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�otiOSUFF�t�cpGy. Town of Southold 5/18/2021 a P.O.Box 1179 0 53095 Main Rd 4,j01 Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 42030 Date: 5/18/2021 THIS CERTIFIES that the building GENERATOR Location of Property: 2235 Laurel Trail,Laurel SCTM#: 473889 Sec/Block/Lot: 125.-4-24.6 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 9/22/2020 pursuant to which Building Permit No. 45272 dated 10/1/2020 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: accessory generator as applied for. The certificate is issued to Sideris,John&Georgia of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 45272 11/2/2020 PLUMBERS CERTIFICATION DATED t o171 e Signature r TOWN OF SOUTHOLD �s�gUF�Ot,��pGy BUILDING DEPARTMENT TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF"THE WORK AUTHORIZED) Permit#: 45272 Date: 10/1/2020 Permission is hereby granted to: Sideris, John 166-06 14th Rd Whitestone, NY 11357 To: install generator as applied for. At premises located at: 2235 Laurel Trail, Laurel SCTM #473889 Sec/Block/Lot# 125.-4-24.6 Pursuant to application dated 9/22/2020 and approved by the Building Inspector. To expire on 4/2/2022. Fees: ACCESSORY $100.00 ELECTRIC $85.00 CERTIFICATE OF OCCUPANCY $50.00 Total: $235.00 Bi g Inspector Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines, streets,and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal(S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building,industrial building,multiple residences and similar buildings and installations,a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9, 1957) non-conforming uses,or buildings and"pre-existing" land uses: 1. Accurate survey of property showing all property lines, streets,building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy- $.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00,Commercial$15.00 Date. ���/ 2-A New Construction: OA'�%ld or Pre-existing Building: (check one) Location of Property: 2-23� &,4VAAz- t— (.AtJ/ z ,/v`7 /l g Ka House No. / / Street Hamlet Owner or Owners of Property: ✓6`�� "` S,j�IPs ��rf� 9IDOZ4�5 Suffolk County Tax Map No 1000, Section Block ®y Lot 6 Subdivision Filed Map. 00-7/1.- Lot: Permit No. Date of Permit. Applicant: Health Dept. Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted: $ ( �vXA"-� liySignature Town Hall Annex ® Telephone(631)765-1802 54375 Main Road fir' . Fax(631)765-9502 P.O. ox 117 Southoldd,,NY 11971-0959 sean.deviin(c� y' town.southold.n us � ® �® BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: John Sideris Address: 2235 Laurel Trail city:Laurel st: NY zip: 11948 Building Permit# 45272 section: 125 Block. 4 Lot: 24.6 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA: Puccio Electric License No: 4806ME SITE DETAILS Office Use Only Residential X Indoor X Basement X Service Commerical Outdoor X 1st Floor Pool New X Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures Bath Exhaust Fan Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO2 Detectors Sub Panel A/C Blower Range Recpt Ceiling Fan Combo Smoke/CO Transfer Switch_ 200A UC Lights Dryer Recpt Emergency Fixtures Time Clocks Disconnect Switches 4'LED Exit Fixtures Pump Other Equipment: 22 kW Generac Generator Notes " AS BUILT , NO VISUAL DEFECTS " Generator Inspector Signature: �� Y � Date: November 2, 2020 S.Devlin-Cert Electrical Compliance Form As aso TOWN OF SOUTHOLD BUILDING DEPT. `ycaurm 765-1802 INSPECTION. [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O 6 a 4 c r- REMARKS: Ila v Z� 3 PA DATE A-0 INSPECTOR �.� ,.... ,�,e'er` +}��, � "�''"rt7;��i •••��"� 't- f' FIELD'INSPECTION REPORT DATE COMMENTS FOUNDATION(1ST) � FOUNDATION(2ND) ., ROUGH FRAMING& ` PLUMBING `3 " � 4 INSULATION PER N.Y. y STATE ENERGY CODE FINAL 01 - ADD • I�i �G���MEN`TS- o Z • d TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying9 TOWN HALL Board of Health SOUTHOLD,NY 11971 4 sets of Budding Plans TEL:(631)765-1802 Planning Board approval FAX:(631)765-9502 Survey Southoldtownny.gov PERMIT NO. Check Septic Form NYSDEC Trustees C O Application Flood Permit Examined 20j& Single&Separate Truss Identification Form Storm-Water Assessment Form f� Co Approved v 20 X) • � Mail fide Disapproved I�+erie E rrration .. 2 35 " fLJ i uil spector - APPLICATION FOR BUILDING'PERMIT SEP 2 2 2020 ' ' Date 16 ,20 INSTRUCTIONS rr E, ,;-X'Ivis` pp`lica�toh• T be completely filled in by typewrtter'or in ink and submitted to the Building Inspector with 4 sets of plans,accurate plot plan to scale.Fee according to schedule b Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas,and waterways. c.The work covered by this application may not be commenced before issuance of Building Permit. d.Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant.Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f.Every building permit sliall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date.If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may'authorize,in writing,the extension of the permit for an addition six months.Thereafter,a new permit shall be required. APPLICATION IS HEREBY MADE to the'Buildmg Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold,Suffolk County,New York,and other applicable Laws,Ordinances or Regulations,for the construction of buildings,additions,or alterations or for removal or demolition as herein described.,The applicant agrees to comply with all applicable laws,ordinances,building code,housing code;and re lations,and to admit authorized inspectors on premises and in building for necessary inspections (Si a e applicant or name if a corporation) � q 113r7 agaac Ila (Mailing address of applicant) State whether applicant is owner,lessee,agent,architect,engineer,general contractor,electrician,plumber or builder Name of owner of premises ✓��?� ��7 �5 (As on the tax roll or latest deed) If applicant is a corporation,signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which proposed work will be done: 11z,3,' e—.,4V1ea-L- -rd? ii- Se House Number Street UHamlet County Tax Map No. 1000 Section, Block 7 Lot 2 Subdivision � ` ' L� -� Filed Map No. �0-7/1- Lot T 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy 3. Nature of work(check which applicable):New Building Addition Alteration Repair Removal Demolition Other Work FVSyZ4.1232 3� � (Description) 4. Estimated Cost Fee - (To be paid on filing this application) 5. If dwelling,number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business,commercial or mixed occupancy,specify nature and extent of each type of use. 7. Dimensions of existing structures,if any:Front Rear Depth Height Number of Stories Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories 8. Dimensions of entire new construction:Front Rear Depth Height Number of Stories 9. Size of lot:Front Rear Depth 10.Date of Purchase Name of Former Owner 11.Zone or use district in which premises are situated 12.Does proposed construction violate any zoning law,ordinance or regulation?YES NO 13.Will lot be re-graded?YES NO-12V ill excess fill be removed from premises?YES NO 14.Names of Owner of premises f d h "° S1t7�215 Address Phone No. Name of Architect AddressH lata�Phone No' Name of Contractor Address Phone No. 15 a.Is this property within 100 feet of a tidal wetland or a freshwater wetland?*YES NO *IF YES,SOUTHOLD TOWN TRUSTEES&D.E.C.PERMITS MAY BE REQUIRED.- b.Is this property within 300 feet of a tidal wetland?*YES NO *IF YES,D.E.C.PERMITS MAY BE REQUIRED. 16.Provide survey,to scale,with accurate foundation plan and distances to property lines. 17.If elevation at any point on property is at 10 feet or below,must provide topographical data on survey. 18.Are there any covenants and restrictions with respect to this property?*YES NO *IF YES,PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF Q017j°f i' 2.1"/$ being duly swom,deposes and says that(s)he is the applicant (Name of individual signing contract)above named, (S)He is the OW 170r (Contractor,Agent,Corporate Officer,etc.) of said owner or owners,and is duly authorized to perform or have performed the said work and to make and file this application, that all statements contained in this application are true to the best of his knowledge and belief,and that the work will be performed in the manner set forth in the application filed therewith. Swo before me thi y ay of 20 v Notary Ablic LkS&ature of Applicant ELIZABETH A ItIERTY Notary Public,State of New York @,Commission No.01 FI6167447Qualified in Queens County Expires May 29,20 p f,,A2�--hof C PUILDING DEPARTMENT-Electrical Inspector ,1115 � TOWN OF SOUTHOLD D) SEP 2 2 2020 Tir( Hall Annex - 54375 Main Road - PO Box 1179 Southold, New York 11971-0959 " Telephone (631) 765-1802 - FAX (631) 765-9502 A® ,;n ` og°r. <southoldtownn ..cov - sea ndCa_southoldtownny.goy APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All information Required) Date: i Company Name: 2ueu ;b ��c1e`72t� C�2 P Name: /�Mt1C_ cci o - License No.: 41604-Mg email: Eli &® (2uccTz) eom Address:_ Z! r"to Pi - tegica AJ 4/ _ //1;5� Phone No.: 19 JOB SITE INFORMATION (All Information Required) Name: `.Jo x t, I S Address: 21-3 j %/'f K.9 Cross Street: / fu Phone No.:- - 0 S-S9 - - -- Bldg.Permit#: 5a�3 email: Tax Map District: 1000 Section:_ /'L Block: 0Y_ Lot: BRIEF DESCRIPTION OF WORK (Please Print Clearly) �' � Circle All That Apply: Is job ready for inspection?: (yq�S / NO Rough In Final Do you need a Temp Certificate?: YES NO Issued On Temp Information: (All information required) Service Size 1 Ph 3 Ph Size: _ A #Meters Old Meter# . New Service - Fire Reconnect- Flood Reconnect- Service Reconnected - Underground -Overhead #Underground Laterals 1 2 H Frame Pole Work done on Service? Y N Additional Information: PAYMENT-DUE-WITH-APPLICATION Request for Inspection FormAs 10 SITE PLAN FOR ILI! op�N LOT 4 7847, PAGE 1 OF 2 V44"'rMAP OF 9� LAUREL LINKS 1 FILE No. 10712 FILED NOVEMBER 23,20D1 ��.