HomeMy WebLinkAbout(8) Strongs Yacht Center-Pump Station Report June 2021.pdf ENGINEERING PUMP STATION REPORT
REW
092 23
PREPARED FOR:
Strong's Yacht Center, LLC
5780 West Mill Road
Mattituck, NY 11952
PREPARED :
P.W. Grosser Consulting Engineer& Hydrogeologist, PC
is 630 Johnson Ave.,Suite 7
Bohemia, NY 11716
Phone:631-589-6353
PWGC Project Number:STR2001
TABLE OF CONTENTS
1.0 INTRODUCTION......................................................................................................................2
2.0 EXISTING CONDITIONS...........................................................................................................2
3.0 SYSTEM DESCRIPTION ............................................................................................................2
4.0 SANITARY SYSTEM DESIGN INFORMATION AND CALCULATIONS.............................................2
TABLE OF APPENDICES
A. E-One Duplex Pump Station Installation Instructions&Warranty Information
:8
P.W. GROSSER CONSULTING, INC. PHONE- 631.589.6353 630 JOHNSON AVENUE,STE 7
P.W.GROSSER CONSULTING ENGINEER& HYDROGEOLOGIS"r, P.C.
PWGROSSER.COM BOHEMIA, NY 11716
LONG ISLAND • M, N HAI'TAN - . SARAH C GA SPRINGS - SYRACUSE - SEATTLE * SHELTON
1.0 INTRODUCTION,
P.W. Grosser Consulting, Inc. (PWGC) was retained by the Strong's Yacht Center, SLC to prepare a
design plan and report for the installation of a pump station at Strong's Yacht Center.The proposed pump
station will convey the sewage from the existing 2-story office building to the proposed manhole.
The purpose of this report is to discuss the design of the effluent pump station.The report will discuss
the design calculations utilized by PWGC in the design of the pump station and provide information on the
pumps utilized.
2.10 EXISTING,CONDITIONS'
The site is located at 5780 West Mill Road in Mattituck and is adjacent to Mattituck Creek. The SCTM
numbers are 1000-106-6-10&13.4 and the site is 32.9559 acres in size.The property is currently improved
with a single-family residence, 2-story office building,boat slips,and 1-story storage building.
The subject property is located in Ground Water Management Zone IV(4),which has an allowable density
sewage flow rate of 600 gpd/acre. The buildable area is 15.8345 acres. Utilizing the gross land area of
15.8345 acres,the permitted sanitary flow would be 9,500.70 gpd(15.8345 acres x 600 gpd/acre=9,500.70
gpd)•
3.0 SYSTEM DESCRIPTION ,
For this project, it is proposed to install a pump station that will direct sewage from the existing 2-story
office building to a proposed manhole.The new E-One duplex pump station will tie into the proposed onsite
sewer force main,which is connected to the existing office building.
4.0' PUMP STATION ESI INFORMATION AND CALCULATIONS
The design calculations utilized to size the treatment system were provided are as follows:
A. Average Daily Design Flow:
Proposed Sanitary Flow:
Non-Medical Office Spaces=2,702 sf x 0.06 gpd/sf=162.12 gpd
B. Effluent Pump Station:
:8
HONE: 5551.559.55555 SSCP HMSO VENNI ,ST 7
P.W.GROSSER CONSULTING ENGINEER 5 HYDROGEOL ST, P.C. PWGROSSER.COM BOHEMIA, NY 11716
LONG ISLAND MANHATTAN AN « SARATOGA SPRINGS - SY'RACU ATT HET N
Since the project is located at a marine park,the operation times of the facility are approximately
12 hours per day.Therefore,to be conservative the pump station has been designed based upon
12 hours of operation.
Required Capacity: 30 Minute Fill Time @ Average Daily Flow
=162.12 gpd/960 min/day=0.17 gpm
=0.17 gpm x 30 min=5.10 gallons capacity
Provided Capacity: 39 gal of storage between pump off and pump on
Peak Flow: Ten States Standards Peaking Factor=4.47
Peak Flow= 162.12 gpd x 4.47=724.7 gpd
724.7 gpd/720 min/day= 1.00 gpm
The effluent pump station will be duplex pump station operated by a 3 float system, utilizing E-
One duplex pumps, and a 5' fb wet well.The pump vault includes check valve, polyethylene tank, controls
and alarm panels.The control panel for the pump station is a standalone control panel.The proposed pump
station control panel will be equipped with a generator receptacle.
The pump design calculations for the existing influent pump station pumps are shown below:
Effluent Pump Station
a. Minimum Flow Required= 1 gpm
Flow Provided=11 gpm
Force Main Length: 119'-2"
Equivalent Length of Fittings:
Elbows(90°) 3.00 1 3.00
Elbows(45°) 1.00 1 1.00
Tee 5.50 1 5.50
Check Valve 5.50 2 11.0
Ball Valve 0.50 2 1.00
Total 21.5
:8
P.W. GROSSER . PHONE, 631,509.6353 630 JOHNSON AVENUE,S
P.W.GROSSER
Rwb_R CONSULTING
CNdLvIqG ENGINEER
NppIE5 ¢ HYg OG„OOGI y P.W. PWGROSSER.COM BOHEMIA, NY 11716
......
LONG ISLAND • MANHATTAN -
SARATOGA SPR9N S • SYRACUSE - SEATTLE - SHELTON
Pipe Material: 1.25 in.diameter DR-11 HDPE(1.34 in I.D.)
Hazen Williams Roughness Coefficient(C): 120
Calculate Friction Loss using Hazen-Williams Equation
100)1.Ssz 111.852 4.25 f t
Hf = 0.2083 x (120/ x 1.2 54.8655 — 100 ft
4.25 ft
Piping Head Loss = (21.5 ft+ 119.17 ft)x 100 f t _ 5.97 f t
Say:6'
b. Static Head= 1.69'ft
c. Total Dynamic Head
Static Head 1.69 ft
Piping Head Loss 6 ft
Total Dynamic Head Loss 7.69 ft
Say:8'
Operating Point:
22 GPM at 8'Total Dynamic Head
Velocity:5.75(ft/sec)
Proposed Two(2)submersible effluent pumps. Pump station to be a E-One DH Series 152 Duplex unit with
two grinder pumps, 1201240v, 10, 1 hp with a minimum capacity of 11 gpm at a TDH loss of 8 ft.
:8
P.W. GROSSER
NC. PHONE- 631.589.6353 630 JOHNSON ANVENUE,STE 7
P.W. R CONSULTING ENGINEER EER H � GE LOQ S r, P.C. PWGROSSER.COM BOHEMIA, NY 11716
LONG ISLAND • HAI'T N - SAFRAT'0GA SPRINGS - SYRACUSE - SEATTLE • SHELTON
Appendix A
E-One Duplex Pump Station
Installation Instructions
:8
P.W. GROSSER CONSULTING, INC.
ONE' 631.589.6353 630 JOHNSON AVENUE,STE 7P.W.GROSSER CONSULTING ENGINEER& HYDROGEOLOGIS"r, P.C. .
