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HomeMy WebLinkAbout43376-Z fFOLA,ee, Town of Southold 4/2/2019 "y P.O.Box 1179 o ! 53095 Main Rd y.�►al ��o�' Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 40292 Date: 4/2/2019 THIS CERTIFIES that the building ALTERATION Location of Property: 715 Pike St, Mattituck SCTM#: 473889 Sec/Block/Lot: 140.-2-22 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this office dated 1/3/2019 pursuant to which Building Permit No. 43376 dated 1/8/2019 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: alterations to an existing one family dwelling as applied for. The certificate is issued to Gildersleeve,James&Diane of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 43376 3/20/2019 PLUMBERS CERTIFICATION DATED 3/26/2019 obert Katz in 000 d Signature r " TOWN OF SOUTHOLD �4 BUILDING DEPARTMENT TOWN CLERK'S OFFICE SOUTHOLD NY 1 BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 43376 Date: 1/8/2019 Permission is hereby granted to: Gildersleeve, James PO BOX 514 Mattituck, NY 11952 To: make alterations to an existing single family dwelling as applied for. At premises located at: 715 Pike St, Mattituck SCTM # 473889 Sec/Block/Lot# 140.-2-22 Pursuant to application dated 1/3/2019 and approved by the Building Inspector. To expire on 7/9/2020. Fees: SINGLE FAMILY DWELLING-ADDITION OR ALTERATION $465.60 CO ALTERATIO O LING $50.00 Total• $515.60 Building Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: 1. Final survey of property with accurate location of all buildings,property lines,streets,and unusual natural or topographic features. 2. Final Approval from Health Dept. of water supply and sewerage-disposal(S-9 form). 3. Approval of electrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1%lead. 5. Commercial building,industrial building,multiple residences and similar buildings and installations, a certificate of Code Compliance from architect or engineer responsible for the building. 6. Submit Planning Board Approval of completed site plan requirements. B. For existing buildings (prior to April 9, 1957) non-conforming uses,or buildings and"pre-existing"land uses: 1. Accurate survey of property showing all property lines, streets,building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant.If a Certificate of Occupancy is denied,the Building Inspector shall state the reasons therefor in writing to the applicant. C. Fees 1. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00,Alterations to dwelling$50.00, Swimming pool$50.00,Accessory building$50.00,Additions to accessory building$50.00,Businesses$50.00. 2. Certificate of Occupancy on Pre-existing Building- $100.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 5. Temporary Certificate of Occupancy-Residential$15.00, Commercial$15.00 Date. New Construction: Old or Pre-existing Building: (check one) Location of Property: 7v_on Ak House No. /Street Hamlet Owner or Owners of Property: Suffolk County Tax Map No 1000, Section Block ®� Lot 2� Subdivision z Map. Lot: Permit No. ✓ Date of Permit. Applicant: Health Dept. Approval: V 1.4-- Underwriters Approval: Planning Board Approval: 4666= Request for: Temporary Certificate Final Certificate: (check one) Fee Submitted: $ Applicant Signature rg so Town Hall Annex Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 17 Southold,NY 1199711-0959 roger.riche rt(Q-town.southoId.ny.us BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To Paul Pawlowski Address: 715 Pike St City: Mattituck St: New York Zip: 11952 Budding Permit# 43376 Section 140 Block 1 2 Lot: 22 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA: Modern Electric East License No: 34283-ME SITE DETAILS Office Use Only Residential X Indoor X Basement X Service Only Commerical Outdoor X 1st Floor X Pool New Renovation X 2nd Floor X Hot Tub Addition Survey Attic X Garage INVENTORY Service 1 ph 300a Heat gas Duplec Recpt 66 Ceding Fixtures 15 HID Fixtures Service 3 ph Hot Water gas GFCI Recpt 6 Wall Fixtures 10 Smoke Detectors 5 Main Panel A/C Condenser 2 Single Recpt Recessed Fixtures 56 CO Detectors Sub Panel A/C Blower 2 Range Recpt 50a Fluorescent Fixture Pumps Transformer Appliancesdw Dryer Recpt 30a Emergency Fixtures Time Clocks Disconnect Switches 40 Twist Lock Exit Fixtures TVSS Other Equipment 300a underground service, 1-200a panel and disconnect, 1-100a panel and disconnect,5-combination smoke/co detectors, 1-bath fan,8-ARC fault circuit breakers,2-combination GFCI/ARC fault circuit breakers Notes. Inspector Signature: , � Date: March 20 2019 81-Cert Electrical Compliance Form As a �%rjf SOUTyo.` Town Hall Annex ,per l Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 11790 ® j Southold,NY 11971-0959 OuNr�,e��' s BUILDING DEPARTMENT s s TOWN OF SOUTHOLD D i MAR 2 7 2019 TOWN OFSOUT"O:� CERTIFICATIOloI Date: Building Permit No Owner: �/ �./���'��_� (Please print) -Plumber:- RcheR.l I AT Z-6)ZA Plumb' I (Please print) f I certify that the solder used in the water supply system contains less than 2/10 of I% lead. AlAlt - (Plumbers Sign e) Sworn to before me this C�61 f day of ROX Ck-,- , 20d__ Christine Gravmo j Notary)'ubic State of Now York No.OlgR6230219 Notary Public, )I-1l_ County Qualified m Suolk County -- - -- - My Commission Expires 11/01/20— 5 OF 50Ulyo� TOWN OF SOUTHOLD BUILDING DEPT. °yco 765-1802 INSPECTION -� _ [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] CAULKING REMARKS: 5 1 DATE P. INSPECTOR c \/ Of SOU TOWN OF SOUTHOLD BUILDING DEPT. courm, 765-1802 INSPEC ION [ ] FOUNDATION 1ST [ ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FI SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] CAULKING MARKS: v� 2�V✓ � DATE INSPECTOR )319 OF SOUTHoIo # TOWN OF SOUTHOLD BUILDING DEPT. couff 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] GH PLBG. [ ] FOUNDATION 2ND [ INSULATION [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FI SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] E CTRICAL (FINAL) [ ] CODE VIOLATION [ CAULKING REMARKS: %_ - �< sv i D T Lo DATE l3 INSPECTOR OF SOUIy�� # # TOWN OF SOUTHOLD BUILDING DEPT. co 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION 2 [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) [ ] CODE VIOLATION [\ ] CAULKING REMARKS: DATE INSPECTORL 1 L SOF so(/l , - ,37(,�� how o� # TOWN OF SOUTHOLD BUILDING DEPT. `yi'ourm, 765-1802 INSPECTION [ ] FOUNDATION 1ST [ ] ROUGH PL13G. [ ] FOUNDATION 2ND [ ] INSULATION [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ,FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] CAULKING ' REMARKS: . ✓A-tIy s i P . v� DATE e l INSPECTOR - # # TOWN OF SOUTHOLD BUILDING DEPT. °`ycourrn��' 765-1802 INSPECTION . [ ] FOUNDATION 1ST [ ] ROUGH PL13G. [ ] FOUNDATION 2ND [ ] I SULATION [ ] FRAMING /STRAPPING [ FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] CAULKING REMARKS: ,r, Gtk�go& 4ef-, � . 1, vI k4j*'d C`i v 't iaw d ,�� o� I � 1 hjAdLA y fv DATECl INSPECTOR _ �� OF so # TOWN OF SOUTHOLD BUILDING DEPT. loum" 765-1802 _ INSPECTION - I FOUNDATION 1ST [ ] ROUGH PL13G. [ ] FOUNDATION 2ND [ ] IPSULATION [ ] FRAMING /STRAPPING [Vje4FINAL �(L [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] CAULKING REMARKS: 6� C vlo, 1 626 to DATE INSPECTOR WA CONEVCENTS • • • • t ROUGH FRAMING PLUMBING �. 1 \ �r�� z INSULATION . . ENERGYSTATE . 1 ' m' ;.. ► �� 1 . lm t ADDMONAJICgMMENTS VAN NOT TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDING DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD,NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 ��/� Survey Southoldtownny.gov PERMIT NO. / tL7 Check Septic Form N.Y.S.D.E.C. Trustees C.O.Application > Flood Permit Examined 20 Single&Separate / Truss Identification Form Storm-Water Assessment Form l (( ontact: Approved 20- Mail to: Disapproved-a/c " Phone: Expiration ,20 Dui ing I Spector � JAN 2019 APPLICATION FOR BUILDING PERMIT c! �_ =� . Date , 20 INSTRUCTIONS To'.. I`t1�S'aplication MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b.Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupi4 or.used in whole or in part for any purpose what so ever until the Building Inspector issues a-Certificate of Occupancy. f.Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize,in writing,the extension of the permit for an addition six months.Thereafter, a new permit shall be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws,Ordinances or Regulations,for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances,building code,housing code,and regulations, and to admit authorized inspectors on premises and in building for necessary inspections. (S' ature of applicant or name,if a corporation) (Mailing a dress of applicant) State whether applicant ' own , lessee, agent, architect, engineer, general contractor, electrician, plumber or builder Name of owner of premises _44k,5/`may✓��"� (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer (Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which pro osed work will be done: Hou e Number Street Hamlet County Tax Map No. 1000 Section Block Lot 2 . Subdivision Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy---��`�i/0161 MA 7- 3. Nature of work(check which applicable):New Building Addition Alteration Repair • Removal Demolition Other Work 1! (Description) 4. Estimated Cost/eV6Q _ Fee (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars� . 6. If business, commercial or mixed occupancy, specify nature and extent of each type o 7. Dimensions of existing structures, if any: Front y- Rear Depth Height Number of Stories Dimensions of same s c re i alterations or additions: Front' Rear Depth eight-- Number of Stories " 8. Dimensions of entire new ruction: Front Rear Depth Height ber of Stories w J 9. Size of lot: Front " Rear�:ta Depth l 10. Date of Purchase iZf^1 Name of Former Owner 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation?YES NO 13. Will lot be re-graded? YES NO _,�ill excess fill be removed from premises?YES N /moi -c f to le(' A 14.Names of Owner of premises Address Phone No. Name of Architect Address Phone No (� Name of Contractor Address Phone No. � 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO,�'\ * IF YES, SOUTHOLD TOWN TRUSTEES &D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey, to scale, with accurate foundation plan and distancesto property lines. 17. If elevation at any point on property is at 10 feet-or below, must provide topographical data on survey. 18. Are-there any covenants.and restrictions with respect to this property? * YES NO * IF YES,PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF ) being duly sworn,,deposes and sa}oaho(S)be k0elapplicant (Name of individual signing contract) above named, Notary Public,State of Now York No.01 8116165050 Qualified in Suffolk County (S)He is the�/>/f Comimiss�o,E�xpirda Apr11 1412 (Contractor,Agent,Agent, Corporate Officer,etc.) of said owner or owners,and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me this day -of' :. Notary Public,, - Signature of Applicant o� FFa(X�o BUILDING DEPARTMENT TOWN OF SOUTHc 1 Town Hall Annex - 54375 Main R - PO Box 1179 Southold, New York 11 1 r-;--z3 1 4 2019 Telephone (631) 765-1802 - FAX (631) 765-9502 roger.richert(abtown.southold.nu,,&DWG DFr-T. TOWN OF SOUTHOLD APPLICATION FOR ELECTRICAL INSPECTION REQUESTED BY: Date: kilt a-o t Company Name: my ae-"" 1•ec-r.: ���-� 3 Name: —c License No.: 3yag3-- email: Address: Phone No.: JOB SITE INFORMATION: , (All Information Required) Name: Address: Cross Street: �-�- Phone No.: Bldg.Permit#: '-133 Ito email: (�, �,�, l„`�(4 � c� Tax Map District: 1000 Section: )%-tN)%-tBlock: ;I- Lot: BRIEF DESCRIPTION OF WORK(Please Print Clearly) Circle All That Apply: Is job ready for inspection?: YES / NO Rough In Final Do you need a Temp Certificate?: YES NO Issued On Temp Information: (Ali information required) 1 P Service Size h 3 Ph Size: '�O 0 A # Meters_ �Z Old Meter# ew S rvte ce Fire Reconnect- Flood Reconnect- Service Reconnected - Undergroun -Overhead # Underground Laterals 1 �2 Fram Pole Work done on Service? Y N Additional Information: PAYMENT DUE WITH APPLICATION 82-Request for Inspection FormAs Pd � Jq 5URVEY - OF �i�a�ERTY SITUATE: 1 ATTITUGK TOWN: SOUTHOLD � 5UFFOLK GOUNTY, NY 1 •� WRVE1'ED 06-25-201-7 E SUFFOLK COUNTY TAX# 1000 - 140 - 2 - 22 i C RTEMD m I�;fA1z� �lB IMMS GEMEMME J13 o�Q D 11 I � 0 I � 0 o � 7 \o %po CP Y" �� o c le, G. f I i r ' � � �P b�atga C�erw7 kRfm��y�yPIfC 60 `,y. d� bYlalis�dmdb�L�lRD4�Nae3 d Ifs �,twtiwYakee�.n/canailn�° rxrta0�en��d ,d`a � Ca. ,%.�• M�.rdolc0a��eastirtwemba� • �'-�Li,�•.t7 -'4 mv�'.aAa�o� .�6v16� ! bu MYbl Ybli Ibknd NOT'E5: �..�ac.�M�is r„u[uted� �o�wp.rmn:Awa w...oy.P+iY►«G m�a.me trta�maanm r�.mr MONUMENT FOUND Area = :-1,870 5G Fr OR 0.41 AGRES JOHN C. EHLERS LAND SURVEYOR 6 EAST'MAIN STMET N.Y.S.LIC.NO,50202 GRAPHIC SCALE I"= 30' RIVEREEAD,MY 11901 369-8288 Fax 369-8287 PM.C.NUsemVohnMocuments\My IDrapbox117117-152.pro i REScheck Software Version 4..6.5 j Compliance Certificate Project 715 Pike Street Energy Code: 2015 IECC Location: Mattituck, New York Construction Type: Single-family Project Type: Alteration Climate Zone: 4 (5331 HDD) Permit Date: Permit Number: Construction Site: Owner/Agent: Designer/Contractor: 715 Pike Street Paul Pawlowski Jeffrey Sands Mattituck, NY 11952 631-445-4348 Jeffrey Sands Architect pauimpawlowski@gmail.com 6 Evergreen lane East Quogue, NY 11942 631-375-5997 Jeff@jsa-ny.com Envelope Assemblies Gross Area Cavi Perimeter ,,- 0 Ceiling 1:Flat Ceiling or Scissor Truss 1,614 45.0 1.0 0.026 42 Floor 1:All-Wood Joist/Truss:Over Unconditioned Space 1,614 19.0 1.0 0.045 73 Wall 1:Wood Frame, 16" o.c. 2,904 13.0 4.0 0.060 174 Window 1:Vinyl/Fiberglass Frame:Double Pane with Low-E __ __- __- --- --- SHGC: 0.00 Exemption:Storm window alteration. Compliance Statement: The proposed building design described here is consistent with the building plans,specifications,and other calculations submitted with the permit application.The proposed building has been desigped to meet the 2015 IECC require ents in REScheck Version 4.6.5 and to comply with the mandatory requ fisted in the Bacheck Inspection Checklist. Name-Title S' S Date q�O� �0 r� 1 N 027a9k OF NES Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\Users�eff\Dropbox\sands projects\715-pike-rescheck.rck Page 1 of 9 CREScheck Software Version 4.16.5 �J( Inspecti®n Checklist Energy Code: 2015 IECC Requirements: 100.0% were addressed directly in the REScheck software Text in the "Comments/Assumptions" column is provided by the user in the REScheck Requirements screen. For each requirement, the user certifies that a code requirement will be met and how that is documented, or that an exception is being claimed. Where compliance is itemized in a separate table, a reference to that table is provided. Section Plans Verified, Field Verified #. Pre-Inspection/Plan Review Value Value Complies? Comments/Assumptions &Req.ID 103.1, :Construction drawings and f ❑Complies :Requirement will be met. 103.2 :documentation demonstrate 1 []Does Not [PR1]1 !energy code compliance for the f J ;building envelope.Thermal ❑Not Observable envelope represented on ❑Not Applicable :,construction documents. %{ 103.1, ;Construction drawings and f ;❑Complies ;Requirement will be met. 103.2, documentation demonstrate ; ;: ❑Does Not 403.7 ;energy code compliance for 3 ; (PR3]1 ;lighting and mechanical systems. T-INot Observable mat Systems serving multiple I j ❑Not Applicable ;dwelling units must demonstrate I _ ;compliance with the IECC 4, ¢ :Commercial Provisions. i 302,1, jHeating and cooling equipment is: Heating: Heating: ;❑Complies :Requirement will be met. 403.7 #sized per ACCA Manual S based Btu/hr Btu/hr ;❑Does Not [PR2]2 ion loads calculated per ACCA ;Manual]or other methods ; Btu/hrg ; Btu/hrg a❑Not Observable : approved by the code official. d❑Not Applicable ; I Additional Comments/Assumptions: 11 High Impact(Tier 1) 2 Medium Impact(Tier 2) 3 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\Users\leff\Dropbox\sands proj ects\7 1 5-pi ke-resc heck.rck Page 2 of 9 Section o Foundation Inspection Complies? Comments/Assumptions &Re .ID 303.2:1 ;A protective covering is installed to ;Complies ;Exception: Requirement is not applicable. [FO11]2 1 protect exposed exterior insulation UDoes Not v and extends a minimum of 6 in. below }grade. UNot Observable E]Not Applicable ; 403.9 Snow-and ice-melting system controls;OComplies ;Exception: Requirement is not applicable. [FO12]2 installed. ;13Does Not ;pNot Observable; J jE]Not Applicable Additional Comments/Assumptions: 1,11 High Impact(Tier 1) 2 1 Medium Impact(Tier 2) 3 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\Users�eff\Dropbox\sands projects\715-pike-rescheck.rck Page 3 of 9 Section Plans Verified Field Verified # Framing/Rough-In Inspection Value Value Complies? Comments/Assumptions &Req.ID ' 402.1.1, !Glazing U-factor(area-weighted U- U- ;❑Complies See the Envelope Assemblies 402.3.1, average). :❑Does Not ;table for values. 402,3.3, 402.5 ' ;❑Not Observable [FR2]1 ;❑Not Applicable 303.1.3 ;U-factors of fenestration products; EComplies Requirement will be met. [FR4]1 are determined in accordance ;❑Does Not with the NFRC test procedure or 4 4 ;taken from the default table. ❑Not Observable ![:]Not Applicable 402.4.1.1 ;Air barrier and thermal barrier ;❑Complies ;Requirement will be met. [FR23]1 !installed per manufacturer's + ;❑Does Not 0 ;instructions. ; i❑Not Observable ❑Not Applicable ; 402.4.3 ;,Fenestration that is not site built 1 ;❑Complies ;Requirement will be met. [FR20]1 !is listed and labeled as meeting l ❑Does Not AAMA/WDMA/CSA 101/l.5.2/A440 4 } or has infiltration rates per NFRC ; }❑Not Observable X400 that do not exceed code I ;❑Not Applicable ,limits. 402.4.5 ;IC-rated recessed lighting fixtures! '❑complies ;Requirement will be met. [FR16]2 !sealed at housing/interior finish '[]Does Not and labeled to indicate s2.0 cfm leakage at 75 Pa. ',[]Not Observable ❑Not Applicable 403.3.1 ;Supply and return ducts in attics ;❑Complies Requirement will be met. [FR12]1 :insulated >= R-8 where duct is �❑Does Not r >= 3 inches in diameter and >_ R-6 where< 3 inches.Supply and; ❑Not Observable return ducts in other portions of ;❑Not Applicable ;the building insulated >= R-6 for diameter>= 3 inches and R-4.2 ; :for<3 inches in diameter. 403.3.5 ;Building cavities are not used as ;❑Complies :Requirement will be met. [FR15]3 ducts or plenums. ❑Does Not ; t i ?[--]Not Observable 1 ❑Not Applicable 403.4 ;HVAC piping conveying fluids ; R- R- ;❑Complies Exception: Requirement is [FR17]2 !above 105 QF or chilled fluids ;❑Does Not :not applicable. below 55 QF are insulated to aR- ;❑Not Observable 3. ! ;❑Not Applicable 403.4.1 ;Protection of insulation on HVAC i �❑Complies :Exception: Requirement is [FR24]1 piping. ;❑Does Not not applicable. v ❑Not Observable , ❑Not Applicable 403.5.3 ;Hot water pipes are insulated to R- ; R- ❑Complies ;Requirement will be met. [FR18]2 I zR-3. ,❑Does Not :❑Not Observable ❑Not Applicable 403.6 Automatic or gravity dampers are; i❑Complies Requirement will be met. [FR19]2 i installed on all outdoor air ❑Does Not intakes and exhausts. { a❑Not Observable ❑Not Applicable Additional Comments/Assumptions: 11 High Impact(Tier 1) 2 Medium Impact(Tier 2) 3 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\Users�eff\Dropbox\sands projects\715-pike-rescheck.rck Page 4 of 9 11 High Impact(Tier 1) 2 1 Medium Impact(Tier 2) 3 1 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\UsersVeff\Dropbox\sands projects\715-pike-rescheck.rck Page 5 of 9 SectionPlans Verified , Field Verified # Insulation,Inspection Cornpiies? , Cornments/Assurnptlons &Req.ID Value Value 303.1 . !All installed insulation is labeled 3❑Complies ;Requirement will be met. [IN1312 or the installed R-values - ;❑Does Not provided. 4, : ,❑Not Observable 1 ( °£❑Not Applicable 402.1.1, :Floor insulation R-value. ; R- R- ;❑Complies ;See the Envelope Assemblies 402.2.6 WoodWood i❑Does Not table for values. [IN1]1 ;❑ Steel ;❑ Steel ;❑Not Observable , 1 :❑Not Applicable 1 303.2, ;,Floor insulation installeder ' ' "'"'' ' ^' ,_ i p ❑Complies I Requirement will be met. 402.2.7 :manufacturer's instructions and ., ❑Does Not [IN211 ;in substantial contact with the ` 3 y ;y❑Not Observable underside of the subfloor,or floor r framing cavity insulation is in ,. ,❑Not Applicable contact with the top side of (; } ;sheathing, or continuous insulation is installed on the underside of floor framing and extends from the bottom to the :top of all perimeter floor framing members. 402.1.1, ;Wall insulation R-value.If this is a; R- ; R- ,'❑Complies ;See the Envelope Assemblies 402.2.5, !mass wall with at least Y2 of the Wood ;❑ Wood ;❑Does Not ;table for values. 402.2.6 ;wall insulation on the wall ;❑ Mass ❑ Mass !❑Not Observable ! [IN3)1 ;exterior,the exterior insulation ; 0 ;requirement applies(FR10). ;E] Steel E] Steel ;❑Not Applicable ; 3 I i i 303.2 ;Wall insulation is installed per ;ElComplies ;Requirement will be met. [IN411 manufacturer's instructions. _ "g❑Does Not ❑Not Observable ❑Not Applicable Additional Comments/Assumptions: 11 High Impact(Tier 1) 2 Medium Impact(Tier 2) 3 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\Users�eff\Dropbox\sands projects\715-pike-rescheck.rck Page 6 of 9 Section Plans Verified Field Verified # Final Inspection Provisions, Value Value Complies? Comments/Assumptions &Ite4.ID 402.1.1, ;Ceiling insulation R-value. R- I R- ;❑Complies ;See the Envelope Assemblies 402.2.1, ❑ Wood ;❑ Wood ;❑Does Not ;table for values. 402.2.2' ; ❑ Steel ❑ Steel ;❑Not Observable 6 [Fill' ; ;❑Not Applicable FI1] ; ! ! I i ! i I I 1 ) 303.1.1.1, !Ceiling insulation installed per \' ,+ ❑Complies ;Requirement will be met. 303.2 manufacturer's instructions. i ❑Does Not [FI2]1 !Blown insulation marked every 300 ft2. i I❑Not Observable ❑Not Applicable 402.2.3 #Vented attics with air permeable r ;. ❑Complies ;Requirement will be met. [FI22]2 s insulation include baffle adjacent i, { ; < - ;❑Does Not #to soffit and eave vents that K '[-]Not Observable i extends over insulation. '�❑Not Applicable 402.2.4 ;Attic access hatch and door R- ; R- '. complies ;Requirement will be met. (F13]1 ;insulation ?R-value of the :Oboes Not adjacent assembly. ❑Not Observable ' ❑Not Applicable 402.4.1.2 ;Blower door test @ 50 Pa. <=5 ; ACH 50 = ACH 50 = ;❑Complies ;Requirement will be met. [FI17]1 ach in Climate Zones 1-2,and 1❑Does Not <=3 ach in Climate Zones 3-8. ;❑Not Observable ❑Not Applicable 403.3.4 ;Duct tightness test result of<=4 ; cfm/100 cfm/100 ;❑Complies ;Exception: Requirement is (FI4]1 cfm/100 ft2 across the system or 3 ftz ft2 ;❑Does Not ;not applicable. <=3 cfm/100 ft2 without air I ;handler @ 25 Pa.For rough-in ;❑Not Observable ;tests,verification may need to ; ;❑Not Applicable occur during Framing Inspection. 403.3.3 ;Ducts are pressure tested to cfm/100 ; cfm/100 ;❑Complies ;,Exception: Requirement is [FI27]1 :determine air leakage with ft2 ft2 ;❑Does Not not applicable. either: Rough-in test:Total leakage measured with a !❑Not Observable ; pressure differential of 0.1 inch :❑Not Applicable ;w.g.across the system including ; ;the manufacturer's air handler :enclosure if installed at time of test. Postconstruction test:Total !leakage measured with a ; pressure differential of 0.1 inch ; ;w.g. across the entire system !including the manufacturer's air j handler enclosure. 403.3.2.1 ;Air handler leakage designated i- ❑Complies :Exception: Requirement is [FI24]1 by manufacturer at<=2%of ,,E❑Does Not ;not applicable. ;design air flow. g ❑Not Observable .,;❑Not Applicable 403.1.1 Programmable thermostats ,„ ❑Complies ;Requirement will be met. [FI9]2 ;installed for control of primary :f ,` ❑Does Not heating and cooling systems and initially set by manufacturer to _ i❑Not Observable ; ;code specifications. :•r s °;❑Not Applicable 403.1.2 ',Heat pump thermostat installed f' J❑Complies ;Requirement will be met. [FI10]2 on heat pumps. . ,) ❑Does Not _,t❑Not Observable f ;❑Not Applicable 403.5.1 ;Circulating service hot water ' '❑Complies ;Requirement will be met. [FI11]2 1 systems have automatic or ❑Does Not iaccessible manual controls. i' ; i ,,❑Not Observable ;❑Not Applicable 11 High Impact(Tier 1) 2 Medium Impact(Tier 2) 3 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\UsersVeff\Dropbox\sands projects\715-pike-rescheck.rck Page 7 of 9 Section Plans Verified Field Verified # Final Inspection Provisions Value Value Complies? Comments/Assumptions & Req.ID 403.6.1 ;All mechanical ventilation system; ;❑Complies ;Requirement will be met. [FI25]2 ;fans not part of tested and listed ;❑Does Not HVAC equipment meet efficacy I ; and air flow limits. ; r❑Not Observable I ; F❑Not Applicable j 403.2 1Hot water boilers supplying heat !❑Complies ;Requirement will be met. [FI26]2 through one-or two-pipe heating UDoes Not systems have outdoor setback control to lower boiler water ; ❑Not Observable temperature based on outdoor I ❑Not Applicable i temperature. 403.5.1.1 i Heated water circulation systems 1 s❑Complies :Requirement will be met. [F128]2 !�have a circulation pump.The i ❑Does Not system return pipe is a dedicated i , return pipe or a cold water supply; ;[]Not Observable pipe.Gravity and thermos- I ❑Not Applicable ;syphon circulation systems are I ; I not present.Controls for i circulating hot water system pumps start the pump with signal ;for hot water demand within the occupancy. Controls i automatically turn off the pump when water is in circulation loop 1 f is at set-point temperature and no demand for hot water exists. 403.5.1.2 {Electric heat trace systems ;❑Complies ;Requirement will be met. [F129]2 i comply with IEEE 515.1 or UL I, ;❑Does Not 1515.Controls automaticallyI j adjust the energy input to he ❑Not Observable heat tracing to maintain the ;❑Not Applicable desired water temperature in the I F piping. ; ? 403.5.2 ;Water distribution systems that j '❑Complies :Requirement will be met. [F130]2 have recirculation pumps that ;❑Does Not pump water from a heated water 1 ;supply pipe back to the heated ! a❑Not Observable water source through a cold 1 ❑Not Applicable water supply pipe have a I 3 demand recirculation water f ' system. Pumps have controls x I that manage operation of the pump and limit the temperature of the water entering the cold water piping to 1044F. { 403.5.4 i Drain water heat recovery units ; ;❑Complies Requirement will be met. [FI31]2 itested In accordance with CSA i ;❑Does Not B55.1. Potable water-side pressure loss of drain water heat ' ;❑Not Observable S recovery units < 3 psi for E❑Not Applicable individual units connected to one !or two showers. Potable water- side pressure loss of drain water iheat recovery units< 2 psi for ! 5 individual units connected to r ,three or more showers. 404.1 ;75%of lamps in permanent ;❑Complies 'Requirement will be met. [FI6]1 fixtures or 75%of permanent f �❑Does Not ;fixtures have high efficacy lamps. Does not apply to low-voltage } ;❑Not Observable lighting. ;❑Not Applicable 404.1.1 !$Fuel gas lighting systems have ; ;❑Complies Requirement will be met. [FI23]3 ;no continuous pilot light. i ;❑Does Not ' UNot Observable ❑Not Applicable 11 High Impact(Tier 1) 2 Medium Impact(Tier 2) 3 1 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\UsersVeff\Dropbox\sands projects\715-pike-rescheck.rck Page 8 of 9 Section Plans Verified Field Verified # . Final inspection Provisions Value Value Complies? Comments/Assumptions &Req.lb 401.3 Compliance certificate posted. - ;- 3❑Complies :Requirement will be met. [FI7]2 I -E]Does Not ❑Not Observable ❑Not Applicable 303.3 :Manufacturer manuals for r • . ❑Complies ;Requirement will be met. [FI18]3' i mechanical and water heating ❑Does Not systems have been provided. ' , ❑Not Observable ❑Not Applicable Additional Comments/Assumptions: 11 High Impact(Tier 1) 2 Medium Impact(Tier 2) 3 Low Impact(Tier 3) Project Title: 715 Pike Street Report date: 01/04/19 Data filename: C:\Users�eff\Dropbox\sands projects\715-pike-rescheck.rck Page 9 of 9 0� n + w 2015 IECC Energy Effidency Certificate Insulation . Above-Grade Wall 17.00 Below-Grade Wali 0.00 Floor 20.00 Ceiling / Roof 46.00 Ductwork (unconditioned spaces): Glass& Door Rating U-Factor SHOC Window Door Heating .. Heating System: Cooling System: Water Heater: Name: Date: Comments q337k Renovation Drawing Date: 1/31/19 11: 1 HYDRAULIC DESIGN INFORMATION"SHEET'; ' Job Name: Renovation Location: =715 Pike St Mattituck, NY, 11952, USA Drawing• Date: Remote,'',Area Number: 1 Contractor: -Sentry Automatic Fire Protection, Inc. Telephone: 631-723-3095 735 Flanders ,Rd Riverhead, NY 11901 Designer: RF Calculated By:SprinkCAD www.sprink6ad.com 1400 Pennbrook Pkwy. Lansdale, PA -19446' Construction: Wood I - Occupancy:RES Reviewing Authorities:Town of Southold SYSTEM ..-DESIGN Code:NFPA, -13D Hazard:RES System Type:WET Area of Sprinkler Oper. 1110 sq ftj Sprinkler or Nozzle Density (gpm/sq ft) .,.0.100 Make:- : RASCO s Area per Sprinkler 144 :O -sq ftl• Model: F_lFR56 Hose Allowance Inside 0 gpm K-Factor: 5. 60 Hose Allowance Outside 100 gpm Temperature Rating: 155 CALCULATION SUMMARY 2 Flowing Outlets gpm Required: 130.3 psi Required: 26.4 @ Source WATER SUPPLY Water Flow Test Pump Data Date of Test 4/5/18 Rated Capacity 0 gpm Static Pressure 55.0 psi Rated Pressure 0.0 psi Residual Pres 41.0 psi Elevation 0 At a Flow of 2481 gpm Make: Elevation 0" Model: Location: MIddle Rd and Love Ln Source of Information: SCWA SYSTEM VOLUME 55 Gallons Notes: J' i59'G C9 r Renovation Drawing Date: 1/31119 11: 1 HYDRAULIC CALCULATION DETAILS HYDRAULIC -FLOW LOSS QTY DESCRIPTION LENGTH C ID gpm psi TOTALS Hydr Ref W Required at Hyd Area 1 30 17.5 psi 1 2" Grvd 90 Ell #510 5' 1-20 2.067 30 . 0.1 1 Pipe 2" 10x21 Allied Domestic 5' 120 2.157 30 0.0 1 2" Grvd Alarm Valve Tyco 513D,D/R 0' 0 2.067 30 0.0 1 Pipe 2" 10x21 Allied Domestic 3' 120 2.157 30 0.0, 1 2" Grvd 90 Ell 4510 5' 120 2.067 30 0.1 1 Pipe 2" 10x21 Allied Domestic 1' 120 2.157 30 0. 0 1 2" Thrd Back Flow Valve RPZ CHART LOSS 30 8 . 6 1 2" Grvd Tee #519 10' 120 . ,2.067 30 0.1 Fixed Flow Outside Hose Allow. 100 gpm Hydr Ref R1 Required at Source 130 26.4 psi Water Source 55.0 psi static, 41.0 psi residual @ 2481 gpm 130 gpm 54.9 psi SAFETY PRESSURE 28.5 psi Available Pressure of 54.9 psi, Exceeds Required Pressure of 26.4 psi This is a safety margin of 28.5 psi or' 52 of Supply Maximum Water Velocity is 11.4' fps ti Renovation Drawing Date: 1/31/19 11: 1 4 Page 3 FITTING NAME TABLE ABBREV. NAME C Coupling E '90' Standard Elbow F 45' Elbow S Straight Flow Thru Tee T 90' Flow Thru Tee V Valve LEGEND HYD REF Hydraulic reference. Refer to accompanying flow diagram. _ K FACTOR Flow factor for open head or path where Flow (gpm) = K x -\/P Qa Flow added or subtracted Qt Total flow DIA Actual internal diameter o'f pipe C Hazen Williams pipe roughness factor Pf/ft Friction loss per foot of pipe PIPE Length of pipe FTNG'S Number of fittings. See table above. TOTAL Total length (PIPE + FTNG'S) Pt Total pressure (psi) at fitting Pe Pressure due to change in elevation where Pe = 0.433 x change in elevation Pf Friction loss (psi) to fitting where Pf = 1 x 4.52 x (Q/C) ^1.85 / ID^4.87 Pv Velocity pressure (psi) where Pv = 0.001123 x Q^2/ID^4 Pn Normal pressure (psi) , where Pn = Pt - Pv NOTES: - Pressures are balanced to 0.01 psi. Pressures are listed to 0.1 psi. Addition may vary by 0.1 psi due to accumulation of round off. - Calculations conform to NFPA 13. - Velocity Pressures are not considered in these Calculations Renovation Drawing Date: 1/31/19 11: 1 Page 4 a NODE ELEVATION SPRINKLER PRESSURE ACTUAL MINIMUM ACTUAL NUMBER K-FACTOR FLOW FLOW DENSITY (FT) (GPM/ (PSI^'-z) ) (PSI) (GPM) (GPM) (GPM/SQ.FT) 10 25.50 8.2 Al 25.50 5. 60 7 .7 15.5 14.8 0.11 A2 25.50 5. 60 7.0 14.8 14.8 0.10 B1 9.25 17.2 B2 9.25 17.4 Cl 25.25 9.8 W 9.25 17.5 Max velocity of 11.37 occurs in the pipe from Cl TO 10 y Renovation Drawing Date: 1/31/19 11: 1 Tyco Fire Products Page 5 HYD. Qa DIA. FITTING PIPE Pt Pt REF "C" TYPES FTNG`S_ Pe Pv ******* NOTES ******* POINT Qt Pf/ft TOTAL Pf Pn PATH 1 FROM HYDRAULIC REFERENCE A2 TO W (PRIMARY PATH) 14.82 1.049 1T 10.88 7.0 7. 0 K = 5. 60 A2 C=120 5.00 0. 0 0. 0 14 .82 0.075 15. 88 1.2 7.0 Vel = 5.55 15.53 1.049 1T 0.25 8.2 8.2 10 C=120 5.00 0.1 0.0 See PATH 2 30.34 0.281 5.25 1.5 8 .2 Vel = 11.37 2.157 2E 37.38 9.8 9.8 Cl C=120 1T 24. 61 6.9 0.0 30.34 0.008 62.00 0.5 9.8 Vel = 2. 69 -7. 97 2. 157 2T 2.04 17.2 17.2 B1 C=120 24. 61 0.0 0.0 See PATH 3 22.37 0.005 26. 66 0.1 17.2 Vel = 1.98 7.97 2.157 15. 92 17.4 17. 4 B2 C=120 0. 00 0.0 0.0 See PATH 3 30.34 0. 008 15.92 0. 1 17.4 Vel = 2. 69 W 30.34 17.5 K = 7.25 PATH 2 FROM HYDRAULIC REFERENCE Al TO 10 15.53 1.049 1T 1.12 7.7 7.7 K = 5. 60 Al C=120 5.00 0.0 0.0 15.53 0.081 6.12 0.5 7.7 Vel = 5.82 10 15.53 8.2 K = 5.43 PATH 3 FROM HYDRAULIC REFERENCE B1 TO B2 7 .97 2.157 6E 118.12 17 .2 17 .2 B1 C=120 2T 61.53 0.0 0.0 See PATH 1 7.97 0.001 179. 66 0.1 17.2 Vel = 0.71 UNITS - DIAMETER (INCH) LENGTH (FOOT) FLOW (GPM) PRESSURE - (PSI) Renovation Drawing Date: 1/31/19 11: 1 Tyco Fire Products Page 6 HYD. Qa DIA. FITTING PIPE Pt Pt REF "C" TYPES FTNG'S Pe Pv ******* NOTES ******* POINT Qt Pf/ft TOTAL Pf Pn B2 7. 97 17.4 K = 1,. 91 UNITS - DIAMETER (INCH) LENGTH (FOOT) FLOW (GPM) PRESSURE (PSI) Job water Required Hose Allowance Renovation Static Pres: 55.0 psi Pressure: 26.4 psi In: 0 gpm 715 Pike St Resid. Pres: 41.0 psi Sys Flow: 30 gpm Out: 100 gpm Mattituck Flow: 2481 gpm Sys+Hose: 130 gpm Remote Area: 1 Date: 4/5/18 Safety Pres: 28.5 psi Loc: Middle Rd and Love Ln Hd Elv Pres: 7.0 psi 7.0 60 — Supply. 50 — P 40 — S I 30 100 gpm hose 20 10 7.0 psi 100 150 200 250 300 350 400 450 500 Flow (gpm) Bulletin 014 Rev.P W ® R Model F1 FR Series bi Quick Response G ss,Bulb SpriinkleIrs Model F1 FR56 Sprinkler Types ;� ; _ > Standard Spray Upright €'4: `W Standard Spray Pendent Conventional Upright/Pendent_' , - Vertical Sidewall, Horizontal Sidewall Model F1 FR56 Recessed Sprinkler Types Upright 'Pendent -Conventional Standard Spray Pendent - Horizontal Sidewall = Model F1 F1156'C'oricealed Sprinkler Types Standard Spray Pendent Model, F1 FR42, Fi FRXLH & F1 FR28 Sprinkler _ - - Types Standard.Spray Upright. Vertical Sidewall Horizontal Sidewall Recessed PendenVF1IF2 Standard Spray Pendent Model F1FR40 Sprinkler Types Standard Spray Pendent , Model F1 FR42,`F1 FR40, Fi FRXLH & Fi FR28 t'1 Recessed Sprinkler Types Standard Spray Pendent Model,F1FR56LL&F1FR42LL Low Lead'Sprinkler Recessed Concealed ' Recessed Horizontal Sidewall Pendent PendenVFP Types Standard Spray Pendent with less than 0.25% LeadRiq - , Content �Yd s' Listing &-Approvals i< The•following organizations provide Listings or Approvals for various Model F1 FR series sprinklers. See the Design and Installation.table in this Bulletin for information on XLH Upright XLH Pendent XLH Recessed specific listings,and approvals applicable to each sprin- PendenfF7/F2 kler. Product Descripti®n' 1. Underwriters Laboratories Inc. and Certified for Reliable Model F1 FR series sprinklers Canada(cULus) in accordance with ANSI/UL199. 