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HomeMy WebLinkAbout45318-Z �aOOSUFFOi,�coG Town of Southold 8/30/2022 P.O.Box 1179 "o ,� 53095 Main Rd �il i0l Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 43384 Date: 8/30/2022 THIS CERTIFIES that the building GENERATOR Location of Property: 365 Mockingbird Ln, Southold SCTM#: 473889 Sec/Block/Lot: 55.-6-15.58 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 9/29/2020 pursuant to which Building Permit No. 45318 dated 10/9/2020 was issued,and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: accessory generator as applied for. The certificate is issued to Michelle&Kevin Horne of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 45318 10/27/2020 PLUMBERS CERTIFICATION DATED Authoriz d ignature TOWN OF SOUTHOLD co BUILDING DEPARTMENT TOWN CLERKS OFFICE oy • o� v SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 45318 Date: 10/9/2020 Permission is hereby granted to: 365 Mockingbird Ln Corp 1 Aldersgate Riverhead, NY 11901 To: install an accessory generator as applied for per Trustee approval. At premises located at: 365 Mockingbird Ln, Southold SCTM #473889 Sec/Block/Lot# 55.-6-15.58 Pursuant to application dated 10/1/2020 and approved by the Building Inspector. To expire on 4/10/2022. Fees: ACCESSORY $100.00 CO-ACCESSORY BUILDING $50.00 ELECTRIC $85.00 0 L10$235.0 Building Inspector SO(/r�Ol Town Hall Annex Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 1179 sean.devline-town.southold.nv.us Southold,NY 11971-0959 olycoU�,�� BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Mockingbird Ln Corp Address: 365 Mockingbird Ln city:Southold st: NY zip: 11971 Building Permit#: 45318 Section: 55 Block: 6 Lot: 15.58 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA: Bensen Electric License No: 5071 ME SITE DETAILS Office Use Only Residential X Indoor X Basement Service X Commerical Outdoor X 1st Floor Pool New X Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 1 ph X Heat Duplec Recpt Ceiling Fixtures Bath Exhaust Fan Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO2 Detectors Sub Panel A/C Blower Range Recpt Ceiling Fan Combo Smoke/CO Transformer UC Lights Dryer Recpt Emergency Fixtures Time Clocks Disconnect Switches 4'LED Exit Fixtures Pump Other Equipment: 16 kW Generac Generator w/70A Overcurrent Protection on Generator and a 200A Whole House Transfer Switch Notes: Generator Inspector Signature: c Date: October 27, 2020 S.Devlin-Cert Electrical Compliance Form.xls 9 laf s i v Lj r—s i Ilk # # D B BUILDING EPT. TOVYN OF OUT OL U G 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PL13G. [ ] FOUNDATION 2ND [ ] INSULATIOWCAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) �&LECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O REMARKS: ' raAar DATEA,7 INSPECTOR '`� pF SOUIyOIo TOWN OF SOUTHOLD BUILDING DEPT. °`ycourm��' 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING lv FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: DATE INSPECTOR - FIELD-INSPEC lCiN REPORT` '• DATE FOUNDATION(1ST) J. rcI FOUNDATION(2ND) ROUGH FRAMING& PI;UMBING y ` . :. IIa1SL7,,ATION PER N..Y. • .. . ; . '^ .. � .. - :' •. • . . . �y. STATE ENERGY CODE 0 m 7- (o- a r G. X <. ; " � TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD,NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 ) Survey Southoldtownny.gov PERMIT NO. l Check Septic Form N.Y.S.D.E.C. Trustees C.O.Application Flood Permit Examined ,20 Single&Separate Truss Identification Foran Storm-Water Assessment Form Contact: Approved ,20 Mail to: dot eo,1 Disapproved a/c Pf w (f-d j it ��J f�►2 f-(r/-J Phone:C31-—20' q-ld d OW Expiration \ ,20 uild g Inspecto S , a g 20APPLICATION FOR BUILDING PERMIT f T-r7.,F�v-,T, .DEPT. Date 3 U , 20 Z0 f INSTRUCTIONS .�D a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans,accurate plot plan to scale.Fee according to schedule. b.Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d.Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f.Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize,in writing,the extension of the permit for an addition six months. Thereafter,a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws, Ordinances or Regulations,for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances,building code,housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. 36y Mick=--`6-f 'J P (Signature of applicant or name,if a corporation) (Mailing address of applicant) State whether applicant 's owner, lessee agent, architect, engineer, general contractor, electrician,plumber or builder Name of owner of premises 3G5 �dL�'��- ?h ,? LJ nRP (As on the tax roll or latest deed) If applicant is a corporati �IAVA�- ature of duly authorized officer A,�5 M cid#,'- 71 12-i;s 1�+- (Name and title of c rporate officer) Builders License o. V /\//%- Plumbers \/ %-Plumbers License q5-7 — l F NJ Jsg, Electricians License No. 0 Other Trade's License No. 1. Location of land on which proposed work will be done: 3 66- M0 cp-�`4 /� & SCJ v-#&,-0 House Number Street Hamlet County Tax Map No. 1000 Section .5 Block Lot 5r Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises an mten d use and occupancy of proposed construction: a. Existing use and occupancy S �� v�K[ b. Intended use and occupancy S1441 3. Nature of work(check which applicable): New Building Addition Alteration Repair Removal Demolition Other Work 1?y �' N�l�y ?--tA �o 4. Estimated Cost ,e 66-0c] Fee (Description) (To.be paid on filing this application) 5. If dwelling,number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Depth Height Number of Stori s Dimensions of same structure with alterations r add ' ns: Front Rear Depth Height Number of Stories 8. Dimensions of entire new,construction: Fon Rear Depth Height Numb r of tori s 9. Size of lot: Front Re r Depth 10. Date of Purchase Name of Former Owner 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation?YES NO 13. Will lot be re-graded?YES NO t/ Will excess fill be removed from premises?YES NO 14.Names of Owner of premises Address Phone No. Name of Architect Address Phone No Name of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO * IF YES, SOUTHOLD TOWN TRUSTEES &D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO * IF YES,D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey,to scale,with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is at 10 feet or below,must provide topographical data on survey. 18.Are there any covenants and restrictions with respect to this property? * YES NO * IF YES,PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF ) ('2�yyy TSS Vv\,b a(2�f, being duly sworn,deposes and says that(s)he is the applicant (Name of individual signingcontract)above named, (S)He is the FS►l77'�1 (Contractor,Agent, orat7ave cer, c.) of said owner or owners, and is duly authorized to perform orperformed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief;and that the work will be performed in the manner set forth in the application filed therewith. VINCENT PERS Notary Public,State of New York S rn t Before me this No.01PE6196387 -day of20 Qualifiedrin Suffolk County �� Co�issjo�nLmxpires November 17,2%� Notary .ubli Signature of Applicant Glenn Goldsmith, President ���SO Town Hell Annex yd Michael J.Domino,Vice-President ,�O l0 54373 Route 25 P.O. Box 1179 John M. 13redemet'er III Southold, New York 1197 I A.Nicholas Krupski cry G� Q Telephone(631)765-I892 Greg Williams �_ Telephone Pax(631, 765-8641 &'ou�m,� ' BOARD OF TOWN TRUSTEES TOWN OF SOUTHOLD Permit No.: 9653A Date of Receipt of Application: March 6, 2020 Applicant: 365 Mockingbird Lane Corp. SCTM#: 1000-55-6-15.58 Project Location: 365 Mockingbird Lane, Southold Date of Resolutionlissuance: July 15, 2020 Date of Expiration: July 15, 2022 Reviewed by: Michael J. Domino Project Description: Install a natural gas fired standby residential 4'x2' generator. Findings: The project meets all the requirements for issuance of an Administrative Permit set forth in Chapter 275 of the Southold Town Code. The issuance of an Administrative Permit allows for the operations as indicated on the project plan prepared by 365 Mockingbird Lane Corp. received on March 6, 2020 and stamped approved on July 15, 2020. Special Conditions: None. Inspections: Final Inspection. If the proposed activities do not meet the requirements for issuance of an Administrative Permit set forth in Chapter 275 of the Southold Town Code, a Wetiand Permit will be required. This is not a determination from any other agency. Glenn Goldsmith, President Board of Trustees Glenn Goldsmith,President �o��oE S��/T�OIG Town Hall Annex Michael J.Domino 54375 Route 25 P.O.Box 1179 John M.Bredemeyer III Southold,New York 11971 A.Nicholas Krupski G Q Telephone(631) 765-1892 Greg Williams YO Fax(631) 765-6641 BOARD OF TOWN TRUSTEES TOWN OF SOUTHOLD CERTIFICATE OF COMPLIANCE # 1773C Date:November 5,2020 THIS CERTIFIES that the installation of a natural gas fired standby-residential 4'x2' generator; At 365 Mockingbird Lane, Southold Suffolk County Tax Map#.1000-55=6-15.58 Conforms to the application for a Trustees Permit heretofore filed in this office Dated March 6 2020 pursuant to which Trustees Administrative Permit#9653A Dated July 15,2020,was issued and conforms to all the requirements and conditions of the applicable provisions of law. The project for which this certificate is being issued is for the installation of a natural gas fired standby residential 4'x2' generator. The certificate is issued to 365 Mockingbird Lane Cori). owner of the- aforesaid property. & IaL"g Author ed Signature },.o?,OFF04 ;s:r; BUILDING DEPARTMENT= Electrical Inspector TOWN.OF SOUTHOLD ,i - a �, Town Hall Annex - 54375 Main Road- PO Box 1179 rt t1i Ma ;�� - - - Southold,.New York.1197,1.70959 Telephone (631) 765:-1802 - FAX (6311765-9502 . roQerr@southoldtownny.govseand(aD_southoldtownny.aov APPLICATION.FOR ELECTRICAL INSPECTION. ELECTRICIAN INFORMATION (All Information Required) Date. :d ,: d Company Name: : Oj��Js err-&7 `c. Name:, .64S - License No.:: SP-7 f email: Address: �]:_ .:S CA J?i: :. d>z i J r, . . dS "�7`1 c�0.1.,:r�/ /-27 6:: :. .:.. Phone No:: C31— o2 J.OB :SITE..INFORMATION (All Information Required) Name:: 3�� /� krFj 1Zfl- i,,�::.. : Address: 3jou r` - Cross Street: wT fl i c-L: : �Xl , :. - :,-: :::Phone No.: . -7 7 fav Bldg.Permit#: :email:. . ... -- --- - Tax Map.Distriot:. 1000 . :-. : :Section: Block:- Lot: .� BRIEF:DESCRIPTION OF WORK (Please:Print Clearly) S7_4w .Circle All That Apply: - v Is:job read for.ins ection?: Y VNO Y p Rough In Final Do you need a Temp Certificate?: YES / NO Issued-On. ..._ emp.lnformation: (All information required) Service Size 1 Ph 3.Ph Size: A # Meters Old Meter# New Service- Fire Reconnect-.Flood Reconnect-.Service Reconnected - Underground:-.Overhead # Underground Laterals- 1- - 2 H Frame Pole Work-done on Service?. : - Y N Addition' I Information: PAYMENT DUE.WITH-APPLICATION Ge, f f f Request for Inspection Formals fJ K BUILDING DEPARTMENT- Electrical Inspector TOWN OF SOUTHOLD o: Town Hall Annex - 54375 Main Road - PO Box 1179 Southold; New York 11971-0959 ° =` Telephone 631 765-'!802 - FAX 631 765-9502 P ( ) ( ) ' A 4 `.. rogerr0_south.oldtownn ov seand southoldtownny. ov .. j Y 9 AP'P.LICATIOWFOR ELECTRICAL INSPECTION: ELECTRICIAN INFORMATION (All Information Required) Dated a a Company Name:, Name: . .,-:,.-.,`.: :. .:.... License No.: 0-71 M r email: Address:, ...::..:.:...::. .7 : Phone No.: 63 p&iY c JOB :SITE INFORMATION .(All Information Required) 361,57 Address: : Z M..ock 1- ,2p. ....1- Cross Street: r'u?H'i C-e-_ b Phone No:::.:::::•�3/ ..7. :.7- c �c3 . . . . _ -.. Bldg.Permit#: 3 email: Tax Mastrict .:. :. .10Q.0..... p BRIEF DESCRIPTION:OF.WORK(Please Print Clearly) • .jT4c .. ...ST44 1. f W., t.�. .. .,::, (�.�C .. r �-+!.r� n•1 ./ 7:-. Fits E Circle AII That Apply: Cs.job ready for inspection?: Yz8 VNO Rough In Final Do.you need a Tem Certificate?: YES / NO Y. A Issued On. . Temp Infor'Mi ation" -(All information required) Service Size 1 Ph 3 Ph Size:......;.: .. .. .A #Meters ........ Old Meter# New Service -.Fire Reconnect- Flood.Reconnect- Service Reconnected- Underground -Overhead # Underground Laterals 1. 2 H Frame Pole. -Work done on.Service? Y N Addifional Information::` PAYMENT,DU15 WITH.APPLI.CATI.ON. id /3 Request for Inspection Form.xls I l7_ PERMIT# Address: Switches Outlets GFI's Surface Sconces .HH's LIC Lts Fans Fridge HW Exhaust Oven Dryer Smokes QW Service Carbon Micro Generator Combo Cooktop Transfer AC AH Mini Special: l Comments1-7 : 365 Mockingbird Lane Corp 1 Aldersgate Riverhead, NY 11901 SEP 2 9 2020 631 -727-4220 ,"'y e„�4 Cell 631 -484-4044 9/30/20 Hello, the attached application is for a whole house standby generator. The generator is fueled by a natural gas line which has been installed, tested and approved by KeySpan, The gas line from the meter to the generator was installed by Terranova Plumbing (lic # on application). KeySpan inspected and approved the work as performed. Please call our office for any,needed .information. Thank You! ames Moore Pr sident pF SO�j�®l 0 Town Hall Annex Telephone(631)765-1802 54375 Main Road P.O.Box 1179 • Q Southold,NY 11971-0959 Q BUILDING DEPARTMENT TOWN OF SOUTHOLD July 26, 2022 Michelle Horne 365 Mockingbird Lane Southold, New York 11971 TO WHOM IT CONCERN: The items marked below are required to obtain your Certificate of Occupancy Chapter 236, Soil stabilization required. Underwriters Certificate. Final Inspection by the Building Inspector (631-765-1802) Plumbers Solder Certificate or Pex Affidavit Trustees Certificate of Compliance. (Town Trustees # 765-1892) Final Planning Board Approval. (Planning # 765-1938) Final Fire Inspection from Fire Marshall. (631-765-1802) Storm Shutters required for all glazing Energy Test Results and Manuals J & S are required. Final elevation certificate from surveyor. Spray Foam Insulation Certification from a NYS licensed architect or Engineer Placard required. BUILDING PERMIT: 45318-Z Generator now or formerly Francis a Patricia N.88'05632"E. I F oFop� i Qyps 6 LE' is Fq.