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Ffat/( Town of Southold 5/4/2022 o P.O.Box 1179 53095 Main Rd 10AAj01 dao Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 43042 Date: 5/4/2022 THIS CERTIFIES that the building WOOD STOVE Location of Properly: 675 Sunset Ln, Greenport SCTM#: 473889 Sec/Block/Lot: 33.-4-55 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 9/25/2020 pursuant to which Building Permit No. 45290 dated 10/6/2020 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: wood stove as applied for. The certificate is issued to Richburg,Joseph of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. PLUMBERS CERTIFICATION DATED AIA Authorized Signature °giiFeotK. TOWN OF SOUTHOLD 'off /r�°� 4� BUILDING DEPARTMENT TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 45290 Date: 10/6/2020 Permission is hereby granted to: Richburg, Joseph 141 W 16th St#5F New York, NY 10011 To: install wood stove as applied for. At premises located at: 675 Sunset Ln, Greenport SCTM # 473889 Sec/Block/Lot# 33.4-55 Pursuant to application dated 9/25/2020 and approved by the Building Inspector. To expire on 4/7/2022. Fees: SINGLE FAMILY DWELLING -ADDITION OR ALTERATION $250.00 CO -ALTERATION TO DWELLING $50.00 Total: $300.00 it ing nspector Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal(S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead. 5. Commercial building, industrial building,multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9, 1957) non-conforming uses,or buildings and "pre-existing"land uses: 1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees I. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses.$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy- $.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00, Commercial$15.00 Date. New Construction: Old or Pre-existing Building: ✓ (check one) Location of Property: IoLa-atQ C cep ck�,�4 House No. Street Hamlet Owner or Owners of Property: J S&Q In V`cA&t u!2 3 B Suffolk County Tax Map No 1000, Section 033 Block Lot O 5 S SubdivisionJJ Filed Map. Lot: 4l \ Permit No. Date of Permit. Applicant: J cs-e0 t• 1z1' l U v c EOww�✓ ) Health Dept.Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: t// (check one) Fee Submitted: $ D Applicant Signa I \� pF SOUlyolo # # TOWN OF SOUTHOLD BUILDING DEPT. 631-765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [4]--FINAL Lt,.rv® rrozzz�c s-roxc- FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: srciuG ;1c_ Fes., G`e r DATE INSPECTOR I 1kIMENTS FIELD INSPECTION REPORT` DATE Cb FOUNDATION (1ST) ry FOUNDATION(2ND) 0W Q z V' ROUGH FRAMING& PLUMBING IN8 LATION PER N..Y. y STATE ENERGY CODE FINALWil A . ADn I(�NAL C(� E1�TS ' t IS- (o m o. z A . y TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD,NY 11971 4 sets of Building Plans TEL:(631)765-1802 Planning Board approval FAX:(631)765-9502 �/` Survey Southoldtownny.gov PERMIT NO. 11 Check Septic Form N.Y.S.D.E.C. Trustees ` C.O.Application Examined �� 20_� Flood Permit Single&Separate Truss Identification Form i Storm-Water Assessment Form U /n� Approved Contact: 20 Mail to: � K t C k1,n U r5 Disapproved a/c 4-0t Sudt S�—t (iAf � Phone: V i(a-A-M—f(o SS(a rafl -0 I I BJffl l��J11 S E P 2 5 2020 APPLICATION FOR BUILDING PERMIT Date 14 o2 20� �"� h ���NG DEFT. INSTRUCTIONS a.Tliis applicatiiin le completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans,accurate plot plan to scale.Fee according to schedule. b.Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas,and waterways. c.The work covered by this application may not be commenced before issuance of Building Permit. d.Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant.Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f.Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date.If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize,in writing,the extension of the permit for an addition six months.Thereafter,a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold,Suffolk County,New York,and other applicable Laws,Ordinances or Regulations,for the construction of buildings,additions,or-alterations or for removal or demolition as herein described.The applicant agrees to comply with all applicable laws,ordinances,building code,housing code,and regulations,and to admit authorized inspectors on premises and in building for necessary'inspections. (Signature of applicant or name,if a corporation) (Mailing address of applicant) State whether applicant is owner,lessee,agent,architect,engineer,general contractor,electrician,plumber or builder Name of owner of premises 30L,-=PI, F (Ason the tax roll or latest deed) If applicant is a corporation,signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which proposed work will be done: L-f6 JLB SuAsea l�wti �►fe?�tootc`r House Ndmber Street 2 Hamlet County Tax Map No. 1000 Section ©J J Block Q LrLot 055 Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy t�}or�G( �jc�d✓icvic S�—a�i� �r/l5��L �+c 3. Nature of work(check which applicable):New Building Addition Alteration Repair Removal Demolition Other Worker fy"A (DescriptionT 4. Estimated Cost 5 Gl t{ Fee (To be paid on filing this application) 5. "If dwelling,number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business,commercial or mixed occupancy,specify nature and extent of each type of use. 7. Dimensions of existing structures,if any:Front Rear Depth Height Number of Stories Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories 8. Dimensions of entire new construction:Front Rear Depth Height Number of Stories 9. Size of lot:Front Rear Depth 10.Date of Purchase Name of Former Owner 11.Zone or use district in which premises are situated R' 12.Does proposed construction violate any zoning law,ordinance or regulation?YES NO v 13.Will lot be re-graded?YES_NO ✓Will excess fill be removed from premises?YES NO 14.Names of Owner of premises J oSgtn awn Address Nh 1 u-&4 Ll Caws Phone No. ta'46 -X!8O` cL69 Name of Architect Address Phone No Name of Contractor Address Phone No. 15 a.Is this property within 100 feet of a tidal wetland or a freshwater wetland?*YES NO ✓ *IF YES,SOUTHOLD TOWN TRUSTEES&D.E.C.PERMITS MAY BE REQUIRED. b.Is this property within 300 feet of a tidal wetland?*YES NO *IF YES,D.E.C.PERMITS MAY BE REQUIRED. 16.Provide survey,to scale,with accurate foundation plan and distances to property lines. 17.If elevation at any point on property is at 10 feet or below,must provide topographical data on survey. 18.Are there any covenants and restrictions with respect to this property?*YES NO V *IF YES,PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF ) being duly sworn,deposes and says that(s)he is the applicant (Name of individual signing contract)above named, CONNIE D.BUNCH (S)He is the Notary Public,State of New York Ne�01BLJ6185G0 _ (Contractor,Agent,Corporate Officer,etc.) r Qualified in Suffolk County of said owner or owners,and is duly authorized to perform or have performed the said ifi�� id ��� ce�4�i� pli�Catforf!Q that all statements contained in this application are true to the best of his knowledge and Belief,and that the work will be performed in the manner set forth in the application filed therewith. Sworn toibefore me this .15day of 20�D C'n-N°V`p E ,s5md, Notary Public Signature o pplic 45-aqo Bunch, Connie From: Joe Richburg <joerichburg@gmail.com> Sent: Tuesday, March 15, 2022 10:03 AM To: Bunch, Connie Subject: Fwd: 675 Sunset Lane Greenport-Wood Stove Inspection Ms. Bunch, Nice speaking with you on the phone just now. I'm requesting a 6 month extension of the time to get my wood burning stove inspected in order to accommodate the inspection appointment of May 2 that I just scheduled. Please let me know if you have any questions. Thanks very much. Joe (646) 280-9686 ATTENTION: This email came from an external source. Do not open attachments or click on links from unknown senders or unexpected emails. i 1 SURVEY OF PROPERTY EXISTING LOT COVERAGE: SITUATE TOWN OF OU� HOUSE,GARAGE,0/SHOWER,PATIO=1,454 SQFr. GROF$SOU T�rt THOLD _(1,454)/(7,646) x 100% =18.5% SUFFOLK COUNTY,NEW YORK PROPOSED LOT COVERAGE:.. 0' 2U" 'HOUSE,GARAGE,0/SHOWER,PROP.DECK-1,621 SQ.Fr. . _(1,621)/(7,846) x 100%=20.7% J�. SCTM # 1000-33-4-55 AREA 7,846 Sq.ft 0.18 Acres. NOW FORMERLY � DAMUW NI I FAMILY TRUST N62`21'30"E 103.10' p•e fei0e • BUILDING ZONING DISTRICT:R-40. NI GJ r^ em O concrete driveway � SOA' r II Wim. m I y s va story mme house 0 36.8' - teas .N 8 99Ialje y � IE r o o a � o o _- L Cmie GIk peg0 __ _ .. 't �ioeG6ee feu` - .S's-� Wctmx b'7 _ ``use Ilta S 62"21'30"W 106.13' NOW OR FORMERLY EIw,ERNIMOUSTA)US IOHNGALLACHER LAND SURVEYOR 59 FLORENCE DRIVE UPDATED:OCTOBER 9,2017(prop.deck,o-shower) MANORVILLE N.Y.11949 ..-..o SURVEYED:JANUARY 26,2017 (631)-874-0400 od APPROVED AS NOTED xx DATE: d B.P.# � U FEE: JA—,la-b— BY: NOTIFY BUILDING DE'FARTA' NT AT 765-1802 8 AM TO 4 PM FOR THE FOLLOWING INSPECTIONS: 1: FOUNDATION - TWO REQUIRED FOR POURED CON`:: ETE 2. ROUGH FRAMING & PLUMBING 3. INSULATION 4. FINAL,- CONSTRUCTION MUST BE COMPLETE FOR C.O. ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR DESIGN OR CONSTRUCTION ERRORS. COMPLY WITH ALL CODES OF NEW YORK STATE & TOWN CODES AS REQUIRED AND CONDITIONS OF S UII `rT 1 pR S IJT'n'v^lLD Toffli tkBOARD SdRune r.mW,i Toi lSTEES N.Y,S DEC OCCUPANCY OR USE IS UNLAWFUL WITHOUT CERTIFICATE OF OCCUPANCY 4to hearthstone Green Mountain 40 (Model 8640) Woodstove OWNER'S MANUAL Installation And Operating Instructions We recommend that our products be installed and o� serviced by professionals who a m .are certified in the U.S.,by NFI z �^►STIT U< (National Fireplace Institute). www.nficertified.org PFS C us SAVE THIS OWNER'S MANUAL FOR FUTURE REFERENCE PLEASE READ THIS ENTIRE OWNER'S MANUAL BEFORE YOU INSTALL AND USE YOUR NEW GREEN MOUNTAIN 40 WOOD STOVE. If this room heater is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Failure to follow these instructions can result in property damage, bodily injury, or even death. Conforms to UL Std.1482 Certified to ULC Std. S627 CONTACT LOCAL AUTHORITIES WITH JURISDICTION (BUILDING DEPARTMENT or FIRE OFFICIALS),ABOUT PERMITS REQUIRED, RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. Green Mountain 40(Model 8640) Manual:6400-41404 R:01/18/2018 NOTES ON STOVE OPERATION AND EFFICIENCY Rating: You have purchased a Hearthstone Green Mountain 40 tested to EPA Method 28R 40 CFR Part 60 where applicable. This stove is certified to comply with the U.S. Environmental Protection Agency 2020 particulate emissions standard using crib wood. It is certified at 0.9 gr/hr. emission rate and under specific test conditions has been shown to deliver heat at rates ranging from 14,000 to 24,000 Btu (output). This wood heater has a manufacturer-set minimum allowable low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. Please refer to the Warranty section of this manual for registration instructions. In case of warranty claims, please contact the point of original sale or the nearest authorized Hearthstone dealer. Our dealer network processes all warranty claims. Authorized Hearthstone dealers can be located at www.hearthstonestoves.com. This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air-dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN: Garbage, lawn clippings, material containing rubber(including tires), materials containing plastic, waste petroleum products paints or paint thinners, asphalt products, materials containing asbestos, construction or demolition debris, railroad ties,pressure treated wood, manure or animal remains, salt water driftwood or other previously salt water saturated materials, unseasoned wood,paper products, cardboard,plywood or particleboard. This prohibition against burning these materials does not prohibit the use of fire starters made from paper, cardboard, sawdust,wax and similar substances for the purpose of starting a fire in an affected wood heater. Burning these materials may result in a release toxic fumes or render the heater ineffective and cause smoke. Following the maintenance guidelines set forth in this manual will help insure the efficient use of your wood heater and minimize visible emissions. Having your stove inspected by a trained professional on a regular basis will greatly increase the potential for recognizing potential impacts to efficiency. Proper draft is important to the efficient operation of your heater. Refer to the Normal Operation section of this manual for information regarding adequate draft. Both excessive and sub-minimum draft can affect the efficiency of your wood heater. Excessive draft can lead to over-consumption of fuel, lower overall heating capacity of the stove and potential over firing. Low draft can result in inefficient burns, low heat output, expulsion of smoke into the living area when stove doors are opened and an increased potential for build-up of flammable materials in the flue. Efficiency: Efficiency was measured and weighted using EPA Method 28R and CSA B415-10 methodology. A weighted average was used to calculate the overall efficiency across all of the 4 burn rate categories using the higher heating value(HHV).The weighted average efficiency.is 77% (HHV). To maximize the efficiency of your wood stove make-sure it is sized properly for the space you plan to heat. An oversized stove will often be forced to burn at a lower and dirtier burn rate. Consult with your dealer for sizing and correctly placing the stove in your home. An incorrectly placed stove can greatly reduce efficiency. Maximizing the efficiency of your stove will heat your house quickly, burn cleaner and use less wood. Refer to the Choosing Firewood section of this manual for appropriate fuel selection. Seasoned firewood is typically at or near 20%moisture content. This can be measured with any number of hand-held moisture meters available through your local hearth shop. Follow instructions included in the meter you purchase to measure fuel wood moisture content. Burn only dry, seasoned wood as using wet wood will greatly reduce your efficiency. CO Emissions: The Green Mountain 40 has the following CO emission rates by burn level: Category 1 (low)—17.4 g/hr., Category 2 (med. low)—32.9 g/hr., Category 3(med. high)— 54.9 g/hr. and Category 4—69.9 g/hr. Wet wood or unapproved