2. FM Approvals(FM) are quick-response automatic spun- " klers with a glass bulb thermal element. �- t . air> 4. VdS Schadenverh6tung GmbH (VdS) Model F1FR series sprinklers are,Stan- 5. Underwriters Laboratories Inc. and Underwriters, dard Spray`sprinklers, with the xcep tion of the Model FR56 Conventional XLH Recessed , Laboratories of Canada Certified for Health Effects sprinkler wFTR56 is an Old-style/Conven= '� PeridentFP to NSF/ANSI Standard 61 Annex G (ULH) - - tional sprinkles 6. EC Certificate: 0786-CPD-40239 (RA1414), 0786- The Model F1 FR Series automatic sprinklers utilize a 3.0 CPD-40251 (RA1425),,0786-CPD-40252 (RA1475) mm frangible glass bulb.These sprinklers have demonstrat- (EC) ed response•times in laboratory tests which are five to ten UL Listing-Category times faster-than standard response sprinklers. This'quick Sprinklers,Automatic&Open(VNIV) response enables the Model F1 FR Series-sprinklers to apply Quick Response Sprinkler water to a fire faster than standard-response sprinklers of the same temperature rating. The glass bulb consists of an accurately controlled amount -of special fluid hermetically sealed inside a•precisely man- ufactured glass capsule. This glass bulb is specially con- structed to provide fast thermal response. Reliable Automatic Sprinkler Co., Inc., 103 Fairview Park Drive, Elmsford, New York 10523 r At'normal temperatures, the glass bulb contains the fluid Model F1FR Series sprinklers must be installed with the ■ in both the liquid and vapor phases. The vapor phase can Reliable sprinkler installation wrench identified in the Design be seen as a small bubble. As heat is applied, the'liqui'd' and'Installation Information table in'this Bulletin. Any other expands,forcing the bubble smaller and smaller as the liq- wrench may damage the sprinkler. A leak tight sprinkler joint uid pressure increases. Continued heating forces the liquid can be-obtained with a torque,of 8 to 18 Ib'-ft(11 to,24 N-m). to push out against the bulb, causing the glass to shatter, Do not tighten sprinklers over the maximum recommended opening the waterway and,allowing the'deflector to distrib- installation torque. Exceeding the maximum recommended ute the discharging water. installation torque may cause leakage or impairment of the Model F1 FR Series sprinklers provide a wide range of op- sprinkler. tions where quick-response,glass bulb sprinklers are used: Recessed Sprinklers • Pendent, recessed pendent, upright, horizontal Model F1 FR Series Recessed sprinklers are to be installed sidewall, and vertical sidewall deflectors as shown in Fig. 1,Fig.2,or Fig.3,as applicable to the spe- • K-factors of 2.8 (40 metric), 4.0 (57 metric), 4.2(60 cifiic model being installed.The Recessed Escutcheon Data metric), and 5.6 (80 metric) table in the Bulletin identifies the only recessed escutcheons • Flush, recessed, and concealed installations that are permitted to be used with each Model F1 FR Series See the Design and Installation Information table in this Recessed sprinkler.The use of any otherrecessed escutch- Bulletin for information on the approvals and availability of eon will void all approvals and negate all warranties. specific Model F1 FR series sprinkler configurations. Concealed Sprinklers Model F1 FR Recessed Pendent and Recessed Horizon- Model F1 FR Series Concealed Pendent,sprinklers are to tal Sidewall sprinklers are required to be used with Reliable be installed as shown in Fig.4 or Fig.5,as applicable to the Model F1, F2, or FP recessed escutcheons. See the Re- selected.cover plate. Model F1FR56 Concealed Pendent cessed Escutcheon Data table in this Bulletin for listing and and Model F1 FR56LL Concealed Pendent sprinkler's have approval information with each specific Model F1 FR series a factory-installed Model CCP cup. A protective cap,is in- sprinkler.Model F1 and F2 recessed escutcheons,shown in stalled at the factory that should remain on the sprinkler until Fig. 1 and 3,are a friction fit assembly allowing for 3/4-inch the sprinkler is installed and should then be reinstalled on (19mm)and 1/2-inch (12.7mm)of adjustment, respectively, the sprinkler until the cover plate is installed:The concealed Model FP recessed escutcheons,shown in Fig.2,provide a sprinkler assemblies are completed by the installation of a 1/2-inch(12.7mm)threaded adjustment. I ' . Model CCP push--On/thread-off cover plate assembly The Model F1 FR56 Concealed Pendent and Model F1 FR56LL cover plate and sprinkler cup assemblies are joined using Concealed Pendent sprinklers are required to be used with a cover plate skirt with flexible tabs for threaded engage- Model CCP cover plates.A standard profile Model CCP cov- ment. A choice of two Model CCP,cover plate assemblies er plate is,available that provides up to 1/2-inch(12.7mm)of provides either 1/2-inch(13mm)or 5/8-inch(8mm)of°cover cover plate adjustment. In addition,a low profile Model CCP adjustment. Do not install Model F1 FR Series Concealed cover plate is also available that provides_up to 5/16-inch Pendent sprinklers in ceilings which have positive pressure (8.Omm)of cover plate adjustment. See the Design and In- in the space above. stallation Information and Listed and'Approved Temperature Model F1 FR Series Concealed Pendent sprinklers require a Ratings tables in this Bulletin for further information on ap- 2-5/8-inch (67mm)diameter hole to be cut in the ceiling. The proved cover plate options: Model RC1 wrench is used to engage the sprinkler wrenching Application surfaces and to install the sprinkler in the fitting. Remove the , Model F1 FR Series sprinklers are intended for use in protective cap to install the sprinkler,then reinstall the protective accordance with NFPA 13,.FM Property,Loss Prevention cap until the cover plate is installed.When inserting or remov- Data Sheets, and the requirements of the Authority Hav- ing the wrench from the sprinkler/cup assembly,care should be ing Jurisdiction. Care must be exercised that the k-factor, taken to prevent damage to the sprinkler. Do not wrench any temperature rating,deflectorstyle,and sprinkler type are other part of the sprinkler/cup assembly. Installation is com- in accordance with the requirements of the applicable pleted by removing the protective cap from the sprinkler and design and installation standards. In addition, Model pushing the cover'plate onto the cup.Final adjustment is made F1 FR Series sprinklers must be used in accordance with by hand turning the cover plate until the skirt flange makes full their listings and approvals, as well as the information contactwiththe ceiling.,Cover plate removal requires turning the provided in this Bulletin. cover plate in the counter clockwise direction.After installation, Installation inspect all sprinklers to ensure"that there is a gap between the .i Glass bulb sprinklers have orange bulb protectors or pro- cover plate and ceiling and that the four cup slots are open and ,tective caps to minimize bulb damage during shipping,han- free from any air flow impediment to the space above. dling and installation. Reliable sprinkler installation wrench- Concealed cover plate/cup assemblies,are listed only for es are designed to install sprinklers with bulb protectors in use with specific sprinklers.The use of any concealed cover place.Remove the bulb protector at the time when the sprin- plate/cup assembly other than the Reliable Model CCP with kler system is placed in service for fire protection. Removal Model F1 FR56 Concealed Pendent and Model F1 FR56LL of the bulb protector before this time may leave the bulb vul- Concealed Pendent sprinklers or the use of the Model CCP nerable to damage.Remove bulb protectors by undoing the Concealed cover plate assembly on any sprinkler with clasp by hand.Do not use tools to remove bulb protectors. which it is not specifically listed my prevent good fire pro- tection and will void all guarantees,warranties, listings and approvals. 5 Technical Data: Sensitivity:Quick-response; •• Thread Sizer 1/2-inch NPT standard; ISO 7-R1/2 optional Maximum Working Pressure: 175'psi (12 bar)-100%Factory tested hydrostatically to 500-psi (34.5 bar) SIN RA1425, RA1414&RA1435 cULus listed for 250 psi (17 bar)' Design•and Installation Information Nominal Nominal - Nominal Orifice Sprinkler Listings IC-factor Deflector/ Installation Approval n Model Diameter Orientation Height Wrench SIN and Notes US Metric inches mm inches mm Approvals • Pendent 2.25 57 D or W2 RA1411 cULus 2 F1FR28 2.8 40 3/8 10 1 Recessed Pendent 2.25 57 -GFR2 I RA1411 cULus 2 Upright 2.25 57 D or W2 RA1421 cULus 1,2 F1FR40 - 4.0 57 3/8 10 Pendent 2.25 57 D or W2 RA1418 VdS Recessed Pendent '2.25 57 GFR2 RA1418 VdS Pendent 2.25 57 D or W2 RA1413 cULus 2 F1FR42 4.2 60 7/16 10 Recessed Pendent 2.25 57 GFR2 RA1413 cULus 2 Upright 2.25 57 D or W2 RA1423 -- cULus 1,2 F1 FR42LL 4.2 60 7/16 1p - Pendent- 2.25 57 D or W2 RA1410 cULus,ULH Recessed Pendent 2.25 57 GFR2 RA1410 cULus,ULH FIFRXLHPendent 2.25 57- D or W2 RA1413 cULus 2 (F1 FR42 4.2 60 7/16 10 Recessed Pendent 2.25 57 GFR2 RA14131 cULus 2 with Pintle) Upright 2.25 57 D or W2 RA1423 cULus 1,2 Pendent 2.25 57 D or W2 RA1414 cULus,FM, 1,2,3,4 LPCB,VdS,EC Recessed Pendent 2.25 57 GFR2 RA1414 clL'us,FM, 1,2,3,4 LPCB,VdS,EC F1FR56 5.6 80 1/2 15 Concealed Pendent 2.25 57 RC1 RA1414 cULus,VdS,EC 5,6 Upright 2.25 57 D or W2 RA1425 cULus,S,EFM, LPCB,VdC 1,2,3,4 - - - - "Conventional 2.26 57 D or W2 RA1475 LPCB,VdS,EC 4 (Pendent or Upright)" Pendent 2.25 57 D or W2 RA1415 cULus,ULH 1 FlFR56LL 5.6 80 1/2 15 Recessed Pendent 2.25 57 GFR2 RA1415 cULus,ULH Concealed Pendent 2.25 57 RC1 RA1415 cULus,ULH 6 Horizontal Sidewall 2.63 67 D or W2 RA1435 cULus,FM 1,2,3,7 FlFR56 5.6 80 1/2 15 Recessed Horizontal 2.63 67 GFR2 RA1435 cULus,FM 8 Sidewall F1FR56 5.6 80 1/2 15 Vertical Sidewall 2.25 57 Dor W2 RA1485 cULus,FM, 1,2,3,9 (Pendent or Upright) LPCB cULus Listed Corrosion Resistant sprinkler when ordered with available Polyester coating. (2)cULus Listed Corrosion Resistant'sprinkler when ordered With available Electroless Nickel PTFE plating. (3)Available with FM approved'Polyester coating in black or white. ' (4)Available with LPCB and VdS approved Polyester coating. (5)VdS and EC approvals of the F1 FR56 Concealed Pendent sprinklerare for,155°F(68°C)temperature rated sprinklers only.VdS approved sprin- klers must use Norbulb brand glass bulbs with the 1/2-inch(12.7mm)adjustment Model CCP cover plate only. (6)Model F1 FR56 Concealed Pendent and Model F1FR56LL Concealed Pendent sprinklers must be used with Reliable Model CCP cover plates, available as either standard depth with 1/2-inch(12.7mm)of adjustment or low profde,with 5/16-inch(8.0 mm)of adjustment. (n cULus Listing of the F1 FR56 Horizontal Sidewall sprinkler is for Light and Ordinary Hazard occupancies only. Minimum to maximum deflector to ceiling distance shall be 4 inches to 12 inches(102mm to 305mm).FM Approval of the F1 FR56 Horizontal Sidewall sprinkler is for Light Hazard occupancies only. ' (3)cULus Listing and FM Approval of the F1 FR56 Recessed Horizontal Sidewall sprinkler is for Light Hazard occupancies only ' The F1 FR56 Vertical Sidewall sprinkler is listed and approved for use only in Light Hazard occupancies.LPCB approval of the F1 FR56 Vertical Sidewall sprinkler is for installation in the Pendent position only. 3. Listed and Approved Temperature Ratings Ordinary Temp. Intermediate Temp. High Temp. Classification Classification Classification Deflector/ 100°F(38°C)Max.Ambient 150°F(65°C)Max.Ambient 225°F(107°C)Max. Model Temp. Temp. Ambient Temp. Orientation 135°F(57°C) 155°F(68°C) 175°F(79°C) 200°F(93°C) 286°F(141°C)Temp. Tem .Rating Temp.Rating Temp.Rating Temp.Rating Rating Oran e'Bulb Red Bulb- Yellow Bulb Green Bulb Blue Bulb Pendent cULus " F1FR28 Recessed Pendent cULus Upright cULus FiFR40 Pendent VdS Recessed Pendent VdS -- Pendent cULus F1FR42 Recessed Pendent cULus Upright cULus F1FR42LL Pendent — cULus,ULH — Recessed Pendent — cULus,ULH I -- Pendent cULus F1FRXLH Recessed Pendent cULus Upright cULus Pendent cULus,FM,LPCB,VdS,EC Recessed Pendent cULus,FM,LPCB,VdS,EC — FiFR56 Concealed Pendent* cULus cULus,VdS,EC I cULus Upright cULus,FM,LPCB,VdS,EC "Conventional LPCB,VdS,EC Pendent or Upright)" Pendent — cULus,ULH — FlFR56LLI Recessed Pendent — cULus,ULH -- Concealed Pendent' — cULus,ULH -- Horizontal Sidewall cULus,FM F1FR56 Recessed Horizontal cULus,FM — Sidewall , FlFR56 Vertical Sidewall(Pen- cULus,FM,LPCB dent or Upright) * Model F1FR56 Concealed Pendent and F1FR56LL Concealed Pendent sprinklers must be used with Reliable Model CCP cover plates. For Ordinary Temperature Classification sprinklers use a 135°F (57°C) temperature rated cover plate. For Intermediate Temperature Classification sprinklers use a 165°F(74°C)temperature rated cover plate. Recessed Escutcheon Data Listed and Approved Recessed Escutcheons Deflector/ Model Fi Model F2 Model FP Model (Fig.1 &3) (Fig.1 &3) (Fig.2) SIN Orientation 3/4-inch(19mm) 1/2-inch(12:7mm) 1/2-inch(12.7mm) adjustment adjustment adjustment FlFR28 Recessed Pendent cULus cULus cULus RA1411 F1FR40 Recessed Pendent VdS VdS VdS RA1418 F1 FR42 Recessed Pendent cULus cULus cULus RA1413 FIFR42LL Recessed Pendent cULus,ULH cULus,ULH cULus,ULH RA1410 FIFR42XLH Recessed Pendent cULus cULus cULus RA1413 FlFR56 Recessed Pendent cULus,LPCB,VdS, cULus,FM,LPCB, cULus,VdS,EC RA1414 EC VdS,EC FIFR56LL Recessed Pendent cULus,ULH cULus,ULH cULus,ULH RA1415 FIFR56 Recessed Horizontal Sidewall cULus cULus,FM cULus RA1435 4. 2 1/4-HOLE DIA- ' [572mm] 1 15/16"DIA [49---] 1"X 1/2^REDUCER TURN COLLAR,, UNTIL TIGHT AGAINST SPRINKLER WRENCH BOSS \ / FACE OF FITTING DI TO FACE OF CEILING DIMENSION 1 I - Fl ESCUTCHEON II rl p AT-MAXIMUM RECESS = 1"[25 4mm] f�JTTl7 L J AT MINIMUM RECESS = 3/8'[9.5mm] Fl ESCUTCHEON F2 ESCUTCHEON J14"[19-m] 4— MAXIMUM RECESS = 3/4[f9mm] ADJUSTMENT AT MINIMUM RECESS = 3/8[9.5mm] F2 ESCUTCHEON 1/2[12.7mmJ ADJUSTMENT F1 ESCUTCHEON I 118. AT MAXIMUM RECESS = 7/8[22.2mm] [3--2mm] IAT MINIMUM RECESS = 1-5/8'T41.3mmJ F2 ESCUTCHEON AT`MAXIMUM RECESS = 1-1/8[28.6mm] AT�MINIMUM RECESS = 1-5/8'T41.3mm] 2 27/32'DIA _ [722mm] Fig.1 Model F1 FR56,F1 FR56LL,'Fi FR42,F1 FR40,F1 FR42LL,F1 FRXLH&F1 FR28 Recessed Pendent sprinkler with Model F1 or F2 escutcheon I I 1"X i/2"REDUCER -----I----- 2 5/8" DIA. [66.7mm] — HOLE IN CEILING I 2 5/16" DIA. [58.7mm] CUP L J CEILING - FACE OF FlTT]NG 035du TO FACE OF CEILING DIMENSION �- AT MAXIMUM RECESS = 1-1/2[38mm] AT MINIMUM RECESS = 1[25.4mmJ I AT MAXIMUM RECESS = 9/16[14.3mm] %2[12.7mm] AT MINIMUM RECESS = 1[25.4mm] ADJUSTMENT 3 1/4" DIA. [82.6mm] Ig. Model F1 FR56,F1 FR56LL,F1 FR42,F1 FR40,F1 FR42LL,F1 FRXLH&F1 FR28 Recessed Pendent sprinkler with Model FP escutcheon 5. FACE OF FITTING TO FACE OF CEILING DIMENSION F1 ESCUTCHEON AT MAXIMUM RECESS = 1'T25.4mm] AT MINIMUM RECESS = 3/8[9.5mm] FI ESCUTCHEON F2 ESCUTCHEON AT MAXIMUM RECESS = 1-3/8[34.9mm] AT MAXIMUM RECESS = 3/4'T19mm] AT MINIMUM RECESS = 2—V16[52.4mm] AT MINIMUM RECESS = 3/8[9.5mm] F2 ESCUTCHEON AT MAXIMUM RECESS = 1-5/8[41.3mm] 2 1/4" HOLE DIA. 118" AT MINIMUM RECESS = 2-1/16'T52.4mm] [57.2mm] [3.2mm] 1" X 1/2" REDUCER rI i ��--r� i Ilan i 4"-12" 1 15/16" DL4 �___ [101.6mm-304.8mm] [49.2mm] mn I 2 27/32" DIA. CEILING TO um L_nm L .[72.2mm] DEFLECTOR �— _ I TURN COLLAR UNTIL TIGHT AGAINST SPRINKLER N 11 WRENCH BOSS. F1 ESCUTCHEON 3/4'T 19mm] ADJUSTMENT F2 ESCUTCHEON 1/2[12.7mm]ADJUSTMENT oivmsc RECESSED)HSW W/F1 OR F2 ESCUTCHEON (1) FM APPROVED FOR 4" — 6"[101.6MM — 152.4MM] CEILING TO DEFLECTOR WITH F2 ONLY. Fig.3 Model F1 FR56 Recessed Horizontal Sidewall sprinkler with Model F1 or F2 escutcheon I" x 1/2" REDUCING TEE OR ELBOW IT ——— -------+-------- ------- r 2 518" DIA. 2 5116" DIA HOLE IN CEILING L_ J CUP 1f� 1 1/2" MAX FACE OF FITTING TO FACE OF CEILING cue jiiiiiii DIMENSION CEILING I 1/2" MAX. 15/16" COVER ADJUSTMENT I COVER PLATE — ASSEMBLY 3 5/16" DIA. SPRINKLER J CONCEALED 1/2" ADJUSTMENT 017FG01A Fig.4 Model F1 FR56/F1 FR56LL Concealed Pendent sprinkler with standard depth 1/2-inch(12.7mm)adjustment-Model CCP cover plate 6. P,' x '1/2' :REDUCING, .. TEE OR ELBOW —— —--------------` --—— 2 5/8" DIA. 2 5116" DIA — S HOLE IN CEILING L_ J CUP 1 1/2" MAX. FACE OF FITTING TO FACE OF CEILING ;DIMENSION, - CEILING I 5/16" MAX. 314" COVER ADJUSTMENT A j COVER PLATE— ASSEMBLY" J 5/16 DIA. SPRINKLER CONCEALED, 5/16" ADJUSTMENT 017FGWA Fig.5-Model F1 FR56/F1 FR56LL Concealed Pendent sprinkler with low profile 5/16-inch(8.Omm)adjustment-Model CCP cover plate Maintenance Material Data The Model F1 FR Series sprinklers should be inspected and the sprinkler system'maintained in accordance with'NFPA Frame: DZR Brass„OM Brass,or Low Lead Brass 25.Do not clean sprinklers with soap and water,ammonia or Deflector. CDA Alloy 220,260,'or 510 any other cleaning fluids.Remove dust by using a-soft brush Load Screw\Pintle: CDA Alloy 360 or 544 or gentle vacuuming.Replace any sprinkler which has been Cup: CDA Alloy 651 or 693 painted(other than factory applied)or damaged in anyway. Washer. Nickel Alloy 440 or 360,coated with PTFE A stock of spare_sprinklers should be maintained to allow Adhesive Tape quick replacement of damaged or operated sprinklers. Bulb: Glass Finishes (t) Standard Finishes Sprinkler Escutcheon I Cover late(') Ordering Information Bronze Brass ” Chrome Specify: Chrome Plated Chrome Plated I White 1. Sprinkler Model: [F1 FR28][F1 FR40][F1 FR421 Pol ester Coated(4m White Painted [F1 FR42LL][F1 FRXLH][F1 FR56][F1 FR56LL] S ecial AvOication Finishes . Sprinkler Escutcheon Cover late(') 2. Sprinkler Deflector/Orientation: [Pendent][Recessed Electroless Nickel Electroless Nickel Bright Brass Pendent][Upright](Conventional][Horizontal Sidewall] PTFE(') - PTFE [Recessed Horizontal Sidewall][Vertical Sidewall] Bri ht Brass(3) Bright Brass Black Platin Black Plated Black Plated Black Paint 3. Sprinkler threads: [1/2-inch NPT][ISO 7-R1/2] Black Paint 2)(6) Black Paint Off White 4, Sprinkler Temperature,Rating: [135°F (570C)][155°F Off White(20) ,Off White' Satin Chrome (680C)][1750F(79°C)][200°F(930C)][2860F(1410C)] Chrome Dull Chrome Dull 5. Sprinkler Finish (1)Other finishes and colors are available on special order, Consult the 6. Escutcheon Model: [F1][F2][FP] factoryfor details.Custom color painted sprinklers may not retain their UL Corrosion resistance listing.Coverplate custom paint is semi-gloss, 7. Escutcheon Finish (where applicable) unless specified otherwise. 8. Cover plate Model: [standard profile CCP 1/2-inch - (2) cULus Listed only. (12.7mm) adjustment][low profile CCP 5/16-inch (3) 200°F(93°C)maximum. (4) cULus listed "corrosion resistance" applies to SIN Numbers RA1435 (8.0mm) adjustment] (HSW), RA1485(VSW), RA1425 (Upright), RA1414 (Pendent) and 9. Cover plate Temperature Rating:[135'F(57°C)for use - RA1415(Pendent)in standard black or white. Corrosion resistance in with Ordinary Temperature sprinklers][165'F (74'C) other polyester colors is available upon request for use with"Intermediate Temperature sprinklers] (s) FM Approvals finish as"Polyester coated"applies to SIN Number RA1414,RA1435 and RA1425 rn standard black or white. 10. Cover plate Finish (6)LPCB and VdS Approved finish applies only to RA1425,RA1414,RA1418 - (VdS)and RA1475 Note: When Model F1 FR Series Recessed sprinklers are ordered, the m cULus listed Corrosion Resistant sprinklers and escutcheons are packaged separately.' 7 :.. Reliable. . . For Complete Protection Reliable offers a wide selection of sprinkler components. Following are some of the many precision-made Reliable products that guard life and property from fire around the clock. • Automatic sprinklers • Deluge valves • Flush automatic sprinklers • Detector check valves • Recessed automatic sprinklers • Check valves • Concealed automatic sprinklers • Electrical system • Adjustable automatic sprinklers • Sprinkler emergency cabinets • Dry automatic sprinklers Sprinkler wrenches • Intermediate level sprinklers • Sprinkler escutcheons and.guards • Open sprinklers • Inspectors test connections • Spray nozzles Sight drains • Alarm valves Ball drips and drum drips • Retarding chambers • Control valve seals • Dry pipe valves Air maintenance devices • Accelerators for dry pipe valves Air compressors • Mechanical sprinkler alarms Pressure gauges • 'Electrical sprinkler alarm switches • Identification signs • Water flow detectors • Fire department connection The equipment presented in this bulletin is to be installed in accordance with the latest published Standards of the National Fre Protection Association,Factory Mutual Research Corporation,or other similar organizations and also with the provisions of governmental codes or ordinances whenever applicable. Products manufactured and distributed by Reliable have been protecting life and property for almost 100 years. Manufactured by Reliable Automatic Sprinkler Co.,Inc. � Recycled Reliable ® (800)431-1588 Sales Offices Paper (800)848-6051 Sales Fax Revision lines indicate updated or new data. (914)829-2042 Corporate Offices www.reliabiesprinkler.com Internet Address EG.Printed in U S A.11/17 P/N 9999970300 Bulletin 006 Rev.K February 2017 Be-liable Model RFC Series Residential Sprinklers Flat Cover Plate,Concealed Pendent Sprinkler cULus Listed Product Features ; • cULus Listed as Residential Sprinklers • push-0n cover plate installation w Low water flow'requirements Product Description Model RFC30 Model RFC43 Model RFC Series residential sprinklers are flat cover plate, concealed pendent sprinklers intended for installation in - accordance with NFPA 13, NFPA 13R, or NFPA 13D. The sprinklers are cULus Listed as Residential Sprinklers in ac- :,x 'cordance with UL-1626. Y Model RFC30, RFC43, and RFC49 sprinklers have a 165°F (74°C) temperature rated fusible-link operating element. Model RFC49 Model RFC58 Model RFC58 sprinklers -are offered with either a 165°F (74°C) or 212°F (100°C) temperature rated fusible-link op- erating element.Sprinklers with a 165°F(74°C)temperature rating are ordinary temperature classification and should be used with a 135°F(57°C)temperature rated cover plate. Sprinklers with a 212°F(100°C)temperature rating are inter mediate temperature classification and should be used with a 165°F-(74°C)temperature rated cover plate. Model RFC Series sprinklers are installed with a Model RFC _ cover plate. Model RFC cover plates may_be installed by ,,,'` , t` either pushing or threading the cover plate into the sprinkler cup.Model RFC30,RFC43,and RFC49 sprinklers allow 1/2" (13 mm)of cover plate adjustment.Model RFC58 sprinklers allow 3/4"(19 mm)of cover plate adjustment. ; Model RFC cover plates are available in a variety of finishes Solid . Perforated as listed in Table H. In addition, Model RFC cover plates may be ordered as either traditional solid cover plates or Model RFC Cover Plate perforated cover plates. Nominal K-Factor - Max.Coverage Area Sprinkler Sprinkler Model Identification gprn/psiV2(I/min/bar'll ft x ft(m x m) Number(SIN) RFC30 -3.0(43.2) 14 x 14(4.3 x 4.3) RA0611 RFC43 4.3(62), 20,x 20(6.1 x 6.1) RA0612 RFC49 4.9(70.6) 20 x 20(61-1 x 6.1) RA0616 RFC58 5.8(84) 20 x 20(6.1 x 6.1) RA0613 www.reliablesprinkler.com Model . RA0611 Technical Specifications Cover Plate Finishes Style:Flat Concealed Pendent -(See Table H) Threads:1/2"NPT or ISO 7-1 R1/2 - = Nominal K-Factor.3.0(43.2 metric) Sensitivity Max.Working Pressure:175 psi 12 bar Fast-response ==— Min.Spacing:8 ft.(2.4 m) Temperature Rating Material Specifications 165°F(74°C)sprinkler - � Thermal Sensor:Nickel Alloy Solder Link 135°F(571C)cover plate Sprinkler Body:Brass Alloy Levers:Bronze Alloy Cover Plate Yoke:Brass Alloy Model RFC cover plater Sealing Assembly:Nickel Alloy with PTFE Load Screw:Bronze Alloy Sprinkler Wrench Towers:Copper Alloy Model FC Pins:Stainless Steel `` `a Deflector Bronze Alloy Listings and Approvals Bottom View Cup:Steel cULus Listed , Model RFC30 Sprinkler Components and Dimensions 2-5116"(58 mm) Threads Dia. Body — Cup Tower 1-314"(44 mm)+!-1/4"(6 mm) Fusible Link Nominal face of fitting to ceding Deflector(retracted) 3/16"(5 mm) Pin(extended)�1 l Deflector(extended) i Model RFC Cover Plate 3-5/16"(84 mm)Dia. Ceding Model RFC30 Sprinkler Hydraulic Design Criteria -• " Minimum Flow and Residual Pressure Max.Coverage Area Flow Pressure ft-it ft. gpm psi (m x m) p/min) (bar) 12 x 12 9 9.0 (3.6 x 3.6) (34) (0.62) 14'x 14 10 71.0 -(4.3'x 4.3) (38) (0.76) Notes: - 1. For NFPA 13 installations the flow per sprinkler must be the greater of (1)the flow listed in Table B above and(2)the flow required to achieve a minimum design density of 0 1 gpm/sq ft over the design area of the sprinkler. 2. For coverage area dimensions less than those listed above,use the minimum required flow for the next larger max.coverage area listed. Bulletin 006 Rev.K @ Page 2 of 7 February 2017 www.reliablesprinkler.com w t Model RFC43ResidentiaISprinkIer SIN RA0612 Technical Specifications Cover Plate Finishes Style:Flat Concealed Pendent (See Table H) Threads:1/2"NPT or ISO 7-1 R1/2 Nominal K-Factor.4.3(62 metric) Sensitivity - Max.Working Pressure:175 psi(12 bar) Fast-response Min.Spacing:8 ft.(2.4 m) Temperature Rating Material Specifications 165"F(74"C)sprinkler Thermal Sensor.Nickel Alloy Solder Link 135"17(57"C).cover plate Sprinkler Body:Brass Alloy Levers:Bronze Alloy Cover Plate Yoke:Brass Alloy Model RFC cover'plate Sealing Assembly:Nickel Alloy with PTFE " Load Screw:Bronze Alloy Sprinkler Wrench Towers:Copper Alloy Model FC Pins:Stainless Steel � �; << Deflector.Bronze Alloy Listings and Approvals Bottom View t di Cup:Steel cULus Listed Model RFC43 Sprinkler Components and Dimensions 2-5/16"(58 mm) Threads Dia. Body _ Cup Tower 1-3/4"(44 mm)+/_1/4"(6 mm) Fusible Link Nominal face of fitting to,ceihng Deflector(retracted) I - 3/16"(5 mm) Pin(extended)—� I - -- Deflector(extended) Model RFC Cover Plate 3-5/16"(84 mm)Dia. Ceiling Model RFC43 Sprinkler Hydraulic Design Criteria -• Minimum Flow and Residual Pressure Max.Coverage Area - Flow Pressure ft.x ft. gpm psi (m x m) - Q/min) (bar) 12 x 12 12, 7.8 (3.6 x 3.6) (45)1 (0.54). 14 x 14 13 9:1 (4.3 x 4:3) (49) (0.63) 16 x 16 13 (4.9 x 4.9) (49) -(0.63) 18 x 18 18 17.5 (5.5 x 5.5) (68) (1.21). 20 x 20 21 23.8 (6.1 x 6.1) (79) (1.64) Notes: 1. For NFPA 13 installations the flow per sprinkler must be the greater of,(1)the'flow listed in Table C above and(2)the flow required to achieve a minimum design density of 0.1 gpm/sq ft over the design area of the sprinkler. 2. For coverage area dimensions less than those listed above,use the minimum required flow for the next larger'max,coverage area listed. Bulletin 006 Rev.K Page 3 of 7 February 2017 www reliablesprinkler.com R Mo del ResitientialSprinkler SIN RA061111 Technical Specifications Cover Plate Finishes Style:Flat Concealed Pendent (See Table H) Threads:1/2"NPT or ISO 7-1 R1/2 Nominal K-Factor 4.9(70.6 metric) Sensitivity r. -.•-:: ,,._ ,4�__ . - Max.Working Pressure:175 psi(12 bar) Fast-response Min.Spacing:8 ft.(2.4 m) Temperature Rating Material Specifications 165"F(74"C)sprinkler Thermal Sensor.Nickel Alloy Solder Link 135"F(57"C)cover plate Sprinkler Body:Brass Alloy Levers:Bronze Alloy Cover Plate Yoke:Brass Alloy Model RFC cover plate - a Sealing Assembly:Nickel Alloy with PTFE Load Screw:Bronze Alloy Sprinkler Wrench Towers:Copper Alloy Model FC w Pins:Stainless Steel Deflector.Bronze Alloy Listings and Approvals Bottom View .= Cup:.Steel cULus Listed Model RFC49 Sprinkler Components and Dimensions �• 2-5/16"(58 mm) Threads Dia. Body = Cup Tower 1-3/4"(44 mm)+/-1/4"(6 mm) Fusible Link Nominal face of fitting to ceiling Deflector(retracted) = 3/16"(5 mm) Pin(extended) Deflector(extended) - Model RFC Cover Plate 3-5/16"(84 mm)Dia VICelling Model RFC49 Sprinkler Hydraulic Design Criteria •• " Minimum Flow and Residual Pressure Max.Coverage Area Flow Pressure ft.x tL gpm psi (m x m) (Umin) (bar) 16'x 16 13 7.0 (4.9 x 4.9) (49.0) (0.48) 18 x 18 17 -12.0 (5.5 x 5.5) (64.3) (0.83) 20 x 20 20 16.7 (6,1 x 6.1) (75.7) (1.15) Notes: 1. For NFPA 13 installations the flow per sprinkler must be the greater of.(1)the flow listed in Table D above and(2)the flow required to achieve a minimum design density of 0.1 gpm/sq ft over the design area of the sprinkler. 2. For coverage area dimensions less than those listed above,use the minimum required flow for the next larger max,coverage area listed, Bulletin 006 Rev.K ®a� Page 4 of 7 February 2017 www.reliablesprinkler.com i - Model Residential • Technical Specifications'''7`7''s' :': ':'';�°' - a Sensitivity Style:Flat Concealed Pendent" - Fast-respon-se ` Thre4ds:'1/2"NPT or ISO 7-1 R1/2' Nominal K-Factor:5:8(84 metric) _ Temperature Ratings�'" _ ' Mail'Working Pressure:175 psi'(12 tiary' ' Ordinary Min.Spacing:8 fL(2.4 m) , . , 165°F(74°C)sprinkler - u-m, A 35°F(57°C)cover plate Material Specifications___ _ -__- :�_ `.-_ _.0_ __Intermediate:-_.., ._• � ,-.�;, , , s Thermal Sensor.Nickel Alloy Solder Link 212°F(100°C)sprinkler, , Sprinkler Body:Brass Alloy 1'165°F(74°C)cover plate ""' ' r Levers:Bronze Alloy Yoke:Biaiss Alloy ., Cover Plate Sealing Assembly:Nickel Alloy witfi PTFE Model RFC'Cover'Plate ' k' Load Screw:Bronze Alloy Towers:Copper Alloy Sprinkler Wrench Pins:Stainless Steel Model FC- Deflector- C Deflector:Chrome Platen Bronze•Alloy! Cup:Steel_ ,,; sc,. :4 ?:., , , aLiStings'and'Approva Is <r. w J" 'Bottomew CULus Listedl;,ns.,;taw `Cover'Plii a Finishes n,. :. '4 (See Talile H) i, e _L 1, r9 , Model RFC58 Sprinkler Components and Dimensions -, 2-5/16"(58 mm) Dia: Threads _ _•^ _ Body I ---- Cup Tower_ ,( , ;; Fusible Link 1-7/8"(48 mm)+/-NEI"(9,mm) Deflector(retracted) Nominal face of fitting to ceiling ������� iiiiiii Pin(extended) 3/16"(5,mm)��` ������� Deflector(extended) Model RFC'Cover Plate �'• ' '3-5/16"'(84 mm)'Dia. I Ceiling' J , ,L rt -' 'r - .t °� c. •i,, .. , .- z , r "i iJ` „ 'i , . - 'i _ .,,,,,,n I ` :. T ''1., ;c +a.J�L; ., :'i' . i _,-! • , z, :' l3 X".. `i -'tC n , n l i ,,-, , Model RFC58 Sprinkler Hydraulic Design Criteria ,a,- :, ,,,, • Miriimum,Flow and Residual Pressure" - Max.Coverage Areae Flow ,Pressure, ft.x% gpm -';+ _ ,a it r, .L PS!,, imc , (m x m) a2 ,.s'd:;ir '' Nmin) t ;i, (bar 16 x 16 16 7.6 (4.9 x'4:9):' l`. ,•a :,i.' (60.6) 18x,18„ ,. _= �., „F 18 y, ., :'.,._,•r ;, .<. „ s„r, 9.6 , -'` ' (5.5 x 5.5) (68.1) r, (0.66) 20 x 20 20 :'(6Ax6.1) ^ r- (75.7) / ii •,(0.82)., Lei;, ' F•#.''L' „ l ,, _ Li. - '?i , _ 14''l' ..' u, , ,�i; , „ - , .t' i ': •r:;' ' Notes: 1:, For NFPA 13 installations the flow,per•sprinkler mustlbe:the greater of:(1)the,flow listed in Table E above and(2)'the flow,required to, r -,achieve a-minimum design density of_0.1 gpm/sq it over•the,design area of the sprinkler. I;,- 2. ;,2. For coverage area,,dimensions less;than those fisted above,use the minimum required flow for the next larger max.coverage area listed.. r Bulletin 006'Rev.K =Page 5 of 7 February,2017' ' www.reliablesprinkler.com 0 Cover Plate Finishes() Standard Finishes Special Application Finishes. White Polyester Off White Paint Black Paint Raw Brass Chrome Plated Bright Brass Finished Bronze Black Plated Satin Chrome Stainless Steel Custom Color Clad(3) Paint(2) Notes: 1. Paint or any other coating applied over the factory finish will void all approvals and warranties. 2 Custom color paint is semi-gloss,unless specified otherwise. 3. Stainless steel clad cover plates are Type 316 Stainless Steel on the finished side and C102 Copper Allow on the backside.Cover plates are not listed or approved as corrosion resistant.Stainless steel clad cover plates are riot available perforated. Installation Dimensions .• Recommended Min.to Min.to Max. Cover Plate Cover Plate, Max.Face Dropped Deflector Cover Hole Diameter Craver Plate Sprinkler Diameter Adjustment of Fitting to Distance below Model Plate inch in Ceiling inch Ceiling(') Ceiling Temperature Model (mm) (mm) (mm) inch inch Rating (mm) (mm) RFC30 3-5/16 2-5/8 1/2 1-1/2 to 2 1/2 to 1 135°F RFC43 RFC (84) (67) (13) (38'to 51)' (13 to 25) (57-C) RFC49 1350F(2) RFC58 RFC 3-5/16 2-5/8 3/4 1-1/2 to 2-1/4 1/4 to 1 (57°C) (84) (67) (19) (38 to 57) (6 to 25) or 165°F(3) (74°C) Notes: 1. Face of fitting to ceding dimensions are based on a nominal thread make up.Verify dimensions based on fitting and thread sealing method prior to installation.A 1/2"x 1/2"brass nipple extension(Reliable P/N 6999991900),is available where necessary for replacement of existing sprinklers. 2. For use with 165°F(74°C)temperature rated sprinklers where the Maximum Ceding Temperature does not exceed 100°F(38°C). , 3. For use with 212°F(100°C)temperature rated sprinklers with the Maximum Ceding Temperature does not exceed 150°F(66°C). Installation Model RFC series sprinklers are intended to be installed in ac- Do not exceed the maximum recommended torque.Exceeding cordance with NFPA 13,NFPA 13R,or NFPA 13D,as well as the the maximum recommended torque may cause leakage or im- requirements of applicable authorities having jurisdiction.Mod- pairment of the sprinkler. Use care when inserting or removing el RFC series sprinklers must not be installed in ceilings with the wrench from the sprinkler to avoid damage to the sprinkler. positive pressure in the space above. Ensure that the 4 slots in the cup are open and unobstructed following installation.Model- Install the cover plate by hand by pushing the cover plate into RFC series sprinklers are shipped with a protective cap that the cup and turning the cover in the clockwise direction until it should remain on the sprinkler until installed.The protective cap is tight against the ceiling. should be replaced following installation of the sprinkler and permanently removed only when the cover plate is installed and the sprinkler system is placed in service following construction. Application Model RFC series sprinklers are installed with the Model FC Model RFC series sprinklers are intended for installation where wrench.The use of any other wrench to installed Model RFC se- residential sprinklers are permitted or required by NFPA 13, ries sprinklers is not permitted and may damage the sprinkler. NFPA 13R, and NFPA 13D.The sprinklers are concealed pen- Temporarily remove the protective cap during installation of the -dent residential sprinklers. sprinkler.Insert the Model FC wrench over the sprinkler until the wrench engages the body. Do not wrench any other part of the Model RFC 30, RFC43, and RFC49 sprinklers are available in sprinkler/cup assembly. The Model FC wrench is designed to ordinary temperature classification for installation where the be turned with a standard 1/2"square drive.Tighten the sprin- Maximum Ceiling Temperature does not exceed 100°F(380C). kler into the fitting after applying a PTFE based thread sealant Model RFC58 sprinklers are available in either ordinary or in- to the sprinkler's threads.Recommended installation torque is 8 termediate temperature classification`for installation where the to 18 ft/Ib(11 to 24 N/m). Maximum Ceiling Temperature does not exceed 100°F(38°C) or 150°F(660C),respectively. Bulletin 006 Rev.KPage 6 of 7 February 2017 www.reliablesprinkler.com e a' F Model FC Maintenance Guarantee Model RFC series sprinklers should be inspected and the For the Reliable Automatic Sprinkler Co.,Inc.guarantee,terms, sprinkler system maintained in accordance with NFPA 25. Do and conditions,visit www.reliablesprinkler.com. not clean sprinklers with soap and water,ammonia or any other cleaning fluids. Remove dust by gentle vacuuming. Replace Patents any sprinkler cover plate assembly which has been painted (other than factory applied)or damaged in any way.A stock of spare sprinklers should be maintained to allow quick replace- Model RFC30,RFC43,RFC49,and RFC58 sprinklers are covered by U.S.Patent No.9,248,327 and U.S.Patent No. ment of damaged or operated sprinklers. Prior to installation, sprinklers should be maintained in the original cartons and 7,275,603. packaging until used to minimize the potential for damage to Model RFC30 and RFC43 sprinklers are additionally covered sprinklers that would cause improper operation or non-oper- by U.S.Patent No.8,776,903. ation. Ordering Information Listings and Approvals Specify the following when ordering. Listed by Underwriters Laboratories, Inc.and UL Certified for Sprinkler Canada(cULus) • Model(RFC30,RFC43,RFC49, RFC58) • Temperature Rating UL Listing Category Cover Plate Residential Automatic Sprinkler • Model RFC • Temperature Rating UL Guide!Number • Finish(See Table H) Sprinkler Wrench VKKW Model FC Z co C N 07 Bulletin 006 Rev.K Page 7 of 7 February 2017 a www.reliablesprinkler.com Bulletin 034 Rev.G March 2018 Model G5 Series Sprinklers Standard Coverage,Concealed Pendent Available with Solid,Perforated,or Gasket Cover Plate K2.8,4.2,5.6,&8.0(40,60,80,&1"i 5 metric) Features • Flat concealed cover plate available solid or perforated in a variety of finishes. Available with Stainless Steel Clad cover plate(see Table 1). • 3/a-inch 19 mm cover late adjustment. ( ) p 1 • Cover plate available with optional gasket. Product Description Model G5 Cover Plate Model G5 Cover Plate _ (Solid) (Perforated) Model G5 series,sprinklers are standard coverage, flat plate concealed sprinklers designed for installation in accordance with NFPA 13 and FM Global Property Loss Prevention Data Sheets. The sprinklers are offered with a standard Model G5 cover plate(solid or perforated),a Model G5 cover plate with a ' Quick-response(QR)gasket,or a Model G5 cover plate with a Standard-response(SR)gasket.Model G5 sprinklers must only be used with the Model G5 cover plate listed or approved with y a the sprinkler. All Model G5 series sprinklers use a fusible-link operating element. Table A provides a summary of available Model G5 series sprinklers,along with Listing and Approval in- ' ' Model G5 QR Gasket Model G5 SR Gasket formation for each sprinkler and cover plate combination. Cover Plate Cover Plate Model G5 Series Sprinkler Cover Plates Model G5 Series Sprinkler p Summa K-Factor Listings Max.Working Sprinkler Sprinkler gpm/psi'" Cover Plate and Sensitivity Pressure Identification {Model (L/min/bar'/I Model Approvals psi(bar) Number(SIN) G5 cULus QR G5-28 2'8 FM- SR 175(12) RA3411 (40) G5 QRGasket cULus QR G5 SR Gasket cULus,FM SR " - G5 G5-42 - (62 G5 QR Gasket _ cULus QR 175(12) RA3413 G5 SR Gasket cULus- SR cULus QR 250(17) - G5 50(17) - G5 FM,LPCB,VdS,CE _ SR 175(12) - G5-56 (80) G5 QR Gasket cULus QR 250(17) : RA3415 G5 SR Gasket cULus SR 250(17) FM SR 175(12) G5 G5-56 300 (80) G5 QR Gasket cULus QR 300(21) RA4014 G5 SR Gasket cULus SR G5 G5-80 8'0 G5 QR Gasket cULus QR 175(12) RA3412 (115) G5 SR Gasket cULus SR 8.G5-80F (115) G5 SR Gasket FM SR 175(12) RA3417 www.reliablesprinkler.com a Model G5-28 Standard Coverage,Concealed Pendent Sprinkler SIN RA3411 Technical Specifications Sprinkler Temperature Rat_irigs' Style:Rat Concealed Pendent 165-F(74-0) Threads:I/2"NPT or ISO 7-1 R1/2 212-F(100-0) Nominal K-Factor.