-seuls les insta I lateu rs formes et experimentes dotes d`un equipement de protection individuelle (EPI)approprie peuvent effectuer les etapes decrites dans ce guide. • The relays in the PVDR conform to Over Voltage Category III,and Pollution Degree 2 . • The product shall be installed as per the Canadian Electric Code(CEC). s WARNING: USE CONDUCTORS WITH INSULATION RATED FOR AT LEAST 105°C, AVERTISSEMENT: UTILISEZ DES CONDUCTEURS AVEC UNE ISOLATION NOMINALE D`AU MOINS 10511C. : WARNING: NONMETALLIC ENCLOSURE DOES NOT PROVIDE BONDING BETWEEN CONDUIT CONNECTIONS. USE GROUNDING TYPE BUSHINGS AND JUMPER WIRES. AVERTISSEMENT: L'ENVELOPPE NON � l9E LIQUE NE FOURNIT PAS DE LIAISON ENTRE LES CONDUITS DE CONDUIT. UTILISEZ DES RAGUES ET DFS FILS DE COURROIE DE TYPE MISE A LA TERRE. • WARNING: DISCONNECT ALL SOURCES OF SUPPLY BEFORE SERVICING. AVERTISSEMENT: DEBRANCHEZ TOUTES LES SOURCES D`ALIMENTATION AVANT UENTRETIEN. • DANGER- HIGH VOLTAGE. HAUTE TENSION. • WARNING:SHOCK HAZARD.ONLY FOR MOUNTING IN AN ENCLOSURE FULLY ENCLOSING ALL LIVE PARTS. AVERTISSEMENT: RISQUE U LECTROCUTION. UNIQUEMENT POUR MONTAGE DANS UNE BOITIER COMPLETEMENT FERMETANT TOUTES LES PARTIES SOUS TENSION. SunPower Proprietary 66 #536685 Re<February 2021 t Important¢remove the PVDR from the Hub+BEFORE you install the Hub+.This will help to avoid any risk of live circuits that can be present after the Hub+is installed.Sun Power strongly recommends that you remove the PVDR from the Hub+ before you install the Hub+. 3. Tools and Materials The following tools.are rewired for a proper removal, relocation,and reinstallation of the PVDR. Before you depart for the site,ensure that you have the following: Phillips and large flat-blade screwdrivers 5116 nut driver to remove the Hub- dead front 11132 nut driver assemblies inside the Hub+ Large flat blade torque driver(55 in-lb) Vire cutters I strippers • 7116"socket torque wrench Tools for the installation of the chosen external PVDR enclosure • Electrical tools to install conduit required .ASC Voltage Tester to ensure that the power is 100% off SunPower Proprietary 67 #536685 RevC February 2021 4. Components The following components are required.Before you depart for the site,ensure that you have all of the following components: Qty. Part'Number Descritotion Extension cable,10, MIDC to PVDR. 1 583452 For use when relocating the PVDR from the Hub+to a separate enclosure that is relatively near the Hub+. Extension cable,100,MIDC to PVDR. 1 537707 For use when relocating the PVDR from the Hub+to a remote enclosure that is greater than the distance enabled by using the 58345210'cable. Enclosure recommendations(equivalent is acceptable), NEMA 311(indoor only);OR NEMA 4X or 6P(indoor or outdoor): Thomas&-Betts(Carlon)E989UUN junction Box, 12"x 120 x 4�;or equivalent;for high-power(>40 A)installations. E989UUN OR Thomas&Betts(Carlon)E989N-CARjunction Box,9"X 80 x 4% or E989N-CAR equivalent,for low-power(<40 A)installations. Important!The PVDR shall NOT be relocated into an external metal enclosure. Mounting hardware for enclosure. Electrical raceway,fittings,and straps or clamps(job specific). Ll black,L2 red,white neutral,and ground electrical conductors; length and AWG size as required for job-specific raceways and ampacity. Note:PVDR terminals are sized to maximum 3 AWG. F-1 Appropriate size Eaton BR type 2-pole OCP breaker(maximum size 80 A);as sized for job-specific external PV subpanel circuits. J SunPower Proprietary 68 #536685 RevC February 2021 Ve: a.. SunPower.:st;rongly:recommends:thdt.a:Pb+ioNLIf:i3EFdikE'.ithia .Htib+.is `i i�stalletl: .; Di 4eY U'pis &SOurms: �f:preeit; tvet :te rrtrteir:off:(Rajstvgt� 3r'.pakiirtg:thi; '� :CN" 2. .teen'a!l -; ierupt, `raikerta:tie55s: stri`;#ci YCFF' +?siticn ;a. .�PO'16:_ PA i 55 bceal'erri 0,9 TFiia;fg Awing ri a :.'con ct4d:tb-.tt e R f tr l en ti P`4t1 R facts y it sra l+ c9; °t�te:Hai +:; . V M1.0 1604' 85,1-000 61 . N..< side LT ., � ,. 4 j- "85,1 :00064 Al 00-073 . 4 to, MID •� :E�l�e ;8��-�o+��t t+��ae�ge�i�rati�rrta�a�a'(�;jtt�tdG).: Ced 01,9990"X Woii Oh" ., black8S7:�tb0f3:fio.�1 �..tllilk.lcrad�E�e'bii�irig,�4:�'V9f�� .. re :851m00, t01.. Ct3."€ z f-sit 'i7iusir g'(4,-A hit6; =0073 rteur, lsslse uie tii: e:"neufraC't�r` . 6 +ly #:. gray,854-00074`Cat.5e cable:'four=condudori':�wo`tvvisted,�paia .24`A li[ue;SSI= 07S.t-ra=p�jircor%trcil:"vo,re(CV G) gra}r P343 72,ca r in ealilelO M!Pih'_.e ESS,C,4ll�!G) ;¢ t . c �tlu_Ars, rely�6i�;f ctpry.PV,16a ��.ri+d-,� ,V1 d�tite�i�0s,�e�,�:�W+," 9 WOO�::. -Moto- Y%a ;tii�il! rep[a a 'i=Og074 with;_ ;i� 777 tltarErig tldie`ir I',"#ior`6f:tFi�e.l"�!aFt, SunPower Proprietary 70 #536685 RevC February 2021 ,Wfi `° flab:tal�c 4; e > relriv r i-9pser't ir�ia'i gs:©:ri:tie.[!AJai ac- i busing} ga �tieSL q,,�q �y/}g�c ,.j +-p Ir y� p y�y��yG,,� p� { {� }i q {��, Ca 3fe'$5$�D6l r tB11i� L F a G�UI�6t ��iV6/.S F N6t,,'ti,i 4;L'1 � �e� LC� �.: yr.. ,.-:... r t9iro[�"`E l e r.."c rl �n --:the t a-in.r 'lu l '1� r�i 9 ntjO ldd dw f tw ,.g. �? t 3 .b'. rdr er,6. posendie rla Te,caf le .5 0.Q 3 i M1E :E:t i� = : d �1.,,:'6. t�bt '��' � ' rt'til `MID-` "sem. Y.�.:. :e :hes an r„cf. a d�'0 e - LEAD, _ .ffjg., �.:E rrivv...•t e:filvc% bl s ar 3 s t_t6 r�i asidOlor recyci ng., - 1 3 > i�' �y� ,s P•'d{�s�j' l Fig SunPower Proprietary 71 #536685 RevC February 2021 S: Oqthe.:PVb` use-a' atbiad '.screw& r`ioloosen ike,black W'l rer.SM406"om -.an&tilke,red giroute thes0,Wi'tO�,to.tethilnitci',irito the MID,I-" tVAe.b ' "S-0 Yq?P:KRv- ov �re"'c 106.( 6 tk atale 85[ fl�D�d} Frim r�qyeeachlug,165 ift'.1 �directlon.aslhefkior b rijentatfon.',T-b u , a7(htnae.k them; o and :6. �Qnlhe.PVDR;160seh�iheWEUT,,kreW,(.jP,..4),:,�nd.temdve I.rQAVV F 00611'Rqm -`,ffi0�6th6i- '4 ral w-ite'-fr9j. tfi5, ;the-Hb :ziridl. it� -1- --ofidbfthi set cite:rvire;asid .- r m elneutralbd"i id 'r.ecYrHhg,, d I Cfijj Vphc ifie 7, IfIlISO .11 e�1446+i, h., e*MID . tare , blic conn.ecipr pq_,qqp u& ; e. cable feq thej6. ,;JX,Cantactor.por`(ijr,v4WDQ;.OR fro the6HU%+ PV RELA1frt. jrei& MD onomihep J*'ndunp;Iug-,thegreen'connector-thdf§p1u* gp I' n tyre To MIDt;bqrt Unsttew frbmxthis gtbeo co(166Lt ;`-indth'6n,t&iistrttht"ba tonnL-dd �u+ek ihio (f'D t tdsW5k"thl cable j -"a s'd' fb",i Ifirik,., M, Fig.'5, SunPower Proprietary 72 #536685 RevC February 2021 '0t e MOR u n PIu �6e long gray s34372ontro(cabl e,.ihd :rouied.lo,... e n�the,&:: Ug fto 1npe ' --,and *,10 blue:BSI. mfh�.4' -Mik"J R, 64 it fh e n TO u IR c unplug!t-, t t.this .....Q(;Oog. '!U -jrit t I 4 th�`,?,VDR,,,,jn'd n yw" ''the instead'P L g .,Wire' 'ih beron�gurAon;usean.11 mitA pending:orilhe i6b+. nVert&either- A removethe< ur.nLitsihatho'Iding,theP., k.,in,, lace. CtRF l6osianthe tW.a.nuts.hoIdft..,thePVDR in,Place.: -.Car6fLilly..remove:-thetP'VDRan*d,place,'.,it'asic 'e�wherle*"It"wllinotbe.damaged", jj�,Retj nt!"O maInOrea, er Flg t SunPower Proprietary 73 #536685 RevC February 2021 53, Install the PVDR enclosure l<eepirig,"in M'Ind,a..11 o.f.I th I e fb I Ilowing,..decide upon t.h.e.'bes6ocaiIon-f6r4fi6 I*VDR enplosurw., • The enclosure chosen must 6e large'enoug I h'to provide cle..space.to route I.the power wires.:In-and I",out while 441 allowing i6r.bend radiutiimi6ii6n'siRefer,to:the'reco 'm'it'eiided'enc'iosure's"i'h.SL*ction4of • All conduits and fittirits,eriter.ingand exiting the,6ntl6§uri,,MUsi.bci'of th6�wdt6r.tigl t;Va-eiety...Aftet ,final'orfentationofth 'enclo§u"ir'e'.'idecided;DONb'froute,onitoOdUlt.irito I the.top of the enclosure—onlYside a6d'6ottorn:conduit ent'Tintothe Oncl6siineWallbW6d.ThO,dritl6sur6 must never,have any water or moisttire,ihsick. • Feeder wires-from the remote;s6lar.pneration subpanel mutt be routed to the location you choose fortheenclosure The eAernal.solarsubpaPel dtilizingth,erelocated DR.cannot excego 64A continuous)96 A,OCP. PVcircuits:ip.exceiss ofihe PVbk ratIn&must,b`6removed from the solar subpand,and relocated in order,t6 integrate.into the.premises W.iring.iri'such a maiinerihatthdyWill.not be integ:rat,ed,.into't.he 'b6ckup pal hoe'th6ge'nera'do'n pari"of the HOIJ+., 0 You'must route,PVDR,f6ede'r wires(and'acdntfo' l wire)frcim the chosen NOR location tdil*Hub+ Jotatldn-,_ You mdst`d6termin0,tNi location's of the.re uired t6nduit"6htries,an d-ex'its1fqr1he,.PVDR enclosure, and,pUnth/or'ill'these.openings. :Bec,auSethe.,PVDRmaybe mbU,hted ihi any rotated:pOsition,Withl,respeq,":to upright,choose a I position such that-the PVDR Willoptimallyaccommodke thee-poWer wirin&aind bend radius .limitations,and1hat will�enable conduit routing that DOES NOT enterthrough theloo of the mounted efidosurel; 1. M6rk•th*d,,,I,Ocatib.hsfor the conduit fiitings,and drill orpunch these hokis irith.e.ericlosu're, 2. Matk,�diriII;.and,,usIhg appropefate.scrq*, mount the PVDR'iri Us6;silicone'seal6nt to seal the;$cfeW hole Ioc.at14nS;.tb-ensUrq that water cannot enter the".enddsure. 3. Mount the enclosureat the.ftteh lotatil bni, 4. Install the riecessary racpwayfrom the PVDR enclo$0ee to4he Hub+. 5. InAall:the necessary raceway from the PVDR.enclosure tothe eXternal solar sUbbanel.. SunPower Proprietary 74 #536685 RevC February 2021 Fig.7 shows an example of a properly installed PVDR in a Carlon E989UUN 12"x,12"x 411 e"nclosure. Note that the neutral wire and'the ground wire are not cut or interrupted in the enclosure-. .......... Neutral and ground are pass-through 11=11101 Fig.7 SunPower Proprietary 75 #536685 RevC February 2021 A. Install.t, �iri> s ;fr ii tiie,P DR t tie,l's co ; 5.4.1 ;Solar,System and.Overcurrent:Protection.Sizing> max,size . , Wire size, OCP breaker size Vstem routing to-solar • 10 24 "11;3 fi 6i) i a 4 . . 80 5.4;2 When,the;PVDR is factory installed in and`rerna'ins in the Hub+r,the AC RV Iwires.frorrt-the RVDR;can. accommodate 6h.1vone circuit into-the:Hub+.Beca.use:you are:remoiiii►gthe PVDR from,ti e Hub+,,all..ofihe PV-Must OoW camethrough:.the PV©R._ . Because all of ttie.PV.I'roiri tile`system is OterriAl to'the Hub+,and the,SunVault iristallation`uses an extemal,solarsubpanel,the powerfrom this external solar subpanel.arid the PVDR MUST be:. routed directly.onto.the:Mll'generation breaker: in order to:do this; a. 7he.external solar subpanei must have 20 A circu Worpakempn each of its,RV strings,and dour -QR:FEWER 20.A circuits: OR. The total of thb solar subpanel circuit.breakers must not exceed.80 A b. There must.be.an,appropriately sized 2-pole,breaker(maXinjum 80 A)"its,the Hub+gerieratio.n pan to'feed the external,salar.subpanei. S.4i3 lmptrrtatit!If tartly.a p artlon of the PV n a systerri Js scorn from ars external solar, sutspanel,,and a 06ffiari trf the solar circuitssare direadycoining' into-tile geheraon pan of tfie.Hub+,'the -the PVD'R Ndt be'rerrioved from tl°iL-j4U +'! (n:such cases,stop anyw6rk and-cgritact 5un0oiwef,, SAA dote:Norie of the:A(;Wre"s from the external solar subpanel through the.PVDR:may be'lar er th66:.3 AWGi 1. Route the following wires from the Hub+"tci the PVDR enclosure:and the sblar.subparnel: SunPower Proprietary 76 #536685 RevC February 2021 a. 0and L2_feeders b. Subpanel neutral conductor C. PVDR'line sense neutral conductor. d. Subpainel grounding conductor e: PV©R control'wires 2: Route acid"install.the.appriapriatel' izzed neutrai"powerwire from tiie.Hub'+' thro igh.i*he-PVpR enclosure,dirdetlyta the.external solar subpanel.DQ ndt iriterruptthis neutral.pbwer'Vire! 3. Route and.install the:appr6p'datelysized ground wire:from the Hull+;tai ough the PVDR enetosdeeto'the:solaesubpane1. Do'notinterruptthisground,-Wire!1fyogre.usin metal :conduit with a plastic enclosure,you must use grounding bushings on the conduit fittings,-and bond,the`gro'Und wire via the.fittings:percode."Terrhinate the ground wire from the Hub"+,,' ,.ground bar.direct[V on the.external so;larsubpanel,ground;bar;,ond torque.apprppri tely-for the Wire gauge: Note.Although it`does have a neiatral,.the.PVDi2'does not use"a,ground connection-however, if you're using a using'a nort-mietallic enclosure for the PVDR,you must install griiun"ding hubs on the,enclosure conduitfittings,andtieth.e:groundWrireto he_fittings:as.it.passesthroughto the solar sUbpan0l., 4. Rnute'and'install a neutral-sense wire(1'6 AWG or'14 AWG)"froit i ETHER the Hub+'OR"'the:solar subpanel-;-Whichev&is closer tb the PVDR:enclosure. 