PWGROSSER.COM BOHEMIA, NY 11716
LONG ISLAND • MANHATTAN * SARAH A9 RING - SYRACUSE - SEATTLE * SHELTON
LFU -U 2� LFA�
General Features
The model DH1G2orDF7152grinder pump station imacomplete unit that
includes: two grinder pumps, check valve, polyethylene tank, ountro|a, and alarm
panel.A single DH152 or DR152 is ideal for up to four, average single-family
homes and can also be used for upto 12 average single-family homes where
codes allow and with consent ofthe factory.
~ Rated for flows of3UUOgpd (i1.35G |pd)
~ i5Ogallons (5O8liters)mfcapacity
~
Indoor mroutdoor installation
~
Standard outdoor heights range from 03inches to16Uinches
The DH 152 is the "hardwired,"or"wired," model where a cable connects the
motor controls tuthe level controls through watertight penetrations.
ILI The DR152 is the "radio frequency identification" (RFID), or"wireless," model
that uses wireless technology to communicate between the level controls and the
motor controls.
Operational Information
Motor
1 hp. 1. G rpm, high torque, capacitor start, thermally protected, 120/24O\( 60
Hz. 1 phase
Inlet Connections
4-inch inlet grommet standard for DVVV pipe. Other inlet configurations available
from the factory.
Discharge Connections
Pump discharge terminates in 1.25-inch NPT female thread. Can easily be
adapted to 1.25-inch PVC pipe or any other material required by local codes.
7)brchorgc
15gpmatUpaig (O.95Ips at0m)
11 gpm at 40 poig (0.89 Ips at 28 m)
7.8gpm at 80 psig (040 Ips at56 m)
Accessories
E/Ona requires that the Uni-Latena|. E/Onu'a own stainless mb*e| check valve,
beinstalled between the grinder pump station and the street main for added
protection against backflow.
Alarm panels are available with avariety Vfoptions, from basic monitoring to
advanced notice ofservice requirements.
NA0052PO1 Rev The Remote Sentry is ideal for installations where the alarm panel may be hidden
from view.
OPT Z ONS : ❑ D H 1 5 2 LEVELRCWIRED
CONTROLS)
FIELD JOINT REQUIRED DR 152 LEVELICONTROLS)
FOR MODELS
DH152-129 / DR152-129
DH152-160 / DR152-160
GASKETED LID. HDPE
ACCESS WAY VENT
STRAIN RELIEF CORD DUAL WALL, CORRUGATED
CONNECTOR HDPE ACCESSWAY
POWER/ALARM CABLE
6 CONDUCTOR W/GND
INTERNAL WELL VENT
2.0" DIA.
E/ONE EQUALIZER
ELECTRICAL QUICK DISCONNECT
NEMA 6P (EQD)
DISCHARGE 1 1/4" FPT
INLET, GROMMET (304 S.S.)
TO ACCEPT 4.50" O.D.
PVC PIPE (STANDARD).
DUST COVER SUPPLIED o QUICK DISCONNECT ASSY.
0
FOR SHIPMENT (NOT (304 S.S.)
SUITABLE FOR BURIAL)
S.S. CAST BALL VALVE
1 1/4° DISCHARGE LINE
(304 S.S.)
42.8in
1087mm CHECK VALVE
(NORYL)
DISCH � 1
ALARM ANTI-SIPHON VALVE
31.5in (NORYL)
800mm
28.5in ON
724mm
OFF
1069al
401 L III f
20.5in 16.5in
521mm 420mm
POLYETHYLENE TANK
74 sal 58 sal 1/2" NOMINAL WALL THICKNESS
280 L 220 L 150 GALLON CAPACITY
SEMI-POSITIVE DISPLACEMENT TYPE PUMP KC PD 09/30/19 F
EACH DIRECTLY DRIVEN BY A 1 HP MOTOR DR BY CHK'D DATE ISSUE SCALE
CONCRETE BALLAST MAY BE REQUIRED SEE
SEE INSTALLATION INSTRUCTIONS SEWER SYSTEMS
FOR DETAILS MODEL DH152 / DR152
DETAIL SHEET
NOTE: DIMENSIONS ARE FOR REF ONLY
NAOO52PO2
DH152 - 38
NO BAFFLE
17.0"
46.3"
DISCH
31.5"
INLET
DISCHARGE: 1-1/4 MALE INLET: EPDM GROMMET FOR
PIPE THREAD 4" DWV PIPE (STANDARD)
0 38.8"
U` (10 cip
CTT CH 10/19/12 D
DR BY CHK'D DATE ISSUE SCALE
NOTE: DIMENSIONS ARE FOR REF ONLY SEE
MODEL DH152-38, NO BAFFLE
NA0052P03
OPTIONS : F-1 D - 93 LEVELRDCOWIRED
NTROLS)
❑
DR152 - 9 ❑ LEVEL CONTROLS)
GRADE MUST
SLOPE AWAY FROM
STATION
GRADE GRADE
41"
COVER
OVER
DISCH
55'
INVERT
DEPTH
89.7"
�Z-BALLAST
CONTAINMENT
42.8" RING
31.5"
DISCHARGE: 1-1/4 FEMALE INLET: EPDM GROMMET FOR
PIPE THREAD 4" DWV PIPE (STANDARD)
0 38.8"
@ NSF S�
CONCRETE BALLAST MAY BE REQUIRED AD CAH 7/13/07 C 1/16
SEE INSTALLATION INSTRUCTIONS DR BY CHK'D DATE ISSUE SCALE
FOR DETAILS ,d.