-2.8(40 metric) Sensitivity - Max.Working Pressure:175 psi(12 bar) (See Table B) Material Specifications " ''° 'Cover Plates ry' !•'Fusible`Link:Beryllium Nickell` -`' . Model G5(Solid or Perforated) Sprinkler-Body:Brass Alloy _ Model G5 QR Gasket(cULus only) Levers:Bronze Alloy Model G5 SR Gasket r :- Yoke:Blass Alloy Sealing washer Nickel with PTFE Cover Plate;Finishes w Load Screw Bronze Alloy (See Table I) Towers-Copper Alloy Sprinkler Wrench Pins:Stainless Steel Model FC Deflector.Bronze Alloy Listings and Approvals Cup:Steel cULus Listed(Light Hazard only) FM Approved i . . _ ,- • .. ,. is .- : ?; ' Model G5-28 Sprinkler Components and Dimensions - --_f t 2-5/16• . (58 mm) 'Dia. Threads Body Cup _ Ceiling Tower .:..... Fusible Link_ ;; j j ' 3/4"'(19 mm)Max. °- 3/16 (5 mm) Deflector(retracted) Cover Plate Adjustment Pin(extended)--� - Deflecfor(extended) t. 3-5/16"(84 mm)Dia. "s Model G5Cover�Plate- - Ceiling Model G5-28 Sprinkler Sensitivity _ •• = Cover Plate Model Listing or Approval Agency - I cULus, - ' FM G5 QR - SR G5 QR,Gasket. OR- G5 R:G5 SR Gasket , - - SR SR QR:Quick-response - - SR:Standard-response - - r Bulletin 034 Rev.G �e Page 2 of 9 March 2018 www.reliablesprinkler.com Model G5-42 Standard Coverage,Concealed Pendent Sprinkler SIN RA3413 Technical Speciflcadons Sprinkler•Temperature Ratings Y= ' Style:Flat Concealed Pendent 165°F(74°C) '"=`" Threads:1/2"NPT or ISO 7-1 R+/2 212°F(100°C) Nominal K-Factor,,4.2'(60 metric) Sensitivity Max.Working Pressure:175'psi(12 bar) (See Table C) Material Specifications-; Cover Plates Fusible Link:Beryljium,Nickel Model G5(Solid or Perforated)''Sprinkler Body:Brass Alloy,' "Model G5;QR Gasket Levers:Bronze Alloy - Model G5 SR Gasket Yoke:Brass Alloy Sealing washer.Nickel with PTFE Cover Plate Finishes' Load Screw:Bronze Alloy (See Table 1) Towers:Copper Alloy Sprinkler Wrench Pins:Stainless Steel, Model FC Deflector Bronze'Alloy, Listings and Approvals Cup:Steel cULus Listed(Light Hazard only) ;r Model G5-42 Sprinkler Components,and Dimensions 2-5/16° Dia. Threads Body Cup Ceiling ,....., To Fusible Link 314'(19 mm)Max., Deflector(retracted) ;; Cover Plate Adjustment 3/16°(5 mm) �' Pin(extended) Deflector,(extended) Model G5 Cover Plate 3-5116°(84 mm)Dia.4 Ceiling Model G5-42 Sensitivity .. Cover Plate Model Listing or Approval Agency ' cULus G5 R .x GS;QR-Gasket QR G5 SR Gasket SR QR:'Quick=response - - -- SR:Standard-response" Bulletin 034 Rev.G - Page 3 of 9 March 2018 e �� www.reliablesprinkler.com r o•- clard,Coverage,Concealed Pendent Technical Specifications Sprinkler Temperature Ratings _ n Style:Flat Concealed Pendent 165°F(74°C) Threads:112"NPT or ISO 7-1 R112 212OF(100°C)(cULus,FM,LPCB,CE only) A = Nominal K-Factor.5.6(80 metric) Sensitivity Max.Working Pressure: (See Table D) 175 psi(12 bar) Cover Plates g 250 psi(17 bar)(cULus only) Model G5(Solid or Perforated) Material Specifications Model G5 OR Gasket(cULus only) Fusible Link:Beryllium Nickel Model G5 SR Gasket(cULus and FM only) t Sprinkler Body:Brass Alloy x �' Levers Bronze Alloy Cover Plate Finishes Yoke:Brass Alloy (See Table I) Sealing washer:Nickel with PTFE Sprinkler Wrench Load Screw:Bronze Alloy Model FC Towers:Copper Alloy Listings and Approvals .h Pins:Stainless Steel cULus Listed(light&Ordinary Hazard only) Deflector.Bronze Alloy FM Approved Cup:Steel LPCB Approved VdS Approved[165°F(74°C)only] - CE Listed Model G5-56 Sprinkler Components and Dimensions 2-5/16° (58 mm)— Dia. Threads Body Cup Ceiling Tower .,.., Fusible Link 3/4"(19 mm)Max. -- " Deflector(retracted) Cover Plate Adjustment 3/16 (5 mm) Pin(extended) -- Deflector(extended)--- ;, ? Model G5 Cover Plate 3-5/16'(84 mm)Dia. Ceiling Model G5-56 Sensitivity 1171"41- Listing or Approval Agency Cover Plate Model cULus FM LPCB,VdS,CE G5 OR SR SR G5 OR Gasket OR - G5 SR Gasket SR SR – QR:Quick-response SR:Standard-response Bulletin 034 Rev.G ;� Page 4 of 9 March 2018 www.reliablesprinkler.com 1 Model G5-56 30 Standard Coverage,Concealed Pendent Sprinkler ' Technical Specifications Sprinkler Temperature Ratings Style:Flat Concealed Pendent 165°F(74°C) , = Threads:1/z"NPT or ISO 7-1 Rib 212°F(100°C) Nominal K-Factor.5.6(80 metric) Sensitivity Max.Working,Pressure:300 psi,(21 bar) (See Table E) Material Specifications _ Cover Plates 'Fusible Link:Beryllium Nickel Model G5(Solid or Perforated) Sprinkler Body:Brass Alloy" Model G5 QR Gasket Levers:Bronze Alloy Model G5 SR Gasket �i Yoke:Brass Alloy J Cover Plate Finishes Sealing washer.Nickel with PTFE (See Table 1) ' Load Screw:Bronze Alloy Towers:Copper Alloy Sprinkler Wrench Pins:Stainless-Steel Model FC Deflector.Bronze Alloy Listings and Approvals Cup:Steel cULus Listed(Light 8,Ordinary Hazard only) ModelG5-56300 Sprinkler Components and Dimensions - 2-5/16° (58 mm) Dia. Threads Body Cup Ceding. Tower Fusible Link 3/4°(19 mm)Max. -- 3/16°(5 mm) Deflector(retracted) �.; Cover Plate Adjustment Pin(extended). Deflector(extended) Model G5 Cover Plate 3-5/16°(84 mm)Dia. Ceiling Model G5-56 300 Sensitivity .. Listing or Approval Agency , Cover Plate Model cULus G5 QR - - — G5 QR Gasket. OR. G5 SR Gasket SR _ QR:Quick-response SR:Standard-response Bulletin 034 Rev.G Page 5 of 9 March 2018 @ �� www.reliablesprinkler.com Model G5-&O Standard Coverage,Concealed Pendent Sprinkler SIN RA3412 Technical Specifications Sprinkler Temperature Ratings _;y Style:Flat Concealed Pendent 165°F(74°C) Threads:3/,"NPT or ISO 7-1 R3/4 212°F(100°C) yr-- Nominal K-Factor.8.0(115 metric) Sensitivity Max.Working Pressure:175 psi(12 bar) (See Table F) Material Specifications Cover Plates Fusible Link:Beryllium Nickel Model G5(Solid or Perforated) Sprinkler Body:Brass Alloy Model G5 QR Gasket N Levers:Bronze Alloy Model G5 SR Gasket Yoke:Brass Alloy Cover Plate Finishes Sealing washer:Nickel with PTFE (See Table 1) Load Screw:Bronze Alloy ' cF Towers:Copper Alloy Sprinkler Wrench ( � c Pins:Stainless Steel Model FC Deflector.Bronze Alloy Listings and Approvals Cup:Steel cULus Listed(Light&Ordinary Hazard only) . Model G5-80 Sprinkler Components and Dimensions 2-5/16' (58 mm) Dia. Threads Body Cup Ceiling Tower g3-5/1 Fusible Link i 3/4"(19 mm)Max. 3/16"(5 mm) Deflector(retracted) Cover Plate AdjustmentPin(extended) ,,Deflector(extended) Model G5 Cover Plate m)Dia. Ceiling Model Model GS-80 Sensitivity •ra Listing or Approval Agency Cover Plate Model cULus G5 QR G5 QR Gasket QR G5 SR Gasket SR QR:Quick-response - SR:Standard-response Bulletin 034 Rev.G Page 6 of 9 March 2018 www.reliablesprinkler.com r r Model :0 .. Sprinkler Technical Specifications _- ., _ 'Sprinkler Temperature Ratings,, 1's Styles Flat Concealed Pentlent 1651F(74°C)'° Threads:3/a"NPT or IS0'7-1 R3/., 2121F(1009C). Nominal K-Factor.8.0(115'metric) ,a f'f • Sensitivity► Max Working Pressure'175 psi(12 bar) Standard Response Material Specifications 'Cover Plates Fusible Link:Beryllium Nickel Model G5(Solid or Perforated) - - - Sprinkler Body:Brass Alloy Model G5 SR Gasket Levers:Bronze Alloy Yoke:Brass Alloy Cover Plate Finishes Sealing washeh Nickel with PTFE (See Table I) ; Load Screw:Bronze Alloy,'. Sprinkler Wrench Towers:Copper Alloy Model FC ; Pins:Stainless Steel Listings and Approvals 4'r Deflector.Stainless Steel FM Approved Cup:Steel - - - - - - - Model G5-80F Sprinkler Components and Dimensions 2-5/16, (58 mm) Dia. Threads Body _ ' - Cup Ceiling .... , Tower , , ....... Fusible Link 3/4"(19 mm)Max. - I 3/16"(5 mm) Deflector(retracted) Cover,Plate Adjustment .,...., Pin(extended) „ Deflector(extended) L Model G5 Cover Plate 3-5/16"(84 mm)Dia.—► Ceiling Model 135-801F Sensitivity Listing or Approval-Agency Cover Plate Model - a FM' „ G5' SR _ G5 SR Gasket SR SR:Standard-response „ 17, Bulletin 034 Rev.G RePage•7 of 9 March 201 B www.reliablesprinkler.com Installation Dimensions and Cover Plate Information Min.to Max. Min.to Max. Cover Plate Recommended Cover Plate Face of Fitting Dropped Cover Plate Hole Diameter Deflector Temperature Cover Plate Diameter Adjustment to in Ceiling Distance Rating Model Inch Inch Ceiling(') (mm) Inch (mm) Inch below Ceiling ,� °F (mm) (mm) Inch (°C) (mm) G5(2) 3-5/16 (84) 135°F4) G5 QR Gasket<3) 3-71/16 (57°C) (94) 2-5/8 3/4, 1-1/2 to 2-1/4 114 to 1 (67) (19) (38 to 57) (6 to 25) or 4 1656F(5) ' G5 SR Gasketi3) J (101 mm) (7474C)C) Notes: 1. Face of fitting to ceiling dimensions are based on nominal thread make up.Verify dimensions based on fitting and thread sealing method prior to installation.A 1/2°x 1/2"brass nipple extension(Reliable P/N 6999991900)is available to assist with replacement of Reliable Model G4A sprinklers. 2. Model G5 cover plates are available either solid or perforated. 3. Model G5 QR Gasket and Model G5 SR Gasket cover plates are sold as assembled units including both the cover plate and gasket, Model G5 QR Gasket and Model G5 SR Gasket cover plates and gaskets are not interchangeable. 4. For use with 165°F(74°C)temperature rated sprinklers where the Maximum Ceiling Temperature does not exceed 100°F(38°C). 5. For use with 212°F(100°C)temperature rated sprinklers where the Maximum Ceiling Temperature does not exceed 150°F(66°0). Cover Plate FinishesM Notes: Standard Finishes Sp ecial Application Finishes 1 Paint or any other coating applied over the factory finish will void White Paint Off-White Paint all approvals and warranties.Gaskets for Model G5 QR Gasket Chrome Black Paint and Model G5 SR Gasket cover plates are only available in white. Custom Color Paint—SpeclfV2) Raw Brass(Lacquered) Bright Brass 2• Custom color paint is semi-gloss unless specified otherwise. Finished Bronze 3 Stainless steel clad cover plates are Type 316 Stainless Steel on Black Plated the finished side and C102 Copper Alloy on the back side.Cover Satin Chrome plates are not listed or approved as corrosion resistant.Stainless Stainless Steel Clad(3) steel clad cover plates are not available perforated. Application Listing&Approval Agencies Model G5 series sprinklers are standard coverage,flat plate Individual Model G5 series sprinkler may be listed or ap- concealed pendent sprinklers-The sprinklers are intended for proved by the following agencies: use in accordance with NFPA 13 and FM Global Property Loss Underwriters Laboratories, Inc.and UL Canada(cULus) Prevention Data Sheets,as well as the requirements of the Listing Category:Sprinklers,Automatic and Open applicable approval agencies. Guide Number:VNIV Model G5 series sprinklers are available as either Quick-re- FM Approvals(FM) sponse(QR)or Standard-response(SR)depending on the Loss Prevention Certification Board(LPCB) approval agency and cover plate selected. 0 VdS Schadenverhiitung GmbH(VdS) Model G5 series sprinklers use Model G5 flat cover plates. EC-Certificate of Conformity 0832-CPD-2062(CE) Model G5 QR Gasket and G5 SR Gasket cover plates are See Table A and the individual sprinkler data sheets in this available to limit air and dust movement through the ceiling. Bulletin for listings and approvals applicable to each sprinkler. Bulletin 034 Rev.G ��� Page 8 of 9 March 2018 www.reliablesprinkler.com 0 Installation Model G5 series sprinklers are intended to be installed in Install the cover plate by hand, turning the cover in the accordance with NFPA 13,FM Global Property Loss Prevention clockwise direction until it is tight against the ceiling.For Model Data Sheets, and the requirements of other applicable G5 QR Gasket and Model G5 SR Gasket cover plates, the authorities having jurisdiction.Model G5 series sprinklers must gasket should be attached to the flange of the cover plate skirt not be installed in ceilings with positive pressure in the space only. Do not glue the gasket in place or allow the gasket to above. overlap both the cover plate and the flange of the skirt. Model G5 series sprinklers are shipped with a protective cap Maintenance that should remain on the sprinkler until installed.The protective cap should be replaced following installation of the sprinkler and Reliable Model G5 series sprinkler should be inspected and permanently removed only when the cover plate is installed the sprinkler system maintained in accordance with NFPA and the sprinkler system is placed in service following 25, as well as the requirements of any Authorities Having y/ construction. Jurisdiction. r �;? Model G5 series sprinkler are installed with the Model FC wrench. Prior to installation, sprinklers should remain in the original The use of anyotherwrench to installed Model G5 series sprinklers cartons and packaging until used. This will minimize the is not permitted and may damage the sprinkler. Temporarily potential for damage to sprinklers that could cause improper remove the protective cap during installation of the sprinkler. operation or non-operation. Insert the Model FC wrench over the sprinkler until the wrench engages the body. Do not wrench any other part of the Do not clean sprinklers with soap and water,ammonia liquid or any other cleaning sprinkler/cup assembly. The Model FC wrench is designed cleaning fluids. Remove dust by gentle vacuuming to be turned with a standard 1/2" square drive. Tighten the without touching the sprinkler. sprinkler into the fitting after applying a PTFE based thread Replace any sprinkler or cover plate which has been painted sealant to the sprinkler's threads.Recommended installation (other than factory applied). Properly installed Model G5 torque is specified in Table J. cover plates will have an air gap that is required for proper operation,do not seal the gap or paint the cover plates.Model G5 series sprinklers have holes in the cup that must remain Installation Torque •• - unobstructed. Recommended Replace any sprinkler which has been damaged. A stock Sprinkler Threads Installation Torque of spare sprinklers should be maintained to allow quick re- (min.—max.) placement of damaged or operated sprinklers. fLlb N.m '/z"NPT or ISO7-1 R1/2 8-18 11-24 Failure to properly maintain sprinklers may result in inadvertent 3/4"NPT or IS07-1R3/4 14-20 19-27 operation or non-operation during a fire event. Do not exceed the maximum recommended torque.Exceeding Guarantee the maximum recommended torque may cause leakage or For the Reliable Automatic Sprinkler Co.,Inc.guarantee,terms, impairment of the sprinkler.Use care when inserting or removing and conditions,visit www.reliablesprinkler.com. the wrench from the sprinkler to avoid damage to the sprinkler. Patents Model G5 series sprinklers may be covered by one or more of the following patents: FU.S. Patent 6,554,077, U.S. Patent 7,275,603, U.S. Patent 8,776,903,U.S.Patent 9,248,327 Ordering Information Specify the following when ordering. Sprinkler • Model[G5-28] [G5-42] [G5-56] [G5-56 300] [G5-80] [G5-80F] • Temperature Rating[165°F(74°C)][212°F(100°C)] Model FC Wrench • Threads[NPT or ISO 7-1] Cover Plate • Model [G5 (Solid), G5 Perforated, G5 QR Gasket, G5 SR Gasket] • Finish(See Table 1) o rn Sprinkler Wrench rn • Model FC Z Bulletin 034 Rev.G dt� Page 9 of 9 March 2018 www.reliablesprinkler.com USER' S INFORMATION MANUAL UPFLOW/DOWNFLOW/HORIZONTAL CONDENSING GAS FURNACES IMPORTANT-READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING TO OPERATE THIS FURNACE. ® WARNING This furnace has been designed to give you many years of effi- cient,dependable home comfort.With regular maintenance,this FIBERGLASS INSULATION.RESPIRABLE PARTI- furnace will operate satisfactorily year after year. Please read this manual to familiarize yourself with operation, routine maintenance CLES OF FIBERGLASS ARE KNOWN TO THE schedule,and safety procedures. STATE OF CALIFORNIA TO CAUSE CANCER.EX- HAUST GAS FROM THIS FURNACE CONTAINS ® WARNING a CHEMICALS, INCLUDING CARBON.MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO DEVICES ATTACHED TO THE FLUE OR VENT FOR THE ' CAUSE BIRTH DEFECTS OR OTHER REPRODUC- PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY, ' TIVE HARM. INCLUDING FIELD-INSTALLED DRAFT INDUCERS, HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN /� THE DESIGN CERTIFICATION OF THIS FURNACE.WE, ® WARN I NC THE MANUFACTURER,CANNOT AND WILL NOT BE RE- IT SPONSIBLE FOR INJURY OR DAMAGE CAUSED BY THE If the information in this manual is not followed ex- USE OF SUCH UNTESTED AND/OR UNCERTIFIED DE- actly,a fire or explosion may result,causing prop- VICES,ACCESSORIES OR COMPONENTS. erty damage,personal injury or loss of life. ® WARNING ® WARNING IMPROPER INSTALLATION,ADJUSTMENT,ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY FIRE OR EXPLOSION HAZARD DAMAGE, PERSONAL INJURY OR DEATH. FOR ASSIS- Failure to follow safety warnings exactly could result TANCE OR ADDITIONAL INFORMATION CONSULT A in serious injury,death or property damage. QUALIFIED INSTALLER,SERVICE AGENCY OR THE GAS SUPPLIER. — Do not store or use gasoline or other flammable vapors and liquids,or other combustible materials in the vicinity of this or any other appliance. ® WARNING — WHAT TO DO IF YOU SMELL GAS OBSTRUCTION OF THE AIR VENT ON AN LP(PROPANE) • Do not try to light any appliance. TANK REGULATOR CAN CAUSE EXPLOSION OR FIRE • Do not touch any electrical switch;do not use any PER- SONALRESULTING IN PROPERTY INJURY OR DEATH.YOUR GAS SUPPLIER phone in your building. SHOULD PERIODICALLY INSPECT AND CLEAN THE AIR • Immediately call your gas supplier from a neigh- VENT SCREEN TO PREVENT ANY OBSTRUCTION. KEEP bor's phone.Follow the gas supplier's,instructions. PROTECTIVE REGULATOR COVER IN PLACE,AS EXPO- • If you cannot reach your gas supplier,call the fire SURE TO THE ELEMENTS CAN CAUSE ICE BUILDUP AND REGULATOR FAILURE. department. • Do not return to your home-until authorized by the CAREFULLY FOLLOW THESE SAFETY RULES: gas supplier or fire department. 1. Combustible material must not be placed on or against the fur- - DO NOT RELY ON SMELL ALONE TO`DETECT LEAKS. nace jacket.The area around the furnace must be kept clear DUE TO VARIOUS FACTORS,YOU MAY NOT BE ABLE and free of all combustible materials including gasoline and TO SMELL FUEL GASES. other flammable vapors and liquids. • U.L.and/or C.S.A.recognized fuel gas and CO(car- 2. A furnace installed in an attic or other insulated space must be bon monoxide)detectors are recommended in all kept free and clear of insulating material. Examine the furnace s applications,and their installation should be in ac- area when installing the furnace or adding more insulation cordance with the manufacturer's recommenda- Some materials may be combustible. tions.and/or local laws,rules,regulations,or 3. To prevent carbon monoxide poisoning,all blower doors and I customs. compartment covers must be replaced after the furnace is — Improper installation,adjustment,alteration service serviced. Do not operate the unit without all panels and doors ) securely in place. or maintenance can cause injury,property damage or 4. Should overheating occur,or the gas valve fail to shut off the death.Refer to this manual.Installation and service gas supply,turn off the manual gas valve to the furnace before must be performed by a qualified installer,service turning off the electrical supply. agency or the gas supplier.In the commonwealth of Massachusetts,installation must be performed by a li- censed plumber or gas filter for appropriate fuel. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. 92-20802-128-03 SUPERSEDES 92-20802-128-02 >. 5. Any additions,changes or conversions required in order for 7. the furnace to satisfactorily meet the application needs should A WARNING be made by a qualified installer,service agency or the gas supplier, using factory specified or approved parts. Read your DO NOT USE THIS FURNACE IF ANY PART HAS ® WARRANTY. Contact the WARRANTOR for conversion infor- BEEN UNDER WATER.A FLOOD-DAMAGED FUR- mation.This furnace was equipped at the factory for use on NACE IS EXTREMELY DANGEROUS.ATTEMPTS TO ® NATURAL GAS ONLY.Conversion to L.P.GAS•requires a USE THE FURNACE CAN RESULT IN FIRE OR EX- special kit supplied by the WARRANTOR. PLOSION.A QUALIFIED SERVICE AGENCY SHOULD 6. A face needs an adequate supply of combustion and ven- BE CONTACTED TO INSPECT THE FURNACE AND urn til Turn air for proper and safe operation. Do not block or ob- TO REPLACE ALL GAS CONTROLS,CONTROL SYS- struct air openings on the furnace a air openings supplying TEM PARTS, ELECTRICAL PARTS THAT HAVE BEEN WET OR THE FURNACE IF DEEMED NECESSARY. the area where the furnace is installed. Do not store anything around the furnace that could block the flow of fresh air to the unit.Your installation may receive air from the inside heated 8. Should the gas supply fail to shut off or if overheating occurs, space,from the outside,from the attic or crawl space.When- shut off the gas valve to the furnace before shutting off the ever adding insulation, be sure the air supply openings are electrical supply. not covered. GENERAL INFORMATION A WARNING ® NOTICE DUCT LEAKS CAN CREATE AN UNBALANCED SYSTEM COMPLIANCE WITH RECOGNIZED CODES,IT IS RECOM- AND DRAW POLLUTANTS SUCH AS DIRT, DUST,FUMES MENDED THAT AN AUXILIARY DRAIN PAN BE(N- AND ODORS INTO THE HOME CAUSING PROPERTY STALLED UNDER ALL EVAPORATOR COILS OR UNITS DAMAGE.FUMES AND ODORS FROM TOXIC,VOLATILE CONTAINING EVAPORATOR COILS THAT ARE LOCATED OR FLAMMABLE CHEMICALS,AS WELL AS AUTOMO- IN ANY AREA OF A STRUCTURE WHERE DAMAGE TO BILE EXHAUST AND CARBON MONOXIDE(CO),CAN BE THE BUILDING OR BUILDING CONTENTS MAY OCCUR DRAWN INTO THE LIVING SPACE THROUGH LEAKING DUCTS AND UNBALANCED DUCT SYSTEMS CAUSING AS A RESULT OF AN OVERFLOW OF THE COIL DRAIN PERSONAL INJURY OR DEATH(SEE FIGURE 1). PAN OR A STOPPAGE IN THE PRIMARY CONDENSATE • IF AIR-MOVING EQUIPMENT OR DUCTWORK IS LO- DRAIN PIPING.SEE ACCESSORIES SECTION OF THESE CATED IN GARAGES OR OFF-GARAGE STORAGE INSTRUCTIONS FOR AUXILIARY HORIZONTAL OVER- AREAS-ALL JOINTS,SEAMS,AND OPENINGS IN THE FLOW PAN INFORMATION(MODEL RXBM). EQUIPMENT AND DUCT MUST BE SEALED TO LIMIT THE MIGRATION OF TOXIC FUMES AND ODORS IN- IMPORTANT INFORMATION ABOUT CLUDING OXIDE FROM MIGRATING INTOHE LIVING NG SPACEEFFICIENCY AND INDOOR AIR QUALITY • IF AIR-MOVING EQUIPMENT OR DUCTWORK IS LO- Central cooling and heating equipment is only as efficient as the CATED IN SPACES CONTAINING FUEL BURNING AP- duct system that carries the cooled or heated air.To maintain ef- PLIANCES SUCH AS WATER HEATERS OR BOILERS- ficiency, comfort and good indoor air quality, it is important to ALL JOINTS,SEAMS,AND OPENINGS IN THE EQUIP- have the proper balance between the air being supplied to each MENT AND DUCT MUST ALSO BE SEALED TO PRE- room and the air returning to the cooling and heating equipment VENT DEPRESSURIZATION OF THE SPACE AND POSSIBLE MIGRATION OF COMBUSTION BYPROD- - Proper balance and sealing of the duct system improves the effi- UCTS INCLUDING CARBON MONOXIDE INTO THE LIV aency of the heating and air conditioning system and improves ING SPACE. the indoor air quality of the home by reducing the amount of air- l borne pollutants that enter homes from spaces where the duct- work and/or equipment is located.The manufacturer and the T A NOTICE U.S. Environmental Protection Agency's Energy Star Program recommend that central duct systems be checked by a qualified PROPER INSTALLATION,OR INSTALLATION NOT MADE contractor for proper balance and sealing. IN ACCORDANCE WITH THE CSA INTERNATIONAL (CSA)CERTIFICATION OR THESE INSTRUCTIONS,CAN RESULT IN UNSATISFACTORY OPERATION AND/OR DANGEROUS CONDITIONS AND ARE NOT COVERED BY THE UNIT WARRANTY. 2 GENERAL INFORMATION (cont.) • s A WARNING FIGURE 1 MIGRATION OF DANGEROUS SUBSTANCES,FUMES,AND ODORS INTO FIRE, EXPLOSION OR CARBON MONOXIDE POISONING LIVING SPACES :. HAZARD `► Failure to replace with proper control could result in fire, explosion or carbon monoxide poisoning. ,. , This appliance uses NEGATIVE PRESSURE REGULATED gas control. Replace ONLY with the same model number or as speci- fied by the manufacturer. T T 00 Adapted from Residential Duct Diagnostics and Repair,with permission of Air Conditioning Contractors of America(ACCA) ® WARNING CARBON MONOXIDE(CO)IS A COLORLESS,ODORLESS, POISONOUS GAS THAT CAN CAUSE SEVERE PERSONAL IN- JURY OR DEATH.CARBON MONOXIDE CAN BE PRODUCED BY ANY FUEL-BURNING DEVICE,INCLUDING BUT NOT LIMITED TO: • MOTOR VEHICLES • GENERATORS AND OTHER GASOLINE POWERED TOOLS AND ENGINES • GAS AND FUEL-OIL APPLIANCES • CHARCOAL OR GAS GRILLS • WOOD OR GAS FIREPLACES AND STOVES • OUTDOOR CAMPING EQUIPMENT CARBON MONOXIDE FROM ANY ONE OF THESE DEVICES CAN BE INADVERTENTLY DRAWN INTO AND DISTRIBUTED THROUGH THE LIVING-SPACE BY THE NORMAL OPERATION OF THE CENTRAL HEATING/AIR CONDITIONING SYS- TEM(SEE FIGURE 1). APPLIANCES AND FUEL BURNING DEVICES MUST BE INSTALLED,OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS. GASOLINE-POWERED TOOLS AND MOTOR VEHICLES MUST NOT BE OPERATED IN ENCLOSED SPACES,SUCH AS BASEMENTS,CRAWLSPACES,OR GARAGES, EVEN WITH DOORS AND WINDOWS OR VENTS OPEN,AS EXHAUST FUMES INCLUDING CARBON MONOXIDE CAN BUILD UP AND SEEP INTO THE LIVING SPACE THROUGH CRACKS AND 1 ! OPENINGS IN THE STRUCTURE:TOXIC FUMES,INCLUDING CARBON MONOXIDE,CAN ALSO BE DRAWN INTO THE LIVING SPACE THROUGH OPENINGS AND SEAMS IN THE CENTRAL HEATING AND.AIR CONDITIONING EQUIPMENT AND/OR DUCTWORK. FOR THESE REASONS,THE U.S.CONSUMER PRODUCT SAFETY COMMISSION(CPSC)RECOMMENDS THAT EVERY HOME HAVE AT LEAST ONE CARBON MONOXIDE ALARM INSTALLED IN THE HALLWAY NEAR THE BEDROOMS IN EACH SEPARATE SLEEPING AREA OF THE HOME.CARBON MONOXIDE ALARMS SHOULD BE CERTIFIED TO THE RE- QUIREMENTS OF THE MOST RECENT UL,IAS OR CSA STANDARD,AND SHOULD BE INSTALLED,OPERATED AND f MAINTAINED IN ACCORDANCE WITH THE ALARM MANUFACTURER'S INSTRUCTIONS. 3 SYSTEM OPERATION INFORMATION ® 1. Keep the air filters clean.Your heating system will operate 7. Wait five(5)minutes to clear out any gas. If you then smell ® more efficiently and provide better heating,more economically. gas,STOP!If you don't smell gas,go to the next step. 2. Arrange your furniture and drapes so that the supply air regis- 8. Turn on gas to main burners by turning the manual gas control ters and the return air grilles are unobstructed. switch to the"ON"position. 3. Close doors and windows.This will reduce the heating load on 9. Replace the burner access door. Be sure that attachment your system. screws are tight 4. Avoid excessive use of exhaust fans. 10.Turn on all electric power to the appliance. 5. Do not permit the heat generated by television,lamps,or ra- 11. Set the thermostat to desired setting. dios to influence the thermostat operation. 12. If the appliance will not operate,follow the instructions'To Turn 6. If you desire to operate your system with constant air circula- Off Gas To The Appliance"and call your service technician or tion,consult your thermostat manual or please ask advice from gas supplier. a qualified installer,service agency or the gas supplier. During the heating season the operation of the warm air furnace is TO TURN OFF GAS TO THE automatic.Your qualified installer,service agency or the gas sup- plier has provided a wall mounted thermostat which is sensitive to the change in temperature of the air moving around the thermostat. IMPORTANT:Shut off the manual gas valve located in the gas Your thermostat will have switches to select some or all of the fol- supply piping outside the furnace casing. lowing functions: 1. Set the thermostat to the lowest setting. HEAT-Turns heating on when temperature drops below the de- 2, Turn off all electric power to the appliance if service is to be sired temperature. performed. COOL-Turns cooling on when temperature rises above the de- 3. Remove the burner access door. sired temperature. 4. Turn the gas control knob or set the gas control switch to the AUTO-Turns cooling or heating system on as required to maintain "OFF"position.See Figure 5A,513,5C or 5D.NOTE:Furnace the desired temperature. will include Honeywell or White Rodgers gas control. OFF-Turns heating and cooling modes off. (The blower may still 5. Replace burner access door. circulate air in the FAN-ON position.) p FAN-ON-Turns the blower on for continuous operation. FOR YOUR OUR SAFET I�/ READ BEFORE FAN-AUTO-The blower cycles on and off with cooling or heating operation. OPERATING OPERATING INSTRUCTIONS A WARNING 1. STOP!Read all safety information. IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EX- 2. Set the thermostat to the lowest setting. ACTLY,A FIRE OR EXPLOSION MAY RESULT CAUSING 3. Turn off all electric power to the appliance. PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF 4. This appliance does not have a pilot. It is equipped with an ig- LIFE. nition device which automatically lights the burner. Do not try to 'NOTE. Read and follow the Safety Information,Operating In- light the burner by hand. structions and Instructions To Turn Off Gas To Appliance lo- s. Remove burner access door. cated on the furnace.This label will have specific information 6. Turn manual gas control knob clockwise or set the gas control regarding the furnace and its gas controls. switch to the"OFF"position.See Figure 5A,5B or 5C. FIGURE 2 FIGURE 3 BURNER COMPARTMENT-SHOWING LOCATION OF GAS CONTROLS BURNER COMPARTMENT-SHOWING LOCATION OF GAS CONTROLS UPFLOW DOWNFLOW SHUTOFF SHUTOFF == VALVE VALVE UNION UNION DRIP DRIP Q F1 Q LEG LEG MANUAL SHUT OFF ® p ® p m VALVE m a UNION m r.vo_ r.00_ DRIP LEG CONVENTIONAL ALTERNATE CONVENTIONAL ALTERNATE ST-A1194-07 ST-A1194-08 4 FIGURE 4 FIGURE 513 BURNER COMPARTMENT-SHOWING LOCATION OF GAS CONTROLS WHITE RODGERS 2-STAGE GAS VALVE MANUAL SHUT VALVE F d 5" x.R,<xvis.a, :e ,'`•':. 1,.,.Y fl' UNION UNION wl �"0 0 U•"' �® ;�as�us car sosaaxa s es®ss.ra r,� o�;^ (I DRIP ,} , Y R"4ss w a 9 LEG o °vaso es Ni,slat is Aut^s Max 512 1 z psi 9 RNEEM AN;s6-191§t4-9, N 1211 ,PEVA f15f!I. 130 .•ra,... 'VCS ��v *�Z �� sr "�,' 00 ov ' ''a'.' - MANUAL ,a ag }±.;G.xld ",:L UNION SHUTOFF UNION _ _..:.�ti<. - _ VALVE HORIZONTAL RIGHT DRIP HORIZONTAL LEFT FIGURE 5C ST-A1194-09 WHITE RODGERS SINGLE-STAGE GAS VALVE FIGURE 5A HONEYWELL SINGLE-STAGE GAS VALVE < { ��rr'• �.�'.'v f. J e�''Y"y U FSR G aFY6 i46 5 J-t{ r}saci'a!a§zaps ._ �., ;?� • • ate" y gy . / p �_ \t .<_.�y...._...� .,.?��:�'-.'✓, «au .#�»>, <e =,� ea � �,�..,���"p'�i�f,Orbe" ° �^f �r7 FIGURE 5D" # I WHITE RODGERS MODULATING VALVE rm 777 Wr 5 FIGURE 6 A WARNING UPFLOW AND HORIZONTAL FILTER LOCATION-RECOMMEND ® UPFLOW/HORIZONTAL ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in danger- ous operation,serious injury, death or property damage. a 0 0 Improper servicing could result ®' < in dangerous operation,serious ' C injury,death or property dam- i age. • Before servicing,disconnect all electrical power to furnace. •When servicing controls, label 0 0 all wires prior to disconnect- ing. Reconnect wires correctly. RXGF-CS •Verify proper operation after - ACCESSORTFILTER RACK servicing. FIELD SUPPLIED FILTER ST-A1194-10-XO A WARNING UPFLOW FILTER SIZES FIRE, EXPLOSION OR CARBON MONOXIDE POISONING HAZ- FURNACE BOTTOM SIDE QUANTITY ARD WIDTH SIZE SIZE 17%" 1• 5%"X 25" 153/<"X 25" 1 Failure to replace with proper 21" 19%"X 25" 153/0"X 25" 1 control could result in fire,ex- plosion or carbon monoxide poi- 24%" 223/0"x 25" 153/0"x 25" 1 soning. This appliance uses a NEGATIVE PRESSURE REGULATED gas FIGURE 7 control. UPFLOW SIDE FILTER INSTALLATION-RECOMMEND Replace ONLY with the same SIDE RETURN model number or as specified by the manufacturer. FIGURE 8 /FLIYGEWRMSAROUNO DOWNFLOW/HORIZONTALRLTERNATE FILTER INSTALLATION- a4CKANOSCRElNGTO L—TOTHE NS11 FU.ErvTT`E 0E0 Q RECOMMEND V HORIZONTAL/DOWNFLOW ,7( i r • 0./ /I FIELD SUPPLIED FILTER T V O f • a e RXGF-CD ACCESSORY FILTER RACK y ST-A1194-11-XO C a FIELD SUPPLIED FILTER a RXGF CC ACCESSDRT FILTER RACK ST-A1194-12-X0 6 ` MAINTENANCE A WARNING 3. Replace with new filters. 4. Replace filter rack access door and tighten door screw. DISCONNECT MAIN ELECTRICAL POWER TO THE ROUTINE MAINTENANCE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL Routine maintenance to be provided by a qualified installer, SHOCK RESULTING IN SEVERE PERSONAL INJURY service agency or the gas supplier ONLY. OR DEATH. 0 CAUTION LUBRICATION The blower motor and induced draft motor are prelubricated by DO NOT OPERATE YOUR SYSTEM FOR EXTENDED PE- the manufacturer and do not require further attention. RIODS WITHOUT FILTERS.A PORTION OF THE DUST IMPORTANT. DO NOT attempt to lubricate the bearings on the ENTRAINED IN THE AIR MAY TEMPORARILY LODGE IN blower motor or the induced draft blower motor.Addition of lubri- THE AIR DUCT RUNS AND AT THE SUPPLY REGISTERS. cants can reduce the motor life and void the warranty. ANY RECIRCULATED DUST PARTICLES WILL BE HEATED AND CHARRED BY CONTACT WITH THE FUR- _ NACE HEAT EXCHANGER.THIS RESIDUE WILL SOIL 0 WARNING CEILINGS, WALLS, DRAPES, CARPETS,AND OTHER HOUSEHOLD ARTICLES. DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE IT IS RECOMMENDED THAT AN ANNUAL INSPECTION OF TO DO SO CAN RESULT IN ELECTRICAL SHOCK,SE- YOUR FURNACE BE DONE BY A QUALIFIED INSTALLER, VERE PERSONAL INJURY OR DEATH. SERVICE AGENCY OR THE GAS SUPPLIER. The blower compartment and motor should be inspected and FILTER MAINTENANCE cleaned periodically by your qualified installer,service agency or the gas supplier to prevent the possibility of overheating due to Have your qualified installer, service agency or the gas supplier an accumulation of dust and dirt on the windings or on the motor instruct you on how to access your filters for regular mainte- exterior.And, as suggested elsewhere in these instructions,the nance. air filters should be kept clean because dirty filters can restrict airflow and the motor depends upon sufficient air flowing across A WARNING and through it to keep from overheating TURN OFF ELECTRICAL POWER TO FURNACE BE- COMBUSTION AREA AND VENT FORE REMOVING ACCESS DOOR. FALURE To O SO CAN RESULT NNELECTRICAL SHOCK,I ECTRCASHOCKi SEVERE SYSTEM PERSONAL INJURY OR DEATH. 