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FORM NO. 4 TOWN OF SOUTHOLD BUILDING DEPARTMENT Office of the Building Inspector Town Hall Southold, N.Y. CERTIFICATE OF OCCUPANCY No: 2-26317 Date: 03/05/99 THIS CERTIFIES that the building WOOD STOVE Location of Property: 4055 WESTPHALIA RD MATTITUCK (HOUSE NO.) (STREET) (HAMLET) County Tax Map No. 473889 Section 113 Block 13 Lot 18 Subdivision Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated SEPTEMBER 22, 1998 pursuant to which Building Permit No. 25464-Z dated JANUARY 11, 1999 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is WOOD BURNING STOVE AS APPLIED FOR. The certificate is issued to BARBARA RAACKE (OWNER) of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL 90/00/00 ELECTRICAL CERTIFICATE NO. N/A PLUMBERS CERTIFICATION DATED N/A Building Inspeator Rev. 1/81 FORM NO. 3 TOWN OF SOUTHOLD BUILDING DEPARTMENT Town Hall Southold, N.Y. BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) PERMIT NO. 25464 Z Date JANUARY 11, 1999 Permission is hereby granted to: BARBARA RAACKE PO BOX 816 MATTITUCK NY 11952 for INSTALLATION OF A WOOD BURNING STOVE AS APPLIED FOR. at premises located at 4055 WESTPHALIA RD MATTITUCK County Tax Map No. 473889 Section 113 Block 0013 Lot No. 018 pursuant to application dated SEPTEMBER 22 1998 and approved by the Building Inspector. Fee $ 35 . 00 Authoriz&r Signat ORIGINAL Rev. 2/19/98 ,\ 'fuKh LIU. 1 J au1J Un K4,UJ . . . . . . . . . . . . . . . TOWN OF SOUTHOLD SURVEY . .. . . . . . . . . . . . . . . . . . . . . . BUILDING DEPARTMENT CHECK . . . . . . . . . . . . . . . . .. . . . . . . . TOWN HALL SEPTIC FORM . . . . . . . . . . . . . . . . . . . SOUTHOLD, N.Y. 11971 TEL: 765-1802 NOTIFY: �j CALL . . . . . . . . . . . . . . . . . . Examined.. :...`...., 19. MAIL TO: . . . . . . . . . . . . . . . . . . . . 19� Permit No. ad Y�.7 .. Disapprovarc .................................. ................................... ...................................................... FID (wilding Inspector) FSEPZw^I APPLICATION FOR BUILDING PERMIT BLDG,DEPT. Date. . . . . . . . . . . . . . . . . 19. . . . T WN FS UTNOLD INSTRUCTIONS a. This application must be completely filled in by typewriter or in ink and submitted to the Building Inspector wi 3 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or areas, and giving a detailed description of layout of property must be drawn on the diagram which is part of this application. c. The work covered by this application may not be couenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building Permit to the applicant. Such permit shall be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in part for any purpose whatever until a Certificate of Occupancy shall have been granted by the Building Inspector. APPLICATTQi IS HERBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk Camnty, New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions or alterations, or for removal or demolition, as herein described. The applicant agrees to comply with all applicable laws, ordinances, building code, housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. . ..................................................... (Signature of applicant, or name, if a corporation) 1-f I zV***tray. 1►%5 � (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builde Qll7►4 .............................................y...�............................. QASNOtE$.......... Hare of owner of premises .� < A....r�-�t +S.tLe .... l (as on the tax roll or latest deed) flam MWING DEPARNT AT If applicant is a corporation, signature of duly authorized officer. 7WISM ! AM TO 4 PM FOR HE FOLL&MM INSPECTIONS: .....................I...................... .?A° I FOUNDATION - TWO REQUIRED (Name and title of corporate officer) g ` t t` ''"" FOR POURED CONCRETE �U$.� f5O �LAI®N"�'FUL'ATF a NSULATION�MING & PLUME G Builders License No. ..................Y7. ��. /O! L ( Io"ER i IFI afJ�G 4 BE COMPLETEFOP, a°QON }I�� Plumbers License No. ..................0�VLIa'ANC� ALL CONSTRUCTI(' SQ- rh6 T THE REQUIa' 1T5 '(� Y. Electricians License No. ..................... STATE CONS OI� J6&3Y Other Trade's License No. .................... COOF"S': �{�( �jT� ""^ {bLERIK 5 Vel i Lc R .........I 1IURS 1. Location of land on which proposed work will be done..4.Q�............... !!?........ ................. 4.0 .............W T L�A..2 ................WS=1 cvc i..J.?Y...11�s ....... House Number StreetHamlet County Tax Map No. 1000 Section ...1.1.2 J........ Block .......! -:!>..... Lot .... ........ Subdivision ...................................... Filed Map No. ............... Lot ............... (Name) 2. State existing use and occupancy of premises and int use and occupancy of proposed construction: _ a. Existing use and occupancy ...O�e....��.'�!`v� ....DMM kAAS 19................................. b. Intended use and occupancy ....� ............................. .................................... mll!!1�'RAS1.13 g M ;3T T TOWN OF SOUTHOLD BUILDING DEPARTMENT rr 15giJ n� TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY Pj ? This application must be filled in by typewriter OR ink and submitt� 9_' msthuerhttg inspector with the following: for new building or new use: 1. Final survey of .property with accurate location of all buildings, property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal(S-9 form) . 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead. 5. Commercial building, industrial building, multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. For existing buildings (prior to April 9, 1957) non-conforming uses, or buildings and "pre-existing" land uses: 1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and a consent to inspect signed by the applicant. If a Certificate ,of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicant. V Fees 1. Certificate of Occupancy - New dwelling $25.00, Additions to dwelling $25.00, Alterations to dwelling $25.00, Swimming pool $25.00, Accessory building $25.00, Additions to accessory building $25.00. Businesses $50.00. 2. Certificate of Occupancy on Pre-existing Buildine - $100.00 3. Copy of Certificate of Occupancy - _ .25p. 4. Updated Certificate of Occupancy - $50.00 5. Temporary Certificate of Occupancy - Residential $15.00, Commercial $15.00 Date .V!I5�1 . . . . . . . ... . . . . ... .. . . . . . . . . . . . . . . w Construction. .......... Old Or Pre-existing Building. .. . .. . .. . . . . . . cation of Property..405! . . . . W�3`CPI Ll/�.. .Q:. . . . . . ...M 'Tr vd9G — I% N , ,l1�1SY House No(� Street Hamlet _ &war or Owners of Property.. a .. `�'.. . . . .. . .. . . . . .. . . . . . . . . . . . . . . 47 38'get �F. nsnty Tax Map No 1000, section. . . . j%. .. ...Block. . ®� • • • • • ••Lot. .®� . . . . . . . . . . . . . . . ibdivision. . . . . . . . . .. . . .. . . . . . . . . . . . . . . . . .. . . .Filed Hap. . . . . . . . . . . .Lot. . . . . . . . . . . . . . . . . . . . . . rmit No yZ �; ate Of Permit. . 1j)113 .• • • .Applicant. .C7��Y � • • Q GI : . rrW . . . . .Date :alth Dept. Approval. .,/.. .. . . . . . . . . . . . . . . .Underwriters Approval. . . . . . . . . . . . . . . . . . . . .anning Board Approval. . . .. . . . . . . . . . . .. . . . . . . . squest for: Temporary Certificate. .. . . .. . . . . Final Certicate. . . (� . . . . . se Submitted: $. .. 1 CJ tom. . . . . . . . . . . . . . . . . : Ak . 55;V3 APPLICANT co FIELD INSPECTION REPORT DATE COMMENTS yJ -----==acaac==cans==c==all:acaaeeal'a==eapeaa=a=saa==aaaaea====caa=Baca=aaaeacee=cceaaecacc t1Y - H -4- FOUNDATION OST) �I -_---------- -- N O FOUNDATION (2ND) jII�'—moi ROUGH FRAME PLUMBING li—_ 11 aaaaaasaaaaasaacacacaac �aaaacoc=aaaaaaaccaaaeea==aaaraaaeaaaacaaaacaeaaccaac= a-jka===aeea II y INSULATION PER N. Y. STATE ENERGY -_� CODE I II ------------ I �___3___acm--aaccc=caaa =-#saa=saaaac=--- am===e=-===aaaaaa===aaaacae II H II II FINAL ADDITIONAL COMMENTS: " ryHr�y � y 0 H � O z ro H r 765-1802 BUILDING DEPT. INSPECTION [ ] FOUNDATION IST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSUL [ ] FRAMING [ NAL [ ] FIREPLACE & MNEY REMARKS: 1 DATE `� INSPECTO Nature of work (check which applicable): New Building .......... Addition .......... Alteration .......... Repair ............ Ramal ............. Demolition ............ other Work 1OTAU, ..WIPPO...*10P ...... (Description)feQ AiTA " Estimated Cost ....�,© ..'............. fee .............. .�T6 u AAUvAL,, ...................... (to be paid on filing this application) If &;ening, num er of dwelling units ....(....... Amber of nhmelling units on each floor ................ Ifgarage, number of cars ...................................... If business, mmercial or mixed occupancy, specify nature and extent of each type of use...................... Dimensions of existing structures, if am, Front................ Rear ............... Depth ................. height ......................... limber of Stories ...................... ' Dimensions of same structure with alterations or additions: Front ............... Rear ............... Depth .................... height' .................... limber of Stories :e Dimensions of entire new construction: Front ................ Rear ............... Depth .............. Height amber of Stories ..................... Sizeof lot: Front .................... Rear .................... Depth .................... ). Date of Purchase ...1qS I........... Nae of Former Owner .. .Ei 10OX ...V��.QAI-!-E`1..... 1. Zone or use district in which premises are situated ... ........................................ 2. Does proposed construction violate arty zoning law, ordinance or regulation: fiUXAEj...:V..MY...G' L � 3. Will lot be regraded ..... 'C`.••••.••• Will excess fill be removedd�from premises: 09 YES ND /)��p7 J. Nares of Owner of premises D.��r...PWI* ddress ..��1 ..Wgot'CPMMh1. QVPfhahe No�(A..Pl�!4.6... 1 Nave of Architect ...... �Mtt,1k1tIRpp.��........................ Address .............................. Phone No. .............. Name of Contractor ..... ....................... Address ...............................Pa hre No. .............. 5. Is this property within 300 feet of a tidal wetland? * YES .......... NO AP.... *IF YES, SOIAl Z TOWN TMI M13 PEi T MAY RE WQWRED- PLOT DIAGRAM Locate clearly and distinctly all buildings, whether existing or proposed, and indicate all set-back dimensions irom property lines. Give street and block cumber or description according to deed, and show street names and indicate dhether interior or corner lot. i.;i-,�,::'u=1 w�7[nvOalll� YY"YiT�IA :;:�s���.r+t�tS11SlktlhE mAs or NSW Y( , SS? Amly Or � t "aa' ' .............being duly sworn, deposes and says that be is tile applicant (Name of individual signing contract) above named, {I P, / Ile is the .... r.... rQ... ,( �rkQ..-.. c?ec?n er.......................................... (Contractor, agent, corporate officer, etc.) of: said weer or owners, and is duly authorized to perform or have perfumed the said work and to make and file Chia application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the mamier set forth in the application filed therewith. Sworn to before me this pp .....d,?—.......tl .1 9.1. Notary Publi .. '......... "� Afv xkz//�a�' 9- � ��. A yq& (Signature of Applicant) Tw � LD1 TAl v Endeavor ManualOwner's -May, 1996 - f b Residential Freestanding - Stove • Mobile-Home Freestanding Stove 1 `„ � • Alcove Approved F � illi?