�,F4 CIO 40 IA- I SF' °, S _ RLq 39 g r QW- 0 �ti��� T - Fir OMS a., ~ 11 MM r. � i y'Cv � N s c 0 X I�I�Z z_ ro w �O rn 'Gn• = 0� ���0 i N+ �3 ^� 1A i O -- L--230.82, �L 0 R=230.00, ' m qj \pyo°Z°`� �R\30 q< -83' �y�°y� cv10 C K IN ? ° R 1-60 \�849' co w#4" 0 ` •qpr '6�$C�-1I"Yfiib�yp� gA w] ' Y�r•�•- �. •�,�C-`... ..;.-.-i:ME�•1�,g1�-J�y{�J�g�{�, .� J I�6.�J}l '�1 .r„a•V�IQ3M FPMI1Y 6 NFu tNQ ONLY 44 1.99 �:,�� �-�;, ��., LL� `00 SURVEY FOR o • >°°� D.B.M. COMPANY °Ara;•1• ¢.,r•,;'_ w��• ; LOT NO.52 , " HIGHPOINT MEADOWS,SECTION THF -�� ±r3` " :a�Y.'•,'. : .,,.:r""��' '�;,;cdd+<eP AT SO UTHOL D TOWN OF SOUTHOLD SUFFOLK COUNTY NEW YORK eau: .��+,� _--•�... .•n.�,.� *UNAUTHORIZED ALTERATION OR ADDITION TO THIS CERTIFIED T st ;,.NaP A. SURVEY a A VIOLATION OF SECTION 7209 OF THE NEW YORK STATE EDVCATIO14 LAW D.B.M. COI '6/11{�+oy V�+kaylir gig i�'uc�;�fl)�1°tf��li%��Rf4mms 92MIN MCOP IES OF THIS SURVEY NOT BEARING THE LAND BRIDGEHAN !n war,:ax' q,Ss;s +aats SURVEY'OR'S INKED SEAL OR EMBOSSED SEAL SHALL TICOR TIT NOT BE CONSIDERED TO BE A VALID TRUE COPY r&-.,A—Tcs• —nirATin Ni OiflN WAI I OIIN em V 7n 9/30/2020 Generac Guardian Series Air-Cooled Home Standby Generator-16 kW(LP)/16 kW(NG),_200 Amp Transfer Switch,Model#7178 1 Nor.: T 1-800-221-0516 Available Online Only..,. N NORTHERN " - NorthernTool:com �. � - \ TOOL+EQUIPMENT Generac Guardian Series.Air-Cooled Home Standby Generator'.- 16 kW (LP) 200 Amp.Transfer Switch, Model# 7178: . . . Item#89725 7k * 8 Reviews oniy$4247.00 Free Shipping(Lower 48 states) a Easy Financing Available 4 Learn More t t4; f Ship It Free(Lower 48 States) - Facto Shi ed— ry PP _ Estimated Delivery: 112:114 Business Days See Unloading'Instructions • True Power'"'-technology delivers superior power quality with less than 5% total harmonic distortion + OHVITm engine requires less maintenance : •.• • Quiet=TestTTM self-test mode is quieter and uses less fuel-:- • Tough,durable all-weather,corrosion-resistant aluminum enclosure P - - - •: re-attached composite:mounting pad Product Summary - - The Generac Guardian Series Air-Cooled Home"Standbi .Generator protects your home automatically 24/7.'Runs on natural gas.or liquid propane(LP)-fuel," and fuel,: - and sits outside just like a central air.conditioning unit:'No refueling,nomanual-starting.and no extension cords are necessary.Delivers power directly to your " home's electrical system,backing up yourentire home or just_the most essential items.Tool-less fuel conversion'internal main circuit breaker and system status LED.Includes Mobile LinkTm remote monitoring-for checking the"status of your generator from:anywhere in the-world using your smartphorie,tablet or, PC for free.Assembled in U.S.A.with 24/7/365 customer support.Not intended for use as primary power in place of utility or.in life,support applications.Read the owner's manual in its entirety before using this product. : :. :. _ What's Included - (1)-Standby generator (1)200 Amp transfer switch. (1)Pre-attached composite mounting pad Features:+ Benefits •. True PowerTm technology delivers superior power quality with less =Pre-attached composite mounting pad than 5%total harmonic distortion ' " '" - -= Smart,,user-friendly Generac Evolution'"I'Controller features adual- • OHVITm engine requires less maintenance line multilingual:LCD display - • Quiet-TestTm self-test-mode is quieter and uses less=fuel .-:Includes Mobile LinkTm remote monitoring for checking the status of . • Tough,durable-all-weather;corrosion-resistant aluminum enclosure your generatorfrom anywhere in the world using your smartphone,. = tablet or- a for free • 24/7/365 Customer Support Team Key Specs. ... Item#_ 89725 Start Type Automatic Brand Generac _ Phase'; • : Single Manufacturer's Warranty . _ 4 5 year limited warranty ' TJ^� Transfer Switch -Yeisi 200,Amp Ship Weight 420.0 lbs Fuel Type Liquid -propane, gas Rated offs(kW) 16' Enclosure Aluminum Rated Watts LP(kW)":: 16 :: Mounting Pad Pre-attached composite https://www.n6rtherntool.com/shop/t6ols/product 200771887_200771887 113 9/30/2020 Generac Guardian Series Air-Cooled-Home Standby Generator-16 kW(LP)/16 kW(NG),_200 Amp Transfer Switch,Model#7178]Nor.-.. Rated Watts NG'(k" 16 Battery Required Yes Surge Watts k 16 - -.� Battery Included No Surge Watts LP(kW) = 16 = = --- . . =Auto Shutdown - - - __ Yes Surge Watts NG.(kW) 16. Safety Alerts .: Yes Engine Generac :UL Listed Yes _. Engine Displacement(cc) 816: Dimertsions.L x W x H(in.) 48 x 25 x 29 Volts .120/240- Product Weight(lbs.) 420 Engine Cooling - Air - Compare:with Most Popular Home Standby Generators Currently Viewing. :. Item#48910' Item#54317 Item#89725 Item#89726 Item#54264 Generac Liquid-Cooled Generac Guardian Series: 'Generac Guardian nes ..Generac Guardian Series: :_ Generac PowerPact Air 30 kW LP/27 kW Generator—22 kW y Ge Home Standb Generator Air-Cooled Home Standb Air-Coo d 'o e`S alq by Air-Cooled Home Standby Cooled Home Standby — ( ) e a or-1 Generator-13 kW Generator-7.5 kW (N ) ( ) ((1717 (LR)16 - ( ,) 200: _ (LR)/13 kW(NG);200 _ a P)/6 kW(NG),Steel (Not)Yet Rated .LP/19.5 kW NG,�0 .. G) (9) (4) Only$989700 Only$5047.00 Only 47.00 Only$3687.00 Only$1999.00 Rated Watts(kW) 30/45 . : 22/19.516t ` 13 7.5- - Amps- 1.25. . 91.66-LP/81.25 NG ' rf. - - -. 31;25 LP/25 NG - Rated Watts LP(kW) 30 22 1613 7.5 Rated Watts NG(kW) : 27 19.5 = :: 16 =: 13 =' 6: Surge Watts(kW) 30 : . 22/19.5 :" :_ :16:. 13:. 7:5. - Surge Watts LP(kW) 30 22 16 13 7.5 :. Surge Watts NG(kW) 27.. 19:5 16:, 19 .6 Engine .. Inline- Generac OHVIGe-era :.Generac Generac :. Engine Displacement(cc) 1.5L 999 816816 426 = Volts 120/240 120/240 120/240 120/240 = 120/240 Cooling Engine Liquid Air Ai 9 g r -Air – Air. Start Type Automatic u atic Automatic. Automatic . Phase Single Single Single Single Single - - Noise Level(dB) 59/73 v. 69 Transfer Switch - Yes,200AYes 200-A p Yes,200 Amp Yes,8-circuits,50A Fuel Type Natural gas or liquid Liquid propane,natural gas Liquid prr ne,natural gas Liquid propane,natural gas .:Liquid propane,natural gas propane Enclosure ". Aluminum " Aluminum' Alii{niriu ,� - Aluminum Steel Mounting Pad - Pre-attached composite :: Pre-attach 60pi8"B'sl e: Pre-attached composite. Pre-attached composite, Battery Required Yes., Yes . Yes Yes Yes . . .. Battery Included No No No No No Auto Shutdown Yes- Yes Yes f' Yes Yes Yes Safety Alerts No - Yes- Yes - Yes Yes f; UL Listed Yes Yes ° Yes Yes – .. Dimensions LxWxH 764/5x35 x46 48 x25 x29 48 x25 x29 48 x25 x29 36 x27 x25 (in.) i https://www.northerntool.com/shop/tools/p�6duct_200771887_200771887 2/3 a e AED T OrJ 2,v ,+�iO7H I - 'ta2 8 AM .Tri 4 PM FOR.THE ( L`W1—i H ALL CODE33 � s ;: . 1=;� O1' 'ING i SPECT-IONS; ''1 1RK S`1ATE& TOMN CODES. 1. :1--OU DATION .-.TWO F;�c�t,luED AS REQUIRED . NS OF ' FOR POURED:CONCRETE 2: ROUGH.. : FRAMING & PLUMBING SOUTHOLD TOWN ZB 3. INSULATION, SOUTHOLD PLANNING BOARD 4. FINAL - COvSTNUCTION MUST BE COMPLE1'F-, FOR (,3.C). — — SOITN D TOWN TRUSTEES ALL CONSTRUCTION SHALL MEET THE c+,DEC. . RE . ..aEN.TS OF THE CODES OFN-VV YORK STATE. NOT-• RESP ONSIBLE FOR OE TCN OR CONS _. S TRU(:TION..ERF?ORS. RFT ORM WATER RUf\fOFF A — PUP,SUA[VT TO CHAPTER 236 GF1E TOWN CODE.. Ftp ;y ;a! a 14? ). may •=;;��� may,�'� _. - ELECTRICAL INSPECTION REQUIRED GENERAC® Part- low-0000024942—Rev.A--06/06M ©2019 Generac Power Systems, Inc. Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy.59 Specifications are subject to change without notice. Waukesha,WI 53189 No reproduction allowed in any form without prior written 1-888-GENERAC(1-888-436-3722) consent from Generac Power Systems, Inc. www.generac.com GENERAC0 ® . caner s MIa n u 60 Hz Air Cooled Generators 10kWW22kW . . O WWI Loss.of:life.This product is not intended to be used in a critical life support application. Failure to adhere.46:this warning could result in death or serious injury: (000209b) Register your Geherac product ati WWW.GENERAC.COM 1-888-GENERAC (888-436-3722) ---Para-espaAoi visitarh# nera­cxnm/service-s!- o►t/ dggsupp;r-oo a� Pour le frangais, visiter: http://www.generac.com/service-supporYproduct-support-lookup Use this page to record important information about this generator. Record the information .found on the unit data label on this Model: .. page. See General Information for:the location of the unit data-label.The unit has a label plate affixed to the inside par-" tition,to,the left of the control panel console as shown in Fig-._ . Serial: . ure 2-1-or Figure.2-3:'See Operation for directions.on how to open the top.lid.and remove the front panel. Always supply the complete model and serial numbers of the,. Production Date: unit -when contacting an Independent:Authorized Service Dealer(IASD):about parts And-service.- volts- nd-service.Volts: Operation :and: MaIntdnance:'.Qofrect maintenance..and care"of the generator ensures a minimum number of prob= lems and keeps operating expenses at a minimum. It is the : ... ... LPV_Amps: operator's responsibility to perform all safety inspections,:to verify all' maintenance for safe operation is performed :promptly, and to have the:equipment inspected periodically NG Amps: :by an IASD..Normal maintenance, service,"and replacement` of parts are.the.responsibility of the.owner/operator:and'are not considered defects. in materials: or workmanship within . Hz: the'terms of the warranty. Individual operating habits and::.'. usage may.contribute to the need.for additional maintenance or service. When:the generator requires servicing or:repairs, Generac . .:recommends contacting.an:IASD for assistance.Authorized" ' . Controller P/N: service technicians are factory&ained and are capable:.of 9:.. .` ..... s. .To locate the nearest IASD, . an m a I service need p.. lease visit the dealer�loca . for at: . :.STA MAC ID: www generac.comlServiae/DealerLocatorl..: SSID: AWARNING -CANCE"bID-REPRODUCTIVE-HARM-_ = 1 — www.P65Warnings.ca.gov. (000393a) ii Owners Manual for 60 Hz Air-Cooled Generators Table of Contents �V Section 1: Safety Information Interface Menu Displays ............................................18 Introduction ..................................................................1 LCD Panel .................................................................18 Read This Manual Thoroughly ....................................1 Menu System Navigation ..........................................19 Safety Safe Rules .................................................................1 Setting the Exercise Timer........................................21 How to Obtain Service ................................................:1 Battery Charger ..........................................................21 General Hazards ...........................................................2 Manual Transfer Operation .......................................21 Exhaust Hazards ..................... ......................... .............3 Transfer to Generator Power Source ........................21 Transfer to Utility Power Source ..................:.............22 Electrical Hazards ........................................................3 Fire Hazards ........3 Automatic Transfer Operation ..................................22 Explosion Hazards ...........................................................4 . Automatic Sequence of Operation ...........................22 . Utility Failure ....:........................:................................22 Battery Hazards ............................................................4 Cranking ......22 Cold Smart Start ........................................................22 Section 2: General Information. Cleaning Cycle ..........................................................22 Generator ...............................................:......................7 Load Transfer ............................................................23 Data Decals ........................................................:........10 Shutting Generator Down While Under Load Specifications ...............................:.............................11 or During a Utility Outage .........................................23 Generator ..................................................................11 Engine .......................................................................11 Section 4: Maintenance Protection Systems .........:.........................................12 Maintenance .........................25 Emissions ...................................................................12 Preparing for Maintenance ........................................25 FuelRequirements ..............:......................................12 Performing Scheduled Maintenance .............:..........25 Battery Requirements ................................................12 Service Schedule .......................................................26 Battery Charger ..........................................................12 Maintenance Log ......................................................26 Engine Oil Requirements ............................................12 Checking Engine Oil Level ..:...............................:.....27 Activating the Generator ...........................................13 Engine Oil Requirements ..........................................27 WI-Fl Module ...............................................................13 Changing the Oil and Oil Filter .................................27 Servicing the Air Cleaner ..........................................28 Replacement Parts .....................................................13 . Spark Plug(s) ..............................................................28 Accessories ................................................................13 Valve Clearance Adjustment.....................................29 Checking Valve Clearance ........................................29 Section 3: Operation Adjusting Valve Clearance 30 SitePrep Verification .................................................15 Battery Maintenance ..................................................30 Generator Enclosure .................................................15 Inspecting the Battery................................................31 Opening the Lid .........................................................15 Cleaning the Sediment Trap .....................................32 FronYAccess Panel Removal .....................:..............15 post Maintenance Checks .....................32 Intake Side Panel Removal .......................................16 Performing Fuel System Leak Test ...........................32 .................. Main Line Circuit Breaker(Generator Disconnect) ....16 Attention After Submersion .............. .................33 LED Indicator Lights ................................:.................16 Corrosion Protection .................................................33 Auxiliary Shutdown Switch .......................................17 Remove From and Return To Service Procedure ...33 Control Panel Interface ...................:..........................17 Remove From Service 33 Using the AUTO/OFF/MANUAL Interface .................17 Return to Service . .......................33 Operating Modes .........................:.......................:......18 Installation Guidelines for 60 Hz Air-Cooled Generators iii Section 5: Troubleshooting/Quick Reference Guide Generator Troubleshooting ......................................35 Quick Reference Guide .............................................37 iv Installation Guidelines for 60 Hz Air-Cooled Generators Safety Information Section 1: Safety Information Introduction Safety Rules. Thank you for purchasing this conpact, high perfor-. ..The manufacturer cannot anticipate every possible cir- mance,. 