5. 'Terminate.this neutral sense wire on theneutral bar and.torgtie'appropriately(20'in-lbs if terminating ori the Hub+neutral.bar),and then'paint mark it. 6: Terrriina"te:the PVDk neutral.sehse.i'ire_(white;'14 AWG or 1"6 AWG)to t}ie NEUTAerminal on, the PVDR..Tor"que e,neutral wire on the PVbRto;3:1 in-lb"and paint mark it. 7. Route and install the field-made Ll and L2 AC power wires from'the Hub+to,the PVDR:In the PVDR.enclosure,teftnin"aW Wiri s on,the PVDR as follows: a.L1 black;to MiD LOAD-1.1;torque'to:20 in-lb,and,Paint mark. - .b;L2 red to.MID_COAD=L2;torque to:20 in-lb_acid paInt-mark. 8: Add,:an,apprapriateiy sized 2-pole breaker to th ' generation paitofthe Hub+°and then .terminate the Ll-and L2 generation circuit,power wires on it: Note:,{t is permissible to route,the PyOR feederwires.directly ontor the MID load=side.busing lugs Cn theeHubf)provided FjOTH of the following conditions.'are-met; a., An.overcurrent protection(OCP)device is present 14,the external solar subpanel. b. The L1 black wire is routed through the factory,installed protlucton C1`in the ivliD load- side bus.slot in the'same orientation as.itwas installed'in.the"fact©ry. SunPower Proprietary 77 #536685 RevC February 2021 .Employ alf best practices;far wiring,including either using red.w'ireJor L2 or using black;wire marked,red Vinyl.tape for L2,.if,routing PVDR feeder..wires directlyfrom the PVDR'to the'MID load-side bu`siirg,torttue the MID.load-side businglugs to,S5:in-Ib and:' airit rriarkttiern:. 9. InAhe Hub+,plugihe.pre4nstalled=black;connectoron-the;1'60'gray;cable"S377U7;lata theJti port con the MIIjC:Route the:otlier end Iota theFVDR enclosure. 1D.In the PVDR'enclosure,.cut"the.other-eiid'of tho_gray"537707 cable tolhe appropriate length; and often carefully attach the ends to the,green;cannectaryou prev�oustyleft iri the To MIOc:: porton the PVDR(remove:.tlie connectorfirsi.to attach the.i+ires).. 11.Plug;the fin,isned green connector into"the"ttie To;ti/IIDC"poi t,.i1n the.PVDR, " .. Install the Ac,vvlei. fi�u `tt�e.s lar sisi ara i tor.ti PVDR R6utet11e;AC PV-Oees fram.the PVDR tolhd solar subpariei in condulca's indicated above. Please note that•no AC wire:coming.into the PVDR"maybe l6rgerthan3,AWGI Yo'u toute4',h6-ground dvirc and neutral<wires in'the:.the.previous.section. 1. Raute:afid install-the L1 and L2 feeder,. iris from ilii PVDR.to the'so.lar sOpanel.. 2. Terminate the'1b1a.ck-,L1 from the.remote,solar generation circuit.4teaker subpanel,dntd thkPVDR PV-Ll,torque to 24 in-lb;and.paint mark. 3. Terrriinate the rpd"l:z from the;remote solar generation circuit breaker.subpanel onto.the PVDR RV12,torque to 24 In lb,and palnt:mark; 4. Conned the`11.and:L2 wires.from the PVDR..ta the breaker pan in the solarsubpanel;or subpanel feeder breaker(ifpresent):Torque"the terrri"finals for.,L1 and L2 as-,per the.subpanet.manufacturer installatioriu gidae nc ;or,per that for thebreaker.. S. The'ground.and`neutral w1res°ar'e.already present but are not,yet.con nected.Terminate there into the ground bar Arid neutiral basin the solar subpanel,and torque per the sut parid manufacturer instailatioin guidance, lnst�ll tiie.cos tral:viviri ,to tine VOR, The PVDR,,will operate autonornousiy.and praperly,dsconriect the PV from th'e.SunVault system if it detects-an 0; n.e ural-L2 inibalance,:everi withoi t.the ca.ntrol wires.iristalled, The control cable enables the IDCtd force an immediate shutdown cxf;th PR ifthe RPO" switch is pushed irr(activated); or tQ"deactiv"ate the PV f 6r,other control"reasons; The.PVDR cable kit:S3776-!fhdudes.a:10a-ft spool of"gray=facketed"control cable Wire:(with a black.MIDC side conriector.preinstnt/ed),ferrutes,acid arildnihr tailed green PVDR�side corinect6r;enablingy6u to:tailor"the length betwee-h:the:MIIDC in:the H"ub+aiid the PVDR. enclosure: 1. Before e"ttaching the'green PVDR-side cbhriector,.pull.the bare end of the"gray.537707 cable from tt;e;Hull+side to"ihe 0\011 side,:through the PVl jk7Nub+'conduit., SunPower Proprietary 78 #536685 RevC February 2021 2 Plug tki b1acic connector into the.;appropriate port:on.the MIDC;(refar toig.'9},,and:theri neatly managethe;cable inside the Hub*, in the P�ipR enclosure,allowing far stiff€cientsiack to attach`thegreeri:corinector a.nd neatly. enahbgethe cabief cut die'cabl0 to theappropriat`e fengtti: 4. lh'ihe.PVDR encicisUre,.stri'p:antl^fefr616,:the cable end,66'dthet attach`.the,ireeiic(innector:-Pay, close,attention and:ensurethat.the:colored,Wires:are.rhatcheel. 04he proper.pins'on tie ci�nnector(Fig.`8}: BCUE:. WHi ltE ORANGE Wkfff �nrhite blue. vihite orange V� t RED;=01N, E, GIRE 1, X Off Figs 8, 5. Plug the teen connector into the To`MjgC.port on,the PVDR. 6: Plug the conne.ctor.into clip appropriate:po(t',on,the MIDC.as friiiows(Fig.9,next page): • if ttie Mii)C l.n,,i i Huo+="has a j6 AUX Contactor port;plugthe:cabie:;into:it • if theMIDC in the Hdb+:has a]6 HUS+PV RELAY port;plug the cable into it: AND •. If;the system has TWOFVDRs(future option);;:plug the othier into t4e.1500 porton the MIDC::., SunPower Proprietary 79 #536685 RevC February 2021 'coverv-4,,.' �pq+e'6./ II �' �M&e w�bi' ✓�:i.T,;, �S:'«e a« f : . x of Fig.9 SunPower Proprietary 80 #536685 RevC February 2021 J gs, f-abal 96.Affix Mad,,01 Numb.enr-'Labelto kay.rW Because,you'Vec, harlged the Hub+bya4dirigp,PV.D9-t6 ft,:,ihe-nJiodel-n0m,ber ofth6,Hu'b+,has also changed:The MR kitjncludes:the-above SV-HUB,,01-13 label.You-mu.st affix this-label on the rat.1 1 ngi label'�inthe Hub+; (Th.e,Hub,+ ratings.label is o.n:th,e,1;nsid6.qf the,H.ilibt,cloor.)Wipe, the affected areaa:paper toWel,or.dry do. and then carefully affix the Qf.the-ratipgslabOwthei , th! SV-HUB-01-'-Blabel directly diverthe SV=HUR-01,.-A ratings tings label.l, g Before placement: SIJNPOWERHub+:. ......... Designed and manufactured in the USA.,` MODEL hiJM8ERSV-H08a0!-'A i indoq/oui�dO4�'I[TyiiE� p3R S"-POWER' SERIAL NUMBER."-�-". Suitable for use as seNfrevq4l' 1W quipped with a main overwrent,device, Innalled. pme"tw netitkippe, � i,dpil�nsi In p'lortkill ard,pol 4' "*able.codi4ndman&actur4�rietol�'mei Orientation. Suitable for use with electric.power production sources. LISTEOENCLOSEDD ICEJILE# PANEL TYPE M� PHASt SINGLE Pk� 3 VA RE PANEL VOLTAGE f FREQ. 120rMVAC GO H2 FAA,X,,AMPERAGE 200 A NEUTRAL BAR N 24NEU225B NEUTRAL CURRENT./VO=T 225.A:1.0 Y. GROUND am ff GBK21 ZD MAX CONTINUOUS CURRENT 166A MMBRANCH.C1RC..BRKP- 125A. BREAKER TYPE, EATON BR or 81 ONLY DATEOFMFG. MFG.BY TY-FICRO CORP. ENVIRONMENT TEMP.RATING 1-20-cioo 57C ONLYQUALIFIED PERSONS MAY ACCESS BEHIND THE DEA FRONT; After placement SUNPOWER Hub*'-"*.............J)esigned and manufactured'in the USA. -SUNP(DWER' MODEL NUMBER l-sy-HUS414 1: Indoortoutdoarifype'3111!), SERIAL NUMBER—E.......--- tuiiabfefor use as.serviieequipmintwli4nequipped with main o4ercurrentdev*ice,, installedvnly per aoplicabki tode and manufaciurei recommendations,in a vertical or'jefitaiti6ifi.' Suitibk fdr use with interconnected parallel electric power pradqCtidis sources" UvrEDENCLOSED DEVICE.PLE41I. PANEL TYPE' PHASE SINGLE PHASS;3 W RE PANEL VOLTAGE'/FREQ. 12012+10 VAC a4 Hz MAX AMPERAGE MA, NEUTRAL BAR. 4 24'4EU22S8 NEUTRAL CURRENT I VOLTS 225A I OV GROUNPRAR, t1C,6K2120 MAX CONTINUOUS CURRENT 166A MAX.BRANCH MCiff—M.7 125A BREAKER.TYPE wou 0A or Uj r)FJLY .GATE OFMFG. MFG.BY SYNCRO,CORP. ENVIRONMENTJTEMP.RATING lz20-c W S&C ONLY QUALIFIED PERSONS MAY ACCESS BEHIND THE-DEAD FRONT. SunPower Proprietary 81 #536685 RevC February 2021 7ffi 'Ra e i c .Z ng� Prior,to the;re=energization of the'system,'Verlfy that each of the following-,are true,and,check each"box as you:verjf r Check when step verified The PV17R ericlosure is'seciirely rriounted,'ts.canduitconnectivns,*e wat4 r6.6f, and all screw,iivles':ar'ewaled viritti ap r"o r,"iate:sealant:. The'c6nnection betw4eh'the:PVDRMID.LOAC>:-_L1"terminal,(blatk.w1re)"a6d"the:. generation pan breaker for M ID:1i ad side:bus10g-L1 tug on the ieft:side Which "would:re wire:conductor routed,"througl the CT). The;-connection,between:the;PVDR Mita LOAD;L2 terrniihai(red wire),and-the, eneration an breaker tar MlD load side burin tz luion'the ri ht side). The connection between the"PVDR PV-Ltlermiinial thiack wire):and:Oternal,solar enerat!on su6pariel ki out u( :The connection;between.the PVDR PV-.Uterminal,(red wire}and-th"e;external." solar eneration roti anel Uout tit. ." All.four terrriinal power block screws:.on the PVDR are torqued to 24"in-1b.and . paint marked! The neutratsense wire16irminal,block on the PVDR is"torqued to..I), in-lb.:and. paint marked; The neutral sense.wire;is torqued Into the neutral`bar tb`26'In7lb. the tWo:lugs on,the Mi©.load_side busingj, (with conductors"from"generai',ion 11'and L2 or from MR),are'tor ued to,55 in-Ib: The?Ctorien.tation,,it the same as:factory assembled orientation}.. The,Control cable1rom tthe"MIDC to.the"PV Relay is;properly"inserted;and seated,, and that the; ihout is correck., The,cable from;the,i IQ inthe:ESS is;properly inserted.and seated,iiito114 on the MID..C; (it iM s'inoved frorri th'e,PV Relay_assembl� in an earlier rte) All wiring.lslproperlyOressecl,and.ZIP tied into placei The L1;and i.2 connections are;landed on':the correct terminals: SunPower Proprietary 82 #536685 RevC February 2021 8 m T e's t i.n The PVDR.Will 6606 p-ow"e'red or'active' until At is present in the system on ffie'MIC00' ad-sideterminail bytin'9.Th6'PVDR!will only cl6s4and-t6hn4ct,"the PVto,the system ifthe ACV61t6- ire present arid.in voltages a the properrange, 1. Pow&,4pthe system as dle6cted'in the SOjjVdq1t;1nst61fdUWj GOide 53668$. 1 In the Sun Power,Prci"Cvnnect app..tunthe system Health Check;which Will,Verify the pre�sence and health,of the MR. There isa two-col* _q.r LSDIon the PVDRI(next to the;RESET butt ri—thls,LED is RED when-the PVDR Is ,activated(QN)and it connecting the,,PV circuits.teri6inated.in,the pp�pratlpn`'bus'to,the,Hub+.backup section. The LED Is GREW,wheln.ihe PVM Is deactlVat6d OFF), SunPower Proprietary 83 #536685 RevC February 2021 .: . The-first three of the f6116 1a17e1s are affixed'io.the PVC>it,and incI' de information about RVi R, voltage,current,;aod temperature ratings;'th6 f6urth label contains like iriforrrigUo and isaMk6d to-the, MR.enciosure: Relays label; etaa i t! Y♦i � •i i' 0 If tr 7� � � *iii O � , � ♦ � � � j� a �g N • Power supply:hibelz R To MIDRI~�dC11ii E; T FCC ID:YAW-5�6740'rhiv devite compliesi. harmful inttrrtrpr)r-e,arid(2)it n(tust undesire R5-185 tabs(: b . 