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�o�O�,�FfUL�coGy Town of Southold 12/30/2019 '4 P.O.Box 1179 cm o 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 40975 Date: 12/30/2019 THIS CERTIFIES that the building ALTERATION Location of Property: 805 Donna Dr,Mattituck SCTM#: 473889 Sec/Block/Lot: 115.-16-7 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 12/18/2018 pursuant to which Building Permit No. 43351 dated 12/26/2018 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: HEATING SYSTEM IN AN EXISTING ONE FAMILY DWELLING AS APPLIED FOR The certificate is issued to Jerome.Thomas&Gregory of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 43351 12-10-2019 PLUMBERS CERTIFICATION DATED 12-05-2019nmas Jero e d Signature 511FFTOWN OF SOUTHOLD c� BUILDING DEPARTMENT TOWN CLERK'S OFFICE vy�. � SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 43351 Date: 12/26/2018 Permission is hereby granted to: Sciacchitano, David 240 Donna Dr Mattituck, NY 11952 To: install a heating system as applied for. At premises located at: 805 Donna Dr, Mattituck SCTM #473889 Sec/Block/Lot# 115.-16-7 Pursuant to-application dated 12/18/2018 and approved by the Building Inspector. To expire on 6/26/2020. Fees: FURNACE/BOILER-RESIDENTIAL $200.00 CO -ALTERATION TO DWELLING $50.00 Total: $250.00 Building Inspector Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines, streets,and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal(S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building, industrial building,multiple residences and similar buildings and installations,a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9, 1957)non-conforming uses,or buildings and"pre-existing"land uses: 1. Accurate survey of property showing all property lines,streets,building and unusual natural or topographic features, 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00, Commercial$15.00 C ' Date. 4'_.12 _C_� o I 1c New Construction: Old or Pre-existing Building: (check one) Location of Property: 06® h�)`Onno 0r-,1V'P MGl, House No. Street Hamlet �(Owner or Owners of Property: TfYD �� � IfArQ M Suffolk County Tax Map No 1000, Section U 5 Block 16o Lot Subdivision Filed Map. Lot: Permit No._4_��61 Date of Permit. Applicant: Health Dept.Approval: Underwriters Approval: Planning Board Approval: Request for: Tempora Certificate Final Certificate: (check one) Fee Submitted: $ Applicant Signa re OF SOU�y®l Town Hall Annex ® Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 1179 ® roger.richert(M-town.south old.ny.us Southold,NY 11971-0959 rAS BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To: Thomas Jerome Address: 805 Donna Dr City: Mattituck St: New York Zip: 11952 Budding Permit#: 43351 Section 115 Block. 16 Lot- 7 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: AS BUILT DBA: License No: SITE DETAILS Office Use Only Residential X Indoor X Basement X Service Only Commerical Outdoor 1st Floor Pool New Renovation 2nd Floor Hot Tub Addition Survey X Attic Garage INVENTORY Service 1 ph Heat oil Duplec Recpt Ceding Fixtures HID Fixtures Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances Dryer Recpt Emergency Fixtures Time Clocks Disconnect Switches ri Twist Lock Exit Fixtures TVSS Other Equipment :AS BUILT" "ELECTRICAL SURVEY" "NO VISUAL DEFECTS" Notes. 2-zone oil fired furnace Inspector Signature: Date: December 10 2019 81-Cert Electrical Compliance Form.xls ho��,oF sooryo� Town Hall Annear Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 1179 G, Southold,NY 11971-0959 '� • BUILDING DEPARTMENT TOWN OF SOUTHOLD f ' DEC 5 2019 - -77 CERTIFICATION Date: l C o Building Permit No. Owner: CJ' �_li�J✓�/4-� (Please print) Plumber: �6 (Please print) I certify that the solder used in the water supply system contains less than 2/10 of I% lead. lumbers Signature) Sworn to before me this i dayof.t&Z ., t 20� SABRINA M BORN Notary Public,State of New York No.01806317038,Suffolk CountV Commission Expires Oec.22,20 Notary Public,< _County U r pf SOUTyO # TOWN OF SOUTHOLD BUILDING-DEPT." �`yc0urm�' 765-1802 . 1NSPECTIO•N ' [ ] FOUNDATION 1ST [ ] ROUGH PLBG. ]• FOUNDATION 2ND [ ]'�SULATION/CAULKI#*S� NG- [ ] FRAMING /STRAPPING [ FINAL jf,0A • G ✓ [" ]= FIREPLACE-&-CHIMNEY [ ]- FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION " [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O REMARKS: t(� DATE Wheo INSPECTOR17 �aOE SO(/lh° # �# TOWN OF SOUTHOLD BUILDING DEPT. IOU 765-1602 'INSPECTION : [ ] FOUNDATION 1ST [ ] ROUGH PL13G. � [ ] FOUNDATION 2ND [ ] INSULATION [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) , ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] CAULKING REMARKS: DATE G INSPECTOR FIELD INSPECTION REPORT DATE COMMENTS b FOUNDATION (1ST) y ------------------------------------- 'FOUNDATION (2NI)) z o o ROUGH FRAMING& PLUMBING INSULATION PER N.Y-. STATE ENERGY CODE i l FINAL ADDITION41zNTS mat Z Z d b H TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHE, BUILDING DEPARTMENT Do you have or need the following,before TOWN HALL Board of Health SOUTHOLD, NY 11971 4 sets of Building Plans •,,,.s TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 Survey Southoldtownny.gov PERMIT NO. Check Septic Form N.Y.S.D.E.C. Trustees , C.O.Application Flood Permit Examined I ,20 Single&Separate Truss Identification Form Storm-Water Assessment Form— Contact: '-Approved ormContact: `Approved 120 Mail to: Disapproved a/c Phone: Expiration 20 r Building Anspector t_ a ._�Y r APSPLICATION FOR BUILDING PERMIT DEC 8 201 Date �� `I<i , 20j INSTRUCTIONS a.Thies afi�licdfion,,MWSxT'gAompletely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale.Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize,in writing,the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws, Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws,ordinances,building code,housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. (Signature of applicant or name,if a corporation) (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician,plumber or builder Name of owner of premise Tf- o m ri �5 (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) N Y OR Builders License No. Plumbers License No. IS UNLAWFUL Electricians License No. Other Trade's License No. WITHOUT CERTIFICATE 1. Location of land on which proposed work will be done: ® � �� ----J5? ' t o r)n n C)r awl ( ��C House I umber Street Hamlet County Tax Map No. 1000 Section 1 Block Lot 1 ision Filed Map No. Lot flexisting use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy 1- b. Intended use and occupancyct'�(Y'� =i- 1� 3. Nature of work(check which applicable): New Building' Addition Alteration Repair Removal Demolition Other Work (Description) 4. Estimated Cost Fee (To be paid on filing this application) 5. If dwelling, number of dwelling units_ Number of dwelling units on each floor If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Depth Height Number of Stories Dimensions of same structure with alterations.or additions: Front Rear Depth Height Number ofSrgriers --- 8. Dimensions of entire new construction: Front Rear Depth Height Number of Stories 9. Size-of lot: Front Rear Depth 10. Date of Purchase Name of Former Owner 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation?YES NO 13. Will lot be re-graded? YES NO Will excess fill be removed from premises?YES NO 14.,Names of Owner of premises Address Phone No. Name of Architect Address .Phone No Name of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO * IF YES, SOUTHOLD TOWN TRUSTEES &D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO * IF YES,D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey,to scale,with accurate foundation plan and distances to property lines. 17. If elevation at any point on property-is at 10 feet or below,must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES NO * IF YES, PROVIDE A COPY. STATE OF NEW-YORK) SS: COUNTY OF ) being duly sworn, deposes and says that(s)he is the applicant (Name of individual signing contract) above named, CONNia 0.Bl1NCH N®tar/Public,state of New York (S)He is the No.0113996165050 (Contractor,Agent,Corporate Officer, etc.) auaiified in ounum commission Expires April of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. ,sworn to before me this �_day of 00- l 20 /O Notary Public Signature of ppli nt BUILDING DEPARTMENT- Electrical Inspector TOWN OF SOUTHOLD Town Hall Annex - 54375 Main Road - PO Box 1179 Southold, New York 11971-0959 POP Telephone (631) 765-1802 - FAX (631) 765-9502 roget*.richertO,town.southold,nv.us APPLICATION FOR ELECTRICAL INSPECTION, REQUESTED BY: Date: Company Name: Name: License No.: email: Address: Phone No.: JOB SITE INFORMATION: (All Information Required) Name: Address: r Cross Street: b Phone No.: Bldg.Permit email: Tax Map District: 1000 Section: Block: Lot: BRIEF DESCRIPTION OF WORK (Please Print Clearly) an a, C)C a. --C)Ey V i ra h 0 /j, 14 1A 345 Circle All That Apply: Is job ready for inspection?: YES I NO Rough In Final Do you need a Temp Certificate?: YES / NO Issued On Temp Information: (All information required) Service Size 1 Ph 3 Ph Size: � „_A # Meters Old Meter# New Service Fire Reconnect- Flood Reconnect - Service Reconnected - Underground Qverhead # Underground Laterals 1 2 H Frame Pole Work done on Service? Y N J Additional Information: PAYMENT DUE WITH APPLICATION 82-Request for Inspection Form x1s pF SOVjyol Town Hall Annex ~ ® Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 1179 Southold,NY 11971-0959 aQ �yCOUNTI,�� BUILDING DEPARTMENT November 20, 2019 TOWN OF SOUTHOLD Thomas Jerome 305 Maple Avenue Southold, New York 11971 RE: 805 Donna Drive, Mattituck TO WHOM IT MAY CONCERN: The items marked below are required to obtain your Certificate of Occupancy Application for Certificate of Occupancy. (Enclosed) Electrical Underwriters Certificate.,$85.00 Due P;,(-4 A fee of$50.00. Final Survey with Health Department Approval. Plumbers Solder Certificate or Pex Affidavit Trustees Certificate of Compliance. (Town Trustees # 765-1892) Final Planning Board Approval. (Planning # 765-1938) Final Fire Inspection from Fire Marshall. (631-765-1802) Final Landmark Preservation approval. Final Elevation Certificate required. Final Storm Water Runoff Approval from Town Engineer Spray Foam Insulation certification from a NYS licensed architect or Engineer BUILDING PERMIT: 43351-Z Heating System 1 WERNMiLAIN 0 CGa, CGi, CGt, Ultra Gas Boilers WGO, WTGO, Ultra Oil Boilers Manual Addendum This Addendum must be used in conjunction with the Boiler Manual provided with your product. -ATTENTION to installers and homeowners of Weil-McLain boilers- KEEP THIS ADDENDUM WITH BOILER MANUAL Taco 007e ECM Circulator Now Supplied with Certain Weil-McLain Boilers Weil-McLain boiler models listed below now include a more efficient Taco 007e ECM circulator for reduced energy consumption during operation. All other CGa, CGi, Ultra, Ultra Oil, WGO, and WTGO residential boiler models not shown below (larger sizes), will continue to ship with the stan- dard Taco circulator as previously supplied for that particular model. • CGa-25, CGa-3, CGa-4 and CGa-5 gas boilers (boiler part numbers that currently include a circulator) • CGi-25, CGi-3, CGi-4 and CGi-5 gas boilers (boiler part numbers that currently include a circulator) • All CGt gas boilers • Ultra 80 and 105 gas boilers • Ultra Oil 3E and 4E oil boilers • WGO-2, WGO-3 and WGO-4 oil boilers (boiler part numbers that currently include a circulator) • WTGO-3, WTGO-3L and WTGO-4 oil boilers (boiler part numbers that currently include a circulator) Refer to the instruction booklet provided with the Taco 007e circulator for all specific electrical wir- ing requirements. The replacement part number for the Taco 007e ECM circulator is 511-405-153, and can be used interchangeably with, or in place of, the standard Taco 007 circulator replacement part number of 511-405-113 for boiler models and sizes listed above. Weil-McLain 500 Blaine Street Michigan City,IN 46360-2388 http.-Ilwww.weil-mclain.com Part Number 550-100-435/0918 i Gen!Syso 120V _ , Model 75®5 Advanced Burner Control ore, 27 0.•W , r. .... � y t 1 1 `: Description I Applications •A • s The Beckett GeniSys®Advanced Burner Control is a 120 Vac primary safety control for residential and light commercial oil burners used in boiler,furnace, and ; water heater applications having firing gates less than 20 GPH. The GeniSys is used with a suitable cad cell flame sensor to control the oil burner motor, igniter, y and optional solenoid valve. It has 24 Vac thermostat j terminals(if applicable)compatible with both mechanical and many power stealing thermostats. It can also provide interrupted or intermittent duty ignition. I i Features Figure 9—Getting to know the control • Thermostat/Operating (if applicable)and Limit Control Compatible • L Welded Relay Protection Reset Buttonwith Red Light • Limited Recycle / o Limited Reset 0 Yellow Light • 3 Status Lights Green Light � o Valve-On Delay/Motor-Off Delay(Field programmable with Beckett add-on Display) 0 15 Second Lockout Time • Interrupted or Intermittent Duty Ignition CommunicationPort 2 • Technician Pump Priming Mode Thermostat o Disable Function Terminals �`� Communication • (if applicable) Port 1 Communication Ports(2) • Water Resistant Table 1-Models and Cross Reference Guide Wiring Connections ^� n 7505A 0000 15 sec - - R7184A,R8184G 48245,40200, 42230,502001_ 7505B 1500 15 sec 15 sec - R7184B - 7505P 1515 15 sec 15 sec 15 sec R7184P,R7184U+ 602001 7505P 1530 15 sec15 sec 30 sec R7184P,R7184U' 60200' r Cad Cell Connections 7505P 152M 15 sec 15 sec 1 2 min R7184P,R7184U' 6020 1-Beckett snap-on alarm module required for direct replacement of this control. 2-Valve-on delay and motor-off delay timings on all models are programmable with Beckett snap-on programming display. Other factory set timings are available. Contact Beckett for alternate timings. ""Vx Optional Snap-on Display Module: Optional Snap-on Alarm Module: For programming and diagnostics For adding isolated low voltage alarm contacts to the base control. See Alarm Module Instructions for specifications. 2 120v GeniSys Control Installation and Operation Manual 3 ><i "` ` Do Not Use This Installation/Operation/ Fire or Explosion CA N Incorrect Wiring &C @- o Control in an Maintenance Hazard � Will Result in Application that is � Can cause severe injury,death,or Improper Control Operation Not Within the Ratings Listed in This property damage. • GeniSys wiring label colors may not match Section. Improper Control.0 Operation Professional the wire colors of the burner or other p 5h,,,e control can malfunction if it gets wet, ,May Result. Service Requiredingtoaccumulation of oil or explosive oil manufacturers controls. Incorrect installation or misu ors. • The GeniSys Control should be wired I Electrical Ratings of this control could result in Never install where water can flood,drip or according to the appliance manufacturer's severe personal injury,death,or condense on the control. instructions. Inputs: substantial property damage from P heavy smoke,explosion or fire. Never use a control that has been wet replace it. ° Voltage: 120 Vac nominal (102 to 132 Vac) Please read and understand the manual supplied ° Current: 100 mA nominal (150 mA max with this control.This control must be installed, at 132 Vac) adjusted and put into operation only by a qualified Electrical Shock Mounting: individual or service agency that is: Hazard ° Frequency: 60 Hz ° Mount the control on a 4"x 4"junction • Licensed or certified to install and provide Out uts: technical service to oil heating systems. Electrical shock can cause severe box on the burner, or inside the ° Motor:120 Vac, 10 full load amps(FLA),60 Experienced with all applicable codes, P personal injury or death. appliance cabinet. In replacement locked rotor amps(LRA) standards and ordinances. Disconnect ALL electrical power to the applications, mount the new control in *Note:Reduce motor FLA rating by • Responsible for the correct installation and appliancelburner circuit before installing or the same location as the old control. In igniter current commission of this equipment. servicing this control. some replacement applications, it may ° Igniter: 120 Vac, 3 A @ 0.7 PF min • Skilled in the adjustment of oil burners using • Provide ground wiring to the appliance, be necessary to rotate the control on ° Solenoid Valve: 120 Vac, 1 A @ 0.7 PF combustion test Instruments. burner and metal control mounting box. the 4"x 4"box for best fit. min • Perform all wiring in compliance with the ° Mounting orientation: any orientation is ° Thermostat Anticipator Current:0.1 A The installation must strictly comply with all National Electrical Code ANSIINFPA 70 acceptable. P applicable codes,authorities having jurisdiction (Canada CSA C22.1). (if applicable) and.the,latest revision of the National Fire ° Thermostat Voltage:24 Vac(if Protection Association Standard for the Wiring: applicable) Installation of Oil-Burning Equipment,NFPA 31(or pp ) CSA-B139 and CSA-B140 in Canada). Explosion, Fire, ° Make sure all appliance wiring complies Scaldand Burn with all local codes and ordinances. , Environmental Ratings: Regulation by these authorities take precedence ° Make connections to the control's over the general instructions provided in this Hazard terminals as shown in Figures 2 through ° Storage and Operating Ambient installation manual. All heating appliances must have Temperature:-40°F to+150°F (-40°C to HIGH LIMIT protection to interrupt 9• Refer t the label on the underside +65°C) V electrical power and shutdown the of the control for wiring details. ° Moisture: 5 to 95% RH, non-condensing er if operating or safety controls fail and m . Frozen Plubi a runaway condition. and non-crystallizing � i�' and Water Dam I ollow the appliance manufacturer's wiring Hazard diagrams and note all required safety Approvals: I controls. Some Thermostats If the residence is unattended in severely ° Underwriters Laboratory Recognition cold weather,burner primary control safety =Q Typical safety controls include high Are Polarity lockout,heating system component failures, temperature or pressure limits,low water Sensitive. Reversed polarity could cause per UL372 and UL1998, and CSA d cutoffs,pressure relief valves and blocked power outages or otherelecfricalsystem I erratic cycling of the burner control. C22.2 No. 199 flue sensing switches. C% failures could result in frozen plumbing 9 C�US and water damage in a matter of hours.For Verify all limit and safety controls are installed ° Connect the wire from the RH or R protection,take preventive actions such I and functioning correctly,as specified by the terminal on the thermostat to the TR as having a security system installed that manufacturer,applicable safety standards, terminal on the control (if applicable). Do Not Use This operates during power outages,senses low codes and all authorities having jurisdiction. ��Au�ro Control Above 19.9 temperature and initiates an effective action. ° Connect the wire from the W terminal Consult with your heating contractor or a Ensure that the appliance is free of oil and oil on the thermostat to the Tw terminal on GPH vapor before starting or resetting the burner. home security agency. I the control (if applicable). Most codes and standards require additional safeguards and features for oil burner inputs j above 19.9 gph. Consult the appliance f manufacturer's instructions for control selection. 4 120v GeniSys Control Installation and Operation Manual 5 Typical Boiler Wiring: Typical Furnace Wiring: Figure 2—7505A(for replacement of R8184G) Figure 4—7505B(for replacement of R7184B) -Figure 6—7505A(for replacement of R81840) Figure 8—7505B(for replacement of R7184B) ►Intermittent ignition,no valve-on delay, ►Interrupted ignition,valve-on delay only ►Intermittent ignition,no valve-on or ►Interrupted ignition,valve-on delay only no motor-off delay (no motor-off delay) motor-off delays (no motor-off delay) BOILER CONTROL BOILER CONTROL - LI LI T LI L1 T Ll LII AL2 T e L2 L2 T e ®) L2 SAFETY AND L2 �" L2 fiAFETVANO �, \I OPERATING OPERATING \� LIMITS LIMITS B2 B7 THERMOSTAT B2 B1 THERMOSTAT THERMOSTAT THERMOSTAT IGNITER IGNITER IJRJ IGNITER l2 QGN) L2(1GN) L211GN)L2lMTR1L21MTR) L2IMTR)MOTOR MOTORMMOTORTR-TV TR•TNTR_ L2 JUMPER L2 JUMPER JUMPER L2 JUMPERTR OILVALVE -jr°� L21VLV) TWOILVALVE L2(YLVI TW L2IVLV) TW TR-TWTow=Is O O LL'����ZTR-TW Tenninels TR-TWTerminals Located an O TR•TTNTemdnals Located on °C n>rdsloe or osIU ide of opposite side of Located on CAD CELL i��: Ctro (j(nap to site) CAD CELL oPposlte side of (If epplieable) CAD CELL (applicable) ConVpl (N applicable) Figure 3—7505A(for replacement of R7184A) Figure 5—7505P(for replacement of R7184P) Figure 7—7505A(for replacement of R7184A) Figure 9—7505P(for replacement of R7184P) ►Interrupted ignition,no valve-on or ►Interrupted ignition,valve-on and motor- P.Interrupted ignition,no valve-on or ►Interrupted ignition,valve-on and motor- motor-off delay — off delays __ motor-off delay off delays BOILER CONTROL �v BOILER CONTROL \/I L1 T e LTL..NIR L1 L7 o LT T® e T L2 L2 SAFERATIN L2 t? T e OPERATING OPERATNIG 82 Bt LIMITS 82 87 0 THERMOSTAT THERMOSTAT THERMOSTAT THERMOSTAT IGNITER IGNITER IGNITER � L2(10X1 � L2 L2IIGN1 � QGN) L2(IGH) L2(MTR) uIMTp� L2IMTR) -- L2INTfl) MOTOR , MOTOR MOTOR TR-TW R-PE �.� � JVMPFJi 1.2 UMPER � '—PER -_ L2 JUMPER _@_ TR TR r TR OIL VALVE TR OIL VALVE - L2(VLV) TW l2(VLV) TW L2(VLVJ TW �(�Vt TY� TR-TWTemdnals O O TR-TWTerMrlals O O O TR-TW Term4tals ��JJJ TR-TW TenNnale Located On ppo a side of & Lpposlte side of LarJttetl on — PpOslte sltle of opposlta sloe 0/ CAD CELL �^ppi CAD CELL (�eppOTable) CAD CELL (jj applicable) (II BpPll CAD CELL Control oblo) (Il applicable) NOTE:To disable motor-off delay on a 7505P control, NOTE:Motor-off delay on a 7505P will be disabled if the jumper L1 and limit together and wire as shown in Fig.4. safety and operating limits as shown in Figures 5 and 9 interrupt power to the control terminal L1. Connect thermostat leads(if applicable)to the TR and TW terminals on the control or jumper the TR and TW terminals on the control as directed by the appliance wiring diagram. NOTE:If the thermostat short cycles or operates improp- erly,it may require an isolation relay for proper operation. The Beckett A/C Ready Kit(part no.51950U)provides this function. Wiring instructions are included with the A/C Ready Kit. 6 1 120v GeniSys Control Installation and Operation Manual 7 .Startup / Checkout Sequence of Operation green light is on continuously and Burner States Fire Hazard that the control remains in Standby 0 Pump mode. I Standby rime Reset and Service by QualifiedO I Standby:The burner is idle,Technician only. 4. End the call for heat and remov cadcellcell jumper. iting for a call for heat. Valve-on Trial for Lockout aloe-On Delay:The igniter and dela 1 nition motor are on while the control Simulate Flame Failure and Ignition delays turning on the oil solenoid © Ignition If the burner or control fails any of the Failure i valve for the programmed time. car over following tests, recheck control wiring. If the burner or control still fails any tests, 1. Refer to the steps for"Starting the 3.Trial For Ignition:The oil solenoid replace the control. System"and have the system call ! valve is energized. Aflame should gVlot off Run Recycle for heat. be established within the factory dellaa ` set trial for ignition time("lockout Starting the System 2.After flame is established and the time"). burner igniter turns off,close the is then sent to Motor-Off Delay, if 1. Open the shut-off valves in the hand valve in the oil supply line. 4. Lockout: The control has shut applicable, or it is shut down and supply line from the oil tank. 3.At flame loss,the control will enter down for one of the following safety sent to Standby. 