fuel described above can greatly affect the emissions of a wood burning stove. Smoke/Fire/CO Detectors: It is highly recommended that smoke and CO detectors be installed throughout the heated space when a wood burning heater is installed. Be certain to install these devices not only in the area where the wood appliance is located, but also in bedrooms, hallways.leading to other areas of the house and all common areas of the heated space. Check the batteries in these devices and assure operation by performing whatever test operations are recommended by the manufacturer. Hearthstone Quality Home Heating Products,Inc® Green Mountain 40(Model 8640) TABLE OF CONTENTS INTRODUCTION.....................................................................................................................3 CODES.......................................:...........................................................................................................................4 SAFETYINFORMATION ............................................................................................................................................4 PERIODICCHECKLIST.............................................................................................................................................5 EMERGENCYPROCEDURES ...........................................................................:........................................................5 SPECIFICATIONS ...................................................................................................................6 INSTALLATION ......................................................................................................................7 UNPACKING............................................................................................................................................................7 PACKLIST..................................................................................................................................................:...........7 INSTALLINGYOUR STOVE...........................................................................:.........................................:..............:...7 HEARTH REQUIREMENTS&FLOOR PROTECTION......................................................................................................8 COMBUSTIBLE SURFACE REQUIRED CLEARANCES ...:...............................................................................................9 CHIMNEY CONNECTOR SYSTEMS AND CLEARANCES FROM COMBUSTIBLE WALLS.......................:............................11 OUTSIDEAIR SUPPLY.....;................................. ........................................................................................................12 VENTING COMPONENTS&CONFIGURATION REQUIREMENTS...................................................................................13 INSTALLINGIN A MOBILE HOME...........................................................................................................................177 OPERATION.........................................................................................................................18 CONTROLSAND FEATURES..........................................................................................................................:.........18 BUILDINGA FIRE..................................................................................................................................................20 BREAKINGIN YOUR WOOD STOVE ................:...........................................................................:...........................20 NORMALOPERATION.................................................................................................................:..........................21 CATALYTIC COMBUSTOR OPERATION ...................................................:................................................................22 MAINTENANCE....................................................................................................................24 CATALYTIC COMBUSTOR INSPECTION AND REPLACEMENT PROCEDURES..................:.............................................24 INSPECTINGTHE CATALYSTS.................................................................................................................................24 REPLACINGTHE CATALYSTS...........................................:...............................................................:.......................25 REPLACINGTHE BAFFLE.....................................................................,.................................:.................:..............25 REPLACING THE REFRACTORY STONE AND SECONDARY RISER ASSEMBLY...........................................................:....26 GLASSREPLACEMENT PROCEDURES ....................................................................................:...............................26 CREOSOTE FORMATION&REMOVAL.....................................................................................................................28 GASKETS..................................................................:..........................................................................................28 GLASS.................................................................................................................................................................28 TROUBLESHOOTING..................:......:..............:....:.............................................................29 TROUBLESHOOTINGGUIDE...................................................................................................................................30 REPLACEMENT PARTS&OPTIONAL ACCESSORIES.........................................................................:.......................32 SAFETYLABEL ...................................................................................................................33 WARRANTY.............................................:.........................................................................:..34 Hearthstone Quality Home Heating Products,Inc 0 2 Green Mountain 40(Model 8640) INTRODUCTION Thank you for purchasing a Green Mountain 40 SAFETY NOTICE: woodstove from Hearthstone Quality Home Heating AN IMPROPERLY INSTALLED STOVE CAN Products. This stove will provide years of RESULT IN A HOUSE FIRE. FOR YOUR SAFETY, comfortable heat. This stove combines the warmth CAREFULLY FOLLOW THE INSTALLATION and comfort of soapstone and cast iron with the DIRECTIONS.CONTACT LOCAL BUILDING OR efficiency of advanced catalytic technology. The FIRE OFFICIALS ABOUT RESTRICTIONS AND Green Mountain 40 blends modern technology with INSTALLATION INSPECTION IN YOUR AREA. the unique beauty and qualities of cast iron. We trust The safety of your stove will depend on many _that you will appreciate the quality of this factors, some of which include: distance to handcrafted product. combustible objects, correct venting, and adequate Your Green Mountain 40 woodstove burns very chimney maintenance. Should you have any efficiently, and produces a large amount of heat. questions, do not hesitate to contact your dealer for However, you should not consider your Green. additional information. Mountain 40 the primary heat source for your home. Contact your dealer for any necessary warranty The Green Mountain 40's large glass window allows service. you to enjoy the fire from a variety of locations in the room. This Green Mountain 40 Model 8640 stove is Please read this manual in its entirety. Its purpose is warranted by: to familiarize you with your stove's safe installation, Hearthstone Quality Home Heating Products,Inca proper break-in, operation and maintenance. It 317 Stafford Ave. contains extremely important information so keep it Morrisville, Vermont 05661, USA handy and refer to it often. www.Hearthstonestoves.com A qualified heating technician may need this owner's manual as a reference when installing this stove in your home. There are national, state, and local building codes that direct the technician on how to install your stove. These codes stipulate the dimension of stovepipe and clearances to walls, ceilings, hearth, and other combustible surfaces. The codes exist to reduce the risk of fire. Failure to follow these instructions can result in fire, property damage, bodily injury, and even death. Install the stove in a safe, open area, away from traffic flow, doors, and hallways. If possible, try to install the stove near an existing chimney and chimney connector. It is extremely important to install this stove with the proper clearance from combustible surfaces. You can purchase specific connector pipe and special wall coverings as specified by this manual and the NFPA 211 code to protect combustible surfaces. As a general rule, keep furniture, drapes, curtains, wood, paper, and other combustibles at least 36 inches (92 cm) away from the stove. Never install the stove in or near a storage location for gasoline, kerosene, charcoal lighter fluid or any other flammable liquids. Install the stove in your central living area to allow heat to radiate naturally to distant rooms. Do not install your stove in a poorly insulated area. This is inefficient and would likely result in higher fuel usage. Hearthstone Quality Home Heating Products,Inc 0 3 Green.Mountain 40(Model 8640) CODES • Never use a wood grate or other device to elevate the fire. When you install your Green Mountain 40 woodstove, it is imperative that you adhere to all Never allow logs in the firebox to hit the glass Federal and local codes. Obtain these codes from when the door is closed. either of the following sources: • Never slam the door or use the door to force American National Standards Institute, Inc. (ANSI) wood in to the stove. 1430 Broadway Never over-fire your stove. (See page 23) New York, NY 10018 www.ansi.org • Never put articles of clothing or candles on a hot National Fire Protection Association, Inc. (NFPA) stove. Battery March Park • Never connect the stove to a flue used by Quincy, MA 02269 www.nfpa.org another appliance. If you are installing your Green Mountain 40 in a Other safety-guidelines: mobile or manufactured home, follow the guidelines described in the Manufactured Home Construction Keep all combustible items such as furniture, and Safety Standard, Title 24 CFR, Part 3280 (United.States). drapes, clothing, and other items, at least 36" (0.92 m)from the stove (See page 8) SAFETY INFORMATION • Install a smoke detector, preferably in an area away from your wood stove. Read and understand this Owner's Manual thoroughly before installing and using this • Keep a fire extinguisher handy. We recommend stove. the type rated"A B C." Make sure to install your stove: • Dispose of ashes properly. (See page 23) • According to the manufacturer's • Keep children and pets away from the stove recommendations when it is burning; they could be seriously injured by touching a hot stove. • In accordance with all applicable codes • Clean your chimney system as needed. (See • With the proper sized chimney page 28) When using your stove,follow these safety • Outside combustion air may be required if: precautions: 1. This solid-fuel-fired appliance does not • Never modify this stove in any way.. draw steadily, smoke rollout occurs, fuel burns poorly, or back-drafts occur whether • Never burn kiln dried, painted or treated wood in or not there is combustion present. this stove. 1 2. Existing fuel-fired equipment in the house, DO NOT BURN GARBAGE. Never burn such as fireplaces or other heating • garbage or trash, colored or glossy paper, appliances, smell, do not operate properly, solvents, plywood, artificial logs, cardboard, or suffer smoke roll-out when opened, or driftwood, in this stove. back-draft whether or not there is combustion present. • Never burn coal in this stove. 3. Opening a window slightly on a calm (windless) day alleviates any of the above • DO NOT BURN FLAMMABLE FLUIDS. symptoms. • DO NOT USE CHEMICALS OR FLUIDS TO 4. The house is equipped with a well-sealed START THE FIRE. Never use gasoline, vapor barrier and tight fitting windows kerosene, charcoal lighter fluid, or other and/or has any powered devices that flammable fluids to start or invigorate the fire. exhaust house air. These fuels will cause dangerous burning 5. There is excessive condensation on conditions in the stove. Keep all such materials windows in the winter. away from the stove. 6. A ventilation system is installed in the house. Hearthstone Quality Home Heating Products,Inc 0 4 Green Mountain 40(Model 8640) If these or other indications suggest that infiltration WARNING: DO NOT ATTEMPT TO PUT OUT A air is inadequate, additional combustion air should STOVEPIPE OR CHIMNEY FIRE BY THROWING be provided from the outdoors. Outside combustion WATER ONTO THE STOVE,STOVEPIPE,OR air can be provided to the appliance by using the CHIMNEY.THE EXTREMELY HIGH optional outside air kit#96-53400 TEMPERATURE OF SUCH FIRES CAN CAUSE INSTANTANEOUS STEAM AND SERIOUS BODILY HARM. PERIODIC CHECKLIST Once the chimney fire expires, leave the primary air Perform each of these tasks at the specified control and bypass handle closed and let the fire in intervals. the stove die out completely. Inspect the stove, At the End of Every Week: stovepipe, and chimney thoroughly for any sign of damage before firing the stove again. You must • Empty ashes from the firebox, sooner if the firebox is full. correct any damage before using your stove again. At the Beginning of Every Other Month: Establish a routine for the fuel, wood burner and Depending upon your use of the stove, visually firing technique. Check daily for creosote build-up inspect the chimney connector and chimney for until experience shows how often you need to clean creosote. (see page 28) to be safe. Be aware that the hotter the fire the less • Check door seals using the"dollar-bill test."