NOTE: DIMENSIONS ARE FOR REF ONLY
SEWER SYSTEMS
MODEL DH152-93 / DR152-93
NA0052PO4
OPTIONS : F-I D H 15 2 - 12 9 LEVELRDCOWIRED
NTROLS)
RELESS
F] DR152 - 12 9 LEVEL CONTROLS)
GRADE MUST
GRADE GRADE SLOPE AWAY FROM
STATION
3/8" S.S. HARDWARE
-FIELD ASSEMBLE-
(16 PLACES)
SIKA TAPE
-FIELD LOCATE-
95"
INVERT
80" DEPTH DETAIL, FIELD JOINT
COVER
OVER SEE INSTALLATION INSTRUCTIONS
DISCH I ' FOR FURTHER DETAILS
CONCRETE BALLAST MAY BE REQUIRED
SEE INSTALLATION INSTRUCTIONS
' FOR DETAILS
II
NOTE: DIMENSIONS ARE FOR REF ONLY
129.2"
BALLAST
42.8" CON RING ENT �� VPC NSF CIP
31.5" AD CAH 7/13/07 C 1/16
DR BY CHK'D DATE ISSUE SCALE
INLET:
EPDM GROMMET
DISCHARGE: 1-1/4 FEMALE FOR 4" DWV PIPE SEWER SYSTEM S
PIPE THREAD 0 38.8" (STANDARD)
MODEL DH152-129 / DR152-129
NA0052P05
OPTIONS :❑ D H 15 2 _ 1 6 0 LEVELRDCONWIRED
TROLS)
RELESS
GRADE GRADE F-1 D R 15 2 - 160 LEVE(L/I CONTROLS)
GRADE MUST
SLOPE AWAY FROM
STATION
112"" 126= 3/8" S.S. HARDWARE
COVER INVERT -FIELD ASSEMBLE-
OVER DEPTH (16 PLACES)
DISCH
SIKA TAPE
-FIELD LOCATE-
DETAIL, FIELD JOINT
SEE INSTALLATION INSTRUCTIONS
FOR FURTHER DETAILS
CONCRETE BALLAST MAY BE REQUIRED
SEE INSTALLATION INSTRUCTIONS
FOR DETAILS
160.7• Li I i
11
NOTE: DIMENSIONS ARE FOR REF ONLY
II
II
II
U� �Pc NSF S�
AD CAH 7/13/07 C 1/16
BALLAST RING
CONTAINMENT DR BY CHK'D DATE ISSUE SCALE
42.8"
31.5` LN
SEWER 8YSTEM8
MODEL DH152-160 / DR152-160
INLET
EPDM GROMMET
DISCHARGE PIPE THREAD 0 38.8" FOR
(STANDARD)PIPE N A 0 0 5 2 P 0 6
DH ] 52 - 57
BUILDERS MODEL
STRAIGHT DISCHARGE
17 "
46"
60°
DISCH
00 40.0" 31.5"
INLET
DISCHARGE: 1-1/4 FEMALE INLET: EPDM GROMMET FOR
PIPE THREAD 4" DWV PIPE (STANDARD)
0 38.8"
u L "P� NSF
ALT CAH 06-27-07 C 1/16
DR BY CHK'U DATE ISSUE SCALE
/ //WA/
i
NOTE: DIMENSIONS ARE FOR REF ONLY
SEWER SYSTEMS
MODEL DH152-57
BUILDERS
NA0052P07
DH152 - 57
BUILDERS MODEL
DISCHARGE VALVE
3'/z °
BURIAL DEPTH BURIAL DEPTH
t
12"
COVER
OVER
DISCH
i
26"
—ULM INVERT
DEPTH
ALLAST
CONRING 42.8" OD oz—
31.5" 59.5"
DISCHARGE 1-1/4 FEMALE 0 PIPE THREAD 38.8" INLET:- UWV PIPE (STANDARD)
u L NSF
NIIIIIINWOOF
AD CAH 06/27/07 C 1/I6
DR BY CHK'D DATE ISSUE SCALE
NOTE: DIMENSIONS ARE FOR REF ONLY
SEWER SYSTEMS
MODEL DH152-57
BUILDERS
NA0052P08
c/a711c
Rc177c
DH152 & DR152
r
Typical Installation
Instructions &
Warranty Information
00
Duplex Station
UU 11 U 150-Gal. Capacity
Environment One Grinder Pump Feature Identification
1. GRINDER PUMP BASIN — Polyethylene
2.ACCESSWAY COVER— HDPE
3. ELECTRICAL QUICK DISCONNECT (EQD) — Cable from pump core terminates here.
4. POWER AND ALARM CABLE — Circuits to be installed in accordance with local codes.
5.ALARM PANEL— NEMA 4X enclosure. Equipped with circuit breakers. Locate according to local
codes.
6.ALARM DEVICE — Every installation is to have an alarm device to alert the homeowner of a
potential malfunction. Visual devices should be placed in very conspicuous locations.
7. INLET— EPDM grommet (4.5" ID). For 4.5" OD DV pipe.
8. WET WELL VENT—2.0" tank vent, supplied by factory in units with accessways.
9. GRAVITY SERVICE LINE —4" DWV, (4.5" OD). Supplied by others.
9 . STUB-OUT—4" X 5' Long watertight stub-out, to be installed at time of burial unless the gravity
service line is connected during installation. Supplied by others.
10. DISCHARGE VALVE— 1-1/4" Female pipe thread.
11. DISCHARGE LINE — 1-1/4" Nominal pipe size. Supplied by others.
12. CONCRETE ANCHOR— See Ballast Calculations for specific weight for your station height.
Supplied by others.
13. BEDDING MATERIAL—6" minimum depth, round aggregate (gravel). Supplied by others.
14. FINISHED GRADE — Grade line to be 1 to 4 inches below removable lid and slope away from
the station.
15. VENT— Indoor installation. See section 6, Venting, on page 6.
16. VALVE — Full ported ball valve. Recommended option, for use during service operations.
Supplied by others.
17. CONDUIT— 1" or 1-1/4", material and burial depth as required per national and local codes.
Conduit must enter panel from bottom and be sealed per NEC section 300.5 & 300.7. Supplied by
others.
18. UNION — 1-1/4" or compression type coupling. Supplied by others. (Do not use rubber sleeve
and hose clamp type coupling.)
19. VALVE— Ball valve, must provide a full-ported 1-1/4" round passage when open. Supplied by
others.
20. REBAR— Required to lift tank after ballast (concrete anchor) has been attached, 4 places,
evenly spaced around tank.
2
Figure 1 a
OU] SIDE 6
s
2 e Ta
z -.
4 n �1T„
q
J
o
4 1
SEAL CONDUIT
PER NEC SECTION
0 300.5&300.7
/4
FEMALE
PIPE THREAD 6-12 INCH
SETTLING LOOT'
DISCHARGE
TO BE BELOW 11
FROST LINE 7 90 OR
� I t
I
20
I —
C_
12
e II II
°a4 oQ$4aa�i€°&4 oQ4 oa4$�a�a41$I'a°a4�a�v�'$�a°aa4aBe+aao�'°asL4b0°Oa�$I'
oaaoa� oA �o. o . Figure 1 b
11 19 18
3
FAILURE TO COMPLY 15
1-1/4
MALE
WITH INSTALLATION PIPE THREAD
INSTRUCTIONS WILL
VOID WARRANTYr
INSIDE m
(ON-SLAB) I m I
16 9
I I
I I
The Environment One grinder - If the tank has no be leveled and filled with water
pump is a well-engineered, accessway (Fig. 1b): (indoor prior to pouring the concrete to
reliable and proven product; Installation): The pump prevent the tank from shifting.
proper installation will assure may be installed on or in the If it is necessary to pour the
years of trouble-free service. basement floor (see Fig. 1 b). concrete to a level above the
The following instructions If the tank is to be set on the inlet, the inlet must be sleeved
define the recommended floor, it must be a flat and level with an 8" tube before pouring.
procedure for installing bearing surface. If the tank is There must be a minimum
the grinder pump station. to go into the basement floor, clearance of three feet directly
These instructions cover the it must be anchored to prevent above the tank to allow for
installation of units with and unit from floating due to high removal of the pump.
without accessways. ground water (see Chart 1, - If the tank has an
This is a sewage handling page 12 for weight). accessway (Fig. 1a):
pump and must be vented in - If the tank is to go in the Excavate a hole to a depth,
accordance with local plumbing floor: A hole of the correct so that the removable cover
codes. This pump is not to be width and depth should be extends above the finished
installed in locations classified excavated. The tank must be grade line. The grade should
as hazardous in accordance placed on a 6" bed of gravel slope away from the unit. The
with National Electric Code, made up of naturally rounded diameter of the hole must be
ANSI / NFPA 70.All piping and aggregate, clean and free large enough to allow for a
electrical systems must be in flowing, with particle size not concrete anchor. Place the unit
compliance with applicable less than 1/8" or more than 3/4" on a bed of gravel, naturally
local and state codes. in diameter. The wetwell should rounded aggregate, clean and
1. REMOVE PACKING
MATERIAL: The User Figure 2a
Instructions must be given to
the homeowner. Hardware r
supplied with the unit, if any, /
will be used at installation.