2. Close the disconnect switch to Recycle mode. Verify that the green reasons: 7. Recycle: If the flame is lost while supply power to the burner. light is flashing. The control will I a.The trial for ignition(lockout) the burner is firing, the control shuts 3.Adjust the thermostat or boiler remain in Recycle for 60 seconds. time expired without flame being down the burner, enters a 60 second control to call for heat. 4.After the 60 second recycle period, ! established. recycle delay, and repeats the b.The cad cell detected flame-at the ignition sequence. The control will -If the pump has not been primed, the control will try to restart the end of the Valve On Dela state. Recycle to "Priming the Pump"in the system. y continue to Rec cle each time the "Operation"section of this manual. flame is lost, until it reaches a pre-set p 5.After the 15 second lockout time,the c. Flame is lost while the burner is firing and the re-set time time allotment. The control will then 4. Monitor burner operation to ensure control will Pock out the burner and g p go into Lockout instead of recycle. that the burner Verify ignites. the reset button will flash. allotment is expired. See 9 fY that � This feature prevents excessive the burner motor and igniter are off I "Recycle"(Item 7). accumulation of oil in the appliance 5. End the call for heat. Verify that the burner turns off before leaving the and that the burner oil solenoid valve I To reset the control from lockout firing chamber. , installation site. (if used)is not energized. click the button 1-second. 8. Motor-Off Delay: If applicable,the 6.Open the hand valve in the oil line. oil solenoid valve is turned off and NTE:A recurrence of the above Check SafetyFeatures 7. Click the reset button and verify, the control delays turning the motor 0lure'modes or a failed welded off for the set motor-off dela time the red light in the reset button Oe'lay check could cause the control Y Safe Start Check off and that the burner lights. to enter a Hard Lockout state that before the control returns to standby. 1. Place a jumper across the cad cell 8. End the call for heat. must be reset only by a qualified 9. Pump Prime:The igniter and motor terminals. f service technician. are on with the oil solenoid valve energized for 4 minutes. During 2. Refer to the steps for"Starting the o Before leavingthe installation,verify I Pum Prime mode,the cad cell is System"and have the system call � To reset from Hard Lockout, hold the P for heat. that all thermostat and boiler/furnace 4 reset button for 15 seconds until the disregarded, allowing the technician control wiring is correct. Consult yellow light turns on. to prime the pump without having to 3. Burner must not start. Verify that the heating appliance manual for directions. jumper the cad cell. 5.Ignition Carryover: Once flame is established,the igniter remains on Reset Button Operation for 10 additional seconds to ensure flame stability. Table 2 explains what action the control 6. Run:The flame is sustained until the will take when the reset button is pressed call for heat is satisfied. The burner for different lengths of time during the various burner operating states. $ 120v GeniSys Control Installation and Operation Manual 9 . Priming the Pump 2. Initiate a call for heat. automatically return to standby mode. to limit accumulation of unburned oil in 3After the burner starts, press and 8. If prime is not established during the the combustion chamber. . 1. Prepare the burner for priming hold the reset button for a seconds i four minute pump prime mode, return ° To reset, hold the button down for 15 by attaching a clear plastic hose to step 5 to re-enter PuPrime seconds until the red light turns off and until the yellow light turns on. This p Pump the yellow light turns on. over the bleed port fitting and fully mode. Repeat steps 5 through 7 Y g indicates that the button has been P P g opening the pump bleed port. Use a ntil the um is full rimed and the suitable container to collect purged oil. held long enough. ] pp y p • Always verify�the control functions P 9 '��J"i'• I is free of bubbles. according to all specifications before 4. Release the reset button. The i U leaving the installation site. Hot Gas Puff-Back light will turn off and the burner will 9.Terminate the call for heat, and the • Replace the control if it does not Samand Heavy Smoke start up again. control will resume normal operation. operate as specified. Hazard 5.At burner start up, click the reset Failure to bleed the pump properly could button while the igniter is still on. Cad Cell Resistance Measurement Disable Function result in unstable combustion,hot gas puff- This will transition the control to a back and heavy smoke. If the Beckett 7505 control is equipped • Do not allow oil to spray into a hot dedicated Pump Prime mode, duringo Any time the burner is running, press combustion chamber while bleeding air from which the motor, igniter, and valve 4� with the GeniSys Display Module, part and hold the reset button to disable the the pump are powered.for four minutes. The 52067U,the cad cell resistance can be burner. The burner will remain off as • Install a gauge in the nozzle discharge port yellow light will be on. selected and read on the LCD screen. long as the button is held. tubing or fully open the pump bleed valve to Also,the GeniSys Contractor Tool, part prevent oil spray from accumulating in the 6. Bleed the pump until all froth and 52082U, can be used for this purpose. combustion chamber during the air bleed bubbles are purged. If desired, procedure terminate the call for heat or hold the If these are not available, the cad cell • Ensure that all bubbles and froth are purged reset button for at least one second leads can be unplugged from the control from the oil supply system before tightening to exit Pump Prime mode and return and the resistance measured with a Maintenance the pump bleed valve. to Standby. meter in the conventional way. • Ensure that the appliance is free of oil and oil 7.At the end of 4 minutes,the yellow Conduct these tests with flame present. Oil heating systems require annual vapor before starting or resetting the burner. light will turn off and the control will service performed by a qualified, i :n.;�; k•�: _ ,_ellr.�� : a ,_•=3,r.,3 professional service agency. The 7505 Table 2-Reset Button Operation :s `s'm t I I11eMDeWdRI WARbt1 _. P °.�.: +:s. primary control should be inspected _ ?nI Normal ) -1600 ohms) during this service routine according to ( }" tthegnbutt�nlNji1;� �;a:.. ---- the following checklist: Limited (1600 ohms to lockout) on3lEr. .;;Biittonold.,.. :;�.r�>uttii ;1Kbi :X; reds clsseCiin i ` " ❑ NOTE:The 7505 control has no f.�jp .��, rads` 5��'con�l$�, Y- � '' r`ti serviceable internal parts. Do not Reset from Restricted Resetting From Restricted or attempt to remove cover. Reset from Soft Lockout (Hard)Lockout ML:�L� vnm'- ❑ Inspect the exterior of the control. Re lace the control if there is an ni �a Trial s� Go to Pump Prime(see Disable the Burner: Enables Pump PriP Y ' 'Y`�»" sign of impact damage,water or K(gn o t,gnlho=rr1, Uy-gvg� Priming the Pump"above) Any time the burner is After the reset buffo Fire 8�Smoke g p g K-� �-�-�. running,press and hold been held for 15 seconds, Hazard corrosion. �Runl i rshuo }f'- No action the reset button to disable the button can then be the burner. The burnerwill clicked Burin the next r Before starting or resetting the ❑ Use a multimeter to test the line Mortar 'D I" - �� No action g control from restricted lockout voltage at control L1 and L2 It �Starid �, remain off as long as the ignition sequence to enter should be 102- 132 Vac. Via. Ht , button is held. Pump Prime mode. state,troubleshoot the heating �„� system for the root cause(s)of ❑ Inspect all external wiring for secure fryilttl a �q '3 No action Exit Pump Prime mode and return to Standby ; the lockout. connections and verify insulation • Make necessary repairs or adjustment to integrity. Table 3-Status Lights ensure a safe start condition. ❑ Verify the control lockout and ,, �: : .:; ,,, 1. `v�, � �:r ., ,o Ensure that the appliance is free of oil and oil operation sequence, (Reference L(ght'GotntOit�Con{inuoul + „ � 4 ' lasfting , ���:_avapors before starting or resetting the burner. Startup/Checkout section). Red Restricted(Hard)Lockout Soft Lockout ❑ Observe a full operating cycle to prove the sequence and timings are Green Flame Sensed during normal operation(Could be stray Recycle • If the control continues to lock out correct. light during standby) without a satisfied call for heat, or ❑ Replace any control that does not Yellow Control is in Pump Prime mode or N/A fails the motor relay check,the control meet listed specifications with an Reset button currently held for 15+seconds. enters Hard (restricted)Lockout in order equivalent replacement unit. 10 120v GeniSys Control Installation and Operation Manual 1I 1I F[/EL S/NAR'P i' o INSTALLATION INSTRUCTIONS • DEL an'd OPERATING MANUAL us t,Control Saves Fuel — Features Thermal TargetingTM technology and t . t Thermal Pre-Purge capability • Outdoor Reset Ready— Provides Outdoor Reset and Warm Weather for Boilers Shut-Down capability with the addition of Hydrolevel OS-100 Outdoor Operating120 VAC -g. Sensor Kit (sold separately) • Universal Design — Replaces common cold-start and triple-action PATENT NO.,8,931,708;,8,a44Aquastats* 7,891,'572;others p�endihg i • Operating Indicators— LEDs, Dynamic Display and Test Button provide continual and on-demand status checks • Prioritizes Domestic Hot Water—Gives priority to low limit setting or to calls from indirect water heater • Reduces Condensation — Holds circulator off until boiler reaches 125°F 'Aquastatis a registered trademark of Honeywell International,Inc Three Function Design Temperature Limit Control Designed for cold start and tankless coil boilers. Low Water Cut-Off Provides protection against potentially dangerous low water conditions when installed with the Hydrolevel Electro-WeIITM (see page 2 for details). Boiler Reset Control • Thermal Targeting — On-board micro- processor adjusts boiler temperature based on heating demand. {\ • Outdoor Reset Ready — Compatible with Hydrolevel OS-100 Outdoor Sensor Kit (sold separately) for outdoor reset and warm weather shut-down functionality. Electrical shock hazard.To prevent electrical shock,death or To prevent serious ! if���®ARNING equipment damage,disconnect power supply before AXAUTION burns,boiler installing or servicing control.Only qualified personnel may install or service this control in should be thoroughly cooled before installing or accordance with local codes and ordinances.Read instructions completely before proceeding. servicing control. WARNING Frozen pipes/water damage.Central heating systems are prone to shut down as a result of power or fuel outages, safety related fault conditions or equipment failure. Installation of freeze protection monitoring or other precautions is recommended for unattended dwellings In climates subject to sustain below-freezing temperatures. n 126 Bailey Road, North Haven, CT 06473•Phone(203)776-0473•FAX(203)764-1711 •www.hydrolevel.com 1 IMMERSION WELLS Fuel Smart Hydrostat can be installed on an existing immersion well already in the boiler or on a Hydrolevel Electro-WelITM p WARNI NG Electrical shock hazard.To prevent electrical shock,death or equipment damage,disconnect power supply before (sold separately).The low water cut-off function is automatically activated when installed on an Electro-WeIITM. installing or servicing this control. IMPORTANT:The control will not provide low water cut-off protection when installed on a standard immersion well. NOTE: Do not use heat-conducting grease. Fuel Smart Hydrostat installed Fuel Smart Hydrostat installed with Hydrolevel Electro-Wel ITM with standard immersion well The Electro-Well can be identified by the black electrical insulator L1 L2 C2 CS B1 B2 ZC ZR L1 L2 C2 C1 B1 B2 ZC ZR or,if installed,by the groove cut into the hexnut. Fuel Smart Fuel Smart ®® ®®®® ®® Hydrostat Hydrolevel Hydrostat Standard Control Electro-Well'"' Control Immersion Well Electrical No Electrical o Insulator HOT HOT PROVIDES Insulator PROVIDES = w TEMPERATURE, TEMPERATURE, z ECONOMYAND 1. AND ECONOMY SWITCH SICE tiVI7CH �- �. ICE LOW WATER CUT-OFF '�@ T FUNCTIONALITY M Groove in FUNCTIONALITY No Groove ONLY Hexnut in HexnLrt 120VAC 120VAC OIL BURNER 120VAC IMPORTANT:For proper operation of the low water cut-off function,there NOTE:When installed on a standard immersion well,the"LWCO Active" NEUTRAL NEUTRAL must be a minimum of W clearance between the copper well tube and any LED will not illuminate. surface within the boiler. See Electro-Well models on page 15.MOUNTING THE CONTROL p STEP 1 Connect 120 VAC Hot to terminal L1.Connect STEP 2 Connect the burner circuit to B1-B2. 120 VAC Neutral to terminal L2. Disconnect means and over- (B2 is neutral.) IMPORTANT Make sure that the immersion well or Electro-WelP is installed in the boiler manufacturer's designated load protection as required (provided by others). temperature limit control tapping. NOTE:If installing an Electro-Well, pipe sealing compound should be used.Teflon tape is not recommended. STEP 1 Two mounting positions STEP 2 Place control on the well. STEP 3 Insert sensor ALL THE are available on the back of the control While holding box against well nut, WAY into well through the,knockout(A (Fig.1).Select which of the two positions tighten well clamp screw.(Fig.2) or B)you have chosen.(Fig.3) (2 knockouts)is best for the location of the control.Remove the knockout. BACK OF FUEL SMART HYDROSTAT BOX KNOCKOUTA ® .O WELLCLAMP �O KNOCKOUiA SCREW AMP � e SCREW WELL CLAMP 1 00 J KNOCKOUTB KNOCKOUT■ "--WELLCLAMP SCREW FIG.1 FIG.3 IMPORTANT — Sensor must be inserted all the way into the well for proper operation. CORRECT INCORRECT NOTE: In the case of space restrictions,the Fuel Smart HydroStat control may be mounted in a horizontal orientation without any loss of function.Hydrolevel recommends vertical mounting,when possible,for proper orientation of LED display. 1=11IME91111 lilkil 0,let N k 0 are available separately for mounting the Fuel Smart HydroStat control box in a remote location.Each kit includes mounting hardware and a remote sensor.See page 16 for kit options. 2 3 / I I Electrical shock hazard.To prevent electrical shock,death or equipment damage,disconnect power supply before WARN I N G Electrical shock hazard.To prevent electrical shock,death or equipment damage,disconnect power supply before WARNINGinstalling or servicing this control. Q installing or servicing this control. NOTE:For proper operation of the boiler reset function,all heating thermostats must input to TT or ZC-ZR terminals as indicated below. NOTE:For proper operation of the boiler reset function,all heating thermostats must input to TT or ZC-ZR terminals as indicated below. Jumping the T-T terminals and wiring the thermostat to the primary will override the economy feature. Jumping the T-T terminals and wiring the thermostat to the primary will override the economy feature. 65 610 CHOOSE Q OR Q BELOWMULTIPLE CIRCULATORS Typical Zone Panel with Priority Zone — SINGLE CIRCULATOR MULTIPLE CIRCULATORS ZONE/ INDIRECT _ T q ZONFJ Z INDIRECT wpm SWITCHTHERMOSTAT S Z ZONE/ ®® jZ�INDIREGT WITCH i ,TTxERMusrATTHERMosrATly INDIRECTDRSWITCH R0MPOSITION OSITION ZONERELAY ZONE 4 MULTI-ZONE PRIORITY RAUML LS L2 C2 C1 BI 32 ZC ZR LI L2 C2 C1 B1 B2 ZC ZR , ® ® ZONEI lONE2 ZONE 20XE/ Off L1 L2 C2 C1 31 112 ZC ZR iIOT S a' = c ® ® swim x x ZC Zx ZONEI roNE2 ZONE3 ZONE SFRITH - $WRGI $Y!'IC•I END SWrTCH •+;A FROM 12OvAC CIRCULATOR 0;R R � °YI�`� CIRCULATOR _ REIAYOR tiFJI?F; 120VAC SFt1Tt71L M PELNE •� raAc G. RLR " IRCIRCIMTOR CEILIMIOR COUZAWON Gi Connect thermostat or end switch from zone relay or multi- Connect end switch from circulator relay or multi-zone panel to zone panel to T T.Connect circulator to C2-Ci.Move ZC-ZR.Move Zone/Indirect Switch up to Z. CIRLULAmR FOA - Zone/Indirect Switch up to Z. INDIRECT NOTE:The wire from ZR to the hot terminal of the indirect circulator will ensure that indirect calls will fire to limit and receive priority over heating calls. SINGLE CIRCULATOR — Multiple Zone Valves including Indirect, No Zone Control Panel OZONE/ Z INDIRECT IMPORTANT:When installing with an indirect water heater,the Zone/Indirect Switch must be set in the I position.When set in the I position,calls to ZC-ZR will T I SWITCH bypa§s the Thermal Targeting feature and allow the boiler to fire to the high limit setting to heatthe indirect tank.The indirect signal must be separate from all PosmoN __ heating zone signals.If you choose not to separate the indirect signal from the he zones,the Economy Feature should be turned OFF to ensure that the WON 24.) boiler supplies adequate temperature to heat the indirect tank(see page 7). °� II THERMOSTAT INDIRECT Ryc may coNmD CHOOSE FROM Q THROUGH Q BELOW OR ON PAGE 5 OR 6 L1 L2 cz cl al Bz zc zR VA I ' 2 2 SINGLE CIRCULATOR MULTIPLE CIRCULATORS 3 3 ® T T 7ISI = :241�'k ZONEAT ZINEVAUVE IRECT ZONE! sN:e. H� °mQ� ZONE/ © Z INDIRECT THERMOSTAT �INDIRECT `�''"" r"°P SWITCH ENDOMCH I SWITCH '2D+�ENOHO MTCH POSITION CIRCULATOR POSITION ZONE RELAY RELAY OR OR MULTI-ZONE M LTTFZZUNE PANEL Ll L2 C2 C1 B1 B2 ZC ZR PANEL L1 L2 C2 C1 Bl 132 ZC ZR ®® clRcualDfl NOTE:When using zone valves for both heat and indirect,the calls must be separated in order to prioritize indirect calls.This can e accomplished by using a general purpose relay as shown above.However,for ease of installation,a zone control panel is recom- Y,1* END SWITCH mended (see wiring diagram 7 on next page). ENO SWRCH -• - `'' I FROM INDIRECT • - CIRCULATOR O•L�+�kEr i FROM INOIRECI I _+E' ZONERELAY 120VAC I I ZONE RELAY _ I-_ Connect thermostat or end switch from zone relay or multi-zone Connect end switch from heating circulator relays or multi-zone panel to TT.Connect circulator to C2-C1.Connect end switch panel to TT.Connect end switch from indirect circulator relay to from indirect zone relay to ZC-ZR.Move Zone/Indirect Switch ZC-ZR. Move Zone/Indirect Switch to I. down to 1. 4 5 - . •. WARNING Electrical shock hazard.To prevent electrical shock,death or equipment damage,disconnect power supply before Installing or servicing this control. , _• • NOTE:For proper operation of the boiler reset function,all heating thermostats must input to T T or ZC-ZR terminals as indicated below. Jumping the T-T terminals and wiring the thermostat to the primary will override the economy feature. DisplayDynami Water Temperature . Real Time - Verification of SINGLE CIRCULATOR — Typical Multiple Zone Valve Panel with Indirect Settina,AdiustmenMm O ZONE/ INS • • •. Z INDIRECT coNmoL T T 1 SWITCH TLmuaosrm TFFRMOSTAT T11EfINONT • . 0 11Setting POSITION • 11 e .• NOWAL RESET ZONEI Economy Dial MORRY • . • Spade Connectors MODE �d oRF RWRCN ZONE ZONE2 ZONES ZONE• ON o OS-100 • o L1 L2 C2 C1 B1 B2 ZC ZRSensor ®® ONIONY 20NF RELAY sEc°N°ALtr PRIMARYOFF" - - Em END71 SLYfIC11 X/0 004 NIC ZONE ZONE2 ZOME3 ZONE• NOTDifferentials are SERV« OR OuPA ® automatic Sh)TCV �2andwill varybased • t2'fAC ZONEI ZONE2 ZDNE3 NESTRy, YALVE 10dVE VALVE temperature. LIRCUUOOP �, Note:The high limit differential Z°"�"� can be adjusted when the econ- NOTE–If a Zone Valve Control Panel has no priority zone:To ensure adequate boiler temperature omy feature is turned off.See to satisfy the domestic hot water tank,it may be necessary to turn the Economy Feature off. Optional Features on page 10. MULTIPLE CIRCULATORS — Typical Three Zone Switch Relay NOTE:Settings can be checked using the 8).If the heating system is unable to supply needed heat to zoNEr TEST/SETTINGS Button.See page 11 for details. the house,the ECONOMY Dial should be turned to a lower Z INDIRECT setting (example:In a three zone house,turn the dial to 2 or WOIRECT Setting the High Limit 1).Conversely,if the boiler provides adequate heat,added 1 SWITCH 7FMP TIIFRMOSW TNERN°sraT T T POSITION `°"'"°` The high limit is factory set at 190°F.To adjust,turn the HI fuel savings can be achieved by selecting a higher setting TEMP Dial Q until the desired setting is displayed.(Setting (example:4 or 5). If the heating and indirect water heater sig- range: 1000-220°F) nals were not separated when wiring the control,the Economy Feature should be turned OFF to ensure the boiler FORZONE7 ZONE? ZONE2 ZONE Ll L2 C2 C1 B1 B2 ZC ZR R°0 RmZON Setting the Low Limit supplies adequate temperature to heat the indirect tank. n®® The low limit is designed to maintain temperature in boilers® it * equipped with tankless coils used for domestic hot water.The Setting the Zone/Indirect Switch X r ZC X 21 22/ZR ZONE ZONE2 ZONE low limit is factory set to OFF. Prior to adjusting, remove the See WIRING on page 4-6. s Gjumper(not equipped on all units) (D.Then turn the LO "n- VW-1 "`� JUMPERCOLAATOR �RL~RATUR i TEMP Dial Q clockwise until the desired temperature is dis- wtl played. For proper operation,the low temperature limit setting 1°T should be at least 100 below the high limit setting.NOTE:For cold start operation,the low limit must be turned OFF IMPOR- TANT: If low limit temperature cannot be set above 140°F, NOTE:The wire from ZR to the hot terminal of the indirect circulator will ensure ND1+E" remove jumper Q.(Setting range:OFF or 110°-200°F). that indirect calls will fire to limit and receive priority over heating calls. Taco's SR503 combines ZR amd x2. Setting the Economy Feature The Economy Feature is factory set for a 1 zone heating sys- tem.To adjust,turn the ECONOMY Dial Q until the number displayed equals the number of heating zones. Do not include indirect water heaters in the number of heating 9 zones.The Economy Feature conserves fuel by reducing boil- ty er temperature (see"How Thermal Targeting Works"on page 6 7 a START-UPSYSTEM • , , - • At initial start up,with the Economy Feature active,the control establishes a 145°F target temperature.To test the high limit shut-off function, the Economy Dial must be turned to OFF.Once tested, restore the Economy setting.If the heating demand is Manual Reset Low Water Cut-Off — continued high, the target will increase over time to satisfy the heat load. NOTE: To activate Manual Reset LWCO mode •Smart DHW Priority.During a call from an indirect water heater,the control will de-energize the circulator contacts(C1/C2)to 1.Turn the LO TEMP dial to access the Program Mode—indicated in the display as Pro heat only the indirect tank ensuring an adequate supply of domestic hot water.The control will re-energize the circulator when 2.Turn the HI TEMP dial to select feature 3 the indirect tank is satisfied or if the boiler temperature reaches 170°F.If the indirect call continues for 45 minutes,the control 3. Push the Test/Settings Button to for Automatic Reset Mode or b for Manual Reset Mode will override the priority function energizing the circulator to provide space heating. 