- creosote is deposited, and weekly cleaning may be When the stove is cool, shut the door on a dollar necessary in mild weather even though monthly cleaning may be enough in the coldest months. bill. If the bill pulls out without any resistance, Contact your local municipal or provincial fire then your stove's door is not sealing properly. To authority for information on how to handle a chimney tighten the seal, adjust the door latch fire. Have a clearly understood plan to handle a mechanism or change the door gasket. (Refer to chimney fire. page 28.) • Inspect the face of the catalytic combustor for fly ash and soot. Use a soft-bristled brush to remove if present. It is recommended to visually inspect the catalytic combustor at least 3 times during the heating season, or every 2-3 months. At the End of Every Season: • Dismantle the chimney connector and clean it thoroughly. Replace any pieces that show signs of rust or deterioration. • Inspect and, if necessary, clean your chimney. • Clean out the inside of the stove thoroughly. • Check and clean the catalytic combustor, if necessary • Inspect all door gasket material and replace if worn, frayed, cracked or extremely hard. EMERGENCY PROCEDURES If you have a stovepipe or chimney fire, follow these instructions: 1. If the fire is too threatening, leave.the area and call the fire department immediately! If not, perform the next three steps. 2. Close the primary air control. 3. Close the stovepipe damper(if present). 4. Close the bypass damper 5. Keep the stove front door closed! Hearthstone Quality Home Heating Products,Inc 0 - 5 Green Mountain 40(Model 8640) SPECIFICATIONS Maximum Heat Output: Stove Dimensions: 40,000 BTUs per hour of cordwood (based on independent laboratory test results)., Height: 30 3/8" (77.2cm) Width: 23 1/4" (59.1cm) Floor Size of Heated Area: Depth: 19 3/8" (49.2cm) Up to a maximum of 1,400 square feet. Factors Weight: 464 lbs. (210 kg) unique to your home can reduce the square footage the stove will heat. Home insulation Connector Size: 6 (152 mm) diameter . value, number and efficiency of windows,floor Metal Chimney: 6"(152 mm) inside diameter plan, stove placement, quality of the fuel and Masonry Chimney: 6" (152 mm) inside diameter other conditions may limit the heating ability of (round flue), 8"x 8" (203 x 203 mm) (square the stove. flue) Firebox Capacity: 1.32 cubic feet. Crate Dimensions: H-40"W-29" L-36"or 102x74x 92cm Maximum Log Length:Up To 16" (40.6cm). Optional Equipment: Outside Air Kit -96-53400 Emissions: 0.9 g/hr. Blower Kit 96-57400 Burn Time: Up to 16+ hrs. (Heat Life TM: Up to 20 hours) Note: The amount and weight of wood contained per cubic foot of firebox volume can vary from 10 to 25 lbs. per cubic foot depending on type of wood, moisture content, packing density and other factors. 1 Vin - 44in. . . DOOR HANDL 2341 BYPASS HANDLE 168i ATALYST THERMOMETER 03 iPPTIONAL 284in 38n7in AIR CONTROOUTSIDE AIR KIT Figure 1 —Green Mountain 40 Dimensions Hearthstone Quality Nome Heating Products,Inc® 6 Green Mountain 40(Model 8640) INSTALLATION UNPACKING INSTALLING YOUR STOVE Hearthstone packages your Green Mountain 40 Choose a place to install your Green Mountain 40 woodstove with the greatest care so that it ships woodstove. Consider the location of your stove for safely. Under certain circumstances, however, optimum heating efficiency. In general, it is better to damage may occur during transit and handling. place your stove in a main living area, rather than in When you receive the Green Mountain 40, carefully a basement or other confined space. unpack and inspect the stove and all accompanying Inspect this location to make sure that the stove and parts. Ensure that all parts are included inside the stovepipes will have the required clearance from stove. If any parts are damaged or missing, please combustible materials that are hear the stove. contact your authorized Hearthstone dealer Combustibles include walls, floor, ceiling, and immediately. chimney chase. You must carefully consider the clearances to all of these combustibles before PACK LIST actually connecting your stove. Green Mountain 40 Model 8640 Woodstove If the floor is made of combustible material, then a Owner's Manual non-combustible floor protector is required between the floor and the stove. An example of a non- The label is attached by a cable to the bottom of the combustible floor protector is a hearth constructed stove. Take care when lifting the stove not to with a continuous layer of tile, brick, slate, glass or damage the label or cable. After final positioning of another non-combustible facing. There is no R-value the stove, the label may be stored in the holding clip requirement. on the bottom shield of the stove. If you use a rear connector pipe, ensure it is listed with Underwriter's Laboratories. Check the listing of your pipe with UL for the correct clearances. The diagrams in this manual represent typical installations, but are specific to the Simpson Dura- k Vent DVL brand. f Clearances to NFPA Code 211 Protected Surfaces You can reduce the clearances to combustible surfaces by using any National Fire Protection Agency (NFPA) approved wall protection system with additional approval of the regulatory authority having jurisdiction in your area. Please refer to NFPA Code 211 for specifications and complete details. You can obtain this information directly from the NFPA. Figure 2 -Label Location National Fire Protection Agency Batterymarch Park Quincy, MA 02269 1-800-344-3555 1-617-770-3000 www.nfpa.org Hearthstone Quality Home Heating Products,Inc® 7 Green Mountain 40(Model 8640) HEARTH REQUIREMENTS & FLOOR PROTECTION Ensure you protect combustible flooring with a covering of noncombustible material. The Green Mountain 40 does not require an insulated hearth pad. The minin ;borp ion must be met under the stove and extend beyond the stove as follows: The minimum floor protection for US installations is 33in 1/2in.The minimum floor protection for installations in in x 40in. 1-1/2in/80cm (US) 0i 102cm (CAN) cm S and CAN) _(8in/ 1-cm (CAN) II AN: FROM BODY OF STOVE O EDGE OF HEARTH in/21 cm (CAN) I _ 43in/111 cm ) 033in/0cm (US) - - I 16in/41 cm (US) 18in/56cm (CAN) in/21 cm (US) EDGE OF FUEL DOOR US: EDGE OF FUEL DOOR OPENING TO EDGE OF HEARTH. OPENING TO EDGE OF HEARTH Figure 3—Hearth Dimensions I Hearthstone Quality Home Heating Products,Inc 0 $ Green Mountain 40(Model 8640) COMBUSTIBLE SURFACE REQUIRED CLEARANCES Note: Dimensions shown in the following figures are from the body of the stove unless otherwise indicated'.. It is very important to follow minimum clearances for chimney connectors to combustibles-such as walls and ceilings when installing the stove near combustible surfaces."- . A Figure 4=Clearance to Combustibles Parallel Corner Corner Clearances A B C D* E F . Single wall Connector=Inc.Rear Heat shield . 13"-33cm 9"-23cm 14"-36cm 24.5"-63cm 6"-16cm 16.5"-42cm Single Wall Connector--With BlowerKit shield 13"-33cm 9"-23cm 14"-36cm 24.5"-63cm T-16cm 16.5"42cm- Double Wall Connector—Inc..Rear Heat shield . 13"-33cm 7"A 8cm 12"-32cm 24.5"-64cm 6"-16cm 16.5"-42cm Double Wall Connector—With Blower Kit Shield 13"-33cm 7"-18cm 12"-32cm 24.5"-64cm 6"-16cm 16.5"-42cm. Alcove W/Sin le Wall Conn—Inc.Rear Heat Shield 13"-33cm 9"-23cm 14"-36cm 24.5"763cm 6"-16cm 16.5"-42cm Alcove W/Sin le Wall Conn—With Blower Kit shield13"-33cm 9"-23cm 14"-36cm 24.5"-63cm 6"-16cm 16.5"-42cm Icove W/DbI Wall Conn—Inc.Rear Heat Shield 13"-33cm 9"-23cm 14"-35cm 24.5"-61 cm 6"-16cm 16.5"-42cm Icove W/DbI Wall Conn—With Blower Kii'Shield 13"-33cm 9"-23cm 14"-35cm 24.5"-61 cm 6%16cm 116.5"42cm Alcove Clearances inches Unprotected Surfaces Protected Surfaces NFPA-211 Minimum alcove width 50 157.5cm See NFPA-211 Min. Alcove ceiling from floor with single wall connector 56 142.3cm See NFPA-211 Min. Alcove ceiling from floor with double wall connector 56"— 142.3cm jSee NFPA-211 FOR BLOWER KIT,.USE KIT-#96-57400 Hearthstone Quality.Home Heating Products,Inc 0 9 Green Mountain 40(Model 8640) OR SINGLE WALL PIPE CEILING UNPROTECTED . PROTECTED .1879" SURFACES SURFACES CLEARANCES PERTAIN TO ALL SIDES OF THE CONNECTION PIPE VERTIC L PIPE A FLOOR Figure 5 Chimney Connector Clearances Single all Pie Double Wall-Pipe Through the wall top flue exit With Blower Kit . Inc. Rear Heat With Blower Kit Inc. Rear Heat Shield— Shield Shield" Shield A 9" 23cm 9" 23cm 7" 18 cm 7 18 cm B 14" 36 cm 14" 36 cm 12" 32cm 12" 32cm *For double wall pipe clearance to ceiling, refer to pipe manufacturer specifications. See Parallel Clearance to Combustibles for clearances to the sides of the stove. ** FOR BLOWER KIT, USE KIT#96-57400 Hearthstone Quality Home Heating Products,Inc 0 10 Green Mountain 40(Model 8640) nd�b�usliW s 2 n•(51 mbrick CHIMNEY CONNECTOR SYSTEMS AND *' MI2 Wmiumalaarance CLEARANCES FROM COMBUSTIBLE WALLS in,(305mm). FOR RESIDENTIAL HEATING APPLIANCES � orlck A. Minimum 3.5in thick brick masonry all framed chimney into combustible wall with a minimum of 12in. connector UO claybrick separation from clay liner to combustibles. Minimum Masonrycniner The fire clay liner shall run from outer surface.of 12 in.(905 mm) constructed to to combustilas NFPA211 brick wall to,but not beyond, the inner surface of chimney flue liner and shall be firmly Minimum chimney clearance lrom cemented in place. masonry to sheet steel supports and combustibles 2 in.(51 mm) Minimum clearance 9 kl.(229 tum) Nonsoluble B. Solid-insulated, listed factorelraclofy ry-built chimney chimney length content c""""0y length of the same inside diameter as the cement cdr►nector 9 Chimney lanpm chimney connector and having 1 in. or more of awhVAhtnside insulation with a minimum 9in. air space of flue use chimney r mfrs.pans to between the outer wall'of the chimney length l Airspace stnv and combustibles. 18.tn.(229 mm)min. ^ searery . . � solyd•Insulated, `�' listed Factory-bull! . Masonry chimney chimney length constructed to NFPA2I1 Sheetsteel auppona C. Sheet steel chimney connector, minimum 24 gauge in thickness, with a ventilated thimble, Minimum chlmnayclearance minimum 24 gauge in thickness, having two 1in. to sheet Giant supports and comousgb)as 2 in.(51 mm) air channels, separated from.combustibles by.-a Two air channels minimum of 6in of glass fiber insulation. :. each 1 In.(25.4 mm) Opening shall be covered, and thimble . _j supported with a sheet steel support, minimum Chimneyir 24 gauge in thickness. 1 Minimum a In. ' } (152mm�plPsa 7Lvo venrAatM err ` 11 11�i°erin' 'ron D. Solid insulated, listed factory-built chimney clwlnala each length with an inside diameter 2in. larger than . Construelion o Masonry ohimney sheat seal sheet steel. NFP z to d to aupp043 the chimney connector-and having lin. or more. of insulation, serving as a pass-through for a Minimum chimney clearance single wall sheet steel chimney connector of to sheat steal supports minimum 24 gauge thickness, with a minimum . and combustibles Minimum clearance Shoat steal 2 in.(51 mm) 2 In.(51 mm) 2i.n. air space between the outer wall of supports l in.(2s.d•mm) chimney section and combustibles. Minimum I air space to chlmner Chrmnoytsngm length of chimney section shall be 12in. section chimney section spaced 1 in. away from - connector using sheet steel support plates on Ct►innsy connector both ends of chimney section. Opening shall be W�- 2 ney covered, and chimney section supported on ector both sides with sheet steel supports securely Air spaceength in.(51 mm) e shoal Steal fastened to wall surfaces of minimum 24-gauge Masonrychimneysyppans thickness. Fasteners'used to secure chimney y to NFPA211 section shall not penetrate chimney flue liner. Hearthstone Quality Home Heating Products,inc 0 I I Green Mountain 40(Model 8640) 12in MAX DEPT MANTLE MANTLE REFER TO 4in CEILING TRIM THICKNESS S S CLEARANCES 1 bin D D E E T T 4 in 4f in ' R R M -- M FRONT VIEW SIDE VIEW CLEARANCES APPLYWITH STOVE IN FIREPLACE ALSO Figure 6 Trim and Mantle Clearances OUTSIDE AIR SUPPLY . ! ' (Optional Kit#96-53400) You can connect an outside air source directly to _ this stove using an optional.outside air kit. The . advantage of providing outside air directly to the stove is that the air used by the stove for combustion is taken from outside the residence rather than from . within the room where the stove is located. The outside air kit for this stove allows for the direct Figure 7—Outside Air Kit Detail connection of the stove's air intake to a minimum 3" (76 mm) diameter duct (supplied by others)* which The International Residential Code (IRC) does not leads to the outside of the house. When considering - allow the outside air_duct to terminate higher, than placement of the duct from the outside of the house the appliance. Some building officials restrict vertical to the hearth, keep in mind the need to avoid rise in- the. duct's termination. Hearthstone structural members of the house. The outside air kit recommends the termination be at the same level; or attaches to the underside of the stove.-Refer to the lower than the air intake on the stove. instructions provided with the kit for installation. Locate the termination. of the duct on the outside *An adaptor for 4" duct is available if needed. KIT wall of the home in such a manner to avoid the #90-53308 possibility of obstruction by snow, leaves or other material. Screen the termination using%" x%'" mesh rodent screen and cover it with a rain/wind proof . hood (flex pipe, outside termination, mesh, and hood supplied by others) Contact your dealer for availability. Hearthstone Quality Home Heating Products,Inc 8 12 Green Mountain 40(Model 8640) VENTING COMPONENTS & venting system in good condition. Be sure to inspect CONFIGURATION REQUIREMENTS the chimney and chimney connector and keep it clean. Upon inspection, immediately replace rusted, • DO NOT CONNECT THIS UNIT TO A CHIMNEY cracked, or broken components. Failure to follow FLUE USED BY ANOTHER APPLIANCE these instructions and specified components or using make-shift compromises can result in fire, • Single wall connector that is at least 24 MSG or property damage, bodily injury,and even death. 