�°4o y �_ SITUATE �+ v° �° P12 82' !LJ MATTITUCK TOWN OF SOUTHOLD �Cj6� y y c SUFFOLK COUNTY, NEW YORK o S.C. TAX No. 1000-125-04-24.6 sy to GO SCALE 1"=4Q' MAY 14, 2018 4) JULY 2,2018 REVISED PROPOSED HOUSE .t JULY 29,2019 REVISED PROPOSED HOUSE AREA = 30,892 sq. }f. A. 0.709 a0. y0 �° CERTIFIED TO: TEST ROLE DATA JOHN J. SIDERIS (TEST NoIE No T A9 SHOWN ON Lor f GEORGIA SIDERIS an,X I �q- JJ c aaS�DMSION AM) FIDELITY NATIONAL TITLE INSURANCE SERVICES LLC D 4) , _- ? •: ,�A 10'x la x B'p�1EMIPORARY I�PY Q[ WESFIE 19A5HWr PIT LINED NITH SAID a GRAVEL 1.tWATIONS ARE REFERI tCID TO"V.D.1508 DATUM EXIS71N0 EuvATNINS AM SHOWN TMIR,AISE r2'g R``3 a 0 10 MIL POLYE7HYLBIE SViff'T11.5 2.U MUM SEPDO TANK CAPACmd FOR a 9EOROOY HOUSE 19 1,500 GALLONS. S� �+ EL 140' 1 YMUM LEACH=SYSTEM FOTANA Or 010. R E OMRM HOOSE 19 300 N N SIOIWALL AREA 68• , ,4 , laC I P004 1E'DEP.V do. 34 c [4 Or 540' PROro�fY1MS OOY[� PO@. BOJ, 1 � N ®IA0F09m O OA.K lY OLP mum IDOL Q ( ;y_..'T p TRI'DRARY SAN GALLON WM TAIR �'CCc�WWW.�'rr,,, A THE LOCA170N OF WELLS AND CESSPONS SHOWN HEREON ARE FROM MAD 4'qj�, �Gw ��� ��p' y ON ORSEREATIONS ANO/OR DATA COTANED fROW OTH RS. r •!NAGE CYST-AF CALL t.4TIDXs: y (pU8V0 T y �=23042E Rlx 4B.2 � 349 2s D ROOF AREAL 4,500 Eq.fl. Lt,�! wA7 T + ( 4,300 eq,fl.X 0.17=731 cu.If. 731 cu.ff./42.2 n 17.3 voAfcat fl.of 8'dia.loathing Pool required PROVIDE(3)8'dia.X 8'high STORM DRAIN POOLS v /PROPOSED 0'DIA.X 8'DEEP DRYWELLS FOR ROOF RUN—OFF ARE SHOWN THUS: 0 n a 'f04pr 1¢ PROPApAymOy FOR EnE As 1 D!111[Al Am,sPawtD Aio Aomim 1 � Al n1E raW MRH ALOE wm 1 1 LOT (a DWEUJNO (USED PUBLIC WATER) N YS U..No 80487 Nathan Taft Corwin III �WWF K MIO:MW MIDI 9TA1E Dr D� �oNa Land Surveyor DIOL SLIL N01 OL YAtbEY09 O ro¢A WAS)T= RLE Cmr. 0 rA' lllmS INOHWm 10R[ML SNVL RUN SutCe,eof Ta S.WVPTey J.holmen,Jr.LS ONLY m INF POI;AI,reR 1MOY INE SWAtY JOeeD6 A InyepnO L5. 9 PRWRO).IIA OPI 16 lIDVlr M iME �CGMOaiiillnall umo Title Sunaye—S'uOArhima—Ste Pk.— CromWetlon Loyout AND 10 RHE AiSlbEi9 0,THE Immo RdOn PHONE(831)727-2090 Fa:(031)727-1727 lelmx.rmITrAlolo ARE AN A1RAmlmme INE lwsm/a Oi'plaFlT Or WAT9 OFFICES LO.New Net Ar IlAUNQ ADDRESS AND 011 F/SLLFMS OF RECOID.V 1588 elk emnP0.ORE Is �) AN�NOT SHOWN ARE NOT OUARAMEEO. Jane5Pa1.Nes Yolk 11947 Jpen,Nee York 11947 'cam APPR VED AS NOTED DATE: b a B.P.# FEE: -- b BY NOTIFY BUILDING DEPART AT 765-1802 8 AM TO 4 FM FOR THE FOLLOWING INSPECTIONS: 1. FOUNDATION - TWO REQUIRED ELECTRICAL FOR POURED GOND ;TE INSPECTION REQUIRED 2.- ROUGH - FRAME 4(� a PLUMBING 3. INSULATION 4. FINAL - CONSTRUCTION MUST BE COMPLETE FOR C 0. ALL CONSTRUCTION SHALL MEET THE REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR DESIGN OR CONSTRUCTION ERRORS. COMPLY WITH ALL CODES OF NEW YORK STATE & TOWN CODES AS REQUIRED AND CONDITIONS OF r'401,PLAISAIISIG MARD ieP49:6 OV�TRUSTEES ®_® N.Y.S,DEC OCCUPANCY OR USE IS UNLAWFUL WITHOUT CERTIFIC T OF OCCUPANCY GENERAC Owner's Manual . 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Record the Information found on your unit data label on this page.For the location of the unit data label,see Section 2 General Information.The unit has a label plate - - — - - affixed4o the Inside partition,to the-left of-the control panel-console-as shown-In-Fig--- - - --MODEL F ures 2-1,2-2,and 2-3.For directions on how to open the top Ild and remove the front panel,see Section 3 Operation.The Unit Identification label provides the following Information: Model Number SERIAL s Serial Number Control Panel Part Number Voltage Rating of the unit VOLTS Maximum Current Rating of the unit(AMPS) When contacting an Independent Authorized Service Dealer about parts and service, always supply the complete model number and serial number of the unit. AMPS Operation and Maintenance: Proper maintenance and care of the generator ensures a minimum number of problems and keeps operating expenses at a minl- mum.It is the operator's responsibility to perform all safety checks,to make sure that 1 PH, 60- Hz, RPM 3600 all maintenance for safe operation Is performed promptly,and to have the equipment RAINPROOF ENCLOSURE FITTED checked periodically by an Independent Authorized Service Dealer.Normal mainte- CLASS H INSULATION nance,service and replacement of parts are the responsibility of the owner/operator RATED AMBIENT TEMP — 25-C and,as such,are not considered defects In materials or workmanship within the terms of the warranty.Individual operating habits and usage may contribute to the EOR STANDRY SERVICE— me—op—service. -- -- NEUTRAL FLOATUNG When the generator requires servicing or repairs,contact an independent Authorized MAX LOAD UNBALANCE-50% 'Service Dealer for assistance.Authorized service technicians are factory-trained and are capable of handling all service needs. WHITEWATER, WIS To find your Local Independent AUTHORIZED SERVICE DEALER MADE IN U.S.A. INDEPENDENT AUTHORIZED SERVICE DEALER LOCATION To,locate the nearest INDEPENDENT AUTHORIZED SERVICE DEALER, please call this number: 1-800-333-1322 or, visit the dealer locator at: - ------------- -------------------------www:generac:�comiSeroice/t?ealsrt-orator/-------- -- WARNING! California Proposition 65 Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. WARNING! California Proposition 65 This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm. ii ' Table of ��'�� x����x�� K�� ��K��xK���y��� ' Section --Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 --General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . . . . . . . . ' . 2 1.2--General Safety Hazards. . . . . . . ' . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . 2 1.3--Exhaust Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . . . . . . 3 1,4--Electrical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.5--Fina Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1J6--Explosion Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Section 2--General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1 --Tho Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2-3--Protection Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3--Emission |DforMleUpn . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3/4--Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . . ' . . . 8 � 2.5--Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1 --Control Panel Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.2--Using the Aubo/O*f(K8onuo] Buttons . . . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.3--Interface K8eDU Displays. . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . . . . . 12 3.4~—Automatic Transfer Operation . . . . . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 8.S--Turning thi Generator Off When Operating Under Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 15 3.6--Manual Transfer Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.7--Side Compartment. . . . . . . . . . . . . . . . . . . . . . ' . . . . . . . . . . ' . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . 17 8.8--Battery Charger . . . . . . . . . . . . . . . . . . ' . . ' . . . . . . . . . . . . . ' . . . . ' . . . . . . . . . . . . . . . . ' . . . . . . . . . . . . 17 3.9--Setting the Exercise Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . � . . . . . ' . . . . . . . . . . . � . . . . . . . . . . 18 Section 4--Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.1 --Performing Scheduled K8aiOtaDaUoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.2--Service Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . ' . . . . . . 21 4.3--Checking Engine CW Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 4,4--Changing the Engine Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.5—Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ------� --_—~— -`~ ^~-^~~~`~v--------'—` ----------------------------- 4,7--Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.8--Attention After Submersion . . . . . . . . . . . . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.S--Corrosion Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.10^—Out ofService Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Section 5--Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2B This page intentionally left blank. Section I Safety INTRODUCTION:Thank you for purchasing this compact,high performance,air-cooled,engine-driven stationary automatic standby generator set. Every effort was made to make sure that the information and instructions in this manual were both accurate and current at the time the man- ual was written.However,the manufacturer reserves the right to change,alter or otherwise improve this product or manual at any time without prlor notice. This generator Is designed to automatically supply electrical power to operate critical loads during a utility power failure.This unit Is factory Installed In an all-weather metal enclosure and is intended exclusively for outdoor installation.This generator will operate using either vapor withdrawn liquid propane(LP)or natural gas(NG). NOTE:When properly sized,this generator is suitable for supplying typical residential loads such as Induction Motors(sump pumps, refrigerators,air conditioners,furnaces;etc.),Electronic Components(computer,monitor,TV,etc.),Lighting Loads and Microwaves. READ THIS MANUAL THOROUGHLY:The operator Is responsible for proper and safe use of this equipment.The manufacturer strongly recom- mends that the operator read and thoroughly understand the Instructions and contents of this owner's manual before attempting to use the equip- ment.If any portion of this publication Is not understood,contact the nearest Authorized Service Dealer for starting,operating and servicing procedures. SAVE THESE INSTRUCTIONS:The manufacturer suggests that this manual and the rules for safe operation be copied and posted near the -- un 's Instailat o site:-Safety shoutba stressed to a1 tentfaf operators-oflhls-equtpment: — — SAFETY:Throughout this manual,and on tags and decals affixed to the unit,DANGER,WARNING,CAUTION and NOTE blocks are used to alert personnel to special Instructions about a particular,operation,function or service that may be hazardous if performed incorrectly or care- lessly.Observe them carefully.Their definitions are as follows: INDICATES A HAZARDOUS SITUATION OR ACTION WHICH,IF NOT.AVOIDED,WILL RESULT IN DEATH OR SERIOUS INJURY. Indicates a hazardous situation or action which;if not avoided,could result in death or serious injury. A CAUTION! Indicates a hazardous situation which,if not avoided,could result in minor or moderate-injury. NOTE:Notes contain additional information importanfto an operation or procedure. Four commonly used safety symbols accompany the DANGER,WARNING and CAUTION blocks.The type of Information each indicates Is as follows: ----01 This symbol points out important Safety Information that,if not followed,could endanger personal safety and/or _proper-ty..o�others.