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Home My WebLink About44408-Z �O�g11EFO1,f�oGy Town of Southold 1/10/2020 P.O.Box 1179 0 W Q- 53095 Main Rd Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 40990 Date: 1/10/2020 THIS CERTIFIES that the building GENERATOR Location of Property: 700 Boisseau Ave, Southold SCTM#: 473889 Sec/Block/Lot: 63.-3-2 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 11/4/2019 pursuant to which Building Permit No. 44408 dated 11/13/2019 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: GENERATOR AS APPLIED FOR The certificate is issued to 700 Boisseau Ave Rty LLC of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 44408 10-31-2019 PLUMBERS CERTIFICATION DATED Authorized Signature �guFFnt��oTOWN OF SOUTHOLD BUILDING DEPARTMENT s TOWN CLERK'S OFFICE y SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 44408 Date: 11/13/2019 Permission is hereby granted to: 700 Boisseau Ave Rty LLC c/o Arthur W Leudesdorf 700 Boisseau Ave Southold, NY 11971 To: install generator as applied for. At premises located at: 700 Boisseau Ave, Southold SCTM # 473889 Sec/Block/Lot# 63.-3-2 Pursuant to application dated 11/4/2019 and approved by the Building Inspector. To expire on 5/14/2021. Fees: ACCESSORY $100.00 ELECTRIC $85.00 CO -COMMERCIAL $50.00 Total: $235.00 Bui pector Form No. 6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings, property lines, streets, and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal(S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead. 5. Commercial building, industrial building, multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings(prior to April 9, 1957) non-conforming uses, or buildings and"pre-existing" land uses: 1. Accurate survey of property showing all property lines,streets, building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied, the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00, Commercial$15.00 Date. New Construction: (�O,�ld or Pre-existing Building: (check one+), Location of Property: —1010 I�UU,i � AVS - �"`4r House No. Street � v Hamlet Owner or Owners of Property: �b0 (�/�)a 16 6,f� � `''-e "4! � Suffolk County Tax Map No 1000, Section (4 Block Lot Subdivision i Filed Map, Lot: Permit No. V �� Date of Permit. Applicant: Health Dept, Approval: Underwriters Approval: Planning Board Approval: Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted: Ap icant Signature Building Department Application AUTHORIZATION (Where the Applicant is not the Owner) I, I� f� �• /`7"�: _E. Pi a iding at • 6� tee J �Illr� (Print property owner's name) (Mailing Address) do hereby authorize 41 A&..c (Agent) to apply on my behalf to the L Southold Building Department. Owner'1�- ature) (Date) ma (Print Owner's Name) a ' Town Hall Annex ® Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 1179 y' .n sean.devlin@town.southoldus Southold,NY 11971-0959 BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To. 700 Boisseau Ave Rty LLC Address- 700 Boisseau Ave city Southold St. NY zip. 11971 Building Permit# 44408 Section 63 Block 3 Lot 2 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA- Primma Electric License No: 39686-ME SITE DETAILS Office Use Only Residential Indoor X Basement X Service Only Commerical X Outdoor X 1st Floor Pool New X Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceding Fixtures HID Fixtures Service 3 ph X Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances Dryer Recpt Emergency Fixtures Time Clocks Disconnect Switches Twist Lock Exit Fixtures Combo SD/CO Other Equipment Kohler 180 kW/ 225kVA Generator, Kohler 4 pole 4 Wire Switched Neutral 400A Automatic Transfer Switch Notes Inspector Signature: Date: October 31,.2019 S.Devlin-Cert Electrical Compliance Form As FIELD INSPECTION REPORT -DATE COMMENTS FOUNDATION (IST) y -------------------------------------- FOUNDATION (2ND) . � z 0 ROUGH FRAMING& PLUMBING y e _ � r r INSULATION PER N.Y. y STATE ENERGY CODE FINAL ADDITIONAL C MMENTS z rn ' o z ® x d t TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD, NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 Survey Southoldtownny.gov - PERMIT NO. Check Septic Form MY S.D.E C. Trustees ` C O.Application Flood Permit Examined 20 Single&Separate Truss Identification Form Storm-Water Assessment Form 2 Contact: Approved J ,20_ff Mail to A N l/L� Disapproved a/c Phone:(P'51_� '(7)Q(*) 7 Expiration 120 t, `� F '�- . '• r Bui mg pector NOV4 2019 _APPLICATION FOR BUILDING PERMIT - Date �� , 20jo�_ - INSTRUCTIONS a. Tlii's appiicat!ion MbST be completely filled in by typewriter or to ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application, the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e. No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize,in writing,the extension of the permit for an addition six months. Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York,and other applicable Laws, Ordinances or Regulations,for the construction of buildings,additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws,ordinances,building code,housing code, and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. r .. I�S 4 ture of applicant or me,if a corporation) (Mailing address of applicant) State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician,plumber or builder Name of owner of premises 70 A-v, L-L-0 (As on the tax roll o latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which proposed work will be done: . - House Number Street Hamlet County Tax Map No. 1000 Section Block ; ` Lot_ Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy 3. Nature of work(check which applicable): New Building Addition Alteration Repair Removal Demolition Other Work fiar__X3Y' J, _ (Description) 4. Estimated Cost Fee (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions-of existing structures, if any: Front Rear Depth Height Number of Stories Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories 8. Dimensions of entire new construction: Front Rear Depth Height Number of Stories ;a 9. Size of lot: Front Rear Depth 10. Date of Purchase Name of Former Owner 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO 13. Will lot be re-graded? YES NO Will excess fill be removed from premises? YES NO 14. Names of Owner of premises Address Phone No. Name of Architect Address Phone No Naive of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO,C * IF YES, SOUTHOLD TOWN TRUSTEES &D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO_)(,_ * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is at 1'0 feet or below,must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES NO * IF YES, PROVIDE A COPY. STATE OF NEW( SYORK) KIS. COUNTY OF��'�"JO . . , • ' " AA VIV being duly sworn,deposes and says that(s)he is the applicant (Name of individual signing contract) above named, (S)He is the IAA (Contractor,Agent, Corporate Officer, etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are rice to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me this 11--f,, q` \F.PFP��1e� day of O 20�\Nkto��6 coU��y Notary � JyF(p1k ay 30, \tes M Notary c Comm\ss\on�Xp .Signature of Applicant CO BUILDING DEPARTMENT- Electrical,lnspector �O Gym TOWN OF SOUTHOLD Town Hall Annex - 54375 Main Road - PO Box 1179 co - Southold New York 11971-0959 Telephone (631) 765-1802 - FAX (631) 765-9502 rogerr(cb-southoldtownny.gov - sea ndCE southold'townny.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: ()• 30 �vl� Company Name: PvtffiftAtA EIt'.; IZI C- Name: 1-tTHOKY iZCltNLL(. License No.: �S CWU -M6 email: I►Mr��GL e ii2fC (g �oL.:cv► Address: 'ju �r�s� �,1�ssFa� sTttET 1S1i 'i( (Z2��c'r~ 1�+`� i17SZ Phone No.: 631, 9Z6- S9c-N JOB SITE INFORMATION (All Information Required) Name: a 1 i-I FC2►C s�3`+?. i 6- C6 N"tC= 1 Address: 7W 15Uiss&AQ ME Cross Street: Phone No.: ��,��c�f`Z 3O1 Cf I Bldg.Permit#: '70 ^_ email: '( i rP�'►►�n �'� C i*"2i tC� �1 /�� Tax Map District: 1000 Section: Block: _ Lot: BRIEF DESCRIPTION OF WORK (Please Print Clearly) Circle All That Apply: Is job ready for inspection?: OES / NO Rough In Final Do you need a Temp Certificate?: YES / 10 Issued On Temp Information: (All information required) Service Size 1 Ph 3 Ph Size: A # Meters Old Meter# New Service - Fire Reconnect - Flood Reconnect- Service Reconnected - Underground - Overhead # Underground Laterals 1, 2 H Frame Pole Work done on Service? Y N Additional Information: PAYMENT DUE WITH APPLICATION Request for Inspection Form.xls NEWCRASSAREp P P �0-i� N "� a N P . 'tl ' vtl m _ � Q •_ u 4 4 d r 00 7 R 4 i 1 O Sys f BC - TTri \ , • mom � 0 ' 4 c Y" 4 ISSUE NUMBER ' s 4 r-7-GRnWAM L,s �j NOV - 4 2019 To.WN OF SM HOLD TYPICAL 4 � is_ _ (g,��xyy• T. le: �.•t i,'�._�t f L., '4Y S'.;t.�e npA`4i ^. ;-_ ';4.- :�:le �`e:-':S�.r'`:L`�:•-r.i,�...;�" .v s.-".._��.r",.4�...-ori-�'_' <�5�',=.':`-';c:j f'S- STAIR DETAIL TRUSS I ¢� 6" DIAMETER MAX.(TYP) II SHOP FABRICATED III CROSS RAILS 1 ° n n Y 1-4 I I I a REFLIECTIV13 REn_ --_•—_—..�__..� .._ a" oad SHOP DRAWING COMMENTS - ❑NO EXCEPTION TAKEN PROJECT: North Fork Endo Q1 APPROVED AS NOTED ❑REVISE AND RESUBMIT SUBMISSION: Generator REV1 ❑RESUBMIT FOR RECORD ❑REJECTED DATE OF SUBMISSION: 08/08/18 Checking is only for general conformance with the design concept of the project and general compliance with the DATE OF REVIEW: 08/09/18 information given in the contract documents.Any action shown is subject to the requirements of the plans and specifications.Contractor is responsible for Dimensions ACTION TAKEN: Approved as Noted which shall be confirmed and correlated at the,lob site, fabrication processes and techniques of construction- coordination of his work with that of other trades and the BY: Joe Vieitez satisfactory performance ofhis work EP ENGINEERLVG LLC Date 08/09/18 Reviewed By NOTES: 1. The 180 kW/225 kVA Kohler generator specified in this submittal is an alternate to the design drawings.This substitution is acceptable and meets the design requirements. 2. Contractor shall provide demonstration,site startup,testing and training as indicated on E- 801. - END n COMPLY WITH ALL CODES OF NEW YORK STATE & TOWN CODES NOV — 8 2019 f J AS REQUIRED AND CONDITIONS OF 6tB�6 � =NQL-9-T �PI�dII�QARD APPR®VE®AS NOTE® y W��EES d� ® DATE: 3 B.P.# '- N. ' ' FEE: BY:-Ac- OCCUPANCY 11 NOTIFY O 765-18028 81AMNTOD4PM FOR THE T THEUSE IS UNLAWFUL LLOWING INSPECTIONS: 1.OFOUNDATION - TWO REQUIRED WITHOUT CERTIFICATE FOR POURED CONCRETE OF OCCUPANCY 2. ROUGH - FRAMING A PLUMBING 3. INSULATION RETAIN STORM WATER RUNOFF 4. FINAL - CONSTRUCTION MUST BE COMPLETE FOR C.O. PURSUANT TO CHAPTER 236 ALL CONSTRUCTION SHALL MEET THE OF THE TOWN CODE. REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR ELECTRICAL DESIGN OR CONSTRUCTION ERRORS. INSPECTION REQUIRED El ® ® ® E P E N G I N E E R I N G ■•■® 110 WILLIAM STREET,32ND FL 212.257.6190 TEL www.epengineer.coni ® ® NEW YORK,NY 10038 212.994.8091 FAX COOPER - &APOWER $SYSTEMS Submittal Package To: PowerPro Generator Job Name: Surgi Center Sal Lupo Quote: 0026446615 Proposal: 64132NY B 608 Johnson Ave Bohemia, NY 11716 631-567-2700 We are pleased to offer the following submittal for your consideration. Thank you, Kristen lanniello, Cooper Power Systems 't XOHLER. Power Systems TABLE OF • Section Sub-Section Literature Quote Model 180REOZJG Spec Sheets Model KSS-ACVA-0400S Spec Sheets Specification Sheet Engine Lubrication Oil G6-157 Specification Sheet Controller G6-100 Specification Sheet Circuit Breaker G6-88 Specification Sheet Circuit Breaker H J Frame Breaker Specification Sheet Circuit Breaker Circuit Breaker Trip Curves Specification Sheet Circuit Breaker Circuit Breaker Trip Curves Specification Sheet Circuit Breaker L Frame Breaker Specification Sheet Battery Battery Specification Sheet Battery Charger G6-146 Specification Sheet Weather/Sound Enclosure Packaging Enclosure Package Specification Sheet Voltage Regulator Voltage Regulator Specification Sheet Remote Serial Annunciator G6-139 Specification Sheet Transfer Switch Spec ATS Accessories --specification Sheet Transfer Switch Controls G11-127 Iternator Data Alternator Data Sheet 4S13X Sound Data Sound Data Sheet Sound Data Emissions Data Emissions Data Emissions Data Emissions Data EPA Certificate Dimensional Drawings Generator ADV-8473 Accessories ADV-8474 Controller ADV-7935 Enclosure ADV-7854 Transfer Switch ADV-8588 WiringSchematicDiagrams Controller Schematic Diagram ADV-8547 Controller Schematic Diagram ADV-8733 Controller Wiring Diagram GM88841 Controller Wiring Diagram GM93988 Interconnection Diagram GM78246 Remote Serial Annunciator ADV-6990 Remote Serial Annunciator GM62554 Transfer Switch GM89715 Transfer Switch GM89716 Jisc Battery 244578 ICDHLER® Power Systems Battery Charger GM87448 Battery Charger,Assembly GM94447 Block Heater 326220 Block Heater GM75555 Circuit Breaker ADV-5912 Circuit Breaker GM47475 Circuit Breaker X-6304 Circuit Breaker Mounting ADV-7371 Emergency Stop A222654 Generator Heater GM79104 Warranty Warranty tp-5373 Warranty tp-5374 Warranty tp-5498 Warranty tp-6086 Certification ISO9001 Certificate G15-152 Prototype Test Certificate G18-56 Pre-Startup Checklist Pre-Startup Checklist PreStartUpCheckList COOPERJob Name:Surgi Center ©POWEROffer:64132NY B Quote Number:0026446615 SYSTEMS Version 1.0 05/22/2018 Page 4 Generator Kohler Model: 180REOZJG This diesel generator set equipped with a 4S1 3X a alternator operating at 120/208 volts is rated for 180 kW/225 kVA.Output amperage:625 U Qty Description 180REOZJG Generator System 1 18OREOZJG Generator Set Includes the following: Literature Languages English Approvals and Listings UL2200 Listing Engine 180REOZJG,24V,50/601-1z Nameplate Rating Standby 130C Rise Voltage 60Hz,120/208V,Wye,3Ph,4W Alternator 4S13X Cooling System Unit Mounted Radiator,50C Skid and Mounting Skid Air Intake Standard Duty Controller DEC3000 Enclosure Type Sound Enclosure Material Steel Enclosure Silencer Internal Silencer Starting Aids,Installed 1800W,110-120V Electrical Accy.,lnstalled Battery,2/12V,Wet Electrical Accy.,lnstalled Battery Charger,10A r KOHLER.Power Systems Page 4 COOPED Job Name:Surgi Center ©POWER Offer:64132NY 6 Quote Number:0026446615 SYSTEMS Version 1.0 05/22/2018 Page 5 Electrical Accy.,lnstalled Run Relay Electrical Accy.,lnstalled 2 Input15 OutputModule Electrical Accy.,lnstalled Generator Heater Rating,LCB 1 80%Rated Amps,LCB 1 400 Trip Type,LCB 1 Thermal Magnetic Interrupt Rating LCB 1 30kA at 480V Rating,LCB 2 80%Rated Amps,LCB 2 125 Trip Type,LCB 2 Thermal Magnetic Interrupt Rating LCB 2 18kA at 480V Fuel Lines,Installed Flexible Fuel Lines Miscellaneous Accy,lnstalled Air Cleaner Restriction Ind. Miscellaneous Accy,lnstalled Coolant in Genset Miscellaneous Accy,lnstalled Skid Extension&Caps Warranty 5 Year Basic Testing,Additional Power Factor Test,0.8,3Ph Only 1 Remote Emergency Stop Switch 1 Lit Kit, 180REOZJG,General Maintenance 1 RSA III,Annunciator only Automatic Transfer Switch KOHLER.Power Systems Page 5 COOPER Job Name:Surgi Center WiJPOWER Offer:64132NY 6 Quote Number:0026446615 SYSTEMS Version 1.0 05/22/201818 Page 6 Kohler Model: KSS-ACVA-0400S ,Y 4 Pole,4 Wire,Switched Neutral,400 amp, Kohler Specific Breaker rated Standard automatic transfer _ switch, Model Warranty, 1 Year Standard,rated 208V,60 Hz,complete with all standard equipment and housed in a µ NEMA Type 1 enclosure. Qty Description ATS 1200 Transfer Switch System 1 KSS-ACVA-0400S Includes the following: Literature Languages English Mechanism Specific Breaker Transition Standard Logic 1200 Voltage 208 V/60 Hz Poles&Wires 4 Pole/4 Wire,Switched Neutra Enclosure Nema 1 Amps 400 Amps Connection Standard ATS Utility Switching Device NONE ATS Generator Switching Device NONE IBC Seismic Certification None KOHLER.Power Systems Page 6 COOPER Job Name:Surgi Center ©POWER Offer:64132NY B Quote Number:0026446615 SYSTEMS Version 05/22/201818 Page 7 CSA Certification None Warranty 5-YR BASIC 1 Lit Kit,ATS Production, KSS/KSP KOHLER.Power Systems Page 7 AOHLER. Power Systems i i 180REOZJG �0 LER® Power systems Diesel c9001 Standard Features 4MOEMIS • Kohler Co. provides one-source responsibility for the generating HA}IONALLY 12WI eced system and accessories. • The generator set and its components are prototype-tested,factory- built,and production-tested. • The 60 Hz generator set offers a UL 2200 listing. • The generator set accepts rated load in one step. • The 60 Hz generator set meets NFPA 110, Level 1,when equipped with the necessary accessories and installed per NFPA standards. A one-year limited warranty covers all systems and components. Two-and five-year extended warranties are also available. • Tier 3 EPA-certified for Stationary Emergency Applications I u Alternator Features • The unique Fast-Response X excitation system delivers excellent voltage response and short circuit capability using a rare-earth, permanent magnet(PM)-excited alternator. i The brushless, rotating-field alternator has broad range reconnectability. i Other Features • Kohler designed controllers for guaranteed system integration and II remote communication. • The low coolant level shutdown prevents overheating(standard on radiator models only),Integral vibration isolation eliminates the need for under-unit vibration spring isolators. • Multiple circuit breaker configurations. Generator Set Ratings Standby 130C Ratings Alternator Voltage Ph Hz kW/kVA Amps 4S13X i 120/208 3 60 180/225 625 I RATINGS.All three-phase units are rated at 0 8 power factor All single-phase units are rated at 10 power factor. Standby Ratings,The standby rating is;apphcable to varying loads for the duration of a power outage There is no overload capability for this rating. Prime Power Ratings:At varying load,the number of generator set operating hours is unlimited A 10%overload capacity is available for;one hour in twelve Ratings are in accordance with ISO-8528-1 and ISO-3046-1 For limited running time and continuous ratings,consult the factory Obtain technical information bulletin(TIB-101)for ratings guidelines,complete ratings definitions,and site condition derates The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever i I I i I li Model: 180REOZA, continued , Iternator Specifications Specifications Alternator Alternator manufacturer j Kohler { Type I 4-Pole, Rotating-Field Exciter type Brushless, Rare-Earth Permanent-Magnet Leads,quantity I 12, Reconnectable Voltage regulator 1 Solid State,Volts/Hz Insulation NEMA MG1 Insulation:Material j Class H Insulation:Temperature Rise 130°C,Standby Bearing:quantity,type ' 1,Sealed Coupling Flexible Disc Amortisseur windings Full Voltage regulation, no-load to full-load RMS Controller Dependent One-Step Load Acceptance 100%of rating Unbalanced load capability] 100%of Rated Standby Current •NEMA MG1, IEEE,and AN, standards compliance for temperature rise and motor starting. •Sustained short-circuit current of up to 300%of the rated current for up to 10 seconds. •Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field. •Self-ventilated and dripproof construction. •Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. •Superior voltage waveform from a two-thirds pitch stator and skewed rotor. Engine 1 ngine Specification tngine Manufacturer 1 John Deere Engine Model 1 6068HFG82 Engine:type 4-Cycle,Turbocharged,Charge Air-Cooled Cylinder arrangement I 6 Inline Displacement, L(cu. in.) 6.8(415) Bore and stroke, mm(in.) 106 x 127(4.19 x 5.00) Compression ratio 17.0:1 Piston speed,m/min.(ft./min.) 457(1500) Main bearings:quantity,type 7, Replaceable Insert Rated rpm 1800 Max. power at rated rpm,kWm(BHP) 212(284) Cylinder head material Cast Iron Crankshaft material Forged Steel Valve(exhaust)material Intake Chromium-Silicon Steel Valve(exhaust)material Exhaust Stainless Steel Governor:type,make/model JDEC Electronic L14 Denso HP3 Frequency regulation, no-load to-full load Isochronous Frequency regulation,steady state ±0.25% Frequency Field-Convertible Air cleaner type,all models Dry I I i - Model: 180REOZJG, continued __'xhaust Exhaust System Exhaust Manifold Type Dry Exhaust flow at rated kW, m3/min.(cfm) 29.9(1056) Exhaust temperature at rated kW,dry exhaust, °C(°F) 483(901) Maximum allowable back pressure,kPa(in. Hg) Min 3(1.13)Max 7.5(2.2) Exh.outlet size at eng.hookup, mm(in.) 98(3.86) Engine Electrical Engine Electrical System Battery charging alternator 24 Volt Battery charging alternator:Ground(negative/positive) Negative Battery charging alternator:Volts(DC) 24 Battery charging alternator:Ampere rating 45 Starter motor rated voltage(DC) 24 Battery,recommended cold cranking amps(CCA):Qty.,CCA rating Two,950 each Battery voltage(DC) 12 Fuel Fuel System Fuel type Diesel Fuel supply line,,min. ID,mm(in.) 11.0(0.44) jel return line, min. ID, mm(in.) 6.0(0.25) ...ax. lift,fuel pump:type, m(ft.) Electronic, 1.8(6.0) Max.fuel flow, Lph(gph) 92.7(24.5) Max.fuel pump restriction,kPa(in.Hg) 20(5.9) Fuel prime pump Manual Fuel Filter Secondary 2 Microns @ 98% Efficiency Fuel Filter Primary 30 Microns Fuel Filter Water Separator Yes Recommended fuel #2 Diesel Lubrication Lubrication System Type Full Pressure Oil pan capacity, L(qt.) 32.5(34.4) Oil pan capacity with filter, L(qt.) 33.4(35.3) Oil filter:quantity,type 1,Cartridge Oil cooler Water-cooled _Model: 180REOZJG, continued �ooling Radiator System Ambient temperature,°C(°F) 50(122) Engine jacket water capacity, L(gal.) 119(3.2) Radiator system capacity,including engine, L(gal.) 27.6(7.3) Engine jacket water flow, Lpm(gpm) 180(48) Heat rejected to cooling water at rated kW,dry exhaust,kW(Btu/min.) 85 2(4850) Heat rejected to air charge cooler at rated kW,dry exhaust,kW(Btu/ 47.3(2692) min.) Water pump type Centrifugal Fan diameter, including blades,mm(in.) 787(31) Fan, kWm(HP) 10.1 (13.5) Max.restriction of cooling air,intake and discharge side of radiator, 0.125(0.5) kPA(in. H20) *Enclosure with enclosed silencer reduces ambient temperature capability by 5°C(9°F). Operation Requirements Air Requirements Radiator-cooled cooling air,m3/min. (scfm)* 368.1 (13000) combustion air,m3/min.(cfm) 16.4(579) Heat rejected to ambient air:Engine,kW(Btu/min.) 37.7(2152) Heat rejected to ambient air:Alternator, kW(Btu/min.) 14.4(820) "Air density= 1.20 kg/m3(0.075 Ibm/ft3) uel Consumption Diesel, Lph (gph), at% load Rating Standby Fuel Consumption at 100%load 51.8 Lph(13.7 gph) Standby Fuel Consumption at 75%load 42.7 Lph(11.3 gph) Standby Fuel Consumption at 50%load 28.9 Lph(7.6 gph) Standby Fuel Consumption at 25%load 16.6 Lph(4.4 gph) Prime Fuel Consumption at 100%load 48.4 Lph(12.8 gph) Prime Fuel Consumption at 75%load 39.9 Lph(10.6 gph) Prime Fuel Consumption at 50%load 26.7 Lph(7.0 gph) Prime Fuel Consumption at 25%load 15.3 Lph(4.1 gph) Dimensions and Weights Dim Weight Spec Dim Weight Value Overall Size,L x W x H,mm(in.)- 3000 x 1300 x 1668(118.1 x 51.2 x 65.7) Weight(radiator model),wet,kg(lb.): 1147(3190) H 1 5 E3 �� W_� L Model: 180REOZJG, continued NOTE:This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information. l � j KOHLER. Generator Set Accessories Engine Lubrication Oil Applicable to the following: Industrial Marine Mobile/Towable Portable Residential/Commercial Lubrication Oil Features ' I • Kohler Co.provides the convenience of offering engine ' lubrication oil as part of the aftermarket parts sales. • Full-synthetic oil engineered for superior protection. KC KOHLER. • Available in four viscosity grades: KOHLER, :R 5W-40 °: i o 5W-30 designed for longevity,durability,and '5*4' t excellent protection for gasoline and gaseous-fueled generator sets. o 5W-40 engineered to provide maximum protection .r and engine cleanliness in diesel-fueled generator sets. I o 1 OW-40 engineered for longevity and durability in KOH LER, s natural gas/propane engines with flat tappet lifters 10091b S�1111,hetic Ingine Oil (gaseous-fueled generator sets). HUlle ' 0% ` o 15W-40 engineered for longevity and durability in natural gas/propane engines with roller tappet lifters (gaseous-fueled generator sets). • Available in five convenient container sizes: 0 1-Quart(946 mL) 0 1-Gallon (3.78 L) 0 5-Gallon Pail (18.9 L) 0 55-Gallon Drum (208.2 L) 0 275-Gallon Tote(1041 L) (bulk container) 5W-30 Gasoline and 5W-40 Diesel-Fueled 1OW-40 Gaseous-Fueled 15W-40 Gaseous-Fueled Gaseous-Fueled Generator Sets* Generator Sets* Generator Sets* Generator Sets* • Resists oxidation and the • Higher-ash formulation for • Resists deposit formation while • Keeps engine clean for peak thickening effects of soot and engines with flat tappet lifters. protecting valves in engines efficiency and reduced contamination. • Boosted with zinc and with roller tappet lifters. maintenance. • Maintains viscosity for phosphorus additives to provide • Works over a broad • Provides all-season protection maximum engine protection exceptional wear control. temperature range reducing the and excellent cold flow and efficiency. • Exceptional oxidation and need for seasonal oil changes. properties for easier starts. • Offers a broad viscosity nitration control,maintaining • Naturally resists nitration to • Withstands high heat for range for use in both hot viscosity to deliver long term reduce oil thickening and reduced oil consumption and operating engines and wear protection. increase engine efficiency. deposit formation. cold-weather starting • Works over an even broader • Offers low zinc and phosphorus • Protects against wear and extremes. temperature range(lower levels to prolong the life of deposit formation to preserve temperature)than the 15W-40 emissions catalyst system engine power and lengthen oil formulation. without sacrificing wear equipment life. protection. * Claims are compared with conventional base oils used in the same applications. Container Size-> 1 Quart/946 mL 1 1 Gallon/3.78 L 1 5 Gallon/18.9 L 1 55 Gallon/208.2 L 1 275 Gallon/1041 L Oil Type Kohler Genuine Oil Part Number 5W-30 GM103159 GM103160 GM103161 GM103162 GM103163 5W-40 GM103164 GM103165 GM103166 GM103167 GM103168 10W-40 GM105292 GM105293 GM105294 GM105295 GM105296 15W-40 GM103169 GM103170 GM103171 GM103172 OM103173 G6-157 4/18e Page 1 KOHL KOHLER® Phone 9 CO.,Kohler,Wisconsin 9-164 USA Phone 920-457-4441,Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada,phone 1-800-544-2444 KOHLERPower.com Typical Technical Propertiest ASTM 5W-30 5W-40 1OW-40 15W-40 Standard Viscosity 100°C, cSt D445 10.4 14.4 14.5 14.6 Viscosity 40°C, cSt D445 56.7 88.7 95.3 100.2 Viscosity Index D2270 174 169 157 151 Cold Crank Simulator, cP D5293 3877 (-300C) 6260 (-30°C) 5106 (-250C) 3960 (-20-C) Flash Point, °C (°F) D92 222 (432) 210 (410) 244 (471) 238 (460) Fire Point, °C (°F) D92 234 (453) 232 (450) 264 (507) 258 (496) Pour Point, °C (°F) D97 -41 (-42) -41 (-42) -38 (-36) -39 (-38) NOACK(%wt loss) D5800 13.6% 12.0% 3.4% 6.4% Four Ball Wear Test, mm; D4172 0.40 0.45 0.40 0.40 75°C, 1200 rpm,40 kg, 1 hr Total Base Number(TBN) D2896 8.4 11.0 5.7 5.7 High Temperature High D5481 3.1 3.9 4.1 4.2 Shear (HTHS) (cP) Foam Tendency SEQ I (ml) D892 0/0 SEQ II (ml) 20/0 SEQ III (ml) 0/0 Sulfated Ash Content(wt%) 0.99% 1 1.0% 0.60% 0.46% Chemical Properties, Metals(weight%) Calcium (Ca) 0.2256 0.0820 0.1190 0.1197 Magnesium (Mg) 0.0014 0.0014 Molybdenum (Mo) 0.0047 Phosphorus (P) 0.1314 0.1150 0.1000 0.0240 Zinc (Zn) 0.1437 0.1270 0.1104 0.0268 Applications Kohler Commercial Engine Specification G-716 G-725 G-728 G-726 SAE D2422 5W-30 5W-40 1OW-40 15W-40 API SN, SM, SL, CK-4, CJ-4, CF CF, <0.5%Ash SJ, SH... CI-4+, CF Content ACEA E7, E9 ISO L-EMA2 t The properties shown are typical values and are not intended to be used as quality assurance. Production will conform to Kohler's specifications, but variations may occur and specifications are subject to change without notice. DISTRIBUTED BY: Availability is subject to change without notice. Kohler Co.reserves the rightto change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler®generator set distributor for availability. ©2017 and 2018 by Kohler Co All rights reserved 136.157 4/18e Page 2 Industrial Generator Set Accessories KOHLER. Power Systems Generator Set Controller 09001 Kohler@ Decision-Makers 3000 Controller 4m NATIONALLY REGISTERED General Description and Function The Decision-Maker®3000 generator set controller provides advanced control,system monitoring,and system diagnostics for optimum performance. The Decision-Maker®3000 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards. The Decision-Maker®3000 controller uses a patented hybrid l voltage regulator and unique software logic to manage alternator thermal overload protection features normally requiring additional hardware. Additional features include: • A digital display and pushbutton/rotary selector dial provide easy local access to data. KOHLER • Measurements selectable in metric or English units. • • The controller can communicate directly with a personal computer via a network or serial configuration using Decision-Maker®3000 SiteTech'' or Monitor III software. • The controller supports Modbus@ protocol. Use with serial bus or Ethernet networks. (Ethernet requires an external ModbusG/Ethernet converter module.) • Scrolling display shows critical data at a glance. • Digital display of power metering (kW and kVA). • Integrated hybrid voltage regulator providing±0.5% regulation. • Built-in alternator thermal overload protection. Modbus®Is a registered trademark of Schneider Electric I � G6-100 11/168 Pagel Pushbutton/Rotary Selector Dial VO1t5 L1-L2: 480.0 V Emergency Stop Switch Annunciator Fault Light Red-Shutdown, Digital Display ___—— ® Yellow-Warning FAULT Alarm Horn(locate) __— O ® O O Alarm Silence/Lamp inside the controller Test Button with Light OFF/RESET AUTO RUN ALARM SILENCE/ Master Control Buttons LAMP TEST Off-Reset/Auto/Run USB Communication with Lights Connection User Interface Controls and Components User Interface Displays • Emergency stop switch The listing below has•denoting main menus and o denoting sub-menus. • Backlit LCD digital display with two lines of 12 characters • Overview (see User Interface Displays for menus) o Software version • Alarm horn indicates generator set shutdown and warning faults o Active shutdowns and warnings(if any are present) • Environmentally sealed membrane keypad with three master control o Engine run time,total hours buttons with lights o Average voltage line-to-line o Off/Reset(red) o Frequency o Auto(green) o Average current o Run(yellow) o Coolant temperature • Pushbutton/rotary selector dial for menu navigation o Fuel level or pressure o Rotate dial to access main menus o Oil pressure o Push dial and rotate to access sub menus o Battery voltage o Press dial for 3 seconds to return to top of main menu • Engine Metering • Annunciator fault light o Engine speed o System shutdown(red) o Oil pressure o System warning(yellow) o Coolant temperature • Alarm silence/lamp test button o Battery voltage o Alarm silence • Generator Metering o Lamp test o Total power,VA • USB and RS-485 connections o Total power,W o Allows software upgrades o Rated power,% o Provides access for diagnostics o Voltage,L-L and L-N for all phases o PC communication using SiteTech- or Monitor III software o Current,L1,L2,L3 • Dedicated user inputs o Frequency o Remote emergency stop switch • GenSet Information o Remote 2-wire start for transfer switch o Generator set model number o Auxiliary shutdown o Generator set serial number • Integrated hybrid voltage regulator o Controller serial number • GenSet Run Time • Auto-resettable circuit protection mounted on circuit board. o Engine run time,total hours • One relay