�I I SAFETY NOTICE: If this appliance is notro erl p p y installed, a house fire may result. For your safety, follow th installation directions. Con e fir tact local building or e Offiicials about restrictions and i ins ection r � installation u�rements �n our area. Endeavor Wood Stove iATr ,is Warnock Hersey 10850 117th Place N.E.Kirkland,WA � �� 8033 Q Listed i INTRODUCTION & IMPORTANT INFORMATION PAGE 1 Introduction We welcome you as a new owner of a Lopi-Endeavor wood-burning appliance. In purchasing a Lopi Endeavor you have joined the growing ranks of concerned individuals whose selection of a energy system reflects both a concern for the environment and aesthetics. The Lopi Endeavor is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance. Many years of warmth, t Plant Manager Technical Dinxtor �gnB Conaoller P ei-- Fotsman ,�; Service Mgr. S e QiNQL� Sa � sales Manage Saks Madcetia tot Sales Saks Important Information No other Lopi Endeavor appliance has the same serial number as yours. The serial number is Mail yarr�ntpy� � e stamped onto the label on the back of the Four$ appliance. This serial number will be needed in case you require service of any type. To.reeeive Iuli warranty coverage,you will Model: LOPI Endeavor need to show evidence t�€the;date yuu purchasedyour appItance Ao not xda�l your Serial Number: BiU of Sale trio's.s Purchase Date: We suggest that you attach your Bill of Sale to Purchased From: s!gage so.that you,wilt havo all.the M ormatiol you need in one:plaee sfiould the heed fori service or iormation occur. PAGE 2 SAFETY PRECAUTIONS The viewing door must be Gasoline or other closed and latched duringflammable liquids must operation. never be used to start the e fire or "Freshen Up" the • Never block free airflow k fire. Do not store or use through the air vents on ,a: gasoline or other this appliance. flammable liquids in the vicinity of this appliance. • This appliance is designed Ashes must be disposed in and approved for the <22z> a metal container with a xs u burning of cord wood tight lid and placed on a g only. Do not attempt to I Asbes non-combustible surface burn any other type of well away from the home fuel other than cord wood or structure. in this appliance, it will void all warranties and safety listings. • Do not touch the Keep furniture, drapes, ' appliance while it is hot curtains, wood, paper, and and educate all children of other combustibles a minimum of 36" away the danger of a high- mm ss temperature appliance. Minimum from the appliance. N Young children should be supervised when they are in the same room as the appliance. • This appliance must be Contact your local properly installed to building officials to prevent the possibility of obtain a permit and ❑ a house fire. The = information on any instructions must be _ installation restrictions or strictly adhered to. Do - inspection requirements in ` not use makeshift your area. Notify your ,w. methods or compromise insurance company of this in the installation. appliance as well. • Inspect the chimney connector and chimney at This appliance must be least twice monthly and J Type connected to a listed high clean if necessary. w� temperature (HT) r Creosote may build up residential type chimney � I and cause a house fire. or an approved masonry • Do not connect this chimney with a standard appliance to any chimney clay tile, or stainless steel serving another appliance. liner. When installed in a mobile home, this Do not place clothing or appliance must be bolted other flammable items on G to the floor, have outside or near this appliance. Mobileair, and not be installed in Home the bedroom(Per H.U.D. _ a ti. requirements). Check with local building ` -- officials. SAFETY PRECAUTIONS (CONTINUED) PAGE 3 h� Never try to repair or Do not make any changes replace an art of this Ii P Y P or modifications to an appliance unless ' j existing masonry fireplace � instructions are given in 'l or chimney to install this E this manual. All other i CJ appliance. v work must be done by a 4 trained technician. = `q Do not make any changes to the appliance to increase combustion air. Allow the appliance to a cool before carrying out , Overfiring the appliance K any maintenance or may cause a house fire. If tI — cleaning L a unit or chimney connector glows, you are - overfiring. Maintain the door and Do not use a grate or a, glass seal and keep them other device to elevate the in good condition. .v fire off of the firebox floor. Burn the fire p N Avoid placing wood directly on the bricks. against the glass when loading. Do not slam the door or strike the glass. Do not throw this manual Travis Industries,Inc. This away. This manual has >' ManualLimportant operating and grants no warranty, P P implied or stated,for the maintenance instructions installation or that you will need ata maintenance of your later time. Always follow appliance, and assumes the instructions in this no responsibility of any manual. consequential damage(s). r ' PAGE 4 TABLE OF CONTENTS General Information Maintaining Your Appliance Introduction& Important Information.......................... 1 Maintenance Schedule...............................................23 Safety Precautions..................................................... 2 Remove Ash From The Firebox.................................23 Features&Specifications...........................................5 Clean The Viewing Glass...........................................23 CleanThe Brass........................................................ 23 Stove Installation Check For Creosote Buildup...................................... 23 Before You Begin....................................................... 6 Door And Glass Inspection........................................ 24 Planning The Installation............................................ 6 Adjusting the Door Cam.......................................24 Preparation for Installation..........................................6 Replacing the Door Gasket.................................. 25 Stove Installation Considerations ...............................6 Replacing the Glass or Glass Gasket...................25 Stove Placement Requirements................................ 7 Lubricate The Door Hinge.......................................... 25 Floor Protection Requirements...................................7 Touch-Up Paint.......................................................... 26 Optional Equipment Requirements............................ 8 Blower Cleaning.........................................................26 Factory Built Chimney Requirements........................ 8 Firebrick And Baffle Inspection And Cleaning............ 26 Chimney Termination Requirements..........................9 Firebrick Removal and Replacement Inst. ...........27 Outside Air Requirements...........................................9 Baffle Removal and Replacement Inst................. 27 Alcove Installation Requirements...............................10 Replacement Parts List.............................................. 29 Mobile Home Requirements...................................... 11 INSTALLATION DIAGRAMS • Standard Ceiling with a Factory Built Chimney.....12 Troubleshooting Cathedral Ceiling with a Factory Built Chimney... 12 Troubleshooting Table...............................................30 Exterior Factory Built Chimney..............................13 Hearth Stove Positive Connection........................ 13 Hearth Stove Direct Connection........................... 14 Warran ly Hearth Stove Horizontal Connection.................... 14 Block-Off Plate Installation......................................... 15 Warranty.....................................................................31 Operating Your Appliance Before You Begin........................................ " ............... 16 Listing Information Paint Curing............................................................... 16 Listing Information............................... ... 32 .................... Location of Controls....................................................16 Approximate Air Control Settings......................... 16 Bypass Control......................................................17 Optional Equipment Learning to Burn your Appliance................................ 17 Stove Legs Installation...............................................33 How to Start a Hot Fire Quickly............................ 17 Pedestal Installation...................................................33 How to Reload Your Appliance............................ 18 Using Outside Air with the Pedestal.....................34 How to Adjust the Heat Output Precisely............. 18 Outside Air Boot Installation.......................................34 How to Obtain an Overnight Bum........................ 19 Rear Blower Installation.............................................35 Good Burning Habits............................................ 19 BlowerOperation....................................................... 20 When to tum the blower on...................................20 Index Blower controls..................................................... 20 Index.......................................................................... 36 How to Use the Blower to Regulate Heat............. 20 A Word about Wood ...................................................21 The Drier the Better...............................................21 How to Dry and Store Wood .................................21 Constructing a Wood Shed..................................22 What Type of Wood is Best...................................22 How to Buy Wood .................................................22 Don't Burn Scraps, Garbage,Wax Logs, etc. .......22 FEATURES AND SPECIFICATIONS PAGE 5 Installation Options: Features: • Freestanding 0EPA Phase II Approved • Freestanding in an Alcove • 2.2 Cubic Foot Firebox Volume • Single, Push/Pull Operating Control • Freestanding in a Mobile Home Accepts Logs Up to 18" Long • Freestanding Hearth Stove 0Long Burn Time - Up to 10 Hours • 5/16" and 3/16" Steel Plate Construction • Heavy Duty Refractory Firebrick • Optional High-Tech Blower Heating Specifications: Approximate Maximum Heating Capacity (in square feet)* 1,200 to 2,000 Maximum BTU's per Hour(Cord Wood Calculation) 72,400 Overall Efficiency (Oregon Method) 70.49o' Maximum Burn Time (Hours) 10 * Heating capacity will vary depending on the home's floor plan,degree of insulation,and the outside temperature. It is also affected by the quality and moisture level of the fuel. Dimensions: Flue Location: Width: 6" Diameter flue is Stove Top.......24" Weight: centered on the With Legs......448 Lbs. stove and 5 3/4" ]I from the back edge " 3u ` of the stove top. 6" Flue Diameter(inside) Depth*: NOTE: From Back Edge of Stove Measure all Top to Faceplate..........23 1/2" clearances Ashlip Depth.. .............4 3/4" from the edge of the s stove top. ' Height: From Base to Top.. ...........22 3/4" With Black Steel Legs.......29 1/4" With Cast or Brass Legs....30 5/8" With Pedestal..................34 5/8" Emissions: 1.9 Grams Per Hour(EPA Phase II Approved)—Tests conducted by E.E.S.P.C. Lab. PAGE 6 STOVE INSTALLATION SAFETY NOTICE: If this appliance is not properly installed,a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirerrients in your area. • Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation. PLANNING THE INSTALLATION HINT: We suggest that you have an authorized Travis Industries dealer install your stove. If you install the stove yourself, your authorized dealer should review your plans for installation. This stove is approved for connection to either a factory-built chimney or existing masonry fireplace. Depending upon your installation concerns, a wide range of installation options are yours to provide the most desirable installation. The sections that follow detail the requirements that must be met for a safe installation. To further help installation, the six most common types of installations are explained in the section "Stove Installation Considerations". Prior to installing your stove make a detailed plan with dimensions to double-check them against all of the requirements listed. PREPARATION FOR INSTALLATION • Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed by applying touch up paint). • Check the interior of the firebox (dammed firebrick must be replaced, displaced baffle parts must be aligned - see "Firebrick and Baffle Inspection and Cleaning" on pages 26- 28). HINT: The stove can be lightened by removing the firebricks and baffle - see "Firebrick and Baffle Inspection and Cleaning" on pages 26 - 28. STOVE INSTALLATION CONSIDERATIONS The table below details the six most common types of installations along with considerations. Alternative methods of installation are available if they comply with local building codes. Installation Type Considerations Standard Ceiling with a Factory Built Chimney •Requires floor and roof penetration (Page 12) •Provides best draft Cathedral Ceiling with a Factory Built Chimney •Cathedral style chimney support required (Page 12) •Provides best draft Exterior Factory Built Chimney •Uses two elbows to route chimney outside (Page 13) •Exterior chimney is hidden from the room •For every I_'of horizontal run,you should have 8'of vertical chimney •Elbows reduce draft •Optional exterior chase reduces cold air blockage Hearth Stove Positive Connection •Utilizes existing masonry chimney (Page 13) •Provides good draft due to full reline •Easier to clean than direct or horizontal hearth stove Hearth Stove Direct Connection •Utilizes existin_masonry chimney (Page 14) •Requires construction of a"block-off plate"-Page 15 •Draft reduced due to elbows&chimney cross section Hearth Stove Horizontal Connection •Utilizes existing masonry chimney (Page 14) •Draft is good because of vertical section above stove STOVE INSTALLATION (CONT.) PAGE STOVE PLACEMENT REQUIREMENTS HINT: REDUCING CLEARANCES - Clearances may he reduced by methods specified in NFPA 211. listed wall shields, pipe shields. or other means approved by local building or fire officials. • Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors). 