'air-cooled,'. engine-driven generator.. It is cunistance that might involve.a'hazard.The alerts in this designed.to automatically:supply electrical power.to oper- mcidual, 'and on tags and decals affixed to the;unit, are ate critical loads during a utility power failure. not all inclusive. If using a procedure, .work method, or This, unit is factory installed in an all-weather, metal operating technique:that the manufacturer does not spe enclosure intended exclusively for outdoor installation. cifically recommend, verify that it is safe for others and This generator will operate using.either vaporwithdrawn does not render the equipment unsafe. liquid propane (LP)or natural gas (NG)' _ Throughout this publication, and on tags and decals NOTE: This generator is suitable for supplying typical affixed to the unit, DANGER, WARNING, CAUTION, and. NOTE blocks are used,to alert personnel.to=special residential loads such as induction motors (sump pumps, _ instructions about a particular operation that may be-haz-. . refrigerators;'air conditioners, furnaces, etc.), electronic:. . ardous if performed incorrectly 'or carelessly. Observe. components (computer, monitor, TV,.etc.), lighting loads, : .-: themcarefull .Alert-definitions are as follows: and microwaves, when sized correctly: This unit is . y equipped with a Wi-Fie module,which.allows:the genera- .. for owner to monitor generator status. from anywhere I . they have Internetaccess. Indicates a hazardous situation which,if notavoided, NOTE: .Wi-Fi® is a registered trademark of .Wi-Fi Alli- will result in death or serious injury. ance®. (000001) The information in this manual is accurate based on products produced at the time of publication. The manu-. facturer'reserves the right to make technical updates, corrections, and product revisions at.any time without.:: Indicates-a- hazardous situation which,:if not:avoided, notice:. Could result in death or serious injury. Read This Manual Thorou hl 000002 g Y .. ( ) Consult Manual. Readand,understand manual completely before using product. Failure to Indicates a hazardous situation which, if not avoided, completely understand nanual and product could result in minor or moderate injury. -could result in death or serious injury. 000100a ( ) . (000003,).. If any section of this manual is not,.understood, contact. the nearest Independent :Authorized Service: Dealer NOTE: Notes contain additional information important to (IABD.)or Generac Customer Service at 1=888-436-3722 a procedure and will be found within the regular text of (1-888-GENERAC),'or visit wwwgenerac.com for start- this manual: . ::. ing, operating,.and servicing P roceduces. The owner is. These safety alerts cannot.eliminate the hazards that - responsible for correct maintenance and safe use of the they indicate. Common sense and strict compliance.with unit. the special instructions while performing the action ,or. .. This manual must.be used in conjunction with all other service are essential to preventing accidents. supporting product documentation supplied with the product. How to Obtain Service SAVE THESE INSTRUCTIONS for future reference.This : When the unit requires servicing or repairs, contact Gen- Manual contains important instructions:that must be fol= erac Customer Service at 1-888-GENERAC (1-888-436= lowed during placement, operation, and maintenance of 3722)Torwisit www Genera c_om�or�ssi�taa1 the unit and its components.Always supply this manual When contacting Generac Customer Service about parts to any individual that will use this unit;and instruct them and service, always supply the complete model and on how to'correctly start, operate, and stop the unit in serial number of the unit as given on its data decal case of emergency. located on the unit. Record the model and serial numbers in the spaces provided on the front cover of this manual. Owner's Manual for 60 Hz Air-Cooled Generators 1 Safety Information General Hazards • Movin Parts. Do.not wear jewel " ! � ' jewelry when *starting or operating this product. Wearing Loss of life. Property damage.Installation must always Jewelry while starting or operating this product comply with applicable codes, standards, laws and could result in death or serious Jnjury' regulations. Failure to do so will result in death (000115) or.serious injury. (000190) _... Mo Parts. Keep.clothing,- g,hair;and 9 "P appendages awayfrom moving parts. Failure . Automatic start-up..Disconnect utility.power and to'do so could-result in death or serious'injury. render unit inoperable before working on:unit. Failure to do so.will result in death or serious.injury. (000111) Hot Surfaces. When operating:machine, do not ` ;ii,i111� touch hof surfaces::Keep machine.away:from. Loss of life.This product is not intended to, combustibles during use: Hot surfaces,could. be used in,a critical life support application: resultin severe burns-or fire.. Failure to adhere to this warning could result::: (000108) in death or serious injury. .(000209b) Equipment andproperty damage. Do not alter struction of, installation,or block ventilation for Equipment damage.This unit is not intended nded for use as.a. generator.Failure to do so could result in unsafe ower supply in the ee. lt is vent of temporarypr use as power only.,ate or damage to the:generator,. P power PP Y ,P 9e only: . . .-. ..operation. 9. 9 Doing so could result in death,serious injury and equipment damage. (000247a) NowRisk of injury. Do not.operate or service this machine .,if not fully alert-. Fatigue can impairthe ability to Accidental Start-up. Disconnect the negative battery service-this equipment and could result in death or cable,then the positive battery cable when working serious injury. on unit:Failure.to do so could result in death (00021.5) or serious injury. (000130): Environmental Hazard.Always recycle batteries at an E ui ment dama e.Onl official recycling.center in accordance with all local q p g y qualified service personnel may laws and reg ulations. Failure to do so could result in install,operate,and maintain this equipment. Failure to environmental damage, death,or serious injury- foil: - owproper installation requirements could�result in death, ".(00022$), serious injury,and,equipment or property damage. (000182a):. SEEM Injury and-equipment damage:. Do not use generator as.a step: Doing so could result in falling, damaged: Electrocution.:Potentially lethal voltages are generated arts, unsafe a ui mentoperation,and could result P q P by this equipment.Render the equipment safe before in death or serious injury. attempting repairs or maintenance.Failure todo so: (000216) could result in death or serious injury. (000187). Electric shock.Only a trained and licensed electrician should perform-wiring and connections to unit.Failure to follow proper installation requirements could-result•in death,serious injury,and equipment or property damage. (000155a) 2 Owner's Manual for 60 Hz Air-Cooled Generators Safety_Information Exhaust Hazards Re , . . MI i A Electrocution. Verify electrical system is . Asphyxiation. Running engines produce .properly grounded:before applying power. carbon monoxide, a colorless,.ododess, Failure to do so will result in death or serious . poisonous gas. Carbon monoxide, if not injury. (000152) avoided,will result in death or serious-injury. (000103) • ' Electrocution. Do not wear jewelry while Asphyxiation:Always:use a battery operated.carbon working on this equipment. Doing.so will: monoxide alarm indoors and installed according,to result In death or serious injury. the manufacturer's instructions. Failure to do so:' (000188) could result in death or serious injury: (000178a) ElmElectrocution.Water contact with a power source, if not avoided,will result in.death Equipment and property damage. Do notalter construction of;.installation, or block ventilation for . or serious injury. - generator. Failure to do so could result in unsafe (000104) : . . ..operation or damage,to the generator: 000146 V1 111 • � .. Electrocution. In the eve. of electncal accident, J immediately(but power OFF.Use non-conductive Fire risk. Fuel and vapors are extremely I t -:implements o free victim from live conductor Apply flammable:'Do not operate indoors. Doing so first aid and get medical:help. Failure o do so will could result in death, serious injury, or (000145) result in death or seriousinjur property:or equipment damage. (000281:) Fire Hazards Electrical Hazards - Fire hazard::Do not obstruct cooling and ventilating airflow around the-generator. Inadequate. Electrocution. Contact with barewires, ventilation:could result in fire hazard. possible terminals;and.connections while generator equipment damage, death or serious injury, is running will result in death or serious injury. (000217) (000144) Fire and explosion.Installation must comply with all local,state,and national electrical building codes. Electrocution.Never,connect this unit to the electrical Noncompliance could result in unsafe operation, system of any building unless a licensed electrician equipment damage,death,or serious injury. has installed an approved transfer switch.Failure to ry,(000218) do so will result in death or serious injury. . .: . : (000160) i Fire hazard. Use.only fully-charged.fire extinguishers rated "ABC,-by the NFPA. Discharged or Electrical backfeed. Use only approved switchgear to improperly rated fire extinguishers will not extinguish isolate generator-from the normal power source. electrical fires in automatic standby generators. Failure to do so will result in death,serious injury, (000219) and equipment damage. - -------- (0002-37) ----- -- -------- Owner's Manual for 60 Hz Air-Cooled Generators 3 Safety Information Consult Manual. Read and understand manual Risk of Fire. Hot surfaces could ignite completely before using product. Failure to . combustibles, resulting in fire. Fire could completely understand manual and product result in death or serious injury. could result in death or serious injury. (000100a) (000110) Battery Hazards Electrocution. Refer to local codes and standards for safety equipment required when working with.a live electrical system.:Failure to use required safety ! ' equipment could result in death or serious injury. Electrocution. Do not wear jewelrywhile (000257) working on this equipment. Doing so will result in death or serious injury. by (000188) Risk of Fire.Unit must be positioned in a manner that prevents combustible material accumulation underneath. Failure to do'so Could result In.death or serious Injury. Explosion.Do not dispose of batteries in afire. (000147) Batteries are explosive.Electrolyte solution can cause bums and Blindness. If electrolyte contacts skinor eyes, Comply.with regulations the :Occupational Safety and flush with water and seekimmediate medical:attention.: Health Administration (OSHA) has established; or.with -(000162) equivalent standards.Also, verify that:the unit is applied; used, and maintained. in accordance.with -the manufac- .. turer's';instructions and recommendations. Do nothing that might =alter.safe application/usage and. render: the . :Explosion.Batteries emit explosive gases while :unit in noncompliance: with the aforementioned codes,. . charging.Keep fire_and spark away.V1/ear protective standards, laws and regulations. gear when working:with batteries: Failureto do so could:result in death or serious injury. (000137x) xp losion Hazards . !14 by-Al Electrical shock. Disconnect battery ground Explosion.and fire. Fuel and.va ors are extremelyterminal before working on battery or battery �C p wires. Failure to do so could result.in death p p ive. No leakage of fuel is or.senous injury. flammable and explosive. ermitted..Kee fire and.spark away. Failure to do (000164) so will result in death ' or serious injury. ' (000192) !11 by-AN JJg7RIsk of bums. Batteries'contain sulfuric acid and Explosion and fire.Connection of fuel source must be can cause severe chemical.burns. Wear.protective completed by a.qualified professional technician or gear whenworking with batteries. Failure to do contractor.Incorrect installation of this unit will result.in so could result in death or serious injury. death;serious injury,and.property and equipment damage. (00.0138x) ' :(000151 a) MOM of.burri._Do not open or mutilate batteries. Batteries contain electrolyte solution which can. Risk of fire.Allow fuel spills to completely dry cause bums and blindness. If electrolyte contacts. before starting engine. Failure to do so will skin or eyes,flush with water and seek immediate result in death or serious injury. medical attention. (000163a) (000174 ___ _ 4 Owner's Manual for 60 Hz Air-Cooled Generators Safety Information Environmental Hazard.Always recycle batteries at an official recycling center in accordance with all local laws and regulations. Failure to do so could result in , environmental damage, death,_or serious injury. 