25 MSG blued steel stovepipe. • The chimney connector is the stovepipe from the • Double wall connector(Rear pipe)which is,used woodstove to the . chimney. The chimney with a listed, factory-built"Type.HT"chimney or connector stovepipe is 6" (152 mm) diameter, 24 with a masonry chimney to reduce clearances, is MSG or 25 MSG blued steel connector pipe. Do available from several manufacturers, your dealer not use aluminum or galvanized steel pipe-they can help you choose. Some air insulated cannot withstand the extreme temperatures of a connector pipe models available are Simpson wood fire. Dura Vent DVL and Metalbestos DS. Security, ., The thimble is a. _ manufactured (or, site- GSW and Ameritec also have acceptable Rear. constructed) device installed in combustible connector pipe. walls through which the chimney connector passes to the chimney. It keeps the walls from •, When used in a mobile home, a spark arrester is igniting. You must use a wall thimble when required. (See page 18) installing a chimney connector through. a combustible wall to the chimney • The chimney.connector cannot pass through.a floor or ceiling, nor any attic or roof space, closet A wall pass-through (or chimney support or similar- concealed space. Where venting . package) also keeps the walls from igniting. You requires passage through a wall or partition of must use one when.connecting through a wall or combustible. construction, the installation must ceiling to a prefabricated chimney. conform to NFPA Code 211 or CAN/CSA - B365. Only install this stove ;to a lined masonry. chimney or an approved high temperature • Be sure to follow the manufacturer's instructions prefabricated residential type building heating to maintain an effective vapor barrier at the appliance chimney. Do not connect this stove to location where the chimney of other component a chimney serving another appliance; you will penetrates the exterior of the structure compromise the safe operation of both the wood • It is very important to follow minimum clearances stove and the connected appliance. for chimney connectors to combustibles such as A liner is the UL .1777 or ULC S635 (for factory walls and ceilings when installing .the stove. built or mason fireplace Typical chimney connector clearances are p masonry)chimney, outlined below. The single wall clearances are You must connect your stove, to a chimney generic; the double wall clearances shown are comparable to those recommended in this manual. specifically for Simpson DuraVent DVL and may Do not use stovepipe as a chimney. Use stovepipe. vary with other brands. Check the for freestanding installations: only.,to, connect. the specifications from,the manufacturer of your stove to a proper,chimney. connector. COMPONENTS OF A VENTING SYSTEM • WARNING: DO NOT CONNECT THIS APPLIANCE The complete venting system consists of several TO ANY AIR DISTRIBUTION DUCT OR SYSTEM. components: chimney connector, wall thimble, wall INSTALLING A VENTING SYSTEM pass-through, chimney, and liner. it is absolutely necessary that you' install all of these components. Attach stovepipe sections to the flue. collar°and to and maintain . the clearances to combustibles each other with the crimped end toward the stove. If discussed earlier to ensure a safe stove installation. creosote builds up, this allows the creosote to run into the stove and not on the outside of the To protect against the possibility of a house fire, you stovepipe or onto the stove. must.properly install and constantly maintain the Hearthstone Quality Home Heating Products,Inc® 13 Green Mountain 40(Model 8640) Secure all joints, including attaching the stovepipe to We recommend installing a cleanout tee where the stove's flue collar, with three sheet metal screws. possible to simplify ' chimney cleaning and Install #10 x 1/2" (3 mm x 13 mm) sheet metal maintenance.- screws into the holes pre-drilled in the flue collar. Disregarding the screws can cause ,joints to Connecting to a Prefabricated Metal Chimney separate from the vibrations that result from a Thereare two.ways to-install a prefabricated metal creosote chimney fire. . chimney:. . You can simplify connecting stovepipe: by using An interior installation where the. chimney additional accessories such as telescoping pipes, slip-connectors-or clean-out tees. These accessories passes inside the residence through the ceiling ease the periodic inspection of your chimney, as well . and roof. as allow you to dismantle the, stovepipe easily An exterior installation -where the chimney (without moving the stove). passes through the wall_behind the stove then Install the.stove as close as practical to the chimney, : up the outside of the residence. . . while maintaining all proper clearances. Install Whenever possible, choose an interior chimney. An, stovepipe that is as short and as straight as interior chimney heats up quickly and retains its possible. Horizontal runs of stovepipe must always heat; thus promotes a better draft and discourages rise away from the stove at a minimum of 1/4" per -the formation of creosote. An exterior chimney does foot(21 mm/m). not benefit from the warmth of the building, so it We. do not recommend long.runs of stovepipe to typically operates at lower flue temperatures than an increase' ' heat dispersal. Longer lengths of interior chimney and may experience increased stovepipe, or more connecting elbows, than creosote accumulation. necessary increase the chances of draft resistance When connecting the Green Mountain 40 'to a and the accumulation of creosote buildup. prefabricated metal chimney, you must follow, In general, you do not need to install a stovepipe precisely, the manufacturer's installation instructions. damper with the Green Mountain 40. Some Use only Type HT- (2100° F), prefabricated metal installations, however, could benefit from a chimneys listed per UL 103 or ULC S629 standards. stovepipe damper, such as a,tall chimney which can Ensure the size of the prefabricated chimney's flue create a higher than normal draft. In such cases, a . is appropriate for the Green Mountain 40. The Green damper can help regulate the draft. The Green Mountain 40 requires a 6" (152 mm) inside diameter Mountain 40 requires a draft between 0.06" and 0.1" flue for new installations. A 6" diameter flue provides WC. For drafts above 0.1" WC, install a stovepipe adequate draft and performance:You can use an 8" damper. Check the draft at stove installation time. . (203 mm) diameter existing .flue with a reducer. An Remember, the NFPA . recommends minimum oversized flue contributes to creosote accumulation.: clearances for chimney connectors to combustibles _ . (In this case, bigger is NOT better.) such as walls and ceilings. Once the stove is When purchasing a prefabricated chimney to install installed at safe distances from these combustible with your stove, Ensure you also purchase from the surfaces, it is also important to maintain these same manufacturer the wallpass-through (or-ceiling connector clearances for the remainder of the support package), "T" section package, fire-stops installation'.. (when needed), insulation 'shield, roof flashing,_ chimney cap,. and any. other, required accessories. CONNECTING THE STOVE TO A CHIMNEY . Follow the ` manufacturer's instructions when installing the chimney and accessories. In addition, You can install your Green Mountain 40 to a , prefabricated metal chimney, or -to a masonry ensure you maintain all manufacturers chimney. recommendations for the proper clearances to the chimney. This room heater must be connected to (1) a listed Type HT (21000: F) chimney.per UL 'L03 or. ULC Connection to a Masonry Chimney S629, or.(2) a code-approved masonry chimney with a flue liner. The chimney size should not be less Consider two primary elements when connecting than the flue:collar, or more than three times greater your stove to a masonry chimney: the chimney itself than the cross-sectional area of the flue collar., and the thimble where the stovepipe connects to the Hearthstone Quality Home Heating Products,Inc 0 14 Green Mountain 40(Model 8640) chimney. Use only code, approved masonry Stainless steel -UL listed 6" diameter, insulated chimneys containing.a proper flue liner. or wrapped liner, or the space around the liner Before connecting to a masonry chimney, hire a filled with vermiculite or suitable material (these professional to examine the chimney for cracks, keep the liner warmer for better performance) loose mortar, and other signs of deterioration and Ensure any equivalent flue liner is a-listed blockage. If the chimney needs repair, complete chimney liner system meeting type HT them before installing and using your stove. Do not requirements or other approved material. install your stove until the chimney is safe for use. INTERIOR CHIMNEY REQUIREMENTS:, Ensure .the chimney's cleanout is complete and Must'have at least 2" (51 mm) clearance to working properly. To avoid a loss of draft, the combustible materials cleanout door must close completely and provide a • Must install fire stops.at the spaces where the tight seal. If the cleanout door leaks, the chimney will chimney passes through.floors and/or ceiling cool, .your stove will perform poorly, and creosote • Any insulation material must be at least 2" (51 can form. mm)from the chimney Ensure the size of the chimney's flue is appropriate EXTERIOR CHIMNEY REQUIREMENTS: for this stove and that it is not too large. Use a At least 1" (25 mm) clearance to combustible masonry chimney with a maximum 6"Diameter or 8" materials x 8" (203 mm x 203 mm) tile size for best results. An oversized flue contributes to the accumulation of CHIMNEY HEIGHT REQUIREMENTS(SEE FIGURE 9): creosote:. • At least 3 feet(0.9 m) higher than the highest part of the roof opening through which it.passes: Use the following checklist to ensure that your At least 2_feet(0.6 m) higher than any part of the masonry chimney meets_ these minimum roof within.10 feet(3 m) measured horizontally requirements:. from the top of the chimney. MASONRY CHIMNEY WALL CONSTRUCTION: The recommended minimum chimney height is 10 • Mortared brick or modular block at least 4" (102 feet(3 m) off the floor. The recommended maximum mm),thick"must use liner chimney height is 30 feet(9m).The Green Mountain • A-mortared rubble or stone wall-must use liner 40 requires a draft between 0.06"and 0.1"Water " FLUE LINER OPTIONS: column. Ensure your chimney'is long enough to provide the minimum draft, and use a damper if.your • Tile minimum wall thickness of 5/8"(16 mm), installation has a required chimney height that installed with refractory mortar, and with at least provides too much draft. 1" (25 mm)air space around the liner 2'_0.. MINIMUM 2'-0" MINIMUM ifflu 3._0.. 3._0.. MINIMUM MINIMUM 10'-0" Figure 8-Chimney Height Requirements Hearthstone Quality Home Heating Products,Inc® 15 Green Mountain 40(Model 8640) trodedRooF Clurmeey. Vchimney et+p. Support Bracket S rt11sa (Caaduit Slotrm Collar not inckrdod) Adjustab�lCae> �Id�uustabl6 Roof _ > itip Flash Atticinsrcladon Sldeld Firms Radiadcx Twist-Lock SIbWd sla or Chirmley Sections ctq ora a or -- -- IL _ . Srgr n Box-and Tri► WaII Tllatnblo itfa y iittu�e} "Collar u adg batilt•in Su»•epe� StaNersect'con ice Tee clean-ars t # sc door Two story hotminst$Uatienwa=ith-Attie. Chinmey pipe(hroup Clay dte or other L fined Masa ttty Mnim . MWICY c ► storm Co11ar. Adj table hoof C11imaaey tai - Stormi.coft chimney Swdws Adjustable Roof FIa�6ing C haw&closure lmslallutiot► $Meld .. Supgar;tB«e Wal05hap. wit6.buelt �tart� Sto�cpi� smiom Wall nimble Tee Thr cteaa.oart Asceas door Tee Sgvpwt Br ckt . lu q— i, Cldnwey tltnht gh outer wall with enclosed o dam one stdtry house installatldtt%%illh attic. Gitminey is supported by Tec Support Br acket EL Chimney is suppertecl esy.oaliq. Figure 9—Typical Chimney Configurations Hearthstone Quality Home Heating Products,Inc 0 16 Green Mountain 40(Model 8640) INSTALLING IN A MOBILE HOME • Burning any fuel other than wood in this unit could generate dangerous levels of carbon monoxide within the living space. Follow these special requirements for installing your stove in a mobile home. 0 THE FRONT DOOR MUST REMAIN CLOSED WHEN IN OPERATION EXCEPT FOR START UP • Install the stove in accordance with 24 CFR, AND LOADING. Leaving the door open during use Part 3280 (HUD) could cause any smoke or fire detectors in the home to be set off or a fire could escape the • An outside air kit must be used in all mobile firebox and start the.room on fire. home installations. See page 12 for details. • Permanently attach the stove to your mobile • If this unit is installed in a mobile home, care must home's floor. Use the shipping clips that came be taken to ensure adequate air is available. If not with the stove and fasteners long enough to enough air is available it could starve the room of all the oxygen. (See page 27 for more details). attach securely to the.subfloor. (The clips and fastener heads may be painted to minimize visibility). Spark Arrester.Chimney Cap Chimney Section Storm Collet Adjustable Roof Flashing Support Box with built4n ., starter section h t . Figure 8 Lock Down Detail Stovepipe • Install a Mobile Home Chimney &Connector Kit*. Each:kit must include: Stainless spark arrester cap, storm collar, - Adjustable vented flashing—0/12—6/12, Two 24" chimney pipes, 24"support box with built-in starter section and trim. "Install a Mobile Home Chimney and Connector Kit . . conforming to US/UL103 or CAN/ULC-S629,Standard for Facto ry-Built.Chimneys. • WARNING: DO NOT INSTALL IN A SLEEPING Mobile horse installation_ _ ROOM IN A MOBILE HOME. One story.house installation moth attic. Chimney is supported by Ceiling. • CAUTION: MAINTAIN THE STRUCTURAL INTEGRITY OF THE MOBILE HOME WALLS, Figure-9 FLOOR,CEILING,AND ROOF WHEN INSTALLING AND USING YOUR STOVE. • CAUTION:.REMOVE THE CHIMNEY WHEN • FAILURE TO FOLLOW THESE INSTRUCTIONS TRANSPORTING THE MOBILE HOME! AND SPECIFIED COMPONENTS OR USING MAKE-SHIFT COMPROMISES CAN RESULT IN . Be sure to follow.the manufacturer's instructions FIRE, PROPERTY DAMAGE, BODILY INJURY, to maintain an effective vapor barrier at the AND EVEN DEATH. location where the chimney of other component penetrates the exterior of the structure Hearthstone Quality Home Heating Products,Inc 0 17 Green.Mountain 40(Model 8640) OPERATION Once your Green Mountain:40 is installed, you are entering the firebox. Generally,.the more air allowed ready to light a fire. into the firebox, the faster the rate of burn and the Every installation, season's firewood, and operator'shigher the heat output; conversely, less air creates a technique varies. Learn how to use your stove most -slower burn; with lower heat output. For maximum efficiently for your installation. We