output standard. Optional five relay output available. o Engine loaded,hours • One analog and three digital inputs standard. Optional two inputs o Number of engine starts available. o Total energy,kWh NFPA 110 Requirements • GenSet System In order to meet NFPA 110, Level 1 requirements, the generator set o System voltage o System frequency,50 or 60 Hz controller monitors the engine/generator functions/faults shown below. o System phase,single or three(wye or delta) • Engine functions: o Power rating,kW o Overcrank o Amp rating o Low coolant temperature warning o Power type,standby or prime o High coolant temperature warning o Measurement units,metric or English(user selectable) o High coolant temperature shutdown o Alarm silence,always or auto only(NFPA 110) o Low oil pressure shutdown o Manual speed adjust o Low oil pressure warning • GenSet Calibration o High engine speed o Voltage,L-L and L-N for all phases o Low fuel(level or pressure)* o Current,L1,L2,L3 o Low coolant level o Reset calibration o EPS supplying load • Voltage Regulation o High battery voltage o Adjust voltage,t10% o Low battery voltage • Digital Inputs • General functions: o Input settings and status o Master switch not in auto • Digital Outputs o Battery charger fault* o Output settings and status o Lamp test • Analog Inputs o Contacts for local and remote common alarm o Input settings and status o Audible alarm silence button • Event Lo o Remote emergency stop* o Event history(stores up to 1000 system events) * Function requires optional input sensors or kits and is engine dependent, • Selector Switch(requires initial activation by SlteTech'°) see Controller Displays as Provided by the Engine ECM G6-100 11/158 Page 2 Controller Features Warning Shutdown Function Function %r k • AC Output Voltage Regulator Adjustment. The voltage Eri KOHLER CO.,Kohler,Wisconsin 53044 USA Kohler Power Systems Phone 920-457-4441,Fax 920-459-1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada,phone 1-800-544-2444 Singapore 619159 KOHLERPower.com Phone(65)6264-6422,Fax(65)6264-6455 Controller Displays as Provided by the Engine ECM(availability subject to change by the engine manufacturer) Display GM/PSI Doosan John Deere(JDEC) Volvo(EMS II) Volvo(EDC 111) DD/MTU(ADEC) Ambient temperature X Charge air pressure X X X X X Charge air temperature X X X X X Coolant level X X X Coolant pressure X X Coolant temperature X X X X X X Crankcase pressure X X ECM battery voltage X X X ECM fault codes X X X X X X ECM serial number X Engine model number X X Engine serial number X x Engine speed x x x x x x Fuel pressure x x Fuel rate x x x x x x Fuel temperature x x x x Oil level x Oil pressure x x x x x x Oil temperature x x x Trip fuel x x x NOTE: 15-60REOZK(Kohler KDI engines)do not include an ECM as standard equipment.REOZMD/ROZMC(Mitsubishi engines)have an ECM but do not send signals to the generator set controller. Controller Specifications Decision-Maker® 3000 Available Options Decision-Makero 3000—Software Version 3.11 or higher ❑ Float/Equalize Battery Charger available with 6 or 10 amp DC • Power source with circuit protection: 12-or 24-volt DC volt output. The 10 amp models are available with and without • Power drain: 200 milliamps at 12 VDC or 100 milliamps at 24 VDC NFPA alarm to signal a battery charger fault. • Humidity range: 5%to 95%noncondensing ❑ Manual Speed Adjust available for applications using closed • Operating temperature range: -40°C to+70°C(-40°F to+158°F) transition ATS. Adjustment range for 60 Hz:1751-1849 rpm • Storage temperature range: -40°C to+85°C(-40°F to+185°F' (58.2-61.8 Hz)and for 50 Hz:1451-1549 rpm(48.2-51.8 Hz). • Standards: ❑ Prime Power Switch prevents battery drain during generator set o CE Directive o NFPA 99 non-operation periods and when the generator set battery cannot be o NFPA 110,Level 1 maintained by an AC battery charger. o CSA 282-09 ❑ Remote Emergency Stop Switch available as a wall mounted o UL 508 panel to remotely shut down the generator set. o ASTM B 117(salt spray test) E] Remote Monitoring Panel. The Kohler®Remote Serial • Panel dimensions—W x H,229 x 160 mm(9.0 x 6.3 in.) Annunciator(RSA)enables the operator to monitor the status of the generator set from a remote location,which may be required for Communication and PC Software NFPA 99 and NFPA 110 installations. Available Options ❑ Run Relay provides a relay indicating that the generator set is running. Refer to G6-76 Monitor III Software and the communication literature for ❑ Shunt Trip Wiring provides relay outputs to trip a shunt trip circuit additional communication and PC software information including breaker and to signal the common fault shutdowns. Contacts rated Modbuso communication. at 10 amps at 28 VDC or 120VAC. ❑ Monitor III Software for Monitoring and Control ❑ Two Input/Five Output Module provides a generator set mounted (Windows®-based user interface) panel with two inputs and five relay outputs. ❑ Converter,Modbus@/Ethernet. Supports a power system using Modbus®is a registered trademark of Schneider Electric controllers accessed via the Ethernet. Converter is supplied with an Windowss is a registered trademark of Microsoft Corporation. IP address by the site administrator. Refer to G6-79 for converter details. DISTRIBUTED BY. ❑ Converter,RS-232/RS-485. Supports a power system using controllers accessed via a serial(RS-232)connection. f Availability is subject to change without notice. Kohler Co.reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler®generator set distributor for availability. ©2009,2010,2012,2013,2014,2015 by Kohler Cc,All rights reserved 136-100 11/15g Page 4 Industrial Generator Set Accessories KOHLER. Power Systems Line Circuit Breakers 15-2500 kW 09001 �, Standard Features NATIONALLY REGISTERED • The line circuit breaker interrupts the generator set 0° output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service. • Circuit breaker kits are mounted to the generator set and are provided with load-side lugs and neutral bus O O o bar. Single Circuit Breaker Kit with Neutral Bus Bar • Kohler Co. offers a wide selection of molded-case 15-300 kW Model Shown line circuit breaker kits including single, dual, and multiple configurations for each generator set. O • Four types of line circuit breakers are available: (see page 2 for definitions and pages 3 and 4 for application details) o Magnetic trip o Thermal magnetic trip o Electronic trip O O o o Electronic with ground fault (LSIG) trip Multiple Circuit Breaker Kit with Neutral Bus Bar • In addition, line circuit breakers are offered with 80% 180-300 kW Model Shown and 100% ratings. • Single line circuit breaker kits allow circuit protection ❑ [] of the entire electrical system load. • Dual line circuit breaker kits allow circuit protection 4R. of selected priority loads from the remaining electrical system load. • Multiple line circuit breaker kits with field connection barrier allow circuit protection for special applications (350-2500 kW models and selected 80-300 kW models). Multiple Circuit Breaker Kits with Neutral Bus Bar 350-2250 kW Model Shown • Up to four line circuit breakers can be used on (also applies to some 300 kW models) 350-2500 kW models. • Line circuit breakers comply with the following codes and standards unless otherwise stated. o UL 489 Molded Case Circuit Breakers n, oo UL 1077 Supplementary Protectors o UL 2200 Stationary Engine Generator Assemblies ® o ® o Circuit Breaker Kits with Neutral Bus Bar 800-2500 kW KD Model Shown G6.88 7/17n Page 1 Line Circuit Breaker Types Magnetic Trip Ground fault trip units are an integral part of the circuit breaker and are not available as field-installable kits. The ground fault The magnetic trip features an electromagnetin serieswiththe load pickup switch sets the current level at which the circuit breaker contacts and a moveable armatureto activatethe trip mechanism. will trip after the ground fault delay. Ground fault pickup values When a sudden and excessive current such as a short circuit are based on circuit breaker sensor plug only and not on the occurs, the electromagnet attracts the armature resulting in an rating plug multiplier. Changing the rating plug multiplier has instantaneous trip. no effect on the ground fault pickup values. Thermal Magnetic Trip 80% Rated Circuit Breaker Thermal magnetic trip contains a thermal portion with a bimetallic Most molded-case circuit breakers are 80%rated devices. strip that reacts to the heat produced from the load current. An 80%rated circuit breaker can only be applied at 80%of its Excessive current causes it to bend sufficiently to trip the rating for continuous loads as defined by NFPA 70. Circuit mechanism. The trip delay is dependent on the duration and conductors used with 80%rated circuit breakers are required excess of the overload current. Elements are factory-calibrated. to be rated for 100%of the circuit breaker's rating. A combination of both thermal and magnetic features allows a delayed trip on an overload and an instantaneous trip on a short The 80%rated circuit breakers are typically at a lower cost circuit condition. than the 100%rated circuit breaker but load growth is limited. Electronic Trip 100% Rated Circuit Breaker These line circuit breakers use electronic controls and miniature Applications where all UL and NEC restrictions are met can use current transformers to monitor electrical currents and trip when 100%rated circuit breakers where 100%rated circuits can carry preset limits are exceeded. 100%of the circuit breaker and conductor current rating. LI breakers are a combination of adjustable trip functions including The 100%rated circuit breakers are typically at a higher cost long-time ampere rating, long-time delay, and instantaneous than the 80%rated circuit breaker but have load growth pickup. LSI breakers have all of the LI breaker features plus possibilities. short-time pickup,short-time delay,and defeatable instantaneous When applying 100%rated circuit breakers,comply with the pickup. LSIG breakers have all of the LSI breaker features plus various restrictions including UL Standard 489 and NEC ground-fault pickup and delay. Section 210. If any of the 100%rated circuit breaker restrictions Electronic with Ground Fault Tri are not met,the circuit breaker becomes an 80%rated circuit Trip breaker. The ground fault trip feature is referred to as LSIG in this document. Models with LSIG compare current flow in phase and neutral lines,and trip when current unbalance exists. Line Circuit Breaker Options ❑ Alarm Switch ❑ Lockout Device(padlock attachment) The alarm switch indicates that the circuit breaker is in a tripped This field-installable handle padlock attachment is available for position caused by an overload,short circuit,ground fault,the manually operated circuit breakers. The attachment can operation of the shunt trip,an undervoltage trip,or the push-to- accommodate three padlocks and will lock the circuit breaker trip pushbutton. The alarm resets when the circuit breaker is in the OFF position only. reset. ❑ Lugs ❑ Auxiliary Contacts Various lug sizes are available to accommodate multiple cable These switches send a signal indicating whether the main sizes for connection to the neutral or bus bar. circuit breaker contacts are in the open or closed position. ❑ Overcurrent Trip Switch ❑ Breaker Separators (350-2500 kW) The overcurrent trip switch indicates that the circuit breaker has Provides adequate clearance between breaker circuits. tripped due to overload,ground fault,or short circuit and returns ❑ Bus Bars to the deenergized state when the circuit breaker is reset. Bus bar kits offer a convenient way to connect load leads to the ❑ Shunt Trip, 12 VDC or 24 VDC generator set when a circuit breaker is not present. A shunt trip option provides a solenoid within the circuit breaker 15-300 kW. Bus bar kits are available on alternators with leads case that,when momentarily energized from a remote source, for connection to the generator set when circuit breakers are not activates the trip mechanism. This feature allows the circuit ordered. breaker to be tripped by customer-selected faults such as 350-2500 kW. A bus bar kit is provided when no circuit breaker alternator overload or overspeed. The circuit breaker must is ordered. Bus bars are also available in combination with be reset locally after being tripped. Tripping has priority over circuit breakers or other bus bars on the opposite side of the manual or motor operator closing. junction box. On medium voltage(3.3 kV and above)units,a ❑ Shunt Trip Wiring bus bar kit is standard (not applicable to KD models). ❑ Field Connection Barrier Connects the shunt trip to the generator set controller. (standard on KD models with the APM802 controller) Provides installer wiring isolation from factory connections. ❑ Undervoltage Trip, 12 VDC Or 24 VDC ❑ Ground Fault Annunciation The undervoltage trips the circuit breaker when the control A relay contact for customer connection indicates a ground voltage drops below the preset threshold of 35%-70%of the fault condition and is part of a ground fault alarm. rated voltage. G6-88 7/17n Page 2 15-300 kW Line Circuit Breaker Specifications 80% Rating Circuit Breaker C.B. Ampere Frame C.B. Alt.Model Range Trip Type Size Ampere Frame 15-150 Thermal magnetic Alt.Model Range Trip Type Size 15-150 Thermal magnetic Electronic LI HD Electronic LI 60-150 Electronic LSI 60-150 Electronic LSI HD Electronic LSIG 4D/4E Electronic LSIG Electronic LI Electronic LI 60-150 Electronic LSI HG 60-150 Electronic LSI HG Electronic LSIG Electronic LSIG 30 Magnetic 9-325 Magnetic,UL 1077 50 Magnetic 84-546 HJ Magnetic,UL 1077 with 12 E 100 Magnetic 180-1040 30-100 V shunt trip (480 V 150 Magnetic 348-1690 Magnetic,UL 1077 with 24 max.) 175-250 Thermal magnetic V shunt trip Electronic LI 15-150 Thermal magnetic 250 Electronic LSI JD Electronic LI Electronic LSIG 60-150 Electronic LSI HD 4RX Electronic LI Electronic LSIG 4S/4SX 250 Electronic LSI JG Electronic LI 4TX/4V 41JA Electronic LSIG 60-150 Electronic LSI HG 4M6226 250 Magnetic only 684-2500 JJ Electronic LSIG 300-400 Thermal magnetic LA 30 Magnetic 9-325 Magnetic 500-1000 50 Magnetic 84-546 HJ Magnetic 750-1600 100 Magnetic 180-1040 Magnetic 1000-2000 150 Magnetic 348-1690 Magnetic 1125-2250 175-250 Thermal magnetic 400 Magnetic 1250-2500 LA 4P/4PX/ Electronic LI Magnetic1500-3000 4Q/4QX 250 Electronic LSI JD Magnetic 1750-3500 Electronic LSIG Magnetic 2000-4000 Electronic LI Electronic LI 250 Electronic LSI JG 400-600 Electronic LSI LG Electronic LSIG Electronic LSIG 250 Magnetic only 684-2500 JJ Electronic LSI 300-400 Thermal magnetic LA 800 Electronic LSIG PG Magnetic 500-1000 700-800 Thermal magnetic MG Magnetic 750-1600 Thermal magnetic Magnetic 1000-2000 1000-1200 Electronic LSI PG 400 Magnetic 1125-2250 4UA Electronic LSIG Magnetic 1250-2500 4M6226 Thermal Magnetic Magnetic1500-3000 1200 Electronic LSI PJ Magnetic 1750-3500 Electronic LSIG Magnetic 2000-4000 Electronic LI 400 Electronic LSI LG Electronic LSIG Magnetic,UL 1077 4RX Magnetic,UL 1077 with 12 E 4S/4SX 30-100 V shunt trip 4TX (480 V 4V Magnetic,UL 1077 with 24 max.) V shunt trip G6-88 7/17n Page 3 100% Rating Circuit Breaker Interrupting Ratings C.B. Circuit Breaker 240 Volt, 480 Volt, 600 Volt, Frame Frame Size kA kA kA Alt.Model Ampere Range Trip Type Size HD 25 18 14 15-150 Thermal magnetic HG 65 35 18 Electronic LI HJ 100 65 25 60-150 Electronic LSI HD JD 25 18 14 4D/4E Electronic LSIG JG 65 35 18 Electronic LI JJ 100 65 25 60-150 Electronic LSI HG LA 42 30 22 Electronic LSIG LG 15-150 Thermal magnetic MG 65 35 18 Electronic LI PG 60-150 Electronic LSI HD PJ 100 65 25 Electronic LSIG PL 125 100 25 Electronic LI Circuit Breaker Lugs Per Phase (AI/Cu) 60-150 Electronic LSI HG Frame Size Ampere Range Wire Range Electronic LSIG E Up to two wire terminals fitting 175-250 Thermal magnetic JD (480 V max.) 30-100 10-32 or 1/4-20 stud 4P/4PX 4Q/4QX Electronic LI H 15-150 One#14 to 3/0 250 Electronic LSI JD 175 One 1/0 to 4/0J Electronic LSIG 200-250 One 3/0 to 350 kcmil Electronic LI LA 300-400 One#1 to 600 kcmil or Two#1 to 250 kcmil 250 Electronic LSI JG LG 400-600 Two 2/0 to 500 kcmil AL/CU Electronic LSIG M 700-800 Three 3/0 to 500 kcmil Electronic LI 600-800 Three 3/0 to 500 kcmil 400 Electronic LSI LG P 1000-1200 Four 3/0 to 500 kcmil Electronic LSIG Mechanical Load Lugs Included with H,J,and LG LSIG Neutrals 15-150 Thermal magnetic H 60-150 One#14 to 3/0 AL/CU Electronic LI J 250 One 3/0 to 350 kcmil AL./CU 60-150 Electronic LSI HD LG 400-600 Two 4/0 to 500 kcmil AL/CU Electronic LSIG Electronic LI 60-150 Electronic LSI HG Electronic LSIG 4RX 175-250 Thermal magnetic 4S/4SX Electronic LI 4V250 Electronic LSI JD 4UA Electronic LSIG 4M6226 Electronic LI 250 Electronic LSI JG Electronic LSIG Electronic LI 400 Electronic LSI LG Electronic LSIG Electronic LSI 600-800 Electronic LSIG PG Electronic LSI 1000-1200 PG 4UA Electronic LSIG 4M6226 1200 Electronic LSI PJ Electronic LSIG I G6-88 7/17n Page 4 15-300 kW Line Circuit Breaker Applications Single Circuit Breaker Installations Circuit Breaker Combinations A generator set with a single circuit breaker installed typically First second Third feeds a single transfer switch and then a distribution panel. Alternator C.B. C.B. C.B. This allows protection of the entire system. Model Frame Frame Frame Trip Type H — — Line C.B. 0 ALL J — — except 4D/4E LA _ — All LG — — O I 4D/4E H — — Standard or LSIG ° H H = No LSIG ® H J H or J ' 4P/4PX No LSIG 4Q/4QX LA — LG H,J or LG — O O o o O M — — All ATS P — — All H or J H or J — 4RX H,J,or Distribution Distribution 4S/4SX LA — Panel Panel 4TX LG 4V H J No LSIG M or LG P H or J H or J H or J To Remaining To Priority Load(s) M or P — — All Building Loads H or J H or J — Single line circuit breaker configuration where circuit breaker can LA H,J,or — trip causing all power to building loads including priority load to LA be disrupted. LG H,J,LA, — All or LG Multiple Circuit Breaker Installations M or P H,J LA, — or LG A generator set with dual circuit breakers installed is used to P P — separate critical loads. Typically,one circuit breaker will feed a main transfer switch with noncritical loads and the other circuit H or J H or J H or J breaker will feed a second transfer switch that feeds critical or 4UA H or J H or J priority loads. Multiple circuit breakers allow circuit protection 4M6226LA �' H,J,or for special applications. LA First Second 0 H or J H or J Line C.B. Line C.B. LA H,tJ,,or LG No LSIG 0 O® I LG H,J,LA, ° or LG HorJ HorJ LA H,J,or M or P LA LG H,J,or LG O O o o O ATS ATS Distribution Distribution Panel Panel To Remaining To Priority Load(s) Building Loads Dual line circuit breaker configuration where first circuit breaker can trip allowing second circuit breaker to continue supplying power to priority load(s). G6-88 7{17n Page 5 350-2250 kW Line Circuit Breaker Specifications (All 350-2250 kW generator sets except KD models; see pages 8 and 9 for KD model generator sets) 80% Rating Circuit Breaker 100% Rating Circuit Breaker C.B. C.B. Frame Frame Alt.Model Ampere Range Trip Type Size Alt.Model Ampere Range Trip Type Size 15-150 Thermal Magnetic HD 15-150 Thermal Magnetic Electronic LI Electronic LI 60-150 Electronic LSI HD 60-150 Electronic LSI HD Electronic LSIG Electronic LSIG 175-250 Thermal Magnetic 175-250 Thermal Magnetic Electronic LI 250 Electronic LSI JD Electronic LI 250 Electronic LSI JD Electronic LSIG Electronic LI Electronic LSIG 60-150 Electronic LSI HG Electronic LI Electronic LSIG 60-150 Electronic LSI HG Electronic LI Electronic LSIG 250 Electronic LSI JG 4M/ Electronic LI Electronic LSIG 5M/ 250 Electronic LSI JG 30 9-325 A.Mag.Trip 7M Electronic LSIG 50 84-546 A.Mag.Trip HJ Electronic LI 100 180-1040 A.Mag.Trip 400 Electronic LSI LG 150 348-1690 A.Mag.Trip Electronic LSIG 250 684-2500 A.Mag.Trip JJ Electronic LSI 4M/ 300-400 Thermal Magnetic 600-1200 PG 5M/ 500-1000 A.Mag.Trip Electronic LSIG 7M 750-1600 A.Mag.Trip Electronic LSI 1000-2000 A.Mag.Trip 1200 Electronic LSIG PJ 1125-2250 A.Mag.Trip LA Electronic LSI 400 1250-2500 A.Mag.Trip 1600-2500 Electronic LSIG RJ 1500-3000 A.Mag.Trip 3000 Electronic LSI NW 1750-3500 A.Mag.Trip Electronic LSIG 2000-4000 A.Mag.Trip Load Bus Rating Electronic LI g 400-600 Electronic LSI LG Rating, Electronic LSIG Gen.Set kW Alt.Model Amperes Type 700-800 Thermal Magnetic MG 4M/ 1000-1200 Thermal Magnetic 350-2250 kW 5M/ 3000 Load Bus Electronic LSI PG 7M 800-1200 Electronic LSIG Interrupting Ratings Thermal Magnetic 1200 Electronic LSI PJ Circuit Breaker 240 Volt, 480 Volt, 600 Volt, Electronic LSIG Frame Size kA kA kA Thermal Magnetic HD 25 18 14 1600-2500 Electronic LSI RJ HG 65 35 18 Electronic LSIG HJ 100 65 25 JD 25 18 14 JG 65 35 18 JJ 100 65 25 LA 42 30 22 LG MG 65 35 18 PG PJ RJ 1 100 65 25 NW 100 100 85 G6-88 7/17n Page 6 350-2250 kW Line Circuit Breaker Specifications (All 350-2250 M generator sets except KD models; see pages 8 and 9 for KD model generator sets) l ' Breaker Positions Multiple Circuit Breaker Combinations Positions 6 7 6 6 Alternator Model 1 or 5 2 or 6 3 or 7 4 or 8 Lir POSITON3 H/J H/J H/J H/J H/J H/J H/J H/J H/J H/J JUNCTION BOX ALTERNATOR LALA H/J LA LA LA H/J H/J LA LA H/J LA LA LA RIGHT POSITIONS 1 2 3 4 LA H/J H/J H/J LA LA H/J H/J LA LA LA H/J NOTE:Breaker and load bus phasing on right positions is A-B-C and on left LA LA LA LA positions is C-B-A. LG NOTE: H,HG,J,JG,and LG-frames when selected with LSIG trip require LG H/J two mounting spaces(one space for the breaker and one spaceforthe LSIG neutral).These combinations are not reflected in the Multiple Circuit Breaker LG LA Combinations table on this page. LG LG NOTE: H/J in the tables on this page refer to frame sizes H,HG,HJ,J,JG, LG H/J H/J and JJ. LG LA H/J Circuit Breaker Lugs Per Phase (AI/Cu) LG LA LA Frame Size Ampere Range Wire Range LG LG H/J H 15-150 One#14 to 3/04M/ LG LG LA LG LG LG 175 One 1/0 to 4/0 5M/ JLG H/J H/J H/J 200-250 One 3/0 to 350 kcmil 7M One#1 to 600 kcmil or LG LA H/J H/J LA 300-400 Two#1 to 250 kcmil LG LA LA H/J LG 400-600 Two 2/0 to 500 kcmil LG LA LA LA M 700-800 Three 3/0 to 500 kcmil LG LG H/J H/J 600-800 Three 3/0 to 500 kcmil LG LG LA H/J PG 1000-1200 Four 3/0 to 500 kcmil LG LG LA LA PJ 1200 Four 3/0 to 500 kcmil LG LG LG H/J Eight 1/0 to 750 kcmil or LG LG LG LA RJ 1600-2500 (16)1/0 to 300 kcmil LG LG LG LG# Eight 1/0 to 750 kcmil or M/P NW 3000 (16)1/0 to 300 kcmil M/P H/J M/P LA M/P LG M/P M/P$ M/P H/J H/J WP LA H/J M/P LA LA M/P LG H/J M/P LG LA M/P LG I LG# RJ§ NW*§ NONE OR LOAD BUS KIT§ * Frame size NW is not available with 1219 mm(48 in.)junction box. t Frame size LG is not available in position 4 with 1219 mm(48 in.) rte_- junction box. i4 ! $ Frame sizes M/P are not available in position 3 or 4 with 1219 mm (48 in.)junction box. § RJ breakers,NW breakers,and the load bus kit occupy all four positions on a side. G6-88 7/17n Page 7 800-2500 kW KD Model Line Circuit Breaker Specifications 80% Rating Circuit Breaker 100% Rating Circuit Breaker C.B. C.B. Ampere Frame Ampere Frame Alt.Model Range Trip Type Size Alt.Model Range Trip Type Size 15-150 Thermal Magnetic 15-150 Thermal Magnetic Electronic LI Electronic LI 60-150 Electronic LSI HD HD 60-150 Electronic LSI Electronic LSIG Electronic LSIG Electronic LI Electronic LI 60-150 Electronic LSI HG Electronic LSIG 60-150 Electronic LSI HG Electronic LSIG 30 9-325 A.Mag.Trip 50 84-546 A Mag.Trip 175-250 Thermal Magnetic 100 180-1040 A.Mag.Trip HJ Electronic LI JD 150 348-1690 A.Mag Trip 250 Electronic LSI 175-250 Thermal Magnetic Electronic LSIG Electronic LI Electronic LI 250 Electronic LSI JD KH 250 Electronic LSI JG Electronic LSIG Electronic LSIG Electronic LI Electronic LI KH 250 Electronic LSI JG 400 Electronic LSI LG Electronic LSIG Electronic LSIG 250 684-2500 A.Mag.Trip JJ Electronic LSI 400 2000-4800 A Mag.Trip 600-1200 Electronic LSIG PG 600 3000-7200 A Mag.Trip Electronic LI LG Electronic LSI 400-600 Electronic LSI 1200 Electronic LSIG PJ Electronic LSIG Electronic LSI 700-800 Thermal Magnetic MG 1600-2500 Electronic LSIG RJ 1000-1200 Thermal Magnetic 3000 Electronic LSI NW Electronic LSI PG Electronic LSIG 800-1200 Electronic LSIG Thermal Magnetic Load Bus Rating 1200 Electronic LSI PJ Gen.Set Alt. Rating, Electronic LSIG Model Model Amperes Type Thermal Magnetic KD800- 1600-2500 Electronic LSI RJ KD2500 KH 3000 Load Bus Electronic LSIG Interrupting Ratings Circuit Breaker 240 Volt, 480 Volt, 600 Volt, Frame Size kA kA kA HD 25 18 14 HG 65 35 18 HJ 100 65 25 JD 25 18 14 JG 65 35 18 JJ 100 65 25 LG MG 65 35 18 PG PJ RJ 100 65 25 NW 100 100 1 85 /r i 1 G6.88 7/17n Page 8 800-2500 kW KD Model Line Circuit Breaker Specifications lfr r Breaker Positions Multiple Circuit Breaker Combinations LEFT POSITIONS Positions 8 7 6 6 Alternator Model 1 or 5 2 or 6 3 or 7 4 or 8 POWER BOX LEFT H/J H/J H/J H/J H/J H/J H/J H/J H/J H/J ALTERNATOR LG LG H/J LG LG LG H/J H/J POWER BOX RIGHT LG LG H/J t 2 3 4 LG LG LG RIGHT POSITIONS LG H/J H/J H/J NOTE:Breaker and load bus phasing on right positions is A-B-C and on left KH LG LG H/J H/J positions is C-B-A. LG LG LG H/J NOTE: H,HG,J,JG,and LG-frames when selected with LSIG trip require LG LG LG LG two mounting spaces(one space for the breaker and one space for the LSIG M/P* neutral).These combinations are not reflected in the Multiple Circuit Breaker M/P* H/J Combinations table on this page. NOTE: H/J in the tables on this page refer to frame sizes H,HG,HJ,J,JG, M/P* LG and JJ. M/P* M/P/PJ M/P* H/J H/J Circuit Breaker Lugs Per Phase (AI/Cu) M/P* LG H/J Frame Size Ampere Range Wire Range M/P* LG LG H 15-150 One#14 to 3/0 RJ§ 175 One 1/0 to 4/0 NW§ 200-250 One 3/0 to 350 kcmil NONE OR LOAD BUS KIT§ LG 400-600 Two 2/0 to 500 kcmil * M and P breakers occupy two positions each. M 700-800 Three 3/0 to 500 kcmil § RJ breakers,NW breakers,and the load bus kit occupy all four P 600-800 Three 3/0 to 500 kcmil positions on a side. 1000-1200 Four 3/0 to 500 kcmil R 1600-2500 Eight 1/0 to 750 kcmil or (16)1/0 to 300 kcmil NW 3000 (10)1/0 to 750 kcmil or (20)1/0 to 300 kcmil t, (1 i G6-88 7/17n Page 9 Enclosed Circuit Breakers The following loose circuit breakers are available in NEMA 1 or NEMA 3R enclosures for remote mounting. 80% Rating Circuit Breakers 100% Rating Circuit Breakers C.B. C.B. Frame Frame Ampere Range Trip Type Size Ampere Range Trip Type Size 15-150 Thermal Magnetic HD 15-150 Thermal Magnetic Electronic LI Electronic LI HD 60-150 Electronic LSI HD 60-150 Electronic LSI 175-250 Thermal Magnetic 175-250 Thermal Magnetic Electronic LI JD 250 Electronic LI JD Electronic LSI 250 Electronic LSI Electronic LI 60-150 Electronic LSI HG Electronic LI Electronic LI 60-150 Electronic LSI HG 250 Electronic LSI JG Electronic LI 30 9-325 A.Mag.Trip 250 Electronic LSI JG 50 84-546 A.Mag.Trip Electronic LI 100 180-1040 A.Mag.Trip HJ 400 Electronic LSI LG 150 348-1690 A.Mag.Trip 600-800 Electronic LSI PG 250 684-2500 A.Mag.Trip JJ Electronic LSIG 300-400 Thermal Magnetic 500-1000 A.Mag.Trip Circuit Breaker Lugs Per Phase (AI/Cu) 750-1600 A.Mag.Trip Frame Size Ampere Range Wire Range 1000-2000 A.Mag.Trip H 15-150 One#14 to 3/0 1125-2250 A.Mag.Trip LA 175 One#4 to 4/0 400 1250-2500 A.Mag.Trip J 200-250 One 3/0 to 350 kcmil 1500-3000 A.Mag.Trip One#1 to 600 kcmil 1750-3500 A.Mag.Trip LA 300 Two#1 to 250 kcmil 2000-4000 A.Mag.Trip 250 One#2 to 500 kcmil Electronic LI LG 400-600 Two 2/0 to 500 kcmil 400-600 Electronic LSI LG M 300-800 Three 3/0 to 500 kcmil 700-800 Thermal Magnetic MG 250-800 Three 3/0 to 500 kcmil 1000-1200 Thermal Magnetic P 1000-1200 Four 3/0 to 500 kcmil 800-1200 Electronic LSI PG Thermal Magnetic Accessories 1200 Electronic LSI PJ Accessory Breaker Frame Auxiliary Contacts H,J,LA,LG,M,P Shunt Trip 12VDC H,J,LA,LG,M,P Shunt Trip 24VDC H,J,LA,LG,M,P Undervoltage Trip 12VDC H,J,LA,LG,M,P Undervoltage Trip 24VDC H,J,LA,LG,M,P Alarm Switch H,J,LA,LG,M,P Overcurrent Switch H,J,LA,LG,M,P Overcurrent Actuator H,J Note: LA frame accepts a maximum combination of (2) internal accessories(not including padlock attachment) 14 ! G6-88 7/17n Page 10 Enclosed Circuit Breakers 'f Enclosure Specifications Dimensions,L x W x H,mm(in.) Frame Size NEMA 1 NEMA 3R H,J 365 x 156 x 797(14.4 x 6.2 x 31.4) 374 x 156*x 820(14.8 x 6.2*x 32.3) LA 388 x 165*x 1130(15.3 x 6.5*x 44.5) 391 x 200*x 1118(15.4 X 7.9*X 44.0) LG# 519 x 293 x 1515(20.4 x 11.5 x 59.6) 519 x 293 x 1515(20.4 x 11.5 x 59.6) M,P 533 x 248 x 1324(21.0 x 9.58 x 52.1) 533 x 309 x 1324(21.0 x 12.2 x 52.1) * Width does not include circuit breaker operating handle. # Enclosures accept 80%rated L-frame circuit breakers 600A max OR 100%rated L-frame circuit breakers 400A max. Solid Neutral Assemblies and Ground Kits Frame Neutral or Maximum Conductors per Size Ground Ampere Rating Terminals Terminal Wire Size Type #14 to 1/0 CU Neutral 100 2 1 #12 to 1/0 AL #1 to 600 H,J Neutral 250 2 1 or 2 #1 to 250 AL or CU 2 1 #4 to 300 AL or CU Ground 250 2 1 #6 to 300 AL or CU 2 1 or 2 #1 to 600 AL or CU LA Neutral 400 2 1 or 2 #1 to 250 AL or CU 2 1 #10 to 2/0 CU Ground — 2 1 #6 to 2/0 AL Neutral 200-1000 2 3 3/0 to 500 AL or CU LG Ground — 4 1 #6 to 250 AL or CU 1 3/0 to 500 AL or CU M P Neutral 1200 8(4 in,4 out) 2 #6 to 350 AL or CU Ground — 4 1 1 1 #6 to 300 AL or CU G6-88 7/17n Page 11 KOHLER CO.,Kohler,Wisconsin 53044 USA Kohler Power Systems Phone 920-457-4441,Fax 920-459-1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada,phone 1-800-544-2444 Singapore 619159 KOHLERPower com Phone(65)6264-6422,Fax(65)6264-6455 Enclosed Circuit Breakers and Fused Disconnect Switches The following loose circuit breakers and fused disconnect switches are available in NEMA 1 enclosures for remote mounting. 