2. TANK INSTALLATION:
Lift the station using only the 0
methods described on page 9,
Lifting Instructions. The tank WP}
F
is supplied with a standard P8
W
grommet for connecting the 79 1 WP4 0
o WE,
4" DWV (4.50" outside dia.) aWP2 WPIO
o WP6
incoming sewer drain. Other WP5 WPII
inlet types and sizes are WP13
optional (Caution: 4" DR-35 0 0
pipe has a smaller diameter DRY
0 wp,�-.
and won't create a watertight
joint with the standard
grommet). Please confirm L I
that you have the correct
F�J
i Pza
inlet before continuing. If a
_J
concrete ballast is attached to 40 AM r — ——————— -j�
BREAKER — T
— - ]_20005 EXTREME UP- 1 UM P2
the tank, lift only by the lifting U Ll r Bi, W6TT — `BROWN UM 2
It BLACK RED
N — J 1 ' L
I NEUTRAL WHITE BLACK Z
eyes (rebar) embedded in the cr, G D ONG GREEN GRN/YEL P
LIJ 5 ALARM FEED ORANGE YELLOW Pump UMP
concrete. Do not drop, roll, or cn 6 ALARM RETURN—BLUE— BLUE
POWER,�Mlv POWER¢Mg
lay tank on its side. This will
damage the unit and void the
warranty. 120 VOLT DUPLEX WIRING
4
free flowing, with particles not Assembly Instructions on page E/One Uni-Lateral assembly
less than 1/8" or more than 8 for additional information. (E/One part number
3/4" in diameter. The concrete 3. INLET PIPE NBO184PXX or NC0193GXX)
anchor is not optional. (See INSTALLATION: Mark the inlet or E/One Redundant Check
Chart 1 on page 12 for specific pipe 3-1/2" from the end to Valve (E/One part number
requirements for your unit.) be inserted. Inlet pipe should PC0051 GXX) be installed in
The unit should be leveled be chamfered and lubricated the pipe lateral outside the
and the wetwell filled with water with a soap solution. Lubricate home between the pump
to the bottom of the inlet to help the inlet grommet with soap discharge and the street main
prevent the unit from shifting solution as well. Insert the pipe on all installations. Never use
while the concrete is being into the grommet up to the a ball-type valve as a check
poured. The concrete must be 3-1/2" mark. Inspect to ensure valve. E/One recommends
vibrated to ensure there are no the grommet has remained the valve be installed as close
voids. intact and in place. to the public right-of-way as
If it is necessary to pour the 4. DISCHARGE: The use possible. Check local codes for
concrete to a higher level then of 1-1/4" PVC pressure pipe applicable requirements.
the inlet, the inlet must be Schedule 40 and polyethylene CAUTION: Redundant check
sleeved with an 8" tube before pipe SDR 11 or SIDR 7 are valves on station laterals
pouring. recommended. If polyethylene and anti-siphon/check valve
If your unit is a model taller is chosen, use compression assemblies on grinder pump
than 93" it may be shipped in type fittings to provide a cores should not be used as
two sections, requiring field smooth inner passage. system isolation valves during
assembly. See Field Joint E/One requires that an line tests.
- If the tank has no
Figure 2b accessway: (indoor
Installation) The discharge
connection is a 1-1/4" male
NPT. The discharge piping
Cal=
CONTACTOR ICONTA TOR must incorporate a shut-off
2T , 6T5CZ[1= I valve and a union with a
- 8
W7 0 minimum pressure rating of
W
LA 160 psi, or a suitable piping
LIC
L 'IT�.WP4 0 WPI,
WP'
SILENCE :WP2 �IPIO disconnect to allow for removal
OR.-E...P6 of the pump core. The valve
*Wp,
Il
_� *P13 should be of the type that
" provides a full-ported passage
0 0
PW PUW
2I (i.e. a ball or gate valve).A NP
7JJ J standard 1-1/4" union or a co -
CL DRY
CL 0- CL CL CONTACTS pression type coupling should
D :) D :)
a- 0- 0- a be used as a disconnect joint.
• If the tank has an
accessway: There is a ball
valve and a quick disconnect
30 AW BAR pre-installed in the accessway.
U
LU BREAKER Ll -J There is a 1-1/4" female NPT> NEUTRAL ®®®®®®®®®®J I PUMP 1 PUMP 2 discharge connection on the
GROUND ___________J I I I I I I I I I I I I
Li outside of the tank 41" above
Ln PINI FUNCTION z C) Z C)
F%1-� MANUAL RUN WI- PUMP Of L�j PUMP(h the bottom of the tank.
-INWITE'BI—X-1 POWER, POWER_,
I G R IYEL <M
�G of
ALARM 'XL D X 5. BACKFILL
F�ALARM
Z<:2 z<:5
<—Iaf <_1 x
<< <<
_J REQUIREMENTS: Proper
backfill is essential to the
240 VOLT DUPLEX WIRING long term reliability of any
5
underground structure. compaction with dry materials. Before proceeding, verify that
Several methods of backfill are Flowable fills should not be the service voltage is the same
available to produce favorable dropped with more than 4 as the motor voltage shown
results with different native soil feet between the discharge on the name plate.An alarm
conditions. nozzle and the bottom of the device is to be installed in a
The recommended method hole because this can cause conspicuous location where
of backfilling is to surround separation of the constituent it can be readily seen by the
the unit to grade using Class materials. homeowner.An alarm device is
I or Class 11 backfill material 6. VENTING: The unit must required on every installation.
as defined in ASTM 2321. be properly vented to assure There shall be no exceptions.