can give you the airflow, pull the lever out.as far as possible; move basic principles, but only you can ensure maximizing the lever inwards as far as possible for minimum the potential of your stove while also operating it airflow(does not close completely). safely. • WARNING: HOT WHILE IN OPERATION! KEEP CHILDREN, PETS, CLOTHING AND FURNITURE AWAY.CONTACT MAY CAUSE SKIN BURNS. Read this entire chapter before lighting your first fire. It explains the controls and features of your wood stove, how to choose firewood, and how to use your stove on a dailybasis. - LOW BURN HIGH BURN CONTROLS AND FEATURES Before lighting any fires, become familiar with the Figure 11 —Air Control. location and operation of your stove's controls and BYPASS HANDLE:The bypass handle controls the features and learn how to use them (See Figure 10). . bypass door inside the stove. When the handle is For your own safety, do not modify these features in pointed towards the front of the stove, the bypass any way. We recommend you use fireplace gloves door is open, and when the handle is pointed when the stove is in operation and hot. towards the rear of the stove, the bypass door is closed. The bypass door directs the flow oCATALYST f combustion products through or around the catalytic THERMaMETER combustor. When the bypass handle is open, combustion products are directed around the catalytic combustor. The bypass handle should be open when first staring a fire until the catalytic BYPASS HANDLE combustor heats up to activation temperature, and whenever opening the front door to load the stove:. -_ When the bypass handle is closed, combustion products are directed through the catalytic combustor. The bypass handle should.be closed DOOR HANDLE once the catalytic combustor heats up to activation temperature, and remain closed whenever the stove AIRcoNNOL is burning and in the active temperature range. Figure 10 -Controls-& Features BYPASS DOOR(CLOSED) BYPASS HANDLE FRONT DOOR HANDLE: The firebox door allows - (CLOSED) you to load wood into your stove; a wood handle operates the door. To open the door, pull up on the # } handle and swing the door away from the stove. To latch the door, push the door tightly towards the firebox then continue to push the handle in and down until it latches shut. Gently pull on the door handle to make sure it is properly latched.- CATALYST PRIMARY AIR CONTROL The primary air control Figure 12—Bypass Closed lever is located under the ash lip. The primary air control allows you to regulate the amount of air Hearthstone Quality Home Heating Products,Inc 0 18 Green Mountain 40(Model 8640) BYPASS.DOOR)OPEN) CHOOSING FIREWOOD - A Burn only natural firewood (known as cordwood) in the Green Mountain 40 Model 8640 Wood Heater. ' m BYPASS,HANDCE{OPEN) y N i This stove is not designed to burn other fuels. y CAUTION: DO NOT .USE CHEMICALS OR FLAMMABLE FLUIDS TO START THE FIRE. DO NOT USE CHARCOAL, PELLETS, COAL, s ARTIFICIAL LOGS OR ANY OTHER MATERIALS AS FUEL; THEY ARE NOT SAFE. DO NOT BURN CATALYST GARBAGE OR FLAMMABLE FLUIDS. Figure 13—Bypass O THE USE OF UNAUTHORIZED FUEL SUCH AS 9 yP Open COAL COULD PRODUCE HIGH LEVELS OF CARBON DIOXIDE IN THE LIVING .SPACE. AT CATALYST THERMOMETER:The catalyst HIGHIEVELS CARBON.DIOXIDE COULD RESULT thermometer monitors the downstream temperature IN PERSONAL INJURY OR DEATH. ; The quality of your firewood directly affects. heat of the catalysts, and indicates when the stove is in the active range for the catalysts. When the stove is output, duration .of burn and performance of your . in the"active" range, the bypass handle should.be stove. Softwoods generally burn hotter and faster, while hardwoods burn longer and produce better closed: When the stove is in the"Inactive" range,,the coals. Density and moisture .content are two critical bypass handle should be opened until the stove heats up. If the thermometer is in the"Too Hot" factors to consider v✓henpurchasing wood. range,,keep the door closed, fully close the air The following is a list of some wood species and control, and allow the stove to cool down until the their relative BTU (British Thermal Unit) content. The thermometer falls into the Active Range. Once the higher the BTU content, the longer the burn. catalyst thermometer has reached the active range,. Firewood with higher .BTUs is generally ideal for a heat generated from burning smoke keeps the wood stove. catalysts warm and active_as long as fuel remains in the stove. The Green Mountain 40 typically operates Burn untreated wood only. Other materials such as in the 800 OF to 1300 IF range. wood preservatives, metal foils, . coal, plastic, garbage, sulphur, or oil may damage the catalysts. Wood Heat Value: Sorted By Btu Content Common Name I Lb/cord j MBTU/cord.- NNYSTAir/,� High Osage Orange,(Hedge) 4,728 32.9 Hickory,Shagbark .4,327 27.7 Hop Hornbeam (Ironwood) 4,267 27.3 Beech, Blue(ironwood) 3,890 26.8 • Birch, Black 3,890 26.8 ' • Locust, Black 3,890 26.8 Hickory, Bitternut 3,832 26.7 Locust, Honey . 3,832 26.7 Apple 4,100 26.5 • Mulberry 3,712 25.8 Oak,White 4,012 25.7 Medium High Beech, EuroPean 3,757 24 Maple, Sugar 3,757 24 Figure 14—Catalyst Thermometer Oak, Red 31757 24 Ash,White 3,689 23.6 Birch,Yellow . 3,689 23.6 Hearthstone Quality Home Heating Products,Inc 8 19 'Green Mountain 40(Model 8640) living tree (green wood) contains a great deal of moisture, As you might expect, green wood •burns poorly. You must season green wood before using it in your wood stove. To season green wood.properly, Medium split, stack, and allow it to air dry for a period of one.. Juniper, Rocky,Mtn 3,150 21.8 year. Green wood may provide less than 2000 Btu per pound, -whereas drywood -can provide up to Elm, Red 3,112 21.6 7000 Btu per pound. Coffee tree, Kentucky 3.112 21.6 Hackberry 3,247. 20.8 Stack the firewood on skids,or blocks to keep It off Tamarack 3,247 20.8 the ground,cover only the top of the stack. Plastic or Birch, Gray 3,179 20.3 tarps that -cover the sides of the woodpile trap moisture and prevent the wood from drying. As for Birch,White(Paper) 3,179 20.3 stacking, an old Vermonter said, "The spaces Walnut, Black 3,192 .20.2 between the logs should be large enough,for. a . Cherry 3,120 20 mouse to get through, but 'not for the cat that's Ash;Green 2,880 19.9 chasing it." Cherry, Black 2,880 19.9 CAUTION: DO NOT STORE FIREWOOD WITHIN Elm,American .3,052 - 19.5 THE STOVE'S. SPECIFIED CLEARANCES. TO Elm,White 3,052, 19.5 COMBUSTIBLE MATERIALS. Sycamore 2,808 _ 19.5 BUILDING A FIRE Ash, Black 21992 19.1 Maple, Red 2,924 18.7 Once you understand .the controls of your wood Fir, Douglas- 2,900 18.1 stove and, have the appropriate firewood, you are ready to start a fire. Medium LOW WARNING: NEVER USE GASOLINE, GASOLINE= Boxelder 2,797 17 9 TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START Alder, Red 2,710 17.2 OR 'FRESHEN UP' A FIRE IN THIS HEATER. Pine,Jack 2,669. 17.1- ._KEEP ALL SUCH .LIQUIDS WELL AWAY FROM Pine, Norway(Red Pine). 2,669 17.1 THE HEATER WHILE IT IS IN USE. Pine, Pitch 2,669 17.1 BREAKING IN YOUR WOOD STOVE Catalpa 2,360 16.4 Hemlock 2,482 15.9 It is imperative- that your stove is "broken in" Spruce, Black 2,482 15.9 gradually. . Soapstone must .be "seasoned"; over- Pine, Ponderosa 2,380 15.2 firing.a new stove may cause soapstone to crack or may damage other stove parts.- Natural moisture in Low the freshly quarried soapstone must be driven -out Aspen,American 2,290 14.7 slowly to minimize the "shock" to the stone of its first exposure to high firebox:temperatures. In addition, Butternut(Walnut,White): 2,100 .14.5 -bethe asbestos-free furnace cement must cured Spruce 2,100 14.5 slowly to ensure adequate sealing and bonding. Willow 2,100 14.5 Fir, Balsam 2,236 14.3 When you light your first fires, the woodstove will emit some smoke and fumes. This is normal-"off Pine,-White(Eastern, 2,236 14.3 gassing" of. the paints and oils - used - when Western) Fir, Concolor(White) 2,104 14.1 manufacturing the 'woodstove: If: you find it Basswood (Linden) 2,108 necessary, open a few-windows to vent your room. - The smoke and fumes will usually subside after 10 Buckeye, Ohio 1,984 13.8 to 20 minutes of operation. The odor and smoke will Cottonwood 2,108 13.5 end once the stove is"cured". Cedar,White - , . 1,913 12.2 The first few fires of the season'may produce other odors from impurities that exist in . the• area Moisture content also plays- a -key role in the immediately-surrounding the stove. Some potential performance of your stove. Wood freshly cut from a impurities are cleaning solvents, paint solvents, Hearthstone Quality Home Heating Products,Inc 0 20 Green Mountain'40(Model 8W) w cigarette smoke, and soot from scented candles, pet 6) Once the stove is warm but not hot to the hair, - dust, adhesives, a new carpet, and new touch, close the primary air control by pushing it textiles.-These odors will dissipate over time. You fully inward toward the stove to allow the fire.to can,alleviate these odors.by opening a few windows die out completely. or otherwise creating additional ventilation around 7) Let the stove return to room temperature. . your stove. If any odor persists, contact your dealer . or an authorized service technician. Your first fire and first fire each season thereafter If you'adhere to the operating procedures in this should be built and maintained as outlined above. manual, the steel, cast iron, and soapstone Your patience will be rewarded by a properly components of your stove will.give you many years seasoned stove. of trouble-free use. With .use, the color of the NOTE: The cool flue gas temperatures soapstone may change and small fractures may- present during the break-in procedure may appear on the surface. These changes do not affect cause rapid creosote build-up: The door the function of the stove. If a panel breaks glass,,may also get,dirty. A good hot fire will completely, it must be replaced ,, clean it. We recommend a visual inspection. - Avoid the following 'conditions that can cause the (and - cleaning if necessary) of your glass, soapstone, steel or cast iron-pieces to break: stovepipe and chimney once the break-in procedure is completed. • Do not throw wood into the stove. • Do not use the door as a lever to force wood into NORMAL OPERATION the stove. • Do not load wood encrusted with ice into a BUILDING A FIRE FOR EVERYDAY USE burning stove - the thermal shock can cause damage. 1) Open the bypass handle. Open the front door • Do not use a manufactured log grate or. and place five or six double sheets of.tightly otherwise support the fuel. Burn the fire directly 'twisted newspaper in the center of the firebox. on the floor of the firebox. Arrange kindling in a tee-pee configuration over the newspaper. Use approximately 10 pieces of BUILDING A BREAK IN FIRE kindling, 1/2" (13 mm) in diameter and 10"to 16" (254 mm to 406 mm)long. 1) .Open the bypass handle.Open, the front door and place five or six double .sheets of tightly 2) Fully open the primary air control by pulling the twisted newspaper in the center of the firebox. lever completely out, away from the firebox. Arrange kindling in a crisscross pattern over the 3) Light the paper under the kindling. Leave the newspaper. Kindling should be -approximately front door slightly ajar, momentarily until the, ten.pieces, 1/2"(13 mm) in diameter and 1U.' to kindling begins to burn and draft begins to pull. 16" (254 mm to 457 mm) long. 4) Close the door and allow the fire to burn. 2) Fully open the primary air control by pulling the control handle. towards you, away from the 5) Once the kindling is burning, open the front door firebox. and add logs, small at first, to build the fire'up. Ensure you keep the logs away from the glass in 3)' Light the paper under the kindling. Leave the front in order for the air-wash system to work door slightly ajar momentarily until the kindling properly. Keep the front door closed while the has started to burn and draft begins to pull.- stove is in use. 4) Close the door and allow the fire to burn. Keep CAUTION: DO NOT BUILD THE FIRE TOO CLOSE_ the door closed while the stove is in use. TO THE GLASS. KEEPING THE FIRE TOWARDS THE .CENTER OF THE FIRE BOX WILL KEEP 5) KEEP A WATCHFUL EYE ON YOUR STOVE to COALS FROM BUILDING UP AGAINST THE maintain a steady, low-heat fire. . Your-first fire GLASS DURING RELOADING. should make the stove warm but not hot to the 6) Once the fire is burning well, and the catalyst - touch. Visible.steam, or boiling moisture and thermometer. indicates that the stove is in the hissing indicate the soapstone is too hot. At most, a few small chunks of wood should be active range, close the bypass handle. Now the R added to the fire to reach safe break-in combustion produots are passing through the temperatures. catalytic combustor, and your stove will be burning at its optimal efficiency. Hearthstone Quality Home Heating Products,Inc 8 21 Green Mountain 40(Model 8640) 7) After closing the bypass door, allow the stove to little to no visible smoke from your chimney when the run on a high setting for around 20 minutes to catalysts are in the active zone and fully functional. ensure the catalytic combustor stays in the active range. This will also allow the fire to burn BURN RATE off any residue on the door glass from any previous low-burn fires This wood heater has amanufacturer-set minimum low burn rate that must not be altered: 8) Use the primary air control to regulate the It is against federal regulations to alter this desired rate of burn. Pull the handle towards you setting or otherwise operate this wood heater in for a higher burn rate, and push the handle a manner inconsistent with operating towards the stove for a lower burn rate. The air instructions in this manual control does not close completely. Note: Always remember to open the bypass handle LOW BURN: Move the air control lever all the way before opening the front door. When opening the inward toward the stove. (See figure 13). This closes front door to reload or re-arrange logs, it is advisable .the air shutter to.its minimum opening. .A low, burn to open the door just a crack, pause for a moment rate over extended periods is not advisable as it can then open the door completely. This procedure promote the accumulation of creosote. Inspect the