36" of the front of the stove • If the stove is placed in a location where the ceiling height is less than 7', it must follow the requirements in the section "Alcove Installation Requirements" • Must maintain the following clearances to combustibles (drywall, furniture. etc.): Minimum Clearance Singlewall Reduced (See the illustration below) Connector Clearance* a Sidewall to stove 15" 13" b Backwall to stove 15" 4 1/4" C Cornerwall to stove 15" 6 1/2" d Connector to sidewall 24" 21 1/2" e Connector to backwall 17 3/4" 6 1/2" f Connector to cornerwall 24" 15" Rear b e heat r1 c shield 1 a d C f l Measure all clearances from the ,v'Y nearest edge of the stove top. Reduced clearance installations require one of the chimney systems listed below: DURAVENT model DVL with DURA-PLUS chimney •AMERI-TEC model DCC with mode!HS rhimne% SI.CURITY model DP with SECURITY model ASHT or S''-100 chimney •GSW model Super Chimncy Twenty-One connected directly m appliance SELKIRK METALBESTOS model DS connector with model SSII chimney •I.C.C.Excel 1011-IT Chimney with Ultrablack HP Double-Wall connector Mcialtab model DW connector with TG chimney OLIVER vIACLEOD Provent model PV connector kith model?101 chinmcv •Standard M19asonry Chimney with any one of the above listed connectors NOTE: Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer ol'the connector for the connector to wall clearance or the clearance listed in this manual. Offsets must be,used to maintain the stove to wall clearance. NOTE: Some reduced clearance connectors may not connect directly to the flue collar. Make sure to order an appliance adapter for the hrand of connector being used. 6"Minimum FLOOR PROTECTION REQUIREMENTS (from rear of stove.not stove top or heat shield) • Must be non-combustible and at � ! Heat Shield least .018 thick (26 gauge) Stove Top • Must extend 6" to the side and rear of the appliance 6"Minimum (from side of stove. not stove top) • Must extend 4 6" from the front (measure from the faceplate) 16"Minimum ccr Protection iMlnlmllm 45" deep by 33 3/8" wide (from faceplate) Winimum 013"thick) i PAGE 8 STOVE INSTALLATION (CONT. OPTIONAL EQUIPMENT REQUIREMENTS (See "Optional Equipment" on page 3,') • Must be installed with either the optional legs or pedestal FACTORY BUILT CHIMNEY REQUIREMENTS • Chimney connector must be a minimum 24 1N/ISG black or 26 MSG blued steel • Use 6" diameter type HT chimney from one manufacturer(do not mix brands). Chimney must be used from the first floor or wall penetration to the chimney cap. • Chimney connector and chimney must be fastened to the stove and each adjoining section • Follow the chimney manufacturer's clearances and requirements • Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing through a ceiling (or thimble when passing through a combustible wall) • Minimum height of 15 feet NOTE: External factors may adversely affect draft (see "Drafting Performance" below). In these cases additional chimney height may be required to boost draft. • Maximum height of 33 feet • No more than 180°of elbows (two 90°elbows, or two 45" & one 90"elbow,etc.) NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is adversely affected. Additional chimney height may be required to boost draft. Chimney Cap (See the section "Chimney Termination Minimum System 15' Requirements"for more details) Maximum System 33' Roof Penetration Equipment (Roof Radiation Shield, Factory Built Flashing,Storm Collar) Chimney Sections Floor Penetration Minimum Air Space to Equipment(Attic Combustibles(See Radiation Shield with Chimney Manufacturer's Chimney Support) Instructions-usually 2") Standard residential installations with Reduceced l ` reduced clearance connector may use the Clearance clearance determined by the manufacturer Chimney I of the connector for the connector to wall Connector clearance or the clearance listed in this Sections =may manual. Mobile home installations must use the � _ the reduced clearance connector Floor clearances listed in this manual under Protection "Additional Requirements for Mobile Home IZ I R,� Installations". Stove Clearance (as outlined in this manual) Drafting This appliance relies upon natural draft to operate. External forces. such as wind. Performance barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration,etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance. STOVE INSTALLATION (CONT. PAGE 9 CHIMNEY TERMINATION REQUIREMENTS • Must have an approved cap (to prevent water from entering) • Must not be located where it will become plugged by snow or other material • Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10' Slanted Roofs Chimney must extend 2' 1 above any portion of the roof t 4 Chimney must within 10'of the chimney extend 3' . E above the roof Chimney must extend 2' Flat Roofs above any portion of the roof within 10'of the chimney Chimney must I` extend 3' above the roof pr OUTSIDE AIR REQUIREMENTS • Required for mobile homes &in certain localities (check with building officials) • Must not be drawn from an enclosed space (garage, unventilated crawl space) • Requires the optional pedestal or outside air boot with legs (installation instructions are in the optional equipment section at the rear of this manual) When using outside air,find a location where the chimney and outside air hole do not interfere with structural members of the home. Pedestal (with insulation) A hole must be cut through the floor Outside directs air to the stove. protection and Air Boot floor and the rodent screen nailed in place here(see the _ optional equipment instructions for exact sizes) -- .......... Optional Air Duct(must not be longer than 15'and at least 16" ------ square inches in cross section) Air may be drawn from a ventilated Outside air entrance must be placed so crawl space or use an air duct. it does not become blocked by snow. HINT: When using outside air find a location where the chimney and outside air inlet avoid the structural members (i.e.: floor joists and roof beams) of the home. PAGE 10 STOVE INSTALLATION (CONT. ALCOVE INSTALLATION REQUIREMENTS Whenever the stove is placed in a location where the ceiling height is less than 7' tall, it is considered an alcove installation. Because of the reduced height, the special installation requirements listed below must be met. • Chimney connector and chimney must be one of the following types: DURAVENT model DVL with DURA-PLUS chimney •A:MERI-TEC model DCC,.vitt model HS chimney •SECURITY model DP with SECURITY model ASHT or S:100 chimney GSW model Super Chimney Twenty-One connected directly to appliance SELKIRK METALBESTOS model DS connector with model SSII chimney I.C.C-Excel 10-,HT Chimnuv with Ultrablack HP Double-Wall connector Metaltab model DW connector with TG chimney OLIVER MACLEOD Provent model PV connector with model 110:chimney Standard Masonry Chimnev with anv one of the above listed connectors NOTE: Reduced clearance connectors can not connect directly to the flue collar. Make sure to order an appliance adapter for the brand of connector being used. • Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have walls and a ceiling that are 3 1/2" thick of a non-combustible material (brick, stone, or concrete). This non-combustible material must be spaced and ventilated at least 1" off of all combustible materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling. All other alcoves are considered combustible. The clearances below must be met: Minimum Clearance Combustible Non-Combustible (See the illustration below) Alcove Alcove A Sidewall to stove 15" 6" B Backwall to stove 7 1/2" 2" D Connector to sidewall 23 1/2" 14 1/2" E Connector to backwall 9 3/4" 4 1/4" G Maximum depth of alcove 48" 48" H Minimum width of alcove 54" 36" J Minimum height of alcove 84" 6" above stove top Non-combustible alcove construction (on walls and ceiling)-see the explanation above. 'r Ventilated ....... ___ _. air space 3 1/2"thick non-combustible material 1 { � rr B / �- '%- -- - Non-combustible — -- — - reinforcer �H STOVE INSTALLATION (CONT. PAGE 11 ADDITIONAL REQUIREMENTS FOR MOBILE HOME INSTALLATIONS • Outside air must be installed - see "Outside :air Requirements" on page 9 • The appliance must be bolted to the floor (The optional pedestal provides the equipment needed to do this - see "Pedestal Installation" on page 33) • The appliance must be grounded to the chassis of the mobile home (some states do not require this —check with local building officials) • The appliance must not be located in the bedroom of a mobile home (Some states do not require this —check with local building officials) • Chimnev connector and chimney must be one of the following types: DURAVENT model DVL with DURA-PLUS chimney •:\MERI-TEC model DCC with model HS chimney SECURITY model DP with SECURITY model ASHT or S'_'1 W chimney GSW model Super Chimney Twenty-One connected directly to appliance SELKIRK%IETALBESTOS model DS connector with model SSII chimney I.C.C.Excel 10-,HT Chimney with Ultrablack HP Double-Wall connector Metalt'ah model DW connector with TG chimney OLIVER MACLL-OD Provent model PV connector with model?IO?ehimney Sttutdard Masonry Chimney with any one of the above listed connector. NOTE: Some reduced clearance connectors may not connect directly to the flue collar. Make sure to order an appliance adapter for the brand of connector being used. Minimum Clearance(See the illustration below) a Sidewall to stove 15 b Backwall to stove 6" C Cornerwall to stove 6 t/2" d Connector to sidewall 23 1/2" e Connector to backwall 8 1/4" f Connector to cornerwall 15" -71 8-1/4" —f Min. • If using offsets, use the connector clearance listed above. not the connector I manufacturer's clearance. i Minimum Connector Clearance (as outlined above) § Minimum Stove x Clearance �i (as outlined above) PAGE 12 STOVE INSTALLATION (CONT. STANDARD Chimney Cap CEILING WITH (See the section "Chimney A FACTORY Termination Requirements" Follow the chimney for more details) manufacturer's instructions B U i LT \ and clearances for roof CHIMNEY penetrations. A storm collars I_+ and flashing are required Chimney Sections al\ (some require a radiation Insulation i�'►�- shield). i Follow the chimney 1"fl (�` f :';•.,•.,° manufacturer's instructions Minimum Air Space to and clearances for floor Combustibles(See penetrations. A ceiling I Chimney Manufacturer's support is required,an attic _ Instructions- usually 2") insulation shield is required where insulation is present. I j I Minimum 15' Chimney Connector Sections Maximum 33' it it Floor Protection i (See the section"Floor Stove Clearances Protection Requirements" x for more details) (See the section"Stove Placement Requirements" s ' i for mere details) CATHEDRAL CEILING WITH Chimney Cap A FACTORY (See the section"Chimney Termination Requirements"for i BUILT more details) CHIMNEY Follow the chimney manufacturer's instructions Chimney Sections and clearances for roof a penetrations. A storm collar, flashing, and Minimum Air Space to cathedral-style chimney Combustibles(See I support are required Chimney Manufacturer's (some require a radiation i Instructions-usually 2") I I shield). �i Minimum 15' Chimney Connector I Maximum 33' Sections Floor Protection WU (See the section"Floor 3e Protection Requirements" _ Stove Clearances for more details) � (See the section "Stove � � " �` ' Placement � a. Requirements"for more � r i details) i STOVE INSTALLATION (CONT.) PAGE 13 EXTERIOR Follow the chimney FACTORY Chimney Cap BUILT (See the section"Chimney manufacturer's instructions and CHIMNEY Termination Requirements" clearances for roof for more details) penetrations. A storm Chimney Sections collar and flashing are NOTE: ri required (some Exterior Minimum Air Space to ! i require a radiation chimneys are Combustibles(See shield). Chimney Manufacturer's Wall Bands_�__' subject toMinimum 15' Instructions- usually 2") and greater Supports ; Maximum 33' moisture and A Pp \10 \ Insulated Tee Creosote Min. 18" ,� j� � (with cleanout) accumulation clearance due to the to ceiling \. s \� "r`'il Follow the chimney lower � manufacturer's temperatures. ChimneyConnector ! instructions and ,� Sections clearances for wall An insulated —?