4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 7) To Test the Manual Reset Feature: Press and hold the Test/Settings button located on the top of the control • , TARGETING WORKS for 30 seconds to simulate a low water condition.After 30 seconds, the Low Water light will blink indicating that Thermal Targeting technology analyzes thermostat activity and continually evaluates how much heat the house requires.When it the control is locked out. To reset the lock-out condition, press the Test/Settings button momentarily. is very cold outside,the heat demand is high and the Fuel Smart HydroStat will raise the boiler's Terget-temperature to provide needed heat to the home.When the outside temperature is milder,the heat demand is lower.During these periods,the Fuel Circulator Activation Options Smart HydroStat will lower the boiler's Target temperature—saving fuel—while continuing to provide comfort to the house. p When in the default mode,the HydroStat activates the circulator(C1/C2 contacts)on calls to TT.The control can be programmed to activate the circulator on calls to ZC/ZR in place of,or in addition to,calls to TT. To change how the Circulator is activated OPTIONAL + 1.Turn the LO TEMP dial to access the Program Mode—indicated in the display as Pro 2.Turn the HI TEMP dial to select feature 4 NOTE:The Program Mode — Pf 0 — is accessed by turning the 3. Push the Test/Settings Button to select between the following options: LO TEMP dial to a position just above OFF. R - Circulator on TT call only b - Circulator on ZCJZR call only Thermal Pre-Purge C - Circulator on both TT &ZC/ZR calls 4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 7) t Thermal Pre-Purge is designed to maximize boiler efficiency.When activated,the control will supply latent heat that may remain in the boiler from a previous run cycle to the heating zone that is now calling.The control monitors how quickly the boiler tem- Circulator Hold Off (Enhanced Condensing Protection) perature is declining and activates the burner only when it determines that the latent heat is insufficient to satisfy the call. During the purge cycle,the display will indicate PUr.This feature works with single-zone and multi-zone heating systems utiliz- To reduce the potential for condensing,on a call for heat the control will allow the boiler to heat to 125°F prior to energizing the circulator.Once Ing circulators or zone valves.No change in wiring is needed. energized,the circulator will remain on for the duration of the heating call unless the boiler temperature drops below 115'F.if this occurs,the To activate Thermal Pre-Purge circulator will re-energize when the boiler returns to 125°F.Circulator Hold Off will expire after 15 minutes 1.Turn the LO TEMP dial to access the Program Mode—indicated in the display as Pro To activate Circulator Hold Off 2.Turn the HI TEMP dial to select feature i 1.Turn the LO TEMP dial to access the Program Mode—indicated in the display as Pro 3. Push the Test/Settings Button to turn Thermal Pre-Purge On or OFF 2.Turn the HI TEMP dial to select feature S3. Push the Test/Settings Button to turn Circulator Hold Off On or CFP 4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 7) 4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 7) Degrees Fahrenheit or Celsius Setting the Well Type (Electro-Well vs. Standard Immersion Well) The control has the ability to operate in degrees Fahrenheit or Celsius.When operating in Celsius, a C will appear in the display When used to replace older temperature-only controls,the HydroStat can be installed on the existing well.(The Hydrolevel next to the temperature whenever the temperature is below 100 degrees. Electro-Well is required to activate low water cut-off operation—see page 2 for details).Older wells may contain hardened heat To change between degrees Fahrenheit and degrees Celsius transfer grease or other contaminants that could interfere with metal-to-metal continuity between the sensor head and the inside 1.Turn the LO TEMP dial to access the Program Mode—indicated in the display as Pro of the well. Insufficient contact could lead to false low water conditions and burner shut downs.Setting the well type to Standard 2.Turn the HI TEMP dial to select feature 2 Well prevents the possibility of this occurring. - _ 3.Push the Test/Settings Button to C for Celsius or F for Fahrenheit To change the well type 4.Reset LO TEMP and HI TEMP settings to desired temperatures (see page 7) 1.Turn the LO TEMP dial to access the Program Mode— indicated in the display as Pro 2.Turn the HI TEMP dial to select feature 8 Manual Reset Low Water Cut-Off 3. Push the Test/Settings Button to select R for Electro-Well or b for Standard Well. The low water cut-off operation on the HydroStat can be set to operate in automatic(default)or manual reset mode.When in manual reset NOTE:To ensure that the low water cut-off is always active when the control is installed on an Electro-Well,setting b will ONLY be available mode,the control will shut-down the burner immediately when a low water condition is detected.If the low water condition is sustained for 30 when installed on a standard well.The Hydrostat sensor checks to determine if a standard well is used by looking for low resistance to ground, seconds,the low water light will blink,indicating that the control has locked out the burner. The control can only be reset by pushing the Test a condition that can only exist with a standard well.If you are installing on a standard well and either Low Water LED's are on,setting b will not Settings button on the top of the control.The manual reset feature meets CSD-1 code requirements. be available.Check to see if the inside of the well tube is badly oxidized or contaminated with heat transfer grease.It may be necessary to IMPORTANT:The system must be checked by a qualified heating professional prior to resuming operation. clean the well to allow for setting b to be selected(See Troubleshooting Guide on page 10 for more information). WARNING:DO NOT ADD WATER UNTIL THE BOILER HAS FULLY COOLED. MORE OPTIONAL FEATURES ON NEXT PAGE 8 9 OPTIONAL FEATURES 1 High Limit Differential Nhen the Economy feature is on,the control's Thermal Targeting feature actively sets varying differentials based on system conditions.This Cz option allows for selecting a 10,20 or 30 degree fixed differential when the Economy feature is turned OFF.These optional differential settings i ? are subtractive from the HIGH LIMIT setting.Note:If the Economy feature is on,this setting will be overridden by the control's Thermal { LU H Targeting function. LU ud ' }_ y Uj To change the high limit differential :NN ca y 1.Turn the LO TEMP dial to access the Program Mode—indicated in the display as Pro _ 4 Co a cc LU{ Q = 2.Turn the HI TEMP dial to select feature 9 3. Push the Test/Settings Button to select a high limit differential of 1u, 20, or 30 i 000000 O 4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 7) ! TEMP LWCO ECONOMY Restore Factory Default Settings To restore all features to the factory default settings (see following chart for default settings) 1.Turn the LO TEMP dial to access the Program Mode—indicated in the display as Pro 2.Turn the HI TEMP dial to select feature dEl= 3.Push the Test/Settings Button to Y to reset all features to the default settings. Q TEMP ACTIVE Indicates that the Fuel Smart temperatures below the high limit setting to maximize fuel 4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 7) HydroStat control is powered and that the temperature efficiency,When the boiler water reaches the target " function is active. temperature,the LED illuminates and the burner will shut down.The boiler water will continue to circulate and heat the Dial Default Q TEMP HI TEMP Illuminates when the boiler water house as long as the thermostat call continues.The LED will Setting Feature Options Description Setting temperature reaches the high limit setting.It will remain lit stay lit until the boiler temperature drops below the differential until the water temperature falls 100.The Fuel Smart set point at which point the boiler will be allowed to fire again. = Thermal Pre-Purge OFF Purge Inactive HydroStat prevents burner operation while this LED is on. See Differential explanation on page 7, on Purge Active 0�P See Differential explanation on page 7. NOTE:This LED illuminates regularly during normal boiler operation. 2 Fahrenheit or Celsius F Degrees Fahrenheit © LWCO ACTIVE Indicates that the low water cut-off C Degrees Celsius F (LWCO)function of the Fuel Smart HydroStat is active.When Q TEST/SETTINGS Button the control is installed with a Hydrolevel Electro-WeIITM,this To Test Low Water Cut-Off: Press and hold the Test/ 3 LWCO Manual or R Automatic Reset LED will be on at all times when the control is powered. Automatic Reset- IMPORTANT. If the control is installed with a well other than Settings button for 5 seconds.The display will read LCO. the Electro-WelITM,this LED will not illuminate indicating that LWCO TEST�.�� b Manual Reset 4 Circulator Options R Circulator operation on TT call only the control is not providing low water cut-off functionality. The red Low Water light should illuminate and the burner b Circulator operation on ZC/ZR call only circuit 61 and B2 should de-energize.NOTE:The control C Circulator operation on call from either LWCO LOW WATER Indicates that the boiler is in a ( ) g low water condition.The HydroStat control will prevent burner must be installed with a Hydrolevel Electro-WelITM for low operation during this condition.If the LOW WATER light is water cut-off functionality(see page 2 for more details). 5 Circulator Hold Off _ on Circulator Hold Off—Active blinking,the control has been programmed to provide lock- g OFF Circulator Hold Off—Inactive on p g p To View Current Settings: Press and release the out protection in the event a low water condition is detected Test/Settings Button in short intervals to sequentially display (see Manual Reset Low Water Cut-Off on page 9).Pressing the following settings: the TEST/SETTINGS button will reset the control. IMPORTANT:The system must be checked by a qualified HIGH LIMIT SETTING HL heating professional prior to resuming operation. T Q WARNING:ALLOW THE BOILER TO FULLY COOL LOW LIMIT SETTING LL 8 Well Type R Hydrolevel Electro-Well R BEFORE ADDING WATER. b Standard Immersion Well Q ECONOMY ACTIVE Indicates that the Thermal ECONOMY SETTING ELD High Limit 10 100 Differential i Targeting function is active and the Fuel Smart HydroStat will Differential 20 20- Differential i {Q reduce boiler temperature to conserve fuel.The Economy CURRENT TARGET TEMPERATURE 000 30 300 Differential feature is activated using the ECONOMY dial.(See"How Thermal Targeting Works"on page 8 for more information). The display will return to boiler temperature (default) if (QEF Restore Factory y Restore DefaultsTest/Settings Button in not pressed for 5 seconds. Defaults n Do Not Restore Defaults n Q ECONOMY TARGET When the Economy feature is active,the Fuel Smart HydroStat continually sets target l ' - NOTE: If the HydroStat is factory-equipped on a boiler, some options may be set differently from the default settings. ; SEE PAGE 7 FOR ADDITIONAL SETTINGS 10 11 i Troubleshooting Flow Chart 1 — Burner Will Not Fire I MAINTENANCE Remove the Electro-WelITM from the heating system every five years and clean any scale or sediment deposits from all parts that are exposed to the boiler water.After cleaning,reinstall the well using pipe sealing compound.Teflon tape is not recommended. The control is The Thermal Pre-Purge feature holds off the burner until the Does the Purging Latent control determines if the latent heat in the boiler can satisfy Display Read Heat from the the heat Call. TROUBLESHOOTING Pur? Boiler. Burner Will Not Fire See Flow Chart 1, page 13 Burner Will Not Shut Down See Flow Chart 2, page 14 Temperature Display Exceeds Under normal operation,boiler temperature will continue to rise after the control shuts off Is the The Temp Active LED will be on at all times when the control is > High Limit Setting the burner.This condition, known as"thermal stacking', results from hot boiler surfaces Green LED The control is powered. _ continuing to release heat into the boiler water. MP A TIVE) Not Powered. ►Checkfor 120 VAC on terminals L1 and L2. For boilers equipped with a tankless coil, make sure the low limit setting on the HydroStat i is set properly.NOTE: If the low limit setting is dialed fully counter clockwise, it will shut off `( No or Insufficient the low temperature maintenance feature and will function as a cold start control.If installed with an indirect water heater, check that the Zone/Indirect Switch is set in the CAUTION ALWAYS ALLOW A BOILER TO COOL BEFORE ADDING WATER Domestic Hot Water Indirect 1 position.Vert that the end switch in the relay box controlling the indirect water t ()p Verify Y 9 The burner will not fire until the low water condition is satisfied. heater is connected to the ZC-ZR terminals.This will ensure that the domestic water calls Is the ►Check that the system is filled with water. are prioritized.(see"Heating and Indirect Water Heater"on page 4-6). Red LED me control is Sensing ►Check that the sensor is inserted fully into the well and contact (LOW WATER) WARNING:A low water condition is a serious and potentially On? Low Water. between its spring clip and the copper well tube is made. It dangerous condition.Do not attempt to add water to a hot boiler. ►Check that the control is tightly clamped to the well. /•t Allow the boiler to fully cool before adding water. Also see page 12 for additional troubleshooting information. When Installed on an Electro-WellTm When the LOW WATER light is on,this indicates that the control is not detecting water in the boiler.When the LOW WATER light is blinking,this indicates that the control has been Is theThe burner will not fire until the boiler water has dropped to the programmed to provide low water lock-out protection and is currently locked out(see Yellow LED The control is Manual Reset Low Water Cut-Off on page 9).Pressing the TEST/SETTINGS button after ( Sensing High high limit differential set-point ure beting is h limit setting). HI TEMP) Temperature. ►Checkthat the high temperature setting is correct. Low Water Light the low water condition is resolved will reset the lock-out condition. on? (Red LED)is On 1.If the light is on and the heating system is filled with water, pull the sensor out of the or Blinking well and inspect it.Make sure that the metal clip is protruding enough to come in contact with the inside of the well tube.Check that the well does not have excessive build-up of heat transfer grease that may interfere with the clip contacting the well. when the ECONOMY function is active,the control monitors heating 2.Remove well and examine for excessive residue build-up.Clean and re-install. Is the The Boiler has demand and establishes Target boiler temperatures below the high When Installed on a Standard Immersion Well Yellow LED Reached the limit setting to conserve fuel(see"How Thermal Targeting Works" (TARGET) Target on page 8).The burner will not fire until the boiler temperature If either LWCO LED lights are illuminated and the control is installed on a standard On? Temperature. drops to the automatically calculated Target Temp Differential. immersion well,this is a false reading caused by a loss of continuity between the sensor and the inside of the well tube.Follow steps 1 and 2 (above)to ensure that the metal When the low temperature sensor head is making good contact with the inside surface of the copper well. setting is set to OFF,the HydroStat will act as a cold Boiler Will Not Maintain Check for overlappinghigh temperature setting.If the high limit setting is set below the Is the Is theIs the start control.The burner Low Limit Temperature Thermostat External Zone Low Limit Dial low limit setting,the control will default to the high limit setting and the corresponding will not fire unless there is ., high limit differential setting. (T-T)Calling C-ZR)Calling Set to OFF? a call from the thermostat or an external zone 1.Check for air-bound radiators. for Heat? for Heat? ZC R). 2.Check thermostat settings including heat anticipator settings (common on non-digital ►set thermostat to call House Will Not Get thermostats). for heat.Burner should or Stay Warm 3.Check the Economy setting.The Economy feature, much like outdoor reset controls, fire. lowers average boiler temperature and can slow or, in some cases, prevent the house ►If the boiler has a tank- from coming up to temperature.Move to a lower setting (see"Setting the Economy less coil,set the Low Feature"on page 7). Temperature pet to ramaintain temperature. Circulator Contacts Check to see that boiler water is at or above 125°F.On a call for heat,the control will not C1 and C2 Not Energized permit the circulator to operate if the boiler water temperature is below 125°F(see Is There The Control on Call for Heat "Circulator Hold Off"on page 9). ' 120 VAC HydroStat is supplying 120 VAC to the burner circuit. is Operating If the LED lights and the temp display are blinking alternately,this indicates the control has Between 61 0-Recheck wiring and operation of burner and other limit controls. and B2? Properly. sensed a boiler temperature of 250°F.When this occurs,the control pulses the burner relay and then shuts down and locks-out the burner.The system should be analyzed to determine the cause of the overheating condition.Check that the sensor is inserted all the way into the well so it can accurately sense the temperature of the boiler water.Check the load on the II LED Lights and Temp Display burner contacts:If the load exceeds the 7.4 Amp rating,the contacts may have welded. If both the red and yellow LEDs are off and are Blinking Correct the overloading condition and replace the control before reenergizing the system.IfReplace there is a call to fire the burner,there will be 120 VAC on terminals B1 and 62. the load on the contacts is below the rating,check system wiring and operation as well as the control control's high limit setting.if the cause of the overheating is found and the system is deemed 0- rVAC is not present,the control should b replaced. e safe,the control can be reset by removing power from the control and then repowering while be simultaneously pressing the Test/Settings button on the top of the control.If the cause of the overheating condition is not determined,the control should be replaced. 12 13 j Troubleshooting Flow Chart 2 — Burner Will Not Shut Down :. ., Is the The Control isFuel Smart Red LED Sensing Fuel Smart H droStat Y Hydrostat Hydrolevel (LOW WATER) Low Water. JITM Control Electro-Well"' °°? : WARNING! ( installed with Electro-Well TURN OFF POWER TO BURNER IMMEDIATELY! ' TM Electrical CAUTION-ALWAYS ALLOW A BOILER TO FULLY COOL When installed with the Hydrolevel Electro-Well , Fuel Insulator PROVIDES BEFORE ADDING WATER. Smart HyarOStat will provide both temperature and low TEMPERATURE, ►Recheck wiring.Make sure that burner is wired to water cut-off functionality. If the control was supplied by ECONOMYAND B1.Burner should never fire when red or yellow the boiler manufacturer, it was installed with an LOW WATER CUT-OFF Is either The Control has LED is ht. not TM Groove in FUNCTIONALITY Yellow LED Reached Target Electro=Well .The Electro-Well Is available.sepa- Hernut On? or High Limit rately for field installations. Temperature. Sensor- Connects to - HydroStat control IMPORTANP Is the __ For proper opera- low Thermostat The Control is 1/2'CLEARANCE i water cut-off func- (T T)Calling Operating tion,there must for Heat? Normally be a minimum of � r h'clearance between the cop- per well tube and The burner will continue to fire when there is a call 1/2'CLEARANCE any surface within from the thermostat or external zone. -- -----'-" ---------— the boder. IS the Copper Well Tube Low Water Detection Sensor IMPORTANT The Control is DO NOT remove External Zone Operating Brass Nut this part ZC-ZR)Catlin Normally. for Heat? Norma .. Electro-WelIT"" Models Is the ►Check temperature display.When the Low Limit is Low Limit Dial set,the Hydrostat will fire the burner until the Set to OFF? temperature reaches the Low Limit Setting. 3.1" 3.4° 3.4" Is there When there is no call to fire the burner,the voltage 1 120 VAC between Recheck should be 0 volts between B1 and B2. B1 and B2? Wiring. ►Make sure the burner is wired to Bi. R 1.2" 20" 1 175" 3.0" 3.0" t 3.0" 3.0" If there is no call for heat(from T-T,ZC-ZR or Low Replace Limit),there should be 0 VAC between Bi-B2. 48-205 48-225 Control. ►If there is voltage between 61-62,the control 48-204 Standard t 48-224 Standard should be replaced. 48-201 48-202 Extended 3/4"NPT 48-221 48-222 Extended 1/2"NPT Standard Extended 3/4"NPT Extra Short Standard Extended 1/2"NPT Extra Short 3/4"NPT 3/4"NPT Short Insertion Insertion 1/2"NPT 1/2"NPT Short Insertion Insertion I ! 14 15 f OUTDOOR SENSOR KITS Hydrolevel's optional Outdoor Sensor Kits automatically activate outdoor reset functionality and warm weather shutdown capability when plugged into the Fuel Smart HydroStat control.These kits are available separately at Hydrolevel distributors. t Part No. Description 48-140 Model OS-100 Outdoor Sensor Kit o 48-145 Model OS-200 Wireless Outdoor Sensor Kit Model OS-100 Model OS-200 REMOTEe Part No. Description Part No. Description 48-101 HydroStat Remote Mount Kit with 24"sensor 48-103 HydroStat Remote Mount Kit with 10'sensor 48-102 HydroStat Remote Mount Kit with 48"sensor 48-104 HydroStat Remote Mount Kit with 20'sensor 48-121 HydroStat Pipe Mounting Kit with 48"sensor .r 27' O �O .,3' O i 26' 6 3' F fflmdDE O W 1.3" 4 375.46-201(3/4'NPr-Standard) 6.75' 48-202(3/4-NP-E d-decQ 4.5' 48-221(1/2'NPT-Standard) 6.0' 48-222(1/2-NPT-E)tended) 37' 46- • , FUEL SMART HYDROSTAT MODEL1 Input voltage 120 VAC, 60 HZ ; Burner contacts 7.4 FLA,44.4 LRA @120 VAC UL LISTED Circulator contacts 5.8 FLA, 34.8 LRA @120 VAC Operating range—low limit Off or 110°F(43°C)-200°F (93°C) MADE IN ' Operating range—high limit 100°F(38°C) -2200F (104-C) Operating range—differentials Automatic Thermostat heat anticipator setting 0.2A ij r - • ♦• 126 Bailey Road, North Haven, CT 06473•Phone (203)776-0473•FAX(203)764-1711 •www.hydrolevel.COM 16 325OP-0817 -7-rt • n i-S-, 7 Nr. • ------%Z': Oh, 4 ze U>.. 1wistallabon -instructions 0�11 17• 7 Pul- N qll� -;l -1 1- - X—A M.01 F7`0,W-VAP'll XMM -IN4,S A, 1 F;, I Lao, A NO -�4_,k -1A T A 0 -k�— -man 15 ua ish -TO"THEUN, RA M- w, r. -, ,-Ier — MW -e fop p N1 ��Al ye�� 1�7, -0 MIC __F f d pf r0n r 'FIN �4 eatarltht t t 54�ivsl I Vil I H -WOMf bl�', _V�q 1-1�- idgyppi 41 �60-i�Nv;, -PR M.- _;..lhip A% ?It I M7 AM,,e6ter ar A, �i 011-51,11 0-6W81 1"b jd-tgd y�. iyepba if e V71. tar, • -J,!�..pg = urs Ls YK mt, 'Ck kW U C, .2--.,� - ^+,;'?4�' �r _�A I --l...,-.,:F� N' AV- • IG R_ • 01 -iCLK"ii�,4 5' ;5 H'4_- 'T". ,�1�0 '•1", -MN v v! 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HJEADQ g& NEWJERSEYA,_. �e a I HM W 9 �k TO-0 ;_4 -M,!N_zt, V;Z4 water,heat fjinstalled:'n'a multi=story_ buildidg Xon- : _ finisfie d'floo�itig o�carpeted surfaces:DHT.CANNO:T';BE' HELD LI`AB cls s / LE'fo t' mage,causedstiyr;water>.fromathe PRODUCT SELECTION i Ive' r c1:fi'ttin s , PERFORMANCE �`� s ,�: �� -.- v .a: water Heater;;prte5s<{re'telief A ;�q ��r.elate gam_•.,•,' P MANC +7 t, Y sT' °,,C.•a�•••:..' '.,4 i'.• _ i,'� 1 -• S+•.k��:.24 -' Y,L7; •:.'�^ _ ��A,F�"=T-Y;` ;°:r•Closets'withoutci)~Yarns and earpeted;areas are;eicamples '`z•zY:=` = fix d>`.•-•,•ti: : ofunsUifa6 a+loc ons<foran 'w e" eater<:r.Select to residential s only. For commercialor institutional installations contact the atr y at_ rte, 1. The following guidelines apply ential system y. <-''4�I:1'��' ti•.'rS_ �� .)_ ��• y.a•'�- �^'\ups•..: #,r. �p--,•�+ -�. •w.a••» -%�.;r.`*.� �: ELECTION .... : -� � zj� �-r.. 04R-01).0 CT 'S; location as centrali2ed:Vuit1iin'the r tri s stem asp' fa i>-. .r ,, ,�_ �P.<P, 9-' Y ,_,.-,s�.w>• _ factory directly for assistance. ' 1t. 'W.> -µ.Vi ,::-• 'Ct:^y;::;=.• - _ :1 e; .._._.'+"xr.r s- -`-'.;. C.:, ", �_ _ _ p'ossible4:The:Fieatekrshoulii;tiblocate�dsin:an:area�riot, i PER•�' •f 5� ft'';i.w ;.� '; f_xe-^a:�'+s. c .rr r,-, t- - .? i., ,.:.+ :.yrq;•C4„�y,:.' :. �F.ORMA .CE subject to,freezirgte�neratur=es,m any'Iocationr;r, 2.Determine the quantityof domestic hot water required. Factors to consider: `'�`� ' 'fi•". �+S>>T ww•!E u., "- '`. {�:...s- u�•y.< r' '.57:?•(.,� {`„�., ..:,:.+3'!. ``'t'•" q : � ,' s'� ' `_„ '3'= ;=� _ r k"_ 4se[ecfed.:lt<is.recommen_d0 that'a�surtat;le`dTainip'an, e- • s i `r.Kc i,t"`^ _ "'�_?- "S. - f.!.'.: .rs.'F. a'1F4. Y"'ihA.-r-S'>',i• .�G> •ivi: _ rd -- „, ♦M .R:A:T�1=N G:S =S !E S„`: ,=;.. - ' '; ., �,X x << n�c _ _r�_ 1. >..t ::,'x:nstalItWdnd c<:the„wa er,heater.-Thrs.- an:sfial�'b�:•a♦_s_. typical eak hour demand.Determine the general time of da (morning,noon,evening)when the .° , ,_:• , s ,`. I= K- : �:,, ,,,; .r R-,' a.Estimate tYP P 9 Y( 9r ,*-ixly'"r`� .a' ••cy_ sAr ,t '�';•.}( .J-•":.;=Z: 'dam' .., ec, !r. :-.r: •_:;.,,.,-air dx.