1. It is recommended that an annual inspection of your furnace be done by a qualified installer,service agency or the gas Keep air filters clean at all times. Inspect filters on a monthly supplier. basis and if necessary replace with a clean filter. 2. Turn OFF the electrical supply to the furnace and remove After filters are cleaned and returned to the filter rack, be sure the access doors. filter rack door is properly reinstalled. If you are not totally sure of this procedure,consult a qualified installer,service agency or 3. Inspect the gas burners for dirt, rust,or scale and clean as the gas supplier. necessary. REMOVING FILTERS A WARNING UPFLOW FURNACE—FILTERS IN IF DIRT, RUST,SOOT OR SCALE ACCUMULATIONS ARE BOTTOM OR SIDE DUCT LOCATION PRESENT, DO NOT OPERATE THE FURNACE.INSPECT 1. Remove filter rack access door using a slotted screwdriver. THE HEAT EXCHANGERS FOR LEAKS. LEAKS CAN CAUSE TOXIC FUMES TO ENTER THE HOME AND 2. Remove disposable filter. CAUSE CARBON MONOXIDE POISONING OR DEATH. 3. Replace with new filter. 4. Replace filter rack access door and tighten door screw. 4. Inspect the flue connection area and vent pipe. Be sure that the vent connector is in place and slopes upward and is DOWNFLOW FURNACE—FILTERS IN physically sound,without holes or excessive corrosion. TOP DUCT LOCATION ' 1. Remove filter rack access door using a slotted screwdriver. 2. Remove disposable filters by pushing up and in on the fil- ters to disengage from retaining bracket and pull filters out. 7 C77 ` MAINTENANCE (cont.) A WARNING CONDENSATE NOTE:This furnace is equipped with a pressure switch which CHECK VENT PIPE SECTIONS FOR DETERIORATION will shut off the main burners if the condensate drain line be- AND CHECK JOINT FITTINGS FOR THEIR INTEGRITY. IF comes blocked. IT HAS BECOME DISCONNECTED OR TOXIC FUMES CAN ESCAPE INTO THE HOME AND CAUSE CARBON Be sure this condensate drain line does not become blocked or MONOXIDE POISONING OR DEATH. DO NOT OPERATE plugged. Visual inspection of condensate flow can easily be THIS FURNACE.APPROPRIATE SERVICE MUST BE AP- made while the furnace is in operation.A flashlight can be used PLIED. to illuminate the discharge end placed in the sewer openings. Clean and flush the condensate tube to make sure condensate 5. Be sure that the return air duct connections are physically flows freely while the furnace is in operation. sound, are sealed to the furnace casing and terminate out- If a means to neutralize the condensate has been provided for side the space containing the furnace. the furnace, be sure to follow the maintenance schedule fur- 6. Be sure the physical support of the furnace is sound,with- nished by the manufacturer. out sags, cracks, etc., around the base so as to provide a seal between the support and the base. ® 7. Look for obvious signs of deterioration of the furnace. 8 If the furnace is free of the above conditions, replace the ac- cess doors and restore electrical power to the furnace. 9. Start the furnace and observe its operation Watch the burner flames to see if they are bright blue. If a suspected malfunction is observed, or the burner flames are not bright blue, apply appropriate service `S 8 GAS FURNACE REPLACEMENT PARTS INFORMATION JACKET ASSEMBLY BURNER, MANIFOLD&VALVE GROUP Panels&sheet metal parts Manifold Doors Burner rack Burner orifices ELECTRIC GROUP Gas valve Transformer Burner cover plate Door switch Direct-Spark Igniter Blower assembly Integrated Furnace Control (IFC) Pressure switch Limit Over-temperature switch Twist-Lock Wire Assembly BLOWER GROUP J-Box wire assembly Belly band Electronic water sensor Mounting bolt Induced Draft Blower MISCELLANEOUS Blower assembly with wheel Screws PVC Tubes Motor PVC elbow Hoses Power factor correction choke Rubber couplings Air diffuser Capacitor Collector box Intake air coupling Labels Clamp(s) Door filler band PVC vane Door latches Bulkhead coupling Replacement parts and information from our current parts list for your furnace are available to your servicing contractor through our local distributor. The name and address of our nearest distributor may be obtained by consulting the internet or the local phone directory or by contacting: PARTS DISTRIBUTION CENTER Attn: PROSTOCK 4744 Island Ford Rd. _® Randleman, NC 27317 Phone: (336)495-6800 In order to supply the correct part or information from the parts list, our distributor will need to be provided with the complete model number and serial number listed on the rating plate on your furnace. EXAMPLE OF SERIAL NUMBER: WEEK OF MANUFACTURE YEAR OF MANUFACTURE (2 DIGITS) (2 DIGITS) - PRODUCT NUMBER PLANT W �35 13 0113 (4 DIGITS) s' ;._` A separate Gas Control designation will also be provided on the rating label and may be needed when selecting and/or ordering some parts. EXAMPLE OF GAS CONTROL: r — ——— — — ---- GAS CONTROL GAS CONTROL: JA (2 DIGITS) WARNING IMPROPER INSTALLATION,ADJUSTMENT,SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. CONSULT A QUALIFIED INSTALLER,SERVICE AGENCY OR THE GAS SUPPLIER FOR INFORMATION OR ASSISTANCE. 9 INSTALLATIuN INSTRUCTIuNS FOR UPFLOW/HORIZONTAL SINGLE STAGE GAS FURNACES D F'C(f[ P- _ D ( )801 S UPFLOW/HORIZONTAL SERIES MAR 2 9 2019 (-)801 P UPFLOW/HORIZONTAL SERIES (-)(-)80MSS UPFLOW/HORIZONTAL SERIES (-)(-)80MSP UPFLOW/HORIZONTAL SERIES TOWN®FSOUTHO D ® RECOGNIZE THIS SYMBOL • OF IMPORTANT • - • I ®WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY,A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR DEATH. I AWARNING O THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION,ADJUSTMENT AND OPERATION OF THIS UNIT.READ THESE INSTRUCTIONS } THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. ' I•,. O FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN € IMPROPER INSTALLATION,ADJUSTMENT,SERVICE OR la MAINTENANCE,POSSIBLY RESULTING IN FIRE,ELECTRICAL SHOCK, O CARBON MONOXIDE POISONING,EXPLOSION,PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. I I AWARNING CARBON-MONOXIDE POISONING HAZARD FAILURE TO FOLLOW INSTRUCTIONS COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH DUE TO CARBON-MONOXIDE POISONING, IF COMBUSTION PRODUCTS INFILTRATE INTO THE BUILDING. `• CHECK THAT ALL OPENINGS IN THE OUTSIDE WALL AROUND THE VENT(AND AIR INTAKE) PIPE(S)ARE SEALED TO PREVENT INFILTRATION OF COMBUSTION PRODUCTS INTO THE BUILDING. CHECK THAT FURNACE VENT(AND AIR INTAKE)TERMINAL(S)ARE NOT OBSTRUCTED IN ANY WAY DURING ALL SEASONS. —Do not store or use gasoline or other flammable vapors and liquids,or other combustible Re§idential Fumaces materials in the vicinity of this or any other appliance. DOE 0 —WHAT TO DO IF YOU SMELL GAS •Do not try to light any appliance. •Do not touch any electrical switch;do not use any phone in your building. •Immediately call your gas supplier from a neighbor's phone Follow the gas supplier's instructions. Ot S I GN •If you cannot reach your gas supplier,call the fire department. •Do not return to your home until authorized by the gas supplier or fire department. —DO NOT RELY ON SMELLALONE TO DETECT LEAKS.DUE TO VARIOUS FACTORS, SP YOU MAY NOT BE ABLE TO SMELL FUEL GASES. t •U.L.and/or C.S.A recognized fuel gas and CO(carbon monoxide)detectors are rec- ommended in all applications,and their installation should be in accordance with the SFR T I-F`�O® manufacturer's recommendations and/or local laws,rules,regulations,or customs. —Improper installation,adjustment,alteration,service or maintenance can cause injury property damage or death.Refer to this manual.Installation and service must be performed by a qualified installer,service agency or the gas supplier In the commonwealth of Massachusetts,installation must be performed by a licensed plumber �• E � or gas fitter for appropriate fuel. r4 t !f 900h2008 - Caffi am Numbw Sawa 92-24161-142-15 SUPERSEDES 92-24161-142-14 TABLE OF CONTENTS _. Lj , 1 TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . .2 11 TWINNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 2 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . .3 Furnace Twinning Installations. . . . . . . . . . . . . . . . .32 ® Receiving . . . . . . . . . . . . . . . . . . . . . . .4 Control Boards . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34 Material"Information :s. . . . . . . . . . . . . . . . . . . . . . . .4 12 HIGH ALTITUDE . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Efficiency Testing Notice. . . . . . . . . . . . . . . . . . . . . . .4 Natural Gas at High Altitudes. . . . . . . . . . . . . . . . . . 35 Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 LP Gas at High Altitudes . . . . . . . . . . . . . . . . . . . . . 37 3 SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . 6 13 STARTUP PROCEDURES . . . . . . . . . . . . . . . . . . .38 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . .38 Important Information About Efficiency and Quality. . 7 14 DIAGNOSTICS AND FAULT CODES. . . . . . . . . . .39 4 LOCATION REQUIREMENTS . . . . . . . . . . . . . . . . .8 15 LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Site Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Clearance—Accessibility. . . . . . . . . . . . . . . . . . . . . . 8 16 FIELD SELECTIONS&ADJUSTMENTS ... . . . .41 Upflow Dimensions and Clearance Table . . . . . . . . . 9 Field Selections—Dipswitches . . . . . . . . . . . . . . . . 41 5 DUCTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 17 FAULT CLEAR. . . . . . . . . . . . . . . . . . . . . . . . . . .. .42 Upflow Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 11 18 FAULT RECALL . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Horizontal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 19 FLAME STATUS L.E.D.. . . . . . . . . . . . . . . . . . . . . .42 6 COMBUSTION AND VENTILATION AIR. . . . . . . . 14 20 TIMING DIAGRAM . . . . . . . . . . . . . . . . .. . . . . . . .42 Combustion Air Requirements. . . . . . . . . . . . . . . . . 14 Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 21 ADJUSTING OR CHECKING FURNACE INPUT .43 "B-1"Vertical Venting . . . . . . . . . . . . . . . . . . . . . . . . 19 22 SETTING INPUT RATE. . . . . . . . . . . . . . . . . . . . . .44 Special Vent Systems (SVS) . . . . . . . . . . . . . . . . . . 20 23 AIRFLOW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Power Vent Systems . . . . . . . . . . . . . . . . . . . . . . . . 22 Blower Speed Selection. . . . . . . . . . . . . . . . . . . . . .46 Existing Vent Systems . . . . . . . . . . . . . . . . . . . . . . . 22 7 GAS SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 24 SAFETY FEATURES. . . . . . . . . . . . . . . . . . . . . . . .47 Gas Supply and Piping. . . . . . . . . . . . . . . . . . . . . . . 23 25 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 26 SYSTEM OPERATION INFORMATION. . . . . . . . .49 Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Setting Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . 26 27 ANNUAL INSPECTION. . . . . . . . . . .. . . . . . . . . . .49 Supply Gas Pressure Measurement . . . . . . . . . . . . 26 28 REPLACEMENT PARTS. .. .. . . . . . . . . . . . . .. . .49 Manifold Gas Pressure Measurement. . . . . . . . . . .26 29 TROUBLESHOOTING . . . . . . . . . .. . . . . . .. . . . .50 8 LP CONVERSION. . . . . . . . . . . . . . . . . . . . . . . . . .27 30 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . .51 9 ELECTRICAL WIRING . . . . . . . . . . . . . . .. .. . . . .28 Reversing The Electrical Connection. . . . . . . . . . . . 28 Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 10 ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Field Installed Option Accessories. . . . . . . . . . . . . .30 Electronic Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . 30 Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 RXGW-B01 Chimney Adapter. . . . . . . . . . . . . . . . . 30 RXGW-001 Four Inch Flue Adapter . . . . . . . . . . . . 30 IMPORTANT TO INSURE PROPER INSTALLATION AND OPERATION OF THIS PRODUCT, COMPLETELY READ ALL INSTRUC- TIONS PRIOR TO ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE,MAINTAIN OR REPAIR THIS PRODUCT. UPON UNPACK- ING OF THE FURNACE, INSPECTALL PARTS FOR DAMAGE PRIOR TO INSTALLATIONAND START-UP. 2 GENERAL INFORMATION NOTE:A heat loss calculation should be performed to properly The 80%single stage series furnaces are design certified by CSA determine the required furnace BTU size for the structure.Also, for use with natural and propane gases as follows: the duct must be properly designed and installed for proper air- As a Category I furnace,it may be vented vertically with type flow. Existing ductwork must be inspected for proper size and to B-1 vent pipe and also may be common vented as described make sure that it is properly sealed. Proper airflow is necessary in these instructions. for both user comfort and equipment performance. Before opening the furnace carton, verify that the data tags on This furnace should be installed in accordance with the American the carton specify the furnace model number that was or- National Standard Z223.1 -latest edition booklet entitled"Na- dered from the distributor and are correct for the installation, tional Fuel Gas Code"(NFPA 54),and the requirements or codes If not,return the unit without opening the carton.If the model of the local utility or other authority having jurisdiction including number is correct,open the carton and verify that the furnace local plumbing or waste water codes. rating label specifies the same furnace model number that is With the introduction of higher efficiency furnaces,special atten- specified on the carton label.if the model numbers do not tion must be paid to the venting system Only listed venting sys- match,return the furnace to the distributor tems may be used as stated in the installation instructions and IMPORTANT:Proper application,installation and maintenance of the National Fuel Gas Code,ANSI 2223.1 (NFPA 54),.Since fur- this furnace and system is a must if consumers are to receive the nace technology and venting requirements are changing,aware- full benefits for which they have paid. ness of local,state,and federal codes and industry changes is imperative. - FIGURE 1 - FURNACE COMPONENTS 14 13 15 ITEM ®° ® NO DESCRIPTION 16 O 1 DOOR SWITCH 2 TRANSFORMER 3 JUNCTION BOX 17 12 4 LOW VOLTAGE TERMINAL 21 ® g 5 SOLID METAL BASE PAN(80%SINGLE STAGE PREMIUM) 6 FURNACE CONTROL 187 CONTROL MOUNTING PLATE e 11 8 CAPACITOR 19 0 9 BLOWER e e 10 IGNITER m m 0 m m 10 11 GAS VALVE 12 INDUCED DRAFT BLOWER 1 OO Q 13 4"FLUE ADAPTER(OPTIONAL) ® 14 COMBUSTION AIR INLET 15 MAIN LIMIT 2 9 16 COMBUSTION AIR DIFFUSER 17 MAIN PRESSURE SWITCH �? 18 BURNER 3 g 19 FLAME SENSOR ® 20 HEAT ASSISTED LIMIT CONTROL(HALC) 21 OVER TEMPERATURE SWITCH 7 20 6 ' S ST-A1220-02 3 GENERAL INFORMATION (cont.) Install this furnace in accordance with the American National Stan- MATERIAL INFORMATION ® dard 2223.1 —latest edition entitled"National Fuel Gas Code" (NFPA54)and requirements or codes of the local utilities or other All manufacturer products meet current Federal OSHA lines for safety. Most consumers are aware that products present Guide- authorities having jurisdiction.This is available from the following. ® safety and health risks,when improperly used, handled and National Fire Protection Association, Inc. maintained. More details are available at the Websites for OSHA Batterymarch Park (Occupational Safety and Health Administration), at Quincy, MA 02269 www.osha.gov RECEIVING EFFICIENCY TESTING NOTICE Immediately upon receipt, all cartons and contents should be in- For purposes of verifying or testing efficiency ratings,the test spected for transit damage. Units with damaged cartons should procedure in Title 10 Appendix N to Subpart B of Part 430(Uni- be opened immediately. If damage is found, it should be noted form Test Method for Measuring the Energy Consumption of on the delivery papers, and a damage claim filed with the last Furnaces and Boilers) and the clarifying provisions provided in carrier. the AHRI Operations Manual for Residential Furnaces that were • After unit has been delivered to job site, remove carton taking applicable at the date of manufacture should be used for test set care not to damage unit. up and performance. • Check the unit rating plate for unit size, electric heat, coil, voltage, phase, etc.to be sure equipment matches what is re- quired for the job specification. • Read the entire instructions before starting the installation. • Some building codes require extra cabinet insulation and Bas- keting when unit is installed in attic applications. • If installed in an unconditioned space, apply caulking around the power wires,control wires, refrigerant tubing and conden- sate line where they enter the cabinet. Seal the power wires on the inside where they exit conduit opening. Caulking is re- quired to prevent air leakage into and condensate from form- ing inside the unit, control box, and on electrical controls. • Install the unit in such a way as to allow necessary access to the coil/filter rack and blower/control compartment. • Install the unit in accordance with any local code which may apply and the national codes. Latest editions are available from."National Fire Protection Association, Inc., Batterymarch Park, Quincy, MA 02269."These publications are. • ANSI/NFPA No.70-(Latest Edition) National Electrical Code. • NFPA90A Installation of Air Conditioning and Ventilating Sys- tems. • NFPA90B Installation of warm air heating and air conditioning systems. • The equipment has been evaluated in accordance with the Code of Federal Regulations, Chapter XX, Part 3280. 4 Installation Instructions remain with the furnace as a reference guide to the servicing contractor. We recom- mend that performance and installation data be recorded for future reference on this sheet to meet service and warranty obligations so that job site information is available when required. r Installation Checklist REFER TO INSTALLATION INSTRUCTIONS GAS SUPPLY Correct pipe size(record size) Correct supply pressure(during furnace operation) (record pressure) Manifold pressure(record upstream pressure) No gas leaks L.P. Kit Number(if applicable) (record kit number) ELECTRICAL 115 V.A.C.supply(Dedicated Circuit) (record voltage) Polarity observed , ' "~ Furnace properly grounded Correct wire size (record type and gauge) FURNACE INSTALLATION Correct clearance to combustibles(record clearance) Correct clearance for service(at front) (record clearance) DUCT STATIC PRESSURE in.w.c. on heating speed (record static pressure) in.w.c.on cooling-speed (record static.pressure) Air temperature rise in heat(record air temperature rise) Air temperature rise in cool(record air temperature rise) VENTING Correct vent pipe diameter and length (according to NFGC tables) Vent•connection size Correct venting,material (according to NFGC tables) • Correct lining for masonry chimneys Adequate clearance from combustibles Proper negative pressure reading in the vent Vent pipe secured to induced draft blower housing COMBUSTION AIR Proper source of combustion air Correct combustion air opening size Optional attic combustion air pull Non-attic combustion air pull 5 SAFETY]NFORMATION A WARNING A WARNING DO NOT INSTALL THIS FURNACE IN A MOBILE HOMEH COMBUSTION AND VENTILATION AIR MUST BE PRO- THIS FURNACE IS NOT APPROVED FOR INSTALLATION VIDED TO THE FURNACE AS REQUIRED BY THE NA- IN A MOBILE HOME. DOING SO COULD CAUSE FIRE, TIONAL FUEL-GAS CODE(U.S.)AND CSA B149.1 PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. (CANADA)AND THE COMBUSTION AND VENTILATION AIR SECTION OF THESE INSTRUCTIONS. A WARNING A WARNING INSTALL THIS FURNACE ONLY IN A LOCATION AND PO- SITION AS SPECIFIED IN THE LOCATION REQUIRE- COMBUSTION PRODUCTS MUST BE DISCHARGED OUT- MENTS AND CONSIDERATIONS SECTION OF THESE DOORS. CONNECT THIS FURNACE TO AN APPROVED INSTRUCTIONS. VENT SYSTEM ONLY,AS SPECIFIED IN THE VENT PIPE INSTALLATION SECTION OF THESE INSTRUCTIONS. A WARNING A WARNING IMPROPER INSTALLATION CAN RESULT IN UNSATIS- WHEN A FURNACE IS INSTALLED SO THAT SUPPLY FACTORY OPERATION AND/OR DANGEROUS CONDI- DUCTS CARRY AIR CIRCULATED BY THE FURNACE TO TIONS AND ARE NOT COVERED BY THE AREAS OUTSIDE THE SPACE CONTAINING THE FUR- MANUFACTURER'S WARRANTY. NACE,THE RETURN AIR SHALL ALSO BE HANDLED BY DUCT(S)SEALED TO THE FURNACE CASING AND TER- MINATING OUTSIDE THE SPACE CONTAINING THE FUR- , : . A WARNING NACE. DO NOT BYPASS, OR REMOVE ANY SAFETY SWITCH FROM THE FURNACE CONTROL CIRCUIT. IF A A WARNING ® SAFETY SWITCH CAUSES THE FURNACE TO SHUT DOWN OR OPERATE INTERMITTENTLY, IT IS AN INDICA- WHENEVER THE FACTORY RETURN-AIR CONNECTION ® TION OF A POTENTIAL SAFETY HAZARD THAT MUST IS NOT USED IT MUST BE SEALED.A SOLID METAL BE ADDRESSED BY A QUALIFIED TECHNICIAN,SERV- BASE PLATE MUST BE INSTALLED AND SEALED. FAC- ICE AGENCY OR THE GAS SUPPLIER. DO NOT RESET TORY BASE PLATES ARE AVAILABLE AS ACCESSORY SAFETY CONTROLS WITHOUT CORRECTIVE ACTION ITEMS.(PART NUMBERS ARE LISTED IN THE SPEC . ® AND/OR VERIFICATION OF PROPER SAFE OPERATION SHEET FOR THE FURNACE.)FAILURE TO INSTALL AND BY A QUALIFIED INSTALLER,SERVICE AGENCY OR SEAL THE BASE PLATE AND RETURN AIR DUCT CON- THE GAS SUPPLIER. NECTIONS MAY ALLOW CARBON MONOXIDE AND ` OTHER CONTAMINANTS TO BE DRAWN INTO THE CON- REPLACE ANY SAFETY CONTROL COMPONENT ONLY DITIONED AIR SPACE AND DISTRIBUTED THROUGHOUT WITH IDENTICAL OEM REPLACEMENT PARTS. WHEN A THE HEATED SPACE. NEW SAFETY SWITCH IS INSTALLED,IT MUST BE TESTED FOR A MINIMUM OF 15 MINUTES WITH THE FURNACE OPERATING AT MAXIMUM INPUT RATE AND A WARNING WITH BOTH BLOWER AND BURNER DOOR INSTALLED. IF THE FURNACE IS INSTALLED IN A CLOSET,THE DO NOT OPERATE THE SYSTEM WITHOUT FILTERS.A CLOSET DOOR MUST ALSO BE CLOSED FOR THIS PORTION OF THE DUST ENTRAINED IN THE AIR MAY TEST. REPEAT THE TEST AT THE MINIMUM INPUT RATE TEMPORARILY LODGE IN THE AIR DUCT RUNS AND AT IF THE FURNACE IS A MULTI-STAGE FURNACE. THE SUPPLY REGISTERS.ANY CIRCULATED DUST PAR- TICLES WILL BE HEATED AND CHARRED BY CONTACT WITH THE FURNACE HEAT EXCHANGER.THIS SOOTY RESIDUE WILL SOIL CEILINGS,WALLS, DRAPES,CAR- WARNING PETS AND OTHER HOUSEHOLD ARTICLES.SOOT DAM- AGE MAY ALSO RESULT WITH,OR WITHOUT, FILTERS IN USE ONLY WITH THE TYPE OF GAS APPROVED FOR PLACE,WHEN CERTAIN TYPES OF CANDLES ARE THIS FURNACE. REFER TO THE FURNACE RATING BURNED,OR CANDLEWICKS ARE LEFT UNTRIMMED. PLATE. A WARNING A WARNING IN COMPLIANCE WITH RECOGNIZED CODES,IT IS REC- NEVER TEST FOR GAS LEAKS WITH AN OPEN FLAME. OMMENDED THAT AN AUXILIARY DRAIN PAN BE IN- USE A COMMERCIALLY AVAILABLE SOAP SOLUTION STALLED UNDER THIS FURNACE AND ANY INSTALLED MADE SPECIFICALLY FOR THE DETECTION OF LEAKS EVAPORATOR COIL THAT IS LOCATED IN ANY AREA OF TO CHECK ALL CONNECTIONS,AS SPECIFIED IN GAS A STRUCTURE WHERE DAMAGE TO THE BUILDING OR SUPPLY AND PIPING SECTION OF THESE INSTRUC- BUILDING CONTENTS MAY OCCUR AS A RESULT OF AN TIONS. OVERFLOW OF THE A/C COIL DRAIN PAN. 6 i SAFETY Q, WARNING A WARNING BLOWER AND BURNERS MUST NEVER BE OPERATED -DUCT LEAKS CAN CREATE AN UNBALANCED SYSTEM WITHOUT THE BLOWER DOOR IN PLACE.THIS IS TO AND DRAW POLLUTANTS SUCH AS DIRT, DUST, FUMES PREVENT DRAWING GAS FUMES(WHICH COULD AND ODORS INTO THE HOME CAUSING PROPERTY CONTAIN HAZARDOUS CARBON MONOXIDE)INTO, DAMAGE.FUMES AND ODORS FROM TOXIC,VOLATILE THE HOME THAT COULD RESULT IN PERSONAL IN- OR FLAMMABLE CHEMICALS,AS WELL AS AUTOMO- JURY_OR DEATH. BILE EXHAUST AND CARBON MONOXIDE(CO),CAN BE DRAWN INTO THE LIVING SPACE THROUGH LEAKING A WARNING DUCTS AND UNBALANCED DUCT SYSTEMS CAUSING PERSONAL INJURY OR DEATH,(SEE FIGURE 2).' ALWAYS INSTALL THE FURNACE TO OPERATE WITHIN IF AIR-MOVING EQUIPMENT OR DUCTWORK IS LO- THE FURNACE'S INTENDED TEMPERATURE-RISE CATED IN GARAGES OR OFF-GARAGE STORAGE RANGE WITH A DUCT SYSTEM WHICH HAS AN EXTER- AREAS-ALL JOINTS,SEAMS,AND OPENINGS IN THE NAL STATIC PRESSURE WITHIN THE ALLOWABLE EQUIPMENT AND DUCT MUST BE SEALED TO LIMIT RANGE,AS SPECIFIED IN THE DUCTING SECTION OF THE MIGRATION OF TOXIC FUMES AND ODORS IN- PLATE. SEE ALSO FURNACE RATING PLATE. CLUDING CARBON MONOXIDE FROM MIGRATING INTO THE LIVING SPACE. THE FURNACE MAY BE USED FOR HEATING OF BUILD- .-IF AIR-MOVING EQUIPMENT OR DUCTWORK IS LO- INGS OR STRUCTURES UNDER CONSTRUCTION. CATED IN SPACES CONTAINING FUEL BURNING AP- INSTALLATION MUST COMPLY WITH ALL INSTALLA- PLIANCES SUCH AS WATER HEATERS OR BOILERS- TION INSTRUCTIONS INCLUDING: ALL JOINTS,SEAMS,AND OPENINGS IN THE,EQUIP- - PROPER VENT INSTALLATION; MENT AND DUCT MUST ALSO BE SEALED TO PRE- , .. - FURNACE OPERATING UNDER THERMOSTAT VENT DEPRESSURIZATION OF THE SPACE AND CONTROL; POSSIBLE MIGRATION OF COMBUSTION BYPROD- - RETURN AIR DUCT SEALED TO THE FURNACE; UCTS INCLUDING CARBON MONOXIDE INTO THE LIV- - AIR FILTERS IN PLACE; ING SPACE. - SET FURNACE INPUT RATE AND TEMPERA- g TURE RISE PER RATING PLATE MARKINGS; - MEANS FOR PROVIDING OUTDOOR AIR RE- QUIRED FOR COMBUSTION; FIGURE 2 - RETURN AIR TEMPERATURE MAINTAINED BE- MIGRATION OF DANGEROUS SUBSTANCES,FUMES,AND ODORS INTO TWEEN 55°F(13°C)AND 80°F(27°C);AND LIVING SPACES - CLEAN FURNACE,DUCT WORK AND COMPO- NENTS UPON SUBSTANTIAL COMPLETION OF THE CONSTRUCTION PROCESS,AND VERIFY THAT THE FURNACE OPERATING CONDITIONS INCLUDING IGNITION,INPUT RATE,TEMPERA- TURE RISE AND VENTING,ACCORDING TO THE INSTRUCTIONS AND CODES. T T IMPORTANT INFORMATION ABOUT EFFICIENCY AND INDOOR AIR JT QUALITY Central cooling and heating equipment is only as efficient as the Adapted from Residential Duct Diagnostics and Repair,with permission of Air Conditioning duct system that carries the cooled or heated air.To maintain ef- Contractors of America(ACOA) ficiency,comfort and good indoor air quality, it is important to have the proper balance between the air being supplied to each room and the air returning to the cooling and heating equipment. Proper balance and sealing of the duct system improves the ef- ficiency of the heating and air conditioning system and improves the indoor air quality of the home by reducing the amount of air- borne pollutants that enter homes from spaces where the duct- work and/or equipment Is located.The manufacturer and the U.S. Environmental Protection Agency's Energy Star Program recommend that central duct systems be checked by a qualified contractor for proper balance and sealing. 7 LOCATION REQUIREMENTS GENERAL INFORMATION ® WARNING A WARNING WHEN THIS FURNACE IS INSTALLED IN A RESIDENTIAL THIS FURNACE IS NOT APPROVED OR RECOM- GARAGE, IT MUST BE INSTALLED SO THE BURNERS MENDED FOR INSTALLATION ON ITS BACK,WITH AC- AND IGNITION SOURCE ARE LOCATED NO LESS THAN CESS DOORS FACING UPWARDS. 18 INCHES[450MM]ABOVE THE FLOOR.THIS IS TO PRE- VENT THE RISK OF IGNITING FLAMMABLE VAPORS SITE SELECTION WHICH MAY BE PRESENT IN A GARAGE.ALSO,THE FURNACE MUST BE LOCATED OR PROTECTED TO 1. Select a site in the building near the center of the pro- AVOID PHYSICAL DAMAGE BY VEHICLES. FAILURE TO posed, or existing, duct system. FOLLOW THESE WARNINGS CAN CAUSE A FIRE OR EX- 2. Give consideration to the vent system piping when se- PLOSION, RESULTING IN PROPERTY DAMAGE, PER- lectin the furnace location. Be sure the venting sys- tem SONAL INJURY OR DEATH. 9 g y - tem can get from the furnace to the termination with 1. IMPORTANT. If using a cooling evaporator coil with this fur- minimal length and elbows. nace, be sure the air passes over the heat exchanger before 3. Locate the furnace near the existing gas piping. Or, if passing over the cooling coil.The cooled air passing over the running a new gas line, locate the furnace to minimize warm ambient air inside the heat exchanger tubes can cause the length and elbows in the gas piping. See Figure 3. condensation inside the tubes resulting in corrosion and even- 4. Locate the furnace to maintain proper clearance to tual failure.An auxiliary drain pan should extend under any combustibles as shown in following Figure 4. evaporator coil installed with the furnace. If there are manual dampers,they must be equipped to prevent ® WARNING heating or cooling operation unless the damper is in the full heat or cool position. DO NOT LIFT THE UNIT BY THE HEAT EXCHANGER 2. NOTE: This furnace is shipped with heat exchanger support TUBES. DOING SO CAN DAMAGE THE HEAT EX- brackets installed under the back of the heat exchanger. These may be removed before installation, but it is not re- quired. CLEARANCE - ACCESSIBILITY 3. IMPORTANT: This furnace is not approved or recommended The design of forced air furnaces with input ratings as for installation on its back, with access doors facing upwards. listed in the tables under Figure 4 are to combustible ma- 4. This furnace is suitable for installation in buildings con- ter111S shown In Inches. structed on-site.This heating unit should be centralized with See name/rating plate and clearance label for specific respect to the heat distribution system as much as practica- model number and clearance information. ble. Service clearance of at least 24 inches (61 cm) is recom- 5. NOTE:These furnaces are approved for installation in attics, mended in front of all furnaces. as well as alcoves, utility rooms,closets and crawlspaces. NOTE: Use recommended 24"(61 cm) clearance if acces- ® 6. IMPORTANT:Support this unit when installed.For attic or sibility clearances are greater than fire protection clear- crawl space installation,horizontal furnaces may be installed ances. on combustible wood flooring or by using support brackets. ACCESSIBILITY CLEARANCES,WHERE GREATER, MUST See Figure 3. TAKE PRECEDENCE OVER FIRE PROTECTION CLEAR- 7. IMPORTANT: If installing in a utility room, be sure the door is ANCES. wide enough to: a. allow the largest part of the furnace to pass;or b. allow any other appliance(such as a water heater)to pass. 8 LOCATION REQUIREMENTS GENERAL INFORMATION (cont.) 0 WARNING A WARNING UPFLOW AND HORIZONTAL FURNACES ARE DESIGN- COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON CERTIFIED FOR INSTALLATION ON COMBUSTIBLE OR AGAINST THE FURNACE JACKET.THE AREA FLOORS. NOTE, HOWEVER,THAT FURNACES MUST AROUND THE FURNACE MUST BE KEPT CLEAR AND NOT BE INSTALLED DIRECTLY ON CARPETING,TILE FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING OR OTHER COMBUSTIBLE MATERIAL OTHER THAN GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQ- WOOD FLOORING.INSTALLATION ON A COM- UIDS. PLACEMENT OF COMBUSTIBLE MATERIALS ON, BUSTIBLE MATERIAL CAN RESULT IN FIRE,CAUSING AGAINST OR AROUND THE FURNACE JACKET CAN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. CAUSE AN EXPLOSION OR FIRE RESULTING IN PROP- ERTY DAMAGE, PERSONAL INJURY OR DEATH.THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FUR- NACE AREA MUST NOT BE USED AS A BROOM CLOSET IGURE 3 OR FOR ANY OTHER STORAGE PURPOSES. NOTE HORQONTAL LEFT ORIENTATION DEPICT:IN STRATION HORRONTAL RIGHT ORIENTATION IS SIMITALLATION 9�'s� ST-A1220-03 9 � t � ..L CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) T a UPFLOWHORIZONTAL MODELS O c REDUCED CLEARANCE(IN.) m OA BOTTOM Input A B C D E F Left Right Back Top Front Vent Ship' N TOP Side Side Wgts. z 050 14 1227/32 10% T 111/2 17/8 0 42 0 1 3 63 85 lbs D r -114 050 17'/2 16"/32 123/e IO 15 2'/2 0 30 0 1 3 60O 105 lbs o 075 17'/2 16"k, 12% T 15 2'/z 0 30 0 1 3 63 105 lbs m z 075 21 19Z7/32 14'h (D 18'/2 21/z 0 0 0 1 3 63 120 lbs. N O 100 171/2 161'/32 12% T 15 21/z 0 30 0 1 3 60 110 lbs z rn 100 21 1927/32 14'/8 T 18/2 21/2 0 0 0 1 3 63 120 lbs RETURN SUPPLY 125 24'/2 23"/32 157/8 T 22 2% 0 0 0 1 3 60 140 lbs 23 11/32 25 23/32 AIR 24 11/32 AIR 1 150 24/2 23"/32 157/8 T 22 2'/2 0 0 0 1 3 63 150 lbs T May require 3"to 4"or 3"to 5"adapter. 4"adapter optional 0 May be 0"with type B vent OO May be 1"with type B vent. o• `See furnace speck sheet for availability F :7E C A U 26-1/2 3/4 TYP B 19-15/16 19/32 32 GAS TYP CONNECTION 23-31/32 ° o OPTIONAL° GAS CONNECTION A ° f ELECTRICAL CONNECTION , 2Q-I lQ 34 O F LINE VOLTAGE O O r W 24-1/4OPTIONAL LINE VOLTAGE Cf�WIRING 11-1/16 ELECTRICAL CONNECTION 8-1/32 LOW VOLTAGE ° L J OPTIONAL LOW VOLTAGE WIRING L J 26-9/32 I 19/16 I�28-1/32 LEFT SIDE FRONT RIGHT SIDE ST-A1220-04 DUCTING Proper air flow is required for the correct operation of this UPFLOW INSTALLATIONS furnace. Restricted air flow can cause erratic operation and can damage the heat exchanger.The duct system 1. Position the unit to minimize long runs of duct or runs must carry the correct amount of air for heating and cool- of duct with many turns and elbows. ing if summer air conditioning is used. 2. For side return: Cut an opening in the side.The open- ing should be cut the full width and height of the A WARNING knockouts on the unit. See Figure 6. 6 ZONING SYSTEMS ARE NOT DIRECTLY SUPPORTED 3. If summer air conditioning is desired, position the in- IN THIS MANUAL. IF A THIRD PARTY SYSTEM IS USED door coil on the supply-air side of the unit. Ensure REFER TO THE MANUFACTURER OF THAT PRODUCT that no air can bypass the coil. FOR INSTALLATION AND OPERATION INSTRUCTIONS. 4. Connect the furnace to the supply air plenum. See ZONING SYSTEMS USED ON THIS PRODUCT MUST Figure 7. HAVE SENSORS TO PREVENT FURNACES AND/OR 5. Connect the return air ducting to the return-air open- HEATING ELEMENTS FROM CYCLING ON INTERNAL ing at the bottom and/or side of the unit. Make the LIMIT CONTROLS.THE ZONING SYSTEM MUST NOT connections air-tight to prevent the migration of toxic ALLOW THE EVAPORATOR COILS AND/OR HYDRONIC fumes and odors including COILS TO FREEZE. g carbon monoxide from mi- grating into the living space. ® WARNING 6. If a filter is installed near the furnace, be sure to have adequate space for installation and removal of the SOME HEATING AIRFLOW VALUES MAY BE unit filter. HIGHER THAN THOSE REQUIRED FOR COOLING. 7. NOTE:Where the maximum airflow is 1800 CFM or BE SURE TO SIZE DUCT FOR THE MAXIMUM POS- more, BOTH sides or the bottom must be used for the - SIBLE AIRFLOW VALUE. return air. Do not take return air from the back of the SIZE AIRFLOW DISTRIBUTION SYSTEM TO AC- unit. CEPTABLE INDUSTRY STANDARDS AND METH- NOTE: DO NOT take return air from furnace rooms, ODS.TOTAL STATIC PRESSURE DROP OF THE garages or cold areas.Avoid return air from utility rooms, AIR DISTRIBUTION SYSTEM SHOULD NOT EX- kitchens, laundry rooms and bathrooms. CEED .8 INCHES W.C.THIS WILL INCLUDE ANY AIR CONDITIONER COIL,AIR FILTRATION SYS- A WARNING TEM, ZONING SYSTEM, DUCTWORK, ETC. REFER TO ADDED EQUIPMENT TECHNICAL INFORMA- BLOWER AND BURNERS MUST NEVER BE OPERATED TION TO OBTAIN PRESSURE DROP INFORMATION WITHOUT THE BLOWER DOOR IN PLACE.THIS IS TO WHEN EQUIPMENT IS OPERATING AT RECOM- PREVENT DRAWING GAS FUMES(WHICH COULD CON- MENDED HEATING OR COOLING CFMS. - TAIN HAZARDOUS CARBON MONOXIDE)INTO THE HOME THAT COULD RESULT IN PERSONAL INJURY OR IMPORTANT: When using outside air, design and adjust DEATH. the system to maintain a return air temperature ABOVE 55° F during the heating season. NOTE: Return air grilles and warm air registers must not be obstructed or closed. A WARNING THE SOLID METAL BASE(SHIPPED WITH THE 80% SINGLE STAGE PREMIUM FURNACE) PLATE MUST BE INSTALLED IN THE FURNACE BOTTOM WHEN USING SIDE AIR RETURN. FAILURE TO INSTALL A BASE PLATE COULD CAUSE THE PRODUCTS OF COMBUSTION TO CIRCULATE INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING OR DEATH. FOR BOTTOM RETURN,A, SOLID METAL BASE PAN MUST NOT BE IN- STALLED. SEE FIGURE 5. 