� penetrations. A Chase will wall radiation shield reduce these Floor Protection thimble is accumulations ` �i ( ) (See"Floor u i i �� Stove Clearances required. (the proper. Protection Clearances to Requirements" --• (� (See the section"Stove Optional the chimneV for details) fi Placement Requirements" insulated for more details) chase must be maintained). HEARTH NOTE: The entire fireplace, STOVEincluding chimney, must be cleanCap(prevents water from entering) POSITIVE and not cracked or damaged. CONNECTION Any damage must be repaired prior to installation of the insert. NOTE: Chimneymust be at least 15' tall ! � I if Flue Liner Most factory- and no greater than 33' tall. � '� I —� built Chimney Entire fireplace, including _I —I The liner must be manufacturers chimney, must meet local �I�' I ; I stainless steel connector make stainless building requirements. gr flexible vent. Follow steel chimney I� ! the liner manufacturer's liners, either j - instructions for flexible or installation and support. rigid. This provides a Min. 18"Combustible �I Airtight Insulated wide variety of installation Mantle .� I Clean-Out options. Make >— sure to follow Floor Protection Remove damper the (See the section or wire it open manufacturer's "Floor Protection V instructions for Requirements" See the section installation for more details) —I "Stove Placement and support. pp Requirements"for minimum clearances required. PAGE 14 STOVE INSTALLATION (CONT.) HEARTH NOTE: The chimney must STOVE DIRECT have a clay the liner. If it CONNECTION does not, the installation must use a positive connection (full Flue Liner reline). Entire fireplace, Combustible NOTE: including chimney, must be Mantle Stainless steel Direct clean and not cracked or L [ chimney connector connections damaged. Any damage must must Extend 1' past require be repaired prior to I the block-off plate installation of installation of the insert. � or to the flue liner an airtight Chimney must be at least 15' Airtight block-off late tall and no greater than 33' g P g Insulated or damper tall. Entire fireplace, Clean-Out adapter(see including chimney, must meet the section local building requirements. ` Remove "Block-off damper Plate Min 18" or wire it Installation" open on page 18). Floor Protection (See the section Block-off plate or "Floor Protection damper adapter See the section Requirements"for "Stove Placement more details) Requirements"for minimum clearances required. HEARTH NOTE: The chimney STOVE must have a clay the HORIZONTAL liner. If it does not, the — CONNECTION installation must use aMin. 18" Flue Liner positive connection (full clearance NOTE: reline). Entire fireplace, to ceiling Follow the chimney This type of including chimney, must manufacturers installation be clean and not cracked instructions and requires a wall or damaged. Any damage clearances for wall radiation must be repaired prior to Combustible penetrations. A wall radiation shield shield installation of the insert. Mantle r (thimble) is required. (thimble). Chimney must be at least I Either close 15' tall and no greater off and seal than 33' tall. Entire " the damper, fireplace, including Airtight install a block- chimney, must meet local I: Insulated :W off plate or building requirements. Chimney Clean-Out install a connector ` Y dam er Floor Protection adap er (see (See the section sem .,�i1O� the section " Either close off and Floor Protection See the section Requirements" seal the damper, "Block-off for more details)_ "Stove Placement install a block-off Plate Requirements"for plate,or install a Installation" minimum clearances damper adapter. on page 15). m- required. I STOVE INSTALLATION (CONT. PAGE 15 BLOCK-OFF PLATE INSTALLATION Whenever this appliance is installed as a direct connection a block-off plate or other non-combustible seal-off device (e.g. damper adapter) will need to be installed. This device is used to seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal to provide greater draft. The directions below detail the steps for construction and installation of a block-off plate. 1. Determine a location for the block-off plate at the top of the firebox below the damper area (make it high enough to allow installation of the connection pipe). The location should be level and in an area where it can be mounted easily. Measure the width at the rear("A") and front ("B") of the firebox at the height where the block-off plate will be installed (see the illustration below). Then measure the depth of the location where the block-off plate will be installed("C"). 2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange will be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards on the template and place it inside the fireplace. If the template fits correctly in its planned location, go to the next step. If it does not, make a new template with the appropriate corrections until it fits correctly. 3. With the template in place, mark the location that is centered in the fireplace where the flue will exit. This location approximates the center of the flue when the insert is in place (a slight offset may occur based upon insert and block-off plate placement). Remove the template and cut a 6 1/4" diameter hole centered on this mark. 4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in each flange for mounting the plate. 5. Mount the block-off plate using the appropriate screws. Masonry screws must be used for mounting a block-off plate in a masonry fireplace. 6. Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent) and furnace cement (allow the cement to dry for at least 24 hours before burning). 7. After placing the appliance and installing the pipe through the block-off plate, use high- temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block-off plate. Block-Off Plate Template 2" Flanges Measurement Damper (for attaching "A" the block-off plate) Measurement The center of O the flue is 9 1/4"back from4, n y _L the fireplace C A opening. Measurement"B" Firebox Mark the location where the flue exits(6 1/4"in diameter). PAGE 16 OPERATING YOUR APPLIANCE SAFETY NOTICE: If this appliance is improperly operated ,a house fire may result For your safety, read the directions below and the Safety Precautions listed on pages 2 and 3 prior to operating this appliance. • If you have any questions regarding the operation of this appliance, contact your dealer. ! Building a fire in disregard of the information provided in this section can cause permanent damage to your appliance and void your warranty. Never use gasoline, lantern fuel,kerosene, charcoal lighter fluid, or similar liquids to start of "freshen up" a fire in this appliance. Keep these liquids well away from the appliance. ! Keep furnishings and other combustible materials away from the appliance. PAINT CURING The paint on this stove cures under heat. Start a small fire and burn at a low rate for the first fire. You will notice fumes and smoke from the paint curing and oil burning off the steel. This is normal. We recommend you open windows to vent the room. ASH REMOVAL Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. Ashes should be retained in the closed container until all cinders have thoroughly cooled. LOCATION OF CONTROLS To open,tum the handle DOOR HANDLE{ counter-clockwise and swing the door forward. Slide in to close Slide out to allow down the amount more air into the of air into the � firebox,for a firebox,for a faster rate of slower rate burn of bum t• BYPASS CONTROL Pull the bypass out AIR for loading&starting. CONTROL Push the bypass in t during burning. • Do not open the door when the air control is closed. This may result in a sudden flash of flames as the fire ignites with oxygen. However, this appliance has been designed to reduce this possibility. • The controls become hot during operation—use a glove or other device if necessary. • Open the door for refueling only, do not operate with the door open or removed. Approximate Air Control Settings: Overnight Burn..................... Fully in to 1/8" open Medium Burn........................ 1/8" open to 5/8" open Medium High Burn............... 5/8" open to fully open High Burn.............................. Fully open (pulled out) OPERATING YOUR APPLIANCE (CONTINUED) PAGE 17 Bypass Control The bypass control is located on the right side of the stove near the top and is operated by pushing or pulling the control to the left or right. When the control is completely pulled out,the bypass allows the smoke to go directly up the flue, creating more draft for starting the stove or for reloading. When it is pushed in, the smoke must go around the baffle which utilizes secondary combustion and makes the stove more efficient (see the illustration below). 0qyw ... O AYE 0 �r 144 17777777717:77 c it c:.�•M�.�, Bypass Pulled Out- 0—,_ � V Used for Starting V Bypass Pushed(n- and Re-loading Used for Normal Operation (Utilizes Secondary Combustion) LEARNING TO BURN YOUR APPLIANCE Using a wood-burning appliance takes some getting used to. Once you become accustomed to operating your appliance, you will be able to start a hot fire quickly, adjust the heat output precisely, and obtain overnight bums easier. Experienced wood burners may not need the information below, but may be able to re-affirm their skills by reading the following. The better you understand your appliance, the more rewarding you will find it. How to Start a Hot Fire Quickly Your wood-burning appliance acts much like an engine -before it will work at its best, it needs to reach a high temperature. The most common mistake in starting a fire is to use too little kindling, closing the bypass too soon, or turning the air control down too early. For good results, YOU MUST OBTAIN AN INTENSE FIRE BEFORE CLOSING THE AIR CONTROL DOWN. The steps below detail one method for starting a fire. 1. Pile several pieces of kindling on top of newspaper or a fire starter in the center of the firebox (it- is better to have too much kindling than not enough). Place two medium sized pieces of wood on either side of kindling laying front to back. 2. Make sure the air control is fully open (pull all the way out) and the bypass opened (pull all the way out). Start the newspaper or fire starter. Note: you may want to crack the door during starting to allow for more air. 3. Allow the kindling to start and burn. Then place another medium size piece of wood on top of the burning kindling so that it straddles the two medium pieces and close the door. This arrangement takes advantage of the air inlet located in the center under the door to feed the fire with adequate oxygen. You may notice the flames burning from the front to the back. 4. Let the fire burn at least 15.minutes before closing the bypass. Wait at least 30 minutes or until the appliance is fully hot before closing the air control down. O On 1 2 3 �l uu PAGE 18 OPERATING YOUR APPLIANCE (CONTINUED) How to Reload Your Appliance When reloading your appliance, you can avoid smoke entering the room by following the steps below: 1. Pull the air control all the way-out so the fire starts to burn quickly, helping draft. 2. Pull the bypass out all the way and wait 30 seconds to establish a strong draft. 3. Open the door one inch and let air enter the appliance for a few seconds. 4. Carefully place the new wood on top of the existing fire. Close the door and shut the bypass by pushing it all the way in. Let the fire burn on high for at least 20 minutes before turning it down —this will reduce creosote build-up. 40000*0 0 � O a` BYPASS CONTROL AIR CONTROL x Open the door 1" and let air enter the appliance for a few seconds ��i)n � E 5 How to Adjust the Heat Output Precisely One complaint from wood-burning appliance owners is controlling the heat output to obtain a consistent room temperature. The reason for this is the inherent lag time between adjusting the air control and the change in heat output. Simply put, if you turn a hot appliance down now, it will continue to put off high amounts of heat for an additional 15 minutes. To obtain consistent room temperature,think ahead. When the room is starting to warm, and is almost up to the right temperature,turn the appliance down. If you utilize an optional blower,turn it on and off to increase or decrease room temperature. If you find the appliance must be turned down often,burn smaller, more intense fires instead. Although this means more reloadinQs, it will reduce creosote build-up and give a more consistent heat output. 99000, Wool _ II OPERATING YOUR APPLIANCE (CONTINUED) PAGE as How to Obtain an Overnight Burn An overnight burn of 10 hours may be obtained with a small amount of coals left over in the morning if the right steps are taken. ` 1. Establish a hot fire. 2. Fill the appliance with large pieces of wood, preferably hardwoods like oak or maple. 3. Let the wood bum on high for 20 to 30 minutes to allow the new pieces of wood to catch fire and burn off any moisture. 4. Push the air control in to a low setting. HINT: You want an air control position that is the farthest out, yet still allows coals to be left in the morning. Experiment using air control positions that are farther and farther out until a suitable position is found. 