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T fG Q C d N O N I' D CO -Draisilin"?, 'R nrlpol prit 4 0.1w I1ll i N Rl .......... A rn Sun Power Proprietary 87 #536685 RevC February 2021 on Bqxes II( •,kl�T>s3t 100,yoa °O r2* ,. y . t.... .... . a a 1 _._ a a 0,000 .. ":Y 4 :. ' ;: ,:• ;(;•S ! sal,;. ;< ' %' :'': rte: ;1 ,. : :'•,'.; ; :r`, i<=, £ 40443' Oftts. Yk 01 A- '10 .455 N* 6 ter IWA' 7. ;tom & f1i�t, 7 rx�rf= mut a . SunPower Proprietary 88 #536685 RevC February 2021 1.11.5 Using the Hub+ as Service Equipment If the Hub+ is being used as service entrance equipment:verify that the neutral-ground bonding is now in the Hub+(and that the previous service entrance has had its neutral-ground bond removed). In addition,you must add a primary OCPD breaker at the line side of the contactor,and you must bond the white(N)and green ground bars together(with up to 4 AWG wire). The primary OCPD breaker in the SunPower main breaker kit is an Eaton®CSR 2-pole style, may be 100, 125, 150, 175, or 200 amp (depending on the service coming into the home), and will be defined in the project drawings. Important!In SunVault installations where a main breaker has been added,the L1 and L2 are swapped inside the added breaker on the Hub+side—therefore you must swap the utility feeders when routing them into the added main breaker. See Appendix B. In addition,you must also swap placement of the site CTs as shown: L2-aT L1 !.'I IN Hub+ sideV � ii �� e: CCL2-QZ Ll CT �. L2. L2 IN Added main bre if.yau.add a..main breaker,.you must.swop.the.utility side. nputs AND swap the itW You may add a (large)CSR breaker inside the Hub+,and it can serve one of two roles: it can function as the main service disconnect breaker OR it can function as the disconnect breaker for the Hub+(the"Hub+ disconnect breaker"which disconnects the Hub+from the primary source). If you add a CSR breaker inside the Hub+and it WILL serve as the main service disconnect breaker: •The feeder wires into the Hub+ must pass through the appropriate CT after the CTs are switched. •You must terminate L1 black into the right lug of the CSR breaker, and terminate L2 red into the left lug of the CSR breaker. •You must remove the neutral-ground bond from the existing MSP, and bond the neutral and the ground inside the Hub+. •You must affix the SERVICE DISCONNECT label (which ships taped to the back of the uppermost Hub+ knockout)to the Hub+dead front,adjacent to the added CSR breaker. •You must affix the extra L1 label (which ships taped on the black MID cover)on the backplate next to the black feeder conductor on the right side; and affix the extra L2 label to on the backplate next to the red feeder conductor on the left side. SunPower Proprietary 89 #536685 Re<February 2021 Note: If no primary overcurrent protection device(OCPD)exists upstream(toward the utility meter),you must as well protect the Hub+with a field-installed Eaton CSR type main breaker. • If you add a large breaker inside the Hub+ but it WILL NOT serve as the main service disconnect breaker(if it will serve as the disconnect breaker for the Hub+only), do not alter any neutral-ground bonding and do not affix the label. 1 .12 ins afl the Remote Power Off (RPO) Switch You must install the Remote Power Off(RPO)Switch in a readily accessible location adjacent to the main service panel—whether or not the main service panel turns out to be the Hub+. Note that you must also affix the 6" X 4" RPO Switch label (see Fig.34) immediately adjacent to the switch; on a panel cover or other equipment enclosure cover. The RPO Switch Kit(533401) includes 25'of wiring and a mushroom,switch that shuts off the energy storage system(ESS) in an emergency. If the main service panel is farther away than 25', use the RPO Bulk Wire Spool (535795)which provides 1 00'of bulk wire for extending RPO wire length. Important!RPO circuit wiring may also be routed in the power wiring conduit. 1. Measure the distance from the intended mounting location of the switch,to the Hub+. Cut the included 25' cable as necessary; or use the bulk wire to increase the cable length. 2. Pull the RPO wire through the appropriate conduit: •existing conduit between the Hub+and the main service panel (preferred). •dedicated conduit that you install between the RPO switch and the Hub+. 3. After pulling the RPO wire,strip 8/25" in. (8 mm)from each end of each of the wires and attach a ferrule to each of the wire ends—except the green wire at the RPO switch end. 4. In a readily accessible location adjacent to the main service panel, use appropriate hardware for the location surface and then mount the switch to the wall. Note that the Hub+ may become the main service panel in some SunVault installations. SunPower Proprietary 90 #536685 Re<February 2021 5. Remove the switch cover,then note the wire colors and land the wires as follows(Fig.34): DO NOT w. 1..— 'u� ✓.3" a LAPID THE I W� 'I'M.. Fig. 34 Wite color At • • switch White X 2 (appears gray in image) Green DO NOT LAND Red X 1 Blue NC 1 Black NC 2 Brown X 2 NO WIRE NO3 6. Remove the green terminal connector from the J15 port on the MIDC inside the Hub+(Fig. 35): rr "t AI Fig. 35 SunPower Proprietary 91 #536685 RevC February 2021 1 C 7. Remove the short jumper wire from the terminal connector(Fig.36): Remove jumper wire ,. . 05 Q 01 Fig. 36 8. On the terminal connector end of the RPO cable, note the pin numbers and land the individual wires as follows(Fig.37): colorPin# in green terminal Wire 6 Brown 5 Green 4 Blue 3 Black 2 Red 1 White Terminal block °' brown green oftftft*■ 05 blue 00. black :: RPO red ✓ ' cable white ;: : Fig. 37 SunPower Proprietary 92 #536685 RevC February 2021 9. Adjacent to the installed RPO switch,on the surface of a panel or enclosure,affix the RPO label (Fig.38 and Fig.39; example only): 7 TOP. SIDE `T.Pgi/4BUTTO-MYOVEACTIVATE EtUTTON OIJT'SATTERY BUTTdN;IN:TURNS QF.F BATTERY INVERTERAN.",v SYSTEM INVERTERANO PV SYSTEM. ARE ON.. 2 2.AtdVEBREAKE'kT47 b# Fig. 38 Fig. 39 After you have installed and wired the RPO switch,during the commissioning process,confirm that you wired the RPO switch correctly by verifying its intended operation: 1. Verify that the storage system is in on-grid mode, and that the solar system is producing power. 2. Switch the storage system to off-grid mode—by using the SunPower Pro Connect app or by manually turning OFF the main breaker,which turns ON the energy storage system (ESS)—and then verify that the solar system is still producing power. 3. Finally, push in the RPO switch,and verify that the inverter turns OFF(stops producing power,and no AC is present). 4. After this validation is successful, pull the switch back out. SunPower Proprietary 93 #536685 RevC February 2021 1 ®13 Testang and C �sslo �n After all SunVault equipment is installed, it is critical that you safely verify all electrical work; energize and then verify voltage throughout the system; commission the system;and configure the equipment. Warning!Circuits will be energized and tested,and will remain ON (live)during these activities. Only qualified persons with appropriate PPE shall perform this work. This section describes verification requirements for wiring terminations and electrical voltage checks. Prior to beginning,you must ensure that all energy sources have remained de-energized and have had lockout/tagout(LOTO) procedures executed. Warning!Working with this equipment can expose individuals to severe electrical shock hazards. Work shall be performed only by trained technicians wearing proper personal protective equipment(PPE). This section describes the following sequence of work: 1. Verifying electrical and wiring terminations. 2. Verifying SunVault low-voltage communication equipment. 3. Pre-commissioning preparation. 4. Commissioning and configuration. 1.13.1 Verify Electrical and Wiring Terminations In the Hub+,there must be no PVS, MIDC, or PVDR LED lights illuminated. In the ESS,there must be no inverter, multi 1/0, or gateway LED lights illuminated. If all AC sources are de-energized and locked out,and there is still one or more LEDs that are illuminated, open (turn OFF)the DC breakers and power OFF each battery. Prior to energizing electrical equipment, review the electrical installation of raceways/conduits,conductors, and any overcurrent protection device(OCPD).Verify that raceways/conduits are adequately sealed and secured for the specific type and environment;that all OCPDs have been installed according to design and permit; and that each is securely seated into their busbar tabs. For the steps in this section,with regard to circuit conductors,"verify"means you must ensure ALL of the following; • the wires have been routed,coached, and secured so that there is no forceful pressure/bias on them; or on any respective terminal lug. • any spliced wires are in an appropriate enclosure,securely spliced(crimped,splice blocks torqued, or wire nuts twisted),and fully insulated. • any non-metallic(NM)bundled cables are appropriately concealed. SunPower Proprietary 94 #536685 RevC February 2021 • any relocated multi-wire branch circuits remain paired and bundled with-their neutral and ground circuit wires. • a tug test is performed on de-energized conductors at each terminal location. • all conductors for each circuit have been torqued. • all terminal lugs are paint marked. • labeling of any relocated conductors and/or circuits have been preserved and transferred correctly. Best Practice:The same individual should properly torque and then paint mark all of the connections. important!For the following system and voltage checks,when instructed to record the information,you will do so on one of two labels:the system and voltage checks label("the Hub+label")that's on the inside of the Hub+door, or the Installation Steps label ("the ESS label")that's on the inside of the ESS enclosure door: Total Dumber of Equinox AC Modules:_ Module SKU {e.g.A400_G-AC) Verify electrical and wiring terminations,then check each box: ❑Feeder circuits D overcurrent protective devices ❑Optional Hub+CSR main breaker D Generation pan and capacity D Communication cables ❑All re-located circuits and labeling RPC}switch installed? ❑Y ❑N Consumption CTs(pairs) Total Consumption CT In Hub+: In MSP: pairs: Consumption ❑All ❑ L1 ❑ L2 ❑ CT ❑ Clips ❑Splices CTs(pairs): site loads CT(s)on CT(s)on labels face fully verified included phase phase B utility side seated Production ❑ Hub+ Total Production CTs: CT(s): factory Added to Hub+; Added to MSP; LI-G LI-N N-G L2-G L2-lU L1-L2 Line voltage into Hub+ (MID line-side bulbar): Backup pan (MID load-side busbar): D MID contactor verified Generation pan L1-L2 voltage. ❑Voltage on all branch circuit brae " erified Non-backup pan LI-L2 voltage: Installing CIAM Technician: Date: t ! Time: ®PM Commissioning OAM Technician: Date:. / / Time: ©PM System and voltage checks label ("the Hub+ label") SunPower Proprietary 95 #536655 RevC February 2021 SUN W R" ' lei 't"". t llat step ; - r° - -1 - AWL Orkl* Aitkh eb er stotap'sr' ". ► S :e e,losure fnaui`ting braceCeiE t6 welt{or to floc# arca cting to t► Vng"s eccation% Enclosure Instate ESS enclosure on its nnounting bracket.:stfding•two toy and t��ro IAotto�nutas on Wtk 0inoosure intwbracket,Qty insc�ll :.areal R,set.screws Insideeacloure(oi foot,a Tei*,cti*As j6 floor#;paint ki* •.. .. --P.:_.v�1er•�tNrtir..a'wifli E;r.'e.i&rlhi+s.;�j�,i.R.a-.z_... . .,•,,.