Class 1 A and Class 1 B are correct operation of the pump. Wiring of supply panel and
recommended where frost If you have an indoor unit, it alarm panel shall be per
heave is a concern; Class can be vented through the Figures 2a and 2b, alarm panel
1 B is a better choice when 2" port supplied at the top of wiring diagrams and local
the native soil is sand or if a the wetwell or through the codes.A dedicated 30 amp
high, fluctuating water table incoming sewer line with a 2" breaker is required before a
is expected. Class 1, angular pipe (the vent must be within 240V duplex alarm panel, and
crushed stone, offers an added 4 feet of the grinder pump, a dedicated 40 amp breaker is
benefit in that it needs minimal and before the first change of required before a 120V duplex
compaction. Class 11, naturally direction fitting). alarm panel.
rounded stone, may require The outdoor units are 8. ELECTRICAL
more compactive effort, or supplied with a vent pipe from CONNECTION: (Pump to
tamping, to achieve the proper the wetwell to the top of the Panel) (Fig. 4) The grinder
density. accessway. Failure to properly pump station is provided
If the native soil condition vent the tank will result in faulty with a cable for connection
consists of clean, compactible operation and will void the between the station and the
soil with less than 12% fines, warranty. alarm panel (supply cable).
free of ice, rocks, roots, and 7. ELECTRICAL The supply cable is shipped
organic material, it may be CONNECTION: (Supply panel inside the station with a small
an acceptable backfill. Such to E/One Alarm Panel) portion fed through the cable
soil must be compacted in
lifts not to exceed one foot to Figure 3
reach a final Proctor Density
between 85% and 90%. Non- FILL TO GRADE WITH CLEAN, COMPACTABLE BACKFILL, SUCH AS
PEA GRAVEL OR CRUSHED STONE, 1/8' - 3/4* IN SIZE.
compactible clays and silts are CLAY OR SILTS ARE NOT ACCEPTABLE BACKFILL.
not suitable backfill for this
POURED
or any underground structure PRE-CAST IN-PLACE
such as inlet or discharge
lines. If you are unsure of
the consistency of the native
soil, it is recommended that a
geotechnical evaluation of the
material be obtained before
specifying backfill.
I
Another option is the use of UNDEARTHSTURBED
a flowable fill (i.e., low slump CONCRETE-
concrete). This is particularly ANCHOR
GRAVEL;
attractive when installing BEDDING
grinder pump stations in
augured holes where tight TYPICAL I N-G RO"M N D
clearances make it difficult to
assure proper backfilling and SECTION 'VIEW
6
connector mounted on the together. Loosen the nut on provided with the station to
wall of the fiberglass shroud. the connector and pull the protect the exposed cable
The supply cable, a six supply cable out through where it enters the station.
conductor tray cable, meets the connector until it hits the Four self-tapping screws are
NEC requirements for direct crimped-on stop feature on the provided.
burial as long as a minimum of cable, approximately 24" from 5) Run the cable under-
24" burial depth is maintained. the EQD. **IMPORTANT- All ground, in a trench or tunnel,
Those portions of the cable but 24"of the cable must be to the location of the alarm
which have less than 24" of pulled out of the station, and panel. Leave a 6- to 12-inch
cover must be contained in the EQD and Equalizer should loop of cable at each end to
suitable conduit. This includes be hung as high in the station allow for shifting and settling.
the vertical portion dropping as possible to ensure that the Connections made at the panel
to a 24" depth at the station pump functions properly. Do are shown in Figures 2a and
and the length rising out of the not leave the excess cable in 2b.
ground at the control panel. the station. 9. DEBRIS REMOVAL: Prior
NOTE:
- Wiring must be installed 2) Retighten the nut. This to start-up test procedure, the
per national and local codes. connection must be tight or core must be removed and the
Conduit must enter panel from ground water will enter the incoming sewer line flushed to
bottom and be sealed per NEC station. force all miscellaneous debris
section 300.5 & 300.7. 3) Feed the wire through the into the tank. Next, all liquid
8a. Installing E/One supply length of conduit (contractor and debris must be removed.
cable: provided), which will protect it Once tank is clean, reinstall
1) Open the lid of the until it is below the 24" burial the pump and proceed with the
station. Locate the cable and depth. test.
the feed-thru connector on 4) Position the conduit 10. TEST PROCEDURE:
the wall of the shroud. If the vertically below the cable When the system is complete
station has a field joint and connector along side of the and ready for use, the following
was delivered in two pieces, station reaching down into the steps should be taken to verify
be sure both halves of the burial depth.Attach the small proper pump and high level
EQD are securely assembled guard (protective shroud) alarm operation:
a) Make sure that the
Figure 4 discharge shutoff valve is fully
CABLE HOOK open. This valve must not
S roll be closed when the pump is
operating. In some installations
there may be a valve, or
valves, at the street main that
must also be open.
PROTECTIVE SHROUD (ignore all Trouble
SUPPLY CARL- indications, LEDs and/or
CABLE CONNECTOR messages until the panel
is reset at the end of this
CONDUIT procedure.)
Power at the station must not drop below 10% of nameplate For model DH152:
voltage. Maximum Recommended Length: b)Turn on the alarm breaker.
120 Volt 60' (min. voltage at pump 108V) c) Fill tank with water until the
240 Volt 150' (min. voltage at pump 216V) high level alarm turns on. Shut
Consult factory for longer lengths off water.
d)Turn on pump breaker;
the pump should turn on
immediately. Verify that the
CONFIGURATION high level alarm turns off
and then the pump turns off.
Proceed to Step E.
For model DR152:
b) Fill tank with 100 gallons of
water.
c)Turn on pump and alarm
breakers; the pump and high
level alarm should turn on
immediately.
d) Verify that the high level
alarm turns off and then the
pump turns off.
e) Clear/Reset the alarm
panel:
Sentry and T260 panels:
Reset is not required.
Protect Panel: Turn pump
and alarm breakers off and
back on simultaneously.
Protect Plus Panels: Perform
a "cold start" from the Initialize
System menu.Any user setting
that were previously chosen
will not be reset.
f) If any Trouble or alarm
conditions are indicated after
the panel is reset, contact your
local service provider.
Field��~��N�� ���~��� ��m���������N�� 0��m���00�~�~������
~- ~-~~~~ ~ ~~-~~~'~~~~-~�p ~~~-~~~ ~~~--~-~~ ~`-
IT IS EXTREMELY IMPORTANT THAT THE JOINT IS SEALED PROPERLY BEFORE
BACKFILLING. EXCAVATING A UNIT FOR REPAIR IS VERY EXPENSIVE AND CAN BE EASILY
AVOIDED BY USING PROPER CAUTION DURING THE FOLLOWING PROCEDURE.
PartaindudedinFie|dJointKb: aligning the bolt pattern ofthe two numbers.
Identify all parts before proceeding flanges. 8\ Using the same sequence us
with installation. 5) Support the upper 000esovvay inStep 7. tighten each bolt ho8U
section ofew inches over the in-|be. Visually inspect the joint.
(1M) 3/8-18x1-1/2long screws tank, making sure toalign the vent each bolt and each nut should
(1S) 3/8-16Elastic Stop Nuts port inthe lid with the vent pipe have aflat washer between itand
(32) Flat Washers inthe tank. Once aligned, lower the flange, and auniform amount
(1) Length Sealant(Siko)Tape the upper section onto the mating ofsealant should beprotruding
(1) Hole Punch flange using the three bolts ho from the seam along the entire
(1)Vent Pipe Extension guide ittuthe proper position. See pehmater.