5. In the morning,break down the coals and lay kindling and small pieces of wood on top of the coals to re-establish the fire. NOTE: Even the smallest amount of coals can start a new fire easily because of all the heat energy stored in the firebrick. If there are no coals left, yet the appliance is hot, you will find starting a new fire will be much easier and the appliance will start giving off heat much quicker than if started cold. Let the appliance bum at least 20 minutes onEven the smallest amount of high after loading. This allows the appliance to coals can re-start the appliance. 000, reach the most efficient operating temperature._ Good Burning Habits Increased efficiency,reduced emissions, and less creosote are the rewards of good burning habits.. The items below list good habits to establish with your new appliance. ` • Get the appliance hot before turning it down • Use smaller pieces of wood during start-up and high bums to increase temperature • Use larger pieces of wood for overnight or sustained burns • Stack the wood tightly together to establish a longer burn • Leave a bed of ashes (1/2" deep) to allow for longer burns • Be considerate of neighbors &the environment: burn dry wood only • Burn small, intense fires instead of large, slow burning fires when possible • Learn your appliance's operating characteristics to obtain optimum performance NOTE: A stove thermometer gives you a good indication of how hot your appliance is burning when placed directly on top of the appliance. Low burn is approximately 300 degrees F., medium burn 500 to 600 degrees F., and high burn 700 to 800 degrees F. 90100, Y �; PAGE 20 OPERATING YOUR APPLIANCE (CONTINUED) BLOWER OPERATION The optional blower assists the convection chamber in distributing neat to your home. The directions below detail the options you have with the blower and the best method for operation. Automatic Control The optional blower has a temperature-sensing device to automatically enable the blower once the appliance reaches a hot temperature. It also shuts the blower off once the appliance has cooled. When to turn the blower on The blower should be left on the off position for the first 30 minutes of starting the appliance. Blower controls The blower controls are located on the switch box connected by a cord to the blower. See the illustration below for details on operation. OFF HIGH LOW Turn the knob Turn the knob Turn the knob all the way . ,. clockwise from all the way counter the off position clockwise to Clockwise to until it clicks. turn to low. turn off. How to Use the Blower to Regulate Heat Turn the blower on if the room needs heat and the appliance is up to temperature. When the room has reached a high enough temperature, turn the blower off to stop the heat transfer. Used in conjunction with the air control, a steady temperature can be achieved. OPERATING.YOUR APPLIANCE (CONTINUED) PAGE 21 A WORD ABOUT WOOD This appliance is designed to burn natural cord wood with high efficiencies and low emissions. With properly dried wood, you will fully realize the heating and clean-burning potential of our high- technoloay appliance. With poor wood, this high-technology appliance will become much less efficient and produce more emissions. Read on to find out more about the type of fuel you should use. The Drier the Better The most common mistake made by wood-burners is using wet, green, or un-seasoned fuel. Ask any experienced wood-burner, and he or she will tell you the importance of Leads Leads dry wood. The reason is this: wet, - / To / To green, or un-seasoned wood still has water in it. When the wood burns it must use its heat energy to evaporate the water. This robs your home of ('y�a '' '� � heat (it also leads to greater smoke " s and creosote due to lesser firebox temperatures). Dry wood usually has =' ' "�` '� Leads Leads TO cracks in the grain. It will also be lighter and when two pieces are 7TO knocked together a crisp "knock" will - be heard, not a dull "thud". When s '� �� " burning green, wet, or unseasoned 3 wood you may notice difficulty in lighting, and water bubbling out of the grain when it becomes hot. How to Dry and Store Wood Aging is the only economical method for drying wood. Follow the steps below to dry and store wood: L Make sure the wood is split into quarters and is no longer than 18" long (Hint: if you cut trees in summer, leave the leaves on for a week, this will draw moisture from the wood to dry it quicker). 2. Stack the wood in loose piles that are covered and off the ground (this is to allow air to pass over each piece of wood—promoting faster drying) If no shelter is built, place clear polyethylene plastic over the wood (at an angle to allow moisture to run off). Let dry for at least one year. I Store the wood in a dry location,preferably outside to prevent insects and dirt from entering the home. When needed, move small loads inside where the added heat will promote further drying. Cover with 4 mil Cut the wood to 18" Polyethylene Air Flow or less lengths and revailing chop into quarters winds ----- before stacking Stack the --- - wood > . loosely to Keep the air flow — — —� allow for wood off F air flow the ground between to �- O` w the pieces Air Flow Air Flow ' ' PAGE 22 OPERATING YOUR APPLIANCE (CONTINUED) A WORD ABOUT WOOD (CONTINUED) Sheet Metaj Roofing 2X4 Purlins 2x6x12 Rafter Constructing a Wood Shed 2x8x8'Girder The drawing to the right details the 4X4x2osts Spaced 8'Apart construction of an inexpensive wood shed Sid ng and Girts that will promote drying, increasing the (Optional) Z, heat output from your wood. What Type of Wood is Best Choosing the kind of firewood to bum in your appliance depends on what is available to you. Softwoods, such as pine or fir ignite and bum quicker, but require more frequent loadings and are less suited for overnight bums. For longer bums, with less frequent loadings, we recommend harder woods such as oak or maple. The chart below details the BTU (heat) output of the various species. Note the higher BTU output of the harder woods. The best arrangement is to have softwoods for starting and immediate heating and hardwoods for overnight and sustained bums. SPECIES LBSJCORD BTU's/CORD Hours per Cord at 40,000 BTU's per Hour (20%moisture) (Approximate) (Approximate) (Approximate) ALDER 2540 19,050,000 476 APPLE 4400 33,000,000 825 ASH 3440 25,800,000 645 BIRCH 3040 22,800,000 705 CEDAR 2060 15,450,000 386 COTTONWOOD 2160 16,200,000 405 DOGWOOD 4320 31,725,000 793 ELM 2260 16,950,000 423 FIR,DOUGLAS 2970 22,275,000 556 HEMLOCK 2700 20,250,000 506 MAPLE 3200 24,000,000 600 OAK,RED 3680 27,600,000 690 OAK,WHITE 4200 31,500,000 787 PINE 2250 16,875,000 421 REDWOOD 2400 18,000,000 450 , SPRUCE 2240 16.800,000 420 How to Buy Wood Wood is sold by the cord(4' wide by 4' high by 8' long). Buy wood in the spring,and summer, when Z� Z� C prices are lower and it will have plenty of time to dry. If buying in winter, have the wood moisture tested (test several pieces). You will receive up to 25% more heat from a cord of dry wood than from wet or green wood. Rotate your wood so as to allow for the maximum drying time for all pieces. Don't Burn Wood Scraps, Garbage,Paper,Wax Logs, Coal,Etc. Wood scraps from construction are typically chemically treated, making them difficult to bum and dangerous due to emittino,chemicals. The same holds true for garbage, driftwood containinc, :D I., - C� salt, cardboard, and colored paper. Coal and wax impregnated logs bum especially hot, creating, a possible safety hazard. In addition, all the aforementioned items may create excessive creosote. MAINTAINING YOUR APPLIANCE PAGE 23 MAINTENANCE SCHEDULE Your appliance requires periodic maintenance to work correctly. The steps involved with maintenance are usually quick and easy. Look through this maintenance schedule and plan accordingly. WARNING: Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard. PERIODIC MAINTENANCE (every week when appliance is in use): • Remove ash from the firebox (if necessary) • Clean the viewing, glass (if necessary) • Clean the brass (if necessary) • Check for creosote buildup in the chimney and connector BI-MONTHLY MAINTENANCE (every two months during the heating season): • Door and -lass inspection y • Lubricate the door hinge YEARLY MAINTENANCE (before every heating season): • Touch-up paint • Blower cleaning • Firebrick and baffle inspection and cleaning REMOVE ASK FROM THE FIREBOX (IF NECESSARY) At least once a week while the appliance is in use, check the level of ash on the floor of the firebox. If 1" or more of ash has accumulated,let the appliance cool and place the excess ash into an airtight container away from any structure. After the ash is fully extinguished it may be disposed. A 1/2" to 1" bed of ash is desirable, for it allows the appliance to burn at a slightly lower speed. WARNING: Ashes removed from the appliance must be stored in an airtight container away from any structure until fully extinguished before disposing. CLEAN THE VIEWING GLASS (IF NECESSARY This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning on lower burn rates leads to dirtier glass (especially on the sides). Cleanthe glass by following the directions below. For especially dirty glass, use fine steel wool to remove build-up. Apply glass r' Then take a piece of newspaper cleaner to the or paper towel, dip it in cool inside of the ashes, and wipe the glass glass when it is cool i CLEAN THE BRASS (1F NECESSARY) If you Endeavor has a brass door, it may be cleaned using a non-abrasive polish (such as FLITZ®) when the appliance is cool. The brass trim and ashlip is anodized, and should be cleaned with soap and water. CHECK FOR CREOSOTE BUILDUP Creosote buildup should be checked twice monthly during the heating season. Either look down the chimney from the top or remove a chimney connector section. Any more than 1/4" of buildup requires chimney cleaning. Creosote develops quickest when burning at a lowtemperature or when burning un- seasoned wood. When wood is burned slow•iv. it produces tar and other vapors which combine with moisture to form creosote. Creosote vapors condense in the relatively cool chimney flue and creosote residue accumulates on the flue Iining. When ignited. this creosote makes an extremely hot fire. PAGE 24 MAINTAINING YOUR APPLIANCE (CONTINUED) DOOR AND GLASS INSPECTION The door must seal air-tight for the appliance to work correctly. Check the two items below and follow the appropriate remedy to fix any problems. • Check the door cam operation. When closed, the door cam should pull the door against the face of the appliance, but not be so tight as to not allow the handle to point downwards. If the operation is not correct, see the section "Adjusting the Door Cam" below. • Remove the door by opening it and lifting it off the hinges. Place the door face down and check the door gasket (see the illustration below). If the door gasket requires replacement, see the section "Replacing the Door Gasket" on the following page. Check the glass and glass gasket. If the glass or gasket require replacement, see the section "Replacing the Glass or Glass Gasket" on the following page. The door gasket should be unbroken,have enough bulge to contact Check the the face of the unit,and glass for any be firmly attached to the . cracking. door frame. ' FY � yd £ o The glass gasket � f ; should form an airtight seal between the glass Door Cam and the door frame. Adjusting the Door Cam If the door cam does not pull the door against the face of the appliance, the door cam will need to be tightened (see the illustration below for details). If the door handle does not turn down all the way, it is too tight and will need to be loosened(see the illustration below for details). Before adjusting,remove the door by opening the door and lifting it off the hinges. .1,9 View of Door HandHe Egploded View JL Door Cam Door Handle ■ Door Cam ak Adjustment: To tighten,remove Washers a washer from the inside of the door frame. To loosen, Use a 9/16" place an additional Door Frame socket wrench to washers on the remove this nut. inside of the door frame or loosen the nut 1/2 turn. MAINTAINING YOUR APPLIANCE (CONTINUED) PAGE 25 Replacing the Door Gasket Remove the door by opening it and lifting it off the hinges. Remove the old gasket by stripping it away with a screwdriver or other tool (see the illustration below). Apply a line of gasket cement(available from your dealer) in the groove that follows the perimeter of the door. Insert the gasket into the groove. Do not stretch the gasket as you place it into the groove. Cut off any excess gasket when done. Allow 2 hours for the cement to dry. When re-installing the door, the gasket may need to be flattened by repeatedly opening and closing the door. Replacing the Glass or Glass Gasket Remove the door by opening it and lifting it off the hinges. Remove the door handle from the door. Then remove the glass retainer by unscrewing the ten screws that hold it in place with a 5/16" nutdriver (see the illustration below). Carefully remove the glass. Make sure the 3/4" black channel tape (new or old) runs around the perimeter of the glass. If using a new gasket, trim off any excess. Place the glass (new or old) in place so there is a small gap between the edge of the glass and the door frame. Make sure the gasket is tucked underneath the glass so the glass does not touch the door frame. Place the glass retainer in place and secure it with the screws removed earlier. Make sure the white gasket stays in place and seals the window. Tighten the glass retainer until the gaskets start to flatten. .. .. .. "zN ig'.. 