100% Rating 3P Circuit Breakers, Fused Disconnect Switches 2500-3250 M 50/60 Hz, HVL-CC Switch, UL and IEC Amps Trip Type Volts Hz kW Approvals Trip poles 3000 600 60 2500 UL891 Amps Type Accessories 4000 780 60 2500 UL891 None 2800/ 200 3 Auxiliary Contacts 4000 600 60 3000/ UL891 3250 400 Fuse 3P 3 Auxiliary Contacts and Blown Fuse Indicator Electronic LI 2500/ 600 3 Auxiliary Contacts,Blown Fuse 5000 380 50 2800/ IEC Indicator,and Protective Relay 3250 2800/ 5000 480 60 3000/ IEC NEMA 1 Enclosure Specifications,_Fused 3250 Disconnect Switches 3000 600 60 2500 UL891 4000 480 60 2500 UL891 Dimensions,L x W x H,mm(in.) 2800/ Size mm in. 4000 600 60 3000/ UL891 13.8 kV 946 x 749 x 2591* 37.25 x 29.5 x 102 Electronic 3250 4160 V 946 x 883 x 2591* 37.25 x 34.75 x 102 LSIG 2500/ * Height includes pull box. 5000 380 50 2800/ IEC 3250 2800/ 5000 480 60 3000/ IEC 3250 NEMA 1 Enclosure Specifications, Breakers Dimensions,L x W x H,mm(in.) Size mm in. 3000A 914 4 x 914.4 x 2324 36x36x91.5 4000 A 1219 x 1067 x 2324 48 x 42 x 91.5 5000A 1219 x 1219 x 2324 48x48x91.5 DISTRIBUTED BY: Availability is subject to change without notice. Kohler Co.reserves the _ right to change the design or specifications without notice and without any obligation or liability whatsoever.Contact your local Kohlere generator set distributor for availability. ©2007,2010,2011,2012,2013,2014,2015,2016,2017 by Kohler Co All nghts reserved G6-88 7/17n Page 12 Powerpacr H- and J-Frame 15A to 250A t t Molded Case Circuit Breakers Delivering unmatched application flexibility Well-suited to a wide range of applications,the Powerpact H-and J-Frame Molded Case Circuit Breakers feature a full complement of field installable accessories, field installable trip units and improved interrupting ratings.These Molded Case Circuit Breakers deliver unmatched design flexibility for 15A to 250A applications and share identical mounting holes, handle locations,trim dimensions and accessories, allowing customers to standardize equipment designs for 15A to 250A applications HD and HG 2-Pole Full-Featured Performance ■ H-Frame—150A available in both standard and 100% ratings with standard amperage ratings from 15 to 150A. Interrupting ratings (AIR) include D-18kA, G-35kA, J-65kA and L-100kA at 480VAC ■ J-Frame—250A available in both standard and 100% ratings with standard amperage ratings from 150A to 250A. Interrupting ratings(AIR) include D-18kA, G-35kA, J-65kA, and L-100kA at 480VAC ■ Field installable accessories are common for H-and J-Frame Circuit Breakers to make stocking and installation easy ■ Unique snap-in terminals make converting bus bar and lug configurations simple and easy H-Frame 150A ■ Field-installable trip units lower inventory costs and reduce stocking space by configuring products at point of use ■ Allows design standardization for 15A to 250A applications with common mounting holes, handle locations, and trim dimensions for both H-and J-Frame Circuit Breakers ■ Many configuration options provide application flexibility, with I-Line®, plug-in, drawout, rear connected, distribution lug, crimp lug and din-rail configurations ■ Motor operators, rotary handles and cable operators provide options for integrating into a variety of applications ■ Certified to global standards, including UL, IEC, CSA and NOM J-Frame 250A r - i � a brand oj{ schnelder M-1Electric —_� 6.40 ® 7.52 + + L38J -1.36-� L-2.97 f _2.87—► 4.12 -s 4.12----►I i-3.44 3.44—►I H-Frame J-Frame H-Frame J-Frame 1 T Standardize Designs Designed to help simplify the design process, the Powerpact H-and J-Frame Molded Case Circuit Breakers feature common mounting holes, handle locations and trim dimensions. — -Consolidate Inventory ' Reduce inventory-costs with the .j' Powerpact H-and J'=Frame.Molded Case, - Circuit Breakers.These.circuit breakers „ are designed-to work with'common .components like operating handles, 'I auxiliary switchr ; es, shunt.trips and many` other accessories:They also offer savings in the form'of rationalized mounting pans,,, ':'�s doortrimsFand enclosures., • �_�'\ Easy to Convert Unique snap-in lugs make �•� � •� \ 1 � ��/►��. converting between bus bar and lug options simple and easy. Whether the application calls for lugs on the line side, load ,�� r^�,' • side or both, conversions are simple, making the _ �uir� - �,•,_ Powerpact H and . , I —may -►.r.�� _� ,� J-Frame Molded Case Circuit Breakers ideal for applications that require ppiq `s configuring products at the point of use.The ��'�� " .• terminal nut or mechan- ical lug is set on,a plastic retainer that slides and snaps into place, without the use of tools. W t i � Bus Bar Option J Lug Option • • • ••- - _• - • - .•• • ••- Powerpact® H- and J-Frame 15A to 250A Molded Case Circuit Breakers Multiple Configurations Cradle Plug-in Base 1-Line Rear Connected Ordering Flexibility for Various Applications ■ Purchase Standard Circuit Breaker Features fixed trip unit capable of reverse connection. ■ Circuit Breaker and Separate Trip Units* Save valuable inventory costs by configuring products at point of use. Only three frame sizes are needed to cover the entire range from 15A to 250A(shown below with H-Frame Circuit Breaker). r ■ Purchase the Complete Circuit Breaker with Field-Interchangeable Trip Unit* Respond to last minute specification changes with the flexibility of a field interchangeable trip unit. �w. Z m *Marked line and load and not suitable for reverse connection N L m Contact your Square D sales representative for additional information. Or, visit www.us.SquareD.com. U N W N v N Schneider Electric-North American Operating Division co _ 1415 S Roselle Road o Palatine,IL 60067 N Tel 847-397-2600 O Fax 847-925-7500 Order Number 0611HOO401 03-04 MULTIPLES OF RATED CURRENT n90 n a2S 0000 I n r'"�i-t-i T""T '0000°0 HD,HG,HJ,HL MOLDED CASE CIRCUIT BREAKERS 8000 6000 CHARACTERISTIC TRIP CURVE NO.50-4 ,J 7aB0 1 1 7000 6000 5000 0 CIRCUR BREAKER INFORMATION saw I CUeud Breaker Cominu0us Mazunum Number 4000 �- - -- -i- - I -- - 4000 Prefix Ampere Rating AC Voltage of Poles 0000 HD,HG,HJ,HL 110-150 600 2.3 t_— __ _ 11 _ 1 _r_I_';_ _ ___ This curve Is to be used for application and coordination purposes only The t C ! E ;- '-� EZ-AMP—day feature at the bottom of the page should be used during 000° 4000 coordination studies. Iwo 1 I i I 1500Alltime%urrentcharactensticcurvedataIsbasedoriambientcoldstart Terminations are made with conductors of appropriate length and ratings. 1000 1000 Boo - r i on 800 800 700 700 600 300 I I fi00 ! i 600 Soo 14- 400 f 400 00 3 :_...F._. I 1__- AXIM M$1 I L-POLE-TRI TIMES- {1 I Xi2fC BASEE ON NEMA A 2003` ! 200 .-(-- _i -- 200 iso r•1 .- 160 160 90so 6o P I f Bo 70 , 1 ! ! I 70 60 So Be 40 -�•-s-- 1 i r 40 30 .----- 00 20 20 s 10 rm. I 10 - t B B 7 11 B Z s `fit i-I-- --f-•i- i 1�T---I _-� O 1 i (__ !- I 1 i 1 4 a ' U1 B I ! ! f m LU 2- m ~ I s z Is i 15 0 - 6 pf L— - JjLITI ! I I I .t Y7-^ 09 � 09 08 ' i tt•.q: 1 1 r 1 1 1 07 08 07 06 0s 04 - +" --MAXIMUM LEAR TIME -�--� ..-�--�---- - ----�-- - .. -� - - (AT 50 Hi)-- (T 60}I2) I i .t 00 t ! _� 02 ITF 7-1 02 i 14CL j �50 z - 01 ..»... �t,,..m.«»..,.:...«. .L.2..».--,i:.,h...:.....i._., i �2 j7;i 01 .009 r : t•y'_ y L:� .r »;-I--,.,L --$...{-�. .�---�_...x�i .�. i BBB o0a t L i i - -.-6' - - :.l.r I..:,,..7,"i }Sm..=�;. 1__•-: :- _ __ z 007 .007 006 I I Ii I i `w7r ! I { 006 00 i- _ • i :.,I • w. „ � �ma.. ' ' � ,� a em �m � .. � ,� v,..� e �mss � •s s � sss��g s � � � � � � s�� MULTIPLES OF RATED CURRENT e _ 150 110 7ZS Cwre No 005PrC0400 02004 ScMeider Bectde AR Rgtds Reserved Orawug Na46095-050-06 MULTIPLES OF RATED CURRENT FIN) w e � S mRS LA,LH/MC THERMAL-MAGNETIC r ~ e000000 e0�oo MOLDED CASE CIRCUIT BREAKERS 7000 7000 CHARACTERISTIC TRIP CURVE NO.660-17 6000 5000 ' I 5000 CIRCUIT BREAKER INFORMATION cl O,Breaker Continuous Maximum Number —t-- I -I--- - Prafm/Suffuc Ampere Rating AC Voltage of POtes 9000 ! J000 I LA WMC 400 480 2.3 This curve Is to be used for application and coordination purposes only The 2000 200 EZ-AMP overlay feature at the bottom of the page should be used during Coordination studies two 1 600 Al time/cu'rent characteristic curve data is based on 40*Gambient cold start 7 Terminations are made with conductors of appropriate length and ratings. 100 1000 goo —=- 900 700 700 + i Soo Soo Soo 400 '_ ._ 400 _ Mjw UM S NGL POI IP ME _ -i -7p C BA Ep NEM/-AB 1991 --I- -'---- J00 -: •.-. 000 200 .i-,�� t - 200 iso �i I -- i }- - ts° gg g gg ao -- ---- — - - - —- .jam 60 70 70 I- - --- -- I —7— - {— -- - - - -- - -- — - - - 40 _ _ __�__ !__—� i _• -__ _ __ _ _ _ __i__ _�_—� —_ _ __�____ ___ _j_ Jo 20 L 1 { I ! s - 20 is 1T1 TFF io 10 7 -_ I I 7 i 6 -f-- J- z ----�-- - ---;- ' ; 4 _I v 4 - - — -'---- -- --� W a - ; — - --r ---- —�- - �- - - J m zTrI l z US z is I O _ -fl { I I I is y 1 g 9 I a f I e s _ A 3 I 1 is I i 1 i I i 09 i I 1 09 OB % 07 I I .O6 lj--,-_M IMPM C_L_RIG M , t os 5ll Hz- A 5 m al I i:• I ! i - -{ ms --- z i o,s of Das .....i;-- _!'d.. .' "��..,..i..i.�.��'"`, .._.- ':,..: CV L•E Oi .007 - +.- I i—. f _ 00e or 005 ! 'I r' „ ry e m seg az 8s s s sss�s N nmE$005 I ' r 18X MULTIPLES OF RATED CURRENT EZ-A MPIJ 15x SQUARE Me 400 A Cme No 0660700217 Dec-m ,2002 02002 SOMsldx[gectnc a0 d9kls reserved Drawing NO 848095-660-17 Classes 660 and 735 Thermal-Magnetic Molded r LA, LH and Q4 Circuit Breakers Description _ 400-ampere frame circuit breakers with LA and LH circuit breakers rated 125 through 400 amperes and Q4 circuit breakers rated 250 through 400 amperes with the following features: �. ■ 2-and 3-pole construction These circuit breakers have 2-and 3-pole construction built in a 3-pole module. ■ Push-to-trip Yellow push-to-trip button mechanically trips the circuit breaker. ■ Trip indication The handle moves to the center position when the circuit breaker trips. ■ ON/OFF indication LA Circuit Breaker ON/OFF markings are on the face of the circuit breaker along with the international 1/0 markings. ■ Endurance(switching operations) 1,000 full-load operations 5,000 no-load operations ■ Thermal trip element Thermal trip elements are factory calibrated for 40°C per the UL 489 Standard.Calibration for 50°C is also available without the UL Listing. ' ■ Magnetic trip element The magnetic trip element on the LA,LH and Q4 circuit breakers is set by a single adjustment on the circuit breaker cover. ■ Mounting All LA,LH and Q4 circuit breakers can be mounted and operated in any position,and are not limited to vertical or horizontal mounting. Q4 Circuit Breakers Continued on next page Ampere Interrupting Ratings(AIR) Catalog Number UL Listed Ampere Interrupting Ratings(AIR) IEC Ultimate Prefix Continuous RMS Symmetrical Amperes DC Volts Federal Rating 415/240V No of AmpereAC Volts,50/60 Hz Poles W-C-375B/ 50!60 Hz Unit-mount I-LINE® Rating 120 240 277 4207/ 480 600 125 250 500 GEN 157-1 947-2 LAL LA 2,3 125-400 42K 42K — 30K 30K 22K 10K 10K — 21a 30K — LHL• LHA 2,3 125-400 65K 65K — 35K 35K 25K 10K 10K — 23a 36K — LHL-DCG — 2,3 — — — — — — — — — 20K — — — Q4L Q4 2,3 250-400 25K 25K — — — — — — — 14b — — •Separate UL ratings available for 240Vand 480V grounded B single-phase systems •UL Listed for 500 Vdc nom.600 Vdc max.rating.The circuit breakers are suitable only for use with UPS(uninterruptible power supplies)and f ungrounded systems. D SDUARE D GROUPS SCHNEIDER Classes 660 and 735 Thermal-Magnetic Molded Case Circuit Breakers ■ I-LINE®construction Description—Continued All LA,LH and Q4 circuit breakers are available in I-LINE®plug-on construction. ■ Molded case switches Automatic molded case switches are available in LH 2-and 3-pole construction.Molded case switches provide no overcurrent protection. ■ MAG-GARD® circuit breakers The LA MAG-GARD®circuit breakers comply with requirements for Accessories instantaneous trip circuit breakers. Factory 0 Marine applications Field Installed LA and LH 2-and 3-pole circuit breakers are available for use on Accessory Installable Only* vessels over 65 feet in length. Shunt Tnp• LA,LH,Q4 ■ Mining applications Undervoltage Tnp• LA,LH,Q4 LA 2-and 3-pole circuit breakers are available. 1A B Auxiliary Switches' LA,LH,Q4 ■ DC applications N.O.or N.0 Bell Alarm" LA,LH,Q4 LAL and LHL 125-400 ampere circuit breakers are suitable for use on 125 and 250 Vdc systems. Handle Tie LA,LH,Q4 LHL-DC 3-pole 250-400 ampere circuit breakers are suitable only for Handle Extension LA,LH,Q4 use with uninterruptible power supplies and ungrounded systems rated Handle Padlock Attachment LA,LH,Q4 500 Vdc nominal,600 Vdc maximum. See AIR table on page 1 for ratings. Electrical Motor Operator LA,LH,Q4 0 Ratings Walking Beam LA,LH AIR—See table on page 1. Cylinder Lock LA,LH,Q4 ■ Standards/Files AUL Listed accessory Circuit breakers *Right pole. UL 489/E10027 *For LA and LH top-feed I-LINE®circuit breakers CSA C22.2 No 5.1/LR7551 (jaws on OFF end)all accessories must be factory installed. IEC 157-1 Molded Case Switches UL1087/E33117 CSA C22.2 No.5.2/LR32390 MAG-GARD®UL Recognized Component UL 489810027 CSA C22.2 No.5.1/LR32390 Marine circuit breakers UL489885161 ■ Rerating Circuit breakers can be rerated for: * Ambient temperatures below 25*C or above 40*C • DC magnetic trip level * 400 Hz applications For more information see application guide SD361R1,"Determining Current Carrying Capacity in Special Applications." 2 Classes 660 and 735 Thermal-Magnetic Molded Case Circuit Breakers Terminations Circuit breakers and molded case switches are provided with mechanical lugs for copper or aluminum conductors.Optional lugs are also available. ■ Reverse connection All LA,LH and Q4 circuit breakers are UL Listed,CSA Certified and IEC Rated for reverse connection without restrictions. Mechanical Lug Kit Information Kit Catalog Circuit Breaker Application Conductor Size and Type ®® Number (one wire per lug) (One lug per kit) Circuit Standard AWG/kcmil(mm2) Breaker Ampere Rating AL400LA LA,LH,Q4 125-400 (1)#1-600(50-300)AI/Cu (2)#1-250(50-120)AI/Cu CU400LA LA,LH,Q4 125-400 (1)#1-600(50-300)Cu (2)#1-250(50-120)Cu AL400LA AI-4001-1-17 CU400LA AL4001-1-17 LA,LH,Q4 125-400 350-750(185-400)AI/Cu (optional) ® Power Distribution Lugs 0Q CO� ®� ® Kit Catalog 0O 0DQQ Number Circuit Breaker Applications Conductor Size and Type �r �QOCJ (One lug per kit) AWG/kcmd(mm2) PDC6LA20 PDC12LA4 PDC6LA20• LA,LH,Q4 (6)#12-#2/0(2.5-70)Cu PDC12LA4• LA,LH,Q4 (12)#14-#4(2.5-25)Cu ®® ® PDC4LA250• LA,LH,Q4 (3)#14-#2(2.5-35)Cu (1)#2-250(35-120)Cu O00 *For use in UL580 Industrial Control applications only. Must be used on the OFF end only when the OFF end is the load end. PDC4LA250 Crimp Lugs Kit Catalog Circuit Breaker Conductor Size and Type Number Applications AWG/kcmil(mm2) O (Two Lugs oLugs Per Kit) LA,LH,Q4 250-350(120-185)AI/Cu � (Two p VC400LA3 LA,LH,Q4 #4-300(25-150)AI/Cu O (Two Lugs Per Kit) VC400LA5 LA,LH,Q4 #2/0-500(70-240)AI/Cu (One Lug Per Kit) CVC400LA5 VC400LA3 VC400LA7 500-750(240-400)AI (One Lug Per Kit) �.LH,Q4 500(240)Cu CVC400LA3 LA,LH,Q4 #2/0-300(70-150)Cu (Two Lugs Per Kit) CVC400LA5 LA,LH,Q4 250-500(120-240)Cu i (One Lug Per Kit) 3 Classes 660 and 735 Thermal-Magnetic Molded Case Circuit Breakers Dimensions Electrical ClearanceNVire Bending Space ------------------------- 1 14.00 [356] 3.87 5.98 [98] 1.58 2.81 [152] 2.86 0.25 [40] [71] [73] [6] 427 T-L0'44 [1 9] [11] ON i ON 1100 [279] O 9.25 3.73 TRIPPED I i [235] [95] 4 OFF OFF RESET O O 4.48 i [114] 0.88 4.02 [22] 2.00 200 [102] [51] [51] 4.56 5.81 [116] 2.00 2.00 [147] [51] [51] 0.98 .� [25] 205 0.32INCHES [8] Dual Dimensions:[52] EfF [Millimeters] 0.34 [9] 1.26 [32] LAI 046A 1 Square D,UM,and MAG-GARD and]-LINE are Registered Trademarks of Square D Company Order No 0660H09601 SQUARED Square D Company 3700Rapids, Street SW GROUPE SCHNEIDER 4 Cedar Rapids,IA 52406 Industrial Generator Set Accessories *KOHLER. Power Sys-tems System Batteries 29001 Standard Features r • Kohler Co.selects batteries to meet the engine manufacturer's NAttONAtt.Y 190r31 190 specifications and to comply with NFPA requirements for engine- Typical Overall Dimensions cranking cycles. • Heavy-duty starting batteries are the most cost-effective means of W;I engine cranking and provide excellent reliability in generator set im applications. • Tough polypropylene cases protect against life-shortening vibration and impact damage. IH • Batteries are rated according to SAE standard J-537. 1 • All batteries are 12-volts. Kits that contain two or four batteries are availabe for 24-volt systems and/or systems with redundant L *' starters. • Wet-and dry-charged batteries have lead-calcium or lead- antimony plates and use sulferic acide electrolyte. Removable cell covers allow checking of electrolyte specific gravity. 0 • Absorbant glass mat(AGM)batteries are sealed and maintenance free. • Batteries are for applications below and above 0°C(32aF). Charge Battery Battery BCI Battery SAE Dimension, Cold Cranking Reserve Capacity Battery Post Type" Part Qty.per Group mm(in.) Amps at 180C Minutes at Layout and Style Number Size Size L W H (00F)Min. 270(80°F)Min. Wet 324586 2 31 330.2 173.0 239.8 950 185 C/3 (13.0) (6.8) (9.4) Battery Specifications Battery Post Layouts(AJC/D)and Styles(1113) A 4° BD O Nega e.1748 cr 1588 hrek" d"�e. l: ® 31 p 1588 heft Post 1:9 toper D F 2473 ® o FA I 127-191 height 318-16 UNG2Athread Notes:Nnensions are in nM 25 4 mm squab 1 inch.BCI group numbem shown in dabco. Order stud k8254427 to convert from Style 3 to Style 1. Battery port layout letters and style numbers match drm"249578 format Industrial Generator Set Accessories KOHLER. Power Systems12/24 Volt, 10 Amp Automatic Multi-Stage Battery Charger 09001 Standard Features 4)Rffs tS • 12 or 24 VDC output NATIONALLY REGISTERED o Automatic voltage detection • Automatic multi-stage charging modes -- _$ o Recovery charge ° o Bulk charge a(01 9 Q 1 A� ..__ o f o Absorption charge ®� o Float charge o Equalize charge R • Charges the following type batteries: o Flooded lead acid (FLA) o AGM o Gel cell o High performance AGM o Nickel-cadmium (NiCad) • 5 LED status indicators • Durable potted assembly for waterproofing and vibration resistance O • • Reverse-polarity protection The battery charger is a fully-automatic, high efficiency • Short-circuit protection battery charger that charges batteries rapidly and safely. • Optional temperature compensation (FLA only) The battery charger is designed for an industrial environment. • User adjustable parameters to support optimal The battery charger is universal voltage input capable, manufacturer recommended charge curve. comes with a standard 120 V/60 Hz AC plug,and charges • Code compliance: 12 VDC or 24 VDC battery systems. Five LED lights indicate power, communication status, o UL 1236 Listed temperature compensation status, charge curve, and o NFPA 110, Level 1 compatible(when used with charger status. Kohler controller and connected to engine harness) With the optional battery temperature sensor connected, o CSA-C22.2 No. 107.2-01 the battery charger can adjust output voltages for optimal o FCC -Title 47, Part 15 Class A charging. o CE o IBC 2015 o OSHPD DC Output AC Input Shipping Weight Volts Volts Overall Dimensions (Nominal) Amps (Nominal) Amps W x D x H kgs lbs 12/24 10 100-260 3.7 253 mm x 152 mm x 74 mm 3.6 7.9 (10.0 in x 6.0 in x 2.9 in) G6-146 6/17a KOHLER CO.,Kohler,Wisconsin 53044 USA Kohler Power Systems Phone 920-457-4441,Fax 920-459-1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada,phone 1-800-544-2444 Singapore 619159 KOHLERPower.com Phone(65)6264-6422,Fax(65)6264-6455 253 mm(10 in.) 14 mm(.55 in.) 225 mm(8.9 in.) 74 mm(2.9 in.) KOHM 28 mm(1.1 in.) 10 Amp Battery Charger Model.GM87448 4X 06.6(.26 in.) Power ACINPUT O 100-060VAC',30/60M;3]AmpseMS a DCOUTPUT 152 mm 97 mm �/�1 In- �1 10Amps.1W4VDC p��7�l��o`I Comm (6 in.) (3.8 in.) o 1❑ 1v CAUION t ree��e.maoaOWYM«opeAYp�«mLetl«rtMt anE«mlurywtlea inose eaplosbn _ Temp B ` Output leads "QOeOP�rt"'°he'e�^` 0 Uagc.smbu emenl b p0a,bmE.aaEe w�pr,rawa ca:as nnn,�e o<,««t ous«le�lostonetb blessees9ravx 0 em«E Red fimpEeswM Vael13HECCRuIei P Input leads Red Fuse �IV.7 E BE s Black LISTED Green F]llp i O ] E ea lea tbn [ea oa A1ain[ewke [e�mat t>HulcCtbnleve Dimensions are in mm. o o GM87448- Specifications AC Input 100-260 VAC Enclosure p' Frequency Input 50/60 Hz Environmental From rain,snow,dust,and dripping Resistant water - DC Output 10 Amps @ 12 VDC or 10 Amps @ 24 VDC Battery Connections (On battery voltage regulation.0%) Lead Length 1.8 m(6 ft.)red and black leads Fuse Protection 15 amps ATC Battery Connections 9.5 mm(3/8 in.)ring terminals Battery Types Flooded Lead Acid(FLA) AC Power Connections AGM Lead Length 1.8 m(6 ft.) Gel Cell Storage Standard US style 3-prong AC plug High Performance AGM Available Options Nickel-Cadmium(NiCad) Temperature compensation Monitoring LED Indications Power Communication Temperature compensation Output charger curve and charger status: o Red o Green Environmental Operating -20'to 70'C(-4'to 158°F) Storage -40*to 85'C(-40*to 185'F) DISTRIBUTED BY- Relative Humidity 5 to 95%(non-condensing) Salt Spray Testing ASTM B117 Corrosion Resistant From battery gases Availability is subject to change without notice.Kohler Co,reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlere generator distributor for availability. ©2017 by Kohler Co.All rights reserved G6-146 6117a Industrial Generator Set Accessories 1OHLER. Powers�/sterns Sound Enclosure with No Tank J Packa e 29007 Sound Enclosure Standard Features rRWSWM • Internal-mounted critical silencer and flexible exhaust connector. NAPIONBIIV UOM11E9) • Lift base-mounted or tank mounted steel construction with hinged doors. • •• • • Fade-,scratch-,and corrosion-resistant Kohler®Power Armor HO automotive-grade textured finish. • Enclosure has four large access doors which allow for easy maintenance. co • Lockable,flush-mounted door latches. gg • Vertical air inlet and outlet discharge to redirect air and reduce noise. • • Sound-attenuated enclosure that uses up to 51 mm(2in.)of O O acoustic insulation. Enclosure with Standard Subbase Fuel Tank 0 0 Enclosure with State Code Subbase Fuel Tank i ` Fade-,scratch-,and Hinged doors Lockable,flush. Enclosed exhaust silencer Vertical air corrasion-resistant for ease of mamted door latdms for improved safety and disdmrge through Po Amcor'finish seroc prevent tampenng noise reduction an av outet grille e o 0 0 00 o s a 0 ° e I I � e ° e ° KA I I I I IUI Aovaaza- Aftemator Rodent guards ard Fixedair Oil draln Acoustic hesilation access skid end caps flow inlet and radiator meeting UL 94HF1 panel prevent animal enty Ole drains flacon ability classnicatlon Note: 20-40REOZJC models shown,other models are similar. Refer to the respective ADV drawings for details. Sound Enclosure Features • Available in steel(14 gauge)formed panel,solid construction. Preassembled package offering corrosion resisitent,dent resilient structure ,bunting directly to lift base or fuel tank. Power Armor automotive-grade finish resulting in advanced corrosion and abrasion protection as well as enhanced edge coverage and color "retention. • Internal exhaust silencer offering maximum component life and operator safety. • Interchangeable modular panel construction.Allows complete serviceability or replacement without compromising enclosure design. • Cooling/combustion air intake with a horizontal air inlet.Sized for maximum cooling airflow. • Service access. Multi-personnel doors for easy access to generator set control and servicing of the fuel fill,fuel gauge,oil fill and battery. • Cooling air discharge.Weather protective design featuring vertical air discharge. Redircts cooling air up and above the enclosure to reduce ambient noise. • Attenuated design.Acoustic insulation UL 94 HF1 listed for flame resistance offering up to 51 mm(2 in.)mechanically restrained acoustic insulation. • Cooling air discharge.The sound enclosures include acoustic insulation with urethane film. • Note: Installing an additional lenth of exhaust tail pipe may increase backpressure levels. Please refer to the generator set spec sheet for the maximum backpressure value. Fuel Tank Est. Fuel Supply Enclosure and Enclosure and Enclosure and Enclosure and Fuel Tank Sound Pressure Capacity, L Hours at 60 Hz Fuel Tank Fuel Tank Fuel Tank Fuel Tank Height(H),mm Level,dB(A) (gal.) with Full Load Length, mm(in.) Width,mm(in.) Weight, kg(lb.) Height, mm(in.) (in.) Lift base 0 4094(161.2) 1338(52.7) 1928(4250) 2038(80.2) 0(0) 72 Note: Data in table is for reference only,refer to the respective ADV drawings for details. Note: Refer to TIB-114 for generator set sound data. Max.weight includes the generator set(wet),enclosure,silencer,and tank(no fuel).The generator set weight represents using the largest alternator option.The enclosure weight is with acoustic insulation added. Industrial Generator Set Accessories *KOHLER. Power SyGstemsVoltage Regulators 09001 NMIONAIIY!!11312190 Integral Voltage Regulator with Kohler® Decision- Voltage Regulators Maker®3000 and Menu-Driven Selections (15-1000 kW Generator Set Models) The following information provides general features, specifications, and functions of available voltage regulators. This information generally applies to a single generator set and multiple ® 10 generator sets with paralleling applications. Refer to the respective ® generator set specification sheet and see your authorized distributor for 000 , information regarding specific voltage regulator applications and availability. APM402 and Decielon-Makers 3000 Controller with Integral Voltage Regulator The voltage regulator is integral to the controller and uses patented hybrid voltae regulator design providing ±0.5% no-load to full-load regulation using root-mean-square(RMS)voltage sensing.The voltage regulator features three-phase sensing and is available for 12- or 24- volt engine electrical systems. Integral Voltage Regulators with Decision-Maker® 3000 Controllers Calibration Digital Display Range Settings Default Selection Voltage Adjustment Volt Adj ±10%of System Voltage System Voltage Underfrequency Unload or Frequency Setpoint 42 to 62 Hz 2.5 Hz Below Nominal Frequency Frequency Setpoint Underfrequency Unload Scope Slope 0-100 of System Voltage (Volts 5%of System Voltage per Cycle) Industrial Generator Set Accessories WCOHLER. Power Sys.-tems Voltage Regulators Specification/Feature Integral with Decision-Maker@ Integral Voltage Regulator with Decision-Maker@ 3000 3000 Controller Generator Set Availability 15-1000 kW The Decision-Maker@ 3000 digital display and pushbutton/rotary Type Patented Hybrid Design dial provide access to data. A two-line LCD display provides complete and concise information. A two-line vacuum fluorescent Status and Shutdown Indicators LEDs and Text LCD Display display provides complete and concise information. Operating Temperature -40°C to 70°C(-40°F to 158°F) The Decision-Maker@ 3000 graphical display and pushbutton/rotary Storage Temperature -40°C to 85°C(-40°F to 185°F) dial provide access to data. A five-line, 35-characters per line LCD Humidity 5-95% Non-Condensing display provides complete and concise information include gain, Circuit Protection Solid-State, Redundant Software ramp rate, reactive droop, VAR control (P, I, D gains) and PF and Fuses control(P, I, D gains). • The controllers provide ISO 8528-5, Class G3, compliance for Sensing, Nominal 100-240 Volts(L-L),50-60 Hz transient response on some 20-300 kW generator set models. Both Sensing Mode RMS,Single-or 3-Phase controllers support Modbus@. put Requirements 8-36 VDC These controllers can control Fast ResponseTM II, Fast Response TM ontinuous Output 5 VDC @ 100mA max. X,and wound field alternators using the GM88453 activator board. 5.0 ADC with GM88453 Voltage Regulator Menu Activator Board • Voltage adjustment,±10%of system voltage Maximum Output 5 VDC @ 100mA max. • V/Hz cut-in,42-62 Hz 7.8 ADC with GM88453 . Underfrequency unload slope,0-10%of system voltage Activator Board Generator Set Calibration Menu Transition Frequency 42.0-62.OHz • L1-L2 volts Exciter Field Resistance 4-30 Ohms with GM88453 . 1-2-1-3 volts(3-phase) Activator Board • L3-L1 volts(3-phase) No-Load to Full-Load Voltage ±0.5% • Ll-N volts Regulation • L2-N volts Thermal Drift <0.5% (-40°C to 70°C) [-40°F to 158°F]Range • L3-N volts(3-phase) Response Time Less than 5NS System Voltage Adjust. ±10% Voltage Adjustment Controller Menu Knob Remote Voltage Adjustment not available Paralleling Capability not available OAR/PF Control Input not available Industrial Generator Set Accessories Voltage Regulators _'- OILER. Power Systems Activator Board GM88453 G o O opo O o;• 9 0 o � D 8 ��--m-� • Interfaces between the controller and alternator assembly using rotor field leads,auxiliary power windings,and optic board leads. Allows the Decision-Maker@) controllers the ability to control a wound-field alternator using the same control signal as Fast ResponseTM alternator. • Permits the generator set controller to control the current to the exciter field of a wound-field excited alternator. • Contains two isolated relay driver outputs (RDO) rated at 250 mA. Provides RDO outputs indicating a field over-excitation condition and that the alternator is supplying voltage to the activator. Modbus®is a registered trademark of Schneider Electric. KOHLER. Industrial Generator Set Accessories Remote Serial Annunciator III (RSA III) Remote Serial Annunciator III (RSA III) for Kohler® Controllers • Monitors the generator set equipped with one of the following controllers: APM402 m APM802 yhw.Ae�H Hwprro �-Z-7 7NA Decision-Maker@ 3+ 01-" �_0__W.+H Decision-Maker@ 550 ao.oYnr empc oa®,+.um sma. Decision-Maker®3500 1—mom.T� Decision-Maker®6000 L_0-ft Vfta- H.—Y"wy.O&W Decision-MakerO 8000 "C-Pic Decision-MakerO 3000 FALLIB J KPC 1000 Do • Allows monitoring of the common alarm,remote testing of the ® 0� p® M ® automatic transfer switch,and monitoring of the normal/ O� emergency source for up to four ATS with any of the following 0� controllers: Decision-Maker@ MPAC@ 750, 1200,and 1500 RSA III MPACO 1000 and 1500 • Configuration via a personal computer(PC) software. • Writable surfaces(white boxes in illustrations)for user-defined selections. 7m P Ts B 7EM BTATUS a.a.to CEPH LI¢pF/lip latl • Uses Modbus@ RTU protocol. W°o-T--P—�^ • Controller connections: a RS-485 for serial bus network EY—.y S.P—_C.v'* m Hua. P� USB port. Connect a personal computer and use Kohler@ Lm M�n Tq;= SiteTech'' software to view events and adjust settings. VdWho- 3. , �Popo 12/24-volt DC ower supply ""y CMW P°= Q 120/208 VAC power supply(available accessory) o�P�lto ® A78 P,& • Meets the National Fire Protection Association Standard NFPA 110, Level 1. 00 �, ® Dimensions 0� • Dimensions—W x H x D, mm (in.). Surface Mounted: 203x203x83(8.0 x 8.0 x 3.3) RSA III with a Single ATS Control Flush Mounted(Inside Wall): 203x203x76(8.0 x 8.0 x 3.0) Flush mounting plate Wi:254(10.0) * SiteTech'" software is available to Kohler authorized distributors and 01 F 10a PAMTHG s"star srAniH dealers. Or�Ao@D L�PyYV lsE Aie FWt No e0.nR,,,o cx N E o Modbus®is a registered trademark of Schneider Electric ® lw Ql P_vBy—H.* � iPsi ow.P.ao oc. &.w.a W W H�poq�P_or�tlm eba� Al"Rat tw PWo No'475 � LM C WR I.� Aa �" Tk7T Fft M-1"Wup NYlolo No1, E - F o Hy Y_ Pilo � 7E8T mmcn P�Jeo��TQ 10-o .