allows the firebox to clear of smoke before the door venting system frequently if using low burn rates is open fully. In.addition, reloading on a bed of hot, consistently. red coals reduces .smoking time and brings fresh MEDIUM LOW BURN: With the primary air control fuel up to a high temperature rapidly. During the in the low position, pull the air control forward (a little refueling and rekindling of a cool fire,-or a fire that- less than 1/4"). A medium-low burn rate is the typical has burned down to the charcoal phase, operate the setting andispreferable if the stove is unattended. stove at'a medium to high firing rate for about 10 At this burn rate, a little goes a long way. minutes --to ensure that the catalysts - reach- approximately reach_approximately 600 OF. Once the catalysts reach MEDIUM HIGH BURN: With the primary air control operating temperature, the bypass handle can be in the low position, pull the air control forward (a little closed. When reloading the stove, try to keep an less than.3/8") open path behind the Lower Primary Air Opening HIGH BURN: Completely open the primary air (LPAO). It is helpful to leave a small valley in the control by moving it all the-way outward toward-the coal bed behind the LPAO- to insure -faster re- operator. Fully load the firebox with Wood-on a bed . lighting. of hot coals or on an actively flaming fire. To. CATALYTIC COMBUSTOR OPERATION minimize creosote accumulation, run the stove on high once or twice daily for-35 to 45 minutes to fully The Green Mountain 40 uses a catalytic combustor heat the stovepipe and chimney. to ensure highly clean and efficient burns. The CAUTION: Do not burn_fuel other than cordwood in catalytic.combustor is made from a stainless-steel . your stove. corrugation that is-coated with a catalytic material. . . The catalytic combustor becomes active around 500 OF (2600C), helping to burn up smoke and any remaining particles that were not fully burned in the l firebox. During the startup of a cold stove, a medium to high firing rate must be maintained for about 20 minutes. This ensures that the.stove, catalysts, and fuel are all stabilized and at proper operating temperatures. Even though it is possible to have gas temperatures reach. 500 OF (2600C) within 2 to 3 minutes after a fire is started, if.the fire is allowed to die down immediately; it may go out or the combustor may stop working. Once the stove and ', HI o o 11 catalytic combustor heat up, heat generated from burning smoke keeps.the catalysts warm and active LO, as long as fuel remains in the stove. You stove will burn the cleanest and most efficiently when the Figure 15—Air Control Position catalysts are in the active range. There should be Hearthstone Quality Home Heating Products,Inc 0 22 Green Mountain 40(Model 8640) OVER-FIRE CAUTION completely. It is important to prevent ashes from building up around the front door opening or they will Over-firing means the stove is operating at spill out, or they can pack into the gasket channel temperatures above normal temperatures reached and prevent proper sealing. To remove ashes, use a during High Burns outlined in the BURN RATE fireplace shovel.-Avoid removing large live coals by section. Carefully avoid over-firing, as it will damage pushing them to the side and removing only the finer the stove. Symptoms of chronic over-firing can ash with a shovel. include warped components, short burn times, a Disposal of ashes - Ashes should be placed directly roaring sound" in the stove or stovepipe, and into a metal container with a tight fitting lid. Do not discoloration of the stovepipe. A properly installed place any other items or. trash into the metal stove using fuel and following operating procedures container. Do not pour'water into the container. as outlined in this manual should not over-fire. . Replace the container's lid and allow the ashes to Excessive draft, inappropriate fuel, and operator cool. Never place the ash disposal container on a error can cause. over-firing. Correct an over-fire combustible surface or . vinyl flooring, as the situation as follows: container could be hot! • EXCESSIVE DRAFT: Contact your local dealer Pending disposal, place the closed ash container on to have a draft reading taken. Any draft in a noncombustible floor or on the ground outside, excess of 0,1 WC requires a damper in the well away from all combustible materials, liquid fuels, stovepipe. Some installations may require more or vehicles. Retain ashes in the closed container than-one damper. until all coals thoroughly cool. • INAPPROPRIATE FUEL: Do not burn coal; kiln If the ashes are disposed of by burial in soil or dried lumber, wax logs, compressed wood; otherwise locally dispersed, they should be retained highly volatile fuels or combustibles, or anything in the closed container until all cinders have other than natural cordwood. thoroughly cooled. • OPERATOR ERROR: Ensure all the. gaskets NEVER place ashes in wooden or plastic containers, are in good condition. Replace .worn out .or in trashcans with.other trash, or in paper or plastic compressed gaskets. Only burn the stove with bags, no matter how long the fire has been out. the firing and ash doors in the closed position.. Coals within a bed of ashes can remain hot for several days once removed from the firebox. If you suspect your stove is over-firing; discontinue . use and contact your:dealer immediately. Damage caused by over-firing is not covered by your warranty. Results of over-firing can include warped or burned out internal parts, cracked : refractory panels, discolored or warped external parts, and , damaged finish. • ANY SIGNS OF OVER-FIRING WILL VOID YOUR `^ WARRANTY! • THE FRONT DOOR MUST REMAIN CLOSED WHEN IN OPERATION REMOVAL AND DISPOSAL OF ASHES You can leave a thin layer of ashes in the firebox if preferred. Allow fire to die. down or go out . Hearthstone Quality Home Heating Products,Inc 0 23 Green Mountain 40(Model 8640) MAINTENANCE Catalyst Troubleshooting section of this owner's CATALYTIC COMBUSTOR INSPECTION AND. manual. - REPLACEMENT PROCEDURES ._ WARNING:THIS WOOD HEATER CONTAINS A -You can get an indication of whether the catalysts CATALYTIC COMBUSTOR,WHICH NEEDS are working by comparing the, amount of smoke PERIODIC INSPECTION AND REPLACEMENT FOR leaving the chimney when the smoke is going PROPER OPERATION. IT IS AGAINST FEDERAL through the combustor and catalysts light-off has, REGULATIONS TO OPERATE THIS WOOD been:achieved, to the amount of smoke leaving the HEATER IN A MANNER INCONSISTENT WITH chimney when the smoke,is..not routed through the OPERATING INSTRUCTIONS IN THIS MANUAL,OR combustor(bypass mode). IF THE CATALYTIC ELEMENT IS DEACTIVATED OR REMOVED 1. Light stove in accordance with operator's It is important toperiodically monitor the operation of "instructions 2 the catalytic combustor to ensure that it is • With smoke routed through the catalysts, go functioning properly and to determine when it needs outside and observe the emissions leaving the to be replaced. A non-functioning combustor will chimney. result in a loss of heating efficiency, and an increase 3. Engage the bypass mechanism and again in creosote and emissions. Following is a list of observe the emissions .leaving the chimney. items-that should be checked on a periodic basis Significantly.more,smoke will be seen.when the . exhaust is not routed through the combustor_ -Combustors should be visually inspected-at least (bypass mode) three times during the heating season to determine if INSPECTING THE CATALYSTS AND . physical degradation has occurred. Actual removal of the combustor is not recommended unless more REMOVING/REPLACING THE BAFFLE detailed inspection is warranted because of decreased performance. If any of these .conditions 1. Allow the stove and ashes to fully cool. exists, refer to Catalyst Troubleshooting section of 2. Remove the metal baffle protector by sliding it this owner's manual. to the left or right, and then rotating it towards you: -This catalytic (or hybrid) heater is.equipped with a 3. Lift up on the right side baffle, and gently pull thermometer to monitor catalyst operation.. Properly the left side baffle down and out of the stove functioning combustors typically maintain temperatures in, excess of 500 OF, and often reach CAUTION -Do not force the baffle pieces. Gently temperatures in excess of 1,000 .OF. If catalyst adjust the baffle orientation Until each side can temperatures are not in excess of 500 OF, refer to be removed freely.from the stove. the ,tet 4 U c id. Figure 16-Removing/Replacing the Baffle for Inspection Hearthstone Quality Home Heating Products,Inc 0 24 Green Mountain 40(Model 8640) Figure 18 (cont.) -Removing/Replacing the Baffle for Inspection 5. Inspect the catalysts for visible damage or fly 4. Use a small vacuum nozzle or soft bristled ash. If fly ash exists, gently brush the brush to remove any accumulated ash or catalysts off with a narrow soft-bristle brush, stoot on the face of the catalysts. or vacuum with a crevice tool. 5. Inspect the catalysts for any unusual 6. If fly ash exists, or if there are suspected warping, corrosion, or plugged openings. catalyst performance issues, fully remove the 6. If any unusual conditions are found, remove catalysts by gently pulling upwards from the the catalyst blocks—See replacing the ribs in the cast iron, and then pulling catalysts. outwards through the catalyst access 7. . Replace the baffles and baffle protector. opening. Installation is the opposite of removal. 7. Remove any remaining gasket material from 8. Ensure that the baffle pieces are pushed the opening and from the catalysts. together at the center joint. 8. Inspect the catalysts for any fly ash or clogging, and remove with a soft bristled REMOVING OR REPLACING THE CATALYSTS brush or vacuum crevice tool. If extra Refer to the Catalytic combustor warranty on page cleaning is needed, follow the guidelines 35 for catalyst replacement information. DO'NOT below: OPERATE UNIT WHITOUT CATALYSTS. -You may use compressed air under 35 1. Allow the stove.and ashes to fully cool. psi, air only, no chemicals. 2. Loosen, but do not remove the screws -You may soak the catalysts in a hot water securing the rear heatshield. (if stove is so mix(not boiling), 4 parts water, 1 part equipped). vinegar. Rinse with cold water until 3. Remove the heat shield by sliding the screw vinegar smell is mostly gone. heads through the slots in the heatshield. -No metal tools such as gun cleaners 4. Remove the 2 bolts securing the cast iron should be used. , r catalyst access cover, and remove the cover. -No detergents or chemicals. CATALYSTS SCREWS C27 CATALYST ACCESS DOOR Figure 19—Catalyst Access Door Hearthstone Quality Home Heating Products,Inc G 25 Green Mountain 40(Model 8640) 2-3/8 in to 2-5/8 in OK 36�RRR366X IV It IV 31� 1 _Figure 20 -Acceptable Catalytic Distortion opening until the catalysts hit against tfie 9. Only remove the catalysts if required. In back wall'of the cavity. Take care to ensure general, the less you handle the catalysts, the gasket is not damaged. the better. If any unusual conditions are 13. Replace the..catalyst access door. found, remove the catalyst blocks-See 14. Heat the stove slowly during your next fire to replacing the catalysts. allow the Interam gasket to fully expand and 10. Some warping or bowing of the catalysts over seal the catalysts. time is acceptable, as long as the-catalyst gasket continues to seal. Measure the REPLACING THE REFRACTORY STONE AND catalysts in the middle section—if the dimensions are outside the range shown in SECONDARY RISER ASSEMBLY Figure 20 on the next page, replace the catalysts. 1. Allow the.stove and ashes to fully cool. 11. Re-install Interam gasket material on the 2. Open the front door of_the stove and fully catalysts. Masking tape can be used to hold clean any ash in'the firebox' the gasket in place on the catalysts. It will 3-. Remove the baffle following the instructions burn away when the stove gets hot. Wrap in"Inspecting the Catalysts and the tape.around the,gasket and catalysts so Removing/Replacing thebaffle. is reasonably tight and some of the.tape side 4. Remove the side stones one at a time by . is hanging over the edge of the catalysts,'all tipping them towards the inside of the around. Fold the edges of the tape in over the firebox from the top. catalyst's face. Finally add 3 smaller strips of 5-. -With side stones and baffle removed, the tape as shown to hold gasket snug at ends secondary riser assembly-and rear stones and in the middle. This will reduce snagging can be lifted up and out of the stove. and make it easier to reinstall the catalysts. 6, Installation is the reverse of disassembly. 12. Once the gasket is installed on the catalysts,. Make sure that the secondary riser tube-is gently push the catalysts into the catalyst seated in the pocket at the rear of the bottom.casting. REAR STONES(2) j— RI SER TUBE • RISER POCKET Figure 21 -REMOVING RISER AND REAR STONES Hearthstone Quality Home Heating Products,Inc 0 26 Green Mountain 40(Model 8640) GLASS REPLACEMENT PROCEDURES 7. Install a new glass gasket in the glass gasket groove. • WARNING: DO NOT OPERATE THIS APPLIANCE 8. Place the new glass onto the door. WITH THE GLASS PANEL REMOVED, CRACKED, 9. Important! Center the glass and ensure that OR BROKEN. DO NOT SUBJECT THE DOOR TO the edges of the glass are parallel with the ABUSE, SUCH AS STRIKING OR SLAMMING edges of the opening. SHUT. ONLY A QUALIFIED SERVICE PERSON 10. Check glass position again (centered, and SHOULD REPLACE THE GLASS PANEL. parallel), then screw the glass retainer clips with the glass pads back on the door using a 1. Follow the instructions included with the crisscross pattern. Tighten the screws no more replacement glass kit, than 1/8th of a turn after they seat. The glass will 2. Remove the door. break at this point if not positioned correctly. 3. Remove the screws from the glass clips (use 11. Apply a light film of anti-seize lubricant on the penetrating oil if necessary) — Set aside for door's hinge pins if needed. reinstallation. 12. Install the door. 4. Carefully lift the damaged glass off the door and 13. After 5 or 6 fires, check the glass retainer discard. screws, and retighten if necessary. 