3° The glass is held in place with the glass retainer and ten screws Gross sawflo!� Door Frame The door gasket is 7/8"white rope gasketing and is held in place with gasket cement. Make sure Use a 5/16"nutdriver for there is a the glass retainer screws. small space around the edge of the glass. Glass Retainer Glass 3/4"Black Channel Tape LUBRICATE THE DOOR HINGE Periodically lubricate the door hinges with a high temperature lubricant (such as Permatex Industrial Anti-Seize). Lubricating the door involves removing the door by opening it and lifting it off the hinges, and placing lubricant on the hinge pins. PAGE 26 MAINTAINING YOUR APPLIANCE (CONTINUED) TOUCH-UP PAINT Included with the owner's pack of this appliance is a can of Stove-Brite® paint. To touch up nicks or dulled paint, apply the paint while the appliance is cool. Use 120 grit sandpaper (clean with water and dry with a piece of cloth) if the surface requires smoothing. Wait at least one hour before starting the ©uciro-t9p appliance. The touched up area will appear darker than the Pint surrounding paint until it cures from heat. Curing will give off some fumes while curing—open windows to ventilate the fumes. BLOWER CLEANING The optional blowers for this appliance will gather dust as they circulate air. Before cleaning, remove the blower from the appliance (instructions are included in "Optional Equipment" section in the back of this manual). Remove all dust and debris from the blower grill and around the intedor of the blower. FIREBRICK AND BAFFLE INSPECTION AND CLEANING With the appliance cool, remove all ash from the firebox and scrape away any scale that may have built up on the surface of the firebrick with a wire brush or scraper. Any of the firebrick on the floor or walls of the firebrick that is cracked must be replaced (see the section "Firebrick Removal and Replacement Instructions"). Next, inspect the baffle components. The illustration below details the areas that must be inspected. If any of the components need to be replaced, see the section "Baffle Removal and Replacement Instructions". BYPASS ASSEMBLY Entire assembly must be properly aligned and correctly oriented. JIM I'= BAFFLE FIREBRICKS Must not be cracked or have R gaps between them. Cracked xF bricks must be replaced. Gaps are eliminated by pushing the bricks closer together. 9 SECONDARY AIR TUBES Must be intact without any cracks. Scaling and a slight amount of bending is normal for this component. w a I 77f i BAFFLE SUPPORTS Must be snug against the baffle firebricks and resting on the seconary air collars. ~�� FLOOR & WALL FIREBRICKS Must not be cracked or severely SECONDARY AIR TUBE COLLARS chipped(damaged bricks must be Must have the two push pins inserted into them. replaced). Remove any scaling or This keeps the secondary air tubes aligned. buildup with a scraper or wire brush. c - MAINTAINING YOUR APPLIANCE (CONTINUED) PAGE 27 -ebrick Removal and Replacement Instructions With the appliance cool, remove all ash from the firebox. Only the firebrick that is damaged must be replaced. If the damaged firebrick is on the floor, it can be replaced by simply removing the firebrick in front of it. NOTE: Do not pry firebrick to remove, this will chip or crack the firebrick. If a firebrick on the wall of the firebox needs replacement, the floor firebrick near it will need to be removed first. The wall firebrick is held upright by a clip on the walls of the firebox. To remove,pivot it out from the bottom. See the illustration below. WALL FIREBRICKS ------- First remove the firebricks on the floor in front of the firebrick CLIPS - needing replacement. Then Hold the wall firebrick in place. Pivot it out from the bottom to clear the clip that holds it in place. FLOOR FIREBRICKS Remove the firebricks in front of the firebrick iB needing replacement. FIREBRICK SIZES All firebrick is 1 1/4"x 41/2"x 9" j ' except those labeled. A A Firebrick labeled OAA are x•A 1 1/4"x 3 5/8"X 9". A Firebrick labeled © are 1 1/4"x 2 1/8"x 9". Baffle Removal and Replacement Instructions The view below details the baffle components. Instructions for removal are on the following page. Bypass Rod-threaded in two Baffle locations for easy removal Bypass Firebrick Damper Irm Center Baffle Bypass a Support Handle 4 Forward Baffle Support Bypass Support-note its orientation and how it supports the rear baffle firebrick Bypass and baffle supports rest on these tabs i PAGE 2s MAINTAINING YOUR APPLIANCE (CONTINUED) Baffle Removal and Replacement Instructions (continued) All of the baffle components are removable to facilitate easy cleaning and repairs. Make sure the appliance is cool before removing any of the components. See the instructions on the following page for removing the secondary air tubes. REMOVING BAFFLE COMPONENTS Front Baffle Baffle Firebrick Bypass 1. Push the front firebricks Support Support up from the bottom. O O 2. Feed the front firebricks forward Secondary 7 and out through the space between Air Tubes the front baffle support and the front of the firebox. Bypass Tabs welded to side air chamber Support for bypass and baffle supports Gasket 3. Repeat steps 1 and 2 for the rear baffle firebricks. 4. Remove the front and rear baffle supports in the same manner. -0. O O s 1. 5.The bypass support and damper are difficult to remove and should only be removed if necessary. First remove the rear secondary air tube2. (see the following page for instructions). Slide the bypass `°f" holder forward until the bypass rod 2• ML can be disconnected from the `J damper. Remove the damper by sliding it forward and off its holder. The bypass holder is removed by sliding it forward and rotating it downwards(the bypass holder fits :�, . :Y.•.;�, very snug inside the firebox and is very heavy, making it difficult to remove). The bypass holder gasket rests on the side and rear air 5• channels,try not to damage it when w removing the bypass holder. { I 5. REPLACEMENT INSTRUCTIONS: Follow the instructions in reverse order, making sure the following is fulfilled: •Make sure the bypass holder is all the way back when reinstalled •Once the bypass holder is in place,tuck the bypass holder gasket underneath it to form an air-tight seal •Make sure the bypass damper is oriented correctly(see the illustration above) •Make sure the bypass rod inserts correctly into the bypass damper •Make sure the front baffle support is oriented correctly and put in flat MAINTAINING FOUR APPLIANCE (CONTINUED) PAGE 29 Baffle Removal and Replacement Instructions (Continued) REMOVING THE SECONDARY AIR TUBES Pry out both pins on the secondary Secondary Air Follow the directions to the right. air tube sleeve(use a screwdriver). Tube Sleeve To remove the front tube,the baffle firebricks and front baffle support must be removed first. I �• I NOTE:The back two Pin � secondary air tubes are different from the front tube. Make sure to procure the correct air tube Slide the secondary air when replacing. tube sleeve to the left. 2 I NOTE: When replacing, make sure the two holes on the secondary air tube sleeve line up with the hole on the Side Air Channel secondary air tube and the hole on the (Welded to side of Firebox) air tube stub welded to the side air channel. Air Tube Stub (welded to the Slide the secondary air tube to the right side air channel) until it disengages from the left side. 3. 4. REPLACEMENT PARTS LIST PART PART DESCRIPTION Door Gasket Black 7/8"dia.Fiberglass roe 54"long Glass Gasket Black 3/4"x 1/8"fiberglass channel tape 47"long Door Glass 5 mm neoceram,8 7/8"tall @ center, 15 3/8"wide Retainer for Door Glass Cast steel retainer attaches to door with ten screws(included) Handle for Door Brass spring(1/2") Door Handle Steel shaft with threaded end(includes spring handle) Door Cam Cast brass Air Control Handle Brass spring(3/8") Firebrick 1 1/4"x 4 I/2"x 9"silicon based refractory-some firebrick will require cutting Front Secondary Air Tube 16 7/8"long with 3/16"dia.holes eve 1/2",includes two pins Middle and Rear Secondary Air Tube 16 7/8"long with 1/8"dia.holes every 1/2",includes two pins Front Baffle Support 17 3/4"long, 1 1/2"angle iron welded to bent 2"deflector Center Baffle Support 17 7/8"long,Two 1 1/2"angle irons welded together to form a"t" Bypass Support 20 3/4"Long,5"Wide, 1/2"Thick Bypass Support Gasket 28"Long, 1 1/2"wide, 1/2"thick Kaowool -Bypass Damper 5 1/2"by 5 1/2",5/16"thick steel,two 7/8"tubes welded to top for yoke -Bypass Yoke and Bypass Extender All 3/8"dia.Rod.5 3/8"(before bending)Yoke welded to 4 1/2"rod,+8 3/16"extender Bypass Handle Cast iron eve bolt Owner's Manual This document Air Control Slider Steel plate with air control rod [_Bypass Pull Tool Tool used to adjust bypass PAGE 3o TROUBLESHOOTING Problem: Possible Cause: Remedy: Smoke Spills From Door was opened before the air Pull the air control all the way out a few seconds before Door When control was pulled out opening the door. Loading • Door was opened before the Pull the bypass all the way out before opening the door bypass was pulled out (see'Bypass Control'on page 17) • Door was opened too quick Door should be opened a crack to allow air to enter before opening all the way (see"How to Reload your Appliance"on page 18). • Draft is not adequate Your installer or dealer can give you more information on draft. The most common causes of low draft are a short,offset,or small chimney,an external down draft due to wind,an extremely air-tight home with exhaust fans,or a thermal down draft due to appliance placemenL Kindling Does Not Cold air block in chimney A cold air block keeps the appliance from establishing a Start draft. First ignite a piece of newspaper in the appliance before starting the kindling. • Kindling is wet or too large to Kindling must ignite quickly to be effective. Wet or light large kindling will make starting very difficult. • Bypass was closed Pull the bypass all the way out before starting the stove (see"Bypass Control'on page 17). Appliance Does Not . Wood is wet,unseasoned, or Wet wood will give off much less heat than dry,seasoned Put Off Much green wood(see"A Word about Wood"on page 21). Heat • Appliance requires time to The appliance will not give off heat until it has been Warm up burning on high for at least one half hour(see"Learning to Burn your Appliance"on page 17). • Bypass was open The bypass should be closed once the fire is established to increase the stove's efficiency(see'Bypass Control' on page 17). Appliance Does Not . Wood is fast burning Lighter,faster burning woods(e.g.alder,pine)are less Burn Overnight suited for overnight burns(see"A Word about Wood"on age 21). • Wood is in small pieces Wood should be large to facilitate a slower burn(see "How to Achieve an OverW ht Bum"on page 19). • Check for coals -there may be Even a small amount of coals are enough to start a new some there fire if kindling is placed on top. Appliance Does Not . Draft is low Your installer or dealer can give you more information Burn Fast On on draft. The most common causes of low draft are a High short,offset,or small chimney,an external down draft due to wind,an extremely air-tight home with exhaust fans,or a thermal down draft due to appliance placement. • Wood is wet Wet wood will give off much less heat than dry,seasoned wood(see"A Word about Wood"on page 21). • Appliance is cool New high-tech.appliances have a lag time between adjusting the air control and the firespeeding up. Blower Does Not . Appliance is not hot enough yet Appliance must be up to temperature for the blower to Turn On turn on if it is turned to"AUTO"(see'Blower Operation"on page 20). • Blower is not plugged in or Check the outlet that the blower is plugged into with a circuit is off lamp to see if it has power. Smoke Is Dirtv 0 When reloading or starting, The fire is evaporating the water from the wood,giving From Chimney smoke is higher than normal off more visible smoke. • Wood is wet Wet wood will give off much more smoke than dry, seasoned wood(see"A Word about Wood"on page 21). z WARRANTY PAGE 31 To register your TRAVIS INDUSTRIES,INC.Limited Lifetime Warranty,complete the enclosed warranty card and mail it within ten(10)days of the appliance purchase date to: TRAVIS INDUSTRIES,INC., 10850 117th Place N.E..Kirkland,Washington 9803.3. TRAVIS INDUSTRIES.INC.warrants to the original purchaser that the LOP[wood appliance be defect-free in material and workmanship from the date of purchase as follows: YEAR 1-COVERAGE: PARTS & LABOR- I. Stove body,all component parts&all accessories are covered for one year(ceramic Mass&firebrick covered for thermal breakage only). Cost of any warranted component parts and labor to replace or repair warranted component parts are covered. The cost of the dealer service call or trave!time is not covered. Paint&gasketing material are excluded from coverage. 