11 DUCTING FIGURE 5 NOTE SOLID BASE PLATE PROVIDED WITH 80% SINGLE STAGE PREMIUM MODELS ONLY WHEN SOLID BASE PLATE IS USED,TAPE AROUND BOTTOM FLANGES OF CABINET BEFORE THE UNIT IS INSTALLED ' 1 o SOLID BASE FLANGE ® ° FITS UNDER CABINET BOTTOM LIFT UP PULL OU7 L f 1 REMOVE 2 SCREWS,LIFT BASE UP,SLIDE FORWARD TO REMOVE 2 INSTALLATION IS REVERSE OF REMOVAL "VERIFY REAR FLANGE IS SEALED PROPERLY AS SHOWN IN DETAIL ST-A1220-10 FIGURE 6 FIGURE 7 A F F L O W \ / CUT OUT USING © EMBOSSEDANGLESUSING • ASAGUIDE J ,ABOSSE ANLL FOR PROPER SIZE/ • ,• FR,BASAG ANOLE3 • / a A8AGUIUE J •0 23"X 14"/ I f FOR PROPER SIZE; � / 1, 23'IX14- ® / 0 1' ST-A1220-08 ST-A1220-11 12 DUCTING HORIZONTAL UNITS FIGURE 9 1.Position the unit to minimize long runs of duct or runs of HORIZONTAL RETURN AIR DUCT duct with many turns and elbows. (LEFT-HAND AIRFLOW POSITION SHOWN) 2.Unit can be mounted left or right side airflow configura- tion. AIRFLOW 3.Position the unit on adequate supports or by using sup- port brackets (see Figure 8) and connect supply plenum. , � L 4.If summer air conditioning is desired, position the in- � door coil on the supply air side of the unit. Insure that VI no air can bypass this coil. RETURN 5.Secure the four angle brackets(shipped with 80%units) to the return air opening. See Figure 9. Connect the re- -' turn air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining , combustion gases from an adjacent fuel-burning appli- J� -' REAR VIEW ance. NOTE: Do not block furnace access with support rods. Maintain clearances recommended in Figure 8. FOUR ANGLE BRACKETS,SHIPPED WITH 80%UNITS,CAN BE h space for proper service maintenance INSTALLED HORIZONTALLY THESE BRACKETS MAY BE USED Allow enou 9 p p p TO SECURE THE RETURN AIR DUCT TO A HORIZONTAL UNIT or replacement of the heat exchanger and blower as- sembly. FIGURE 8 HORIZONTAL FURNACE INSTALLED W/SUPPORT BRACKETS NOTE HORIZONTAL LEFTORIENTATON DEPICTED IN ILLUSTRATION HORRONTAL RIGHT ORIENTATION IS SBAILAR IN INSTALLATION �B 0 NOTE DO NOT BLOCK FURNACE ACCESS WITH SUPPORT RODS,ALLOW SPACE FOR PROPER SERVICE MAINDENCE OR REPLACEMENT OF THE HEAT EXCHANGER ANDBLOWERASSEMBLY ST-A1220-03 LI 13 I COMBUSTION AND VENTILATION AIR COMBUSTION AIR REQUIREMENTS IMPORTANT This is not a direct vent furnace. Review vent- Halogen type refrigerants ing instructions before installing. Cleaning solvents(such as perchloroethylene) • Printing inks, paint removers,varnishes, etc. • Hydrochloric acid A WARNING Cements and glues • Antistatic fabric softeners for clothes dryers THIS FURNACE AND ANY OTHER FUEL-BURNING AP- Masonry curing and acid washing materials PLIANCE MUST BE PROVIDED WITH ENOUGH FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF 0 WARNING THE FLUE GASES. MOST HOMES WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED INTO THE FURNACE AREA. ALL FURNACE INSTALLATIONS MUST COMPLY WITH FAILURE TO DO SO CAN CAUSE DEATH FROM CAR- THE NATIONAL FUEL GAS CODE AND LOCAL CODES BON MONOXIDE POISONING. TO PROVIDE ADEQUATE COMBUSTION AND VENTILA- TION AIR FOR THE FURNACE. FAILURE TO DO SO CAN .CREATE HAZARDOUS CONDITIONS RESULTING IN A WARNING PROPERTY DAMAGE, BODILY INJURY OR DEATH ADEQUATE FACILITIES FOR PROVIDING AIR FOR COM- FROM SMOKE, FIRE OR CARBON MONOXIDE. BUSTION AND VENTILATION MUST BE PROVIDED IN Combustion air requirements are determined by whether the fur- ACCORDANCE WITH SECTION 5.3,AIR FOR COMBUS- nace is in an open (unconfined)area or in a confined space TION AND VENTILATION,OF THE NATIONAL FUEL GAS such as a closet or small room. CODE,ANSI,Z223.1 LATEST EDITION OR APPLICABLE When the furnace is installed in the same space with other gas PROVISIONS FOR THE LOCAL BUILDING CODES,AND appliances,such as a water heater,be sure there is an adequate NOT OBSTRUCTED SO AS TO PREVENT THE FLOW OF supply of combustion and ventilation air for the furnace and the AIR TO THE FURNACE. other appliances. Do not delete or reduce the combustion air sup- ply required by the other gas appliances in this space. See Z223.1, National Fuel Gas Code(NFPA 54).An unconfined space 1. IMPORTANT:Air for combustion and ventilation must not must have at least 50 cubic feet(volume)for each 1,000 BTUH of come from a corrosive atmosphere.Any failure due to corro- the total input of all appliances in the space. If the open space sive elements in the atmosphere is excluded from warranty containing the appliances is in a building with tight construction coverage. (contemporary construction),outside air may still be required for the appliances to burn and vent properly.Outside air openings 2. Combustion air must be free of acid forming chemicals;such should be sized the same as for a confined space. as sulphur,fluorine and chlorine.These elements are found IMPORTANT: ONLY THE CURRENT VENT INSTRUCTIONS in aerosol sprays,detergents, bleaches,cleaning solvents, APPLY All gas furnaces cannot be common-vented air fresheners, paint and varnish removers, refrigerants and many other commercial and household products. Vapors OVERTEMPERATURE SAFETY from these products when burned in a gas flame form acid SWITCHES compounds.The acid compounds increase the dew point temperature of the flue products and are highly corrosive Furnaces are equipped with safety switches in the burner com- after they condense. partment to protect against over-temperature conditions caused by inadequate combustion air supply. The switches are located 3. The following types of installation may require OUTDOOR in the burner compartment. If a switch is tripped it must be man- AIR for combustion,due to chemical exposures: ually reset after clearing the fault condition which caused it to • Commercial buildings open. • Buildings with indoor pools A WARNING • Furnaces installed in laundry rooms • Furnaces in hobby or craft rooms DO NOT BYPASS,JUMPER, OR REMOVE ANY SAFETY • Furnaces installed near chemical storage areas. SWITCH FROM THE FURNACE CONTROL CIRCUIT. IF A 4. If combustion air is exposed to the following substances(but SAFETY SWITCH CAUSES THE FURNACE TO SHUT not limited to the following), it should not be used and the fur- DOWN OR OPERATE INTERMITTENTLY, IT IS AN INDI- CATION OF A POTENTIAL SAFETY HAZARD THAT nace may require outdoor air for combustion. MUST BE ADDRESSED BY A QUALIFIED TECHNICIAN, • Permanent wave solutions SERVICE AGENCY OR THE GAS SUPPLIER. DO NOT RESET SAFETY CONTROLS WITHOUT CORRECTIVE • Chlorinated waxes and cleaners ACTION AND/OR VERIFICATION OF PROPER SAFE OP- Chlorine-based swimming pool chemicals ERATION BY A QUALIFIED INSTALLER,SERVICE • Water softening chemicals AGENCY OR THE GAS SUPPLIER. • De-icing salts or chemicals • Carbon tetrachloride REPLACE ANY SAFETY CONTROL COMPONENT WITH IDENTICAL OEM REPLACEMENT PARTS ONLY. I 14 COMBUSTION AND VENTILATION AIR (cont.) COMBUSTION AIR REQUIREMENTS: CONFINED AND UNCONFINED SPACES A WARNING FURNACE LOCATED IN A CONFINED ALL FURNACE INSTALLATIONS MUST COMPLY WITH SPACE THE NATIONAL FUEL GAS CODE, NFPA 54 AND A confined space is defined as any space for a given furnace LOCAL CODES TO PROVIDE ADEQUATE COMBUS- input rating which is smaller than that which is specified in Table TION AND VENTILATION AIR FOR THE FURNACE. 1 as minimum for an"unconfined'space. If the space is less than -FAILURE TO DO SO CAN RESULT IN EXPLOSION, that specified in this table,the space is defined as "confined': FIRE, PROPERTY DAMAGE,CARBON MONOXIDE If the space is small enough to be designated as"confined", it POISONING, PERSONAL INJURY OR DEATH. must have openings into the space which are located in accor- dance with the requirements set forth in the following subsec- For improved indoor air quality,added safety and product per- tions A and B. Size connected to the heated area or to the formance we recommend direct vent type installations. If non-di- outside, and by the input of ALL appliances in the space. rect type vent system is used,the requirements for combustion If the confined space is within a building with tight construction, air must be provided as identified in the National Fuel Gas Code. combustion air must be taken from outdoors or from an area Combustion air requirements are determined by whether the fur- freely communicating with the outdoors. nace is in an open(unconfined)area or in a confined space A. USING INDOOR AIR FOR COMBUSTION: such as a closet or small room IMPORTANT. Air should not be taken from a heated space with a fireplace, exhaust fan or other device that may pro- wWARNING duce negative pressure. READ AND FOLLOW THE GENERAL VENTING RE- If combustion air is taken from the heated area,the open- QUIREMENTS AND GUIDELINES OF THIS MANUAL FOR ings must each have at least 100 square inches of free ADDITIONAL VENTING REQUIREMENTS PERTAINING area. Each opening must have at least one square inch of TO ALL FURNACE INSTALLATIONS(INCLUDING DIRECT free area for each 1,000 BTUH of total input in the space. AND NON-DIRECT VENTING). FAILURE TO FOLLOW Table 2 shows some typical examples of openings required ALL INSTRUCTIONS IN THIS MANUAL CAN RESULT IN for combustion air openings required for a confined space. EQUIPMENT FAILURE,EQUIPMENT DAMAGE,PROP- ERTY DAMAGE,PERSONAL INJURY OR DEATH. TABLE 2: MINIMUM FREE AREA FURNACE LOCATED IN AN UNCON- OPENING REQUIRED FOR A FINED SPACE FURNACE LOCATED IN A USING INDOOR AIR FOR COMBUSTION: CONFINED SPACE USING An unconfined space must have at least 50 cubic feet for each INDOOR AIR FOR COMBUSTION. 1,000 BTUH of total input for all appliances in the space. Table 1 below specifies minimum space requirements and a few ex- Free Area for Each amples of the room sizes required for different inputs.The sizes Input (BTUH) Opening (sq inches) are based on 8-foot ceilings. If the open space containing the furnace is in a building with so,000 loo tight construction,outside air may still be required for the fur- 75,000 100 nace to operate and vent properly. Outside air openings should 100,000 100 be sized the same as for a confined space. 125,000 130 150,000 150 TABLE 1: MINIMUM SPACE REQUIREMENTS FOR UNCONFINED SPACE,NON-DIRECT VENT B. USING OUTDOOR AIR FOR COMBUSTION: IMPORTANT. Do not take air from an attic space that is Minimum Minimum Area Typical Room equipped with power ventilation. Input Space with 8ft Size w/ 8' The confined space must communicate with the outdoors in (BTUH) (Cubic Ft) Ceilings(sq ft) Ceilings (ft x ft) accordance with Methods 1 or 2 below.The minimum di- 50,000 2,500 313 16 x 20 mension of air openings shall not be less than 3 inches. Where ducts are used,they shall be of the same cross-sec- 75,000 3,750 470 24 x 20 tional area as the free area of the openings to which they 100,000 5,000 625 32 x 20 connect. 125,000 1 6,300 790 36 x 30 METHOD 1: 150,000 7,500 940 32 x 30 Two permanent openings, one located within 12 inches of the top and one located within 12 inches of the bottom of the enclosure,shall be provided.The openings shall com- municate 15 COMBUSTION AND VENTILATION AIR (cont.) COMBUSTION AIR REQUIREMENTS: CONFINED AND UNCONFINED SPACES ® TABLE 3: MINIMUM FREE AREA REQUIRED TABLE 5: MINIMUM FREE AREA REQUIRED FOR EACH OPENING (WHEN TWO OPENINGS FOR EACH OPENING (WHEN TWO OPENINGS ® ARE USED) WITH A FURNACE: ARE USED) WITH A FURNACE: ® 1. LOCATED IN A CONFINED SPACE 1. LOCATED IN A CONFINED SPACE 2.USING OUTDOOR AIR FOR COMBUSTION 2. USING OUTDOOR AIR FOR COMBUSTION 3.COMMUNICATING DIRECTLY TO THE 3.COMMUNICATING DIRECTLY TO THE OUTSIDE THROUGH AN OPENING OR OUTSIDE THROUGH A HORIZONTAL DUCT. THROUGH A VERTICAL DUCT. Free Area for Total Input for Free Area for an Total Input for Each Opening ALL Gas Openingwhen 1 ALL Gas when 2 Separate Round Pipe Duct Appliances Opening is used Round Pipe Duct Appliances Openingsare Diameter(Vertical (BTUH) (sq inches) Diameter(inches) (BTUH) used(sq inches) Duct Only)(inches) 50,000 25 6 50,000 13 5 75,000 38 8 75,000 19 5 100,000 50 8 100,000 25 6 125,000 63 1 10 125,000 32 8 150,000 75 1 10 150,000 38 1 8 combustion air openings and minimum round duct diameter A. Where directly communicating with the outdoors through an for horizontal ducting only. METHOD 2: opening or where communicating to the outdoors through One permanent opening located within 12 inches of the top vertical ducts as shown in Figure 11, each opening shall of the enclosure,shall be permitted where the equipment have a minimum free area 1 square inch for each 4, has clearances of at least 1 inch from the sides and back BTUH of total appliance input rating all equipment in the and 6 inches from the front of the appliance. The opening enclosure. Table 3 specifies the minimum area for shall directly communicate with the outdoors or communi- ate through a vertical or horizontal duct to the outdoors or each of the 2 combustion air openings and minimum round c duct diameter for direct openings and vertical ducting only. spaces(crawl or attic)that freely communicate with the out- B. Where communicating with the outdoors through hori- doors, and shall have a minimum of: zontal ducts, each opening shall have a minimum free area of 1 square inch for each 2,000 BTUH of total appliance input rating of all equipment in the enclosure(see Figure VENT PENETRATIONS 12). Table 4 specifies the minimum area for each of the 2 FIGURE 10 FOR NON DIRECT VENT FURNACES NON-DIRECT VENT AIR FROM HEATED SPACE AIR TABLE 4: MINIMUM FREE AREA REQUIRED HEATEDM FOR EACH OPENING (WHEN TWO OPENINGS SPACE ARE USED) WITH A FURNACE: 1. LOCATED IN A CONFINED SPACE 2.USING OUTDOOR AIR FOR COMBUSTION 3.COMMUNICATING DIRECTLY TO THE OUTSIDE THROUGH A HORIZONTAL DUCT. MA1 X Free Area for NOTE EACH OPENING SHALL Total Input for Each Opening Round Pipe Duct HAVEAFREEAREAOF NOT ALL Gas when 2 Separate Diameter SQUARE INCH PER P SQUARE INCH PER 1,000 Appliances Openings are (Horizontal Duct THEE TU INPUTER HOUR OF THE TOTALINPUT LL (BTUH) used (sq inches) Only) (inches) EQUIPRATINENTOF IN _ EQUIPMENT IN THE 50,000 25 6 ENCLOSURE,BUT NOT LESS THAN 100 75,000 38 8EIMAX 12" SQUAREINCHES 100,000 50 8 ST-A1227-01 125,000 63 10 150,000 75 1 10 16 C COMBUSTION AND VENTILATION AIR (cont.) COMBUSTION AIR REQUIREMENTS: CONFINED AND UNCONFINED SPACES FIGURE 11 VENT PENETRATIONS FIGURE 12 VENT PENETRATIONS FOR NON DIRECT VENT FURNACES NON-DIRECT VENT FOR NON DIRECT VENT FURNACES NON-DIRECT VENT AIR FROM ATTIC/CRAWL SPACE AIR FROM ATTIC AIR FROM A-MC/CRAWL SPACE OUTSIDE AIR r OR CRAWL USING A HORIZONTAL SPACE DUCT OUTLETAIR GABLE IN ATTIC VENT MUST BE ® VENTILATED ABOVE ATTIC GABLE OR INSULATION SOFFIT VENTS z OUTLETAIR 1 SO INCH PER 1 SO INCH PER OUTLET AIR 1 SO INCH 4000 BTUH 4000 BTUH OUTLETAIR PER 2000 BTUH a U O W Z O_ ~ L�'N'LQETAIRO INCH PER 12" INLETAIR 1 SO INCH 12'MAX BTUH ❑ MAX PER20101TUH ST-A1227-02 ST-A1227-03 1 SO INCH PER 4000 BTUH INLETAIR A. 1 square inch for each 3,000 BTUH of the total input rat- AIR INTAKE PIPE CONNECTION • Ing of all equipment located in the enclosure A double-elbow may be installed to top inlet air opening, and BUT IS NOT REQUIRED.This will help to prevent accidental B. Not less than the sum of the areas of all vent connectors blockage of the intake opening. Reference Figure 13 for in the confined space. proper elbow diameter. If the unit is installed where there is an exhaust fan, sufficient NOTE: Inlet is specifically designed to prevent material from ventilation must be provided to prevent the exhaust fan from being pulled Into furnace. If elbows are not used,the Intake creating negative pressure. opening must be kept clean and free of debris. FIGURE 13 COMBUSTION AIR FITTING-NON-ATTIC COMBUSTION AIR PULL ATTACH OPTIONAL DOUBLE ELBOW TO TOP INLETAIR OPENING TO PREVENT ACCIDENTAL BLOCKAGE OF INTAKE OPENING THIS IS NOTA REQUIREMENT(SEE PREVIOUS PAGE)SINGLE ELBOW IS ALLOWED BUT FURNACE DIA.OF MAY NOT PREVENT DEBRIS FROM BEING DROPPED BTU/H PVC INTO THE FURNACE. EXHAUST 50,000 2° 75,000 3' 100,000 3' PVC 125,000 3° DOUBLE 150,000 T 3° ELBOW METAL FLUE PIPE ONLY ;18 "MININUM CLEARANCE CREWS-->I@- -0<-#8 SCREWS 6"MIN. • GROUND OR AI0 I SHELF SURFACE IV 17 COMBUSTION AND VENTILATION AIR (cont.) ,I It is also acceptable to run the condensate drain(or refrig- erant) line access over the air intake hole as long as a 1" A CAUTION ® minimum clearance is maintained. COMBUSTION AIR INTAKES CANNOT BE TERMINATED Combustion air openings must not be restricted in any manner. OUTSIDE. DOING SO CAN CAUSE IMPROPER OPERA- IMPORTANT. When Indoor combustion air Is used,the inlet air TION OF THE FURNACE. opening at the furnace must be protected from accidental block- age. COMBUSTION AIR FROM ATTIC IMPORTANT. /f the furnace is in a location with an exhaust fan, If attic combustion air Is used,the Inlet air opening at the fur- there must be sufficient ventilation to prevent the exhaust fan nace must be protected from accidental blockage. Install a 90° from creating a negative pressure in-the room elbow pointing horizontally at the top of inlet air pipe. See Figure Combustion air openings must NOT BE RESTRICTED in any 14(maximum of 2,450 or 90°elbows, allowed). manner. NOTE: Maximum length of pipe that may be used for combus- CONSULT LOCAL CODES FOR SPECIAL REQUIREMENTS tion air is 10 feet with two elbows. Lengths of more than 10 feet B: Method 3 can result In nuisance pressure switch trips. For the optimum in quiet operation, attic air may be brought di- rectly to the furnace. IMPORTANT: In applications using Method 3 for combustion air, the attic must be ventilated by gable or soffit vents. FIGURE 14 COMBUSTION AIR FITTING-OPTIONAL ATTIC COMBUSTION AIR PULL FURNACE DIA.OF ATTACH A 90°ELBOW TO TOP INLETAIR BTU/H PVC OPENING TO PREVENT ACCIDENTAL BLOCKAGE 50,000 2' OF INTAKE OPENING 75,000 3' 100°000 3' PVC 125°000 3LMINFROM LELBOW150.000 3XHAUST1ATTIC SPACE TION FMETAL FLUE PIPE ONLY 10 FT MAX. INCLUDING 6"MINIMUM rINDOOR SPACE HORIZONTAL DIRECTION CLEARANCE y #8SCREW->@.- PVC COUPLER __ #8 SCREWS A CAUTION USE OF SHEET METAL AIR INTAKE PIPE INSTEAD OF PVC MAY RESULT IN NOISE ISSUES. _ 18 COMBUSTION AND VENTILATION AIR (cont.) VENTING GENERAL INFORMATION IMPORTANT APPLICATION NOTES The furnace must be vented in accordance with these instruc- When the furnace is used as a replacement,the existing vent tions, National Fuel Gas Code,ANSI Z223.1 and,requirements system should be inspected to assure that there are no obstruc- or codes of the local utility or other authority having jurisdiction. tions, blockage, or any signs of corrosion and is properly sized _ for use with this furnace. AWARNING NOTE:When the vent table permits more than one diameter of DEVICES ATTACHED TO THE FLUE OR VENT FOR THE pipe for a connector or vent,the smallest permitted diameter PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY must be used. HAVE NOT BEEN TESTED AND HAVE NOT BEEN IN- - I Vent pipe may be type`13-1,"either rigid or suitable flexible con- CLUDED IN THE DESIGN CERTIFICATION OF THIS FUR- NACE.WE,THE MANUFACTURER,CANNOT AND WILL struction that carries a U.L. listing. NOT BE RESPONSIBLE FOR INJURY OR DAMAGE Common venting is allowed with vertical B-1 vent systems, and CAUSED BY THE USE OF SUCH UNTESTED AND/OR UN- lined masonry-chimneys. Follow the National Fuel Gas Code CERTIFIED DEVICES,ACCESSORIES OR COMPONENTS. ANSI 2223.1 or proper installation practices. DRAFT INDUCER NOTE: Follow combustion air instructions as outlined in this manual. A WARNING Single wall vent connectors to"13-1 vent or masonry chimneys" may be used under the guidelines of the National Fuel Gas VENT PIPE ATTACHING HOLES MUST BE PREDRILLED Code ANSI Z223.1. IN THE DRAFT INDUCER COLLAR TO PREVENT DAMAG- The entire length of the vent connector shall be readily ac- ING THE INDUCER.DRILL 1/8"DIAMETER HOLES g y THROUGH THE VENT PIPE AND COLLAR AND USE#8 cessible for inspection,cleaning and replacement. SCREWS TO ATTACH.SEE FIGURE 16.FAILURE TO FOL- LOW THIS WARNING CAN CAUSE RECIRCULATION OF "13-1" VERTICAL VENTING FLUE PRODUCTS CAUSING CARBON MONOXIDE POI- SONING RESULTING IN PERSONAL INJURY OR DEATH. NOTE: Refer to the National Fuel Gas Code,ANSI Z223.1. Type"B-1"vents must be installed in accordance with the terms FURNACE CATEGORY INFORMATION of their listings and the vent manufacturer's instructions. This furnace is shipped as a Category I type induced draft fur- "B-1"vents must be supported and spaced in accordance with nace.A Category I furnace operates with a nonpositive vent their listings and the manufacturer's instructions.All vents must pressure and has a vent gas temperature at least 140°F above be supported to maintain their minimum clearances from com- the dew point of the vent gases.A Category I type may be a bustible material. draft hood equipped furnace or have a fan assisted combustion system (induced draft).The inducer is used to pull flue products VERTICAL VENTING through the combustion chamber and as they leave the furnace, Categorized most of the energy has been dissipated.The buoyant effect of Furnace Vent the flue gases provides venting to the outdoors. Itut Size Recommended (See NFGC1 During the off cycle,the inducer is off and there is very little flow 50K 3" through the vent, cooling the vent. During the on cycle there is 75K *4" no dilution airflow, as with a draft hood type furnace.Although 100K *4" the vent heats up rapidly without dilution air,the flue products 125K *5" contain more water vapor,which results in a higher dew point 150K *5" temperature. It is most important that you follow the guidelines *NOTE-All furnaces have a 3"vent connection as shipped from the fac- in these instructions to prevent the possible formation of con- tory.A 3"to 4",3"to 5",or 4"to 5"vent transition may be required when densation in the venting system. vertically vented or common vented with metal vent pipes.THE VENT As a Category I furnace it may be vented vertically with type B-1 TRANSITION CONNECTION MUST BE MADE AT THE FURNACE . vent pipe and also may be common vented, as described in VENT EXIT.It must originate with an adapter if required,at the furnace these instructions. flue collar and terminate either in a listed cap or roof assembly.When common venting,the vent connector size may differ from the above di- ameters depending on application.See National Fuel Gas Code ANSI Z223.1 or latest edition tables. • 19 a � - 1i�2_ 1111 COMBUSTION AND VENTILATION AIR (cont.) VERTICAL VENT SYSTEMS: Single appliance venting of a fan assisted furnace into a tile- 1.A gas vent shall terminate above the roof surface with a listed lined masonry chimney Is prohibited.The chimney must be lined cap or listed roof assembly. Gas vents 12 inches In size or with either Type B vent or with a listed, single wall, metal lining smaller with listed caps shall be permitted to be terminated in system. Reference National Fuel Gas Code,ANSI Z223.1. See _ accordance with Figure 15, provided they are at least 8 feet Figure 18 for typical B-1 vent chase. from a vertical wall or similar obstruction.All other gas vents NOTE:A chimney adapter is available as an accessory(see ac- shall terminate not less than 2 feet above the highest point cessory section of this manual) Follow manufacturer's instruc- where they pass through the roof and at least 2 feet higher tions. than any portion of a building within 10 feet. 2.A type B-1 gas vent shall terminate at least 5 feet in vertical A WARNING height above the highest connected equipment draft hood or flue collar. DO NOT CONNECT THIS FURNACE TO A CHIMNEY USED 3. Must rise 1/4"per foot away from the furnace on horizontal TO VENT A SOLID FUEL APPLIANCE(WOOD OR COAL). runs and be supported with straps or hangers so it has no VENTING WITH A SOLID FUEL APPLIANCE CAN LEAD sags or dips. Supports at 4 foot intervals and at all elbows are TO IMPROPER FUNCTIONING OF THE UNIT,AND DUE TO recommended. SOOTING,THE POSSIBILITY OF FIRE RESULTING IN 4.The vent connector must be mechanically fastened to the out- PROPERTY DAMAGE,PERSONAL INJURY OR DEATH. let collar of the furnace with at least(2)sheet metal screws except vent connectors that are B-1 material.These shall be assembled in accordance with the manufacturer's instruc- SPECIAL VENT SYSTEMS (SVS) tions See Figures 16 and 17. IMPORTANT. It is THE FURNACE MANUFACTURER's position 5.Any angle greater than 45 degrees from the vertical is consid- now that new installations of any HTPV pipe used in a category ered horizontal.The total horizontal distance of a vent plus III vent application,including Selkirk's SelventT' II HTPV the horizontal vent connector serving draft-hood equipped ap- product, should cease immediately. pliances shall not be greater than 75 percent of the vertical height of the vent. FIGURE 15 TYPICAL VENTING WITH"B-1"VENT LISTED CAP--NN FIGURE 16 LISTED GAS VENT ATTACHING TO DRAFT INDUCER COLLAR FflOin MM DISCHARGE OPENWG \ VENT PIPE X 12 OINDUCER ROOF PITCH=X/12 OUTLET T / — PRE-GRILL ATTACHING HOLES rX J ROOF PITCH "H" MIN. FT. 0 FLAT TO 6/12 10 OVER 6/12 TO 7/12 125 O OVER 7/12 TO 8/12 1 5 O OVER 8/12 TO 9/12 20 0 OVER 9/12 TO 10/12 25 OVER 10/12 TO 11/12 325 o®G OVER 11/12 TO 12112 40 u OVER 12/12 TO 14/12 50 �F OVER 14/12 TO 16/12 6 0 , OVER 16/12 TO 18/12 70 • OVER 18/12 TO 20/12 1 75 OVER 20/12 TO 21/12 80 A0991-01 ST-A1220-24 20 COMBUSTION AND VENTILATION AIR (cont.) FIGURE 17 1 STANDARD 3"FLUE CONNECTION 2 4"ADAPTER-OPTIONAL SEE NATIONAL FUEL GAS CODE FOR SIZING OPTIONS FRESH AIR INLET 1 2 e ®� o n - ® ® o ST-A1220-09 FIGURE 18 VENT CAP DEDICATED VENTING THROUGH CHIMNEY WITH"B-1"VENT 1"MIN. g'YIN NCE CLEARA N[I V C/ r MIN l,'.CLEARANCE _ Ilium. _ i ' _ SLOPE UP MIN 1/4"PER W t'MIN &1 VENT ADAPTER O • 21 C77 ; COMBUSTION AND VENTILATION AIR (cont.) POWER VENT SYSTEMS 1.Visually inspect the venting system for proper size and hori- zontal pitch and determine that there is no blockage, restric- When vertical venting is not possible,the only acceptable tion, leakage,corrosion or other deficiencies which could method for horizontal venting is with the use of Tjernlund model cause an unsafe condition. GPAK-1 TR or Field Controls models SWG-4R power venter. 2. Insofar as is practical,close all building doors,windows and Type B vent pipe and fittings must be used. Common venting is all doors between the space where the appliances remaining not permitted connected to the common venting system are located.Turn All application and installation instructions supplied with on clothes dryers and any appliance not connected to the the power venter must be followed. common venting system.Turn on any exhaust fans, such as Please address all questions regarding power venter installa- range hoods and bathroom exhausts,so they will operate at tion, agency listings and furnace model compatibility to: maximum speed. Do not operate a summer exhaust fan. Tjernlund Products, Inc. Close fireplace dampers. (800)255-4208 or(612)426-2993 3. Follow the lighting instructions. Place the appliance being in- spected into operation.Adjust the thermostat so the appli- Field Controls L.L.C. ance will operate continuously. (800)742-8368 or(919)522-0214 4.Test for spillage at the draft hood relief opening after 5 min- EXISTING VENT SYSTEMS utes of main burner operation. Use the flame of a match or IMPORTANT RETROFIT candle,or smoke from a cigarette, cigar,or pipe. VENTING INSTRUCTIONS 5.After it has been determined that each appliance that remains connected to the common venting system properly vents If this furnace is a replacement installation,ALWAYS INSPECT (when tested as outlined above) return doors,windows, ex- the existing vent system to be sure there are no obstructions, haust fans,fireplace dampers and any other gas-burning ap- blockages,or signs of corrosion. pliance to their previous conditions of use. When the existing furnace is removed from a venting system 6. If improper venting is observed during any of the above tests, serving other appliances,the venting is likely to be too large to the common venting system must be resized. Refer to Na- properly vent the remaining attached appliances. tional Fuel Gas Code,ANSI Z223.1. The following steps shall be followed with each appliance that remains connected to the common venting system,while the other appliances that remain connected to the common venting systems are not in operation. NOTE:When the vent table permits more than one diameter of pipe for a connector or vent,the smallest permitted di- ameter must be used.l.Seal any unused openings in the common venting system. NOTE: Ensure existing venting system complies with latest ad- dition of National Fuel Gas Code ANSI Z223.1 and all local codes/regulations. • 22 GAS SUPPLY GAS SUPPLY AND PIPING IMPORTANT SAFETY INFORMATION LIGHTER THAN AIR AND WILL RISE, POSSIBLY ACCUMULATING IN HIGHER PORTIONS OF THE NATURAL GAS AND PROPANE STRUCTURE. (LIQUEFIED PETROLEUM GAS / LPG) • IF A GAS LEAK IS PRESENT OR SUSPECTED: SAFETY - DO NOT ATTEMPT TO FIND THE CAUSE YOUR- SELF. GAS SUPPLY - NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS.THE GAS CAN IGNITE RESULTING IN DEATH, PERSONAL INJURY, OR PROPERTY A WARNING DAMAGE. • FURNACES USING PROPANE GAS ARE DIFFER- - DO NOT TRY TO LIGHT ANY APPLIANCE., ; ENT FROM NATURAL GAS MODELS.A NATURAL - DO NOT TOUCH AND ELECTRICAL SWITCH.- GAS HEATER WILL NOT FUNCTION SAFELY ON - DO NOT USE ANY PHONE IN YOUR BUILDING. _ PROPANE AND VICE VERSA. CONVERSIONS OF HEATER GAS TYPE SHOULD ONLY BE MADE BY - LEAVE THE BUILDING IMMEDIATELY AND CALL QUALIFIED INSTALLERS USING FACTORY SUP- THE GAS SUPPLIER FROM A NEIGHBOR'S PLIED COMPONENTS. THE FURNACE SHOULD PHONE. FOLLOW THE GAS SUPPLIER'S IN- ONLY USE THE FUEL TYPE IN ACCORDANCE TRUCTIONS. WITH'LISTING ON RATING PLATE.ANY OTHER - IF YOU CANNOT REACH YOUR GAS SUPPLIER, FUEL USAGE WILL RESULT IN DEATH OR SERI- CALL THE FIRE DEPARTMENT. OUS PERSONAL INJURY FROM FIRE AND/OR EXPLOSION. - DO NOT RETURN TO THE BUILDING UNTIL AU- THORIZED BY THE GAS SUPPLIER OR FIRE DE- BOTH NATURAL GAS AND PROPANE HAVE AN PARTMENT. - ODORANT ADDED TO AID IN DETECTING A GAS • SHOULD OVERHEATING OCCUR OR THE GAS LEAK. SOME PEOPLE MAY NOT PHYSICALLY BE SUPPLY FAIL TO SHUT OFF,TURN OFF THE MAN- ABLE TO SMELL OR RECOGNIZE THIS ODOR- UAL GAS CONTROL VALVE TO THE FURNACE. , ANT. IF YOU ARE UNSURE OR UNFAMILIAR WITH CONSULT WITH THE LOCAL BUILDING DEPART- THE SMELL OF NATURAL GAS OR PROPANE, ASK YOUR LOCAL GAS SUPPLIER. OTHER CON- MENT AND FUEL GAS SUPPLIER BEFORE IN- DITIONS, SUCH AS "ODORANT FADE,"WHICH STALLING THE HEATER: CAUSES THE ODORANT TO DIMINISH IN INTEN- - THE INSTALLATION AND PURGING OF GAS SITY, CAN ALSO HIDE, CAMOUFLAGE, OR OTH- PIPING MUST CONFORM TO LOCAL CODES, ERWISE MAKE DETECTING A GAS LEAK BY UTILITY COMPANY REQUIREMENTS,AND THE SMELL MORE DIFFICULT. LATEST EDITION OF NATIONAL FUEL GAS • UL OR CSA RECOGNIZED FUEL GAS DETECTORS CODE(NFGC)-ANSI Z223.1/NFPA 54. ARE RECOMMENDED IN ALL ENCLOSED - LP FURNACES SHOULD NOT BE INSTALLED PROPANE AND NATURAL GAS APPLICATIONS BELOW GRADE(IN A BASEMENT FOR EXAM- WHEREIN THERE IS A POTENTIAL FOR AN EXPLO- PLE)IF SUCH INSTALLATION IS PROHIBITED BY SIVE MIXTURE OF FUEL GAS TO ACCUMULATE. FEDERAL,STATE, PROVINCIAL,AND/OR LOCAL FUEL DETECTOR INSTALLATION SHOULD BE IN LAWS,-RULES, REGULATIONS, OR CUSTOMS. ACCORDANCE WITH THE DETECTOR MANUFAC- -INSTALLATION OF A GAS PRESSURE REGULA- TURER'S RECOMMENDATIONS AND/OR LOCAL TOR MAY BE REQUIRED IN THE GAS SUPPLY LAWS, RULES,REGULATIONS,OR CUSTOMS. LINE.THE REGULATOR SHOULD NOT EXCEED • BEFORE ATTEMPTING TO LIGHT THE FURNACE, THE MAXIMUM SUPPLY PRESSURE LISTED ON MAKE SURE TO LOOK AND SMELL FOR GAS THE FURNACE RATING PLATE. DO NOT USE LEAKS. USE A SOAPY SOLUTION TO CHECK AN INDUSTRIAL-TYPE GAS REGULATOR. ALL GAS FITTINGS AND CONNECTIONS. - FOLLOW ALL LOCAL CODES AND SECTION 8.3 BUBBLING AT A CONNECTION INDICATES A LEAK OF NFGC WITH REGARD TO PURGING OF GAS THAT MUST BE CORRECTED.WHEN SMELLING PIPING TO ENSURE THAT THE AIR AND/OR TO DETECT A GAS LEAK, BE SURE TO ALSO FUEL GAS IN THE GAS PIPING IS PROPERLY SNIFF NEAR THE FLOOR. PROPANE GAS IS HEAV- VENTED TO A LOCATION WHERE AN EXPLO- IER THAN AIR AND TENDS TO COLLECT AT SIVE MIXTURE CANNOT ACCUMULATE. LOWER LEVELS MAKING IT MORE DIFFICULT TO SMELL AT NOSE LEVEL. NATURAL GAS IS (Continued on next column) 23 C77-577R CCAS SUPPLY GAS PIPING ® back- WARNING IMPORTANT. When making gas pipe connections, use a back- up wrench to prevent any twisting of the control assembly and THIS FURNACE IS EQUIPPED AT THE FACTORY gas valve.Do not overtighten the connection. FOR USE ON NATURAL GAS ONLY. CONVERSION Any strains on the gas valve can change the position of the gas TO LP GAS REQUIRES A SPECIAL KIT IS AVAIL- orifices in the burners.This can cause erratic furnace operation. ABLE AT THE DISTRIBUTOR. FAILURE TO USE IMPORTANT: ENSURE that the furnace gas control valve not be THE PROPER CONVERSION KIT CAN CAUSE FIRE, subjected to high gas line supply pressures. CARBON MONOXIDE POISONING, EXPLOSION, DISCONNECT the furnace and its individual shut-off valve from PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.SEE THE CONVERSION KIT INDEX SUP- the gas supply piping during any pressure testing that ex- PLIED WITH THE FURNACE.THIS INDEX IDENTI- ceeds 1/2 PSIG(3.48 kPa). FIES THE PROPER LP GAS CONVERSION KIT REQUIRED FOR EACH PARTICULAR FURNACE. FIGURE 19 GAS PIPING INSTALLATION IMPORTANT-Any additions, changes or conversions required GAS PIPE INSTALLATION for the furnace to satisfactorily meet the application should be made by a qualified installer,service agency or the gas supplier, using factory-specified or approved parts. VALVE A c L G uPF�ow IMPORTANT: Connect this furnace only to gas supplied by a POSITION) commercial utility or commercial fuel provider. GAS VALVE IMPORTANT:A U.L. or CSA recognized fuel gas and CO detec- tor(s)are recommended in all applications, and their installation ABOVE FLOOR 4 TO 5 FEET MANIFOLD ` pp REQ'D BY SOME SI10Uld be In accordance with the detector manufacturer's reC- UTILITIES ommendations and/or local laws,rules,regulations or customs. Install the gas piping according to all local codes,state codes and regulations of the utility company,whichever holds jurisdiction. DRIP LEG DIRECT SPARK If possible,run a separate gas supply line directly from the meter UNION BURNERS IGNITOR to the furnace.Consult the local gas company for the location of FLAME SENSOR the manual main shut-off valve.The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the combination 14ORIZONTA1 gas valve on the furnace. Refer to Table 6 for the recommended MANUAL GAS VALVE pipe size for natural gas and Table 7 for LP gas pipe sizes. 4 TO s FEET (IN CLOSED POSITION) ABOVE FLOOR DUCT IMPORTANT: It is permissible to run flexible gas connector in- REQ'D BY SOME UNION side the unit to a piece of black pipe. If local codes allow the use UTILITIES of a flexible gas appliance connector,always use a new listed connector. Do not use a connector which has previously serv- iced another gas appliance.Massachusetts law limits flexible DRIP LEG gas connectors to a maximum of 36". SIPARK Install a ground joint union outside the cabinet and within 3 IGNITOR LID V71 11 feet to easily remove the control valve assembly.Install a manual shut-off valve in the gas line outside the furnace BURNERS casing.The valve should be readily accessible to turn the gas supply on or off. Install a drip leg in the gas supply line as close to the furnace as possible.Always use a pipe compound resist- ant to the action of liquefied petroleum gases on all threaded FLAME SENSOR J GAS VALVE connections. MANIFOLD 24 7 T_ GAS SUPPLY (cont.) GAS PRESSURE IMPORTANT: ENSURE that the furnace gas valve is not to be subjected to high gas line supply pressures. FIGURE 20B DISCONNECT the furnace and its individual manual gas stop WHITE RODGERS GAS VALVE from the gas supP y piping during any Pressure testmg that exceeds 1/2 PSIG.