5. Remove any remaining glass and old gasket Required Glass Kit: Part Number: 96-58405. Use material. only 4mm x 329mm x 395mm Cerami, or Neoceram 6. Clean the screw holes and place a small amount glass. Contact your Hearthstone dealer. of anti-seize compound in each one. GLASS CLIPS (4) W/GLASS PADS(4) GLASS SCREWS (4) GLASS GASKET s DOOR GASKET DOOR FRAME Figure 22: Front Door assembly Hearthstone Quality Home Heating Products,inc 0 27 Green Mountain 40(Model 8640) CREOSOTE FORMATION& REMOVAL GASKETS Replace door gasket material every two to three When wood burns slowly at low temperatures, it may seasons, or whenever it becomes deteriorated or produce tar and other organic,vapors, which loose, depending on stove use. If the door seal combine with expelled moisture to form creosote. leaks, a new gasket will ensure a tight .seal and These creosote vapors condense in the relatively improve stove-performance. cool chimney flue of.a slow-burning fire.As a result, We recommend you only use Hearthstone creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot replacement gaskets when you need to replace your fire, which may damage the chimney or even destroy door gasket. Contact your dealer fora gasket.kit that the.house. When burning wood., inspect the chimney includes instructions, and the gasket for your stove. connector and chimney at least once every two months during the heating season to determine if GLASS there is a creosote buildup. The. glass .used in our stoves is'actually not :plain If a creosote build-up occurs, inspect the stovepipe glass, but a tough, clear ceramic material capable.of connector and chimney more.often, at least monthly operating at temperatures up to 2300° F. Do not during the heating season to monitor the operate the stove with a broken door glass. Do not accumulation. If a creosote residue greater that 1/4" abuse the front door by striking or slamming. (6 mm) accumulates, remove it to reduce the risk of a chimney fire. When necessary, clean the glass. for the inside surface of the glass, we recommend using a damp PREVENTION paper towel dipped in gray ash. Rub the inside of the glass with a circular motion: ,When .all the deposits Burn the stove with the primary air control fully_open are removed, clean- up with window.cleaner or with for 35 - 45, minutes daily to burn out creosote commercial , stove glass- cleaners,, which are deposits from within the stove and the venting available from your local dealer. Use this type of system. cleaner for the outside. surface as well. Never After reloading with wood, burn the stove with the attempt to clean,the glass while the.fire is burning or primary air control fully open for 15 to 20 minutes. while-the glass is hot. Remove deposits by following This manner of operation ensures early engagement the instructions provided with the cleaner. Wipe the of the secondary combustion 'system,that minimizes. cleaner off with" a soft cloth, or black: & white ; creosote buildup in the chimney. newsprint., If your glass always remains dirty, your operating Important: scratching or etching the glass = temperatures are too low,.or your wood is wet; will weaken the integrityof the glass. Do not. therefore, there is a higher risk of creosote buildup. use a razor blade, steel wool, or:any other abrasive materialto clean the glass: Use a Inspect the venting system at-the stove connection cleaner specifically manufactured for- and at the chimney top. Cooler surfaces tend to woodstoves only. build creosote deposits faster, so it is important to check the chimney at the-top (where it is coolest) as The.front door glass is a, ceramic,-.thermal shock- well as from the bottom near the stove. resistant glass; made specifically for use in woodstoves. Do not use any replacement glass CLEANING other than the ceramic glass manufactured and supplied for use in this woodstove.- Replacement Remove accumulated" creosote with. a cleaning_ glass is available through your local dealer. brush specifically designed for the type of chimney Replace the door glass immediately if broken or in use. We recommend you use a certified chimney chipped. Contact your local dealer for replacement sweep to perform this service. Contact your dealer glass. The glass kit includes instructions and for the name of a certified chimney sweep in your everything needed for the repair. If you replace the area (your dealer may be a certified sweep!). glass yourself, Wear work gloves and safety glasses. We recommend .that before each heating season Required Glass Kit: PN: 96-58405. you have the entire system professionally inspected, cleaned and repaired, if necessary. - Hearthstone Quality Home Heating Products,Inc 0 28 Green Mountain 40(Model 8640) TROUBLESHOOTING COMMON ISSUES Virtually all woodstove operators experience basic building is exacerbated if exhaust fans; such as common problems at one time or another. Most are clothes dryers, bathroom fans or cook stove exhaust correctable and generally require only a minor fans, are in operation within the home. Outfitting adjustment of the stove, installation, or operating your stove with the optional outside air adaptor technique. In cases where weather conditions connected to an air duct, which leads to the outside dramatically affect stove performance, the problems of the-building, can correct this problem. are typically temporary and solve themselves once Tall Trees or Buildings: These obstructions, when the weather changes. located close to the top of the chimney can cause If you question whether your stove is producing chronic or occasional downdrafts. When selecting a adequate heat, the best way to troubleshoot the site fora new chimney, consider the placement of problem is to monitor the temperature of the stack other objects near the proposed chimney location. no more than 12 inches (30 cm) above the flue Wind Velocity: Generally, the stronger and steadier collar. A 400° F. (200° C) stovepipe confirms the a wind,. the stronger (better) the draft. However, stove is supplying sufficient heat. Keep in mind that "gusty" ' wind conditions can cause- erratic your -house itself will regulate room/house downdrafts. For consistent problems, consider a temperatures. How well the walls, floors and ceilings high wind cap, such as the Vacu-Stack: are insulated, the number and size of windows, the tightness of outside doors, and the construction or. Barometric Pressure: Chimney drafts are typically style of your house (vaulted ceilings or other open sluggish on .balmy, wetor muggy, days (low spaces which collect large percentages of heat, barometric pressure). This is a weather-related ceiling fans, etc.) all are determining factors of room phenomenon, which generally is self-correcting as temperature. the weather changes. Your stove's performance is also dependent on its Briskness of Fire: The hotter the fire in your stove, installation. One common cause of poor the hotter your chimney and, therefore, the stronger performance is an -. oversized . chimney flue. the draft. Oversized chimney flues result in decreased draft,`' Breaks in the Venting System:. An unsealed which prevents the smoke from rising out the clean-out door at the bottom of the chimney, leaky chimney. Oversized flues are also more difficult to stovepipe joints, a poor stovepipe-to-thimble. heat effectively, especially when burning a high connection, missing caps, or a leaky chimney all can efficiency stove. Cool flue temperatures .inhibit the . cause.inadequate draft. establishment.of.a strong draft (and encourage the accumulation of creosote). The lack of a strong draft Seasonal Factors:-Early fall and late spring are will cause the fire to die down and may even force generally difficult seasons in which to establish smoke to pour into the room. proper drafts. The colder the outside air is relative to If your chimney is the proper size and a strong draft room temperature, the stronger the draft. is not easily established, there is the possibility that OPERATING THE STOVE the chimney . is .too cold. Again, hot chimneys promote stronger drafts. Opening a window briefly in As outlined above, there are days when a good.draft . the room while lighting the stove may help. is just not easy to establish. The causes are usually Other draft guidelines are as follows: seasonal factors or a cold chimney. Try starting the fire by using small.kindling and fuel to obtain a quick, An "AIRTIGHT" HOUSE:- T'he air supply (infiltration), hot fire. Tend.the fire frequently with small,fuel until to the interior of the housmay be inadequate if the chimney is hot and the draft is well established. your home is super-insulated or especially well Sometimes, partially opening a first floor -window sealed. This phenomenon of air starvation within the briefly will help quickly . get draft. established. - Hearthstone Quality Home Heating Products,Inc 0 29 Green Mountain 40(Model 8640) TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSE SOLUTIONS STOVE Operating Technique Fully open the primary air control one minute before opening SMOKES doors, and ensure the bypass is open before opening door. Cold Chimney or reverse Preheat the chimney when first starting a fire. Briefly open a draft window in the room containing the stove. : Blocked Chimney Examine the chimney and stovepipe for blockage or creosote accumulations. Oversized Chimney Reline the chimneyto the.appropriate diameter Undersized Chimney Install a draft inducer or replace the chimney. Chimney Too Short Lengthen the chimney. Air Infiltration Into The Seal chimney connections and openings. Check clean-out Chimney doors: Bypass not closed Ensure that the bypass door is closed when the catalysts are in the active range. Catalysts not functioning Inspect catalysts for damage, ash build-up, or plugging. Brush catalysts with a soft-bristled brush, or vacuum lightly. Replace if required. Follow instructions to ensure catal sf li ht-off. Not burning proper fuel Ensure cordwood is seasoned and dry.,. More Than One Disconnect all other appliances and seal openings. . Appliance Connected to the Flue BACK-PUFFING Operating Technique Fully open the primary air control one minute before opening the. OR GAS door and keep it fully open for a few minutes after reloading. EXPLOSIONS Ensure the bypass door iso en:before opening the door Extra Low Burn Rate Burn the stove ata higher burn rate. _ Chimney Down-draft Install a chimney cap. Excessive Ash Build-up Empty the ash pan more frequently. Increase efficiency of . burns, and avoid using poor quality orgreen-wood: UNCONTROLL- Unsealed or Open Door Close the door tightly or replace the gaskets. ED OR SHORT Air leakage around glass gasket—replacegasket' BURN Excessive Draft Check the installation. Operate at LOW BURN. Install stovepipe damper. Draft in excess of 0.1:wc should be corrected with a stovepipe damper(s) Extra Long Chimney Shorten the chimney. Install stovepipe damper(s). Oversized Chimney Reline the chimney to'the proper-diameter. High Winds or Hilltop Install a chimney.cap. Location: INSUFFICIENT Poor Quality, low Btu Use only air-dried wood, preferably dried at least one year. Use HEAT content, or Green Wood a wood with a high Btu content if available. Low Burn Rate Operate the stove at a higher burn rate. . Cold Exterior Chimney Reline or insulate the chimney. Leaky Stovepipe or Check the installation. Replace with a pre-fabricated insulated Chimney- chimney system or a properly sized masonry chimney. Too Much Heat Loss. Add insulation, use energy.efficient windows, or caulk windows, From House and seal openings;in home. Excessive Ash Build-up Empty the ash pan more frequently. Increase efficiency of burns; and avoid using poor quality or green wood. BLISTERING Operating Technique _ Do not:over-fire the stove. Monitor stove temperatures. Use OF FINIS_H seasoned wood only. . Excessive Draft Check the DRAFT. A damper may be required. Operate the stove at a LOW BURN range. Hearthstone Quality Home Heating Products,Inc 0 30 Green Mountain 40(Model 8640) ADDITIONAL CATALYST TROUBLESHOOTING GUIDE - PROBLEM POSSIBLE CAUSE SOLUTIONS FLY ASH BUILD Catalysts have not Brush cold combustor with soft-bristled brush or vacuum lightly. UP ON maintained light-off Follow instructions in the manual for a proper catalyst light-off CATALYSTS temperature Burning materials that Don't burn cardboard, gift wrap paper, or garbage. Burn only cause a lot of char and dry, seasoned wood, per the owner's manual. 'fly-ash Bypass closed too soon Follow instructions in the manual.for,a proper catalyst light-off CATALYSTS Burning wet, pitchy Burn dry seasoned wood. Follow instructions in the manual for a PLUGGING OR woods, or burning large proper catalyst light-off, and ensure catalyst light-off as occurred MASKING loads of small diameter before closing bypass damper. It may be possible to burn the (SOOT/CRESO- wood with the combustor soot or creosote off by building a hot fire, and allowing the stove TE) in the operating position to run until the catalysts are well within the operating range without catalyst light off before closing the bypass. Continue to run the stove at a high occurring temperature for one hour, while ensuring.the catalysts stay in the upper operating range, but not too hot. WARPING OR Excessive catalyst Ensure that the catalysts remain in the operating zone, and BOWING OF temperatures for long does not get to hot. Reduce air control settings for a lower burn THE periods of time. rate to ensure catalyst temperatures do not exceed the CATALYSTS operating range. . . . Hearthstone Quality Home Heating Products,inc 0 31 Green Mountain 40(Model 8640) f REPLACEMENT PARTS & OPTIONAL ACCESSORIES PART# DESCRIPTION REPLACEMENT PARTS 5640-002 BOTTOM HEAT SHIELD 5640-008 HINGE PIN 5640-009 HINGE BLOCK . 564.0-010 SECONDARY AIR RISER ASSEMBLY 5640-012 TIE ROD 5640-016 BAFFLE GUARD 5640-018 BYPASS ROD RETAINER. 5640=020 LATCH STRIKER PLATE 5640-022 DOOR LATCH 5640-024 REAR SHIELD INCLUDED 7200-520 CATALYST THERMOMETER REPLACEMENT KITS AND ACCESSORIES .96-58400 GASKET KIT 96-58405 GLASS KIT 96-71400 HANDLE KIT 96-73400 FRONT DOOR LATCH KIT . 96-75400 CATALYST REPLACEMENT KIT 96-76400 BAFFLE KIT 96-57400 BLOWER KIT Refer to the Illustrated Parts list for further detail about stove-components, available online at www.hearthstonestoves.com. Hearthstone Quality Home Heating Products,Inc 0 32 Green Mountain 40(Model 8640) SAFETY LABEL 0 COWACTYOUR LOCAL®M.