2. One-way freight allowance on pre-authorized repair done at factory is covered. 3. In cases where stove must be removed from home for repairs.a partial cost of re-installation of stove is covered(pre-authorization required). YEARS 2-5-COVERAGE: PARTS & LABOR- 1. Stove body&component parts are covered(firebrick is covered for thermal breakage only). Cost of any warranted component pans and labor to replace or repair warranted component parts are covered. The cost of the dealer service call or travel time is not covered. All accessories,ceramic glass,paint,and Basketing are excluded from coverage. 2. Any of the above excluded component parts may be purchased at 30%discount off manufacturer's suggested list price(plus any shipping and handling charges from your local dealer). 3. New and replacement accessories not available at discounted prices. 4. One-way freight allowance on pre-authorized repair done at factory is covered. 5. No re-installation coverage. YEARS 6 & ON-COVERAGE- I. The original purchaser can buy stove component parts at 30%discount off suggested retail(plus any shipping&handling charges from your local dealer)as long as you own the appliance (but a maximum of 5 years after Travis industries discontinues the designated model). 2. The solid brass door is warranted to not warp,crack or peel for as long as you own the appliance. This warranty does not cover tarnishing of the brass finish. Overfiring or neglect can cause permanent discoloration not covered under warranty(See Owner's Manual for proper care). 3. New and replacement accessories not available at discounted prices. 4. No coverage on stove body,component parts or labor. 5. No freight allowances or re-installation coverage. CONDITIONS & EXCLUSIONS I. This new LOPI wood appliance must be installed by a competent authorized service contractor. It must be installed and operated at all times in accordance with the installation and operation instructions spelled out in the Owner's Manual. Any alteration,willful abuse,accident,or misuse of the product shall nullify this warranty. 2. This warranty is nontransferable,and is made to the ORIGINAL purchaser,provided that the purchase was made through an authorized LOPI dealer. 3. Discoloration and some minor movement of certain parts is normal and not a defect and,therefore,not covered under warranty. Overfiring of this appliance can cause serious damage not coveted under warranty and it is the responsibility of the installer to ensure that the appliance is burning as per rating tag at time of installation. 1. The warranty as outlined within this document does not apply to the chimney components or other non-Travis accessories used in conjunction with the installation of this product.If in doubt,contact your Authorized LOPI retailer before installation. Travis Industries will not be responsible for... a.Down draft or smoke spillage caused by environmental conditions such as nearby trees,buildings,roof tops,hills or mountains. b.inadequate ventilation or negative air pressure caused by mechanical systems such as furnaces,fans,clothes dryers,etc. 5. Exclusions to this Limited Lifetime Warranty include: Injury,loss of use,damage,failure to function due to accident,negligence.misuse,improper installation,alteration or adjustment of the manufacturers settings of components,lack of proper and regular maintenance,damage incurred while the unit is in transit,alteration,or act of God. 6. This limited warranty excludes damage caused by normal wear and tear,such as paint discoloration or chipping,wom or torn gasketing,firebrick breaking,etc. Also excluded is damage to the unit caused by abuse,improper installation,modification of the unit or the use of fuel other than wood. Damage to the solid brass finish caused by fingerprints,scratches,items melted to the face,or other external material left on the solid brass or from the use of abrasive cleaners is not covered in this warranty. 7. TRAVIS INDUSTRIES,INC.is free of liability for any damages caused by the appliance,as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states,the exclusion of incental or consequential damage may not apply. 8. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the LOPI wood appliance without the express written permission of TRAVIS INDUSTRIES,INC. and bearing a TRAVIS INDUSTRIES.INC.label of approval. 9. Any statement or representation of LOPI products and their performance contained in LOPi advertising.packaging literature,or printed material is not pan of this limited warranty. 10. This warranty is automatically voided if the appliance's serial number has been removed or altered in any way. Only the original purchaser of a LOPI appliance is covered by this warranty. If the appliance is used for commercial purposes,it is excluded from this warranty. 11. No dealer,distributor,or similar person has the authority to represent or warrant LOPI products beyond the terms contained within this warranty. TRAVIS INDUSTRIES,INC.assumes no liability for such warranties or representations. 12. THIS LIMITED LIFETIME WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES,INC.,THE MANUFACTURER OF THE APPLIANCES. ALL OTHER WARRANTIES,WHETHER EXPRESS OR IMPLIED,ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER'S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN. IF WARRANTY SERVICE IS NEEDED... 1. if you discover a problem that you believe is covered by this warranty,you MUST REPORT it to your LOPI dealer WITHIN 30 DAYS,giving them proof of purchase,the purchase date,and the model name and serial number. 2. Travis industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance's defect,he may process a warranty claim through TRAVIS INDUSTRIES.INC..including the name of the dealership where you purchased the appliance,a copy of your receipt showing the date of the appliance's purchase,and the serial number on your appliance. At that time,you will be asked to ship your appliance,freight charges prepaid,to TRAVIS INDUSTRIES.INC. TRAVIS INDUSTRIES,INC..at its option,will repair or replace,free of charge,your Lopi appliance if it is found to be defective in material or workmanship within the time frame stated within this limited warranty. TRAVIS INDUSTRIES.INC.will ship your appliance,freight charges(first five years) prepaid by TRAVIS INDUSTRIES,INC.,to your regional distributor or dealership. ` 4. Check with vour dealer in advance for any costs to you,when arranging a warranty call. Dealers may require you to pay a service or trip charge for any warranty work. This chaise can vary from store to store. PAGE 32 PRODUCT LISTING INFORMATION The data on the label below matches the data on the label attached to the back of your stove. Wanmcrc i fe DO NOT REMOVE THIS LABEL -�' Listed Solid Fuel Burning Appliance. ® Sultabie for use In=nverttfonal residettfial installations,mobile homes and alcoves. Tested to:UL--1482 Report No.sm{July 1993] Serial Number Model:ENDEAVOR( w4m PREVENT HOUSE ARES-latah and use only in accordance with the manutacknes installation and operating Instructions.Cantaci your iocal budding or fire officials about restrictions and installation Inspection In your area.Refer to local building codes and manufachuerr'.s instructions for precautions required tar passing a chimney through a combustible wad or ceiling.Do not run a chimney connector through a combustible wall or coling.Bo not canned this unit to a chimney flue serving another appliance-Use a minimum 24 MSG black or 26 MSG blued steel chimney codirector,connected to a lined masonry chimney,or a fWary-built Chimney suiiabk for use with solid fuels.Minimum clearance between horizontal chimney connector and combustible materials- 18 In. Clearances may be reduced by methods specified in NFPA 211, listed wad shields,pipe shields,or other means approved by local budding or fire officials. WARNING-MOBLE HOME-An outside air inlet must be provided for combustion air,and be unobstructed while In use.Do not install appliance in a sleeping room.The structural integrity of the mobile home floor,wafts and cerTmghoof must be malntainecL Kmimum Ciemm m to Combustible Materials-ung Installation I. COWS-M mom Alec" peddrdfer Raddaetid NOW A.SUM*to Unk 15.00 in. 13.00 in. 15.00 in. 15.00 in. *Bodudic Uel 15.00 in. 4.25 in. 6.00 in. 7.50 in. C.t mMU uA 15.00 in. 6.50 in. 6.50 in. WA 0.smMINbCrtaeder 24.00 in. 21.50 in. 23M in. 23.50 in. E aectoodlloC, -1,r 17.75 in. 6.50 in. 8.25 in. 9.75 in. E cmwlo Const 24.00 in. 15.00 in. 15.00 in. WA in. Freestanding Ckarance Diagram Boor Protection Diagram BACOIALL MUMVIOL. RMPIOrFbor moat be a i bomb mliwm 9 bWAldh iso 0 E a 45' F o hoar ed to er lose,Amm a4 bait e s as tod=t"L Sea oma wom d for s j =VI ,�y� Sift! suffou of=M40 bMtoob mtlasids "q�, C a is MW chat ao se owd. r Alcove Specifficallatx Abdmrtm 48 b1ch depth,maommn 54 itmh height,minimum 54 Inch width. COVONENTS RECUIRED FOR MOSILEHOf{dE,AVM AND RajjCED CLEARANCE CONVSt OVAL XESMEIML INSTALLATIONS One of an fodorring hied Chimney cmaedors and Campalibfe cWmwy systems; AMEIB-TE model OCC tmrme*twRh model HS dumney DURA4W model DYL connecter w81t DURA-PLUS chimney C aAKES EVANS SUPWIPE 2100 18ETALFA6 model DW e:amecI ,with TQ chbney OLNER MAC=PROV131T model PY connector wb model 3103 chimney SE{XJRiTY medd pp mar wilt SEC Nff model ASHT or S2100 chimney SELM METALBOUS model DS ca n>e t vim model SM chimney OPTIONS:Cuiside Air Pedestal,125 CFm Blower Package(Rated 120v,1.3 Amp.,60tm) Notes:Replace glass with 5mm neoceramfe or ceramic glass only. For use with sold wood fuels only.Operate only with teed door closed-open to feed fire only. Do not use a grate or elevate rue-build fire directly on the hearth. OPTIONAL EQUIPMENT PAGE 33 STOVE LEGS INSTALLATION (BRASS#99200500 CAST BLACK#99200800, BLACK STEEL#99200100) There are three different stove legs available for your wood stove: cast brass; cast black; and black steel. The instructions for installing the legs are the same for each type of leg. Raise the stove by inserting some pieces of lumber in the middle of the stove to a height of about 8". Line up the hole in the top of the leg with the threaded bolt hole in each corner of the stove bottom. Using a 9/16" open end or socket wrench, fasten the leg to the stove with the supplied attachment bolts and washers, making sure the legs are flush with the comers of the stove. Unscrew the leveling bolts enough so the stove will rest on the upper tips, not the metal portion of the legs. Lower the stove down. Attach each leg to the stove . 77� g Leveling bolts are by inserting a bolt and washer ` � attached to the leg. Do through the hole or slot in the � not have any weight on leg and into the threaded hole _ J_ the bolts while on the stove. Use a 9/16" — I i adjusting them—the socket wrench to tighten. J rubber tips may tear. To level the stove, lift the stove up and unscrew each leveling bolt the appropriate amount. The rubber tips of the leveling bolts will tear if they are adjusted while weight is applied to them. PEDESTAL INSTALLATION (PART#992001011 NOTE: If installing, outside air with the pedestal, first follow the directions titled "Using Outside Air with the Pedestal" on the following page. Place the pedestal in place and lift the stove on top of it. Line up the threaded bolt holes in the bottom of the stove with the two holes in the tabs that stick out of the side of the pedestal (see the illustration below). Using a 9/16" socket wrench, fasten the pedestal to the stove with the supplied bolts and washers. If installing in a mobile home,the pedestal will need to be attached to the floor. Insert the two included lag bolts through the pedestal base and screw them into the floor with a 1/2" socket wrench. Optional Air Intake Port If installing in a mobile home, insert the lag bolts through Attachment Bolts and these holes and screw them Washers-use&9/16" into the floor with a 1/2'socket - socket wrench towrench. attach the pedestal to �y the stove. i 22" - When attached,the faceplate of the stove is 2 1/2"in front of the 23 5/8" front edge of the pedestal. OUTSIDE AIR EQUIPMENT(wood stoves only) The cover plate Insulation is Screen is usedStaples are may be discarded. to prevent used to seal used to attach the side edges , rodents from the screen to of the pedestal entering. the floor. FA PAGE34 OPTIONAL EQUIPMENT (CONTINUED) Using Outside Air with the Pedestal The pedestal kit includes all of the items necessary to route outside air to the stove from the floor. Before installing, check the section "Outside Air Requirements" on page 9 for installation concerns. The directions below outline the steps for installing outside air with a pedestal. 