(3.48 kPa). Natural gas supply pressure must be 5/to 10.5 w.c. LP gas v „s; supply pressure must be 11”to 13"w.c.This pressure must '' ` be maintained with all other as-fired appliances in opera- tion. The minimum gas supply pressure to the gas valve for properEoa furnace input adjustments Is 5 w.c.for natural gas, however 6 °„r°a'° ,,,,,,,, REGULATOR to 7”is recommended.The minimum gas supply pressure is 11" _ CAP w.c.for LP gas. A CAUTION : ELEVATIONS ABOVE 2000 FT. REQUIRE THAT THE FURNACE INPUT RATING BE ADJUSTED AND THAT THE SIZE OF THE BURNER ORIFICES BE RECALCULATED BASED ON ELEVATION AND --- ~- GAS HEATING VALUE.THE BURNER ORIFICES MAY(OR MAY NOT) NEED TO BE CHANGED. SEE A WARNING _ THE SECTION TITLED "HIGH ALTITUDE INSTAL- LATIONS" OF THIS BOOK FOR INSTRUCTIONS. NEVER PURGE A GAS LINE INTO THE COMBUS- TION CHAMBER. NEVER USE MATCHES FLAME OR ANY IGNITION SOURCE FOR CHECKING FIGURE 20A LEAKAGE. FAILURE TO ADHERE TO THIS WARN- HONEYWELL GAS VALVE ING CAN CAUSE A FIRE OR EXPLOSION RESULT- ING IN PROPERTY DAMAGE, PERSONAL INJURY REGULATOR CAP OR DEATH. -- .. TO CHECK FOR GAS LEAKAGE USE AN AP- PROVED CHLORIDE-FREE SOAP AND WATER SO- LUTION, OR OTHER APPROVED METHOD. 06 GAS VALVE This furnace has a 24-volt gas valve. It has ports for measuring + supply and manifold gas pressure.The valve body contains a pressure regulator to maintain proper manifold gas pressure. € A control switch is on the valve body It can be set to only the "ON"or"OFF"positions.The gas valve is a slow-opening valve.See Figures 20A and 2013. When energized, It takes 2 to 3 seconds to fully open TABLE 6 NATURAL GAS PIPE CAPACITY TABLE(CU.FTJHR.) Capacity of gas pipe of different diameters and lengths in cu ft per hr with pressure drop of 0 3 in.and specific gravity of 0 60(natural gas) Nominal Length of Pipe,Feet Iron Pipe Size,Inches 10 20 30 40 50 60 70 80 1 2 132 92 73 63 56 50 46 43 3/4 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 180 170 1-1/4 1,050 730 590 500 440 400 370 350 1-1/2 1,600 1,100 890 760 670 610 560 530 • After the length of pipe has been determined,select the pipe size which will provide the minimum cubic feet per hour re- quired for the gas input rating of the furnace.By formula Cu Ft Per Hr Required = Gas Input of Furnace(BTU/HR) Heating Value of Gas(BTU/FP) The gas input of the furnace is marked on the furnace rating plate The heating value of the gas(BTU/F9 may be determined by consulting the local natural gas utility or the LP gas supplier. 25 GAS SUPPLY (cont.) SETTING GAS PRESSURE A CAUTION The maximum gas supply pressure to the furnace must not exceed 10.5"w.c.natural gas,or 13"w.c.LP gas.The mini- ELEVATIONS ABOVE 2000 FT. REQUIRE THAT THE FUR- mum supply gas pressure to the gas valve should be 5"w.c. NACE INPUT RATING BE ADJUSTED AND THAT THE natural gas or 11"w.c. LP gas.A properly calibrated manometer SIZE OF THE BURNER ORIFICES BE RECALCULATED is required for accurate gas pressure measurements. BASED ON ELEVATION AND GAS HEATING VALUE.THE BURNER ORIFICES MAY(OR MAY NOT) NEED TO BE SUPPLY GAS PRESSURE CHANGED.SEE THE SECTION TITLED"HIGH ALTITUDE MEASUREMENT INSTALLATIONS"OF THIS BOOK FOR INSTRUCTIONS. An inlet pressure tap is on the input side of the gas valve. MANIFOLD GAS PRESSURE 1. With gas shut off to the furnace at the manual gas valve MEASUREMENT outside the unit, remove the inlet pressure tap plug. 2. Connect a manometer to the pressure tap. Natural gas manifold pressure should be 3.5" (t.3)w.c. LP gas manifold pressure should be 10.0" (±.5)w.c.Only small ® 3. Turn on the gas supply and operate the furnace and all variations in gas pressure should be made by adjusting the other gas-fired units on the same gas line as the furnace. pressure regulator. 4. Note or adjust the line gas pressure to give: 1. With the gas to the unit shut off at the manual gas valve, re- A. 5"- 10.5"w.c.for natural gas. move the outlet pressure tap plug. B. 11"- 13"w.c.for LP gas. 2. Connect a manometer to this pressure tap. 5. Shut off the gas at the manual gas valve and remove the 3. Turn on the gas supply and operate the furnace(apply a manometer and hose. heat call). 6. Replace the pressure tap_plug before turning on the gas. 4. Note or adjust the manifold gas pressure to give: A.3.5" ±.3 w.c.for natural as. A 7. Turn on the gas supply and check for gas leaks using an ( ) 9 approved leak detector. Do NOT use a flame of any kind to B. 10.0"(±.5)w.c.for LP gas. check for leaks. Repair any leaks and repeat. 5. To adjust the pressure regulator, remove the regulator cap. If the supply gas line pressure is above these ranges,a high (See Figures 20A and 206.) pressure in line gas regulator may be required. Consult local gas utility.With LP gas, have the LP supplier reduce the line6. Turn the adjustment screw clockwise to increase pressure, pressure at the regulator. or counterclockwise to decrease pressure. If supply gas line pressure is below these ranges,either remove 7. Securely replace the regulator cap. any restrictions in the gas supply piping or enlarge the gas pipe. 8. Shut off gas at the manual gas valve and remove the See Tables 6 and 7.With LP gas, have the LP supplier adjust manometer and hose. the line pressure at the regulator. g. Replace the pressure tap plug before turning on the gas. 10. Turn on the gas supply and apply a heat call to the furnace then check for gas leaks using an approved leak detector. Do NOT use a flame of any kind to check for leaks. Repair any leaks and repeat. 26 LP CONVERSION GAS PRESSURE NOTE:The valve can be converted to use liquified petro- 4. Turn the gas supply back on and check for proper op- leum (LP)gas by replacing the pressure regulator spring eration and manifold pressure. with the conversion kit spring.This LP kit spring allows the 5. Attach the notice label alertin the next service techni- regulator to maintain the proper manifold pressure for LP 9 gas. See Figure 21. cian that the furnace has been converted to LP gas. NOTE: Order the correct LP conversion kit from the fur- nace manufacturer. Furnace conversion to LP gas must ® WARNING F, be performed by a qualified installer, service agency or the gas supplier. LP TANKS FROM LOCAL LP SUPPLIER MUST NOT NOx MODELS BE USED TO STORE ANYTHING (SUCH AS FERTIL- IZER) EXCEPT LP GAS.THIS INCLUDES ALL DELIV When converting furnaces equipped with NOx inserts to LP gas, ERY VESSELS(LP TRUCKS). IF MATERIAL OTHER remove the NOx insert assemblies.Steps for removal are listed THAN LP GAS IS USED IN THE SAME VESSELS/ below- TANK AS THE LP GAS,THE LP GAS CAN BECOME 1. Turn off all electrical power and the gas supply to the furnace CONTAMINATED AND DAMAGE THE FURNACE. 2. Remove the burner door from the furnace. THIS WILL VOID THE MANUFACTURER'S WAR- RANTY. CONTACT THE SUPPLIER TO MAKE SURE 3. Remove the burner assembly—handle with care. FERTILIZER IS NOT USED IN THE SAME TANKS 4. Remove the two screws attaching the NOx insert retainer USED TO STORE AND DELIVER LP GAS. bracket to the center panel and remove NOx inserts. 5. Put the two screws back Into the holes in the center panel. 6. Re-install the burner assembly FIGURE 21 7. Replace burner door. TYPICAL LP KIT CONTENTS 8. Turn on electrical power and gas supply to the unit. = „ , -• , NOTE:Some NOx models may have one less NOx insert. -iNldiilir'Ir _ ORIFICE INSTALLATION LP Gas is a manufactured gas that has consistent heating t . = `" "iIAu . value across most regions. - - os The Sea Level input should still be reduced by 4%per thousand ft. and the orifice size must be selected based on the r educed input selection chart in High Alt. Instruction Section. To change orifice spuds for either conversion to LP or for elevation: 1. Shut off the manual main gas valve and remove the as manifold. g � 2. Replace the orifice spuds. 3. Reassemble in reverse order. TABLE 7 LP GAS PIPE CAPACITY TABLE(CU.FTJHR.) Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases(at 11 inches water column inlet pressure) (Based on a Pressure Drop of 0.5 Inch Water Column) Nominal Length of Pipe,Feet Iron Pipe Size,Inches 10 20 30 40 50 60 70 80 90 100 125 150 1/2 275 189 152 129 114 103 96 89 83 78 69 63 3/4 567 393 315 267 237 217 196 182 173 162 146 132 1 1,071 732 590 504 448 409 378 346 322 307 275 252 1-1A 2,205 1,496 1,212 1,039 913 834 771 724 677 630 567 511 1-1/2 3,307 2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 976 866 787 2 6,221 4,331 3,465 2,992 2,646 2,394 2,205 2,047 1,921 1,811 1,606 1,496 Example(LP) Input BTU requirement of unit,120,000 Equivalent length of pipe,60 ft = 3/4"IPS required 27 ELECTRICAL WIRING ELECTRICAL WIRING ® WARNING These may be obtained from: National Fire Protection Association, Inc. TURN OFF ELECTRIC POWER AT FUSE BOX OR Batterymarch Park SERVICE PANEL BEFORE MAKING ANY ELECTRI- Quincy, MA 02269 CAL CONNECTIONS. FAILURE TO DO SO CAN ' CAUSE ELECTRICAL SHOCK RESULTING IN PER- FIGURE 22 SONAL INJURY OR DEATH. 1 i ® WARNING THE CABINET MUST HAVE AN UNINTERRUPTED GROUND ACCORDING TO THE LATEST EDITION �® OF THE NATIONAL ELECTRICAL CODE, ANSVNFPA70 OR LOCAL CODES THAT APPLY. DO ' NOT USE GAS PIPING AS AN ELECTRICAL GROUND.A GROUND SCREW IS PROVIDED IN ® ' THE JUNCTION BOX. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PER- o SONAL INJURY OR DEATH. J LOCKING ® WARNING TABS THIS FURNACE IS EQUIPPED WITH A BLOWER � DOOR SAFETY SWITCH. DO NOT DISABLE THIS SWITCH. FAILURE TO FOLLOW THIS WARNING CAN RESULT IN ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. ST-A7220-OS ELECTRICAL CONNECTIONS REVERSING THE ELECTRICAL Before proceeding with the electrical connections, be certain CONNECTION (JUNCTION BOX) that the voltage,frequency and phase corresponds to that spec- ified on the furnace rating plate. For single furnace application, NOTE: Reversing the junction box is not possible in 14.0 inch maximum over-current protection is 15 amperes. cabinets. Use a separate fused branch electrical circuit containing a prop- If the line voltage electrical needs to be moved to the opposite erly sized fuse or circuit breaker. Run this circuit directly from side of the furnace,the following steps should be taken: ; the main switch box to an electrical disconnect that is readily ac- 1. The furnace must NOT be electrically connected to line volt- 1 cessible and located near the furnace (as required by code). age prior to reversing the electrical connection. i Connect from the electrical disconnect to the junction box on the 2. Disconnect the wires from the door switch. left side of the furnace, inside the blower compartment. For the 3. Remove the junction box from the furnace cabinet wall by proper connection, refer to the appropriate wiring diagram lo- removing the two screws that hold it to the cabinet. Leave .+ cated on the inside cover of the furnace control box and in these the wires connected to the junction box. Am instructions. NOTE:The electrical junction box may be moved to the right 4. Remove plug from hole opposite j-box location. Drill 2 h @ 3/16"0 holes in the jacket. NOTE: Dimples/marks are side if necessary.A knockout is provided. Seal the opposite hole provided in the sheet metal for correct drilling location. with plug provided. 5. Move the junction box to the opposite side of the cabinet. NOTE: L1 (hot) and L2(neutral) polarity must be observed Install using the two screws removed in step 3 above. Note when making field connections to the furnace.The ignition con- that all screws penetrating the junction box must be blunt— trol may not sense flame if Li and L2 are reversed. Make all no sharp tipped screws can be used. electrical connections in accordance with the latest edition of the 6. Replace the plug from the opposite of the furnace (the new National Electrical Code ANSI/NFPA70. j-box location)to the old j-box location and install qty=2 1/4" plugs from parts bag in empty screw holes in old location of j-box into the mounting screw holes in the old junction box location. 28 ELECTRICAL WIRING REVERSING ELECTRICAL CONNECTION & THERMOSTAT 7. Using a flat screwdriver,squeeze the retaining arms on the NOTE:Do not use 24 volt control wiring smaller than No. 18 door switch and gently pry the door switch from it's opening. AWG. 8. Install the door switch in the same opening on the opposite Install the room thermostat in accordance with the instruction of the furnace and reconnect the electrical connectors(re- sheet packed in the box with the thermostat. Run the thermostat moved in Step 2)to the door switch. lead wires inside the blower compartment and connect to low + voltage terminals as shown on the wiring diagram. Never install THERMOSTAT the thermostat on an outside wall or where it will be influenced by drafts,concealed hot or cold water pipes or ducts, lighting fix- The room thermostat must be compatible with the furnace. See tures, radiation from fireplace,sun rays, lamps,televisions, ra- manufacturer's thermostat spec sheet for compatability con- dios or air streams from registers. cerns. Generally, all thermostats that are not of the"current rob- bing"type are compatible with the integrated furnace control. The low voltage wiring should be sized as shown. CFIGURE 23 FIGURE 24 TYPICAL THERMOSTAT WIRIING ISOLATION RELAY FOR CURRENT ROBBING THERMOSTAT ~Q Q — - — i(K�N --- ~ L�/J 0 o X z z F O � O _- � _ ® � I � 3 F 0 Z i w F— U U >_ U I C) i Q ' � FURNACE CONTROL N BOARD ST-A1227-04 ST-A0804-01 FIGURE 25 LINE VOLTAGE CONNECTIONS 4 SPARK T COOL FAN LINE 0 7f2 ITOW GNITIORN M2 M1 HIC EAC LIB XFMR HUM NEUTRALS ST-A1194-26-XO 29 ACCESSORIES FIELD INSTALLED OPTIONAL ACCESSORIES ELECTRONIC AIR CLEANER FILTERS (see Figure 27) Line voltage power can be supplied from the terminal labeled Keep filters clean at all times.A filter is not provided with the "EAC"and a line voltage neutral terminal on the control board. furnace,but one must be field-supplied and installed. This will power the electronic air cleaner whenever the circuiat It is recommended to replace the furnace filter periodically to ing air blower is in operation. maintain optimum furnace performance. HUMIDIFIER ' RXGW-B01 CHIMNEY ADAPTER Line voltage power is supplied from the terminal labeled"HUM" to a line voltage neutral terminal on the control board.This will IMPORTANT: CHIMNEYADAPTER IS CERTIFIED FOR USE power the humidifier whenever the induced draft motor is ener- ON 80%SINGLE STAGE MODELS. gized. This appliance is CSA certified for use with RXGW-601 Chimney NOTE: Maximum current—1.0 amps for each option (humidifier Adapter. Refer to Kit Installation Instructions 92-101682-01. or electronic air cleaner). RXGW-001 4-INCH FLUE ADAPTER (See Figure 26) Refer to"Venting"section of this manual for more information. ' See National Fuel Gas Code for sizing options. FIGURE 26 1 STANDARD 3'FLUE CONNECTION 2 4-ADAPTER SEE NATIONAL FUEL GAS CODE FOR SIZING OPTIONS 2 o o — I ® U011l �q i I I ST-A1220-27 I I I I I 30 'e ACCESSORIES FIELD INSTALLED OPTION ACCESSORIES (cont.) FIGURE 27 FILTER LOCATIONS FLANGE WRAPS AROUND BACK AND j SCREWS TO THE REAR OF THE FURNCE,ATTHE �. ® LOCATIONS .� PROVIDED ®0 0 i ® • ® '. 1 •CVT OUr USING r- EMBASSEDANE� f FOR PROPERS12E:J 1z; 29X1,'.- 0' FIELD SUPPLIED FILTER RXGF-CD ACCESSORY FILTER RACK ST-A1220-07-00 SIDE RETURN 1 0 o ® • C C r J 0 L RXGF-CB ACCESSOR FILTER RACK \ RXGF-CB FILTER FILTER RACK FIELD SUPPLIED FILTER FIELD SUPPLIED FILTER ST-A1220-06-00 BOTTOM RETURN HORIZONTAL RETURN 31 71 TWINNING FURNACE TWINNING INSTALLATIONS Twinning operation of two furnaces, installed side-by-side,con- UT ELECTRONIC CONTROLS nected by a common duct system with main power supplied by 1194-200 CONTROL BOARD the same source,and controlled by a common thermostat can be done with the UT Electronic Controls 1194-200 integrated (62-104055-02) control boards. 1 Single Stage Operation IMPORTANT:Only twin furnaces with identical control boards a Control board"ONE"is on furnace connected to the ther- mostat. IMPORTANT:Only bottom returns can be used. No more than two furnaces can share the same supply and return. Furnaces b.The 24 VAC supply to both control boards must be in must have same heating and blower capacity.Twinning furnaces phase with each other. must operate off the same phase of power. c Connect the"C,""W"and'TWIN'terminals to counter- it should be noted that both blowers will run simultaneously when parts on each control. there is a call for heating,cooling or fan. d.Twinning is automatically detected when wire is con- nected to the twin terminal on both controls. If twinning is NOTE: Duct system must be adequate to provide correct airflow detected and then lost in the same power cycle,the fur- to each furnace for supply and return. nace control will declare and display fault code 20 at the seven-segment display. See Figure 28 for twinning wire diagram for 1-stage thermostat. See Figure 29 for twinning wire diagram for 2-stage thermostat. �I I 32 TWINNING CONTROL BOARDS THERMOSTAT ST-A1194-25 1-STAGE MODEL 1194-200 RN61 121 20 1 R6T6MRTIC I6NIT6R R 2/VAC 60H. 0 SR ►n► CDM '� O VV SEC o 1 FIu�u F, 9 , OJ °3 1 G o a HUM 'c D Ya ^ n °^ R 'w 10 P2 O °SA® e T2 000¢ ¢ TWIN 7ITI �'r1^1' o OLI C4- u,n EPC O IN 0000 ¢�Y�(�'1 N ����� o c 'O FAN O 44N °6sr�a /CO LU y HEAT _M2 FLAME I/dl T W O O z W 0 1) - MODEL 1194-200 6Wfit x21 20 RWTOM6TIL [6NIT6R 1 Z T _ o e 20VRC 6_ 0.96 MRY_(�\0 V �/ COM p o \T�TI_J O z SEC - O z o W � � ¢ o � �� �¢¢¢¢ a�=a°���D oNM 1 O Y � ¢ ^ - P Z R IL�JI OH X,2 ¢ f Rhe 2 p O T2 _ _ `. N TWIN I,ylo.. ¢¢as¢¢¢ ¢.a¢ ¢ =)L1 O6 -� ¢ �� ¢ ¢¢ ERC z NOTE: °I ���� ¢ . 00� ;0 O v A FAULT CODE 20 WILL FLASH TO /o _ FAN INDICATE A TWINNING PROBLEM. - R6T °EM ` O o o CONFIRM PROPER WIRING IF THIS - 066PI "'COOL a ¢ FAULT IS PRESENT _ ¢¢¢_ O OM1 UJ W wr a¢ l�lUIFII HEAT 2 J FLAME 9 I(T�h'.I�'.I1,/1.J1 _M IW— 0+ wk97e`..I.- F.e'O.:o...,E O O 33 lip TWINNING CONTROL BOARDS (cont.) ST-A1194-25 THERMOSTAT 2-STAGE MODEL 1194-200 P sl zzl 20 C [DN I10P AOT OMPT R W 1 v o 2<UPC I h 0 9P MAX W2o O o - 01 Y G EC12 6TU 0 h w o; ¢� Do°,�G 0. -c ZOO0, I��I11� Tz TWIN oco 7 za:�a ��� 00 9. EAC I,1,',I,'Jo�'J�� ry, TTTT TTTT TTTT���I Ir1,I z OF ¢I 1 I I I LK JT FRN OEM Lo U o iOO COOL R6TI-T DSP W Y O M1�0 HEAT O2 W o O OF ` ` + Z0O p 1 Z C) r VO MODEL 1194-200 AM. zzl zo W -- PWronnnc 10H A Z — 2hVPC bOXz 0 SA MAY. V COM „� O a�a O z EC '� 444O N 1 SEC z Om /9 �o Os Z uTI Flw Do OV G - T2 __ _ a TWIN Of FT�� a w OL1 f NEAT OFF v-' r gUl O o � J - na EAC 0 - � SII I I I I- 0 ON oJY z IA'�''10I °F al I I I FAN mmm 'YYYYYYmr S� COOL e s s a o V n�Nn we,� NCOOLD U'� DSPI a e s s o .<O OM1 LU O �¢ LAME �7I V 0� (�¢f� m�Jyy^��� I 'HEAT (12 J F 1 IIJJ O � W o -34 HIGH ALTITUDE NATURAL GAS AT HIGH ALTITUDES ® WARNING column).Table E1.1 a of National Fuel Gas Code,2015(3.5"w.c. column). INSTALLATION OF THIS FURNACE AT ALTITUDES ABOVE Orifice required at Sea Level:#40 2000 FT(610 m)SHALL BE IN ACCORDANCE WITH From Table E1.1 d of National Fuel Gas Code,2015,Orifice re- LOCAL CODES,OR IN THE ABSENCE OF LOCAL CODES, quired at 5000 ft.elevation (4%de-rate per thousand ft):#42 THE NATIONAL FUEL GAS CODE,ANSI Z223.1/NFPA 54. Orifice required at 8000 ft.elevation (4%de-rate per thousand ft.):#44 ® CAUTION Example:1050 BTU/ft3 Regional Natural Gas Heating Value I/H=Q ELEVATIONS ABOVE 2000 FT. REQUIRE THAT THE FUR- 25000/1050=23.81 ft3 NACE INPUT RATING BE ADJUSTED AND THAT THE I=Sea Level input(per burner):25000 SIZE OF THE BURNER ORIFICES BE RE-CALCULATED H=Sea Level Heating Value: 1050 BASED ON ELEVATION AND GAS HEATING VALUE.THE Q=23.81 ft3 Natural Gas per hour. BURNER ORIFICES MAY(OR MAY NOT)NEED TO BE From Table E1.1 a of National Fuel Gas Code,2015(3.5"w.c. CHANGED.THE FOLLOWING EXAMPLES SHOW HOW column). TO DETERMINE IF AN ORIFICE CHANGE WILL BE NEC- ESSARY AND HOW TO DETERMINE THE NEW ORIFICE Orifice required at Sea Level:#43 SIZE. From Table E1.1 d of National Fuel Gas Code,2015 34"80 Plus furnaces installed above 2,000 ft. require the furnace Orifice required at 5000 ft.elevation(4%de-rate per thousand to be de-rated 4%per thousand feet above sea level. ft.):#45 IMPORTANT. Factory installed orifices are calculated and sized Orifice required at 8000 ft elevation (4%de-rate per thousand ft): based on a sea level Natural Gas heating value of 1050 BTU per #47 cubic ft. NOTE:Orifices are available through your local distributor. ORIFICE ORDERING INFORMATION _ Reference Table 8 for approximate orifice sizing. Orifice sizes are-selected by adding the 2-digit drill size required The following are examples of orifice sizing using the National in the orifice part number. Drill sizes available are 39 through 64; Fuel Gas Code Appendix E,2015 edition: metric sizes available 1.10mm (-90)and 1.15mm(-91): For a simplified estimation of orifice size based on gas heating Orifice Part Number 62-22175-(drill size) value and elevation,Table 8 may be used. However,calculations Example: are the best method. #60 drill size orifice required Example:900 BTU/ft3 Regional Natural Gas Heating Value Part#62-22175-60 I/H=Q 25000/900=27.78 ft3 1=Sea Level input(per burner):25000 H=Sea Level Heating Value:900 Q=27.78 ft3 Natural Gas per hour. 35 HIGH ALTITUDE NATURAL GAS AT HIGH ALTITUDES (cont.) TABLE 8 NATURAL GAS ORIFICE SELECTION RASED ON HEATING VALUE & ELEVATION* Notes: 1. All(-)80+units are factory equipped with orifices sized for 1050 sea level heating value gas 2. Installer must be aware of the local heating value(sea level standard)to use the chart below , 3. This chart is based on the National Fuel Gas Code(NFGC)Annex E,2015 Edition,based on natural gas with a specific gravity of 0.60 4. The recommended orifices below allow the furnace to operate within 10%of design rate.However,NFGC calculations are the best method. 5. Furnace operation is optimized when operating at design rate Installer is responsible to verify rate. 6 This table applies to 80+models only with 25,00013TU/Burner DO NOT USE THIS CHART FOR ANY 90+FURNACE MODEL ELEVATION ,_ Grey Cells Indicate'Factory Sea Level 2,000't-o 3,000'to 4,000'to 5,000'to 6,000'to 7,000'to 8 8,0 9,000'to Orifice Size to 1,999' 2,999' 3,999' 4,999' 5,999' 6,999' 7,999'I ,999'' 999' 10,000' 9, ® 43 44 44 44 45 45 46 47 47 48 1,0001,100 42- 42 43 43 43 44 44 45 46 47 42s W 42'' 43 43 43 44 44 45 46 47 Gas Heating 900-999 -'41 42 42' 42 43 43 44 44 45 46 ® Value 1 41 42 421. - 42 43 43 44 44 45 (BTU's/ft') 39 40 41 41 42 . 42 43 43 44 44 @ Sea 800-899 38 39 40 41 41 42_ 42 43 43 44 Level** 37 38 39 39 40 41 42 :r 42 43 43 37 38 39 39 40 41 42.' " 42 43 43 700-799 36 37 38 38 39 40 41 41 42 43 35 36 36 37 37 38 39 40 41 42 'Table is derived from Appendix of the National Fuel Gas Code.To determine the correct orifice for your installation consult the National Fuel Gas Code tables E1.1(a)and El 1(d),2015 Edition **Be sure to use sea level heating value. When requesting the heating value from a local utility,it must be converted to sea level equivalent in order to use this table. 36 HIGH ALTITUDE LP GAS AT HIGH ALTITUDES LP GAS (TABLE 9) rate for these products.The National Fuel Gas Code LP orifices NOTE: Kee are based on an 11"of water column pressure at the orifice, Keep any parts removed during LP conversion procedure which differs from products that use 10"of water column at the stored with the product literature for future use. orifice.This difference requires a deviation from the NFGC orifice LP Gas is a manufactured gas that has consistent heating value size recommendations.The Sea Level input should still be re- across most regions. duced by 4%per thousand ft.and the orifice size must be se- The NFGC guidelines are used with the following exception: lected based on the reduced input in Table 9. The recommended LP Gas high altitude orifice selections differ slightly in that the NFGC LP orifice chart, as they are not accu- TABLE 9 LP GAS IMPORTANT.80+MODELS ONLYI DO NOT USE THIS CHART WITH ANY 90+MODELS. Input(per Orifice Altitude burner)25000 Size 0 to 2000 ft. 25,000 54 2000'-3000' 23,000 54 3000'-4000' 22,000 54 4000'-5000' 21,000 54 5000'-6000' 20,000 55 6000'-7000' 19,000 55 7000'-8000' 18,000 55 8000'-9000' 17,000 55 9000'-10000' 16,000 55 37 START-UP PROCEDURES SEQUENCE OF OPERATIONS This furnace is equipped with a direct ignition control Each time SEQUENCE OF OPERATION the room thermostat calls for heat,the ignitor lights the main UT ELECTRONIC CONTROLS burners directly. See the lighting instructions on the furnace. Integrated Controls with Direct Spark Ignition. TO START THE FURNACE 1. Each time the thermostat"W"(Heating)contacts close,the 1. Remove the burner compartment control access door. furnace control checks to make sure the pressure switch is open. Next the induced draft blower(inducer) begins a pre- 2 IMPORTANT. Be sure that the manual gas control has been purge cycle in the"OFF"position for at least five minutes. Do not attempt 2. The air proving negative pressure switch(es)closes ' to manually light the main burners. 3. After the 30-second pre-purge,the gas valve opens for an 3. Turn off the furnace electrical power and set the room ther- 8-second trial for ignition. mostat to its lowest setting. 4 The spark igniter is energized to light the gas burners and 4. Turn the gas control to the"ON"position or move the gas stays energized for the up to 7 seconds after the gas control lever to the"On"position. valve opens. 5 Replace the burner compartment control access door. 5. 8 seconds after the gas valve opens the remote flame sen- 6. Turn on the furnace electrical power sor must prove flame ignition for one second using the process of flame rectification. If the burners don't light,the 7. Set the room thermostat to a point above room temperature system goes through another ignition sequence. It does this to light the main burners. up to four times before entering a 1-hour lockout. 8. After the burners are lit, set the room thermostat to a desired 6. The main blower starts approximately 20 seconds after the temperature. burners ignite. 9. Operate gas heat for a minimum period of 15 minutes and 7. When the thermostat"W"(Heat Call) ends,the gas valve adjust input rate. (See Section of this book titled Adjusting closes,flame is extinguished,the induced draft blower stops Input Rate.) after a 10-second post-purge, and the negative pressure switch opens. TO SHUT DOWN THE FURNACE 8. The main blower continues until timed off by the setting on the integrated furnace control board. 1. Set the room thermostat to its lowest setting and wait for fur- Sequence if the system doesn't light or doesn't sense nace to shut down. flame: 2. Remove the burner compartment control access door. 1. On a call for heat,the furnace control checks to make sure 3. Shut off the gas to the main burners by turning the gas con- the pressure switch is open. Next the control runs the in- trol to the"OFF"position. ducer for 30 seconds to prepurge. 2. After the 30-second pre-purge,the gas valve opens for an 8- AWARNING second trial for ignition The inducer continues and the ig- niter stays energized. ® SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, CLOSE THE MANUAL GAS VALVE 3. If flame is not sensed during the 8th second after the gas FOR THE APPLIANCE BEFORE SHUTTING OFF THE valve opens,the gas valve closes, and the igniter de-ener- ELECTRICAL SUPPLY. FAILURE TO DO SO CAN CAUSE gazes. ® AN EXPLOSION OR FIRE RESULTING IN PROPERTY 4. The inducer stops(may take up to 20 seconds for inducer DAMAGE, PERSONAL INJURY OR DEATH. fan to stop rotating) and the control verifies that the pressure switch has opened. Once the open pressure switch is con- firmed,the control begins the next ignition cycle by energiz- ing the inducer for a pre-purge of 30 seconds.After a 30-second pre-purge period,the gas valve is energized and the control looks for a flame signal for up to 8 seconds. If no flame is sensed,the cycle is repeated up to 4 times before entering a 1-hour lockout. 38 FAULT CODES r , I , FAULT CODES DIAGNOSTICS AND FAULT CODES Sequence of display- All furnace controls come standard with a 7-segmerit diagnostic A. The first two-digit fault will be displayed once as described display.,During standby mode with no fault codes present,the above. display will read"0"(zero). During normal thermostat heating, B The upper-most horizontal segment of the seven-segment cooling or continuous fan operation, a letter will be displayed to display is energized for 1/2 second. describe the mode of operation as follows: C The second two-digit fault is displayed once as described C=Cooling or Heat-Pump Heat Operation above. F=Continuous Fan Operation D. The upper-most horizontal segment of the seven-segment display is energized for /2 again. H=Gas Heating Operation This cycle repeats until one fault is gone(in which case the re- When the control senses a fault present, it will display a code to maining fault will be displayed as described above)or both help in diagnoses.A list of normal operating codes and potential faults are gone or otherwise as noted below: fault codes follows: 1. When a failed ignition has occurred four times in a row,the control enters one-hour lockout and fault codes "10"and CODE Description "11"will be displayed alternately as described above. 0 STANDBY 2. When flame is lost five times in a row,the control enters C COMPRESSOR ON one-hour lockout and fault codes "10"and "13"will be dis- (COOLING OR HEAT-PUMP HEAT) played alternately as described above(A-D). H I GAS HEAT ON 3. While the control is in one-hour lockout due to an unex- F CONTINUOS FAN ON pected flame,the fault codes "14"(unexpected flame)and 10 1 HOUR LOCKOUT "10"(soft lockout)will be displayed alternately at the seven- 11 FAILED IGNITION segment display as described above (A-D). 12 LOW FLAME SENSE 4. While the control has entered a one-hour lockout after de- 13 FLAME LOST claring a dead blower after the main limit control has been 14 UNEXPECTED FLAME open for more than 150 seconds,the fault codes "61"(Non- 20 TWINNING FAULT operational'blower) and "10"(soft lockout)will be displayed alternately as described above(A-D). Note:the'dead 22 MAIN LIMIT OR HALC OPEN blower fault and associated one-hour lockout will occur up to 26 LINE AND NEUTRAL REVERSED four times in one heat call. Upon declaring this fault for the' 33 MRLC(MANUAL RESET LIMIT fourth time in one heat call,the control will,enter hard lock- CONTROL)(AKA ROLL-OUT)OPEN Out. 55 PRESSURE SWITCH STUCK 5. When the main limit has been open during a gas heat call CLOSED WHEN SHOULD BE OPEN for more than 150 seconds and has not yet re-closed,the 57 PRESS SWITCH STUCK OPEN fault codes "61"(Non-operational blower)and "22"(open WHEN SHOULD BE CLOSED limit)will be displayed alternately as described above(A-D) 61 BLOWER FAULT-BLOWER until the limit re-closes. UNABLE TO RUN 93 INTERNAL CONTROL FAULT The higher priority fault code will be displayed until the condition is corrected then the lower priority fault code will display(pro- The method for displaying a two-digit fault is to display the first vided the fault condition is still present). (most significant)digit for one second immediately followed by the second digit-which is also displayed for a duration of one second A 1/2 second pause is then displayed. Cycle repeats until the fault is cleared. Each fault is flashed (displayed) a minimum of two times even if the fault condition has cleared before the fault can be displayed twice. DUAL FAULTS DISPLAYED In some cases when two faults are present simultaneously, both faults are displayed.These exceptions for dual faults are noted below. w 39 `I -STAGE LOCKOUT LOCKOUT All lockout conditions can be cleared immediately provided that HARD LOCKOUT ® the original fault causing the lockout is cleared and power to the Three conditions shall cause a hard lockout: unit is cycled off and then back on again or(soft lockout only) if a heat call is cycled off for greater than 2 seconds but less than 1. The control senses an unspecified internal fault. Fault code 20 seconds. "93"is set and displayed.This lockout condition cannot be The furnace control will not initiate a heat cycle during any lock- reset by cycling the heat call. out condition.A call for compressor or continuous fan will gener- 2. Voltage is detected unexpectedly on the gas valve contacts ally be responded to but control will display the lockout error (welded relay) and will not clear by cycling the inducer. Fault fault code instead of the"C'(for compressor)or"F"(for Continu- code "93"is set and displayed.This lockout condition can- ous fan). not be reset by cycling the heat call. 3. The furnace control will declare that the blower motor is in- FIVE-MINUTE LOCKOUT operable(dead) if the main limit control has been open for A five minute"soft"lockout will be initiated if the low pressure more than 150 seconds. Gas heating is terminated. How- switch fails to close after 60 seconds of continuous inducer op- ever,the control continues to try to operate heating for up to eration at the beginning of a normal heat cycle(pressure switch four attempts in case the blower motor starts working again. proving period).The seven-segment display will display the ap- If a dead blower has been declared four times in one heat propriate fault. Lockout will automatically be reset after five min- call,the furnace control enters a hard-lockout. Fault code utes. "61"is set and displayed.This lockout condition CAN be reset by cycling the heat call. ONE-HOUR LOCKOUT A one hour"soft"lock out will be initiated when: - Flame has not been detected after four ignition trials. - Flame has been lost for five times in one heat call. J - Undesired flame has been detected.The one-hour period will commence after flame is no longer detected. - Dead Blower has been detected (main limit circuit open for more than 150 seconds) - When voltage has unexpectedly been detected on the gas valve circuit and voltage goes away when inducer is shut off. The seven-segment display will alternately display"10"and the code number for the fault causing the lockout. Lockout will auto- matically be reset after one hour 1 40 ,r _45 N-321_41:41IR FIELD SELECTIONS & ADJUSTMENTS FIELD SELECTIONS DIPSWITCHES A dipswitch bank;SW1 is provided for some field adjustments. SW2 SW3 Heating blower off delay, cooling(and heat-pump)blower off OFF OFF 90 seconds delay,display(7-Segment)orientation and fault clear are the ad- (Factory Setting) justments and functions that can be handled using the dip- ON OFF 120 seconds switches. OFF ON 160 seconds Seven-Segment Display Orientation;SW1 ON ON 180 seconds As the control will be applied in a multi-position furnace a means Cooling&Heat-Pump Heat Blower Off Delay;SW4 of changing the orientation of the seven segment display is re- A means of controlling the COOL speed blower"off"delay time quired.This dipswitch is to be labeled SW1. Factory setting of is required.The dipswitch is labeled SW4. The following table the SW1 dipswitch Is OFF.The factory setting display orientation defines the settings. is with the control placed in a vertical orientation and the low voltage terminal block T2 Is in the bottom position. SW4 OFF 30 seconds(Factory Setting) Heat Blower-Off Delay;SW2&SW3 ON 45 seconds A means of controlling the HEAT speed blower"off"delay time is provided.The dipswitches are labeled SW2 and SW3. The fol- lowing table defines the settings. FIGURE 30 DIPSWITCH MAP 0 1 2 3 4 N Switch 1 Switch Pair 4 & 5 Switch 4 Seven Segment Heat Blower Off Delay Cool Off Delay Display Orientation Switch,aettrlig AtrffnW AdXustrilents� Sw�4l?Seung Airtlowc(jus#merits.j S�ritch S #ti° chieCia#ioit n 90 Seconds (Factory) ON 45 Seconds a o ON Downflow B °" 120 Seconds OFF 30 Seconds (Factory) OFF Upflow a 160 Seconds Manual Fault Clear D 180 Seconds On/Off 3 Times for Fault Clear or ST-A1194-110-00 Off/On 3 times for Fault Clear 41 4�h..,.