••.':.,:,a� ,`t • - n & , ' ;' ' Y ,.minjmUM of 50mm�(2 in,)dee andrhave a=drame es tfiatAl_. --- most hot water is used. Use chart below to determine potential maximum g ' 411% kFtl N�SS— =A” O '. ..ti � . .,,, =r _ �3 ,P >._ �.�4 �4 , _ m usa e. L .T.1, NIPIP,ft. G''x rs a. of:5�0 `='m7 2 n:= r.,fhan the iia ete%'. i >�,.; .:�.. - rv, rnJmumr, ( );greats m ;.t!'e w.•• .t._syr'�� '?<., ':�' ';71. .t•Y 7 ;�'�iti,�n .��;r. a� �x -,t:x&•^:- 'suer tfie�water�Iieaten-�,S_uitab,le prp�rl-g� ton a tit e _ r. SYr: 1 .•r., *::c r:• t:, a:..�-�, 51^^a_I C. \n�sCt•: h s;,. Y i kp, :.. a I �:- clrarn `anrto;ar, ro er1 Jo eE .0, �f kR~ f.�. ..p. r}+�.a 4Y'r,.!? rvf .. q:; ._.T '- ;.. acs`•.' -NV: .• , „,. Y�'T� ,t•••.' v r, '3-•- :;�•� �k - _ � •. � ;: :�._•;�;r uis Hot Water Usage ,_ �, f. , _} s= 'r`. - -� < ,�\ X:� f : ti.. =•,may.><. .ttn; . ., - A Estimate of Peak Dourest g ” `"'r 3� - 1 .:.t '+ _ Jj. ^'1-.f - - - a;t rdY•.;, ✓.}.;`<:.ia'v4.�,<`S, ,`r•='_•ci,�:wr•-"_ ; -t=w •'-:�: "y�. r 11 v:,� M A I .T E( tA�N:C E a 4;. v=. „ x..:.: ;.,rMwtw ��?-� . .1 ;: x y =��s{x ti aJfl , 7, L Ws5, .C•:,v er :'•.'.' "e=' w . ? .y.r..,. ay".;,.h ,'3"' A«.on ^t `} . r .y is Re1lefrfale;Re` ul�ements_a� E ru }-, Used During =fix 7.• ,. .' q,�.,., r. " _ Average Gallons of Times Used During g -� �:yn �-�, � n >• _ .. w. g Times ���• DR f�+�'�ef•,��/P a' .`•.L�y .4,` h• •t rr.s,:- M.•' •'"- aY�Y/�,'►t1:\�,k�'°/•1/2Y �k:'-`L;.� .u"�:"` ••�.'_`� %s:•s.:;1X. t" s .+,•:;.,��•'�: • One Hour 5 N .>✓.:_ .PR ate, x.. Fri✓ ��• :�:_,:_,�._ �'. r� •:��...� :�..:� ,w':`;,,t:�.r�' �:�-$:mA,..�:^' :��;�a:. �,_._ - Use Hot Water per Usage One Hour e._ P 9 On , ;l rrsk:.of� �essrv�e�pr�ess�res'and�� `T,v'tf: }Li`'�l' C•�.i'•<"�' �'we x•--r aYr�".ti:l.g".:.•r,: ��'t;s •,; ^..y;��ri" ,�s�„ -a e?a ;'t:_. 5 s,. S i`. t ?�':.r;•u, 2. Y' a ••r'r y`, „�•,\, _ _ •:-+.r >ct:vq 4Yu r:'+' a's,� d"• ti-•S'x -'� >' �'-v a-s•e^•�^c a .; ;. ,<.r ., tem,perature :intfirskwatppr�heater;ns, tern erat,Ure , Shower 20 x x ,,r x;tz.`�' r...a^ •,.- .?r::>= � ,.r ' .,..Yi.44t5 .a„,. �, t�Tn A.�: t:�.`... .- `•ay ` •-f� '{ =r,w• = a -` 3, ', t..= :✓�.�?.:. 'S"i<..,.•f,.•yq”" ',�i,l..•s.r•.�v> .X. ..:'k,`: ••- _ , GP'! ': _± �,:ji c%?' i�`+. ::L;y '+!'.' .d_ amt nri..;"a':..... •PK::<, : '•Q"! c: �M . ,;R•tY?>e,1.>:;}'.�,•y�,.z".,."r.;ca ,ti7,,> :,. `+::r'i•�_;+{d.F�`„# 'i': ''..s '2;: *' 'i,` s = trfi.; 4ar►d.pCe.5slirepr_:gtectJie quipmen ,e'gurred byuloca7: ` _, c>7= "= .., .1; 'iso •�•` '�'-.`r,;• ;k"•'r+gis4�„"> 1:=h^" .,,•tt,.'F:A4.;,",2s tic,; r ri•1_,.tY.;,`-`zcr n;,^r a{ +�� L _.x .•adYt'•:.•' ?tir4 � ,.r:. • C ' Bath 20 x 'I:;S:a7Txx'rizl,,�it�. �',yw,,C. ',i?7+•,• r•' ;."•'iti�F sT,.:."; {.,e� -wyv^a=.>•i->r,:: <' s.. n ld`' T•t'.. :1�.. x a>�cofi�in�a;�io .=,�empeta�,:•a - `;C.,"i\ nS-•L^;�. a....tr.�S,,n.£ `*:",':',Ye= a5.•,C,r''+•.,.d...r�::;c w „✓=.. ,'•r X Y.,7a;,•.. :Z<:,- .y.y G.... .-, -„c.. y„ --q,. ^'•. :+'.-”•,a. _ :a•;-:._ sr_.> r,. r,. o- .x.n n .n ...rs �.• X X ; ;- R•t� .' r - �.: -�y w:�r t; . -.xw_;:...u�v.:����;'.:M',�r: tue. iressur�eirel e•>va ve�ce 'fred b:;a atroa Shaving 2 �. .° b•.- .. es`u.i`x. ?: '.. ..� ',s._•;tit-_ + ?;• 1 P • y 4n :t exwarapt� ,o Fthr'swae[Theater �sr .ef.,fe,ct;onl. ;,when`s='rec ''riizediesti aorato =tharifiaiIs. ai'.s"r r o”' rc � Hands and Face Washing4 x = x ` �. .za :,_, -t:.y , ,€ �; j,.�•r�n,:r, :a, ,;," 09 gig . r �_ t h. e ,i ew7ie;t S I.lst 1 '' .>;> :£'3;�5,,.:Y„�-;.a?•.,c:a:,; ,:`..+��,..$rq...._� ;;:us':,a;,.•.,:.... ,e,;�Yu� ..e•; r, .'1's ^ :�= h i eater r ted=a deo er�te'd rn';accor•land' ,r sp ctron.o ro uc o.=cff is eds� p ,:: _ + , ;�_ = ..� - _;� �.�. ,. :,zY �, f'p d.. 1 _w {t equrerio�ir�.at; � .,_:x �3 : ,,, ms's t.`; syr Hair Shampoo 4 x xlh`3;fi.ese�^msi ructlons: 'The(.�,anufactu"Fe. o'f= hrsawater ;.:alsri asfine tin,'nth [atesf-edit1oi`of�AIJZL1 �2 - rry><yfiGk-nbg% ° `9 :..'" ^+Yc'.' �•t>r„{.�., + ,.yP v-:.! ;#..,_„j,...S_..,.., ..^4 - z ^} a 2 _ N'.., - �r;�• :� ' �-r. M; -..:A, .•.;.; a .xf Hand Dish Washing 4 x - x >-he:aterryua'� no: be tra6lp{for;,an'y{,rn.ii ord xonts•o' i2eiref'i.V V6 .annJ Aul}omat^T(�as�- `» ;•>.�-..vX:i'L=Se..,•:.'PS*h. 'e K�.#v,•^t:e ,hJ,S'`!'+.a,:JiLV%. r�' , „'1.:'Srfr'f`i','-,” .s*7 1'' :+7 ;+"t ^, yt -,•'••-a.,'Ce.•„�-'••u M . e ciama esultin'..f o f 'lure`to-eori L 't 't'es•e� `. x�ew � a.,i - �• _ � ,, _ x ,a", N 9K,x bM .t p y'vkr) t1w : ;S tut•ofif�.Deuces f I :ot Wa er Supp' so'yks e s?Thrst°" Automatic Dish Washing 14 x - ^v- yf?ekt:.y rs ,SgS,,,r9"�',••., et y� '•eH-: '•g;'..p t..".;,,k.t .. _ ..•'Y,^.:a.•• .i..r �•i, , r: ay.•, C r t•f 7 r structaotls,,.xFy i.:� 7Y :.., 7 Val, e: u gib`" a'r: � " s'q, ,_ �, , , ,,.ay G ,• v r>a fi ,e�rrr ,tetl watt �maxi`;p" sef ries ure�not:' ,_ Food Pre aration 5 x = x i•C .h. •.:.'' '`.x<i' •+, .r.='•- ';;5 ,:y.. :.c'= •:";,s .c:;�. ccs••_r .,. ;;:c._ _ a: ..re.:r:,5`'�', >^�...� :,,•,,a P e,:mar od: A�lIMUtvtw.o Iny pressOr•.e;of thee;, r' �. >� 3 ,rti x.s • r ,- ° K ;�..s,4r 3• oexceed'th M < - ^ ' � -sy Wringer Clothes Washer 26 x t•' � � •^`c- `'r t��,�ti-:axv,..�;c�:."�.atr'?s:,��,. P. ... -..: .t fir,: }..F 4.�.,3�»ch�r.`�, r' - X •., 1�ARNINGITis,:1lvertieaet'+mi'st;rbei:risfialle . fr'•ictl'y,�;..wwater�: sea}er:(10j�Sl`), l`nsa#1thi`v'ernfgranSo rnryss, ._, ..•r»4�-:,.,_# ,y s: 'a,♦jr.,'9r.>.fS ._.h......;,,-.,�.r ":?..v71 ., :3. +.15..♦,,�.'e.,ra�%?'Cr_`= ::•> ,ti`w.;• ,ty+�'>isa`•5,=..,r✓- -,-:;d;,r..:ev7ss:.•4..v.;.!�.^, .Y'":in^ -'c?. u.7e ....y;�:rs dosed a d �oeal', e fo t r '.ur bsem the ate �.,:• �,. Automatic Clothes Washer 32 x r r accordance th f ganstru tr srenc = t �.,. = x x� . w �' .;rW.t>. »r �xa `a wY. r (� 1lrovrefed a d-marif d, G {� t1 t1 � r s. w fi: ¢�.11:Yr..o.. ,..liak T"^fi',:r�: - i',•.,.a•?,+' '1�•r M 1'•--. " ••grrtt',;,:r '�•t.. `t ,'.r• ' -[6`4?ica :1`ue:andfbuil"dr ;code h�t�-.,�u'n.., : t .` ., r fig, s�}It,,is:po' s ble-.t rx "ater;;,a dome fror rburd °} -z7 : n ��b :_ _ }' ;,: r�. ;' Pzr, 'Ur6!�gfhatany' �' F r conectroisto�the ate= heats o� :' . `_ <Y �_ .�� } t:.,�, ' � w fry �tf�e. titer eater -, s r. mit =va,l, ,3 -r. _ -:fig f.,, � .; x . � _ ' .h .� dclerge f o he _ �ewwixronly"witfim6inceu; � Total Peak Hour Demand r ; t� s _ s��i.; u t. t. ., rtsel a e eio. fes s �r S Th['EREFORE;1MPE A:x ti e � he;strtf tural�flo,�a�cl t`= . � ► {{ P .w[ s_ �. - :.; above,:or�ariy,;itrstanceb.-lo�ivt ..�;e •a. � .�rs4 7'fe' ..>.°t,,z '•.'Yz;•'••� -,�';'•,._ =s- d +vY' '•1'*,k:,,,c ,+a;:d,y-ld.•'. =•. w sr,� a* s a .,�' y 7,e,r "3.: �'•'.' t attti',water== ea abe.:� sta d " =f #t �: d;a� > h Y •. h fir n lle so liatan r o co tactrany'Gv�eel tris ` � NO 4 -� Yom•," ,. n. ,- j, erti 3 a)",pari YThe,dischr. ,2• ';c* y P 1,.'•.7,t S',i ;s =" ,7 w-Ya?..,Y.r L a3'i+ f..,.•,.,.;°"' ,t r. >,'. _ of>�the;tarikrofre ate :ovate r "` "`-" ' 93 ,.♦LY,.� _Fp A� f?.P.[ngi ¢diiected.to� pe r {:mistot'bebioc}edor�r<ac�r5ce'd,rrsi sun •..- ' y .' ,� �. � , x. ,K.;� - �� mow,. ^ a uafi Fdrainr s C' .awayYtbat rtcari�'oda a'ge � s =-m��' �q e_ M ,.., m- >, y cirestaiees�?Tfiee ciiifxtie�reiiefp'i . � =. ,.N :r«� ; ,.��,.: >fr-.' .: . ..::�! , ..: ..,>.,s. � .:.,,. t. .� < . ., o tubs, and mutlti le head showers require large 9�ui,fdig,.funxtu�e,carpe, in, ,a,d�acent a7�eas,�:lovyrera :.� sJ{�Jou�dtermrnafe.nearagloor.dYarnrortiofie;surtabJ `'`==: ' R- b. Estimate unusual peak draw demand. Whirlpool baths, hot t p q g ce..,,rn. .t^.c ,..3:;.d{-_ <re .. wnty'P*Y_,.. s..ly;- .Y ..Stu'•°4 •arz-•'"5-z.`¢.c"c'..:1^-.'.&fiT:ra`:' ;;•.,..•....:<.a+vl,;,,.;,:.�a asr}!"t.ar"',,gft".< „•..._ �:.yP,•._.._��.:>"'iY�:z••; : &,flbdr!o, ge,p acture or othercp on;ert'y�rsul, set tof •-,. ocatro'❑`fin"atksub`ect to IJI"ockm� a fre zin °D O � ; "':c quantities of hot water in a short period of time. Contact fixture manufacturer for quantity of water required. ^,tie Vr:... •v+-c.•�a°r.K+$•,+,,"`s"'. �:Y� x'�:nuc^c..l,•N.:S� ..., � w �.1* t'-t3•,:n "f`a:= :s+:k#t G'.,, - .r'y": .t::?d�i�, •x .R,, .^P' g: 0 .2?..s:-`:' s�-2 waterwd rraa e.•x 'r "r artrcularl, -r or'tant rfl�tter�zs ya. ` :r"'_. ` ` General) speaking,these circumstances'can only be met with larger storage volumes. � a 9 f?, Y. �P .;. })read Iii or ca a tie._relrefrnr o en n x Y .,rfs b;.t%.•!r., y .,.x.,1 �.�•;f-=t ,�eGr� ,U{.. ,' -1 i q 's•:'�,ti 1}; •�s''- Ysi �' •' ..,.e:. }''Y •� Y.o. •u '? "4:"�zy.;i i'ry x f.;„. .i.t.. t"U .+Y"r r s`. "'k`"•�x.• A'XT`,"•. °„'c .., a`?i , xax "�: ;iir.` ��T :itsq.zl �g. "ire4?:15a°'a cel:` �?'`` x�? 1 =3,, y s, .� 7 ,V u r a S�g c�1`*: y� a h i in :r v ". ..t�=y`-•+"'" $e'-. r." •..ie, ;= ti' _ +rt 'i Y'^ ,n's ✓'�.a �? ._s• '•a{,.+�:.>, ..!"; ..,•�•: 'v^,x;`• 'y`°3 r'Xc: �t,.•,•�.Pyt- ,. �%�.. ? ;: •« ''.�, . water, the temperature ,b.;�:'_•. - ' 1 _�,� ,-.• :.. ,4:� L� :,_ �... .. .�r.i.. _. :�.s, �. =y t ;=ter.;. .= ri:A,, c. Domestic Water Temperature. Most residential usage will be satisfied with 119 F w t p y. l;;a%4;?',a,.y,a• •.7. `.,',7.;y�.y" ��.qt,;,. ,.+;s.`?'P":•..r+..-r''..c•=s.. .2r'ttt.:• ssr •�"r .,.,...Ck+.;i.'� sr':z z-�..s�: �i•v,'.. Y:c'r'••:-,,,..,;nf .,r ,;s• S P g wa•...., ,t-+^�y�`xci-.:r>t2+.: rtsU:,s:;n'F'S.G>.::•i'.4a�:t. :Za.•.w•.�..S.=i'3'•.�.'S•ii-vc`v"7.: Xray, S "+"�< F s p r:y �.s. .,.�.:7a. ,.^..::-,? 'r. �s•,'Yxi �]�-'i: �.,>, yr.r r'.- ..�,�. '�r:^.r:3:ams'C���...+��..�rtt•.r...�r?;...<�.:«,::; "..':..•.,C:.�` 'u:.ii,.`,` '�f.:"....,.>,s ._u+,;w .:.�'•,r';y+•tF�-�-'r`.�?'ry:.f:; ��"`�'-- awe -settingrecommended b the Consumer Product SafetyCommission. Some applications such as laundry and dishwshers may require a higher temperature. PP Y •x. r� n'. =; :,t,Yr>,,�-;�,-,, ..r�;�-�,.,,,�,:,,�.�,,•,:,,�.,«�,;:, .,;.:.,>n--,ti.-� ,,-,, - l�,. r�.-. •,:�.,. ,,r;n , � t,,�,_ :;,a• Ratings can be improved by increasing Techtanium thermostat setting and using a mixing valve to temper the r't.$ 'z; _ •" ;y,t{ .,y.�. ,'4•,° t„s3rs; a'Y t rr.:'+'•", � ..-;t�,,�, .,1} sx> "=t : jy3 ';r_.v „rte., �»y,,.•;�c•r+.�y'"-^�•ryhr^^ 7 :� _{�=V _ .:7^ ,n,rS•h r^ •�moi,. v 'r;✓'C,'S^„ �bn'.` S.=. Ysw tya"' Y e*' ^-'T'�oa'z^:,` A t-.i z g�.4r' °' ri; M.. `` ° ^ �° r ; :� � . _ r temperature. When tem temperatures rester than 119°F are required, use a mixing valve at �; o fes.,:'atm. , _j.,.- : > 1., �, r x ;7. �. tk+ a ; �., hot water to the roeP 9 erature'S Ov2 �2J��;FSG'anvcdUs.�:,E' .euereSb,GC•R_s�� a�t'� �:; the outlet of the water eat r,...s .f , x'_w - _ ., _ =�r a' h er`or anti scald fittings at point of use. +l*" JY•'"p y :•.,, yrs 4g jy '?s?r,.->t�J"' sat�^ls:?�?°w,�. .Lit}'.' �`,.,�' ;'*."•j.,.,� .i•. �• �•^-r.et?� ::3'. ^-t: :1-+;4. �:,. •:^„t*.,�,.�i„Y°^�• L".•r, �•i '"t,..• ;J.-�...`' `'"'S'�;,y+r-; •,.< �•:.� ..i-"'i � %:.Instantly^-og ediAJR-rotll-:sealn's� �n� .'.`: �.n `r�'1�'Z',.,, r '•.�.. '.•'% •S.•Y^.;.�.,..r:t�.SV,. "L_3..y 1�+•;ir s<3',c E p: ,��,-. .i r 4. .Y+^„-„`�'�"7 "j �` nr •� �F„..;�.kr; .Vi at,,.•;.'' -�`r'^"::.1 .-q +r'rtx t.a*..: "�:+X-: _;�:^..35'•�s ,4'^: ^ .%"„°��'s��^.<.�: 3 h n a J_ rid�;eJ'derly a_ e>at the.hl. hest.res �of :.- � ':�;°;°`�^.s>�`X'?•jai :=:•.,�.:v`•” �• '"-A'c3"�v�.s,,'?�>''tG -'�i, '�-'�'z�''ss.:�'s�(r�-�.�+h�n.. z.< n .,tiy �._ ,. � MANCE RATING S �? � - ,Y .5' •,�� ''+;.': ti r:Y Xti.g_r�.. ,�-';`rf,..„oi<,�4�,J;.q c'y.,.�•.: \i,Y,a> e A.,--,�,, r.., PERFORMANCE PERF �. =-: _ .�.+a,.�J'•i.....� ^ 'Fy"„`,. •; r:i y”,Ya.+"i-.xS..o•,:'A'':.';,'t �e;,� ..;.:`r,tar'µ ru•^ ''�f"^ - - „s; 7.tZa - t' _ :,:;;:•,•.Yr_- ;; ">;-."�' �'`, TT 40 TT-55 TT-79 TT-119 �`Se h->. h3_ s.4• . :-5. ;ti- '- �,. e insfirucfion-,mapual;before;settin'g,te'mperature at:water r- + r CAPACITY(Gallons) 40 55 79 119 - r.. vY °`5t- 1 %,`.�" <>iK s:..r-t_ •2<^=' •r-,; -/�,.:...-;t .,tom�.r�.,.r., �'t:w�r.-, •:�:':;;:.. .. ,•.. AREA SQ.FT. 14 26 26 HEAT EXCHANGER SURFACE 14 �; � r ..•.�� w, .• .,. - -i'i`+»;a'•'::+';r'.'•�.. ____'_----- - --------_ ____ -_--- --_ -- ., •-Febkw�ater b<e•foref,battiiri oi'shaVv rin �' �- q o'•�z;_ r;- nr °` w MM.FLOW RATE GPM (Boiler 10 14 14 RECO Water) 10 s x : '� ' Te�m< eratur.-eylirrltlri =va v r`'` �.. t - " ,�, �.., '= _ p _,, yg,. I'"es:a'resav'ailable„'see:-m`anual:,'`'_..,•_`' - _ -PRESSURE DROP FT.HD.(Heat Exchanger) 2.3 2.3 11 11 'i ,S.,t„"2., .- ” „ ��:,. •• :r_rwo>., c -mow w_- - r ::.�.,;- _ ti,_•,y*,� .,.r. #-'.�.::,,,„,,:.'t- - t �. ` . °� .:rl• w xrF ; : .; : ;, {. .�,� r :'' r: FIRST H GPH 90 DEGREE RISE 225 295 376 R.RATINGS IS 188 r',y,,._ ,s- �) •.�:. , - •'•?�;5•'�,': 1};;�*d,l,',t==4.v�a'+`:%t''�., •;,�'�r`t'".,s.,"3�b:az .�,d- ,;,,,s.'S�";� Ls• (. Yt„r.SLr', _ •r's •3 +r`id'C • �,'_ •\ - - :,1^..;:''--.tu:`• - -'� i'ta. z's%;a ,.n, = r • • ' ; CONTINUOUS FLOW GPH 90 DEGREE RISE 160 187 240 293 -•-''S.'::}Yi•7•'' ::;i:7. 4;"..r,?' a�`�-'Z; _'�.:'- .i _ r:�'•`i�,;.�;ri,:::,:•i�>' mom,: ;t.�;;i,+t c.,y,-ry;;Ca4,.%.,_ °' ��'��"� '�t`�"�•--��t�~'=-��''''>'�`"'�-~'•�-c ��'�`'-�''^•-`+"== FIRST HR.RATINGS GPH 70 DEGREE RISE 233 277 363 460 CONTINUOUS FLOW GPH 70 DEGREE RISE 205 239 308 377 _ BOILER SIZE BTU'S REQUIRED 120,000 140,000 180,000 220,000 ... iii-:�,r,r,•r--:f -.a a � .r•t-.,+, ,�.c��y1•c>-.>• �r;�,y'',:.nr. dr1 s. .;p:t;.., ~' dire �,,, •r ♦:�Ta;�.`�;.� >;..._._,. _. .;� >R:: jT he"T'echtani(Affi-l-n' c"t=fi�ed water heater'is�deemed�to be usedFrin=:a=•.com_ mewr,.cial},•._>j a ettin_qq" if;'a 4--an,YYihtime=the unit is^operated at a temperature overw;150r°F:;Ref'er;to:warranty; NOTE:ABOVE RATINGS BASED ON BOILER MAINTAINING TEMPERATURE OF 180 DEGREES FAHRENHEIT. LLror'additional'information. ' Read the Installation and Operating Instructions manual III TANK SPECIFICATIONS i IV INSTALLATION/PIPING thoroughly. Follow recommended piping and wiring diagrams. The Location of the Techtanium heater. Upon completing installation, fill the tank with water. While filling it leave a hot water faucet open until a steady stream PHYSICAL SPECIFICATIONS i of water is flowing. Then, shut the faucet and check for any Locate the heater so that there is easy access to the leaks thoughout the entire system. - control,piping,valves,drain and heater for future servicing T&P RELIEF T&P RELIEF I and maintenance.The heater is to be kept in an area where VALVE VALVEr it is not exposed to freezing temperatures. D.H.W.OUTLET - TANK JACKET INSULATION Also, the heater must be located in an area where a leak D.H.W.OUTLET I (eg. from the piping or fittings, from any temperature and TANK WEIGHT WHEN FILLED. ------ ---- -- _a relief valve discharge, or from the tank itself), will not f: u ----- ----- --- = cause personal harm or damage the surrounding area.The • RECIRCULATION Model Weight (lbs.) _________________________ _____ ____ ____ _ _________ I tank should be Installed in an area with a.floor drain or In a BOILER WATER S BOILER WATER INLET(FEED) A f INLET(FEED) N pan suitable for water heaters. TT-40 449 13 DHT will not be held liable for any damages caused y TT-55 576 water leakage. CTT-79 The floor or area where the tank is installed must be 73 CONTROL0--------- -- ------------- ----- ---- ----- ----- 1324 --- r CONTROL capable of supporting the tank when filled with water. TT-119 D I (Refer to Table at right.) D.C.W.INLETD ___ D.C.W. L, _ ,:• � I • , BOILER WATER FOR YOUR SAFETY:Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Controls on --- ------- ----- ----- ---- ----- ----- --- - - ---- BOILER WATER 'I OUTLET(RETURN) 1 this appliance could ignite vapors causing an explosion. OUTLET(RETURN) G F E y TT-40,TT-55 TT-79,TT-119 PIPING Flow Specifications KEY TO PHYSICAL SPECIFICATIONS (see table below). Model No. Recommended HeT2.3 er Domestic Water Pp Connection Sizes Flow Rate TECHT/9NIUM. A-OVERALL TANK HEIGHT E-CONTROL 1. General ,� B-DOMESTIC HOT WATER OUTLET, F-DOMESTIC COLD WATER INLET 1 3/4 ' INDIRECT WATER HEATER � TT-40 10 GPM C-RECIRCULATION(TT-79 &TT-119) G-BOILER WATER OUTLET(RETURN) a.All plumbingmust be in accordance D-BOILER WATER INLET(FEED) I with the requirements of the author- TT-55 10 GPM 3 4 ity having jurisdiction.- L TT-79 14 GPM 11 _ 1 TT-119 14 GPM 11 MPT PHYSICAL SPECIFICATIONS _ b.Use both thread tape and pipe dope on all mechanical connections. MODEL DIAMETER VOLUME HEIGHT TO CONNECTION(inches) . COIL SURFACE WEIGHT(Lbs.) C.Zone valve(if used)and circulator UFTANK (Gallons) A B C D E I F IG (S uare Feet) NET SIII'PPINGI FILLED I TT-40 20" 40 46.65 n/a n/a 34.8 19.8 11.3 8.58 14 116 124 449i must be sized to flow rate specified rovide minimum Friction Loss per 100 Feet of Tubing(psi) in the table to the TT-55 20" 55 59.33 n a n/a 35 20 11.5 8.78 14 118 143 576 right, Flow Specifications.Use 1 inch Tubing Type Flow Rate(gpm) TT-79 22" 79 69.88 59.76 46.35 55.38 38.7 ' 11.29 8.74 26 232 243 737 ' nominal copper tubing between boiler 10 gpm 15 gpm TT-119 28-- 119 66.9 55.74 49.76 43.27 39.2 11.38 10.2 26 333 355 1324 ! and heat exchanger.See the tables on Friction Loss. Point of emphasis: Type K 3.1 psi 6.5 psi ' using a zone valve without a full bore may cause high pressure drop which Type L 2.7 psi 5.7 psi CONNECTIONS will adversely affect performance. Type M 2.3 psi 4.7 psi Use extreme care when selecting DESCRIPTION MODEL zone valve. TT-40 TT-55 TT-79 TT-119 Friction Loss Allowance for Copper Fittings(feet of straight tubing) TEMP. & PRESS. RELIEF VALVE 3/4" 3/4" i" 1 d.All piping must be adequately Cast Wrou ht DOMESTIC HOT WATER OUTLET 3/4 3/4 1 11/z MPt supported. Fitting g DOMESTIC COLD WATER INLET 3/4" 3/4" 1" 1 1/2"MPt I e.Allow for thermal expansion. 900 Elbow 1 4 BOILER WATER OUTLET (RETURN) 1" 1" 1" 1" 450 Elbow 1 2 ' CONTROL 1/2" 1/2" 1/2" 1/2" f. Dielectric Unions(recommended)- 1/2 BOILER WATER INLET (SUPPLY) 1" 1" 1" 11, used to electrically isolate the Tee, Run 1/2 5 RECIRCULATON (TT-79,TT-119) - - 3/4" 3 4" Techtanium tank from the connected Tee, Branch 3 - 2 domestic water piping.This helps to 90° Bend NOTE:TT-119 has inspection Port(with access near bottom of tank for removal of any sediment buildup). I minimize the possiblity of corrosion 1800 Bend 2 damage. Gate Valve - 1 I Tank Expansion IV INSTALLATION/PIPING (cont'd) Ex p ( IV INSTALLATION/PIPING (cont'd) PIPING When a back flow device or no return valve is installed in i PIPING the system a Thermal Expansion Tank designed for use i T P with potable water will be required. Locate the expansion i TANK INSTALLATION DDM ESTI ROTOUT D.H.W )omestic Water tank on the domestic cold water line near the heater between the back flow device or no return valve and the a.Cold Water In. Install brass tee and drain valve (not heater(see piping diagrams). Refer to the Thermal expan- provided). Install shutoff valve between water supply sion Tank manufacturer literature for sizing. ® DOME=COIR N and cold water inlet for ease of service as shown in the THERMAL T =���. TT-40, TT-ss EXPANSION FDNBDN exhibit below. TANK SNR BACK FLOV( BRASS COLD WATER PREVENTER TEE SUPPLY COLD WATER RECRCUTATDN SUPPLY 80/Mils BO 2ER FEED BRASS DRAIN l� TEE VALVE DRAIN ! Q �— VALVE —_ - Q O O ii Vacuum Breaker BDA BOILER RETURN CONTROLS DHT recommends that a vacuum breaker be installed on the domestic piping to the heater. The vacuum breaker ! protects the heater in the event that tank pressure falls below atmospheric pressure. b.Standard Domestic Hot Water Out.A heat trap will Temperature&Pressure Relief Valve(T&P) TT-79,TT-119 improve energy efficiency by reducing piping heat loss. A T & Pis required on all Techtanium heaters. Install a T & P valve (long element type) into the tapping MULTIPLE TANK INSTALLATION - g COMMERCIAL APPLICATION (TT-79,TT-119) DOME=HOT -- designated for the T & P. I OUT f `itiermostatic Mixing Valve Install temperature and pressure protective equipment required by local codes, but no less than a combination i At times a thermostatic mixing valve may be recom- temperature and pressure relief valve certified as meeting DOMES=COIDN mended or required. The thermostatic mixing valve the requirements for relief Valve and Automatic Shutoff DF Devices for Hot Water systems, ANSI Z21.22, by a nation- -THERMAL blends domestic cold water with hot water exiting from ally recognized testing laboratory that maintains periodic XWSDN the heater,to yield a more constant desired tempera- inspection of listed equipment or materials. MNK ture. Risk of scalding is not eliminated with the use of a thermostatic mixing valve. Refer to literature provided The valve must be oriented, provided with tubing or I 3 <= by valve manufacturers for recommended installation. otherwise installed so that discharge can exit only within 33 33 six (6) inches above, or at any distance below,the struc- TO LOW tural floor, and cannot-contact any electrical part. The TEMPERATURE TO HIGH RE n valve must be piped to an area where discharge will not ' FIXTURES TEMPERATURE cause personal injury or damage the surrounding area. i o O o OO mDvmu COLD WARNING! i B°MERREIUR'' -- WATER INTEMPERATURE & PRESSURE RELIEF VALVE MIXING VALVE" INSTALL A T & P WITH A RATED CAPACITY THAT IS EQUAL TO OR GREATER THAN THE OUTPUT OF THE ENERGY SOURCE. REMOVAL OF THE T & P, OR FAILURE TO REPLACE j o MNKCON7ROL 1�4 Il/II CH�' I!� TEMPERATURE- PRESSURE RELIEF VALVEILL -N RE LEASE THE MANUFACTURER FROM ANY, CLAIMVAWE ` ... IIQI WHICH MIGHT RESULT FROM EXCESSIVE TEMPERATURES AND PRESSURES. I Note:Thermal Expansion Tank is required whenever a backflow preventer or no return valve is present in the system.Locate the I Thermal Expansion Tank on the Domestic Cold water line between the heater and backflow preventer or no return valve. U i i IV PIPING DIAGRAM AND INSTRUCTIONS V WIRING FOR USE WITH A STEAM BOILER ' All wiring must be done in accordance with the tank the set of contacts make (close) and iTALLATION• ? National, State and local codes. Adhere to the when the temperature rises the contacts break -..:.;tall valves B and C a minimum of 6"below National Electric Code - ANSI/NFPA 70-1990 in (open). water line G.Keep valves as close to the boiler the absence of any other codes. The aquastat should be tied into the boiler as possible.Install boilers drains D and E as close stem and controls. When the tank calls for heat as possible to valves B and C. Power must be shut off before installing or system servicing the heater. A separate shut off switch the aquastat contacts close and signal the boiler FILL AND PURGE: should be installed to support future servicing or controls, allowing the boiler to maintain Close valves B and C.Attach a hose from an independent an emergency shut down. The entire heating temperature and proper operation of the tank water source to boiler drain E.Attach a hose to boiler system should have its own designated electrical circulator. drain D leaving open end of hose in an empty bucket or circuit. � DHT recommends the use of a priority control to I basin.Open boiler drain E and D and allow water to fill coil help the boiler maintain desired temperature and of tank. Continue to allow water to flow until the flow The Techtanium heater operates in much the p p is free of air.(smooth, non-sputtering flow)Close boiler same way as an additional heating zone, either satisfy the tank's BTU requirements. drain D and then boiler drain E. A Flow control valve i utilizing the same circulator as household B Ball or gate valve I heating or its own circulator. The heater The Techtanium heater recovery ratings are Open valves B and C and observe boiler water level,at the C Ball or gate valve temperature is maintained by the use of an based on the boiler's ability to mainatain 180 gauge glass making sure that it remains at its original D Boiler drain immersion type aquastat. The aquastat is degrees Fahrenheit. It is important that the level.Fill the potable water side of the tank and purge air E Boiler drain installed into the immersion well on the heater installer, plumber or heating technician 1 from tank by opening a hot water faucet. I and secured by tightening the set. screw or responsible for installing the heater, make F Permanently lubricated pump ; certain that the boiler capacity (BTU) is adequate When the power is switched on,the tank aquastat will turn G Water level clamp. to satisfy the heater's BTU requirements. on pump F and when the temperature of the boiler falls H Tank Aquastat below the set-point,the boiler will fire. I Boiler Aquastat The aquastat operates in much the same way as a thermostat. When the temperature falls inside Q Water level STEAM BOILER Water temperature over 1250F, can �F�� •a _ cause severe burns instantly or death • k. from scalds. — -- — G Children, disabled and elderly are at y highest risk of being scalded. 