+7u�.0 o H 0� Tear L D W1 ` �D RSA III with Four ATS Controls Surface Mounted Flush Mounted G6-139 6J18b Model KSS-ACVA-0400S , continued Modal Designation MA el MechanismTransitionControls Voltage Poles Enclosure Current Rating Miscellaneous Record the transfer switch model designation in the boxes. The transfer switch model designation defines characteristics and ratings as explained below. Sample Model Designation: KSS-JCNA-0100S Made] Number of Poles/Wires K: Kohler N: 2 Pales/3 Wires.Solid Neutral T 3 Poles/4 Wires.Solid Neutral Mechanism V. 4 Poles/4 Wires,Switched Neutral S: Standard(Spectlio-Breaker) Enclosure Transition A: NEMA 1 D: NEMA 4 S: Standard B: NEMA 12 F. NEMA 4X C: NEMA 3R G: Open Unit Controller A. Decision-MakerO MPAC 1200,Automatic Current,Amps B: Decision-Makerm MPAC 1200,Non Automatic 0040 0200 600 J: Decision-Maker3 MPAC 750.Automatic 0080 0225 800 0100 0260 1000 VoltageTrequency 0150 0400 C: 208 Volts/60 Hz K: 440 Volts/60 Hz D: 220 Volts/50 Hz M: 480 Volts/60 Hz Connections F: 240 Volts/60 Hz N: 600 Volts/60 Hz S: Standard G: 380 Volts/50 Hz P: 380 Volts/60 Hz Note:Some selections are not available for-every model. H: 400 Volts/50 Hz R: 220 Volts/60 Hz Contact your Kohler distributor for availability. J: 416 Volts/50 Hz System Generator Communication Fault and Status Conditions Fault LEDs Fault Horn Ready LED Running LED Status LED Overcrank Shutdown Red On Red Off Green High Engine Temperature Warning* Yellow On Red Green Green High Engine Temperature Shutdown Red On Red Off Green Low Oil Pressure Warning* Yellow On Red Green Green Low Oil Pressure Shutdown Red On Red Off Green Overspeed Shutdown Red On Red Off Green Emergency Stop* Red On Red Off Green Low Coolant Level/Aux.Shutdown Red On Red Off Green Low Coolant Temperature* Yellow On Red Off Green Low Cranking Voltage Yellow On Red Off Green Low Fuel—Level or Pressure* Yellow On Red Green or Off Green Not-In-Auto Red On Red Green or Off Green Common Fault Red On Green Green or Off Green Battery Charger Fault(1)* Yellow On Red Green or Off Green Battery Charger Fault(2)* Yellow On Green Green or Off Green High Battery Voltage* Yellow Off Green Green or Off Green Low Battery Voltage* Yellow Off Green Green or Off Green User Input#1 (Warning) Yellow Off Green Green or Off Green User Input#1 (Shutdown) Red On Green Off Green User Input#2(Warning) Yellow Off Green Green or Off Green User Input#2(Shutdown) Red On Green Off Green User Input#3 (Warning)(1)# Yellow Off Green Green or Off Green User Input#3(Shutdown)(1)'I' Red On Green Off Green User Input#4(Warning)(1) Yellow Off Green Green or Off Green User Input#4(Shutdown)(1) Red On Green Off Green User Input#5(Warning)(1) Yellow Off Green Green or Off Green User Input#5(Shutdown)(1) Red On Green Off Green EPS Supplying Load Yellow Off Green Green Green Communications Status(Fault mode) — Off Green or Red Green or Off Red ATS Fault(RSA III with ATS Controls only) Red On Red or Yellow Green or Off Green Green LEDs appear as steady on when activated. Yellow LEDs slow flash when activated except steady on with EPS supplying load and high battery voltage. Red LEDs slow flash when activated except fast flash with loss of communication and not-in-auto. Specifications ATS Controls(RSA Iii with ATS controls only) • LED indicating lights for status,warning,and/or shutdown. • ATS position LED (normal or emergency) • Power source with circuit protection: 12-or 24-volt DC • Power source indicator LED(normal or emergency) • Power source with120/208 VAC,50/60 Hz adapter(option) • ATS fault LED • Power draw: 200 mA • Key-operated lock/unlock switch for Test feature • Humidity range: 0%to 95% noncondensing • Test pushbutton • Operating temperature range: -20°C to+70°C (-4°F to+158°F) NFPA Requirements • Storage temperature range: -40°C to+85°C (-40*F to+185°F) • NFPA 110 compliant • Standards: • Engine functions: o NFPA 110, level 1 o High battery voltage warning o UL 508 recognized o High engine temperature shutdown o CE directive o High engine temperature warning* o NFPA 99 o Low battery voltage warning* o ENS 61000-4-4 o Low coolant level/aux.shutdown o EN611-4-4 fast transient immunity o Low coolant temperature warning* • RS-485 Modbus@ isolated port @ 9.6/19.2/38.4/57.6 kbps ° Low cranking voltage (default is 19.2 kbps) o Low fuel warning (level or pressure) • USB device port o Low oil pressure shutdown o Low oil pressure warning • NEMA 1 enclosure o Overcrank shutdown (1)All generator set controllers except Decision-Maker@ 3+controller. O Overspeed shutdown (2)Decision-Maker@ 3+controller only. • General functions: * May require optional kit or user-provided device to enable function and o Audible alarm silence LED indication. t Digital input#3 is factory-set for high battery voltage on the o Battery charger fault f Decision-Maker@ 3+controller. O Lamp test Modbus@ is a registered trademark of Schneider Electric O Master switch not-in-auto G6-139 6/18b Fault and Status LEDs and Lamp Test Switch Alarm Horn. Horn sounds giving a minimum 90 dB at 0.1 m Low Coolant Level/Aux. LED lights when engine coolant level (0.3 ft.)audible alarm when a warning or shutdown fault is below acceptable range on radiator-mounted generator sets condition exists except on high/low battery voltage or EPS only. When used with a Decision-Maker@ 3+controller,the LED supplying load. indicates low coolant level or an auxiliary fault shutdown. Alarm Silenced. Red LED on lamp test switch lights when Requires user-supplied low coolant level switch on remote alarm horn is deactivated by alarm silence switch. radiator models. Alarm Silence Switch. Lamp test switch quiets the alarm Low Coolant Temperature. LED lights if optional engine block during servicing. The horn will reactivate upon additional faults. heater malfunctions and/or engine coolant temperature is too low. Requires prealarm sender on some models. ATS Fault. Red LED lights when ATS fails to transfer. Low Cranking Voltage. LED lights if battery voltage drops Battery Charger Fail. LED lights if battery charger below preset level during engine cranking. malfunctions. Requires battery charger with alarm contact. Low Fuel (Level or Pressure). LED lights if fuel level in tank Battery Voltage Hi/Lo. LED flashes if battery or charging approaches empty with diesel models or fuel pressure is low on voltage drops below preset level. LED lights steady if battery gas models. Requires customer-supplied switch. voltage exceeds preset level. Low Oil Pressure. Red LED lights if generator set shuts down Common Fault. LED lights when a single or multiple because of insufficient oil pressure.Yellow LED lights if engine common faults occur. oil pressure approaches shutdown range. Requires warning Communication Status. Green LED lights indicating sender on some models. annunciator communications functional. Red LED indicates Not In Auto. LED lights when the generator set controller is not communication fault. set to automatic mode. EPS Supplying Load. LED lights when the Emergency Power Overcrank. LED lights and cranking stops if engine does not System (EPS) generator set is supplying the load start in either continuous cranking or cyclic cranking modes. (Decision-Maker@ 550,3000,3500,6000,and 8000 controllers Overspeed. LED lights if generator set shuts down because of and APM402 and APM802 controllers)or when transfer switch overspeed condition. is in the emergency position(Decision-Makero 3+controller). p Emergency Stop. LED lights and engine stops when System Ready. Green LED lights when generator set master emergency stop is made. May require a local emergency switch is in AUTO position and the system senses no faults. stop switch on some Decision-Maker®3+controllers. Red LED indicates system fault. Generator Running. LED lights when generator set is in User-Defined Digital Inputs#145. Monitors five digital operation. auxiliary inputs (can be configured as warnings or shutdowns). User-defined digital inputs are selected via the RSA III master High Engine Temperature. Red LED lights if engine has shut for local or remote(generator set or ATS). The user-defined down because of high engine coolant temperature. Yellow digital input can be assigned via PC using SiteTech- setup LED lights if engine coolant temperature approaches shutdown software. range. Requires warning sender on some models. Lamp Test(Switch). Switch tests all the annunciator indicator LEDs and horn. Communications (Shown with RSA III with ATS Controls) Local Single (Master) Connection Local Multiple (Master/Slave) Connections A single RSA III connects directly to the controller's A single RSA III master connects directly to the controller's communication port with an RS-485 cable. communication port with an RS-485 cable Additional RSA III slaves can connect to the single master RSA III. Status of the Communication RSA III master is annunciated on the RSA III slave panel. Transfer Switch Module Transfer Switch Communication (Decision-Maker®3+only) Module Use RS-485, Use RS-485, (Decision-Maker®3+only) see Note* see Note* Remote Remote Generator set annunciator Generator set annunciator controller (master) controller (master) Use RS-485, see Note* Remote Remote annunciator annunciator Note*:Use RS-485 for a total of up to 1220 m(4000 ft.)maximum (slave) (slave) from the first device to the last device. t G6-139 6/18b KOHLER CO.,Kohler,Wisconsin 53044 USA Phone 920-457-4441,Fax 920-459-1646 ,'' WDHLER® For the nearest sales and service outlet in the } US and Canada,phone 1-800-544-2444 KOHLERPower.com Modbus@/Ethernet, Single Master or Multiple Master/Slave Connections (Shown with RSA III with ATS Controls) An RSA III master communicates with a controller and RSA III Note: Combining RSA III remote annunciators with the RSA II slaves through an Ethernet network. A Modbus®/Ethernet and RSA 1000 is permissible provided that the master converter is required for each RSA III and controller. RS-485 remote annunciator is an RSA III remote annunciator. cable connects the RSA III to the converter. Category 5e (Cat 5e) network cable connects the Modbus@/Ethernet Note*:Use RS-485 for a total of up to 1220 m(4000 ft.)maximum converter to the Ethernet. from the first device to the last device. Communication Remote Annunciator Modbus®/Ethernet Generator Set _ Module (Master) Converter Controller (Decision-MakerO 3+ only) Use RS-485, see Note* Use RS-485, Use RS-485, see Note* see Note* Modbus®/Ethernet Modbus@/Ethernet Transfer Converter Ethernet Converter Switch Use RS-485, see Note* Use RS-485, see Note* Remote Annunciator Modbus@/Ethernet Remote Annunciator (Slave) Converter (Slave) Accessories ❑ Power source adapter kit 120/208 VAC,50/60 Hz. ❑ Modbus@/Ethernet converter GM41143-KP2 for serial to Ethernet communication. ❑ Communication module GM32644-KA1 or GM32644-KP1 is required with Decision-Maker@ 3+controllers. Modbus@ is a registered trademark of Schneider Electric. DISTRIBUTED BY- Availability is subject to change without notice. Kohler Co.reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler®generator set distributor for availability. ©2014,2016,2018 by Kohler Co All rights reserved. G6-139 6/18b Model KSS-ACVA-0400S *KOHLER. Power Systems x9007 Transfer Switch Standard Features Ry ,)M 0 UL 1008 listed at 208-480 VAC file#E58962(automatic), NAfIONAIIY 49MI ee4d #E86894(nonautomatic) - -T- CSA certification available IBC seismic certification available • Standard-transition operation • Silver tungsten alloy contacts on 400-600 amp models • Solid or switched neutral • Available with either automatic or non-automatic control(non- automatic control requires the Decision Maker®MPAC 1200 controller) . Available in 2,3, or 4 pole configurations • High withstand/closing ratings, for use with specific breakers only r,. Electrically operated,mechanically held mechanism { , r Double-throw,mechanically interlocked design(break-before- make power contacts) Enclosed arc chambers with arc chutes .,. - Front-accessible contacts for easy inspection Main shaft auxiliary position-indicating contacts _ Standard one-year limited warranty. Extended limited warranties are available. Model KSS-ACVA-0400S , continued Environmental Specifications Decision-Maker® MPAC 1200 Controller Operating Temperature -20°C to 70°C(-4°F to 158°F) Storage Temperature -40°C to 85°C(-40°F to 185°F) ' Humidity 5%to 95%noncondensing I til R. Decdon-M PAC 1200 • LCD display,4 lines x 20 characters, backlit • Complete programming and viewing capability at the door using the keypad and LCD display LED indicators: Source available,transfer switch position,service required(fault),and"not in auto" • Programmable voltage and frequency pickup and dropout settings • Programmable time delays • Programmable generator exerciser • Time-based load control • Two programmable inputs and two programmable outputs • Up to four 1/0 extension modules available • Modbus communication standard • RS-485 communication standard • Ethernet communication optional: For more information about Decision-Maker® MPAC 1200 features and functions, see specification sheet G11-127. Model KSS-ACVA-0400S , continued Weights and Dimensions See ADV drawings for weights and dimensions. Allow 15%additional weight for packing materials. UL-Listed Solderless Screw-Type Terminals for External Power Connections Range of Wire Sizes,Copper or Aluminum* Switch Rating,Amps Normal, Emergency,and Load Neutral Ground 400 (1)#4 AWG to 600 KCMIL**or(2)#1/0 (3)#4-600 KCMIL or(6) (3)#6-3/0 AWG AWG to 250 KCMIL** 1/0-250 KCMIL *Use 60 degrees C minimum wire for#14 to#1 AWG. Use 75 degrees C minimum wire for 1/0 AWG and larger. **Use copper wire only. Contact Ratings Motor Load Contact Ratings Resistive Load Inductive Load NC NO Engine Start Contacts 2 A @ 30 VDC N/A N/A Withstand and Close-On Ratings (WCR) Ratings Summary The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at the specified maximum voltage below, but no greater than the interrupt capacity of the selected circuit breaker or fuse.Circuit breakers and fuses are supplied by the customer. Certified Withstand Current Ratings in RMS Symmetrical Amperes (480 V maximum) With Current Limiting Fuses Specific Coordinated Breaker Any Breaker Ratings** Rating,(see the following tables) Maximum Circuit Maximum Circuit Maximum Circuit Amps Amps Amps Switch Fuse Fuse Size, 480 VAC 600 VAC Maximum 480 VAC 600 VAC Maximu 480 VAC 600 VAC Time Duration Rating, Class Max Amps Voltage m (sec. maximum) Amps I IVoltage 400 J 600 200000 200000 600 V 50000 42000 480 V 35000 35000 0.05 400 RK5, RK1 600 100000 r N/A 600 V 50000 42000 480 V 35000 35000 0.05 *All values are available symmetrical RMS amperes and tested in accordance with the withstand/closing requirements of UL 1008. **Applicable to breakers with instantaneous trip elements. Model KSS-ACVA-0400S , continued Ratings with Specific Manufacturer's Circuit Breaker Withstand and close-on ratings(WCR)in RMS symmetrical amperes for specific manufacturers'circuit breakers. Molded-Case Circuit Breakers Switch Rating, WCR,Amps, RMS Voltage, Max. Manufacturer Type Max.Size,Amps Amps 400 50,000 480 Eaton HJD,JDC,JGC,JGU,JGX 250 400 50,000 480 Eaton CHLD4,CLD, HLD4, CLDC, LDC, KDC, 400 HKD,CHMDL4,CMDL4 400 50,000 480 Eaton CHLD6, HLD6,CHMDL6,CMDL6,CLDC, 600 CLD6, LDC6,CLDC6 400 50,000 480 Eaton CHMDL6, HMDL8, MDL8,CMDL8 800 400 50,000 480 ITE/Siemens CFD6, HFD6, HFXD6, HHFD6, HHFXD6 250 400 50,000 480 General Electric SFL,SFP 250 400 50,000 480 General Electric FGL, FGP 400 400 50,000 480 Schneider LJ,LL, LR 600 400 42,000 600 Eaton JGU,JGX 250 400 42,000 600 Eaton CLDC6, KDC,LDC4, NB TRI-PAC 400 400 42,000 600 Eaton CLDC6, LDC6, NB TRI-PAC 600 400 42,000 600 Eaton NB TRI-PAC 800 400 42,000 600 Schneider JL,JR 250 400 42,000 600 Schneider LL,LR 400 400 42,000 600 Schneider LL,LR 600 400 42,000 600 Schneider PK, RK, RL 800 400 42,000 600 ITE/Siemens CFD6 250 400 42,000 600 ITE/Siemens CJD6,SCLD6 400 400 42,000 600 ITE/Siemens CLD6, HHLD6, HHLXD6,SCLD6 600 400 42,000 600 ITE/Siemens CMD6, HMD6, HMXD6,SCMD6,SHMD6 800 400 42,000 600 General Electric FGL4, FGP4,SGL4,SGP4,TB4,THLC4, 400 TJL4,TLB4 400 42,000 600 General Electric FGL6, FGP6,SGL6, SGP6,T136 600 400 42,000 600 General Electric SKL8,SKP8,T68 800 400 42,000 600 Schneider JL,JR 250 Model KSS-ACVA-0400S , continued Codes and Standards The ATS meets or exceeds the requirements of the following specifications: • Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Standby Systems file #E58962(automatic),#E86894(nonautomatic) • CSA C22.2 No. 178 certification available,file#LR58301 • NFPA 70, National Electrical Code • NFPA 99, Essential Electrical Systems for Health Care Facilities • NFPA 110, Emergency and Standby Power Systems • IEEE Standards 446, IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications • NEMA Standards ICS 10-2005, Electromechanical AC Transfer Switch Equipment • EN61000-4-4 Fast Transient Immunity Severity Level 4 • IEC 60947-6-1, Low Voltage Switchgear and Control Gear; Multifunction Equipment; Automatic Transfer Switching Equipment • EN61000-4-5 Surge Immunity Class 4 (voltage sensing and programmable inputs only) IEC Specifications for EMI/EMC Immunity: o CISPR 11, Radiated Emissions o IEC 1000-4-2, Electrostatic Discharge o IEC 1000-4-3, Radiated Electromagnetic Fields o IEC 1000-4--4, Electrical Fast Transients(Bursts) o IEC 1000-4-5,Surge Voltage o IEC 1000-4-6,Conducted RF Disturbances o IEC 1000-4-8, Magnetic Fields o IEC 1000-4-11,Voltage Dips and Interruptions • IEEE 472(ANSI C37.90A) Ring Wave Test • Seismic certification in accordance with the International Building Code is available. (Accessory kit is required for seismic certification) o IBC 2000, referencing ASCE 7-98 and ICC AC-156 o IBC 2003,referencing ASCE 7-02 and ICC AC-156 o IBC 2006,referencing ASCE 7-05 and ICC AC-156 o IBC 2009,referencing ASCE 7-05 and ICC AC-156 o IBC 2012, referencing ASCE 7-10 and ICC AC-156 KSS-ACVA-0400S , continued Accessories Accessories are available either factory-installed or as loose kits, unless otherwise noted. Warranty Warranty-5-year basic Automatic Transfer Switch Controller , KOHLER. Power Systems Decision-Maker@ MPAC 1200 09001 Decision-Maker® MPAC 1200 Controller ORM Standard Features NATIONALLY REGISTERED • Microprocessor-based controller • Environmentally sealed user interface SOURCE SOURCE • LCD display,4 lines x 20 characters,backlit • Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the SEA door • LED indicators: Source available,transfer switch position, KOHLER, Decision-Maker MPAC 1200 service required (fault),and not in auto • Broadrange voltage sensing (208-600 VAC) on all phases ! • Phase-to-phase sensing and monitoring with 0.5%accuracy on both sources • Frequency sensing with 0.5%accuracy on both sources • Anti-single phasing protection • Phase rotation sensing for three-phase systems • Real-time clock with automatic adjust for daylight saving time and leap year • Run time clock and operation counter • Time-stamped event log • Fail-safe transfer for loaded test and exercise functions � — • DIP switches: password disable and maintenance • Isolated RS-485 ports for Modbus connections 4 , G ! (9.6, 19.2,and 57.6 kbps) l 1 • Modbus®RTU protocol (Modbus register map available) $ ® • USB port. Connect a personal computer and use Kohler@ { aSiteTech- software to view events and adjust settings. 4 I+ • Available in automatic and non-automatic versions;see 4 supervised transfer control switch on page 5 5 F_ Programmable Features I • Programming and monitoring methods: o Monitoring and password-protected programming at the ,,• = door using the keypad and display o Program using a PC with KohlerO SlteTech- software (available to Kohler-authorized distributors and dealers) Model KCS with Decision-Maker®MPAC 1200 Controller • Over/undervoltage for all phases of the normal and emergency sources • Over/underfrequency for the emergency source • Adjustable time delays • Load/no load/auto-load test and load/no-load exercise functions Applicable Models • Programmable inputs and outputs Model Description • Load bank control for exercise or test • Time-based load control, nine individual time delays for KCS Standard-Transition Any Breaker ATS selected loads KCP Programmed-Transition Any Breaker ATS* • In-phase monitor(3-phase only) KCC Closed-Transition Any Breaker ATS§ • Password protection,three security levels KSS Standard-Transition Specific Breaker ATS* • See pages 2 and 3 for additional programmable features KSP Programmed-Transition Specific Breaker ATS SiteTech software is available to Kohler-authorized distributors t Available with automatic or non-automatic controller and dealers. § Available with automatic controller only Modbus is a registered trademark of Schneider Electric. G11-127(MPAC 1200) 3/14 Pagel Decision-Maker@ MPAC 1200 Controller Features User Interface LED Indicators Communications • Contactor position: source N and source E • Optional Ethernet communications with RJ45 connector for • Source available: source N and source E 10/100 Ethernet connection • Service required (fault indication) • Isolated RS-485 ports for Modbus communications • Not in automatic mode • Modbus@ RTU and ModbusG TCP/IP protocols '(Modbus@ register map available) LCD Display • USB Port. Use SiteTech software to upload or download • System status files and adjust transfer switch settings • Line-to-line voltage o Application software • Line-to-neutral voltage o Event history files • Active time delays o Language files • Source frequency o Parameter settings • Preferred source selection o Usage reports • System settings o Feature configuration • Common alarms Programmable Features • Load current,each phase(current sensing kit required) • System voltage,208-600 VAC t • Inputs and outputs • System frequency,50/60 Hz t • Faults • Single/three-phase operation t • Time/date • Standard/programmed/closed-transition operation# • Address • Preferred source selection allows the normal or emergency • Event history source to be used when both sources are available(alarm • Maintenance records module required) • Exerciser schedule • Phase rotation: ABC/BAC/none selection with error • Exerciser mode detection • Overvoltage and undervoltage pickup and dropout settings, • Time remaining on active exercise both sources Dynamic Function Tactile Keypad Operations • Overfrequency and underfrequency pickup and dropout • Scroll up/down/forward/back settings, Emergency source • Increase/decrease/save settings • Voltage unbalance,enable/disable • End time delay • In-phase monitor: enable/disable and phase angle • Start/end test or exercise • Transfer commit/no commit • Reset fault • Passwords,system and test • Lamp test • Time,date,automatic daylight saving time enable/disable • Time delays(see table) DIP Switches • Exerciser:calendar mode, loaded/unloaded up to 21 events • Maintenance mode • Test: loaded/unloaded/auto load (1-60 minutes) • Password disable • Remote test: loaded/unloaded Event History • Automatic override on generator failure(loaded test and • View time and date-stamped events on the display or on a exercise) personal computer equipped with Kohler®SiteTech' • Peak shave delay enable/disable software.* • Current monitoring (current sensing kit required) • Download complete event history files using Kohler SiteTech • Load control pre/post-transfer delays,9 individual time software and a PC connected to the USB port.* delays for selected loads Main Logic Board Inputs and Outputs • Resettable historical data • Two (2) programmable inputs • Two(2) programmable outputs * SiteTech software is available to Kohler-authorized distributors and dealers. t System parameters are factory-set per order. Modbus is a registered trademark of Schneider Electric. G11-127(MPAC 1200) 3/14 Page 2 Decision-Maker® MPAC 1200 Controller Features, Continued Programmable Inputs Voltage and Frequency Sensing • Forced transfer to OFF(programmed-transition models only; Adjustment requires load shed accessory) Parameter Default Range • Inhibit transfer Undervoltage dropout 90%of pickup 75%-98% • Low battery voltage(external battery supply module Undervoltage pickup 90%of nominal 85%-100% required) Overvoltage dropout* 115%of nominal* 106%-135% • Peak shave/area protection input Overvoltage pickup 95%of dropout 95%-100% • Remote common fault Unbalance enable Disable Enable/Disable • Remote test Unbalance dropout 20% 5%-20% • Remote end time delay Unbalance pickup 10% 3%-18% • Remotely monitored inputs,four(4) available Voltage dropout time 0.5 sec. 0.1-9.9 sec. Programmable Outputs Underfrequency dropout# 99%of pickup 95%-99% Underfrequency pickup# 90%of nominal 80%-95% • Alarm silenced Overfrequency dropout t 101%of pickup 101%-115% • Audible alarm Overfrequency pickup t 110%of nominal 105%-120% • Chicago alarm control Frequency dropout time# 3 sec. 1 0.1-15 sec. • Common alarm events * 690 volts,maximum. Default=110%for 600 volt applications. • Contactor position T Emergency source only • Exercise active • Failure to acquire standby source Adjustable Time Delays • Failure to transfer Time Delay Default Adjustment Range • Generator engine start,source E Engine start 3 sec. 0-6 sec.t • 1/0 module faults Engine cooldown 5 min. • In-phase monitor synch Fail to acquire standby source 1 min. • Load bank control Transfer,preferred to standby 3 sec. 0-60 min. • Load control active(pre/post transfer delay, up to 9 outputs) Transfer,standby to preferred 15 min. • Loss of phase fault,source N and E Transfer,off to standby 1 sec. • Low battery fault(external battery supply module required) 1 sec.-60 min. Transfer,off to preferred 1 sec. • Maintenance mode • Non-emergency transfer Fail to synchronize 60 sec. 10 sec-15 min. • Not in automatic mode Auto load test termination after 1 sec. 1 sec.-60 min. transfer • Over/undervoltage faults,source N and E Load Control Time Delays: • Peak shave/area protection active Pretransfer to preferred 0 sec. • Phase rotation error,source N and E Post-transfer to preferred 0 sec. • Preferred source supplying load 0-60 min. • Software-controlled relay outputs (four maximum) Pretransfer to standby 0 sec. • Source available,preferred and standby Post-transfer to standby 0 sec. • Standby source Supplying load Note: Time delays are adjustable in 1 second increments,except as noted • Test active • Transfer switch auxiliary contact fault 1' Engine start time delay can be extended to 60 minutes with an External ry Battery Supply Module Kit. • Transfer switch auxiliary contact open • Voltage unbalance,source N and E G11-127(MPAC 1200) 3/14 Page 3 Accessory Modules The mounting kit holds up to five optional modules. ❑ Alarm Module Module Current Draw Specifications,mA •90 dB Audible alarm Alarm Module 75 •Any alarm function can be programmed to trigger the audible alarm Standard 1/0 Module 75 •Chicago alarm function High Power 1/0 Module 100 •Preferred source selection Maximum Total Current* 300 * If an External Battery Module is installed, there is no current •Supervised transfer Control (supervised transfer control restriction. switch required) Standard Input/Output Module •Connection for external alarm ❑ Inputs External Alarm Connection Specifications Available Inputs 2 Wire Size #12-22 AWG Cu Input Definition Contact closure Contact Voltage Rating 500 mA @ 120 VAC Current 5 mA Max 250 mA @ 240 VAC Connection Type Terminal Strip ❑ External Battery Supply Module Wire Size #14-24 AWG •Energizes the ATS controls using an external battery Max Distance 700 feet when no source power is available Outputs •Allows extended engine start time delays Outputs Available 6 •Allows the use of any combination of accessory modules Contact Type Form C(SPDT) (no current draw restriction, maximum of five modules 2 A @ 30 VDC total) Contact Voltage Rating 500 mA @ 125 VAC •Connects to one or two batteries, 12 VDC or 24 VDC Connection Type Terminal Strip system Wire size #14-24 AWG •Current draw, 140 mA @ 12 VDC,86 mA @ 24 VDC •Provides low external battery voltage indication to the ❑ High-Power Input/Output Module transfer switch controller Inputs •Reverse-polarity protected Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24 AWG Max Distance 700 feet Outputs Outputs Available 3 Contact Type Form C(SPDT) 12A@24 VDC Contact Voltage Rating 12 A @ 250 VAC 10 A @ 277 VAC 2A@480 VAC Connection Type Terminal Strip Wire Size #14-24 AWG Environmental Specifications Temperature -40°C to 85°C(-40°F to 185°F) Humidity 35%to 85%noncondensing G11-127(MPAG 1200) 3/14 Page 4 Other Controller Accessories Accessories are available either factory-installed or as loose ❑ Line-to-Neutral Voltage Monitoring kits, unless otherwise noted. •Monitors all line-to-neutral voltages ❑ Controller Disconnect Switch ❑ Load Shed Kit •Disconnects power to the controller without disconnecting •Forced transfer from Emergency to OFF for the load programmed-transition models •Mounts inside the enclosure •Customer-supplied signal (contact closure) is required for ❑ Current Sensing Kit the forced transfer to OFF function •Monitor current on all phases with 1%accuracy •Factory-installed only ❑ Digital Meter ❑ Padlockable User Interface Cover •Measure and display voltage,current,frequency,and •Provides additional protection against unauthorized power for both sources access •Programmable visual alarms for high voltage, low voltage, •Cover standard on NEMA 3R enclosures - and high current ❑ RSA III Remote Serial Annunciator •Three digital outputs •Monitors the generator set •Serial port for optional network connections •Password-protected programming menus •Monitors ATS common alarm, Normal source,and Emergency source status and connection •Joystick operation •Allows remote testing of the ATS •Factory-installed •For more information about RSA III features and ❑ Ethernet Communications functions,see specification sheet G6-139 •RJ-45 connector ❑ Supervised Transfer Control Switch •Supports Internet Protocol version 4(IPv4) •Standard on models with non-automatic controls •Supports Modbus TCP/IP protocol •Optional for models with automatic controls •Auto, manual,and transfer positions •Automatic and non-automatic modes •Alarm module required Supervised Transfer Control Switch Operation for Automatic and Non-Automatic Transfer Switches Switch Position Automatic Switches Non-Automatic Switches AUTO • Automatically transfers to the standby source,when available,if the preferred source is lost. • Transfers back to the preferred source when it becomes available. MANUAL • Automatically transfers to an available source if • Does not automatically transfer to an available the connected source is lost. source when the connected source is lost. • Test,peak shave, and loaded exercise commands • Test, peak shave, and loaded exercise commands will transfer to the standby source. are ignored. • Does not automatically transfer back to preferred • Does not automatically transfer back to preferred when both sources are available. when both sources are available. • Transfers only when the switch is manually moved to the TRANSFER position as described below. TRANSFER • Does not initiate an engine start sequence. Generator set engine must be signalled to start by an event (momentary such as a loss of utility, loaded test, loaded exercise,etc. switch position) • Allows transfer to the other source, if available. An event such as a loss of utility, loaded exercise,or loaded test must first initiate the transfer sequence. • Time delays will operate. Wait for time delays to expire,or press the End Time Delay button. • Operates pre-and post-transfer load control time delays if both sources are available. • MANUAL TRANSFER is displayed when the ATS is ready to transfer. G11-127(MPAC 1200) 3/14 Page 5 KOHLER CO.,Kohler,Wisconsin 53044 USA Kohler Power Systems Phone 920-457-4441,Fax 920-459-1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada,phone 1-800-544-2444 Singapore 619159 KOHLERPower.com Phone(65)6264-6422,Fax(65)6264-6455 Environmental Specifications Main Board 1/0 Specifications Operating Temperature -20°C to 70°C(-4°F to 158°F) Output contact type Isolated form C(SPDT) Storage Temperature -40°C to 85°C(-40°F to 185°F) Output contact rating 1 amp @ 30 VDC, 500 mA @120 Humidity 5%to 95%noncondensing VAC I/O terminals wire size #12-24 AWG DISTRIBUTED BY: Availability Is subject to change without notice.Kohler Co.reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.Contact your local Kohler©Power Systems distributor for availability ©2014 by Kohler Co.All rights reserved G11-127(MPAC 1200) 3/14 Page 6 KOHLER®POWER SYSTEMS KOHL�Ra TIB-102 POWER SYSTEMS TECHNICAL INFORMATION BULLETIN Alternator Data Sheet Alternator Model: 4S13X Frequency: 60 Hz Speed: 1800 RPM Leads: 12 (6 Lead, 600 Volt) kW* kVA Class B Class F Class H Voltage Power 80°C 90°C 95°C 105°C 130°C 125°C 150°C L-N/L-L Phase Factor Connection Continuous Lloyds ABS Continuous Standby Continuous Standby 139/240 3 0.8 Wye 176.0 184.5 189.5 197.5 211.0 208.5 221.0 277/480 220.0 230.5 236.5 246.5 263.5 260.5 276.0 127/220 3 0.8 Wye 162.5 170.0 174.0 182.0 194.0• 191.5 203.0 254/440 203.0 212.5 (217.5) 227.5 (242.5) (239.0 253.5 120/208 3 0.8 Wye 154.5 162.0 165.5 173.5 184.0 182.0 192.5 240/416 193.0 202.5 206.5 216.5 230.0 227.5 240.5 110/190 3 0.8 Wye 141.0 147.5 151.0 158.0 168.0 166.0 175.5 220/380 176.0 184.0 188.5 197.5 210.0 207.5 219.0 120%240 3 0.8 Delta 154.5 162.0 165.5 173.5 184.0 182.0 192.5 193.0 202.5 206.5 216.5 230.0 227.5 240.5 120/240 1 1.0 Dogleg 109.0 111.0 112.5 113.0 113.0 1130 113.0 109.0 111.0 112.5 113.0 113 0 (113 0) 113.0 347/600 3 0.8 Wye 142.0 150.0 154.0 162.0 181.0 177.0 194.0 177.0 187.0 (192.0) (202.0 226.0 221.0 242.0 * All data tested in accordance with IEEE Standard 115. Kohler Co.reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Submittal Data:139/240 Volts,0.8 PF,1800 RPM,60 Hz,3 Phase,130°C Rise Symbol PerUnit Ohms Symbol Value Typical Cold Resistances Typical Time Constants Phase Resistance 0.032 0.007 Armature Short Circuit Ta 0.011 sec. Rotor Resistance 26.43 5.774 Transient Short Circuit T'd 0.149 sec. Typical Reactances Transient Open Circuit T'da 1.759 sec. Synchronous Typical Field Current Direct Xd 4.926 1.076 Full Load IfFL 21.6 amps Quadrature Xq 2.428 0.530 No Load IfNL 3.9 amps Transient Typical Short Circuit Ratio 0.203 Unsaturated X'd„ 0.474 0.104 Harmonic Distortion Saturated X'd 0.417 0.091 RMS Total Harmonic Distortion 3.59% Subtransient Max.Single Harmonic 5th Direct X"d 0.144 0.031 Deviation Factor(No Load,L-L) <5% Quadrature x., 0.143 0.031 Telephone Influence Factor <50 Negative Sequence X2 0.143 0.031 Insulation Class Zero Sequence Xo 0.012 0.003 per NEMA MG1 1.66 H Phase Rotation ABC TIB-102 4S13X 60 Hz 11/11p 1 4S13X, 60 Hz, 139/240, 277/480 Volts,Wye TYPICAL ALTERNATOR EFFICIENCY* 100 98 96 94 92 c m :2 90 r- w 88 0.8 PF 86 84 82 80 0 25 50 75 100 125 150 175 200 225 Output(KVV) 4S13X,60 Hz, 139/240, 277/480 Volts,Wye TYPICAL MOTOR STARTING CHARACTERISTICS* 40 35 30 Q 25 0 d 20 0 0 15 10 5 0 0 100 200 300 400 500 600 700 Locked Rotor KVA * All data tested in accordance with IEEE Standard 115. Kohler Co.reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 2 4S13X 601-1z 11/11p TIB-102 4S13X,60 Hz, Low Wye or Delta Connection SHORT CIRCUIT DECREMENT CURVE 1000 100 ' 10 IL y d IE 0.1 0.01 10 100 1000 10000 Armature Current(Ar Alternator damage curve 3 phase symmetrical Line to Line 1 p ® ° Line to Neutral iph "Instantaneous current it--0) is asymmetric. Divide by 1.73 for symmetric. TIB-102 4S13X 60 Hz 11/11p 3 4S13X,60 Hz, High Wye Connection SHORT CIRCUIT DECREMENT CURVE 1000 1 100 10 y E H • 1 0.1 0.01 10 100 1000 10000 Armature Current(A)` Alternator damage curve 3 phase symmetrical Line to Line tph • Line to Neutral iph "Instantaneous current(1=0) is asymmetric.Divide by 1.73 for symmetric. r� i 4 4S13X 60 Hz 11/11p TIB-102 KOHLEVOWER SYSTEMS KOHLERO TIB-114 POWER SYSTEMS TECHNICAL INFORMATION BULLETIN Generator Set Sound Data Sheet Sound Pressure Data in dB(A) Generator Open Unit, Weather Sound Set Model Hz Load Raw Exhaust Isolated Exhaust Enclosure Enclosure 180REOZJG 60 100% Load 114.0 87.1 85.2 72.7 No Load 102.9 1 85.1 83.2 70.0 Note: Sound pressure data is the logarithmic average of eight perimeter measurement points at a distance of 7 m(23 ft.), except Raw Exhaust data which is a single measurement point at 1 m(3.3 ft.)from the mouth of a straight pipe exhaust. 