Fig. 5b. In the event that there are
1> Carefully clean and dry both 6> Insert the remaining 13 bolts any voids in the sealant, the
000asswmyflanges with solvent. with flat washers into the flanges. joint may leak. Take corrective
IMPORTANT- Sealing surfaces Place aflat washer and elastic actions ifnecessary and he
must be dry toensure the stop nut onthe end ofeach bolt, sure that the joint isleak free
sealant adheres correctly. turning the nut onjust enough to before continuing.
2} Starting etone hole oftank hold the washer inplace. Q) Install the vent pipe extension
flange, apply two layers ofSika 7>Tighten the bolts until the piece, which was shipped inside
Tape around the inside half ofthe sealant begins tosqueeze out the upper piece ufthe ycoeasvvay.
flange.Align the outside edge of from between the flanges. Tb Push the extension pipe into
the tape with the bolt circle. Move ensure aconsistent, sturdy seal, the bell mouth fitting onthe pipe
to the adjacent hole and apply tighten them in the following installed in the wet well tank. Be
one layer ofSika Tape around sequence: 1. Q; 5, 13; 3, 11; 7. 15; sure the pipe is seated correctly.
the outside ofthe flange.Align 2. 18; 4. 12; 6. 14; 8. 16. Always Slide the top end ofthe extension
inside oftape with the bolt circle. besure totighten one bolt and pipe into the receptacle onthe
Remove the backing paper osyou then the bolt atthe position 18O° bottom ofthe lid.
lay the adhesive onthe flange. from it; see Fig. 1for position
Do not stretch Sika tape during
application; itmay result inm
leak. The tape should overlap at
the end byapproximately 1/2inch,
as shown in Fig. 5a. If section Figure 5a Figure 5h
ofSika Tape ismisapplied, the
bad section may bocut out and
replaced. Cut away the poorly laid ����^ BEGIN 112"BEFORE HOLE (ILLP)
°= `^"�
portion cleanly with a knife and be 2 LAYERS
INSIDE 901 T CIRCLE
sure bmover lap the tape adeach ����
end about 1/2inch. 15 OUTSIDE BOLT"""'"
3) Using the tool provided,
3/8 STAINLESS
punch ahole through the tape sd STEEL HARDWARE
each ofthe 10existing bolt holes 13 3
inthe flange. Be careful to keep
the exposed sealant clean and = =""
dry.
4) Insert three of the sixteen 3/8-
16 1-1/2^ long bolts, with aOot
\
—�����"
washe� into the�ange attached to
the upper pa�ofthe amoenmway. D
7 ���A��L= �
Lifting 0��m�����*��~������
��~~�~~ ~�� ~~~~��~ ~~-��~~.~ ~~~
FAILURE TO FOLLOW THESE INSTRUCTIONS COMPLETELY WILL VOID WARRANTY
°Transporting unit toinstallation site:Always lift aunit from the bottom for the purpose of
transportation. The station should bereceived attached tompallet for this purpose. Never roll ostation
ormove itonits side.
1. WoBallast, NoEye bolts 2. NoBallast, Factory- Installed 3. Precast Ballast: Never lift m
(Ballast tobepoured inp|ane): Eye Bolts (Ballast tobepoured station that has aballast attached
|fthe concrete anchor istobe inp|aoe): |fthe concrete anchor byany means except the nebmr
poured while the station isinplace iotobapoured while the station hooks. The weight ofthe concrete
and ithas noeye bolts, lift the iainplace lift the unit bysecuring will damage the station ifyou
unit bysecuring two 2Ofoot flat straps tothe eyebolts supplied mn attempt tolift itfrom any part of
orround eye slings around the the lower flange, oashown below. the station. (see below)
station. Loop the slings around Keep station oriented vertically to
the station and use anappropriate avoid any damage. Only lift from
lifting beam or tie-down strap to the eyebolts to put unit in hole,
ensure the safety ofthe station not for moving any distance. (see
and people close tothe unit. (see bdnvv)
below)
10
E/One Grinder Pump Station Ballast Calculations
Any buried vessel that is submerged, or partially submerged, in water will be acted on by an upward
buoyant force that attempts to return the vessel to a non-submerged state. The magnitude of this
buoyant force is equal to the volume of the vessel that is submerged multiplied by the density of water.
On most in-ground installations a ballast, or concrete anchor, of proper volume and weight is required
to resist the buoyant force. The amount of ballast required for a given set of installation site conditions
may be calculated as follows.
Installation Site Assumptions
1. Low water table — under worst case ground water or flood conditions, only the wet well portions
of the E/One grinder pump stations will be submerged.
2. Backfill materials are per these installation instructions.
3. The consulting engineer should perform a soil test to determine if the assumptions that have
been made are valid. If the site conditions differ from these assumptions, then the
consulting engineer must revise the calculations as shown in this document.
Physical Constants
1. Density of Water = 62.4 lb/cu ft
2. Density of Concrete = 150 lb/cu ft (in air)
3. Density of Concrete = 87.6 lb/cu ft (in water)
4. Density of Dry Compacted Backfill = 110 lb/cu ft
5. Density of Saturated Backfill = 70 lb/cu ft
Procedure
A. Determine the buoyant force exerted on the station.
1. Determine the buoyant force that acts on the grinder pump station when the wet well is
submerged in water.
2. Subtract the weight of the station from the buoyant force due to the submerged wet well to
determine the net buoyant force acting on the station.
B. Determine the ballast force exerted on the station.
1. Determine the ballast force applied to the station from the concrete, saturated soil and dry
soil.
C. Subtract the ballast force from the buoyant force.
1. If the installation site conditions are different from those listed above, the consulting
engineer should recalculate the concrete ballast.
Ballast Calculations
The following calculations are to outline the areas used to determine the volumes of the different
materials for the ballast. All sections referred to in the calculations are marked on the accompanying
drawing.
E/One Grinder Pump Station Ballast Calculations
Sample Calculation
Volume of Station Wet Well = 22.0 cu ft
Station Weight = 470 lb
Station Height = 93.5"
A. Buoyant Force
1. The buoyant force acting on the submerged DH152-93 is equal to the weight of the
displaced water for the section of the tank that is submerged (wet well).
F buoyant = (density of water)(volume of DH 152-93 wet well)
= (62.4 lb/cu. ft)(22.0 cu. ft)
= 1372.8 lb
2. The net buoyant force acting on the station (Feet-buoyant) is equal to the buoyant force (F buoyant)
minus the weight of the grinder pump station.