1 14 See instruction manual before setting .� �. temperature at water heater. :ter �� . � ; - •:., �� �. �- L r t Feel water before bathing or AF E C = showering. Temperature limiting valves are c F�..',�r,°�.Y�"a^':L�r•^�fcdF�*, if:��"{�,�r.?i` •"'w..a',�'t w available, see manual. I NOTE:When installing theTechtanium Indirect Water Heater with a steam boiler,the water flow(direction) is reversed through the tank coil(heat exchanger).The boiler water enters at the bottom of the coil and ; ::�ri exits from the top of the coil.At no time should live steam be used in the tank coil(heat exchanger). Lori :> ".`u-.<'.`• c ��, V WIRING (cont'd) V WIRING (cont'd) TANKLESS COIL BOILER APPLICATION - PRIORITY FIGURE 3a. COLD START BOILER APPLICATION - PRIORITY FIGURE 3b. TACO SR504 & SR506 SWITCHING RELAYS THERMOSTATTECHTANIUM TACO SR504 & SR506 O0 TEMP CONTROL I SWITCHING RELAYS - , } THERMOSTAT _ O - TECHTANIUM rr O TEMP CONTROL ' ZONE 6 PRIORITY ---' ---- SR 506 ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 OFF 1 ZONE 6 SIX ZONE SWITCHING RELAY POWER PRIORITY WITH OPTIONAL PRIORITY ZQNE1 SR 506 ZONE IZONE2 ONE 31ZONE47ONE57ONE �FF ZONE2 POWER ZONE 3 SIX ZONE WITH OPTIONASWITCHING PRIORITYY ZONE 1 ZONE 4 ZONE 2 120 V RELAY ZONE 5 ZONE 3 ZONE 6 ZONE 4 24 VAC X X ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 POWER 120 V RELAY ZONE 5 POWER END SWITCH ZC ZR 120 VOLT CIRCULATORS INPUT ZONE 6 D 24 VAC X X ZC ZR ZONE 1ZONE 2 ONE 3 ONE 4 ONE 5ZONE 0 POWER FUSE 1 AMP POWER END SWITC 120 VOLT CIRCULATORS INPUF FUSE 1MFP TO:"ZC"ON AQUASTAT TECHTANIUM CIRCULATOR ' TO:"ZR"ON AQUASTAT TO:"TT"ON BOILER JUMPER TECHTANIUM 120 VAC OUTPUT ' CIRCULATOR Operation: When any thermostat calls for Jumper Placement: REMOVE the jumper I heat, the boiler is given a signal to start. between terminals ZC and ZR. Connect III The appropriate circulator is energized terminal ZC to ZC terminal on the i only when the boiler temperature is above aquastat control. Connect terminal ZR to Operation: When any thermostat calls for Jumper Placement: The jumper should be the set low limit. ZR terminal on the aquastat control. heat, the appropriate • circulator is placed between terminals ZC and. ZR. Confirm polarity is consistent between energized and the isolated end switch (X Connect the isolated end switch to the Priority Operation: When -zone 6 is boiler aquastat and switching relay. and X) will start the boiler. aquastat control on the boiler. ! switched to the priority setting and is actuated, all other zones will stop Power Input: Connect 120 volt as power Priority Operation: When zone 6 is Power Input: Connect 120 volt as power operation until zone 6 is satisfied. When input to terminals N and H. Neutral wire to switched to the priority. setting and is input to terminals N and H. Neutral wire i zone 6 is not switched to priority, all zones terminal N. Hot wire to terminal H. actuated, all other zones will stop to terminal N. Hot wire to terminal H. t will operate independently. operation until zone 6 is- satisfied. When zone 6 is not switched to priority, all zones will operate independently. - i 13 • I • i V WIRING (cont'd) - V WIRING (cont'd) ZONING WITH CIRCULATORS USING R8182D AND R845A RELAY USING L8148A OR L8152A COLD START BOILER CONTROL WITH CIRCULATORS TO ADDITIONAL L4006 L1 R845A RELAYS TANK (HOT) L2 I SUPPLY FOR OTHER ZONES R845A RELAYZONE 1 CONTROL L1 L2 a R8182D I I R 845A 5 1 2 BLUE ZR HIGH TO OIL (HOT) 5 3 LIMIT 2K1 BURNER 4 T 1k2 I 1k 1k1 1k2 B LOW B R 81 ,GNNITION -- L1 L2 00 3 R T LIMIT LOW Lt TO WATER LIMIT 1 R W ZC CIRCULATOR CONTROL O C1 2 1 2 8 4 circulator 1 K O Bi B2 21Q S.SW t TO UNE VOLTAGE TIANKZOT ER Lo SAFETY CONTACTS RELAY OR VALVE TANK THERMOSTAT SWITCH 2K 1K1 HEATER Li JUMPER B R CIRCULATOR T T 3 TANK CIRCULATOR 7k TRIAC BILATERAL R1 d PROVIDE DISCONNECT MEANS AND 120 Vac POWER SUPPLY PROVIDE SWITCH OVERLORD PROTECTION AS REQUIRED iK 1K2 ®WHEN USING LOW LIMIT C1 DISCONNECT MEANS AND OVERLOAD f T T F R2 F CIRCULATOR CONTROL REMOVE L1.3 PROTECTION AS REQUIRED. JUMPER L2 c2 Bz B1 TO ADDITIONAL Ls1a3A Lai52A &THERMOSTAT HEAT ANTICIPATOR ZONES 3.4.ETC. SETTING O 2 RMP FOR R8182D. A THERMOSTAT HEAT ANTICIPATOR SETTING 0.4 AMP 1L1 USING 1-81 43A OR L81 52A COLD START BOILER CONTROL WITH ZONE VALVES FOR R845A . 24 VOLT C564A ZONE VALVE WIRING(24 VOLT) 1 i CONTROL CASE MUST BE CONNECTED TO EATH THERMOSTAT POWER I SUPPLY i GROUND. USED GROUNDING SCREW PROVIDED. f L1 L2 I ZONING WITH CIRCULATORS USING L8124 E-F AND R845A RELAY � TO ADDITIONAL (HOT) Fel R845A RELAYS FOR OTHER ZONES Qi PROVIDE DISCONNECT L2* R 845 R S �Q L1 L2 T T MEANS AND OVERLOAD (HOT) ITT I B 1 LOW OO [W] 3 ® PROTECTION AS REQUIRED I I LIMIT �J &WHEN USING LOW LIMIT 5 CONTROL (D B CIRCULATOR CONTROL REMOVE j L 8124E, F �� L1-3 JUMPER TW T Z 4 j 1 3 I C1 C2 B1 B2 II 1K 2 2 TO LINE VOLTAGE i K2 CIRCULATOR RELAY OR VALVE I ROOM i VJ R B 1K1 1 1K1 W THERMOSTAT j LOW LIMIT/ TANK L1 JUMPER B R I CIRCULATOR CONTROL 3RHI 1102 LIMIT Cl 1K C1 SECONDARY ' B g1 SIDE TRANSFORMER - C2 TANK L2 C2 B2 B1 24 V PRIMARY CIRCULATOR L8143A L8152A A C SIDE j i 1 80 CYCLESf=l 110 V OR 1 i 002 220 VA C. I B1 60 CYCLES 1 1 TANK ZONE VALVE 01 ROOM B2 3 THERMOSTAT i I LOW VOLTAGE CONTROL n GZONE VALVE AS VALVE �' POWER SUPPLY PROVIDES DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED j VI MAINTENANCE DIVERSIFIED HEAT %69IL6 gN�UM� TRANSFER INC Magnesium-Anti-Corrosion Anodes(No longer than every NEW JERSEY HEADQUARTERS To ensure efficient and safe operation, DHT recommends 12 months) '-heINDIRECT WATER HEATERS 439 MAIN ROAD, TOWACO, NJ 07082 he servicing Of the heater by a competent service technl- WEBSITE: WWW.DHTNET.COM PHONE: Boo-221-1522'n• Removal of the anodes: Lime or Sediment Buildup(Every 6 months) 1.Shut off all power to the heater. LIMITED WARRANTY FOR DIVERSIFIED HEATTRANSFER,INC.TECHTANIUMTm INDIRECT-FIRED WATER HEATER 2. Close the domestic cold water supply valve. YourTechtaniumT"'indirect-fired water heater is protected by these warranties. To reduce the buildup of lime or sediment it is recom- 3.Open the household hot water taps. These warranties are applicable to original residential or commercial purchasers only. mended that the tank be flushed every six months. 4.Attach a hose to the drain valve located at the bottom of the heater and allow the heater to drain. THE FOLLOWING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES,EXPRESS OR IMPLIED, 1.Drain the tank through the drain valve at the bottom of 5.Unscrew the anodes. INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,AND ANY OBLIGATION, the tank until the water is clear. LIABILITY,RIGHT,CLAIM OR REMEDY IN CONTRACT ORTORT,WHETHER OR NOT ARISING FROM DIVERSIFIED HEATTRANSFER'S NEGLIGENCE,ACTUAL OR 2.Inspect the tank for any deposits of lime or sediment. EXAMINE THE ANODES AND REPLACE 1F THEY SHOW IMPUTED. 3.Remove lime,scale or deposits using care not to SIGNS OF DETERIORATION. damage the tank lining. THE REMEDIES OFTHE ORIGINAL PURCHASER SHALL BE LIMITEDTOTHOSE PROVIDED HEREIN TOTHE EXCLUSION OF ANY OTHER REMEDIES INCLUDING WITHOUT LIMITATION,SPECIAL,INDIRECT,INCIDENTAL AND/OR CONSEQUENTIAL DAMAGES INCLUDING,BUT NOT LIMITED TO PROPERTY DAMAGE,LOST 6.Replacement of the Anodes--The use or P.T.F.E.tape is PROFIT,OR DAMAGES ALLEGED TO HAVE BEEN CAUSED BY ANY FAILURE OF DIVERSIFIED HEATTRANSFER TO MEET ANY OBLIGATION UNDER THIS AGREEMENT Temperature&Pressure Relief Valve(Every 12 months) recommended to ensure watertight connection of the INCLUDING THE OBLIGATION TO REPAIR AND REPLACE SET FORTH BELOW. anodes. 1.Before manually testing theT&P valve,make sure the NO AGREEMENT VARYING OR EXTENDING THE FOREGOING WARRANTIES,REMEDIES,ORTHIS LIMITATION WILL BE BINDING UPON DIVERSIFIED HEAT valve is piped in a manner that will not cause harm or Failure to inspect the anodes may result in TRANSFER UNLESS IN WRITING AND SIGNED BY A DULY AUTHORIZED OFFICER OF DIVERSIFIED HEATTRANSFER.DIVERSIFIED HEATTRANSFER DOES NOT damage any surrounding area. premature failure of the heater and could ASSUME OR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECITON WITH THE SALE OF ITS PRODUCTS. 2.Manually open the relief valve and allow it to flush out void the warranty. any lime or sediment deposits. THIS WARRANTY EXTENDS ONLY TO THE FIRST(ORIGINAL)RETAIL PURCHASER OF THE TANK AND ONLY WHILE THE TANK IS OWNED BYTHAT 3.Allow the relief valve to snap shut,making sure the seal PURCHASER AND REMAINS AT ITS ORIGINAL LOCATION.CHANGE IN OWNERSHIP OR RELOCATION OF THE TANK SHALL FOREWITH TERMINATE THIS closes properly. WARRANTY WITHOUT FURTHER NOTICE. WARRANTY COVERAGE FOR RESIDENTIAL USAGE-7 YEARS The Warranties listed in this section shall apply to Diversified Heat TransferTechtaniuml indirect-fired water heaters used in a residential setting by original purchasers only. A"residential setting"as used herein shall mean usage either(a)in a single family dwelling in which the original consumer purchaser of the indirect-fired water heater resides on a permanent basis or(b)in a multiple family dwelling provided that such Techtanium indirect-fired water heater services only one family unit in a multiple family dwelling;provided that the term"residential setting"shall not include any usage of the Techtanium indirect-fired water heater above 150 degrees Fahrenheit. During the specified warranty period of the indirect-fired water heater,Diversified Heat Transfer Inc.,will repair or replace,at its option,without charge,any indirect-fired water heater having a defect or malfunction that results in a water leak from the outside jacket,inner tank,or heat exchanger as a result of normal use and service. It is expressly agreed between Diversified Heat Transfer and the original residential purchaser that repair or replacement is the exclusive and sole remedy of the original purchaser. OWNER INFORMATION: Any claim under this warranty must be verified by an authorized Diversified Heat Transfer(also referred to as DHT)representative:if the claim is found to be MODEL ' valid,DHT will repair or replace the tank as set forth herein,within a reasonable time after verification. If DHT chooses in its discretion to repair any indirect-fired water heater for which there is a valid warranty claim,DHT shall provide parts that are compatible with the subject indirect-fired water heater, SERIAL NO. which parts need not be identical to the original.If DHT chooses,in its discretion,to replace any indirect-fired water heater for which there is a valid warranty claim,DHT shall replace the subject indirect-fired water heater with the same model,or,if such model is not available,with a model which is,in DHT's DATE INSTALLED reasonable judgment,the nearest compatible model available at the time of replacement.Removal of the Techtanium water heater and replacement with a different brand will fully invalidate this warranty coverage. INSTALLER NAME $ If Diversified Heat Transfer is unable to repair or replace or otherwise comply with its liability under these warranties,after a reasonable number of WHOLESALER NAME attempts,then the original consumer purchaser's sole and exclusive remedy for such breach shall be either a replacement product or a full refund of the ORIGINAL OWNER NAME & ADDRESS purchase price(exclusive of freight,labor and installation),as determined by Diversified Heat Transfer. If the original purchaser cannot provide proof of purchase than DHT may request proof of residency dating back to the date of manufacture of the tank.In such case the warranty period will begin from the date of manufacture as determined by the tank serial number. ADDITIONAL INFORMATION I _ WARRANTY COVERAGE FOR COMMERCIAL USAGE-(THREE YEARS) The warranties listed in this section shall apply to Diversified Heat Transfer TechtaniumTm indirect-fired water heaters used in a commercial setting by original consumer purchasers only.A"commercial setting"as used herein shall mean any usage not failing within the above definition of a"residential setting"ATechtanium indirect-fired water heater shall be deemed to be used in a"commercial setting"if at any time it is operated at a temperature above 150 degrees Fahrenheit. If at the time of a request for service the original business purchaser cannot provide a copy of the original sales receipt,installation bill,or equivalent document,then the warranty period for the indirect-fired water heater shall be five(3)years from the date of manufacture of the indirect-fired water heater as determined by the tank serial number For either a residential or commercial application,the following applies to both when a replacement tank is provided for a tank found to be under warranty. The replacement tank warranty assumes the remaining warranty period left from the original tank purchased. i WHAT IS NOT COVERED BY EITHER OF THESE WARRANTIES ase warranties are void and shall not apply under the following circumstances: The Techtaniumlm water heater was not installed or repaired by a heating contractor whose principal occupation is the sale,installation and repair of plumbing,heating and/or air conditioning equipment. 2. These warranties cannot be considered as a guarantee of workmanship of an installer connected with the installation of the Techtanium water heater,or as imposing on Diversified Heat Transfer liability of any nature for unsatisfactory performance as result of faulty workmanship in the installation or repair which liability is expressly disclaimed. 3. The failure or malfunction results from improper or negligent operation,abuse,misuse or maintenance or unauthorized alteration. 4. Malfunctions resulting from,or repairs necessitated by,uses of the indirect-fired water heater for purposes other than that for which it was designed,or resulting from flood,fire,wind,lightning,freezing or any other natural disaster or act of God,an act of destruction,theft or accident. 5. The original serial number on the indirect-fired water heater or component thereof cannot be readily determined. 6. Any indirect-fired water heater is installed in a setting containing any type of water softener system that is not installed and maintained in accordance with the manufacturer's specifications. 7. The Techtanium indirect-fired water heater is used for non-potable applications such as pool or process heating. 8. The failure or malfunction results from failure to keep the tank full of potable water,free to circulate at all times and with the tank free of damaging water sediment or scale deposits. 9. Components of an indirect-fired water heater which are not defective,but must be replaced during the warranty period as a result of reasonable wear and tear. 10.Techtanium indirect-fired water heaters which are repaired or altered without prior written approval of Diversified Heat Transfer so as to affect adversely their reliability. 11. Diversified Heat Transfer Techtaniumlm indirect-fired water heaters installed outside of the United States and Canada. 12.Service calls not involving any malfunction or defects and maintenance in the ordinary course. 13. Components of an indirect-fired water heater which are not manufactured expressly for Diversified Heat Transfer;such components are subject only to those warranties,if any,given by their manufacturers. Diversified Heat Transfer does not adopt and has no responsibility for those warranties. knyTechtanium tank that does not have installed a new temperature and pressure relief valve bearing the American Society of Mechanical Engineers ,M.E.)listing at the time of installation. FURTHER LIMITATIONS OF WARRANTIES AND REMEDIES These warranties give you specific legal rights,and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages,so this limitation or exclusion may not apply to you. These are the only written warranties applicable to Diversified Heat Transfer TechtaniumTm indirect-fired water heaters manufactured for and sold by Diversified Heat Transfer.Diversified Heat Transfer neither assumes nor authorizes anyone to assume for it any other obligation or liability in connection with said Techtanium indirect-fired water heaters. This warranty does not cover expenses or labor for disassembly,removal,shipment reassembly or reinstallation;the original purchaser will be responsible for such costs. Diversified Heat Transfer's performance under these warranties may be contingent on shipment of components or equipment from suppliers. Diversified Heat Transfer shall not be liable for any failure or delay in delivery due to any cause beyond its control including without limitation,strike,labor stoppage,a natural disaster(such as earthquake,flood,fire or storm),political insurrection or the unavailability of components,equipment or supplies. MAKING A WARRANTY CLAIM TO FILE A CLAIM UNDER THESE WARRANTIES CONTACT DIVERSIFIED HEATTRANSFER INC.ATTHIS ADDRESS: 439 MAIN ROAD,TOWACO,NEW JERSEY 07082 OR CALL DIVERSIFIED HEATTRANSFER AT(800)221-1522 AND ASK FOR CUSTOMER SERVICE. At the time a claim is filed,the original purchaser must present a copy of the original sales receipt,installation bill,proof of delivery or equivalent ; -fired water heater and installation in the dwelling or commercial property owned by the documents evidencing both ownership of theTechtaniumT"^indirect original purchaser z `'ns warranty is to be governed by and construed in accordance with the laws of the State of New York without regard to the principles of conflict of laws. 1 i - DIVERSIFIED HEATTRANSFER RESERVES THE RIGHTTO CHANGE SPECIFICATIONS OR DISCONTINUE MODELS WITHOUT NOTICE. f` r r7ww--7-M COLD SERIES-OIL BOILER 4 ! A� a , 1 11-... y tri ✓ Y �-j ,L f-Y+. 17. T. s gQ i s j f T ' tY�VfI 1 #�{ 'fs y• YIN +yY� C -i,S�w .�2k "? d'� r.��a-- ,;� '•, � flip. T ��� �4 +�. i c�� t ,ACS �` xCr�.� �. #�k�q' ;;�7�c z4 zl l;�* k �'T'��.�'' afr✓� s� '"`", ?'S� t�''n`�,€�a✓ � i ��t �r :r��'�f - ��§��� �w..r t. �Y � _;.,�q[� r .• cif''h y -`ty��l" �. �Ci � �� � f-`'..:tr s� si.,;�, f,'� e::3 T .:�"'. .r,'�, "'t . �'>.'A`�Fi'�'W < +,��M?'4`,�.�y. ��c�"�'7F�4"�t'l�s'•�' Xs1;�', .t� .r �,fi� - F - This manual must only be used by a qualified heating installer/service technician. BEFORE;installing, read ' . all instructions in this manual and all other information shipped with the boiler. Perform steps in the order given. Failure to comply could result in severe personal injury, death or substantial property damage. Part number,550-141-826/0417 GOLD WG0 OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boller Manual An GOLD WGQ OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — roller Me"�nUal k n AWAflNING' H G Q (� a Ilo '"ie a `' � s r Y AWARNING x^ d --Using this manual Contents -r — Z+.. ,� .,„ -, �•'`M .atm .'�` sx ». .-�- .ra' � ? �. z �_ c � Using this manual . . . . . . . . . . . . . . . . . . . .2 CLOSED expansion tank(Figure 10,page 19) . . . 18 O E ,• -� s ` ;: When calling or writing about the boiler . . . . . . . .2 To connect WGO boilers to indirect-fired ead o �of o o Rte. o ® I �`' et4 Packaged,and non-packaged boilers. . . . . . . .` . .2 water heaters. . . . . . . . . . . . . . . . . . . . . 18 Hazard definitions. . . . . . . . . . . . . . . . . . .2 Piping MULTIPLE ZONES . . . . . . . . . . . . . . 20 '� t --• '� "� Contents . . . . . . . . . . . : . . . . . . . .3 Piping for systems requiring ' . � © o � � o e •,�� �~ - #��~°:." ,�•., � " � , . temperatures below 140°F. . . . . . . . . . . . . . 21 - - Please read before proceeding. . . . . . . . . . . . .4 � Use with refrigeration systems. . . . . . . . . . . . 22 AWARNIN6 Tips for water systems— . . . . . . . . . . . . � . .4 } 1 � ffiW;►,��;;"" •b,, _,,a• . . . _ . . •22 o- Routine maintenance schedule. . . . . . . . . . . , • .5 Connect wiring. . . . . . - . . . . • . . General wiring requirements. . . . . . . . . . . . 22 Beginning each heating season 5 Thermostat wiring . . . . . . . . . . . . . . . . . Daily during heating season . . . . . . . . . . . . . .5 v �� �-,, ,�, • � � -• ,.., - . �__�>. ... 3-Wire zone valve applications. . . . . . . . ... . . 22 ' ''�~ Weekly during heating season .5 = W enrc fling o� writing abou t e boile "�"'� s�,�, x. 7 vx` nA� "-.v _: General wiring . . . . . . . . . . . . . . . . . . . . 23 e �f Ss, •_" MF'`�`y'mu'S;2�•::3:'- qG,;.-,• 9e,r..q.y°&'� J.... ;r':nf,"ifr {.! 1~ s S sdfr Y" ; �• -x End of heating season . . . . . . . . . . . . . . . . .5 �Eleases .V oilera r o' els um er eries� om bo e a g a+e , 'o - Burner wiring. . . . . . . . . . . . . . . . . . . . . 23 ` bu er:an'�,corifrbls'�,On`�9page 28 o anual�s pa- o s ? 2: M ''A Boiler shutdown . . . . . . . . . : . . . . . . . . . :5 g P 23 z > High temperature limit s .P7F�; v� 'v.;.*. ., '�' , fl' r ,.r. :a'tis,�• ;,,�','"'=y.•.Y•.:1' �'" .yS' R >�•,"" -rr*`- Operation: . . . . . . . . . . . . . .6 ��.��i�, � - � •�: - - ,,,� ,.. - ',>.: T{, r ��y� * :=_; �-,�:: r � .���;<�'w: '�' Connect wiring blocked vent _'Si3p Y.�1:c4+.:.4.�•M{�::.�.3... .- , .. -.,•-�..r`.,- .0 k,�� 3iu�ti'`uuS�-��3i a' WGO(see Figure 1) . . . . . . . . . . . . . . . . • .6 shutoff switch option . . . . . . . . . . . . . . . . . . 25 ;���;, ..:• • 1 ,..�• �k� , ` .�� �. Q #� �.:�•• �., ���� -��•���,�.��:.rt,r - Troubleshooting . . . . . . . . . . . . . . . . . . . . .7 _ Blocked vent shutoff switch . . . . . . . . . . . . . 25 accan ed wand:non=parka boilers 'f-4�=.�e` L=�: �� .-•�6 8 - `"�'Fs* � Before installing boiler .26 Connect oil piping. ac a oilers;available:o Installations must comply with . . . . . . . . . . . . 8 General oil piping requirements 26 c o carrier is sliippecl-CP' Before selecting boiler location. . . . . . . . . . •• 8- Oilpiping connection at burner. . . 26 xr. �•' .,. .� -' o •,� 7 V Provide clearances around boiler Start-up . . . , . . .27 0 0 -and:burner slop :a o epig ��, p• y ,,., (see Figure 2) . . . . . . . . . . . . . . . . . . . . 27 .. 8 a Fill the system Provide air for combustion and ventilation .9 When using antifreeze . . . . . . . 27 Foundation . . . . . . . . . . . . . . . . . . . . . . ..9 To place in operation . . . . . . . . . . . . . . . . . 27 Install boiler—packaged boilers only. . . . . . ' . . 10 Check-out procedure . . . . . . . . . . . . . . . . . .28 Hazard definitions Place boiler. . . . . .. . . . . . . . . . . . . . . . 10 Check off steps as completed . . . . . . . . . . . . 28 Perform hydrostatic,pressure test . . . . . . . . . . i'0 Installation and service certificate . . . . . . . . . 28 Install boiler—non-packaged boilers only . •. . . . . 12 . . . . . . . . . . • Annual service check list. . 29 • =z�' f -y µ � � Place boiler. . . . . . . . . . . . . . . . . . . . . . 12 Controls requiring annual service . . . . . . . . 29 �� ��.�"�' `,. SK.:• �" . ^are-. 4y-'� �•'F:�".���,t "'�"'- '��"` �'�r'� rc�•.-.�,� �.:;� �Y�:z. � �x"'g�.�- s � �"�'rr,,�. 3 q g Perform hydrostatic pressure test . . . . . . . . 14 =o s e• o o,� P, �- :� `'� �� a ,,- �, a rk god '>`°_�, � f� ,$���`;.� ��' . . Detailed service procedures . . . . . . . . . . . . . . 30 Install jacket 'N `• s`���. � �''` 1 �•�s.�` `�-"�:����_' � �� :�.p�, >��=• ' °' :s " -, :�,� �. .'��- = = k .� ��: Cleaning boiler flueways . . . . . . . . . . . . . . 30 p°`>:,..�.r:�-;.- y .�x.��"xa�,.' - �� z"ate'-•t ^2' r 4• '•-; _ u b - r - •oC'x. (sizes 7 through 9 on ly) . . . . . . . . . . . . . . . 14 General description of control operation 30 Install boiler controls . . . . . . . . . . . . . . . . . 14 eHandling ceramic fiber and fiberglass materials . . . 31 Install burner —all boilers. . . . . . . . . . . . . . . 15 Close clearance installation . . . . . . . . . . . . . . 32 Sa�� ith;. y- st � `�'` �+'S•,,s.' -r "•� =*,irk " s ar -Y,.Y' 's�-c� � ��;s',� !(� '�� � Y' � •��•� �•• ���. •� � �'' " �'< `"�=- `- aj d ,,,,r�.