----------------------_____-------------------------------____ ._--.------_____.---------------- ® This symbol points out a potential Explosion Hazard. ® This symbol points out a potential Fire Hazard. © This symbol points out a potential Electrical Shock Hazard. These"Safety Alerts"cannot eliminate the hazards that they signal.Strict compliance with these special Instructions,plus common sense are major accident prevention measures. Automatic Standby Generator Owner's Manual 1 1 — General Safety - Study these safety-rules carefully before operating or servlcing this equipment.Become.famillap with this Owner's Manual andwiththe unit.The generator can operate safely,efficiently and reliably only If It Is properly Installed,operated and maintained.Many accidents are caused by failing to follow simple and fundamental rules or precautions. The manufacturer cannot anticipate every possible circumstance that might Involve a hazard.The warnings In this manual,and on tags and decals affixed to the unit are,therefore,not all-Inclusive.If using a procedure,work method or operating technique the manufacturer does not specifically recommend,ensure that it Is safe for personnel.Also make sure the procedure,work method or operating technique utilized does not render the generator unsafe. 1 I 0 • 0 1 Despite the safe design of this generator,operating this equipment imprudently,neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to install,operate and maintain this equipment. Potentially lethal voltages are generated by these machines. Ensure steps are taken to make the machine safe before attempting to work on the generator: QParts of the generator are rotating and/or hot during operation. Exercise care near a running generator. 0 The installation of this generator must always comply with applicable codes,standards,laws and regulations. 'na aenerato it g yes off DEADLY carbon monoxide,an odorless,colorless,poisonous gas. Breathing carbon monoxide can cause dizziness,throbbing temples,nausea,muscular twitching,headache,vomiting,weakness, sleepiness,inability to think clearly,fainting,unconsciousness or even death. A CAUTION! r.� 0 The control panel for this unit is intended to be operated by qualified service personnel only. 1.2 — General Safety Hazards • For safety reasons,this equipment should only be Installed,serviced and repaired by a Service Dealer or other competent,qualified electrl- clan or Installation technician who Is famillar with applicable codes,standards,regulations and product Installation Manual guidelines.The operator also must comply with all such codes,standards„regulations and product Installation Manual guidelines. • The engine exhaust fumes contain carbon monoxide,which can be DEADLY.This dangerous gas,If breathed In sufficient concentrations,can cause unconsciousness or even death.DO NOT alter or add to the exhaust system or do anything that might render the system unsafe or In noncompliance with applicable codes and standards. • Install a carbon monoxide alarm Indoors,according to manufacturer's instructions/recommendations. --------R--Adequate,-unobstructed flow of-cooling-and ventllating-alp-IS-cefticaLfor_corp.ect_geneeator-oper-atlon..Do-not-aIter_thelnstallation-ae-pvmk_even—_ partial blockage of ventilation provisions,as this can seriously affect safe operation of the generator.The generator MUST be Installed and operated outdoors only. • Keep hands,feet,clothing,etc.away from drive belts,fans,and other moving or hot parts.Never remove any drive belt or fan guard while the unit Is operating. • When working on this equipment,remain alert at all times.Never work on the equipment when physically or mentally fatigued. • Inspect the generator regularly,and contact the nearest Dealer for parts needing repair or replacement. • Before performing any maintenance on the generator,remove the control panel fuse and disconnect the Negative H battery cable to pre- vent accidental startup.When disconnecting battery cables always remove the NEGATIVE(NEG or°—J cable first,then remove the POSITVE(POS,or”+I cable.When reconnecting the cables,connect the POSITIVE cable first,and the NEGATIVE cable last. • Never use the generator or any of Its parts as a step.Stepping on the unit can stress and break parts,and may result In dangerous operating conditions from leaking exhaust gases,fuel leakage,oil leakage,etc. 2 Automatic Standby Generator Owner's Manual 1.3 — Exhaust Hazards •- Generator engine exhaust contains DEADLY carbon-monoxide,an odorless;colorless,poisonous gas.Breathing carbon monoxide can cause dizziness,throbbing temples,nausea,muscular twitching,headache,vomiting,weakness,sleepiness,Inability to think clearly,fainting, unconsciousness or even-death.If any carbon monoxide poisoning symptom is experienced,move Into fresh air and Immediately seek med- ical attention. • This generator is designed for OUTDOOR installation ONLY.Never operate the generator Inside any garage or other enclosed space. 1.4 — Electrical Hazards • All generators covered by this manual produce dangerous electrical voltages that can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch,as does the standby generator when it Is in operation.Avoid contact with bare wires,terminals,connections,etc.while the unit is running.Ensure all appropriate covers,guards and barriers are In place,secured and/or locked before operating the generator.If work must be done around an operating unit,stand on an Insulated,dry surface to reduce potential shock hazard. • Do not handle any kind of electrical device while standing in water,while barefoot,or while hands or feet are wet.DANGEROUS ELECTRI- CAL SHOCK MAY RESULT. • This is an Automatic Standby Generator,the generator may crank and start at any time when utility is lost.When this occurs,load circuits are transferred to the STANDBY(generator)power source.To prevent injury,before working on this generator(for Inspection,service or mainte- nance),always put the generator Into the OFF mode and remove the 7.5 Amp fuse from the generator control panel. — a—fn-ease- Umident-emsed-by-electrlc-shoal, mmedlatefy-shut-down-the-source-oFelec4rieal-power.ff-this-Is-not-possible,-attempt4a-h -the — victim from the live conductor.AVOID DIRECT CONTACT WITH THE VICTIM.Use a nonconducting implement,such as a dry rope or board, to tree the victim from the live conductor.if the victim Is unconscious,apply first aid and get Immediate medical help. • Never wear Jewelry when working on this equipment.Jewelry can conduct electricity resulting in electric shock,-or may get caught in moving components resulting In Injury. 1.5 — Fire Hazards • For fire safety,the generator must be Installed and maintained property.Installation MUST aiways,comply,wah•applicable codes,standards, laws,regulations and product Installation Manual guidelines.Adhere,strictlyto local,state,and national electrical and building codes.Comply with regulations the Occupational Safety and Health Administration(OSHA)has established.Also,ensure that the generator is installed in accordance with the manufacturer's.instructions and recommendations.Following proper Installation,do nothing that might alter a safe Instal- lation and render the unit In noncompliance with the aforementioned codes,standards,laws and regulations. • Keep a fire extinguisher near the generator at all times.Extinguishers rated"ABC"by the National Fire Protection Association are appropriate for use on the standby generator.Keep the extinguisher properly charged and be familiar with its use.Consult the local fire department with any questions pertaining to fire extinguishers. 1.6 — Explosion Hazards 0 Do not smoke around the generator.Wipe up any fuel or oil spills Immediately. Ensure that no combustible materlais are left in the generator compartment,or on or near the generator as FIRE or EXPLOSION may result.Keep the area surrounding the generator clean and free from debris. • Gaseous fluids such as natural gas and liquid propane(LP)gas are extremely EXPLOSIVE.Install the fuel supply system according to appli- cable fuel-gas codes.Before placing the home standby electric system Into service,fuel system lines must be properly purged and leak tested according to applicable code.After installation,inspect the fuel system periodically for leaks.No leakage can be permitted. Automatic Standby Generator Owner's Manual 3 If this generator is used to power electrical load circuits normally powered by a utility power source,it is required ' by code to install a transfer swltch.'The tt'ansfer swltch-must effectilvely idatethe eiectrical-system from the utility distribution system when the generator is operating(NEC 702). Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of electrical energy. 