180REOZJG 60HZ Sound Pressure Levels dB(A) Distance, Measurement Octave Band-Center Frequency-(Hz) Overall Load m(ft) Enclosure Position - Level 63 . 125 250 -500,, - 1000 `2000 4000 8000 Right 59.5 66.9 66.0 66.9 64.0 64.1 62.9 53.6 73.:f- Front-Right 3.4FrontRi ht 55.5 62.9 63.3 66.9 64.0 61.6 60.5 49.2 71.6 Front 57.1 64.6 66.2 66.4 65.3 62.4 60.2 50.7 72.6 Front-Left 56.1 63.9 64.7 65.7 64.7 65.7 62.1 51.5 72.6 100% 7(23) Sound Left 54.4 62.2 67.5 65.8 63.8 64.5 61.3 52.9 72.6 Load Back-Left 50.6 57.9 67.9 62.8 61.3 61.6 59.1 48.1 71.0 Back 57.9 64.9 72.9 66.2 62.7 61.6 58.4 50.8 75.0 Back-Right 55.5 62.9 67.6 63.0 62.3 63.1 58.8 50.7 71.7 8-pos.log avg. 56.4 63.9 68.0 65.7 63.7 63.3 60.7 51.3 72.7 Sound Pressure Levels dB(A) Distance, Measurement Front- Front- Back Back- 8-pos. Load m(ft) Enclosure Position Right .Right- ;.Front Left - Left - Left= Back Right' log avg. 100% 7(23) Weather Overall Levels 84.8 85.3 85.2 88.3 87.0 83.4 80.6 82.3 85.2 Load Sound Pressure Levels dB(A) Load Distance, Measurement -- Octave Band Center Frequency(Hz). Overall m(ft) Position 63-' 125' 250 500 ,1000 2000 4000 8000 Level Right 52.2 63.0 77.8 76.0 81.8 80.0 79.6 72.3 86.7 Front-Right 50.5 59.7 71.9 82.6 81.8 79.7 78.3 70.6 87.2 Front 55.4 61.6 78.2 77.5 82.2 81.8 78.0 69.8 87.1 Front-Left 51.3 62.4 80.2 81.4 85.7 84.6 80.8 72.2 90.2 100% Open Unit, Left 52.0 62.4 76.3 81.9 84.1 82.8 80.5 72.8 88.9 Load 7(23) Isolated Exhaust Back-Left 549 63.6 75.6 76.1 79.3 80.1 78.1 69.9 85.3 Back 53.6 62.3 77.8 75.0 75.7 74.3 71.3 66.0 82.5 Back-Right 53.7 62.7 76.3 76.3 78.3 77.7 76.1 68.4 84.2 8-pos.log avg. 53.3 62.3 77.3 79.3 82.1 81.0 78.6 70.7 87.1 Sound Pressure Levels dB(A) Distance, Octave Band Center Frequency(Hz)-, Overall Load Exhaust m ft 63- ' 125 250- .500', 1000• • 2000 4000 8000', Level 100% 1 (3.3) Raw Exhaust(No Silencer) 85.9 94.4 101.7 105.0 109.3 107.9 106.3 99.8 114.0 Load TIB-114 180REOZJG 60 Hz 8/12 1 180REOZJG 60Hz Sound Pressure Levels dB(A) Distance, Measurement = Octave Band Center Frequenc_y(Hz) - Overall Load m(ft) Enclosure positionLevel 63 125, 250 500 1000 . 2000 4000 8000 Right 52.8 60.4 63.6 64.4 59.7 61.2 58.2 49.0 69.7 Front-Right 50.4 57.9 61.9 64.3 60.1 57.0 52.1 42.3 683 Front 53.1 60.5 64.9 63.1 61.5 58.6 54.5 45.7 69.5 Front-Left 50.7 58.5 62.9 62.0 62.7 62.9 57.4 46.2 69.4 No 7(23) Sound Left 49.7 57.5 65.1 61.6 60.0 62.4 57.1 47.9 69.4 Load Back-Left 47.1 54.3 68.2 61.0 57.9 58.7 55.1 42.7 69.9 Back 51.7 58.2 71.5 63.6 59.9 58.6 54.1 45.5 72.8 Back-Right 49.1 56.7 66.7 61.1 57.8 58.9 53.8 45.2 69.1 8-pos.log avg. 51 0 58.4 66.7 62.8 60.2 60.2 55.7 46.1 70.0 Sound Pressure Levels dB(A) Enclosure Load Distance, Measurement 'ht Left Back` Front- Front- Back- Back- 8-pos. m(ft) PositionRigRight -Front ""L"eft Left Right log avg. No 7 23 Weather Overall Levels 83.0 84.6 84.0 86.1 82.5 81.0 79.4 80.8 83.2 Load ( ) Sound Pressure Levels dB(A) Distance, Measurement Octave Band Center Frequency-(Hz) - • Overall Load m(ft) PositionLevel 63, 125 250 ' 500 1000" 12000 4000 8000` Right 45.5 59.2 78.4 75.3 80.3 77.6 75.5 67.5 84.9 Front-Right 42.7 55.7 70.3 83.3 80.3 78.3 76.3 68.5 86.5 Front 48.0 60.0 77.7 77.7 78.7 81.4 76.7 68.5 85.9 Front-Left 46.4 59.5 78.8 79.6 83.9 81.6 77.8 69.4 88.0 No Open Unit, Left 47.5 59.8 74.4 76.3 80.5 77.4 75.1 66.5 84.4 Load 7(23) Isolated Exhaust Back-Left 42.7 57.4 74.7 74.9 1 76.6 779 73.7 64.6 82.9 Back 45.1 59.1 78.1 74.7 73.3 71.3 66.9 57.5 81.3 Back-Right 45.5 58.5 76.0 75.9 76.8 75.4 73.4 64.9 82.7 8-pos.log avg. 1 45.8 58.8 76.7 78.3 79.8 785 75.2 66.9 85.1 Sound Pressure Levels dB(A) Exhaust Load Distance, Octave Band Center Frequency(Hz) - Overall - m(ft) 63 125 - 250 ` 500 . 1000 2000 4000 8000 Level No 1 (3.3) Raw Exhaust(No Silencer) 81.6 89.7 92.9 95.7 97.6 96.0 94.2 85.4 102.9 Load 2 180REOZJG 60 Hz 8/12 TIB-114 KOHLER.POWER SYSTEMS Emissions Data KOHLER, 180REOZJG 60 HZ. DIESEL INDUSTRIAL GENERATOR SET EMISSION DATA SHEET ENGINE INFORMATION Model: John Deere,6068HFG82 Bore. 106mm(4.19 in.) Nameplate BHP @ 1800 RPM: 284 Stroke: 127mm(5.00 in.) Type: 4-Cycle,6 Cylinder,Inline Displacement: 6.8 L(415 cu.in.) Aspiration: Turbocharged,Charge Air-Cooled Compression Ratio 17.0:1 EPA Family: JJDXL06.8120 EPA Certificate: JJDXL06.8120-006 Table 1 1/4 1/2 3/4 Full PERFORMANCE DATA: Standby Standby Standby Standby Engine bkW @ Stated Load 53.00 106.00 159.00 21200 Fuel Consumption(g/kWh) 262.00 234.00 224.00 206.00 Exhaust Gas Flow(m3/min) 29.90 Exhaust Temperature(°C) 516.00 Table 2 EXHAUST EMISSION DATA: EPA CERTIFICATE DATA HC(Total Unburned Hydrocarbons) 0.12 NOx(Oxides of Nitrogen as NO2) 3.79 CO(Carbon Monoxide) 1.2 PM(Particular Matter) 0.12 Values are in g/kWh unless otherwise noted TEST METHODS AND CONDITIONS The EPA Certificate Data in Table 2 is a weighted average value per ISO 8528 D2. Data and specifications subject to change without notice (*iAe UNITED STATES ENVIRONMENTAL PROTECTION AGENCY OFFICE OF TRANSPORTATION 2017 MODEL YEAR CERTIFICATE OF CONFORMITY AND AIR QUALITY WITH THE CLEAN AIR ACTANN ARBOR,MICHIGAN 48105 Certificate Issued To: Deere&Company Effective Date: Issue Date: (U S Manufacturer or Importer) 08/04/2016 08/04/2016 Certificate Number:HJDXL06.8120-005 Expiration Date: Revision Date: 12/31/2017 Byron J unker,Division Director N/A ompliance Division Model Year:2017 Mobile/Stationary Indicator:Stationary Manufacturer Type:Original Engine Manufacturer Emissions Power Category:130<=kW<225 Engine Family:HJDXL06 8120 Fuel Type:Diesel After Treatment Devices:No After Treatment Devices Installed Non-after Treatment Devices:Electronic Control,Smoke Puff Limiter,Non-standard Non-After Treatment Device Installed,Engine Design Modification Pursuant to Section 111 and Section 213 of the Clean Air Act(42 U S C sections 7411 and 7547)and 40 CFR Part 60,and subject to the terms and conditions prescribed in those provisions,this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following engines,by engine family,more fully described in the documentation required by 40 CFR Part 60 and produced in the stated model year This certificate of conformity covers only those new compression-ignition engines whieWconform in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and which are produced during the model year stated on this certificate of the"'said manufacturer,as defined in 40 CFR Part 60 It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068 and authorized in a warrant or court order Failure to comply with the requirements of such a warrantor court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 60 It is,also'a term of this certificate that this certificate maybe revoked or suspended or rendered void ab inato for other reasons specified in 40 CFR Part 60 ,$ t This certificate does not cover engines sold,offered for sale,or introduced,or delivered for introduction,into commerce m the U S prior to the effective date of the certificate The actual engine power may lie outside the hunts of the Ermssions Power Category-shown above.See the certificate application for details r K4HLER.POWER SYSTEMS • Drawings 8 7 6 5 4 3 2 SUGGESTED 24V BATTE Rr HEATER/CHARv'ER 7 173E f6°41 7 C83 r3 0 DUIT LOCATION [OPTIONAL] 3 0] ENCLOSED T50 129 51 98r38,71GENSETS ONLY 311 112 21 N LOS U GENSETS ONLY 0 CONDUIT ENTRI nREA FOR GENERATOR 0 LOAD KE405 TIOTTOR ENTRY I, CIRCUIT — BREAKEP OPTION REMOTE CGNNECTI0' 211 BATTE PY TO TRANSFER SWITCH AND REIIOTE ANNUNICATOR LOCATION Q SUGGESTED BLOCK HEATER CONDUIT LOCATION (OPTIONnL) 450 I771 7° OS 17 c —— SUGGESTED FELL'°UPPLE d RETURN .0 el [3 OJ I 0 e e — C STUB-UP AREA 100 62 71 (FLEXIBLE FUEL LINES 3/8-18 NPT MALE-FUEL SUPPLY 11?8 144.41 3/8-18 NPT MALE-FUEL RETURN 1975 f77 71 104 41 .31 J FUEL INLET 43 11.71 RADIATOR OPENING STANDARD C•GUT( 9 51 3751 1 D NO E_ � AIN CLEANER O CONTROLLER LOCATION INSTALLATION NOTE IFSUBBASE FUEL TANK AND/OR SOUND HOUSING IS USED. REFER TO SUBBASE FUEL TANK DRAWING TO DETERMINE MOUNTING LOCATIONS B NOTES B v I)WHEN SUBBASE TANK IS USED, CONDUIT MUST BE LOCATED OUTSIDE OF TANK AREA OR IN _ STUB-UP AREA FOR SUBBASE TANK PEFEA TO SUBBASE ADV 2) DIMENSIONS IN E J ARE EIIGLISH 14 EOUIVALEN TS O J) IF AN ENCLOUSRE IS USED, THE FUEL LINE MUST BE STUBBED UP FROM DI RE r TLY UNDER THE UNIT OR BROUGHT IN FPOM THE END OF THE SKID 551 121 71 559 800 1J1 5] 117 E4 6] �5��7 _ 650 f25 61 REFER TO ENCLOSURE ADV i062 f41 81 OIL DRAIN J7 O1 41 MA%(NUM WET WEIGHT OF GENSET J [5 J [I 00] (GENSET E SUBBASE TANK 1089 [J 9] FUEL INLET1300 1 51 1 1495 KG [3295 LBS( MOUIITI II.HOLES( •T9 [Sd B 5) IF IBC CERTIFICATION IS REQUIRED SEE 2Jfi9 197 2] uE ISMIC ADV FOR INSTALLATION INGTR UCTIONS 2 AT [1112 t] DAT m1.1.1rc>ws rrr r"r" ro vir o",vr, Ov M RIL 0. 3000 f 1 18 v s 4 12 xEx 06,010(CTU 11 o4v F� """" KONLER CQ 11 e u u ssl m n sss u7 oI xxo a sI eoo ul sI1411 Ti,A xmt rax srdxu.xo, .r.r 180200 MODEL,4512X.4513% Aoo[o ulsvi4ll sv6• NN RECOECTABLE DINENSION PRINT,[160 REOZJG •4 0.L25 d E OJ STANDARD MOUNTING IMPROVE MOTOR STARTING OMS)RECONNECTABLE 4T 12 ._. ♦125 a l 0] IBC MOUNTING AND BOOV ALTERNATORS 14 544 ' JOHN DEERE 6068HFGSZ TIER 171 4 1t '<°ADV-8473 •D, 8 7 6 5 4 3 2 8 7 6 5 4 3 ? 112 E4 d] 105 L4 I1 D I I D EXHAUST OUTLET DETAIL ^"� 1 SCALE 0 60 L 918 [3F l] E%HAUST OUTLET l C �+ E%HAUST OUTLET SEE DETAIL 1898 174 71 FUEL RETUPN O 06 'S [ 250 0 D ] /—HEAVY DUT1 ITUBING / AIR CLEANER B 8 E�E3 705 [27 97 FUEL RETURN w SwIA Eli NEW OPAWI it Jl5lE1 r• OJV '""� EO LER CQ METRIC PRO E 9 SEF 9xLEixi ICi99IE i1 ee i v xicxes 180200 MODEL 4812% 4S13X RECONNECTABLE DIMENSION PRINT,E180 REOZJG IMPROVE MOTOR STARTWG UMSI RECONNECTABLE acuDi�s pie AND 600V ALTERNATORS ori s ie JOHN DEERE 6068KFO82 TER III ' ADV-8473 aDx 8 7 6 5 4 3 2M" I r 8 7 6 5 4 3 2 HX 0122 2 10 881 EQUAL L, SPATED ON 0241 3 [9 51 B C ' TIER CHARGER CHARGER Q) CONNECT TO BATTERY 2 D \ D 6"ANSI FLANGE (B16 5 CLASS 1501 , SrpLE 0 20 918 (36,111 1129 144 51 e FLEXIBLE EXHAUST 65 (2.61_ 190 7 50 !9 9 4 1135]1 - 12 TYP [4 [0 e —_ 90-1351 AC POWER CORD f ONNECT TO BATTERY LENGTH 1829 [72 0] (2 PLACES) BATTERY CHARGER IVIEWED FROM FRONT OF GENSETI L � BATTERY CHARGER— e B M6-I 116 PLACES) B t /\ TOR DUCT FLANGE /\ THERMOSTAT LOCATION—/ LOCK HEATER `l 149 15,91 769 130 31 NOTE DIMENSIONS III (I ARE ENGLISH ECUIVALENTS v J4,i F11 it K.0cvvi xG'ICii l351v1°• 04y EgNLER CQ METRIC O E 180-200 MODEL 4S12X,4SI3X `•'" vicx, RECONNECTABLE • 6;EI9py^PRINT°GO[RED=AClES501✓&6 IMPROVE MOTOR STARTING RMS)RECONNECTABLE ••' AND 600V ALTERNATORS vc.rnE s•l cli °+ ` JOHN DEERE 6068HFG82,TIM N ADV-8474 I°DI 8 7 6 5 4 3 20 8 7 6 5 4 3 2 D D C C B B 8 19.010 • 0 o Q m bbb b A 2 DIMENSIONS IN [I ARE ENGLISH EQUIVALENTS A DEC 3000 nDvo•T a ioemc o-a�s e. KDema iaaouicc• on "„ '"KONLFR CQ oafl;{ 11 gNE7J510N"PPo NT.iCONTROLLER 20-300NW _ Dry io if io CONTROLLED mi io is io uADV-7935 •D 8 7 6 5 4 3 2 I 8 7 6 5 4 3 2 MODEL. ENCLUR OSE WEIGHT NO ILBSI STEEL WEATHER 494 [10901 STEEL SOUND 585 [12901 ALUMINUM SOUND 300 (6601 D D 27 D 15 001 ENGINE E%HAUST 6n0 (2l 61 C C AIR DISCHARGE 750 [29 9] 1338 [52 71 P59 133 Al OOR OPENIN 77 1910 175 21 "9 800 100 53 1194 (47 0 Ji AIR INTAKE 3 I] [22 OJ 31 13 9] [2 I] 22J9 f8P 51 AIR R4TAKE 1300 151 21 2568 1101 I] 436 I 2 -OIL}COOLANT DRAIN 4094 1161 21 (BOTH SIDES) DIMENSIONS IN I ) ARE INCH EOUIVALENTS NOTE x6v rEl}SHE[r ri v,15 SN[[t+ArUO[D SH Efi IrI<[ri461 ir1 ![X( 1� a' KOXLER CCI METRIC 6 ENC L�16UPE VIfLY MUUNTS TU SKID s 13 IA If 4e.vs 2 s[ sx[Ci s IC IJi l7vl Sw 180 MODEL a.15 4S1'•, J613% s sx[fr 4 c[uov[D 5[[Sx[[r E I[t•4}411 'v o:r FOR STUB-UP A�-CESS DURING IN6TALLATION THE 2UU MODEL 4UA9 4UA13 JS13% 0}5 I+ID 61 ulll QI:}o IS rvl uooED 1(rl770e4l SRN+ ois'iivoi°�i i"vr{°oiH�velri[s[evwv a i�uvv ar REAR EIIC LUSURE PANEL SHOULD BE NEI40}ED REC OII ITEC iA BLE a �. - HPROVE MOTOR STARTING (IMS) RECOIIII E CTAB LE ONESON PRINT.ENMJOAIE 86300 JO 8 600V ALTERIIATORS 60bdHF465 JOHN DEERE TIER III ioii ' Jo}-II io WADV-7854 8 7 6 5 4 3 2 1 8 7 6 S 4 3 2 I _ MOOEl ENCLOSURE WEIGHT _ KG Resl STEEL WEATHER 1 448 1990 112 [d 47 STEEL SOUND 1 539 [11901 105 [4 I] ALUMINUM SOUND 1 254 [5601 o D 9e�s 91 D _ E"UST OUTLET SCALE 0500 C AIR DISCHARGE 60 ?9 9 859 [33 81 1338 52 7 OOP P NIN 4123 1162 31 e ® ® ® e 77 1910 [75 21 5°9 800 100 53 "��I14147 779 [30 7 INTAKE 2 49 [88 51 NN 2568 [101 17 436 -0IUCOOLANT DRAW 1"01 f67 O] (BOTH 507ES) CA AOMD READY ENCLOSURES DIMENSIONS IN I 1 ARE INCH EOUI-LENTS (NO SILENCER) `vw 'KOHLER C4 METRIC PR0. NOTE SHIFT'�A"D ADDAV P[ �AOD[o[<tA41v1A1 sA "" ENCLV)UPE OIILY MOUNTS TO SN ID A A sx[[t 3 x[wov[o AL�vt1[e,Dx s [t x D[l[t[D °v00sFotiilci° 180 MODEL 4515 d12k d513k Alt ViFVA Ox$x[[T J MO x[[t x Ictssretl svv. <.:n POR STUB-UP AC,E55 DURING INSTALLATION THE4' >x5 i�AF[Sx[Et 1Cti Atoost v[ REAR EIIf LnSLIRE PANEL SHOULD BE REMOVED 200 MODEL 4VA9 UA 13 IS13X r'� •w oiilii of°��iisio:ic`Ovtsii"io`v w t or fiECONNECTABLE DIMENSONw PiONf,ENq-05URE t9plDp x IMPROVE MOTOR STARTING (IMS) RECONNECTABLE PCY•Sui towriA 8 600V ALTERNATCRS _ + v 6068HF485 JOHN DEEPE TIER III AEN ;r Is +ADV-7854 A•OA 8 7 6 5 4 3 2 QUOTE# TANK CAPACITY I GENSET MODEL I GENSET FOOTPRINT TANK WEIGHT 803499 1 150 GAL 18OREOZJG SAE 1 512" x 181.2" x PRELIMINARY DRAWING si ux orNCRs BILL OF MATERIAL — LETTER P3164 FLANGE, 4E5 EMIERGOENCY VENT 01Y SfYa 3650 FLANGE,2",FUEL RENRN W 1 2"DIP TUBE 1 T 321OSS 1 2"STAINLESS STEEL FUEL UNES 1 3650 FLANGE,2"FUEL SUPPLY W 1/2-DIP TUBE 1 U 321OSS 1/2-STAINLESS STEEL FUEL LINES 1 700-1050 1/2-BALL VALVE 1 V 1030 FLANGE, 2" L-3-L FLOAT IN TANK 1 X 1003 FLANGE, 2', FUEL LEVEL GAUGE 1 Y 3012 H COUPLING 2'PIPE 2'EXTEND VENT 12'ABOVE GRADE 1 $ g 3152 2" STANDARD VENT CAP 1 urz� - - - Z 3155CB H COUPLING, 2", C&B OPV 1 3350 2" SCULLY FILL CONNECTOR 1 r----- - - ------------------ - - —° A 4310 FLANGE, 2", PDS PROBE IN BASIN 1 " C 8410 1 4" FLUSH MOUNT LIFTING PLATE 4 + t D 8001 1 REMOVABLE END PLATE -1-1 B"BEND 1 + "ae E 40008 50"STANDARD STUB UP AREA W RODENT GUARD 1 + a3 F 3195 FLANGE, 2', EXTRA FITTING W PLUG 2 + G 3190 FLANGE, 3 8", EXTRA FITTING W PLUG 1 + 8200 5 GALLON SPILL CONTAINMENT 1 3s i41� 31 + 8230 VENTED CONTAINMENT BOX FOR E-VENT 1 L----- -- - ----------------------- - - 8231-4 4" BASIN OPENING W CROSS BAR 1 o 1Rs`oNa uP s.3 ° mRe to❑�- 8370 C-CHANNEL BASIN SUPPORT C8x115 6 7390 OMNTEC LIPD2-5888 THREE CHANNEL AUD S CONTROLLER Ise C-CHANNEL-C054,DJEND PANEL 5 ABOVE GRADE 1 700-0005 LABEL-NO SMOKING 1 700-0007 LABEL-DIESEL FUEL ONLY______[_L_ + + 1 3520 1 RAIN RUNOFFO" 1 DW-100 1 DOUBLE WALL CLOSED TOP DIKED PAINT COLOR I GLOSS BLACK 9638 + + + + NOTE son+ + t°tom °MS; �-24 1) NO BASIN DRAIN 2) NO FITTINGS ON TANK SIDES 12x 0'T(:.1ri•sLors yII 3) VENT RISERS HIDDEN FOR CLARITY TOP RAN RUNOFF® ; ° T�° I Fill -I + n vi i. Deas) 11 i+ + L___________ ______ IL______________J = 12%04" RODENT GUARD BOTTOM �st� SIDE FN_D THIS AUTOCAD DRAWING IS THE PROPERTY OF GLOBAL POWER COMPONENTS AND MAY NOT BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF G P C ANY MANUAL CHANGES WILL VOID THIS DRAWING SPECIFICATIONS MAY CHANGE WITHOUT NOTICE -� REVISIONS REVISIONS REV DATE CHANGE MADE BY D SUB BASE TANK w/ RUPTURE BASIN & STUB UP REV ATE CHANGE MADE BY CUSTOMER ID COOPER POWER SYSTEMS . JOB REF SURGI CENTER DRAWING REF X DWG #803499-00 POWER COMPONENTS DATE 8/3/2018 UL Cu.g_=:T:7:K DRAWN BY RJK '^•""^"• QUOTE# TANK CAPACITY GENSET MODEL I GENSET FOOTPRINT TANK WEIGHT PRELIMINARY DRAWING 803499 150 GAL 1BOREOZJG SAE 51.2" X 161211 X --- -- - -O ®I ani , CIO 0 o; I II SAP 0 o, (fµ)(10 1,6 � Hh 6 1 1 1 I 69 13) I a ® � O 1 I I I ___ ____I —1� � I I I Q I 1 1 1 Kil ' � 1(1635) I� II L ___ ______ _________ ______� I L______________J (196]) (5269) SIDE FND THIS AUTOCAD DRAWING IS THE PROPERTY OF GLOBAL POWER COMPONENTS AND MAY NOT BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF G PC ANY MANUAL CHANGES WILL VOID THIS DRAWING SPECIFICATIONS MAY CHANGE WITHOUT NOTICE REVISIONS REVISIONS SUB BASE TANK W/ RUPTURE BASIN & STUB UP REV DATE CHANGE MADE BY REV DATE CHANGE MADE BY CUSTOMER ID COOPER POWER SYSTEMS PEPOWERCOMPONENTS JOB REF SURGI CENTER DRAWING REF X DWG 803499-00 DATE 8/3/2018 DRAWN BY RJK i 8 7 6 5 4 3 2 I 9 494 — MSK MOUNTING NOTE [ J] 19 4I FOR SEISMIC CERTIFIED UNITS. MOUNT WITH THE FOLLOWING HARDWARE WALL MOUNTED ISTEEW ° WALL MOUNTED(CONCRETE) E GRADE I/ ASTM A301 BOLTS m ® ® 09 53 E375 DIM HILTI KWIK BOLT T--CS WITH MIN EMBEDMENT 50 8 [2 001, EDGE DISTANCE OF 101 6 [4 001 I — -_ ON A 101 6 [4 00] THIGH 400D P51 C0 DRETE WALL N _ HARDWARE TO COMPLY WITH SPECIFICATIONS C L ON ADV 7450 1 0 SECURITY COVER 6[e Tlnu f Rif nMMFN D[D FNTR ANf[ dRFd (OPTID11 L ON NEMA I1 TnP x BOTTOM (REOUIPED 011 NEMA 3R) ACCESSORY MODULE / (OPTIONAL B+� r�A - / MPA1200 OIIL C 91 c s r- —I- - - T c D I c I I L — EQUIPMENT GROUND PADLOCH HASP _ • NEUTRAL ISEC UAITY OPION I (2 d 3 POLE UNITS 0110) 8 NEMA 3A OTNLYI HEATER (OPTIONAL E3 MPAC 1200 ) 9 ONLY) I I I )URGE PROTECTION OPTIONAL MPA(- 1200 LOGIC DISCONNECT I I ONLY) (OPTIONAL) i i • HOT ES DIMENSIONSIN 1 1 ARE INCHES FI II ISH ANSI 49 GRAY B� L—A PEFER,TO OPE RATOA 5 MANUAL PRIOR TO IIIS TAL CATION pND OPERATION OF UNIT �FfTIT1N S[fTInN R-P 56(1 FOR "EISMIC CERTIf IED UNITS REFER TO I22 OI ADV-74`.6 AND INSTALLATION INSTRUCTIONS 560 [22 O] MINIMUM DOOR SWING SPACE REOUIRED ur...r...r "`• K91LER CQ METRIC PR x 8-t:Lll K.OBANING IC LSe 4el ly Bix V01 :G9 a 0 If TTXo IQ)BTW y' nryQtio uy�oTii�tve yw oiu. vl xT SEE ADV SS65 FOR FLLL MODEL CODE DEFINTION 4X C I MtEtNS•I ON tXPR I H T STYLE MECHANSM 7RANSEII0N NPAC LOGIC VOLTS POLES NEUTRAL ENCLOSURE AMPS CONNECTION elr X zi�Is"'xonE"'� r KSS SPECIFIC STANDARD 750 1200 208-600 2 3 4 SOLID SW I 3R 400 STANDARD .r urt a zz I! AOV-8588 r.DX 8 7 6 5 4 1 3 2 I 8 7 6 5 4 3 227 48I A t TYF I CURfl ENT SENSNG —PPOGRAMMABLE D D (OPTIONAL WITH MPAC 1200 I LOG CI EXERCISER (OPTIONAL MPAC 750 ONLY) LOAD O p O O O NORMAL c. 0° �° �° ❑ ® O O \�pU%IL lAPI CONTACTS ENGINE START TEPMINALS EMERGENCY oo® 0 AJ 12 7 (4) 77 406 SFfTIDN I. 50] [s U] [16 U7 (DOOR REMOVED TO SHOW INTERNAL COMPONENTS' m Sf ftEW TYPE TERM IIIA LS mau,n K�NLE�CQ M TRI PRO-E "B 2�.'�IB NEW GBAw ING Ifi6dJ lil lJ FOR EXTERNAL POWER CONIIECTION 4 12 1 o BrwJ SWITCH RATING RANGE OF AL-CU (AMPS) WIRE SI-E) , CIiNTACTOR (PER PHASE! NEUTRAL l2 8 3 PULE) GROUND411,IEIIITI NG 11611y vodrz ncu a"CIMErIIS"IONSivPIRIIIT 400 ( ) k4 TO 600 RCMIL (31 tl4 Tn 600 RCMIL OR (;1 8fi - ;/n3OPOEOR l21 Y6TO250I(CIL (A1 111 TO 251 NfMIL 56 (1231 59 11311 Mi'a Zi la ADV-8588 JvD 8 6 5 T 4 3 2 Seismic Zone 2 and 11[2791 IBC Ss (0.2 sec.) < 45% (note 4) 6[2031 Applications Color Spring Rate Max Load Deflection Type of in in in 2 I Spring Ib/in N/mm lbs Kgs inches mm [511 4 + _ __ + A Gray 100 18 150 68 1 5 381 [1021 — B Tan 200 35 260 118 1.3 33.0 C Yellow 335 59 435 197 13 33.0 D Green 500 88 550 250 1 1 279 E Red 780 137 780 354 1 0 254 11/16 1171 Dia (2)holes F Silver 1070 187 1070 486 1.0 254 G Brown 1400 245 1400 636 1.0 25.4 H Blac1800 315 1800 817 1 0 25.4 5/8"-11 UNC x 4 Leveling bolt K �Blk&Ykl•2500 438 2500 1135 1.0 25.4 Lock nut Note 1.'Nested springs-black outer spring yellow inner spring [101 Flat washer(by others) 2Housings are made of welded steel Noise-reduction resilient washer 3.All dimensions are in inches(mm). Resilient washer 4 IBC rating is calculated with max.static load, 6[1521 Resilient grommet 2500 lbs Free&oper.hgt. Full nut Jam nut Vertical restraint 1161 I 2 75"0 D stable spring Gusset I I�4�[1141 4j[1141 H 10-12-2009 REV I DATE ICHANGES PURCHASER' ORDER T: Type"821 ACE MOUNTINGS CO., INC. Spring Isolationon PROJECT: Mounts FILE NO.: DWN BY SCALE None I DATE 4-12-94 DWG NO. 94A-868 REV H 'wwwHLER.POWER SYSTEMS 81 7 1 5 1S l1 3 1 2I m k7y1 o v Ilw BOIWf OVAWHA(Ov111w111 m061O6 w �y NYI(It®p0 IWiI� PS-B GILL Pm-N ww w11L %B-m ---(�--yiA PYU(fl®9P PAO9 �e tm�m m n� l:1XJ1 PJ<f3 II PSit(9®B4 PoeIDj Ox��0 �' la�et n ne Ps-x7(wmp uvl p�0}}_ tOwG p m I PIFtI�� 0I/1-m�oc N6la� aur NOpA mweGO IWM m%.-r- m-owe meiml.emU[ I m-mammy]mm an '°��_J (slroolxr wemx twAlnA PS#1 we%�"am 1 `.�-�warm mmn I�)N le P10-A Oa M—ImlIBQ P1{J ew%ft3 el{ et W PNG3-(3]q�I�xmy ulIIm 1 1xr0C emorc Ib00 GTFrti " I m PD< Psi a]%�B Pn ' IA-�111W1°lH�d ® (pAl va-u � onll m ( wlf 1 (f�16-16 �1 T----T P16e) 9�9=IWION��IID� %'y w4'emO1lumeL mepi � tu0 PI-n %1-0 1®-mmolw AL p!e emf C %NI{ PKI %1-e M3-W p�pp'1pmGL tl°IX oweewBwit wmum Pnlim we�(wl(-'n-tl PIB-.9 Prm(GM mll) PFe1 %1-] i W N)%- m Pleas erAt�p0 PFA1 ntK _IML-9_ 00x11 ��- ]Ill xb PS-G(CW 9mW �% two%-]J -tx w°v tw w+lt �a IS n g w-w ,n�-11 Pep°'B—+ II w-u tw re-t P1-m tm AQ � •n %-a X69] R-1 n -97 PFM Po-B Po(�A MIB�IY G V�A%-] LJ ne(OC7 �« 1E NPA 9 r nw � Pw vu� B %-IB wl pra m6Y0p 111'tmAlO mIC ♦�,(=�1�8t n--o-i—IP AI %-N dpwlp�(b b� I I .� �110m�0 Imyi�lhil M m13 ®YL OE»imldl it LL bI VG vG MIPJa r � amu I � lxmm mta lmolmewn lam 1 I I I I ®o<�a GGuoro za o v.M°m] -x 1®IH Pt-m 1°m°9tm 7 7B0 J0� �I E: �CY >ff rim. 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Pto mxxPeneus ii tyL ?w(C) Mwl P,rtN ® eY i w I>7 (IpTP.Eyp) to N xaa ,q i>m (no-0 m 0'at-M7 DOON10 DCON77 � I.,n (o) BGt of Iw G. UP A I A o B 8 { 3 2 s ® GR-% WIRIND BG �D 81 7 1 8 1 9 tma m�ON PaWA n oaArcml tv ® _ �ii 0Av 1Ow1! PtaivA pe oauL m uSw w�ia� u op�GiDt �e�iry(am Ax tWO 0 yvawa IOA uNmin¢mw. (cW.oxDrATua uoai1FTi cm PI PWGO D �N 1QN➢NL H0O( AMAn++0u � ��immtC mmo4� ItE]AY COMICIB � _SYNC WEIR 1Od�� OWIY �M4 Sm n (0'fnw) NO M m -1 SAN wa uez mna vExt0e R I¢ RRFOIN(opn aut n n ' -.19I� P20 Pb PJI n PM E gym 004EIM� INSE1 ts>�>�'WWM)NSQ� w va( IVo mvm 6 W11 I +[�1tn I�1°"") t wzl I NW DKNABMG L CPaY3 w P m m 7910/12 as m n a as TN � C ra wN WJI�I P11 �ITL102/OEC 3000 CONII(OL1FA SO •sOxr T L wp •4�1W91�OOA ' wo T8822 Y Y ]1A y�tF�Rf®naAlmyO � _��® J 707 P1 to A S a�E(amam rtoc,h INSTALLATION NOTES B r A�D00mpm�ra �axsw e.m DNePi MoD 1)FOR FLED OSTA.LMON A MOCUUM Of TWIT W0 TERIANkS PER B M 761 m P2 t 1 OTMANW � �tcc TwT IFIOIINL SLAP SC(R111 6 RE7»b@9N OEO=OMal w NOIEO ON N t0u� ra �M INE WI G OYGBNL 00 NOT MEND ABOVE THESIPIP�IEFUANN. BNEOEA. �w 2.)GDMVOON SETS M NEL TNIICi HAW THE M3.M BASOI SMH lvuv mia�'� T DI M 12(iBl-III)(EB1-ON)M PI- ANG NEL LM.g1IDEA a mal TIED TO AN mT MA Pt-0 ro u 1) EamIPAM1LVEE.S2OR ON NL GQISEIS S TIED TO AW B 1 Cr-) BEDD(YOOFiS HAVE COLD STARE MOON RM.Af BED TO DIGMAI NPIA 2(IBI-BG) ��(mtoval omw A am e—mum6) A A y - _ wrowa was q�W(TWimm.a ENu NDOO YNR ICIOT1161 �Iun6mn�-FICI0WMil T� W Tn IAGRAV OEC3000 APY402 o li m mrvet woo®®tvnm ��O I�=TTw;.,.l�m�i0m � ACCY I WON M. APYNOa OLC]000 ACC(SORm OM782U t+D D 71 8 1 5 1 3 1 2 I D 0 l l rP�iP1l l l 1 P� 1 I` PI ]N Pt TI ,I�mGiMsm � mmm'�m'6' l9 �.. tr¢,awr � mm6mmm l9i �." ..[P5l ........ . . 51sC IA— -----C.I)(-)1 [50 8150 D R O A KJ .1 .1 .1 Fro [11 A 4 O 10 O KD 101 [10 R71 R11 [IJ CI C ❑❑❑❑❑❑ ❑❑ ❑❑❑❑❑❑ ❑❑❑❑❑❑ ❑❑ ❑❑❑❑❑❑ $ - - m - - m D [ 115 RELAY 1DRY CONTACT KR WIND CONTACTS ONLY 'd 15 RELAY DRY CONTACT KR W/NO @ NO CONTACTS (OPTIONAL) (OPTIONAL) (ONLY AVAILABLE WITH 15KW,20KW&30KW KDI) (ONLY AVAILABLE ON SELECT STANDALONE PROOL1CT) B ro APA1m/11(L1000 mnmlrA A 11 A ro wwu/o®m5den 1 A B A A ACCYNI DER�CDOND CiION 2 APYI01 OEC J000 ACC63Cf0B GY78218 ~D 8 7 5 5 ♦ 3 2 4 3 2 1 DC POWER REQUIREMENTS FOR EACH RSA. a s>c-w�aecra[ RSA1000:12/24 VOLT,200mA DC POWER am mxlmum mu m+ort te>n7 nx RSA II&RSA III. 12/24 VOLT,1A DC POWER -�+a lo-aAal>A+t/>m w au an Tmmn IF MULTIPLE RSA'S ARE USED,RESIZE 2 POWER WIRES AS REQUIRED x :-+s-+am umnnm+mmmmoaason >m femm� D 0-450 FT [0-138 m], 22 GA. GENERATOR SET OUTLINE 450-700 FT. [138-214 m],20 GA 700-1125 FT [214-344 m], 18 GA. 1125-1800 FT.[344-550 m],16 GA. 1800-2800 FT.[550-856 m], 14 G0. DC P BATTERY ONNECTION (SEE NOTE 4) VOLTAGE I FROM ( I ------------------------------- GENERATOR BATTERY NEGATIVE ON 16 LIGHT CONTROLLER,CONNECT I P21, BARRY. R CONNECTION ON 550 CONTROLLER,CONNECT TO P20, ON 3000/APM402 CONTROLLER,CONNECT TO P21, 2 WIRES 10 GA. ON 8000 CONTROLLER,CONNECT TO RS485(2)BLOCK,RSA III ONLY, MINIMUM I ON APM802 CONTROLLER,CONNECT TO TB10,RSA III ONLY, I ' I ON 3500 CONTROLLER,CONNECT TO T812,RSA III ONLY Rs-485 BATTERY C RSA (MooBus RTu) I GENSET CHARGER REMOTE SERIAL (SEE NOTE 5) CONTROLLER (1 OA) C ANNUNCIATOR 7----4 - p/j.gRMS (MASTER) I I I I 16-LIGHT COMM i L RSA MODULE 2 WIRES 1B 20 CA BATTERY CHARGER ALARMS: r REMOTE SERIAL I (GM32644-KA1 I ENGINE START WIRES RUN (NOT REQUIRED ON GENSET MOUNTED BATTERY CHARGERS) TO POSITION ANNUNCIATOR I I OR -KPI) I ATS(CLOSED IN EMERGENCY) 550/30NTACTS ON 00/APM402/8000/AP 802 2 WIRES 18-20 GA. (SLAVE) I I I 16-UGHT ONLY WIRE OR'D FOR MULTIPLE ATS (REQUIRES RED I INSTALLATION - RSA I I OR BLUE MAIN REMOTE SERIAL LOGIC BOARD)Lt . — _ — _ — — — B I ANNUNCIATOR I FPS SUPPLYING LOAD INDICATION. B (SLAVE) I r = __= �=T =____-I 16-LIGHT ONLY (SEE SECTION 4,6 OF TT-1485) CONNECT VIA TWO 14-20 GA.WIRES TO I 16-LIGHT COMM MODULE BOARD TO COMMUNICATE L RRSA EMOTE SERIAL I ATS (AUTOMATIC ATS (AUTOMATIC ATS (AUTOMATIC ATS (AUTOMATIC EPS SUPPLYING LOAD INDICATION VIA RS-485 NETWORK. ANNUNCIATOR TRANSFER SW) TRANSFER SW.) TRANSFER SW.) TRANSFER SW.) 550/3000/APM402/8000/APM802/3500 ONLY: (SLAVE) I RSA1000, RSAII, RSA III ONLY RSA III ONLY RSA III ONLY THIS CONNECTION IS NOT USED. EPS SUPPLYING LOAD (SEE SHEET 2 WHEN USED I OR RSAIII INDICATION VIA RS-485 FROM GENSET CONTROLLER WITH AN ETHERNET NETWORK) I NOTE.THESE WIRES ARE WIRE OR'D FOR MULTIPLE ATS INSTALLATION. N1 TYPICAL CUSTOMER OTES RSA II&RSA III WITH ATS OPTION: WIRING SHOWN DISHED. RS-485 TO ATS REQUIRED 2 CUSTOMER RESPONSIBLE FOR ADDITIONAL WIRING SHOWN IF COMPONENTS MODBUS RTU)(SEE NOTE 5) DIMENSIONS IN[]ARE METRIC EQUIVALENTS. A ARE SHIPPED LOOSE(BATTER'(CHARGER,DRY-CONTACT BOX,ETC.) ( n4n� A 3 IF BATTERY CHARGER IS SHIPPED LOOSE ADDRIONAL WIRES MAY BE �`Eca REQUIRED FOR PROPER VOLTAGE SENSING REFERENCE DRAWING REFER TO WIRING DIAGRAM GM41145(RSAIOOO)ADV-5971 FOR INTERCONNECT. OR CM62554(RSA II&RSA III)FOR4 DC VOLTAGE FOR EACH RSA REMOTE ANNUNCIATOR MAY ALSO BE SUPPLIED CONNECTION DETAIL IAGRAMBY A LOCALLY MOUNTED 12 OR 24 VOC,200 mA MIN,AD ADAPTER FOR ERCONNIECTIONRSA1000OR AC ADAPTER KR(GM62466-KPI)FOR RSA II&RSA III INTERCONNECTION DIAGRAM5.USE BELDEN#9841 OR EQUIVALENT MAXIMUM DISTANCE=4000 FT.[1219 m] COUNCILLORDV-1 'WITH RSA ANNUNCIATORADV-6990 + C 4 3 2 1 4 3 2 1 RSAIOO RSA II/RSA III MASTER, ETHERNET NETWORK CONNECTIONS n. .n. ET RSA SLAVE CONNECTED THROUGH THE ETHERNET NETWORK,REQUIRES AN R54 MASTER SEE SHEET 1 FOR REQUIRED mn�snr+[cnnie7�' BE CONNECTED THROUGH THE ETHERNET NETWORK DC POWER VOLTAGE TO THE MASTER REQUIRES A MODBUS/ETHERNET EACH RSA. Lemmq B CONVERTER DEDICATED EXCLUSIVELY TO R. REMOTE SERIAL ON 16 LIGHT CONTROLLER,CONNECT TO P21 AMA)O�MUM OF J SLAVES CAN BE CONNECTED TO ANNUNCIATOR ON 550 CONTROLLER.CONNECT TO P20, A MASTER RSA1000,INCLUDING SLAVES CONNECTED THROUGH (SLAVE) ON 3000/APNTRO CONTROLLER,CONNECT TO P2L THE ETHERNET NETWORK. ON 6000 CONTROLLER CONNECT T O TB10, BLOCK, RS-485 ON APM802 CONTROLLER,CONNECT TO TB10, $A M�AAMUM OF 5 SLAVES CAN BE CONNECTED TO RSA ( RN) ZON 3500 CONTROLLER,CONNECTONLY THE RSA III REMOTE SERIAL (SEESEE NOTE 5) I A MASTER RSA II,INCLUDING SLAVES CONNECTED THROUGH CONTROL PANEL SUPPORTS .O THE ETHERNET NETWORK. IF ANY RS41000 ANNUNCIATORS ANNUNCIATOR t----T 3500,8000,OR I ARE ON THE SAME NETWORK AS AN RSA II ANNUNCIATOR, (SLAVE) SEE SHEET 1 FOR APM602 CONTROLLER THE RSA1000 ANNUNCIATORS MUST BE CONFIGURED AS SLAVES. I TTERY CHARGER& REMOTE E—STOP RSA III: MODBUS/ I CONNECTIONS) A MAXIMUM OF 5 SLAVES CAN BE CONNECTED TO ETHERNET —� A MASTER RSA III,INCLUDING SLAVES CONNECTED THROUGH C THE ETHERNET NETWORK. IF ANY RSA1000&RSA II ANNUNCIATORS CONVERTER I 16—LIGHT COMM. SEE SHEET 1 FOR I C ARE ON THE SAME NETWORK AS AN RSA III ANNUNCIATOR, ETHERNET MODULE AUTOMATIC TRANSFER THE RSAIOOO&RSA II ANNUNCIATORS MUST BE CONFIGURED AS SLAVES I (MORBUS TCP/IP) I (GM32644—KA1 SWITCH CONNECTION I ETHERNET I CATEGaFOY 5 OR —KP1 RS-465 (MODBUS TCP/IP) I OR EQUIVALENT 167 LIGHT ONLY REMOTE SERIAL (SEE NOTE_!)