F net-buoyant= 1372.8 lb—470 lb
= 902.8 lb
B. Ballast Force
1. Determine the volume of concrete (if applicable) and soil (saturated and dry).
Section 1: Used to determine the volume of concrete
Area = (Height)(Width) + (Triangular Area)
= (20")(3-1") + (1/2)(7")(5.5")
= 81.3in 2
Volume = (Area)(Average Perimeter of the cylinder)
= (81.3in 2)(27c)(20.95") = 10701.74
= (10701.74 in3 )(1/1728 ft3/in 3)
= 6.2 ft3
Section 11: Used to determine the volume of saturated soil
Area = (Height)(Width)
= (16.5")(3.1
= 51.2in 2
Volume = (Area)(Average Perimeter of the cylinder)
= (51.2in 2)(27u)(21.0")
= (6755.7 in3 )(1/1728 ft3/in 3)
= 3.9 ft3
12
E/One Grinder Pump Station Ballast Calculations
Sample Calculation, Continued
Section III: Used To Determine The Volume Of Dry Soil
Area = (Height)(Width) + (Top Area)
= (36.5")(3.1 + (17.5")(9.3")
= 275.9in 2
Volume = (Area)(Average Perimeter of the cylinder)
= (275.9in 2)(27c)(1 7.9")
= (31030.2 in 3 )(1/1728 ftl/in')
= 18.0 ft3
2. Determine the combined ballast
Ballast (total) = Ballast (concrete) + Ballast (saturated soil) + Ballast (dry soil)
= (Vconcret,
,)(density concrete in water) + (Vs.,)(density wet soil) + (V,,.,,)(density dry soil)
= (6.2 cu ft)(87.6 lb/ft3) + (3.9 cu ft)(70 lb/ft3) + (18.0 cu ft)(110 lb/ft3)
= 543.12 lb + 273 lb + 1980 lb
= 2796.12 lb
C. Subtract the buoyant force from the ballast force to determine the final condition
Final Condition = Ballast Force — Buoyant Force
= 2796.12 lb— 902.8 lb
= 1893.3 lb
The approach outlined above may be used to calculate the ballast requirements listed below.
Chart 1
Station Wetwell FNet- Station Fballast Volume Weight
Height (in) Volume Buoyant Weight (lb) Concrete Concrete
(cu ft) (lb) (lb) (cu ft) in Air (lb)
93 inches 22 902.8 470 2787.4 6.1 915
129 inches 22 863.8 509 5174.4 6.1 915
160 inches 22 833.8 539 7253.4 6.1 915
13
SOIL CONTRIBUTION
TO BALLAST
ANGLE OF ANGLE OF
REPOSE REPOSE
026.4-----.
50.2 \ \,� �\/\%/; SECTION IH
36.5
90.3
SECTIONH
\ \ J
16.5 BALLAST
36.5 % %\ � \/\/�
CONTAINMENT
RING MENT
SECTION I
CONCRETE ANCHOR
(915 LBS./6.1 CU FT)
NO
UNDISTURBED-/ QJ38.8
EARTH
-� 045.0 -
NSF (ED
ADH .... ..07/19/07
DR BY &WD DATE ISSUE SCALE
SECTION EI - DRY SOIL (ACCESS WAY) %
>� SECTION II - SATURATED SOIL (WET WELL)
SEWER-SYSTEMS
STEMS
SECTION I - CONCRETE ANCHOR BALLAST INFORMATION
ROUND AGGREGATE (GRAVEL)
14
Adjusting the Height of theGrinder um _ Station
TO INCREASE STATION HEIGHT GINCHES
1. Increasing station height can be done without cutting the station. Use the E/Dne Extender cover shroud
kit (ND0082G01)and follow the instructions that are included with the kit.
TO INCREASE STATION HEIGHT MORE THAN 6 INCHES or TO REDUCE THE STATION HEIGHT.
REMOVE EXISTING COVER ASSEMBLY/Fig. 6>
|fyour existing station has owelded-on cover shroud you will need the ,~^~ ,
oppropriaterep|eoementooverkit (eeaThb|e2. page15).
1. Turn off all power to the grinder pump station.
IAID 11A1
2. Remove the tank lid and the electrical shroud. -
3. Unplug the electrical quick disconnect(EC>D) and remove the EOD
from the supply cable. Note: D0 NOT CUT CABLE. Loosen liquid tight ~��~ ~~~~
cable connector and pull the supply cable out through the connector on
the side oftank. Figure O
4. Tape the pump breather cable tu the vent pipe in the tank.
G. Remove the soil around the tank, exposing three of
the tank corrugations below grade. Use caution not to 'EU1TE�N` "�� IORRUGATION
ABOVE TANK CUT ACCESSWAY� �
EY .",".
damage buried cable. WITH FINISHED GRAFF
6. Remove existing cover shroud.
Sa. Welded-on shroud (atandand)- Using ahand saw, ~R'~ -'—
IADL
cut the tank inthe valley between the two corrugations at
grade, discard existing welded-on shroud and attached
corrugations /ahnoud/onm�hobmrauaeo0 Caution:' '� � FiQUre 7
Becareful not bocut either the vent pipe orthe pump
breather cable.
6b. Clamped-on shroud - Remove band clamp and /—VENT 111LLXFLNSION
cover shroud. IVI Z VLNTL,
REDUCING STATION HEIGHT (Fig. 7) GRADE HEPHT'-
7. Using ohand saw, cut the tank inthe valley EXTOSION
between the two corrugations ntgrade.
8. Cut vent pipe 41/4^ above the cut made onthe
tank. Proceed to ob*p 16.
INCREASING STATION HEIGHT (Fig. 8 and Fig. &)
Q. Remove the soil around the tank exposing it —
18'' deeper than the extension being installed. For
FigVn8O
example, ifyou have a2'exienaion (not including the
coupler) you must dig down 3'6^ minimum from
grade; ifyou have a4'exteneion (not including the
coupler) you must dig down 5'8^ minimum from ACCESSWAY
EXTENSION
grade. Use caution not todamage buried cable.
FOOT OR 4 FOOT
1U. Measure from grade down 2' (for a2'
extension) or4' (for a4^extension)and mark
aooeaavvay. Using ahand saw, cut the tank inthe
valley between the�/ocorrugations that are closest "O""'"" �~
toyour mark. Note:Make sure the welded-on
IBETWEEN NSTALL �� � �
shroud ofthe ewben�onw�/beatgrade/ewa� Be ER O-RINGCURRGA
sure you are not cu��/ginto the wet we8and you ^'`^ ~` ^'
/nuathave two o*noDa�onmb*/ow/your ou� �there xc����'""s
are less than two corrugations, this extension kit can
7
not be used. —=—�r '
Caution: Bacareful not tocut either the vent pipe Figure
orthe pump breather cable.
15
11.Attach the vent pipe extension with the 2" vent coupling, bringing the vent well above grade.
12. Clean all dirt and debris from top four corrugations on tank. |nm(aU the 24" coupler O-ring on the tank
between the top two corrugations with the white or yellow line facing out and on top.
13. Lube extension coupler and coupler O-ring with pipe lube ordish soap.
14. Manually press coupling evenly over lubricated 0-ring. If additional force is needed, place a plywood
cover over the accessway and apply gentle mechanical pressure to the coupler. Note: Care must beused
when pushing down on the coupler. Excessive force or impact may result in damage and leakage.
15. Frequent visual inspections during installation must be performed to determine when the tank has fully
engage the coupler.