000228) Always recycle batteries in accordance with local laws and regulations::Contact your local solid waste collection site or recycling facility to obtain information .on local recycling processes. .For: more information on battery recycling, visit the Battery Council International website at: htfpJ/batlerycounciLorg Owner's Manual for 60 Hz Air-Cooled Generators 5 Safety Information This page intentionally left blank. 6 Owners Manual for 60 Hz Air-Cooled Generators General Information. Section 2: General Information Generator F .0 - B E o W O e Q J G R ,. H ..: A P N M 001818.' Figure 2-1. 10 kW .Components'and Control Locations A. Lock with:cover Oil fill cap/dipstick K. Oil drain hose. O. Fuel inlet . B. Main line circuit breaker G. Status LED indicators L. Compositebase P. WI-F!module -(generator disconnect) C. Control panel H. Airboz with air cleaner M. Sediment trap Q. Data decal location D. Battery:compartment J. Oil filter N. Fuel regulator R. Auxiliary shutdown switch (battery not supplied) . It. Exhaust enclosure Owner's Manual for 60 Hz Air-Cooled Generators 7 General Information o 4 B C F v �J� E 4 JIM, • / L J _ ® S Q K ® A A H R 0-3® ®. on II QN III M cap 009340 Figure 2-2. 13 kW-16 kW—Components and Control Locations A. Lock with cover F Exhaust enclosure L. Composite base Q. Data decal location B. Main line circuit breaker G. Status LED indicators M. Sediment trap R. Auxiliary shutdown switch (generator disconnect) C. Airbox with air cleaner H. Oil drain N. Fuel regulator S. Auxiliary shutdown switch D. Control panel J. Oil fill cap/dipstick O. Fuel inlet E. Battery compartment K. Oil filter P. Wi-Fi module — -(batteq�not_supplied)--- ---------------------------- ----- —=-- -- - 8 Owner's Manual for 60 Hz Air-Cooled Generators General Information- 'o B C F a D E _ A.. ® . . . K: \ �. T . . : H G : . S A . : 'Q. P: 0 °.: :: I III N 001 786 Figure 2-3. 20 kW-22 kW—Components and Confrollocations A. Lock with cover F. Exhaust enclosure L._ . Composite base :Q.' Wi-Fi module' B. Main line circuit breaker GStatus LED indicators, M. Oil dipstick '. R. Data decal location (generator disconnect) C. Airbox with air cleaner H. Oil drain N. Sediment trap S.. ' Auxiliary shutdown switch D. Control:panel J. Oil fill cap O. Fuel regulator T. Auxiliary shutdown switch E. Battery.compartment K. Oil filter P. Fuel inlet (battery not supplied) Owner's Manual for 60 Hz Air-Cooled Generators 9 General Information Data Decals Two decals on the generator provide information about the unit itself and required fuel inlet pressure.for correct opera- tion. Model Data Decal . GENERAC Moon GOOSS5ro Includes important information about the SPAIAL; 1000000XXX unit including: ITEM No: oo65510 iimodel number PROD GATE 2@XodAoc%ot vom. t201240 , PHASE • serial number LPV A .3 W HZ: so MPS 183 , production date. . NG AMPS ias/su Rm.'36o0 INSULATION CLASS F..:LO PF. • voltage CONTROLLER'FA*, OM71C • frequency. COUNTRY UF.OWGN USA • amps DUTY RTG xD ori x D ozo .' •:country of origin . RATEG AMENr.TEMR 40°C rated ambient temperature: , FOR STANDBY SERVICE MUMAL FLGATING. MANUF. . .' .. ONBAUMED Loan Loc The model data decal also displays- CAPACITY. 259 certification symbols by.Underwriter's . _-- fiANMOF ENCLOSIME--------------- . :::Laboratory(UL)and the Southwest Research Institute(SwRI).. - . EMt G rh 9114CW1 .. �n.p. 0 of ax x NPA 77 �m: ®N ..:.: NOTE ICD CUR.Kkv— . "time 2 CC CUR YAC— ' Nora 3 W CHAR NAw-- ' N=5 M CUR UAIQ— .. .. . . NorE a0 CHAR KAM— rmE 7 ao MAR w. = CBERAC Pam 51*794 NC •AWF861,■Usti s96o-' C.2157 .. .. ., .. .. .. . Fuel Inlet Pressure " FUEL.:INLET Displays unit serial number; aionoWth '""UR""M "'"" .:minimum and maximum inlet pressures fob. eunnK a. "L ft"RNMUM b M natural as NG and liquid ro ane LP VAX MW b.a gas( ) q prop'ane( ) M"""0'MM m"p su I S ace IS rOVlded for installer to L" PP Y p P . . e.: :enter maximum flow rates based on installed. UM RDS RAM o RM HOW CONNECM MY .:pipe sizes and lengths. 10 Owner's Manual for 60 Hz Air-Cooled Generators General Information Specifications Generator Model 10 kW 13M.' 16.kW 20 kW 22 kW Rated,voltage 240 Rated maximum load current(amps)-at rated 41.7 54:2 66.7 .. 83:3 : '.. 91.7 voltage with LP* Main line circuit breaker,. 45 amp. 60 amp .. 70 amp -. 90 amp 100 amp (generator.disconnect) Phase 1 Rated AC frequency 60 Hz Battery requirement: 12 volts,Group 26R-540CCA Minimum or Group 35AGM-650CCA-Minimum .. . (field supplied) see:Replacement Parts Enclosure Aluminum . . : . : Weight(Ib/kg) 28 (without battery) 9/131 374/170 407%185 448/203 466/211 This unit is tested in accordance.to UL 2200 standards with an operating temperature.OU-20 OF:(-29 °C)to 1.227F:(50 °C). For areas where temperatures:fall below 32 OF (0.'C),.a:cold weather kit is Normal operating'range recommended.When operated above 77 OF(25°C),there may be a decrease in engine power.See: Engine. These generators are rated in accordance with UL 2200,Safety Standard forStationary.Engine Generator Assemblies;and:CSA- :. C22.2 No.1 00-04Standard for Motors.and Generators. *NG ratings will depend on;specific fuel joules/BTU content.Typical derates are between 10-20%off the tp gas'rating. . Engine Model 10 kW. 13/16 kW 20/22 kW. . Engine type G-Force.400 Series. . G-Force 800 Series- ..... &Force 1000 Series Number of cylinders 1 2 2 . .. Displacement 460 cc 816 cc 999 cc Cylinder block Aluminum with cast iron sleeve Recommended spark plug See Replacement Parts Spark plug gap.: 0.020 in.(0.508 mm) 0.040:in(1.02 mm) Hydraulic Lifters No Yes' . No 0.002-0.004 in. 0.002-0.004 in Valve clearance .. N/A.. - (0;05-0.1 mm) (Q:05-0.1 mm) Starter 12 VDC Oil capacity including filter Approx. 1.1 gt:(1.03 L) Approx.2.2 qt(2.1 L) Approx. 1.9 qt(1.8.L) Recommended oil filter See Replacement Parts Recommended air filter See Replacement Parts Engine power is subject to and limited by such factors as fuel BTUfjoules,ambient temperature,and altitude. Engine power decreases approximately 3.5%for each 1,000 ft(304.8 m)above sea level,and also will decrease about 1%for each 10 OF(6 C) above 60 OF(15.°C)ambient temperature. A detailed specification sheet for a particular generator is available from a local IASD. Owner's Manual for 60 Hz Air-Cooled Generators 11 General Information Protection Systems.- y System Components The generator may need to run for long periods of time Intake manifold with no operator present, to:monitor engine or.generator Air Induction _Air cleaner conditions. The.generator is- equipped with protection- . 'systems to automatically shut down .the unit to protectFuel Metering 'Carburetor and mixer assembly against potentially damaging conditions. Some.of these - Fuel regulator systems include: . y Ignition -Spark plug Alarms: - Ignition module •High Temperature •Underspeed Exhaust Exhaust manifold :. •Low Oil Pressure AD RPM Sensor Loss - Muffler .. _. •Overcrank •Controller Fault •Overspeed •Wiring Error Fuel Requirements •Overvoltage •Stepper Overcurrent •Undervoltage : . •Overload Explosion, .... Warnings: extremely flamm�adble and explosiveSAdd.fuel • Charger Warning Exercise Set Error . . in-a well ventilate area:Keep fire and:spark, away. Failure to do:so will result in death: Charger Missing AC •USB Warning', .. or serious mjury.. (000.105) • Low Battery' •Download-Failure • Batte y:Problem The engine has been fitted with a dual fuel carburetion The control panel contains.a display alerting the operator. system. The.unit will run on NG or LP gas, but has been when a fault condition:occurs. The above list is not all factory-configured to.run.on NG. The fuel.system will be inclusive. See Operation. for more-information. about configured for the.available fuel source during installa- alarms and control panel operation. tion. .Recommended fuels should have a.BTU.content of,at .. :NOTE: A warning indicates a condition on the generator least 1,000 BTUs per. ft3 (37.26 megajoules per m3) for which should be:addressed,but will.not shut*down generw: : natural gas, or at least-2,500 BTUs per ft3 (93.15 mega- ator. An alarm shuts down the generator to protect sys- joules per m3).for LP gas. tem from any damage. In.event of an alarm, .an owner :can clear the alarm and restart generator prior to contact- NOTE: If converting.to LP gas from NG a:minimum LP ing an IASD. Contact an IASD if the intermittent issue tank size of 250.gal (946 L) is recommended: See instal- occurs again. lation manual for complete procedures and details. - Emissions Battery Requirements The United States Environmental Protection Agency,(US 12 volts; Group 26R Wet Cell 540CCA minimum or EPA) (and California Air.Resources. Board (GARB),-for Group.35.AGM 650CCA. minimum (not included .with :engines/equipment certified to California standards) unit: See attery.Maintenance for correct battery main- : :. .: requires this engine/equipment to comply with exhaust tenance procedures. and:evaporative emissions.standards. Locate the-ernis- sions compliance decal on the en: ine-to determine appli-. . Battery Charger cable standards. See the included emissions warranty for emissions warranty information. Follow the maintenance The battery charger.is.integrated into the control panel specifications in this manual to ensure the engine co.m- module in all models. It operates as a smart charger,ver .plies with applicable.emissions standards.for the duration . ifying.output.charging levels are.safe and continuously of ane product's wife. optimized to promote:maximum battery:.life. A.kit is pro- vided to install afuse in transfer switch for T1 battery This generator is certified.to operate on liquid propanecharger connection. Follow installation instructions:pro- vapor fuel or pipeline natural gas. vided with kit. The Emission Control System code is EM (Engine Modifi- NOTE: Do not use external battery chargers. cation). The Emission Control System on this generator consists-of4he-following:— = -- -- -- Engine Oil Requirements See Engine Oil Requirements for correct oil viscosity. 12 Owner's Manual for 60 Hz Air-Cooled Generators General Information Activating the Generator Wi-Fi Module The generator should be activated upon initial.startup. The generator is equipped with a Wi-Fi module. See Wi- See installation manual for complete instructions. Fi module owner's manual for further instruction. Replacement Parts :Description 10 kW 13 kW 16 kW 20 kW 22 kW 26R'Exide battery 0H3421.S : ,- Spark plug. 0G0767B(RC12YC or equivalent) OG0767A(RC12YC or equivalent) OiHilter :: . .070185E. Air filter OE9371 A OJ8478 Control panel fuse. OD7178T. Transfer switch fuses See'transfer switch'manual for part number Accessories NOTE: Performance enhancing accessories,:are available for,air-cooled generators.* Contact an IASD:or visit wwwgenerac.com for_additibnal information On:replacement parts, accessories, and extended warranties. See also httpJ/www.ordertree.com/genera.614ir cooled-homestandby-generators/. Accessory . .. Description Cold Weather Accessories* • Battery Pad Warmer Recommended in areas where temperatures fall below 0OF(-18°C). (No(necessary for use with AGM-style batteries) Oil Warmer Recommended in areas where temperatures fall below 0 OF (A8 'C). • Breather Warmer Recommended in areas where heavy icing occurs. *each sold separately Scheduled Maintenance Kit : 'Includes all pieces necessary to perform maintenance on the generator along with` . .:oil recommendations. . Fascia Base:Wrap The fascia base wrap snaps together around the bottom of the hew air-cooled gen erators.This offers a.sleek, contoured appearance as-well as protection from rodents and insects by covering the:lifting holes located.in the base.'Requires.use of.the mounting pad shipped with the generator. Mobile Link"" Cellular.Enabled Provides a personalized web portal displaying generator status, maintenance Accessory(USA only) schedule,-event:history, and,much more.This portal is accessible via computer;tab- let, or smart phone.-Sends emails and/or.text notifications the moment there is any: change in generator's status. Notification settings can be customized to what type of alert is sent and how often:Visit wwW4fob11bL1nkGen.com for more information: Touch-Up Paint Kit Very important:to maintain.the look.and integrity of the generator enclosure.This kit 'includes touch-Up:Oaint:and instructions. Extended Warranty Coverage Extend generator warranty coverage by'purchasing extended warranty,coverage: Covers:both parts and.labor:Extended coverage can be purchased within 12 :months of the'end-user's purchase,date.. This extended coverage is applicable to:registered units and end,�use r proof of pur= chase must be available upon request. Available for Generac®and Guardian®products. Not available for Corepowerlm,'PowerPactlm, and EcoGen"" products or all inter- n atior'al purchases. Wi-Fi.LP Eu_el Level Monitor The WI-Fi'enabled LP fuel level monitor provides constant monitoring of a con- nected LP fuel tank. Monitoring LP tank level is an important step in making sure your generator is ready to run during an unexpected power failure.Status alerts are available through the Mobile Linklm application informing you when the LP tank needs a refill. Owner's Manual for 60 Hz Air-Cooled Generators 13 General Information This page intentionally left blank. 