•,,• 4:onneC t rtltle tthetnet cante to uu oaam or•tne 1nwee ot,enclosure doff,—fr .door.'was �� `,�'•`:retrttimest.slvrar�instatlatio»,reaitarch.door;C�rst.: x @chniciail: Time., 'AMD PMD Installation Steps label ("the ESS label"for this section) Important!There are numerous verification sections required—the following steps will contribute toward your eventually, in Section 1.13.3, checking the Feeder circuits box.[A] and the Overcurrent protective devices box [B] on the Hub+ label: 1. Verify that the Hub+feeder circuit from the utility service panel is properly installed at the source. A. Standard configuration where the Hub+ is integrated with the existing main service panel (MSP): i. Feeder breaker or sub lug device in upstream panel: 1. Verify that the breaker is securely seated in the panel busing. 2. Verify L1 and L2 power conductors are torqued properly and are paint marked. ii. Verify feeder grounded neutral conductor is properly installed,torqued, and paint marked. SunPower Proprietary 96 #536685 RevC February 2021 iii. Verify feeder grounding conductor is properly installed,torqued, and paint marked: B. Optional configuration,where the Hub+ is used as the MSP: i. Verify that CSR type main breaker is installed in the.Hub+. ii. Verify that neutral to ground bar bonding has been installed in the Hub+. iii. Verify that any previous bonding jumpers have been removed. The items in 1.13.1.1.A and B contribute to your eventually checking the Feeder circuits box [A] on the Hub+ label as instructed in Section 1.13.3. Section 1.13.1.1.13 also contributes to eventually checking the'Optional Hub+ CSR main breaker [C] on the Hub+ label as instructed in Section 1.13.3. 2. Verify that the Hub+feeder conductors into the Hub+ have been properly installed and torqued into the line side of the Hub+terminal lugs: A. Standard configuration—all premises loads relocated into Hub+; Hub+ main breaker (CSR type)was NOT installed in Hub+: I. Verify that L1 black conductor is installed into the LEFT lug on the line-side busing; is torqued; and is paint marked. 1. Verify that L1 conductor is routed through the L9 Consumption CT (black/white twisted pair) and is fully snapped closed. ii. Verify that L2 red conductor is installed into the RIGHT lug on the line-side busing; is torqued; and is paint marked. 1. Verify that L2 conductor is routed through the L2 Consumption CT (red/white twisted pair)and is fully snapped closed. Note:Do not mix and match solid core production CTs with split core consumption CTs. iii. Verify that the grounding wire into Hub+ground bar is torqued and paint marked. iv: Verify that the grounded neutral conductor into Hub+ neutral bar is torqued and paint marked. B. Optional configuration: CSR breaker WAS installed in the Hub+: i. Verify that the CSR breaker lugs have been properly installed to the Hub+ line- side busing and that the 1/4"-20 nuts are torqued and paint marked. ii. Verify that the L2 red feeder wire has been installed with the L2 red into the LEFT terminal lug of the.CSR breaker; is torqued; and is paint marked. 1'. Verify that the L2 consumption CT(red/white twisted pair) has been repositioned from the right to the left so that the L2 feeder wire is routed through the L2 CT. 2. Verify that the CT is snapped fully closed. iii. Verify that the L1 black feeder wire has been installed with the L1 black into the RIGHT terminal lug of the CSR breaker; is torqued; and is paint marked. SunPower Proprietary 97 #536685 RevC February 2021 1. Verify that the L1 consumption CT(black/white twisted pair) has been repositioned from the left to the right so that L1'feeder wire is routed through the L1 CT. 2. Verify that the CT is snapped fully closed. iv. Verify that the rubber covers have been installed over the line-side lugs, and that the covers have been sized to avoid any contact with the factory installed CTs. . If the optional main breaker WAS installed, and all items in 1.13.1.1.6 (:1.13") and 1.13.1.2.6 ("2.13") have been verified, check the Optional Hub+ CSR main breaker box [C] on the Hub+ label now. If the optional main breaker was NOT installed, instead cross out the words Optional Hub+ CSR main breaker[C] on the Hub+ label. C. Verify that the SunVault consumption CTs will properly report ALL site-level consumption loads; and record their configuration. Note: Do not mix and match solid- core production CTs with split-core consumption CTs. i. Verify that ALL SITE LOADS are captured by the factory-assembled consumption CTs in the Hub+. If they are, then the previous verification in Steps 2.A and 2.13 is adequate, and you may skip to Step 3.C.iii. ii. If all site loads are NOT monitored by the factory-assembled consumption CTs (if re-located or additional consumption CTs have been added to the system), proceed with the.following: 1. Verify that ALL site loads are captured by consumption CTs. 2. Verify that additional consumption CTs do not capture loads that will be captured by any other consumption CTs located at other equipment. 3. Verify that consumption CTs are on the correct phases: a. Verify L1 CT(s)(black/white twisted pairs)are installed around L1 loads. b. Verify L2 CT(s)(red/white twisted pairs)are installed around L2 loads. 4. Verify that consumption.CTs are oriented correctly, and that labels on the CTs face the source of utility power. 5. Verify that the consumption CTs are snapped fully closed. 6. Verify that the consumption CTs are spliced properly: a. For the L1 consumption CT(s)(black/white twisted pairs): i. Verify that ALL black wires are securely parallel spliced together. ii. Verify that ALL white wires are securely parallel spliced together. b. For the L2 consumption,CT(s)(red/white twisted pairs): SunPower Proprietary 98 #536685 RevC February 2021 i. Verify that ALL red wires are securely parallel spliced together. ii. Verify that ALL white wires are securely parallel spliced together. On the Hub+ label, record the Consumption CT information—the number of pairs. and, after verifying, enter values and check the boxes in both rows of the Consumption CTs (pairs) [D]: 1. In the blank in the In Hub+ box, enter the number of pairs of consumption CTs that were installed in the Hub+. Important!If only the factory-assembled pair of CTs is being used, enter 1 in the In Hub+ blank. 2. In the blank in the In MSP box, enter the number of pairs of consumption CTs that were installed in the MSP (or in any other location outside of the Hub+). 3. In the blank in the Total Consumption CT pairs box, enter the total number of pairs of consumption CTs installed on the premises. 4. Check the following boxes [D]—but only after verifying that each is true: a. All site loads included b. L1 CT(s) on phase A c. L2 CT(s) on phase B d. CT labels face utility side e. Clips fully seated f. Splices verified Note: Do not mix and match solid core production CTs with split core consumption CTs. The previous items 2.A,2.13, and 2.0 contribute to eventually checking the Feeder circuits [A] box as instructed in Section 1.13.3.The items 2.13 and 2.0 also contribute to eventually checking the Optional Hub+ CSR main breaker [C] as instructed in 1.13.3.7. 3. If used,verify that the MID load-side busing feeder lug circuit is properly configured (if such a circuit is used): A. Verify that ungrounded feeders wired into the feeder lugs route directly to a downstream OCPD. (This contributes to eventually checking the Overcurrent protective devices checkbox [B].) B. Verify L1 black feeder conductor termination: i. Verify that the conductor is terminated into the LEFT lug on the line-side busing. ii. Verify that the conductor is torqued correctly with respect to conductor size: 1. If 6 AWG to 2 AWG: 275 in-lb. 2. If 1 AWG to 300 kcmil: 375 in-Ib. iii. Verify that they are paint marked. C. Verify L2 red feeder conductor termination: SunPower Proprietary 99 #536685 RevC February 2021 i. Verify that the conductor is terminated into the RIGHT lug on the line-side busing ii. Verify that the conductor is correctly torqued: 1. If 6 AWG to 2 AWG: 275 in-Ib. 2. If 1 AWG to 300 kcmil: 375 in-Ib. iii. Verify that they are paint marked. D. Verify that the grounding conductor into the Hub+ground bar is torqued and paint marked. E. Verify that the grounded neutral conductor into Hub+ neutral bar is torqued and paint marked. The previous items 3.A,through 3.E contribute to eventually checking the Feeder circuits checkbox[A]. 4. Verify breakers and circuits that were field-installed into the Hub+(breakers and circuits added into the Hub+ backup pan, generation pan,,and non-backup pan).Verify that these are all properly installed,torqued, and paint marked: A. Verify that all breakers are in the OFF(open) position. B. Verify that all breakers are Eaton BR type (BJ type is also permissible in the backup pan). C. Verify that all breakers are securely and fully seated in the busbar tabs. D. Verify that circuit conductors into all breakers are installed in the correct phases. E. Verify that circuit conductors have been properly torqued into breakers. F. Verify that there are paint marks on all terminal lugs. G. Verify that circuit labels have been identified at new position. The previous items 4.13 through 4.G contribute to eventually checking the Overcurrent protective devices box [B] as instructed in 1.13.3.9.This also contributes to eventually checking the Generation pan and capacity[G] and All re-located circuits and labeling [S] boxes. (You'll verify Hub+ backup pan, generation pan, non-backup pan, and relocated circuit requirements in subsequent sections.) 5. Verify Hub+ backup pan circuits: A. Circuits that were relocated into the backup pan: i. Verify that NO single loads in the backup pan are oversized with'respect to the ESS power. ii. Verify that all relocated loads were positioned to retain properly balanced loads. iii. Verify that labeling of circuits and conductors.has been maintained. iv. Ungrounded conductors: 1. Verify that conductors have been terminated into the proper phase. SunPower Proprietary 100 #536685 RevC February 2021 2. Verify that multi-wire branch circuits are bundled as identified and wired into dual-trip circuit breakers. v. Grounded conductors: 1. Verify that conductors are terminated on the Hub+ neutral bar. 2. Verify that multi-wire branch circuit neutral conductors are bundled as identified with the appropriate L1 and L2 ungrounded conductors. vi. Verify that all grounding conductors are terminated on the Hub+ground bar. vii. Verify that all conductors are properly torqued and paint marked. B. ESS power circuit(field installed into factory-provided two-pole 40 A ESS OCPD): L ESS breaker as factory assembled, OR alternate ESS breaker used (If factory delivered two-pole 40 A breaker was replaced with quad 401xx): 1. Verify that the ESS breakers are located at the lowest end of the backup pan. 2. Verify that the breaker retention bar is securely engaged over the breaker. ii. Ungrounded conductors: 1. Verify that 8 AWG wire(or larger) has been used for the ESS power circuit. 2. Verify that the L1 black conductor has been wired into the upper breaker terminal (phase A). 