[M(3OFFICW&S ABOU RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA Listed Roam Heater.3Olid Fuel Type AND Suitable for Mobire dome InstaaaWn Pursuant to(UM)84-HUD Maniibahuedbjr. MOOMNAIE Coafb m toU L S`IIi11482 GREEN MOUNTAIN AID 6 10 Ceitifred tD ULC STD 5627 8 1e MOOELMMEER:8640 317 Stafford Ave. SERIALNUMBER. MOrrisvilte.VT 05661 aHOTCAUTION 0 -DO OTILE TO CNPKEEPPION. CHILDREN,CLOTHING-AN D FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.SEE NAMEPLATE, AND INSTRUCTIONS.INSPECT AND CLEAN CHIMNEY AND CONNECTOR-FREQUENTLY. UNDER CERTAIN, CONDITIONS OF USE,CREOSOTE BUILDUP MAY OCCUR RAPIDLY. WARRIM - aanrfumoniQmsr�eeee.eatteavameaieoEMmnoad2000ctm�Ihe.eMmto#aaras�owrstotvrd�a.yamanmvrN�p. . - taw Opsaw c Wana4 .. . . 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U.S.ENVIRONMENTAL PROTECTION AGENCY Particulate Emissions 09 IlIft. Tested RD:FPA ifethod 20R Cet4Tied to oMV twit 7020 cftwDod parf=b*wdssbmn standads. Dateotrtaammtraa' DO NOTFU34OVEOR COWER TIM LAM WADEMMA 330DZM . Hearthstone Quality Home Heating Products,Inc 0 33 Green Mountain 40(Model 8640) -4to hearl tone LIMITED WARRANTY .-These warranties give you specific legal. rights. You may also have other rights, which vary from State to State. Hearthstone Quality Home Heating Products, Inc. (Hearthstone) warrants to the original retail purchaser only (the "Original Purchaser') the new appliance manufactured by Hearthstone, purchased by the Original Purchaser and installed by an authorized Hearthstone dealer or their designated representative against any of the occurrences listed in this document that result from defects in material or workmanship. This warranty is not transferrable. All obligations of Hearthstone under this document commence on the date of the Original Invoice (the "Purchase Date"). The term "Limited..Lifetime" is defined as 10 years from the beginning. of warranty coverage. Hearthstone appliances are designed to be operated only with the fuels listed in your owner's manual. Catalytic combustor LIMITED LIFETIME WARRANTY: The catalytic combustors are covered directly by the combustor manufacturer, Applied Ceramics. Included with your stove you will find the LIMITED LIFETIME WARRANTY for the catalysts, as well as a warranty card. Catalyst Model Number: ACI-6M2 Catalyst Manufacturer: APPLIED CERAMICS APPLIED CERAMICS warrants to the consumer who purchases a FIRECAT STEEL COMBUSTOR as a component in an EPA certified solid fuel appliance, to replace at no charge to the consumer the FIRECAT" STEEL COMBUSTOR that ceases to function with two (2) years from the date of purchase by the original consumer, provided that the following conditions are met: (1) A copy of the original bill of sale that includes place and.date of purchase must be submitted with the warranty claim. (2) The original FIRECAT STEEL COMBUSTOR must be returned to APPLIED.CERAMICS (3) The FIRECAT STEEL COMBUSTOR must not have been mechanically abused,- nor must the wrong fuels have been used in the appliance. If after two years the FIRECAT STEEL COMBUSTOR fails to function, the' prorated warranty will allow replacement at the following special price schedule: . Year 3 $130.00 Year 4 $140.00 . Year 5 . $150.00 Year6 $160.00 Year 7 and after at current retail price Conditions 1, 2, and 3 also apply to,the Prorated portion of the warranty. Any EPA certified solid fuel appliance will receive one replacement catalyst for each defective catalyst returned during the three year period. The consumer will be-responsible for any removal, any servicing, and return of any items required for filing the warranty claim. This warranty is APPLIED CERAMIC'S exclusive warranty, and. APPLIED CERAMICS, disclaims any other express or implied warranty for the FIRECAT STEEL COMBUSTOR, including any.warranty or merchantability fitness for a particular use. Ensure the catalyst is well wrapped and: padded for.shipment in bubble wrap, or similar material. Ship the catalyst with padding inside of a cardboard box. I Hearthstone Quality Home Heating Products,Inc 0 34 Green Mountain 40(Model 8640) All warranty claims must include $12.50 for postage and handling within the continental U.S. Alaska and Canada claims must include$35.00. Please allow 2-3 weeks for delivery. Order online @ www.firecatcombustors.com Please read and understand the full warranty. Please return the completed warranty card promptly to Applied Ceramics: The warranty card, and any warranty claims can be shipped to: Applied Ceramics 55555 Pleasantdale Road Doraville, GA, 30340 Stove components Limited Warranty Warranty Wood Gas Pellet Covered Components Period Limited Lifetime X X X Stone X X X Cast iron not listed elsewhere X Clean burning air supply system* 5 Year X X X. Door handles and latches X X X Steel Components and Firebox X Burner and logs 3 Year X Burn Pot and Baffles 2 Year, X X X Appliance Electrical and Gas Components X X Refractory, Vermiculite Panels, Baffles 1 Year X X- X Enamel finish against peeling or fading X X X Accessories X X X Glass .FX Ash Grate X X X All components not listed elsewhere Any parts repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or one year, whichever is, longer. Parts: Hearthstone will replace through an authorized dealer, defective parts covered by the foregoing warranty at no charge. Labor: Within the first (1St) year after the Purchase Date, Hearthstone will pay for warranty labor performed by an authorized Dealer at Hearthstone's published labor rates in effect at the time the labor is performed only if the appliance is installed by an authorized dealer or their designated representative. Otherwise or thereafter, the Original Purchaser is responsible for the cost of labor. Shipping cost for parts:Within the first ninety (90)days after the Purchase Date, Hearthstone will pay for the shipping of appliance parts covered by any of the foregoing warranties to and from Hearthstone or an authorized Dealer, as the case may be. Thereafter, the Original Purchaser is responsible for all shipping costs related to shipping appliance parts to and from Hearthstone or an authorized Dealer, as the case may be. Shipping cost for the appliance: Within the first(1 st)year after the Purchase Date, if the Original Purchaser is instructed.to return the appliance to Hearthstone or an authorized Dealer for repair, Hearthstone will pay fifty percent (50%) and the Original Purchaser will pay fifty percent (50%) of the shipping costs related to shipping the appliance to and from Hearthstone or an authorized Dealer, as the case may be. Thereafter, the Original Purchaser is responsible for one hundred. percent (100%) of all of the shipping costs related to shipping the appliance to and from Hearthstone or an. authorized Dealer, as the case may be. Notwithstanding any other provision of this document, in no event will Hearthstone pay for any Dealer fees or other fees for pick up or delivery of the appliance returned for repair; the Original Purchaser shall be responsible for any such fees. Hearthstone Quality Home Heating Products,Inc 0 35 Green Mountain 40(Model 8640) EXCLUSIONS&CONDITIONS The warranties contained in this document do not cover, nor is Hearthstone responsible for: 1. Damages resulting from: a. Failure to install, operate, or maintain the appliance in accordance with the owner's manual, operating - instructions, installation instructions, or safety rating label provided with the appliance. b. Over-firing the appliance. Over-firing can be identified by, but not limited to, warped bast iron'or steel,_ rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes_. c. Failure to install the appliance in accordance with all national or local building codes: d. Shipping or improper handling. e. Improper operation, abuse, misuse, continued operation with.damaged,:corroded, or failed components, accident, or improper/incorrect service or repairs. f. Environmental conditions, inadequate ventilation, negative pressure, or improper drafting caused..by tightly sealed constructions, insufficient make-up air supply, or air handling devices such as exhaust fans,' forced.air furnaces, or other such causes. g. Damage caused by direct exposure to water. h. Use of fuels other than those specified in the owner's manual. I. Installation or use of components not supplied with,the appliance, or any other components not expressly authorized and approved by Hearthstone. J. Modifications of the appliance not expressly authorized and approved by Hearthstone in writing . K. Interruptions or fluctuations of electrical power supplied to the appliance. 2. All stones are warranted against cracking or breakage due to thermal stress, excluding surface and,hairline. cracks and scratches that do not affect the operation, or safety of the appliance. 3.. Repair or replacement of wear parts. Such parts that are subject to normal wear and tear during,the warranty period such as paint, gaskets, baffles, refractory materials, ash:grates, and glass. 4. Damage resulting from installation, modification, alteration, repair or.service of the appliance by any party, . other than-an.authorized Hearthstone dealer(a"Dealer") or their designated representative;or Hearthstone. 5: Damage due to water or condensation due•to installation of the appliance'in a high moisture area. 6. Damage due to installation of the appliance in an atmosphere contaminated by damaging chemicals, including but not limited to chlorine, fluorine or salts. 7. Scratches on glass, enameled surfaces or stones due to mechanical abrasion. 8. . Noise caused by expansion or contraction caused by the heating and cooling of the.appliance. 9. Odors caused by the heating of the appliance, or surrounding materials 10: Consequential damage caused by leaking of condensate during startup 11. A defect in any part of the appliance if the Original Purchaser.fails to comply-with Hearthstone's;or a Dealer's request to ship the part or the appliance to Hearthstone or a Dealer, as the case may be. 12. Replacement stones and enameled parts are taken from current stock, and may not match originals in color, grain, or pattern. Hearthstone will supply replacement parts for discontinued_parts in finishes or colors as available, or at their discretion. 13. Hearthstone's obligation under this,warranty does not extendto the appliance's ability to heat the desired space. Information is provided to assist the customer and the dealer in selecting the appropriate appliance . for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and.air tightness of the structure. THE WARRANTIES CONTAINED IN THIS DOCUMENT ARE EXCLUSIVE AND ARE GIVEN .BY HEARTHSTONE AND ACCEPTED BY THE ORIGINAL PURCHASER IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND ANY OBLIGATIONS, LIABILITIES, RIGHTS, CLAIMS, OR REMEDIES IN CONTRACT OR TORT, WHETHER OR NOT ARISING FROM HEARTHSTONE'S NEGLIGENCE, ACTUAL OR IMPUTED. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A . PARTICULAR PURPOSE, ARE GIVEN ONLY TO THE EXTENT.REQUIRED BY FEDERAL OR STATE LAW. EXCEPT AS OTHERWISE REQUIRED BY STATE LAW, UPON THE EXPIRATION OF THE EXPRESS LIMITED WARRANTIES CONTAINED HEREIN, NO IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF'MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY.TO THE SUBJECT APPLIANCE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN.IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. Hearthstone Quality Home Heating Products,Inc 0 36 Green Mountain 40(Model 8640) THE WARRANTIES CONTAINED IN THIS DOCUMENT EXTEND ONLY TO THE ORIGINAL PURCHASER OF THE APPLIANCE WARRANTED HEREUNDER. THEY ARE NOT TRANSFERRABLE AND DO NOT EXTEND TO ANY SUBSEQUENT OWNERS. UNDER NO CIRCUMSTANCES SHALL HEARTHSTONE BE LIABLE TO THE ORIGINAL PURCHASER OR ANY OTHER PERSON FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO DAMAGE TO PROPERTY OR PERSONAL INJURIES, WHETHER-ARISING OUT OF LOSS OF USE, BREACH OF WARRANTY, TORT, OR OTHERWISE, EVEN IF HEARTHSTONE HAS BEEN APPRAISED OF THE POSSIBILITY OF SUCH DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION .OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO -THE ABOVE LIMITATION OR,EXCLUSION MAY NOT APPLY TO YOU. QUALIFYING FOR WARRANTY COVERAGE To obtain performance of any obligation under this document, the Original Purchaser must, within the applicable warranty time period, contact their original Hearthstone dealer, or the current responsible local Hearthstone dealer, for instructions regarding the return of defective parts for repair, the return of the appliance for repair, or to schedule a Dealer service call. The'Original Purchaser should refer to the Dealer Network search engine contained on Hearthstone's Web site(www.hearthstonestoves.com) if the original dealer is not available, to find .a Hearthstone dealer nearest to the Original Purchaser's location. REMEDY The remedy for any breach of the foregoing warranties will consist of repair or replacement, at Hearthstone's option, of any covered defect in the appliaa nce. When the Original Purchaser contacts Hearthstone Dealer, the Dealer on behalf of Hearthstone, as the case may be, will instruct the Original Purchaser to either return the defective part, or the entire appliance(if requested), to the Dealer or Hearthstone or allow a Dealer to make a service call at the place where the appliance is located. Hearthstone may require that a digital picture be provided to support the claim. Notwithstanding any other provision of this document, the Original Purchaser shall pay for any fees and service charges related to a Dealer's service call or the shipping,charges associated with the return. WARRANTY REGISTRATION The Original Purchaser can complete their warranty registration on our website at www.hearthstonestoves.com, or send a completed and signed Warranty Registration Form, which is enclosed'in the appliance document packet, to the following address: Hearthstone Quality Home Heating Products, Inc. Warranty Department 317 Stafford Avenue Morrisville, VT 05661 NOTE: SENDING IN THE SIGNED WARRANTY REGISTRATION FORM IS NOT REQUIRED AS A CONDITION OF WARRANTY COVERAGE OR HEARTHSTONE'S PERFORMANCE. Hearthstone Quality Home Heating Products,Inc 0 37 Green Mountain 40(Model 8640)