4 Automatic Standby Generator Owner's Manual Section 2 General Information 2.1 — The Generator m 'CONTROL OIL ATA LABEL -, I PANEL DIPSTICK (SEESAMPLE) CIRCUIT BREAKERS EXHAUST ENCLOSURE { AIR FILTER 5 ; FUELINLET ( (' (BACK) i01 FUEL V_ REGULATOR /4 COMPOSITE BASE OIL FILTER OIL FILL CAP BATTERY COMPARTMENT Figure 2-1: GH-410 Engine 8 kW Unit CONTROL PANEL a DATA LABEL OIL (SEESAMPLE)• DIPSTICK AIKFILTER CIRCUIT' EXHAUST xs BREAKERS ENCLOSURE ( b FUEL M S 1 INLET (BACK) ? f FUEL { ( REGULATOR COMPOSITE BASE OIL FILTEROIL FILL CAP BATTERY COMPARTMENT Figure 2-2: GH-530 Engine 11 kW Unit s Automatic Standby Generator Owner's Manual 5 - CONTROL - - 's DATA LABEL a PANEL OIL (SEESAMPLE) CIRCUIT DIPSTICK AIR FILTER BREAKERS EXHAUST I (� w } ENCLOSURE €" ¢ i I FUEL n INLET i.r !.i; (BACK) FUELF ' ! REGULATOR COMPOSITE BASE OIL FILTEROIL FILL CAP BATTERY COMPARTMENT Figure 2-3: GT-9901GT-999 Engines, 16-22 kW Units 2.2 — Protection Systems The generator,may have to run for long periods of time with no operator present to monitor the engine/generator conditions.Therefore,the gen- erator is equipped with a number of systems to automatically shut down the unit to protect it against potentially damaging conditions.-Some of these systems are as follows Alarms: • High Temperature RPM Sensor Loss • Low Oil Pressure Controller Fault • Overcrank Wiring Error • Overspeed • Underspeed Warnings: • Charger Warning Overvoltage --------�---C-harger-Mlssing PrE----------------------- •---llndervottage-----"-------------------------------- • Low Battery Fuse Problem • Exercise Set Error Overload • USB Warning Stepper Overcurrent • Download Fallure The control panel contains a display which alerts the operator when a fault condition occurs.The above list is not all inclusive. For more informa- tion about alarms and control panel operation,see Section 3 Operatlon. NOTE:A warning will indicate a condition, on the generator,that should be addressed but not shut the gener- ator down.Am alarm will shut the generator down to protect the system from any damage. In the event of an alarm,an owner can clear the alarm and restart the generator prior to contacting their independent servicing dealer. If the intermittent issue occurs again, contact your independent servicing dealer. 6 Automatic Standby Generator Owner's Manual 2.3 — Emission Information The U.S.Environmental Protection Agency(EPA)requires that this generator comply with exhaust emission standards.This generator is certified to meet the applicable EPA emission levels,and is certified for use as a stationary engine for standby power generation.Any other use may be a violation of federal and/or local laws.To ensure that the engine complies with the applicable emission standards for the duration of the engine's life,it Is important to follow the maintenance specifications In the Section 4 Maintenance.This generator is certified to operate on Liquid Propane Vapor fuel or pipeline Natural Gas. For generators 16 kW and greater,the Emission Control System code Is EM(Engine Modification).The Emission Control System on this generator consists of the following components: Air Induction System s Intake Pipe/Manifold Air Cleaner Fuel Metering System Carburetor/Mixer Assembly Fuel Regulator • Ignition System s Spark Plug a Ignition Module Exhaust-SyssWr-- -- -- —------------ 6 Exhaust Manifold Muffler Automatic Standby Generator Owner's Manual 7 2.4 — Specifications 2.4.1 — Generator Model 8 kW 11 kW 7 16 kW 20 kW 22 kW Rated Voltage 240 Rated Ma)dmum Load Current(Amps)at 240 Volts 33.3 45.8 66.6 83.3 91.7 (LP)- Main Clrcult Breaker 35 Amp 50 Amp 65 Amp 90 Amp 100 Amp Phase 1 Rated AC Frequency 60 Hz Battery Requirement Group 26R,12 Volts and 525 CCA Minimum(Genepac Part No.OH3421S) Weight(unit only In IbsAllos) 360/163.3 407/184.6 4711213.6 451/204.6 4761216 Enclosure Steel Steel Steel Steel Aluminum This unit Is tested In accordance to,UL 2200 standards with an operating temperature of-20 OF(-29°C)to 122 OF(50 Normal Operating Range °C).For areas where temperatures`,fall below 32 OF(0°C)a cold weather kit is required.When operated above 77 OF (25°C)there may be a decrease In engine power.Please reference the engine specifications section. --- e_generatops are rated In accordance with_U12200,Safety Standard foLStatio�Engine Generator Assemblies, nd CSA—C22.2 No.100-04 _ Standard for-Motors and Generators. 'Natural Gas ratings will depend on specific fuel Btu4oules content.Typical derates are between 10-20%off the LP gas rating. "*Clpcults to be moved must be protected by same size breaker.FoP''example,a 15 Amp circuit In the main panel must be a 15 Amp circuit in the Vans- fer switch. ' 2.4:2,— Engine Model 8 kW 1!*W 16 kW 20AW '22 kW' Type of Engine GH-410 GT 530 OT-990 OT-999 GT-999 Number of Cylinders 1 2 • 2 2 2 Displacement 410 cc 5,30 cc* 992,cc 999,cc Q99 cc Cylinder Block Aluminum w/Cast Iron Sleeve Recommended Spark Plug RC14YC BPR6HS RC14YC RC12Y,C RC12YC Spark Plug Gap 0.76 mm(0.030 in) 0.76 mm(0.030 in) 1.02 mm(0.040 in) 0.76 mm'(0.030 in) J 0.76 mm(0.030 In) Starter 12 VDC Oil Capacity Including Filter Apppox 1.5 QU1.4 L Approx 1.TQU1.6 L Approx 1.9 Q111.8 L Approx 1.9 QU1.8 L I Approx 1.9 QU1.8 L Recommended Oil Flltep Part#070185E Qecommended.AILHter_._ _w Pad#OEJ937_1_A__^PaCt#OE9371A Part#OJ8478 _ Papt#OJ8478 ___, Papt#OJ8478 ______•___-__ Engine power Is subject to and limited by such factors as fuel Btu4oules content,ambient temperature and altitude.Engine power decreases about 3.5 percent for each 1,000 feet(304.8 meters)above sea level,and also will decrease about 1 percent top each 6°C(10°F)above 15°C(60°F)ambient temperature. The specification sheet for your generator was included in the documentation ppovided with the unit at the time of pupchase.For additional copies,consult youp local Authorized Sepvice Dealer fop your specific generator model. 8 Automatic Standby Generator Owner's Manual 2.4.3— Fuel Requirements The engine has been fitted with a dual fuel carburetion system.The unit will run on natural gas or LP gas(vapor),but it has been factory set to run on natural gas.The fuei-system will be-configured-for the-available#uel-source during-Installation.- -- -- - - Recommended fuels should have a btu content of at least 1,000 Btus per cubic foot(37.26 megaJoules per cubic meter)for natural gas,or at least 2,500 Btus per cubic foot(93.15 megaJoules per cubic meter) for LP gas(vapor). If converting to LP gas from natural gas,a minimum LP tank size of 250 gallons(946 liters)is recommended.See the Installation Manual for com- plete procedures and details. F1, 1 ® Gaseous,fuels such as natural gas and liquid propane gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas 2.4.4— Battery Requirements Group,26R,12V,minimum 525CCA(Generac Part No.01-13421S). For proper battery maintenance procedures,see Section 4:Maintenance. 2.4.5— Battery Charger The battery charger Is Integrated into the control panel module in all models.It operates as a'Smart Charger"which ensures output charging lev- els are safe and continuously optimized to promote maximum battery life. 2.4:6 — Engine Oil Requirements For proper oil viscosity,see chart In Figure 4-1:Recommended Oil Based on Temperature. 2.5 —Accessories There are performance enhancing accessories available for air-cooled generators. Accessory Description Cold Weather Kit Required In areas where,'temperatures regularly fall below 32 OF(0°C). Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along with oil recommendations. Au)dllary Transfer Switch Lock- Enables any of the transfer switches to completely lock out one large electrical load by tying Into Its control system. out Fascia Skirt Wrap Standard on all 22 kW units.It Is available for all other current productlon air-cooled units.It snaps together,around the base and mounting pad of the generator,to provide a smoothing,contoured look as well as rodentMsect protec- J _ tion.Requlres use oTTe mounting pads ppea t t e generator. "- Mobile LInkTM Provides a personalized web portal that displays the generator's status,maintenance schedule,event history and much more.This portal Is accessible via computer,tablet or smart phone.Sends emails and/or text notifications the moment there is any change in the generator's status.Notification settings can be customized to what type of alert Is sent and how often.For more Information,visit www.standbystatus.com. Touch-Up Paint Kit Very Important to maintain the look and Integrity of the generator enclosure.This kit Includes touch-up paint and instructions. Automatic Standby Generator Owner's Manual 9 Accessory Description Wireless Local Monitor"_. _ Completely wireless and battery powered,the Wireless Local Monitor provides you with Instant status without ever leaving the house.Status lights,(red,yellow and green)alert owners when the generator nebbs-attentidn.Magnetic backing permits refrlgerator mounting and gives a 600 foot line of sight communication. Extended Warranty Coverage Extend your generator's warranty coverage by purchasing the 5 year,extended warranty coverage.Covers 5 years of both parts and labor.Extended coverage can be purchased within 12 months of the end-users purchase date. This extended coverage Is applicable to registered units and end-user proof of purchase must be available upon request. Available for Generac®,Guardian®and Centurion®products. Not available for CorepowerTM and EcoGen products or all loternatlonal purchases. Contact an Independent authorized Dealer for additional information on accessories. 10 Automatic Standby Generator Owner's Manual Section 3 Operation 3.1 — Control Panel Interface 4 The control panel on this unit is intended to only be operated by qualified service personnel. The Control panel Interface Is located under the lid of the enclosure.Before attempting to lift the lid of the enclosure,verify that both left and right side locks are unlocked.To remove the front cover,lift the cover straight up to disengage the side hooks,then tilt and lift It away from the unit. When closing the unit,ensure that both left and right side locks are securely locked.See Figure 3-1. The_enclosed keys provided with this unit are for service personnel usage only. - 1 SIDE LOCK �• ,� ki �, 1 ^K IYkfi #it f i (da",.--, '_.,':;.`:'G.;,x;..::::,:'t'v•'.s'r„v�Sc::^'K'.'N:t°w;3,:�:'..T".-:=q.;3o-ua:7, 1smavu a kd�weded&. �a'�.slw.cv srrt�vum,H.a.+'n.