� MODBUS/ OR Q� L REQUIRES RED OR BLUE MAIN ANNUNCIATOR ETHERNET — --- LOGIC BOARD) (MASTER) CONVERTER ETHERNET — — — — — — RS-485 (Mooeus TCP/IP) ETHERNET NETWORK GENERATOR SET OUTLINE (MODeus RTU) raTEGORY 5 (CUSTOMER SUPPLIED) RS-485 SEE SHEET 1 FOR REQUIRED (SEE NOTE 5) MODBUS/ OR EOUIVAIENT (MODBUS RTU) DC POWER VOLTAGE TO ETHERNET — --- (SEE NOTE 5) ATS (AUTOMATIC RSA II SUPPORTED 1500 I— MPA UPPP OR MPAC7500 , EACH RSA I CONVERTER r---- TRANSFER SWITCH) ETHERNET RSA II OR RSA III ARE SUPPORTED SUPPORTS I ONLY LINE ATS B I RSA (MORBUS TCP/IP) I B , I REMOTE SERIAL CATEGORY 5 ATS (AUTOMATIC r— ANNUNCIATOR OR EQUIVALENT MORBUS/ — ---- TRANSFER SWITCH) RSA III SUPPORTED A75'S: I (SLAVE) ETHERNET RSA 111 ONLY MPAc75o,MPA ffl CONVERTER MPAC1200,OR MPAC1500. ATS AUTOMATIC SUPPORTS ONE OR UP TO I REMO SERIAL RSA �---- TRANSFER SWITCH) FOUR ATS's L— ANNUNCIATOR REMOTE SERIAL —� RSA III ONLY (SLAVE) ANNUNCIATOR I (SLAVE) I ATS (AUTOMATIC SEE SHEET 1 FOR REQUIRED TRANSFER SWITCH) DC POWER VOLTAGE TO RSAI` RSA III ONLY SEE SHEET 1 FOR EACH RSA. REMOTE SERIAL —J`REQUIRED FOR GENERAL NOTES A A ANNUNCIATOR RSA 11&RSA III (SLAVE) WITH ATS OPTION �.v. ONLY �7s SEE SHEET 1 FOR REQUIRED ru DIAGRAM OC POWER VOLTAGE TO INTERCONNECTION DIAGRAM am-m RSA INTERCONNECTION EACH RSA CONTROLLER WITH RSA ANNUNCIATOR +o-+om ADV-6990 C 4 3 2 1 a1 7 1 a 1 s a 1 a 1 2 CEN=CONTROLLERS NTC 1000 GENM C@ARUI _ nB P>.MG 10 a+u w O1m e w RI_I ®� 560 GE7lgT CONRRIFNTO ➢ Q YAN MC BOARD vn m�zD ED R1 nv vm� l>a Mort 1) A @en a��m� SUPPt6D XIM ' / vl ®e 2 cm ® Vmomse oaa wGME N+AVE55 BI A / ODw OaNte 8 11: ne P11� Eic O+N,Im 10 w OOi6 YOOpI ettae 0 P18 m em bib 0/M e w MSyO NiB � 0 _- 89 NOGBAY➢''+0 RA981: B�$�a w `-'1`-'� B�NyeB,aewiwm 0 I- GENSR "�•"•in-W oa® mrmnw �1R�1�BmO+vApD www(M�_e rtM 0 9 n ___ n R,{>Ramml m mom+Ve w V�1C9 6 - m MGMQain m-m o1Wv1 B Cawr°n�R�i ms0°�iDauunON) �aoa rmA.0 ➢ (GWYA1.-01 GYSN71-1.-MM-10•d� NOTES I)YA,]WY CA&[IIIIGM NR 6-28 600 EBT OSE 16-+6!6 11RGN1 IIWI 00 NR 6 BA'D. W CUST01671 SUPATD MPF. USC BO°EN E9xi dt EOIAw1IIR GBfE USE A YA1GY°Y G9E IE110EN°/ —_ CENSEf CO/NIIip11FA TWE'IAS DEVICE's iXE OMQ[N16RIN-aBE5T5 Y�1NE W1Rra0.0UER CONN°'i¢a°4rG TO SIE LalY' p mMM�6mm0 w M CONME01 INC CARE 9HTID TO•GNDAT ONE END W CAB1E°MLT,IFAW:OINK(EXD DQCOXMECRD. T OPfwfRO OYFA 10.2 K°1161 RITE 110)WRE 1E1IG111>SOS81 R01 M�os 9 0 m WPM IDSTTOR(K-6056.2�1 ro• ANO'-•RI ra 1/ST DEYCF ON TXC X[ W O DIRT WC OEYICC 6 RISID.R Q TIII LLSi OMCE TXE T[IOIOUNq➢66fOR 6 SEIILTABIE P601[WE YOOBI6/RX w ___ _ + m1�n �w COMMBi61+MO 16YGOpiXEypORWpl+�ppW0001Gam6 "-M IN NE TN[PSt JWPGi ON TI@ ra POQ 0'TQ �➢ a 1Y1100E°P115d1 TN[•WT P068 mm l/Si DI TX[111fAQf. V XOf 1N[1/ST OMLS,PUi[ A - m MGI OCYIm W w s)TN[110 66000 CONRONDI GAX°[USCD AS A RS-]00 COXVORFR. COMdtl WE 6-MN A ( �Sao I➢r B �M�6u SERIAL PORT ON THE IC m PIB ON THE 550°8 6000 COMROLLFA A9 SIMIWX WEN MW=P2° pea voel ON ra 050 08 000°CONTROLLER ro ra OTHER 16161 OIXIC[9 R Tiff NCIYfORK m w�palml q w m¢Mmm �B � ,wlo-am meTr<m1 W EAG YWDIQ/[DOWIET L91IY181111 G1I CRIYYNKJR vlm w ro a EDO]V6T 1¢IM00I OEYICEI •r��,®; SOIWY60VYT. T A YODBIIS R CROVRm 6 1TGCNCO m•91Y[16LOR OFID1L � a¢x�mi m 1pge®1e-Im mm 1MN°xwT�.A YOOBII�ERIO:T GOMV[RIW Go106CiE0 ro A YASI[R 6QCIE S[IGL � � ' M�3 1XWIMGTON 6�0 SEF NOR 21011 vx(IEWmIAlINO REIDiDA)9ETIRa 7� 1 pavmtl e0,1N � OIAGRAY WIRING >W IWNpoID R�¢� 1)ONLT RIC YAS Q INO+IED 1ER 6-165 Iff1Y0RIL NR COYOUTAIpN OP YA51[6 6 ALLONEO My NEIWONK CO YU ICATI S T COYWMIGMTRO Ya Y00[AQ/RNPAI6T CONPCRIE6 �vmC[RnAN GYB735a �D B 7 0 a O 2 I a 1 7 1 e 1 s 4, a 1 s 1 z GENSET CONTROLLERS P..NZQQypf o O� �° O 2 P'D YO Pfd mm�mmm D YY00 ® 0000 ::moo° o ARa03 oam7 eeNlFd]3FA e p Q♦ �m Pie ® a Oe �W wss 0 g® o© DEC 8000 CENSET CONTROWDR p W® ® O® CONIROLER BASE BOX mo ° O.ora OO P17 LryWJy O q rL q® �... �ea' 00000000 s 9 LOW-- 171oon � o's�am.0 8 �� mma smm 8 8v ' 0� S+3 v a L 9 9 A F g q F A A q A W R:,g R a W a 6 A e a a a 8 9 0 0 0 0 0 0 e o o e o 0 0.......0 0-00 0 o 0 e o 0 0 0 0.......0 0 0 0 0 e 0 0 0 0 0 0 e 0 e o e e o e e o o e 0 0 0 0 0Dp 0�0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o e e o 0 0 ...eeeo00 A ' m�efmmm oxmw A 01AGRAY WIPING NETWORK COISIIUNICAl1ONS TON CENONAI NOIR SFE 9eII 1 deY59/ D 91 7 8 1 3 2 m I ! 1 7 1 8 1 S 4, 4 1 ! 1 2 DEC-3500 GENSET CONTROIIERS ��f]1 1UfO:Fs T812 G «PqM G P3 P2 Pt 1 5 1 R %10 1 mWIECf Mff F1d7 OF SNF1D MIRE 01✓LT 1 Il fl�f 1014 { O h1 O � • DEwssa r�r mNTRDum w . �I m��„w w d~-1N mRNI "Civ-omre aar_u � `=Dm suvw®�I aa,�m wwum� o o�.c-t o I e Art o __ Dip C j I w D7a+7 emq.) F D 1 I m w-TN van4-7 -_ I I M12 E)650ND ENGNE HNUR4 TR t� e M o P3 P2 Pt o Mn 1M". INDWJtD of ME O E ONLYe 0 { AMP e � 'mnoecriw Rs.a m D3-tN O O2•F7 I °M 0-m C-K-) - 1 1 0 oR4•)o "6a'+41dxa ani N � GIMDIGA lI1PPIh GISIOMm 91PPIlm� O o -)o 1 I I I w plwt o lmltyo '-' I I A A Dv To:ow a m�imm nminp 7 DIAGRAM WIRING NETWORK MMUNICAT10N4 mN GFIGIELL NDIES,gI 90II 1 GMB2344 D B1 A ! 42 m B 7 1 8 1 S A, 4 1 ! �, ATS MMEOLLERS u w�L°L°L°C1C� - �� piutim7ilmau Ilam D �® �°` �t O1°m ouv W ma tma sa(us cswmoum me v � o (mRxu d rst�° �w uFa Inrs FGm ® _ «o oo.lol lan�Dwa-ol»m I.fD W YA1SCOYNfF✓Ol1Dt Irtot nmWewiw nnDD�T SUPiLED�— mar—0 DENc Lf°0 On'QA Ru 0 M�tem°I'ft.°N W�W m�"•„^ ppp Nn0 °N IC 16l ,�,� mv°ET I®QrvGiY Saffi elft �` cwo�Aa•tmci I (�---©sm S>am�a"" 'f°� cc I I° °®'mw." ( I °f-i; ,m-ao:yi n° _ __ • �ommm aumYrnJ — m-m °u;�n W••a mw�eav S PLIED 0--m jj a> n W ®�°mwwRe°w.WRt.le R1°mR fa"m n a RSA W W NmuNmoWc mNmnm �ry POWER MONfMR DEVICE ° m9�d n W 18-ID/1510 mMWrtP tR w DtxmR W oda Nome w��wm�mmau°A f�"� � Mac. IN a7 A�j� 0nma • Rsam ontols �m� _= Pa n L �9 �, omaN n •fo�NN °� B • bsuma Ima N¢ Ona - _ aNm • NN B mD w omo �ia°cmc ° mmt n W P-0n maa wn ieL D �i 310 WNEIi YWOIDR am n W mts t®I WRF IOCIC FIOV✓D DETAIL A(ExAMPL M awe w ��nNmEIeWwOyRKm RS-AB5 DENC6 tffiMa SDd6 tOm Ai5 lO K a mf w W IfaHuloe CONIROLLFR BWm A A FOR OEMNa lL14 SFE SMFET 1 IST LIO ?0 IMT in •�eo-a t®iop�MLm mph N¢tg'o�Iq �p NETWORK COISYUNICAT 5 m°OPL SIIR� DY81!!a �D 81 B 1 S t 4 1Z 1 ti a 1 7 1 e 1 s A 4 1 s 1 2 _ 1 _ B+x NNrf S CDNVERTERS/PC DATA IWMFACE SYSTEM an BaOatrn 4R�1) RI a IZW/f61B511 KULL YDOF]I Mi4RtYA-10.1. 114yG1 ��m i D 1m a I»m>d�ig1 p im mmaEA. 1141-11 _ la°�iBii4ii=1 v1:i: 9�y GW1.4) W 1141-�' (( 1141'ia•1 BO M GW1141-KP25 CWIf4R-KPt ( 10 aE�4 041142-KPI'.� 0�CaNBV d411'a41�m�'la o OWI14N0'D �Ptaaa®C%= Do= q1�B9m YOOEM DEWS YOOEY mma x YOBI ql d i a qC 1®meq MTA OAF16/�M'IFM(1NSRR) (OhTOYER 9IDPIIFD) BBKf 41-v1, M51 cK III gp B 1 (SFE NOTE S) (cwlul-1a2 w M ��®®�� mow Nmaa eaml am 0141141-10•ls BNt� C (GW114z-K%DO 1� o B/�'Pla meq, C tm a�]d0y;an 11000115 MNIPoIId Nal P4 d go-S�BB mBmun a _ flat n5 a tFB•4�ro-d,®mm�� "o-—� — --OO e '�4°' IeB 41B4,Y Ym Ba%%a.fld� c ) -0 � dB� o- q� NB >�5d Pn a a _ ��r1�1�11wam _ Ps •� am a YODM/ETHERFRT I l qhs a°°l= ( m M%'e Iwe nlemar --------------------- Bg6f01 OONapam mof d et>m 1®M mam'�itni m IT4 5BC rBPm 0mT w � oln ��d� a TaA tm,4m Pa BOBl01a, CWt l4]-IQ'2) �� ml a Ym vwa�B a ua Ac��1 { rcl(�j��As wt7ot) Y"^P° nol no om amo/Yrlq oolowml NGIE B �f a oR'AT00 o�lg ua, B Nal%Ba�1d�n PIR .V9 Ia�S�/�V-'��'�) Pll a EQ/APYUB COIIlal0. pSVR/0.5'BB'J afa 01 B ��8 ) WO PID Oal OO-�C�i00 I01 a r)(W 14-ID'15� m a 1mm rn I W i� KO mYaIDd mB�{ —1142-10+1, VSB IRT �� NiaB B a0 i av EY41143-Iqt, FORGW1B/1) (041141-Iq1.GW114Ya1�S U41141-WZ GW1141�) ImY%e d am C l na d P.d Wlllwu (1Epgp RIU DB P4aY0mry/wC1�Wl[0 (�M1E 11 NNS ----- (lS-�---------- qU M4YA (0141141-a1, I.S O4 111♦q ) A _5 ) A rla aa¢15c PC YOOEY m�i,Y --��.1-- ply � fOK O�ItIL MOPES SEE SHEEP 1 MA m am (a1B1aM mP%Aa) — o—M �E1NUE MM[YB-r4 NYNc 7 DIAGRAM,WIRINO �OB¢Ippl YVPImI a tw NETWORK CO4YUNIGTIONS Y'all P1pE EObI4la 9PN6nJ 44 GY82554 D { 2 I 8 1 7 1 8 1 5 6 ! 1 5 1 2 1 1 REMOTE SERUL ANNUNCIATOR II (SFE NOTE 4) f.ONNECIEO VL EMFRNEf � t� �� ® � d4]°_doi_°m_'@u/a>"r 4 600=a®us/n'm"'F� I •s m E,m a deo- P9 Pce� - I cw114rKP2) m u-u vw Pa]w mBar ( m }d uz AG loeFlu(aw,to-m]7 (CONFlCVRE AS YASIFA)Ile, pm wNalr®mmq p m 0 CONNECT, WJ3YU4 OF 4 SLAVE MM SOOAL �� ANNUNCYTORS M A UASM MMSERW.MNUNOATGC 6 ANY FSAIOOB—UNCY=ARE OX TXE SAYE NflW01M L' YUSf G CONRWtA34A E RSAIM ANNUNOY1gB '«g"gam d uroSR ��A of ""''ra -ItPJY�11P1��,�10'E) _NP3Y�-KP1.1�1�.�16E) I ��t -6��W IF]IOIE SERYL I m Y,�Iwnr�ac1pSLAVE SLAVE mR°xm (OY59.FI TI.-1�2 - 5.-m14.-10'3,40) /p� (s¢HATE 4) _ a raN-IR Dort C °CdYGY'""d' 4 W®NVOi9us�`Tm"Er - __ I ❑ m�ulON Y.» Imll E14MRT�eo—m rm I PCB ASST (ew„1>-NPa) }m,a-xAze wml�„ar.�7 - (filmic q (mlAlaRE rs sAeU°�'' �PaNmr�Yu cum Yaro _ CONNECT A YAH—OF 4 STAVE REYOIE MNUNG40RS M A YASIFR RELOIE SFRUL ANNIOAaA1Gt a L� SASµ�III�IWIUNOAl1Ni TIO:IS41000 ANTISS OATO I ,Ym6R 1�f p1P1� � as tlPe4Fia O I 1«RI«p Rfl1NE^ I,OI.p RON11 ��e a'-------------------- rulIN.."NUNCY !! C AuxcumR o E E TOR u 4A511A�tg1E SI SUVE Psr PwR/eW coNNErnora ((GY3251 NPI IPe d8'lSIB-Iffl,-IO'1 -KP;-XP4,-NPS,-IIPB) - ],-NF1.ImS.-NPB) I �ta/T140�0 DV,�MY MVO Om PYAmrc OamAA -e ta/za OnI laumr semlaD 8 I Part'oiFRmR OYYa:�1 R �i RE-EVOTE SERIAL ANNUNCIATOR II ��cauNFrnors I,y.ye u]ll OleFtm YY DIRECT CONNECTED —— —— —— b,SRL An mmAx d ww ��d��o� I -1 IY' q]dl1YlCY d MVI REi1]ol mllle•IDI I P,ly IH ItlR/,YY.d9 NI,Pdf)lN o,qs tdo��m \ WI-1 I�1 MN]Rll]q 06LT,t N ma m m A CONVECT A YAISYUY OF 4 SLAVE RF1101E SEM w0-a wa Imwta®tN ANNDNG4IRR$10 A UNMM R An D E NIIAIHGIOR. A ANY 8341000 ANHUNCY1016 ME ON IIVE SAYE NEMORK rvwoa,lun Maw1Y Olam AS AN RSA U AS—MOMSLAVES.111E—MMNIINOATdS W W1d8ED/5 9I Pte]mOd IIIL1�4I r YUSf BE AV6 , w0-1 tt® Aa e a a�w pra/paR/y1 m A 1«g•,g REMOTE SEFM 1 g •g "W"M, - MNU[Ng Mft 0 AVNUNCYIOR II MMM(G'(�Y8�15,8-Iff1E (OIST311.-ID'1 I ® - C_.0 OMGRAY,WIRING NETWORK C044UNICA710NS -R—NOR$SEE SHEET 1 G452554 ID 87 8 ! ! ! 2 1 REMOTE SERUL ANN(1NCUTOR III (SEE JIM 4) (�p0p q�p s CONNECfm VU ETHERNET mw (-M>¢4 e® EmY rnmxr o- u @cDars/E^cnraEr - ___ WNYFR FR vA47--Ah 4 PW ABSY ( (GW11N-�)m }Q+��nA�Nq tia-IwA WxE>aW�As D D _ WNNELT A NMIUY N 4 SAVE REYNE SERYL 'ANNUNCYIOTS TD A YASTEH INYNE SDSIL ANNUNCYTDL M WE I �� n AN IM U AiNINNNI=IR.WE�IM AANN Nuy MA �I O$��Dia WM DE WNNGURFD AS o p REYNE SEAL PEYOWE SFYL ®«1�«I ANNINCYi0fl 0 �•4�«I ANNIRWGAT]i N (x1351� 2.a.-s) (clmslL I.i a. I m� (SE NOTE Q PEYOTE TOR M NY w 1al T AINUNGYTOP Y mOmal p=®e� MAIN ULO=. wl N Ic c�°0A6ao,c"� (oEaslas-1.-s. C 0®°1�Ar Y mwE WER!¢T « --' I 1v f aAic C rmW mmaa�o—_ w WN.tmm : I FW Assn c1N m 1s-T1 Wwm saw $ (W(x w1nE�i5 gA)vEl ceW R®QwaWl WNNEN A NAYIWUY W 4 SAVE REMOTE SEM I g ANNUN0NDM 10 A NMER REMOTE SERYL ANNUNCYTOR IF ANY RSAIGOO AN CAi APE ON RIE SAVE NEIWORN I I AS AN ISA I ANNUNGYTGP.WE—101G ANNUNC JUM mm HE WNRum A59AV6 g� g: ��PENNESHM g� S« 6�PEYDIE ANNUNCYlOP 11 ANNUNCYTCRTgi 10 10 xW nmrt YISIFA ISE NDIE S) SAVE w1b (fi18lIT! -L a.-a) (cE�s1Ta-1.-z D I w1y apuT i�" w1 a[nrt pEMOIE STRUL ANNNNCUTOR III DIRECT CDNNECTEO w1 E00 WYIIaYIOI, I w1-i 1®I aEN 021 d SFG A�00/APW� I P1D-0 1601 6m OOP�N. 010.6 Mda1 Fe'!.O Awm1 amt eDm mmWul [ w0.J N�i[o�6HT��® ��vmw 0.0.T dNIWlli�Im�.0 xm�YMll'� 1010 WR�� P10.1 C® PTT fIX�-.m ml�lla pome ANNmICYTNS T1 A MASTER REMOTE WWM NYTNt I P mew mNNNEC'enlws pm mmxp MM WY Nm 160gi10{IM M�CM a ER lg 16R IM AN PS111I NUI R WE W MIM NUNINQWIG I iLT.wt MT[nf qu11 p0W eaiiaW!mmW,C MUST BE WNPSINED AS SAVES - A 41 2 PTNae/0l1 wmE sRE a A B«1 g+1 p�IDNOTE SERYL g«1 g«,�911EWTE SOSAL mart-mAsn ANNUNCYTDR 11 ANNUN6 m III 1Te R-e Aq YASTIW NNE 0) NAPE - (ral�lzi-�L gym: 7� •M—S DUGRAY WIRING NETWDPN C0T)YUNICATIDNS Wfl G01FHA1 NOTES,SFE SHEET 1 GYSRS54 �D 1 1 9 7 1 6 4 5 • 3 1 2 1I IRLDWE salmi YgPp AC Po / ED(EIWEr m Paw pomua saJ Paa mow) lntmv¢9 INTERFACE Ilm[ 5U]UYO w 1pICIxOD 44Nf 0 %a aoaaE w Iaicr+p Iwclm 1i8tY �� p c Po9 P�•�ate (w B/at oP Botm) ® CDNGCIOR arm r—, 11J{6 IB!-1�wTK 9CAp L�J lromn cmvm9 ((m�m]]r q%-e �' �( to TYdNR3wRQ])P1-IJ _ �� - � (PDAOI.SpIXEt)Pt�l 1@µti_ANUIPYHE eilrt/d11RR RidLUL 90IX i ZMI. ( lam%'{ -IRH� �Q ,itoNNil 9ROt �'8[� �� Tau]i�•a%-CJI , •n ° 1]AIGf Ja]a � cZI(w maw PmP]o D Psx Pra p� a]vnrt .`avm a]xr %-•UDT xrsva w<tax®w ysnuarT% 6TAmNm ZLJ.d-. .lAS n ' o avla9E IDD r �. lµ � wC m .�T PDPW 9FRr 1 TX,. � SiaY '�1�%-• t�a7Ns l3�JT%-a HOLE. M CO TACTOR IN E NOR FM=% ANO CONTACTOR IN THE NORWI.POSITION. R m (marl)PI-1 A (m]Jclrp%x A WDM 100-900A DLWRAM,SCHEMATIC SPECwC SR7AEkR YEO m S7A)0AR0 iRY1nM MR MW DmaW SEE 039710 GYS9715 11D 8 { 7 12 B1 7 1 6 1 5 / 1 3 1 Z 1 I ENCLOSURE I RS91f WE WNL I °0°R - ®® I I I I I I I I m oesw rs I I I I D I I )� 9 I I .x rmasw 12 I I our, n. mo w M r4r� e+n-on sma m'°" Immo j ��°w w W I I rewmRm 'fl'n�m s'®a°iml1°''�"e aea°00f x°mx I I �x•�4' �'�" ii �� K� I I � p I I ,w ,� I I 4[ c mm` I I �- .,� c I M i i ❑ 4H. I I I I I .1} I I LwJc rawm� I I CONIRaL 9uam I I I 12 9 I ��dl(� P1 9 d2 I I I I Jt f1M! NS(roNT.C,°R l0 WIN,MJC BOrRO1 I- I 99.14. e`yd J1 .i 9�s-w9 ie'KIM e I'MlJ a '.4 ,r N/o I I a n o e 9c�e1 ,e fe 9s-®7 I I ��18'' °��' ae 9�m� tsar) a s L,s-Nq I I ��ii Ge-tu9 n a De-QO A I I A I I I I v PR I I �ioo�-em�i. � 7 DUCRAY,WIRING I I svEcut ST�iNRAHMON e Fm SCNm=6410,SEE 1,115 GY99716 rD 81 7 1 6 5 4 } 2 I } KOHLER.POWER SYSTEMS Miscellaneous . t 1 J 8 7 6 5 4 3 Z PART NO REV SAE DIMENSION VOLTAGE OLD CART OI FO MINUTES AT C80°F LAYOUT CHANGE BATTERY BCI L W H MINIMUM AOMmum /STYLE TYPE CONSTRUCTION GROUP L ✓W� D D x 324586 BT 330 2 [13 001 173 0 [6 811 230 8 [9 44] 12 950 185 C/3 WET XNO�TE2� 324587 81 330 2 [13 001 3 0 [6 E17 239 8 E9 441 12 950 200 C/3 DRY 5EE NOTE 2 31 258984 8R 273 0 [10 75] 173 0 f6 817 228 6 [9 001 12 650 120 D/I WET SEE NOTE 1 24 225289 BR 273 0 [10 751 173 0 [6 811 228 6 [9 001 12 650 130 D/1 DRY SEE NOTE 1 24 ALTERNATE CONSTUCTION ON BOTTOM— ' 354147 BT 330 2 113 001 173 0 16 813 23-8 [9 441 12 700 170 C/3 WET SEE NOTE 2 31 OF BATTERIES ACCEPTABLE 345309 BR 219 2 18 631 153 9 16 061 212 9 18 381 12 125 E/I WET SEE NOTE I 55 GM22349 BR 527 [20 751 282 4 111 121 276 4 (10 881 12 1150 400 A/1 DRY SEE NOTE 1 BD MM-34399 85 527 [20 751 282 d [II 121 27fi 4 [IO 88] 12 1400 430 A/1 WET SEE NOTE 1 BD GM48784 BR 208 0 [8 19] 173 0 [6 81] 196 9 [7 751 12 525 70 BIT WET - 20 LAYOUT B L GM75512 85 238 0 [9 381 129 0 [5 061 223 0 [8 813 12 500 85 D/I WET 51 LAYOUT A 10702000701 A 527 I [20 751 216 0 18 503 258 6 110 163 12 1050 290 A/1 WET - 4D 10702001800 A 527 1 [20 751 216 0 [8 501 254 0 [10 01 12 IIID 380 A/I I AGM SEE NOTE 3 4D 4D °� 0 NOTE, DIMENSIONS IN [ 7 ARE ENGLISH EOUIVALENTS ❑ INDICATES PART NUMBERS AFFETTED BY LATEST DRAWING REVISION STYLE I STYLE 2 STYLE 3 BO OI POS-Ii d8 [ 688 TE R111N0 TO ACCEPT NEG-IS 88 [ 625] �i6 4 [¢ 251 BOLT — 3r8-I6 UNC-2n THD _ 1 LAYOUT C LAYOUT 0 — 24 19 ACTUAL PART MAI NOT 21 59-g24 23 D TAPER MATCH ERAWING VIED 8�0- 954 — 3i QE B PEG TOTES .. UI CO 1) STYLE 3 CAN BE CONVERTED TO STILE 1 81 INSTALLATION OF 254421 STUD IONVEHTION KIT 2) BAiiEPlES USING STYLE ! STUDS MUST HAVE EITHER THE POS OR NEG STUD CLEARLY IDENTIFIED 37 STYLE 3 TERMNAL TORQUE 10 Nm [15 FT LBS1 !) "POS" 8 'NI EGIDENTIFICATION MUST BE MARKED AS SHOWN ON THE PART LA[fjUT AND WITHIN 5mm OF THE STUD LAYOUT E NOTES (nPPLIES TO ALL BATTERIES( SFE J537 IDMENSIONS ARE MA ALLOWABLE DIMENSIONS COLD CRANK NG AMPS ARE MIIIIMIIM ACCEPTABLE VALUES HOLD DOWN DESIGN IN COMPLIAIICE WITH SAE STANDARDS ' BATTERY WARNING LABEL TO BE LOCATED ON TAP OF BATTERY (BETWEEN TERMINALS ON LAYOUT D) 55 MANUFACTURER MUST PROVIDE A CERTIFICATE CONTAINING MFGRS NAME. MFG Ru PART NUMBER AND KOHL ER PART NUMBER CEPTIFYING THAT THE BATTERY WAS SUIT TO INDUSTRY'TANDARDG SEE N F P A-110 FOR SPECIFIC DETAILS CERTIFICATE REQUIRED ONL1 ONCE PER BATTERY PART NUMBEP 00 OQ MAY NOT BE CALCIUM-CALCIUTYPE NOTES (CHARGE TYPE) ALL DRY CHARGED BATTERIES MUST BE SUPPLIED KITH ACTIVATION INSTRUCTIONS ADHERED TO BATTERY AND LOOSE BATTERY MUST ALSO BE IDENTIFED ON TOP AS ' DR, CHARGED, MUST ADD BATTERY GRADE ELECTROLYTE, SEE ACT IVATI011 INSTRUCTIONS _ REv oxTE o..Oar sirt sA rxxrrc on x<.sie[A inim METHIC PPE BATTERIES SHOULD BE RECEIVED APPROPRIATELY MARKED AS LPYCNARGED OR WET STORAGE eT 4 ie-iz TeaT ADO x4xlx..ItAIT— Eros Mirox�oE r a KOXLERCQ ONE OF THE BATTERY POSTS MUST BE SHIELDED WHEN BATTERIES ARE WET CHARGED -s sots Tx ArarI [x 2!UA.x Txc riT p's BATTERIES WHEN SHIPPED DR( - DO NOT REOUII POST PROTECTORS UA4r xBAiIE AA EDAixCxAA4EDAx<xAAGE UAAxl v4(E rae S r°...r CEI d ° NOTES (BATTERY I.ONSTRUITIONsIQ IQ IQ To so([iT of lbsl s.xn L�CJ I1 MUST BE LEAD CALCIUM HrBRID OR LEAD-ANTIMONY TYPE 4515 x[ IxA....lcUP rill44ss41 ory . D[uDWO BATTERY(DRYCHARGED 2) LEAD-C ALT IUM GRID 8)35118 IOIDED to IDED ICTITS7411<Ex.,�..c�sEA ixe ao 3) ABSORBED bLASS MAT (AGM) lBOJ CRAMxixGD.xPG Ili! a i4 es 0 9@ `°4 A.D s x, 244578-cMP o 8 7 6 5 4 3 Gv 2� I r 8 7 6 5 4 3 ? OVERVIEW THEAUTOMATIC MULTI-LEVEL FLOAT/ EOUAL12E CHARGER SPECIFIED BELOW IS INTENDED TO PACKAGING LABEL CHANGE ENGINE STARTING BATTERIES EITHER INDEPENDEIIT OR IN CONJUNCTION WITH AN THE PACKAGING LABEL SHALL CONTAIN THE FOLLOWING INFORMATION ENGINE DRIVEN CHARGING SYSTEM M1O HL EP PIN DESC P,I PTI ON - BATTERY CHARGER BALTERY TYPES TO BE CHARGED MFG MODEL NC LEAD ACID MFG PART NUMBER AGM ' DATE CODE GEL CELL HIGH PERFORMANCE AGH WARRANTY D FLCODED 2'EAP FROM DATE OF PURCHASE FROII MANUFACTURE D NIC NEL CADMIUM (N,Cd) INPUTAC INPUT VOLTAGE 90-2651 SINGLE PHASE 253 a INPUT FREOUENCY d;-63 H: e I 5 13 7 INPUT LEAD APPROXIMATELY 1814 (72'1 IREF) TYPE SJTOW -40°C TO 105°C UL RATED WIRE nN0 INSULATION TERMINA T EG IN PRE-IIOLOED UL flATE0 3 PRONG NEMA,5-IS MALE AC PLUG DC OUTPUT IOA 0 I2V X 06.6 OA 0 24V VOLTAGE REGULATION ./-1% (VOLTAGE AT EACH STAGE I) TOPOLOGY DEPENDENT) OUTPUT LEAD it A PPROXIBM (72.1 IREF1TYPE SJTOOW-40" TO 105°C UL RATED WIRE WITH RED AND BLACK WIRE INSULATION TERMINATED IN 9 5—(REF) RING STYLE TERMINALS PPOD�/T�FUSES p\01OIQ410MATES WITH THE FIlSE UIISi BE LOCATED APPROXIMATELY 6'FqOM RING TEPMINAL ON RED CIITPUT LEAD31499421E 20A ATC ENVIRC NMENTAL STORAGE TEMPERATURE RANGE -40 TO.85°C l-a0 TO.ICS°F) OFE FOR ING TEMPERATURE RANGE -20 TO s70°C (-d i0 HUMIDITY S TO 953 INON-CONDEIISING) SALT SPRAY TESTING - ASTM BI17 CCRROSIN RESISTANT FROM GASSING OF BATTERIES REVERSE POLARITY PROTECTION MATES WITH 31494422 ISEEUSPECIDICAT IONS) THE CHARGER SHALL SUSTAIN NO DAMAGE WHEN INCORRECTLI CONNECTED TO THE BATTERY IN REVERSE ORIENTATION RED MOUNTING - INPUT LEADS a NUN-THREADED THROUGH HOLES FOR M6 FASTENERS TO PASS THOUGH (SEE SPECIFICATIONS) FUSE ENCLOSURE (SEE SPECIFICATIONS) SHALL PROTECT THE CNARG ER COMPONENTS FROM RAIN, SIIOW, DUST AND DRIPPING WATER AND BLh UNINTENTIONAL INPACTS ALL INTERNAL COMPONENTS PROTECTED FPOM WATER DROPLETS INDICATORS POWER INDICATES THE ACCEPTABILITY OF AC INPUT TO THE CHARGEP CCMMIINI CATION INDICATES THE STATE OF THE COMMUNICATIOII SYSTEM B TEMPERATURE COMPENSATION INDICATES THE STATE OF THE TEMP E RATUAPE B COMPENSATION SUBSYSTEM WHEN INSTALLED VOLTAGE OUTPUT INDICATES THE uTATE OF THE BATTERY AID CERTAIN FAULT CONDITIONS DOCUMENTATION THERE SHALL BE AN INSTALLATION /OPERATIONAL MANUAL SUPPLIED WITH EACH CHARGERS O O PER KOHLER SUPPLIED ARTWORK CERTIFICATIONS [US AND CANADA) UL1236 munnnu FTC ;� CSA -C22 2 NO 107 2-01FCC TITLE 47, PARA 15 CLASS A CE EN 61010-6-CECANDDOE NFPA-IIV LE✓ELI (WHEN SUPPORTED WITH APPLICABLE hONLER 0O TROLLERIIBC PRODUCT LABELING COM— THE LUL LABEL ATTACHED TO THE fHARGER SHALL HAVE THE FALLOWING INFORMATION PIN I TC SENSOR WI NOHLERTPART NUMBER PSI IMI I N/C 2 TC SENSOR W2 DESCRIPTION OF ALL INDICATOR 2 ID SEL I CUT PUT CURRENT AND VOL TAGE - ID SEL 2 INPUT VOLTAGE AND FREOUENCY 4 NIC Rfv -E nivcr.-s11 6Y Y` ^�� KOHLERCQ M Ic o 5 CAN-H s ii 1 [ xx 10 Icr0 i6•e bur o xiP. Sxv 6 N/C xC D11 11x4 1TE DPED 3 I�PIH 7 ID SEL I RTN r c�nnttllons xouio lcnl rlusi sxu: rx.° oics��sec�o ri�fEv 8 ID SEL 2 RTN o...............°w`ursis vQn a su.ar 9 CAN-G ND c CHARGER. BATTERY 10 AMP 0 CAN-L u c to iv s ii 1x YGM87448 °0 8 7 6 5 4 3 2 I 1 8 7 B 5 4 3 ? KIT NUMBER VIEW DESCRIPTION GM94a47 KAI VIEW I BATTERY CHARGER FLOAT 12J IOA 'sM94447-HA2 I VIEW 2 IBATTERY CHARGER FLOAT 24! IUA GM87448 ($)� D D GM87448— _—.—.`\ __ -•.___�.—,_.—,__�_____. T. i—_-_ —'+___..._,.V„w-T_� e Ito 33 25-fin 4) _ � � M933-06025-60 (8 H 6 923N -80 (4) M6923-06-80 (8) I • .._ tee. 1 • � i P r VIEW 1 VIEW 2 NOTE FOR PROPER ASSEMBLY METHOD OF HARDWARE USE G-585 AS A GUIDELINE FD WAI 9 E3 I NEW OIAWI NG[-4502)rr I"0 KOHLER CQ ET IC PRO E ILI DWG,o[ASSY OBATTERY CHARGER cvrSAN 9 tl[la N 9t3II [•rGM94447 —TO-] 8 7 6 5 4 3 2w I l 8 7 6 5 4 PART NO REVVOLTS WATTS AMPS THERMOSTAT REMOTE SENSE TANK SENSOR THREAD 512E PLUG LENGTH CORD REMARKS TYPESTYLE TEMP RANGE TEMP RANGE "A" CONFlG "B" TYPE 324930 W 120 1800 15 0 IN BLOCK/B 38'/49'C[100'/120 F] 49'/60'C[I20'/140 F] 1/2 NPT FIG 2 1575 [62 01 I 324931 __WL 2J0 2000 8 3 IN BLOCK/B 38'/49'C[100 /120 F1 49D/60'C[120'/t4O PC 1/2 NPT GIG-3 1575 [6 2 01 1 126220 W 120 1000 8 3 IN BLOC K/A 38 /49 C1100 /123 PC 49 /60 C[110 /140 F1 5/8-18 UNF 2A FIG-I 1372 154 01 1 326221 W240 1000 4 2 IN BLOCK/A 38 /49'C[100'/120'F] 49 /60 C[120'/140'F] 5/8-18 UNF 2A FIG-3 1372 [54 O] 1 326222 W 120 1000 8 3 IN HOSE/C 27'/38'C[80 /1006F1 38 /49 C[100 /I10'F1 FIG 1 1372 154 01 1 D 326224 2 240 1000 4 2 IN HOSE/C 27'/38'C[80'/100'F] 38 149 CC 100'/120'FI - FIG-3 1372 (54 01 1 - U 326228 W 120 1500 12 5 IN BLOCK/A 38 149-CE 100-/120-F) 49.160-Cl I20'/140'F1 1/2 NPT FIG-I 1372 [5a O] 1 326229 W 240 1500 6 3 IN BLOCK/A 38/49 1E 100 /120 F] J9 1150 C[120 1140.11 I/2 NPT Flo-3 1372 154 01 'THREAD "A' THREAD "A" 320234 W 120 1800 15 0 IN BLOCK/A 38'/49'C E 100'/I20'F1 49'/60'CE 120'/140 F7 1/2 NPT FIG 2 1575 [62 0] 326235 W 240 2000 8 3 IN BLOCK/A 38'/49'CE 100'/120'F1 J9'/60'C[120'/140 F] 1/2 NPT FIG 3 1575 162 01 1 ST f LE A STYLE B 326247 W I20 1500 12 5 IN BLOCK/A 38'/49 CC 100'/120'1`1 49'/60'C[120 /140'F1 5/8 16 UNF 2A FIG-1 1372 [54 01 1 I11-BLOCK IN-BLOrK THERMOSTAT 3262HERMOSTAT 49 W 240 1500 6 3 IN BLOCK/A 38 /49 ClC[100'1120'F] 49 /60 CC 5,8-18 UNF 2A FIG-3 1372 [54 01 31003 W 120 1500 12 5 IN HOSE/L` 16 127'C(60*/80 F] 38 /49 CC 100'/120 F] FIG-1 1372 154 01 1 352945Y 120 1500 12 5 27'/38'C[80'/100 F1 FIG-1 1524 160 01 2 111-BA3E SENSING UNIT ONLY 3529x6 W 240 1500 6 3 274/384C[804/1004F1 FIG-3 1219 [48 01 2 III-BASE SENSING UNIT ONLY 358311 Y 120 1000 8 3 27'/38'CC80 /100'11 FIG-1 2 III-BASE SENSING UNIT ONLY 358327 W 240 1000 4 2 27.138-C'80 /100-L FIG-3 III-BASE SENSING UNIT ONLY o M23U05 W IIV 1500 15 0 IN BLOLK/D 27 138 C[80 /100 F1 49 /60 C1120 /140 F] 28-1 15 6 IIETRIC FIG-2 762 [30 03 1 COPPER WASHER GM23006 W 240 2000 8 3 IN BLOCK/D 27'/38 C[80'/100'F1 49'/60'C[120'/140'F] 28-1 25 6q METRIC FIG-3 762 [30 01 1 INCLUDED GM24947 W 240 2000 8 3 IN BLOCK/A 38'/49'C[100'/120 I] 49'/60'C[120 /140 F1 4I4 1 5 IIETRIC FIG 3 1575 [62 O] 1 1114148 112G 1800 15 0 IN BLOrK/A 38 /44'C[IOO /120 F1 49 160 C[120 /140 F1 MI4-I 5 METRIC FIG-2 1575 [62 01 GM28585 W 120 1000 8 3 - 27'/38'C[80 /100'F1 FIG I 2 CORD THERMOSTAT [40 /60 F1 THREAD "A" C oM31942 Y I1V IUUU 8 3 IN BLOT-K/A 27'/38 C[80 /100 F] J9'/60 C[I10 1140 F1 1/1 NPT Flo 1 1372 154 01 1 16 [ 633 DIA GM31943 Y 240 1000 4 2 IN BLOCK/A 27'/38'[[80 /100'F] 49'/60 C[120'/140'F3 1/2 NPT FIG 3 1372 154 01 1STYLE C HOSE BARB STYLE D GM62682 Y 120 1000 8 3 27'/38 C[80'/100'F] FIG-4 IN-HOSE IN BLOCK GM75552 AA 120 1800 15 0 27 /38 C[80 /100 F1 FIG-2 2 III-BASE SENSING UNIT ONLY THERMOSTAT THERMOSTAT GM75553 AA 240 2000 8 3 - 27'/38'C[80'/100 F] FIG-3 111-BASE SENSING UNIT ONLY G M839 dV AD I[V IUUV 8 3 - - 16 /27 C[b0'/60 F] - FIV III-BASE SENS -I 1524 [60 O1 2 INC LUDES THEING kUNM06IT ONLY TAT TEMPERATURE DECAL 111-BASE SENSING UNIT ONLY GM83991 AB 120 1500 12 5 - - 16'/27*C[60'/80'F1 FIG-1 1219 [48 01 2 INCLUDES THERMOSTAT TERMINATE EACH LEAD WITH TEMPEPAT URE DECAL A I/4 INCH INSULATED GM96436 - ❑ 110 500 4 2 - 27'/38 CC80'/100'17 FIG-I III-BASE SENSING UNIT ONLY LEADS TO BE LABELED FEMALE PUSH-011 TEPMI NAL WITH WIRE MARKERS BY OM95437 - ❑ 240 500 2 - 27'/36'C[RO'/100'1] - FIG-3 III-BASE SENSING UNIT ONLY SUPPLIER, LABEL THIS IS AN MANUAL TABLE "N" "ri" 8 "LI HOSE RARE 16 [ 633 D NOSE 2 PLACES OUTLET 8 e THERMOSTAT TEMPERATECkL URE CDR? LENGTH— LCCATION 1219 [4d] PLACE PART NUMBER ON loz 0p p051 SITE S1 DE OF INLET AND ABOVE MO UN TINE RING p PLUG CONFIGURATION Fal ILEI 108 0 ORD LENGTH 120 V IS A 120 V 20 A 240 V IS A 120 V IS A [J 257 254 [10] 1372 (541 OVERALL NEMA 5-ISP NEMA 5-20P NEMA 6-ISP jL CORD LE No TH FIGURE I FIGURE 2 FIGURE 3 FIGURE 4 PLUG CONFIGURATION TYPE 2 CORD TIPE I COPD VALUES IN [ 1 ARE ENGLISH EOUIVALEIITS ❑ INDICATES PART NUMBERS AFFECTED BY LATEST REVISION Q _ 1219 [481 OVERALL AT a'L"111 o. .I.e oe os s'o. i�„N KORLER CQ METRIC PROE 1. CORD LENGTH 109 BI 11 32 B2z01(MP SW e111eti0 IC BIV 3303111 uv5 "B LENGTH TO THERMOSTnT sA'W4s Ps s) A TYPE STYLE A1Ps 1 BiasE WPSv833 zW a:a, si�f1 6 4 10 25] 4NB,98BANPS 4 3 YAI:a t IO d)]5291 sS l 1531 vA,1219 3131 4 HOLES REVISION BL OCh IIIDICATES REVISION LEVEL OF DRAWING " G1839BO C 1521 WAS I �a DWO,FIHEATER,�r BLOCK NOT PART REVIS1011 SEE PART REVISION LEVEL GEN IND AF ; 6115137 ADDED zC)9r19e)11B A, z2 PART NUMBER FVR LUkRENi PART kEVISION LE/EL sa a 11 a 326220-CMP OD 8 7 6 5 4 3 2N" 8 7 18 5 4 3 1 2 1 KG NUMBER BSE ORP REL 1 ffEL 2 OEM 3 REM 4 12W , VIEW MODEL GY75555-NA1 152845 asuD 00062(233 FF)26450 0002(4 67 FT) too/725/150 JD 60WW/xF.TIER I - �® GM75555-KA2 152848 X-312-35(REF) X-312-49(REF) E/F 135/150/180 JO BOBBNF.TIER II GM75555-K*' G1175SS3-KB 552945 28450 00062(1 21 FT)25150 00062(433 FO _ E/G 0/0/80 JD 4045W.TIER I G1U5555-NA4 352948 X-312-4(REF) X-012-57(REF) 50/60/80/100 JD 40451F/HF.TIER II CM75555-KA5 Cw 25450 00062(2.33 Fn 25450 00062(7.51 FT) X-211-1 1BO/200 JD SO BHF.TIER U.III GY755L'-NAB G1f7 %-312-l5(REQ X-312-5(liEF) GM22991 H 125/150 JD BOB—TOR IU 0 D P9 f III I Ci c Iljl � o I I NOTE POSIION HOSE IN CLAMP SO HOSE 06 NOT KINK. C oCo O } 279047 Li 16 N ROUIE BIIXK m HIMI�� Y 1 1 U o maoF°1 K"a°�aM W e 1 0 e / VIEW E w9m- 0 i) 1 MsaT-0so20-s0(2) 326219 1 w125C-08-80(2) 27OD47 Y933-08020-60 2) M6923-08-80 2) N8923 06-80(2) 326219 N12y�-0g_g0 2) M933-06020-0(2) - D Y9Y3.1-0902(Z) 1 Y125A OB-08(2)2) N6927-08-0 ) M6923-05-0(2) B 279047 M8823-08-0 2) M6923-06-0(2) VIEW F VIEW G VIEW H ENGINE BLOCK ENGINE NOTE: 2x77 qqyy33 BLOCK FOR PROPER HARDWARE ASSEMBLY METHOD. 275682 %i2B-10(2) USE C-585 AS A GU0)FLNE 227842 X-sg2-1 6�y'(`J — X-428-10(2) %-582-1 O X-421(2) A 2 2 s IMETRIC CAD FILE a VIEW A—A 3 VIEW C—C x-sex-1 VIEW B—B VIEW D—DEr �ca C..W—� BLOCK HEATER KITS L DWG ASSY l 1800-2000W.120Y/240V BLOCK HEATER 4013Ti SBBHF JBL DEERE Gw75555 �D 8 7 6 5 4 I Y I 81 7 1 6 1 5 4 1 3 2 SUPPLIER FRAME SIZE A B C D I E F G HOLE H J K L M N P R S T STYLE ..n Lo-a eo.a o wie w�e9 OM k 02M 2 POLE 303 301 297 2 23 644 363 219 4 - 75 425 218 - - 175 88 250 1 25 02L J POLE 303 391 297 2 2J Edd 363 219 2 1 50 75 425 218 175 BB 250 1 25 }g1e ffA rmm�n�mw mw ieaw 4�i.A vnc a avrt imm Pmal 04L-IAL LAP 406 584 598 299 1100 614 250 2 200 I OD 925 399 306 153 398 199 e-m-0�mAww�wemmw m.8m en SQUARE D FAL 316 415 445 223 600 394 219 2 ISO 75 513 237 - - 175 BB 2 53 1 27 KAL.KAP 3 BB 475 448 224 8 00 400 250 2 1 50 75 713 356 175 88 253 127 - NA wa e m o a mm MAP.MAL 2 k 3 POLE 453 655 896 448 14 OD 790 250 2 3DO 150 1069 445 375 186 400 2 D PAF,PCF,PXF 035 1047 1200 6 OD 2010 625 28 X 2 12 75 638 1025 5 12 D DO 433 651 551 275 1338 669 23 2 177 88 787 393 248 124 456 153 D NO 344 436 412 206 640 271 20 5 35 18 492 295 138 69 320 160 JD 344 50D 412 206 752 327 7B 5 35 18 492 295 136 69 320 160 MD(3 PO269 655 2 135 488 TED-TEB 33B 631 2 138 488 GEN ELECTRIC TFJ 406 1012 2 138 775 TJJ-TJK-TJD 406 1012 2 275 775 TOO 2 Po 269 656 4 138 458 EHB -EHD-EB -FOB 338 412 412 205 600 363 250 2 13B 69 450 163 119 59 296 59 CA 3 POLE 269 412 650 2 138 494 CA 2 POLE 269 412 650 4 494 - - CA OK 406 495 549 275 1012 525 250 2 172 86 844 352 263 131 375 83 WESTINGHOUSE LB -K0-KDB 406 495 549 275 1012 525 250 2 172 86 844 352 - - 263 1 31 3 75 83 JB -JD-JD3 406 495 413 206 1000 472 250 2 IJB 69 725 317 156 78 394 292 LC BOO-Lp 406 5 ED 825 413 1075 561 250 2 275 1 38 953 448 344 172 328 1 33 MC 406 825 1800 2 275 1475 INC 550 825 160D 2 1 275 1475 PC 906 1206 2212 2 403 1984 C CE106N 394 504 413 205 504 252 219 1 138 69 154 177 183 92 335 1 68 C CF25GN 453 571 551 278 1011 431 219 2 177 89 709 429 2 D 100 335 120 CJ40ON 453 573 620 310 1259 649 219 2 207 104 945 453 291 146 4D2 181 MERLINCERIN CJ600N 453 673 620 310 1259 549 219 2 2.07 104 945 453 - - 291 145 4D2 181 (U L) CODON 453 677 825 413 1574 870 297 3 275 136 944 409 787 256 291 145 409 145 CK120ON 453 677 828 413 1574 870 297 J 275 138 944 409 787 255 291 145 409 145 CM16ODHE 1074 1775 1645 823 1592 1042 tOB 2 1535 768 944 275 905 263 757 335 CM2000HE 1074 1775 1645 823 1692 1042 406 2 1535 768 944 275 905 263 767 335 CM25ODHE 1074 1775 1695 823 1692 1042 406 2 1535 768 944 275 905 263 767 335 C1O1N 394 504 413 206 504 252 219 1 138 69 354 177 183 92 335 I68 C161N 453 548 413 207 610 309 219 2 138 69 472 $394 - 197 98 347 1]3 C25ON 453 571 551 276 1011 392 219 2 177 89 709 2DO 1DO 335 I60 "DIN 453 673 620 110 1259 649 219 2 207 104 945 291 146 4D2 201 CWON 453 673 620 310 1259 649 219 2 207 104 945 291 145 402 201 CBOIN 453 677 826 413 1574 870 297 3 275 138 944 255 681 341 411 2D6 MERLIN CERIN CIUUIN 453 677 826 413 1574 070 297 3 275 138 944 258 651 341 411 2D6 (IEC) C1251N 453 677 826 413 1574 870 297 3 275 136 944 255 651 341 411 206 CM1600 1074 1]]5 1645 823 1692 1042 406 2 1535 768 944 905 263 767 335 B CM2000 1074 1775 1645 823 1692 1042 406 2 15M 768 944 - 905 263 767 3 35 B CM2500 1074 1775 18 45 823 1692 1042 408 2 15M 768 944 9 D5 263 7 67 3 35 N5100N NSi6ON 339 43] 413 207 634 317 250 5 138 89 492 114 57 299 114 NS25ON 3 39 4 96 4 13 2 07 6 34 3 17 250 5 1 35 69 4 92 1 14 5] 2 99 1.14 NS400N NS6]ON d 33 6 61 551 276 1004 5 D2 250 2 1 77 89 ]B7 268 1 24 457 1 1 63 C t OF BREAKER �{II HANDLE CUTOUT SIOE�PANEL)� D J�� i X OF OG TR i_i i � A I L OF 81-- t OF BREAKER l OF BREAKER N t OF BREAKER t OF BRHANDLE A HANDLE HANDLE HANDLE HANDLE M STYLE 1 STYLE 2 STYLE 3 STYLE 4 STYLE 5 8--- t OF BREAKER HOLE STYLES DIMENSION PRINT HANDLE , ADV-5912 D B 7 6 5 4 3 2 1 8 7 6 5 4 3 CONNECTION TYPE MAGNETIC TRIP ONLY PART IMTRIP SQUARE D PART NO RLV DESCRIPTION AMPS °44B080 VVAAC POLES RATING FULL LOkA AD ADJUSTABLE LBs� LOAD TYPE AMPS TRIP RANGE PART NO GM47475-15 C BREAKER, CIRCUIT ISA HDL 18 AL150HD LUGS ALI50HD LUGS 3 80% THERMAL MAGNETIC HDL360I5 CM4747517 D BREAKER, CIRCUIT ISA HDP 15 18 TERMINAL NUTS AL150HD LUGS 3 80% THERMAL MAGNETIC HDP360[5TX GM47475-18 D BREAKER CIRCUIT 15A HDP $8 TERMINAL NUTS CU150 HD LUGS 3 IOD% THERMAL MAGNETIC HDP36015CTX GM47475 9 C BREAKER fIRCUIT 20A HDL 18 ALISVHD LUGS AL 50HD LUGS 3 80% THERMAL MAGNETIC HDL36020 D OM4747619 D BREAKER, CIRCUIT 20A HDP 20 18 TERMINAL NUTS AL150HD LUGS 3 80% THERMAL MAGNETIC HDF360ZOTX D GM47475-20 D BREAKER, CIRCUIT 20A HDP IS TERMINAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP36020CTX GM4747510 C BREAKER CIRCUIT 25A HDL 18 AL150HD LUGS AL150 HD LUGS 3 80% THERMAL MAGNETIC HDL36025 GM47475 21 D BREAKER, CIRIUIT 25A HDP 25 IB TERMINAL NUTS AL150HD LUGS 3 80% THERMAL MAGNETIC HDP36025TX GM47475-22 D BREAKER CIRCUIT 25A HDP 18 TERMINAL NUTS CU150 HD LUGS 3 100% THERMAL MAGNETIC HDP36025CTX I OM4747511 C BREAKER. CIRCUIT 30A HDL 18 ALt50HD LUGS AL150 HD LAGS 3 80% THERMAL MAGNETIC HDL36030 GM47476.23 D BREAKER, CIRCUIT 30A HDP 30 18 TERMINAL NUTS AL150HD LUGS 3 30% THERMAL MAGNETIC - - HDP36030TX GM47475.24 D BREAKER CIRCUIT 30A HDP 18 TERMINAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP36030LTX CM47475-25 D BREAKER CIRCUIT 30A HJP 65 TERMINAL NUTS AL150ND LUGS 3 MAGNETIC ONLY 1 5-25 9 325 HJP36030M71TX GM47475 12 C BREAKER CIRCUIT 35A HDL 18 AL15o141)LUGS AL150HD LUGS 3 80% THERMAL MAGNETIC HDL36035 GM47475 26 D BREAKER CIRCUIT 35A HOP 35 18 TERMINAL NUTS AL150HD LUGS 3 80% THERMAL MAGNETIC HDP36035TX GM47475 27 D BREAKER, CIRCUIT 35A HDP 18 TE RAI I N AL eN UT CU150HD LUGS 3 100% THERMAL MAGNETIC HDP36035LTX c OM474751 C BREAKER, CIRCUIT 40A HDL 18 AL150HD LUGS AL150HD LUGS 3 801 THERMAL MAGNETIC HDL 36040 C GM47475 28 D BREAKER CIRCUIT 40A HDP 40 18 TERMINAL NUTS AL150HD LUGS ; 801 THERMAL MAGNETIC HDP36040TX GM47475 29 D BREAKER CIRCUIT 40A HOP 18 TERMINAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP36040CTX GM47475-13 C BREAKER CIRCUIT 45A HDL 18 AL 1 50H LUGS AL150HD LUGS 3 80% THERMAL MAGNETIC HDL3045 GM47475.30 D BREAKER. CIRCUIT 45A HDP 45 18 TERMINAL NUTS AL150HD LUGS 3 80% THERMAL MAGNETIC HDP36045TX GM47475.31 D BREAKER CIRCUIT 45A HDP I8 TERMINAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP s6045C TX GM4747544 C BREAKER CIRCUIT SOA HDL 18 AL1 SUHD LUGS AL 150HD LUGS 3 80% THERMAL MAGNETIC HDL3ED50 GM4747532 D BREAKER CIRCUIT SOA HDP 18 TERMINAL NUTS AL 1 50H LUGS 3 80% THERMAL MAGNETIC - HDP36050TX OM47475-33 D BREAKER CIRCUIT 5 0 A HDP SO 18 TERMINAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP36050CTX CM4747534 D BREAKER, CIRC,U IT 50A HIP 65 TERMINAL NUTS AL150HO LUGS 3 MAGNETIC ONLY 14-42 84-546 HJP 36050M 72TX GM474752 C BREAKER CIRCUIT 60A HDL 18 AL I59HD LUGS AL 150HD LUGS 3 80% THERMAL MAGNETIC HDL36060 OM47475-35 D BREAKER CIRCUIT 60A HDP 18 TERMINAL NUTS AL 150HD LUGS 3 80% THERMAL MAGNETIC HDP3606DTX GM4747S 38 D BREAKER CIRCUIT 60A HDP 18 TERMINAL NUTS AL ISORG LUGS 3 100% THERMAL MAGNETIC HDP36060CTX GM4747553 BREAKER, CIRCUIT 60A HDP 18 TERMINAL NUT) AL150HD LUGS 3 80% MICROLOGIC 3 2 LI HDP 360'003,%TX 8 GM47475-54 - BREAKER CIRCUIT 60A HDP 18 TERMINAL NUTS AL ISORG LUGS 3 60% MICROLOGIC J 2S LSI - HDP36060U33XTX B GM4747S55 - BREAKER, CIRCUIT 60A HDP 18 TERMINAL NUTS AL150HD LUGS 3 80% MICROLOGIC 6 2A LSIG HDP 36060044%T% GM47475-56 BREAKER CIRCUIT 60A HDP 18 TERMINAL NUTS CU150HD LUGS 3 IDA% MICROLOGIC 3 2 LI HDP36060CU 31%TX GM47476.57 - BREAKER CIRCUIT 60A HOP co IS TERAfINAL NU TB CUISOHD LUGS 3 100% MICROLOGIC 3 2S LSI HDP36060CU33XTX GM47475 SO BREAKER CIRCUIT 60A HDP 18 TERMINAL NUTS CU15ORD LUGS 3 IOD% MICROLOGIC 6 zA LSIG HDP36060CU44XTX GM47475 59 BREAKER CIRCUIT 60A HGP 35 TERMINAL NUTS AL150HD LUGS 3 8 %% MICROLOG IC 3 2 LI HGP36060U31XTX GM47475 60 - BREAKER, CIRCUIT 60A HGP 35 TERMINAL NUTS AL150 HD LUGS 3 80% MICROLOGIC 3 2S LSI HGP36060U33XTX GM47475 fit BREAKER CIRCUIT 60A HGP 35 TERMINAL NUTS ALI 50HD LUGS 3 RO% MICROLOGIC 6 2A LSIG HGP36060U44XT% OM4747562 - BREAKER CIRCUIT 60A HGP 35 TERMINAL NUTS CU150HD LUGS 3 100% MICROLOGIC 3 2 LI HGP36060C U31XTk 0 4747563 - BREAKER. CIRCUIT 60A HGP 35 TERMINAL NUTS 1U150HD LUGS 3 100% MIIROLOGIC J GS LSI HG Ps6060LU3sXT% GM47475-64 BREAKER CIRCUIT 60A HGP 35 TERMINAL NUTS CUISOHD LUGS 3 100% MICROLOGIC 6 2A LSIG HGP360600044XTX GM4747&3 C BREAKER CIRCUIT 70A HDL IB AL150HD LUGS AL150HD LUGS 3 801 THERMAL MAGNETIC HDL 36010 GM47475 37 D BREAKER CIRCUIT 70A HDP 70 IS TERMINAL NUTS AL 1 50H LUGS 3 80% THERMAL MAGNETIC HDP3E070TX GM4747538 D BREF KE R, CIRCUIT 10A HDP IB ER NAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP36070CTX KOHLER PART NUMBER TO BE CLEARLI VISIBLE ON DENOTES A CRITICAL CNARACTERISTI�- CIRCUIT BREAKER AND ON INDIVIDUAL PALhAG ING ®THAT MUST BE ADDRESSED IN THE ❑ IIID ICA TES PAPT NUMBERS AFFECTED B. LwTEST DRA'VING REVISION CON�CTION CHART PRODUCTION CONTROL PLAN ¢ [ ".Losse a 1E 1.1 r s.oe ra ai .u... METRIC PR6E TOTAL QUANTITY OF CR IT ICAC REI a 11(HIlD e7 Gkeiei5D15 ADDED[ IIODSe3i7t01Y RD47 KOHLERCQ CONVECTION TYPE CONNECTION,PER PHASEI TORQUE CHARACTERISTICS ON THIS DRAWING = 0 1— UPDATED G1e74741 C . . [RA xID 1-111A AL ISOHD LUGS fl) Y14-b 10 AWG 5 Nm 150 IN-LB] ©DENOTES A M4JOR CHARACTERISTIC o 64i1D(BUS)yGueie 7s is i Pul[5 u5J Gna ie]517r c':o lv.. AL150HD LUGS III 4d-3/U AWG 14 Nm[120 IN-LB] TNAi MUST BE ADDRESSED IN sx F[r z�DD[o(sox+7 lsl CU 150HD LUG (11 N 14-1AD AWG THE PRODUCTION CONTROL PLAN E e 'xR 17-sz Foo3 AooGN4 lD el Gue7a7s 54 rxau Gp„..r. s .r DSY DWG,ECIRCUIT S[BREAKER S "'UI CU 90°C WIRE ONLY) I4 Nm 1120 IN-LBJ TOTAL QUANTITY OF MAJOR 6+ADDED 7.175 eur r..5 Gue 7e75 - so io�z.e CHARACTERISTICS ON THIS DRAWING = 0 SQUARE G H-FR AIIE (.ii e5.D1 usp•'•cv�SD TERMINAL HUTS (1) M6 9-10 2 Nm 180-90 IN-LBJ 6 00V z crizi7Gnl s is os GM47475-CMP 1aD4 8 7 6 5 4 Dx 2,• 8 7 6 5 4 3 2 PART INTERRUPT CONNECTION TYPE TRIP MAGNETIC TRIP ONLY SQUARE 0 PART N0. REV DESCRIPTION AMPS kA W80 VAC LINE LOAD POLES RATING TYPE FULL LOAD ADJUSTABLE PART N0. AMPS TRIP RANGE GM47475-4 L BREAKER CIRCUIT IDA HDL In AL15OHD LUG) ALI5UHD LUGS 3 6U1 THERMAL MAGNETIC HDL5608u GM47476-39 D BREAKER CIPCUIT BOA HDP 80 18 TERMINAL NUTS AL150HO LUGS 3 801 THERMAL MAGNETIC HDP36080TX GM4747640 D BREAKER, CIPCUIT 80A HDP 18 TERMINAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP3608OCTX CM47475-5 C BREAKER, CIPCUIT 90A HDL 18 AL15OHD LUGS AL150 HD LUGS 3 801 THERMAL MAGNETIC HDL36090 OM4747541 D BREAKER. CIRCUIT 90A HDP 91 1, TERMINAL NUTS AL15U11D LUGS 3 6U% THERMAL MAGNETIC HDP56090TX ' OM4747542 D BREAKER CIPCUIT 90A HDP 1 18 TERMINAL NUTS CU150HD LUGS 3 1001 THERMAL MAGNETIC HDP3609OCTX GM47475-6 C BREAKER CIRCUIT $ODA HDL 16 AL150HD LUGS AL ISDHD LUGS 3 8D% THERMAL 14AGNETIC HDL36100 OM4747543 D BREAKER CIRCUIT IOOA HDP 18 TERMINAL NUTS ALISOHD LUGS 3 80% THERMAL MAGNETIC HDP76100TX GM4747544 D BREAKER, CIRCUIT 100A HDP ffi MINAL NUTS CU15OHD LUGS 3 100% THERMAL MAGNETIC HDP3610OCTX OM4747545 D BREANER CIPCUIT 'DOA HJP MINAL NUTS AL 150HD LUGS 3 MAGNETIC ONLY 30 80 180-1040 HJP361DOM73TX GM47475.65 BREAKER. CIPCUIT IBOA HDP MINAL NUTS AL15OHD LUGS 3 80% MICROLOGIC 3 2 LI HDP36100031XT% GM47475-BB BRE ANEfl, rIPCUIi IOOA NDP MINAL NUT> AL ISOHG LUGS 3 BOX MICftOLOGI: 3 25 L51 HDP35100033%i% GM47476.67 BREAKER CIPCUIT IODA HDP MINAL NUTS AL'50HD LUGS 3 80% MICROLOGIC 6 2A LSIG HDP36100044%TX GM4747668 BREAKER CIPCUIT IBOA HDP MINAL NUTS CUI 5OHD LUGS 3 100% MICROLOGIC 3 2 L' - HDP36100CU3'XT% GM47475-69 BREAKER CIITCH IT IODA HDP 00INAL NUTS CU150HD LUGS 3 1001 MICROLOGIC 3 2S LSI HDP36100CU33%T% OM47475-70 BREAKER, CIPCUIT IOOA HDP INAL NUTS CUI 5OHD LUGS 100% MICROLOGIC 6 2A LSIG NDP361OOCU4fXT% GM4747S71 - BREANER CIPrUIi IOOA HGP INAL NUT) ALI SOHG LUGB 3 b0% MICNULUGIC 3 2 LI HGP3bI00UJI%T% OM47476-72 BREAKER, CIPCUIT IOOA HGP MINAL NUTS ALI SOHO LUGS 801 MICROLOGIC S LSI HGP36100033XTX OM47475-73 - BREAKER, CIPCUIT IOOA HGP 35 TERMINAL NUTS AL15OHD LUGS 3 80% MICROLOGIC 6 2A LSIG HGP36100044XTX - C GM47475.74 BREAKER, CIRCUIT IOOA HGP 35 TERMINAL NUTS CU15OHD LUGS 3 100% MICROLOGIC 3 2 LI - HGP161 OOCU31XTX C GM47475.75 BREAKER, CIRCUIT IOOA HGP35 TERMINAL NUTS CU150HD LUGS 1001 MICROTXLOGIC 3 2S LSI HGP36I000U33k OM47476-76 - BREAKER, CIRCUIT 'ODA HGP 35 TERMINAL NUT) CUI5UHD LUGS 3 100% MICROLOGIC b 2A LSIG HGPS6,IOUCU44XTX GM47475-1 D BREAKER, CIPCUIT IIOA HDP19 TERMINAL NUTS AL15OHD LUGS 3 80% THERMAL MAGNETIC - HDP361 IOTX GM4747552 D BREAKER r'Rr UIT IIOA HDP 110 18 TERMINAL NUTS CU150HD LUGS 3 1001 THERMAL MAGNETIC HDP361 IOCTX OM47475-7 - BREAKER, CIRCUIT 125A HDL Ie AL I5OHD LUGS AL I50HD LUGS I NUT THERMAL MAGNETIC HDL.56125 OM47475-16 D BREAKER CIPCUIT 125A HDP 18 TERMINAL NUTS CU150HD LUGS 2 100% THERMAL MAGNETIC - HDP26125CTX OM4747548 D BREAKER CIPCUIT 125A NDP 125 18 TERMINAL NUTS AL150HD LUGS 3 SO% THERMAL MAGNETIC HDP36125TX GM4747547 D BREAKER CIRCUIT 125A HDP 18 TERMINAL NUTS CUI50HD LUGS 3 100%I THERMAL 14AGNETIC HDP36125CTX OM47475-8 C BREAKER CIPCUIT I50A HDL 18 AL15OHD LUGS AL150 HD LUGS 3 801 THERMAL MAGNETIC HDL36150 OM4747548 D BREAKER CIPCUIT 150A HDP 18 TERMINAL NUTS AL150HD LUGS 3 801 THERMAL MAGNETIC HDP16150TX CM4747549 D BREAKER, CIPCUIT 150A HDP 18 TERMINAL NUTS CU150HD LUGS 3 100% THERMAL MAGNETIC HDP3615OCTX SM47475-50D BREAKER rIRCUIi '50A HJP 65 TERMINAL NUTS ALI5OHD LUGS MAGNETIC ONLI 58-130 348-1690 HJP3615OM74TX GM47475-77 - BREAKER CIPCUIT '50A HDP 18 TERMINAL NUTS AL15OHD LUGS 3 80% MICROLOGIC 3 2 LI HDP3615OU31%TX 6 GM4747578 BREAKER, CIPCUIT I 50 HDP 18 TERMINAL NUTS AL150HD LUGS 3 BUZMICROLOGIC 3 2S LSI - HDP3615OU3JXTX- B GM47476-79 BREAKER CIPCUIT '50A HDP 18 TERMINAL NUTS AL150HD LUGS 3 8OY MICROLOGIC 6 2A LSIG HDP361 50IJ44XTX GM47475.80 BREAKER, CIRCUIT 150A HDP 18 TERMINAL NUTS CUT 5OHD LUGS 3 OOi MICROLOGIC 3 2 LI HDP36150CU31XTX GM47475-81 BREAKER, CIRCUIT I50A HDP 150 la TERMINAL NUTS CU15OHD LUGS 3 100% MICROLOGIC 3 2S LSI HDP36'S0CU33%TX GM47476-82 BREAKER CIRCUIT 150A HDP 18 TERMINAL NUTS CU150HD LUGS 3 100% MICROLOG;C t 2A LSIG HDP3GISOCU44%Tk GM47475.83 BREAKER, CIRCUIT 150A HGP 35 TERMINAL NUTS AL'50HG LUGS 3 1 80% 1 MICROLOGIC 3_2 LI HGP3615OU31XTX 0M47475-84 - BREAKER CIRCUIT 15 1A HGP 35 TERMINAL NUTS AL15OHD LUGS 3 601 M'CROLOG I: 3 2S LSI HGP1615OU33XT% GM47476-85 BREAKER. CIPCUIT II'A HGP 35 TERMINAL NUTS AL15OHD LUGS 80i MIC ROLOGIC C 2A LSIG HGP3G150U44XTX GM47476-86 BREAKER, CIpr UIT ISI HGP 35 TERMINAL NUTS CUI 5UHD LUGS 3 IVU% MICROLOGIC 5 2 LI HGPJb150CU51XTX GM47476.87 - BREAKER CIPCUIT ISOA HGP 35 TERMINAL NUTS CUI SO ND LUGS 3 IOOZ MICROL OGIC 3 S LSI - NGP 3615OCU33%Tk GM4747588 BpEAKEfl CIRCUIT ISOA HGP 35 TERMINAL NUTS CUI SOHD LUGS 3 IOOI MICROLOGIE. 6 2A LSIG HGP36150CU44XTX e GM47475-89 ❑ BREAKER C1Rr UlT 150A NDP 'A TERMINAL NUTS CUI SDHD LUGS 2 1003 THERMAL MAGNETIC HDP26150C T% ❑ INDICATES PART NUMBERS AFFECTED BY LATEST DRAHING REVISION h DOV 1D61 SHEET ADDED E-4 151 .aD11 """ KOHLERCQ METRIC PROS I GM47475H89 ADDED D[ 1756161 11 TDDH <'x a dir DE DWG,TCIRCUIT 66 BREAKER SQUARE D H-FRAME toov MSDASGM47475-CMP 7�D 8 7 6 5 4 3 ,2 8 7 6 5 4 3 2 D p 104 7 69 ] 38 0 27 0 LINE SIDE 110 8 38 9 27 0 LINE SIDE 110 8 8 10 (21 S 10 (2) O O (D---- O i1 p 0 0 0 0 0 34 9 35 0 87 4 i4 9 87 4 LOAD SIDE LOAD SIDE Pf]I F gRFGKFq 2 POI F ggFLNFR ❑ INDICATES PART NUMBERS AFFECTED BY LATEST DRAVING REVISION E DI}EI2 5X[[1 3 1IDEI,GFOYF iAYA YOV[D fAOu Sx[[TY 2s rt..v KOHLER CQ METRIO PRO E IS SEf SxF[i i[Ci12]1— DDH: is:v sILI 111"T, A[�IDWG,�fCIRCUIT SI BREAKER SQUARE D H-FRAME s15 43-2 1 D s 600v sD' ��1 W 25GM47475•CMP 8 7 6 5 4 3 2�„ I 1 A 6 1 7 1 6 5 { 1 3 1 2 1 1 SQUARE-D UL PMT MAX SHUNT OTHER MOOR VENDOR PART NO PMT NO NUMBER TRIP FFATIIf✓tS NUMBER RLV AMPS VOLT POLES FRAME OF SEM ONLY OF SERV ONLY REMARKS RAZING SHUNT TRIP SHUNT TRP X-6104-186 EN 40 800 3 FAL NONE NONE FAL-36040 - - - X-6304-184 IN 70 600 3 FAL 12V DC NONE FAL-36070-1039 FACTORY INSTALLED ONLY - - X-6301-153 EN 70 600 3 FAL 1N M AIARN SW FAL78070-2218 FACTORY INSTALLED ONLY - - %-6504-178 70 600 3 FAL 24V Be ALARM SW GAL-36070-2203 FACTORY INSTALLED ONLY X-6304-51 EN FAL NONE NONE FAL-36080 -%-&V4-52 EN 80 FAL 12V OC NONE FAL-3 -1039 FACTORY INSTALLED ONLY - - X-6304-53 EN fi00 3 FAL 24V DC NONE FAL-36050-1027 FACTORY INSTALLED ONLY - - X-6304-151 EN FAL 12V OC ALARM SW FAL760W-2216 FACTORY INSTALLED ONLY X-6304-54 EN GALNONE NONE FAL-36090 - - X-6704-55 EN FAL 1ZV DC NONE FAL-38030-1039 FACTORY WED - - X-8304-56 EN 90 BOO 3 FAL 2W DC NONE FAL75090-35090FACTORY INSTALLED ONLY - - X-6304-134 EN FAL 12V DC MK SW FAL76090-1393 FACTORY INSTALLED ONLY - - X-6304-135 EN FAL 24V OC AUK SW FAL-36090-1386 FACTORY INSTALLED ONLY X-6304-57 ENFAL NONE NONE FAL76100 - - X-6304-58 IN FAL 12V DC NONE FAL-36100-1039 FACTORY INSTALLED ONLY - - X-6304-59 EN 100 600 3 FAL 24V DC NONE FAL-36;00 1027 FACTORY INSTALLED ONLY - - X-6304-11 EN FAL 12V DC AUK SW FAL-36 100-1393 FACTORY INSTALLED ONLY - - C X-8304-152 EN FAL IN DC ALARM SW FN.-36100-2216 FACTORY WALLED ONLY - - C %-8304-159 EN FAL 2W OC ALARM SW FAL78100-2203 FACTORY INSTALLED ONLY X-63D4-B EN WL NONE NONE KAL-3612563 - - X- 04-9 EN NAL 12V DC NONE KAL-76125-1039 FACTORY INSTALLED ONLY - - X-8304-19 EN KAL IN DC AUX SW KN.-38125-1393 FACTORY[WALLED ONLY X-6104-81 EN 125 600 3KAP NONE NONE KAP-36125 - LOAD SDE LLCS ONLY x- h62 IN KAP IN DC NONE KM-36125-1039 FACTORY INSTALLED ONLY - LOAD SDE LUGS ONLY X-8304-53 EN IAP 24V DC NONE KM-36125-1027 FACTORY WALLED ONLY - LOM SDE LUGS ONLY X-6304-64 IN KAL 24V DC NONE KAL-38125-1027 FACTORY WALLED ONLY - - X-8304-154 IN KAL IN DC ALARM SW KAL-38125-2218 FACTORY INSTALLED ONLY - - X-6304-160 IN KM 24V DC ALK SW KM-36125-1386 FACTORY(STALLED ONLY - LOAD SIDE LUGS ONLY X-6304-181 EN I KM IN DC MX SW KAP-36125-1393 FACTORY WALLED ONLY LOM SIDE LUGS ONLY EN N - D - - - X-786-48 EN 800 2 KAL NONE NONE KAL.-20150 - X-6304-10 EN 800 3 KAL IN DC NONE KAL-36150-1039 FACTORY WSdUED ONLY - - X-6304-11 EN 6DO 3 KAL NO NONE KAL-36150 - - X-6304-65 EN 150 am 3 NAP NONE NONE KAP-36150 - - LOAD SIDE LUGS ONLY B X-8304-88 EN 600 3 KAP 12V DC NONE NPP-36150-1039 FACTORY WALLED ONLY - LOAD SDE LUGS ONLY B X-6304-67 IN 600 3 KM 24V DC NONE KM-36150-1027 FACTORY INSTALLED ONLY - LOAD SIDE LUGS ONLY X-6304-88 IN 800 3 KAL 24V DC NONE KAL-38150-1027 FACTORY INSTALLED ONLY - - X-6304-162 IN 600 3 KAL 24V DC ALARM SW KAL-36150-2203 FACTORY INSTALLED ONLY - - NOTL %-8304-180 EN 800 J KAL IN NO E ALARM NAL02L-31-2218 FACTORY INSTALLED ONLY - - 1)UNLESS OTHERWISE SPECIFIED. X-63D4-1 EN 240 J 02L NONE NONE 021-3175 - - X-6304-12 EN 600 3 KAL IN NO OC NONE NILM-26-1049 FACTORY INSTALLED ONLY - _ ALL BREAKERS N TO E SUPPLIED X-788-41 EN 800 2 KAL NONE NONE NAL-28173 - _ WITH(AAD AND UNE TERMINALS X-6304-24 EN 600 3 KAL 12V DC ALX SW KAL76175-1393 FACTORY INSTALLED ONLY - _ SUITABLE FOR CURRENT RATING X-6304-23 EN 600 3 KAL 24V DC AUX SW KAL-36 75-1386 FACTORY WALLED ONLY - _ OF THE BREAKER X-830/-69 IN eDO 3 KM NONE NONE KM-36175 - - LOM SIDE LUGS ONLY 2)FOR BREAKER DIMS SEE ADV-5912 %-6304-70 IN 175 wo 3 KM IN OC NONE NAP 36175-1039 FACTORY WALLED ONLY - LOAD SI LUGS ONLY IA X-6304-71 EN Soo 3 P 24V DC NONE KM76175-1027 FACTORY WALLED ONLY - LOAD SIDE LUGS ONLY 3)ALL 3 POLE BREAKERS MUST BE MARKED X-6704-72 EN 600 3 Ku. NONE NONE KAL-36175 - - -UL USFED FOR USE ON SINGLE. X-8304-73 EN 600 3 KAL. 24V DC NONE KAL-36175-1027 FACTORY WSTAUED ONLY - - AND TWO PHASE APPLICATIONS. 63 X- 04-158 EN 600 3 KAL 12V DC MARY SW. KAP-36175-2216 FACTORY INSTALLED ONLY - - X-6304-166 EN Bao 3 KAL 24V DC ALARM SIN I KAL--38175-2203 FACTORY INSTALIID ONLY - - 4)KOHLER PART i TO BE CLEARLY VISIBLE X-6104-13 EN Sao KAL NONE NONE NAL_MDO - - ON CIRCUIT BREAKER AN ON A X-6304-14 0.l 60VL 12V 0 LGC NONE KAL-36200-1039 FACTORY ISTALLED ONLY Boo IA - - INDIVIDUAL PACKAGING A X_aM4-21 EN L IN DC MX SW KAL-MOO FACTORY INSTALLED ONLY - - X-6304-22 EN 800 KAL 24V DC MX SW NGL-36200-1388 FACTORY INSTALLED ONLY - - X-6304-29 EN 200 240 3 02M NONE NONE 02M2200MT - - X-6304-74 EN 600 WAP NONE NONE KM-36200 - - LOAD IN LLIGS ONLY X-8304-75 IN 800 WAP Iv DC NONE KPP-362D0-1059 FACIDRY INSTALLED ONLY - LOAD 9 LUGS ONLY X-6104-76 IN 600 WAP 24V DC NONE KAP-36200-1027 FACTORY(STALLED ONLY - LOAD SIDE LUGS ONLY BREAKER.CIRCUIT X-6304-77 EN 800 KAL 24V DC NONE KAL-30200-1027 FACTORY WSEALLED ONLY X-6304-165 EN 800 YAP IN DC MX SN. KAP-36200-1393 FACTORY INSTALLED ONLY - LOAD SIDE LUCS ONLY %-6304-161 EN Sao KAP 24V DC AUX SW KAP-36200-1386 FACTORY INSTALLED ONLY - LOM SDE ILGS ONLY X-8304 1�D , 5 B1 7 8 5 4 3 2 1 1 SQUARE-D UL PARE SHUNT OTHER VENDOR VENDOR PART NO PANT NO _ REV MOW AMPS VOLT POLE FRAME OF SERV ONLY OF SETH.ONLY REMARKS NUMBER RATING TRP FEATURES NUMBER SHUNT TRIP SHUNT TRIP X-8304-15 ER BDO KAL 12V DO NONE KAL-36225-1039 FACTORY INSTALLED ONLY - %-6304-16 EN 600 KAL NONE NONE KAL-36225 - - ewm wiX n�v rm G X_ 4V EN 600 KAL 24V OC AU%.SY! KAL-36225-1386 FACTORY W9TALLED ONLY X-8304-78 FN 650 KAP NONE NONE KAP-36225 - - LOM SDE LU ONLY %-8.704-79 EN ??5 600 3 KAP 12V DC NONE KAP-36225-ION FACTORY INSTAUM ONLY - LOAD SI LUGS ONLY X-6304-80 EN 600 KAP 24V DC NONE KAP-36225-1027 FACTORY INSTALLED ONLY - LOM SDE LUGS ONLY X-6304-81 EN 600 KAL 24V DC NONE KAL-36225-1027 FACTORY INSTALEED ONLY - - X-8304-157 EN 600 KAP 12V OC AUX SW KW-38225-1393 FACTO ffY INSTALLED ONLY - LOAD SIDE LUGS ONLY %-6304-165 EN 600 KAP 24V DC AUX SW KAP-36225-1386 FACTORY INSTALLED ONLY LOAD SIDE LUGS ONLY X-5304-82 EN KAP NONE NONE KAP-35250 - LOAD SDE LUKS ONLY %-6304-93 EN KM 12V DC NONE KAP-36250-1039 FACTORY INSTALLED ONLY - LOAD SLOE LUGS ONLY X-&704-54 EN KAP 24V DC NONE KAP-38250-1027 FACTORY INSTALLED ONLY - LOM SIDE LUG ONLY %-6304-65 ON 250 600 3 KAL NONE NONE KAL-36260 X_B304-86 EN KAL 12Y DO NONE KAL-36250-1039 FACTORY INSTALLED ONLY - - X-8304-87 EN _ NAI. 24V DC NONE KAL-36250-1027 FACTORY INSTALLED ONLY - %-8304-155 EN MAL 12V DC ALARM SW KAL-36250-2216 FACTORY INSTALLED ONLY - - %-6304-163 EN I I I MAL I 24V DO I HARM SYR KAL-36250-2203 FACTORY INSTALLED ONLY %-6304-138 EN - - - LAI-1039 - - 72VOC SHUNT TRIP ONLY,FOR LA iRPME %-6350-139 EN - - - HAI-1027 - - 24VDC SHUNT TRIP ONLY,FOR IA FRAME X-6304-196 EN 300-450 500 %-6704-1 - - - - U7-1021 - - 120YM SHUNT TRIP ONLY,FOR LA FRAME 40 EN C %-8304-197 - - - U1-1212 - - AUXILMRY SWITCH ONLY,FOR IA FRAME(IA11B) EN LAI-1352 AUXILIARY SNITCH ONLY FOR LA FRAME 2B C X-6304-17 EN LAL NONE NONE LAL-3630D - - X-6304_18 ON LAL 12V DC NO LLL-36700-1039 LAI-1039 - - X-6304_28 IN IAL 24V DC AUR SW IAL-35MM-1386 LAI-1027 X-6304-89 EN 300 600 3 LAP 12V DC NONE LAP-36300-1039 LAI-1039 - LOM EDE LUGS ONLY X-6304_91 EN LAP 24V DC ADL SW LAP-36300-1386 LAI-702/ - LOAD SIDE LUGS ONLY X-6304-136 EN LAP 12V DG NAC SW LAP-35300-1393 Ui-1027 - LOAD SDE LUGS ONLY %-6304-171 EN IAL 24V DC ALARM SSI LAL-38300-2207 LAI-1027 - %-6704-1GB ERI 1 LAP NONE ALARM SIN LAP-38700-2100 LOAD EDE LUGS ONLY X-6304-{ EN 240 041. NONE NONE '�, 04L-3350 - - X-6704-5 EN 240 04L 12V DC NONE O4L-3350-1039 LAI-1039 - X-6304-182 EN 8D0 3 LAL NONE NONE LAL-36350 - - %-6304-25 EN 600 LAL 24V GC AUX ON IAL-383.0-1388 LAI-1027 - X-6304-93 EN 350 600 3 LAP 12V DC NONE LAP-3635D-1039 LA-1039 - LOAD SDE LUGS ONLY X-6304-94 EN 600 LAP 24V DC NONE IAP-38350-1027 LAI-1027 - LOAD SIDE LU ONLY B %-6304_85 ON 680 IAP 24V DC ADL SII IAP-3835U-1388 LAI-1027 - LOAD SDE LU ONLY B X-6304-156 ON 600 LAL 12V DC AUX.SW IAL-38350-1393 501-1039 - - X-6304-168 ON 600 LAL 24V DC ALARM SW LAL-35350-2203 X-6304-199 ER LAP NONE ALARM SW LAP-36750-2100 LOAD SIDE LUGS ONLY X-6304-6 EN 240 041. NONE NONE 04L-1400 - %-6304-7 EN 240 04L 12V DO NONE 04L-3400-1039 LAI-1039 - NOTE: %-8304_183 EN 6DO 3 LAL No NONE LAL-36400 - - 1)UNLESS OTHERWISE SPECIFIED, %-6304_26 ER 680 I.A. 2N DC AUX SW LAL-36400-1386 LAI-1027 - Al BREAKERS TO BE SUPPLIED 400 3 WITH LOAD MRD UNE TERMINALS X-8304-87 EN 600 LAP 12V DC NONE LAP-36400-1039 LA1-1039 - LOAD SIDE 506 ONLY SUITABLE FOR CURRENT RATING 4_ X-63098 EN B00 IAP 24V DC NONE IAP-36400-1027 U1-1027 - WAD SDE LUGS ONLYOF THE BREAKER. X-6304-99 EN 8D0 LAP 24V DC ADL SW LAP-36400-1386 LAI_1027 - LOM SIDE LUGS ONLY 2 FOR BREAKER DIMS SEE AUV-5912 X-6304-175 EN 600 IAL 24V DC ALARM SW IAL-36400-2203 LAI_1027 - - ) X-5304-200 ER LAP NONE ALARM SW IAP-38400-2100 - - tam SIDE LUGS ONLY 3)ALL 3 POLE BREAKERS MUST BE MARKED. X-6704-201 ES 1 1 600 2 LAP - - LAP_2640OMT - - UNE SIDE LUGS ONLY 'UL LISTED FOR USE ON SINGLE, X-6304-141 EN - - - 501-1039 - - 12VDC SHUNT TRIP ONLY,FOR MA FRAME AND TWO PHASE APPLICATIONS' X-6304-142 E1 450-1200 600 - - - - 1M1-1027 - - 24VDC SHUNT TRIP ONLY.FOR MM FRAME %-6304-143 EN - - - MA1-1212, - - MXSATY SWITCH ONLY,FOR MA FRAME A 4) CIR PART I TO BE CLEARLY VISIBLE %-6304-10o IN NAP NONE NONE MAP-38450 - - LOAD 9ON CIRC0E LU ONLY ON UIT BREAKER M10 ON A X-6304-101 M WP IV DC NONE MAP WO-1039 MAI-1039 - LOAD SDE LU ONLY INDIVIDUAL PACKAGING X-6304-102 EN 950 800 7 MAP 24V DC NONE MAP-36450-1027 501-1027 - LOAD SLOE AMTS ONLY X-6304-167 EN MAP 24V DG AUIL SW NAP-36450-1386 MAI-1027 - LINO g0E W1S ONLY X-6304-1D3 EN MAP NONE NONE WP-JS500 - - '� `�� LOAD SIDE w ONLY i�r`.1 � X-6304-104 EN MAP 24V DO NONE MM-365M 1039 MAI-1039 - LOAD SIDE LUGS ONLYBREAKER,CIRCUIT X-5304_105 EN 500 500 3 MM 24V DC NONE YAP-38500-1027 507-1027 - LOM SIDE LUGS ONLY %-8304-108 EN MAP 24V DO AUX SW NM-38500-1388 507-1027 - LOAD SDE LUGS ONLY X-5304_137 ON MAL 24V DC NONE MAL-38500-1027 NA1-1027 - %-6304 ND 8 1 7 6 5 4 1 3 2 I B1 7 6 1 5 4 1 3 1 2 1 1 SQUARE-D UL PANT MAX SHUNT OTHER VENDOR VENDOR PART NO PPRP NO REV AMPS VOLT POLES FRAME OF SETH ONLY OF SERV ONLY REMARKSi um NUNBDR RATING 7FeP FEATURES NUMBER SHUNT TRP SHUNT TRIP am- X-6304-103 EN WP NONE NONE MAP-36600 - LOAD SDE LUGS ONLY D X-6304-110 EN 600 600 J YAP 24V DC NONE YM-38600-1027 W1-1027 - LOAD SDE LUGS ONLY ' G4>•o wn�� U %-6301-148 EN MAL 12V DC NONE UAL-36600-1679 MAI-1039 X-8304-169 EN NAP 24V DC AUX.SW MAP-35600-1386 W1-1027 - LOAD SIDE LUGS ONLY X-6304-170 EN MAL 24V DC ALARM SW UAL-36600-2203 MAI-1027 X-6304-111 EN MAP NONE NONE NAP-36700 - LOAD 9OE LUGS ONLY X-6304-112 EN YM 12V DC NONE MAP-36700-1039 MAI-1039 - LOAD SDE LUGS ONLY X-6304-113 EN 700 600 3 NAP 24V DC NONE MAP-36700-1027 MAI-1027 - LOAD SIDE LUGS ONLY X-6304-114 EN MAP 24V DC AUX SW MAP-38700-1363 MAI-1O27 - LOAD SIDE LUGS ONLY X-6304-173 EN MAL 24V DC ALARM SW. MAL-35700-2203 W1-1027 %-6304-116 EN MAP NONE NONE MAP-36600 - - LOAD SIDE LUGS ONLY %-6304-117 EN MAP 24V GC NONE MAP-36600-1027 MAI-1027 - LOAD SDE LUGS ONLY %-6304-118 EN 600 600 3 MAP 24V DC AUX SW UAP-38600-1386 MA1-1027 - LOAD SIDE LUGSONLY X-8304-195 EN MAL 24V DC NONE MAL-36600-1027 NA1-1027 %-63W-119 EN NO MAP NONE NE MAP-3690D - LOAD SIDE LUGS ONLY X-6304-120 EN MAP 24V OC NONE MAP-16900-1027 MMI-1027 - LOAD SIDE LUGS ONLY X-6304-172 EN 900 600 3 MAP 24V DC AUX SW MAP-36900-1366 MAI-1027 - LOAD SIDE LUGS ONLY %-6104-174 EN MAL 24V OC HARM SW. MAL-36900-2203 MAI-1027 - - %-6304-121 EN MAP NONE NONE MAP-361000 - LOAD SIDE LUGS ONLY C X-6304-122 EN 1000 600 3 MAP 24V OC NONE MAP-161000-1027 MAI-1027 - LOAD SIDE LUGS ONLY C X-6104-123 EN MAP 24V GC AUX SW MAP-361000-1366 MAI-1027 LOAD SIDE LUGS ONLY %-6304-125 EN MAP NONE NONE NAP-381200 - - LOAD SDE LUGS ONLY X-6304126 EN MAP 24V OC NONE MAP-361200-1027 M41-1027 - LOAD SDE LUGS ONLY %-6101-127 EN MAP 24V DC AUX SW NAP-361200-1386 NAI-1027 - LOAD SIDE LUGS ONLY X-6304-128 EN 1200 600 3 PXF NONE GROUND FAULT PXF3612DOG - - USE WIN X-6304-129 X-6104-129 EN - - - PE12Cl2 - - NEUTRAL SENSOR ONLY,FOR 1200A PX BREAKERS X-6304-180 EN PAF NONE NONE PAF361200 - X-6304-191 EN PAF 24VOC NONE PAF361200-1027 PAI-1027 335325 X-6304-192 EN PXF 24VDC GROUND FAULT PXF3612000-1027 PAI-1027 33.5725 USE WITH X-6304-128 X-6301-14] EN 400-250 HR-PA REPLACEMENT HANDLE.FOR P BREAKERS X-8301-i3U EN PAF NONE NONE PAF361400 - %-8301-131 EN PIF 24V GC NONE PAF361400-1027 PAI-1027 335325 - X-6304-132 EN 1400 600 1 PXF NONE GROUND FAULT PXF36140DG USE WIN X-6704-34 X-8304193 EN PXF 24VDC GROUND FAULT P%F3614000-1027 PAI-1027 335325 USE WITH X-8104-34 X-6304-194 EN PAF 24VDC All%SW PAF361400-1388 PAI-1027 335325 - B X-6304-30 IN PAF NONE NONE PAF361600 - - - X-6304-31 EN PAF 24V OC NONE PAF361600-1027 PAI-1027 335725 - B X-6304-32 IN 160D 600 3 PXF NONE GROUND FAULT PXF3616000 - - USE WITH X-830434 X-6104-33 IN PXF 24V DC GROUND FAULT PXF361BOOG-1027 PAI-1027 335325 USE WITH X-6304-34 X-6304-34 IN - - - PE SM - - NEUTRAL SENSOR ONLY,FOR 1400-16004 BREAKERS NOTE X-6304-145 EN PAF 24V DO PNL SW PAF361600-1386 PAI-1027 355325 - 1)UNLESS OTHERWISE SPECIFIED, X-630435 ON PAF NONE NONE PAF361800 - - - X-6304-36 EN PAF 24V DC NONE PAF361500-1027 PAI-1027 335725 _ ALL BREAKERS TO BE SUPPLIED X-630437 IN 1800 600 3 PXF NONE GROUND FAULT PXF361BOOG USE WITH%-6304-44 WITH LOAD AND UNE TERMINALS X-630438 IN PXF 24V OC GROUND FAULT PXF361B00G-1027 PAI-1027 335325 USE WITH X-8304-44 OF THE FOR CURRENT RATING OF THE BREAKER X-6304-177 EN PAF 24V DC AUL(SW PAF-361800-1386 PAI-1027 335725 2)FOR BREAKER DIMS SEE ADV-5912 X-8304-40 EN PAF NONE NONE PAF362000 - - X-8301-41 IN PAF 24V OC NONE PAF362000-1027 PAI-1027 335325 3)ALL 3 POLE BREAKERS MUSE BE MARKED. %-6301-42 EN 2000 600 1 P1IF NONE GROUND FAULT P%F362000G - USE WITH X-830444 AUL LISTED FOR USE ON SINGLE, X-6304-A IN PXF 24V DC GROUND FAULT PXF36200GG-1027 PAI-1027 335325 USE WITH X-6304-44 AND TWO PHASE APPLICATIONS' X-6301-44 EN - - - PEROCT2 - - NEUTRAL�R ONLY FOR 1800-200GA BREWERS X-630416 EN PCF NONE NONE PCF362500-6914 - - USE WITH%-6304146 4)KOHLER PART#TO BE CLEARLY VISIBLE X-6301-46 EN PCF 24V DC NONE PCFJ67500-6919 PAI-IOZ7 33.5725 USI:WON%-6304-146 ON CIRCUT BREAKER AND ON A X-0304-47 ON PXF NONE GROUND FAULT PXM025ODG - - USE WITH X-8704-49 k X-6304-148 INDMDUAL PACKAGING. A X-630418 IN 2500 600 3 PXF 24V DC GROUND FAULT PXF362500G-1027 PAI-1027 335325 USE WITH X-8304-49 k X-6361-146 X-63W-49 EN - - - PE25CT2 - - NEUTRAL SENSOR ONLY,FDR 25004 BREAKERS X-63(14146 EN - - - 1 2• 80243-272-50 - - LOAD SIDE BIS KT,FOR 2SOM BREAKERS %-6304187 EN 1�_ 800 - - - __'019 - - 12VOC-TRIP ONLY,FOR"VPC FRAME X-6304186 FN 2=0 600 - - - PA-1027 - - Z4VT1C SHUNT TRP ONLY,FOR PA/PC FRAME L X-6304-189 IN 600 - - - pA1-1212 - - AUXILIARY SWITCH ONLY FDR P FRAME BREAKER.CIRCUIT X-6304 ID 8 7 6 5 4 3 2 I / 1 _ � 6 7 8 5 4 3 2 I PNAXPART REV RIPS VOLT POLFS FRAME -P TYPE ADJUSTABLE A NUMBER REMARKS NUMBER RATING TWP RANGE AMPS NUMBER X-6304-68 IN 300 600 3 LAP THERMAL MAGNERC LAP3B3OO LOAD SIDE LOGS ONLY X-6304-82 EN 350 600 3 LAP RIERMIL MAGNETO IM36350 LOAD S10E LAGS ONLY X-6304-98 EN 400 600 3 LAP THERMAL MAGNETIC LAPS6400 LOAD SIDE LINS ONLY X-6304-202 EW 400 500 3 IAP MAGNETIC ONLY 500-1ODO LAP3640022M LOAD SLOE LUGS ONLY X-6304-203 EW 400 600 3 LAP MAGNETIC ONLY 750-1600 LAP3640028M LOAD SIDE LUGS ONLY D X-6304-204 EW 400 600 3 IAP MAGNETIC ONLY 1000-20M LAP3640030M LOAD SIDE LUGS ONLY D X-6304-205 EW 400 600 3 LAP MAGNETIC ONLY 1125-2250 LAP3640031M LOAD SIDE LUGS ONLY X-6304-208 flY 400 BOO 3 IAP MAGNETIC ONLY 1290-2300 W35400]2M LOAD SIDE LUGS ONLY X-6304-207 EW 400 600 3 LAP MAGNETIC ONLY 1500-3000 IAP3640033M LOAD SIDE LUGS ONLY X-6301-208 EW 100 600 3 IAP MMNEIIC ONLY 1750-3500 fAP3640035M LOAD SIDE LUGS ONLY X-6304-209 EW 400 600 3 L P M4 S.'ONLY 2000-4000 fAPJ940078M IOM SIDE LUGS ONLY C C D B i NOTE' 1)UNLESS OTHERWISE SPECIFIED, ALL BREAKERS TO BE SUPPLIED WITH LOAD AND UNE TERMINALS SUITABLE FOR CURRENT RATING OF THE BREAKER. 2)FOR BREAKER DIMS SEE ADV-5912 3)ALL 3 POLE BREAKERS MUST BE MARKED 'UL LISTED FOR USE ON SINGLE, AND TWO PHASE APPLICATIONS'. - 4)KOHLER PART 8 TO BE CLEARLY VISIBLE ON CIRCUIT PREAKER AND ON A INDIVIDUAL PACKAGING A BREAKER,CIRCUIT X-6304 =D 8 7 6 5 4 3 2 1 a 8 7 6 5 4 3 2 AL/CU MECHAMCAL LOAD LUGS PER PHASEA STANDARD BREAKER COhHINATIONS BREAKER S WIRE RANGE WIRE Bao a BREAKER 1 BREAKER 2 BREAKER 3 TRIP TYPE NOTES:PRAMS SPACE H OR J nLL H I1-150 (11 k14 TO 3/0 .427 [16 81 LA ALL II SEE UNIT DIMENSION PRINT (ADV-XXXX) FOR ADDITIONAL DIMENSIONS, J 175 (1) 1/0 TO 4/0 413 [I6 3] LO ALL JUNCTION BOX AND STUB UP LOCATION 400-[SU tll 3/0 TO 350 ACMIL M ALL 2)ADD SKID DEPTH TO WIRE BENDING HEIGHTS ON THIS PRINT LA 300-400 (1) al TO 600 NCMIL OP (2) 4I TO 250 KCMIL 369 [Id 51 P ALL TO ARPIVE AT FULL WIRE-BENDNG SPACE LG 600-600 (2) 2/0 TO 500 ACMIL AL/CU 362 [Id 2) H OR J H OR J H OR J NO LSIG 3)CONSULT FACTORY FOR BREAKER COMBINATIONS NOT SHONN D M 700-80n r31 3/0 TO 500 ACMIL 341 [13 d1 LA H.J OR LA NO LSIG ON THIS Pfl INi D P 600-800 , LO H.J LA OR LO NO LSIG MELHANKLAL LOAD LUGS INCLUDED WITH H.J E LG LSIG NEUTRALS M OR P H.1 LA OR LG NO LSIG dl MECHANICAL LUGS AflE AVAILABLE FOR NON-LS 16 NEUTRAL H 60-I50 (1) 414 TO 3/0 AWG AL/CU SEE ADV-7376 H, J E LG LSIG NEUTRALS INCLUDE LUGS (SEE CHART) J 250 11) 3/0 TO 350 HCM IL AL/CU 5) NEUTPA LS ARE BCNDED TO GROUND�S STANDARD LG 400-°00 (LI 4/0 TO 500 KCMIL AL/CU CONSULT LOCAL CODES OR SYSTEM REOUIREME NTS 6) CIRCUIT BREAKER FRAMES REFER TO STANDARD SQUARE-D PRODUCT 7) STANDARD NEUTRALS PROVIDED ARE SIZED FOR MAXIMUM UNIT AMPS SPEAKER I SEPARATOR (OPTIONAL) LSIG NEUTRALS ARE MATCHED TO THEIR CIRCUIT BREAKER AMPS NEUTRAL (P-FRAME SHOWN BNEA6ER 2 8) DIMENSIONS ARE MM DIMENSIONS IN [ 1 ARE INCHES 64 (800A SHOWN I (J-FRAME SHOWN) l2 5] e _DUO O 0 LL i L7 tl11 Y7 / p ---- ---- ---- ° 4 i I 1 ° 10 56] 014 3 141 8 32 56] [I 31 a 4 54 5 H 11 75] 600A NEUTRAL U YI o 89 — [3 5] LOAD LUGS ISEE CHART) ° 1 ELECTRONIC TRIP U11T5 FRAME MP UNIT LI MICROLOGIC 3 2 UL INTERRUPT kA RATINGS NGHT 510E SHOWN WITH COVERS REMOVm VIEW FROM ENGINE END H LSI IIICROLOGIC 3 25 BREAKER •240V •480V r BOOV (HALF VIEW 3HOW11) LSIG IIICROLOGIC 6 2A HO 25 18 14 LI MICROLOGIC 3 2 HO 65 35 18 J LSI 111CROLOGIL 3 LL HJ 100 65 25 RLv D4rL Br LSIG HICR0L0GIC 6 2A JD 25 18 Id a°ovosi s R.,s arsysc rmnis o. L1 IIICROLOGIC 3 3 JO 65 35 IB .27 Da IDre1RI s I.ASR Iso Id4rRR1 rsD LrLKOHLERrR LG LSI MICR0LOG If 3 35 JJ 100 65 25 a LOA o1 rD L4 Ia r oDEU 1514 LSIG MICROLOGIC 6 3A LO 65 DS 18 �:[uiw.L us cx.xr 400[o icnsnfl rsD „1 Al TM/ ET I 1 MG 65 35 I B L11 2 E LU651 RD 01,E p!1LO�i.B.ExDF/D.DDVlRh ID L1.1 °roi'ii rti of ii[i[iirvioL° TM/1 ET 1 01 PG 65 35 19 IrII""' �8 sIRrPRINT,I DIMENSION t P LSI MICROLOGIC 5 0 PJ 100 65 25 LINE CIRCUIT BREAYER (LCB) KITS rsD SIs o1 LSIG HICROLOGIC 6 OA PL 125 100 25 4S 4V 4RX 'TX A S X ALTERNATOR FRAME STYLES VADV-7371 �D 8 7 6 5 4 3 2u 1 4 3 2 1 PART NO.1 DESCRIPTION REV DATE REMSON By F 222655 REPLACEMENT GLASS ROD A 9-1-93 (B-2)SWITCHING NORMALLY CLOSED WAS SWITCHING NORMALLY OPEN(CAN BE CONVERTED TO N.C.) SJV B 3-7-94 GENERIC TTREBLOCK ADDED PWH D D YELLOW CASE 0 H 3.12 ±.06 1.6 ±.12 Do1.56 1.00 ±.06 C C NOTE: BREAKGLASS TYPE FOR CLOSED CIRCUIT OPERATION UP TO 48 VOLTS. MOUNTING INSTRUCTIONS: FOR WALL MOUNTING USE #6 ROUND HEAD WOOD SCREWS. o FOR MOUNTING ON GEM BOX OR SINGLE GANG PLASTER -H N COVER, USE MACHINE SCREWS IN ENVELOPE. � M r? SWITCHING NORMALLY CLOSED B '� - B EXTRA PIECE OF GLASS TO BE SUPPLIED WITH SWITCH. MATERIAL: METAL STEEL I amsaa inc a aaEs (DECAL) 4 ""�"`�AAL POWER SYSTEMS KOHLER,vn esou usA a t a�o �cust�!t KOHLER CQ A PULL TO BREAK GLASS A (DECAL) oRrs GENERATOR APPROVALS DATE SWITCH, EMERGENCY KDW 6-12-92 EMERGENCY STOP STOP9-9-92 saw PDLL G0M =2654 dwg suEY 1-1 EB A-222654 B 4 3 2 1 8 7 6 5 4 3 2 ffE11 PART NO CITY GF."if7ZPTI0N I GM 19514 2 HEATER STRIP 120V 100W 2M125A-05-80 4 WASHER. PLAIN 3 N933.05014-60 1 d SCREW. HER CAP AUTOMATED TABLE-ALL UPDATES MUST BE MADE Rd TFE FAMLY TABLE OF THE OMMUC ASSEMBLY ASSEMBLE SCREWS WITH PERMABOND MM-128 (RED) 3 fl OR EOU IVALENT d 70ROUE 4 TO 5 8Nm[4,3 fl-11,51 DETAIL A SCALE 2 0 TERMINALS TO BE ON END BRACKET t END C I C SCALE 0,25 - 1 I 1 I Ips\\ DETAIL A 4� 25° REF 0 [0,9842519685022] F 133.4 196 0 9 T 50°REF 4A 07 1 1 281 REF SECTION A-A 120V STRIP 120V STRIP NOTE HE NEATER 11 FORPROPER ASSEMBLY METHOD OF HARDWARE. USE G-585 AS A GUIDELINE 120V STRIP 21 DIMENSIONS IN [ I ARE INCH EOUIVALENTS 120V STREP HEATER NEATER 3) SIMILAR TO 253213 A 240V A C A 120V. A.C. 240V CONNECTION I it io x5.Dxdxix0 11.105 71 Dix ` DIAGRAM . s o IB 41 x133 os .11 In x133 0502D 60 1n P .0541.0 'i f5i4 111em Drx:.L:Z w a;4�;� 14pV,CONNECTON B 6 S-11 ID.1 11 lel 155 Ix Lx5 11 TNQUE x0,5 1111051 SDS DIAGRAM GM>YXWVAI oDWOpAM GENERATOR HEATER GEAIERATOR HEATER •.••Dix 11�11�1e TIOA20-220/24OV.200W W GM79104 °D 8 7 6 5 4 3 2 I y f KOHLER.POWER SYSTEMS Transfer Switch One-Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co.warrants,for the period indicated below,each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship,Kohler Co.will repair,replace,or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection,is found to be properly installed,maintained,and operated in accordance with Kohler Co.'s instruction manuals, A Kohler distributor,dealer,or authorized service representative must perform startup. Kohler Product Warranty Coverage Transfer switch and factory-supplied One(1)year from the registered startup date. In any event,the transfer switch accessories warranty period will expire not later than thirty(30)months from the date of shipment from Kohler Co.'s factory. Transfer switch main contacts Ten(10)years from the registered startup date. In any event,the warranty period will expire not laterthan eleven(11)years and six(6)months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1. Normal wear,periodic service,and routine adjustments. 6 Original installation charges and startup costs. 2. Damage,including but not limited to damage caused by 7. Additional expenses for repair after normal business accidents, improper installation or handling, faulty hours,i.e.overtime or holiday labor rates. repairs not performed by an authorized Kohler service 8. Rental of equipment during performance of warranty representative,improper storage,or acts of God. repairs. 3. Damage caused by: 9. Removal and replacement of non-Kohler-supplied a. Operation above or below rated capacity,voltage,or options and equipment. frequency. 