�,s �~ Install burner Close clearance installation . . . . . . . . . . . . . 32 f'�sr<�. a,.�,.^,,��ra,���:����i,+._:.�l;�.,�.2•,::'��,�;--,�-&.�n;��`,��''3;,'-.~'�`�,, .j:fi't }:svpa,r..��h' °_''�,.l.;w„-��o::4...�',,.�.e•<���f.'A.•y,.°�.x�,�'-k�1� `�, �r bT ':`h�.�=.:,`�..�_t:������,`7_��”"�',Z:.;;:,�t:�m�-' "�=��.�c�.��,:,�'.,�°-=?�.?„�A,�,�-;�y-:,r`.r,.,, a�; Nt;� (also refer to instructions packed with burner) .- . 15 � Burner adjustments �'�,;.,�3-�i�r' kv'�,� A»..�•C-}A•.U.T•�IMON�' .n9,_ ?t,�:o+� �':o- a;,�^�.,,two,._O•w-,,- — ;"' .��s�,,c.sW4 �r.+.•�.`;�'"�«�E::.�-U � • ,�.:§a,•-=u�.;.5y,S'B''r.'�--=.,,N`a,`.Fa=' ' ._7..+>:�''_'`�' �;�"��; .�_,.::',z`:��`�_'�°;���4., ad1 ustments for packaged ;4 >. O � Connect breeching . . . . . . . . . . . . . . . . . . . 16 and non-packaged boilers . . . . . . . . . . . . . . 32 General chimney requirements. . . . . . . . . 16 Replacement parts . . . . . . . . . . . . . . . . . . . 34 _� ~•� a��. � ' �r'�.,. rte' �. ,� "„ �� ��'. x.ry -L,�,fi,=r..;'�ti°�-��r�"� NO-TIC�-E '°�;,.��e,;,t_.`e.;�`;��r,,'e`.;�.c.o. s" " �s�ti•..�� o .�".s,�-" ay o 0� ���� -.O�'��-0� •""'ficr.=•-:.��-,:,.�.��-,:;••,�..�.x�Y"��:="��'F-�.��:°r�-.:�;�.'$,`���"•Y Connect water piping . 18 General piping information . . . . . . . . . 18 Dimensions . . . . . . . . . . . . . . . . . . . . . 40 :. ,''d'f�s x�."?°� r>; �:�,�,,•,�`• � � � ��,_�,,�`a�� •4,{�"ia»s'�a�x,,� .���y .d:�n-. �vde x:�' _ `E�'r:.:��,','.,..�'�a... s "` ss:.. � Install piping . . . . . . . . . . . . . . . . . . . . . 18 Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . 42 y,-•Zr,��'"� ¢k•"`�""t5 '..;�c � �=' .7r,�:',"'iti 'vt-�+`` '4;' c.+� 2 -. ;,sy •CdC>� �." ,. '` '' s n e a:� "L:'R' ='S:.' '• i+� w'�.". �"+ �1;'" ri' ' 43 - ,� � -� �` � f � •� �-,:•; ;}<= r,� ��c ',�'� F�;�,. •�'�• •'`'='� ;M DIAPHRAGM expansion tank(Figure 9, page 19) . 18 Notes d art nueTx550v31 _$26Y0417 Part number 550-141-826/0417 _ r ....tr.'i'i�.�+...,.x�•...._._-.�.._-.. -<c-.u. ..._..--� .-_-. -..-<. ..-.:tt,r:�.e-,�+huri:i�.'.lf_t e3JYaL"��s:•/sY:^XRs�:•,'-J �h+• I GOLDWGOOIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler Manual PHI OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler Manual 0 2 GOLDWGO : :z =c -A=M0, A TrWaika UTIOW" �Ae 01 ease read before proceeding 60 M f 0-2C WWIM. A?i R WE L-,W. --nm ong tag �110A e gel L se., 0 tem Ic' MC WIT MR iAY_ 0 N NARR 9'"ing ar V 1-1 1 - g I MIN ffi- We M milt e nN C �j��n v�:e )u r-n 6 r. reg Ovsip �4t:;r-4a=;Ai IWAP e t6 Wrov,4 mienan jg:,_��,�" + W.La'n'dij 5,M Ce K F,5 &i"W: R ON 7101131 14���ano)6 "M Iff + Routine maintenance schedule g;g,qW.! - K 0 *14�1� 11 Q,1 0 0 _A1W1a6iN_0- 05" 7 z IU 'Ve Rai_ 4 :,g IFN " - -- - 7., CC s I _401 Bt I -- - 'P "NO s MEN =�?t V'f 'Sm- mT ps� 4001 Meelsil, 4 NUM , W IeM P's _Wz i� �gre anugedlatet �D y, PIC spfe V ' d U111W R j�;, L elan"mw e 06 ,00 Z-� e $fn�d P811" Wlm.� ,- .2, j, U JR Wow 0 Check that boiler'area is free from combustible materials,gasoline Daily e ui U during heating season and other flammable vapors a d q ds. A q n wv F" Vl,_ -M &0 NOW t se ,C, I if 1 R t 0`5,�` _k&k. jq7 '! j _p I -M�-T. Oft M"11 �qn e—,aff—pJ6 �Nx 0 4, i 0 d WOMMM'W"Out; V-V; ""' , I.- , `- -1 1 3ff _tmn LIZ q �ffla g 71 4Z Am, s lffiAtMs ZVI— U—st, _Mf'RV g N ca-u-1 -.2; If ell P _W !?-M 411 le 0! T d' R :Yn--m- g TL 4 o w7o al &Tep x IRK V5 ktT s eF "�—_Qu q YAW 3- M06 :TA WA ,�j YU ft W XzP -r-ko- 0% --A C, 0 , g� �*4,11 MIP W, - � R-I, NNE a 0__g�Vg Ven an ia @ytM, 0 ' 0 11 111UPXVUL._LLL m4 D IMP 52��9NM ase V su stoq�&a- Al es operate. Check IJ If tankless heater is installed,boiler will continue to TO- oa for the following: U L U a I 111,11,1 'UC Ons pxx- M-Nr 'M - A All daily and weekly instructions listed on this page must be fol w End lowed. epw&,Yci Pciby" rhun r temwax w4p9ev Pi'WK B_ W wrffl� ZYM, 6,�,Hffjjo of heating season SUBS AN 9__W Burner motor may have to be oiled.Some motors are permanently 1 apa use Gas ws!, i'mygon F—M-4-MON 1z, 9 pi- lubricated and do not need additional oil.Check for oiling instruc- ume urer,sqns,� tions on burner or motor. rat M`*AD t gas 1 0 "Q J6 tteffi P) E `r�-7,-—K ' -2. ,I h g 4f, D W ateU je� AW awnif UM, eg W -CtIq, P, ET _VZ1 -1:2-n- �1;1* "M , n K_M - - 0 ,tol, S- A R _2�� - :E 45? W J!Iri %1 ver,3 VOW en ggg* ;_77' ffis 2 _Z� MR M_ 0 eq Z matc uuuga�%g "M If"M "IOU a eg�qa R'U g W. j Vag _:W011- W, rendieW Dolute -kv rnv-- Rge R P- -M Aj "I'MbA.#11r MA" g":Wj 20 no n a Wim g 'm e i d i�� In _eu, v.L MR 7erdt mc-ger 01 .0 tr,- - Ver ra, angshould M M W 0 IN, yky 0 -C'r _,ow 11 I Wip A c:b� onenzIg 11 ing 0 nt C 0 -§Mrsusp We in ac NOV 0 61 0M q A0tnj3Fq.'_`;W-� g ge%u IN,nEnm F t z 3g -j ON ft-Aq, P 'g MP t, M�' 5 Part number 550-141-826/0417 t 4 GOLD w U V OIL-FIRED NATURAL DRAFT WAI ttt tSUILtrt — ar-nMo o — �+.....�. •r-••"'~. Lw••� GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler MatlUaI i3 r iuswt . . ewwlNmc Q fa o T ; roubleshooting (1_1-'+eration WGD (see Figure 1) 2.- 6rPect problefns found in step#1.If burner does not fire, 't •- ontrol only once. NING press reset.buttoA 'ii burner primary co er ro c • ec on a esen eo i o a - oe y o con a e 1. If burner does not fire,check for: deposit oil combustion chamber.in com Repeated presses` - • Service switch on control or additional switches turned . ` .. off. ! I + Burner must never be.fired when oil is in combus- -vim' �` ; 1 r•, > -A:_ F • Fuses or breaker switch tripped. • ® + ziNixat°e'ldy>;ca°l"l,qa4 lifi>ed service tion.ca Thermostat set below room temperature. intechcian. � ..y .,. ,.�. `;�., -��-�i� �i �• �1;�•, =-' Fuel valves turned off. - o-p p• @ O S S, ., �i0 ,e• ;�� " • Not enough oil in tank to supply burner. 3. If burner still does not fire,call qn- ed service technician. - ' ' "'~ "' y w Rapid cycling—burner. Thermostat installed where Locate thermostat on inner wall away frdm heat sources or cool drafts. "~�• turns on and off frequently. drafts or heat affect reading. Heat anticipator in thereto- Adjust heat anticipator to match current draw.Refer to boiler wiring Figure 1 WGO Boilers stat adjusted incorrectly. diagram. Incorrect limit setting. Have qualified service technician increase limit setting to decrease cycling.Maximum setting 220°F. '"` -'` >,.�^- " c."-°g,�� -�»-�-• i•'"'a T . °�'��.�:n -�• •,S`:�.k��`T?r•-s,,,�1�1.1a�- ,. .„r'.;, ' s, •�`; �r„s.;r. �'xs•i'`�. "' �, .:.' z ' :�s`C'»" �! ,trF• t=�F.r.-fi*r,',: "t Via. t=, � di x / — �11r@', ESS ga1T$.+ �... �'".-.. - .. �i'����L`,s3sa°11`� f r:3 i�.j � _i..,'w., ...:�w'�.:;�:+3�,s�t,:.+r'� •r�"`'•t-�t4 •' r !»';:.,,,. ,.. . r - Popping or percolating Mineral deposits in sections Have qualified service technician de-lime boiler,repair leaks at once o ��r noise heard in boiler. due to constant use of make- to avoid constant use of makeup water and check pH (between 7.0 2 1 up water,or incorrect pH. and 8.5). 14 r,.T _._� .-,x IN ..x r c+f. •} 7�,.-'ms's"�,S�y r-',.�,�, r�S> "'a L'• i'.�"''r�.r.c--La�;-,�'-42,,x-•,.f;�'•• - a� wnliv�119111! 'c' � 4ffi§n NMI Frequent release of water 3 Expansion tank sized too Have qualified service technician check expansion tank operation. through relief valve. small or water-logged. , .G- wi " � �fw-:1 i+• r 2.s 5 * '� •,,b' .,.d$• . III Ct�q*�y-ya�a `�E.� - .. At ts:?a'%"t`. . a n tWill—, �! k ^�'-✓'F S:• �ic�.r„;-'2a,„r .•.L�� � �,y »y.. .Ya, im.: :H'.�.ax '�•—io rr�,�y2v• ��� Jr„h„_ r:+�-t .y`�Rr��`i'�r•�.a't�_1�¢,7 'n.[•1 O �SY v.1'E.. :'p"-}�+�. �.y�� �+,y , �:,� # �, Mv• W '_- k� w:-ci�'•�43 4„„i� 'tr`` Rr � 'F�,i .'?:T`rs.�. s''�.' '•'�� �� ��., 7�,,, �, �� .Y^7, �^:-6• .,� x;Y". •t3��% ,}�",'�is-ry+�,, r"3•'2'�.y�:y Y�':ya qy *4 4=,�-� � ;E�.' 1'P'•'S ¢- v�� fl'�.• a6..- • dl'�•. � '^`�� i.-.,' ,ivj��.'Rs.>:1?�`-'&n?.Rit'-V..� 4e �.. �,�..�: 'M'.`'")w ' ':�*EL Some radiators or Air in system. Bleed air from system through air vents in radiators or baseboard units. baseboard units do not heat or are noisy. Low system pressure. Have qualified service technician check for leaks in boiler or piping a at once. • 6 o High limit set too low. Have qualified service technician adjust limit to higher setting. ^�'±� ,?,.A r• ky s"o "'may. i S .' u x �'�''y irX '` » n�'• _ ab,%�:Y'aY' "''�- '�. =L= =. °'<_ .r "L#.:�X'..^�,,�;G..., m. `” -y 8 SS$ d•e � .:C ,�-^.-,..-.. , wig r �; >.h, y, •�r•r�:,�.r,,:'b '..� �.'c •�,�' ::'Gr��""'� J�1 i,..,' �iP or - i Gl em cs • '"� .,,;�,i � � ���t� �”N'-,:�`� -�� =s��:s� rte,`�` �- ;x,��:�'t�•�; gY�,:�„'��; `�,_ -'a =�,i..i uu4jS Ec 3 1 '.sr5r .Z••.s ® •�J'A' � �-X`,.-",=g"'t,�^., ���M:c`�4' �.w �,�i. +.< i ave.t.^s«.1r .-r>a.: i` ,.`.f-'�'a ,. - :s-._-' ..-.. _ ;- �s�.. 1 �:. '�,?,�*�, y i+�' i� _va".. ,_ ..:_<. �,x 'a-• •^•, ,.* ''`�,.,- -: F*.4-,y,. i.:�:- .�. '��'"'""�. 'r`•r t�'.y S.,� '+ L`t°` f��-�'$'fY•-�..+�vfl�•��.S# �• ,� a�+,q'.e C ,��� �v _ t �0 '� a .,�,.,�.�• Z�rr.'a.+ �` ,,,,;r 8���r?3v�• ��� r��� , .c r�4�`=,.. ,;.,Y •�' ;.y�_. 'Y:.'+»'y'a -Y>4:�`.•`'r`mss ,�++,t����.s:.���'�, � � �lG ».w': ,.Y :'T3' .. . "' n�. L � � 0 � ��'Y"'.,'• �y-����.,y'Av-�e{«,p'�''� z�,^,.,�s..Yl�r� �"^�» -w ;E.'sd:Yi. �34 x,.--, k� .^s�''. x f t- ��a`,» � .i:s:' ,{^. , t � $°_��4 J T. &. �C&»*w '� �` tPaCiRl�tl•Ll k - 0264056 a- ;y^y+'Srp''"%a'r"Nrf7 •.ts• -4' +;C�'f t ,.''�°`':•i;" ''n. "t, eSS.�' "• r' ,�in+,fi'a _.t "5��,.,.,- .',7�"`•A.f'"z �•���i} a -'Y���',�������,,ii�� '• •t M,,�,; 'S,`' a '»w'�t...,,��aa}}'§% '•' °s''�'F�r`� *=.T&*t'..,.s"J,' . �i •se"1.���'?t" ')•`�:.V_ �... 'S,a. �P t 'i•"' t..n•�'�,'-��y'?�,.:�'db .,..,•"r'3"'"" ate, 7 6 Part nu�lier 550-141`-826/0417 Part number 550-141-826/0417 GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER - SERIES 3--Boiler Manual', u GOLD WGo OIL-FIRED NATURAL DRAFT WATER BOILER - SERIES 3 - ts011er manuai ` AWAHNING E (�. f O a d Before installing boiler Before installing boiler (continued) Provide air for combustion and ventilation Where ducts are used, they should have same cross- sectional area as free area of openings to which they e o a ec a e u ° Boiler a QWARNING Do not install exhaust fan in boiler room. connect.Compensate for louver,grille or screen block- -��.�-�s o,• & ea ` ' o �.., vy OCee age when calculatingfree air openings.Refer to their ® - Adequate combustion and ventilation air: g - - "" _" q manufacturer's instructions for details. If unknown, Assures proper combustion. use: Installations must comply with Provide clearaincds around boiler Reduces risk of severe personal injury or death from possible flue Wood louvers,which provide 20-25%free air. -�-' as leakage and carbon monoxide emissions. United States (see g g . Metal louvers or grilles, which provide 60-75% �'•:0,.' ::, , i .. 31l�;II it�;iYf£9x.;"i }A:<,}t • State and local plumbing,heating and electrical codes. i`�'-' - < ' �- • Older buildings with single-pane windows,minimal weather-stripping free air. NOTICE T�acket cap-must tie-in place on boiler to and no vapor barrier often provide enough natural infiltration and Lock louvers in open position or interlock with e ui • National codes where applicable. - ••�_ P p q p r avoid requiring ah�9• minimum clearance ventilation without dedicated openings. ment to prove open before boiler operation. • Canada from back or top of boiler to-combustible ; • Canadian StandardsAssociation,CSA B 139,Installation Code for Oil- material. New construction or remodeled buildings are most often built tighter. Burning Equipment. Windows and doors are weather-stripped,vapor barriers are used and MINIMUM clearances from vent pipe to openings in walls are caulked.As a result,such ti ht construction is Foundation • CSA C22.1 Canadian Electrical Code Part One. g combustible material unlikely to allow proper er natural air infiltration and ventilation. • Applicable local or provincial codes. • 6 inches —Type"L"double-wall vent* y P p Lay a foundation,if needed. Boiler may be installed • 9 inches —Single-wall vent* Follow state,provincial or local codes when sizing adequate combustion on non-carpeted combustible flooring.Solid concrete Before selecting boiler location and ventilation air openings. In absence of codes,use the following blocks can be used to create a pad. NOTICE Flue pipe clearances must take precedence guidelines when boiler is in a confined room(defined by NFPA 31 as For residential garage installation, install boiler so Check for nearby connections to: - over jacket clearances. as less than 7200 cubic feet per 1 GPH input of all appliances in area. burner is at least 18 inches above floor to avoid contact • System water piping-' Recommended SERVICE clearances A room 8 ft.high x 33.5 ft.x 33.5 ft.is 7200 cu.ft.). with gasoline fumes. • Chimney.See page 1,6.Boiler can be top or back vented. 24 inches —Front and top A level concrete or masonry foundation is required • Combustion and v€'ntilafion air supply.See page 9. 6 inches —Left side,back and right side Permanent Openings when: • Oil supply See page 26 for oil line routing. 12 inches•—Right side for burner door Provide two permanent openings,one within 12 inches of ceiling,one ; • Electrical power. swing radius within 12 inches of floor. Minimum height or length dimension of Floor could condpossitions In become flooded. • Check area around boilgr.Remove any combustible materials,gasoline Special close clearances(alcove,closet,under coun- each rectangular opening should be at least 3 inches. Non-level conditions exist. and other-flammable liquids. -` ters,etc.)—see Appendix,page 32. Inside air e: iARNING Failure to keep boiler area clear and free of combustible materials,gasoline and'other flammable liquids and vapors When inside air is used,each opening must freely connect with areas Table 1 Boiler foundation sizes can result in severe personal injury,death or substantial property damage. having adequate infiltration from outside.Each opening should be at least 140 sq.in.per 1 GPH input(1 sq.in.per 1000 Btu input) of all fuel-burning appliances plus requirements for any equipment that can Figure 2 Recommended service clearances pull air from room(including clothes dryer and fireplace). Walls j Ceiling Outside air WGO-2 14, 22 2 § When outside air is used, connect each opening directly or by ducts K_ _ / 1gB�11 `` to the outdoors or to crawl or attic space that freely connects with # _ A / outdoors.Size per below: 24" Through outside wall or vertical ducts—at least 35 sq.in.per 1 WGO-4 17 22 2 I f I GPH input(1 sq.in.per 4000 Btu input) of all fuel-burning ap- _ 1 t I I fiances plus requirements forequipment that can ull air from _' • ,•• 2°.:w P P qP ��.. ��; •.s. room(including clothes dryer and fireplace). I I - A 24" Through horizontal ducts—at least 70 sq.in.per 1 GPH boiler WGO-6 23 22 2 0input(1 sq.in.per 2000 Btu input)of all fuel-burning appliances plus requirements for any equipment that can pull air from room 1 .p rya &t B� (including clothes dryer and fireplace). . _ A I I I I WGO-8 29 22 2 Yl WW" MIA& m _ Top View Wall on wT _ _instrucions: x ,q`i�''�•+a r'yAS.a'�. " ac age�d;boiler, .,_: Gonfinued on. age:lU�: �.. �:w=a:'`.r�•°^ �.��'"T��v; • fo ,Floor ?�Ton�packaged boiler.;-t p g�q 2,i {.,Continued Una e}�1 ..;. Left side 8 Part number 550-141-826/0417 Part number 550-141-826/0417 9 j GOLD WGO OIL-FIRED!NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler Manual � GOLD YY GO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — moiiier IVlanual u Install boiler — packaged boilers only Install boiler — packaged boilers only (continued) r _ -,'ce boiler Perform hydrostatic pressure test Figure 3 Change from back flue outlet to top flue outlet(optional) 1. Remove circulator strapped to pallet. 1.''Remode relief valve installed in boiler. NOTICE Circulator will be damaged if not removed before boiler is 2. Install air vent in"N"tapping on top boiler. Sealing rope lifted from pallet. 3. Plug supply and return tappings. inside groove 2. Remove boiler from pallet. 0A.. - 4. Drain valve,is already factory-installed. In Cap 0 NOTICE Do not drop boiler-or bump jacket on floor orpallet.Damage 1 Jacket cap to boiler can result. 5. -Fill;bgilfpV. ent all air. Pressure test boiler at 1- times-workingpressure. InSUIatIOn ACAUTION Smaller sized boilers may be top heavy.Use caution when I - I , \ handling to avoid minor personal injury or property damage. AWARt�WG Do not leave boiler unattended. Cold �\ water fill can expand and damage cast \ 3. Boiler is shipped for back flue outlet.To change to top flue outlet(see - iron,resulting in severe personal injury, \ �\ Figure 3,page 11): death or substantial property damage. ' a.• Remove jacket cap on top of boiler. o b. Loosen two screws holding flue cap strap to collector hood.Remove 6. Check for maintained gauge pressure for more strap and flue cap from opening.Re-tighten screws. than 10 minutes.Visually check for leaks if gauge Flue cap c. Check rope placement inside flue cap. pressure drops. Flue Ca 7. Drain boiler.Repair leaks if found. p (Read pwiwNiNc under step#6 below). strap d. Loosen two screws on back flue outlet.Set flue cap on outlet.InstallACAUTION Do not use petroleum-based sealing Jacket cap strap by engaging slots in screws.Tighten screws.Make sure cap is compounds to repair leaks. Damage to-- securely installed. system components can result, causing e. Snap jacket cap in back outlet opening. property damage. NOTICE I Jacket cap must be in place on boiler to avoid requiring an 18" 8. Retest boiler after repairing leaks. 0 minimum clearance from back or top of boiler to combustible 9. Remove air vent and plugs.Reinstall relief valve. material. 4. Check level.Shim legs,if needed. 82601 5. Check for secure placement of insulation on target wall,chamber floor and bumer door. 6. Visually check: a. Flue collector hood seal. b. Burner mounting door seal. AWARNING Obtain gas-tight seal to prevent possible flue gas leakage and carbon monoxide emissions,which can lead to severe personal injury or death. i a',�,�.'; 1,{ .,���y �v�„y a t?•c j'^:.:�` .vr.;''Ci' r 4 {`� �,�,,c�J ' ackageWboilersco 10 Part number 550-141-826/0417 Part number 550-141-826/0417 11 GOLD WG G OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler Manual Imo."I GULL) YY V V vit-rinC>J ayr��vnraa.�.,,+� ...+��T..���. • — --�•••�-- — __e_ ____-_____- 1 v--1 AWARNING` (y' Ti Cy AN ON O AWAHNING $E �i IC D L O to s m e lInstall boder — non-packaged boilers only Install boiler — non-packaged boilers only (continued) iniARNING Non-Packaged WGO-7, 8 & 9 — install flue 4. Install washers and nuts.Tighten nuts until collector hood Fiberglass wool and ceramic fiber ma- Non-Packaged WGO-7, 8 & 9 — split the assembled lecollector hood (see Figure 4) makes contact with Tinnerman clip. terials are possible cancer hazards. See block for easier handling (see Figure 4,page 13) warning on page 31. 5. Flue Ca 1. Open-burner-mounting-door and,using utility knife,slit floor insula- ®WARNING Obtain gas-tight seal to prevent possible flue gas p tion at joint to be separated.• leakage and carbon monoxide emissions,leading Backflue outletboiler—Position flue cap and strap over Place boiler 1 „ to severe personal injury or death. opening in flue collector hood.Make sure rope in cap is 2. -Remove 5/s draw rod and the longest draw rod from each side.Pull in lace and in good condition.Tighten strap to hood block apart.Save draw rods,nuts,washers and sealing rings for reas- 1. Thread Tinnerman clip on screw so that clip fits snugly in P g g P sembl -.: with screws provided. Non-Packaged WGO-2 through 6 — Y notch of hold-down lug.Screw must not turn. ' position on site 3. Move divided block to location. 2. Remove paper on sealing rope.Starting at back section near Top flue outletboiler—Position flue cap and strap over flue collar,position sealing rope around top of block with opening in-back section.Make sure rope in cap is in place Smaller sized boilers maybe to heavy. 4. Clean port openings with clean rag. adhesive side to sections.Do not stretch rope.Make sure rope and in good condition.Tighten strap to boiler with screws ACAUTION Y P v provided in section.Install remaining screws in holes in Use caution when handling to avoid mi- A CAUTION Do not use petroleum-based compounds to clean openings. ends meet.Trim excess rope. flue collector hood. nor personal injury or property damage. Damage to system components can result,causing property 3. Position flue collector hood on top-of boiler sections and Boiler is shipped for back flue outlet.To change to top damage. over screws and clips as shown in Figure 4. 6. Check level.Shim legs,if needed. flue outlet(see Figure 3): 5. Place rings in port openings.If ring slips out of groove,stretch ring 1. Loosen two screws holding flue cap strap to collec- gently for several seconds,then place in groove. for hood.Remove strap and flue cap from opening. 6. Position sections so aligning lugs fit into sockets of next section.Make Figure 4 Change from back flue outlet to top flue outlet(optional) Re-tighten screws. sure sealing rope is in good condition and in position. 2. Check rope placement inside flue cap. 7. Oil threads on draw rods.Install washer and nut on end to be tightened. Use nut only on other end. Nut (Read awwiNlNG under Step#3 on page 13.) 8. With wrench at washer/nut end,uniformly tighten nuts starting with Washer (( ® Flue 3. Loosen two screws on back flue outlet.Set flue cap 51/2" rod at large port, 51/z" rod at small port,bottom long rod and l�� . `� collector on outlet.Install strap by engaging slots in screws. finally top long rod. \ hood Tighten screws.Make sure cap is securely installed. Tinnerman �i 9. Torque on both 51/a"rods and bottom long rod should be 50-60 ft.lbs; clip long top rod should be 20-25 ft.lbs.Do not back-off nuts. _ Sealing rope in 10. Metal-to-metal contact should be made around port openings.If gap groove j l does exist,it should be less than.020".Check with feeler gauge. Screw inside cap R / Sealing - rope with 11. If gap around port openings exceeds .020", check for dirt on port Hold-down '� adhesive openings,sockets or misaligned lugs.If corrections are made and gap lug i tape still exists,contact your Weil-McLain distributor or sales office before continuing installation. 41 Flue cap i Flue cap strap ® � 0260-056 ® � Separate block here for easier handling Part number 550-141-826/0417 Part number 550-141-826/0417 13 12 GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler Manual 101 GOLD WGv OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 —Boner manual �; awasra�ec w S 1 s 6l 'NON ad and fo o cco tee 4 `' SE G Q' 1 O t: =rea an o to co 08 Install boi"ler — non-packaged boilers only (continued) Install burner — all boilers :.dorm hydrostatic pressure test 6. Remove pressure gauge, air vent and plugs from tappings Install burner For P-WGO and A-WGO boiler: used for controls. (also refer to instructions packed with 1. See Figure 5 and Control Tapping table to install: 7. V sually check: 1. Secure universal mounting flange and gasket to burner mounting door. burner) Use three bolts provided. a. Boiler drain. a'. Sealing rope placement. b. Water pressure gauge (test only). Be sure gauge can b. Metal-to-metal contact around port openings. 2. Secure burner on flange with three bolts. handle test pressure. c. Flue collector hood seal. c. Air vent in upper"N"tapping. d. Burner mounting door seal. NOTICE Use only burners specified for use on 3. Position burner so end of air tube is level to 11/z°tilt downward.Open Weil-McLain GOLD oil boilers.Contact door to verify burner position.End of air tube should be flush to 1/4" d. Plugs in remaining tappings. AWARNING Obtain gas-tight seal to prevent possible flue gas recessed from inside wall of burner door refractory.Check for secure 2. Fill boiler.Vent all air.Pressure test boiler at 11/z times work- leakage and carbon monoxide emissions, which individual burner manufacturers for placement of insulation on target wall, chamber floor and burner ing pressure.For boilers split and reassembled,test between can lead to severe personal injury or death. proper burner selections. mounting door.Securely close door with nut. 75 and 85 psig. AWARNING Do not leave boiler unattended. Cold water fill Install jacket could expand and damage cast iron,resulting in (sizes 7 through 9-only) severe personal injury,death or substantial prop- Before installingjacket,remove burner mounting door.Seejacket Figure 6 Water boiler controls erty damage. instructions for details. 