14 Owner's Manual for 60 Hz Air-Cooled Generators Operation Section 3: Operation Site Prep Verification- 3: Press down on lid above side lock; and unlock latch to correctly open lid. i 4. Repeat for other side. Lid may appear stuck if press sure is not applied from the top. Automatic start=up:Disconnect utility power and NOTE: Always verify side locks are unlocked before render unit inoperable before working on unit. Failure to do so will result in death`or'serious injury.* attempting to lift lid. (000191) Front Access Panel Removal Generator must:be installed'toallow unimpeded airflow, 'See Figure 3-2: Remove front access panel (A) by lifting into and out of generator.: .. straight up and out once lid is open. _and supply. gravity. PPYI stems Y s must be located not less 0 Mechanical and ravi outdoor air intake openings for air distribution than 10 ft(3.05 m)horizontally from generator enclosure. See Section 401.4 in the BICC Mechanical Code for add!- ° tional information. Verify all shrubs or tall grasses, within 3 ft (0.91 m)::of intake and discharge louvers on the sides of the enclo 00 sure have been removed.. :.Install generator on high 'ground where water levels will not rise and endanger it. . This unit must not operate in or be subjected to standing water.. Verify all potential. water sources.such.as water sprinklers, roof run-off; rain:gutter downspouts, and sump pump discharges are directed away from unit. Generator Enclosure Enclosure.lid is locked'prior to shipment.A set'of'keys is attached to cardboard on top of:generator .An additional set of keys is attached'to pallet bracket on the front intake 00 end of generator. NOTE: Keys provided with this unit are intended for ser- vice personnel use only. Opening the Lid 1. Use keys to open generator lid. 2: See Figure 3-:1.'Two locks (A) secure, lid; one on each side. Open protective rubbercap to access keyhole. O O . 0 : ®o A 0 009210 ooszos Figure 3-2. Remove Front Access Panel .., Figure 3-1. Opening the Lid Owners Manual for 60 Hz Air-Cooled Generators 15 Operation NOTE: Always lift front access panel straight up before pulling away from enclosure (B and C): Do not pull panel away from the enclosure before lifting up (D). B. Intake Side Panel Removal See Figure 3-1 Intake side panel (A) must be removed to access battery compartment, fuel regulator; and:sedi- ♦ p e mentarap. 1. Raise lid and remove front panel. 2. : Use a hex key to remove two-mounting.screws (B) and L-bracket screw(C).: _ A B 3. Lift intake panel up and away:from9enerator. 001810 NOTE: Always lift intake side panel strai ht.0 before Fl ure.3-4. Main Line.,Circuit Y P 9 P 9 Breaker(MLCB) pulling.away from enclosure: Do not pull panel away.from .enclosure before lifting up (D). NOTE: DO NOT leave breaker disconnect locked in OFF . (OPEN) during: normal generator :operation. Leaving. T fB. breaker in OFF (OPEN)will prevent generator from:pow- structure during a power:outage when placed inenng AUTO mode: i A LED Indicator Lights See Figure 3=5.Three LEDs are visible behind a translu- cent lens on the generator side panel. These LEDs indi- cate generator operating status. r Ij: OD B C A 001791: Figure 3-5. LED Indicator Lights 602961 • Green LED "Ready".light (A) illuminates when:util- Figure 3-3. Intake Side Panel Removal ity is present and control panel is in AUTO. LED flashes when automatic transfer switch converts to Main Line Circuit Breaker(Generator generator power during a utility power outage.. Disconnect) • Red:LED "Alarm" light,(B).,illuminates when gener ator is OFF or a.fault is detected.:Contact an IAS D. See Figure 3-4. This is a 2-pole:breaker (A) rated Yellow LED "Non-Critical Alert'`light (C) illuminates according to relevant specifications. when maintenance is required. Breaker can'be locked in OFF (OPEN) for security. Use an appropriately-sized padlock (not included) with a NOTE: Yellow LED may be illuminated at the same time shackle long enough to pass through both lock tabs(B). as either the red or green LED. 16 Owner's Manual for 60 Hz Air-Cooled Generators Operation Auxiliary Shutdown Switch ingg-OFF button, and then ENTER. The generator can then be placed in AUTO or MANUAL. - A °T lK�lll Control Panel Interface Equipment Damage.The_auxiliary shutdown switch is not to be used:to power down the unit under normal See Figure 3-8:The:control panel.interface(A)is located under the enclosure lid,. Verify both left and right side operating circumstances. Doing so will result in fY 9 equipment damage. locks are;unlocked before attempting to lift lid of enclo- (000399) sure. Open lid as directed in Opening the Lid. All generators are equipped with.'an external means.of shutting.down the generator which complies with the [at- est NEC code requirement. Primary generator,shutdown sequence.is .described in Shutting Generator Down,.: while Under:Load or During a Utility Outage. See Figure 3-6. An auxiliary shutdown -switch-(A) is .. located on.the exterior of the generator back panel. This auxiliary shutdown:switch shuts down generator and dis- ables restarts. A 001799: 0 Figure 3-& Generator Control Panel 00 O 'The 7.5A fuse-is located beneath rubber cover(B)to the A right of the control Panel. Verify both left and righf side locks are securely,out.of the way,before closing unit. :. - 'All appropriate panels must be in place during any opera 005492 tion of:the.generator.This includes operation by a servic- Figure 3-6.External Auxiliary Shutdown Switch . ing technician while -conducting troubleshooting pro- (all models) cedures. NOTE: Whenever possible,,perform primary shutdown . procedure before disabling generator with auxiliary shut- Using the AUTO./OFF/MANUAL down switch. Interface See Figure 3-7. 13-22 kW generators also have an aux-' iliary shutdown switch (A) located inside generator: Button Description of Operation Activates fully automatic system operation:- Allows unit to automatically start and :exercise generator according to exercise timer(see Set- o AUTO Ging.the Exercise Timer). Green LED flashes when automatic transfer switch converts to generator power during e utility power .outage.: 0 OFF Shuts down, engine and prevents automatic .. .. A operation of unit. Cranks and:starts generator.Transfer to.stand- 005491 by power will not occur unless there is a utility MANUAL failure. Figure 3-7.Internal Auxiliary Shutdown Switch(13— Blue LED flashes when automatic transfer witeh-eonvertsto-generator-powerAuring--a -- utility power outage. Generator will not start if either switch is OPEN (0). Con- troller displays an "Auxiliary Shutdown" alarm,.and red NOTE: Damage caused by mis-wiring of`interconnect LED "Alarm" light illuminates. To clear this condition, set wires is not warrantable. switch or switches to CLOSED (1). Clear alarm by press- Owner's Manual for 60 Hz Air-Cooled Generators 17 Operation Operating.Modes Interface Menu Displays LCD Panel Mode . Description • Wiill.not transfer to standby if utility is present.; Feature Description • ,Transfers to standby if utility drops below 65% of nominal for five consecutive seconds(deal- Defaulf page displayed if no' buttons:'are er programmable)ap.fter warm-up. .. pressed for 60 seconds. Normally shows cur- MANUAL rent.status message; and..current date and • Transfers back when utility returns for 15 con-- time.'Highest priority active alarm/waming is secutive.seconds(dealer programmable). automatically posted on this page,as well as Engine continuesto run until removed from. flashing the backlight when such condition'' i ion MANUAL. .. .:. HOME: 'is-detected. In the dase..of multiple alarms/ • Startsand runs if utility drops for five consecu- . page warnings, only first message: is: displayed. We seconds(dealer programmable): Press OFF',button:and then ENTER button to n Starts an engine warm-up timer(duration yar- clear a alarm or warning. les when,Cold Smart Start:ls enabled). en°Ho ion" is'd yed Wh us of Protect ispla this represents.total time generator has been =Will not transfer if utility.subsequently „monitoring:uti ih supply . and ready to rovi e Ms.retubackup powerifneeded Transfers to standby if utility is not present. AUTO • Trans#ers to utili once'utifi :returns above Normally off.,The backlight will:automatically tY tY ( :. . Display .80%of nominal)for 15 consecutive seconds .,-: Backlight illuminate and remain on:for 30:seconds if (dealer programmable). operator presses any button. • Will not transfer to utility unless utility..returns. Allows operator:to navigate.to all other pages Unitwill shutdown if OFF'button,is.pressed or,' or sub-menus by using,:,arrow. keys and 4 shutdown alarm is present. , , ENTER-button.Page can be accessed at any . Unit-will shut down after one minute cool-down MAIN :time with several-.presses of the dedicated. time when utility power returns. MENU . ESCAPE button. Each'.press of the.ESCAFE :page button takes operator to,previous:menu until • 'Will not.exercise if unit is already running in - MAIN MENU dis la s. .This .page contains 'either AUTO or MANUAL. -information. for story; Status; Edit; :and : Hi EXERCISE During exercise,controller will only transfer-if Debug. utility drops during,exercise for five seconds (dealer programmable),and will switch to AUTO. 18 Owner's Manual for 60 Hz Air-Cooled Generators Operation Menu System Navigation Press ESCAPE button from any page to access the MENU.You may need to press the ESCAPE button several times before reaching the MENU page. Navigate to the desired menu by using the T/I buttons. Press ENTER button when desired menu is displayed and flashing, ca + u co 3co 0 u O o 3 °� a a 3 CL o � o ap • a � a � Win@ S r'KK 99 � a cc Qaa UrnW m, EE " o E > >O O m m m m o o E O m amt O m E c Q c y c m E E mH 'c$9 $ m� oo > vN mN m t.W > > m mi 7 aa�•- o � 2 C I o.LL'W i�o E E 'g a, �t e m t= auj .9 B m� E li `°B a. Cox �amallommaIy LIL �:v�� Z �w0 2°' 2mf9iv L Z mvv zQ, N`o m3 ap�m G of�a ? ` m03 B mu KW > c 0:9 9 ID m Kao m>° to � WLL m �S �� ��' �i W=WLM ow° mz°33 Q LL 0 1 9 3 to(0 m v ° z°z Z i v c i c w 0i ID e c # a c _ m 01 Kaoaccs � Ke�>,^ S�er _ 3 oo@ormo -9 a A 0dc$ kE � M i U) �� m 3 c€ K€ U� c e V I W c o @m om K'o Z O o� _j o -- 'Q V) W Z. Figure 3-9. Navigation Menu Owner's Manual for 60 Hz Air-Cooled Generators 19 N O O Running Manual f ENTER �—ESC Current Date/Time ♦ lime Zone CD unning-Utlllty,Lost ESC SYSTEM DATE/TIME' ENTER--► @« Ru nin (If enabled): 10/09/18 07:40 - Country/City p g-Remote Start Refer to the V&FI manual for R ring-2 Wire Start flow charts relating to WI-Fl �'"""""--;% WIFI SUB MENUS Battery Condition f�unning-Exercise (If not enabled):Displays SETUP WIFI 'Good','Inspect Battery'or Switched Off ENTER ESC 'Check Battery' Stopped-Auto XX-XX'O=XX.,)O CENTER ESC ENTER Run L Run Hours H ��- XXX)O( ENTER t—ESC Battery Run Hrs ~ESC ( ) N TE 1:Last 50 logs ESC� HISTORY MAINT ENTER 0.0 di layed for each ESC ENTER—o Maint.Log Scheduled AI r L Run L Alar Log ( 09. 09. )DOO(X �—ENTER EDIT DEALER Access M Int.Log). Requires Password ENTER 1 ENTER 1 N TE 2:Date and time dl layed for each 1 o rents. ♦ENTER 1 ESC I ESC N TE 3:Error code dis laysd for each •Battery Maintained' A rm, Error Code Language ENiER Language ♦ ♦ Language ♦ 'ScheduleAServiced' EXAMPLE: an Alar Message ESC Inspect Battery 200 RnHr or 12/27/18 a p every 5 F English + English- _ + Frericais- 'Schedule B Serviced' and se nds. + Espanol - Defaults to English. 'Maintenance Reset 11 +Portuguas- Sefect desired language 'Inspect Battery' Next Maintenance 200 RnHr or 12/27/18 by scrolling through IIsL 'Service Schedule A' IZ larm Message(s) ESC Fuel Selection ENTER Fuel Selection 'Service Schedule B" .r tp igh Engine Temp E•NG or LP 4 -*—ESC + NG or LP- --NOTE 1:Last 50 maintenance logs displayed. W ow Oil Pressure 'NOTE 2:Date and time displayed for each v Overcrank occurence. O Overspeed Cold Smart Start? ENTER Cold Smart Start? PM Sense Loss y Underspeed ESC E YES or NO ESC -YES or NO + Only if WI-FI is disabled. Internal Fault _ __--------------DateMme automatically updates if connected to Wi-Fl. FIRMWARE ERROR-7 - WIRING ERROR SC Sc ESC ESC SC O Overvoltage Current Date/Time Select Hour(0-23) O ESC ENTER ENTER Select Min(0-59) ENTER Select Month(1-12) ENTER Select Date(1-31)ENTER Select Year 0-99 ENTER OviiUndervoltage E 2N2I18 12 l2 ?• - 14 + ( ) rload Remove Load - 0 + -2 + 13 + Loy,Volts Remove Load O C S apper Overcurrent SC SC ESC ESC' SC xillary Shutdown Emergency Stop SC ExerdseTinut ENTER Select Frequency ENTER Quiet Test Mode 7 ENTER Select Hour(0-23) ENTER Select Min(0-59) ENTER Select Day ENTER 0) HH:MM Day Frequency -WEEKLY+ -YES or NO +' - 14+ 0 + Wednesday+ -BIWEEKLY+ tt ing Message(s) -MONTHLY+ Low Battery 01 ercise Set Error jgNTER Update from: Ugg Flrware Update ENTER► ESC Curtent V 1.01 ENTER Are You Sure? rvlce Schedule A ♦ESC E USB WIFi <-Insert USB->rvice Schedule B USB: V 1.05 -Yes or No + p Inspect Battery , --,� Possible Message(s): = Stopping••• Refer to the Installation Wizard. Corrupted File N FI WARE ERROR-9 ESC Invalid File---- Only when WIFI Activated 'Retry using a higher quality Battery Problem File Not Found 0 names on the USB' hanger Waming Unsupported Device• B�have File mare than 8 characters. p lit arger Missing AC Language U ate? C doad Cooldown Pd O-.