1. Before installing the stove or pedestal, determine the location of the outside air hole that penetrates through the floor protection and floor. The illustration on the previous page details the size of pedestal and its location in relation to the faceplate of the stove. The hole may be cut anywhere underneath the pedestal,as long as it is not within 2" of the outside perimeter of the pedestal, is at least 16 square inches in area, and does not-interfere with structural members of the home. Cut the hole when the correct location is determined. Place the screen over the hole and secure it in place with the included staples. It can be attached above or below the floor. 2. Place the pedestal in place. Tuck the insulation included with the pedestal underneath the side edge of pedestal to seal off any air from entering underneath the pedestal. 3. Attach the stove to the pedestal following the directions on the previous page. OUTSIDE AIR BOOT INSTALLATION (PART#992001341 The outside air boot includes all of the items necessary to route outside air to the stove for combustion when a stove is installed on legs. Before installing, check the section "Outside Air Requirements" on page 9 for installation concerns. The directions below outline the steps for installing outside air boot. 1. Before installing the stove,determine the location of the outside air hole that penetrates through the floor protection and floor. The illustrations below detail the size of the outside air boot and its iGcation iii relation tv the faceplat: of iiie stove. Th%hole iu8y be cut;.n.where andenneath the outside air boot, as long as it is not within 1" of the outside perimeter of the outside air boot, is at least 16 square inches in area, and does not interfere with structural members of the home. Cut the hole when the correct location is determined. 2. Install the legs (see instructions above). Pry out the outside air knock-out. It is 3 7/8" wide, 2 1/2" deep, and 6 3/8"back from the front of the stove. See the illustration below. 3. Align the air boot over the knock-out and mark the locations where the two holes located on the top side of the air boot line up on the bottom of the stove. Use the included 9/64" drill bit to drill holes into the bottom of the stove where the marks were placed (you may need to tilt the stove or place it on its side). Drill only enough to penetrate the first layer of metal. xW xP` y x" z r The air boot s� a Hotes for rf fits over attaching Attach fiberglass this hole the outside o tape to entire air boot to surface(on all r the stove four edges) Outside Air Boot Top o Hole for Segment Attaching Bottom Bottom Segment to See the instructions for Segment Top Segment exact location and size. -hr _I 5 1/8" 8 7/8" V} e OPTIONAL EQUIPMENT (CONTINUED) PAGE 35 4. Attach the fiberglass tape to all four top edges of the air boot. There is a seam in the bottom segment of the air boot. Position the air boot over the knock-out so this seam is facing the rear. Attach the air boot to the bottom of the stove with two of the included sheet metal screws. 5. Right the stove and position it in its final position. Mark the location where the air boot contacts the floor. Attach fiberglass tape to the bottom of the air boot so it covers all four edges of the air boot, and telescope the air boot down until it makes contact with the floor. Press against the air boot so it seals against the floor. 6. The two holes on the sides of the air boot are used to hold for a screw that keeps the two telescoping segments of the air boot from moving. Use the included 9/64" drill bit to drill a hole through the holes and into the top segment of the air boot. Then screw the two remaining sheet metal screws into these holes. Use touch-up paint to remove scratches from the outside air boot. 7. The outside air boot kit includes several cover plates which the Endeavor does not use. Discard these plates. REAR BLOWER INSTALLATION (PART#99000138) The rear blower increases the natural convection of the stove by pushing air through the convection chamber of the stove and causing the heated air to exit through the vents along the top of the stove. Operating instructions are on page 20. The directions below detail its installation. 1. Feed the two wires from the thermodisk assembly through the space between the stove and rear heat shield. Insert the thermodisk assembly into this space until the top portion hooks the top edge of the rear heat shield (see the illustration below). The thermodisk should fit tight in the channel. If it does not, remove it and bend the metal support down to insure a snug fit. Slide the Thermodisk thermodisk This portion assembly into hooks on the the space top edge of the between the Z!7 rear heat shield. stove and rear heat shield. Wire Clip Run both of the This portion of the wire thermowires from Me dips slides over the behind the down behind the stove rear heat shield and through the eye of the wire dip. The wires pass thr«igh the eye of the wire dip. C®�V Wire Clip Blower BoxThe two yellow wires ®� attach to the thermodisk. Three holes for attaching the blower box to the Power Coni back of the stove (exits from back of blower box) FRorrr� 2. Slide the wire clip over the rear heat shield. Run the two wires from the thermodisk assembly through the wire clip and pull the slack wire out of the stove. The wires coming from the - thermodisk assembly must not have any slack—these wires may cause a short if the wires come in contact with the firebox. Remove enough slack to eliminate the wires rubbing on the firebox, but do not tighten so as to dislodge the thermodisk assembly. 3. Route the two yellow wires from the blower box through the hole in the back of the blower box (the wires must not exit out of the top). Connect these wires to the two wires from the thermodisk assembly (orientation does not matter). 4. Place the blower box near the bottom rear of the stove and push any slack wire into the blower box so that when the blower box is attached the excess wire will not contact the stove. Attach the blower box to the stove with the three screws included with the blower kit(use a 3/8" nutdriver). You may wish to pre-thread the holes in the back of the stove prior to putting the blower box in place. PAGE 36 INDEX Adjusting the Heat Output............................................18 Outside Air Boot Installation.........................................34 Air Control Settings...................................................... 16 Outside Air Requirements............................................9 Air Tube Replacement Inst. .........................................29 Overnight Burning........................................................ 19 Alcove Installation Requirements.................................10 Paint Curing.................................................................16 AshRemoval................................................................23 Paint(touch-up) ...........................................................26 Baffle Removal and Replacement Inst.........................27 Parts List......................................................................29 Blower(rear-installation)............................................35 Pedestal.......................................................................33 Blower Cleaning...........................................................26 Positive Connection(hearth stove).............................. 13 Blower Operation.........................................................20 Rear Blower Installation...............................................35 BTU Output..................................................................5 Reload Your Appliance................................................18 Burning your Appliance................................................ 16 Replacement Parts List................................................29 Cathedral Ceiling Installation.......................................12 Safety Label.................................................................32 Chimney Inspection(creosote)....................................23 Safety Precautions.......................................................2 Chimney Termination Requirements...........................9 Secondary Air Tube Replacement Inst........................29 Chimney Requirements ...............................................8 Secondary Air Tube(warranty-5 yrs).........................31 Clearances...................................................................7 Smell in Room(see"Paint Curing').............................16 Creosote Buildup Check..............................................23 Specifications...............................................................5 Dimensions...................................................................5 Starting a Fire............................................................... Door Cam Adjustment..................................................24 Stove Installation..........................................................6 Door Gasket Replacement...........................................25 Stove Installation Considerations.................................6 Door Hinge Lubrication................................................25 Stove Installation Diagrams(starting on page)............12 DoorInspection............................................................24 Stove Legs ..................................................................33 Efficiency......................................................................5 Stove Placement Requirements...................................7 Emissions(Phase ii Approved)....................................5 Tabie ui Conienis.........................................................4 EPA Emissions(Phase II Approved) ...........................5 Troubleshooting Table.................................................30 Exterior Chimney(stove)..............................................13 Tube Replacement(Secondary air tube).....................29 Factory Built Chimney Requirements...........................8 Warranty.......................................................................31 Fan Operation..............................................................20 Weight(Dimensions)....................................................5 Features&Specifications............................................5 Wood Quality...............................................................21 FireboxSize.................................................................5 Wood Storage..............................................................21 Firebrick And Baffle Inspection And Cleaning..............26 Wood Types............................................,....................22 Firebrick Removal and Replacement Inst....................24 FloorProtection............................................................7 FlueSize(6") ...............................................................5 Fuel..............................................................................21 Glass Cleaning.............................................................23 GlassInspection...........................................................24 Glass or Glass Gasket Replacement...........................25 Hearth Stove(starting on page)...................................13 HeatingCapacity..........................................................5 Introduction&Important Information............................1 LevelingBolts...............................................................33 Listing Information........................................................32 Location of Controls.....................................................16 LogLength...................................................................5 Maintenance Schedule.................................................23 Mobile Home Requirements.........................................11 Operating Your Appliance............................................16 Optional Equipment(starts on page)...........................33