10. Non-Kohler-authorized repair shop labor without prior b. Modifications. approval from Kohler Co.Warranty Department. c. Installation contrary to published specifications and 11. Expenses incurred investigating performance codes. complaints unless the problem is caused by defective 4. Damage caused by negligent maintenance such as: Kohler materials or workmanship. a. Failure to provide a clean,dry environment. 12. Maintenance items such as fuses, lamps, and b. Failure to perform recommended exercising. adjustments. c. Failure to perform scheduled maintenance as 13. Labor and travel charges after the first year of the prescribed in supplied manuals. transfer switch main contacts warranty period. d. Use of parts and/or procedures other than factory-supplied or -approved replacement parts 14. Travel time and mileage exceeding 300 miles round trip. and/or procedures. 5. Non-Kohler replacement parts. Replacement of a failed Kohler part with a non-Kohler part voids the warranty on that part. To obtain warranty service,call 12800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co.,Kohler Power Systems Service Department,MS072,Kohler,WI 53044 USA. KOHLER CO.SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL,AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty.We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts,or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights,and you may also have other rights which vary from state to state. KOHLER, KOHLER CO Kohler,Wisconsin 53044 Systems Phone 920-457-4441,Fax 920-459-1646 �O, ` ,�� For the nearest sales/service outlet in the \�//,�// US and Canada,phone 1-800-544-2444 KOHLERPower.com TP-5373 4/15e Stationary Standby and Prime Power Industrial Generator Set One-Year or Two. Thousand (2000)-Hour Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co.warrants,for the period indicated below,each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship,Kohler Co.will repair,replace,or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection,is found to be properly installed,maintained,and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor,dealer,or authorized service representative must perform startup. Kohler Product Warranty Coverage Stationary Standby Generator Set&Accessories One(1)year from registered startup or two thousand(2000)hours (whichever occurs first). In any event,the warranty period will expire not later than thirty(30)months from the date of shipment from Kohler Co.'s factory. Stationary Prime Power Generator Set&Accessories One(1)year from registered startup or two thousand(2000)hours (whichever occurs first). In any event,the warranty period will expire not later than thirty(30)months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1. Normal wear, routine tuneups,tuneup parts,adjustments, 8. Rental of equipment during the performance of warranty and periodic service. repairs. 2. Damage, including but not limited to damage caused by 9. Removal and replacement of non-Kohler-supplied accidents, improper installation or handling,faulty repairs options and equipment. not performed by an authorized Kohler service 10. Non-Kohler replacement parts. Replacement of a failed representative,improper storage,or acts of God. Kohler part with a non-Kohler part voids the warranty on 3. Damage caused by operation at speeds,or with fuel,loads, that part. conditions,modifications or installation contrary to published 11. Radiators replaced rather than repaired. specifications. 12. Fuel injection pumps not repaired by an authorized 4. Damage caused by negligent maintenance such as: Kohler service representative. a. Failure to provide the specified type and sufficient 13. Non-Kohler-authonzed repair shop labor without prior quantity of lubricating oil. approval from Kohler Co.Warranty Department. b. Failure to keep the air intake and cooling fin areas clean. c. Failure to service the air cleaner. 14. Engine fluids such as fuel,oil,or coolant/antifreeze. d. Failure to provide sufficient coolant and/or cooling air. 15. Shop supplies such as adhesives, cleaning solvents, e. Failure to perform scheduled maintenance as and rags. prescribed in supplied manuals. 16. Expenses incurred investigating performance f. Failureto regularly exercise the generator set under load complaints unless the problem is caused by defective (stationary applications only). Kohler materials or workmanship. 5. Original installation charges and startup costs. 17. Maintenance items such as fuses,lamps,filters,spark 6. Starting batteries and the following related expenses: plugs,loose or leaking clamps,and adjustments. a. Labor charges related to battery service. 18. Travel time and mileage exceeding 300 miles round trip. b. Travel expenses related to battery service. 7. Additional expenses for repairs performed after normal business hours,i.e.overtime or holiday labor rates. To obtain warranty service,call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co.,Kohler Power Systems Service Department,MS072,Kohler,WI 53044 USA KOHLER CO.SHALL NOT BE LIABLE FOR SPECIAL,INCIDENTAL,AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty.We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts,or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights,and you may also have other rights which vary from state to state. KOHLER, KOHLER CO.Kohler,Wisconsin 53044 Systems Phone 920-457-4441,Fax 920-459-1646 POS ■ ,^ For the nearest sales/service outlet in the W(v� US and Canada,phone 1-800-544-2444 KOHLERPower.com \ TP-5374 12/15e Stationary Standby Industrial Generator Set Extended Five-Year or Three Thousand (3000)-Hour Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen If you are the original end user, Kohler Co,warrants,for the period indicated below,each product to be free from defects in materials and workmanship.In the eventofa defect in materials or workmanship,Kohler Co,will repair,replace,or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection,is found to be properly installed,maintained,and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor,dealer,or authorized service representative must perform startup. Kohler Product Warranty Coverage Stationary Standby Generator Set&Accessories Five(5)years from registered startup or three thousand(3000)hours (whichever occurs first). Labor and travel charges are included in the warranty for the first and second year of the five-year warranty This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co.within one year of registered startup. The extended warranty start date is determined by the standard warranty requirements and runs concurrent with the standard warranty during the first year. To receive extended warranty coverage,the provisions of the standard warranty registration must be met. The following will not be covered by the warranty: 8. Additional expenses for repair after normal business 1. Normal engine wear, routine tuneups, tuneup parts, hours,Le overtime or holiday labor rates. adjustments,and periodic service. 9. Rental of equipment during performance of warranty 2. Damage caused by accidents, improper installation or repairs. handling, faulty repairs not performed by an authorized 10. Removal and replacement of non-Kohler-supplied Kohler service representative,or,improper storage. options and equipment. 3. Damage caused by operation with improper fuel or at 11. Replacement of a failed Kohler part with a non-Kohler speeds, loads, conditions, modifications, or installation part voids the warranty on that part. contrary to published specifications or recommendations. 12. Radiators replaced rather than repaired. 4. Damage caused by negligent maintenance such as- 13. Fuel injection pumps not repaired by an authorized a. Failure to provide the specified type and sufficient Kohler service representative. quantity of lubricating oil. 14. Non-Kohler-authorized repair shop labor without prior b. Failure to keep the air intake and coolingfin areas clean. approval from Kohler Co.Warranty Department. c. Failure to service the air cleaner. 15. Engine fluids such as fuel,oil,or coolant/antifreeze. d. Failure to provide sufficient coolant and/or cooling air. e. Failure to perform scheduled maintenance as 16. Shop supplies such as adhesives, cleaning solvents, prescribed in supplied manuals. and rags. f. Failureto regularly exercise the generator set under load 17. Expenses incurred investigating performance (stationary applications only). complaints unless the problem is caused by defective 5. Original installation charges and startup costs. Kohler materials or workmanship. 6 Starting batteries and the following related expenses: 18. Maintenance items such as fuses,lamps,filters,spark a. Labor charges related to battery service. plugs,loose or leaking clamps,and adjustments. b. Travel expense related to battery service. 19. Labor and travel charges for the third,fourth, and fifth 7. Engine coolant heaters, heater controls, and circulating years of the warranty. pumps after the first year. 20. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service,call 1-800-544-2444 for your nearest authorized Kohler service representative orwrite Kohler Co,Kohler Power Systems Service Department,MS072,Kohler,WI 53044 USA. KOHLER CO.SHALL NOT BE LIABLE FOR SPECIAL,INCIDENTAL,AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty.We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts,orthe exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights,and you may also have other rights which vary from state to state. KOHLER, KOHLER CO.Kohler,Wisconsin 53044 Phone 920-457-4441,Fax 920-459-1646 Powe r S\/Qtems For the nearest sales/service outlet in the y JUS and Canada,phone 1-800-544-2444 KOHLERhower.com TP-5498 6/13d Transfer Switch Extended Five-Year Limited Warranty . Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co.warrants,forthe period indicated below,each productto be free from defects in materials and workmanship. In the event of a defect in materials or workmanship,Kohler Co.will repair,replace,or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection,is found to be properly installed,maintained,and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor,dealer,or authorized service representative must perform startup. Kohler Product Warranty Coverage Transfer switch and factory-supplied Five(5)years from registered startup date. transfer switch accessories Transfer switch main contacts Ten(10)years from the registered startup date. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co.within one year of registered startup. The extended warranty start date is determined by the standard warranty requirements and runs concurrent with the standard warranty during the first year. To receive extended warranty coverage,the provisions of the standard warranty registration must be fret. The following will not be covered by the warranty: 1. Normal wear,periodic service,and routine adjustments. 6. Original installation charges and startup costs. 2. Damage,including but not limited to damage caused by 7. Additional expenses for repair after normal business accidents,improper installation or handling,faulty repairs hours,i.e.overtime or holiday labor rates. not performed by an authorized Kohler service 8. Rental of equipment during performance of warranty representative,improper storage,or acts of God. repairs. 3. Damage caused by: 9. Removal and replacement of non-Kohler-supplied a Operation above or below rated capacity,voltage,or options and equipment. frequency. 10. Non-Kohler-authorized repair shop labor without prior b. Modifications. approval from Kohler Co.Warranty Department. c. Installation contrary to published specifications and 11. Expenses incurred investigating performance complaints codes. unless the problem is caused by defective Kohler 4. Damage caused by negligent maintenance such as: materials or workmanship. a. Failure to provide a clean,dry environment. 12. Maintenance items such as fuses, lamps, and b. Failure to perform recommended exercising, adjustments. c. Failure to perform scheduled maintenance as 13. Labor and travel charges after the second year of the prescribed in supplied manuals. transfer switch and accessories warranty period. d. Use of parts and/or procedures other than factory-supplied or -approved replacement parts 14. Labor and travel charges after the second year of the and/or procedures. transfer switch main contacts warranty period. 5. Non-Kohler replacement parts. Replacement of a failed 15. Travel time and mileage exceeding 300 miles round trip. Kohler part with a non-Kohler part voids the warranty on that part. To obtain warranty service,call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co.,Kohler Power Systems Service Department,MS072,Kohler,WI 53044 USA. KOHLER CO.SHALL NOT BE LIABLE FOR SPECIAL,INCIDENTAL,AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges In connection with the replacement or repair of defective parts. This is our exclusive written warranty.We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts,or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights,and you may also have other rights which vary from state to state. KOHLER® KOHLER CO.Kohler,Wisconsin 53044 Phone 920-457-4441,Fax 920-459-1646 1 For the nearest sales/service outlet in the PowerSystems US and KOHLER anada,phone 1-800-544-2444 TP-6086 4/15c K®HLER.POWER SYSTEMS Certification Certificate US95/0189 The management system of = i Kohler Power Systems;-a Business Unit of Kohler Co. N7650 Lakeshore Drive(known as Mosel Plant) Sheboygan,WI,53083,United States et7)has been assessed and certified as meeting the requirements of np IS® 9001 :2008 Forthe following activities Design,manufacture,and distributor support for electrical generators, alternators,automatic transfer switches,,and switchgear. Further clarifications regarding the scope of this ce0cate and the apple ability of ISO 9001.2006 requirements may be obtained by consulbng the organization This certificate is valid from 6 November 2015 until 15 September 2018 and remains valid subject to satisfactory surveillance audits. Recertification audit due a minimum of 60 days before the expiration date. Issue 121:14 October 2015,Certified since November 2003 AOM " This is a multi-site certification. A C C R E D I T E D Additional site details are listed on subsequent pages. MANAGEMENT SYSTEMS a, CERTIFICATION BODY Authorized by John woodmen Senior Vice President SSC.North America SGS Systems&Senrices Ca tion,a DNTsleri of SGS North America,Ino: '"201•Route 17 North,Rutherford,NJ 07070„USA t(201)500-3000 f(201)9354555-vmw.ussas.com' Th-s cerbficate remains the property of SGS and shall be returned upon request Page 1•of2 Ore Ir ,4 :-iM1:> We ftw a l lsrsmW by the C=Wy s tiW toils Genual Coati=d CabSwbm GaMms aeasdbls d www Atladrm is dram to the hrr"cns of haHity,hrdaru,6casm mdimadrc4m�rmm e�4dr�drar®n Tfe sslhatliaty or dda . dom"o d maybe va,faf of htlp#mm sp wNaJOur-C&WW1Gwtkd"Clfeld- Obeslai�"Ouectm®.asps A,y upid=md etlerda%spay rt faldr�m or thaamrent eppsarsaodIhsdscmra Ii. aiavdrlmid eRmdemmay bepmsmdedtoam Itaw1d ftlaw G15-152 11/15 s Certificate US95I0189,continued 15 .,, e Kohler Power Systems-,.a :1 ' Business Unit of Kohler Co: -r IS® 9001 :2000 wall Issue 12:14 October 2015 AddMonal fediti®s .300 N.Dekora Woods Blvd.,Saukville,V11153080(Known as Sauk) Scope:Manufacturer offuel tanks,,skids,fabricated components, enclosures,and assembly of enclosures and generators. 4327 County EE,Sheboygan,Wl 53081(Known as K�lfIP Warehouse) Scope:,Ideceiving.andrstoiage'of generator components 81 receiving and shipping of generator sets. ,' A4B A C C R E D I T E D $ - "• . _ - u - MANAGEMENT SYSTEMS - CERTIFICATION BODY ,fir'. ,-�,N �•-�.4 F' e .:- ""tt Ttdo ftmor11 is fad by Uw Cxapany wbpd to its Gowd Ooddans of Cexh6ealfon SWAM arx�sfyemamd cgs omdle ma_ard_mrt�Uo m hhn AumUtrl Is kam to the Hmlatlans m Page 2 of 2 5aH5ly,indannificatimotedlim>as`e'stnh6s�U�aeSnTheFaeihentiatycttlns - , - domonsnf may be v_ai6ed at bdpJAvww app .r Doeetal steal e�c5mt-Woe�rtea x"Alry unmoorEwd eltadw,t>xgmy Q Ia1Pmalim of fteontad&'gW rmollbadbumntlaWv#Mendanmdeasma/bewasmdedtoft fihst a*9 of ftp law Kohler Standby/Prime Generator Set Test Program Testing is an integral part of quality assurance. In keeping with our uncompromising commitmentto quality,safety, and reliability,every Kohler Standby/Prime power generator set undergoes an extensive series of prototype and production testing. t Prototype Testing • Generator set cooling and air flow tests to verify Prototype testing includes the potentially destructive maximum operating ambient temperature. tests necessary to verify design, proper function of • Reliability tests to demonstrate product durability, protective devices and safety features,and reliability followed by root cause analysis of discovered expectations. Kohler's prototype testing includes the failures and defects. Corrective action is taken to following: improvethe design,workmanship,or components. • Alternator temperature rise test per NEMA • Acoustical noise intensity and sound attenuation MGI-32.6. Standby and prime ratings of the effects tests. alternator are established during this test. • Maximum power test to assure that the prime Production Testing mover and alternator have sufficient capacity to operate within specifications. In production, Kohler Standby/Prime generator sets • Alternator overload test per NEMA MG1-32.8. are built to the stringent standards established by the prototype program. Every Kohler Generator set is • Steady-state load testto ensure voltage regulation fully tested prior to leaving the factory. Production meets or exceeds ANSI C84.1,NEMA MGi-32.17 testing includes the following: requirements and to verify compliance with steady- • Stator and exciterwinding high-potential test on all state speed control specifications. generators. Surge transient tests on stators for • Transient test to verify speed controls meets or generators 180 kW or larger. Continuity and exceeds specifications. balance tests on all rotors. • Transient load tests per NEMA MG1-32.18, and • One-step, full-load pickup tests to verify that the ISO 8528 to verify specifications of transient performance of each generator set,regulator,and voltage regulation,voltage dip,voltage overshoot, governor meets published specifications. recovery voltage,and recovery time. • Regulation and stability of voltage and frequency • Motor starting tests per NEMA MG1-32.18.5 to are tested and verified at no load,1/4 load,1/2 load, evaluate capabilities of generator, exciter, and 3/4 load,and full-rated load. regulator system. • Voltage, amperage, frequency and power output J • Three-phase symmetrical short-circuit test per ratings verified by full-load test. NEMA MG1-32.13 to demonstrate short circuit performance, mechanical integrity, ability to • The proper operation of controller logic circuitry, sustain short-circuit current. prealarm warnings, and shutdown functions is tested and verified. • Harmonic analysis, voltage waveform deviation per NEMA MG1-32.10 to confirm that the • Any defect or variation from specification generator set is producing clean voltage within discovered during testing is corrected and retested acceptable limits. prior to approval for shipment to the customer. Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will provide dependable service as specified,is available upon request. Kohler offers other testing at the customer's request at an additional charge. These optional tests include power- factor testing, customized load testing for specific application, witness testing, and a broad range of MIL-STD-705c testing. A certified test report is also available at an additional charge. KOHLER, KOHLER CO.Kohler,Wisconsin 53044 Phone 920-565-3381,Fax 920-459-1646 POWER For the nearest sales/service outlet in the SYSTEMS US and Canada,phone 1-800-544-2444 KohlerPowerSystemscom G18-56 12/05a muHLER®POWER SYSTEMS Generator Set/Transfer Switch Installation Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Make the following installation checks before performing the Startup Checklist. Note: Use this form as a general guide,along with any applicable codes or standards. Comply with all applicable codes and standards. Improper Installation voids the warranty. Equipment Room or Weather Housing Does Not Does Yes Apply Not ❑ ❑ 25. Is there an exhaust line condensate trap with a drain Yes Apply installed? ❑ ❑ 1. Is the equipment installed in a fire-resistant room (made of non-combustible material)or in an outdoor ❑ ❑ 26. Is the specified silencer installed and are the hanger weather housing? and mounting hardware tightened? ❑ ❑ 2. Is there adequate clearance between the engine and ❑ ❑ 27. Is a heat-Isolating thimble(s)installed at points floor for ser4ice maintenance? where exhaust lines pass through combustible ❑ ❑ 3. Is there emergency lighting available at the wall(s)or partition(s)? equipment room or weather housing? ❑ ❑ 28. Is the exhaust line free of excessive bends and ❑ F-14. Is there adequate heating for the equipment room or restrictions? s the backpressure within outdoor weather housing? specifications. ❑ ❑ ❑ ❑ 29. Is the exhaust line Installed with a downward pitch 5. Is the equipment room clean with all materials not related to the emergency power supply system toward the outside of the building. removed? ❑ ❑ 30. Is the exhaust line protected from entry by rain, ❑ ❑ 6. Is the equipment room protected with afire snow,and animals? protection system? ❑ ❑ 31. Does the exhaust system outlet location prevent Engine and Mounting entry of exhaust gases Into buildings or structures? ❑ ❑ 32. Are individuals protected from exposure to high ❑ ❑ 7. Is the mounting surface(s) properly constructed and temperature exhaust parts and are hot parts safety leveled? decals present? ❑ ❑ 8. Is the mounting surface made from non-combustible AC Electrical System material? ❑ ❑ 9. Was the generator-to-engine alignment performed ❑ ❑ 33. Does the nameplate voltagetfrequency of the after attaching the skid to the mounting base? generator set and transfers?itch match Generator sets with two-bearing generators require normal/utility source ratings. alignment. ❑ ❑ 34. Do the generator set load conductors have adequate Lubrication ampacity and are they correctly connected to the circuit breakers and/or the emergency side of the ❑ ❑ 10. Is the engine crankcase filled with the specified oil? transfer switch? Cooling and Ventilation ❑ ❑ 35. Are the load conductors,engine starting cables, battery charger cables, and remote annunciator ❑ ❑ 11. Is the cooling system filled with the manufacturer's leads installed In separate conduits? specified coolant/antifreeze and purged of air? ❑ ❑ 36. Is the battery charger AC circuit connected to the ❑ ❑ 12. Is there adequate inlet and outlet air flow(electric corresponding voltage? louvers adjusted and ventilation fan motor(s) Transfer Switch Remote Control System,Accessories connected to the corresponding voltage)? ❑ ❑ 13. Is the radiator duct properly sized and connected to ❑ ❑ 37. Is the transfer switch mechanism free of binding? the air vent or louver? Note: Disconnect all AC sources and operate the ❑ ❑ 14. Are flexible sections installed in the cooling water transfer switch manually. lines? ❑ ❑ 38. Are the transfer switch AC conductors correctly Fuel connected? Verify lead designations using the appropriate wiring diagrams, ❑ ❑ 15 Is there an adequate/dedicated fuel supply'? ❑ ❑ 39. Is all other wiring connected,as required? ❑ ❑ 16. Are the fuel filters installed? Batteries and DC Electrical System ❑ ❑ 17. Are the fuel tanks and piping installed in accordance ❑ ❑ 40. Does the battery(ies) have the specified CCA rating with applicable codes and standards? and voltage? ❑ ❑ 18. Is there adequate fuel transfer tank pump lift ❑ C] 41. Is the battery(ies)filled with electrolyte and capacity and is the pump motor connected to the connected to the battery charger? corresponding voltage 19 Is the fuel transfer tank um connected to the ❑ ❑ 42. Are the engine starting cables connected to the ❑ ❑ pump battery(ies). emergency power source? ❑ El43. Do the engine starting cables have adequate length ❑ ❑ 20. Are flexible fuel lines installed between the engine and gauge? fuel Inlet and fuel piping? ❑ ❑ 44. Is the battery(ies) Installed with adequate air ❑ ❑ 21. Is the specified gas pressure available at the fuel ventilation? regulator inlet? ❑ ❑ 45. Are the ends of all spark plug wires properly seated F-1 ❑ 22. Does the gas solenoid valve function? onto the coil/distributor and the spark plug? ❑ ❑ 23. Are the manually operated fuel and cooling water Special Requirements valves installed allowing manual operation or bypass of the solenoid valves? ❑ ❑ 46. Is the earthquake protection adequate for the Exhaust equipment and support systems? ❑ ❑ 24. Is the exhaust line sized per guidelines and does it ❑ ❑ 47. Is the equipment protected from lightning damage? have flexible connector(s)? Is the flexible connector(s)straight? Generator Set/Transfer Switch Startup Checklist This document has generic content and some items may not apply to some applications. Check only the Items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Complete the Installation Checklist before performing the initial startup checks Refer to Service Bulletin 616 for Warranty Startup Procedure Requirements regarding generator set models with ECM-controlled engines. Does Does Not Not Yes Apply Yes Apply ❑ ❑ 1. Verify that the engine is filled with oil and the cooling ❑ ❑ 29. Close the normal source circuit breaker or replace fuses system is filled with coolant/antifreeze. to the transfer switch. ❑ ❑ 2. Prime the fuel system. ❑ ❑ 30. Check the normal source voltage,frequency,and ❑ ❑ 3. Open all water and fuel valves. Temporarily remove the phase sequence on three-phase models. The normal radiator cap to eliminate air in the cooling system. source must match the load. Replace radiator cap In step 21. ❑ ❑ 31. Open the normal source circuit breaker or remove fuses ❑ ❑ 4. Place the generator set master switch In the to the transfer switch OFF/RESET position Observe Not-in-Auto lamp and ❑ ❑ 32 Manually transfer the load to the normal source alarm,if equipped,on the controller. ❑ ❑ 33. Close the generator set main line circuit breakers,close ❑ ❑ 5. Press the lamp test,if equipped on controller. Do all the the safeguard breaker,and/or replace the fuses alarm lamps on the panel Illuminate? connected to the transfer switch. ❑ ❑ 6 Open the main line circuit breakers,open the safeguard ❑ ❑ 34 Place the generator set master switch in the RUN breaker,and/or remove fuses connected to the position generator set output leads. ❑ ❑ 35. Check the generator set voltage,frequency,and phase ❑ ❑ 7. Turn down the speed control(electronic governor)or sequence on three-phase models. The generator set speed screw(mechanical governor)* must match normal source and load. ❑ ❑ 8. Verify the presence of lube oil in the turbocharger,If ❑ ❑ 36. Place the generator set master switch in the equipped. See the engine and/or generator set OFF/RESET position. operation manual. ❑ ❑ 37 Open the generator set main line circuit breakers,open ❑ ❑ 9. Place the generator set master switch in the RUN the safeguard breaker,and/or remove the fuses position. Allow the engine to start and run for several connected to the transfer switch. seconds ❑ ❑ 38. Reconnect the power switching device and logic ❑ ❑ 10. Verify that the day tank,if equipped,is energized. controller wire harness at the inline disconnect plug at ❑ ❑ 11 Place the generator set master switch in the the transfer switch. OFF/RESET position. Check for oil,coolant,and ❑ ❑ 39. Close the normal source circuit breaker or replace fuses exhaust leaks. to the transfer switch. Place the generator set master ❑ ❑ 12. Turn on the water/oil heaters and fuel lift pumps. switch to the AUTO position. ❑ ❑ 13. Check the battery charger ammeter for battery charging ❑ ❑ 40. Close the generator set main line circuit breakers,close indication the safeguard breaker,and/or replace the fuses connected to the transfer switch. ❑ ❑ 14. Place the generator set master switch in the RUN EST Place lace the transfer switch in the Tposition load test position. Verify whether there is sufficient oil pressure. ❑ ❑ or open normal source circuit breaker). NOTE( Obtain Ceck for oil,coolant,and exhaust leaks. permission from the building authority before ❑ ❑ 15 Close the safeguard circuit breaker. Adjust the engine proceeding This procedure tests transfer switch speed to 50/60 Hz if equipped with an electronic operation and connects building load to generator set governor or to 52.8/63 Hz if equipped with a mechanical power. governor.* ❑ ❑ 42. Readjust frequency to 50 or 60 Hz with total building ❑ ❑ 16. If the speed is unstable,adjust according to the loads.* appropriate engine and/or governor manual.* ❑ ❑ 43. Verify that the current phase Is balanced for three ❑ ❑ 17. Adjust the AC output voltage to match the load voltage phase systems using the voltage adjusting control See the generator set/controller operation manual. ❑ ❑ 44. Release the transfer switch test switch or close the normal circuit breaker. The transfer switch should ❑ ❑ 18. Allow the engine to reach normal operating coolant retransfer to the normal source after appropriate time temperature , delay(s). ❑ ❑ 19. Check the operating temperature on city water-cooled ❑ ❑ 45. Allow the generator set to run and shut down models and adjust the thermostatic valve as necessary. automatically after the appropriate cool down time ❑ ❑ 20 Manually overspeed the engine to cause an engine delay(s). shutdown(68-70 Hz on 60 Hz models and 58-60 Hz on ❑ ❑ 46. Set the plant exerciser to the customer's required 50 Hz models). Place the generator set master switch exercise period,if equipped in the OFF/RESET position.* ❑ ❑ 47 Verify that all options on the transfer switch are adjusted ❑ ❑ 21. Check the coolant level,add coolant as necessary,and and functional for the customer's requirements. replace the radiator cap. Verify that all hose clamps are tight and secure. ❑ ❑ 48. If possible,run the building loads on the generator set for several hours or perform the load bank test if ❑ ❑ 22. Place the generator set master switch in the RUN required. position ❑ ❑ 49. Verify that all the wire connections from the generator ❑ ❑ 23 Verify the engine low oil pressure and high coolant set to the transfer switch and optional accessories are temperature shutdowns.* tight and secure ❑ ❑ 24. Check the overcrank shutdown* ❑ ❑ 50. Verify that the customer has the appropriate ❑ ❑ 25. Place the generator set master switch in the engine/generator set and transfer switch literature. OFF/RESET position. Instruct the customer in the operation and maintenance of the power system. ❑ ❑ 26. Open the normal source circuit breaker or remove fuses ❑ ❑ 51. Fill out the startup notification at this time and send the to the transfer switch. white copy to the Generator Warranty Dept Include the ❑ ❑ 27. Disconnect the power switching device and logic warranty form if applicable. controller wire harness at the inline disconnect plug at the transfer switch. ❑ ❑ 28 Manually transfer the load to the emergency source. * Some models with an Engine Electronic Control Module(ECM)may limit or prohibit adjusting the engine speed or testing shutdowns Refer to appropriate documentation available from the manufacturer.