*—E!SC <ENT>LOAD LANGUAGE ENTER Current: V 1.01 M p- EEPROM ABUSE E YES or NO <ESC>TO QUIT USB: V 1.05 0 USB Warning ENTER Select YES,then press ENTER to continue or ESCAPE to cancel update.During CD ownload Failure update process,the Blue'Manual'light flashes,then the Green"Auto*light flashes. vedoad Warning ESC YESorNO nable ENTER-► WIFI Enable Are You Sure? Sequence then repeats.When update Is complete,the unit returns to Install Wizard menu.When the controller powers up,the first screen briefly displays the version number. O No WIFI E 4 ♦—ESC -YES or NO + -Yes or No+ When update is complete,remove USB Drive.Then follow the Install Wizard Menu. 006667a Operation Setting the Exercise Timer NOTE: A warning is displayed on .LCD when battery generator is a ui needs service. This g q pped"with a configurable.exercise . timer. Configuration can:be performed directly at the con- NOTE: Do not use external battery chargers. trol panel or though the Mobile Link'rm application:There are two settings for the exercise timer: Marivai Transfer Operat1011 Day/Time: Generator will start and exercise,for period defined, on day of week and at time of day specified. i During this exercise period, unit runs for'approximately - five minutes and then shuts down: Electrocution.Do not manually transfer under load.. Disconnect transfer switch from allP ower_sources Exercise frequency: Exercise frequency can be.-set to prior to manual transfer. Failure to do so will result in Weekly,.Biweekly, or Monthly. If Monthly is selected, day death or serious injury,and equipment damage: of month must be selected from 1=28. Generator will (000132) exercise on that, day each month. Transfer of loads. to - enerator does not occur durin Prior to automatic operation,.manually exercise.transfer g out ut p g:exercise cycle unless utility power is lost. switch to verify there is no interference with correct oper- ation of the mechanism. Manual operation of transfer NOTE: If Wi-Fi:is .enabled, exercise timer will automati- switch is required if electronic operationshould fail. cally adjust for Daylight Saving Time. NOTE: The exercise feature will.operate only when gen- Transfer to Generator Power Source erator is in AUTO,and will not work unless this procedure 1. Verify generator is OFF. is:performed. If Wi-Fi is NOT enabled, current date%time. 2. Set MLCB (generator disconnect)to OFF:(OPEN). will need to be reset everytime the 12 volt:battery is dis= 3. Tum off utility power supply to transfer:switeh using connected,:and then reconnected; and/or when the fuse meansrovided p (succi as a:-main line utility is removed. breaker). Low.Speed Exercise.(Quiet-TestTm) Profile:_ Unit will 4. . See Figure 3-11. Use manual transfer handle (A) ... run at.operating.speed for:approximately:five seconds, inside.transfer switch to move main: coritactsJo . then drop speed to prepare for Quiet-Test. Speed will: STANDBY. (loads connected to standby power drop: to predetermined. Quiet-Test speed after approxi source): mately 4.0 seconds and continue to run until .Quiel:Jest is complete, a total of five minutes. .. . Table 3-1 details exercise information and programming options for all home standby generators. NOTE': If Quiet-Test is disabled, generator will exercise at the rated.rpm: Table 3-1. Generator Exercise Characteristics Generator Size 10-22 kW g Exercise Frequency Weekly/Bi=weekly/Monthly A 0 0 00 Options Exercise Time Length 5 minutes m e o e Battery Charger ® . IMPORTANT NOTE: Contact an. IASD if controller g screen displays "CHARGER MISSING AC." 002565' NOTE: Battery charger is integrated into, the control Figure 3-11. Typical Manual TransferSwitch module in all models. Operation- The battery charger operates as a smart charger which verifies: 5. Press:MANUAL button on control panel-to crank • output is continually optimized to promote maxi- and��art-engine. mum battery life. 6. Allow engine to stabilize and warm up for a few charging levels are safe. minutes. f Owners Manual for 60 Hz Air-Cooled Generators 21 Operation 7. Set MLCB . (generator disconnect) to ON _ .controller completes start cycle and runs generator (CLOSED). Standby power source. now powers through its normal cool down cycle. However, load will loads. remain on utility source. Transfer to Utility Power Source Cranking Shut down generator and transfer to utility source after. The system will control the cyclic cranking as follows: utility power has been restored.. Proceed as follows.to •.10 kW Unit: five cranking cycles as follows: 15 manually transfer to utility power and shut down genera- seconds cranking, seven seconds resting,followed tor: by four additional cycles of seven seconds crank- 1. Set MLCB (generator disconnect)to OFF(OPEN). ing followed by seven seconds resting. 2. Run engine for one minute at no-load to stabilize • 1,3-22 kW Units: five cranking cycles as follows: internal temperature. 16 seconds cranking, seven seconds resting, 16 . . . ...3. Press OFF button on control panel: Engine will .: seconds cranking,:seven seconds resting,followed shutdown. by three additional cycles of seven seconds.crank- 4. Verify utility power supply totransfer switch is... . . ing followed by seven seconds resting. turned off. NOTE: An alarm will be triggered if generator does-not ; 5.. Set main contacts to UTILITY (loads connected.to' start after theserive attempts. utility power source) using manual transfer handle Cold Smart Start (A in Figure 3-11.)inside transfer switch. 6. Tum on utility power supply to transfer switch using Cold Smart Start is factory-enabled,.but can be disabled means provided. in the EDIT menu. Generator will .monitor ambient tem- delay will be adjusted based on is enabled.The warm-up 7. PressAUTO button on control panel. erature when Cold Smart.Start prevailing con itions. 8. Return MLCB. :(generator disconnect) to ON See Table 3-2. If ambient temperature is below..a.fixed (CLOSED). temperature (based on model) upon startup .in AUTO, 9.. Close and lock lid.. .... .generator will warm up for 30 seconds.. This allows .. engine to warm:before a load is applied::The generator: ; Automatic Transfer Operation' : : will startup with normal warm-up delay'of five seconds if Proceed as follows to select automatic operation: ambient temperature is at .or above the fixed tempera-. ture. 1. Verify transfer' switch main:contacts are set to . .UTILITY(loads connected to utility pbwer source). Table 3=2.Cold Smart Start Set Points 2.. Verify normal utility;power source voltage.is avail- Generator Size 10.kW-20 kW 22 kW able to loads connected to transfer switch. 'Fixed Temperature..:. 50°F(10C). :20°F(-7°C) .3. Press AUTO button on control.panel. 4.: Sete MLCB (generator : disconnect) to, ON A check for correct output voltage buildup will be. per- (CLOSED), formed when generator engine is started. Generator will start automaticallywhen utili source volt-: tY Cleaning Cycle . age.drops below a presetlevel. Loads are transferred to standby power source after unit starts. If some condition impedes normal voltage creation, such as frost crystals.or dust/dirt preventing.a.good electrical . . connection,start sequence will be interrupted:so a clean- Automatic Sequence of Operation . ing cycle ;of the intemal electrical connections can be attempted. :. . Utility Failure Gleaning cycle .is, an.:extended warm up :period which If generator is'set to AUTO when utility fails (below 65%: lasts for several minutes while normal generator voltage of nominal),,a five second (dealer programmable): line output is determined to below.:During this cycle; genera- interrupt delay time is started. The engine cranks and for controller will display °Warming Up" on the display starts if utility power is still unavailable, when timer screen. expires. An engine warm-up timer will be.initiated once The generator controller display will show."Under Volt- engine is started. Timer duration varies depending .on whether or no o ma a is ena ed� a control- [or ler will transfer load to generator when warm-up time several minutes, alarm message can be cleared, and the expires. If utility power is restored (above 80%jnominal) generator restarted-. at any time from initiation of engine start until generator is If the problem persists, make no further attempts to start. ready to accept load (warm-up time has not elapsed),the Contact an IASD. 22 Owner's Manual for 60 Hz Air-Cooled Generators Operation Load Transfer The transfer of load when generator is running is depen- dent-upon operating mode. Shutting Generator Down While Under Load or During a Utility Outage Automatic start-up. Disconnect utility power and render unit inoperable before working on unit. Failure to doso will result in death or serious injury: (000199) IMPORTANT NOTE: To avoid equipment damage, follow these:.steps, in order, during utility outages. Shutdowns may required during utility outages to perform:routine maintenance or to conserve fuel. To turn generator.OFF: 1. Set main utility disconnect:to OFF(OPEN). .2. : Set generator: MLCB :(generator disconnect) to OFF_(OPEN). 3. Allow:generator to run for cool-down for approxi- mately one minute.: 4. .Set generator to.OFF.at the controller.. 5. Remove 7.5Afuse.from controller. To turn generator back ON:. 1. Install 7.5A fuse:in controller. 2. Verify-generator MLCB (generator disconnect), is OFF(OPEN).. 3: Set generator to AUTO mode at the controller. 4. Generator:will.start and run.Allow generator to run and.warm-up for a few minutes: : .S Set MLCB (generator disconnect) to ON (CLOSED).. 6. Set main utility disconnect to ON (CLOSED). The system now operates in automatic mode. Owners Manual for 60 Hz Air-Cooled.Generators 23 Operation This page intentionally left blank. 24 Owners Manual for 60 Hz Air-Cooled Generators Maintenance Section 4: Maintenance Maintenance Performing Scheduled Maintenance Regular maintenance will improve, performance..and It is important;to perform maintenance as specified in the extend engine/equipment life. Generac Power.Systems, Service Schedule for correct generator ,operation. Inc. recommends that all maintenance _work be per- Engine oil and oil filter.must be changed, and.valve.clear- formed by an Independent Authorized Service Dealer.: ance adjusted (where applicable, see Engine) after first (IASD). Regular.maintenance,.replacement, or repair-of ..:25.hours of operation. the emissions control devices and systems'may be per- Emissions-critical maintenance must be performed as formed by. any repair shop or.person of 'the. owner's scheduled in :order for emissions.warranty,to be valid. choosing. :To_ obtain emissions control:warranty service Emissions-critical maintenance consists of servicing the free of charge, the work must be performed by an IABD. .,air- 'filter. and spark plugs) in accordance with Service See the emissions warranty. Schedule. Controller will ;prompt for Schedule A or Schedule B Preparing for Maintenance ma intenance:to be performed. Schedule A maintenance consists of oil, oil filter,.and battery check: Schedule B maintenance,it enance, includes. oil, oil filter, battery.:check, air I :cleaner, spark'plug(s), and valve.clearance (where appl'i- Automatic start-u: .Disconnect utili cable, see En the p power an render unit inoperable:before working on.unit. Since*most maintenance:alerts occur at the same time Failure to.do so.will result in death or serious injury.. . (most.have two;year intervals), only;one will appear on (00(Y191) :control pane[:display at a time. Oncefrst alert is cleared; the:next active alert*will be:displaye . Equipment;damage.Only qualified service personnel may install,operate;-and maintain.this equipment..Failure to: follow proper installabon:requirements could:result in death, .... . . serious injury,and.equipment-or property damage: (000182a)'. Proceed:as follows to prepare for maintenance: 1. .Set main utility.disconnect to OFF(OPEN):. 2. Lift lid.and set MLCB (generator disconnect) on:: generator to OFF;(OPEN). running during a utility outage, allow generator to run and.cool down forone minute.with no load. : ; 4. Press OFF button on controller. . .5. , :Remove 7.5A fuse from control panel: : .: 6. Remove front panel and intake.side panel: . Owners Manual for 60 Hz Air-Cooled Generators 25 Maintenance Service Schedule :Dail '.If Runnin ;• the u :" Schedule I3 Service :..:: ::: : : .. E., : . .:.:;:,....; Continuously or Every,Two Years Every FourYears _ ur Before Each Use ' ear !100. Hours _or 400 Ho s: Inspect enclosure louvers for dirt and debris* . • Inspect lines and connections for fuel or oil leaks • Inspect engine oil level •. Inspect for water:intrusion** •.:. Perform fuel system leak test Inspect battery condition,electro) a level,and . P rY state of charge Replace engine oil and oil filter t .. .: Replace engine:airfilter Clean;inspect s ark lu P P P 9 gap;replace.if necessary • Inspectladjust valve clearance(where applicable)$ Inspect/clean sedimenttra p See local codes and guidelines. . 'Contact the nearest IASD for assistance if necessary. *Remove any shrubs or tall grasses which have:grown within 3 ft(0.91 m)of intake and discharge.louvers on enclosure sides. Clean an debris dirt,grass clippings,etc. which may have accumulated inside enclosure. Y (dirt, . .). Y **Verify all sources of potential water intrusion such as water sprinklers,roof run-off;raimdutter downspouts,and sump pump -discharges are directed away from generator enclosure. " . t Change engine oil and:filterafter first 25 hours.of:operation.In cold weather conditions(ambient:below 40'F[4.4°C]);orif unit: is operated continuously in hot weath. .onditions.(ambient above 85°F[29.4 q),change engine oil and filter every year or 100 Hours of operation:: 't Inspectladjust valve clearance after first 25'hours:of.operation.