3. Verify that the L2 red conductor has been wired into the lower breaker terminal (phase B). iii. Verify that the grounded neutral conductor is 8 AWG (or larger) and is terminated on the Hub+ neutral bar. iv. Verify that the grounding conductor is 10 AWG (or larger)and is terminated on the Hub+ ground bar. v. Verify that all conductors are properly torqued and paint marked. The previous items 5.A and 5.13 contribute to eventually checking the Overcurrent protective devices box [B] on the Hub+ label, as instructed in Section 1.13.3.This also contributes to eventually checking the All re-located circuits and labeling box [S] and recording the ESS power circuit values in the AC1 row[M] on the ESS label. 6. Verify Hub+generation pan circuits and production monitoring equipment: A. Verify that the PV power connected to the generation pan will not exceed the allowed capacity: L Hub+with internal PVDR OR external PVDR: 1. Verify that no more than 32 A continuous (40 A OCPD) of PV generation is installed in the generation pan: a. Maximum 24 Type E Sun Power AC modules OR b. Maximum 22 Type G Sun Power AC modules. SunPower Proprietary 101 #536685 RevC February 2021 B. Verify the generation PV.branch circuit wiring: i. Verify that only compatible Equinox""" PV circuits are added into the generation pan with the Hub+factory-installed two-pole PVS circuit breaker. ii. PV generation circuits in Hub+generation pan: 1. Verify that the PV branch circuit grounding conductor(s) are securely landed on the Hub+ground bar. 2. Ungrounded conductors: a. Verify that the L1 black conductor(s)are installed into the upper -breaker position(s). b. Verify that the L2 red conductor(s) are installed into the lower breaker position(s). iii. PV generation subpanel circuit into Hub+generation pan: 1. Verify that the downstream subpanel has ONLY generation circuits. 2. Verify that the downstream subpanel ungrounded neutral conductor is terminated on the Hub+ neutral bar. 3. Verify that the downstream subpanel grounding conductor is terminated on the Hub+ground bar. 4. Subpanel ungrounded conductors: a. Verify that the L1 (black) is terminated into phase A. b. Verify that the L2(red) is terminated into phase B. c. Verify that ungrounded conductors have overcurrent protection: L Two-pole subpanel feeder breaker in the Hub+generation pan. OR ii. Breaker in downstream subpanel: If subpanel feeders are terminated into the Hub+ MID load-side bus lugs,verify that the production CT is relocated onto L1 (black) conductor. 5. If factory-assembled Hub+ PVDR was removed from the Hub+,verify that the generation pan ungrounded conductors from the generation pan lugs are rewired to MID load-side lugs. iv. Verify that all conductors are torqued and paint marked. (DO NOT yet check the Overcurrent protective devices box [B] on the Hub+ label.) C. Verify that the production CT(s)will measure ALL premises PV generation. Do not mix and match solid-core production CTs with split-core consumption CTs. i. On the Hub+ label, check the Hub+factory box [H] and enter 7 in the Total Production CTs blank[H]: 1. Typical configuration with all site PV generation installed into the Hub+ generation pan. AND/OR SunPower Proprietary 102 #536685 RevC February 2021 2. PV subpanel includes ALL premises PV generation AND feeds into Hub+ generation pan. ii. Verify that solid-core production CT(s)were added appropriately for any of the following configurations: 1. Verify that one Sun Power solid-core production CT has been added for each PV generation circuit(or subpanel feeder) located anywhere that does not feed into the Hub+ generation pan: a. Generation subpanel is not wired into Hub+generation pan. b. Hub+ non-backup pan. c. Upstream main panel. d. Circuit(s) in subpanel wired into Hub+ backup pan. 2. Verify that a production CT was added around L1 (black) conductor(s). 3. Verify that the production CT orientation is the same as the Hub+factory- installed orientation. L 4. Verify production CT two-wire blue/white twisted-pair conductor splicing: a. Splices are for 18 AWG conductors. b. All blue wires are spliced together. c. All white wires are spliced together. 5. After verifying 6.A through 6.C, in the Added to Hub+ blank[H] and the Added to MSP blank [H], enter the respective quantity you added; and enter the grand total in the Total Production CTs blank [H] on the Hub+ label. The previous items 6.A, 6.B, and 6.0 contribute to eventually checking the Generation pan and capacity box [G] on the Hub+ label as instructed in 1.13.3.8.This also contributes to eventually checking the Overcurrent protective devices box [B] on the Hub+ label as instructed in 1.13.3.9. 7. Verify non-backup pan circuits: A. Relocated loads: L Verify that all relocated loads were positioned to retain properly balanced loads. ii. Verify that labeling of circuits and conductors has been maintained/preserved. iii. Verify that the total sum of circuits installed into the non-backup pan does not exceed 125 A. B. Ungrounded conductors: I. Verify that the L1 black conductors are installed into the LEFT breaker terminals. ii. Verify that the L2 red conductors are installed into the RIGHT breaker terminals. C. Verify that the grounding conductor(s)are terminated on the Hub+ground bar. D. Verify that the grounded neutral conductor(s)are terminated on the Hub+ neutral bar. E. Verify the ESS grid sense breaker circuit(field-installed conductors into factory provided two-pole 20 A ESS OCPD). Breaker as factory assembled, OR alternate ESS line sense breaker used (if factory two-pole 20 A breaker was replaced with quad 15/xx or 20/xx): SunPower Proprietary 103 #536685 RevC February 2021 i. Ungrounded conductors: 1. Verify that 12 AWG (or larger) has been used for the ESS grid sense circuit. 2. Verify that L1 black conductor has been wired into the LEFT breaker terminal (phase A). 3. Verify that the L2 red conductor has been wired into the RIGHT breaker terminal (phase B). 4. Verify that the grounded neutral conductor is 12 AWG (or larger)and is terminated into the Hub+ neutral bar. F. Verify that all conductors are properly torqued and paint marked. The previous items 7.A, 7.13, 7.E, and 7.F contribute to eventually checking the Ove rcurrent protective devices box [B] as instructed in Section 1.13.3. This also contributes to eventually checking the All re-located circuits and labeling box [S] and recording the ESS line sense circuit values in the AC2 row [N] on the ESS label. 8. Verify ESS power circuits: A. Verify that the batteries are OFF(no lights are illuminated; if any battery lights are illuminated, press the battery power button for 3 seconds, and then wait for the shutdown sequence to complete). B. Verify that the ground wires from the ESS chassis to the batteries are torqued and paint marked. C. DC power circuits: i. Verify that the DC breakers are in the open position (OFF). ii. Verify that the DC wires connecting to the batteries are fully engaged. iii. Verify energy expansion conductors(if applicable): 1. Grounding conductor: a. Verify that the grounding conductor is terminated into the ground bar in the main (base) ESS. b. Verify that the grounding conductor is terminated into the ground bar in the energy expansion ESS. 2. DC power conductors: a. Verify that the energy expansion ESS positive (+) red conductor lug is bolted onto the LEFT DC bus bar in the main ESS. b. Verify that the energy expansion ESS positive(+) red conductor lug is bolted onto the FORWARD positive(+)terminal lug in the energy expansion ESS. c. Verify that the energy expansion ESS negative (-) black conductor lug is bolted onto the RIGHT DC bus bar in the main ESS. d. Verify that the energy expansion ESS negative (-) black conductor lug is bolted onto the BACK negative (-)terminal lug in the energy expansion ESS. 3. Verify that all the bolts are torqued and paint marked. SunPower Proprietary 104 #536685 RevC February 2021 4. Verify that the DC guard at the bottom of the inverter in the main ESS was correctly reinstalled, is securely fastened, and that its grounding conductor is secured. D. ESS inverter grid (AC1) power circuit: i. Verify that the AC breaker in the Hub+ backup pan is OFF(open). ii. Verify that the grounded and ungrounded conductors are minimum 8 AWG. iii. Verify that a minimum 10 AWG grounding conductor has been terminated on the the ground lug inside the ESS inverter wiring enclosure. iv. Verify that the L1 black conductor is terminated into the LEFT(AC1) position. v. Verify that the ungrounded neutral (white) conductor is terminated into the CENTER(AC1) position. vi. Verify that the L2 red conductor is terminated into the RIGHT(AC1) position. vii. Verify that all conductors are torqued and paint marked. E. ESS inverter gen (AC2) line sense circuit: i. Verify that the AC breaker in the Hub+ non-backup pan is OFF(open). ii. Verify that 12 AWG (minimum size) conductors are used. iii. Verify that the L1 black conductor is terminated into the LEFT(AC 2) position. iv. Verify that the ungrounded neutral (white) conductor is terminated into the CENTER(AC2) position. v. Verify that the L2 red conductor is terminated into the RIGHT(AC2) position. vi. Verify that all conductors are torqued and paint marked. The previous items 8.0 through 8.E contribute to eventually checking the Overcurrent protective devices box [B] as instructed in Section.1.1.2.3.This also contributes to eventually verifying and recording ESS power circuit AC1 values [M] and line sense circuit AC2 values [N] on the ESS label. 1.13.2 Verify SunVault Communications and Low Voltage Wiring 1. Black Ethernet cable from ESS to Hub+: A. Verify that this cable was not compromised when field installed by testing the cable with a cable tester. B. At the ESS,verify that the cable is securely connected to the Ethernet port on the gateway. C. At the Hub+,verify that the cable is securely connected to the black LAW port on the PVS. 2. Gray Ethernet cable from multi 1/0 (MIO)to Hub+: A. Verify that this cable was not compromised when field installed by testing the cable with a cable tester. B. Verify that the cable has a ferrite core installed on each end,within 6"of the cable ends. C. At the ESS,verify that the cable is securely connected to the gray J1: COMM FROM HUB+ port on the MIO. SunPower Proprietary 105 #536685 RevC February 2021 D. At the Hub+, with internal PVDR:verify that the cable is securely connected to the To MIO J1 in ESS port on the PVDR. E. At the Hub+, without internal PVDR:verify that the cable is securely connected to the J14 To MIO in ESS port on the MIDC. 3. Gray five-wire AUX cable: A. At the ESS,verify that the wires have been terminated into the green connector in the correct sequence (as shown on the schematic on the inside of the ESS door). B. At the ESS,verify that the connector has been securely seated into the AUX port on the inverter base. C. At the Hub+,verify that the wires have been terminated into the green connector in the correct sequence (as shown on MIDC laben. PAY CAREFUL ATTENTION TO THE WIRE COLOR SEQUENCE. D. At the Hub+,verify that the connector has been securely seated.into the XW-AUX J16 port on the MIDC. 4. Two-wire 12 V cable(if used): A. Verify that 18 AWG two-wire accessory cable is installed for any cable run between ESS and Hub+that is greater than 45'., B. At the ESS,verify that the wires have been terminated into the green connector in the correct sequence (as shown on the MIO laben. C. At the ESS,verify that the connector has been securely seated into the J10: 12 VDC SUP PWR port on the MIO. D. At the Hub+, verify that the wires have been terminated into the green connector in the correct sequence (as shown on the MIDC label): negative (-) into the left/higher position; positive (+)'-into the right/lower position. E. Verify voltage from MIO at Hub+: i. De-energize and perform LOTO on the Hub+. ii. Energize the MIO. iii. Use a DC digital,multimeter read voltage on wire at Hub+ end, and verify that minimum 10.4 VDC is present on the 2-pin connector. F. At the Hub+,verify that the connector has been securely seated into the J7 SUP PWR port on the MIDC. 5. PV Disconnect Relay(PVDR)control wires: A. At the PVDR,verify that the wires have been terminated into the green To MIDC connector in the correct sequence(as shown on the PVDR label). B. At the MIDC: i. MIDC rev4:verify that the black connector has been securely connected to the J6 AUX Contactor port on the MIDC. ii. MIDC revs: verify that the green connector has been securely connected to the J500 PV Disconnect Relay port on the MIDC. . Only after you have verified ALL items in 1.13.2, check the Communication cables box [ i ] on the Hub+ label. SunPower Proprietary 106 #536685 RevC February 2021 1.13.3 Measure and Record Hub+ and ESS Voltage 1. Use caution tape to safe off the area and set up precautions for testing around exposed live circuits. 