�ws+uxctl.axvta<.s+.a.' •`e¢ Figure 3-1: Generator With Lid Open/Side Lock Location Set to AUTO, the engine may crank and start at any time without warning. Such automatic starting Qoccurs when utility power source voltage drops below a preset level or during the normal exercise cycle.To prevent possible injury that might be caused by such sudden starts, always set to OFF and remove the fuses before working on or around the generator or transfer switch. Then, place a "DO NOT OPERATE"tag on the generator panel and on the transfer switch. NOTE:The generator is to be run with all appropriate panels in place,including during troubleshooting by a technician. Automatic Standby Generator Owner's Manual 11 a aENTER a Figure 3-2: Generator Control Panel 3.2 — Using the Auto/Off/Manual Buttons Button Description of Operation Auto Selecting this button activates fully automatic system operation.Automatic operation allows the unit to automatically start and exercise the generator according to the exercise timer(see the Setting the Exercise Timer section). ---- - UTI ----- (slbutton rshuts�owrrthe genera3or and also�revents ntomatic-operation-and-exercise-of-the tmi�- -—--- Manual This button will crank and start the generator.Transfer to standby power will not occur unless there Is a utility failure. NOTE:Damage caused'by mis-wiring of the interconnect wires is not warrantable. 3,3, — fnterface Menu Displays The LCD display: Feature Description HOME page'- The default page which will be displayed if no buttons are pressed for 60 seconds.This page normally,shows the current Status message and the current date and time.The highest priority active Alarm/Warning will be automatically posted on this-page as well as flashingthe backlight when such a condition Is'detected.In the case'of multiple AlarmsMlarnings,only the first message will be displayed.To clear an Alarm or Warning,press the OFF button and then press the ENTER key. Display Backlight Normally off.if the operator presses any button,the backlight will automatically light and remain on for 30 seconds. MAIN MENU page Allows the operator to navigate to all other pages or sub-menus by using the Arrows and Enter buttons.This page can be accessed at any time with several presses of the dedicated Escape button.Each press of the Escape button takes the operator to the prevlous menu until the MAIN MENU displays.This page•contalns Information for-History;Status;Edlt;Debug. 3.3.1— Menu System Navigation To get to the MENU,use the."Escape"button from any page.It may require pressing it many times before getting to the MENU page.Navigate to the desired menu by using the T/I buttons.When the desired menu is displayed and flashing,press the"Enter"button.See Figure 3-3. 12 Automatic Standby Generator Owner's Manual i i I - I c _n 0 S W CL Z G < 2014 HOME STANDBY MEND MAP " o °n CD — I �arr�Tt oetemme CD I IES. 02/14113 07A0 rm RROW.+ Raring Mamal `; 0 Runnkg-Utldly Lost _-*_ESC O Running-RemoteStar ENTER SYSTEM DATFJTR¢Rumdng-2 Wire StecENTERRSedOHSNARROI (D SNppcd .11 Ba"Condition COndNon E-ENTER _ BATTERY SILO IN OA - U) Stoppetl_Ayer n "Impect Batey or"Check Battey ESC-► E11 Elf" ESC _ I -1 thin 50+ --N-ENTER _Run Log+ .0-9— 'Ra+ log' 1--m-ENTER EqC MAINT, Run Hre E3Ci EW-1.-1. 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'-Yes W N0+• When 1Wda1a is complete the unk raWrrm to Insult Wlmrd Un%upPaud Davke 1 M-U. Whentheharh6olr powers theveryflrd seneen displays Ill.ve he relon rpanbarTar a few seconds When hghdau b mngeu remove Thumh orAe,Shen fo9ow ' � - tlhe Ir18ta9 VJla3N Mery - . I { 1 , I i _ W � , 1 . IIII I 3.4 —Automatic Transfer Operations. To select automatic operation: 1. Make sure the transfer switch main contacts are set to their UTILITY position (loads connected to the utility power source). 2. Be sure that normal UTILITY power source voltage is available to transfer switch terminal lugs N1 and N2. 3. Press the AUTO button on the Control Panel Interface. 4. Set the Main Circuit Breaker(Generator Disconnect)to its ON (Closed) position. With these steps complete,the generator will start automatically when utility source voltage drops below a preset level.After the unit starts,loads are transferred to the standby power source. 3.4.1—Automatic Sequence of Operation 3.4.1.1 —Utility Failure With the generator set to AUTO,when the utility falls(below 65%of nominal)a 10 second(optionally programmable)line Interrupt delay time Is started.If the utility is still gone when the timer expires,the engine will crank and start.Once started,.a 5 second engine warm-up timer will be Ini- tiated.When the warm-up time expires,the controller will transfer-the load to the generator.If the utility power Is restored(above 75%nominal)at any time from the Initiation of the engine start until the generator Is ready to accept load(5 second warm-up time has not elapsed),the controller, will complete the start cycle and run the generator through Its normal cool down cycle,however,the load will remain on the utility source. 3.4.1.2——Cranking -------- ---- -------- -- — -- — --The system will control the cyclic cranking as follows: 0 8 kW unit-5 cranking cycles as follows:15 second crank,seven(7)second rest,followed by four(4)additional cycles of seven(7)second cranks followed by seven(7)second rests. 6 11 -22 kW,units-5 cranking cycles as follows:16 second crank,seven(7)second rest,16 second crank,seven(7)second rest,followed by three(3)additional cycles of seven(7)second cranks followed by seven(7)second rests. 3.4.1.3— Load Transfer The transfer of load when the generator Is running Is dependent upon the operating mode: MANUAL • Will not transfer to generator if utility is present. • Will transfer to generator if utility fails(below 65%of nominal for 10 consecutive seconds). • Will transfer back when utility returns for 15 consecutive seconds.The engine will continue to run until removed from the MANUAL mode. AUTO • Will start and run if utility fails for 10 consecutive seconds(factory default). • Will start a 5 second engine warm-up timer. -Will not transfer if utility subsequently returns. -Will transfer to generator if utility is not present. _-__---.--_.Will-transfer-baekto-utility-once,-utilityreturns-(abovea5%of-nominal)--for-15-seconds---------------------------- • Will not transfer back to utility unless utility returns.The generator will shut down if the.OFF button is pressed or a shutdown alarm is present. • Once utility power is returned,the generator will shut down after 1 minute cool-down time. EXERCISE • Will not exercise if generator is'already running in either AUTO or MANUAL mode. • During exercise,the controller will only transfer if utility fails during exercise for 10 seconds,and will switch to AUTO. 14 Automatic Standby Generator Owner's Manual a �3.5 — Turning the Generator Off When Operating--Under Load -NOTE:Important!To turn the generator off-during prolonged utility outages-to perform maintenance or conserve fuel,follow these simple, but important steps: To turn the generator OFF(while running In AUTO and online): 1. Tum OFF(or OPEN)the main Utility disconnect. 2. Tum OFF (or OPEN)the Main Line Circuit Breaker(MLCB)on the generator. and allow the generator to run for 1 minute to cool down. 3. Turn the generator OFF. If the generator is to remain off for more than an hour, remove the 7.5 Amp fuse from the control panel to avoid running down the starting battery, if utility is not present. To turn the generator back ON: 1. Put the generator back into AUTO and allow,to start and warm-up for a few minutes. 2. Tum ON (or CLOSE)the MLCB on the generator. The system will now be operating In its automatic mode.The main utility disconnect can be turned ON(or CLOSED),but to shut the unit off,this complete process must be repeated. 3.6 — Manual Transfer Operation Z Film------ - attemptto-acttvate-the-transfer-sw!tch-manually-unti!-alLpower-voltage si1 ies-to the__switch ha�been_ completely turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possi- bly fatal electrical shock. Prior to automatic operation,manually exercise the transfer,switch to verlfy that there Is no Interference with proper operation-of the mechanism. Manual operation of the transfer switch is required If electronic operation should fall. 3:6.1—Transfer to Generator Power.Source - 1001200 Amp 1. Press the Control Panel OFF button. t2. Set the Main Circuit Breaker(Generator Disconnect)to its OFF (OPEN)=position. LOAD CONNECTED TO UTILITY POWER-SOURCE 3. Turn off the utility power supply to,the transfer LOAD CONNECTED TO STANDBY POWER�SOURCE switch using the means provided (such as a utility main line circuit breaker). 0 rOPERATING 4. Use the manual transfer handle inside the transfer switch to move the main contacts to their STANDBY positions (loads connected to the standby power NSFER source). _- ---__-- — -- E_-- ----------------5— Ta-crank-and-start-the-engine;{gess-the-Control------_- Panel MANUAL button. CH6. Allow the engine to stabilize and warm up for a few 0 ER minutes. 7. Set the Main Circuit Breaker(Generator Disconnect)to its ON (CLOSED) position. The standby power source now powers the loads. Figure 3-4: Manual Transfer Switch Operation Automatic Standby Generator Owner's Manual 15 3.6.2-Transfer Back to Utility Power Source „. When utility power has been restored,transfer back to utility source and shut down the generator.To manually transfer back to utility power and shut down-the generator: - - - -- -==�--- -- - -- -- --- - - - - - - -- 1. Set the Main Circuit Breaker(Generator Disconnect)to its OFF (OPEN) position. 2. Allow the engine to run for 2 minutes at no-load to stabilize the internal temperatures. 3. Press the Control Panel OFF button. The engine should shut down. 4. Ensure that utility power supply to the transfer switch is turned off. 5. Use the manual transfer handle inside the transfer switch to move the main contacts back to their UTILITY posi- tions(loads connected to the utility power source). 6. Turn on the utility power supply to the transfer switch using the means provided. 7. Press the Control Panel AUTO button. 