���
C^`
REPLACEMENT ASSEK8BLY(Fig. 10) ��-
10. Clean top corrugation onmmcessvvayextension and
mating surface ofreplacement shroud with acetone. ���������,.
17. UbenoUyapp|ythesiHooneaea|erprovidedtothe SS---
--
underaideofthenap|aoemantahroudvvhereitvviUoomein
VENT-
contact with the anoeoswoyextension. LIQUID TGHT
CABLE CONNECTOR-
18. Lube vvetwell vent grommet and vent pipe extension �����~~
vvithpipe lube, non-grit hand cleaner ordish soap and
slide vent pipe through grommet until tank shroud seats(o � �[��
ABOVE TANK BEFORE ASSEMBLY
eooasavvay.
1Q. Place SSband clamp around top corrugation and the ------GAF- "=DE - -
replacement shroud. Tap with a mallet around clamp to help
seat the clamp. Torque stud assembly onband clamp toa ������----
maximum 125in|b.
20. Reinstall the supply cable, EQD°°, tank lid and Figure 10
electrical shroud and tighten cable connector. (°°See ^EC>D
wiring order,''Table 1)
21. Follow start-up procedures tuensure proper pump operation (you will °°E{][) wiring order
find the start-up instructions in our service manual or the station installation PIN # COLOR
instruction guide). 1 Brown
Table 2 DESCRIPTION PART NO. 3 Black
Simplex station NC0022G15— 4 Gm/Yellow
Simplex, flood plain config NC0022G16 5 Yellow
Duplex station NC0022G17 Blue
Duplex, flood plain config NC0022G18 Table 1
---------------------
--------------
--------------
NOTE: IF EXISTING
~~~~ ACCESSWAY HAS ONLY 2
CORRUGATIONS /Fig. 11\
~50 - If the coupler will not
3-�
�
engage completely because the
� discharge piping is inthe way,
and it doesn't have @ cut out,
you will need to cut slot in the
coupler. =~"��LIP°°
- Using m hand' reciprocating �,',�=���^�,�����".~°.��*
or h0|� �8w' cut 8n arch in the "='������������������=
| °='°�I"='�=""SIING ACCLSS°==`""CO= |
coupler; the cut-out is not to
Figure 11 exceed 5.50" tall Dr5.00^ wide. Figure 12
16
17
Precision Castarts Company
Environment One Corporation
2773 Balltown Road
iskayuna, New York 12309-1090
Voice: (01) 518.346.6161
Fax: 518.346.6188
www.eone.com NA0063P0l Rev K
10/19
18
�� �� t�= ��
���� ��������0��� ��� �m� ������������ n�ne Grinder Pump
-�
General Information
Your home is served by a low pressure sewer system; the key element is an Environment One grinder pump.
The tank nn||ecta all solid materials and wastewater from the house. The solid materials are then ground to o
small size suitable for pumping as a slurry with the wastewater. The grinder pump generates sufficient pressure
to pump this slurry from your home to the wastewater treatment receiving line and/or disposal plant.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1)this
device may not cause harmful interference; and 2)this device must accept any interference received, including
interference that may cause undesired operation.Any changes or modifications not expressly approved by the
party responsible for compliance could void the user's authority to operate this equipment.
Care and Use of your Grinder Pump
The Environment One grinder pump imcapable ofaccepting and pumping awide range ofmaterials, and mn
extensive grind bast is required in order to obtain NSF approval. However, regulatory agencies advise that the
following items should not be introduced into any sewer, either directly or through a kitchen waste disposal unit:
Glass Seafood shells Diapers, socks, rags orcloth Syringes
Cotton swabs Personal/cleaning wipes &sponges Disposable toothbrushes Latex/viny| items
&1ota| Plastic objects (toye, utensils, etc.) Kitty litter Dental Ooaa
Aquarium gravel Sanitary napkins ortampons Cigarette butts
Caution: Kitchen garbage disposals donot keep grease/oil out mfthe plumbing system
|naddition, you must never introduce into any sewer:
Explosives Strong chemicals Lubricating oil and/or grease
Flammable material Gasoline
Items introduced into the sewer system from your home can potentially impact the water environment. Proper
disposal of household wastes such as window cleaners, unused/expired pharmaceuticals, paint thinners, fats,
fruit labels, etc. is important. For more |nformation, visit http://www.vvef.org.
Periods of Disuse
If your home or building is left unoccupied for longer than a couple of weeks, perform the following procedure:
Purge the System. Run clean water into the unit until the pump activates. Immediately turn off the water and
allow the grinder pump borun until itshuts off automatically.
Duplex Units. Special attention must be taken to ensure that both pumps turn on when clean water is added to
the tank.
Caution: Do not disconnect power to the unit
Power Failure
Your grinder pump cannot dispose of wastewater without electrical power. If electrical power service is
interrupted, keep water usage toaminimum.
Pump Failure Alarm
Your Environment One grinder pump has been manufactured to produce an alarm signal (120 volt) in the
event nfe high water level in the basin. The installer must sem that the alarm signal provided is connected
toanaudible and/or visual alarm insuch amanner asto
provide adequate warning to the user that service is required.
During the interim prior to the arrival of an authorized service
technician, water usage must belimited tothe reserve
capacity ofthe tank.
For service, please call your local distributor:
19
�t}
Limited Warranty
For E/One Extreme -Series,
W-Series & Upgrade
Environment One Corporation offers
limited warranty that guarantees
its product to be free from defects in
material and factory workmanship
for a period of two years from
the date of installation, or 27
_ _ s from the date of shipment,
icer occurs first, provi ed
the product is properly installed,
serviced and operated under
normal conditions and according to
manufacturer's instructions. Repair
r pa s replacement required as a
result of such defect will be made
free of charge duringthis period
upon return of the defective parts or
equipment to the manufacturer or its
nearest authorized service center.
Model Number:
Serial Number: @.0*L"'
NSF CIPP�
Installation Date:
13
SEWER SYSTEMS
2773 Balltown Rd • Niskayuna NY USA 12309
(01)518.346.6161 •www.eone.com
3ltt tt��
EJONE SPD PUMP PERFORMANCE V
10o GRINDER PUMP, 1HP, 1725 RPM 230
95 220
® 210
90
® 200
85
190
80 LOW PRESSURE SYSTEM DESIGN PRESSURE
180
75 CONSULT FACTORY 170
FOR INTERMITTENT
USE ABOVE 80 PSI
70 OR 185 FEET TDH 160
65 150
60 140
130
W 55
120
50
w 110
o'
CD 45 100 Q
0
Q
40 ? 90 3:o ' 0
0 0 z 35 80 w
w
Q 30 70 �`
u Q z
� z
C)
25 60 0
w
Q 50 =
0 20 u
~ 40 c
15
30
10 20
0
5 10
0 0
-5 -10
i -
-10 20
-30
-15
-40
-20
-50
-25 -60
I I I I I I I I I I
0 2 4 6 8 10 12 14 16 18
DISCHARGE (0), GPM
ESD 08-0022 REV. 2, 6/08