2. Confirm that all breakers in the Hub+ are OFF(in the open position). 3. Confirm that all breakers in the ESS (main ESS and energy expansion ESS if applicable) are OFF (in the open position). 4. If MID load-side busing lugs were used,verify that the downstream OCPD is in the OPEN position. 5. Don the appropriate PPE. 6. Close the feeder breaker to the Hub+ (and/or the CSR breaker in the Hub+ if present, and/or re-install the utility meter)to energize the Hub+ line-side busing. 7. Verify the line voltage and manual functionality of the MID contactor: A. Measure and then, in the Line voltage into Hub+ row[E], record voltage readings in the Hub+, on the MID contactor line-side busing(if a CSR breaker is installed in the Hub+,the location is the same and you must remove the Hub+ plastic cover): i. From left line-side lug/busing, measure L1 voltage to ground bar(L1—G). ii. From left line-side lug/busing, measure L1 voltage to neutral bar(L1—N). iii. Measure and record voltage between the neutral bar and the ground bar (zero or mV depending on meter range)(N—G). iv. From right line-side lug/busing, measure L2 voltage to ground bar(L2—G). v. From right line-side lug/busing, measure L2 voltage to neutral bar(L2—N). vi. From left-AND right line-side lugs/busing, measure L1 to L2 voltage (L1— L2). With these values recorded on the Hub+ label,and in conjunction with verification steps 1.13.1.1, 1.13.1.2, and 1.13.1.3,,you may now check the Feeder circuits box [A] on the Hub+ label. If a CSR main breaker is installed in the Hub+: after line voltage crossover is verified onto the MID line-side busing, and in conjunction with the verification checks in 1.13.12.1.13 and 2.13,you may now check the Optional Hub+CSR main breaker [C] box. B. Verify that the MID contactor manually opens and closes: i. Verify the presence of 120/240 power on the MID load-side busing. ii. Verify the presence of 120/240 power on the backup pan busing. iii. Verify the presence of 120/240 power on the generation pan busing. iv. Manually move the MID switch to the RIGHT to open the contactor. v. Verify that there is no power on the MID load-side busing. vi. Verify that there is no power on the backup pan busing. vii. Verify that there is no power on the generation pan busing viii. Manually move the MID switch to the LEFT to close the contactor. SunPower Proprietary 107 #536685 RevC February 2021 C. Verify that the MID plastic shroud has been re-installed (if it was removed): i. Verify that the shroud is properly seated over busing housing. ii. Verify that the plastic wing nuts are securely fastened (hand tighten). iii. Verify that the MID control cable is secured into the two MID cover clasps, and that it is not being pinched. iv. Verify that the MID shroud does not impede the contactor armature—ensure that it is not impeded throughout the full range of the armature motion. The previous items 7.13 and 7.0 contribute to eventually checking the MID contactor verified box [F] as instructed in 1.13.5.1. 8. Measure and then, in the in the Backup pan row [J], record Hub+voltage readings: A. Backup pan (same as the MID contactor load-side busing): L Measure the L1 to ground voltage (U–G). ii. Measure the L1 to neutral voltage (LI–N). iii. Measure the neutral to ground voltage (N–G). iv. Measure the L2 to ground voltage (L2-6). v. Measure the L2 to neutral voltage (1-2–N). vi. Measure the L1 to L2 voltage (L1–L2). B. Generation pan: L Measure the L1 to ground voltage. ii. Measure the L1 to neutral voltage. iii. Measure the L2 to ground voltage. iv. Measure the L2 to neutral voltage. v. Measure the L1 to L2 voltage. vi. Enter the value for the Generation pan L1–L2 voltage in its blank[K]. In conjunction with the verification steps in 1.13.1.4 and 1.13.1.6,you may now check the Generation pan and capacity box [G] on the Hub+ label. C. Non-backup pan: i. Measure the L1 to ground voltage. ii. Measure the L1 to neutral voltage. iii. Measure the L2 to ground voltage. iv. Measure the L2 to neutral voltage. v. Measure the L1 to L2 voltage. vi. Enter the value for the Non-backup pan L1-1_2 voltage in its blank [L] on the Hub+ label. 9. Verify field-installed breakers. For each breaker installed in the Hub+,verify circuit operation by repeating 9.A through 9.C: A. Close each breaker, one at a time. B. On each closed breaker, measure the voltage on the breaker terminals: SunPower Proprietary 108 #536685 RevC February 2021 I. L1 to ground ii. L2 to ground iii. L1 to neutral iv. L2 to neutral v. L1 to L2 C. After the five measurements, open the breaker, and then repeat the measurements for the next breaker until all breakers have been checked. D. Verify that the branch circuits are operational throughout the premises. With all breakers verified, and in conjunction with verification steps 1.13.1.4 through 1.13.1.8, you may now check the Overcurrent protective devices box [B] on the Hub+ label, and check the Voltage on all branch circuits verified box [T].as well. 10. Measure,and record the ESS power circuit at the inverter(AC1): A. Close the two-pole 40 A ESS power circuit breaker in the Hub+ backup pan. B. Measure L1 to ground voltage. C. Measure L1 to neutral voltage. D. Measure neutral to ground voltage. E. Measure L2 to ground voltage. F. Measure L2 to neutral voltage. G. Measure L1 to,L2 voltage. H. Record these values in the AC1 row [M] on the ESS label. I. Open the two-pole 40 A ESS power circuit breaker in the Hub+ backup section. 11. Measure and record the ESS line sense circuit at the inverter: A. Close the two-pole 20 A ESS line sense breaker in the Hub+ non-backup pan. B. Measure L1 to ground voltage. C. Measure L1 to neutral voltage. D. Measure neutral to ground voltage. E. Measure L2 to ground voltage. F. Measure L2 to neutral voltage. G. Measure L1 to L2 voltage. H. Record these values in the AC2 row [N] on the ESS label. I. Open the two-pole 20 A ESS power circuit breaker in the Hub+ non-backup section. 1.13.4 RPO Switch 1. If an RPO switch was installed,verify that the switch is configured properly: A. The red button is pulled out. B. The yellow ring is visible around the collar of the button. SunPower Proprietary 109 #536685 RevC February 2021 C. The LED is illuminated in the center of the button. D. Check either the Y or the N box on the RPO switch installed?row [O] on the Hub+ label. 1.13.5 System Verification 1. Verify that the Hub+ dead front has been reinstalled correctly, and that there is no pressure on any conductors, internal CTs, splicing materials, or the MID contactor armature. After the dead front is reinstalled and 1.13.3.7.13 and 1.13.3.7.0 have been verified,you may now check the MID contactor verified box [F] on the Hub+ label. 2. Verify that the inverter AC wiring cover has been reinstalled with its cover screws fully secured. 3. Verify that all circuits are clearly labeled on the Hub+ dead front, and then check the All re- located circuits and labeling box [S] on the Hub+ label. 4. Record the Total number of Equinox AC modules [Q] in its blank on the Hub+ label. 5. Record the Module SKU [R] of the AC modules onsite in its blank on the Hub+ label. 6. Verify that all checkboxes, CT information, and voltage readings have been entered on the Hub+ label, and on the ESS label (the Installation Steps label on the inside of the ESS door). In addition to the checks, number of CTs, and voltage readings,there is a space on each label [P] for the technician to record: A. Technician name. B. Date of system checks. C. Time of system checks. Ensure that you enter this technician information on both the Hub+label and on the ESS label! Best Practice:The same individual should properly torque and then paint mark all of the connections. 1 .14 Pre-Com missioninPreparation If you need to to set up or extend a WiFi network to access the internet and facilitate commissioning, refer to the following WiFi extender details. Note:You must configure the WiFi extender in order to create the WiFi network. SunPower Proprietary 110 #536685 RevC February 2021 WiFi extender minimum specifications: • supports 802.11 a/b/g/n 2.4 GHz. • provides a minimum of 200 Mbps connection speed. • has one 10/100 Mbps RJ45 Ethernet port; and can be plugged into an AC wall outlet. Conforming WiFi extenders: • TP-Link TL-WA855RE N300 WiFi Extender: https://www.amazon.com/TP-Link-Extender-External-Antennas-TL- WA855RE/dp/B0195YOA42/ref=sr_1_7?crid=Y8M5W8UATTDN&keywords=wifi+extender+with+e thernet+port&q id=1557205689&s=gateway&sprefix=wifi+exte%2Caps%2C227&sr=8-7 • NETGEAR EX2700 N300 WiFi Range Extender: https://www.amazon.com/NETGEAR-N300-Range-Extender- EX2700/d p/BOO LOYLRUW/ref=s r-1_3?crid=Y8M5W8UATTDN&keywords=wifi+extender+with+et hernet+port&qid =1557205689&s=gateway&sprefix=wifi+exte%2Caps%2C227&sr=8-3 • D-Link DAP-1325-US N300 WiFi Range Extender Wireless Repeater: https://www.amazon.com/D-Link-Extender-Wireless-Repeater-DAP-1325- US/dp/B07D1 W34KW/ref= 1.14.1 SunVault Pre-Commissioning Checklist You must have the following information at the ready to ensure a successful commissioning process: 1. Homeowners full name, street address, and preferred email address. 2. Robust WiFi connection (hardwired Ethernet is often unnecessary): A. If the site is a retrofit(an existing residence that's adding SunVault): homeowner Wi-Fi network and password. B. If site is part of a new home development: a WiFi hotspot(such as a MiFi®). 3. SunVault component quantity and model. For example, one Hub+, one expandable ESS(SV- BASE13-12-A) and one energy expansion ESS (SV-ENERGY13-12-A). 4. Module information. Solar PV installation Job Closeout UCO)(if separate from SunVault JCO). If the site had an existing SunPower Equinox Solar system that is compatible with SunVault, installer must have the JCO information from the solar system installation, including: A. Module quantity. B. Module model numbers(for example, nine of A420-G-AC). C. Microinverter serial number bar codes(MI stickers). D. Array layout diagram/circuit map (by microinverter serial number). 