3.6.3—Transfer to Generator Power Source - 60 Amp 1. Press the Control Panel OFF button. ♦ 2. Set the Main Circuit Breaker(Generator I Disconnect)to its OFF (OPEN) position. LOAD CONNECTED TO STANDBY POWER SOURCE 3. Turn off the utility power supply to the transfer LOAD CONNECTED TO UTILITY POWER SOURCE switch using the means provided (such as a utility main line circuit breaker). 0 0 4. Use the manual transfer handle inside the transfer switch to move the main contacts to their STANDBY positions(loads connected to the standby power ® MANUAL TRANSFER source). HANDLE 5. To crank and start the engine, press the Control Panel MANUAL button. TRANSFER SWITCH .6. Allow the engine to stabilize and warm up for a few 0 0 OPERATING LEVER minutes. 7. Set the Main Circuit Breaker(Generator Disconnect)to its ON (CLOSED) position. The standby power source now powers the loads. Figure 3-6: Manual Transfer Switch Operation 3.6.4—Transfer Back to Utility Power Source When utility power has been restored,transfer back to utility source and shut down the generator.To manually transfer back to utility power and shut down the generator: --�I:--Setthe-Main-Circuit-Breaker(Generator-Disconnect)--to-its-OfF-(OPEtf)-position__.______—._-____.. ..____, 2. Allow the engine to run for 2 minutes at no-load to stabilize the internal temperatures. 3. Press theControlPanel OFF button. The engine should shut down. 4. Ensure that utility power supply to the transfer switch is turned off. 5. Use the manual transfer handle inside the transfer switch to move the main contacts back to their UTILITY posi- tions (loads connected to the utility power source). 6. Turn on the utility power supply to the transfer switch using the means provided. 7. Press the Control Panel AUTO button. 16 Automatic Standby Generator Owner's Manual 3.7 _ Side Compartment Local codes may require this compartment to be locked.A hasp is provided so the owner/operator can secure the compartment with his or her - -own padlbck.-Check local codes for side compartment locking requirements. - _-— — LED INDICATOR LIGHTS 15 Amp OUTLET BREAKER �+,d 1K(PI1}tai .� .,�� .... ,..�.:�».• w. °,. e va Mme! 5 loop dawr 120V GFCI OUTLET MAIN CIRCUIT BREAKER Figure 3-6: Open Side Compartment 3.7.1— Main Circuit Breaker (Generator Disconnect) This Is a 2-pole breaker rated according to relevant specifications. 3.7.2— LED,'Indicator Lights Green LED"Ready"light is on when utility is present and the Control Panel button is in the AUTO position.This also indicates when•the gen- erator Is running. Red LED"Alarm'light Is on when the-generator Is OFF or a fault is detected and means contact your authorized servicing dealer. Yellow LED°Maintenance"light.Note:Yellow LED may be on at the same time as either the Red or Green LEDs. 3.7.3- 120V GFCI Outlet/16 Amp Breaker(16-22 kW Only) Some units are equipped with an external 15 amp,120 volt GFCI convenience outlet located In the top corner of the compartment. When the generator Is running,in the absence of utility power,this outlet may also be used to power items outside the home such as lights or ---- ----power-tools:Thls-outlet-may-also-be-used-when-utllity powerispresent-by-running-the-generator-in-manual-mode -------------'-- - - --— --- This outlet does not provide power if the generator is not running.Do not use this outlet when the generator is In Exercise mode.This outlet is - protected by a 15 Amp circuit breaker in the side compartment. 3.8 — Battery Charger NOTE:The battery charger is integrated Into the control module in all models. The battery charger operates as a"Smart Charger"that ensures: Output Is continually optimized to promote maximum battery life. Charging levels are safe. NOTE:A warning is displayed on the LCD when the battery needs service. Automatic Standby Generator Owner's Manual 17 3.9 — Setting the Exercise Timer- This generator is equipped with a configurable exercise timer.There are two settings for the exercise timer.One Is Day/Time.Once it is set,the -generatorwill-start and-exercise for the period defined,-on-the day of-the-week-and at the time of day specified.•During-this exercise period;the- unit runs for approximately 5 or 12 minutes,depending on the model,and then shuts down.The other is for the exercise frequency(how often the exercise will take place).It can be set to WEEKLY,BIWE EKLY or MONTHLY.If monthly is chosen,the date of the month must be selected and the generator will exercise on that day each month.Transfer of loads to the generator output does not occur during the exercise cycle unless util- ity power Is lost. IF THE INSTALLER TESTS THE GENERATOR PRIOR TO INSTALLATION,PRESS THE-ENTER"BUTTON TO SKIP SETTING UP THE EXERCISE TIMER. Table 3-1 details the exercise information and programming options for all Home Standby generators. Figure 3-7 Illustrates the engine speed pro- file during a typical exercise cycle for 22 kW generators.Figure 3-8 shows the engine speed profile for 16-20 kW generators.8-11 kW generators, exercise at a constant 3600 rpm.While providing the necessary periodic exercise operation,the lower rpm also reduces fuel consumption, engine wear and noise. NOTE:The exercise feature will operate only when the generator is placed In the AUTO mode and will not'work unless this procedure Is performed.The current date/time will need to be reset every time the 12 volt battery is disconnected and then reconnected,and/or when the fuse is removed Table 3-1: Generator Exercise Characteristics Generator Size 8 kW 11 kW 16 0/20 kW 22 kW Low Speed Exercise n/an/a 2400 rpm 1950 rpm Exercise Frequency Weekly/Bi-Weekly/Monthly Weekly/61-Weekly/Monthly Weekly/BI-Weekly/Monthly Weekly/Bl-Weekly/Monthly Options Exercise Time Length 12 minutes _T 12 minutes 5 minutes 5 minutes "exercises at 3600 rpm Low Speed Exercise Profile-22 kW Generators 3800 3600 3400 g 3200 d ae 3000 L 2800 N R 260D S 2400 2000 1800 O sec Ss 10s Iss 20s 25s 30s 35s 40s 45s 1min 5min Exercise Time Figure 3-7: Low Speed Exercise Profile - 22 kW Units 18 Automatic Standby Generator Owner's Manual 3200 Low Speed Exercise Profile-16 to ZOIW Generators 3000 2800 C 2600 N d A 2400 2200 2DDD 0 sec S s 10 s 1 min 5 min Exercise Time Figure 3-8: Low Speed Exercise Profile - 16-20 kW units Automatic Standby Generator Owner's Manual 19 This page intentionally left blank. 20 Automatic Standby Generator Owner's Manual Section 4 Maintenance NOTE:Proper maintenance and proper and safe operation is crucial to the life of the generator.Genuine General;parts MUST be used to ensure warranty coverage NOTE:Since most maintenance alerts occur at the same time(most have two year intervals),only one will appear at any one time. Clearing one will cause the next active alert to be displayed. y s QAll service work to this generator must be performed by a qualified service person only. 4.1 — Performing Scheduled Maintenance It Is Important to perform Maintenance as specified In the Service Schedule fop proper generator operation and to ensure that the genepatop com- plies with the applicable emission standards for the duratloh of its useful life.Service and Pepaips may be performed by any qualified sepvice pep- son or PepalP shop.Additionally,emissions critical maintenance must be performed as scheduled In order for the Emissions Warranty to be valid. Emissions critical maintenance consists of servicing the alr,fiiteP and spark plugs in accordance with the Service Schedule.The contpollep will ----------prom"P-Sehedule-A-opSc-heduie-B-maintenance-tot"e'Pfopmed.Schedule-A-maintenance-consists-of-ifie-oil,oil-fiifer-and-tune-up.-Schedule-.---- B maintenance Includes the oil,oil filtep,tune-up,alp cleaner,spark plug(s)and valve clearance. 4.2 — Service Schedule System Component Procedure Frequency X=Action W=Weekly R=Replace as Necessary Inspect Change Clean M=Monthly '=Notify Dealer if Repair is Needed Y=Yearly Fuel Fuel lines and connections* X M Lubrication Oil level XI JM or 24 hours of continuous operation Oil X 2Y or 200 hours of operation'* Oil filter X 2Y or 200 hours of operation'* Cooling Enclosure louvers X, X W Battery Remove corrosion,ensure dryness X X Y Clean and tighten battery terminals XX Y - -Check-chargestate- - X — --X - - ---- __Y_ - - -- - - - Electrolyte level(unsealed batteries only)' X X Every 6 M Engine and Mounting Air cleaner X X 400 hours Spark plug(s) X X 400 hours Valve Clearance X 400 hours— General Condition Vibration,Noise,Leakage* X M Complete Tune-Up* independent Authorized Dealer must perform 2Y or 200 hours 'Contact the nearest Dealer for assistance if necessary. " Change oil and filter after the first 25 hours of operation.Continue to check at intervals of 200 hours or 2 years,whichever occurs first.Severe duty oil drain inter- vals:In cold weather conditions(ambient below 40 T/4.4°C)change engine oil and filter every year or 100 hours of operation to prevent accumulation of water In the oil.If the unit will be operated continuously in hot ambient conditions(ambient above 85 T/29.4°C),change every year or 100 hours of operation. Check valve clearance after the first 25 hours of operation Continue to check at intervals of 400 hours. Automatic Standby Generator Owner's Manual 21 4.2.1— Maintenance Log 1. Battery inspection and charge check(recommended every year(1)for the life of the battery) NOTE:Check electrolyte level(unsealed-batterles only)every 6 months. - Dates Performed: 2. 011,oil filter and air filter replacement(recommended after the first 25 hours after Installation and every 200 hours or 2 years,whichever occurs first)NOTE:Spark plug replacement(recommended every 4 years or 400 hours,whichever occurs first). Dates Performed: 3. Valve Adjustment(recommended after the first 25 hours of operation and then after every 400 hours of operation) ---------------------- -------------- - ---------------------- -------------— Dates ----- 4.3 — Checking Engine Oil Level When power outages necessitate running the generator for extended perlods,the oil level should be checked daily.To check the engine oil level: 1. if the generator is running during a utility outage,first turn OFF all"associated loads running In the residence using the electrical panel's main disconnect.Then,turn the generator's Main Clrcult Breaker to the OFF position. - 2. Press the Control Panel OFF button.Walt 5 minutes. 