(Excludes units with hydraulic lifters..See Engine:) NOTE. Contact an.IASD or visit wrvwgenerac:com for additional information.on replacement parts... Maintenance.Log Battery Inspection and Charge Check :Dates Performed- Oil, Oil Filter,Air Filter,and Spark Plug Replacement :.Dates Performed: Valve Adjustment Dates Performed: 26 Owners Manual for 60 Hz Air-Cooled Generators Maintenance Checking Engine Oil Level . The system is now operating in AUTO. The main utility disconnect can be turned ON (CLOSED). Engine Oil Requirements Risk of burns.Allow engine to cool before _. .:QYs. draining oil or coolant. Failure to do so couldUK t a result in death or serious injury. (000139) Engine damage.Verify.proper type and quantity of engine oil prior to starting engine. Failure'to do so could result in engine damage. . " (000135) Skin irritation.Avoid prolonged or repeated contact with .. Engine oil should be serviced in accordance with the rec- used motor oil. Used motor oil has been shown to cause ommendations of this manual to:maintain product War=-.::* skin cancer.in laboratory animals:.Thoroughly wash exposed areas with soap.and water. ranty.Generac Maintenance-Kits are available consisting (000210) of engine: oil, oil filter, air filter, spark plug.(s); a :shop towel, and a:funnel. These kits can be obtainedfrom.an �►� IAS D. H.�� .. AII'Generac oil kits meet.minimum Americdh�-Petroleum. Engine damage.Verity proper type and:quantity of Institute.(API)Service Class SJ, SL, or better: :Do not use engine oil prior.to starting engine.:Failure to do so. could result in engine damage: :' special additives'..'*SAE 5W Synthetic -30,.for all temperature ranges. See (000135) Engine. IMPORTANT NOTE: Verify oil. :level daily when power outages :necessitate running generator, for Changing. the:Oil and Oil Filteir extended periods. :Generator will shut.-down If oil proceed as follows..to change oil and oil filter:.; level.is low. 1. Lift lid:and press,MANUAL:button on'control panel Proceed as:followsto check engine oil level: to start:engine, and run until itis thoroughly warm=" A. Set main utility disconnect to OFF PEN). ed up. Press"OFF:button on control.pariel to shut _.., doyen engine. 2. Set MLCB.(generator disconnect) on generator to .. :. OFF(OPEN): 2. See Figure-:4-1, Figure :4-2; or Figure 4-3:. . 3'. . Allow generator to:run for a cool-down period of Remove front panel when unit has cooled. Pull.o'il .. approximately'one.minute, if generator was drain hose (A) free.of retaining clip.:Remove cap run- ning during an outage. from oil drain hose:and drain oil into a.suitable con- :. : . tainer. . 4. Press OFF button to turn:generator off. Wait five minutes. 5. See .Figure 2-1, Figure 2-21 .or, Figure .24. . Remove oil dipstick and wipe it.dry with a clean ° cloth. _ . Q! Completely insert oil dipstick into oil dipstick tube B: and remove.. 7. Observe .oil level. The level should be at FULL ° mark on oil dipstick.. 8. If necessary, remove oil fill cap and add recom- .. mended oil to engine (with:oil dipstick removed) until level reaches:FULL mark. Insert oil dipstick _ 001831. and install fill cap. See Engine Oil Requirements. Figure:4-1. Oil Filter and Drain Location(10 kK9 To restart generator: 1. Press AUTO button on control panel. --?Allow-generator-to-start-and-warm-up-for-a-few-min- --.— =---- utes. . 3. Set MLCB (generator disconnect)on the generator to ON (CLOSED). Owner's Manual for 60 Hz Air-Cooled Generators 27 Maintenance ® Servicing the Air Cleaner , Proceed as follows to service air cleaner: 1. Lift lid and press OFF button on control panel to ® stop generator. Remove front panel.. 2: See Figure 4-4 or-Figure 4-5. Remove cover clips (A)and air cleaner cover(B). , l A. ... �� \\ 109342.: :. law Figure 4-2.,Oil Filter and Drain_Location(13-16 Wo C. 001820 Figure 4-4.:Servicing Air C1eaner:(10 kM D � . B - B. : A .. . 009343; Figure 44. Oil Filter and Drain•Location(20=22 kM A ----------- 3. Install cap on oil drain hose. Position and secure oil . drain hose with a retaining clip. 4. Remove oil filter(a) by turning it counterclockwise. C 5. Apply.a light coating of clean engine oil to gasket of ooiala new filter. Figure 4-5.Servicing Air Cleaner(13-22 kM 6. .Screw new filter on by hand until gasket lightly.con- tacts oil filter adapter. Tighten filter an :additional 3. .Remove old air filter:element(C)and discard. : :. three-quarter to one full turn. . 4. Thoroughly clean air cleaner enclosure of any dust 7. Fill engine with.recommended oil.*See Engine Oil or debris. Requirements. 5. Install anew air filter element. 8...:Press. MANUAL button on control .panel to .start 6. Install air cleaner cover and fasten cover clips. engine. Run for one minute,and:inspect for.leaks. 7; (13-22 kW.units only): Verify air inlet duct (D) is 9. Press OFF button on control panel to stop engine. correctly connected to air cleaner cover. Wait five minutes. :8. Press AUTO_button:on: control panel to return• unit 10. .Inspect oil .level. Add oil as needed. DO NOT to AUTO. ; OVERFILL: 11..Insert oil dipstick and/or attach fill cap. Spark Plug(S) 12: Press AUTO button on control panel to return unit :Proceed as followsto inspect spark plug gap(s) and , to AUTO. replace spark plug(s)as:necessary: 13: Close and lock lid. 1. With nenelafozOEF-and-engine_cQol,_lift-lid_and 14. Dispose of used oil and.filter according to.national, remove front panel. state, or local codes. 2. Clean area around base of spark plug(s) to keep dirt and debris out of engine. 28 Owners Manual for 60 Hz Air-Cooled Generators Maintenance I Remove spark plug(s)- and inspect. Install new plug(s)-if.existing plug(s)is worn or if reuse is ques tionable. Accidental Start-up. Disconnect the negative battery 4. ..Clean plug(s) by scraping or washing witha wire cable, thenthe positive.battery cable when working brush and:commercial solvent. Do not blast plug(s) on unit. Failure to do so could result in death to clean., or serious injury:. . (000130) NOTE: Clean spark plug in emergency situations only. Otherwise,-replace spark plug. 5. See.figure :4-6. Inspect spark.plug gap using.=a Accidental start=up. Disconnect spark plug wires when .wire feeler gauge. Replace spark plug if gap.is out workin'g.on unit. Failure.to'do so could result:in death of specification:See.General Information. or serious injury. (000141) NOTE:' Engine should be cool before checking.=valve :. clearance.Adjustment is not needed if:valve clearance.is Within dimensions:provided in Engine. Proceed as follows to check valve clearance. 1. Close:fuel.valve'and disconnect-battery to avoid . accidental t I startup. 2'. Remove spark plug wire(s), and position"wire(s) away from plug(s). 000211. 3. Remove spark plug(s). Figure 4-6. Spark Plug Gap Measurement. 4: Remove the four screws attaching the valve cover. :. . . Remove and discard gasket. (Repeat for second . . linder,-"if.equipped.) NOTE: New spark.plugs should have spark plug gap c Y . checked pdbr:to installation. 5. Verify piston-is at top dead center(TDC)of its com= 6. Install spark plug(s), 'and tighten to 18:4 ft-lbs (25 pression stroke (both valves closed).To move pis- -N to-TDC, remove intake baffle at.the front of the Nm). engine to access the flywheel:nut. Use a large 7. Press AUTO.button to return unit:to AUTO mode." socket and socket wrench to rotate..flywheel nut clockwise, which will rotate the crankshaft.'Watch a ve earanCeAdjustment piston through spark plug hole. Piston will move up IMPORTANT NOTE: Contact an IASD for service. and down, piston is at TDC,when at its highest assistance. Correct valveclearance is .essential for Point of travel. prolonging the life of�the engine., Excludes units 6. See Figure 4-7 or Figure 4-8. Inspect valve clear- equipped with hydraulic lifters:See Engine. ance between each rocker arm (E)and valve stem (F)with a feeler gauge. Inspect-valve.clearance after first 25 hours.of operation, then:after 400 hour intervals.Adjust if necessary. .' F Checking Valve Clearance. Ew. C-D Risk of Burn.Allow the engine to cool before Y r, D' performing the following procedure. Failure to do so could result in serious injury (000560) '` ' h .v.e^i1 ks��fyk --- --- -- ---- ;,tir -- 001812 Figure 4--7. Valve Clearance Adjustment(10 kM Owner's Manual for 60 Hz Air-Cooled Generators 29 Maintenance arm jam nut. Tighten jam nut according to the fol- D lowing torque specifications: .F 10 kW 53 in-lbs(6.0 Nm) • O 20-22kW 174 in-Ibs(19:68 Nm) 8. After tightening dam nut, inspect valve clearance to E verify it did not change. C o 9. Install new valve cover gasket. 10. Install valve cover.Tighten fasteners:in a cross pat- tern. at- . tern. .Tighten to: 10 kW. 80 in-lbs(9.0,Nm) 002380 : 20-22kW 60 in-lbs(6.8 Nm) Figure 4-8. Valve Clearance Adjustment(20-22 kms: NOTE:'Start:all four screws before tightening, .or it will 7. Install replacement valve cover.gasket(s)*. not be possible to get all screws in.place. Verify valve ,. 8. Install valve cover(s). Tighten fasteners in a cross. cover gasket is in place. . pattern,tightening to: g- g 11. Install spark plugs and tighten to 18 ft-lbs(25 Nm). -10 kW 80 in-111b(9:0 Nm) 12.:Attach spark plug wire to spark plug. 20-22kW . 60 in-Ib(6.8 Nm) 13. Repeat process for other cylinder if;equipped. Adjusting Valve Clearance Battery.Maintenance: .)h IIIAL Risk of Burn.Allow.tfie en ine to cool,before jai )AA Electrocution. Do not wear jewelry while:: performing the following procedure.Failure to . .: do so could result in serious.injury; will t th wor ing on t is equipment Doing so :(000560) m dea o . . injury. .. . . . .. . result' r serious • • (000188) See Figure 4-7 or Figure 4.4 Proceed as:follows to ad- just valve clearance: NOTE: Allow engine to cool before adjusting valve clear- Explosion.Do not dispose of batteries in a fire. ance. Batteries are explosive.Electrolyte solution can cause: bums and blindness.If electrolyte'contacts skin or eyes, 1. Remove spark .plug wires).and position wire(s) flush with water and seek immediate medical attention. away from plugs. •(0001.62) 2.. Remove spark plug(s). . . . 3. Remove the four screws attaching valve cover. Remove and'discard.gasket. Explosion.Batteries emit explosive gases'while 4.. Vefify.piston is at top dead center(TDC)of its cam- :charging. Keep fire and spark away.Wear protective pression stroke(both valves closed).: gear when working with batteries.Tailure.to do so could result in.death or serious injury. . 5. Loosen rocker jam nut (C).using a 10 mm wrench - - (000137a) • (10 kW units)or 13 nim wrench (20-22 kW units.) 6. Tum pivot.ball stud"(D)-Using a_:14 mm wrench (10 kW units), or 10 mm hex ke 20-22 kW units y ( ) Electrical.shock. Disconnect batte round while.inspecting'clearance between rocker arm (E) ry g terminal before working on battery or battery: and valve stem (F) with a feeler gauge. .Adjust wires. Failure to do so could result in death . clearance as per Engine. or serious injury. (000164) NOTE: Hold rocker jam nut in place as pivot ball stud is tUrned-.__-----------—— -- — =----------- --- -- -- - - ---- — — - 7. When valve clearance is correct, hold pivot ball stud (D) in place with a wrench and tighten rocker 30 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Inspecting the Battery Proceed as follows to inspect battery: Risk of burns. Batteries contain sulfuric acid and 1: .Press OFF button to shut down generator,.then lift can cause severe chemical bum s. .W6ar protective lid and.remove front gear when working with batteries . Failure to do so could result in death or serious injury. 2. Remove 7.5A fuse from control.panel. (000138a) 3. Remove intake side panel. (See Intake.Side Panel Removal.) 4.. See Figure 4-9. Inspect battery posts and cables Environmental Hazard.Always recycle batteries.at an ... for.tightness and.corrosion. Tighten and clean as official recycling center in accordance with all local necessary. laws and regulations. Failure to do so could result in = environmental damage, death, or serious injury. (000228):'. . . . AiwaYs .recycle cle batteries in accordance wit,h.local laws . and regulations.;Contact your local solid Waste collection site or recycling facility to obtain :information on local. O recycling processes. For..more information on.:battery • O recycling, visit the BatteryCouncil International website at:hifp%/batterycouncil.org Strictly observe the following.precautions.when working: on.batteries: 001832 ' Remove 7.5A fuse from generator control panel • Disconnect battery charger as directed in Battery. re 4-9. Battery Catiles Maintenance. 5-. Unsealed batteries-only: Completely.disconnect Use tools with insulated handles. batte .Check battery fluid.level.and, if:necessary, . ry. • Wear rubbergloves and boots fill with-distilled.water only. 00 NOT use tap water.. • .Do not place tools or metallic objects on top of bat= Have an IASD or.a qualified service-technician ver- #ery. condition. - ify state of charge and c Conn 6. t- battery cables; install intake side panel, • Disconnect charging source prior to connecting or and ns :5;Afuse when.inspection is complete: disconnecting battery terminals. • Wear full eye protection and protective clothing. 7� Press AUTO button on controller. • If electrolyte contacts skin, wash it off'immediately. 8• Install front panel and close.generatoriid. with.water: eAf electrolyte contacts eyes, flush thoroughly with water immediately and seek medical attention. • Wash down spilled electrolyta with an acid neutral- izing agent.Acommon practice is to use a.solution of 1 Ib (454 g) bicarbonate of soda to.1 .gal (3.8 L) -of water.Add bicarbonate:of soda solution until evi- dence of reaction (foaming) has ceased. Flush . -..resulting liquid with water and dry area completely. • DO NOT smoke near battery. • DO NOT'cause flame or spark in'battery area. • Discharge static electricity from'the:body before touching battery by.first touching a grounded metal surface. Battery should , be regularly -inspected per Service. Schedule. Contact an IASD for assistance if necessary. Owner's Manual for 60 Hz Air-Cooled Generators 31 Maintenance Cleaning the Sediment Trap , The system is now in AUTO. The sediment.frap removes contaminants (moisture and NOTE: If correct-utility is'present at this time, generator fine particles) from gaseous.fuels before they enter the will perform its usual shutdown process. fuel regulator. Accumulated moisture and particles must be emptied from the sediment trap per local codes and . Performing Fuel System Leak Test guidelines. Proceed as follows to clean sediment trap: OEM . 