5. Installation JCO for the SunVault system (including pictures of internal wiring). 6. Consumption CT information:the total number of sets that were needed to capture all site consumption loads. SunPower Proprietary 1 11 #536685 Re<February 2021 7. AC power available for the SunVault system. 8. Adequate solar irradiance for microinverters to power on and communicate. 9. Fully charged phone battery, battery powerpack, and/or 12 VDC power supply. 10. SunPower Pro Connect user access, updated with latest version: A. Latest PVS firmware downloaded to phone. B. Latest grid profiles downloaded to the phone. C. Latest SunVault ESS firmware downloaded to phone. These can be verified from the SEARCH FOR CUSTOMER SITE screen by tapping the menu in the top left,then selecting Manage Firmware. 1.14.2 SunVault EquipmentPreparation WARNING!Working with this equipment can expose individuals to severe electrical shock hazard—work shall be performed only by trained technicians wearing proper personal protective equipment(PPE). 1. Verify all equipment dead fronts and covers have been fully reinstalled in order to safe off live circuits. 2. Confirm verification of system checks(previous sections) are checked and values recorded: A. Hub+ system checks: i. Electrical and wiring terminations. ii. Consumption and production CTs verified. iii. System voltage checks. iv. MID contactor verified. B. ESS system checks: i. Installation Steps. ii. Voltage readings. C. Labels on inside of Hub+ and ESS have been fully completed. 3. Inform the homeowner that the power will be restored to the residence, but will be cycling on and off during the commissioning process. 4. Energize the Hub+. 5. Turn ON (close)the breakers in the generation pan, and for any other PV branch circuits. • If not already done,turn ON (close) any urgent premises circuit breakers as needed. • Do not turn ON (close)the ESS breakers—keep the two-pole 40 A ESS breaker in the backup pan OFF(open)and keep the two-pole 20 A ESS line sense breaker in the non- backup pan OFF(open). 6. Verify that the PVS is energized (LED is illuminated). 7. Verify that the MIO is energized. There are two green LEDs on the right side, adjacent to the orange ethernet cable port. One should remain solid,while the other continuously blinks. 8. Verify that the gateway is energized (several LEDs are illuminated). 9. If an RPO switch was installed,verify that its button is pulled out to enable operation. SunPower Proprietary 112 #536685 RevC February 2021 10.Turn ON (close)all the 125 A DC breakers on the ESS by moving their handles up. 11. Power on battery#1, and then verify all downstream batteries power on as well. 12.Verify that the inverter powers on and displays Stb. The system is now configured to begin SunPower Pro Connect Commissioning. 1 .15 Commission the System Before beginning,ensure that all system checks,voltage verifications,and pre-commissioning and equipment preparations have been completed.The commissioning process will be prolonged if those tasks have not been completed and if the necessary information is not readily available. 1.15.1 Overview Important!These steps are described more fully in Section 1.15.2. 1. Log into the SunPower Pro Connect mobile commissioning app using a smartphone or laptop. 2. Search for and select the customer site, or, if necessary,tap CREATE SITE to enter the customer information and create the site. Important!If any firmware requires updating,the app will automatically begin downloading any available updates to your phone. 3. On the INVENTORY COUNT screen, enter details about the equipment installed at the site: • AC Modules • DC Modules • String Inverters • External Meters • SunVault System Configuration 4. If the site does not have an existing PVS,tap Add new PVS. Remove the PVS cover to reveal the QR code in the lower right. 5. Tap Start scanning and point your phone at the QR code until it's detected.After you're connected to the PVS, confirm its serial number and then tap CONTINUE. 6. On the CONFIGURE PVS NETWORK screen, enter Network and Password information to connect the PVS via WiFi. Note:The phone connects to the PVS via WiFi and uses Bluetooth to turn on the PVS WiFi access point. Ensure that your phone has Bluetooth enabled. 7. Scan, claim, and apply power rating for the microinverters, and then verify the serial numbers. 8. Scan and update storage device firmware (if necessary). 9. Tap APPLY and then turn ON (close)the ESS AC breakers. 10. Review the device map and the health check. 11.Configure Grid Behavior information, then apply, and complete configuration. SunPower Proprietary 113 #536685 Re<February 2021 0 12. Review live status,verify consumption, production, and storage,power flow. 13.Verify that the storage inverter is set to PRE-PTO mode and is charging the batteries. 14. Simulate a utility outage to verify backup operation (showcase to homeowner if possible). 15.Verify that all premises circuits are energized and operational. 16. Ensure that the solar breakers, the storage DC breakers, and the storage AC breakers are all ON (closed) before leaving the site. (If the storage breakers are turned OFF,the batteries may experience permanent damage if the PTO is not received within 90 days; such cases void the warranty). 17.Set up the customer account(create the site), and verify that the customer can access Sun Vault via their mobile device. 18. Capture all required screen shots for JCO. 1.15.2 Sun Power Pro Connect Commissioning 1. Log into the Sun Power Pro Connect app using a smartphone or laptop: A. Log in with active username or email address. B. Enter personalized password. 2. The SEARCH FOR CUSTOMER SITE appears;you can also tap CREATE SITE if the site is not already in the system. 3. Tap the menu bar at the top left to verify that the app has most-recently released content: A. Open the Version information option to verify the app version that is running. B. Open Manage Firmware option to verify that: i. Staging prod cylon is 100% updated. ii. Grid profiles are updated—if not the date is not current,tap the cloud download icon to update to the latest firmware(FW). iii. SunVault firmware—if not the date is not current,tap the cloud download icon to update to the latest firmware (FW). Pro Tip:With smart phone, log onto homeowner WiFi prior to updating app information for faster and more reliable results, especially in areas with poor cellular reception. 4. Search for and select the site: A. Type in the client name(as spelled on plan set, contract, and in Salesforce). OR B. Type in the site address. If the site is not set up in the system,tap CREATE SITE and set it up. 5. CREATE SITE screen: A. Enter the client name as it appears on the plan set, contract, and Salesforce. B. Enter the site address. C. Tap CREATE. SunPower Proprietary 114 #536685 RevC February 2021 1 6. CUSTOMER INFORMATION screen: A. Verify that the information is correct. B. Tap Begin install. 7. SELECT A PVS screen: A. Tap Add new PVS. 8. INVENTORY COUNT screen: A. Tap in the AC Modules field, and then tap to select the number of modules installed on the premises. B. Tap in the SunVault System Configuration field, and then tap to select the SunVault equipment installed on the premises. C. Tap Done. 9. LOOK FOR THE QR CODE ON PVS screen: A. If the site does not have an existing PVS,tap Add new PVS. B. Remove the PVS cover to reveal the QR code in the lower right. C. Tap Start scanning and point your phone at the QR code until it's detected. After you're connected to the PVS, confirm its serial number and then tap CONTINUE. If the PVS QR code does not bring up PVS WiFi network prompt to connect: i. Tap Cancel. ii. Tap Manual Entry. iii. Type the full PVS serial number(SN), including the ZTat the beginning. D. In the popup, tap Connect. 10. CONNECTION SUCCESSFUL screen: A. Verify that the PVS SN shown in the app matches that of the PVS in the Hub+. B. Tap the Continue. 11. CONFIGURE PVS NETWORK screen, connect the PVS to WiFi: A. Tap the Network dropdown arrow, look for available networks, and then tap to select the homeowner's WiR network. B. Enter the homeowner's WiFi password (or have them enter it if they prefer). C. Scroll down and tap Continue. 12.SCAN YOUR MICROINVERTERS(MI'S) screen: A. Bulk scan all MI serial numbers(SNs) by floating you phone camera over the MI stickers (or over the array layout diagram with MI SN stickers on it). OR B. Enter SNs manually by tapping ENTER SERIAL NUMBERS MANUALLY and then typing them in. C. After the screen indicates the proper total number of MIs, tap DONE. SunPower Proprietary 115 #536685 RevC February 2021 13. MICROINVERTERS ON SITE screen: A. Tap SCAN MORE (if necessary). B. Tap ENTER SERIAL NUMBERS MANUALLY(if necessary). C. View all MI SNs (scrolling as necessary): i. Verify that the correct SNs were recorded (each begins with E00). ii. Verify that there are no duplicates. D. Tap CONTINUE. 14. DEVICES screen: A. The PVS will discover and verify MI communications with each MI SN as each SN row then displays a check instead of a circle. L If any MI did not verify communication: 1. Verify that the PV circuit breakers are ON (closed). 2. Tap RETRY. 3. Inspect the wiring from the breaker to MI(s)that are not communicating. B. If necessary,tap ADD DEVICES to return to the previous step to add additional devices (repeating as necessary). C. Tap CLAIM DEVICES. 15. EDIT MICROINVERTER TYPES screen: A. Tap the Type X arrow to expand module type options. B. Tap the module type to apply to module power rating. i. Type the watt rating,then tap the appropriate selection per site conditions. OR I .. ii. Scroll through the dropdown,then tap the appropriate selection per site conditions. C. Assign to each MI S/N i. Tap to check the box next to each SN to apply the selected module rating to each Mi. OR ii. Scroll down and tap SELECT ALL to apply the selected module rating to each MI. D. Tap APPLY to assign each MI the selected module rating. E. Scroll down to the bottom of screen and then tap CONTINUE. 16.STORAGE DEVICES screen: A. Review the information to verify that all SunVault hardware has been detected: i. MIDC H. MIO iii. STORAGE INVERTER iv. BATTERY v. GATEWAY If any of these devices do not show as having been detected, tap Retry. If the retry does not present the expected full list of SunVault hardware: vi. Verify that the missing device is energized. SunPower Proprietary 116 #536685 RevC February 2021 vii. Verify communication wiring to missing device. viii. Tap Retry. B. Tap CONTINUE. 17. FIRMWARE UPDATE screen: A. The PVS will automatically confirm that each SunVault device has the latest firmware (FW). If updates are needed, it will show current version of device FW and progression of update. If a gateway update is available,the gateway will progress through. B. APPLYING SETTINGS: i. This item will add to the FIRMWARE UPDATE screen after all listed devices complete any necessary FW updates: 1. Turn ON (close)the two-pole 20 A ESS Line Sense breaker in the Hub+ non-backup pan. 2. Turn ON (close)the two-pole 40 A ESS power circuit breaker in the Hub+ backup pan. C. Scroll to the bottom of screen to verify that no errors were.detected: L Visually verify that all devices are up to date(100% in white text). ii. If a device did not fully update,tap Retry. D. Turn ON (close)the AC breakers to ESS equipment as soon you have successfully completed the APPLYING SETTINGS screen. E. Tap CONTINUE. 