3. Remove the dipstick and wipe it dry with a clean cloth. 4. Completely Insert the dipstick and again remove it. 5. Observe the oil level.The level should be at the"Full"mark on the dipstick. 6. if necessary,remove the oil fill cap and add oil to the engine until the level reaches the'Full'mark and reinsert the dipstick and fill cap. 7. Press the-Control Panel AUTO button. 8. If the generator was running during a utility outage,first turn the Main Circuli Breaker to the ON position.Then,turn ON the needed loads in the residence. 0 Never operate the engine with the oil level below the"Add" mark on the dipstick. Doing so could damage the engine. QHot oil may cause burns.Avoid prolonged or repeated skin exposure with used oil.Thoroughly wash exposed areas with soap. 22 Automatic Standby Generator Owner's Manual 4.3.1— Engine Oil Recommendations = -To maintain the warranty,genuine Genepac.peplacement parts MUST be used,including Generac oil kits(which include_an oil and alp fiitey_),Gen- erac oil kits can be obtained through an Authorized Dealer or purchased on-line.To purchase on-line,access the maintenance kits page through www.generac.com op directly at shop.generac.com.Follow the prompts to enter delivery Information and complete the pupchase. All Generac oil kits meet minimum American Petroleum Institute(API)Service Class SJ,SL,or better.Use no special additives.Select the apppo- prlate viscosity oil grade according to the expected operating tempepature.Synthetic oil also can be used in the appropriate weight as standard. IOWA T 40' 40 0 10 20 •as 46 6a• si 100 mc40 40 ao a ;0 so sa io ----- - -- ----------------------- ---- Tra""re -4[- � .__--------------------- Figure 4-1: Recommended Oil Based on Temperature SAE 30 above 32 OF(0°C) 1 OW-30 between 40 and-10 OF(4 and-23°C) Synthetic-5W-30 for all temperature ranges 0 1 Any attempt to crank or start the'engine before it has been properly serviced with the recommended oil may result in an engine failure. 4.3.2— Changing the Oil and Oil Filter 1. Start the engine by pressing the MANUAL button on the control panel and allow the engine to.pun for 5 minutes.Then,ppess the-Control Panel OFF button to shut down the engine. 2. A few minutes after the engine shuts OFF,when It has�cooled slightly,liftthe lid and remove the front panel.Pull the oil dpain hose Yee of its retaining clip. Remove the cap from the hose and drain the oil Into a suitable container. 3. After the oil has dralned,replace the cap onto the end,of the oil drain hose.Reposition and secupe the hose with the retaining clip. 4.- With'the_oll.drainedrremove iheold olLfilter-by_turning.lt-moierclockwlse..For titter loc-t(on,see Figure 4-2,-_ 5. Apply a light coating of clean engine oil to the gasket of the new fliter. 6. Screw the new filter on by hand until Its gasket lightly contacts the oil filter adapter.Then,tighten the filter an additional 3/4 to one full turn. 7. Refill the engine with the proper recommended oil. For'recommended oil,see Figure 4-1. B. Start the engine,run for 1 minute,and check for leaks. 9. Shutdown the engine and recheck the oil level.Add oil as needed.DO NOT OVER FILL. 10. Re-Insert dipstick and/or reattach fill cap. 11. Press the Control Panel AUTO button. 12. Dispose of the used oil and filter at a propep collection center. Automatic Standby Generator Owner's Manual 23 F�TER- IldG OL b Figure 4-2: Oil Filter and Drain Location 4.4 — Changing the Engine Air Cleaner 1._- With-the generator shutdown,lift the lid and remove the fron_ttanel_ 2. Remove the cover clips and'alp cleaner cover(11-22 kW),or disengage the wire clip and open the alp cleaner access door(8 kW). 3. Pull out the bid air fiftep and discard. 4. Thoroughly clean the air cleaner enclosure of any dust or debpis. 5. Install a new alp cleaner. 6. . ,Install the alp cleaner cover and cover clips(11-22 kM,op close the-alp cieanep access doop and engage the wire clip(8 kW). 4.5 -- Spark-Plugs Reset the spark plugs)gap or replace the spapk plug(s)as necessary: 1. With the genepatbr shutdown,lift the lid and remove the front panel. 2. Clean the`area apound the base of the spark plug(s)to keep_dipt and'debpls out of the engine. 3. `Remove the spapk,plug(s),and check the condition.Install a new plug(s)If the old one Is worn'op if reuse Is questlonable. 4. Clean the plug(s)by scraping or washing with a wire bpusK and commercial solvent.Do not blast the plug(s)to clean. 5. Check the spark plug gap using a wire feeler gauge.See Figure 4-3.Adjust the gap by carefully bending the ground electpode to: • "Fop 8,11,20 and 22 kW units-0.76 mm(0.030 In) For 16 kW units-1.02 mm(0.040 in) Figure 4-3: Spark Plug Gap Adjustment 24 Automatic Standby Generator Owner's Manual .4.6 Valve Lash Adjustment After the first 25 hours of operation and then--after every 400 hours of operation,check the valve clearance.Adjust If necessary. Important:Please contact the Dealer for service assistance.This Is a very Important step to ensure longest life for the engine. To check valve clearance: • The engine should be cool before checking.If valve clearance Is 0.002-0.004 in(0.05-0.1 mm),adjustment is not needed. • Remove spark plug wires and position wires away from plugs. • Remove spark plugs. • Make sure the piston is at Top Dead Center(TDC)of Its,compression stroke(both valves closed).To get the piston at TDC,remove the Intake screen at the front of the engine to gain access to the flywheel nut.Use a large socket and socket wrench to rotate the nut and hence the engine in a clockwise direction.While watching the piston through the spark plug hole.The piston should move up and down.The piston Is at TDC when it is at Its highest point of travel. To adjust valve clearance(see Figure 4-4): • Make sure the engine Is at 60°to 80 OF(16°to 27°C). • . Make sure that the spark plug wire Is removed from the spark plug and out of the way. • Remove the four screws attaching the valve cover. __ • Loosen the rocked jam nut.,Using a 10 mm Allen wrench(530 cc englne)or a 13 mm Allen wrench(410 cc,990 cc and 999 cc engines),turn the pivot a stud w�ilTe c�ied'kin c earance between t the rocker arm and the valve stem with a ee er gauge.Coprecc earance is 0 002=0.004 In(0.05-0.1 mm). NOTE:Hold the rocker arm jam nut In place as the pivot bail stud is turned. • When valve clearance Is correct,hold the pivot bail stud in place with the Allen wrench and tighten the rocker arm Jam nut.lighten the jam nut to 174 In-Ib(19.68-N-m)torque.After tightening the jam nut,recheck valve clearance to make sure It did not change. • Install new valve cover gasket. • Re-attach the valve cover. NOTE: Start all four screws before tightening or it-will not be possible to get all the screws in place.Make sure the,vaive cover gasket Is in place. • Torque fasteners to 6-9 ft/lb(8-12 Nm) • Install spark plugs.Torque to"!5-18 fUlb(20-25 Nm). • Re-attach the spark plug wire to the spark plug. • Repeat the process for the other cylinder,if necessary. Automatic Standby Generator Owner's Manual 25 Rocker Pivot Ball Arm Stud Jam Nut Valve Stem O Figure 4-4: Valve Clearance Adjustment ------4.7 tusaftery Mainenart-ce------- - ----- -- -- --- -- ----— -- - -- -- ---- The battery should be regularly Inspected per the Service Schedule: 1. With the-generator shutdown,lift the lid and remove the front panel. 2. Inspect the battery-posts.and cables for tightness and'corro§ion.Tighten and clean as necessary. 3., Check the battery,fluid-level of-unsealed batteries;and-if necessary,fill with distilled water only.DO NOT,use-tap water.Also,have-tlie Dealer�or a qualified Service Technician-check the state of charge and condition: Do not dispose of-the battery by incineration.The battery is-capable of exploding. A battery presents a risk of,electrical shock and high-short circuit current.Strictly observe the following precau- tions when working on batteries: • Remove the 7.5 Amp ATO®'fuse from the generator control panel. • Remove all Jewelry—watches,rings,metal objects,etc. • Use tools with Insulated handles. • Wear rubber gloves and boots. • Do not lay tools or metallic objects on top of the battery. • Disconnect the charging source prior to connecting or disconnecting battery terminals. 26 Automatic Standby Generator Owner's Manual 1 Do not open or mutilate the battery. Released electrolyte has been known to be harmful to the skin and eyes,and to be toxic.The electrolyte is a dilute-sulfuric-acid that is harmful to the skin and eyes.It is electrically conductive and corrosive.Strictly observe the following precautions: • Wear full eye protection and protective clothing. • Where electrolyte contacts the skin,wash it off Immediately with water. • Where electrolyte contacts the eyes,flush thoroughly and immediately with water and seek medical attention. • Wash down spilled electrolyte with an aid neutralizing agent.A common practice is to use a solution of 1 pound,(500 grams)bicarbonate of soda to 1 gallon(4 liters)of water.The bicarbonate of soda solution Is to be added until the evidence of reaction(foaming)has ceased.The resulting liquid Is to be flushed with water and the area dried. Lead-acid batteries present a risk offire because they generate hydrogen gas.Strictly observe the following pre- cautions: • DO NOT smoke when near the battery. • DO NOT cause flame or spark In the battery area. • Discharge static electricity from the body before touching the battery by first touching a grounded metal surface. ® Be sure the utility power supply is turned off and the 7.5 Amp fuse is removed from the generator Control Panel, or sparking may occur at the battery posts as the cables are attached and cause an explosion. 