3. Check for maintained gauge pressure for more than 10 min- utes.Visually check for leaks if gauge pressure drops. Install boiler controls 0 4. Drain boiler.Repair leaks if found. Circulator See Control Tapping Table and Figure 5 and Figure 6,page 15 / Water ACAUTION Do not use petroleum-based compounds to repair to install controls. 1 pressure-temperature leaks.Damage to system components can result, 1. Install limit control. If not furnished,use high limit with 0 gauge causing property damage. maximum 220'F setting. 5. Re-test boiler after repairing leaks. 2. Affix CP number label(s)on jacket front panel. Relief valve Table 2 Control tappings Figure 5 Control tapping locations III Limit control/low water cut-off L e nct�o - Es N C III B1 11/a" Return piping c L ° F� -"v AI0�7' kit a R1 j F ® o ° c ' »t �.��f C 11/2" Supply piping J max, ,� 0 Me ,&N;3 3 " H /4 Drain valve 11709110'00r�„ > a 0 N ,/2„ Air vent or expansion ° ° ° 132 tank piping _ B1 H Drain valve x Front section Back section Wry - I 14 Part number 550-141-826/0417 Part number 550-141-826/0417 15 ; GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boller Manual GOLD WG V OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boller Manual 0� AWAANING S C3 N O a anWN-65 306601 e � .• ° = ; ` ,. °' 'nWAHNmc G TEG 1 O L:- d o co 1'fie„ ° Connect breeching (continued) -connect breeching - aaeneral chimney requirements Table 3 Minimum chimney sizes Figure 7 Back outlet breeching connection �r> s �x� irp:a e t • Designed for natural draft firing.Connect boiler to vertical chimney. ., - _ �;;.,�,�1,_;.Y.M , .:. ��h.� _ x • Insufficient draft can cause flue gas leakage and carbon monoxide fUlinim s emissions,which will lead to severe personal injury or death. o e ee �n sh�mn xC e • Use vent material approved by local codes for oil-fired burners.In their p x 6 absence,refer to: `H • NFPA 31,Installation of Oil-Burning Equipment. •"' �_ Typical location for barometric control • NFPA 211,Standard for Chimneys,Fireplaces,Vents and Solid Fuel WGO-2 (Also see control Burning Appliances. 5" 8"x 8" manufacturer's • In Canada,refer to CSA B139,Installation Code for Oil-Burninginstructions) Equipment. WGO-3 (note 1) 6 15 • NFPA 211 requires chimney to be lined before connected to boiler. WGO-4 6" _ • Inspect existing chimneybefore installing newboiler.Failure to do any of the following will result in severe personal injury or death: K. %cq"'INE n • Clean chimney,including removal of blockage. � • Repair or replace damaged pipe or liner. �' #d o ,S . " _ Fluebrai e o :. Y • Repair mortar andjoints. x - s One on each r a � f, • To prevent downdrafts,extend chimney at least 3 feet above highest b �$ side of pipe) point where it passes through roof and 2 feet higher than any portion WGO-8 of building within 10 feet.Increase chimney cross-sectional area and 8' x 12 — - height at least 4%per 1,000 feet above sea level. 7 (note 2) 7' 20' 0251-055 1 Minimum clearances from vent pipe to combustible material: WGO-9 • 6 inches —Type"L"double-wall vent -' • 9 inches —Single-wall vent = _ � • Minimum chimney sizes should be used. Note 2 61/2"x 101/2" inside liner Figure 8 Top outlet breeching connection NOTICE Oversized chimneys, outside masonry chimneys and/or ^mw Typical location for barometric 0 � � 0 4 til . -"( control derated inputs can result in condensation in chimney. ` � ; _ -- _ (Also see control manufagturer's W instructions) Connect breeching: AWARNING Long horizontal breechings, excessive number of tees and 4. When burner and boiler are properly installed,draft elbows or other obstructions restricting combustion gas flow overfire willbe approximately-0.01"to-0.02"W.C. can result in possibility of condensation, flue gas leakage Install barometric control in breeching,per control ° manufacturer's instructions, when excess draft Flue pipe bracket manu and carbon monoxide emissions,which can lead to severe (One on each side of pipe) personal injury or death. needs to be relieved or to comply with applicable codes and regulations. Use draft gauge to adjust ° 1. Install 2 flue pipe brackets. proper opening. 2. Connect full-sized breeching when possible.See Minimum Chimney 5. An induced draft fan for the chimney may be Size Table. necessary if. • Excessive resistance to flow of combustion gases • Back outlet—see Figure 7,page 17. can be expected. • Top outlet —see Figure 8,page 17. • Cross-sectional area of chimney is smaller than 3. Connection must be made above bottom of chimney to avoid blockage. minimum recommended. Breeching must not enter chimney far enough to cause obstruction. Chimney height is less than recommended. o Use thimble or slip joint where breeching enters chimney to allow AWARNING Seal all vent joints.Interlockburner with removal for cleaning. fan operation. 0250-056 16 Part number 550-141-826/0417 Part number 550-141-826/0417 17 I�I GOLD VV Xy UjL-rjrj=U niil vnr+�L ni"U a ••r•••-•• —• -- - a GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — BOII�r' Manual AWppNING' B ON sX eB�I 11 C17 ete }` AWAANINGE �i I A fl R I { COttl r ' - Connect water piping (continued) r'gnnect water piping General piping information CLOSED expansion tank Figure 9 Piping with DIAPHRAGM expansion tank (Figure 10, page 19) Isolation • All packaged WGO boilers are shipped with an installed Circulator <� Isolation combination temperature limit co`ntrol/lowwatercut-off. • Ensure expansion tank size will handle boiler and system water volume and temperature. Automatic • If installation is to comply with ASME, an additional To system high temperature limit is needed. If installation is to AWARNING Undersized expansion tanks cause system air vent comply with Canadian requirements,an additional high water to be lost from relief valve and temperature limit maybe needed.Consult local inspec- makeup water added through fill valve. tor. Install control in supply piping between boiler and Eventual section failure can result. isolation valve.Set control to a minimum of 20°F above Connect tank from"N"tapping shown in Figure set point of combination control.Maximum allowable set 9 to expansion tank.Use Y2" N.P.T.piping. Pitch "C"tapping r point is 220'F.Wire control as shown on wiring diagram. any horizontal piping up towards tank 1 inch per From "N"tapping 5�feet of piping. L • Use backflow checkvalve in cold water supply as required Isolation system valve Relief by local codes. To connect WGO boilers to valve Install piping _ indirect-fired water heaters Cold water fill Install and wire per water heater manual provided with • See Figure 9 or Figure 10,page 19,and Table 4,page 18 water heater. - for near-boiler piping and single-zone piping.See page 20 to complete multiple-zone piping or page 21 to complete To diaphragm piping for systems operating below 140°F. expansion tank and fittings • For multiple-boiler piping,refer to Weil-McLain's"Pri- mary/Secondary Piping Guide"and"M-WGO Multiple Table 4 Water piping sizes Boiler Manual:' - Circulator "131 tapping Install relief valve vertically in"R1"tapping on front x' .,;, = (Alternate circulator location) of boiler.See Figure 9 or Figure 10 and also refer to tag attached to relief valve for manufacturer's instructions. " AWARNING Pipe relief valve discharge line near floor close ~. 4i' � P to floor drain to eliminate potential of severe =ter=`F n Figure 10 Piping with CLOSED expansion tank burns.Do not pipe to any area where freezing WGO-2 1° 1" Closed type expansion tank could occur. Do not plug,valve or place any obstruction in discharge line. DIAPHRAGM expansion tank WGO-4 114 1'�4" i Circulator Fi - ; �. ?'f. . Cold water fill ( ure 9, page 19) g `� "µ Isolation valve • Make sure expansion tank size will handle boiler and '` system water volume and temperature. Tank must be " � located near boiler before inlet to circulator. See tank WGO-6 11/2 11/21 ® To system �:. - Z- ,��,' I „C„tapping manufacturer's instructions for details. • Undersized expansion tanks cause system water to be lost s R , VON ,.> �� ` from relief valve and makeup water added through fill From "N"tapping valve.Eventual section failure can result. WGO-8 2" 2„ system Relief • Install automatic air vent in "N" tapping as shown in .,.;$ valve 'x Figure 9. zry GA; s Isolation *All piping sizes based on 20°F valve temperature rise through boiler. i 0255-056 - Circulator (Alternate circulator location) "B1"tapping 19 Part number 550-141-826/0417 Part number 550-141-826/0417 18 - - - - - - i GOLD W%J V Q1L-F1HtiD NA1 URAL UtSAr 1 GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER - SERIES 3 - Boiler Manual U ' AWANNING f; 1 O Lani a et � ,�a connect water piping (continued) i Connect water piping (continued) I Piping MULTIPLE ZONES Figure 11 Multiple zoning with CIRCULATORS Piping for systems requiring Figure 13 Piping with CIRCULATORS temperatures below 140°F ____ 1. Follow instructions on page 18 and page 19 to -� Zone 2 -�----� -Zone-2. �------�----'} In most s stems,_this e of-piping is not re_aired If f -� �- install piping near boiler. {� 1- --- . Y --- .- _q --' system water temperature requirements are less than i Zone 1 2. See Figure 11 or Figure 12 to complete installation I gu g P I 1 Zone 1 1 I� 140°F,such as radiant panels or converted gravity sys- 3. Zoning with circulators: `� tems,use piping as shown in Figure 13 or Figure 14.If i 2 a. Size each circulator to individual circuit re- I 2 �� system piping is plastic without an oxygen barrier, a 2 4a �MaiL 4 3 quirements. 2 1 1 3 l 1 heat exchanger must be used. 72 TT b. Remove circulator(when furnished as standard 1 7 equipment). 6 6 c. Install balancing valves to adjust flow to distrib- 5 5 $ 7 ute heat to all zones. d. Separate relay is required for each circulator. 4. Zoning with zone valves: p a. Installbalancing valves to adjust flow to distrib- 9 ate heat to all zones. b. Separate transformer is required to power zone 0025"58 valves.Refer to"Weil-McLain Zone Valve wr- ing Guide"for details. - 0262-056 ,, Figure 14' Piping with ZONE VALVES -Figure 12 Multiple zoning with-ZONE VALVES 1 '•`Y� ` ���Lege-tl� 'f r System:tem eiatur�=f• �---� Zone 2 i -- -——————k _ ' ----� ---L Zone 2— Zone I Zone 1 4. Max- 4 5 I �I'LJ t� ". r y 4� 6 6 5 5 7 1 1 i 8 I - i 0 9 Q 1 Io 0263066 0259056 I l f Part number 550-141-826/0417 Part number 550-141-826/0417 21 20 GOLD GO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — BOII@C Manual I1MI GOLD w V OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — ®VIIG� AvIcat 1uca1 OREM `�, AW1wNING F ER . lilt e O a foo comQlete - _ AINA NING s R (3 iEtr 10 1:1N O t± a o[o Co eiety " ;Connect water piping Connect wiring- Connect wiring (continued) hued) 9e with refri eration s stems General wiring High temperature limit I 9 Y ' General wiring requirements "P"boilers have harnesses furnished. • To complywithASME,UL 726 or Canadian requirements,an additional • Install boiler so that chilled medium is piped in ,� „ high temperature limit is needed. parallel with heating boiler.Use appropriate valves Electric shock hazard. Can cause severe personal injury or e boilers grated with with burner and limit haz- P gAWARNING P � � nesses integrated with Hydrolevel control. Install the secondary control in the supply piping between boiler and to prevent chilled medium from entering boiler. death if power source,including service switch on boiler,is All field-provided high voltage wiring must be isolation valve. Consult AHRI Installation and Piping Guides. not disconnected before installing or servicing. sheathed in flexible metal conduit. • Set the control to a minimum of 20•17 above the set point of the com- • If boiler is connected to heating coils located in Installations must follow these codes: Connect incoming line voltage "HOT"wire to bination control. air handling units where they can be exposed to • National Electrical Code,ANSI/NFPA 70,latest edition and any service switch,and neutral wire to white wire.Field- The maximum allowable set point is 2207. refrigerated air, use flow control valves or other additional national,state or local codes. install equipment ground wire to green wire with Wire the control as shown on page 24. automatic means to prevent gravity circulation • In Canada, CSA C22.1 Canadian Electrical Code Part 1 and any wire nut inside Hydrolevel control. during cooling cycle. Wiring codes. Service switch is integrated into the Hydrolevel Wi • ring must be N.E.C.Class 1.If original wire as supplied with boiler control. Figure 16 Boiler wiring for forced hot water must be replaced,type 105°C wire or equivalent must be used.Supply Some local codes may require an emergency shut- wiring to boiler and additional control wiring must be 14 ga.or heavier. off switch installed at a location away from boiler. Figure 15 Use with refrigeration system Follow local codes. Limit control • Provide electrical ground at boiler as required by codes. 0 1 Burner wiringKrA - Supply Exp.tank Thermostat wiring Burner harness incorporates a disconnect plug, 1 • Install thermostat on inside wall away from influences of drafts,hot providing a convenient way to disconnect wiring Circ. or cold water pipes,lighting fixtures,television,sun rays or fireplaces. when burner mounting door is opened. in- Chiller hpg il All"P"boilers oersave a power • Follow instructions with thermostat. If it has a heat anticipator, set A - o Chiller heat anticipator in thermostat to match power requirements of equip- stalled on burner. °� Service - ment connected to it.Boiler wiring diagrams give setting for standard • On"A"boilers,mount the plug(provided in water switch on f equipment. trim carton) on the burner housing as shown in III control Figure 16.For Carlin burners,screw burner plug Strainer III into threaded conduit coupling,then mount this IIIo Zone Valve Wiring assembly to the burner housing using the chase nipple. Exp.tank 1 4 ACAUTION DOI O o ect a 3- Burner o•th mil" o o e wiring harness o e o oNNo e co s Q11e 0 on- co e o e o ossa Pupro 4-wire zone valves maybe connected directly to the boiler control. Burner ® m disconnect plug `"G°' 22 Part number 550-141-826/0417 Part number 550-141-826/0417 23 GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler Manual i GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boller manual )1 awARNwG S B Q Q +O LX re a 1 co Connect wiring (continued) I Connect wiring — blocked vent shutoff switch option i ,Ire 17 Wiring diagram Blocked Vent Shutoff switch 2. Install Spill Switch(BVSS)wring Harness(P/N 591-391-942)as fol- _______ _________ ----- __ lows: ' Boiler Wiring Riello 530 SE/C Primary Control a. Remove cover from BVSS Box- !':OTlCE InCanada,blockedventshutoff switchkit b. Install-straight fitting end-of the harness on-the-MS-Box. Install AyyAB,wg Electrical shock hazard—can cause seven injury ordeaft I PRIMARY AUX- I (seee34)arts Est a must be installed. D Disconnect power before installing or servicing. CONTROL p page elbow(90 )end fitting on the right side of the Hydrolevel control. POSITION SUB-BAs See Figure 18. The wiring din in KEY BK I g ram g C. Install both the fork ends to the screw terminals on the BVSS Switch ACADTIDN DO NOT connect dlrocdyfrom 3-%ire zone valves to ftT-ThYminals I PK L L B 11 BL I Figure 19 shows boiler wiring only up as per the wiring diagram,(see Figure 19). an D,cbaler.When using 3-wire zone valves install an isolation relay- O 010 , to the burner disconnect.For additional Connect the zone valve end switch wires to the isolation relay cog.Connect G n DAMPER BR d. Replace BVSS box cover. the Isolation relay contact act=the bogerT--Tterminals.FWuretocomply I w MOTOR s information, refer to manufacturer s can result in damage to bogey components or cause unreliable operation, To resulting In in da possible severe boiler compperty damage. I BURNER 6 W B C I mStrnCtlOriS. e. Locate Combination Control, remove cover, and disconnect re DISCONNECT wire from B 1 terminal. ON BOILER 6 ° I « » Low Limit Setting: I 5 BURNER f. If red wire from Step e has uninsulated female end,replace it WGO-Set to "OFF Moron Electric shock hazard.Turn off electrical VITGO-Set Low Limit Temperature I 304 BK AWARNING with insulated female end as supplied in kit power supply at service entrance panel g, Connect female end of Spill Switch BVSS Harness (blue wire)to POWER I - BK ° BL 2 before making any electrical connections "B 1"terminal. - - swrrc" ° 1 to avoid possible electric shock hazard. Har SOLENDID BR BURNER PRIMARY Failure to do so can cause severe personal h. Connect male end of Spill Switch BVSS Harness to the red wire , " " L+ pK VALVE CONTROL I injury or death. removed In Step"e". NEUTRAL r i. Replace Combination Control Cover. 0 '—BURNER WIRING------ -- __ J sPIQUIRED F ------- ------ 3. Turn on power and verify safe operation of the appliance. r zao (REQUIRED FOR Carlin 70200 Primary Control After installing BVSS switch,proceed as follows: T ZOO -INSTALLATION) I CT RANSFORMER 4. Restore boiler to normal operation. THERMOSTAT BK; .---- IGNITOR5) B1 o —ro: OGM A Alarrr, I 1. Disconnect power. w=---- ' ADDITIONAL I Cltta,d B2 _ _: TEMPERATURE O A Y LIMIT CONTROL ' POSITION w MOTOR (WHEN USED) I O l2 O C2o BK i KEY BK MOTOR RNV ( ) w F2 G BK Ll F1 I Figure 18 Blocked vent shutoff switch installation Figure 19 BVSS wiring diagram CIRCULATOR , W W < L2 CAD cell, TO v I Spill switch Combination CIRCULATOR" ESS BURNER VALVE , Y 'DISCONNECT �� NLw) T2 high limit, 120 vac ON BOILER SOLENOID To eve relay& I w b field wiring ) v ' VALVE < Ll T7 ' rear vents transformer BURNER I Oct < Lt our I * O * Install BVSS — Low voltage p ".. ISCONNECT O upstream of Hot , I Oa CAD cell flame date&=. I barometric control PK field wiring _ Low water 6 I G ©Jumper theae T-T terminals.I Neutral L1 _ __ 120 Vac conaacttbe:moafattabone: BVSS(WMO-1) cutoff WI — high&mit. I when used smoN ' GROUND - BURNER O Low voltage nlarm circuit. ( ) factory wiring SCREW JUNCTION BOX I e Spill switch __ _ HARNESS KEY Qct Cap L1 OUT which is live I T ZRO Sill switch Low voltage 126v: a * wiring harness Spill(required for factory wiring —BURNER WIRING-- ---------'---- T ZCO Canadian — — Beckett GeniSys Primary Control 7505 i Thermostat B7 BK;-- �p; installation) 6-8" - NDNCE Burners with Beckett Clean Cut pump must be used with a primary I TRANSFORMER euw I W' _ Additional control that has a valve-on delay(pre-purge).Controls shown have IGNITOR , B2NOTES: valve on delay(see control rnanuhcturer's InsWctlon:for timings) IBL2(IGN) optional I temperature Y limit control � Alarm , C1 o crud ® G BK (when used) IIF O MOTOR tr�R) I Cit 1.All wiring must be installed in accordance with N.E.C.and any other I Po Y R uRNFlt w Alarm I UI - w national,state,or local code requirements.For Canadian installations,all BK MOTORJR Module A� wiring must comply with the Canadian Electrical Code. I u 2.Ali wiring must be N.E.C.Class 1. G �IT TR , ' R Circulator 3.Refer to control component instructions packed with the boiler for I TO W ,K ) I \ harness application information. w Circulator Y PP BURNER VALVE 4.If any of the origmnal wire as supplied with the appliance must be replaced, I DtscoNNECr Bumor use minimum 105°C wire or equivalent I ON BOILER SOLENOID (�/LM Primary I TO pump 5.Set thermostat heat anticipator as per control manufacturees vwvECAD control W (Front) recommendations. I CELL Burner BURNER PRIMARYPK disconnect CONTROL(Bottom) 120 VAC FIELD WIRING teraiinI I I BK g Te LOW VOLTAGE FIELD WIRING I G l� Pe=TR'Tw �• I I G < bumer 120 VAC FACTORY WIRING Connect thermostat to boiler BURNER high limit.LOW VOLTAGE FACTORY WIRING I GROUND BURNER W <<1/4•QUICK CONNECT TERMINAL I SCREW JUNCTION BOX I G ! ----------------------- Burner Positlon BURNER WIRING BVSSwmngD,agram hamess key i, wWo POWER•�1cLAIN i--' WGO W 'water without tankless heater wTGo Well-Mct aln•500 Blaine SL•Michigan City,W 46366.2388 � 2 thru 9 3 thru 9 • Water with tanklessheater PART NUMBER 550-200-018/0417 11011111111111101111 24 Part number 550-141-826/0417 Part number 550-141-826/0417 25 GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boller Manucai loll GOLD yy"%J 01L-HKLU NAI Ut1AL Ur1Ar nr+��n ��+■�•-■• — ••_... — —--—- ---- I— 11 � AW ` ., ,. ., e au ponnect oil piping Start-up General oil piping requirements AWARNIN6 Do not use Teflon tape as an oil pipe Fill the system To place in operation sealant.It can cause valves to fail,creating • Location and installation of oil tanks, oil piping hazards.Do not use compression fittings. 1. Close manual and automatic air vents and boiler 1. Verify boiler is filled with water. burners must follow: drain cock. 2. Open burner mounting door and verify rear tar- and NFPA 31,Standard for the Installation of Oil- Underground pipe-must be-runcasing.to pre- 2. Fill-to correct system pressure.Correct pressure will- getwall,floor-and-burner-door insulations are in Burning Equipment. vent oil leaking into ground or under floor.Check vary with each installation.Normal cold water fill proper position. • In Canada, CSA B139, Installation of Oil- local codes for information. pressure for residential systems is 12 psig.Boiler 3. Verify burner mounting door is closed tightly and Burning Equipment. - ' water pH 7.0 to 8.5 is recommended. burner wiring harness is connected to Hydrolevel • Local codes and regulations. Oil piping connection at burner Failure to maintain recommended pH' control. • Information provided with burner and fuel NOTICE See Figure 20 for recommended connection at burner, level can cause section failure and leaks. 4. Factoryburner adjustment and settings maynotbe pump. allowing burner mounting door to swing open com- suitable for specific job conditions.See Appendix, • If any part of fuel oil tank is above level of burner, g g g P 3. Open automatic air vent one turn. page 32. installation of an anti-siphon device is highly rec- pletely for servicing. 4. Open other vents. ommended to be used to prevent flow of oil in case a. Starting on the lowest floor,open air vents one [—NOTICE Make final burner adjustments using of oil line break at a time until water squirts out. Close vent. combustion test equipment to assure • by codes. b. Repeat with remaining vents. proper operation. Do not fire boiler Support oil lines as required . Refill to correct pressure. without water. Sections will overheat, • Make tank connections with swing j6 5 ints or copper damaging boiler and resulting in sub- tubing to prevent breaking in case the tank settles. stantial property damage. Make swing joints so theywill tighten as tank settles. When using antifreeze 5. Vent air from system.Repeat steps 4 and 5 under Non-hardening pipe joint compounds should be "Fill the system."Air in system can interfere with used on all threads. AWARNIN6 Do not use automotive,ethylene glycol, water circulation and cause improper heat distri- ! undiluted or petroleum-based antifreeze. button. Severe personal injury,death-or substan- tial property damage can result. 6. Checkboiler and system piping for leaks.See"Tips Figure 20 Recommended oil piping connection to.burner for water systems"on page 4. Use antifreeze especially made for hydronic systems. 