=.����F••`' _ .•,eta- '�a4. fl�;�5:, - ,_ TIMING DIAGRAM, FIELD -SELECTIONS & ADJUSTMENTS FAULT CLEAR MANUAL FAULT CLEAR; SW4 switch becomes on/off/on/off/on/offor off/on/off/on/off/on within 30 seconds. When this action is detected within 30 sec- Faults will automatically be cleared from the fault buffer after onds,the fault code memory buffer shall be cleared Be sure to one week. The fault buffer can also be manually cleared if this return the dipswitch to the original state (on or off)or is in the is desired. For the first 30 seconds after a change in state of desired position after clearing the fault buffer using this method. dipswitch SW4,the furnace control will wait to determine if the ;f X FAULT RECALL _ W w:=® Upon power reset,the three most recent faults which are less field technician.After one week, a fault will be removed from the than one-week old will be flashed in succession from the most fault buffer. recent to the oldest.This will be done as a diagnostic aid to the FLAME STATUS L.E.D. (AMBER) Ayellow or amber L.E.D. is provided to indicate flame status. detected,the L.E.D.will flash rapidly.The L.E.D. is off when When normal flame is sensed,the flame L.E.D. is continuously there is no flame detected. on.The flame L E.D.will flash at a rate of one to four flashes per For more diagnostics information,consult the wiring diagram second if a weak flame is detected. If an unexpected flame is and diagnostics.chart at the end of this book. M r _s TIMING DIAGRAM On the next page is a timing diagram for normal heat sequence. This diagram assumes no faults are present during the heat call. 42 TM TIMING DIAGRAM, FIELD SELECTIONS & ADJUSTMENTS TABLE 10 TIMING DIAGRAM BLOWER OFF DELAY 90,120,160,180 SECONDSI (USER SELECTABLE) N I w o ' PRE-PURGE0-7 'o : BLOWER 'ON' : :z 3 TIME I y N : 30 SECONDS SECONDS vUwi DELAY (VARIABLEN TIME) U'z: MAX 120 SECONDS l y Z, �I I OUTPUTS ' o ' THERMOSTAT FF : : : o : OFF: ON: INDUCER OFF OFF: z : CLOSED : r, I ¢ice PRESSURE OPEN ' w ; a i N OPEN' SWITCH - N ' bFF IGNITOR OFF OFF: DE-ENERGIZE IGNITE LL I AS SOON AS FLAM ON I x IS SENSED GAS VALVE OFF TRIAL FOR IGNITION: OFFI ,FB SECONDSMAX.;I I In' [ r.liJriirr FLAME OFF {,� .�;u..�...i ,r FFLAME MUST BE SENSED I OFF' SENSED NO LATER THAN HERE in 'ON BLOWER OFF OFF MOTOR - ,ON ' HUMIDIFIER OFF i i OFF' ON ST-A1194-27-XO EAC OFF ADJUSTING OR CHECKING FURNACE INPUT The maximum gas supply pressure to the furnace should be To change orifice spuds,shut off the manual gas valve and re- 10.5"w.c.for natural gas and 13.011 w.c.for L.P.The minimum move the gas manifold. On LP gas furnaces,the LP gas supply gas supply pressure for purposes of input adjustment to the fur- pressure must be set between 1111 and 13"w.c. by means of the nace should be 5"w.c for natural gas and 11.011 w.c.for L.P. tank or branch supply regulators.The furnace manifold pressure A calibrated manometer is required for accurate gas pressure should be set at 10"w.c. at the gas control valve. For elevations readings up to 2,000 feet, rating plate input ratings apply. For high alti- The manifold pressure should be set at 3.5"w.c.for natural gas tudes (elevations over 2,000 ft.),see conversion kit index for de- and 10.0"w.c.for L.P.Only small variations in the gas flow rating and orifice spud sizes. should be made by means of the pressure regulator adjustment Checking furnace input is important to prevent over firing be- In no case should the final manifold pressure vary more than yond its design-rated input. NEVER SET INPUT ABOVE THAT plus or minus 0.311 w c.from the above-specified pressures.To SHOWN ON THE RATING PLATE. Use the following table or adjust the pressure regulator, remove the regulator cap and turn formula to determine input rate. Start the furnace and measure the adjustment screw clockwise to increase pressure or counter- the time required to burn one cubic foot of gas. Prior to checking clockwise to decrease pressure.Then replace the regulator cap the furnace input, make certain that all other gas appliances are securely.Any necessary major changes in the gas flow rate shut off,with the exception of pilot burners.Time the meter with should be made by changing the size of the burner orifices. only the furnace in operation. See Table 11. I 43 TIMING DIAGRAM, FIELD SELECTIONS & ADJUSTMENTS TABLE 11 METER TIME METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL GAS OR L.P. HEATING VALUE OF GAS(BTU/FT3) INPUT METER SIZE 900 1000 1040 1100 2500 (BTU/HR) (FT3/REV) MIN SEC MIN SEC MIN SEC MIN SEC MIN SEC ® 50,000 ONE 1 5 1 12 1 15 1 19 3 0 TEN 10 48 12 0 12 29 13 12 30 0 75,000 ONE 0 43 0 48 0 50 0 53 2 0 TEN 7 12 8 0 8 19 8 48 20 0 ® 100,000 ONE 0 32 0 36 0 37 0 40 1 30 TEN 5 24 6 0 6 14 6 36 15 0 125,000 ONE 0 26 0 29 0 30 0 32 1 12 TEN 4 19 4 48 4 60 5 17 12 0 ONE 0 22 0 24 0 25 0 26 1 0 150,000 TEN 3 36 4 0 4 10 1 4 24 10 10 Formula-Input BTU/HR= Heating Value of Gas(BTU/Fr3)x 3600 x correction factor Time(in seconds)for 1 cubic FT of Gas SETTING INPUT RATE The furnace is shipped from the factory with#42 orifices. and orifice size required to fire each individual burner at They are sized for natural gas having a heating value-of 25,000 BTU/HR. 1050 BTU/cu. ft. and a specific gravity of .60. NOTE: Refer to the High Altitude Section of this manual Since heating values vary geo-graphically,the manifold and the National Fuel Gas Code for high altitude rate ad- pressure and/or gas orifice size may need to be changed justment above 2,000 ft. to adjust the furnace to its nameplate input. Consult the local gas utility to obtain the yearly average heating value 44 AIRFLOW The importance of proper air flow over the heat exchanger cannot be over emphasized. FIGURE 31 TEMPERATURE RISE MEASUREMENT ® CAUTION IT IS IMPORTANT THAT EACH DUCT SYSTEM BE SIZED .�,. . AND INSTALLED FOR THE SPECIFIC APPLICATION BY ,; `,> PROPERLY APPLYING THE APPROPRIATE INDUSTRY r„ ACCEPTED STANDARD.IF LESS THAN MINIMUM STAN- DARDS ARE APPLIED,THE EQUIPMENT USER COULD EXPECT TO EXPERIENCE HIGHER UTILITY BILLS, _ MAJOR COMPONENT FAILURE,VARYING DEGREES OF AIR NOISE OR OTHER UNSATISFACTORY ISSUES OVER f` WHICH THE MANUFACTURER HAS NO CONTROL. One of them t os common causes of heat exchanger failure is overheating due to low air flow.An air flow table is located inside the blower door and on the following pages. � i r T � %r. TEMPERATURE RISE CHECK e + To determine if the air flow is correct, make a temperature rise check. 1. Insert a thermometer in the supply air duct as close to the furnace as possible yet of of a direct line from the heat ex- ,. changer.See Figure 31. 2 Insert a thermometer in the return air duct as close to the fur- nace as possible. FIGURE 32 3. O grate the furnace. TYPICAL FURNACE NAME PLATE ar P -1 4. When the thermometer in the supply air duct stops rising (ap- RHEEM SALES COMPANY,INC. proximately five minutes),subtract the return air temperature FORT SMITH,ARKANSAS from the supply air temperature.The difference is the tem- ,�,�„ •+�•e� perature rise. ENERGY 5. Compare the measured temperature rise to the approved sn o PERFORMANCE VERIFIED y ,n temperature rise range listed on the furnace name plate.See Figure 32. MODEL NUMBER R801PA075417ZSA If the measured temperature rise is below the nameplate range, SERIAL NUMBER W00000000 MFG DATE "MOL SYSTEM XX the gas input rate may need to be adjusted or the airflow may CATEGORY I FORCED AIR FURNACE FOR INDOOR INSTALLATION ONLY,IN A BUILDINGO be too high. If the gas input is correct, select the next lowest CONSTRUCTED ON-SITE speed tap for the heating function. If the measured temperature ELECTRIC 115 V 60 HZ 1 PH,MAXIMUM TOTAL INPUT AMPS rise is above the nameplate range,the gas input rate may need MAXIMUM OVERCURRENT PROTECTION 15 AMPERES to be adjusted or the duct system may be too restrictive due to undersized ducts.An undersized duct is a common cause of an HOURLY INPUT RATING HOURLY INPUT RATING FACTORY EQUIPPED MAXIMUM MINIMUM FOR GAS overly restrictive duct system. B1whr IKw, Btwhr /Kw) IMPORTANT The measured temperature rise should be in the middle of the range. IN THE US,AT ELEVATIONS ABOVE 2000 FT(610M),DERATE THE INPUT 4%PER 1,000 FT(305M)ABOVE SEA LEVEL 9 THIS APPLIANCE EQUIPPED FOR ALTITUDES IMPORTANT Some high-efficiency filters have a greater than FTM) normal resistance to airflow. This can adversely affect furnace op- ORIFICE # DMS NATURAL GAS/LP GAS OR PROP eration. BE SURE TO CHECKAIRFLOW if using any filter other LIMIT SETTING 'F C C) than factory-provided filter. AUXILIARY LIMIT SETTING IN W C(kPa) IN W C(Wa) A WARNING MAXIMUM PERMISSIBLE GAS SUPPLY PRESSURE TO FURNACE 105(261) 130(323) MINIMUM GAS SUPPLY PRESSURE FOR PURPOSES OF INPUT ADJUSTMENT 50(124) 110(273) THE MEASURED TEMPERATURE RISE MUST BE WITHIN MANIFOLD PRESSURE 35(087) 100(249) THE TEMPERATURE RISE RANGE SPECIFIED ON THE RATING PLATE.OPERATING THE UNIT WITH A RISE OUT AIR TEMPERATURE RISE 25 TO 55 F CC) SIDE THE STATED RANGE COULD CAUSE DAMAGE TO THE HEAT EXCHANGER OR INTERMITTENT OPERATION. THIS COULD CAUSE INJURY OR DEATH AND WILL VOID THE MANUFACTURER'S WARRANTY FOR THIS PRODUCT. INHIESUM W CEXT(kPa)ERNAL STATIC PRESSURE 91-22176-I1 45 TABLE 12 AIR FLOW PERFORMANCE-80+ UPFLOW/HORIZONTAL FLOW SINGLE STAGE FURNACES W/PSC MOTOR 001 S/801 P-,TZ80DSP-,& FF-HS80 SERIES MODELS Motor HP CFM Air Delivery Model Blower Size, External Static Pressure,"W.C. Input IN Speed Tap 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Low 823 803 787 732 718 691 651 593 1/3 Med.Lo 1030 1018 1006 976 929, 897 850 808 050314 11x 6 Med Hi 1129 1132 1112 1087 1054 1028 971 919 High 1361 1353 1331 1297 1264 1232 1164 1117 Low 1008 977 935 893 854 823 777 735 1/2 Med Lo 1215 1181 1133 1098 1065 1023 975 937 075317 11 x7 Med Hi 1421 1408 1372 1326 1299 1247 ,1198 1152 High 1668 1648 1633 1580 1545 1481 1442 1373 Low 1229 1200 1181 1155 1120 1078 1013 970 1/2 Med Lo 1308 1267 1266 1233 1204 1176 1113 1062 075417 11 x 7 Med Hi 1553 1542 1516 1491 1451 1417 1358 1306 High 1969 1924 1893 1840 1803 1728 1657 1570 Low 1211 1183 1148 1116 1077 1040 984 953 1/2 Med Lo 1305 1261 1225 1185 1157 1113 1068 1012 100417 11 x7 Med Hi 1520 1498 1464 1427 1387 1340 1292 1226 High 1874 1810 1767 1686 1678 1650 1582 1497 Low 1209 1182 1131 1112 1051 976 929 867 100521 1/2 Med Lo 1438 1420 1386 1350 1320 1293 1248 1186 11 x10 Med.Hi 1902 1883 1844 1817 1753 1700 1636 1547 High 2071 2037 2001 1962 1905 1856 1807 1709 Low 1358 1354 1331 13091 1250 1224 1154 1089 3/4 Med Lo 1541 1517 1476 1453 1416 1371 1339 1277 125524 11 x10Med Hi 1799 1774 1746 1712 1691 1629 1554 1495 High 2015 1989 1929 1902 1862 1815 1742 1665 Low 1411 1395 1370 1334 1310 1252 1220 1150 150524 3/4 Med Lo 1606 1579 1569 1537 1499 1468 1407 1346 11 x10 Med.Hi 1889 1891 1849 1828 1764' 1717 1659 1609 ® High 2178 2160 2105 2067 2024 1976 1916 1832 NOTE Shaded data is factory heating tap a4 i'� -• BLOWER SPEED SELECTIONS GAS FURNACE (DIRECT DRIVE) The UT Electronic Controls control boards have four quick con- INSTRUCTIONS FOR CHANGING nect terminals for connecting the motor speed leads.These are: BLOWER SPEED 1 FAN SPEED* — motor runs on this speed when the thermo- stat is in the"FAN"position ® WARNING 2. COOL— connect desired cooling speed DISCONNECT THE ELECTRICAL SUPPLY TO THE FUR- 3 HEAT— connect desired heating speed. NACE BEFORE ATTEMPTING TO CHANGE THE BLOWER 4. HEAT/COOL* — connect desired speed when heating and SPEED. FAILURE TO DO SO CAN CAUSE ELECTRICAL cooling speed are the same. SHOCK RESULTING IN SEVERE PERSONAL INJURY OR CAUTION DEATH. ® CAUTION The blower motor is wired for blower speeds required for normal DO NOT CONNECT ANY MOTOR SPEEDS TO"HEAT"OR operation as shown. "COOL"IF YOU USE THE"HEAT/COOL"TERMINAL. If additional blower speed taps are available(leads connected to DOING SO WILL DAMAGE THE BLOWER MOTOR. UN- "M1"and"M2"on the electronic control),speeds may be USED MOTOR WIRE TAPS MUST BE CONNECTED TO changed if necessary to fit requirements of the particular installa- PARKING TERMINALS M1 AND M2 OF THE IFC,OR tion. Reconnect the unused motor leads to"M1"or"M2."Check PROPERLY INSULATED. motor lead color for speed designation 5. If heating and continuous speed are the same,lump across Heating speeds should not be reduced where it could cause the "FAN"and"HEAT"terminals. furnace air temperature to rise to exceed the maximum outlet air See Table 10 for instructions for setting the blower"OFF"timings. temperature specified for the unit. 46 SAFETY FEATURES LIMIT CONTROL/HALC PRESSURE SWITCH The high limit cut-off temperature is set at the factory and can- This furnace is equipped with a normally-open pressure switch not be adjusted.The temperature setting prevents the air tem- that monitors pressure conditions within the furnace vent system perature leaving the furnace from exceeding the maximum - during the heating cycle. outlet air temperature,which, if exceeded,will shut-the furnace There are several reasons for the pressure switch not to close. down. There are several reasons for a limit switch to open and almost 1. An inoperative induced draft blower. always involve low airflow through the furnace. 2. A loose or leaky pressure switch hose. 1. A dirty or restricted air filter. 3. A blockage in the vent. 2. A dirty or restricted cooling coil. 4. Severe downdrafts canceling the draft from the inducer fan. 3. Undersized or restricted return air system. 5. A leaky gasket at the induced draft blower. 4. Undersized or restricted supply air system. 6. Improperly sized or installed vent. 5. A problem affecting the main blower: The pressure switch contacts must open before the unit can go A. Awrong speed tap selection. through another heating cycle. B. Failing motor bearings. See diagnostic chart in this book for diagnostic recommenda- tions. C. Low voltage to the motor. D. Dirty blower wheel. ® WARNING E. Wrong motor rotation. DO NOT BYPASS,JUMPER,OR REMOVE ANY SAFETY F. Blower wheel slipping on the motor shaft. SWITCH FROM THE FURNACE CONTROL CIRCUIT.IF A G. Bad run capacitor. SAFETY SWITCH CAUSES THE FURNACE TO SHUT DOWN OR OPERATE INTERMITTENTLY, IT IS AN INDI- 6. Overfiring the furnace with too much gas pressure. CATION OF A POTENTIAL SAFETY HAZARD THAT 7. Ventilation problems. MUST BE ADDRESSED BY A QUALIFIED TECHNICIAN, SERVICE AGENCY OR THE GAS SUPPLIER.- DO NOT 8. Failed blower motor. RESET SAFETY CONTROLS WITHOUT CORRECTIVE ACTION AND/OR VERIFICATION OF PROPER SAFE OP- BY A QUALIFIED FLAME ROLL-OUT SAFETY SWITCHES AGENICY ON ORT E GAS SUPPLIERLLER,SERVICE Furnaces are equipped with safety switches to protect against REPLACE ANY SAFETY CONTROL COMPONENT ONLY flame roll-out conditions in the burner compartment,which, if WITH IDENTICAL OEM REPLACEMENT PARTS. WHEN .: tripped,will terminate the heating cycle In the event of a flame A NEW SAFETY SWITCH IS INSTALLED, IT MUST BE £ roll-out condition,the switch will shut the furnace down. TESTED FOR A MINIMUM OF 15 MINUTES WITH THE Switches for the furnaces are located on either side of the FURNACE OPERATING AT MAXIMUM INPUT RATE AND burner cover plate. If a switch is tripped, it must be manually WITH BOTH BLOWER AND BURNER DOOR INSTALLED. reset. DO NOT jumper or reset this switch. If this switch should IF THE FURNACE IS INSTALLED IN A CLOSET,THE trip, a qualified installer,service agency or the gas supplier CLOSET DOOR MUST ALSO BE CLOSED FOR THIS should be called to diagnose and/or correct the source of trip- TEST. REPEAT THE TEST AT THE MINIMUM INPUT RATE IF THE FURNACE IS A MULTI-STAGE FURNACE. ping. If this unit is mounted in a closet,the door must be closed when making this check. 47 MAINTENANCE MAINTENANCE A WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE QUALIFIED SERVICE PERSONNEL FOR PROPER IN- POISONING, EXPLOSION, PROPERTY DAMAGE, PER- STALLATION,ADJUSTMENT AND OPERATION OF THIS SONAL INJURY OR DEATH. UNIT. READ THESE INSTRUCTIONS THOROUGHLY BE- DISCONNECT MAIN ELECTRICAL POWER TO THE FORE ATTEMPTING INSTALLATION OR OPERATION. UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE- FAILURE TO DO SO CAN CAUSE ELECTRICAL SULT IN IMPROPER INSTALLATION,ADJUSTMENT, SHOCK RESULTING IN PERSONAL INJURY OR SERVICE OR MAINTENANCE, POSSIBLY RESULTING DEATH. FILTERS A CAUTION DO NOT OPERATE THE SYSTEM FOR EXTENDED TICLES WILL BE HEATED AND CHARRED BY CON- PERIODS WITHOUT FILTERS.A PORTION OF THE TACT WITH THE FURNACE HEAT EXCHANGER. DUST ENTRAINED IN THE AIR MAY TEMPORARILY THIS RESIDUE WILL SOIL CEILINGS, WALLS, LODGE IN THE AIR DUCT RUNS AND AT THE SUP- DRAPES, CARPETS AND OTHER HOUSEHOLD PLY REGISTERS.ANY RECIRCULATED DUST PAR- ARTICLES. ~ 1 LUBRICATION IMPORTANT: DO NOT attempt to lubricate the bearings installer, service agency, or the gas supplier to prevent on the blower motor or the induced draft blower motor. the possibility of overheating-due to an accumulation of Addition of lubricants can reduce the motor life and void dust and dirt on the windings or on the motor exterior. the warranty. And, as suggested elsewhere in these instructions, the air The blower motor and induced draft blower motor are per- filters should be kept clean. Dirty filters can restrict air- manently lubricated by the manufacturer and do not re- flow.The motor depends upon sufficient air flowing across quire further attention. and through it to keep from overheating. It is recommended that the blower motor and'induced draft blower motor be cleaned periodically by a qualified 48 MAINTENANCE SYSTEM OPERATION INFORMATION ADVISE THE CUSTOMER 5. Do not permit the heat generated by television, lamps or radios to influence the thermostat operation. 1. Keep the air filters clean.The heating system will op- 6. Except for the mounting platform, keep all com- erate better, more efficiently and more economically. bustible articles 3 feet from the furnace and vent sys- 2. Arrange the furniture and drapes so that the supply tem. air registers and the return air grilles are unob- 7. IMPORTANT. Replace all blower doors and compart- structed. ment covers after servicing the furnace. Do not oper- a. Close doors and windows.This will reduce the heat- ate the unit without all panels and doors securely in ing load on the system. place. 4. Avoid excessive use of kitchen exhaust fans. 8. Explain the advantages of continuous fan operation to the customer. ANNUAL INSPECTION • The furnace should operate for many years without ex- • IMPORTANT. It is recommended that at the beginning cessive scale build-up in the flue passageways. How- of the heating season, the flame sensor be cleaned with ever, it is recommended that a qualified installer, service fine steel wool or Scotch Bright Pad by a qualified in- agency, or the gas supplier annually inspect the flue staller, service agency or the gas supplier. passageways, the vent system and the main burners for continued safe operation. Pay particular attention to de- • IMPORTANT: It is recommended that an annual inspec- terioration from corrosion or other sources. tion and cleaning of all furnace markings be made to as- • IMPORTANT. It is recommended that at the beginning sure legibility.Attach a replacement marking, which can and at approximately half way through the heating sea- be obtained through the distributor, if any are found to son, a visual inspection be made of the main burner be illegible or missing. flames for the desired flame appearance by a qualified in- staller,service agency or the gas supplier. If the flames are distorted and/or there is evidence of back pressure, check the combustion and ventilation air system for block- age. If there is carbon and scale in the heat exchanger tubes,the heat exchanger assembly should be replaced. A WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME, RESULTING IN CARBON MONOXIDE POISONING OR DEATH.THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK. REPLACEMENT PARTS Homeowners please visit www.rheem.com for product in- Replacement parts division visit formation. http://www.rheemparts.com/Catalog/ DIAGNOSTICS . Refer to Figure 33 for determining cause of unit problems. WIRING DIAGRAM Figure 34 is a complete wiring diagram for the furnace. A wiring diagram is also available on the unit. 49 FIGURE 33 DIAGNOSTICS FLOWCHART KEY TO ABBREVIATIONS CODE DESCRIPTION MOTE Always verify gas valve Inlet and outlet gas IBM=Indoor Blower Motor 0 Standby pressure FLAMEN(AMBER)LED CODES IDM=Induced Draft Motor C Compressor on(coolingor heal um heat o OFF= c flame Present IFC=Integrated Furnace Control H Gas heal on RAPID BLINK=Unexpected Flame PS=Pressure Swtch(es) OU: SLOW BLINK=Marginal Flame SenseSE=Spark Electrode F Continuous fan on 5STEADY ON=Normal Flame Sense DSI=Direct-Spark Ignibon 10 1 hour lockout 5;011 Failed ignition Nz 12 Low flame sense START 13 Flame lost 09 14 Unexpected flame ® m¢ 1 Set FAN swath to°AUTO' 20 Twinningfault _ ,m zj 2)Set thermostat to call for heat(set temp differ- 31.-5 iffer- 'FAULT DISPLAYED'+' YES °ATTEND TO FAULT' 22 Main limit open 1 HALO limit open enbal to greater than 10oF _ 3 m� g 26 Line and neutral reversed 0 m NO 33 Mrlc man Reset limit cant aka roll-out open ® w F PREPURGE 55 Pres Switch stuck closed should be open (.9 z w w 57 Pres Switch stuck open.should be closed zoo Does the IDM Energize? o g g NO -Check Nermoslat In°heat'mode, 56 Water Sensed Circuit Open o 24V on W to IFC? Z 2ww YES NO battery,wre,and connections 59 Water Sensed 2 YES 61 Blower fault-blower unable to run 93 Internal control fault Q -Check PS contacts 0 -Check wires for shod. ^ Check line voltage at IDM H -Check IFC' 000 -Check wres and connections between IDM and IFC -Check switches and hoses for >r— -Ensure line voltage on IDM pins of IFC connector o w -Check IDM capacitor(90+only) water or moistur e o>z �wzo 0 -For Twinned units,check that both IFCs are set for'TWIN'and wires are connected between'TWIN'terminals s Check IFC' -Check IFC' -For Manned units,ensure transformers are in phase (if out of phase,flame LED will be dim) CHECK BLINK CODES NO -For non-Imnned units,ensure°TWIN"is in the single(OFF)position -Check far open IImII or limit circuit YES Does IDM inn -For Twinned units—ensure both IFC's have same pad number mdefinately -Check for to Hoses,and wires NO -Check for Mocked vent,excessive vent length or elbows,or O blocked heat exchanger F IDM Runs for 30 sec pre-purge 7 NO Does IDM Run for 60 sec and then off for Five minutes YES -Check IDM wired correctly YES -Ensure against excessive wind,which can open pressure switch -Check for intermittent PS operation U -Check switches and hoses for water or moisture LL_ d t$ FOR DIRECTSPARK IGNITION -Check gas supply and manifold pressure o rn IGNITION TRIAL -Check ignitor connected -Ensure Lt and Neutral not swapped on IFC and function box d S arkl colors don 7 -Check i;tor wires -Check igniter alignment _I P 9 Pa 9 -Check Ignitor for fractures or cracking -Check onfice or other restrictions to gas flow Q W d NO -Check ignitor placement -Check flame sense rod(clean with scotch bnte pad) t` YES -If problem persists,check IFC' -Check flame carry over "m n Z(5 ?� IBM"ON' DELAY a U(� o Does Main Bumer Light and slay IIl7 NO Is the gas valve energized? YES GOTO If'I'did not Z o — YES NO resolve issue LU LL� o Q Q $o Does IBM start on heal speed 20 seconds oc c after burners right? NO �2 _ -Check vires,cenhnuity,and connection between IFC and gas valve (n o STEADY HEAT YES -Ensure 24 V between appropriate pins on connector of IFC l=L W o`o, > Ensure manual switch on valve is in the'ON'position J > -Did a pressure switch open during Ignition Nal?It pes,go to QF m -Check line voltage between'HEAT and'NEUTRAL'on IFC -Did a limit open duan i niton trial'If es, oto(� W m m -Check wires,connections, and cenbnudy between IFC and IBM I Pe 9 9 Y 9 -Check IBM capacitor ~Q a w -Check IBM NOTE If IFC goes Into lockout('STATUS LED will blink code'11,shut d= — off main power to unit,wall 30 seconds and then reset power Does main bumer remain IA until NO Is Limit arcud open or opening and dosing? NO Is the IFC sensor a ood flame NOTE YES NO Coheat call ends Note IFC Status LED should be blinking a Fault Code 9 9 PS dropping out? Check IFC' W 9 Fame sense light should be steady-on YES �- 2= a YES YES when burners are lit If(lame LED blinking, Z F w or off,flame sense is law or absent Z n O CHECK NO GO TO BLOCKED DRAW-(fadhe pint) IA RFLOW-ensure no restnchons, such as dirty filter,dampers,dosed registers,etc CHECK LIMITS_-ensure good wire and connections between IFC and a0 limits Make sure -grounding on IFC and unit limits are not open when circulating air temperature is within a specified range -check for proper polarity between L7&neutral D ROLLOUTS-ensure rollouts or overtemperature limits do not need to be reset Make -flame sense rod(clean if necessary) E sure no flame rollout in bumer compartment due to blocked flu or heat exchanger -wire continually between flame sense rod and appropriate pin of OVERFIRE-enre fumace Isnot overtemperature (temp rise is above stated range) connector on IFC Check gas valvsue,proper onfice size,gas pressure,etc -flame Ames awls all bumers,and all burners stay lit Does thermostat maintain reasonable room Ensure thermostat Is properly placed and not improperly affected by �dat.,,, k heat anticipator selling Furnace may need an Isolation relay temperature near setpomt 7 NO registers,fans,sunlight,heat through walls,pipes,or woes m walls PROBLEMk Installation instructions under section titled'Isolabon Relay'for YES STILL END HEAT CALL PRESENTy correct furnace sizing -Check IFC' Set thermostat to off position(W to C=0V) POSTPURGE NO YES Does gas valve shut off immediately? Double check-Is W off at IFCw Voltage present at gas valve? -Check gas valve 'Most failures are not due to the IFC Double YES NO to C=OV?) YES NO check all other posslblhbes, Including the ground connection or wire connectors, before Ensure TSTAT Is not in'FAN*po"bon Fault Code Present replacing the IFC Does IDM shut off after ten second post-purge7 Is disply flashing a fault code SEE FAULT CODES NO Is"FLAME'LED blinkinq or stead-on 7 YES JFLAME"LED BLINKING "System wtll attempt to Ilght 4 times Voltage IBM'OFF' DELAY BTEADY ON is present at gas valve for only 7 seconds dur- Does IBM shut off after a max of 3 min?NO go Into aeach th1 hoal ur lockout aftenition r4 allementire ptsam wdl STEADY OFF YES 'did not ENDlve issue Heat-mode troubleshoebn g REPEAT THIS PROCEDURE UNTIL TROUBLE-FREE OPERATION IS OBTAINED ST-A1194-23-03 50 r m C Y °v m J R �=CHASIS GROUND m � f DISC IOR CB) Tn SE`I 0 TO CC THERMOSTAT O 115/.1610 N �Iy i G C g W C Y Y POWER SUPPLY H f-1\ I 1 c EARTH GROUND + OND I I 00 O R FU I I I —1GNO HALO LO GNO C R N G Y PBS C 1 M-LO BY 1 RMIL M-NI ❑ �il G , O mY m L1 opt r HI COM �I C R W G 1 0 �� m L - I ..wCTlw BOKT ST—LO K BK OR BR - - - P03 HEAT/COOL RC NEU W COOL O + R/BK BL R/BK RC EAC R Z ' TO LC BLWR NCR M2 Tg n Y OI FR NEU i Q P-1 HEAT O NUM FAN Z Bbd]�•}BK , � IDR P2-1 GND P2-2 ����I( TO FLM S 0 7 [p CONNECTS TO MOV BL 6 OI P-2 171 0 I TO MGN Y 5 HEAT COOL FAN 00 GND (A VENT SYSTEM TO MRL - 4 R CD M1 EAC LI LI PRES.SNITCH TO NPC SPR 3 I ' I ' I N UITiAL�S LI 115 VAC NEU N NPC 2ky O M2 00 BR 1 H/C LIB HU LT— L L N PR W 24 VA GND 24VAC COM Co BK Z R/H R/G TI HALOPOWER SUPPLY MRLC CONT CTS PI I m FDVERTEMP-SWITCHES G TO 115/I/60 P3-MRLC MRLC MRLC I BK BK _-__ P1-7 D W MRLC FLMS -I R R _ _ PI-4 m 2 o LC PI-2 (OPTIONAL) ! -� ;I T C'! NO T 7-P N O CONNE1TOR TO GNO C P3-1 C R/G 2!Z TOLP�I GND PI-3 IFC Z LU LUICOPL650R NPC P3-3 n F•F G m LC fl/BK Q'a G ] 9 W B PI-6 GVR n (MAIN LIMIT 2 4R/W4 NPNL COR IN Z CONTROL) 0 I V CO,y,yNECCTOR O P-3 PL-4PBS J - BOXYMAM BL CC lr N IFC fBL SWITCH OOR PI-5 Q W,3 TO NPC IN DOOR BRACKETVALVE Y z0TO MRLC 2-PIN R N Y G L ��� Z +-1 1. SE O FLAME SENSOR m I m TO IOM 8K 1 PL-2 0 FLMS TO IDM W 2 TO P-2 0 ON IFC GNO WIRE COLOR CODE n WIRING INFORMATION NOTES COMPONENT CODES BK BLACK G GREEN PR PURPLE -4 LINE VOLTAGE BR BROWN GY GRAY R RED -FACTORY STANDARD BLWR BLOWER RELAY IFC INTEGRATED FURNACE CONT C COMMON LC LIMITCONTROL BL BLUE 0 ORANGE W WHITE I REFER TO SPEC SHEET FOR ACTUAL FACTORY -FACTORY OPTION Y YELLOW A MOTOR TAP PLACEMENT OF°COOL°"HEAT"& CC COOLING CONTRACTOR LPC LOW PRESSURE CONTROL � -RECD INSTALLED "FAN"AS SOME MODELS MAYBE DIFFERENT CT CONTROLTRANSFORMER M MAIN DISC DISCONNECT SWITCH MC MEMORY CARD L7 LOW VOLTAGE THAN SHOWN HERE,ALSO REFER TO SPEC EAC ELECT,AIR CLEANER OUTPUT MGV MAIN GAS VALVE Z UPFLOW/HORIZONTAL -FACTORY STANDARD SHEET OR INSTALLATION MANUAL IF WIRING FLMS FLAME SENSOR MRLC MAN RESET LIMIT CONTROL -FACTORY OPTION —-—-—- OF HEAT AND/OR COOL SPEEDS IS NOT FR FAN RELAY NEU NEUTRAL BLOWER INDUCED DRAFT p -FIELD INSTALLED - - - - - - DESIREABLE FU FUSE NPC NEGATIVE PRESSURE CONT SINGLE STAGE 80PLUS,PSC Z GND GROUND PBS PUSH BUTTON SWITCH REPLACEMENT WIRE (2) CONNECT UNUSED MOTOR LEADS TO GVR GAS VALVE RELAY PFC POWER FACTOR CHOKE GAS FIRED,FORCED AIR FURNACE -MUST BE THE SAME SIZE AND TYPE Mi AND/OR M2 HALC HEATASSISTED LIMITCONTROL PL PLUG OF INSULATION AS ORIGINAL (105C MIN)ED HCR HEAT/COOLRELAY PS PRESSURESWITCH WARNING OO TWO OR THREE MRLC SWITCHES MAY BE HPC HIGH PRESSURE CONTROL RC RUN CAPACITOR APPROVEDCHECKED ORIGINAL RELEASE -CABINET MUST BE PERMANENTLY GROUNDL PRESENT DEPENDING ON MODEL HUM HUMIDIFIER OUTPUT SE SPARK ELECTRODE NO AND CONFORM TO I E C,N E C,C E C, IBM INDOOR BLOWER MOTOR TM THERMISTOR MODELED DATE G-1021SO09 NATIONAL WIRING REGULATIONS,AND LOCA IDM INDUCED DRAFT MOTOR WIRE NUT BY JIM 1-27.14 CODES AS APPLICABLE IDR INDUCED DRAFT RELAY PART NO 80104961-01 R� 03 CJ1 S--nn^^ tial-rn rpt inane t -�/� FRAMING NOTES BUILDING DESIGN NOTES FUFi'SU!NTTOCl Af'TER2316 DRAWING LIST Ti-IL CODE. OF TI 1. ALL FRAMING LUMBER SHALL BE GRADE STAMPED DOUGLAS FIR-LARCH STRUCTURAL GRADE NO. 2 OR BETTER 1. ALL ASPECTS OF THE DESIGN AND CONSTRUCTION OF STRUCTURES SHALL CONFORM TO ALL LOCAL AND STATE CODES (SEE ICC 2015 RESIDENTIAL CODE) a ALL FRAMING SHALL BE NAILED IN ACCORDANCE WITH LOCAL AND STATE CODES (SEE ATTACHED NAILING SCHEDULE) THE ARCHITECT SHALL BE NOTIFIED IMMEDIATELY IF ANY OF THE DESIGNS ARE NOT WITHIN THE CODES OF THE STATE AND LOCAL AUTHOURITIES A001 DATA SHEET/DRAWING LIST 2. ALL WALL SHEATHING SHALL BE APA RATED, EXPOSURE 1. 1/2", 5/8", 3/4" THICK (SEE DRAWINGS FOR SPECIFICATION) 2. ALL HABITABLE ROOMS SHALL HAVE A CEILING HEIGHT OF NOT LESS THAN 7'-6", AND HALLWAYS, CORRIDORS, BATHROOMS, TOILET ROOMS, AND t_`'`�°� �,•-1- ! 1 ,• 1�- '�� SHEATHING SHALL BE NAILED TO FRAMING IN ACCORDANCE WITH LOCAL AND STATE CODES (SEE ATTACHED NAILING SCHEDULE) LAUNDRY ROOMS SHALL HAVE A CEILING HEIGHT OF NOT ESS THAN 7'-0" `/�(� AOOZ NOTES AND SCHEDULES BASEMENTS SHALL HAVE A MINIMUM CEILING HEIGHT OF 7'-0" (SEE R305 OF NYS RESIDENTIAL CODE FOR MORE DETAILS) ' , A003 ENERGY NOTES ETC 3. ALL SUBFLOORING SHALL BE APA RATED STURD-I-FLOOR, EXPOSURE 1, T&G 3/4" THICKNESS .,i �i- ALL EDGES OF PLYWOOD TO BE SET ON SOLID BLOCKING. GLUE ALL SUB-FLOOR TO JOISTS USING ADHESIVE FOR THIS PURPOSE 3. BASEMENTS WITH HABITABLE SPACE AND EVERY SLEEPING ROOM SHALL HAVE AT EAST ONE OPENABLE EMERGENCY ESCAPE AND RESCUE +" A11O FIRST FLOOR PLAN ALL SUB-FLOOR TO BE NAILED IN ACCORDANCE WITH LOCAL AND STATE BUILDING CODES SEE ATTACHED NAILING SCHEDULE e ( ) OPENING. OPENINGS SHALL HAVE A SILL HEIGHT OF NOT MORE THAN 44" ABOVE THE FINISH FLOOR. MINIMUM OPENING AREA SHALL BE 5.0 SQUARE FEET AT ALL GROUND FLOOR OPENINGS AND 5.7 SQUARE FEET AT ALL OTHER OPENINGS. MINIMUM OPENING WIDTH (20"), MINIMUM OPENING HEIGHT (24") 4. DOUBLE JOISTS SHALL BE SET UNDER ALL PARALLEL PARTITIONS (SEE R310 OF NYS RESIDENTIAL CODE FOR MORE DETAILS) A120 SECOND FLOOR PLAN 5. DOUBLE JOISTS OR STRUCTURAL BEAM SHALL TRIM ALL STAIR, CHIMNEY, AND SKYLIGHT OPENINGS. 4. WINDOW WELLS SHALL BE DESIGNED FOR BASEMENTS WITH HABITABLE SPACE., THE MINIMUM AREA OF THE WINDOW WELL SHALL BE 9.0 SQUARE FEET SEE FRAMING PLANS FOR MORE DETAILS '• `• y 4 WITH A MINIMUM WIDTH AND HORIZONTAL PROJECTION OF 36", WINDOW WELLS WITH A DEPTH GREATER THAN 44" SHALL HAVE A PERMANT LADDER ;• I' •I I' 6. JOISTS SHALL BE SUPPORTED LATERALLY AT ENDS BY FULL-DEPTH SOLID BLOCKING NOT LESS THAN 2" NOMINAL THICKNESS; OR BY ATTACHMENT TO A HEADER LADDER SHALL HAVE A INSIDE WIDTH OF AT EAST 12% SHALL PROJECT 3" FORM THE WALL, AND BE SPACED MAXIMUM 18" APART VERTICALLY(SEE SECTION R310 OF THE NYS RESIDENTIAL CODE FOR MORE DETAILS) BAND JOIST, OR RIM JOIST, OR TO AN ADJOINING STUD; OR SHALL BE OTHERWISE PROVIDED WITH LATERAL SUPPORT TO PREVENT ROTATION n7 ^ 5. ALL HABITABLE ROOMS SHALL BE PROVIDED WITH AN AGGREGATE GLAZING AREA OF NOT LESS THAN 8 PERCENT OF THE FLOOR AREA OF SUCH ROOM. 7. ALL JOIST TO BE BRIDGED WITH EITHER SOLID BLOCKING, DIAGONAL BRIDGING, OR A CONTINUOUS 1" X 3" STRIP NAILED ACROSS THE BOTTOM OF THE JOISTS t I Gr'i THE MINIMUM OPENABE AREA TO THE OUTDOORS SHALL BE 4 PERCENT OF THE FLOOR AREA BEINGVENTILATED R 0 F �N 11 TED (SEE 3 3 0 NYS RESIDENTIAL CODE FOR EXCEP' ONS)" „,.,s,._• „•:'._ RFQ PERPENDICULAR TO THE JOISTS AT INTERVALS NOT EXCEEDING 8 FEET EVERY HABITABLE SPACE SHALL BE PROVIDED WITH HEATING CAPABLE OF MAINTAINING A MINIMUM ROOM TEMPERATURE OF 68 DEGREES FARANHEIT, 3 FEET ABOVE`THE'`-' ` FLOOR AND 2 FEET FROM EXTERIOR WALLS (SEE SECTION R303 OF THE NYS RESIDENTIAL CODE FOR MORE DETAILS) 8. BEAMS SHALL BE NOTCHED AND DRILLED IN ACCORDANCE WITH R502.8 OF THE ICC 2015 RESIDENTIAL CODE OR MANUFACTURERS SPECIFICATIONS ,, .I r; FOR ENGINEERED WOOD PRODUCTS 6. THERE SHALL BE ONE HABITABLE ROOM WITH A MINIMUM FLOOR AREA OF NOT LESS THAN 120 SQUARE FEET C',� ALL OTHER HABITABLE ROOMS SHALL HAVE AN AREA OF NOT LESS THAN 70 SQUARE FEET, KITCHENS SHALL HAVE AN AREA OF NOT LESS THAN 50 SQUARE FEET 9. DRAFTSTOPPING SHALL BE REQUIRED WHEN THERE IS USABLE FLOOR SPACE BOTH ABOVE AND BELOW THE CONCEALED SPACE OF A FLOOR/CEILING HABITABLE SPACES SHALL NOT BE LESS THAN 7' IN ANY HORIZONTAL DIMENSION (EXCEPTION KITCHEN) ASSEMBLY, DRAFTSTOPS SHALL BE INSTALLED SO THAT THE AREA OF THE CONCEALED SPACE DOES NOT EXCEED 1000 SQUARE FEET (SEE R304 OF NYS RESIDENTIAL CODE FOR MORE DETAILS) (SEE R502.12 OF IRC 2015 RESIDENTIAL CODE FOR MORE DETAILS) 10. ALL PRESSURE TREATED MATERIAL SHALL BE PRESERVATIVELY TREATED AND DRIED AFTER TREATMENT IN ACCORDANCE WITH AWPA C22 7. ALL DESIGNS SHALL BE IN CONFORMANCE WITH THE ICC 2015 ENERGY CONSERVA11ON CODE AND THE IRC 2015 RESIDENTIAL CODE (SEE CHAPTER 11) EXISTING 4 BEDROOM HOUSE SEE DRAWINGS FOR DIMENSIONAL SPECIFICATIONS AND USES THE FOLLOWING GLAZING AND INSULATION VALUES SHALL BE USED ALONG WITH THE ENERGY CONSERVATION CALCULATIONS COMPLY WITH ALL CODES OF GLAZING U-FACTOR: .35 MAX 11. ALL PRE-ENINEERED LUMBER SHALL BE GEORGIA PACIFIC WI SERIES JOISTS (WOOD I-BEAMS), LVL PRODUCTS, AND ANTHONY POWERBEAM PRODUCTS CEILING R-VALUE: R-49 NEW YORK STATE & TOWN CODES 0 BEDROOMS ADDED ALLL JOISTS, GIRDERS, AND HEADERS SHALL HAVE BEARING STIFFENERS INSTALLED AS PER MANUFACTURERS RECOMMENDATIONS WALL R-VALUE: R-20 - AS REQUIRE I '-0- r- WEB STIFFNERS SHALL BE REQUIRED AT ALL LOAD AND BEARING POINTS. DOUBLE 1 3/4" LVL'S SHALL BE INSTALLED AT ALL STAIR, CHIMNEY, FLOOR R-VALUE: R-19 4 TOTAL BEDROOMS AND OTHER FLOOR OPENINGS. SEE MANUFACTURERS NOTES FOR ALL JOIST CONNECTIONS BASEMENT R-VALUE: R-10/13 QOM ITH(11 n MIN 78A HANDLING, STORAGE, AND ERECTION OF ALL COMPONENTS SHALL BE AS PER MANUFACTURER'S SPECIFICATIONS SLAB PERMITER: R'-10 (DEPTH OF 2') e c a -�- 12. ALL JOISTS SHALL HAVE 1 1/2" BEARING MINIMUM ON WOOD AND 3" MINIMUM ON CONCRETE OR STEEL (SEE MANUFACTURER'S SPEC'S FOR ENGINEERED LUMBER) CRAWL SPACE : R-10/13 So I n TOWNPLANNING BOARD 13. AU EXTERIOR WALLS SHALL BE 2X6 NOMINAL THICKNESS DOUGLAS FIR -LARCH NO.2 OR BETTER 16" O.C. MIN 8. THE FOLLOWING CRITERIA WAS USED IN THE BUILDING DESIGN HOLD TOWN TRUSTEES + f^ B•y t'-•IF INTERIOR WALLS SHALL BE 2" X 4" NOMINAL THICKNESS MINIMUM, SEE DRAWINGS FOR SIZES WIND ZONE 140 MPH (3 SECOND GUSTS) 14. ALL WOOD FRAME WALLS SHALL HAVE A DOUBLE TOP PLATE (OVERLAPPING CORNERS) AND SINGE SOLE PLATE (MIN.) THE SAME LUMBER DIMENSION AS THE WALL EXPOSURE B WALL BLOCKING SHALL BE INSTALLED OF THE SAME DIMENSION LUMBER AT MID SPAN ON WALLS UNDER 10' AND IN 1/3 INTERVALS IN TALLER WALLS. GROUND SNOW LOAD 25 PSF e "` EC _~� LIVE LOADS OF 30 IPSF SLEEPING AREAS, 40 PSF LIVING AREAS 15. STUDS MAY BE DRILLED AN NOTCHED IN CONFORMANCE WITH R602.6 OF THE IRC 2015 RESIDENTIAL CODE DEAD LOAD 20 PSF D - TRUSS PLACART)ING REG>„JlRE 16. ALL HEADERS SHALL BE AS SPECIFIED ON PLANS AND NAILED IN ACCORDANCE WITH THE IRC 2015 RESIDENTIAL CODE AND WFCM, IF THERE IS ANY DISCREPENCY OR 9. ALL DESIGNS REPRESENTED ARE PRESCRIPTIVE. IF ENGINEERED DESIGNS ARE PRESENT, CALCULATIONS WILL BE SUPPLIED OR IF A SPECIFICAT10N IS NOT PRESENT, CONTACT THE ARCHITECT OR REFER TO TABLE R502.5 OF THE IRC 2015 RESIDENTIAL CODE 17. ROOF BLOCKING SHALL BE SET TO ALLOW 2" AIR SPACE AT THE TOP OF THE RAFTER FOR VENTING 10. WIND BORNE DEBRIS PROTECTION (PER R301.2.1.2 OF THE IRC 2015 RESIDENTIAL CODE) k ._ :' 7FiCATION 18. ALL CEILING JOISTS SHALL LAP A MINIMUM OF 3" AT SPLICE CONDITIONS OVER BEARING WALLS 1/2" THICK WOOD STRUCTURAL PANELS SHALL BE PROVIDED FOR ALL GLAZED OPENINGS. STRUCTURAL PANELS SHALL BE FASTENED TO THE FRAMING IN THE EVENT OF Co -ENT BEFORE HURRICANE FORCE WINDS TO PROTECT FROM WIND BORNE DEBRIS. PANELS SHALL BE FASTENED WITH WITH 2 1/2" #6 WOOD SCREWS 0 16" O.C. FOR PANELS ESS 17� Of OCCUPANCY 19. THE ENDS OF EACH RAFTER OR CEILING JOIST SHALL HAVE NOT ESS THAN 1 1/2" OF BEARING ON WOOD OR METAL LESS THAN 4', 12" O.C. FOR PANELS GREATER THAN 4' AND LESS THAN 6', 9" O.C. FOR PANELS GREATER THAN 6' AND LESS THAN 8' �'. ' AND NOT LESS THAN 3" ON CONCRETE OR MASONRY (SEE R301.2.1.2 FOR MORE DETAILS) 20. ALL ROOF SHEATHING ON ASPHALT ROOFS SHALL BE 1/2" THICK STRUCTURAL PANELS APA RATED, NAILED IN ACCORDANCE WITH THE IRC 2015 RESIDENTIAL CODE jf '�"� IN v /!!TF_R 11. ALL FRAMING SHALL BE NAILED AND FASTENED IN ACCORDANCEE WITH THE IRC 2015 RESIDENTIAL CODE ANDIHE WFCM C a!4 C SEE ATTACHED NAILING SCHEDULE AND FASTENER DIAGRAMS FOR DETAILS (SEE ATTACHED NAILING SCHEDULE) ;i? •. J 20. ALL WOOD ROOF SHALL BE COMPLETELY SHEATHED WITH 1/2" THICK STRUCTURAL PANELS APA RATED, NAILED IN ACCORDANCE WITH THE IRC 2015 RESIDENTIAL CODE THE ARCHITECT SHALL BE NOTIFIED IMMEDIATELY IF ANY OF THE SPECIFICATIONS DO NOT MEET CODE REQUIREMENTS OR IF ADDITIONAL SPECIFICATIONS ARE REQUIRED (SEE ATTACHED NAILING SCHEDULE) 5/4 X 3 SPRUCE LATH SHALL BE INSTALLED 0 16" O.C. PARALLEL AND IN LINE WITH THE ROOF RAFTERS 5/4 X 3 LATH SHALL BE INSTALLED PERPENDICULAR TO THE ROOF RAFTERS SPACED TO ALLOW AIR FLOW BEHIND THE WOOD SHINGLE ROOF FINISH 12. ALL EXTERIOR FINISHES SHALL BE IN CONFORMANCE WITH THE IRC 2015 RESIDENTIAL CODE SEAL . . ,....,Nv,'• :.