18. DEVICE MAP screen: A. This screen generates a SunVault map which identifies SunVault device SNs. B. Verify that all devices have been mapped and that all display SNs: i. MIO: 1. Inverter 2. MIO 3. Batteries ii. MIDC iii. Gateway C. Take a screenshot of this screen for JCO. D. Tap CONTINUE. 19. HEALTH CHECK screen: This screen generates a SunVault Health Report. Verify conforming values for all devices: A. SunVault State. Identifies: i. Operational Mode(default is Self-Consumption) ii. Permission to operate iii. Storage Controller Status B. Batteries.Values include all batteries in parallel: i. Battery,amperage ii. Battery voltage SunPower Proprietary 117 #536685 RevC February 2021 iii. State of charge(SoC) iv. Temperature C. Inverters: i. . AN voltage(nominal phase A) ii. AC current iii. AC power iv. BN voltage(nominal phase B) v. Phase A current vi. Phase B current vii. Temperature D. Hub Plus(Hub+): i. Aux port voltage ii. Contactor error iii. Contactor position iv. Grid frequency state v. Grid phase 1 (phase A voltage) vi. Grid phase 2(phase B voltage) vii. Grid voltage state viii. Hub humidity ix. Hub temperature x. Inverter connection voltage xi. Jump start voltage xii. Load frequency state xiii. Load phase 1 (phase A voltage) xiv. Load phase 2(phase B voltage) xv. Load voltage state xvi. Main voltage E. All in One i. Enclosure humidity ii. Enclosure temperature iii. Meter Readings(display phase A and phase B electrical status) 1. Meter A Current 2. Meter A Power 3. Meter A Voltage 4. Meter B Current 5. Meter B Power 6. Meter B Voltage F. Take a screenshot of this screen for JCO. G. Warnings.or Errors(if present). i. View any warnings or errors.These detect whether devices are reporting. Sun Power Proprietary 118 #536685 RevC February 2021 Note: If a Remote Power Off(RPO)switch was not installed, it is typical to get an error/warning that it is disconnected. ii. Correct any necessary errors. iii. Tap RETRY to verify that corrections are complete and successful. iv. If you receive an expected warning(such as the RPO being disconnected), tap IGNORE WARNINGS AND CONTINUE. H. Tap CONTINUE. 20. PVS INSTALLATION SUCCESSFUL screen: A. Prompts to photograph the module layout diagram before leaving the site. B. Options are: I. CONFIGURE ii. NOT NOW, iii. GO TO PANEL LAYOUT TOOL Configure the layout of the array(can also be done in next step or remotely). C. Tap CONFIGURE. 21.SYSTEM CONFIGURATION screen: A.. PVS section L Identifies PVS SN. ii. Indicates PVS connectivity status. B. Network section shows connected network detail, and allows change: L Dropdown for network selection. ii. Password field. C. Grid Behavior section: i. Select your appropriate Grid Profile based on local utility requirement ii. Tap Yes to Immediately apply the,profile. iii. Select Customer Self Supply. iv. Tap 240 for Grid Voltage. D. Meter/CT section: is Select Site Level Production for Production Metering(SunVault requires all PV generation included in monitored data). ii. Consumption Metering field is default Load-Side PV and not editable (SunVault required configuration) . iii. Enter the appropriate Consumption CT rating(this is the total number of pairs of consumption CTs times 100). E. Remote System Energize section: i. Allows system configuration for PV generation to be non-operational. ii. At this point keep the breakers'ON (closed), so that once utility permission to operate(PTO) is received, the system can be remotely energized (made operational)through SunPower ELA. iii. Skip this step at this time, but return here after system validation. SunPower Proprietary 119 #536685 RevC February 2021 F. PANEL LAYOUT DESIGNER screen: Configure the array layout by dragging panels, rotating them as necessary(tap the arrow-rectangle icon to rotate), and positioning them to replicate the shape of the array that's on the rooftop. Note: Skip this step if already completed in previous steps; or if will do remotely. G. Tap SUBMIT CONFIGURATION. 22. CONFIGURATION COMPLETE screen: A. Verify that the configuration was correctly saved. B. Take a screenshot of this screen for JCO. C. After the system configuration has been correctly saved, there are three options— proceed according to your company's protocol: i. CONFIGURE A NEW SITE iii. CREATE HOMEOWNER ACCOUNT(You initiate creation, and the system emails the homeowner with instructions'to complete.) iii. DONE 23. LIVE DATA screen: A. System status B. Power Production (Expand to view individual MI production.) 24. Onsite System Validation.Verify that the storage inverter is set to solar self-consumption mode, and that it is charging from the solar system. 25. Progressively turn OFF(open) PV branch circuits, observe power, and verify that production CTs are properly reporting ALL PV generation. 26. Confirm that the site consumption CTs are properly reporting energy flow. 27. Ensure that each battery is charged to at least 30% before departing the site. 28. If the Hub+contains any migrated loads, or if any home loads are migrated to an external subpanel, turn each migrated load circuit ON (closed)and then OFF,(open) in order to ensure that there is no loose neutral or other unexpected operation. 29.Turn OFF(open)the main breaker(or upstream breaker)to the Hub+ in order to create a grid outage scenario;then ensure that the system goes into backup operation. 30.Turn ON (close)the main breaker(or upstream breaker)to the Hub+ in order to create a grid return scenario; then ensure that the system syncs back into grid-tied operation. 31.Verify that the RPO switch functions properly. 32. Complete mobile commissioning. Because the most common scenario is that PTO has not yet been granted, return to the SYSTEM CONFIGURATION screen, and set PV to Remote System Energize. 33. Set the system to pre-PTO mode. Doing so will ensure that the solar and the storage system are not operational until PTO is received. SunPower Proprietary 120 #536685 Re<February 2021 34. Ensure that the solar breakers,the storage DC breakers, and the storage AC breakers are all ON (closed) before leaving the site. (If the storage breakers are turned OFF,the batteries may experience permanent damage if the PTO is not received within 90 days; such cases void the warranty). 35. Set up the customer account(create the site), and verify that the customer can access SunVault via their mobile device. 36.Turn on all premises circuits and verify operation. 37.Take screen shot for JCO. SunPower Proprietary 121 #536685 RevC February 2021 Appendix As. 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UMTA 6hNGt SttBtiiJ, EXPANSIM INV oil y rmi 011 �artrr IAi�)w E _ �nn�nin IN to ?6 azy.14 •w Caw oo .. �+w�..." a..�q RSbb%tt TI 11° 95 6 Q � 1 3 � r � f611PN6Y 8 SSt1:d8:.8 t"y � R ,• essa.cv TE�RPn• szssa ; ' : ,...,TERM. ,., .._,.,µl.-....�..,,................... GATEWAY Ni iEY 1 W6he wlies 1 iu�T�� ." iw�wiwriwrwii a r. ab inedln 1 • 'r*§ Ctadc' ®yI Tmak i vvnm ta" p1 m _ ,.TERM. ., tF IF NO EKPANSIGN BA7T;I ( &Sam u (MOST; ATT.� L QTR k. }4EA1}. 537557 Revd Sun Power Proprietary 127 #536685 RevC February 2021 O £.7 ,rr �rllrriwinlrrrrrrlrri crr. • r, n. .. . rel ♦ �".. �:;.,. J�„�r." -s"�t'� �„'`t"��a "` 4 1 is 1 Appendix Cm Wiring Reference WARNING!Working with this equipment can expose individuals to severe electrical shock hazard— work shall be performed only by trained technicians wearing proper personal protective equipment(PPE). Important!Ensure that the battery power button is not blocked by the conductors after the conductors are attached to the side of each battery. SunPower Proprietary 129 #536685 RevC February 2021 CA Wiring Connections High-vokage WiOng Connections :: s w.A SunPower Proprietary 130 #536685 RevC February 2021 Optional main breaker: Eaton CSR PN#100 A/125 A/150 A/175 A/200 A only. Allowed wire size:#2 to 4/0 AWG.See label for torque specification. Rubber sealing caps , fF4 F ' included. Y t Service lugs are pre-installed at factory(remove for optional main breaker). 200 A lug size enables#6 to 4/0 AWG wire size. See label for torque specification. Line-side tap is pre-installed at factory. 200 A lug size enables#6 to 4/0 AWG wire size. Line-side L1 and L2 taps to the MIDC. Load-side L1 and L2 taps to the MIDC. 125 A rated lugs to generation pan pre-installed at factory. > One solar production CT re-installed and calibrated to ANSI C12.20, 0.05%. Load-side tap lugs are pre-installed at factory. 200 A lug size enables#6 to 4/0 AWG wire size. 200 A rated busbars. PVDR. • Load-side tap lugs may be used to provide power(and backup power when in microgrid operation)to additional loads, up to 200 A as calculated with all other loads installed in the backup pan. • The generation pan is rated up to 125 A max. calculated load; and ships with a quad breaker,with one 2-pole factory wired for grid voltage line sense and power line communications to the PVS monitoring equipment located in the top section of the Hub+. • The factory installed unused 20 A 2-pole breaker is available for a solar branch circuit.Additional 2- pole or quad breaker pan for additional solar branch circuits may be added to the right side of the generation pan. • If more than 3 branch circuits are designed to energize the generation pan, any assortment or size breakers can be installed to feed a solar-only subpanel—up to a max. 125 A total calculated generation load. Excess solar generation that exceeds backup design may be installed into the non-backup pan, or upstream of the Hub+(on the primary power source side of the contactor). Sun Power Proprietary 131 #536685 RevC February 2021 Breaker Pan Connections Note:The table immediately following this diagram explains its callouts. ,3 �� '•,,F��„_��','tet' '� ,- �"� § SunPower Proprietary 132 #536685 RevC February 2021 Backup Pan: 12-space/24-pole Eaton breaker pan. 200 A rated bus on L7 and L2. Eaton BR and BJ Series standard;AFCI and quad breakers allowed;AFCI must be used when the use case warrants. 40 A 2-pole storage breakers pre-installed at factory with secured-in-place feature. Install load breakers for partial backup here as needed. Important: Use type BR breakers for circuits sized 15 A-125 A. Use type BJ breakers for circuits sized 150 A-200 A;as follows: • 150 A: BJ2150 • 175 A: BJ2175 • 200 A: BJ2200 "WFU;. � s i 5 Generation Pan: 4-space 8-pole-Eaton breaker pan. 125 A rated bus on L1 and L2. Eaton BR Series standard;quad breakers allowed. 20 A solar circuit breaker and PVS6 quad breaker pre-installed at factory. Additional solar breakers may be added in field. Sun Power Proprietary 133 #536685 RevC February 2021 Non-Backup Pan: 6-space/12-pole Eaton half breaker pan. b 125 A rated bus on L7 and L2. Eaton BR Series standard;AFCI and'quad breakers allowed. 20 A 2-pole storage breakers for sensing pre-installed at factory. Install load breakers here as needed., Ground Bar: * a 21 terminals for 14 to 4 AWG wire sizes. See label for torque specification. Neutral Bar: 24 terminals for 14 to 4 AWG wire sizes. r' 2 terminals for 6 to 4/0 AWG wire sizes. See label for torque specification. SunPower Proprietary 134 #536685 RevC February 2021 Appendix D., Component images D.1 ESS r r if. •" " . - '. � �� Vit::...:.,. i SunPower Proprietary 135 #536685 RevC February 2021