7 Inspectbreeching and venting for proper operation. Inhibited propylene glycol is recommended. • 50%solution provides protection to about-30°E Do not exceed 50%mixture. • Local codes may require back-flow preventer or actual disconnect from city water supply. • Determine quantity according to system water con- tent.Boiler water content is listed on back cover of manual.Percent of solution will affect sizing of heat distribution units,circulator and expansion tank. • Follow antifreeze manufacturer's instructions. ® „ Do not add cold water to hot boiler.'Thermal shock can cause sections to crack. I • .l m 0208-025 See local codes for Flare fitting i appropriate arrangement and piping of filter control valves, etc.,back to oil tank 26 Part number 550-141-826/0417 Part number 550-141-826/0417 27 GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER - SERIES 3 - Boller Manual 00 GOLD w u V OIL-FIRED NATUHAL UKAI-I WAI ttS DVM-- • � AWIwNING : (i f�' O a o m ete •-�' : � "'' " 4WNiNING G IAC L* 1 o e A Check-out procedure Annual service- check list %04:eck off steps as completed operation as outlined by the manufacturer.Burner should be operating and should go off when controls are tested.When Annual Service Call controls are restored,burner should�re-ignite. Checklist Dates Comments ❑ Boiler-and-heatdistribution units filled-virithwater? -(f011aW i1LQrder listed below) - - --- -- ---_- --_---.___.�_-- ---- ---------- ----- ❑ Limit control set to system temperature requirements(max- 10 Automatic air vent,if used,opened one full turn? 220°F). ❑ Air purged from system?Piping checked for leaks? ❑ For multiple zones, flow adjusted to distribute heat in all Check fQr and remove any obstruction zones? Z to combustion and ventilation air flow, C3 Air purged from oil piping?Piping checked for leaks? to boiler. ❑ Thermostat heat anticipator setting(if available)set properly? 5 ❑ Flue cap in place and tightened?Burner door closed,sealed Refer to"Connect wiring,"page 22. and nut tight?Burner plugged in and service switch on? ❑ Boiler cycled with thermostat? Raise to highest setting and Clean boner#ueways.See Fig- Obtaingas-tight seal to prevent possible flue as verify boiler goes through normal start-up cycle.Lower to ,4, ure-21,page.30. AWARNING P p g lowest setting and verify boiler goes off. leakage and carbon monoxide emissions,leading _ to severe personal injury or death. [J Observed several operating cycles for proper operation? ❑ Proper draft and burner flame?Final adjustment made with combustion test equipment? ❑ Set room thermostat(s)to desired room temperature? Check boiler and piping for leaks and repair if found.Check for leaks at 6 tankless heater plate:Tighten nuts only ❑ Test limit control:While burner is operating,move indica- ❑ Completed Installation and Service Certificate below? if leaks are found(for WGO torque to for on limit control below actual boiler water temperature. 20-25 ft:lbs.). Burner should go off while circulator continues to operate. y Raise setting on limit control above water temperature and ❑ Reviewed pages 1-7 with owner or maintenance person and burner should re-ignite. instructed person to keep for future reference? u + ❑ Test additional field-installed controls: If boiler has a low ❑ Returned all instructions provided with boiler to its envelope '=� water cutoff, additional high limit or other controls, test and placed with boiler for future reference? � e � a g r R Installation' an ervice''certificate' Datelns alled: v a+ s atton cho 0 o e ,' 8 Make sure boiler is filled with water. ,� ` `'-� - � - � � C`�he• -0 4� 'a bee orm . •copoi oile`"Ivfod_e umber•; -` eiies �� "` '= e a• y,-"..,. tr, i� • F „•���:r� - " .,a• ':�� �' ��\.' ;❑ ,info ation,•'s.certifieci o•be�'tbrre A '�,' �`� � ' - - • Verify operation of all controls on GPNurriber() T 10 boiler.See pag&28. ,, �sf.. � _� ❑.-,nformati�' received�and-:left-with.:owne .mainteriancex e sure �iu�o G '�npu" �-• -so , � t- '�- r; �` �� r. Controls requiring annual service ;Jta ! I Scald potential.Do not check Circulator Water Relief Valve nstaller . • ``" operation of relief valve un- f mr - ¢" ;F %'"' 4 ? mon- ;l°z Follow oil-lubricating instructions on cir- a ;x�h , A dress �, � .. f= } + (Ph ) Check operation of water relief valve. less discharge piping has g zGGompany.), �. ,a s. ;. :c`t'� " �* culator.Over-oilin will damage circulator. ,, � rm�-;;t\„. z ti r., b�ss� M Kit,_-„t;rt-- _ :f: Follow instructions on label fastened to been installed according to g g <" = `�L '� t ,.=: =:, r ,bw ;spa,, , _R �;rc:; relief valve. Boiler Manual. If piping is �R "': _4;t=: .� F' Water-lubricated circulators do not need 'u ,,- :���„r��•.� �v���rs:>�1`�k�sy.=�:� �.- not in place,a q oiling. i C,{ti'�.' + '' ~Yry, •r --C .c'rS. r.�-cZYtFt:2r`".� yX i- %Y r t'L^�•... . .- ,.+e-:�; . •? dh•'��,7• = ,\��.'� •�:4`'����-`;.�;ii;•�:''=Installeu's• i nature)'�y �- � :. �_�===��� c- - ;�;: vice technician must prop- erly install piping. rop- erlyinstallpiping. 28 Part number 550-141-826/0417 Part number 550-141-826/0417 29 ® � OIL-FIRED NATURAL DRAFT WAl ttt tsutLCrt — �C.,�� — ---- ----- --- ry - =L_"I ::„ ' _ — �� L7uRa- ` L•` di O D `�O B P " s r °_=�$ t "+' 'b,ar , ,•. Kw AWAflNIN �v'° "; WARNING ft " ramie fiber and fiberglass materials Detailed service r®cedur s ���; K., Handling ce Toiler flueWaYs Figure 21 Thoroughly clean flueways be twi e' all pins at all angles.Start on top of boil ,fin sh from � .��' `�"��•- � �-� � -m® ��k,• 1 ® , the bottom.Make sure all electrical connections to boiler are turned 't€�`a•• ':: �: °" til ,�, ��� "R - y '' - off and wait until boiler is warm,not hot,before clean- mg w r 00 Failure to do so wilYresult iri severe personal injury, '�J �Wi�t �-'a2-a'._ •'�'c�� < ie�.. 'tom. �4C1' � �p..J ,� � t`� -NN . ky.i'�r �� �.( �Dq ai"• a .�'�`r�'a0. death or substantial property damage. �xi -�'�.u, iz°ir �, ; *S^`r.ser• >''�Fiiw,�',v :?(:d:`"`f. t� '1J+ �3 .f- s-remove breeching and jacket top panel. To flue boiler g 1. d u. �` IN N Rear flue bowlers-remove jacket top panel. <�F= , WAR � t '_� .•_ � ' reassembly. 2. Remove flue collector hood,saving hardware for tx ` erYl �o _ 13>w>1► «d' s Y C+' x • N 3. Shut off oil valves.Arrange drip pans under the areas of oil piping' that will be disconnected.Disconnect oil line at burner so that you K can swing open the door completely. ' ewspaper to catch any soot - '°`^ � '"rte � �,d. ' `'���• 4 a� � � 4. Line combustion chamber floor with n that will be loosened in the cleaning process. 5. Starting at the top of the boiler,use a. flue brush to thoroughly clean between all pins at all angles.Be careful not to damage side s'x s, q 14, walls of rear refractory. 6. Move to the bottom of the flueways and clean up between the s to reach pins left uncleaned i #5 n step . section - �-� ���=•� v�.�- �� ��• _ �,�, ® + ;fie ewnewX y cleaned carefully remove the paper from. Once the flueways are , the floor of the combustion chamber. 8. Verifysealingrope aroundflueareaisintact.Visuallycheckcondition and position of insulation in combustion chamber floor,and the refractories at the rear of bowler and in the burner mounting door.Replace any parts as necessary. Close burner mountingdoor and tighten nut securely.Place flue . hhardwarefromstep#2. �'� collector hood on top of boiler.Secure wit Maintain a gas-tight seal to avoid possible flue gas leak- ®WARNING age and carbon monoxide emissions,which can lead to severe personal injury or death. liXxia06 jacket - �,.:'��Is•� wsi �"�'�` ��`'-� `�� o ��°fl 10. Check breeching for sooting and clean if necessary.Install - top panel and breeching. 11.Reconnect oil line and all electrical connections. Water relief valve General description of controlp Provides discharge if boiler pressure exceeds 30 psig. Circulator a4�1t®QnatiC air dent = g21 a . `max s a- a 3�� J, E� ,�;vaa' -' ,4:.`."'G' �•.x! ",'�'' ;.a?- ," °i. tYR-�7"rT .':.:';moi"�y Air is released when cap is unscrewed one turn. If air vent leaks,re- Circulator provides forced water circulation through boiler t a :h PP g y move small cap on top of vent,push in stem of valve and then release and i in s stem. s to clean valve seat.Screw cap completely on,then unscrew one turn. Pressure-temperature gauge Temperature limit control Provides reading of boiler pressure and temperature.Maid- If high boiler water temperature occurs,control shuts down burner,but mum boiler pressure is 50 psig,maximum water tempera- ; allows circulator to run as long as there is a call for heat.Limit should ture is 220°F. Temperature will vary according to system l be set higher than temperature needed for the system. and daily heating demands.The range will be from room ! temperature up to limit control setting. Maximum limit setting is 220'F. i 31 Part number 550-141-826/0417 Part number 550-141-826/0417 30 4 BOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Boller Manual 101 GOLD WGO OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — Bolder Manual (Il� r 'pWAflNING Q Gl I.Y a d I o co p to 2 : pwARNING S R (; , C NIE3 A O k. a d fol o'_,com ete iia ,Close clearance installation Close clearance installation (continued) AWARNING o o cos earan¢e as e o ages 2 •an r ,t� &,.,, � °, Figure 24 Flue pipe clearances Figure 25 Back vent clearances " ® Clo" G� aran e - o: 500-0 0 s e to se Combustible surfdce 24" For servicing • 7 T'�+ A a', o `s a ca e e o lu ea ;o s ro e• or min.-2" For close ..?�.���.�.' ge. =� �, r ��:`�'35: �• =A:��s`,�:�- �-.,atxX.�.__ -•�.� •'A clearances M1 N A Close clearance installation 4. Wire switch in series with thermostat.See Figure 23. A 5. Provide two combustion/ventilation openings when install- Substitute these instructions for corresponding material in ing in confined spacd. Size opening 140 sq. in. (1000 Btu) 6" 6" manual.All other procedures and practices must remain the same. per 1 GPH input.Loc4te openings near top and bottom of Protection Combustible Recommended service and minimum clearances shown on enclosed space. surface page 8 should be used where Possible.Where closer clearances are required: _ Type"L" Burner adjustments for packaged and double-wall • Top of boiler—If less than 24"available,provide removable non-packaged boilers vent pipe Combustible surface to allow for cleaning boiler flueways. surface • Right or left side—Minimum 2 inches. - AW4�RNING Final burner adjustments must be made using com- Table 5 Protection re uired for clearances bustion test egiupment to assure proper operation. q less than 6 inches from doublewall 2 • Front—Minimum 2 inches from burner. Do not fire boiler without water or sections will • Double-wall flue pipe to combustible surface as listed in overheat. vent pipe* Table 5,page 33 and Figure 24 through Figure 26, a e 33. an . _� Note:2"min.on sides p g � t� � P g 1. Refer to burner manual for start-up. - -. `, NOTICE jacket cap mustbe in place on boiler to avoid requir- 2. Allow boiler to heat to design condition. ing an 9"minimum clearance from back or top of '` life owtr boiler to combustible material.Flue pipe clearances 3. Burner should be adjusted to 13%COZ or less with asmoke - _ I _ iec oli * must take precedence over jacket clearances. level of zero and over-fire of-0,01"td-0.02"Re-adjust burner t o�' :. _ 4 i combustion to account for environmental conditions.Actual Install boiler using clearances described at left. CO value will vary and should be adjusted for clean and safe `' "` ^.`^ s Figure 26 Top'vent clearances _-2. Install barometric control 18-20 inches from boiler in combustion operation. Seasonal variations as well as suf- %z"thick insulation board breeching. ficient combustion air supply can affect proper combustion 3" "* 3. Attach manual reset temperature switch near upper surface and boiler performance.The burner should onlybe adjusted over one-inch glass fiber A of enclosed area.See Figure 22. by a service professional with appropriate instrumentation. or mineral wool batts+ A �. a s•e ea '� Figure 22 Manual reset temperature switch location Figure 23 Manual reset temperature switch wiring " s a ser For' �" •� Combustible servicing Manual reset '/Z"thick insulation board surface or min.2" Combustible surface __* For close temperature switch 3 clearances with one-inch ventilated air space #6 X 1/z" Phillips F Y;tA 0 1 to 5 Sheet metal I F CO ° 2" inches screw 44156T_ 0 �• � sesras. �- Imm o, ri az o • � Thermostat � o� e b ha 2-1 Combustible / the• m u on surface Manual reset ; o _ temperature o •orl 1 Note:2"min.on sides switch Bracket #10 X'/2" Phillips y - o sheet metal screw ; "o� f1 I' } Area above boiler 32 Part number 550-141-826/0417 Part number 550-141-826/0417 33 COLD WG® OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — uoiier manualUU GOLD W%Jv OIL-F1HLV NAI URAL UnAt-i WAI to rsVILCI, — a�n�ca u — vv■■v■ .�.v, AWAANING S CEeTEC 6 O a i ete C IyT O Y--)re !a o co p ely; t, s X Replacement parts Replacement parts (continued) 4ble 6 Series 3 section and flue collector parts Figure 27 Parts drawing r- re Item Description - Part no. ,.x _ T; c A Regular front section 7022 316-700-215 K o; G o r ,CO --- ors, f`. s .• g ,, ,.. F ' }, - a ro Collector hood kit for WGO-8" 450-020-189 « °V, fu " s �.�'1oY 0�1 { O •�.�s•'� ,' �} - R B Narrow intermediate section 316-700-065 7015 G Tie rod 1/2 x 5-1//22 (WGO-7, 8, 9) 560-234-464 ( ) 560-234-492 Jr = = G Tie rod 1/2 x 12 WGO-7 Back section w/7"flue, supply& M- 2" g D D 316-700-235 � rM.M .�� O '� •B, ) �' �� o 2 return 7027 = - "' G G Tie rod 1/2 x 15 (WGO-9) 560-234-495 w4,r �O(itl i fiefll E G Tie rod 1/2 x 20 (WGO-6) 560-234-534 Section replacement kit ' r 1� t 6 rnE ur .• p, �� D ' (for 2 joints, includes seals, ropb f I Q and adhesive) 386-700-851 G Tie rod 1/2 x 263/8 (WGO-8) 560-234-542 intermediate section c= .- g 4g- Zr x-111 '"�Fi , ,w;, •, Sit ;; ,� �, ..s• r-.�Y, F'+-;J- , ;FIS, ;2UI l7^ _ eaJ'0 'IES I B' Combustion chamber kit(rear&frt. H ref. door ref.blanket roe blanket 386-700-355 Section assembly complete,for &water glass) WGO-3 386-700-651 �'' � Bur e� t:I g�ct�oa�s _ � �•`'" I e - Qa V J Burner mounting door 7070 330-054-302 Section assembly complete, for 386-700-653 ;. L Door refractory 386-700-359 K °'�`� ..�• Ore _�O �b ' w �� .'.?�. � � Af H ' Section assembly complete,for386-700-655 N Observation p6rt shutter 460-039-867 G WGO-7 _. ' H /H Q 3/8" Glass rope for collector hood J - w ' (7'for largest size hood) 590-735-109 II Section assembly complete, for 386-700-657 WGO-9 r w�{. _ e - S3 �"-rJi s°' ? �` ; G 0245.0560N777 o; fiaSj } }� "0 -- F Collector hood kit for WGQ-3* 386-700-337 Flue brush 123D 591-706-214 C v { �ar�� f y Yom` B 06~ e ifllO r ' r �_. PSI ' }�. ,x _; a e ' L 0 F Collector hood kit for WGO-5* 386-700-338 Includes flue cap assembly, rope and hardware for M at; �t ,. t � � � installation. P F elle inoci , „•s� 1 ��3.;gy.:4r.'t-�'''�'�.,T••NY'u-:Try--�'i ; • 0 usb urcliased` tkrou �1Teii Mclam'foithe.s ecifi; `lioileras, -dicatedrtin:the>listbbelow sults NOTICE c °'A s4 ''+.: n,+.. P tee. ax, pz,�: u ; t :. r�a�v • n, om Ing o ed r o eramanufabdure`d parts wiii,not lie covered b warranand.ma am_age botte>aosumpatr;� ..._ era on- �/ �. '-�`, > >,.�,���'�:..: . .'�, :it��=�: �•�`� ,��e;'�.����..--•.. . •�i,L" ti�,}�.,p;s„� .,.�.• .'Y,✓'2-19�;:,^ is-. - +:�f, ''t,'--.~i�`�^;-'. � i' z�'-•x+ •). 34 Part number 550-141-826/0417 Part number 550-141-826/0417 35 GOLD WGO OILFIRED(NATURAL DRAFT WATER BOILER — SERIES 3 — M 1111=1 1v*c;x1 " L`^'°•I — " — r ; AWMNING G Si'A ONL a o w ew �• sl AWAHNING` SE EgT G? 1 'l� O L d and o Ib com 'fete �' Ft�eplacement parts (continued) Replacement parts (continued) t Figure'28 Series 3 trim Table 7 Series 3 trim parts Mfr.part no. Part no. Item 2- 5 Description- Mfr. _ � -r-1 .. `^'µ+^='•-'h.F"i '�•"�`S�h'-'S�?"s. ,,ir ec7?'3, ^ _ -,4_"''p` r� o zq nao ss yr,e; �ai fi0 6�9 'f1e; t '`• . b. :�s 'I'M 'di b`, 1 f S 0 S a -121_ Og ASME pressure relief valve,set to relieve at 30 PSIG,3/4"male inlet, Conbraco M330 511-546-920 :'-' 2 3/4"female outlet 1 c - •'rry.. _ m ` - �„ ,, inn; -:a'. � :4vf"1`"ea'...�•.t�,;}�.'ir`.�`"f'wYt�,4` g,`�-js^�.w �` t, F,yst.-r,�4;'.'" „,a[.;�,;�.,;> 74+ o b a'10 r� 9.»,m µ{ - _fi'3r} �-° ::` R�` S.,tt'�-+tar' ,u".,;�,'C'?�s -i-`''3 i-.'J 1 0� •;, Oma' VQ_ UN 0 it3irOh!3''. ' ..`�' , ��'ii"w� '- +L: ,� a„'P��`�'c n3•-' � .,'t�,;,.�r�tsFlti:�„�'�-='iii-'- ...�..°..,v.� t: ,ya pato 0:�1 '' `< '� , . Conbraco 31-606-01 511-210-423 Drain cock,3/47, 11/2”shank 3/4" Hammond 710 Drain cock, Watts BD2C 4 Drain cock, 3/4" 511-246-392 Drain cock, 3/4" Matco-Norca 1 I Nibco #74 Drain cock, 3/4" 70 WHO Wel. Circulator universal hardware kit 114' (Includes: (1)Flange, (1) Weil-McLain 381-354-526 Gasket, (2)Screws and (2)nuts)for sizes 2,3&4 only __M _ _ �» x r taM.i �'-S3-��P!„ .:'?__7 s;�'rl^� . `�Y-'`"'1i'„;?c� ,£ly�Y =” -::.:w�., i�=+" s ry� 7�. }M�. x`i���;�x;,.��,, �. -• ,� It ? •• ya a rs�a c- r. 1 .':,cmy.a•"�`_;,y�',y"'+�."Q`i� �,'"'�...n.-y F t �.• ,�r � �� .r r"`�-D'Ti� -S'� �.,r•.-,r."t ,y�» �}r >'a; sKt•.r4 i,-:"j-rlS'� _ Z" >5 �`�.�.5�.,-�Sga��� �+�,,�,S � ��„p; tip :�,.�,:�t=:a'�•� �>�x,�.•: %i"l _ .. 3/4"NPT well,4.25"long Hydrolevel 592-300-026 e I Weil-McLain 591-391-850 8 Bumer harness assembly IN .y v�r 3'�y,I.c•*';.� 7.-^=��. A.T '.'�'.°`2c..s'-�"f$r,t. ' Y1FPi 1 ''l C •c' �.- "Cys.[ - •�'�' _ ' - ,t _ SF„"'',•-pry-+.-,� t, r •' , k.-^•t.ir.e' _ _3.� d. `r,.�:•%���5,:��'+.r57:. 1 't�.'-'a.:v1Y1x�- ,c1? -'a1�4:a"•:I r- x•' ,=j :f: r�4,:L.,:Gt'o<?. t7�-'uc .. _- '- ' Weil-McLain 426-700-268 10 Flue pipe brackets(set of 2)(Not shown) ;x, � " d S o4�01 ` Y., Y j � L� rSItJLL d ..93F• s3efin` 1'`+� -y i�s+ Y'9,��t`'�•'C i R cc,�iapM .y ? ! -•'r.`( = 3 1{.%ri'y... ti .� !,•.M �' -J :3xs��i.._ d�..... r"t;:it y l -{'^-'i.�' •ri'<'�c4',.h,.'r;..i i.,=ri `,�yi�' * sai !'f,�•y,� i"r• 1'X' }f., ' '�Y '1 gj -A. E ;alio';�t- ,� �_._� - r d �r-�,+;��. +�fi .iM;,•, s7g2� �{� e /t bat[?; . ^'�''' ti�4•"'�w''"` � w'`"•'s�'e5� T�"5 t t^ ¢ ni (a,.� l�ppyti. UrYle .y.�. '"^" ' '. ;.. r'' xP -qr,. �«,y' t ;c.>•'. .$ ' k*- ...p .s .. � � �, -_L"• _ '• =s'x= 'its- :?` + s rh �a4 w: <'w r' ` > r. tti - aye 7 •r. `41•b4 9 D�..'- `,� ' 1! i�aa'�3Ci'.cr` 'ar[tr i a_s;.. t.�i,a,&" . r�_,s^^,,,...• J.C •im'''�drhl. t �1`" a�`r;: i�•?+++�u�1� R �Lw`kr�'�•"��ti� .�t'',-�.P�• -x� �.'�+�t"r'A+N� !'`•'t"�w,�..�,,.,r"`i��,t_�,�'-'-e'.. �ty�. +�„". ©�1tI1cIt�� '�.�'.• . .t^ 'Py9^.�. t...v:�..\. "1 ,.Ay.'�-c!p'.'s,,",". .t .s'aY3f�'� t'7�s7 Lam' «���' .'u.ai�� sy;�':vs;��a•;��`= �� `�'��.'- i r"�'-Y;rF„�- �A�:: •.3;��''`�"r,''- a, ;�. -'�,�� � - - ai• 't1pCtent:) S `• � PSd. is wF ri C�^;a 5ci 1, ,,; �, _> •w ..5�' 4-g Ilk Ilk +�..�-sx.'o• �C'yi;'�.•._-ice:•)~ ,_`?L•"� raa',. 1 c 1 •.r+ko ' +1�?�'�//'��// ���h���7Y1C�JO�'R �.�'�P�O'rn i� � .Y'''*�s'��'�s4`r���'x ate` T-13• �2� :i'SFJ.2, �.���' :�` !��'.. t °�-wiSt; .f�=`''.�;.' -•��i. s: 14 W 'll 0264-57 37 Part number 550-141-826/0417 Part number 550-141-826/0417 36 GOLD VV%Jv OIL-FIRED NAIUHALIJKAI-1 WAtr-H OUIL-C11 I._,:_."I ---- WW 101%W — ---- r :ter�y� AWAflNIN6 S 4 C G A a tlo c to `` #� ", ry AWaANING T£� p t: MM= Replacement parts (continued) Replacement parts (continued) i 8 Weil-McLain part numbers Figure 29 Boiler jacket i air- t -r � `� "• -.. y'�x-{`.��.,s �� '��:'�`..�.?_'"" w:�: ,•� "'.."�,':.:"E,"`':,�„�• ��r-�i�.i p •� a,. •�_ . ace a �=•: � - ,; � � t, U . �' •.; ��is y,,,. $ 8 [! O � _' ,�wf;"=�?� a�•*:�' ,:..>�'� �f`"�u,;;i:rs�.,."�;_.'�e� 'cu����,�=�" � Yx-�'�`.��' ..;r`.,«-'2�''°;.'a` � r_r"''�`...v.v.:F` .�,:" '_:..[rS.� *Y'•'3�;u"�''-' .5..✓` .&sito- s.�.`"cr�'`,.rr` v�".iT`i�'7aa'•..✓,° r' \ WGO-2 381-355-494 381-355-495 426-700-250 381-355-497 Ric 4' G.z�ir aK`s. Yv' r :L. '- - ;i.r`:k*•>„w�.:�1-, - "' •3^xr,�=,' "r' .aMOW,kv .t3`. �W 00 WG6-4, ••'381-355-494 381-355-501 426-700-252 381-355-771 ,mv , WGO-6 381-355-494 381-355-506 426-700-256 381-355-508 � .'�= ,�" ^�`���.�-� ..tic �;,�� c'`• �;., ':,*���;7,; 0 0 .00 t 7 section 416-700-170 j a-. ,-'a�•.x�.tr�w.�'�. w�c.W �t•�;:: ay;�•�, \�j 0 - 0 9 section 416-700-174 r Max �,r-r ^ri' S",Lr 't".',,'� Y-�.�."-�ry,, ' ,.' ~•:=�:"..+• "tea ij"Y':�' ,! Jacket hardware kit 386-700-853 QY � '*s. 8'frt 1} �$•�,`�g-(h�� .,�r�'F- ,.y�T��,�.r., •„t?5. "'��• '�� .wt'Li'Y d• ,��' .-„•.s�i6i 7�d ai¢�..w c+'..,:s�v ��rs r,.ecic� l 38 Part number 550-141-826/0417 Part number 550-141426/0417 39 k NATURAL DRAFT WATER BOILER — SERIES 3 — Boiler Manual x "' _ y` GOLD G' 01L= — — Ci FIRED NATURAL DRAFT WATER BOILER SERIES 3 Vll� ca GOLDW�® OIL-FIRED u "Y��. J H" OWN17; a t xr c }`` AWARNINGR B ti I A.XO r@ 0 0 o Dimensions * .3, Y; Dimensions (continued) .�:~- .a•i-sLM-1++a % Figure 30 WGO dimensions—inches(mm)—see Table 9, page 41 ��; w;r� � F Table 9 Dimensions 201/4 ;';¢! i, e w. "',�., sn' .' - 1.44,Y''�s+•..•.� „'�v`.��r"tu""=',ti_ 73/16 73/4 5 1/16 [128.6] M� 2,u_ 182.6 ,[ 1 1196.91 29/16 [65.1] `% `' , s. ; 25/8 � -� , Supply , " -�.` 3 B �; r ^� °" ,•. �- y i [66.7] I' i PP Y 3 a r I� III ;�r �• �� .ru ` ,��' '" 7_blwa ,� —�[177.8] n��`•`stt� • }�, ��xY � y r?�' J: "�'. 'R. T' .Vn Cfli' '9 .;r•C i 3.:af ¢€ .Z ?. +'�-• M.; Air vent or -- o expansion c ° 349.2 WGO-2 101/2 266.7tank133/4 ti - ,�� h d�•ca..__- °„- e.a�sr s. .�:- t. '+,ar--r' r r.'�.;crcy.�-��rv.•�,,'a' � a. , • `�r' �,� �� 4ti. � L`:��>�.k '�� • _ - � D1�. � L`.#3 ,.yS>. ni;�;hz.,A-.;`,'�.>��=.'�z.,r...t�-'e 355/8 O •7..,t' �°. M?M*slFriC.. s4 .tib=enc�.tS } -3.` �4�� .f '"fXA y 3F°< ei• .7'wie+h [904.91 4 3/8 Dia q x-: .`'• --------- ---- 1 O WGO-4 135/8 345.9 167/8 - ? 428.7 Burner [� ;0, g G opening s•, ,i=< r 4 "* 151/2 Return [393.7] 91/2 [241.3] Z 587.2 ------ ------------ O WGO-6 20 508 23 1/8 s, r' 2 7/16 r`: V:z+ tiC+v i ; f: :• r." ? 14 � - x :.:-� ;fix!-' ;a;:�sfi Y��_�` 'n �, - 'r:�^,•��„�`�`� ';•�"'^ L - z Approx. 161.91 1 1/8[28.6] "A " L'• ,'E; tt' r,`-,%1'`f .a. . t�'`k',r 5�• rt }. .", ,... v;• ,,••aFe`- 27/16 [61.9] Front Left side PW ?' s ; _• `t .,' WGO-8 261/4 666.7 293/8 746.2 7 Dia. 61/4 177.81 [158.81 :` ` � `3 .A , . r.. r. x` ''` r. zxg� a' .s 21 7�•f� ; '�, '.� o�',, �� � _3ri'�"' � 1. •�rb�" g4 }�' 'S�k;�k:n^ ,�, .y. t�..�, 3.. For 7 dia. - r [177.8] Vent pipe ' Alternate 000 °o° return o �° ("A"boilers ' 000m0000000000 Only) . 141/8[358.8] 299/16[750-91[750.91 O 0122-025 �, a Back Intermediate y 'W Part number 550-141-826/0417 41 40 :: Part number 550-14T-$261041 "GOLD WG® OIL-FIRED NATURAL DRAFTVATER BOILER - SERIES 3 - Boller Manual IMMI GOLD WGG-OIL-FIRED NATURAL DRAFT WATER BOILER - SERIES 3 - Boiler Manual 11711 _ ��sra _ �.,�r- -¢a®WARNING' � I� "' *i>; _ r :3.Y• ',,..�-- �' at,. tT r...-. • AWARNING ,-Ratings Notes !able 10 GOLD WGO oilfired water boiler ratings rr� l• `'1. :}; "„' °" °'' __z#'•ti; `a' A"r�i'z'g+e '"" ;;,' - y';a 's.Z,.' •�"5s 4:,y.- i,w'"-se:..'; ""f ,• •'+-S:. x rit,;r ,,y, �. ,:r r��a+�<ti.�_ �. ..v� %� ��i^--rS Y"hzrk°'',; �,E � Y.,{,": �i�^a ,sc�. -•as, "•',.•{, �..�n ;.+"�'.ry.`•� "�'�;�:, .yrr,t..�.a es'`'c,:�o�..,��` ' �, 4 sem" .y- 1 � ze -.,'d '1:�`i"�'`n=t:. !''`s' a °�,•e-...'i�w' �}�' � ?��';��'`�r-,f.e.�-X:;J`` '.' t°"�.;k� "'i�,'4iT,;2..t,�t-,••:^-�92-� - %ys� � � :. =` „�;.d.,.�.���ea �'`� �.�� :o�:�. �°,'»- x•3..0. rv'r. .Ft3 _�a � �:.':w r�,,., _ �;.a, ago - A s�•:Xt`t:�i;'u?:�tsa���:' - :�.,.,.._..t`^� -* ...[. ,:t: .S✓,�`:.tL.�` ,.,� .�z.a`.tt�,t^• - ,' _..�. t CHOUS DoE SM E * ' •, "a.Y ` r�,yC Ld ® � �"„ t^f''�'+">,«."..A-S �y�y.'c•F,,. ' r' w 4 tial 4.-:�R,," 3.',;�.c,+='^.�'.`- 5. �'.''• rt s,,`Z-'•S'. #,h`.� J H .,a•r3 �' s, 1 �" -, t -tis. •c; 8.,, 5,�, ."`-'wrv+.'� ,?. ''..s ,i•.+,..�",��''-'. v:y"�k - : ..t �.,�.',"r .at'tZ - ,..�'' ln":J,,, a..>.�.tp ..aar.::t��rY+'_':.:' .a" �`t�c.. ',:_: K«... -.�' .x :�-.�ti.h,�,.�. �-�.+,.s, w• ry�•,�;'•f`' AtHRI Certified Ratings 1 '.e � � ` [� ? pw mq qp:w$ .•a s�x� 4t: , .i• �L � ; �"5`.�Ai'i7 R!' y.' 'r's'' �°�•4 �,� "t•`rY*,k:1"+>,a4!,'?. Yi:�•..ag ^"' ',.<•"'' �•t .{r�..�"��J�'�ry �..c:'.tiT �"z'_�z' -r ,�},+ rT�..�,n �'.»• ry ,��� rt, 3:;a: r�`�, «' z, :` f'"c.g�'%3%:�" _ � h.>'.L'�, �.�:::?-T�.:'..�::=+�..�:_ .°S' .��i:.•�7x�.. c�afJ'� S��n.4'Y�S.. >..,Y,.`. ..e'.:�a,.•w:ic: 'wa-".h... ,.5th::..._'a.ms Net Boiler Flue Draft Heating Seasonal Minimum Loss Boiler BurnerIn Rating Water Outlet i ,r�;..t� c t,s• » ^Y _` sgutCa Capacity Efficiency Chimney ThrU ; . , f§ Z- -'' ..r 1's^G*• ; ,Mo)el k� .� .a(water) Content Diameterboiler � (9 r'+ _ GP3MBH c'MBH AFiJEBH t MGallo HSns .Iri_cties iRect. Ro ncl !!eight: `In W.C: _-_ rl Ft, ...-! Y`' f a;�a,_>;'Y.;a'a-r.,�.+, •�:- -"�'.•,sy:. -,g r. � r��'F-'r .�,} � ,--.,..,�r�,-•y'.;;. '`i:t. 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