4.8 —Attention After Submersion If the generator has been submerged In water,It MUST NOT be started and operated. Following any,submerslon in water,have a Dealer thor- oughly clean,dry,and Inspect the generator.If the structure(home)has been flooded,it should be inspected by a certified electrician to ensure there won't be any electrical problems during generator operation or when utility power Is returned. 4.9 — Corrosion Protection Periodically wash and wax the enclosure using automotive 'type products.Frequent washing Is recommended In salt water/coastal areas.Spray engine linkages with a light oil such as WD-40. 4.10 — Out of Service Procedure 4.10.1— Removal From Service If the generator cannot be exercised every 7 days and will be out of service longer than 90 days,prepare the generator for storage: 1. Start the engine and let It warm up. _Close.the_fuel shutoff valveln the-fuel supply Ilne and allow the_unit to shut down.____._ 3. Once the unit has shut down,set the generator's Main Circuit Breaker(Generator Disconnect)to Its OFF(OPEN)position. 4. Turn off the utility power to the transfer switch. 5. Remove the 7.5 Amp AT6@ fuse from the generator's Control Panel. 6. Disconnect the battery cables.Remove negative cable first. 7. Remove battery charger AC Input T1/Neutral cable(has white sleeve)at controller. 8. While the engine Is still warm,drain the oil completely,and then refill the crankcase with oil. 9. Attach a tag to the engine Indicating the viscosity and classification of the new oil in the crankcase. 10. Remove the spark plug(s)and spray a fogging agent Into the spark plug(s)'threaded openings. Reinstall and tighten the spark plug(s). 11. Remove the battery and store It in a cool,dry room on a wooden board.Never store the battery on any concrete or earthen floor. 12. Clean and wipe down the entire generator. Automatic Standby Generator Owner's Manual 27 4.10.2— Return to Service To return the unit to service after storage: 1. Verify that utility power is turned off. 2. Check the tag on the engine for oil viscosity and classification.If necessary,drain and refill with proper oil. 3. Check the state of the battery. Fill all cells of unsealed batteries to the proper level with distilled water.DO NOT use tap water.Recharge the battery to 100%state of charge.If defective,replace the battery. 4. Clean and wipe down the entire generator. 5. Make sure the 7.5 Amp ATOO fuse Is removed from the generator Control Panel. 6. Reconnect the battery. Observe battery polarity.Damage may occur If the battery is connected incorrectly.Install positive cable first. 7. Reconnect the battery charger AC Input T1/Neutral cable(has white sleeve)at controller. B. Open the fuel shutoff valve. 9. Insert the 7.5 Amp ATOO fuse Into the generator Control Panel. 10. Start the unit by pressing the MANUAL button.Allow the unit to warm up for a few minutes. 11. Stop the unit by pressing the Control Panel OFF button. 12. Turn on the utility power to the transfer switch. 13. Set the Control Panel to AUTO. The generator is ready for.service. NOTE:When-a battery is dead or has been disconnected,the exercise timer and current date and time must be reset. 28 Automatic Standby Generator Owner's Manual Section 5 Troubleshooting Problem Cause Correction The engine will not crank. 1. Fuse blown. 1. Correct short circuit condition by replacing 7.5 Amp fuse in generator control panel. 2. Loose, corroded or defective 2. Tighten,clean or replace battery cables. as necessary.* 3. Defective starter contact. 3. *See#2. 4. Defective starter motor. 4. *See#2. 5. Dead Battery. 5. Charge or replace battery. The engine cranks but 1. Out of fuel. 1. Replenish fuelfl"urn on fuel valve. will not start. 2. Defective fuel solenoid(FS). 2. * 3. Defective spark plug(s). 3. Clean, re-gap or replace plug(s). 4. Valve lash out of adjustment. 4. Reset valve lash. The engine starts hard 1. Air cleaner plugged 1. Check/replace air cleaner. and runs rough. or damaged. 2. Defective spark plug(s). 2. Clean, re-gap or replace plug(s). 3. Fuel pressure incorrect. 3. Confirm fuel pressure to regulator is 10-12"water column(19-22 mm mercury)for LP,and 3.5-7°water column(7-13 mm mercury)for natural gas. 4. Fuel selector in wrong position. 4. Move selector to correct position. The generator is set to OFF, 1. Controller wired incorrectly. 1. Repair wiring or replace controller* but the engine continues to 2. Defective control board 2. Replace controller. run. There is no AC output from 1. Main line circuit breaker is in 1. Reset circuit breaker the generator. the OFF(or OPEN)position. to ON(or CLOSED). 2. Generator internal failure. 2. * There is no transfer to 1. Main line circuit breaker is in the OFF 1. Reset circuit breaker to ON - -standby-after-utility- ---____ _ _._ _ ____ _____(orOPEN)-position. _ ___ __________ (or CLOSED)-position.-.--.--- source failure. 3. Defective transfer switch coil. 3. 4. Defective transfer relay 4. 5. Transfer relay circuit open. 5. 5. Defective control logic board. 5. Unit consumes large 1. Engine over filled with oil. 1. Adjust oil to proper level. amounts of oil. 2. Engine breather defective. 2. * 3. Improper type or viscosity of oil. 3. See"Engine Oil Recommendations 4. Damaged gasket,seal or hose. 4. Check for oil leaks. *Contact an Authorized Service Dealer for assistance. Automatic Standby Generator Owner's Manual 29 This page intentionally left blank. 30 Automatic Standby Generator Owner's Manual Section 6 Quick Reference Guide Active Alarm Problem LED Things to Check Solution NONE Unit running in AUTO but no power GREEN Check MLCB. Check MLCB.Contact servicing dealer if in house. MLCB is in the ON position. HIGH Check the Check ventilation around the intake, TEMPERATURE Unit shuts down during operation. RED LEDs/Screen exhaust and rear of generator.Contact for alarms. serving dealer if no obstruction is found. OVERLOAD Check the Clear alarm and remove household REMOVE LOAD Unit shuts down during operation. RED LEDs/Screen loads from the generator. Put back in for alarms. AUTO and restart. Clear alarm and remove household RPM SENSE Unit was running and shuts down, Check the loads from the generator. Put back in LOSS attempts to restart. RED LEDs/Screen AUTO and restart.If problem returns, for alarms. contact servicing dealer to investigate —•-_-- - _-- - -- _— ___ -..__-- -- -- -- — possible fuel issue. NOT Unit will-not start in AUTO with utility See if screenRefer to activation section in Owner's ACTIVATED loss. NONE says unit not Manual. activated. - Unit will not start in AUTO with utility Check screen If the start up delay is greater than None loss. GREEN for start delay expected,contact servicing dealer to countdown. adjust from 2 to 1500 seconds. LOW OIL Unit will not start in AUTO with utility Check the Check oil level.Add oil per Owner's PRESSURE loss. RED LEDs/Screen - Manual.Contact servicing dealer if oil for alarms. level is correct. Clear alarm.From the MAIN menu on RPM SENSE Unit will not start in AUTO with utility , Check the the control panel,navigate to the BAT- LOSS loss. RED' LEDs/Screen TERY MENU.Contact servicing dealer if for alarms. battery is GOOD. Replace battery If CHECK BATTERY is displayed. Check fuel line shutoff valve is in the ON Unit will not start in AUTO with utility Check the position.Clear alarm.Attempt to start OVERCRANK loss RED LEDs/Screen the unit in MANUAL. If it does not start for alarms. or starts and runs rough,contact servic- ing dealer. LOW VOLTS_.__-Unit-will not start in AUTO-with utility__ Check the Clear alarm and remove•household RED --LEDs/Screen--- ' loads from the generator.Put-beck in--- REMOVE LOAD loss. for alarms. AUTO and restart. Unit will not start in AUTO with utility Check the Check ATO 7.5 Amp fuse.Replace with FUSE PROBLEM loss RED LEDs/Screen same type fuse if bad.Contact servicing for alarms. dealer if fuse is good. Unit will not start in AUTO with utility Check the OVERSPEED loss. RED LEDs/Screen Contact servicing dealer for alarms. UNDER Unit will not start in AUTO with utility Check the VOLTAGE loss. RED LEDs/Screen Contact servicing dealer. for alarms. Unit will not start in AUTO with utility Check the UNDERSPEED loss RED LEDs/Screen Contact servicing dealer. for alarms. Automatic Standby Generator Owner's Manual 31 Active Alarm Problem LED Things to Solution Check STEPPER Unit will not start in AUTO with utility Check the S OVTEPPE ENT loss. RED LEDs/Screen Contact servicing dealer. for alarms. Unit will not start in AUTO with utility Check the MISWIRE loss RED LEDs/Screen Contact servicing dealer. for alarms. Unit will not start in AUTO with utility Check the OVERVOLTAGE loss. RED LEDs/Screen Contact servicing dealer. for alarms. Clear alarm.'From the MAIN menu on YELLOW Check screen the control panel,navigate to the BAT- LOW ATLOW BATTERY Yellow LED illuminated in any state. for additional TERY MENU.Contact servicing dealer if information. battery is GOOD.Replace battery If CHECK BATTERY is displayed. BATTERY Check screen PROBLEM Yellow LED illuminated in any state. YELLOW for additional Contact servicing dealer. information. CHARGER YELLOW Check screen WARNING Yellow LED illuminated in any state. for additional Contact servicing dealer information. -- ____ --- ---- ---- ----------------- ---- ----- - — -- Check screen_----Perform-SERViCE-A-maintenance;-- — — -- - SERVICE A Yellow LED illuminated in any state. YELLOW for additional press ENTER to clear. information. Check screen perform SERVICE B maintenance; SERVICE B Yellow LED illuminated in any state. YELLOW, for additional press ENTER to clear. information. Check screen Inspect Battery Yellow LED'illuminated in any state. YELLOW for additional Inspect battery;press ENTER to clear. ` information. 32 Automatic Standby Generator Owner's Manual Notes GENERAC 11111111111111111ME Part No.OK5801 Rev.C 06/18/2014 Printed in USA Generac Power Systems, Inc. ©Generac Power Systems, Inc.All rights reserved S45 W29290 Hwy.59 Specifications are subject to change without notice. Waukesha,WI 53189 No reproduction allowed in any form without prior written 1-888-GENERAC(1-888-436-3722) consent from Generac Power Systems, Inc. generac.com