1. Remove intake side panel. See'Intake Side Panel Explosion and fire: Fuel and vapors are extremely Removal: flammable and explosive. No leakage of fuel is 2. Turn generator fuel supply OFF. permitted. Keep fire and spark away. Failure to do so.will result in death or serious injury. .-..3.: See Figure 4-10. Unscrew*and:remove cap (A). :: (000192) v All products are factory4ested before shipping..to verify the performance and integrity of.-the fuel system.'.How- B ever, it is important to perform a final fuel system leak test . .. .'before starting the generator. The entire fuel system should be testedfromsupply:to regulator.: See Figure.441. Perform.a:final-fuel system. leak test :. after generator installation. The test will identify possible leaks at all connection.points (A). A' It is best practice to perform-a fuel system leak .test . . Buring ormaIIy-scheduled maintenance. ® 001821 Figure 4-10. Cleaning the Sediment Trap 4.' Use a clean-out tool (not provided) to remove. . accumulated-moisture and particles from cap and body(B): 5. :Wipe inside of each component with a clean, dry, lint-free cloth. 6. Seal threads of cap with appropriate,sealing com- pound. Install cap and hand-tighten. .7.:' Tighten cap with an' appropriately sized PIPe wrench. DO.NOT.overtighten. . 8. Tum � r , .gene ator fuel:supply ON. Inspect for leaks by spraying all connection points with a non-corrosive gas leak detection fluid.The solution.should not be a : blown away or form bubbles. 9. .Install intake side panel:. A. Post Maintenance Checks 1. Perform required maintenance procedure(s). .2.1- Install intake side.panel and front panel if removed...... (See Intake':Side Panel Removal and Front 0oa .Access Panel Removal.). . .. .... osa 3. . Install 7.5A fuse in control panel. Figure 4x11. Connection Points to Leak Check. 4. Complete Install Wizard information. Inspect for leaks by spraying all connection points with a 5. Press.AUTO button on control panel:Allow unit to, non-corrosive gas. leak. detection fluid. The solution run for one minute with_no-load (ifrunning-duritn a should not be blown away or form bubbles. Utility outage). 6. Set MLCB (generator disconnect) on generator to ON.(CLOSED). 7. Turn main utility disconnect ON (CLOSED). . 32 Owner's Manual for 60 Hz Air-Cooled Generators Maintenance Attention After Submersion s. Remove spark plug(s) and spray a fogging agent DO NOT start or operate.generator if it has been sub-. into spark.plug(s) threaded openings. Install unci merged-in water. Have an'IASD thoroughly clean, dry, tighten spark plug(s)to-specification. and inspect generator following any submersion in water. 10. Remove battery.and,store in a cool, dryplace.' If the structure_ (home) has been flooded, it.should be 11. Clean and wipe down generator enclosure. inspected by a certified electrician-to verify there.will not be any electrical problems during generator-operation or Return to Service When utility power.is returned. Corrosion Protection Explosion. Batteries emit explosive gases.. Regular scheduled maintenance should.be conducted-to + Alwa s connect positive battery cable first to Y inspect unit for corrosion. Inspect all metal components : ' avoid spark:Failure to do.so could result in death or'serious injury. 9 9. (000133) of.generator, includin base frame, brackets, alternator � .... can,:thd entire fuel system(inside and outside of the gen- erator),and-fastener loc'ations. If there.is corrosion found on generator.components e. C=` u for mounts, fuel plenum, etc.), replace parts as:neces +:- Equipment damage. Do not make battery sary connections in reverse. Doing so will:result in equipment damage. Periodically wash and wax enclosure using automotive.: : .. type products. Do not spray unit:.with.a hose or power (000167a); . washer. Use warm, soapy water and a soft cloth. Fre- Proceed as follows to return unit to service after storage: quent, washing is recommended in salt water/coastal 1. Checkta on.en ine for oil viscosi and classifica- _- areas. Spray engine linkages with:a light oil such as WD g 9 tY 40. tion. Drain and fill with correct.oil if.necessary. 2; Verify state of battery. Fill all cells of unsealed bat- Remove From an Return-To Service teries to correct level with distilled water.'DO:NOT Procedure use tap water. Charge battery:to 100% state of. charge. Replace battery.if faulty. Remove From Service 3. . Clean and wipe down generator enclosure. .. 4. Verify 7:5A fuse is removed'from generator control . :..: i panel. Explosion. Batteries emit explosive gases. 5:. .Connect battery. Observe battery polarity. Damage + Always disconnect negative.battery cable will occur if batteryis connected, incorrectly. Install first to avoid spark.Failure to do so could positive cable first. result in death or serious injury. : . (000238) . 6. Connect battery charger AC input T1/Neutral.cable (with white sleeve)at.controller. If generator cannot be exercised:monthly;at la nilhimum, 7. Open fuel shutoff valve. and will be.out of service longer than 90 days,proceed as, 8. Insert 7.5 A#use into generator control.panel. . follows to prepare generator for storage: 1. Start engine and allow.it to warm up. 9. Complete Install Wizard.procedure(diagrammed in generator installation manual). 2. Close fuel 'shutoff valve in fuel supply line and 10. Press .MANUAL button to start unit. Allow.unit to' . allow engine to stop. warm up for a few minutes. 3. . Set generator .MLCB :(generator disconnect) to 1.1: Press control panel:OFF button to stop unit: OFF (OPEN)once engine has stopped. 12. Set MLCB (generator :disconnect) to ON. 4. Disconnect battery charger AC .input T1/Neutral (CLOSED). cable (with white sleeve )at controller. S. Remove 7.5A fuse from generator control panel. 13: Press AUTO button on control panel. 6. Disconnect battery cables'. Remove negative bat- The generator'is ready for service. tery cable first. NOTE: Exercise timer and current date and time must be 7. .Drain oil completely while engine is,still warm, and reset I -at-e t T -ha been come-laelyy— is`c-arg�or dis- then fill crankcase with oil. . See Engine Oil. connected. Requirements. f 8. Attach a tag to engine indicating viscosity and clas- sification of the new oil in the crankcase. Owner's Manual for 60 Hz Air-Cooled Generators 33 Maintenance This page intentionally Left blank. 34 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Section 5: Troubleshooting / Quick Reference :Guide Generator Troubleshooting Problem Cause Correction Correct short circuit condition by replacing 7.5 A Blown fuse. fuse in:generatorcontrol panel..Contact an IASD if fuse continues to blow. Engine will not Loose; corroded, or faulty:tiattery cables. crank Faulty starter contact. Tighten, clean,or replace as necessary.* Faulty,starter motor. Discharged.batter Charge or replace battery. . :. No fuel. Replenish.fuel/turn on fuel Valve.. Faulty fuel solenoid (FS). 'ContactSDf an IA or assistance,: Engine cranks_tiut Open Wire.*14.from controller. .will not start: Faulty spark plug(s). :Clean; inspect gap;replace plug(s)if necessary. Valve clearance out of adjustment,,if applicable. See.Engine. n .. v Inspect and adjust valve e clearance Air cleaner plugged or damaged. 'inspect and clean air cleaner. Faulty spark plug(s). Clean; inspect gap; replace plugs)as needed. Verify fuel pressure to regulator is 10-12'in . Incorrect fuel pressure. water column (2.49=2.99 kPa)for LP gas, and . . Engine starts hard 3.5-7.0 in water column (0.87=1.74 kPa)for NG. and runs rough Fuel selector in wrong position. Set fuel conversion valve to correct position. Valve clearance out of adjustment, if. Inspect and adjust valve clearance. applicable. See Engine. Internal engine issue: :. . ; Contact an IASD for assistance. Unit is set to_ OFF, Controller wired incorrectly. but engine Contact an IASD for assistance. continues to run . Faulty control board. Main line circuit-breaker(MLCB)(generator ResetMLCB (generator disconnect)to ON disconnect)is OFFOPEN , . ( ) (CLOSED)::.. . . .. .. No AC output Generator internal failure. Contact an IASD for assistance. from generator Engine maybe warming up.See Cold Smart Check the controller screen to verify status. Start. Owners Manual for 60 Hz Air-Cooled Generators 35 Troubleshooting/:Quick Reference Guide . . Problem Cause Correction MLCB (generator disconnect)is OFF Reset MLCB (generator disconnect)to ON (OPEN).- " - (CLOSED). Faulty transfer switch coil. No transfer to standby after Faulty transfer relay. Contact an IASD for assistance. utility source Transfer relay'circuit open. failure Faulty co trol logid board.:. Engine may be warming up See Cold Smart Check controller screen to verify status. Start. Excessive-engine oil. Adjust oil to correct level.: Faulty engine breather. Contact an IASD'for assistance. ". Unit consumes lar e:amounfs of Incorrect" a or"viscosi of oil.: See Engine Oil Re" uirements: 9 oil ' Damaged gasket, seal,or hose. Inspect for-oil leaks. Restricted air-filter::. Replace air.flter. Wi-Fi network :connection Various. See Wi-Fi module owner's manual:' broken or intermittent :*Contact an IASD for assistance. 36 Owner's Manual for 60 Hz Air-Cooled Generators Troubleshooting/Quick Reference Guide Quick Reference Guide To clear an active alarm, press OFF button on the control panel, then the ENTER button, and finally the AUTO button. Contact an IASD if alarm reoccurs. Active Alarm LED Problem Things to Check Solution NONE FLASHING Unit running in AUTO Check MLCB. Check MLCB.If it is ON,contact an IASD. GREEN but no power in house. Inspect ventilation around generator, HIGH RED Unit shuts down during Check LEDs/screen intake,exhaust,and rear of generator. If TEMPERATURE . operation, for alarms. no obstructions are present,contact an IASD. OVERLOAD RED Unit shuts down during Check LEDs/screen -Clear alarm and remove household loads REMOVE LOAD operation. for alarms. from generator.Put in AUTO and restart Unit was running and Clear alarm and remove household loads RPM SENSE LOSS RED shut down,attempts to Check LEDs/screen .from generator.Put into AUTO and restart. for alarms. restart.If generator does not start,contact an IASD. NOTACTIVATED NONE Unit will not start in Check if screen says See Activation in installation manual. AUTO with utility loss. unit not activated. Unit will not start in Check screen for start If startup delay is greater than expected, NONE GREEN AUTO with utility loss. delay countdown. contact an IASD to adjust from 2 to 1500 seconds. LOW OIL RED Unit will not start in, Check LEDs/screen Check oil level and add oil as needed. If PRESSURE AUTO with utility loss. for alarms. oil level is correct,contact an IASD. Clear alarm.Using control panel,check battery by navigating"to BATTERY MENU RPM SENSE LOSS RED Unit will not start in Check LEDs/screen option from MAIN MENU. If battery AUTO with utility loss. for alarms. condition displays GOOD,contact an IASD. If control panel displays CHECK . BATTERY,replace battery. Verify fuel line shutoff valve is ON.Clear OVERCRANK RED Unit will not start in Check LEDs/screen alarm.Start unit in MANUAL.If it does not AUTO with utility loss. for alarms. start,or starts and runs rough,contact an IASD. LOW VOLTS Unit will not start in Check LEDs/screen Clear alarm and remove household loads REMOVE LOAD _ RED AUTO with utility loss.- for alarms. from the generator. Put in AUTO and restart. OVERSPEED RED Unit will not start in Check LEDs/screen Contact an IASD. AUTO with utility loss. for alarms. UNDERVOLTAGE RED Unit will not start in Check LEDs/screen Contact an IASD. AUTO with utility loss. for alarms. UNDER SPEED RED Unit will not start in Check LEDs/screen Contact an IASD. AUTO with utility loss. for alarms. STEPPER RED Unit will not start in Check LEDs/screen Contact an IASD. OVERCURRENT AUTO with utility loss. for alarms. — —WIRING-ERE Unit will not start in Check LEDs/screen I It9ct cn­1ASD: — AUTO with utility loss. for alarms. OVERVOLTAGE RED Unit will not start in Check LEDs)screen Contact an IASD. AUTO with utility loss. for alarms. Owners Manual for 60 Hz Air-Cooled Generators 37 Troubleshooting/Quick Reference Guide Active Alarm LED Problem Things'toCheck Solution AUXILIARY RED Unit will not start. Checkauxiliary Set auxiliary shutdown switch(es)to SHUTDOWN shutdown switches CLOSED (1).Clear alarm. Clear alarm. Using control panel,check battery by navigating to BATTERY MENU LOW BATTERY YELLOW Yellow LED illuminated Check screen for option from MAIN MENU. If battery in any state. additional information. condition displays GOOD,contact an IASD. If control panel displays CHECK BATTERY,replace battery. BATTERY YELLOW Yellow LED illuminated Check screen for Contact an IASD. PROBLEM in any state. additional information. CHARGER Yellow LED illuminated Check screen for WARNING YELLOW in any state. additional information. .Contact an IASD. CHARGER Yellow LED illuminated Check screen for Contact an IASD. MISSING AC in any state. additional information. SERVICE A YELLOW Yellow LED illuminated Check screen for Perform SERVICE A maintenance.Press in any state. additional information.: ENTER to.clear. SERVICE B YELLOW Yellow LED illuminated Check screen for Perform SERVICEB maintenance.Press in any state. additional information. ENTER to clear. INSPECT YELLOW Yellow LED illuminated Check screen for Inspect battery.Press ENTER to clear. BATTERY in any state. additional information. 38 Owner's Manual for 60 Hz Air-Cooled Generators