•:. ,.,...5'>fd.1:• :-.r",M,-n. .. ..r m.qn as..,-... ,. .f.t'i}'.. ! i ��r;'�.��t 21. ALL FRAMING SHALL BE STRAPPED AS PER THE ATTACHED SCHEDULES WITH STRAPS MANUFACTURED BY SIMPSON STRONG TIE OR EQUAL ° '", •, "t., -.:�` 13. ALL ROOF OVERHANIGS SHALL RELIEVE ONE LAYER OF ICE AND WATER FROM THE OUTSIDE EDGE OF THE OVERHANG TO A MINIMUM OF 24" INSIDE THE OUTSIDE WALL SUBSTITUTIONS SHALL BE SUBMITTED TO THE ARCHITECT FOR APPROVAL PRIOR TO INSTALLATION ALL UNDERLAYMENT' SHALL BE NAILED DOWN WITH CORROSION RESISTANT FASTENERS IN ACCORDANCE WITH MANUFACTURERS SPECIFICATIONS .1 A 14. ALL FLASHING SHALL BE SPECIFIED BY THE ARCHITECT AND/OR CONFORM TO IRC 2015 RESIDENTIAL CODE (SEE SECTION R905 FOR ROOF COVERING) 15. ALL MECHANICAL SYSTEMS SHALL CONFORM TO THE IRC 2015 RESIDENTIAL CODE, THE MECHANICAL CODE OF ICC 2015 AND THE FUEL GAS CODE OF ICC 2015 46; y�•�,/1 " # t!? _ CONCRETE MASONRY NOTES ROOF NAILING SCHEDULUE 140 MPH WIND ZONE (3 SECOND GUSTS) 1. MASONRY CONSTRUCTION SHALL BE DESIGNED IN ACCORDANCE WITH THE PROVISIONS OF SECTION R606 OF THE IRC 2015 RESIDENTIAL CODE OR IN FASTEN WITH SD USE 1/2" COX ROOF SHEATHING COMMON GALVANIZED NAILS 4" �); ' •-'_'.' r ACCORDANCE WITH THE PROVISIONS OF ACI 530/ASCE 5/TMS402 2" X 11 1/2- GA. - PATTERN AS INDICATED BELOW �' =_ ✓ 2. ALL CONCRETE SHAL BE POURED IN AMBIENT TEMPERATURES OF 40 + DEGREE F. IF POURING IN COLDER WEATHER, THE CONCRETE MUST BE PROTECTED ARCHITECT FROM FREEZING FOR A PERIOR OF 14 DAYS (ADD MIXTURES CONTAINING CHLORIDES SHALL BE PROHIBITED) Q 1 ® 3 JEFFREY SANDS 3. ALL FOOTINGS AND STRUCTURAL SLABS SHALL BE POURED ON UNDISTURBED VIRGIN SOIL, HAVING A MINIMUM BEARING CAPACITY OF TWO TONS PER SQUARE FOOT © EIOSTING NEW ARCHITECT 4. ALL FOUNDATION WALLS SHALL HAVE A MINIMUM THICKNESS OF 8", ALL FOOTINGS SHALL HAVE A MINIMUM DIMENSION OF 8" DEEP AND 16" WIDE 1 BATHROOM r" 2' BATHROOM 6 EVERGREEN LANE SEE PLANS FOR ACTUAL FOUNDATION WALL THICKNESS AND FOOTING SIZES k(D 1 -I I r EAST QUOGUE, NY 11942 5. ALL CONCRETE SHALL BE 3000PSI AT 28 DAYS ® I �• 12" i 2 I 2.1 2.1 PHONE 631.375.5997 FAX 631.576.8916 I ILAV I LAV I LAVI I EMAIL:JEFF@JSA-NY.COM 6 THE CONCRETE CONRCTOR SHALL PROVIDE ANCHOANCHOR BOLTS SHALLABE SET PER NYS REESIDENTIALRCODE.BOLTS'SEEEATTACHED STRAPPING SCHEDULED CHEDU EINSRTS, SLEEVES. ETC. AS REQUIREDFOR SPACING ANDS SSIZE (BY OTHER TRADE . 1 I TUB I WG II F I WC 1 SH © I I I I sEcoNo FLOOR PROJECT 7. ALL REINFORCEMENT SHALL BE TIED IN PLACE BEFORE CONCRETE IS POURED. AL REINFORCEMENT AND FABRIC FOR CONCRETE POURED ON GROUND SHALLO 3 - © I 2 4" Y 4" 2" REN 0 VA TI 0 N BE SUPORTED ON PRECAST BRICKS OR APPROVED CHAIRS 3 STING - STING 8. LEGS OF REBAR ACCESSORIES SHALL BE PLASTIC TIPPED. ALL SNAP TIES AND WALL PENETRATIONS SHALL BE CUT BACK AND GROUTED TO PRECLUDE ANY CORROSION BATHROOM KITCHEN NEW NEW OF ZONE 1 ZONE 2 ZONE 3 ZONE 4 ��- r• r� LAUNDRY / -r 2 rBATHROOM RESIDENCE 9. ALL REINFORCEMENT BARS SHALL BE CONTINUOUS EXCEPT AS NOTED, LAPPED PER ACI 318, CLASS "C", WITH 40 DIAMETERS MINIMUM, BENT AROUND CORNERS 2 AND HOOKED AT NON-CONTINUOUS ENDS. FOR FRAMED SLABS, LAP TOP BARS AT MID SPAN BETWEEN SUPPORTS AND BOTTOM BARS AT FIELD 8" O.C. 12" O.C. 3" O.C. 4" O.C. I 12" 2 I 1 2 r1 2") 715 PIKE STREET AT SUPPORTS, REVERSE FOR FOUNDATION MATS. STAGGERSPLICES AND OFFSET SPLICES OF BARS AT OPPOSITE ENDS I I " i I I 10. ALL SLAB ON GRADE THICKNESSES SHOWN ARE MINIMUM THICKNESSES TO BE USED, INCREASE AS REQUIRED FOR DRAINAGE PITCH. PANEL EDGES 4" O.C. 6" O.C. 3" O.C. 3" O.C. I ILAV I I KS I I LAV1 I M ATTITU CK we wC SH 11. SLABS ON GRADE SHALL BE PLACED IN STRIPS AND SHALL THEN BE SAW-CUT OR TOOLED TO PROVIDE CONTROL JOINTS SH I I INW WAS 1 I FlRST FLOOR NEW YORK APPROXIMATELY 20' O.C., CONSTRUCTION JOINTS SHALL BE KEYED WALL SHEATHING NAIUNG SCHEDULUE 2" 4. 2" 2. 2" 4" 2. DRAWING TITLE 140 MPH WIND ZONE (3 SECOND GUSTS) 12. EXCEPT AS NOTED, ALL OUR STOPS SHALL BE TREATED AS CONSIRUC71ON JOINTS AND SHALL HAVE KEYS AND CONTINUOUS REBAR. WALL SECTIONS USE H BI C COO WALL SHEATHINGMMONGALVANIZED NAILS FASTEN WITH SD GENERAL SHALL BE PLACED ALTERNATIVELY OR WITH A MINIMUM OF 24 HOURS BETWEEN ADJACENT POURS 2" X 11 1/2" GA. - PATTERN AS INDICATED BELOW TO APPROVED S.C.H.D. SEPTIC SYSTEM NOTES 13. FOR CONCRETE WALLS, VERTICAL CONSTRUCTION JOINTS SHALL BE LOCATED AT A MAXIMUM SPACING OF 40' AT LEAST 4' AWAY FROM ANY SUPPORTING OR INTERSECTING WALL OR BUTTRESS, OR ANY WALL OPENING DRAWINGS 14. HORIZONTAL CONSTRUCTION JOINS WILL NOT BE PERMITTED EXCEPT WHERE NOTED ON PLANS OR SHOWN AN ACCEPTED ON SHOP DRAWINGS LIST NAILING 15. CONCRETE WALLS, DECKS, AND SLABS REQUIRING WATERPROOFING SHALL CONFORM TO ACI 515. 1R-79 SPECIFICATIONS, CHAPTER 3 FOR CONCRETE SURFACE QUALITY DIAGRAMS AND FINISHES. CURING COMPOUNDS, RELEASE COATINGS OR ADD MIXTURES THAT INTERFERE WITH THE ADHESION OF THE BARRIER MATERIAL SHALL NOT BE USED. LIQUID APPLIED BARRIERS SHALL NOT COVER, HIDE, OR LEVEL SURFACE IRREGULARITIES 16. MASONRY OVER OPENINGS SHALL BE SUPPORTED BY STEEL LINTELS, REINFORCED CONCRETE OR MASONRY LINTELS, OR MASONRY ARCHES SCALE DATE DESIGNED TO ACCEPT LOAD IMPOSED 5O I RISER DIAGRAM NA 1-3-2019 17. THE BOTTOM OF ALL FOOTINGS SHALL BE A MINIMUM OF 36" BELOW FINISH GRADE © I 1 ® 4, + DRAWING NUMBER 18. ALL CHIMNEYS AND FIREPLACES SHALL BE DESIGNED IN ACCORDANCE WITH CHAPTER 10 OF THE ICC 2015 RESIDENTIAL CODE 4' O 4' 4, ZONE 5 ZONE 6 A001 FIELD 12" O.C.12" O.C. PANEL EDGES 6" O.C. 6" O.C. A NAILING SCH EDU LU E FRAMING CONNECTION FASTENER SCHEDULE 140 MPH WIND ZONE (3 SECOND GUSTS) 140 MPH WIND ZONE (3 SECOND GUSTS) DIAGRAM CONNECTION DESCRIPTION FASTENER MODEL NAILING REQUIREMENTS REFER TO SIMPSON STRONG-TIE FOR ALL CONNECTOR SPECIFICATIONS JOINT DESCRIPTION NUMBER OF NAILS NAIL SPACING ROOF FRAMING 1 FOUNDATION TO P.T. MUD SILL USE 3' X 3- X 1/4"THICK 18' ANCHOR BOLT®6'-0"O.C. MAX. BEARING PLATE UNDER ANCHOR BOLTS SHALL BE SET BETWEEN "ANDRAFTER TO TOP PLATE (TOE NAILED) 4-8D PER RAFTER WASHER AND NUT 64'FROMtANY SILL PLLATERSEAMD CEILING JOIST TO TOP PLATE (TOE NAILED) 4-8D PER JOIST 1 MUD SILL TO BOX BEAM A35F 12- 8d X1 1/2' CEILING JOIST TO PARALLEL RAFTER (FACE NAILED) 4-16D PER LAP 1 BOX BEAM TO PLATE TO STUD (FIRST FLOOR) MTS-16 14-10d X1 1/2- CEILING JOIST LAPS OVER PARTITIONS (FACE NAILED) 4-16D PER LAP 12- 8d X 1 1/2- 2 MUD SILL TO BOX BEAM A35F COLLAR TIE TO RAFTER (FACE NAILED) 6-10D PER TIE 2 BOX BEAM TO PLATE TO STUD (FIRST FLOOR) MTS-16 14-1Od X1 1/2' BLOCKING TO RAFTER (TOE NAILED) 2-8D EACH END 2 BOX BEAM TO PLATE TO JACK STUD AT WINDOW OPEINING LSTA-21 14-10d X 1 1/2' joist hanger into girder RIM BOARD TO RAFTER (END NAILED) 2-16D EACH END 2 JACK STUD TO HEADER TO TOP PLATE LSTA-21 14-10d X 1 1/2" (not shown) size per joist WALL FRAMING 2 STUD TO TOP PLATE TO RAFTER MTS20 24-10d X 1 1/2' ° TOP PLATE TO TOP PLATE (FACE NAILED) 4-16D (*1) PER FOOT 3 FIRST FL STUD TO BOX BEAM TO SECOND FL STUD CS16 22-10d X1 1/2' TOP PLATE AT INTERSECTIONS (FACE NAILED) 4-16D JOINTS-EACH SIDE MTS12 0 STUD TO STUD (FACE NAILED) 2-16D 24" O.C. 4 GIRDER TO FLOOR JOISTS LTS12 12-10d X1 1/2' HEADER TO HEADER (FACE NAILED) 16D 16" O.C. ALONG EDGES 4 POST TO GIRDER PS720 8-1/2- MB MTS12 0 TOP OR BOTTOM PLATE TO STUD (END NAILED) 2-16D PER 2X4 STUD 5 BAND JOIST/GIRDER TO STUDS MTS-12 7-10d X 1 1/2' MTS12 3-16D PER 2X6 STUD 5 POST TO GIRDER PS418 4- 5/B- MB 4-16D PER 2X8 STUD 5 JOISTS TO GIRDER VERIFY SPECIFICATION WITH ARHCITECT PER JOIST SIZE BOTTOM PLATE TO FLOOR JOIST, BAND JOIST, OR BLOCKING (FACE NAILED) 2-16D (*1,'2) PER FOOT g GIRDER TO BOX BEAM TO STUD CS16 22-10d X 1 1/2' m FLOOR FRAMING 6 GIRDER TO JOIST LTS12 12-10d X 1 1/2" DIAGRAM 5 JOIST TO SILL, TOP PLATE OR GIRDER (TOE NAILED) 4-8D PER JOIST 6 POST TO GIRDER PS418 4- 5/8' MB Stud to Band Joist/Girder BRIDGING TO JOIST (TOE NAILED) 2-8D EACH END (Flush Connection) 7 RAFTER TO TOP PLATE H10 8-8d X 1 1/2- TO RAFTER AND PLATE PS418 BLOCKING TO JOIST 2-8D EACH END 7 TOP PLATE TO STUD LSTA18 12-10d X 1 1/2' BLOCKING TO SILL OR TOP PLATE (TOE NAILED) 3-16D EACH BLOCK LEDGER STRIP TO BEAM (FACE NAILED) 3-16D EACH JOIST 8 RAFTER TO RIDGE CONNECTION A35 12-8d X 1 1/2' JOIST ON LEDGER TO BEAM (TOE NAILED) 3-81) PER JOIST g POST TO PORCH LINTEL 2-AC4(4X4 POST) 12-16d TO BEAM, 8-16d TO POST BAND JOIST TO SILL OR TOP PLATE (TOE NAILED) 3-16D (°1) PER FOOT 9 POST TO PORCH LINTEL 2-AC6 (6X6 POST) 14-16d TO BEAM, 14-16d TO POST ROOF SHEATHING STRUCTURAL PANELS (4' PERIMETER EDGE ZONES) 8D 6" EDGES 10 TOP PLATE TO RAFTER /CEILING JOISTS H10-2 6-10d TO RAFTERS, 6-10d TO PLATE 1 TOP PLATE TO HIP RAFTER HCP 6-10d X 1 1/Y TO RAFTERS AND TO PLATE A35 6" FIELD STRUCTURAL PANELS (INTERIOR ZONES) 8D 6" EDGES LSTA18 H10 LSTA18 12" FIELD FASTENERS SHALL BE INSTALLED IN ACCORDANCE WITH ALL LOCAL AND STATE CODES ALL CONNECTIONS NOT LISTED REQUIRING FASTENERS SHALL BE VERIFIED WITH ARCHITECT CEILING SHEATHING IN AREAS WHERE WINDOWS AND DOORS ARE WITHIN 32. OF THE CORNER Of THE BUILDING, ADDITIONAL WALL CAVITY BLOCKING SHALL BE INSTALLED, DIAGRAM 8 GYPSUM WALLBOARD 5D COOLERS 7" EDGE/10" FIELD ADDITIONAL STRAPPING SHALL BE It4STALLED. AND SHEATHING NAILING PATTERN SHALL BE INCREASED. ARCHITECT SHALL SUPPLY DETAILS Rafter to Ridge Connection WALL SHEATHING DIAGRAM STRUCTURAL PANELS (4' EDGE ZONE) 8D 6" EDGE Rafter ConneconstSEAL o Wood Top Plates ;_ 12" FIELD 'x\\ STRUCTURAL PANELS (INTERIOR ZONE) 8D 6" EDGE 4 ,�! r •�11�4 12" FIELD .- GYPSUM WALLBOARD 5D COOLERS 7" EDGES/ 10" FIELD 1 r` FLOOR SHEATHING MTS20 MTS20 MTS20 �'A „L c i-,/ STRUCTURAL PANELS (1" OR LESS) SD 6" EDGE/12" FIELD . "" EDGE/6FIELD `/Cc..�\i-%1.' i �•''y� STRUCTURAL PANELS (1" OR GREATER) 10D 6CS16 _ FOOTNOTES CS16 ° ARCHITECT (•1) NAILING REQUIREMENTS ARE BASED ON WALL SHEATHING NAILED 6" OLC AT THE PANEL EDGE. IF WALL SHEATHING IS NAILED 3" O.C. AT THE PANEL I'°j JEFFREY SANDS EDGE TO OBTAIN HIGHER SHEAR CAPACITIES, NAILING REQUIREMENTS FOR STRUCTURAL MEMBERS SHALL BE DOUBLED, OR ALTERNATE CONNECTORS, ° LSTA21 SUCH AS SHEAR PLATES SHALL BE USED TO MAINTAIN LOAD PATHS LSTA21 ARCHITECT (*2) WHEN WALL SHEATHING IS CONTINUOUS OVER CONNECTED MEMBERS, THE TABULATED NUMBER OF NAILS SHALL BE PERMITTED TO BE REDUCED ® LTS12 6 EVERGREEN LANE LTS12 EAST QUOGUE, NY 11942 TO 1-16D NAIL PER FOOT PHONE 631.375.5997 ® FAX 631.576.8916 CD - EMAIL:JEFF@JSA-NY.COM DIAGRAM 4 • LSTA21 Post to Girder Connections PROJECT TABLE R301.2(1) MTS16 PS720 CLIMATIC AND GEOGRAPHIC DESIGN CRITERIA ® 35F® a MTS16 RENOVATION AMTS16 LTS12 A35F STA2 A35F LTS12 O F SUBJECT TO DAMAGE FROM ICE SHIELD MTS16 RESIDENCE GROUND NAND SIESMIC WINTER MTS16 UNDERLA— ® MTS16 715 PIKE STREET SNOW DESIGN FROST DESIGN YMENT FLOOD ® DIAGRAM 2 LOAD SPEED (MPH) CATEGORY WEATHERING LINE TERMITE DECAY TEMPREQUIRED 6 HAZARDS DEPTH REQUIRED Shearwall Holdown Connections 25PSF 140 MPH + B SEVERE 36" MODERATE SLIGHT TO 11 YES post to Girder Connections M ATTITU CK DECAY MODERATE (Over Frame) CS16 o NEW YORK PS418 CS16 CS16 CS16 d DRAWING TITLE 0 FASTENER ° SCHEDULES ° ° ;• AND BP DIAGRAMS ° LSTA18 H10-2LSTA18 4.. SCALE IS DA NA 1-3-2019 AC4 A35F DRAWING NUMBER L-W •• A35F A35F DIAGRAM 10 DIAGRAM 9 Rafter/Ceiling Joist to Wood Top Plates Post to Porch Lintel Connection DIAGRAM 3 DIAGRAM 1 A002 Floor-to-Floor Connections Floor—to-Floor Connections A TABLE 11405.5.2((1}�otttinued TABLE R402.4.1.1 SPECIFICATIONS FOR THE STANDARD ESE[EERENCE AND PROPOSED DESIGNS AIR BARRIER AND INSULATION INSTALLATION ������NOTES c_ - COMPONENT AIR BARRIER CR17FRIA INSULATION INSTALL1T)ON CRITERIA BUILDING COMPONENT STANDARD RE. 'RFNCE DESIGN PROPOSED DESIGN A coatisraas au barrier shlL be insialled to the one,except where mechanical vennlation is specified by the pro- bmldiug envelope. 1. All construction shall comply with the 2015 International Energy Conservation posed de•i>_n.in which catv: General reor_remente The ex!snm the-MM,em-0 OPE contains-a contiatL' s Air-prmeable tastt?a Boa shall not be r ed as a ConstrudUon Cade.The allthorit havin udr-dielton shall be permitted to determine Ancon: vent£+u e� sealing material. Y g p .s?�•user air batrtier. an energy efficiency program to exceed the energy efficiency required by this code. ltiechaaical ven.�tion 1AKhk-r=0.03942-CFA+'_'9.555• ('.b-1) A--proposed areas or joins is the airbatrier shallbe sea.". where: roe air buyer is any dropped ceilm;scf-t s!ull be 2. A permanent certificate shaft be completed by the builder and posted on a waif alined n•:tb be iz_<illbor and a3T p Fs is tb!ser The insttlauva in any a:tipped ce4 r=Ec±5t shall CF =romdrtroned foot area CE"rng'at-,c barrier sha11 be sealed. bee mate a a it*:the ffir ,Tiler. In the space where-the furnace is vacated.CerUflCdta shad comply with IRC NI 01.14 �_ -=unt'+ertifbFdraem: �-= Access ore=rs,drop don•a st32t orhnee wall doors :'3 rd to tmcor,at:oued a=.c spaces sball be sealed. 3, c or crawl space access shall be weatherstrlpped and insulated to a level equivalent I�al�; IGain=17.900-23.s .CF -4104 •,,(B-ii day d-,m sngtmSame a rei�•Ence to the Insulation on the surrbunding surfaces, de itl ca se's w.LhLn col.:s and hac- a ofkatre -i3r Soave a:staschrd referenceThe jrm-tion of tate fona.tmon and sill prase shall l be walls shall be iastt'alei by cotrp1s:41y MIMS th" 4, Inslepallon-the components or the building thermal envelope shall be installed in accordance de; sealed ca:-tn*aer a h rel sl liar nga drettzai rEsisearre P., 9 p age plus any ad3ition3l mass Gl'aus TbF ja?:tian of the les plaro and tlrE top of e.';teiio: e'R-_per fora M�*�,�+•*� -with the crilerla listed 1n table 402,4.1.1 Where required by code official,an approved third party An mternal=- fn f,:r iuvn and content:of'S po=&per sqn-�foot specifically de�gned a:a ther- n ails sb.+ll be seals. Esrenor th=atal eat a?oge insulsnoa for fr coed shat!inspect all components and verify compliance. `=tE'n'I 11USS of hoot area. mai stc a€e�elemenr but�otizte- �1. walls sball be msulled Ln Substa3dal CC-tXT EMM ding envelope or ;,.nee wars sbs.l be sealed I- gsallotheb�it � trot;aaonsrlig­=earwt[h:he airba.-r:er. 5, Testing-Building or dwelling unit shall be tested and verified having less than :tmcttue. The:race be-oreeo w mdow-dm jambs and t nips. or equal to 3 ACH50 In CZ 4A,5,6A. testing shall be conducted by an approved third party. For m.-:orn}•floor alt-,£0 per:ent of floor arse,co,*e-,*d o-.R-2 carpet Winion s.S]<'"l ghT<and doors nni sL-y-li±hn and fraaisg shd11 be sealed. and pad-and 20 pea cent of Loor duec�v a--.o: ed fo ratan au_ As Proposed %uu lersts ?sn torts sb A iacly:a the ab=.2-.T=_:. Flra loLsts shall be insulated 6. Ducts-Supply and return ducts In attics shall be insulated to a minimum of R-6 @ 3"or greater For masoruy basement walls,a:proposed.but with tr✓ulanon requued Floor framin=cat im tmuLl inon shall be msial:ed In diener,and 11-6 Q ducts fess than 3"In diameter. Sha-turaltuT sed by Table R402_I.4located onAeixteriorsideofthew3l][ '�'pt O toina.a::iup=sayssere'=Contact with;hevadets:de and The air b FIa 6a. duct Seating-Ducts,air handlers and filter boxes Shall be sealed, For otheraalls,for ceiling- floor,,and interior•w3U-.wood fiame con- e`svb`oor d=_c��e.or Eoar fraena=ca�.ity A:proposed -rs finclutus aba:a giun-," arr.•er shaP.be iaststted at any a rpose3 edge imul aeon sbs1l be pe-mrred to be in coa:a-t udih `-tuction can^?=-rered floors) of insvlatea. the top side of s beat3:5►.or Cou rnmrrsrs iasrlation iner+lled oa the underside of floor fratrLor sad other than eleraTc heahng,s tthrntt a hear yw^p.,shere =ends from the benom to the:op of all 7. Duct testing-Ducts shall be pressure tasted to determine air leakage by an approved third party. A:propoed for o the propo-Pd de st9munv:p:e], heat tinruithow a hear ptnir?the pe=rae�er Eoor fra_ning member. 6. Building cavities shall not be used as ducts or plenums. Dating:y.en:' tmaudreference designshanbe anairsomreheat,pt= meetingthe As proposed regtrirenr:nt-oil Section G403 of the ECC-Coaamrerrial Pr¢niaom. Exposed earn in nsrewed crawl spaces shalt be Cs azre p porde;Lassoed o::loot fast Tatou 9. Mechanical system piping insulation carrying fluids> 105 F degrees or<55F degrees shall Ca�aity:!Led in accordance with Section R411-3-7 cmn'STJ3Ce walls overlape-ed with a Class I taoct retarder with cmw u acorti alio:]be gerLaaaenth attached to tie overlapping iain•s taped. csatvl�acz walls be insulated with R-3 Minimum. t A:p:opo ed pct;b,m_ary';n x, vat o>r:.and flue aba;s Cooling sy-tem Capacin�=,'.zed is accordance tuith Section 84103.7. A: °p°:� Shafts.peaetraticss a enin:to este.•-ier c:=:05�j-ieaed s:ac a shall be - 10. Mechanical ventilation-Shall meet the requirements or the IRC!IMC. Ses,ice water Leafing A,proposed A,propo-� sea lEd. Batts m Harr-row cat Ines sball be cat to Et_or =`r r Sec Use.same a:proposed deign gal.-day=30'(10•1ti.«.) nal-row cwries shall be filled by tnsvlation the: 11. Equipment sizing- Per ACCA manual S,basad on bads calculated per ACCA Manual J \Tarrow C2.Tn?5 on 17EtRllinou rea3•ly conforms to:Ire r.='able as provided by a third party HERS Rater. Duct m tt'aton From Section11403'.1 cavity spore. 12. Lighting-A minimum of 75%of permanently installed fixtures must have hi h-etficae lamps A�al d`stibution:•y_tem dridenev(D.M of 0.8S Lralibe apphe.? as tested ci-as:pem5editTab!e A;:se3hn.-shall be provided be-ween the gsrase dad 9 Y p Tna'm.ldi-t*nit=.oc�sem: toboth&a-heattnsandowlings"=efficiencies forall slam oilier R»05.5_"(2)ifnootte-teJ-Duct Garnzesepa>a on ce-dtionadspaces. than tested duct s}.tem:.For tested duct systema.the leakage rate shall in-•uSation-hall be a.propose& ?eco>sed licbt fs ices imtal d in the butldiae Recesse3 iigbt fixtures tasselled in 1;e building 13. All HVAC,plumbing S,Electrical systems shall meet the ERC chapter 11 Energy be 4 cfm(113.3 Llmin)par 100 Pr'(9-29 m=)of corrdrrioned,Raar ares ReeGsad b.-him'- tbui a:envelope shall be sea_ed w the d.-y-caL'. th,--=2 F-svelop,a shall be air sigh aadIC tat>d efficiency,international mechanical code.international energy conservation code, at a pre nue of dtfr'ere=t131 of 0.1 ir-Ae:V. (25 Pa). Bart iarsulatiou sball be cut neadv to fit--ottad It shall be the responsibility of the General contractor to submit omnia.ax3 plflrrttis=in a enDtwa❑=.ca Type.iris use coo`.ia_-tempez a!um-setpc int=75`F: Same a:sr..ndard ref=_ren-e wma a n ill t an ing Ind acn re r alp E.or rLs to In detail the design,calctitatians,drawings,written statements of the mechanical, �a ��t Healing cem���m'E-¢poi u=7?aF pl'a�bi>1'and errs= at2:larle s,aca shafl eetesd bebmd prang aid air conditioning,ventilation,heating systems(new,existing or upgraded) stamped by a professional engineer it required by the Owner or Building Dept. w-ms> Tae arrba:r:er tasrwilad ser er:-ere:Halls d3�acert to ExterorwalL e3jaczn:to show=_:•s a�tar+s shall Shower'tub on ex error wall show�e.�and tubs shall separate them from:he b, 4, Additions,alterations or ranavatlon:shall comply with lECC 2015 shoa;e:�ossa-abs Unaltered portions of the ezisting building Is not required to comply with this code, 15, Minimum one Programmable thermostat shall be provided for each separate heating TABLE R4EFEREN co sir ba-rio shall - r 2:r-ss3ulled cdbbeho?:elec-311b or SPECIFICATIONS FOR THE STANDARD REFERENCE AND PROPOS®DESIGNS =lEr�ical Th�72 t'ef ou,e.K?a:7 R•aL'S [DIa�'.^�IC�tieIl bQs?:tsT3'l-SBai�Ed bOTeS 4162 and cooling system in accordance with section N1103 Control Systems. BUILDING COMPON=Nr STANDARD RF-FERE-NCE DESIGN PROPOSED DESIGN mstalle1. ::ti A C regi seer bees aI'r1C re gi stet boons ths:peaeti5te bttildiae drew al ° P ° _ ain•elope shill be sealed to the szb£oor or drywaE SEAL Type-ma--Hall if pro�o:ed wail L via::.o'?•s,sZ:e w"OOd name. �.: ro:+o-_ 16. All euterior walUrloorlcelling Joists shall be air sealed and Insulated in accordancev.7iearega red to be se3.e, coo:esle3 fI E spru�lers C+mns area:see a-proposed =-p:opio:e • With Table 11402.4.1.1. Apply a fresh bead Of Caulk to the top and bottom plata shall only be sealed m a ma�erthaTis recommended Immedially prior to installing interior gypsum wall board. Above-g zde walk- [4:f for a-,� rh e= ea m Table R402.1.4 :�pro m:ed Concealed sprinklers by the mo-rufacturer.CaiUmr or oto e:adheEr-e Solar ab:orp:ance=0,75 A-prcx:ed sealants shall not be toed to fll voids be:sreen fire t 1 ?calf!an:'e=U aG .'S:prm�osed sprivl let roller plates and Rall a O'C&°Lnes. T}pe:sante as prnpe.,ed A:propaxd a.In adzftaex m�ecuoo o`lae u Ts shall be m accarr a u-1,le pracL on s of1CC�rJO. 8 XeMeDt and crap:-pace C.rn.- .re. ane a-pavpocec A.proposed } \� ' � � � •- � ; 1 G=factor:from Iab:e 114 '.i.4,r.L h rx tLi,u•an layer or_mteiun-ode of wall: A-proao:ed Ttpe:woad Game As proposed A16ne-grade flnor: Gross area:same as proposer L fi:tor:as-pe.3fieci In Ta its 8402.1.4 Ass ptopo:ed ^� Type.wood f-11, ?;propos e d ARCHITECT Ceilin?: �--area:sage a:prop-ed A:proposed JEFFREY SANDS Ut&-,tor:a:s cia4ed in Table R4'12.1.4 A:propo.ed ARCHITECT Type:compo-ninon sizmele on woodsheathing A:pro o:ed 800 Gro;;area:„r^e x propa:,ed, A:proposed 6 EVERGREEN LANE Solar absorptance=0.75 A:proposed EAST QUOGUE, NY 11942 PHONE 631.375.5997 F-m•tr_nce=O.c10 A:proposed FAX 631.576.8916 Attics Type:vented with aperture=1 ft'per 300 fY ceiling area A:pm-pa:ed EMAIL:JEFF@JSA-NY.COM Type:same a-propm rl p opo:ed Fmmd-,do= Fovnri'auonw-all area aysove and below grade and soil characten:t:L:saiy a A:propo:ed r.u?osed PROJECT Area:44 ft� A:proper:ed RENOVATION Opaque door: Onent:iton:N.otth A-proposed ' O F Vfactor:satire as fese:trationfitmTable R•s02-IA -p:opo:ed Total area"= A:propmed (a)The pr%-:e3 eLaane sea.where the paope:ed glaring area it less than 15 RESIDENCE percent of the ccn6laotad Poor area (b)15 percent of the conditicned floor area,where the proposed gL=in=area is 715 PIKE STREET 15 pests--t or snore ofthe condiconsd floor ani M A TTI TU C K 'Vertical fen I tion otban Chie=tatton:eglalh'cLtizbvttrd to faM cardma:cbmpa::orientmarn As prQpo,� than opacue doors (N,F.S&,%-)- NEW YORK U--factor:as s e-ciiyed m Table R4012.1.4 ,'-'.-proposed SHGC:as f F l m T aD:e R402.12 except tl 3t for climates wti�no DRAWING TITLE req=enent(NR)SHGC=0-40 shall I-use--4 A:pra:+osed In-ruim±aceEicC--71)_9'_-!0.21rSf*GC.fortha'�"-ndndret'eincede:igc) 0.91-{0.21 ^SHG£a:piDpx--eM ENERGY NOTES Exteizal sbadi.�none ',proNsed SLy11:12-. None A:prcto-ed Themta:::ynolated maloorm Lone As propo:ed AND Au-lea-k2ea rate of 5 an chaives per boor in comate zones I and 2.avid 3 air- SCHEDULES changes per hour ii clic=rate:aces 3 through 8 at a presmv of 0.2 inches w.g For Te-sden-e:that are not (50 Pa)-The ine-.hanical tenfUl3hon rate nioll be in addition to the airleakage torted t_-e sa=p-3u leA3_^e rate rate and the s?nLe a:in the proposed design but no gre3tu that;0.01 CEI - t1e:tied- d ief>_-ence derigs Au e tch3nge rate 73 v(�':N 1) For fe-ted rriderres.the mea- where: toed air exch3aee rate. SCALE DATE CF_!=conditioned floor area The mecb=31 SentL:ation rate" NA 1-3-2019 tiV -carat3er of bed pans :haute in additLonta I.A air 1e31i- DRAWING NUMBER += age rase and shag be a:pa opa ea Fseras•reco,er-.•�ll ltat be as-umed fon•tneclraniral s�.tilatian. A - - - - - -' '- - - - - - BATHR 0 KITCHEN 41 O O MUDROOM f DINING NOTE5: ROOM I. ALL EXISTING PLASTER WALL AND GEILING LAUND. FIN15HE5 TO BE REMOVED AND REPLAGED WITH NEW 5HEETROGK (WATER RESISTANT 5HEETROGK IN BATHROOM5) 2. ALL AGGE551BLE INSULATION SHALL BE GL. REMOVED AND REPLAGED WITH NEW INSULATION TO GURRENT NY5 ENERGY GODES ol 3. EXISTING WINDOWS AND DOORS TO REMAIN. �e SEAL `-- 'fir''t.t',_. (�`•. TO MATCH EXISTING ` 4. NEW INTERIOR DOORS 6+6 DEN 5. NO 5TRUGTURAL WORK PROP05ED _ / .fJ 1 N " `•P , 4-4 21-3 3 6 GONVERTED 0 on 6. EXTERIOR SIDING TO BE REPLAGED WITH NEW L I VI NC N TO NEW VINYL 51DING WITH R-4 INSULATION VALUE --- ; ROOM m BATHROOM 1. EXTERIOR WALLS TO BE INSULATED WITH RI3 ARCHITECT BATT INSULATION ` `�� \, \ JEFFREY SANDS S. FIRST FLOOR JOISTS SHALL BE INSULATED WITH ARCHITECT R-la BATT INSULATION O .� \\, \\\��i6 EVERGREEN LANE EAST QUOGUE, NY 11942 G PHONE 631.375.5997 a. ROOF RAFTERS SHALL BE INSULATED WITH (6.q' \ ;� FAX 631.576.8916 OF GL05ED CELL FOAM INSULATION FOR A TOTAL L EMAIL:JEFF@JSA—NY.COM R VALUE OF R-45 PROJECT 0 RENOVATION LEGEND NEW VINYL 51DIN6WITH OF R-4 INSULATION VALUE FAMILY ROOM RESIDENCE EXISTING TO REMAIN 715 PIKE STREET RENAMED MATTITUCK EXISTING TO BE REMOVED LALbLHA� BEDROOM (4) _ NEW YORK DRAWING TITLE ' NEW FRAMED PARTITION FIRST FLOOR CARBON MONOXIDE DETECTOR SMOKE DETECTOR PLAN sGA4„_1'-0" DATE1-3-19 DRAWNG NUMBER BATHROOM = GL. GL. o C, � 0 0 5'-2" 7 NOTE5: BEDROOM (I)Z' HALLWAY I. ALL EXISTING PLASTER WALL AND GEILING FINISHES TO BE REMOVED AND REPLAGED WITH NEW 5HEETROGK (WATER RESISTANT 5HEETROGK IN BATHROOMS) 2. ALL AGGE551BLE INSULATION SHALL BE 7 REMOVED AND REPLAGED WITH NEW INSULATION TO p_q GURRENT NY5 ENERGY CODES 3. EXISTING WINDOWS AND DOORS TO REMAIN. 'WN 0 4. NEW INTERIOR DOORS TO MATCH EXISTING O 5. NO 5TRUGTURAL WORK PROPOSED / SEAL - BEDROOM (4) ! ` - 6. EXTERIOR SIDING TO BE REPLAGED WITH NEW VINYL SIDING WITH R-4 INSULATION VALUE ! /, a'-o" GOVERTED TO BEDROOM (2) m BATHROOM 7. EXTERIOR WALLS TO BE INSULATED WITH RI3 " ATHR00 / ' / 11 Fo BATT INSULATION _ 8. FIRST FLOOR JOISTS SHALL BE INSULATED WITH \\ s ._.. R-Iq BATT INSULATIONN U \ y 3' " \ � ARCHITECT \� \` JEFFREY SANDS q. ROOF RAFTERS SHALL BE INSULATED WITH 6.q" o o HALLWAY m GL. GL. ARCHITECT OF GL05ED CELL FOAM INSULATION FOR A TOTAL DN. 6 EVERGREEN LANE R VALUE OF R-45 �6+68 �b+b� EAST QUOGUE, NY 11942 GL PHONE 631.375.5997. FAX 631.576.8916 r EMAIL:JEFF@JSA-NY.COM NEW VINYL SIDING WITH LEGEND R-4 INSULATION VALUE 3'-6.. 2-12" PROJECT RENOVATION 0 EXISTING TO REMAIN OF EXISTING TO BE REMOVED MASTER R E S I D E N C E BEDROOM (5) _ 715 PIKE STREET NEW FRAMED PARTITION m M ATTI TU CK NEW YORK DRAWING TITLE CO CARBON MONOXIDE DETECTOR O SMOKE DETECTOR SECOND FLOORPLAN SCA4��_1'-0" DATE 1-3-19 DRAWING NUMBER ob SPRINKLER NOTES 20-7 0 1. SPRINKLER SYSTEM IS DESIGNED IN ACCORDANCE WITH NFPA 13D 2013. 2 0-3 2. ATTIC IS NOT TO BE USED FOR STORAGE AND SPRINKLERS ARE OMITTED IN ACCORDANCE KITCHEN 0-9 1 WITH NFPA 13D 2013 SECTION 8.6.5 0-9 3. SPRINKLER HEADS SHALL CLEAR LIGHTING FIXTURES„ BEAMS, ETC. SIDEWALL BATHROOM HEADS SHALL BE POSITIONED SO THAT DEFLECTORS ARE MIN. 4" AND MAX. 6" FROM CEILING. 1 N I r` 4. ALL PIPING SHALL BE STANDARD WEIGHT STEEL, COPPER OR CPVC. i 5. CONTRACTOR SHALL FURNISH AND INSTALL ADDITIONAL PIPING INCLUDING DROPS, 21 IF NECESSARY TO ATTAIN CLEARANCES AT NO ADDITIONAL COST. CRAWL SPACE 1-0 07-3 6. NEW UNDERGROUND WATER SERVICE SHALL COMPLY WITH LOCAL WATER AUTHORITY 1 REQUIREMENTS WITH REGARD TO MATERIAL, MIN. COVERAGE, INSTALLATION 0 REQUIREMENTS ETC. 7. NO WORK SHALL COMMENCE PRIOR TO OBTAINING ALL NECESSARY APPROVALS FROM LIVING ROOM CL. DN LOCAL WATER AUTHORITIES HAVING JURISDICTION. 1 ------ 0-32 8. CONTRACTOR SHALL FILE FOR FIRE LINE TAP WITH LOCAL WATER COMPANY. ------ 1 ------ 0-11 2-0 1 CL 9. GENERAL CONTRACTOR SHALL PROVIDE SOFFITS FOR SPRINKLER LINES WHERE N 9 REQUIRED. ALL PIPES ARE TO RUN CONCEALED. 0-3 10. NEW SPRINKLER SYSTEM SHALL BE TIED INTO FIRE ALARM SYSTEM WITH REQUIRED N TAMPER SWITCH AND WATER FLOW SWITCH. 114 2-0 0-4 p 1 0-4 1 1 UP °° % 6-1112 4-612 12-0 1 N I 0-3 , 2 2" RISER TO 0-11 N O 0 2 LIVING ROOM SECOND FLOOR 1 1-0 0-9 BATHROOM 114 �, O 0-3 \ \ 0-4 `V B1 2" DROP TO N I \ 1 1 1 2 N ; BASEMENT rl N 0-3'2 � 2 6-1111 2 c 4-612 g 12-0 2 2 12-1 2 I 112 _9 4_612 I -612 1 0-3 2" RISER TO FIRST FLOOR -0 N N N I s— O ao OPEN BASEMENT I UP DEN �J(� F0_4 1V D LE"i(�1 . �a V l5 1 O 0-3 DD 4-612 12-0 JAN 3 1 C) N TOWN Or SOLTP'iIOLD i BASEMENT UNLESS NOTED OTHERWISE FIRST F CEILING ELEVATION : — 2- 0" N UNLESS NOTED OTHERWISE MAIN PIPE ELEVATION : — 2' - 10" BASEMENT FIRE CEILING ELEVATION : 9 ' - 0" �. N ' SPRINKLER PLAN 9 ' - 3" O FIRST FLOOR BRANCH PIPE ELEVATION : — 2 — 6 MAIN PIPE ELEVATION : 9 — 3 � ELEVATION FROM JOB REF: s SCALE: 1/4 "= 1'-O" BRANCH PIPE ELEVATION : 9' - 6 " FIRE SPRINKLER PLAN ELEVATION FROM JOB REF: s SCALE: 1/4 "= 1'-O" FIRE SPRINKLER HEAD LEGEND SYM CNT POSITION FINISH TEMP K NPT SIN MFG. MODEL 12 PEND WHITE 165 4.90 1 /2 RA0616 RASCO RFC 49 SUPPORT CUP BULB 17 UPR BRASS 155 5.60 1 /2 RA1425 RASCO F1 FR56 VATH THREADS CEILING UPRIGHT MOUNTING ® 18 SIDE WHITE 155 4.40 1 /2" R3531 RASCO F1 44 PINS (2) SPRINKLER SURFACE T r DEFLECTOR IN CLOSURE DEFLECTOR 1 —= DROPPED POSITION = PIPE DROP RETAINER WITH F.M. STAMPING AREA THREAD DIMPLES 0 = PIPE RISER o o SPRINKLER PIPE W RENOVATION SENTRY SENTRY MOUNTING -£�;� ,. `.� 0 715 PIKE ST AUTOMATIC FIRE COVER PLATE M " a ci � ^� MATTITUCK, NY 11952 0 PROTECTION INC. 735 FLANDERS RD CONCEALED SPRINKLER UPRIGHT SPRINKLER DETAIL HORIZONTAL SIDEWALL .r ri_; ° J BASEMENT AND FIRST FLOOR vc FLANDERS, NY 11901 ASSEMBLY SPRINKLER ; > _j '�/REpR FIRE SPRINKLER PLAN PH#(631 )723-3095 NO. REVISIONS DATE BY FILE SCALE �rJC 715 pike st.dwg AS NOTED DRAWN CHEKED PROJECT # BY RF BY RM S18.1984 DATE 1/17/19 DWG' # SP — 1 Q SPRINKLER NOTES 0 114 1. SPRINKLER SYSTEM IS DESIGNED IN ACCORDANCE WITH NFPA 13D 2013. 1 0-6 1- 1 2. ATTIC IS NOT TO BE USED FOR STORAGE AND SPRINKLERS ARE OMITTED IN ACCORDANCE BATHROOM 0-3 WITH NFPA 13D 2013 SECTION 8.6.5 1 N CL' 7-412 ' 3. SPRINKLER HEADS SHALL CLEAR LIGHTING FIXTURES, BEAMS, ETC. SIDEWALL CL. HEADS SHALL BE POSITIONED SO THAT DEFLECTORS ARE MIN. 4" AND MAX. 6" FROM INSPECTORS CEILING. TEST OUTLET 4. ALL PIPING SHALL BE STANDARD WEIGHT STEEL, COPPER OR CPVC. 1 5. CONTRACTOR SHALL FURNISH AND INSTALL ADDITIONAL PIPING INCLUDING DROPS, 1- cv IF NECESSARY TO ATTAIN CLEARANCES AT NO ADDITIONAL COST. 1 0-3 6. NEW UNDERGROUND WATER SERVICE SHALL COMPLY WITH LOCAL WATER AUTHORITY REQUIREMENTS WITH REGARD TO MATERIAL, MIN. COVERAGE, INSTALLATION REQUIREMENTS ETC. o BEDROOM 7. NO WORK SHALL COMMENCE PRIOR TO OBTAINING ALL NECESSARY APPROVALS FROM LOCAL WATER AUTHORITIES HAVING JURISDICTION. 1 0-3 8. CONTRACTOR SHALL FILE FOR FIRE LINE TAP WITH LOCAL WATER COMPANY. 1 9. GENERAL CONTRACTOR SHALL PROVIDE SOFFITS FOR SPRINKLER LINES WHERE 1- REQUIRED. ALL PIPES ARE TO RUN CONCEALED. N 10. NEW SPRINKLER SYSTEM SHALL BE TIED INTO FIRE ALARM SYSTEM WITH REQUIRED TAMPER SWITCH AND WATER FLOW SWITCH. BEDROOM01) BEDROOM 0-3 114 0-3 0-8 1 1 1 ! 1 1 1 10-0 4- 8-112 10-512 1-6 2 12-0 2" RISER � M � -- SECOND FLOOR G N TO TO ATTIC _— \tJ N - 2 2 'Ii IALLWAY \ - --- 2 1-6 \� 9-0 1 0 \\<7\ 7-0 1 8-3 0 DN _912 0- BA ROO N CL. 1 0-3 N 1 10-1012 o 1 0-3 1 BEDROOM o 0-3 N o T4 1 1 1-21 2 10-3 1� 114 1 A Al 1 0-6 0-3 0-912 1 2 10-1012 144.0 0-6 144.0 1 SECOND FLOOR ATTIC 1 ' . 1 UNLESS NOTED OTHERWISE N UNLESS NOTED OTHERWISE CEILING ELEVATION : 18' - 0 SECOND FLOOR FIRE CEILING ELEVATION : 26 ' - 0" ATTIC FIRE MAIN PIPE ELEVATION : 18) - 3)) O MAIN PIPE ELEVATION : 25 — 3 � SPRINKLER PLAN , SPRINKLER PLAN BRANCH PIPE ELEVATION : 18' - 6 " s SCALE: 1/4 "- 1'-0" BRANCH PIPE ELEVATION : 25 — 6 s SCALE: 1/4 "= 1'-0" ELEVATION FROM ' JOB REF: ELEVATION FROM JOB REF: FIRE SPRINKLER HEAD LEGEND SYM CNT POSITION FINISH TEMP K NPT SIN MFG. MODEL PREFER. FROM REMOTE 12 PEND WHITE 165 4.90 1 /2 RA0616 RASCO RFC 49 SUPPORT CUP euLe BRANCH LINE PIPE 17 UPR BRASS 155 5.60 1 /2" RA1425 RASCO F1 FR56 WITH GUIDETHREATHREADS N GUIDE CEILING WALL PINS (2) F -- UPRIGHT ® 18 SIDE WHITE 1155 4.40 11 /2" R3531 RASCO F1 44 SPRINKLER 1" TEST VA. IN f } ACCESSIBLE LOCATION -jIDROPPE OR IN - PIPE DROP DEFLECTOR I L-J I DROPPED POSITION rTHREAD DIMPLES 0 0 F.M. STAMPINGAREA O = PIPE RISER SPRINKLER PIPE RENOVATION w SENTRY SENTRY ELL COVER PLATE OUTLET EQUUALOTOOA SPRINKLRESISTANERo 715 PIKE ST AUTOMATIC FIRE 0- MATTITUCK, NY 11952 c: PROTECTION INC. U5 CONCEALED SPRINKLER UPRIGHT SPRINKLER DETAIL 735 FLANDERS RD ASSEMBLY ;v't W v� •,� ' ' , .' SECOND FLOOR AND ATTIC '�F�R� o� FLANDERS, NY 11901 WET PIPE INSPECTORS TESTf _ ; �7 FIRE SPRINKLER PLAN PH#(631 )723-3095 , 4 .r ' NO. REVISIONS DATE BY FILE SCALE a 715 pike st.dwg AS NOTED DRAWNCHEKED PROJECT # BY RF BY RM S18.1984 DATE 1/17/1 9 DWG. # SP - 2 o O KITCHEN -, T-6' BATHROOM DINING ROOM STAIR TO GL. GL05ET rte' O SEAL 4'-4' LIVING ROOM 2T-1' = BATHROOM ARCHITECT JEFFREY SANDS 23'-3' ARCHITECT 6 EVERGREEN LANE EAST QUOGUE, NY 11942 PHONE 631.375.5997 _ FAX 631.576.8916 - - - AllEMAIL:JEFF@JSA-NY.COM PROJECT RENOVATION DEN 715 PIKE STREET M ATTI TU CK NEW YORK UP. - 3 DRAWING TITLE HALLWAY FIRST FLOOR -� PLAN sc4 =1'-0" DATE3-22-19 ORAWNG NUMBER BATHROOM GL. GL. N BEDROOM ur GL SEAL /j GL05ET BEDROOM QN \ , ARCHITECT HALLWAY �7' m '\ JEFFREY SANDS DN. O ARCHITECT 6 EVERGREEN LANE THRO EAST QUOGUE, NY 11942 GL PHONE 631.375.5997 FAX 631.576.8916 EMAIL:JE FF@JSA-NY.COM NEW VINYL SIDING WITH R-4 INSULATION VALUE PROJECT RENOVATION BEDROOM 715 PIKE STREET M ATTI TU CK NEW YORK ORA"NG TITLE SECOND FLR I6-3' PLAN scT=1'-0" 3 22-19 ORAIANG NUMBER